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Gasifying boilers VIGAS
Ecological Boilers VIGAS
MANUAL FOR INSTALLATION, ASSEMBLY AND USE
VIGAS and VIGAS
Lambda Control
with AK 3000
Certificate of warranty
VIMAR 2010
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Gasifying boilers VIGAS
Content
Declaration of conformity......................................................................................................
1. Technical description......................................................................................................
2. Technical data................................................................................................................
3. Description of AK 3000 control......................................................................................
4. VIGAS boiler in basic configuration...............................................................................
5. VIGAS boiler in configuration with gases thermometer..................................................
6. VIGAS boiler in configuration with gases thermometer and discharge fan....................
7. VIGAS
Lambda Control
in configuration with gases thermometer..........................................
8. VIGAS
Lambda Control
in configuration with gases thermometer and discharge fan............
9. Time setting....................................................................................................................
10. Hardware and software information...............................................................................
11. Error messages..............................................................................................................
12. Service settings PIN 0000 protected..............................................................................
13. Operating instructions.....................................................................................................
14. Boiler maintainance and repairs....................................................................................
15. Accesories assembly.....................................................................................................
16. Listo fo guarantee and afterguarantee services.............................................................
17. Problems solving............................................................................................................
18. Assembly instruction......................................................................................................
19. Electric scheme of connection VIGAS boilers................................................................
Letter of guarantee.........................................................................................................
Confirmation of VIGAS boilers commissioning..............................................................
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Gasifying boilers VIGAS
DECLARATION OF CONFORMITY
Issued according to Section 12, par. 3, letter a) Act No. 264/1999 Coll. and 97 / 23 EC
We, VIMAR Vigaš Pavel
M. Čulena 25
974 11 Banská Bystrica
SLOVAKIA
IČ DPH: SK 1020548001
hereby declare that the undermentioned products comply with technical regulations and the products are safe if determined conditions are followed and we took all possible measures to assure the compliance of products with technical documentations as well as with relevant instructions requirements of government.
Product:
Thermal boiler VIGAS and VIGAS
Lambda Control
with AK 3000 control
Type:
VIGAS 16, VIGAS 16
Lambda Control
VIGAS 25, VIGAS 25
Lambda Control
VIGAS 40, VIGAS 40
Lambda Control
VIGAS 60, VIGAS 60
Lambda Control
VIGAS 80, VIGAS 80
Lambda Control
VIGAS 100, VIGAS 100
Lambda Control
VIGAS 29 UD
Producer:
VIMAR Vigaš Pavel
Čulena 25, 974 11 Banská Bystrica,
SLOVENSKO
The above-mentioned products comply with the following standards:
STN 07 7401, STN 73 4210, STN EN 303-5, STN EN 61000-3-
2:2000+A1:2001+A2:2001, STN EN 61000-3-3:2000.
Supplementary data:
Certificates, Test report
Issued in:
Banská Bystrica
Name:
VIGAŠ Pavel
Date of issue: Title:
Owner
Signature:
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Gasifying boilers VIGAS
1. TECHNICAL DESCRIPTION
Thermal boilers VIGAS are designed for combustion of dry wood material, starting from sawdust up to logs in the length according to the dimensions of gasification chamber, maximum 20 cm. Sawdust, chippings, splinters and cuttings must be burn together with logs.
Thermal boiler, VIGAS UD 29 is designed for burning brown coal. It is also possible to use dry wooden material as a substitute fuel.
Boilers are welded from 4- 6 mm steel sheets. Inner boiler sheets that have contact with boiler waste gases are 6 mm thick, others are made of 4 mm sheet. Heat exchanger is welded from steel pipes, 57x 5 mm. Exterior boiler shell is made of 0.8 mm sheet. Thermal insulation of the boiler is made of insulation material, NOBASIL, 20 and 50 mm thick. Boiler waste gases go away through steel neck to chimney.
Inner boiler space consists of gasification chamber, where fuel is dried and gasified. Then created gas goes through fireproof /concrete/ nozzle into combustion chamber, where it burns with the help of secondary air. Boiler waste gasses are intensively cooled in exchanger. Wood that is not burnt must be removed from combustion chamber. The boiler has a lighting up damper that is controled by operating rod at the front part of boiler.
In order the boiler complies with the requirements for non-demanding operation, it is equipped with AK 3000 control unit that is situated in the upper part of boiler. The used system of control allows very effective combustion of various kinds of fuel. AK 3000 control with grpahical display, in basic configuration allows:
to control temperature of heated water in range 60 ÷ 85 °C
smooth and automatic control of forced draft fan according to required output and
to connect discharge fan
to connect circulation pump
to connect gases thermometer
to connect and to control boiler by space temperature regulator
to connect extended regulation (EXPANDER) via AK BUS
to connect module with Ethernet interface and SD-card for data saving and concsequtive evaluation via PC
grpahical scheme indication of hydraulic connection as requested
real time set
In configuration VIGAS
Lambda Control
also allows :
Utilizes informations from lambda sensor of oxygen overflow in gases, to control the chimney flap of primary and secundary air.
Gases thermometer as a standard
Boilers are equiped with thermal fuse that ensures disconnection of forced draft fan if boiler is overheated above 100
0
C and safety exchanger against overheating according to the standard, STN EN 303/5. Its recommended, by producer, to buy a release valve Honeywell TS
130 ¾” for safety exchanger against over heating.
