Barbecues 210 MASPORT 4 BURNER OWNER’S MANUAL Please read these instructions carefully before assembly, to reduce risk of fire, burn hazard or other injury. Keep these instructions in a safe place for future use. This manual covers the Masport Ambassador Deluxe 210 barbecue. www.masport.com 559307 - Masport 4 Burner - May 2012 Part No: 559307 PANTONE 648C Keep the instructions in a safe place for future use. Contents Safety Information 2-3 Parts 4-5 Assembly instructions 6-10 Fitting the Batteries for the LED Lights 10 Location Information 11 Leak Testing 12 Lighting Instructions 12 Care and Maintenance 13-14 Troubleshooting 15 Technical Data 16 Do not operate this BBQ before it has been assembled correctly and you have read and understood these instructions. These instructions are intended as a general guide and do not supersede national or local codes in any way. Contact local Authorities for clarity of laws relating to the operation of this appliance. Symbols in this Owner’s Manual Possible hazard or hazardous situation. Not observing this instruction can lead to injuries or cause damage to property. Important information on proper handling. Not observing this instruction can lead to faults in the BBQ. User information. This information helps you to use all the functions correctly. Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death. Accessible parts may be very hot. Keep young children away from the hot appliance at all times (even while cooling down). Some parts of this grill may have sharp edges especially as mentioned in this manual! Wear suitable protective gloves if necessary. Assembled parts sealed by the manufacturer must not be altered by the user. Any modification of the appliance by unauthorised persons may be dangerous. 2 559307 - Masport 4 Burner - May 2012 Important Safety Information Please read and understand this manual fully before assembly and use. • The Manufacturer’s Warranty may be voided by the incorrect use of this product. • The operator must understand all the safety requirements detailed in this manual before using the barbecue. • The operator is responsible for the safety of all third parties while the barbecue is in use. • The use of alcohol, prescription or non-prescription drugs may impair the consumers ability to properly assemble or safely operate this barbecue. • If you have any queries regarding these instructions, contact your local dealer for clarification before you use your barbecue. • The unit must be correctly assembled before use. Failure to follow the manual’s instructions could result in serious damage or injury. • Do not use indoors. Barbecue units are designed for OUTDOOR USE ONLY. • Use in a weather-protected area preferable under shelter. • Ensure that the barbecue is on an even and secure surface before operating. Use the castor locks if fitted to lock the wheels in place. • Ensure all gas couplings and hoses are in good condition and have been correctly fitted. • Leak test all gas lines and connections before use. • The barbecue should be carefully checked for operational use every time before use. • Do not use within one meter of any flammable surface of structure. • Do not store flammable materials near this barbecue. • Do not allow gas hoses to touch hot surfaces. • Do not store spare gas cylinders under or near this barbecue. • Do not place or use aerosols near this barbecue. • Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this barbecue. • Use the correctly specified fuel with this barbecue. Check with your dealer for the specific fuel for which this barbecue has been designed. • Do not leave the barbecue unattended when it is alight. • Onlookers should be kept a safe distance away from the barbecue when it is in use. • Keep children and animals well away while the barbecue is in use and while it is cooling down. • Never try to move the barbecue when it is on, or before it has had time to cool down. • Parts of the barbecue do get extremely hot and could cause serious burns – touch test the surface before applying a firm grip. • The hood handle can become hot! The use of cooking gloves and long sleeves are advised. • If cooking with the hood closed, be very careful opening the hood, a sudden rush of hot air could burn an unprotected arm. • The person operating this barbecue should pay constant attention to the food being cooked. • The person should remain at the barbecue at all times when it is alight/cooking. • Ensure that the gas is turned OFF at the cylinder after use and while the barbecue is un-attended. • When turning off the barbecue, shut off the gas at the supply source before turning off all the burner controls. • The Manufacturer or their Agents can accept no liability for the unsuitability of, or any damaged to, food that is cooked on this appliance. • If you have any queries regarding these intructions, contact your local dealer for clarification before you use your barbecue. For your safety If you smell gas: Shut off