assembly: view 2 - Superior Sewing

assembly: view 2 - Superior Sewing
XLC PARTS IDENTIFICATION
4-17-89
THE PERSONALIZATION PEOPLEru
MSOO SERIES
USER MANUAL
XLC
Parts Identification - 339
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~-
4-17-89
FRAME ASSEMBLY: VIEW 1
Parts Identification - 340
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 1
Item
O!I
Part No.
DescriEtion
1
Motor Switch Label
XLC
1
P896012
2
1
P670010
Keyboard Rack, M800/XLM
3
1
P896010
Console Power Label
4
1
P670004
Panel, Left Front, XLM
5
2
P673008
XLC Side Panel
6
7
12
P670083
#6 X 1/2 Type AB Phillips Decorative Head Screw
1
P673005
XLC Right Front Panel
Parts Identification - 341
From the library of: Superior Sewing Machine & Supply LLC
4-17-89
Parts ldentt'ficatt'on - 342
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 2
Item
XLC
0~
Part No.
Descri:Etion
1
1
ZP673900
MBOOXLC Table Assembly
2
3.5'
9P520007
Adhesive Back Loop Fastening-Bulk
3
1
P670835
Cover, Plate, Electronics Enclosure
4
12
P840203
8-32 X 1/2 Hex Head Self-Tapping Screw
5
2
P673008
XLC Side Panel
6
8
P620011
Tinnerman Clip
7
12
P670083
#6 X 1/2 Type AB Phillips Decorative Head Screw
8
1
P670006
Panel Left Rear, XLM
9
8
P620011
Tinnerman Clip
10
1
P670007
Panel Right Rear, XLM
Parts Identification - 343
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 3
Parts Identification - 344
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 3
Item
Qty
Part No.
Description
1
4
P840604
5/16-18xl-1/2" Hex Head Bolt
2
8
P840582
5/16 Split Lock Washer
3
1
ZP661000
M800XLC Head Assembly
4
1
P840188
6-32xl/2 Pan Head Screw
5
1
P661262
Pivot Shaft
XLC
6
1
P673842
M800XLC Oil Drip Pan
7
1
P820051
V-belt 51"
8
1
P661265
Spacer/5/16-18/1.19lw.438 Dia M/F
9
2
P840078
5/16-18 X 3/8 Socket Headcap Screw
10
1
P661261
XLC Belt Guard
11
1
P661266
12
1
P671850
Standoff,5/16-18/.88lg1.438dia M/F
Cover, Transformer XLM (ETL)
13
29
P840203
8-32 X 1/2 Hex Head Self-Tapping Screw
14
12
P840627
3/16xl/8 Pop Rivet-Al/Al Mandrel
15
10
P671841
M800XLC Partition Plate Bracket
16
4
P840707
5/16-18 Hex Nut
17
1
P673841
Partition Plate
18
2
P673811
Cap, Frame Tube
19
1
P673843
XLC Catch Plate
20
P840561
5/16 Flat Washer
21
8
2
P671851
Transformer, Cover Bracket
22
2
P840001
M6x20 Socket Head Cap Screw
Parts Identification - 345
From the library of: Superior Sewing Machine & Supply LLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 4
iO X
L.lMIT
(WHiiC:
WIRE.$)
Parts Identification - 346
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 4
Item
XLC
Qty
Part No.
Description
1
25
P312027
5" Cable Tie
2
1
P620105
16N1018 Spacer
3
4
3
4
P840432
10-32 X 2" Phillips Head Screw
#10 Flat Washer (brass)
5
4
P840535
P840742
#10-32 Hex Nut Brass
Parts Identification - 347
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 5
Parts Identification - 348
From the library of: Superior Sewing Machine & Supply LLC
XLC
~·
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 5
Item
1
Part No.
Description
29
P840203
P670830
8-32 X 1/2 Hex Head Self-Tapping Screw
Transformer, M800/XLM Control
2
1
3
4
1
Electronics Enclosure, M800/XLM
9
1
P680850
P840582
P840156
P840520
P840523
P840730
P680855
10
1
ZP680600
DC Motor Assembly XLM
11
4
P840430
#10-32 X 1/2 Pan Head Screw
12
6
#10 Flat Washer
#10 Lock Washer Split
5
XLC
Qty
8
4
4
6
7
4
8
4
5/16 Split Lock Washer
#8-32xl/2" Hex Head Machine Screw
#8 Flat Washer
#8 Lockwasher, Split
8-32HexNut
Transformer, M800/XLM Isolation
13
6
P840530
P840572
14
4
P840740
10-32 Hex Nut
15
16
4
P840506
#10 Internal Tooth Lock Washer
4
P840603
5/16-18x1" Hex Head Bolt
17
8
P840561
5/16 Flat Washer
Parts Identification - 349
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
FRAME ASSEMBLY: VIEW 6
CD
i'.A6LE MOUNTING
13 PLACES
SEE F'lG. A
SEE FIG. a
C2 PLACES
MARKED 8)
SEE F"IG C
C.3
PLACES
MARKED C)
Pansldentification-350
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 6
Item
XLC
Qty
Part No.
Description
1
1
P673820
M800XLC Table Top
2
3
1
P673810
M800XLC Frame
1
P673821
M800XLC Table Insert
4
24
P840540
1/4" SAE Flat Washer-Plated
5
16
P840915
Rubber Grommet Z-399
6
13
P840057
1/4-20x2-114" Socket Head Screw
7
24
P840580
114" Lock Washer
8
1
ZP670400
Pantograph Assembly XLM
9
3
P840056
1/4-20 X11/4 Sock Head Screw
10
4
P520406
1/4-20 X 7/16 T -Nut Plain Base
11
4
P520408
Grommet - M700 Pantograph
12
4
P520509
Molly Well- Nut
13
4
P840062
1/4x:20 X 3" Socket Head Cap Screw
14
2
P840436
10-32 X 3 3/4" Socket Head Cap Screw
15
6
P840572
#10 Lock Washer Split
16
6
P840530
#10 Flat Washer
Parts Identification - 351
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
)hjsWupuun,.
4-17-89
FRAME ASSEMBLY: VIEW 7
61NCH
LENGTH
A80V£ TA8L[
Parts Identification - 352
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 7
Item
1
2
3
XLC
Oty
4
Part No.
Description
P520109
F1at Cable Mount
3
P840347
#6 X 1/2 Wood Screw
1
P683745
Head Interface Cable, XLC
Parts Identification - 353
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
FRAME ASSEMBLY: VIEW 8
L»J
~
4PLACES
Parts Identification - 354
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 8
Item
Qty
Part No.