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Gasifying boilers VIGAS
2. Technical data
Tab.1
VIGAS
Nominal boiler output
Boiler class according to EN 303-5
Max. operating pressure
Fuel
Output capacity
16 kW 16
THERMAL BOILERS
25
25
40
40
60
60
80
80
100
100
3 bar 3
Wood, max. moisture 20% ;heating min. 15 MJ/kg kW 12 - 18 5 - 31 8 - 41 15 - 72 25 - 92
25-100
Fuel consumption with nominal output
Substituite fuel kg/hod 4,5 7,6 11,2 19 25 30,4
Chimney daught
Weight
Height with regulation
Height of exhaust branch
Height of inlet branch
Height of feed-water valve
Height of chimney neck
Width including rod
Width including shell
Depth
Exhaust brand
Diameter od draught neck
Dimmension from edge of boiler
Spacing of feed pipes mBar
Wood waste, splinters, saw dust, saw dust briquettes (for UD 29 also wood of max. moisture 20%)
0,20 – 0,25 kg 400 430
0,20 – 0,35
460 760
0,30 – 0,40
930 950
0,20 – 0,25
430
A mm 1135
B mm 975
C mm 115
D mm
E mm
F mm
55
G mm
H mm 840
I mm
J mm
K mm
188
890
160
1135
1045
60
645
590
240
1070
305
1385
1310
125
70
1110
1260
880
200
1420
1400
215
135
1170
785
760
520
1650
1210
1120
1045
110
55
890
645
590
1070
240
160
230
405 70
UD 29
29
Brown coal
8-35(8-29)*
7,8 (8,0)*
350
Diameter of inlet brand
Diameter of exhaust brand
Diameter of feed-water valve
Volume of water
Gases temperature
With nominal output
With minimal output
Dimensions of gasification chamber
Depth
0
0
L mm
G/mm
G/mm
G
l
C
C mm 370
½“
75
560
93 180
240
150
750
2“
2“
¾“
205
1150
215
1090
½“
75
490/440 mm mm
490
440
750 730
575
575 – 318
500
440
435 - 255
Height
Width
Dimensions of gasification chamber
(width-height)
Max. weight of fuel
Capacity of gasification chamber
Noisness
Max. electric input
Voltage/Frequency
Pressure loss of water :
Δt 10
0
C
Δt 20
0
C
Time of burning with nominal output
Cooling exchanger of heat
- temperature of inlet water
- pressure of inlet water
Safety
Weight flow of gases mm kg dm
3 kg/s
20
80 dB 45
W
V/Hz mBar mBar hod
0
C bar
9,70
1,00
4,5
435 -255
30
120
45,5
70
9,75
1,05
4,20
40
185
47,7
10,48
2,55
4,30
80
315
51,4
230ACV / 50 Hz
12,77
3,19
11,83
2,96
4,20
4 – 15
483
140
4,20 min 1 – max 4
150
54,2
457
11,53
2,84
4,0
30
105
45,5
70
9,97
1,15
5,60 (4,10)
Release valve Honeywell TS 130 ¾” for safety exchanger against over heating, Opening temperature 95°C
STB fuse, blow temperature 100 o
C (tolerance: -6 o
C –- 0
0,034 – 0,047
o
C)
Gasifying boilers VIGAS
2.1 DIMENSION CHART AND THE POSITION OF PROTECTIVE SUPPORT PLATE ON
EASILY IGNITABLE FLOOR
Pic.1 Pic.2
Inlet water neck for valve (Danfoss)
Hole for submersible case
(Danfoss)
Exhaust brand of cooling water
Exhaust water neck
Inlet water neck
Filling neck
2.2 BOILER SCHEMATICS
Scheme VIGAS 16
Pic.3
Scheme VIGAS 25 Scheme VIGAS 40
Scheme VIGAS 29 UD
KEY
1. AK 3000 control
2. Upper door
3. Chimney flap operating rod
4. Fuel bunker
5. Primary air conduction
6. Flap for Lambda control servo
7. Fan
8. Fan cover
9. Heatproof nozzle
10. Secondary air screen
Scheme VIGAS 60,80
11. Door closing device
12. Fireclay bricks
13. Bottom door
14. Chimney neck
15. Exchanger cap
16. Lighting up damper
17. Upper back cover
18. Outlet water neck
19. Thermal fuse
20. Thermometer
21. Upper front cover
Scheme VIGAS 100
22. Lambda sensor
23. Gases thermometer
24. Exchanger pipes
25. Heat proof /concrete/ filling
26. Secondary air
27. Combustion chamber
28. Direction of gases
29. Neck of reversible water
30. Fillng neck
31. Cleaning flap for 29UD
32. Cleaning hole for 29UD
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Gasifying boilers VIGAS
3. DESCRIPTION OF AK 3000 CONTROL
3.1 Safety Instructions
Check protection (cover) metal sheet before plug-in the power wire
Avoid any contact of power wire with hot parts of the boiler (f.e. chimney)
Make sure, no water is allowed under the upper isolation (risk of short circuit)
Do not stress the power wire
Always disconnect the power wire when a new electrical components are connecting (f.e. indoor thermostat, discharge fan or circulation pump)
Do not remove protection (cover) metal sheet during the boiler operation, especially from fan
Compare working voltage displayed on the label with your distribution network
Always observe safety regulations
3.2 Connecting to the distributing network
AK 3000 control is integral part of VIGAS boilers.
Control is connected when power wire is plugged in to the distributing network 220/230V. Display
is set to is active when power wire is plugged-in (Pic.4). Servo-flat used in VIGAS
Lambda Control
base position (Pic.5).
Pic.4
Pic.5
3.3 Working conditions
Operation temperature range of AK 3000 control is +5°C to +45
°C. Control may not be used in humid enviroment or direct sunlight.
3.4 Maintainance of AK 3000 control
Keep in clean and dust-free enviroment. Antistatic, or wet wipper is adivsed to wipe-off dust and impurities from metal cover and control panel.
3.5
Control panel
Part of the electronic control is panel, equipped with buttons, pictograms and display. Futher informations will be available in the next part of this manual.
Pic.6
1. Graphical display 128 x 64 pixels
2. Button ◄ with functions
3. Button ▲ with functions
4. Button ► with functions
5. Button (ENTER) with functions
6. LED control
7. Button with functions
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Gasifying boilers VIGAS
Functionality of each button are composite and their functionality deppends accompanying description on display and from manufacture settings.
Pic.7
1. Real time indication.
2. Indication of current boiler values.
Modification ▲ or
.
3. Indication od discharge fan, lambda sensor, gases thermometer
4. Indication of nominal boiler output when switched off.
Graphically indicated hydraulic scheme of connection.
6. Indication of boiler status.
3.6 Symbols
Boiler
Boiler „ON“
Boiler „OFF“
Heating
Burning
Afterflaming
End of burning
Indoor termostat decay
Adding fuel
Temperature settings
Error messages
Service message
ON
OFF
ON
73
0
C
52
0
C
END
Storage tank
DUOMIX
DUOMIX with servomotor
Pump
Discharge fan
Lambda
Thermometer
Error indication value
Minimal value of gases
Parameter settings
Program min
λ
T x
External boiler
Heating circuit
Indoor thermostat
3-way thermostatic valve
LADOMAT
Fan
Fan change output
Open flap
Maximal value of gases
Time setting
Konfiguration informations servo 50% max
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Gasifying boilers VIGAS
4. VIGAS BOILER IN BASIC CONFIGURATION
(without discharge fan, gases thermometer and lambda sensor)
4.1 VIGAS BOILER OPERATING
4.1 .1 Boiler activation
If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the boiler start the operation.
4.1.2 Boiler activated – heating mode
Boiler is set to heating mode, if temperature of outgoing water is lower, then set shotdown temperature of the boiler. Shotdown temeperature is in settings. Usually is set to 50
0
C. Pump is pulse working in dependence on temperature of the boiler water! The pump is working, when symbol flash.
4.1.3 Boiler activated – burning mode
The burning mode is active after the shotdown temeprature is higher + time deviation. In this mode pump is working pulse (bolier protection against low-temperature corrosion), 5
0
C before set temperature constantly. The pump is working, when symbol flash.
Boiler is responsive to indoor thermostat, when indoor thermostat is switched off boiler slowly decreasing its output.
4.1.4 Adding fuel, Disconnection the boiler (manually)
Using graphical control. To call the graphical control, press central button ENTER. Graphical control offers option to switch off, adding fuel or cancel the graphical control.
