Pentair HWAT L, M, R, FS A-2X, FS B-2X, FS C-2X, FS C10-2X, HWAT ECO, T55, AT-TS 13, 14, RAYSTAT ECO-10, CONTROL-10, CONTROL-11-DIN, SB 100, SB 101, SB 110, SB 111, JB 16-02, CE 20-01, CCE 04-CT, CCE 03-CR, S 06, S 19, SBS 03-SV, SBS 06-SV Technical Handbook

TECHNICAL HANDBOOK

Pentair’S thermal BUilding SolUtionS

KEEp pEOpLE AND INfrAsTruCTurE sAfE frOm HArm, ENHANCE BuILDINg pErfOrmANCE AND BrINg COmfOrT INTO THE HOmE.

THERMAL buiLding SOLuTiOnS WWW.PEnTAiRTHERMAL.COM

buiLding & infRASTRuCTuRE

SOLuTiOnS

We provide quality solutions for winter safety, comfort and performance to building and infrastructure design, construction, operation and maintenance professionals. From pipe freeze protection to maintaining fluid temperatures and melting snow, detecting leaks or heating floors, you can rely on Pentair’s solutions

& services for greater safety, comfort and performance.

THE HEART Of OuR SOLuTiOnS

In 1970, Raychem first developed and launched self-regulating electric heating cables.

The cable delivers the right amount of heat exactly when and where it is needed. As the temperature drops, more heat is produced. Conversely, as the temperature rises, less heat is produced. But there are many more benefits:

• The smart cables can be overlapped without any risk of overheating.

• The heating cables can be cut to length ‘in the field’. This means additional flexibility when plans do not correspond to the ”real life” situation on site.

• The length of pipe corresponds to the length of cable that you need.

A COLd AMbiEnT = HigH POWER OuTPuT

If the temperature in the immediate vicinity of the self-regulating heating cable is cold, the heat output from the heating cable is increased. The polymeric core of the cable contracts, which creates many electrical paths across the integrated carbon particles.

b WARM AMbiEnT = LOW POWER OuTPuT

In response to a warmer environment, the heat output of the self-regulating cable is reduced. The polymeric core of the cable expands, reducing the electrical paths.

C HOT AMbiEnT = ViRTuALLy nO OuTPuT

If the temperature in the environment of the self-regulating heating cable reaches a high temperature, the heat output is minimal. Due to the maximum expansion of the polymeric core of the cable, most of the electrical paths are broken.

A b C

2

THERMAL buiLding SOLuTiOnS

TESTEd And quALifiEd

• Stringent production monitoring

• Approved BS EN 62395

(IEC62395)

• VDE approved

• CE marked

RObuST COnSTRuCTiOn

• Long service life assured through modified polyolefin or fluorpolymer insulation and jacket materials.

LifE TiME

Member of the European

• Intensive tests according to

Mitglied in der European Radiant

Floor Heating Association e.V.

recognized scientific procedures. cables have a service life in excess of 20 years.

Our products satisfy the requirements of the relevant

European Directives.

iT’S nOT OnLy THE CAbLE!

The combination of a self-regulating heating cable and a smart control unit allows for dynamic management of the heating cable’s power output dependent on parameters such as ambient temperature and moisture.

These will help you and your customers to comply with today’s building regulations on energy savings.

A complete Raychem system can result in energy savings of up to 80% !

Our control units

(e.g. HWAT-ECO) are designed for easy set-up and operation. They are easy to access for fast wiring.

Ergonomic buttons, intuitive menu-driven operation and pre-installed programmes allow for quick set-up.

Specific connection systems have been designed and configured to be fully compatible with our heating cables. The RayClic connection system cuts installation time by 80%.

Inserting the stripped cable into the module and a few screws is all it takes.

CuSTOMER SERViCE CEnTRE And TECHniCAL SuPPORT TEAM

Pentair offers a set of tools and services that aim to simplify the professional´s life. Not only do we offer the best quality products, we also support them with unrivalled services.

• Multi-lingual customer service representatives to answer all your questions

• Fast order handling & shipment Europe-wide

• Free documentation service

• “On demand” technical advice

• Free designs and quotations

• Direct support to specifiers and installers

• Training support upon request

• Complete after-sales service

• Also for non-standard applications our team can assist you in finding the right heating solution. Do not hesitate to get in touch with us

Free phone 0800 96 90 13 or Free fax 0800 96 86 24.

RAyCHEM “TRACE-iT”, Add-in SOfTWARE PACKAgE fOR AuTOdESK REViT MEP

• Heat loss calculations for piped services

• Product selection based upon actual systems designed in Revit

• Automatic calculation of BOM including accessories

• Circuit information, power requirements & circuit lengths

• Engineering specification content for installed products

* Complete Trace Heating Revit Schedule direct in the BIM



Trace-it is available, free of charge from Autodesk SEEK.

Technical handbook

3

OVERViEW Of APPLiCATiOnS

3

1

4

5

2

4

4

THERMAL buiLding SOLuTiOnS

CONTENTS

1

Hot water temperature maintenance 6

2

frost protection for pipes 20 frost protection for gutters and downpipes 40

3

4

5

snowmelting of ramps, steps, footpaths and accessways

Electrical underfloor heating

52

55

6

7

multiple application control & monitoring system general installation instructions for self-regulating heat-tracing systems

Technical data – Choice of accessories

62

18

38

64

67

Technical handbook

5

HOT WATER TEMPERATuRE MAINTENANCE

Providing the comfort of instant hot water is the key requirement of any modern hot water system. The Raychem single-pipe system keeps water at the right temperature in a building’s water distribution pipe work. The intelligent system first keeps the investment cost low and then it operates economically and efficiently.

An HygiEniC SySTEM

Less water volume and less heat loss in the pipe work help prevent bacteriological problems.

A fLExibLE And SPACE-SAVing

SySTEM

The space requirement for pipes has been reduced because there are no return pipes. Risers, shafts and openings can be optimised freeing space for other services.

LOW inVESTMEnT COSTS

The heating cable is simply fixed on the supply pipe. There is no need for return pipe work, valves or pumps, nor for complex design and balancing work associated with return systems.

LOWER POWER COnSuMPTiOn

The heat loss in the system is significantly lower as only the heat loss from the feed pipe (and not from the return pipe) is to be compensated for.

There is also no power requirement for circulation pumps.

The single-pipe system can be used with a smaller boiler and as there is no cold return water coming into the boiler, the heat-up of the water is more efficient.

The intelligent HWAT-ECO control unit saves power e.g. it can lower the temperature or switch off during water consumption peaks.

nO MAinTEnAnCE COSTS

The system has no mechanical parts such as a recirculation pump or control valves. There are no parts to wear out.

LOng LifETiME

The selfregulating Raychem heating cable has a lifetime of over 40 years.

1

2

3

4

Gel-filled end seal

(RayClic-E-02)

Heating cable

(HWAT-L, M or R)

4-way connection

(RayClic-X-02)

Power connection

(RayClic-CE-02)

5

4

6

THERMAL buiLding SOLuTiOnS

1

2

3

3

6

7

5

6

7

Sensor HWAT-ECO (incl.)

A three-wire PT-100 temperature sensor (HARD-78) can be installed optionally in an immersion pipe installed on site.

Residual current device (rcd)

(30 mA) Circuit-breaker (C type)

Temperature control unit

(HWAT-ECO)

dESign guidE, COnTROL uniTS And ACCESSORiES

1 HEATing CAbLE SELECTiOn

Optimum water temperature maintenance for single family houses, flats, offices, hotels, hospitals, convalescent homes, sports centres, ...

Heating cable type

Power output

Max. exposure temperature

Outer jacket colour

Control unit: HWAT-ECO

Control unit: HWAT-T55

Control unit: ACS 30

HWAT-L

7W/m at 45°C

65°C yellow

– recommended

–

HWAT-M

9 W/m at 55°C

65°C orange recommended for enhanced energy - efficiency recommended recommended

(project size >1500 m); see page 62

Legionella prevention

HWAT-R

12 W/m at 70°C

80°C red essential mandatory recommended

(project size >1500 m); see page 62

Possibility of thermal legionella prevention up to the draw-off points

2 COMPOSiTiOn Of THE HWAT-L/M/R HEATing CAbLE

1 2 3

4 5

4 inSuLATiOn

THiCKnESSES

6

3 HEATing CAbLE LEngTH

1

Copper conductor (1.2 mm

2

)

2

Self-regulating heating element

3

Modified polyolefin insulation

4

Aluminium foil wrap

5

Protective tinned copper braid

6

Modified polyolefin protective outer jacket.

Technical data: see page 67

The heating cable is installed in a straight line on the pipework

The heating cable can be traced right up to the draw-off points

Total length of pipe to be traced

+ approx. 0.3 m per connection

+ approx. 1.0 m per T-connection

+ approx. 1.2 m per 4-way connection

= required heating cable length

Pipe size (mm)

Insulation thickness (mm)

15

20

22

20

28

25

35

30

Ambient temperature: 18°C

Thermal conductivity λ = 0.035 W/(m.K)

For other thermal conductivity insulation materials, contact your

Pentair representative.

Thermal losses in W/m, pipe 55°C in 18°C ambient temp. insulation dn 15 dn 20 dn 32 dn 40

15 mm

20 mm

30 mm

40 mm

50 mm

60 mm

10

9

7

6

6

5

12

10

8

7

7

6

9

8

8

16

14

11

18

15

12

10

9

8

42

40

54

50

dn 50

12

10

9

21

18

14

Technical handbook

7

Thermal losses in W/m, pipe 55°C in 5°C ambient temp. insulation

15 mm

dn 15

13

dn 20

16

dn 32

21

20 mm

30 mm

40 mm

50 mm

12

10

8

8

13

11

10

9

18

14

12

11

60 mm 7

Calculations with TraceCalc PRO

8 10

• Maintain temperature 55°C

• Building interior

• Safety factor 10%

• Mineral wool, thermal conductivity at 40°C 0.041 W/mk

dn 40 dn 50

24 28

20

16

13

12

11

23

18

15

13

12

5 ELECTRiCAL PROTECTiOn

• The total length of heating cable determines the number and size of the circuit breakers

• Residual current device (rcd) : 30 mA required

• Power cabling for the heating cables according to local regulationsw

• The power connection must be carried out by an approved electrical installer

Circuit-breaker to bSEn 60898 (type C) : the maximum length of the heating circuit is based on a minimum start-up temperature of +12°C, 230 VAC.

10 A

13 A

16 A

20 A

HWAT-L

80 m

110 m

140 m

180 m

HWAT-M

50 m

65 m

80 m

100 m

HWAT-R

50 m

65 m

80 m

100 m

6 CHECKLiST fOR PLAnning THE inSTALLATiOn

The system design should take into account:

• Pipe di am e ter and material

• Insulation type and thickness

• Ambient temperature

• Circuits should divide the plumbing into logical segments

• Don’t exceed the maximum circuit length

• Show connection locations on the drawings

• Locate power connections near the electrical panel

• Locate T-connections in accessible areas

7 TESTing Of THE inSTALLATiOn

See page 64

8 COnTROL PAnELS

SbS-01-HM-ECO-10

Control Panel: Steel plate housing, wall-mounted version, equipped with mains power switch, RCD/CB combination, inlet and outlet terminals. Completely assembled, turnkey condition wired and inspected cable guides in base of housing.

The control panel contains a HWAT-ECO temperature control.

Control panel for heating circuit, basic version.

• PCN: 390056-000

8

THERMAL buiLding SOLuTiOnS

SbS-03-HV-ECO-10

SbS-06-HV-ECO-10

SbS-09-HV-ECO-10

9 COnTROL uniTS

HWAT-ECO

HARd-78

HWAT-T55

10 11 12 13 14 15 16 17 18

HWAT-T55

1 2 3 4 5 6 7 8 9

HWAT-T55-Sensor

Control panel for 2 to 3 heating circuits.

• PCN: 035958-000

Control panel for 4 to 6 heating circuits.

• PCN: 539268-000

Control panel for 7 to 9 heating circuits.

• PCN: 294452-000

Electronic temperature control unit with integrated clock

• Building-specific programme

• Boiler temperature monitoring

• Economy programmes

• Password protection

• Simple user interface

• Compatible with HWAT-L/M/R heating cables

• BMS interface

• Alarm outputs

Technical data: see page 13

PT-100 temperature sensor (HARD-78) for assembly in sensor pipe installed on site.