Description
1
2
3
4
2
2
2
P670804
Wheel4" Diameter
P520064
Locknut, Wheel
P520066
Axle, Wheel
8
P840710
1/4-20 Hex Nut
5
8
8
P840580
P840540
1/4" Lock Washer
6
7
2
P670801
Caster
8
8
4
P840622
Bolt, 1/4-20x5/8 Hex Head
P670802
Leveling Foot, M800/XLM
9
XLC
1/4" SAE Flat Washer-Plated
Parts Identification - 355
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
FRAME ASSEMBLY: VIEW 9
Parts Identification - 356
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY: VIEW 9
Item
Qty
Part No.
Description
1
2
#10 X 3/4" Phillips Round Head Screw
2
3
60 Watt Light Bulb, rugged duty
XLC
3
1
4
1
5
2
P840313
P840432
P820037
P420022
P840740
6
7
1
P840572
#10 Lock Washer Split
1
ZP683500
MSOOXLC Console Assembly
10-32 X 2" Phillips Head Screw
Lamp, 84" Cord/flange Mount
10-32 Hex Nut
Parts Identification - 357
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
FRAME ASSEMBLY{fABLE TOP
Parts Identification - 358
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY(fABLE TOP
Item
Qty
1
Part No.
Description
1
ZP670100
CRT Arm Assembly XLM
2
1
ZP683500
M800XLC Console Assembly
3
P840561
5/16 Flat Washer
P840582
5/16 Split Lock Washer
5
2
2
2
P840601
5/16-18 X 3/4" Hex Head Bolt
6
1
P673501
XLC Hoop Arm Base
4
7
8
9
10
11
12
13
14
XLC
1
P673030
Thread Stand, 6 Cone
4
P840627
3/16xl/8 Pop Rivet- AllAI Mand.
2
P520011
Pantograph Cover Hinge
8
1
1
1
P840305
#7 X 3/4 Round Head Wood Screw Black
P670915
Panto Cover, M800XLM
P840905
Rubber Stop 3/Sxl/4 ZB1087
P840302
#4 X 3/8" Wood Screw
3
P840313
#10 X 3/4" Phillips Round Head Screw
Parts Identification - 359
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 1
HOOP
CONTPOL
SOARD
I
@---!
CONNECT
WIRE '' I -I"'
HERE
I
CONNECT
~--t-~J
I
WIRE "1-2~~
HERE
NO CONNECTION
Parts Identification - 360
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 1
Item
XLC
Qty
Part No.
Description
1
1
P680716
Harness, Emergency Stop Switch
2
1
ZP680550
LCD/Ribbon Complete
3
4
1
P680728
Tape Drive Jumper Block
6
P840453
8-32 X 1/4 Phillips Truss Head- Black Oxide
5
2
P312027
5" Cable Tie
6
6
P840453
8-32 X 1/4 Phillips Truss Head- Black Oxide
Parts Identification - 361
From the library of: Superior Sewing Machine & Supply LLC
~·
XLC PARTS IDENTIFICATION
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 2
us=: i'O SECU~E
R!E80N CASLS
DOS:TION .APPROX.
AS 5HOWN
CONNECT TO
HOOP CONTROL
SOARD.
LAMP ON F?.ONT
OF SWITCH LOCATED
.AT TOP
I
CONNECT SAFETY
4
CONNECT
MAIN
SWITCH HARNESS
POWER HARNESS
WIRE LABELS
WJF.E
PER
AS SHOWN.
==-R
LA6ELS
AS SHOWN
Parts Identification - 362
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 2
Item
Qty
Part No.
Description
1
1
P680711
Harness, Console Safety Switch
2
1
P680710
XLM D.C. Drive Safety Harness
3
4
1
P680730
XLM Console/SBC Cable
1
P680717
Harness, View Adjust
5
1
P680750
XLM Power Switch Harness
6
5"
9P680515
Zipper Tubing 1" #ZIP 31-1
XLC
7
2
P312027
5" Cable Tie
8
1
P530237
Dart Cable Ties
9
1
P840150
6-32-114 Rd Head Phillips
10
1
P680714
XLM Console Ground Wire
11
12
1
P520085
Flat Wire Clip, Adhesive Backed
1
P680530
Plastic Knob
Parts Identification - 363
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 3
r:cSlTION SWITCH WITH
LAMP71S;NO
~~
~
~:s::::J
~~~·-
;~W:NIO
@
SQUAP. E 7U EE
2 PLACES
Parts Identification - 364
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
CONTROL CONSOLE ASSEMBLY: VIEW 3
Item
Qty
Part No.
Description
1
1
P683501
M800XLC Console Panel
2
3
4
1
P520018
Stop Switch
1
P896021
XLC Console Decal
1
P520019
Stop Switch Locknut #25U
5
1
P520020
Red Button, Stop Switch
6
1
P683505
M800XLC Motor Power Switch
7
8
1
P520012
illuminated Power Switch
1
P683502
M800XLC Console Enclosure
9
2
P220501
Template Holder Thumbscrew
XLC
Parts Identification - 365
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
}hlsWtcpuun,.
4-17-89
CONTROL CONSOLE ASSEMBLY: VIEW 4
~
l
I
@
iHRU F"P.ONT PANEL
70 MOUN! IT~M
Parts Identification - 366
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
CONTROL CONSOLE ASSEMBLY: VIEW 4
Item
Qty
Part No.
1
5
P840715
#4-40 Hex Nut
2
13
1
P840502
P680510
#4 External Tooth, Washer
Hoop Control Board M800/XL
2
P680511
4-40 X 7/16" Long Hex Standoff M/F
3
4
5
1
P683501
M800XLC Console Panel
6
7
5
P840390
4-40 x 3/8 Slotted Flat Head Machine Screw
3
1
P840402
Screw, #4-40 X 5/8 Slotted Flat Head
ZP680550
LCD!Ribbon Complete
8
XLC
Description
9
3
P840716
4-40 Small Pattern Hex Nut
10
3
P840512
Nylon Washer, #4
11
3
P680514
4-40 X 1/4 Lg Hex Standoff, Nylon
Parts Identification - 367
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
FRAME ASSEMBLY/ELEcrRONICS ENCLOSURE
Parts Identification - 368
From the library of: Superior Sewing Machine & Supply LLC
XLC
~·
4-17-89
Item
XLC
XLC PARTS IDENTIFICATION
FRAME ASSEMBLY/ELECfRONICS ENCLOSURE
Part No.