the gas supply to the barbecue. Extinguish any open flame. Clear the area to allow the unburnt gas to dissapate. Be aware of the reason for the gas smell, address this before continuing. Connecting the gas cylinder to the barbecue, refer to that section in the manual. Leak testing, refer to that section in the manual. When cooking with oil/grease, fire extinguishing materials should be readily accessible. In the event of an oil/grease fire do not attempt to extinguish with water or alcohol. Use type BC dry chemical fire extinguisher or smother the fire with dirt, sand or baking soda. In the event of rain while cooking with oil/grease, turn off the gas supply and all burners, cover the barbecue as soon as possible. Move people/animals away from around the barbecue. Do not attempt to move the barbecue until it has cooled and can safely be moved. Installation The Cooking Appliance Is For Outdoor Use Only And Shall Not Be Used In A Building, Garage Or Any Other Enclosed Area. Note! Read carefully before assembling and operating your gas grill. The location for your grill Do not use your gas grill in garages, porches, breezeways, sheds or other enclosed areas. Your gas grill is to be used outdoor only, at least 43cm from the back and side to any combustible surface. The grill should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing. Keep this barbecue away from any flammable materials! Gas and Regulator Information Gas grills are used safely by millions of people when following simple safety precautions. This barbecue is designed for bottle use only. Bottle size of 4.5kg or greater is recommended for use with this barbecue. The regulator must have an outlet pressure of 2.75kPa. You must have the correct regulator and bottle for the barbecue to operate safely and efficiently. The items used in the fuel system are designed for operation with the grill. (See parts list for replacement items). Cooking Plate / Grill Information Always use a solid plate or a deep dish in conjuction to a grill. 3 559307 - Masport 4 Burner - May 2012 Parts 4 559307 - Masport 4 Burner - May 2012 Parts Item Part No No Description Qty Item No Part No Description Qty 1 559372 Hood Assy (incl item 2/3/6/87) 1 48 559416 Panel- Rear 1 2 559373 Temperature Gauge 1 49 559417 Panel- Top, Front 1 3 559376 Handle Assy- Hood (3/4/5/84) 1 50 559418 Magnet- Door 3 6 559377 Hood- Inner Panel 1 51 559419 Panel- Inner, Divider 1 7 559378 Bump-On, Hood Support 2 52 559420 * Bracket- Hinge, Top Middle 1 8 559379 Heatshield- Inner, Front 1 53 559421 Post- Door 2 9 559380 Grill Body, Shell Only 1 54 559422 Panel-Top, Cylinder (incl item 71) 1 10 559381 Bracket- Rotisserie 1 55 559423 Tray- Cylinder 1 11 559382 Spacer- Hood, Swivel 2 56 559424 Slider- Tray 2 12 559383 Bar- Support, Burner 1 57 559425 Bracket- Slider 4 13 559384 Cross Light- Burner 3 58 559426 Door Assy, LH/RH 2 14 559385 Burner Assy- Infrared “AUS” 1 59 559427 Door Assy, Middle 1 14 559435 Burner Assy- Infrared “NZ” 60 559428 Panel Assy- Bottom 1 15 559386 Cover- Infrared Burner 1 64 559432 Castor- Locking 4 16 559387 Rack- Warming, Wire 1 66 559453 Hose & Regulator, QCC 1 17 559239 Motor - Rotisserie 1 67 559434 Base- LED Light 7 18 559388 Rotisserie Assy (incl item 17) 1 68 559435 * Panel- LED Lights 1 19 559389 Grill Vitreous Enamel 1 69 559436 LED Light 7 20 559390 Plate Vitreous Enamel 1 70 559437 Switch- LED Lighting 1 21 559391 Ignition/ Ignition Box - Infrared Burner 1 71 559439 * Battery Holder 1 73 559440 Hook Set- Utensil 1 22 559401 Side Burner (with cap) 1 74 559441 Tray- Foil, Fat Collector 1 23 559393 Ignitor- Main Burner 2 75 559442 Insert- Side, Composite Marble 1 24 559394 Flame Tamer 2 76 559443 Table- Side, RH 1 25 559395 Burner- Main, Cast 4 77 559444 Table- Side, LH 1 26 559396 Tray- Fat Collector 1 78 559445 Table Support- Side, LH 1 27 559397 Lid- Side Burner 1 79 559342 Timer 1 28 559398 Trivet- Side Burner 1 80 559446 Rack- Wire 1 29 559399 Ignitor- Side Burner 1 81 559447 Apron- LH 1 30 559433 Electronic Ignitor Assy 1 82 559448 Apron- Front 1 32 559402 Handle Assy- Side (32/33/34) 2 83 559449 Apron- RH 1 35 559405 Pipe- Gas, Infrared Burner 1 86 559452 Bracket- Door Stop 1 37 & 38 559407 Bracket Set- LH/RH, W/ Rack 1 87 559229 Badge- Masport, Large 1 39 559409 Body- Main, Shell Only 1 40 559410 Manifold- Valve Assy “AUS” 1 559672 Deep dish (accessory) 1 40 559098 Manifold- Valve Assy “NZ” 1 559403 Valve- Main Burner 4 41 559315 Dashboard 1 559404 Valve- Side Burner 1 42 559411 Knob & Bezel Assy 7 559408 Valve- Rear Burner 1 43 559341 Knob Only- Control, Zinc Alloy 7 559466 Cover- BBQ UV 1 44 559412 Panel- Outer, LH 1 558782 BBQ Cookery Book 1 45 559413 Panel- Outer, RH 1 559307 Owner's Manual 1 46 559414 * Bracket- Hinge, Top LH 1 47 559415 * Bracket- Hinge, Top RH 1 NOT ILLUSTRATED When ordering PLEASE QUOTE PART NUMBER & Description, NOT Illustration No. Determine right or left hand side from standing in operating position * Not available as a seperate item 5 559307 - Masport 4 Burner - May 2012 Assembly Instructions 1. Loosely fit the Front Apron to the trolley bottom panel using three M5x45 screws. (Do not tighten the screws at this moment, leave loose for adjusting for the left and right apron assembly.) 