Choose one option
OFF Switch-off
Add fuel
⌧
Cancel the control
bc
Change the indicated value
By pressing „ “ fan will be switched off. By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap.
By pressing „ “ adding fuel will be stopped. Fan will be switchedon automatically.
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Gasifying boilers VIGAS
4.1.5 Disconnection the boiler (Automatically)
When temperature drops under the shotdown temperature (see
Parameter settings of Vigas boiler in basic configuration) boiler is switch-off automatically. „END“ will be indicated on the display. By pressing „ENTER“ boiler will start operating again.
4.2 TEMPERATURE SETTINGS OF OUTLET WATER
To call temperature setting hold „ENTER“ button at any boiler status. Symbol of the temperature setting will be indicated on the display. Press „ENTER“ again. Symbol of the nominal output will be indicated on the display with value, together with temperature of outlet water in °C. By pressing the „ENTER“ button, the value start to flash.
„ENTER“
„ENTER“
Temperature is flashing, by using buttons ▲ choose requested value. Button ► will exit the temperature settings.
4.3 PARAMETERS SETTING OF VIGAS BOILER
To call parameters setting hold „ENTER“ button at any boiler status and by pressing ▲ button. Press „ENTER“ again Symbol of the parameters setting will be indicated on the display. By pressing the „ENTER“ button twice, the values you can set will be indicated on the display.
„ENTER“
„ENTER“
By ▲ buttons set the parameter you want to edit and by pressing „ENTER“ button, the value starts to flash. ▲ buttons set requested value.
„
end
Choose shotdown temperature of the boiler
“ Increase or decrease the value, maximal output will be changed. Is adviced to decrease the value in transition period (boiler tar level will drop).
Â
Brightness
Roll
Press „yes“ will acitivate the value rolling (Pic.6/2)
Help 0s Set the time when graphical control will be indicated
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Gasifying boilers VIGAS
5. VIGAS BOILER IN CONFIGURATION WITH GASES
THERMOMETER
(without discharge fan and lambda sensor)
The advantage of the gases thermometer is elimination of the maximal gases temperature, if it will be reached, it will effect the speed drop of fan. As consequence will be increased efficiency followed by low fuel consumption. In configuration with storage tank, its used for boiler to shotdown when burn-out all fuel, water boiler temperature in tank has no influence to shotdown.
5.1 VIGAS BOILER CONTROL
5.1.1 Boiler activation
If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the boiler start the operation.
5.1.2 Boiler activated – heating mode
Boiler is set to heating mode, if outgoing gases temperature is lower, then set minimal gases temperature. Minimal gases temperature, as well as, maximal gases temperature can be set in boiler settings. Minimal gases temperature is set on 90°C, maximal gases temperature is on 200°C, which are standard settings.
Pump is pulse working in dependence on temperature of the boiler water!
5.1.3 Boiler activated – burning mode
The burning mode is active after the gases temeprature is higher
( end) + 20
0
C. In this mode pump is working pulse (bolier protection against low-temperature corrosion). The pump is working, when symbol flash. Boiler is responsive to indoor thermostat, when indoor thermostat is switched off boiler slowly decreasing its output.
5.1.4 Adding fuel, Disconnection the boiler (manually)
Using graphical control. To call the graphical control, press central button ENTER. Graphical control offers option to switch off, adding fuel or cancel the graphical control.
Choose one option
OFF Switch off
Add fuel
⌧
Cancell the control
bc
Change the indicated value
By pressing „ “ fan will be switched off. By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap.
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Gasifying boilers VIGAS
By pressing „ “ adding fuel will be stopped. Fan will be switched on automatically.
When gases temperature drops under the set temperature
( end) boiler is switch-off automatically. „END“ will be indicated on the display. By pressing „ENTER“ boiler will start operating again.
6. VIGAS BOILER IN CONFIGURATION WITH GASES
THERMOMETER AND DISCHARGE FAN
(without lambda sensor)
Advantages of gases thermometer are described in Chapt.5. Main advangate of discharge fan is increased comfort during heating or adding fuel. When discharge fan is active during adding fuel there is significant decrease of smudging into boiler-room. During the heating, discharge fan will accelerate the burning.
6.1 VIGAS BOILER CONTROL
6.1.1 Boiler activation
If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the boiler start the operation.
Choose one option
+60 Discharge fan active for 60s. (Using when heating)
ON Boiler activation
⌧
Cancell the control
bc
Change the indicated value
If „+60“ is chosen, new graphical control is indicated. In left corner is running time of discharge fan.
+60 Another 60s. could be added. 300s. maximum
ON Boiler activation
0 Discharge fan disconnection
bc
Change the indicated value
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Gasifying boilers VIGAS
6.1.2 Boiler activated – heating mode
Boiler is set to heating mode, if outgoing gases temperature is lower, then set minimal gases temperature ( end). Minimal gases temperature, as well as, maximal gases temperature can be set in boiler settings. Minimal gases temperature is set on 90°C, maximal gases temperature is set on 200°C, which are standard settings.
Pump is pulse working in dependence on temperature of the boiler water!
6.1.3 Boiler activated – burning mode
The burning mode is active after the gases temeprature is higher
( end) + 20
0
C. In this mode pump is working pulse (bolier protection against low-temperature corrosion). The pump is working, when symbol flash. Boiler is responsive to indoor thermostat, when indoor thermostat is switched off boiler slowly decreasing its output.
6.1.4 Adding fuel, Disconnection the boiler (manually)
Using graphical control. To call the graphical control, press central button ENTER. Graphical control offers option to switch off, adding fuel or cancel the graphical control.
Choose one option
OFF Switch off
Add fuel
⌧
Cancell the control
bc
Change the indicated value
By pressing „ “ fan is swithed off and discharge fan is automatically activaed on 300s. In left corner is running time of discharge fan. If „+60“ is chosen, new graphical control is indicated.
By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap. By pressing „0“ discharge fan is swithed off. By pressing adding fuel is finished, discharge fan is switched off automatically and fan will switched on.
When gases temperature drops under the set temperature
( end) (boiler is switch-off automatically). „END“ will be indicated on the display. By pressing „ENTER“ boiler will start operating again.
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Gasifying boilers VIGAS
7. VIGAS BOILER IN CONFIGURATION WITH
Lambda Control
(without discharge fan)
Advantages of gases thermometer are described above. VIGAS built-in gases thermometer. VIGAS
Lambda Control
Lambda Control
boiler is delivered with
boiler utilizes informations from lambda sensor of oxygen overflow in gases, to control the flap of primary and secundary air. This system allows to burn all kinds of wood more efficiently and at the same time decreaseing the fuel consumption by
20-25%.
7.1 VIGAS
Lambda Control
BOILER CONTROL
7.1.1 Boiler activation
If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the boiler start the operation.