Descri,Qtion
O!I
1
1
ZP680110
Single Board Computer With Video
2
1
P896011
Wire Clearance Label
3
2ft
9P530200
Grommet Strip (Power Electronics End)
4
1
P680300
DC Drive Control Card, M800/XLM
5
5
P520085
flat Wire Clip, Adhesive Backed
Ribbon Cable, DC Drive To SBC
6
1
P680720
7
1
P680724
Nylon Standoff, 6/32 X 1/2 Full Thread
8
4
P530132
Standoff #6-32 x 112" Internal Thread
9
1
P680725
Ribbon Cable, SBC To CE
10
1
P680758
Harness, floppy Control Power
11
1
P680125
floppy Controller Board
12
1
P680722
Jumper Block, 110Volt, Power Junction Board
13
1
P680400
Power Junction Board, M800/XLM
14
1
P680410
Fused Power Connector
15
16
1
P530807
Fuse, 5a, 250v 20mm Slow Blow
1
P673820
M800XLC Table Top
17
54
P840511
#6 Lockwasher, Internal Tooth
18
32
P840415
6-32 X 1/4 Pan Head Slotted Machine Screw
19
22
P680721
6-32 X 1/2" StandoffM/F
20
4
P680124
Standoff,6-32x9/16 M/F Black Aluminum
21
22
P840725
#6-32 Small Pattern Hex Nut
Parts Identification - 369
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
ELECTRONICS ENCLOSURE
Parts Identification - 370
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
ELECTRONICS ENCLOSURE
Item
Qty
Part No.
1
2
3
4
5
6
7
8
9
10
XLC
Description
From Pantograph: X& Y Stepper Motors
1
P680740
Harness, XY Limit Switch
Wire Harness From Control Transformer
Wtre Harness From Isolation Transformer
1
P683742
M800XLC Ground Harness
1
1
P520085
P683745
F1at Wire Clip, Adhesive Backed
Head Interface Cable, XLC
3
P320024
Adhesive Mounts- Rectangle
Detail Of M800XLC Ground Harness
5
P670911
#021-0500 Stick On Cable Clamp
Parts Identification - 371
From the library of: Superior Sewing Machine & Supply LLC
~·
XLC PARTS IDENTIFICATION
4-17-89
SEWING HEAD ASSEMBLY: VIEW 1
L
11.:--------------
\
Parts Identification - 372
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
SEWING HEAD ASSEMBLY: VIEW 1
Item
Q~
1
Descri_Etion
1
ZP614030
PT/NPS Sender Assy
2
1
ZP614040
PT/NPS Pickup Assy
3
1
P840523
#8 Lockwasher, Split
4
3
1
3
1
1
1
1
1
P840730
8-32HexNut
P840123
8-32 X 11/4 Slotted Flat Head Stainless Screw
5
6
7
8
9
10
11
XLC
Part No.
P840401
4-40 X 1/8 Slotted Pan Head Screw
ZP661200
Tension Release Solenoid Assy
9P820375
1/8 Shrink Tubing Bulk
P680250
Head Cable Junction Board, M800/XLM
9P530010
Polarizing Key
P820562
3 Circuit Housing
Parts Identification - 373
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
}hisWtgJuun:
4-17-89
SEWING HEAD ASSEMBLY: VIEW 2
.~----------·----------------------
Parts Identification- 374
From the library of: Superior Sewing Machine & Supply LLC
XLC
~·
4-17-89
XLC PARTS IDENTIFICATION
SEWING HEAD ASSEMBLY: VIEW 2
Item
Qty
Part No.
Description
1
P840410
6-32 X 3/8 Slotted Pan Head Screw
2
8
8
P840510
#6 Flat Washer
3
3
P820061
3/16 Cable Clip
4
1
P820059
3/8" Cable Clip
5
2
P413035
1/4 Hex X 5/16 Long 6-32 Stud Spacer
6
1
P680250
Head Cable Junction Board, M800/XLM
7
8
2
P614003
#6-32 X 3/4 Male-Female Hex Standoff
1
P614038
Cover, Interface Card
9
2
P840916
Rubber Grommet - Z-633
XLC
Parts Identification - 375
From the library of: Superior Sewing Machine & Supply LLC
~:
XLC PARTS IDENTIFICATION
4-17-89
XLC SEWING HEAD PARTS: VIEW 1
'~
~"-
/"
~··-·HI\
c_...._
/ \
'
',\
c----'";,
1
- -·
,
I
'I
'
-I
\,
I
I
I
Parts Identification- 376
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
XLC SEWING HEAD PARTS: VIEW 1
Item
Qty
Part No.
Description
1
1
ZP661000
Cylinder Ann Head
2
1
P661039
Thread Guide, Top
3
1
P661074
Oil Plug
XLC
4
1
P661073
M4 X 6 X 0. 7 Phillips Truss Head Screw
5
1
P661076
Screw, Top Cover Plate
6
1
P661077
Wavey Washer 6.4 ID X 11 OD
7
1
P661078
Stitch Width Cover
8
4
P661079
M4 X 8 X 0.7 Phillips Flat Head Screw
9
1
P661082
Work Plate
10
6
P661081
11/64-40 X 9 Slot Oval
11
1
P661080
Throat Plate
12
1
P661075
Top Cover Plate
13
2
P661086
M3 X 5 X 05 Phil Pan Head Screw
14
1
P661085
Hook Cover Hinge
15
16
1
P661087
Hook Cover Catch
1
P661084
Hook Cover
17
1
P661008
M5 X 14 X 0.8 Socket Cap Screw
18
1
P661007
Needle Plate Bracket
19
1
P413865
Spring Loaded Thread Guide
20
1
P661069
9/64-40 X 6 Slot Flat Head Screw
21
3
P661043
Front Thread Guide
22
1
P661044
Rear Thread Guide
23
24
4
P661045
9/64-40 X 8 Slot Pan Head Screw
1
P661040
Thread Guide, 3-hole
25
1
P661041
M4 X 4 X 0.7 Socket Set Screw
26
1
P661070
Face Plate
27
2
P661045
9/64-40 X 8 Slot Pan Head Screw
28
1
P661072
Take-Up Lever Guard
Parts Identification- 377
From the library of: Superior Sewing Machine & Supply LLC
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54
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56
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From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
XLC SEWING HEAD PARTS: VIEW 2
Item
Oty
Part No.