• Diameter of sensor cable 4 mm

• Diameter of sensor element 6 mm

• Length of sensor element 50 mm

• Sensor length total 3 m

Thermostat with line sensor for hot-water branch lines and small hot-water pipe networks for HWAT-L, M and R

(up to max. 50 m heating cable length)

• Temperature control with line sensor

• DIN-Rail mounted (35 mm)

• Manual ON/OFF

• Digital temperature display

• 3 operation mode –ON/ ECO/ OFF

• 3 pre-set hot water maintain temperatures 55°C, 50°C, 45°C; editable

• Over and lower temperature alarm

• Timer function for energy saving mode/night reduction

• PCN: 294452-000

Technical data: see page 16

Temperature line sensor for HWAT-T55 thermostat for fixing on hot water pipe

• NTC 2K - sensor

• Sensor length: 10 m

• Diameter sensor length: 4 mm

• Diameter sensor probe: 5 mm

• Length sensor probe: 20 mm

• Temperature range: 0°C bis +70°C

• PCN: 1244-015847

Technical data: see page 16

Technical handbook

9

10 ACCESSORiES

RayClic-CE-02

RayClic-T-02

RayClic-PT-02

RayClic-S-02

RayClic-PS-02

RayClic-x-02

10

THERMAL buiLding SOLuTiOnS

Power connection

• With 1.5 m power cable

• End seal and support bracket

• IP 68

• External dimension: L = 240 mm

W = 64 mm

H = 47 mm

T-connection

• Connection for 3 cables

• End seal and support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

Power T-connection

• 3 connections with integral 1.5 m power cable

• 3 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42mm

Splice for joining 2 lengths of heating cable

• Connection for 2 cables with 1 support bracket

• IP 68

• External dimension: L = 240 mm

W = 64 mm

H = 47 mm

Powered splice

• Connection for 2 cables with integral 1.5 m power cable

• 2 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 m

4-way connection

• Connection for 4 cables

• 2 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

RayClic-E-02

Gel-filled end seal

• For system extensions (to be ordered separately)

• IP 68

KbL-10 gT-66 gS-54

ATE-180

Cable ties

• One pack of 100 required for approx. 30 m of pipework

• Length: 370 mm

• Temperature and UV resistant

Use ATE-180 on plastic pipes

Heat-resistant glass cloth tape

• For steel pipes or for any installation below 4.4°C

• 20 m roll for approx. 20 m of pipework

Use ATE-180 on plastic pipes

Glass cloth tape for attaching heating cable to pipe

• For stainless-steel pipes or for any installation below 4.4°C

• 16 m per roll, 12 mm width

Aluminium adhesive tape

• Heat resistant up to 150°C

• 55 m roll for approx. 50 m of pipework

On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length

iEK-20-M (for HWAT-L, -M) /

Insulation entry kit

iEK-25-04 (for HWAT-R)

• Insertion of heating cable in metal cladding

• Consists of: metal fasteners, metric gland and joint seal

LAb-i-01

ELECTRIC

TRACED

R

Electric traced label

• To be placed at 5 m intervals on insulation surface

Technical handbook

11

11 gEnERAL inSTALLATiOn inSTRuCTiOn

See page 67

Cabinet type unit

Number of heating circuits

Enclosure version

Dimensions Width mm

Height mm

Depth mm

Weight (ready to dispatch) approx.

kg

Connected rating kW

Customer fuse protection max. A

SbS-01-HM-

ECO-10

1

Wall version

380

600

210

21

4,5

1 x 25A

NH-00

SbS-03-HV-

ECO-10

3

Wall version

380

600

210

22

14

3 x 32A

NH-00

Enclosure features

Mains isolator switch, 3-pin, 25 A

Mains isolator switch, 3-pin, 32 A

Mains isolator switch, 3-pin, 63 A

Line protection switch, S 2A

Transformer 230/24 VAC

Combination of RCD / Circuit breaker,

C 20A, 30 mA, 4-pin with auxiliary switch

Power contactor 3 x 35°

Auxiliary contactor

`Operating‘ indicator

`Fault‘ indicator

HWAT-ECO Control

Programmable logic module

* 2-pin unit unit unit unit unit unit unit unit unit unit unit unit

1

1

–

1

1

1

1

1

1

1*

1

1

1

–

1

2

1

1

1

1

1

1

1

1

2

2

2

1

2

1

1

SbS-06-HV-

ECO-10

6

Wall version

600

600

210

32

28

3 x 40A

NH-00

SbS-09-HV-

ECO-10

9

Wall version

600

600

210

33

42

3 x 63A

NH-00

1

1

1

3

2

3

1

1

3

12

THERMAL buiLding SOLuTiOnS

85

HWAT-ECO TEMPERATuRE COnTROL uniT

MOduLE LAyOuT

A B C D E

TECHniCAL dATA

85

165

70

(Dimensions in mm)

A Power supply on (green LED)

b Power to heater on (green LED)

C Legionella prevention (green LED) - heating cable 100% powered -

increased risk of scalding

d Maintain temperature lowered following boiler temperature decrease

(green LED) - boiler temperature is lower than expected.

E Error (red LED)

Change menu selection or position cursor

Escape, backspace or NO

Confirm selection, new value or YES

Product description use

Selectable maintain temperature

Operating voltage

Switching capacity

Internal power consumption

Circuit breaker

Power cable section entry

Auxiliary cable section entry

Weight

Mounting options

Cable glands (entries)

Protection level

Ambient temperature

Housing material

Internal temperature alarm

Master/slave cable

Master/Slave

BMS interface

Alarm relay contacts

Boiler tem per a ture sensor

Power correction factor

Clock back-up time

Clock accuracy

Real time clock

Parameters stored in non-volatile

Approval

EMC

HWAT-ECO

Only for HWAT-L/M/R heating cables

37°C to 65°C in max. 48 timer blocs per day

230 VAC (+10%, –10%), 50 Hz

20 A / AC 230V

2,5 VA

Max. 20 A, C-Characteristic

1.5 - 4 mm

2

for fixed wiring only up to 16 AWG (1.3 mm

2

)

880 g

Wall mount with 2 screws or DIN rail

2 x M20 and 1 x PG13.5 with 3 inputs for external wires of 3-5 mm

IP 54

0°C to 40°C

ABS

85°C

2-wire twisted pair shielded, max.

1.3 mm

2

core and insulation of 500 V

Master is selectable in the unit, up to 8 slaves can be con nect ed

0 - 10 VDC

Max. 24VDC or 24 VAC, 1 A, SPDT voltage free

PTC KTY 81-210 or PT 100 2-wire

60% to 140%

(fine tuning of maintained temperature)

Min. 1 year with lithium battery

CR2025 (3V)

±10 minutes per year

Automatic summer/winter time and leap year correction

All parameters, except date and time memory

VDE according to EN 60730

According to EN 50081-1/2 for emission and EN 50082-1/2 for immunity

Technical handbook

13

Raychem requires the use of a 30 mA residual current device and a C-Characteristic circuit breaker to provide maximum safety and protection from fire.

The unit complies with IEC1000-3-3 (flicker) if installed according to part 3 of VDE 0838. To avoid flicker install the unit in such a way that at the current value of the systems start-up temperature (max. 20 A per heating circuit) the voltage drop does not exceed 1% at the power supply of the lighting apparatus (normally subpanel).

PROgRAMME

The HWAT-ECO has 7 different building specific time/temperature programmes.

These programmes are based on our long experience for optimum comfort and energy saving. For user specific changes in the programming, the Edit timer programme can be used.

Programme name

Programme 0

Programme 1

Programme 2

Programme 3

Programme 4

Programme 5

Programme 6

building type

Constant temperature (±55°C)

Apartment block

Prison / Barracks

Hospital

Hotel

Sports centre / Swimming pool

Office

in addition, user specific programmes can be created

Temperature can be varied in 1/2 h blocks to any desired temperature between:

OFF, economy t°, maintain t° and legionella prevention (100% powered, increased risk of scalding)

14

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR HWAT-L / HWAT-M / HWAT-R

WiTH HWAT-ECO TEMPERATuRE COnTROL uniT

L1

L2

L3

N

*

** cable type RS-485,

2-pole contact ****

***

Optional BMS

+

PE

Alarm

L N

HWAT-ECO

L’ N’

B A

TEMP

PE

BMS

+

L N

HWAT-ECO

B A

TEMP

L’ N’ PE

Alarm

BMS

+

L N

HWAT-ECO

L’ N’

B A

TEMP

PE

Alarm

Self-regulating heating cable

Temperature sensor

Self-regulating heating cable

Self-regulating heating cable

* Two- or four-pole electrical protection by circuit breaker may be needed for local circumstances, standards and regulations

** Depending on the application, one- or three-pole circuit-breakers or contactors may be used

*** Optional: Potential-free circuit-breaker for connection to the BMS

**** The earth wire of shielded RS-485 cable needs to be connected to the

BMS (-) terminal of each HWAT-ECO in the Master / Slave network.

Technical handbook

15

0

A

THERMOSTAT HWAT-T55

TEMPERATuRE COnTROL WiTH (PiPE) LinE SEnSOR fOR HOT WATER bRAnCH LinES

And SMALL HOT WATER PiPE nETWORKS

diSPLAy

1

A LED display (parameter and error indications)

0 Control relay ON

1 Eco-Mode/night reduction activated

2 Programming/confirmation button

3 Reduce value

4 Increase value

4 3 2

TECHniCAL dATA

HOuSing

Abmessungen / Dimensions

30 (1.18)

46 (1.81)

58 (2.28)

HWAT T55 abnehmbar remo

Operating voltage

Power consumption

Control relay (heating)

Connecting terminals

Temperature setting range*

*consider local hygienic standard

Switching hysteresis

Accuracy

Storage temperature

Storage temperature

Programmable parameter settings

3 pre-set temperatures

Timer

Economy-mode/duration

Economy-mode/starting time

Error codes

Hot water-temperature -monitoring

AC 230V, +10%/-10%, 50 Hz

<= 5VA

230 VAC, max 16A

2,5 mm², screwed

40°C - 60°C; factory settings: 55°C

+/–2K

+/- 1,5 K including temperature probe

–20°C bis +55°C

–20°C bis +55°C

55°C ; 50°C, 45°C factory settings; editable

24 hour display, 1 min interval

3-8 hours interval per hour factory settings 6 hours

23:00 factory settings; editable

Sensor

Heating cable

Dimensions

Material

IP rating

Installation

Minimum installations temperature

- Temperature exceeds 66°C

- Temperature is too low (min 5K deviation

from maintain temperature)

- Sensor-short circuit

- Sensor-open loop / Sensor not connected

- Power output relay defective

- Heating cable not connected

51,5 mm x 87, 5mm x 58mm (B/H/T)

Housing ABS

IP 20 ( IP 30 in panel)

DIN 35 mm rail mounted

5°C

TEMPERATuRE SEnSOR

HWAT –T55- Sensor Type

Sensor length

Diameter sensor length

Diameter sensor probe

Length sensor

Temperature range

NTC 2K( 2 wires)

10 m

4 mm

5 mm

20 mm

0°C to +70°C

16

THERMAL buiLding SOLuTiOnS

COnnECTiOn SCHEME fOR THERMOSTAT HWAT-T55

10 11 12 13 14 15 16 17 18

L N

(AC 230V)

10 11

HWAT-T55

1 2 3 4 5 6 7 8 9

17 18

- +

Power supply

PE

1 2

K2

Alarm

K1

Heating cable

4 5 6 7 8 9

L

N

Max

C 16A

30 mA

2A

L

10 11

N (AC 230V)

Power supply K2

Alarm

K1

Heating cable

4 5 6 7 8 9

Thermostat HWAT-T55

Heating cable

Technical handbook

17

HOT WATER TEMPERATuRE MAINTENANCE

12 inSTALLATiOn inSTRuCTiOnS fOR HWAT-L/M/R CAbLES

• The heating cable should be installed in a straight line on the pipework.

• Install on dry surfaces

• Minimum installation temperature: –10°C max. 300 mm

Horizontal pipe

Cut the heating cable at right angles

90

°

Vertical pipe

Smallest bending radius: 10 mm

installation of self-regulating heating cables

• Store in a dry and clean place.

• Temperature range: –40°C to +60°C.

• Protect any cable ends with an end seal.

Avoid:

• sharp edges

• high tractive force

• kinking and crushing

• walking or driving over the cable

• moisture at cable interfaces ca. 45° ca. 45° horizontal pipes Cable tie KBL-10

For plastic pipes use aluminium adhesive tape

ATE-180. Place it over the entire length of the pipe

GT-66 / GS-54 adhesive tape

It is not necessary to spiral the cable around the pipe

Install the heating cables on the outside of the pipe bend

Wall/floor transit

The thickness of thermal insulation must be continuous otherwise compensate by adding heating cable.

18

THERMAL buiLding SOLuTiOnS

ca. 45° ca. 45°

• Run the cable over pipe suspensions

• Do not clamp the cable

Standard installation of PT100 Sensor with in-pipe sensor probe.

MASTER

HWAT

RayClic

PT100 sensor probe installed within the hot water supply pipe work.

