Allen-Bradley 1203 GK5 Communication Module, 1747 SDN Scanner Module, 1770 KFD Interface Module, 1794 ADN Flex I/O Adapter, 1794 IB16 Discrete Input Module, 1794 OE4 Analog Output Module, Series 9000 PHOTOSWITCH Photoeye Installation Instructions
Below you will find brief information for DeviceNet 1747 SDN Scanner Module, DeviceNet 1770 KFD Interface Module, DeviceNet 1794 ADN Flex I/O Adapter, DeviceNet 1794 IB16 Discrete Input Module, DeviceNet 1794 OE4 Analog Output Module. The DeviceNet 1747 SDN Scanner Module is a master device that coordinates communication between other devices on the network. The DeviceNet 1770 KFD Interface Module allows you to connect a computer to the DeviceNet network. The DeviceNet 1794 ADN Flex I/O Adapter provides a convenient way to add DeviceNet I/O to your system. The DeviceNet 1794 IB16 Discrete Input Module accepts inputs from devices like limit switches and push buttons, while the DeviceNet 1794 OE4 Analog Output Module provides analog output for controlling devices like motors and actuators.
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Installation Instructions DeviceNet Seminar Installation Instructions When to Use These Instructions Use these installation instructions to set up the lab for the DeviceNet seminar. For information on Meeting the Computer Requirements What You Should Receive with the DeviceNet Demo Referring to Related Publications What's in the Demo Boxes Describing the Hardware Installing the Software Copying Files from the Seminar Disk Connecting the Boxes Checking the Diagnostics Connecting the RS232 Interface Module Testing the Interface Module Troubleshooting Your 1747SDN Scanner Module Meeting the Computer Requirements See page 1 2 2 3 6 7 11 16 17 18 20 22 The DeviceNet lab exercises require the following components. • • • • Advanced Programming Software (APS) DeviceNetManager Software, Version 1.0 Two unoccupied comm serial ports Microsoft Windows 3.1 or later, Windows 95, or Windows NT Publication 17875.5 - December 1995 2 DeviceNet Seminar Installation Instructions What You Should Receive with the DeviceNet Demo You should receive these items as part of the DeviceNet seminar lab exercises. 1 seminar binder 2 power cords 1747PIC personal computer interface converter 2 demo boxes 1770KFD Referring to Related Publications DeviceNet Sales Literature Refer to these publications for more information about the DeviceNet network. Title Open DeviceNet Vendor Association Catalog DeviceNet FLEX I/O Adapter Product Profile DeviceNet Scanner for the SLC Chassis Catalog No. 1747SDN Product Profile DeviceNet Reference Publications Publication 17875.5 - December 1995 Publication Number CSV6.5.4 DN1.2 DN1.3 DeviceNet Scanner for the PLC Chassis Catalog No. 1771SDN Product Profile DeviceNet Sealed Physical Media Product Profile Open Device Network Offers Improved Communications and Flexibility Product Profile PHOTOSWITCH Series 9000 Photoelectric Sensors for the DeviceNet Network Product Profile SMP3 Solid State Overload Relay for the DeviceNet Network Product Profile Brochure/DeviceLink DeviceNet Communication Link Overview Product Profile DeviceNet Product Overview Bulletin 1305 AC Drive DeviceNet Cable System Planning and Installation Manual 1747SDN Scanner Module Installation Instructions DeviceNet Scanner Configuration Manual DeviceNet Scanner Configuration Release Notes DeviceNet RS232 Interface Module Installation Instructions DN1.7 1771SDN Scanner Module Installation Instructions DeviceNet Scanner Configuration Manual DeviceNet Scanner Configuration Release Notes DeviceNetManager Software User Manual DeviceNetManager Software Release Notes FLEX I/O DeviceNet Adapter Installation Instructions DeviceNet Adapter Module User Manual RediSTATION User Manual 17715.14 17716.5.118 17716.5.118RN1 17876.5.3 17876.5.3RN1 17945.14 17946.5.5 2705804 DN1.8 DN1.9 DN1.11 DN1.14 DN1.15 DN1.18 DN2.5 13051.0.1 14856.7.1 17475.8 17476.5.2 17476.5.2RN1 17705.6 DeviceNet Seminar Installation Instructions What's In the Demo Boxes 3 The following diagram illustrates what’s in the demo boxes for the lab exercises. drop line demo box 1 demo box 2 personal computer (not included) DH485 link1 RS232 cable to DH485 port on processor1 1747PIC personal computer interface converter RS232 cable 1770KFD 1 If you use an SLC 5/04 processor, a Data Highway Plus link is required. Note: Demo is supplied with an SLC 5/04 processor. Publication 17875.5 - December 1995 4 DeviceNet Seminar Installation Instructions Demo Box 1 Description trunk line 4position selector switch FLEX I/O adapter, terminal bases, and modules voltmeter TPort tap power cord (can be used with 110V or 220V ac outlet) terminating resistor terminating resistor drop line photoeye and reflector power switch RediSTATION operator interface Demo Box 1 includes the following components. Component (clockwise on drawing) Trunk line with female fieldinstallable connector with male fieldinstallable connector Catalog Number 1485RP1M5C 1485PP1T5N5 1485PP1T5M5 4position selector switch TPort taps (right keyed) 800TN2KF4B 1485PP1N5MN5R1 Terminating resistor (male) Power switch 1485AT1M5 800AH2BW 2705T3DN1A42A 42GNP9000QD1 880N1 1485RP1N5M5 1485AT1N5 Not applicable Not