Description
29
1
P413559
Take Up Lever Drive Stud
30
1
P661095
Oil Wick, 3.5 Dia. X 45 Long
31
1
P413555
Take Up Lever Hinge Stud
XLC
32
3
P661094
M6 X 10 X 1.0 Socket Set Screw
33
1
P413650
Take Up Lever
34
1
P661097
Oil Wick, 3.5 Dia. X 25 Long
35
1
P413274
Needle Bar Connecting Link
36
1
P661099
Oil Wick, 3.5 Dia. X 55 Long
37
1
P661104
9132-28 X 11 Screw
38
2
P661102
15/64-28 X 4.5 Slot Set Screw
39
1
P413269
Needle Bar Connecting Link Stud
40
1
P661101
15/64-28 X 7 Slot Set Screw
41
1
P661103
Needle Bar Crank
42
1
P661105
15/64-28 X 13 Slot Set Screw
43
1
P661106
Crank Friction Washer
44
1
P413310
Armshaft Bushing Front
45
1
P661113
Collar, Front
46
2
P661112
Oil Pad
47
1
P413472
Eccentric/Cam
48
1
P413473
Needle Bearing
49
1
P413471
Lifting Eccentric
50
4
P661038
M6 X 6 X 0.8 Socket Set Screw
51
1
P661119
Winder Friction Disc
52
2
P661107
Ann Shaft
53
1
P413602
Armshaft Bushing Middle
54
2
P661125
M6 X 8 X 1.0 Socket Set Screw
55
1
P413751
Feed Collar
56
2
P413609
1/4-40 X 6 Slot Set Screw
57
1
P661128
Ann Shaft Gear, Spiral
58
2
P413609
1/4-40 X 6 Slot Set Screw
59
1
P661130
Ann Shaft Bearing, Rear
60
1
P661131
Collar, Ann Shaft Bearing
61
1
P661133
Balance Wheel
62
2
P661134
M6 X 12 X 1.0 Socket Set Screw
63
1
P661135
5/16-24 X 15 Slot Truss Head Screw
Parts Identification - 379
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
XLC SEWING HEAD PARTS: VIEW 3
Item
Qty
Part No.
Description
64
1
P642510
Needle Bar Frame
XLC
65
1
P413527
Hinge Pin
66
1
P661094
M6 X 10 X 1.0 Socket Set Screw
67
1
P661139
Oil Wick, 3.5 Dia. X 270 Long
68
1
P661144
Needle Bar
69
1
P413278
Needle Bar Connecting Stud
70
1
P661147
Oil Wick, 3.5 Dia. X 35 Long
71
1
P413279
Screw
72
1
P413330
Needle Bar Frame Slide Block
73
1
P413328
Needle Bar Frame Block Stud
74
1
P661041
M4 X 4 X 0.7 Socket Set Screw
75
1
P413535
Needle Screw
P413860
XL Arm Lower Thread Guide New
76
1
n
1
See Cat
Needle
78
1
P413308
Needle Bar Frame Position Bracket
79
1
P661141
M4 X 6 X 0.7 Socket Cap Screw
80
1
P661150
Needle Bar Rock Frame Shaft
81
1
P413329
Set Screw
82
2
P661154
Rock Frame Shaft Bushing
83
2
P413247
Hinge Nut
84
1
P661155
Needle Bar Shaft Crank
85
2
P413660
Hinge Screw
86
1
P661156
M6 X 20 X 1.0 Socket Cap Screw
Set Screw, Collar
87
2
P661195
88
1
P661194
Collar, Coupling Shaft
89
1
P413735
Bushing, Coupling Drive
90
1
P661190
Lifting Crank
91
1
P661024
M4 X 12 X 0.7 Socket Cap Screw
92
1
P661041
M4 X 4 X 0.7 Socket Set Screw
93
1
P661184
Stitch Width Rod Assembly
94
2
P413n6
Bearing Pin
95
2
P413n5
Bearing Pin Connecting Bracket
96
2
P413206
LockNut
97
1
P661185
Stitch Width Arm
98
12
P661163
M5 X 5 X 0.8 Socket Set Screw
99
1
P661182
Collar
Parts Identification - 381
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
100
1
~·
P661181
4-17-89
Wavey Washer
101
1
P413763
Support Shaft
102
1
P413764
Support Shaft Bushing
103
1
P661094
M6 X 10 X 1.0 Socket Set Screw
104
1
P413767
Stitch Width Indicator
105
1
P661175
Stitch Width Regulating Arm
106
1
P413758
Stitch Width Cam Follower
107
1
P413760
Shaft
108
1
P413759
Pivot Lock
109
1
P661171
Oil Wick, 3.5 Dia. X 75 Long
110
1
P413585
Cotter Pin
111
1
P661167
Oil Wick, 3.5 Dia. X 200 Long
112
1
P661162
Thrust Collar
113
1
P413782
Pivot Connecting Bracket
114
2
P661094
M6 X 10 X 1.0 Socket Set Screw
P413783
Pivot Shaft
115
1
116
1
P661095
Oil Wick, 3.5 Dia. X 45 Long
117
1
P661201
Oil Wick, 3.5 Dia. X 100 Long
118
2
P661008
M5 X 14 X 0.8 Socket Cap Screw
P661202
Shaft Collar
119
2
120
1
P413752
Stitch Width Drive Gear
121
1
P413754
Stitch Width Cam Shaft
122
1
P661173
Pivot Link Shoulder Screw
123
1
P413753
Stitch Width Cam
124
1
P661174
15/64-28 Hex Nut
125
1
P413779
Coupling Drive Shaft
126
1
P413784
Needle Bar Rock Shaft Crank Connector
Parts Identification - 382
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
NOTES
XLC
Parts Identification - 383
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
XLC SEWING HEAD PARTS: VIEW 4
Item
XLC
Qty
Part No.