2. Fit the two tabs of the Front Apron into the slotted holes of the Left Apron. Lift the Left Apron up to make sure it is flush with the edge of the bottom panel and front Apron. 6 559307 - Masport 4 Burner - May 2012 3. Fix the Left Apron into the bottom panel using three M5x10 screws and tighten these screws firmly. 4. Repeat the same method for the Right Apron. Tighten these screws firmly. Then tighten the three M5x45 screws from the first step. 5. Fitting the Side Table handle onto the RH Side Table using six M5x10 screws. Tighten the screws firmly. RH Side Table 7 559307 - Masport 4 Burner - May 2012 6. Loosen the top two M6x12 screws assembled into the RH Grill Body side panel, keep 5mm clearance between screw head and the panel, remove the lower M6x12 screws. 7. Attach the RH Side Table onto the protuding M6 screws. 8. Fasten two M6x12 screws through the lower fastener holes. Tighten the top two M6x12 screws which are still loose from the 6th step. 9. Place the Marble Insert into the RH Side Table. 8 559307 - Masport 4 Burner - May 2012 10.Fix the wire rack wire ends in the back panel holes as shown in the diagram 11.Fix the wire rack legs in to the bottom panel using M5x10 screws 12.Open the hood and place the flame tamer as shown in the diagram Rotisserie - Assembly Instructions Tools needed for assembly Crosshead screwdriver, 10mm A/F spanner 1. Assemble the Prong, the Rod-A, the Rod-B and the Guide, the Rotisserie handle together as in the diagram. Rod-A Prong Rod-B Guide Rotisserie Handle Note! Rotisserie Rod B is threaded LH, assemble by turning rod anti-clockwise. Assemble the Motor holder to the appliance with 2pcs Screw M6*10, 2 Big fibre washer and 2pcs Nut M6 as the diagram. Place the battery into the motor. Assemble the Motor and Rotisserie to the appliance as the picture. 9 559307 - Masport 4 Burner - May 2012 13.Place the cooking grill, cooking plate/deep dish and warming rack to the frame body as shown in the diagram Motor Holder Fitting the Batteries for the LED Lights on the Barbecue GAS BOTTLE MUST BE REMOVED FROM CABINET TO CARRY OUT THE STEPS BELOW 1. Removing the battery holder from BBQ The battery holder is located in the top of the cupboard in which the gas bottle is located (see diagram below). The battery holder needs to be pushed upwards to release, then pulled downwards to take it out. 2. Inserting the Batteries Insert the batteries into the holder, refer to diagram below 3. Replacing the Battery Pack Insert the battery holder back into it position in the cabinet of the BBQ. Push it upward once, until it locks into place. The LED light switch is the red button on the RH side of the BBQ. Fitting the Electronic Ignition Battery 1. Unscrew the Electronic Ignition cover located on the Fascia. Insert the correct size of battery - “AA”. Reassemble. 10 559307 - Masport 4 Burner - May 2012 Installation SELECTING A LOCATION This barbecue is for outdoor use only and should be placed in a well-ventilated area. Take care to ensure that the minimum clearances guidelines are followed: Minimum clearances: From sides: 430mm; From back: 430mm From above (vertical): 1000mm Keep this barbecue away from any flammable materials! This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. This barbecue is not designed for marine use. Any enclosure in which the appliance is used shall comply with one of the following: 1. An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover. 2. Within a partial enclosure that includes an overhead cover and no more than two walls. 3. Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply: a) at least 25% of the total wall area is completely open and unrestricted b) at least 30% of the remaining wall area is open and unrestricted 4. In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted. See following diagrams for further illustration: OTHER PRECAUTIONS Do not obstruct any of the ventilation openings in the barbecue body. Also, position the gas supply cylinder inside the cabinet, in the cylinder base positioning hole.Should you need to change the gas cylinder, confirm that the cylinder is off, and that there are no sources of ignition (cigarettes, open flame, sparks, etc.) near before proceeding. Be sure to inspect the gas hose and ensure it is free of any twisting or tension. The hose should hang freely with no bends, folds, or kinks, which could obstruct free flow of gas. Apart from the connection point, no part of the hose should touch any hot barbecue parts. Inspect the hose before use. If the hose is damaged, it must be replaced with a hose suitable for use with bottled gas and meet the national standards for the country of use. The length shall not exceed 1.5m. Should minimum