≤ 3 m HWAT-L

≤ 3 m

L N

230V

RayClic-T-connection

IEK-20-M / IEK-25-04 for insertion of heating cable in metal cladding

≤ 3 m HWAT-M and HWAT-R

≤ 3 m insulation

> 3m + Rayclic

> 3 m

RayClic

Electric traced label

Technical handbook

19

FROST PROTECTION FOR PIPES

frozen pipes can be a costly problem. When pipes are exposed to sub-zero temperatures they can burst, leading to considerable damage and disruption. The Raychem frost protection system for pipes provides an efficient solution. The self-regulating heating cable, combined with an adequate insulation, prevents water pipes, fire mains, sprinkler systems and fuel oil lines from freezing.

EASy TO inSTALL

The heating cable is simply fixed onto the pipe – under the thermal insulation. Connections are quickly made with the fast RayClic connectors.

duRAbLE And RELiAbLE

The cable’s large copper conductors make it a reliable solution and its specially formulated outer jacket protects it from severe environmental conditions.

LOW POWER COnSuMPTiOn

The smart RAYSTAT -ECO control unit calculates a duty-cycle proportional to the expected minimum temperature.

Where a simple ambient thermostat would energize the heating cable for

100%, the “smart” controller would energize for a fraction of the time, resulting in significant extra savings.

6

4

3

2

5

1

7

8

Optional: SBS-xx-SV control panel contains: RCD (30 mA), Circuit breaker (CB) (C characteristics) space available in switch cabinet for installation of a thermostat.

1

2

3

4

Thermostat with line or ambient temperature sensor

Residual current device (30 mA)

Circuit-breaker (C type)

Junction box

(JB16-02)

T-Connection (RayClic-T-02)

(Not for FS-C-2X / FS-C10-2X)

5

6

7

8

Power connection (RayClic-CE-02)

(Not for FS-C-2X / FS-C10-2X)

Electrical traced label

(LAB-I-01)

Frost protection heating cable

(FS-A-2X, FS-B-2X, FS-C-2X or FS-C10-2X)

End seal (RayClic-E-02)

(Not for FS-C-2X / FS-C10-2X)

20

THERMAL buiLding SOLuTiOnS

dESign guidE, COnTROL uniTS And ACCESSORiES

1 HEATing CAbLE

SELECTiOn

Application frost protection for pipework at max. 65°C operating temperature

FS-A-2X 10 W/m at 5°C

FS-B-2X

FS-C-2X

26 W/m at 5°C

frost protection for pipework at max. 95°C operating temperature and temperature maintenance for metal waste pipes with fatty waste water

31 W/m at 5°C

22 W/m at 40°C

frost Protection for pipework to maximum 90°C operating temperature. for long circuit applications and central heating pipework.

FS-C10-2X 10 W/m at 5°C

TraceCalc.Net Construction is a software tool for product selection based on actual project data. Visit www.pentairthermal.com

2 COMPOSiTiOn Of THE fS-A/b/C/C10-2x HEATing CAbLE

1 2 3

4 5

1

Copper conductor (1.2 mm

2

)

2

Self-regulating heating element

3

Modified polyolefin insulation (FS-C-2X: Fluoropolymer)

4

Protective tinned copper braid

5

Modified polyolefin protective outer jacket.

Note: FS-C10-2X comprises copper conductors (1.4 mm

2

)

3 HEATing CAbLE LEngTH

frost protection down to –20°C.

Pipe diameter insulation

mm 15

thicknesses Inches 1/2”

10 mm fs-a-2X fs-C10-2X

22

3/4”

28

1”

35

5/4”

42

11/2” fs-

B

-2X fs-

B

-2X fs-

B

-2X fs-

B

-2X

54

2”

67

21/2” fs-

B

-2X fs-

B

-2X

76

3”

108

4”

125

5”

150

6”

200

8”

15 mm

20 mm

25 mm

30 mm

40 mm fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-

B

-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-

B

-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fsfs-

B

B

-2X

-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fsfsfs-

B

B

B

-2X

-2X

-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fsfsfsfs-

B

B

B

B

-2X

-2X

-2X

-2X fs-a-2X fs-C10-2X fsfsfsfsfs-

B

B

B

B

B

-2X

-2X

-2X

-2X

-2X fsfsfsfs-

B

B

B

B

-2X

-2X fs-

-2X fs-

-2X fs-

B

B

B

-2X

-2X fs-

-2X fs-

B

B

-2X

-2X

50 mm fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-a-2X fs-C10-2X fs-

a

-2X fs-C10-2X fs-

B

-2X fs-

B

-2X fs-

B

-2X

Frost protection cables FS-A-2X, FS-B-2X and FS-C10-2X are suitable for any pipe material (copper, threaded pipes, stainless steel pipes, plastic pipes and composite metal pipes without restriction).

For plastic pipes, please use aluminium adhesive tape ATE-180. The frost protection cable should be covered along its entire length. Heat insulation l = 0.035 W/(m.K) or better.

important note: frost protection heating cables with fluorpolymer protective jacket must be used for solvent-containing, mixed and/or bitumen-coated heat insulation.

Technical handbook

21

40°C temperature maintenance on pipelines for fatty waste water

Pipe diameter (mm) insulation thicknesses

42

11/2”

54

2”

67

21/2”

30 mm

40 mm fs-C-2X fs-C-2X fs-C-2X fs-C-2X

50 mm

60 mm

76

3”

108

4”

125

5”

150

6”

200

8” fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X fs-C-2X

Min. ambient temperature –10°C. Heat insulation l = 0.035 W/(m.K) or better.

Cable type FS-C-2X should only be used in conjunction with pipework with a minimum continuous temperature resistance of 90°C. A line-sensing control thermostat (type AT-TS-14, RAYSTAT-CONTROL-10 or

RAYSTAT-CONTROL-11-DIN) must be used on plastic pipework

(setting approx. 40°C).

4 CAbLE LEngTH

The heating cable should be installed in a straight line on the pipework.

Cable loops instead of T-connections can be made on short dead legs.

(up to approx. 3 m)

+ approx. 0.3 m per connection

+ approx. 1.0 m per T-connection

+ approx. 1.2 m per 4-way connection

Additional cable required for increased heat sinks at valves from 2” and for uninsulated pipe supports (approx. 1 m)

= required heating cable length

5 ELECTRiCAL PROTECTiOn

• The total length of heating cable determines the number and size of the fuses

• Residual current device (rcd) : 30 mA required, max. 500 m heating cable per rcd

• Installation according to local regulations

• The power connections must be carried out by an approved electrical installer

• use C type circuit-breakers

Max. length of the heating circuit is based on a minimum switch-on temperature of 0°C, 230 VAC.

4 A

6 A

10 A

13 A

16 A

20 A

fS-A-2x

45 m

70 m

110 m

130 m

150 m

–

fS-b-2x

25 m

35 m

65 m

85 m

105 m

–

fS-C-2x

20 m

30 m

55 m

70 m

90 m

–

fS-C10-2x

45 m

70 m

110 m

130 m

150 m

180 m

note: A splice can also be made using an S-06

6 TESTing Of THE inSTALLATiOn

See page 64

7 COnTROL PAnELS

Steel plate housing, wall-mounted version, equipped with mains isolator,

RCD/CB combination(s), power contactor(s), indicators for‚ `Operation and Fault‘, operating mode selector switch, inlet and outlet terminals. Completely assembled, turnkey condition, wired and inspected. wiring schematics in panel housing

An installation slot is provided for a RAYSTAT-CONTROL-11-DIN,

RAYSTAT-CONTROL-10 and/or RAYSTAT-ECO-10 thermostat, each serving

3 heating circuits. Factory fitted. Please contact us for more information.

Technical data: See page 29

22

THERMAL buiLding SOLuTiOnS

SbS-03-SV

SbS-06-SV

SbS-09-SV

SbS-12-SV for sprinkler systems

SbS-02-SnR

SbS-04-SnR

SbS-06-SnR

SbS-08-SnR

SbS-10-SnR

SbS-12-SnR

8 THERMOSTATS

AT-TS-13

AT-TS-14

A T -T

S - 1

3

3 0

0

6 0

C °

9 0

1 2 0

A T -T

S - 1

4

3 0 6 0

0

C °

9 0

1 2 0

Switch cabinet for 1 to 3 heating circuits.

• PCN: 355825-000

Control Panel for 4 to 6 heating circuits.

• PCN: 778308-000

Control Panel for 7 to 9 heating circuits.

• PCN: 767989-000

Control panel for 10 to 12 heating circuits.

• PCN: 1244-000025

Steel plate housing, wall-mounted version, equipped with mains power switch, low-voltage (LV) relay, RCD/CB combination(s), buzzer, power contactor(s), auxiliary contactor(s), operating mode selector switch, Indicators for `Operating and Fault‘, `Mains power‘, inlet and outlet terminals. Completely assembled, wired and inspected. Wiring schematics included in housing 1 temperature controller is installed per heating circuit in the switch cabinet.

Control panel for 2 heating circuits

(Inc. redundant).

Control panel for 4 heating circuits

(Inc. redundant).

Control panel for 6 heating circuits

(Inc. redundant).

Control Panel for 8 heating circuits

(Inc. redundant).

Control panel for 10 heating circuits

(Inc. redundant).

Control panel for 12 heating circuits

(Inc. redundant).

Thermostat

• Adjustable temperature range: –5°C to +15°C

• Line-sensing control thermostat or ambient thermostat

• Max. switching current 16 A, 250 VAC

Technical data: see page 30

Thermostat

• Adjustable temperature range: 0°C to 120°C

• Temperature maintenance on pipelines for fatty waste water

• Line-sensing control thermostat

• Max. switching current 16 A, 250 VAC

Technical data: see page 30

Technical handbook

23

RAySTAT-ECO-10

RAySTAT-COnTROL-10

Ambient temperature thermostat

• Adjustable temperature range: 0°C to 30°C

• Max. switching current 25 A, 250 VAC

• PASC (Proportional Ambient Sensing Control) for energy saving

• Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm

• Display for visual indication of parameters

Technical data: see page 32

Line-sensing thermostat

• Adjustable temperature range: 0°C to 150°C

• Max. switching current 25 A, 250 VAC

• Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm

• Display for visual indication of parameters

Technical data: see page 34

RAySTAT-COnTROL-11-din

Line sensing thermostat with digital display for DIN rail mounting applications.

• Set temperature range: 0 - 65°C.

• Digital display of maintain temperature and alarm information.

16A switching.

• Low temperature alarm function

• DIN rail/Panel mountable control.

• Sensor type: PT100.

Technical data: see page 36

Sb-100

Stainless steel support bracket

• Specially constructed to provide heating cable protection between pipe and junction box via a tubular leg.

• For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10

Sb-101

Dual-leg support bracket, stainless steel

• Height leg: 160 mm

• For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10

24

THERMAL buiLding SOLuTiOnS

Sb-110

Support bracket, stainless steel

• Height leg: 100 mm

• For use with AT-TS-13, AT-TS-14, and JB16-02

Sb-111

Support bracket, stainless steel

• Height leg: 100 mm

• For use with AT-TS-13, AT-TS-14, and JB16-02

9 ACCESSORiES fOR fS-A-2x And fS-b-2x CAbLES

Power connection

Splice

Powered splice

T-connection

Powered T-connection

Four way connection

note: A splice can also be made using an S-06 fS-A-2x / fS-b-2x

RayClic-CE-02

RayClic-S-02

RayClic-PS-02

RayClic-T-02

RayClic-PT-02

RayClic-X-02

RayClic-CE-02

Power connection

• With 1.5 m power cable

• End seal and support bracket

• IP 68

• External dimension: L = 240 mm

W = 64 mm

H = 47 mm

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

RayClic-T-02

T-connection

• Connection for 3 cables

• End seal and support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

RayClic-PT-02

Power T-connection

• 3 connections with integral 1.5 m power cable

• 3 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

Technical handbook

25

RayClic-S-02

RayClic-PS-02

Splice for joining 2 lengths of heating cable

• Connection for 2 cables with 1 support bracket

• IP 68

• External dimension: L = 240 mm

W = 64 mm

H = 47 mm

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

Powered splice

• Connection for 2 cables with integral 1.5 m power cable

• 2 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

RayClic-x-02

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

4-way connection

• Connection for 4 cables

• 2 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

RayClic-E-02

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

Gel-filled end seal

• For system extensions (to be ordered separately)

• IP 68

note: RayClic components are not compatible with fS-C-2x /fS-C10-2x

10 ACCESSORiES fOR fS-C-2x And fS-C10-2x CAbLES

Power connection

Splice

Powered splice

T-connection

Powered T-connection

Four way connection

Jb16-02

1 JB16-02 +

1 JB16-02 +

1 JB16-02

1 JB16-02

1 JB16-02

1 JB16-02 +

+

+

+

for fS-C-2x/fS-

C10-2x

1 CE20-01

2 CE20-01

2 CE20-01

3 CE20-01

3 CE20-01

4 CE20-01

Temperature-resistant junction box

• For FS-C-2X and FS-C10-2X

• For power connection or T-connection

• IP66

• 6 x 4 mm

2

terminals

• 4 Pg 11/16, 4 M20/25 knock-out entries

I P 6 6

6-02

+ JB-SB-08

+ JB-SB-08

+ JB-SB-08

+ JB-SB-08

+ JB-SB-08

+ JB-SB-08

26

THERMAL buiLding SOLuTiOnS

Jb-Sb-08

CE20-01

CCE-04-CT

Single-leg support bracket

• for junction and connection box JB16-02

Connection and end seal kit for FS-C-2X/FS-C10-2X cables

• Heat-shrink technique

• M20 gland

Cold lead connection and end seal kit

• Connection of 3 x 1.5 mm

2

or 3 x 2.5 mm

2

cold lead cable to self-regulating heating cables FS-C -2X and FS-C10-2X.