7.1.2 Boiler activated – heating mode
Servo-controled flap will move to open position (servo 100%) when „ENTER“ button is pressed. Consequently, futher steps
(from 100% up to 45%) is moved that, value of lambda sensor is kept close to set value (
λ 1,35). In position (servo 45%) secundary air is closed, in position (servo 0%) also primary air is closed. To position 0% will be moved only if the boiler is „OFF“ or
„END“. Boiler is set to heating mode, if outgoing gases temperature is lower, then set minimal gases temperature ( end). Minimal gases temperature, as well as, maximal gases temperature can be set in boiler settings. Minimal gases temperature is set on 90°C, maximal gases temperature is set on
200°C, which are standard settings. Pump is pulse working in dependence on temperature of the boiler water!
7.1.3 Boiler activated – burning mode
The burning mode is active after the gases temeprature is higher
( end) + 20
0
C. Servo-controled flap wokrs in this mode as in heating mode. In this mode pump is working pulse (bolier protection against low-temperature corrosion). The pump is working, when symbol flash.
7.1.4 Adding fuel, Disconnection the boiler (manually)
Using graphical control. To call the graphical control, press central button ENTER. Graphical control offers option to switch off, adding fuel or cancel the graphical control.
Choose one option
OFF Switch off
Add fuel
⌧
Cancell the control
bc
Change the indicated value
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Gasifying boilers VIGAS
By pressing „ “ fan is switched off. By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap. By pressing „ “ adding fuel will be stopped. Fan will be switched on automatically. During fuel adding, servo-controled flap is in the same position as before fuel adding. When adding is finished, servo-controled flap will be moved to position (servo 100%).
Consequently, futher steps (from 100% up to 45%) is moved that, value of lambda sensor is kept close to set value (
λ 1,35). In position (servo 45%) secundary air is closed, in position (servo
0%) also primary air is closed. To position 0% will be moved only if the boiler is eighter „OFF“ , „END“ or switched-off fan.
7.1.5 Boiler disconnection (automatically)
When gases temperature drops under the set temperature
( end) (boiler is switch-off automatically). „END“ will be indicated on the display. Servo-controled flap will be moved to position (servo 0%). In this position secondary air is closed as well as primary air. By pressing „ENTER“ boiler will start operating again.
8. VIGAS
Lambda Control
BOILER IN CONFIGURATION WITH
GASES THERMOMETER AND DISCHARGE FAN
Advantages of gases thermometer and discharge fan are described above. VIGAS
Lambda Control boiler utilizes informations from lambda sensor of oxygen overflow in gases, to control the flap of primary and secundary air. This system allows to burn all kinds of wood more efficiently and at the same time decreaseing the fuel consumption by 20-25%.
8.1 VIGAS
Lambda Control
BOILER CONTROL
8.1.1 Boiler activation
If boiler is in unactive status with symbol „OFF“, as displayed on the picture, by pressing the central button ENTER the graphical control will be called.
Choose one option
+60 Discharge fan active for 60s. (Using when heating)
ON Boiler activation
⌧
Cancel the control
bc
Change the indicated value
If „+60“ is chosen, new graphical control is indicated. In left corner is running time of discharge fan.
+60 Another 60s. could be added. 300s. maximum
ON Boiler activation
0 Discharge fan disconnection
bc
Change the indicated value
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Gasifying boilers VIGAS
8.1.2 Boiler activated – heating mode
Servo-controled flap will moves to open position (servo 100%) when „ON“ button is pressed. Consequently, futher steps (from
100% up to 45%) is moved that, value of lambda sensor is kept close to set value (
λ 1,35). In position (servo 45%) secundary air is closed, in position (servo 0%) also primary air is closed. To position
0% will be moved only if the boiler is „OFF“ or „END“. Boiler is set to heating mode, if outgoing gases temperature is lower, then set minimal gases temperature ( end). Minimal gases temperature, as well as, maximal gases temperature can be set in boiler settings. Minimal gases temperature is set on 90°C, maximal gases temperature is set on 200°C, which are standard settings.
Pump is pulse working in dependence on temperature of the boiler water!
8.1.3 Boiler activated – burning mode
The burning mode is active after the gases temeprature is higher
( end) + 20
0
C. Servo-controled flap wokrs in this mode as in heating mode. In this mode pump is working pulse (bolier protection against low-temperature corrosion). The pump is working, when symbol flash.
8.1.4 Adding fuel, boiler disconnection (manually)
Using graphical control. To call the graphical control, press central button ENTER. Graphical control offers option to switch off, adding fuel or cancel the graphical control.
Choose on option
OFF Switch off
Add fuel
⌧
Cancell the control
bc
Change the indicated value
By pressing „ “ fan is swithed off and discharge fan is automatically activaed on 300s. In left corner is running time of discharge fan. If „+60“ is chosen, new graphical control is indicated.
By using the rod open the chimney flap, consequently open the upper door. You can add fuel, if necessary. Close the upper door and chimney flap. By pressing „0“ discharge fan is swithed off. By pressing adding fuel is finished, discharge fan is switched off automatically and fan will switched on. During fuel adding, servocontroled flap is in the same position as before fuel adding. When adding is finished, servo-controled flap will be moved to position
(servo 100%). Consequently, futher steps (from 100% up to 45%) is moved that, value of lambda sensor is kept close to set value (
λ
1,35). In position (servo 45%) secundary air is closed, in position
(servo 0%) also primary air is closed. To position 0% will be moved only if the boiler is eighter „OFF“ , „END“ or switched-off fan.
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Gasifying boilers VIGAS
8.1.5 Boiler disconnection (automatically)
When gases temperature drops under the set temperature
( end) (boiler is switch-off automatically). „END“ will be indicated on the display. Servo-controled flap will be moved to position (servo 0%). In this position secundary air is closed as well as primary air. By pressing „ENTER“ boiler will start operating again.
8.2 PARAMETERS SETTING VIGAS
Lambda Control
BOILER AND VIGAS BOILER
WITH GASES THERMOMETER
To call parameters setting hold „ENTER“ button at any boielr status and by pressing ▲ button.
„ENTER“
By ▲ buttons set the parameter you want to edit and by pressing „ENTER“ button, the value starts to flash. ▲ buttons set requested value.
max
Choose maximal gases temperature that will result in decreasing the operating speed
end Choose shotdown temperature of the boiler
λ
Lambda value, that servo-controled flap keeps.
Recommended is 1,35.
„
“
Increase or decrease the value, maximal output will be changed. Is adviced to decrease the value in transition period (boiler tar level will drop).
 Brightness
Roll
Press „yes“ will acitivate the value rolling (Pic.7/2)
Help 0s Set the time when graphical control will be indicated
9. TIME SETTING
Set time and date, when boiler is pluged first time. In left corner is time is indicated.
To call parameters setting press longer „ENTER“ button at any boielr status and by pressing ▲ button twice.
By ◄ button set date or time, that will be edited. ▲ buttons choose date and time. Button ► will exit the settings
.
Mon – Monday, Tue – Tuesday, Wed – Wednesday, Thu –
Thursday, Fri – Friday, Sat – Saturday, Sun – Sunday
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Gasifying boilers VIGAS
10. HARDWARE AND SOFTWARE INFORMATION
To call informations setting hold „ENTER“ button at any boiler status and by pressing button.