clearances not be adhered to severe flare up may be experienced due to lack of airflow around the barbecue, thus voiding manufacturer’s warranty. GAS AND REGULATOR INFORMATION This barbecue is designed for bottled gas use only. Bottle sizes of 4.5kg or greater are recommended for use with this barbecue. Suitable gas regulators must have an outlet pressure of 2.75 kPa. You must have the proper regulator and bottle in order for the barbecue to operate safely and efficiently. Please consult your local gas dealer for the most suitable gas cylinders. Please note the regulator supplied with this barbecue is of an approved type. For more information on pipe sizing, please refer to AS5601/AG601 for details. FIXING THE POL/QCC GAS REGULATOR TO THE CYLINDER Confirm all barbecue control knobs are in the off position. Hand-tighten the regulator supplied with this barbecue to the gas cylinder by screwing the POL in an anti-clockwise direction. For QCC it is clockwise. DO NOT OVERTIGHTEN! 11 559307 - Masport 4 Burner - May 2012 As the POL regulator is fitted with a soft nose, it should only be tightened a further 1/4 turn after resistance is first felt. LEAK TESTING Note! Perform in a well-ventilated area Confirm all control knobs are in the off position. Detach the control panel located on the front of the barbecue body by pulling off the knobs and removing all retaining screws. Open the gas control valve on the cylinder. Check for leaks by brushing a solution of ½ water and ½ soap over all gas system joints, including all valve, hose, and regulator connections. NEVER USE AN OPEN FLAME to test for leaks at anytime. If bubbles form over any of the joints, there is a leak. Turn off the gas supply and retighten all joints. Repeat test. If bubbles form again, do not use the barbecue. Please contact your local dealer for assistance. LEAK TEST ANNUALLY AND WHENEVER THE GAS BOTTLE IS REMOVED, OR REPLACED. Operation Warning! Before proceeding, be certain you understand the safety information contained in this manual This barbecue is not designed to be used with more than 66% of the cooking area as a solid plate. Full coverage of plates will cause excessive build-up of heat and damage the barbecue. Note! This BBQ has been shipped with two flame tammers. For BBQ cooking, (not using the rotisserie option) only use one flame tamer under the grill. Note! Before using the barbecue for the first time, the barbecue must be lit and burning for 30 minutes on the “lo” position. Important! The regulator supplied with this BBQ may incorporate an Excess Flow Control Safety Device. The Excess Flow Control will activate to prevent gas flow should a regulator malfunction occur. It is important that the BBQ operator understands that all gas valves on the BBQ are closed in the OFF position prior to opening the gas cylinder valve. If the BBQ valves are open prior to opening the cylinder valve, the Excess Flow Control will be activated and prevent the BBQ from being lit. To reset, close the BBQ valves and gas cylinder valve, wait for 1 minute and use correct lighting procedure as detailed below. PREPARATION BEFORE COOKING To prevent food from sticking to the cookware, please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbequing session. USING THE MAIN GRILL ELECTRONIC IGNITION 1. Read instructions before lighting. 2. Turn all knobs to “OFF” then open the LP tank valve. Wait approximately 5 seconds. Always keep your face and body as far from the grill as possible when lighting. 3. Open hood before lighting. 4. Push in and turn any gas control knob in an anti-clockwise direction to the hi position. Press the Electronic ignition button for 4-5 seconds until the burner lights. If the burner does not light, turn the gas control knob to the off position and wait 5 minutes for any accumulated gas to clear from the grill. 5. Once the burner is lit, simply light the remaining burners from step 4. 12 559307 - Masport 4 Burner - May 2012 6. The “lo” position is obtained by turning the knob fully anti-clockwise. 7. Adjusting the control knob to your heat requirements can now control the flame. Important! Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use. Warning! 1. Do not light the grill if odour of gas is present. 2. It is important to ensure that all control valves, including the gas cylinder, are turned off after use. For manual ignition 1.Light a 90mm barbecue match and hold adjacent to the lighter hole at either the right or left hand end of the barbecue. (Fig.1) 2.Turn the gas control knob closest to the match, to the hi position. The burner will light from the match. 3.Once the right burner is lit, the burner next to it can be turned on and will light off the lit burner. Repeat till all burners are alight. Each burner can be adjusted to provide a low setting by turning the gas control to the “lo” position. SIDE BURNER ONLY LIGHTING INSTRUCTIONS USING ELECTRONIC IGNITION 1. Raise side burner lid. 2. Turn all knobs to “OFF” then open the LP tank valve. Wait approximately 5 seconds. Always keep your face and body as far from the grill as possible when lighting. 