Description
127
1
P413539
Connecting Link Shoulder Screw
128
1
P661237
Screw, Lift Link
129
1
P661234
Presser Bar Lift Link
130
2
P661221
M6 X 8 X 1.0 Socket Set Screw
131
2
P413260
Sleeve Bushing
132
1
P413249
Nut
133
1
P661222
Presser Bar Lifter Lever
134
1
P661223
Presser Bar Lifter Hinge Screw
135
1
P661231
Connecting Link
136
1
P413847
Presser Foot Screw
137
1
P413830
Bobbin Case XL
138
1
P413835
XL Overspin Protector
139
1
P413670
Bobbin XL
140
1
P661260
Hook Position Finger
141
2
P661045
9/64-40 X 8 Slot Pan Head Screw
142
1
P641503
Jump Foot
143
1
P661229
Screw, Jump Foot
144
1
P661233
Screw/Spacer
145
1
P642501
Jump Foot Rod
146
1
P661220
Presser Bar Bushing, Lower
147
1
P661217
Presser Bar
148
1
P661226
Shoulder Screw
149
1
P661224
Presser Bar Guide Bracket
150
1
P661225
Screw, Guide Bracket
151
1
P661227
Spring, Presser Bar
152
1
P661210
Shoulder Screw
153
1
P661209
Thrust Washer
154
1
P413788
Eccentric Cam Link Shaft
155
2
P413260
Sleeve Bushing
156
1
P661206
Eccentric Cam Link, Left
157
1
P413474
Sleeve
158
1
P661211
Wing Nut
159
1
P413472
Eccentric/Cam
160
1
P661243
Armshaft Upright Gear, Upper
161
4
P661244
Set Screw, 1/4-40 X 5
162
1
P661238
Arm Shaft, Upright
Parts Identification - 385
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
163
1
P413614
Upright Shaft Bushing, Upper
164
2
P661094
M6 X 10 X 1.0 Socket Set Screw
165
1
P413615
Upright Shaft Bushing, Lower
166
1
P661245
Annshaft Upright Gear, Lower
167
1
P661108
Oil Wick, 3.5 Dia. X 160
168
2
P661244
Set Screw, 1/4-40 X 5
169
1
P661247
Lower Shaft Gear
170
2
P661256
Set Screw, Collar
171
1
P661252
Hook Shaft Bushing, Rear
172
1
P661251
Hook Shaft Bushing, Front
173
1
P661094
M6 X 10 X 1.0 Socket Set Screw
174
2
P661253
Felt Pad
175
1
P661250
Hook Shaft
176
1
P661249
Lower Gear Housing
177
1
P661259
Felt Pad
178
2
P413827
XL Hook Screw
179
1
P413820
Hook Assembly XL
180
1
P661212
Eccentric Cam Link
181
2
P661207
M6 X 15 X 1.0 Socket Cap Screw
182
1
P661214
Trip Lever
183
1
P661216
Washer
184
2
P661045
9/64-40 X 8 Slot Pan Head Screw
185
1
P661218
Oil Wick, 3.5 Dia. X 150 Long
186
1
P413284
Presser Bar Bushing
187
1
P661255
Collar, Hook Shaft
188
1
P661268
Front Armshaft Counterweight
189
1
1
P661267
P661269
Rear Armshaft Counterweight
190
4-17-89
XLC Large Presser Foot
Parts Identification - 386
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
NOTES
XLC
Parts Identification - 387
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
TENSION AND BOBBIN WINDER TENSION ASSEMBLY
Parts Identification - 388
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
TENSION AND BOBBIN WINDER TENSION ASSEMBLY
Item
Qty
Part No.
Description
1
1
P661052
Tension Assembly Complete
2
1
P661062
Tension Release Push Rod
3
1
P661061
M4 X 8 X 0.7 Socket Set Screw
4
1
P661054
Check Spring
5
6
7
8
9
10
11
1
P661053
Tension Stud
1
P661055
Insulating Disc
2
P661034
Tension Disc
1
P661057
Tension Release Disc
1
P661035
Tension Spring
1
P661036
Tension Nut Washer
1
1
1
P661037
P661030
P661038
Tension Nut
Winder Tension Assembly
M6 X 6 X 0.8 Socket Set Screw
1
1
P661031
Tension Post
P661032
Winder Thread Guide
1
P661033
Winder Tension Stud
u
13
14
15
16
XLC
Parts Identification - 389
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~:
4-17-89
BOBBIN WINDER ASSEMBL~ XLC
Parts Identification - 390
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-17-89
XLC PARTS IDENTIFICATION
BOBBIN WINDER ASSEMBLY, XLC
Item
Qty
Part No.
Description
1
1
P661009
XLC Bobbin Winder
2
1
P661023
M4 X 20 X 0.7 Socket Cap Screw
3
4
1
P661025
M4 Flat Washer
1
P661028
0-ring 15 ID X 25 OD
5
1
P661017
Winder Wheel
6
1
P661012
Pivot Link Bushing
XLC
7
1
P661013
Bobbin Winder Spring
8
2
P661026
Roll Pin 3.5 Dia. X 16
9
1
P661011
Bobbin Winder Pivot Link
10
1
P661014
W"mder Trip Lever
11
12
13
14
15
16
17
1
P661015
Winder Trip Spring
1
P661021
Winder Trip Lever Cam
1
P661022
W"mder Cam Stop Screw
1
P661026
Roll Pin 3.5 Dia. X 16
1
P661010
Bobbin Winder Mounting Plate
1
P661027
C-Clip
1
P661020
Winder Trip Arm Shaft
18
1
P661016
Bobbin Winder Shaft
19
1
P661018
Bobbin Key
20
1
P661024
M4 X 12 X 0.7 Socket Cap Screw
21
1
P661019
Winder Trip Arm
22
2
P661029
M4 X 10 X 0. 7 Socket Cap Screw
Parts Identification- 391
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
~·
4-17-89
STITCH WIDTH ASSEMBLY, XLC
Parts Identification - 392
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
STITCH WIDTH ASSEMBLY, XLC
Item
Qty
Part No.
1
1
P614050
Stitch Width Motor Assembly
XLC
Description
2
2
P413004
Support Post 2" Long
3
4
2
P413003
Support Post 1 3/4" Long
1
Coupling, Stitch Width Motor
Drive Shaft Collar
5
1
P312013
P413780
6
1
P840715
Nut, 4-40 Hex
7
1
P840405
Screw, 4-40 X 3/4 Slotted Pan Head
8
1
P413018
Magnet
9
10
11
1
P614052
Bracket, Stitch Width Limit Sensor
3
1
P840401
Screw, 4-40 X 1/8 Slotted Pan Head
P614025
Stitch Width Limit Sensor Assembly
Parts Identification - 393
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
}bjsWtcpttutt.
4-17-89
PANTOGRAPH ASSEMBLY
.
j) ~
'.
<<'
~~
Parts Identification - 394
From the library of: Superior Sewing Machine & Supply LLC
XLC
XLC PARTS IDENTIFICATION
4-17-89
PANTOGRAPH ASSEMBLY
Item
Qty
Part No.