▲ buttons choose modul and confirm „ENTER“. Information about the module will be indicated on display.
11. ERROR MESSAGES
To call error messages hold „ENTER“ button at any boielr status and by pressing 3 times. By pressing „ENTER“ error with description will be indicated on display.
11.1 STB failure
STB
12. SERVICE SETTINGS PIN 0000 PROTECTED
Service settings PIN 0000 protected can be used only in restricted cases. Only trained service engineer can do these settings. (In necessary cases client can do also). In service settings are adjusted boiler type with accessories and hydraulic connection scheme, etc.
To call the service setting PIN 0000 protected as follows:
1. Hold „ENTER“ button at any boielr status
2. Press ▲ button
3. Hold ◄ button for 4s - „PIN 0000“ will be indicated
4. Press „ENTER“ 4 times
5. Service settings symbol will be indicated on display
6. Press „ENTER“ and buttons ▲ choose service setting of boiler type, hydraulic connection scheme, micro SD card, service operation and press „ENTER“ .
18
At „STB“ failure boiler is overheated. Thermal fuse is activated (Pic.3/21). The fan is disconnected from voltage. Boiler is activated again only if „STB“ protection is mechanical pressed. Boiler is need to be switch-on by
„ENTER“ button.
Gasifying boilers VIGAS
12.1 Settings for micro SD card
AK 3000 control can be extenended by SD modul (Pic.8). Micro SD card of different capacity is plugged into SD module.
Pic.8
Micro SD card allows:
Loading of back-up software to control unit of the boiler
Software back-up to SD card
Loading of updated software from SD card to control unit of the boiler fan speed, lamdba sensor value, etc.)
SD card erasing
By pressing „ENTER“ symbols that micro SD cards allows will be indicated on the display. Buttons ▲ choose the task, you want to realize and then press „ENTER“.
V 16
V 16L
V 25
V 25L
V 40
V 40L
V 60
V 60L
12.2 Service settings boiler type with accessories
Boiler List
V 80
V 80L
V 100
V 100L
V 25TVZ
V 29UD
V 18DP
WARNING
Graphical control unit AK 3000 is used to control all types of VIGAS boilers. It is important, software settings must be same as type of the boiler. In deactivated boiler status „OFF“ boiler type is indicated on the display, that is equal to boiler nominal output. For
correct boiler operation, boiler type must match with boiler type marked on boiler label.
In case of control unit exchange, always must be AK 3000 checked!!!
Continue Chapt.14
7. Press „ENTER“, display indicates :
Boiler type V- VIGAS, xx – nominal output, L – lambda
TVZ – hot-air, UD – coal – wood, DP – wood – pellets
λ yes – boiler with lambda sensor, no – boiler without lambda sensor yes – boiler with gases thermometer, no – boiler without gases thermometer yes – boiler with discharge fan, no – boiler without discharge fan
8. Buttons▲ choose parameter and press ENTER
9. Button ► will exit the settings
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Gasifying boilers VIGAS
12.3 Service settings hydraulic scheme connection
WARNING
The output contol of the pump will be changed by hydraulic connection. It is important, that software setting of hydraulic pump match the setting of the boiler in connection with central heating system. Basic memory of control contains 4 schematics. It is possible to add more schematics if necessary. Schematics that are used for additional module „EXPANDER“ are delivered on mini
SD card, or will be available on www.ers.sk
, free to download, through PC to memory card that will be inserted to the module of the boiler control (Chapt.13).
If necessary, is it possible to return to last scheme to press „last“
Continue Chapt.14
7. Press „ENTER“, scheme 1 indicates on the display
8. Buttons ▲ choose requested scheme and press ENTER.
9. Button „ENTER“ confirm „Yes“ – to save scheme
10. To exit use ► button
Scheme 1 :
Scheme is dedicated for boiler with storage tank. „LADOMAT“ provides reverse water protection. Pump is connected to boiler control and working over 40 o
C. Requested temperature is possible to set up to 90 o
C. T3 contact on mother board AK 3000 S is used for connection to thermometer PT 1000, which is able to measure temperature in stogare tank.
Warning: It is not possible to connect indoor thermostat to T3 contact.
Scheme 2 :
Scheme is dedicated to central heating systems, where reverse water protection provides external control system. Pump is connected to the control and it is working pulse in dependence of boiler water temperature. T3 contact on mother board is used to connect indoor thermostat.
Scheme 3 :
Scheme with 3-way thermostatic valve. Pump is connected to the control and it is working pulse in dependence of boiler water temperature. T3 contact on mother board is used to connect indoor thermostat.
Scheme 4 :
Scheme is set as a standard. Pump is connected to the control and it is working pulse in dependence of boiler water temperature. T3 contact on mother board is used to connect indoor thermostat.
12.4 Service tools
Funcionality of each system can be check in service settings by symbols indicated on display. Press „ENTER“ and selected system will be activated.
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Gasifying boilers VIGAS
13. OPERATING INSTRUCTIONS
13.1 Before operation:
▪ to be informed with operatong instructions and how to operate the electronic control AK 3000,
▪ to check teh water pressure in the system of cental heating (3 bars. max),
▪ to connect accessories (f.e. pump, discharge fan or indoor thermostat),
▪ to check the placing of fireclay bricks in combustion chamber pic.3,
▪ to check the cover metal sheets,
▪ to check the power to mains (230V/50Hz),
▪ to prepare sufficient amount of fuel for heating and burning.
13.2 Boiler operation
1. Connect boiler to distributing network (230V/50Hz) by power wire.
2. Wait when dispay will be activated to basic indication: a) without lambda sensor – immediately, b) with lambda sensor – 30 sec., approx. ( automatical server initialization).
3. Chapt. 4 – 8 choose the configuration that match to your boiler configuration with accesories, that will help to control AK 3000.
4. Set the boiler with AK 3000 control to deactvated mode "Off". a) by using the rod open the chimney flap (Pic.3/3), b) open the upper door (Pic.3/2) on fireproof ceramics (Pic.3/9) put the paper so that small piece of paper extend to lower burning chamber (Pic.3/25), woodchips, cleft timber,and fill-up with fuel, c) close upper door and open slightly lower (Pic.3/13) to start heating the fuel(obr.3/4), in configuration with discharge fan, the heating will be quicker to activated the fan. d) close lower door and chimney flap when fuel is burning; 10 – 15 minutes,approx.,
6. Activate the boiler to „ON“. Boiler starts to gasyfing and control its output automatically to set temperature.
7. To refil the fuel follow steps in chap. 4 – 8.
8. To deactivate the boiler, follow steps in chap. 4 – 8.
13.3 Keeping operation and output regulation
Burning fuler
Lower door open
Fuel in boiler is moved spontaneously in the direction to fireproof nozzle. Ash falls through nozzle and deposits in combustion chamber. Boiler output is regulated automatically according to the set temperature of outlet water. If there is mains failure during a longer period of time or if automatic regulation fails, it is possible to heat as follows (it is only applicable for the systems of central heating with gravitation flow): open chimney flap and let bottom door open a little. If this heating is used, it is necessary to check outlet temperature more frequently and to add less fuel.