3. Push in and turn the gas knob in an anti-clockwise direction to the hi position. Press the Electronic Ignition Button for 4 to 5 seconds until the burner lights. If the burner does not light, turn the gas control knob to the off position and wait 5 minutes for any accumulated gas to clear from the grill. 4. The “lo” position is obtained by turning the knob fully anti-clockwise. 5. Adjusting the control knob to your heat requirements can now control the flame. REAR BURNER ONLY LIGHTING INSTRUCTIONS 1. Open hood during lighting. Refer to above - follow steps 2-5. For manual lighting of the Side Burner or Rear Burner 1. Raise side burner lid or Main Hood. 2. Turn control knob to high position. 3. Place a lit match near the burner until the burner ignites. 4. If burner fails to light, turn off and wait 5 minutes, then try again. If burner still does not light after repeated attempts, refer to troubleshooting. GRILL COOKING The burners heat up the flame tamers underneath the grill, which in turn heats the food on the grill. The natural juices produced during cooking fall onto the flame tamers below and vaporise. The subsequent rising smoke bastes the food, as it travels upwards, imparting that unique barbecue flavour. GRIDDLE PLATE / FLAT-FREE PLATE (where supplied) The burners heat the griddle plate directly, which then cooks the food on contact. These allow for the cooking of smaller items, such as seafood, which could fall through the spaces of a grill. They are also suitable for cooking items that require high-temperature/ short-duration cooking, such as vegetables and smaller cuts of fish. Similarly, these can be used in exactly the same way as a griddle in the kitchen, for searing steaks, cooking eggs, etc. ROASTING HOOD COOKING Barbecues equipped with a roasting hood give the option of cooking with hood closed to form an ‘oven’ for roasting food, such as joints of meat, whole chickens, etc. Remove the solid plate, slide the grill and Flame Tamer to the centre. Place the Roasting Dish (Not Provided) on top of the grill and proceed to cook. Warning! Cooking with the hood closed and the burners on high creates a fire risk and will damage your barbecue. DO NOT EXCEED 250°C. When the hood is closed, a large amount of heat is trapped inside the barbecue. Thus, it is IMPORTANT to make sure that all the burners are turned to the low position to prevent burning of the food and damaging the barbecue. Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened. Use the temperature gauge to check the heat of the barbecue. DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. A BARBECUE SHOULD NOT BE LEFT UNATTENDED WHILE COOKING! If cooking for long periods turn off the middle burners and cotrol the heat with the outer ones. WARMING RACK Warming racks are a convenient way to keep cooked food warm or to warm items such as bread rolls. Always check that your warming rack is properly fitted before use. ROTISSERIE COOKING (Rear Burner) 1. Carefully remove the cast iron cooking surfaces and the warming rack from the barbecue. 2. Slide one of the spit forks onto the spit rod and tighten its thumb screw to secure it into place. Insert the pointed end of the spit rod into the meat being cooked and slide the meat towards the centre of the rod. Make sure the fork is fully into the meat. Slide the other fork onto the rod, into the meat, and tighten the thumb screw once in place. For optimal rotisserie cooking, food must be placed securely onto the middle of the spit rod and balanced so that the rotisserie can rotate freely without interference from any barbecue surfaces. Any loose sections of meat should be secured so they do not hang down and interfere with the rotation of the spit rod. 3. Insert the pointed end of the spit rod into the motor. Lay the other end of the spit rod onto the opposite side. Place a roasting dish (not supplied) beneath the meat to catch the drippings. 4. Light the rear burner. 5. Turn on the rotisserie motor to begin rotisserie cooking. The hood has been designed so that it may be closed during rotisserie cooking. 6. Always cook foods on the lowest flame setting to avoid burning or overcooking. 7. DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. A BARBECUE SHOULD NEVER BE LEFT UNATTENDED WHILE COOKING! DO NOT EXCEED 250°C. 8. If cooking with rotisserie using indirect heat (not using rear burner or burners 2 & 3, oven style cooking) carefully remove the Cast Iron cooking surfaces. Place a roasting dish (not supplied) onto both of the flame tamers and in the center (Note, not more than 60% of the cooking area may be covered). Light burners 1 & 4). FLARE-UP CONTROL Flare-ups occur when meat is barbecued, and its fats and juices fall upon the flame tamers. The smoke from some flare-up helps give cooked meat its barbecued flavour, but excessive flare-up will result in meat being burned. To control flare-up, it is advisable to trim away excess fat from meat and poultry before grilling. Also, the burners should always be placed on the low setting during cooking. Finally, extinguish flare-up by applying baking soda or salt directly onto the flame tamers. Always protect your hands when handling anything near the cooking surface of the barbecue. If a fat fire should occur in the drip tray, turn all knobs to the off position, turn off the gas at the bottle, and wait for the fire to go out. Do not pull out the drip tray or douse with water. Hood must be open. END OF THE COOKING SESSION After each cooking session, turn the BBQ burners to the “HIGH” position and burn off for 5 minutes. This procedure will burn off food residue, thus making cleaning easier. TURNING OFF YOUR BARBECUE When you have finished using your barbecue, turn off the gas at the bottle and turn all the control valves fully clockwise to the “OFF” position. Wait until the barbecue is sufficiently cool before replacing the barbecue lid or closing its hood. Once cooled, a protective cover should always be fitted to the barbecue to protect your investment from the elements when not in use. Care and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage. Ensure the barbecue and its components are sufficiently cool before cleaning. Do not leave the barbecue exposed to outside weather conditions or stored in damp, moist areas. • • Never douse the barbecue with water when its surfaces are hot. Never handle hot parts with unprotected hands. Whilst our products are made to the highest standards and all care is taken to make them as weather proof as possible, we cannot accept responsibility for rust occurring on exposed metal parts unless this is a result of faulty manufacture or parts. In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit is covered when not in use, especially during the winter months. STAINLESS STEEL CARE AND CLEANING ADVICE Cleanliness and stainless steel are closely related. Stainless steel performs best when clean - cleanliness is essential for maximum resistance to corrosion and to maintain the good looks and life of your BBQ. TYPES OF SURFACE CONTAMINANTS Fingerprints and Stains Fingerprints and mild stains resulting from normal use are the most common surface contaminates. They can be removed with a glass cleaner or with a soft rag. This should be followed by a thorough warm water rinse. Dirt Like any surface that is exposed to the environment especially in coastal areas, stainless steel can get dirty. Cleaning with warm water with or without a gentle detergent is sufficient. Next in order are mild non-scratching abrasive powders such as typical household cleaners. These can be used with warm water, nylon bristle brushes, sponges, or clean cloths. Carbon steel brushes or 13 559307 - Masport 4 Burner - May 2012 steel wool should be avoided as they may leave particles embedded on the surface which can lead to RUSTING. Cleaning should always be followed by rinsing in clean hot water. Grease Grease may soil stainless steel surfaces in food preparation. These soils may be mildly corrosive if left or may not allow the surface to maintain passivity, and so regular removal is a necessity for the appearance. TYPES OF CLEANERS AND METHODS Consider the possibility of scratching and the potential for postcleaning corrosion caused by incompletely removed cleaners. Avoid using abrasive cleaners unless absolutely necessary. Clean Water and Wipe A soft cloth and clean warm water should always be the first choice for mild stains and loose dirt and soils. A final rinse with clean water and a dry wipe will complete the process and eliminate the possibility of water stains. Household Cleaners Household cleaners fall into two categories: detergent (nonabrasive) and abrasive cleaners. Abrasive cleaners are more effective but introduce the possibility of scratching the surface. A neutral cleaner low in chloride is essential. The cleaning method generally employed with these cleaners is to apply them to the stainless surface and follow by cloth wiping in the direction of the grain or polish lines (not across them). The cleaned surface should be thoroughly rinsed with clean water and wiped dry with a soft cloth if water streaking is a consideration. CARE OF STAINLESS STEEL IN YOUR BBQ Your BBQ features Stainless Steel components, using moderate grade Stainless Steels. All Stainless Steel grades require a level of care and protection to retain their appearance. Stainless Steels are not immune to corrosion and neither are they maintenancefree, contrary to popular public perception. Even the highest marine grades of Stainless Steel require frequent cleaning to avoid oxidation and other corrosive issues. Modern tastes dictate that your BBQ features Stainless Steel with a brushed finish. This brushed finish is attained by running Stainless Steel sheets through an abrasive process that removes the