11 gEnERAL ACCESSORiES

S-06

In-line splice kit

• for FS-A-2X and FS-B-2X

S-19

In-line splice kit

• for FS-C-2X and FS-C10-2X

Technical handbook

27

CCE-03-CR

Cold lead connection and end seal kit

• Connection of 3 x 1.5 mm

2

or 3 x 2.5 mm

2

cold lead cable to self-regulating heating cables FS-A-2X and FS-B-2X

KbL-10 gT-66 gS-54

ATE-180

Cable ties

• One pack of 100 required for approx. 30 m of pipework

• Length: 370 mm

• Temperature and UV resistant

Use ATE-180 on plastic pipes

Heat-resistant glass cloth tape

• For steel pipes or for any installation below 4.4°C

• 20 m roll for approx. 20 m of pipework

Use ATE-180 on plastic pipes

Glass cloth tape for attaching heating cable to pipe

• For stainless-steel pipes or for any installation below 4.4°C

• 16 m per roll, 12 mm width

Aluminium adhesive tape

• Heat resistant

• 55 m roll for approx. 50 m of pipework

On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length

iEK-20-M

LAb-i-01

ELECTRIC

TRACED

R

Insulation entry kit

• Insertion of heating cable in metal cladding

• Consists of: metal fastener, metric gland and joint seal

Electric traced label

• To be placed at 5 m intervals on insulation surface

28

THERMAL buiLding SOLuTiOnS

12 gEnERAL inSTALLATiOn inSTRuCTiOnS

See page 67

13 SPECiAL inSTALLATiOn inSTRuCTiOnS

PLACing Of SEnSOR

Sensor

Junction box

Heating cable

Ambient sensor

Fasten the pipe sensor to the pipework (e.g. alu min i um adhesive tape) unheated premises

Outdoors

Always place the sensor in the coldest part of the installation

Cabinet type

Max. number of heating circuits

Enclosure version

Dimensions Width mm

SbS-03-SV

3

Wall version

SbS-06-SV

6

Wall version

SbS-09-SV

9

Wall version

Height mm

Depth mm

Weight approx.

kg

Connected rating

Customer fuse protection max.

kW

A

380

600

210

20

11

3 x 25A

NH-00

600

600

210

30

22

3 x 32A

NH-00

760

760

210

50

33

3 x 63A

NH-00

Switch cabinet equipment

Mains isolator switch, 3-pin, 25 A

Mains isolator switch, 3-pin, 32 A

Mains isolator switch, 3-pin, 63 A

Mains isolator switch, 3-pin, 100 A

Power isolator, S 2°

Combination of RCD/CB, C 16A,

30 mA, 4-pin, with auxiliary switch

Power contactor, 3 x 35A

Auxiliary contactor

Switch, 3 settings, 1-pin,

‚Manual-0-Automatic‘

Indicator ‚Operating‘ unit unit unit unit unit

unit unit unit

unit

1

1

1

1

1

1

1

2

1

2

1

2

1

3

1

3

1

3 unit 1 2 3

Indicator ‚Fault‘ unit 1 1 1

When using standard control panels for frost protection additional control devices need to be installed.

Factory fitting is possible. Please contact the person responsible at Pentair.

SbS-12-SV

12

Wall version

760

760

210

52

42

3 x 80A

NH-00

4

1

4

1

1

4

4

1

Technical handbook

29

LinE-SEnSing COnTROL And AMbiEnT THERMOSTATS

(AT-TS-13 And AT-TS-14) uniT LAyOuT

A

B

C

A Green LED

b Red LED

C Red LED

Heating cable on

Sensor break

Sensor short-circuit

R

TECHniCAL dATA

122 55

R

HOuSing

TEMPERATuR SEnSing

(HARd-69)

Supply voltage

Power consumption

Approval

Max. switching current

Max. conductor size

Switching differential

Switching accuracy

Switch type

Adjustable temperature range

230 VAC +10% –15% 50/60 Hz

≤ 1.8 VA

CE

16 A, 250 VAC

2.5 mm

2

0.6 to 1 K

AT-TS-13 ±1 K at 5°C (calibration point)

AT-TS-14 ±2 K at 60°C (calibration point)

SPST (normally open)

AT-TS-13 –5°C to +15°C

AT-TS-14 0°C to +120°C

Temperature setting

Exposure temperature

Ingress protection

Entries

Weight (without sensor)

Material

Lid fixing

Mounting inside

–20°C to +50°C

IP65 according to EN 60529

1 x M20 for supply cable (∅ 8-13 mm)

1 x M25 for connection heating cable

(∅ 11–17 mm)

1 x M16 for sensor approx. 440 g

ABS nickel-plated quick release screws

On wall or on support bracket

SB-110/SB-111

Type

Length sensor cable

Diameter sensor cable

Diameter sensor head

PTC KTY 83-110

3 m

5.5 mm

6.5 mm

Max. exposure temperature sensor cable 160°C

The sensor cable may be extended up to 100 m using a cable with a cross-section of 1.5 mm

2

.

The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.

30

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR THERMOSTAT

AT-TS-13 OR AT-TS-14

AT-TS-13/14 diRECT

L1

N

A T -T

S - 1

3

3 0

6 0

0

C °

9 0

1 2 0

max.

16A/C

30 mA

*

3

5

1 2

6 8 9 4

Thermostat

AT-TS-13/14 WiTH COnTACTOR

L1

L2

L3

N max.

16A/C

30 mA

Self-regulating heating cable

Temp. Pt 100 sensor

* *

Thermostat

3

5

6

1 2

8 9

4

**

***

Self-regulating heating cable

Temp. Pt 100 sensor

* Two- or four-pole electrical pro-tection by circuit-breaker may be needed

for local circumstances, standards and regulations

** Depending on the application, one- or three-pole circuit-breakers or

contactors may be used

*** Optional: Potential-free circuit-breaker for connection to the BMS

Technical handbook

31

EnERgy SAVing fROST PROTECTiOn COnTROLLER

RAySTAT-ECO-10 diSPLAy

A

TECHniCAL dATA

HOuSing

- 1

- 2

- 3

- 4

TEMPERATuRE SEnSOR

A LED Display (parameter and error indications)

1 Battery activation

2 Parameter menu selection

3 Increase value

4 Decrease value

Operating Voltage

Power Consumption

Main Relay (heating)

Main Terminals

Alarm Relay

Alarm Terminals

Accuracy

Main parameter settings

Energy Saving Algorithm

230 VAC, +10%/–10%, 50/60 Hz

≤ 14 VA

I max

25 A, 250 VAC, SPST

3 x 0.75 mm

2

to 4 mm

2

I max

2 A, 250 VAC, SPDT, voltfree

(3 + ) x 0.75 mm

2

to 2.5 mm

2

±0.5 K at 5°C

Temperature Setpoint

Minimum Expected Ambient

Temperature

Heater Operation if Sensor Error

Voltage Free Operation

Proportional Ambient Sensing Control

(PASC) active below setpoint

0°C to + 30°C (switch off temperature)

–30°C to 0°C

(heating 10 powered)

ON (100%) or OFF

YES or NO

Energy saving with Proportional Ambient Sensing Control (PASC)

Duty cycle (power to heater on) depends on the ambient temperature. For example:

If minimum temperature= –20°C and if maintain temperature (set point)= +5°C

ambient t° % On

–20 100 Min. Ambient

–10

0

60

20

3 0 Set point

Result: At ambient temperature of –10°C, 50% energy is saved

–20 –10 0 3

% ON

100

80

60

40

20

10

0

Ambient temperature

% ON

diagnosed alarms

Sensor Errors

Low Temperature

Sensor short / Sensor open circuit

Min. expected ambient temperature reached

Voltage Errors Low supply voltage / Output voltage / fault

Parameters can be programmed without power supply and parameters are stored in non-volatile memory.

Size

Material

Exposure Temperature Range

Ingress Protection

Entries

Weight

Lid

Mounting

120 mm x 160 mm x 90 mm

Grey polycarbonate

–40°C to +80°C

IP 65

2 x M25, 1 x M20, 1 x M16

Approx. 800 g

Transparent with 4 captive screws

On wall or on support bracket

SB-100/SB-101

Sensor Type

Sensor Head

3-wire Pt100 according to IEC Class B

6 mm

Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm

2

is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.

32

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR RAySTAT-ECO-10 nORMAL OPERATiOn

Heating cable

VOLTAgE fREE OPERATiOn: REMOVE LinKS W1 And W2

Temp. Pt 100 sensor

Temp. Pt 100 sensor

Heating cable

* Electrical protection by circuit breaker may be needed for local circumstances,

standards and regulations.

** Depending on the application, one or three-pole circuit breakers or contactors

may be used.

Technical handbook

33

LinE-SEnSing THERMOSTAT WiTH ALARM RELAy

RAySTAT-COnTROL-10 diSPLAy

A

- 1

- 2

- 3

- 4

A LED Display (parameter and error indications)

1 Battery activation

2 Parameter menu selection

3 Increase value

4 Decrease value

TECHniCAL dATA

HOuSing

TEMPERATuRE SEnSOR

Operating Voltage

Power Consumption

Main Relay (heating)

Main Terminals

Alarm Relay

Alarm Terminals

Accuracy

Ambient temperature

Parameter settings

230 VAC, +10%/–10%, 50/60 Hz

≤ 14 VA

I max

25 A, 250 VAC, SPST

3 x 0.75 mm

2

to 4 mm

2

I max

2 A, 250 VAC, SPDT, voltfree

(3 + ) x 0.75 mm

2

to 2.5 mm

2

±0.5 K at 5°C

–40°C to +40°C

Temperature Setting

Hysteresis

Low Temperature Alarm

0°C to +150°C

1 K to 5 K

–40°C to +148°C

High Temperature Alarm

Heater Operation if Sensor Error

Voltage Free Operation

diagnosed errors

Sensor Errors

Temperature Extremes

+2°C to +150°C or switched OFF

ON or OFF

YES or NO

Sensor short / Sensor open circuit

High temperature / Low temperature

Voltage Errors Low supply voltage / Output fault

Parameters can be programmed without power supply and parameters are stored in non-volatile memory.

Size

Material

Ingress Protection

Entries

Weight

Lid

Mounting

120 mm x 160 mm x 90 mm

Grey polycarbonate

IP 65

2 x M25, 1 x M20, 1 x M16

Approx. 800 g

Transparent with 4 captive screws

On wall or on support bracket

SB-100/SB-101

Sensor Type

Sensor Head

Sensor Cable Length

Cable Exposure Temperature

3-wire Pt100 according to

IEC / Class B

50 mm x ∅ 6 mm

3 m x ∅ 4 mm

–40°C to +150°C

(+215°C, 1000 h max.)

Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm

2 is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.

34

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR RAySTAT-COnTROL-10 nORMAL OPERATiOn

Heating cable

Temp. Pt 100 sensor

VOLTAgE fREE OPERATiOn: REMOVE LinKS W1 And W2

L

N

1

Max.

C 25 A

30 mA

5 L L 8 N N

W1 W2

RAYSTAT-CONTROL-10

R R

A B C

alarm*

2A max.

Heating cable Temp. Pt 100 sensor

* Electrical protection by circuit breaker may be needed for local

circumstances, standards and regulations

** Depending on the application, one or three-pole circuit breakers or

contactors may be used

*** Optional

Technical handbook

35

RAySTAT-COnTROL-11-din LinE-SEnSing

THERMOSTAT fOR RACK MOunTing WiTH ALARM RELAy diSPLAy

1

A

LED display (parameter and error indications)

0 Control relay ON

1 Alarm relay activated

2 Programming button

3 Reduce value

4 Increase value

4 3

TECHniCAL dATA

2

HOuSing

TEMPERATuRE SEnSOR

Operating voltage

Power consumption

Control relay (heating)

Connecting terminals

Alarm relay

Accuracy

Operating temperature

Storage temperature

230 Vac, +10%/–10%, 50/60 Hz

≤5 VA

I max

16 A, AC 250 V, SPST

2.5 mm

2

screwed

I max

8 A, AC 250 V, SPDT, voltage-free

±1 K at 0 to 50°C

–10°C to +55°C

–20°C to +60°C

Programmable parameter settings

Temperature setting

Hysteresis

Low temperature alarm

Heater operation if sensor error

Voltage-free operation

0°C to +63°C

1 K to 5 K

–15°C to 0°C or „Off“ position.