Description
1
1
P520402
Right Pantograph Rail
2
1
P520401
Left Pantograph Rail
3
1
P620403
Support
XLC
4
1
P520413
Block, Motor End - Pantograph
5
1
P520421
Block, Center- Pantograph
6
1
P520441
Block, Free End - New Pantograph
7
2
P420426
26" Pantograph Bar
8
2
P520419
Bar Guide - X Axis
9
2
P520425
Support, Lead Screw Nut- Pantograph
10
1
P520439
Support, Leadscrew- New Pantograph
11
1
P520468
Bracket, Switch, X-Axis
12
1
P520466
Actuator,switch, X -Axis
13
1
P620409
Actuator, Limit Switch
14
1
P620405
Bracket, Switch, X-Axis
15
1
P520433
Support, Motor New Pantograph
16
1
P520427
Lead Screw Pantograph
17
1
P620407
Lead Screw X-Axis
18
2
P670410
Stepper Motor, M800 Series
19
2
P620419
Motor Mount -heavy Duty
20
1
P620413
Pulley, 5/16" Bore 28XL037
21
1
P520431
Belt, Timing Large (100XL037)
22
1
P620415
Pulley, 3/8" bore 14XL037
23
1
P620417
Pulley, 5/16" Bore 16XL037
24
1
P520407
Belt, Timing (90XL037) Small
25
1
P620411
Pulley, 3/8" bore 16XL037
26
2
P520404
Stepper Motor Limit Switch
27
4
P840407
4-40x1J2 Slotted Pan Head Screw
28
4
P520412
Washer, Thrust- New Pantograph
29
4
P520435
Washer, Spring- New Pantograph
30
4
P520411
Bearing, Flanged - New Pantograph
31
6
P520415
Retaining Ring-new Pantograph
32
6
P520417
Bushing, Pantograph
33
2
P520423
Bushing, Ball
34
2
P840056
l/4-20 X 11}4 Sock Head Screw
35
6
P840049
l/4-20 X 3/8 Sock Head Screw
36
8
P840580
l/4" Lock Washer
Parts Identification - 395
From the library of: Superior Sewing Machine & Supply LLC
XLC PARTS IDENTIFICATION
4-17-89
37
14
P840052
1/4-20 X 1/2 Socket Head Screw
38
4
P840077
Screw, Socket Head 5/16-18 x 11/2 Long
39
1
P840530
Washer, Flat #10
40
10
P840073
Screw, Socket Head 10-32 X 3/8 Long
41
2
P840540
1/4" SAE Flat Washer-Plated
42
6
P840520
#8 Flat Washer
43
2
P840417
8-32 x 3/16 Pan Head Slotted Screw
Parts Identification - 396
From the library of: Superior Sewing Machine & Supply LLC
XLC
THE PERSONALIZATION PEOPLETM
M800 SERIES
USER MANUAL
XLC
Appendix - Al
From the library of: Superior Sewing Machine & Supply LLC
4-20-89
APPENDIX
JUMP FOOT CONVERSION
THE SEWING HEAD IS ORIGINALLY EQUIPPED WITH THE JUMP FOOT.
THE FOLLOWING INSTRUCTIONS ARE FOR REMOVAL OF THE JUMP
FOOT AND INSTALlATION OF THE lARGE PRESSER FOOT.
Tools Required (supplied in machine tool kit)
•
Slot Head Screwdriver
•
Allen Wrench 3132 inch
•
Allen Wrench .05 inch
STEP I
Rotate the Handwheel so that the needle is in the UP position.
Presser Bar Lever - fig. 1
STEP2
Lower the Presser Bar Lever to the Down position. (See fig.
#1.) Remove the front cover from the Sewing Head.
STEP3
With the Slot Head Screwdriver, remove the Thumbscrew that
holds the Jump Foot Link to the Presser Bar. (See ftg. Jump
Foot Link.) Save the Thumbscrew for use in step 7.
STEP4
With the 3132 inch Allen Wrench, loosen, DO NOT REMOVE the
Socket Head Screw located on the rear of the Jump Foot.
Jump Foot Link - fig. 2
(See fig. Socket Head Screw.)
STEPS
Remove the Jump Foot/Jump Foot Link from the Presser Bar.
Socket Head Screw - fig. 3
Appendix - A2
From the library of: Superior Sewing Machine & Supply LLC
XLC
~:
4-20-89
APPENDIX
JUMP FOOT CONVERSION
THE SEWING HEAD IS ORIGINALLY EQUIPPED WITH THE JUMP FOOT.
THE FOLLOWING INSTRUCTIONS ARE FOR REMOVAL OF THE JUMP
FOOT AND INSTALlATION OF THE LARGE PRESSER FOOT.
STEP6
Supplied in the machine tool kit is a Nylon Tipped Set Screw.
With the .05 inch Allen Wrench, install this Set Screw into the
hole in the Needle Bar Frame as shown in fig. 4. DO NOT
tighten it in place yet. Push the Jump Foot Bar up until
approximately 1/8 of an inch of it protrudes from the bottom of
the Needle Bar Frame. (See fig. Needle Bar Frame.) Tighten
the Nylon Tipped Set Screw to hold the Jump Foot Bar in
place.
Needle Bar Frame- fig. 4
STEP7
Attach the Large Presser Foot to the hole in the Presser Bar
with the Thumbscrew removed in step 3. (See ftg. #5.)
Replace the front cover on the Sewing Head. Adjust the Large
Presser Foot for desired height using the Thumbscrew. (refer
to "Adjusting the.Presser Foot" on Pg. 65)
Presser Foot Attachment- fig. 5
XLC
Appendix - A3
From the library of: Superior Sewing Machine & Supply LLC
~·
APPENDIX
4-20-89
JUMP FOOT CONVERSION
THE FOLLOWING INSTRUCfiONS ARE FOR REMOVAL OF THE LARGE
PRESSER FOOT AND INSTAllATION OF THE JUMP FOOT.
STEPl
Turn the Handwheel so that the needle is in the UP position.
STEP2
Move the Presser Bar Lever to the DOWN position. Remove the front cover of the Sewing Head.
STEP3
With the Slot Head Screwdriver, remove the Thumbscrew that holds the Large Presser Foot to the
Presser Bar. Remove the Large Presser Foot from the Presser Bar.
STEP4
With the 0.05 inch Allen Wrench, remove the Nylon Tipped Set Screw from the Needle Bar Frame.
CAUTION:
•
The nylon tipped Set Screw MUST be removed from the Needle Bar Frame to
avoid serious damage to the Sewing Head.
STEPS
While aligning the Jump Foot, push the Jump Foot Bar completely into the hole in the top of the Jump
Foot. With the 3132 inch Allen Wrench, tighten the Socket Head Screw at the rear of the Jump Foot to
secure the Jump Foot Bar in place.
..
NOTE:
•
Make sure that the Jump Foot Bar is fully seated by visually inspecting the bottom of
the Jump Foot.
Appendix - A4
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-20-89
APPENDIX
JUMP FOOT CONVERSION
THE FOLLOWING INSTRUCTIONS ARE FOR REMOVAL OF THE LARGE
PRESSER FOOT AND INSTALlATION OF THE JUMP FOOT.