mirror finish and leaves the brushed finish. Brushed-finish Stainless Steel requires frequent cleaning and care, to maintain its quality of appearance. Without adequate care it is realistic to expect that it will show signs of corrosion in time. Stainless steel is definitely not a maintenance-free material. Cleanliness and Stainless Steel are closely related. The cleaner stainless steel can be kept while in storage or during use, the greater the assurance of optimum corrosion resistance. In order to maintain the good looks and life of your BBQ, follow these summary tips on the care of stainless steel: • When new or when cleaned and dried, we recommend the owner apply a thin coat of Olive Oil to stainless steel surfaces which should then be polished in. The Olive Oil will help greatly in protecting the stainless steel from corrosive contaminants and assisting removal of finger prints and other marks, keeping the appearance of the stainless steel in new condition. The Olive Oil coating also makes further polishing easier. • Use clean, soft cloths or sponges to clean your grill. • Carbon steel brushes or steel wool should never be used. • Do routine cleaning of exposed surfaces. • After cleaning, rinse thoroughly with water. • Cleaning with chloride-containing detergents must be avoided. • On polished finishes, rubbing or wiping should be done in the direction of the polish lines, NOT across them. • Care must be taken when cleaning the fascia. Printed information may be erased with heavy cleaning. 14 559307 - Masport 4 Burner - May 2012 CAST IRON COOKING SURFACES Scrub the cooking surfaces with a brass wire brush to remove food residue. If required, wash with soap and water. After washing, dry the cooking surfaces thoroughly and coat lightly with cooking oil to keep the cooking surfaces from rusting. CAST IRON BAKING DISH Scrub the baking dish surface with a brass wire brush to remove food residue. If required, wash with soap and water. After washing, dry the baking dish thoroughly and coat lightly with cooking oil to keep it from rusting. PORCELAIN ENAMEL COOKING SURFACES Porcelain Enamel surfaced items should be treated with care and should not be cleaned with an abrasive cleaner or scratchy cleaning item. Surfaces will crack or chip if hit or dropped. Porcelain Enamel surfaces should NOT be regarded as ‘Non-stick’, use of cooking oil is required as normal. Food will likely stick to an overheated or un-oiled enamel surface. The surface will be more easily cleaned by first soaking overnight. COMPOSITE MARBLE INSERT Ideal for preparing food or resting HOT items on. Easily cleaned. Do not impact heavy items close to or at the edges, as this could cause fractures or chipping. If moving the BBQ to another position could cause the insert to dislodge from the table, remove the insert first. DO NOT DROP INSERT. BURNER MAINTENANCE Provided that they are operating correctly, in normal usage, burning off the residue after cooking will keep the burners clean. The burners should be removed and cleaned annually, or whenever heavy build-up is found, to ensure that there are no signs of blockage (debris, insects) in either the burner portholes, the primary air inlet, or the neck of the burners. Use a pipe cleaner to clear obstructions. When refitting the burners, be careful to check they are positioned as follows. The neck of the burner fits over the valve outlet, the top flaps of the gas collector boxes fit over the top surfaces of the burners. DRIP TRAY After every use, check the drip tray, drip pan, and foil pan for fat build-up. Failure to maintain these areas could result in a fat fire or excessive flare up. This can severely damage your barbecue and is not covered by the warranty. BARBECUE BODY Warning! Not cleaning the barbecue can pose a fire risk! Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper. It is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or nylon-bristled brush only. Remove cooking surfaces and burners before full cleaning. Do not immerse the gas controls or manifold in water. Check burner operation after carefully refitting into body. FIXINGS All screws and bolts, etc. should be checked and tightened on a regular basis. STORAGE Store your barbecue in a cool dry place. Cover the burners with aluminium foil in order to prevent insects or other debris from collecting in burner holes. A protective cover should always be fitted to the barbecue to protect your investment from the elements when not in use. If the barbecue is to be stored indoors, the gas bottle must be disconnected and left outside. The gas bottle should always be stored outside, in a dry, well-ventilated area, away from any sources of heat or ignition. Do not let children tamper with the bottle. To protect your investment it is recommended that BBQs are protected by a suitable BBQ cover. But please note that prior to using a protective cover, the BBQ should always be cool, cleaned of any surface contaminant or dirt and be thoroughly dry. Failure to follow this information can lead to a BBQ cover being a corrosion breeder rather than a protective tool. Check your BBQ every few weeks, especially if wasps/snails are noticed nearby. Troubleshooting Spider and Insect warning! Spiders and insects can nest in the burners of the grill and cause the gas to flow from the front of the burner. This is a very dangerous condition, which can cause a fire to occur, thereby damaging the grill and making it unsafe to operate. When to look for spiders You should inspect the burners at least once a year or immediately after any of the following conditions occur: 1. The smell of gas in conjunction with the burner flames appearing yellow. 