The boiler may easily become overheated if the whole fuel bunker is filled.
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Gasifying boilers VIGAS
13.4 Refilling the fuel bunker with fuel
▪ open chimney flap with the help of operating rod (Pic.3/3),
▪ on graphical control press ( Available in Chapt. 4 – 8)
▪ open upper door with caution, to smoke venting
▪ refill necessary volume of fuel through upper door (Pic.3/2)
▪ close upper door (Pic.3/2) and chimney flap (Pic.3/3),
▪ button will exit refuel
Important !!!
▪ Use correct fuel only
▪
Is adviced to not overload with fuel when operating the boiler in transition peridod, boiler tar level will drop.
▪ When adding fuel, do not let it remain between flange and chimney flap, which might prevent flap to close properly.
▪ Lay fuel to boiler not to prevent upper door to close. Forcible closing may damage lining.
▪ We recommend to supervise boiler according to operation conditions by the person older than
18 years.
13.5 Boiler cleaning
If wood burning is optimal and minimum temperature of return water is kept, 60°C, gasification chamber, completing combustion space and exchanger are sooted minimally. If wet
Primary air hole
fuel is used, steam is condensed on the walls of combustion chamber and tar is created on surface.
Pic. VIGAS 60,80,100
▪ Gasification chamber cleaning
It is necessary to remove tar from gasification chamber once per week. We recommend to burn it with upper door and chimney flap open. With regard to the fact that inner walls of boiler have aluminium coating, we do not recommend to scrape tar off mechanically ( it is only applicable for VIGAS 16, 25,40,UD29).
Excessive quantity of ash, that did not fall through nozzle (9) picture 3 into fireclay combustion
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Gasifying boilers VIGAS
chamber, must be removed from time to time. Thus you will increase the space of fuel bunker to original size and you will release the flow of primary air into gasification chamber. Check the continuity of openings for the intake of primary air on regular basis. If the openings are clogged, release them.
Combustion chamber cleaning
Sweep ash and dust that fell to combustion chamber with a scraper. It is sufficient to sweep ash dust that settles in combustion chamber once per 3-5 days.
Exchanger cleaning
It is necessary to clean exchanger pipes once per month with a “cleaning plate”.
Put cap away, (15) picture 3, and thus you will have an access to exchanger pipes.
Recommendation:
If you do not clean the exchanger on time and it is too dirty, do not use any dissolvent for tar. Boiler must be clean while it is hot. Heat boiler through open chimney flap and upper door approx. at 80
0
C ( without fan). Then close flap and door.
Carefully (use gloves) open exchanger cap. Clean dirty exchanger with relevant accessories.
After cleaning, close exchanger cap and let boiler burn / gasification/ approx 5 hours as maximum output in order the rest of tar might burn.
Warning: Boiler room must be properly ventilated during burning.
Step1.
Step 2.
Step 3.
Air piping cleaning
The clearness of boiler piping system is a necessary condition for right burning. If you mainly use sawdust, it is necessary to clean the piping system once per heating season. After putting fan cover (8) picture 3 and sheet cover of piping away, you will get access to two pipes. Use vacuum cleaner to remove sawdust and check continuity.
Step 1. Step 2.
Step 3.
Primary air
Secondary air
Primary air
Secondary air
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Gasifying boilers VIGAS
VIGAS UD 29 cleaning
If you use brow coal, clean boiler as stated for wood. Clean fuel bunker with a cleaning flap (12) picture
3 and ashtray drawer (31)picture 3 as follows
1. Open bottom door (15) picture 5, stuff ashtray drawer and close door
2. Open cleaning flap and upper door (2) picture 5.
3. Use relevant accessories to pile up ash from fuel bunker space to drawer
4. Wait some time, open bottom door, take drawers and close it
WARNING: Do not leave ashtray drawer in boiler during operation.
Ashtray drawer
14. BOILER MAINTENANCE AND REPAIRS
The contractor ensures regular checks and boiler maintenance. During boiler operation, it is necessary to check water pressure, door tightness, chimney flap tightness, exchanger cap tightness, chimney tightness and fan performance.
NOTE:
Before boiler shutting down during summer season, clean combustion chamber properly not to leave any condensed moisture there and open bottom door and chimney flap.
14.1 Door tightness:
Boiler door are stabilized in three points, on two revolving pins and on closing. If door does not fit tightly, besides revolving closing it is also possible to fix it from hinge side. You can slightly turn hinge bolt with releasing and turning nuts and thus you turn door in a desired direction. In case of sealing rope exchange “1” is a connecting point.
14.2 Chimney flap tightness:
When cleaning exchanger pipes (Pic. 3/24), check if flap closes tightly. Check chimney flap
(Pic. 3/16) for the same as well. Leakage may result in decreased boiler output.
14.3 Heatproof nozzle
24
Heatproof nozzle is block made of heatproof concrete used to mix gases with secondary air and so efficient burning is in progress. Nozzle is located on water cooling rack. Nozzle is surrounded with heatproof concrete in the same height as nozzle.Nozzle lifetime depends from mechanical damage during fuel adding or poke the fire. Therefore, the nozzle is considered as spare part. Cracks on nozzle are not reason to nozzle exchange, this is necessary only when nozzle drops. If the nozzle is damaged, its necesary to remove bits and pieces of old nozzle and then insert new nozzle int the hole. Check if new nozzle fits in the hole.
Gasifying boilers VIGAS
14.4 Setting the position of servo VIGAS
Lambda Control
boiler
Correct setting of servo and flap for secondary air control is a key factor for burning with minmum emission. Servo and flap can be set in follows:
Step1: Disconnect power wire from distributing network
230V/50Hz,
Step2: Loose screw „1“ with fork wrench,
Step3: Turn the shaft with screwdriver „2“ to maximal position, anti-clockwise and push softly in direction to the boiler, shaft must be rotate easily!!!
Check the flap movement in hole „3“,
Step4: Draw close screw „1“
Step5: Connectpower wire into distributing network
230V/50Hz. Automatical initialization, indicated on display, starts when power wire is connected into distributing network. During initialization servo will be pushed. When boiler is activated to
„ON“
mode, flap will be moved to opposite position in anti-clockwise direction, where is controled eighter primary and secondary air to requested value
λ.
14.5 Setting the position of secondary air flaps of VIGAS boiler
The quality of burning can be increased by secondary air flaps. VIGAS
Lambda Control
boilers regulate amount of secondary air automatically, therefore the quality of the burning is high. In VIGAS boilers withouth lambda sensor is adjusted with screws „1“. Optimal settings form production is adjusted to 2,5 turns „1“. When change or check the setting follow the steps:
Step1: „1“ loose the safety nut,
Step2: Draw close screw „1“ in direction to the boiler,
Step3: Loose the screw, back on 2,5 turns (optimum),
Step4: Draw close the safety nut.