STEP6
Using the slot head screwdriver, attach the Jump Foot Link to the hole on the Presser Bar with the
Thumbscrew. Replace the front cover of the Sewing Head. Adjust the Jump Foot for desired height
using the Thumbscrew. (refer to "Adjusting the Presser Foot", Pg. 65)
XLC
Appendix - A5
From the library of: Superior Sewing Machine & Supply LLC
APPENDIX
4-20-89
MACHINESPECllnCATIONS
M800XLM
M800XLC
SEWING FIELD
9"X18"
9"X18"
DEPTH
30"
48"
30"
WIDTH
51"
HEIGHT
37"
37"
WEIGHT
350 Lbs
350Lbs
SHIPPING WEIGHT
650Lbs
650 Lbs
ELEcrRICAL
110 Volts 60 Cycle
110 Volts 60 Cycle
REQUIREMENTS
Max. Amps-6 NHC*
Max. Amps-6 NHC*
*Normal Household Current
PRINTER RECOMMENDATIONS
The following printers have been tested by Meistergram and are known to work. Other models from the
same manufacturer will probably work, but we cannot guarantee this. One feature to look for when
selecting a particular printer model is "buffer" size. Much like humans, printers can receive (listen to)
information from the computer/M800 much faster than they can print (type). A buffer holds the
information temporarily and allows the computer to proceed with other commands while the printer is
still printing.
EPSON: LX-800
This low cost printer should have its DIP switches configures as follows:
1-1
off
(normal characters)
1-7
on
(select USA character set)
1-2
off
*(unslashed zero)
1-8
on
(select USA character set)
1-3
off
(italics characters)
2-1
off
( 11 inch page)
1-4
off
(do detect paper out)
2-2
off
(no cut sheet feeder)
1-5
off
*(draft print quality)
2-3
off
(no perforation skip)
1-6
on
(select USA char. set)
2-4
off
(no AUTO carriage return)
* means optional
HEWLETT PACKARD: lASER JET ll
This laser printer is expensive, but gives very high quality printouts. The printouts, however, will be
smaller than the other printers. Make sure the printer is set for PARALLEL operation and IBM
character set is selected. THIS PRINTER HAS A DIFFERENT ASPECf RATIO and ANY
PRINTOUTS in a screen scale OTHER than "4PRINTER" WILL BE DISTORTED! No correction
for this will be made in software.
Appendix - AlO
From the library of: Superior Sewing Machine & Supply LLC
XLC
M800 SERIES MANUAL
4-21-89
THE PERSONALIZATION PEOPLETM
MSOO SERIES
USER MANUAL
tlll'ENDl~
·mm
XLC
B:
~JUMP
Hat Clamp Instructions - APPENDIX B-1
From the library of: Superior Sewing Machine & Supply LLC
M800 SERIES MANUAL
4-21-89
CAP FRAME
The cap frame accessory kit provides the parts you need to produce high quality monogrammed caps
quickly and efficiently. Use the following instructions to get the best results:
PAGE
TOPIC
B-2
Introduction
B-3
Cap Frame Parts
B-4
Remove Table Insert
B-4
Install Raised Throat Plate
B-5
B-7
Install Cap Frame Drive onto XLC
Set Sewing Field (on Adjustable Frame)
Load Cap onto Frame
B-8
Load Frame onto Drive
B-9
Adjust Jump Foot Height
FmalSteps
B-6
B-10
Use the following CheckList as a reminder of the steps needed to setup your machine to sew hats:
CAP FRAME CHECKLIST
0
0
0
Remove Table Top Insert
Install Raised Throat Plate
Install Cap Frame Drive Unit
0 Set Sewing Field (on Adjustable Frame)
0 Load Cap onto Frame
0
Load Frame onto Drive Unit
0 Re-Adjust Jump/Presser Foot Height
0
Use "H" Hat Mode command, or program Upside/Down/Backwards
0 Program Monogram
0Preview
0 Perimeter Trace (watch out for lower case letters!)
Hat Clamp Instructions - APPENDIX B-2
From the library of: Superior Sewing Machine & Supply LLC
XLC
~:
4-21-89
M800 SERIES MANUAL
MEISTERGRAM CAP FRAME KIT PARTS
The Cap Frame kit is an accessory for your XLC machine and is included in your supply kit (shipped
seperately from the machine). The Cap Frame Kit is also available as Meistergram Part Number
B95400000.
Locate and identify the following parts- which are illustrated below.
QTY
1
2
1
2
ITEM NUMBER
B9540028
895200010
B95200100
B95400109
DESCRIPTION
DRIVE UNIT
ADJUSTABLE FRAME
FRAMING DEVICE
C-CLAMP
FRAMING DEVICE
DRIVE UNIT
C-CI.AMP
ADJUSTABLE FRAME
Cap Frame Kit Parts - Fig. 1
XLC
Hat aamp Instructions - APPENDIX B-3
From the library of: Superior Sewing Machine & Supply LLC
~·
M800 SERIES MANUAL
4-21-89
MACHINE SETUP FOR CAP FRAME:
1. REMOVE TABLE INSERT
Grasp the removeable portion of the table top firmly with both hands. Pull straight out and away from
the sewing head. This reveals the cylinder arm, as well as additional space needed for installation of the
cap frame.
2. INSTALL RAISED THROAT PLATE
Two types of throat plates are provided with the
800XLC machine- a flat throat plate and a raised throat
plate (see fig #2.) The Flat Throat Plate is used with
all hooped and clamped garments when monogramming
with the standard table top. The Raised Throat Plate
must be used when monogramming baseball caps with
the cap frame and open table top.
TO CHANGE TIIROAT PLATE
Step 1:
(See fig. #3) Remove the two screws securing the flat
throat plate to the cylinder arm. Remove flat throat
plate and put in a safe place.
Step2:
Line up the raised throat plate over the end of the
cylinder arm, insert the two screws and tighten.
Throat Plate 1)rpes - fig 2
FlAT
RAISED
0
0
Installing Throat Plate - fig 3
Hat Clamp Instructions - APPENDIX B-4
From the library of: Superior Sewing Machine & Supply LLC
XLC
~·
4-21-89
M800 SERIES MANUAL
3. INSTALL CAP FRAME DRIVE UNIT ONTO THE XLC
Step 1:
Attach cap frame bar (black bar) to pantograph bar with two screws provided. The screws should be left
loose so the cap frame bar can be correctly lined up.
Stepl:
Slide drive unit over cylinder arm, the pivot bar should slide easily into the center shaft of drive unit (see
fig.# 4)
Step3:
If binding starts to occur remove the drive unit, line up with pivot shaft a second time and try again.