ON or OFF

YES

Factory setting

5°C

1 K

0°C

ON

Diagnosed errors

Sensor error Sensor short-circuit / Sensor open-circuit /

3-wire sensor missing

Temperature error Low temperature

All parameters are stored in a non-volatile memory.

Dimensions

Material

Ingress protection

Mounting

51.5 mm x 87.5 mm x 58 mm (W x H x D)

Housing in ABS

IP 20 (IP 30 installed in switchgear cabinet)

DIN 35 mm rack mounting

Type

Sensor element

Pt 100 (3-wire technology) as per

IEC class B

50 mm x ∅ 6 mm stainless steel sheath

Protection rating

Sensor cable length

Ambient temperature

IP 68

3 m x ∅ 5 mm

–50°C to 105°C

The sensor can be extended with a 3-wire shielded cable with max. 7.5 Ω per wire

(with 3 x 1.5 mm

2

max. 150 m). The shielding should be earthed in the switchgear cabinet.

36

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR RAySTAT-COnTROL-11-din nORMAL OPERATiOn

Max

C 16A

30 mA

3-wire sensor

2A

L N (AC 230V)

10 11 16 17 18

Network mains

K2

Alarm

K1 heating cable

2-wire sensor

16 17 18

4 5 6 7 8 9

RAYSTAT-CONTROL-11-DIN

Heating cable

VOLTAgE-fREE OPERATiOn WiTH POWER COnTACTOR

Max.

C 16A

3-wire sensor

2A

L N (AC 230V)

10 11 16 17 18

Network mains

K2 alarm

K1 heating cable

4 5 6 7 8 9

2-wire sensor

16 17 18

Heating cable

* Regional factors, standards and regulations may require two to four-pole

disconnection by circuit breakers/ground fault circuit interrupters.

** Depending on the application, both single and multipole contactors are

possible.

Technical handbook

37

FROST PROTECTION FOR PIPES

12 inSTALLATiOn inSTRuCTiOnS fOR fS-A/b/C/C10-2x CAbLES

• The heating cable should be installed in a straight line on the pipework.

• Install on dry surfaces

• Minimum installation temperature: –10°C max. 300 mm

Horizontal pipe

Vertical pipe

Cut the heating cable at right angles

90

°

Smallest bending radius: 10 mm ca. 45° ca. 45° horizontal pipes Cable tie KBL-10

For plastic pipes use aluminium adhesive tape

ATE-180. Place it over the entire length of the pipe

GT-66 / GS-54 adhesive tape

It is not necessary to spiral the cable around the pipe

Install the heating cables on the outside of the pipe bend

installation of self-regulating heating cables

• Store in a dry and clean place.

• Temperature range: –40°C to +60°C.

• Protect any cable ends with an end seal.

Avoid:

• sharp edges

• high tractive force

• kinking and crushing

• walking or driving over the cable

• moisture at cable interfaces

38

THERMAL buiLding SOLuTiOnS

ca. 45° ca. 45°

Wall/floor transit

The thickness of thermal insulation must be continuous otherwise compensate by adding heating cable.

• Run the cable over pipe suspensions

• Do not clamp the cable

≤ 3 m

≤ 3 m

> 3m + Rayclic

> 3 m

RayClic

frost protection at valves:

• Valves up to 2” (DN 50) : install the frost protection heating cables in a straight line

• ≥ 2” : lay as shown

• Always insulate valves

RayClic-T-connection

IEK-20-M for insertion of heating cable in metal cladding

Electric traced label

Technical handbook

39

FROST PROTECTION FOR GuTTERS

AND DOWNPIPES

Melting and refreezing of ice can damage roofs and gutters. Heavy icicles may fall and cause injury. Standing water can leak through interior walls onto furnishings.

The Raychem self-regulating snow melting system maintains water flow in gutters and drain pipes and provides a path whereby melting ice and snow can drain safely off the roof, along the gutter and down the drain pipe.

PRACTiCAL TO inSTALL

The self-regulating cable can be closely spaced in gutters without the risk for overheating or burn-outs. There is a cable for each type of roof material.

ECOnOMiCAL TO OPERATE

The self-regulating effect saves energy by automatically increasing its heat output in icy water and decreasing its output in dry air. The smart EMDR-10 control unit only switches the heating cable on when necessary: after the detection of both low temperature and moisture.

4

2

6

1

7

5

3

Optional: SBS-xx.EV-10 control panel

Contains: Residual current device

(RCD 30 mA), Circuit Breaker

(C characteristics) EMDR-10 control unit

do not install RayClic immersed in water. do not bury RayClic in the ground.

8

40

THERMAL buiLding SOLuTiOnS

1

2

3

4

Ambient sensor

EMDR-10 (incl.)

Moisture sensor

EMDR-10 (Incl.)

Heating cable

GM-2X(T)

Fixing bracket

(GM-RAKE)

5

6

7

8

EMDR-10

Control unit

Connection

RayClic CE-02

Residual current device (rcd 30 mA)

Circuit-breaker (C type)

End seal

(RayClic-E-02)

dESign guidE, COnTROL uniTS And ACCESSORiES

1 HEATing CAbLE

SELECTiOn gM-2x, gM-2xT

Self-regulating heating cable for gutters, drain pipes and roof surfaces:

• 36 W/m in iced water and 18 W/m in air at 0°C

2 COMPOSiTiOn Of gM-2x And gM-2xT

1 2 3

4 5

1

Copper conductor (1.2 mm

2

)

2

Self-regulating heating element

3

Insulation made of modified polyolefin

4

Tinned copper braid

5

Protective jacket (uV-resistent) (Modified polyolefin jacket for GM-2X

and fluoropolymer jacket for GM-2XT)

important note: When laying cables on asphalt, bitumen, roofing felt, etc., a cable with a special fluoropolymer jacket (gM-2xT) must be used.

Technical data: see page 67

3 CAbLE LEngTH

• The heating cable should be installed in a straight line in the gutter

• The cable lengths should be adjusted according to the geographical situation and the gutters

• More than one cable should be laid in wide valley, parapet or box gutters

Gutter length

+ drainpipe length

+ 1 m per connection

+ 1 m in the soil (frost line)

= required heating cable length

4 ELECTRiCAL PROTECTiOn

• The length of heating cable determines the number and size of the circuit breakers

• Residual current device (rcd) : 30 mA required, max. 500 m heating cable per rcd

• Installation according to local regulations

• The power connections must be carried out by an approved electrical installer

• Use C type circuit-breakers

Max. length of the heating circuit is based on a minimum switch-on temperature of –10°C, 230 VAC.

gM-2x, gM-2xT

6A

10 A

13 A

16 A

20 A

25 m

40 m

50 m

60 m

80 m

5 TESTing Of THE inSTALLATiOn

See page 64

Technical handbook

41

6 COnTROL uniTS

EMdR-10

R

EMDR-10

PE P

E PE

1

AC 23

IP 20

0V 50

/60Hz

Alarm

: 10(4

)A, AC

)A, A 230V

V

–1

0 1 2

–20 –1

–25

C

5

3

6

4

5

2

–10

–5

5

4 5 6

1

10

0

6

15

7

8

20

T2A

Do not op en while

energized uvrir so nung sion en

8

9

10

11

Smart control unit

• With temperature and moisture sensor

• User-friendly control

• Saves up to 80% energy

• Max. switching capacity 10 A (otherwise switching by contactor)

• Potential free alarm for sensor break age, sensor short and power loss

Technical data: see page 48

HTS-d

3 0 •

2

• 0

• - 1

0

1 0

5

Standard thermostat

• 2 independant switching points

• Max. switching current: 16 A - 250 VAC

• Temperature adjustment range: –20°C to +25°C

• Outdoor installation

• Economical for circuit lengths up to 30 m

Technical data: see page 50

7 ACCESSORiES fOR gM-2x/gM-2xT

RayClic-CE-02

Power connection

• With 1.5 m power cable

• End seal and support bracket

• IP 68

• External dimension: L = 240 mm

W = 64 mm

H = 47 mm

RayClic-T-02

T-connection

• Connection for 3 cables

• 1 end seal and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 mm

42

THERMAL buiLding SOLuTiOnS

RayClic-PT-02

RayClic-PS-02

RayClic-E-02

RayClic-Sb-02 gM-RAKE iceStop-gMK-RC

Power T-connection

• Connection for 3 cables with

integral 1.5 m power cable

• 3 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42mm

Powered splice

• Connection for 2 cables with integral 1.5 m power cable

• 2 end seals and 1 support bracket

• IP 68

• External dimension: L = 270 mm

W = 105 mm

H = 42 m

Gel-filled end seal

• For system extensions (to be ordered separately)

• IP 68

Wall-mounted support bracket

• Fixing bracket/edge protection for drainpipes

• Spacer for use in wide channels or gutters where more than one run of cable is required (a spacer is placed every 100 cm)

• VA steel with UV-resistant cable ties

Roof clip to secure heating cables to roofs and gutters.

Adhesive can be applied on the underside of the roof clip. After curing of the adhesive the heating cable can be clipped between the clamps.

Technical handbook

43

gM-CLiP-S gM-CLiP-L gM-CLiP-M gM-HAngAR

RAyCLiC-Sb-gM-METAL

Clip for quick and reliable fixing of heating cable GM-2X and GM-2XT on wide down pipe funnel.

• Material: Stainless steel EN 1.4310

• Wire: Ø 2,5 mm

• Height: 55 mm

• Gutter type: wide funnel with max.

Frame size of 10 mm

• Box content: 10 Clips/box

• PCN: 1244-013849

• Patent: 001357560-0003

Clip for quick and reliable fixing of heating cable GM-2X and GM-2XT on gutters with L-profile.

• Material: Stainless steel EN 1.4310

• Wire: Ø 2,5 mm

• Height: 150 mm

• Gutter type: gutters with L-Profile

140-150 mm height with max.

15 m frame size

• Box content: 10 Clips/box

• PCN: 1244-013851

• Patent: 001357560-0001

140-150 mm

1.0 meter

Clip for quick and reliable fixing of heating cable GM-2X and GM-2XT on half round gutters .

• Material: Stainless steel EN 1.4310

• Wire: Ø 2,5 mm

• Height: 100 mm

• Gutter type: gutters half-round;

Width: 100-150 mm

Depth: 65-80 mm

height with max. 17 m frame size

• Box content: 10 Clips/box

• PCN: 1244-013850

• Patent: 001357560-0002

100-150 mm

65-80 mm

1.0 meter

Structural support for wide roof inlet funnel for fast and easy installation of the heating cable GM-2X and GM-2XT.

• Material: Edelstahl EN 1.4301

• Wire: Ø 4,0 mm

• Hight: 225 mm

• Gutter type: wide funnel with max.

Frame size of 20 mm

• Suitable for: GM-2X, GM-2XT

• Content box: 5 pcs/box

• PCN: 1244-013852

Bracket for mounting on metal standing seam roofs

• Material: Feuerverzinkter Stahl

• Thickness: 2,0 mm

• Dimension: L 120 x B 130 x H 42 mm

• Gutter type: metal standing seam roofs

• Suitable for: RayClic-CE, -S, -T, -PT,

-PS and –X

• Box content: Unpacked; 1 pcs

• PCN: 1244-013853

44

THERMAL buiLding SOLuTiOnS

gM-SEAL-02

Adhesive for sticking and sealing common construction materials with a base of polyurethane perfectly suitable for metal or plastic gutters, roofing tiles and even asphalt and bitumen surfaces.

• 300 ml pack

CCE-03-CR

(for GM-2X only)

CCE-04-CT

(for GM-2XT only)

Cold lead connection and end seal kit

• Connection of 3 x 1.5 mm

2

or 3 x 2.5 mm

2

cold lead cable to self-regulating heating cable GM-2X

Cold lead connection and end seal kit

• Connection of 3 x 1.5 mm

2

or 3 x 2.5 mm

2

cold lead cable to self-regulating heating cables GM-2XT

8 gEnERAL inSTALLATiOn inSTRuCTiOnS

installation of self-regulating heating cables

•

Store in a dry and clean place.

•

Temperature range: –40°C to

+60°C.

•

Protect any cable ends with an end seal.