Boiler without lambda sensor, safety flap is located above the fan „2“, that avert burning without fan (chimneay draught). If boiler has lack of output , check flap functionality „2“.
TURN FUEL
2,5
2,5 and more
Dry hardwood
Very dry, hardwood, small pieces
14.6 Lambda sensor and gases thermometer
Cleanness is important for correct functionality of lambda senosor and gases thermometer. Gently wipe dust from lambda sensor „1“ and gases thermometer „2“, when cleaning.
Important: Gases thermometer must be in correct position. Correct position of gases thermometer „2“ – end of the metal gases thermometer must be together with end-socket.
(to change the position of the gases thermometer, indicated value will be changed significantly).
Disconnect („3“ and „4“) gases thermometer or lambda sensor if changed. If boiler does not contain terminals „3“ and „4“ disconnection must be realized directly from mother board AK 3000S.
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Gasifying boilers VIGAS
15. ACCESSORIES ASSEMBLY
15.1 Drain valve
Usage of safety cooling exchanger:
Drain valve – cold water input
Hole for submersible case
Discharge
Safety cooling exchanger together with drain valve,
Honeywell TS 130, serves as boiler protection against overheating in case of power failure. If there is forced circulation, pump will be switched off and water circulation in the system of central heating stopped. If you have not ensured the automatic transition into gravitation (self-flowing) flow, or minimum heat consumption, 5 kW, boiler may be overheated.
Drain valve Honeywell TS 130, together with cooling exchanger are preventing to boiler overheating.
Assembly of drain valve TS 130:
On boiler socket “1” screw TS 130 valve on one of ¾“ boiler coupling so that TS 130
might close water prior flowing to boiler.
Safety exchanger must be without water. The second coupling “3” will lead to canalization. Screw thermal sensor onto ½“ “2”.
Warning:
- Assemble valve and thermal sensor prior filling the central heating system with water.
- Pressure of the cooling water can not be dependent on electrical voltage.
- Do not loose ¾“ socket „2“ when assembling, watere leak possibilty. Under the socket is aluminium ring „4“ with sealing „3“, that seals copper pipe „1“ in socket „5“.
If water leak, draw close ¾“ socket „2“.
Principle of operation:
Drain valve is regulated by hot water. If hot water temperature is 95
°C, valve will open.
Water running from water main absorbs temperature from boiler and thus it prevents overheating or boiler damage.
The system of boiler protection correspond with the standard, EN 303/5.
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Gasifying boilers VIGAS
15.2 Discharge fan
The discharge fan “2” is designed to discharge boiler waste gases from the gasification chamber during the adding of fuel into the log magazine. Its recommended to add discharge fan if you do not meet parameters „A“ and „B“.
Its mounted between chimney neck and chimney. Capacitor „3“ is mounted aboard of the boiler. Electricaly connect to control board
AK 3000S. Its suppleid in two sizes in accordance of chimney neck.
V25 – for boilers VIGAS 16, VIGAS 25, VIGAS 29 UD
V80 – for boilers VIGAS 40, VIGAS 60, VIGAS 80, VIGAS 100
BOILER TYPE
VIGAS 16, VIGAS 25, VIGAS 29 UD
VIGAS 40
VIGAS 60, VIGAS 80, VIGAS 100
Min A
8 m
8 m
12 m
Min B
160 mm
200 mm
200 mm
Drawning with dimmensions for V25 and V80 available on www.vimar.sk
15.3 Pump
AK 2000 electronic regulation, in its basic equipment, allows to connect one circulation pump. Pump control is depend on boiler water temperature and from selected scheme. Advantage is the pulse control of pump bolier protection against low-temperature corrosion. Its recommend, in connection with ladomat to set hydraulic scheme with storage tank, in acc. Chapt.
14.2
Breaker 0,8 A
Max. input 180 W
15.4 Indoor thermostat
Comfort is increased with indoor thermostat connection. Indoor thermostat is connected to mother board AK 3000S. Jumper is on T3 contact, standardly. Contact is switching, no voltage.
When T3 contact is disconnect, „OFF“ indicate on display. Fan will be disconnected. Boiler status is indicated by boiler is in „ON“ mode and boiler is activated.
symbol. After reclosre,
Warning:
If indoor thermostat is disconnected for longer than 1 hour, then boiler will be blown through for short time to keep glowing embers.
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Gasifying boilers VIGAS
16. LIST OF GUARANTEE AND AFTER GUARANTEE
SERVICES
In order quality and safe operation might be kept, repairs of boiler must be done by authorized specialists
:
VIMAR Vigaš Pavel, Príboj 796, Slovenská Ľupča, tel. 00421 48 41 87 022. tel. 00421 48 41 87 159 mail: [email protected]
See the current list of sale and service places: www.vimar.sk
, www.vigas.eu
17. PROBLEMS SOLVING
Problem Cause/Solution
When heating with wood, boiler output is Clean ventilation system. smaller that it was when it was new. Clean fan blades.
Too wet fuel.
After closing chimney flap, fuel burns a little and then smokes.
Small volume of primary air. Clean primary ventilation system. Check if fan flap opens.
Bigger pieces of not burn out fuel are in combustion chamber.
Enlarged opening of nozzle. Change nozzle. Set secondary air to the position: 3 revolutions of flap back from the position of closing.
Smoke leaks through seal after closing Fix . See door tightness. Take out and turn sealing. door. Change sealing.
It is not possible to open chimney flap. Chimney flap is glued by tar. Increase boiler operation temperature. Use dry fuel. Increase boiler shutting down temperature
After opening upper door and chimney flap, boiler room becomes smoky.
Small chimney effect. Chimney diameter must be larger than the diameter of outlet chimney from boiler. See
Cracked fireproof lining.
15.2
No defect. Separates combustion chamber from gasification chamber.
Starting capacitor is defective. Change capacitor. Fan does not turn. It starts to turn after turning by hand..
After the position “Heating” , boiler will shut down.
Boiler is shut down but fan still works.
Pump works and operation does not signal pump
Incorrectly selected temperature of boiler shutting down.
See the chapter „Configuration of boiler shutting down temperature“.
Damaged cabling to fan.
Neutral conductor is connected with earth conductor.
Damaged cabling to pump.
Warning signals and signs Cause/Solution
Display indicated Tmax if boiler overheat adjusted temperature by 0 3 o
C.
Tmax
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Gasifying boilers VIGAS
18. ASSEMBLY INSTRUCTION
Recommended schema of basic connection with AK 3000 regulation.
Pic.9
For connection, as shown on picture 9, boiler is delivered standardly. In cease of need is possible to
Pic.10
mount pump to boiler circuit. In such case, both boilers are connected together in terminal on AK
3000S. Sum of input power both pumps can not be higher than 150W.