2. The BBQ does not reach temperature. 3. The BBQ heats unevenly. 4. The burners make popping noises. Before calling for service If the grill does not function properly, use the following checklist before contacting your dealer for service. Appliance approved outdoor use only USE ONLY THE HOSE AND HOSE CONNECTOR PROVIDED! If a replacement is necessary, please contact either our Customer Service Department or your local dealer. The use of unauthorised parts can create unsafe conditions and environment. Storage of the grill 1. Clean the BBQ. 2. Store the BBQ outdoors in a dry, well ventilated area and out of reach of children when gas tank is connected to the grill. 3. Store the BBQ indoors ONLY after the gas tank is turned off and removed, the gas tank must be stored outdoors, out of reach of children, NEVER store the tank in a building, garage or any other enclosed area. 4. If using a cover for your barbecue, check your BBQ every few weeks. Checklist Problems Possible Cause Solutions Burner won’t light after pushing and turning the knobs Electrode deposited with cooking residue Use clean swab and alcohol to clean Electrode damaged Replace Electrode wires are loose or discounted Reconnect or replace with new Electrode assembly with wires Check the orifice for blockage Replace with new Electrode assembly with wires Open the gas tank valve Clear burner tubes Re-assemble 1. Check the burner inlet for obstruction such as spiders 2. Check air shutter for correct adjustment 3. Check for the source of leaks causing gas odours Straighten Clear Check Cylinder/ Regulator (refer to pg. 10-11) Preheat the grill for 15 minutes Cut off fat before grilling Adjust Clean Find a less windy place Call the gas dealer Clean Turn off knobs, gas tank valve, leave lid open, let fire burn out. Clean the grill when cool. Remove rod from motor and balance food. Replace with fully chaged batteries. Burner can’t light by match Yellow flames or gas odour Low heat with knob in “Hi” position Orifice blocked Wire is shorting No gas Gas flow is not smooth Incorrect assembly between burner and valve Incomplete combustion Flame out Flame lifting Flashback Grease fire Gas hose bent or kinked Burner or orifice blocked Low gas pressure Grill not preheated Excessive meat fat Over high temperature Grease deposit Over high winds Over high gas pressure Burner port blocked Grease accumulated in food Rotisserie Motor is Noisy Rotisserie Motor Stopped Food out of balance Batteries Low Flare up May 2011 559307 - Masport 4 Burner - May 2012 15 Technical Data Name Model AGA Approval AMBASSADOR DELUXE 210 CH370 6660G Injector (mm) BBQ 1.10 S/B 1.00 R/B 1.00 Pressure Inp/Burn (Mj/h) (kPa) 15Mj/h 2.75 12Mj/h 13Mj/h Total (Mj/h) 85Mj/h Gas Supply Pressure, Min: 2.05kPa; Max: 3.45kPA Tested to AGA Standard: AS 4557-2004 Gas Type: AUS: FOR PROPANE USE ONLY Minimum Clearance : From Top of BBQ : 1000mm, From Sides : 430mm, From Rear : 430mm USE OUTDOOR ONLY Manufactured by: WARNING: Part of this appliance may be very hot, keep young children away Injector Pressure Inp/Burn (kW) (mm) (kPa) BBQ 1.13 4.57kW AMBASSADOR CH370 0845 S/B 0.81 2.75 2.6kW DELUXE 210 R/B 0.99 3.7kW Gas Supply Pressure, Min: 2.05kPa; Max: 3.45kPA Tested to CE Standard: BSEN: 498 1997 Gas Type: NZ: UNIVERSAL LPG BSEN: 484 1997 Minimum Clearance : From Top of BBQ : 1000mm, From Sides : 430mm, From Rear : 430mm Name Model Distributed by MASPORT Ltd 1-37 Mt Wellington Highway, Panmure, Auckland 1060, NZ PO Box 14349, Panmure Auckland 1471, NZ PANTONE 185C 16 559307 - Masport 4 Burner - May 2012 559309 Read the instructions before using the appliance DANAK CE Approval Read the instructions before using the appliance USE OUTDOOR ONLY WARNING: Part of this appliance may be very hot, keep young children away Manufactured by: Total (kW) 24.6kW 559489 Distributed by MASPORT Ltd 1-37 Mt Wellington Highway, Panmure, Auckland 1060, NZ PO Box 14349, Panmure Auckland 1471, NZ 17 559307 - Masport 4 Burner - May 2012 18 559307 - Masport 4 Burner - May 2012 19 559307 - Masport 4 Burner - May 2012 Head Office - New Zealand 1-37 Mt Wellington Highway. Panmure, P.O. Box 14 349 Auckland 1060, New Zealand 559307 - Masport 4 Burner - May 2012 PANTONE 648C
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