Avoid:

• sharp edges

• high tractive force

• kinking and crushing

• walking or driving over the cable

• moisture at cable interfaces

Technical handbook

45

9 COnTROL PAnEL

SbS-03-EV-10

SbS-06-EV-10

SbS-09-EV-10

SbS-12-EV-10

10 COnTROL uniT

EMdR-10

R

EMDR-10

PE P

E PE

1

AC 23

IP 20

0V 50

/60Hz

Alarm

: 10(4

: 2(1)A

)A, AC

, AC 2

30V

–1

0 1 2

–20 –1

–25

C

5

3

4

–10

–5

5

5

2

4 5 6

1

10

0

6

15

7

8

20

T2A

Do not op r Sp ir so

energiz us ten ed sion en

8

9

10

11

Steel plate housing, wall-mounted version, equipped with mains isolator, RCD/CB combination(s), indicators for `Operation and Fault‘, inlet and outlet terminals.

Completely assembled, wired and inspected. Cable guides in base of housing

An EMDR-10 control unit is installed in each switch cabinet.

Technical data: see page 48

Control panel up to 3 heating circuits

• PCN: 295014-000

Control panel up to 6 heating circuits

• PCN: 458484-000

Control panel up to 9 heating circuits

• PCN: 206336-000

Control panel up to 12 heating circuits

• PCN: 282458-000

• With temperature and humidity sensor

• Saves up to 80% energy

• Max. permitted switching current 10 A (otherwise switch via power contactor)

• Alarm relay contact for sensor break, sensor short circuit and power failure.

• PCN: 449554-000

Technical data: see page 48

HTS-d

3 0

2 0 • 1 0

• 0

•

0

2 5 2

0 1 5

1 0

5

Thermostat

• Two independently adjustable switching points

• Max. permitted switching current 16 A - AC 250 V

• Adjustment range –20°C to +25°C

• Assembly in external area

• PCN: C71431-007

Technical data: see page 50

46

THERMAL buiLding SOLuTiOnS

FROST PROTECTION FOR GuTTERS

AND DOWNPIPES

11 SPECiAL inSTALLATiOn inSTRuCTiOnS

box gutter < 200 mm

• One heating cable of GM-2X only

≥

200 mm

≥

200 mm

box gutter > 200 mm

• Multiple heating cables of GM-2X

• 2 pc spacer GM-RAKE per meter of gutter edges: GM-RAKE provides mechanical protection against damages

fastening of the gutter cables

On the roof, eaves bricks, gutter and drainpipe with GM-RAKE edge protection brackets (incl. cable ties).

do not install RayClic immersed in water.

do not bury RayClic in the ground.

in the drainpipe: always install the cable as far as the frost-free area

(approx. 1m deep)

Technical handbook

47

TEMPERATuRE And MOiSTuRE COnTROL uniT EMdR-10

TECHniCAL dATA

90

AC 230V 50/60Hz

IP 20

Relais: 10(4)A, AC 230V

Alarm: 2(1)A, AC 230V

Do not open while energized

Nicht unter Spannung öffnen

Ne pas ouvrir sous tension

R

EMDR-10

–1

0 1

–2

–3

2

C

3

4

5

6

3

4 5

2

1

6

7

8

9

10

–20

–25

TEST

–15

–10

10

20 30 40

50

–5

C

0 60 min T2A IEC127–2/V

PE PE PE 1 2 3 4 5 6 7 8 9 10 11

106

58

53

(Dimensions in mm)

HOuSing

AMbiEnT TEMPERATuRE

SEnSOR (ViA-du-A10)

35 52 40

Supply voltage

Power consumption

Max. switching capacity

Temperature adjustment range

Lower limit temperature

Operating differential

Measuring accuracy

Moisture adjustment range

Post heating time adjustment range

Alarm relay

Moisture sensor (output)

Mounting

Low voltage directive

EMC

Terminals

Protection class

Ambient temperature range

Ingress protection

Housing material

Weight

Sensor type

Ingress protection

Terminals

Sensor cable

Exposure temperature

Mounting

230 VAC, ±10%, 50Hz max. 4 VA

Imax 10(4)A / 230 VAC, SPST, potential 230 VAC

–3°C to +6°C (factory setting +2°C) test, –25°C to –5°C

(factory setting adjustment range –15°C)

±0.5 K

±1.5 K

1 (max. sensibility) to 10 (min. sensibility)

(factory setting 5)

0 to 60 minutes (factory setting 60 minutes)

I max

2(1)A / 230 VAC, SPDT, potential-free

I max

315mA / 230 VAC, with fuse 5 x 20mm

T 315mA according to IEC127-2/V

DIN rail according to DIN EN 50022-35

EN 60730

EN 50081-1 (emission) and EN 50082-1

(immunity)

2.5 mm

2

(stranded conductors),

4 mm

2

(solid conductors)

II (panel mounted)

0°C to +50°C

IP20

Noryl (self-extinguishing according to uL

94 V-0) approx. 350 g

PTC (FL 103)

IP54

2.5 mm

2

2 x 1.5 mm

2

, max. 100 m (not included)

–30°C to +80°C

Wall mounting

PG9 (Dimensions in mm)

MOiSTuRE SEnSOR

(HARd-45)

4 m

650 activ e sensor length

500

Sensor type

Power consumption

Ambient temperature range

Supply voltage

Connection cable

PTC

9 W to 18 W

–30°C to +65°C continuous

230 VAC, ±10%, 50Hz

3 x 1.5 mm

2

, 4 m, the connection cable can be extended to max. 100 m at 3 x 1.5 mm

(Dimensions in mm)

48

THERMAL buiLding SOLuTiOnS

WiRing diAgRAM fOR EMdR-10

EMdR-10 WiTHOuT COnTACTOR

L

N

PE

R

EMDR-10

PE P

E PE

1

AC 23

IP 20

0V 50

/60Hz

–2

–3

0 1 2

–25

2 T

3

C

5

–10

4

6

5

3

2

4 5 6

5

10

–5

5

0

6

15

Relais

: 2(1 )A, AC

230V

C 230

V

8

10

20 min

25

T2A

IE

Ne pas o uvrir nung

öffn sion en

8

9

10

11

30mA

PE PE PE N N N L L LS T1 T2 Alarm

Heating cable

EMdR-10 WiTH COnTACTOR

L1

L2

L3

N

PE

PE PE PE N N N L L LS T1 T2 Alarm

* Two- or four-pole electrical protection by circuit breaker may be needed for local circumstances, standards and regulations

** Depending on the application, one or three-pole circuit breakers or contactors may be used

*** Potential-free alarm contacts for connection to the BMS

Technical handbook

49

THERMOSTAT HTS-d

TECHniCAL dATA

122 mm

110 mm

45 mm

29 mm

Temperature range

Operating voltage

Max. switch current

Max. exposure temperature

Switch temperature difference

Temperature setting

Protective system

–20°C to +25°C

AC 230 V, 50 Hz

16 A / AC 250 V

50°C

1 K - 3 K under the housing cover

IP 65

WiRing diAgRAM fOR HTS-d

HTS-d diRECT

3 0 •

2 0 • 1 0

• 0

•

- 1

0

1 0

5

Self-regulating heating cable

* Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations

50

THERMAL buiLding SOLuTiOnS

COnTROL PAnEL

TECHniCAL dATA

Safety system for roof gutters

The standard control panels for 3, 6, 9 or 12 heating circuits comprise a steel plate housing and are completely assembled, in turnkey condition, wired and inspected.

Paintwork

Protection class

Structural paint, RAL 7035, light gray

IP54

Location

Ambient temperatures:

Cable inserts

Interior

+5°C to +35°C

Metal plate in base of housing with metric breakout apertures

Version

Mains power connection acc. to VDE 0660, Part 500 and VBG 4

3-phase to 400V/230V, 50 Hz, with N and PE

Cabinet type

Max. number of heating circuits

Enclosure version

Dimensions Width mm

Height mm

Weight approx.

Connected rating

Depth mm kg kW

A Fuse protection provided max. by customer

Switch cabinet equipment

Mains isolator switch, 3-pin, 32 A unit

Mains isolator switch, 3-pin, 63 A unit

Mains isolator switch, 3-pin, 100 A unit

Power isolator, S 2° unit unit Combination of RCD/CB, C 20A,

30 mA, 4-pin with auxiliary switch

Power contactor, 3 x 35°

Auxiliary contactor

Indicator‘Operating‘ unit unit unit

SbS-03-EV-10 SbS-06-EV-10 SbS-09-EV-10 SbS-12-EV-10

3

Wall version

380

600

6

Wall version

380

600

9

Wall version

600

600

12

Wall version

760

760

210

20

14

3 x 32A

NH-00

210

30

28

3 x 40A

NH-00

210

32

42

3 x 63A

NH-00

210

52

56

3 x 80A

NH-00

1

1

1

1

1

1

1

2

1

2

1

2

1

3

1

3

1

3

4

1

4

1

1

4

Indicator ‘Fault‘

EMDR-10 control unit unit unit

1

1

1

1

1

1

1

1

Technical handbook

51

SNOW MELTING FOR RAMPS, ACCESS WAYS,

AND FOOTPATHS

ice and snow on paths, loading bays, driveways, ramps, stairs and other access ways, can present a major problem causing accidents and delays. Raychem a ground heating solutions prevent snow and ice formation.

APPLiCATiOn in COnCRETE

The Raychem range of products has been specifically designed to meet the requirements of commercial, industrial, and residential applications.

Whether in concrete, sand, or asphalt, a Raychem system exists to provide a fast, reliable, and easy install solution.

Each Raychem heating solution is complete with a Smart control and monitoring unit, providing useful user data and excellent energy efficient performance. The multi-sensor control and monitoring device (VIA-Du-20) is compatible with all ramp snow melting solutions.

2

6

3

4

1

5

7

6

Optional: SBS-xx-VV-20/SBS-xx-CW-40/

SBS-xx-CM-20

Contains: Control panel with RCD (30 mA),

Circuit Breaker (C characteristics), mains contactor VIA-Du 20 control unit

1

2

Ambient temperature sensor*

VIA-Du-A10 (incl.)

Temperature and moisture sensor

VIA-Du-S20

5

6

Control unit

(VIA-Du-20)

Connection and end seal kit

(VIA-CE1)

3

4

Connection and end seal kit

(VIA-CE1)

7

Self-regulating heating cable

(EM2-XR) or constant power heating cable

(EM4-CW)

Connection cable

(VIA-L1)

* Optional, only needed when “local detection” is selected.

RAyCHEM SOLuTiOnS fOR COnCRETE

Product

EM2-XR Reinforced concrete surfaces

Domestic and light commercial ground heating applications.

EM2-CM

Stairs; wheelchair access ramps EM4-CW

description

Self-Regulating heating cable for reinforced concrete ramps

Pre-terminated constant wattage heating mat for ramp, pavement and track heating

400V Pre-terminated constant wattage heating cable solution for larger concrete areas and stairs

52

THERMAL buiLding SOLuTiOnS

APPLiCATiOn in ASPHALT

1

2

3

4

6

5

Optional: SBS-xx-MV-20

Contains: control panel with RCD (30 mA), circuit breaker (C characteristics) Mains contactor for VIA-Du-20 control unit

1

2

3

Ambient temperature sensor*

VIA-Du-A10 (incl.)

Temperature and moisture sensor

VIA-Du-S20

Connection between heater cable and cold lead (Pre-engineered)

4

5

6

Pre-engineered cold lead

Mineral-Insulated heating cable

(EM2-MI)

Control unit

(VIA-Du-20)

* Optional, only needed when “local detection” is selected.

RAyCHEM SOLuTiOnS fOR inSTALLATiOn diRECTLy bELOW HOT-POuREd ASPHALT

Installation in hot asphalt

Product

EM2-MI

description

Mineral insulated, high temperature resistant heating cable for asphalt ramps

For more information on snow melting products, please refer to document CDE-1540.

Technical handbook

53

SySTEM OVERViEW

Product features & Selection guide:

Product features EM2-xR EM2-Mi EM2-CM EM4-CW

Product Description

Features

Voltage Rating

Nominal power output

Maximum circuit length

Maximum exposure temperature

Connections & termination

Cut-to-length system for flexible field termination (using

Raychem heat-shrink components).

Pre-terminated cable lengths (fixed or configured) available.

Contact us.

VIA-Du-20 Compatible control unit

Approvals VDE / CE

Suitable for installation on reinforcement bar

★★★

Highly recommended

Suitable for installation in direct contact with hot poured asphalt

Suitable for embedding in sand sub-level

Cold lead included

Dual Wire / Single

Wire construction

Self-regulating heating cable

Extremely robust self-regulating heating cable for flexible installation under severe site conditions

230 Vac

90 W/m @ 0°C

85 m

100°C

★★

Recommended

Not as standard.

Contact Pentair for information on

Configured EM2-XR heating elements.