applicable 1794ADN 1794TB2 1794IB16 1794OE4 RediSTATION operator interface Series 9000 photoeye retroreflective 1" reflector Drop line Terminating resistor (female) Power cord 010V dc voltmeter (type 1212 1.5") FLEX I/O DeviceNet Adapter FLEX I/O Terminal Bases FLEX I/O Digital Input Module FLEX I/O Analog Output Module Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions Demo Box 2 Description DL10 Dataliner message display limit switch SLC processor with DeviceNet scanner DeviceLink discrete I/O 1305 ac drive power cord (can be used with 110V or 220V ac outlet) SMP3 solidstate overload relay electric motor 1203GK5 communication module Demo Box 2 includes the following components. Component (clockwise on drawing) DL10 Dataliner message display SLC processor with DeviceNet scanner Communication module for power products SMP3 solidstate overload relay Communication module for power products Parvalux electric motor Power cord 1305 ac drive DeviceLink cable Oiltight limit switch Catalog Number 2706A11J 1747SDN 1203GK5 Bulletin 193 1203GK5 Not applicable Not applicable 1305 1485DA3C3C 902TWSP Publication 17875.5 - December 1995 5 6 DeviceNet Seminar Installation Instructions Describing the Hardware These are the descriptions and DeviceNet node numbers of the devices contained in the demo boxes. The scanner is the DeviceNet master coordinating all communications to all devices on the DeviceNet network. This DeviceNet data is transferred to and from the SLC 500 processor via block and discrete I/O transfers. This data is then used in the SLC 500 ladder program to do the actual control logic. • An I/O chassis with a SLC 500 processor and Analog output channel 0 is connected to a volt meter to easily display the voltage output. Also a 4position selector switch is connected to bits 0 3 of the 1794IB16 discrete input module. • A 1794-ADN Flex I/O adapter connected to an analog output The SMP3 solidstate overload relay provides solidstate motor overcurrent protection in addition to ground fault protection, jam/stall protection, and protection against damage caused by phase loss conditions. The 1305 ac drive provides drive status and diagnostic data at the local panel using the part of the drive known as the Human Interface Module or at a supervisory control station using an optional communication module. The Series 9000 photoeye is designed to withstand harsh environments. The sensor for this lab is retroreflective. The DeviceLink discrete I/O connects single nonDeviceNet dc source devices to the DeviceNet network. The RediSTATION operator interface has a start button, stop button, and a red light. DeviceNetManager software configures software parameters of DeviceNet devices from multiple vendors and performs network diagnostic and troubleshooting. Publication 17875.5 - December 1995 a 1747-SDN scanner. Scanner node number = 00 module and a discrete input module. Adapter node number = 02 • An SMP-3 solid-state overload relay connected to the DeviceNet network via a 1203-GK5 communication module. SMP-3 solid-state overload relay node number = 03 • A 1305 ac drive connected to the DeviceNet network via a 1203-GK5 communication module. 1305 ac drive node number = 04 • A Series 9000 PHOTOSWITCH photoeye. Photoeye node number = 07 • A DeviceLink discrete I/O connected to a limit switch. DeviceLink discrete I/O node number = 10 • A RediSTATION operator interface. RediSTATION operator interface node number = 15 • DeviceNetManager software connected to the DeviceNet network via a 1770-KFD interface module. Software node number = 62 DeviceNet Seminar Installation Instructions Installing the Software Follow these steps to install the software. 1. Start Windows. 2. Insert the software disk into the 3.5” disk drive. 3. From the File menu in the Program Manager, choose Run. File 4. Type a:setup.exe at the Command Line. If you inserted the software disk into another disk drive, use the appropriate drive letter instead of a: 5. Choose You see this installation screen. 6. Choose Continue to proceed with the installation process. Publication 17875.5 - December 1995 7 8 DeviceNet Seminar Installation Instructions 7. Click on the respective fields and enter your name, your company’s name, and the serial number noted on the disk label. We recommend that you enter this information so, in the event that you need to call AllenBradley for support, the software serial number will be readily available to you. The software serial number is located on the envelope that contained the software disk. 8. Choose You see the registration screen with the information you entered. 9. To Choose Approve the information Go back and make corrections If you see this screen, you entered an invalid serial number. Check your License Agreement Envelope for the correct serial number. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions You see this installation screen. The software creates a default directory on the host hard drive called DNETMGR and a subdirectory for all EDS files called DNETMGR/EDS. 10. If you want to Use the default settings Then Choose Change the default settings a. Make any changes b. Choose Exit the installation process Choose Find out more about this installation Choose When you choose Install, you see this installation screen. Publication 17875.5 - December 1995 9 10 DeviceNet Seminar Installation Instructions If you see this screen, another version of the software is already installed on the host hard drive. If you want to Place the current installation over the existing installation Change the target directories Choose and go to step 10 Cancel the installation You see this screen. Choose to continue with the installation or choose to exit the installation. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions 11 11. Once the installation is complete, choose the appropriate button to either look at the README notes, run the software, or return to Windows. The README file contains last minute changes to the software or the DeviceNetManager Software User Manual. An icon now appears in your Program Manager. Copying Files from the Seminar Disk You need to copy the files from the seminar disk you received with the demo boxes onto the hard drive of your computer. 1. Start Windows. 2. Double-click on the File Manager icon in the Main program group. Publication 17875.5 - December 1995 12 DeviceNet Seminar Installation Instructions You see this screen. 3. Choose You see this screen. 4. Double-click on the dnetmgr directory. 5. Click once on the seminar directory so it is highlighted. 6. From the File menu, choose Copy. File Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions 13 You see this screen. 7. In the To field, enter c:\dnetmgr. 8. Choose 9. Choose You see this screen. Notice that the seminar directory now appears in the dnetmgr directory. 10.Choose Publication 17875.5 - December 1995 14 DeviceNet Seminar Installation Instructions You see this screen. 11. Double-click on the ipds directory. 12.Double-click on the arch directory. 13.Click once on the SLC 500 directory so it is highlighted. 14.From the File menu, choose Copy. File You see this screen. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions 15 15.In the To field, enter c:\dnetmgr. 16.Choose 17.Choose You see this screen. Notice that the arch directory now appears in the ipds directory. Publication 17875.5 - December 1995 16 DeviceNet Seminar Installation Instructions Connecting the Boxes Follow these steps to connect your DeviceNet demo boxes together. 1. Connect the drop line from the top of box 2 into the second T-Port tap on the right of box 1. Demo Box 1 Demo Box 2 drop line 2. Plug one end of the power cord into the left side of box 1. Demo Box 1 3. Plug the other end of the power cord into a 110V or 220V ac outlet. 4. Plug one end of the other power cord into the back of box 2. Demo Box 2 5. Plug the other end of the power cord into a 110V or 220V ac outlet. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions Checking the Diagnostics 17 To verify that you have properly installed your DeviceNet demo, perform the following checks. If any of the following items are not true, refer to the DL10 Dataliner for diagnostics and check the associated connections. Important: Make sure the SLC 5/03 processor is in Run mode. Box 1 1794-ADN Flex I/O Rack ✓ ✓ ✓ Adapter – both Mod/Net and I/O Status indicators are illuminated green 1794-OE4 Module – power indicator is illuminated green 1794-IB16 Module – one of the indicators (number 0 thru 3) is illuminated amber RediSTATION Operator Interface Adjust the demo selector switch so the number 1 indicator on the IB16 module illuminates amber. ✓ The light on the RediSTATION flashes red each time the meter indicates 0 or 10 volts Photoeye ✓ All three indicators are illuminated (two green and one amber) If all three are not illuminated, adjust the position of the reflector until all three illuminate. Box 2 DeviceLink Discrete I/O ✓ Indicator is illuminated green DL10 Dataliner ✓ Indicates SYSTEM NORMAL or ‘‘THANK YOU” message 1747-SDN Scanner Module ✓ ✓ Module Status and Network Status indicators are illuminated green Node Address and Status display indicates 00 (the SDN node address) Publication 17875.5 - December 1995 18 DeviceNet Seminar Installation Instructions 1203-GK5 Communication Adapter ✓ Both indicators on the 1203-GK5 Communication Adapter are illuminated green If not, check the connections to the communication adapter and the ac drive or SMP-3 overload relay. SMP-3 Overload Relay ✓ Power Status indicator is illuminated green 1305 AC Drive ✓ Connecting the RS232 Interface Module Display reads Stopped +0.00Hz You must have an RS-232 interface module connected and supplied with power to run the software. Follow the appropriate directions to power your RS-232 interface module from the network or a 9V dc power-supply adapter. Power From Network 1. Set the power switch to 1. 5pin unsealed connector 9pin Dshell RS232 connector power switch retentive locking screws 2. Insert the 9-pin D-shell RS-232 connector into the bottom of the RS-232 interface module. 3. Insert the other 9-pin D-shell RS-232 connector into a serial port of your computer. 4. Insert the network’s 5-pin unsealed connector into the top of the RS-232 interface module. This connects the RS-232 interface module onto the trunk line enabling communication between devices on the network. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions Checking the RS232 Module Diagnostics 19 The three status indicators on the RS-232 module give you information about your network and its connections. Conditions for this lab should be as indicated in the shaded areas of the following tables. Module Status Indicator If the indicator is Off Solid green Blinking green Solid red Blinking red Then Which indicates There is no power being supplied to There is no power. the module. The module is operating normally. The module is on line and a commu nication rate is detected. The module is operating normally The module is in awaiting for initialization from autobaud mode. the host. Take this action Apply power to the module. There is an unrecoverable fault in the module. There is a recoverable fault in the module. Replace the module. The module has a critical fault. The module has a recoverable fault. Do nothing. Initialize the module. Reconfigure, reset, and per form the error recovery steps to the module. Network Status Indicator If the indicator is Off Solid green Blinking green Solid red Then The module is offline. Which indicates The DeviceNet network is offline. The module is online and communi The DeviceNet cating over the DeviceNet network. network is online. The module is online. The DeviceNet network is online but not communi cating. The link between the module and There is a critical the DeviceNet network has failed. error in the DeviceNet link. Take this action Go online. Do nothing. Do nothing. Check your node addresses and network configurations for an error. RS232 Status Indicator If the indicator is Off Then There is no activity and the DeviceNet link is OK. Which indicates Take this action There is no com Do nothing. munication over the DeviceNet network. Blinking green There is activity and the DeviceNet link is OK. Data is being trans Do nothing. mitted or received by the module. Solid red There is a critical fault in the module. Blinking red There is a recoverable fault in the module. The device is Attempt to go online again. incapable of com municating on the DeviceNet network. The module has Check your communication detected a rate and parity. noncritical fault. Publication 17875.5 - December 1995 20 DeviceNet Seminar Installation Instructions Testing the RS232 Module Follow these steps to test your online connection. 1. From the Who menu, choose Network Who. Who You see this screen. 2. Once nodes 00, 02, 03, 04, 07, 10, 15, and 62 are listed, choose Important: You must complete steps 3 through 8 for each lab station. 3. Double-click on node 04. You see this screen. Publication 17875.5 - December 1995 DeviceNet Seminar Installation Instructions 21 4. To create an EDS file, choose You see this screen. 5. Choose You see this screen. 6. Choose Once the EDS files are uploaded, the Create EDS File screen is updated with the selected device’s information. We recommend you enter the catalog number. Publication 17875.5 - December 1995 22 DeviceNet Seminar Installation Instructions 7. To save the EDS file you’ve just created, choose You see this warning message. 8. To save the EDS file, choose You return to this screen. 9. Complete steps 1 through 8 for node 03, (SMP-3 overload relay). Troubleshooting Your 1747SDN Scanner Module If the indicator is Off DeviceNet module status indicator STATUS MODULE NET ADDRESS/ERROR The bicolor (green/red) module status indicator (MODULE) displays module status. It indicates whether the module has power and is functioning properly. network status indicator Green Flashing Green Flashing Red Red top part of module Publication 17875.5 - December 1995 Then There is no power applied to the module. The module is operating in normal condition. The module is not configured. There is an invalid configuration. The module has an unrecoverable fault. Take this action Apply power. Do nothing. Configure the module. Check configuration setup. Replace the module. DeviceNet Seminar Installation Instructions 23 The DeviceNet channel has a bicolor (green/red) network status indicator (NET). The following table provides troubleshooting information about the DeviceNet channel communication link. If the NET indicator is Off Then The device has no power or the channel is disabled for communication due to bus off condition, loss of network power, or has been intentionally disabled. Which indicates The channel is disabled for Device Net communication. Flashing Green The twodigit numeric display for the channel indicates an error code that pro vides more information about the condi tion of the channel. There's normal operation. The channel is enabled but no com Configure scan list table for channel munication is occurring. to add devices. All slave devices in the scan list table are communicating normally with the module. Do nothing. Solid Red The communications channel has failed. The two digit numeric display for the channel displays an error code that pro vides more information about the condi tion of the channel. The module may be defective. Reset module. If failures continue, replace module. Flashing Red The twodigit numeric display for the channel displays an error code that pro vides more information about the condi tion of the channel. At least one of the slave devices in Examine