1. VIGAS boiler
2. Safety valve
3. Indoor thermostat
4. Circulation Pump
5. Hot water storage tank
6. Four-way blender
7. Central heating circuit
8. Exp. bin
9. Storage tank
10. Gases thermometer
R- Distributer
Z- Collector
For connection, as shown on picture 10, its recommend to set graphical scheme on display in accordance chapt. 12.3.
See other schemes of connection and other possible regulations www.vimar.sk
.
18.1 Assembly and maintainance instructions
Boiler can only be connected to the system of central heating whose thermal capacity correspond with boiler output.
When forced circulation used and there is mains failure (boiler and pump stop to operate), the system of central heating must be adapted to ensure minimum boiler power take-off, 5 kW. This is provided with safety cooling exchanger with drain valve,
Honeywell TS 130( Honeywell is not a component part of delivery, it should be ordered separetly).
Boiler must be connected correctly and as short as possible to chimney. Other appliances must not be connected to chimney. Chimney shaft must be dimensioned according to the standards: STN 734201 and STN 734210.
We do not recommend permanent connection to water supply through feed water valve to avoid not allowed increase in pressure if valve is not tightly sealed. Maximum overpressure is 0,3 MPa.
The room where boiler is placed must be ventilated properly.
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Gasifying boilers VIGAS
Boiler assembly must be done by specialists of assembly firms.
Boiler need not be placed on a firm base.
Minimum temperature of reversible water at boiler inlet is 60
0
C.
Boiler room must be ventilated permanently through the opening of min. diameter 0,025 m
2
. The diameter for air inlet and outlet must equal approximately.
Boiler must be installed in the surrounding that is common, basic in accordance with the standard, STN 33 2000-3.
Work and health safety regulations must be followed in accordance with current instruction requirements, UBP SR No. 718/2002 Coll. and seq. požiadavky normy STN 73 0823:1983/z1 - Stupeň horľavosti stavebných hmôt.
18.2 Safety regulations for control and maintenance of VIGAS boiler electric
equipment
The boiler operator must follow relevant regulations and standards, as well as the following principles:
If boiler is in operation, none of the following may be done with electric equipment: o
uncover electronic equipment, e.g. boiler electronics, fan, thermostat, o
to exchange fuse, o
to repair damaged cable insulation etc.
Maintenance and repairs of boiler with uncovered electric equipment may only be done by persons authorized to do so according to 74/1996 Coll.
Before uncovering boiler or any electric equipment connected to boiler, it is necessary to disconnect any mains /unplug/. You can only plug in after placing covers on original places.
If there is any defect of electric equipment or boiler installation is damaged it is important: - do not touch any part of boiler o
disconnect boiler from mains /unplug/. o
to call an authorized service technician that will correct defect.
Apart from common maintenance of boiler, it is strictly forbidden:
to manipulate electric equipment and boiler installation if plugged in,
to touch damaged electric equipment and boiler installation, mainly damage cable insulation , etc., o
to operate boiler if uncovered,, o
to operate boiler with defective electric equipment or defective boiler installation, o
to repair damaged boiler electric parts by persons unauthorized by the producer
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Gasifying boilers VIGAS
19. ELECTRIC SCHEME OF CONNECTION VIGAS BOILERS
Flow diagram of basic connection VIGAS AK 3000 boiler
Flow diagram of basic connection VIGAS
Lambda Control
AK 3000.1 boiler
1. Servosystem air control, power supply 24 VDC / 0,5A
2. Discharge fan, power supply 230 VAC / 0,6A
3. Circulation pump, power supply 230 VAC / 0,5A
4. Fab, power supply 230 VAC / 0,3A
5. Emergency thermostat STB 100 o
C
6. Power supply 230 VAC, 50 Hz
WS – white
WS – white
G - grey
SW - black
7. T1 Thermometer KTY, T2 Thermometer PT1000, T3 Indoor thermostat, no voltage, for hydraulic scheme 2,3,4. For hydraulic scheme 1 thermometer PT 1000.
8. Lambda sensor
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Gasifying boilers VIGAS
LETTER OF GUARANTEE
Certificate of Quality and Completeness
Product
Serial number :
VIGAS
kW
The producer confirms that the boiler comply with the standards, STN EN 303-5,
STN EN 61010-1+A2:2000, STN EN 50081-1:1995, STN EN 50082-1:2002, STN
EN 61000-3-3:2000, STN EN 61000-3-2:2000+A1+A2:2001.
Production inspection date
Date of sale
Date of commissioning:
Stamp a signature of producer
Stamp and signature of seller
Instructions for customers and guarantee conditions.
Claims regarding the completeness of delivery must be in accordance with Commercial
Code and Civil Code of the supplier,
Damage and defects due to transport must be claimed by customers to a carrier when goods is taken over.
Guarantee period is 24 month from the date of sale.
Guarantee is valid if boiler is commissioned by an authorized serviceman.
Guarantee is valid if all the electric equipment is connected to regulation by an trained specialist and if recorded in relevant documents..
Guarantee applies to construction, used material and product manufacture.
Transport of serviceman is not included into guarantee repair ( it is paid by a customer in its full amount).
Guarantee does not apply to:
consumer material: door seal, seal of exchanger cap, seal under fan, heatproof nozzle, heat proof / concrete/ filling, fireclay bricks,
defects caused by a customer,
defects due to not following assembly instructions, incorrect operation and maintenance or if the product is used otherwise than instructed and for a different purpose than specified in normal conditions; incorrect or unauthorized handling,
otherwise the guarantee follows relevant provisions of Civil Code.
32
The producer reserves the right to execute changes within the framework of the product nnovation.
Gasifying boilers VIGAS
Confirmation of VGAS boiler commissioning
Product
Production No. / Year of production
VIGAS
kW
Date of sale
Stamp and signature of producer
Name and adress of user:
Date of commissioning
Signature of serviceman
When commissioning, we did the following:
▪ we informed the customer how to operate the boiler,
▪ we checked the boiler prior heating,
▪ we heated the boiler,
▪ we filled in and confirmed data of the Letter of Guarantee.
Signature of the boiler user
Confirm and send to the producer !!
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Gasifying boilers VIGAS
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Gasifying boilers VIGAS
Notes
Records of electric equipment connection (pump, discharge fan, indoor thermostat, expander, etc.
Date Equipment Name Certificate No. Signature of serviceman serviceman
Date
Records of guarantee and after guarantee repairs
Record od repair
No.
Name of serviceman
Certificate No. Signature of serviceman
35
Gasifying boilers VIGAS
Serial number
Ecological and gasifying boiler
Producer:
VIMAR Vigas Pavel
M. Culena 25
974 11 Banska Bystrica
SLOVENSKO
Production plant:
VIMAR Vigas Pavel
Priboj 796
976 13 Slovenska Lupca
SLOVAKIA tel.: 00421 48 4187 022 fax: 00421 48 4187 159
WWW.VIMAR.SK
[email protected]
36
All technical changes are reserved for VIMAR 2009 ver.1
Pictures are illustrative and might be different from the reality!
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