Dual

Mineral Insulated constant power heating cable

Pre-terminated heating cable with exceptional resistance to high temperature asphalt surfaces

230 Vac

50 W/m

136 m

250°C

Pre-terminated ramp, walkway, and track heating (Roll-out) mat for fast and simple installation

230 Vac

300 W/m

12.6 m

4 m

2

2

(Mat size =

21 m x 0,60 m)

65°C

400 Vac

25 W/m

250 m

65°C

Factory pre-terminated Factory pre-terminated Factory pre-terminated

VIA-Du-20

VDE / CE

★★

Recommended

★★★

Highly recommended

★★

Recommended

3 m (at each end of heater cable)

Single

Constant power polymeric pre-terminated ramp heating mat system

VIA-Du-20

VDE / CE

★★★

Highly recommended

Dual

Constant power polymeric pre-terminated heating cable system

Pre-terminated constant power heating cable for larger areas

& 400 V power supplies

VIA-Du-20

VDE / CE

★★

Recommended

★★★

Highly recommended

4 m

Dual

54

THERMAL buiLding SOLuTiOnS

ELECTRICAL uNDERFLOOR HEATING

Comfort is everything, especially in the home. With Raychem’s smart electrical underfloor heating, you can offer a beautiful warm floor; hassle free to your customers!

5 gOOd REASOnS TO

CHOOSE RAyCHEM SMART undERfLOOR HEATing

1 Comfortable and safe

2 Hassle free installation and maintenance free

3 Energy-efficient and cost saving

4 Can be installed under all floor coverings

5 Total care warranty

THE RAyCHEM undERfLOOR HEATing RAngE COMPRiSES:

• T2Red: The innovative and unique self- regulating floor heating cable.

• T2Red with T2Reflecta: The energy-saving underfloor heating system.

This system combines the self-regulating heating cable T2Red with T2Reflecta, the grooved, thermally insulated, aluminium-covered plate.

• T2QuickNet: The ultra thin heating mat (two power options available).

• T2Blue: The robust, flexible, pre-terminated (dual wire, and screened) cable system.

• T2Green: the low output heating cable designed specially for very well insulated and near zero energy houses.

• CeraPro: The ultra thin, robust, under tile heating cable solution with

“Tape & Mesh” fixing accessories included.

• “Smart” thermostats which offer zoned, programmable heating control, a requirement of Part L of the building regulations.

• A complete range of installation accessories and components including:

– Floor primers

– Adhesives

– Fixing accessories

Technical handbook

55

SMART SERViCES fOR dESign And SPECifiCATiOn

Pentair offers a comprehensive design and specification service for consultants and architects, free of charge.

using bespoke floor heating design software, we provide:

• Optimised installation plans for the designer and installer in 2 & 3 dimensional views.

• Zone by zone product data including heat output per room and per m

2

in the room.

• Detailed bill of materials, optimised by the software to minimise waste.

With a design proposal complete, we provide specification support to ensure quality procurement.

OnLinE SuPPORT

Design and specification tools are available at:

www.pentairthermal.com

• Product selection guide

• A “We design it for you” e-request service.

LOCAL ExPERT TEAM SuPPORT

The Raychem systems and services are supported by a dedicated specifications team. We can provide sound design advice specific to your project needs.

We are also available to:

• Support consultants and architects at early design/concept stage and

provide floor heating options.

• Visit the project site to survey the requirements and make recommendations for the consultant, client, and contractor.

• Provide contact details of local suppliers and installers of Raychem floor heating systems.

SAfETy And RELiAbiLiTy

12

Total care

warranty

15

Total care

warranty

12 15 20

Total care

warranty

Quality products - installed and checked by a professional electrician - assure home owners the comfort of a warm floor with Total Care. When installing

Raychem floor heating systems, electricians can now offer a 12 Year Total Care

Warranty to their customers.

Total care

warranty

Total care

warranty

product would fail and we cannot repair it, we will not only provide you with a new

20

Total care

warranty

product and pay the costs of installing it. We will also take care that the floor covering is repaired or replaced to the equivalent standard.

* For more information: ask for the Floorheating handbook or go to

www.pentairthermal.com

56

THERMAL buiLding SOLuTiOnS

ELECTRICAL uNDERFLOOR HEATING

T2REd: THE SELf-

REguLATing HEATing

CAbLE

Senses other sources of heat and adjusts its heat output accordingly.

• Makes wet floors dry faster.

• No risk of overheating.

• Can be installed on all sub floors (plastic, concrete, wood, carpets) - in dry or wet areas.

• Can be adapted to all room sizes.

Adhesiv

Tiles

T2Red c

Le abl e e velling c

Wat er barrier

Subfl

Subfl oor oor

Primer e underlay

Laminat

W ood fl e oor e

Wood

Adhesiv oor

Scr eed e e

Expansion

joint

T2Red c abl e

Met

Foil

Insulation

Subfl oor

T2REd WiTH T2REfLECTA:

THE EnERgy-EffiCiEnT

SOLuTiOn

• The T2Reflecta system combines the self-regulating T2Red heating cable with the pre-grooved T2Reflecta; a thermally insulated, aluminium-covered plate.

• Provides extra energy savings of 20% or more

• Can be adapted to all room sizes and be installed on most sub floors.

• First choice for wooden or laminate floors in dry areas.

• Automatically adjusts its heat output dependent on ambient floor temperature. e or w ood

Laminat

Wood fl able oor underlay ect a Plat

T2Red heating c

T2Refl es

Lev elling c ompound

Subfl oor

Expansion

joint

Technical handbook

57

T2quiCKnET: THE idEAL

SOLuTiOn fOR REnOVATiOn

• The thin T2QuickNet mat is the ideal solution for renovation especially for tile floors. The ultra-thin (3 mm) mat is laid directly in the filler.

• It can be installed on all sub floors which are sufficiently insulated and conforming to applicable building regulations.

• T2QuickNet exists in two versions: a very popular 90 W/m

2

version and a

160 W/m

2

version when more output is required.

Topfl oor

Tile adhesiv e

Primer

Expansion joint

T2QuickNet

Subfl oor

T2quiCKnET + iSOLECTA inSuLATiOn bOARd

Ideal for renovation projects:

• Extra insulation layer

• Fast heat up: Reducing heat up time by additional insulation layer underneath of T2QuickNet

• Energy savings up to 65% during heat up and 20% in steady state conditions

Tiles

Tile adhesiv e

Expansion joint

T2QuickNet

Isol ect a 10 mm

Subfl oor

58

THERMAL buiLding SOLuTiOnS

T2bLuE: THE fLExibLE undERfLOOR HEATing

CAbLE

• The flexible underfloor heating cable is suitable for installation directly in a levelling compound, screed, or concrete.

• Heating cable with pre-fabricated power connection cable

• Ideal for complex floor layouts.

• Power output flexibility by varying the distance between heating cables.

• Suitable for laying in milled grooves in the screed/concrete without increasing the total height of the floor structure

Adhesiv e

Expansion joint

Tiles

Wat erpr

Lev

Primer ane (optional) abl e

T2Blue heating c

Subfl oor

Expansion joint

Til es e abl e

Til e adhesiv ompound

Le veling c

T2Blue heating c

Met

Foil

Insulation type

Subfl oor

Technical handbook

59

CERAPRO + iSOLECTA:

THE RObuST, undER TiLE

HEATing CAbLE SOLuTiOn

• The ultra thin, robust heating cable can be installed directly in the tile adhesive without the need for additional screeding over the heater.

• The high grade Fluoropolymer material give high resistance to mechanical damage during installation when compared with market alternatives.

• It can be installed on both wooden and concrete subfloors (maximum installed output of 100 W/m

2

on wooden subfloors.)

• The heater spacing can be adjusted to allow for typical outputs between

100 and 150 W/m

2

.

• The 8 kit sizes are supplied complete with “Tape ‘n’ Mesh” installation products and an easy to use cable spacing guide.

• Isolecta insulation layer

Til e

adhesiv e

Mesh

Doubl e sided t ape

Tiles

Cer aPr

Isol ect abl e

Expansion

joint

Subfl oor

60

THERMAL buiLding SOLuTiOnS

RAYCHEM FLOOR HEATING THERMOSTATS

NRG-DM

3 working modes

• Constant Mode

• Event Mode

• Boost Mode

3 Sets of settings

• Event setting (programming of the weekly schedule)

• user settings (settings that helps users customizing their thermostat)

• Engineer settings (expert settings that help installers fine tune to specific needs)

SOFTWARE IN 11 LANGUAGES

2 SENSORS / 4 SENSING MODES

• Floor sensing

• Room Sensing

• Room sensing with floor limiter

• No sensor mode

GREEN LEAF ELEGANT PROGRAMMABLE THERMOSTAT

ELEGANT LARGE AND CLEAR DISPLAY

EASY NAVIGATION

3 operation modes

• Standard Comfort mode (1 temperature set point- manual on/off).

• Editable program (4 temperature and time periods per day).

• Holiday mode (standby).

CAPACITIVE TOUCH TECHNOLOGY

ONE GREEN LEAF BUTTON DOES IT ALL

NRG-TEMP ROBUST AND EASY TO INSTALL THERMOSTAT

• Backlid LCD display

• Heat-Booster function for fast heat up

• Design for long lasting

• Safety Easy to install

Technical handbook

61

MuLTIPLE APPLICATION CONTROL &

MONITORING SYSTEM

Raychem ACS-30 Multi-circuit, multi-application Control & Monitoring system for commercial heat tracing applications.

RAyCHEM ACS-30

The Raychem ACS-30 system provides electronic control & monitoring for multi-circuit heat tracing applications, including pipe frost protection, surface snow melting, hot water temperature maintenance, gutter & roof de-icing, temperature flow maintenance, and electrical underfloor heating.

The Raychem ACS-30 can control up to 260 heat tracing circuits of any application, from a single user interface, allowing building owners and facilities managers to monitor and manage their building’s heat tracing systems from a single point.

ACS-30 is a modular control & monitoring solution which can be designed to exactly meet the needs of the building. Power and control modules

(PCMs) can be positioned throughout the building in accordance with the building system requirements. Multiple

PCMs can be connected together providing a complete view of the buildings heat tracing systems.

ACS-30-Eu-uiT2

User Interface Terminal (UIT)

PCN: 1244-012864

• Panel mounted touchscreen display

• Control & Monitoring of 260 heating circuits

• 22 cm XGA colour touchscreen display.

• RS485, RS232, or 10/100 Base-T Ethernet communication ports to allow communication with external distributed control systems or building management systems (BMS).

• BACnet, Metasys N2 and LonWorks to Modbus protocol gateways with pre-programmed Modbus registration is also available.

• The ACS-30-EU-UIT2 unit is designed for indoor use in non-hazardous location installations

ACS-30-Eu-PCM2

(Power & Control Module)

6 Version available as standard:

• 5, 10, and 15 circuit control per panel

• 20A or 32A switching capacity per circuit available.

• Power connection, control, and power distribution to the heat tracing circuits.

• Robust enclosure is approved for non-hazardous installation indoor.

• PCM provides connection to the incoming power supply and power distribution

& electrical protection to the heat tracing circuits.

The PCM module also provides:

• Ground fault monitoring

• Line current monitoring

• Alarm capability

• RTD (Resistance Temperature Detector) input capability for each individual heating circuit.

62

THERMAL buiLding SOLuTiOnS

PCn Product name Product description

1244-012868 ACS-30-Eu-PCM2-5-20A Power Control Module for ACS-30

(5 circuit module with 20Amp electrical protection per circuit)

1244-012869 ACS-30-Eu-PCM2-10-20A Power Control Module for ACS-30

(10 circuit module with 20Amp electrical protection per circuit)

1244-012870 ACS-30-Eu-PCM2-15-20A Power Control Module for ACS-30

(15 circuit module with 20Amp electrical protection per circuit)

1244-012871 ACS-30-Eu-PCM2-5-32A Power Control Module for ACS-30

(5 circuit module with 32Amp electrical protection per circuit)

1244-012872 ACS-30-Eu-PCM2-10-32A Power Control Module for ACS-30

(10 circuit module with 32Amp electrical protection per circuit)

1244-012873 ACS-30-Eu-PCM2-15-32A Power Control Module for ACS-30

(15 circuit module with 32Amp electrical protection per circuit)

EAn Code

5414506014341

5414506014358

5414506014365

5414506014372

5414506014389

5414506014396

ACS-30-Eu-MOni-RMM2-E

ACS-30-Eu-EMdR-10-MOd

ACS-30-Eu-ViA-du-20-MOd

Protonode-RER-10K

PCN: 1244-012867

• Collects sensor/temperature inputs for monitoring of the heat tracing.

• 1 RMM provides up to 8 sensor inputs per module with feedback to the ACS-30-Eu-uIT2

• Maximum 16 RMM devices per User interface terminal (UIT).

• Twisted pair RS-485 cable connects up to 16 RMM units providing 128 additional temperature monitoring sensor inputs.

• Remotely located adjacent to the desired measurement locations.