the failed device and the the module's scan list table has scan list table for accuracy. failed to communicate with the mod ule. Solid Green DeviceNet STATUS MODULE NET ADDRESS/ERROR top part of module Take this action Powerup the module, provide net work power to channel, and be sure channel is enabled in both the mod ule configuration table and module command word. Your 1747-SDN Scanner Module uses numeric displays to indicate diagnostic information about the status of your module. The display flashes at 1 second intervals. The following table summarizes the meanings of the numeric codes. node address and status display If the numeric code is Which indicates 0 63 Normal operation. The numeric display matches the scanner's node address on the DeviceNet network. Take this action Do nothing. 70 Module failed the Duplicate Node Address check 71 74 Illegal data in scan list table (node num ber alternately flashes). Slave device stopped communicating (node number alternately flashes). Device ID does not match scan list table entry (node number alternately flashes). Data overrun on port detected. 75 No network traffic has been detected. 76 No direct network traffic for the module detected. Data size returned does not match scan lists entry (node number alternately flashes). None. The module hears other network communication. Reconfigure your module and change the addressing. Slave device in scan list table does not exist (node number alternately flashes). Add the device to the network or delete the scan list entry for that device. 72 73 77 78 Change the module channel address to another available one. The node address you selected is already in use on that channel. Reconfigure the scan list table and remove any illegal data. Inspect the field devices and verify the connections. Enter a matching scan list device ID. Modify your configuration and check for invalid data. Verify your connections. Publication 17875.5 - December 1995 24 DeviceNet Seminar Installation Instructions If the numeric code is Which indicates 79 Module has failed to transmit a message. Check for disconnected cables. Do nothing. Do nothing. Check scan list table entry for slave device to make sure that input and output data lengths are correct. Check slave device configuration. Check accuracy of scan list table entry. Check slave device configuration. 80 81 82 Module is in IDLE mode. Module is in FAULT mode. Error detected in sequence of fragmented I/O messages from device (node number alternately flashes). 83 Slave device is returning error responses when module attempts to communicate with it (node number alternately flashes). 84 Module is initializing the DeviceNet channel. None. This code clears itself once the module attempts to initialize all slave devices on the channel. 85 Data size returned is bigger than expected. This is not an error. At powerup and reset, the module displays all 14 segments of the node address and status display indicators. You have disabled the communication port. Busoff condition detected on comm port. Module is detecting communication errors. Check accuracy of scan list table entry. Check slave device configuration. Do nothing. 88 90 91 Publication 17875.5 - December 1995 Take this action Make sure that your module is connected to a valid network. 92 No network power detected on the comm port. 95 Application FLASH update in progress. 97 98 99 Module halted by user command. Unrecoverable firmware failure. Unrecoverable hardware failure. Reconfigure your module. Check DeviceNet connections and physical media integrity. Check system for failed slave devices or other possible sources of network interference. Provide network power. Make sure that the module's drop line is providing network power to the module comm port. None. Do not disconnect the module while application FLASH is in progress. You will lose any existing data in the module's memory. Do nothing. Service or replace your module. Service or replace your module. DeviceNet Seminar Installation Instructions 25 DeviceNet is a trademark of the Open DeviceNet Vendor Association. PHOTOSWITCH and PLC are registered trademarks of Allen-Bradley Company, Inc. The following are trademarks of Allen-Bradley Company, Inc.: DeviceNetManager, FLEX I/O, SLC, Data Highway Plus, RediSTATION, Dataliner, and DeviceLink. Windows, Windows 95, and Windows NT are trademarks of Microsoft Corporation. Microsoft is a registered trademark of Microsoft Corporation. AllenBradley, a Rockwell Automation Business, has been helping its customers improve productivity and quality for more than 90 years. We design, manufacture and support a broad range of automation products worldwide. They include logic processors, power and motion control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the world's leading technology companies. Worldwide representation. 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Key features
- Provides a convenient way to add DeviceNet I/O
- Coordinates communication between other devices on the network
- Allows you to connect a computer to the DeviceNet network
- Accepts inputs from devices like limit switches and push buttons
- Provides analog output for controlling devices like motors and actuators