Step4:
Once the drive unit is in position the cap frame bar must be aligned perfectly parallel with the drive unit.
Use the edge of the table top as a guide (see fig. #5.)
StepS:
When the desired position is found, tighten the two screws on the cap frame bar snugly.
Step6:
Once paralle~ tighten two black thumbscrews to secure drive unit to cap frame bar.
black thumbscrews
~~~~--~~~--~-L--~U~~pfrruncbar
drive unit
Align Cap Frame Bar - fig 5
Slide Drive Unit onto machinefig 4
..
XLC
Note:
•
cap frame bar and drive unit must be parallel or binding may occur during the
sewing process, causing distortion to the embroidery. Double check after
extensive use of the cap frame. Realign if necessary.
Hat Clamp Instructions - APPENDIX B-5
From the library of: Superior Sewing Machine & Supply LLC
M800 SERIES MANUAL
~·
4-21-89
4. SET THE ADJUSTABLE FRAME'S SEWING FIELD
The adjustable frame is normally shipped in its closed position- which is its smallest sewing field. To
adjust the frame for your caps, follow these steps:
Step 1.
Loosen the two straight screws on either side of the adjustable frame (see fig. #6.) The slotted portion
will slide open when the screws have been loosened. The maximum sewing field size is 2-1J4"x 6" when
the cap frame is adjusted fully open. This allows 1/4" clearance for the presser foot.
Step2.
Once the desired position is found tighten the 4 set screws snugly.
Adjustable
Sewing Field
Loosen these screws (2 on
each side) to adjust sewing
field opening.
(Drawing shows frame
adjusted to maximum sewing
field)
Adjusting the Sewing Field - fig 6
Hat Clamp Instructions -APPENDIX B-6
From the library of: Superior Sewing Machine & Supply LLC
XLC
4-21-89
M800 SERIES MANUAL
5. LOAD CAP ONTO FRAME
STEP I.
The framing device should be securely fastened to a table by using the C-Clamps supplied in your kit.
STEP2.
Located on the right hand side of the framing device is a metal lever which should be in the down
position.
STEP3.
Holding onto the red handle, secure the frame onto the framing device, by pushing frrmly to lock the
ball bearings into the pre-cut holes on the frame. Remember to push the metal lever up (closed) to lock
in the frame.
STEP4.
Push up and out on the red handle, to open cap frame. Hold the nner sweatband on the underside of the
cap and fold outward, holding the sweatband out, slide the cap over the adjustable frame so the front of
the cap is located in the center of the sewing field area. Insert the sweatband seam into the slot of the
capframe. ( For a center guide, align the top seam of the cap with the metal notch at the top of the
handle.)
STEPS.
Push up on the red handle and lock the bar into place.
STEP6.
Secure the bill of the cap under the elastic strap to eliminate possible shifting.
STEP7.
The plastic adjustable strap on the back of the cap should be secured under the silver hook located on
the bottom of the adjustable frame.
STEPS.
Pull down on the sides of the cap for a tight smooth fit. Like all monogrammed items, caps must be
framed tightly.
STEP9.
Release metal clip (down position) on the right hand side of the framing device, then pull the cap frame
off the framing device by pulling on the red handle.
XLC
Hat Clamp Instructions - APPENDIX B-7
From the library of: Superior Sewing Machine & Supply LLC
~·
M800 SERIES MANUAL
4-21-89
6. LOAD THE ADJUSTABLE FRAME ONTO DRIVE UNIT
STEPl.
Be sure the metal lever on the drive unit is in the down position (open). Holding onto the red handle,
secure the frame into the drive unit by pushing firmly to lock the ball bearings into the pre-cut holes on
the frame. You should hear it lock into place.
STEP2.
Push metal lever up into its closed and locked position. You are now ready to monogram your cap.
Remember your maximum sewing field is 2 1/4" x 6". It is advisable to perimeter trace for each new
program to insure a safe sewing path.
/
..
Loading Frame Onto Drive Unit - fig 7
NOTE:
• Be careful not to add too much pressure when attaching the frame, this could result in
misalignment of the black frame bar. Check for needed adjustments.
CAUTION:
• Make sure drive unit dip is in the closed aad locked position (up) when machine is sewing
or repositioning cap frame. Otherwise the silver clip will catch on machine frame.
•
Drive unit should be disconnected from cap frame bar (black bar) when centering
pantograph to avoid damage to drive unit.
Hat Camp Instructions - APPENDIX B-8
From the library of: Superior Sewing Machine & Supply LLC
XLC
~·
4-21-89
M800 SERIES MANUAL
7. ADJUST JUMP FOOT HEIGHT
Whenever you change fabrics, you should adjust the Jump Foot Height; installing the Raised Throat
Plate makes this adjustment especially important.
Stepl
Tum the motor safety switch OFF.
Step2
Attach the material to be monogrammed.
Step3
Make sure the jump (presser) foot lift lever is in the down position.
Step4
Rotate the handwheel until the presser foot reaches its lowest point of travel.
StepS
Loosen the jump foot thumbscrew, then manually slide the jump foot up or down as required until the
jump foot is lightly pressing on the fabric.
XLC
Hat Qamp Instructions - APPENDIX B-9
From the library of: Superior Sewing Machine & Supply LLC
~·
M800 SERIES MANUAL
4-21-89
FINAL STEPS
"H" HAT MODE COMMAND
The "H" command (Hat Mode- described on page 196-A) will program the machine to sew
Upside/DoWD/Backwards ( "U") (since the caps are inserted upside/down into the machine), will set
the pantograph position to the approximate center of the sewing field, and display a checklist of these
hat clamp installation procedures.
PROGRAM MONOGRAM
Program your monogram as normal, but keep in mind that the sewing area is 2-1/4" by 6". Remember
that Arching will add to the height of your monogram.
PREVIEW
Preview your monogram: the outline shown on the preview is for the cap frame adjusted to its largest
sewing field!
PERIMETER TRACE
Make sure your monogram will fit in the cap frame sewing field: Perimeter Trace each new monogram
program. If your monogram has letters that sew below the baseline (lower case j, g, p etc.) you may want
to trace the sewing path too.
CAUTION:
•
Remember that the small foot gives more sewing area. If you use the large foot,
leave more clearance.
•
Due to mechanical differences between hat clamp frames, and the adjustments,
PREVIEW and PERIMETER TRACE EACH HAT to avoid damage to your
Hat Frame and Sewing head
,
Hat Qamp Instructions- APPENDIX B-10
From the library of: Superior Sewing Machine & Supply LLC
XLC
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