• ACS-30-EU-MONI-RMM2-E module comes pre-installed inside a compact enclosure.

PCN: 1244-012865

• External Sensor device for Gutter snow melting & de-icing applications.

• Provides smart sensor input for roof & gutter de-icing applications.

• Temperature & moisture sensing input for the ACS-30 control system.

• Module can be positioned near to the heated area and is connected to the

PCM module via a 3-wire cable.

• 4 m external temperature and moisture sensor to be positioned at the heated surface. The sensor cold lead cable can be extended to a maximum length of

100 m (using 3 x 1.5 mm2 cable.)

• The output from the ACS-30-EU-EMDR-10 module enables the switching of the heating circuits within the power & control module (PCM).

PCN: 1244-012866

• External Sensor device for ground surface snow melting applications.

• Provides smart sensor input for surface snow melting and de-icing applications.

• The module provides ground temperature and moisture sensing for the

ACS-30 control system.

• Positioned near to the heated area and is connected to the PCM module via a 3-wire cable.

• Provided with a 15 m external ground temperature and moisture sensor to be positioned at the heated surface.

• The output from the ACS-30-EU- VIA-DU-20-MOD enables the switching of the heating circuits within the power & control module (PCM).

PCN: P000001983

The Raychem ProtoNode is an external, high performance multi-protocol gateway for customers needing protocol translation between Building

Management Systems (BMS) using BACnet® or Metasys® N2 and the Raychem ACS-30 or TTSIM controllers.

• The most flexible and versatile multi-protocol device server on the market.

• BACnet International’s BTL Certification makes the ProtoNode-RER the most reliable gateway on the market.

• Multi-client and multi-server support ensures interoperability between any Industrial and or Building Automation protocols.

• Flash upgradable.

Technical handbook

63

GENERAL INSTALLATION INSTRuCTIONS

CHECKLiST fOR PRObLEM-fREE inSTALLATiOn And SAfE OPERATiOn

Typical installation schedule for hot water temperature maintenance

general order of events

• The system is designed and the installation planned

• The pipework is pressure tested or otherwise checked for leaks

• The HWAT-L/M/R cable is tested and then installed on the designated pipes

• The components are installed and each circuit is tested

• The correct thermal insulation is applied, without delay, labelled and the system test repeated

• The supply voltage cables and circuit breakers are installed to each circuit

• The system is commissioned (see “System start-up” below)

Circuit protection, testing and operation for all systems

Circuit protection

• Supply voltage 230 VAC, 50 Hz

• The required protective measures of the relevant regulations must be complied with.

• C type circuit breaker (anti-surge fuse)

• Residual current device (rcd 30 mA) required. Maximum approx. 500 m of self-regulating heating cable can be monitored per rcd

Measurement A

Measurement B

Testing

• Visual inspection for damage and fault-free installation of the accessories

• Proper installation of the system

• Heating cable affixed to all necessary pipes

• No mechanical damage to heating cable (e.g. cuts, cracks, etc.)

• No thermal damage

• Proper connection of all components including power supplies

• Insulation resistance measurement when heating cable is received and before and after installation of the thermal insulation. The test voltage should be

2500 Vdc, but it must not be lower than 500 Vdc. The insulation resistance, irrespective of the cable length, must not be less than 100 Mohms.

If the resistance falls below this value, the source of the fault must be investigated, eliminated, and re-tested.

• Measurement A: Phase and neutral to the braid

• Measurement B: Braid to the pipework

• After switching on, the cable ends must be warm after 5 to 10 minutes

instructions for the placing of the heat insulation

• For problem-free operation of the self-regulating heating cables, the material quality and thickness of the thermal insulation should be in accordance with the design parameters, and this insulation must be installed correctly

• All parts of the pipework, including valves, wall transit points, etc. must be fully insulated

Operation/System start-up

• 1) For small installations, turn on the circuit breakers and preferably leave the system overnight for the water to warm up and stabilise

2) For bigger installations or for a faster start-up, first turn on the main water heater and open the outlet/tap at the end of the pipework run until the water feels warm and then turn on the circuit breakers

If the piping system is closed, such as by pressure-reducing valves or isolation valves, you must provide some method of pressure relief to allow for thermal expansion of the water during heat-up

• Under normal operating conditions, the heating cables are maintenance-free.

Pentair recommend that the insulation resistance should be checked periodically and compared with the original values. If the reading falls below the minimum value (100 Mohms) determine the cause and rectify before re-use

• The specified maximum ambient and operating temperatures should not be exceeded

• In the event of repair to the pipework, the heating cable must be protected against damage. Correct function of the electrical protection system should be maintained. To prevent shock or personal injury, turn off the power at the circuit breaker before testing or working on the heating cable or piping

64

THERMAL buiLding SOLuTiOnS

Standard installation times

• Following the completion of the repair work, the circuit should once again be tested (see above)

• All the important parts of the controls, thermostats, etc. must be checked for correct operation once a year, normally in the autumn

Only for hot water temperature maintenance

Newly installed heating cables have lower power at start-up of the installation.

The nominal power will be reached after approximately 4 weeks of continuous operation

• The maintenance temperature should be 5°C to 10°C below the hot water temperature in the boiler

The actual installation times achieved may deviate according to the conditions on site.

Pipework

Installation of heating cable on pipes including fastening, standard installation:

25 metres/hour

Connection system

(electrical connection)

RayClic-CE-02

RayClic-S-02/RayClic-PS-02

RayClic-T-02/RayClic-PT-02

RayClic-X-02

RayClic-E-02

2 min/pc.

4 min/pc.

6 min/pc.

8 min/pc.

1 min/pc.

Heat-shrink connection system

(electrical connection)

C25-21

E-06

CE20-01

Other

Testing, visual inspection, insulation resistance measurement (2x)

Connecting the heating circuit in the switch box

15 min/pc.

5 min/pc.

20 min/pc.

10 min/heating circuit

10 min/heating circuit

Technical handbook

65

GENERAL INSTALLATION INSTRuCTIONS

Trouble shooting guide

fault

Circuit-breaker trips:

RCD residual current device trips:

Possible causes

Circuit breaker wrong type: e.g. type B instead of C:

Circuit breaker undersized

Circuit too long

Short-circuit/earth fault

Circuit breaker faulty

No end seal

Conductor (or cable) twisted

Measures

Change to C Type

If the power supply cable permits, install a larger circuit breaker

Split the circuit on 2 circuit breakers

Eliminate short-circuit/earth fault

(cable ends should not be twisted)

Replace faulty circuit breaker

Install end seal un-twist and install end seal

More than 500 m of frost protection heating cable installed per rcd

Earth fault at connection or in end seal

Cable damaged

Moisture in the junction box

Install additional rcd residual current device

Rectify earth fault

Repair cable where damaged

Eliminate moisture

Pipeline does not become warm -

Heating cable cold:

Circuit-breaker has tripped

Residual current device has tripped

No mains voltage

Cable or cold lead not connected

Cable not inserted correctly in connection system or end seal

See section circuit breaker

See section residual current device

Switch on

Connect cable or cold lead

Insert cable according to installation instructions (fully insert cable)

Water temperature is not maintained but the cable gives high output:

No insulation Insulation thickness insufficient Insulation according to tables in design guides

Insulation wet

Cold water is running from the boiler

Cold water is pumping through mixer tap into the hot water pipe. Insulation according to tables in design guides.

Dry insulation

Test boiler temperature

Test the mixer tap

Note: Installation and operation information is available from Pentair in document reference: CDE-1547.

66

THERMAL buiLding SOLuTiOnS

TECHNICAL DATA

Choice of accessories

12 W/m at 70°C

9 W/m at 55°C

7 W/m at 45°C

180 m 20 A

90 m 16 A

105 m 16 A

85 m 50 A

80 m 20 A

150 m 16 A min 4,8; max. 6,3

Technical handbook

67

TECHNICAL DATA

dimensions of power cables

Maximum power (Cold Lead) cable lengths based on circuit breaker sizing and cable conductor cross sectional area.

C-type

Circuit breaker

(Ampères)

10

13

16

20

25

32

Cable type

HWAT-L

HWAT-M

HWAT-R

FS-A-2X/FS-C10-2X

FS-B-2X

FS-C-2X

GM-2X/GM-2XT

EM2-XR

EM-MI-PACK-26M

EM-MI-PACK-36M

HWAT-L

HWAT-M

HWAT-R

FS-A-2X/FS-C10-2X

FS-B-2X

FS-C-2X

GM-2X/GM-2XT

EM2-XR

EM-MI-PACK-48M

HWAT-L

HWAT-M

HWAT-R

FS-A-2X/FS-C10-2X

FS-B-2X

FS-C-2X

GM-2X/GM-2XT

EM2-XR

EM-MI-PACK-60M

HWAT-L

HWAT-M

HWAT-R

FS-C10-2X

GM-2X/GM-2XT

EM2-XR

EM-MI-PACK-70M

EM2-XR

EM-MI-PACK-88M

EM2-XR

Max. length of the power cable

Max. Circuit length (m)

3 x 1,5 mm

2

3 x 2,5 mm

2

3 x 4 mm

2

3 x 6 mm

2

3 x 10 mm

2

3 x 16 mm

2

22

48

140

80

80

85

70

50

65

65

130

40

17

26

110

65

55

36

110

80

50

50

35

70

45

100

180

80

88

55

60

28

60

150

105

90

180

100

40 n.p.

70

105

90

30

35

35

120

115

45

120

185

135

50

40

45

45

50 n.p.

n.p.

95 n.p.

n.p.

n.p.

n.p.

n.p.

n.p.

n.p.

n.p.

40

25

30

30

30 n.p.

n.p.

n.p.

65

60

115

175

150

55

60

60

200

190

70

205

310

220

70

85

110

85

70

75

80

155

120

45

35

40

40 n.p.

n.p.

n.p.

50

50

45

65

45

45

90

145

105

95

185

280

245

85

95

95

325

300

115

325

490

355

135

110

115

115

135

180

130

250

65

65

50

195

70

60

50 n.p.

75

80

75

100

70

70

145

230

160

145

280

420

370

485

455

175

125

140

140

490

740

535

205

165

175

175

205

270

195

375

295

110

85

100

100

75

80

65

150

105

110

115

125

115

220

345 n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

490 n.a.

145

165

165

130

130

105 n.a.

n.a.

n.a.

n.a.

n.a.

195

365

570 n.a. = Not applicable n.p. = Not permitted n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

68

THERMAL buiLding SOLuTiOnS

Pentair offers a set of tools and services that aim to simplify the professional´s life. Not only do we offer the best quality products, we also support them with unrivalled services.

An EffiCiEnT CuSTOMER SERViCE CEnTRE:

• Multi-lingual customer service representatives to answer all your questions

• Fast order handling & shipment Europe-wide

• Free documentation service

LARgE TECHniCAL SuPPORT TEAM:

• “On demand” technical advice and product selection

• Design support and cost estimates

• Specification support

• Training support

• Installation, test and commissioning support

• Complete after-sales service

• Online design dESign WizARd TRACECALC nET

• Online technical Support

WWW.PEnTAiRTHERMAL.COM

[email protected]

CALL 0800 96 90 13

FAX 0800 96 86 24

CHARTEREd inSTiTuTE Of buiLding

SERViCES EnginEERS

Pentair is also a proud industry supporter offering approved CPD courses via the Chartered Institute of

Building Services Engineers. Courses include technical and application information for electrical underfloor heating and hot water temperature maintenance systems.

For further information, please consult the CIBSE Course

Directory or contact Pentair.

WWW. PEnTAiRTHERMAL.COM

Our website provides you with all information from product selection to downloadable installation manuals.

Member of the

European Ra di ant Floor

Heat ing Association e.v.

Our products satisfy the

Mitglied in der European Radiant

Floor Heating Association e.V.

Technical handbook

69

70

THERMAL buiLding SOLuTiOnS

Technical handbook

71

WWW.Pentairthermal.Com

United Kingdom

Tel: 0800 969 013

Fax: 0800 968 624 [email protected]

ireland

Tel: 1800 654 241

Fax: 1800 654 240 [email protected]

SoUth eaSt aSia

Tel: +65 67685800

Fax: +65 67322263

aUStralia

Tel: +61 2 97920250

Fax:+61 2 97745931 [email protected]

india - noida

Tel: +91 120 464 9500

Fax: +91 120 464 9548

[email protected]

india - mUmBai

Tel: +91 22 6775 8800/01

Fax: +91 22 2556 1491

[email protected]

Uae

Tel: +971 4 378 1700

Fax: +971 4 378 1777

[email protected]

All Pentair trademarks and logos are owned by Pentair. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.

Pentair is an equal opportunity employer.

© 1996-2015 Pentair.

THERMAL buiLding SOLuTiOnS

EN-Raychem-TH-CDE0517 Rev12 PCN 1244-001241