Emerson E2 Setup with M400 VFD Drive

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Emerson E2 Setup with M400 VFD Drive | Manualzz

 

 

 

 

E2 Setup with M400 VFD Drive

Quick Start Guide

 

 

 

 

 

  

This document will guide you through setting up and commissioning the M400 Control Techniques VFD

Drive in the E2 controller.

Complete All Programming Before you setup the Drive

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note that Open MODBUS Description files require E2 firmware version 3.01F01 or higher.

The keypad and display gives information about the operating status of the drive and trip codes. It provides the ability to change parameters, stopping and starting the drive, and the ability to perform a drive reset.

 

 

 

 

 

 

                                                                                 

Figure 1 - Unidrive M400 Keypad Details

Keypad Number Keypad Description

1 (Enter)

The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit.

2 (Navigation)

The Navigation keys can be used to select individual parameters or to edit parameter

Values. In keypad mode, the “Up” and “Down” keys are also used to increase or decrease the motor speed.

The Start key is used to start the drive in keypad mode.

3 (Start)

4 (Stop/Reset)

the Stop / Reset key is used to stop and reset the drive in keypad mode. It can also be used to reset the drive in terminal mode.

5 (Escape)

the Escape key is used to exit from the parameter edit / view mode or disregard a parameter edit.

 

 

STEP 1: Configuring M400 VFD Drive

Note: Do not connect the device communications to E2 controller

 

Note: Pressing

allows you to enter and exit parameter edit mode.

1. Press Enter Key to enter parameter edit mode.

 

2. Set Pr 00.000 to “Reset 60Hz” then press .

3. Press to return the drive into the No Action display.

4. Set Pr 00.005 (Drive Config), then press . Select Preset, then press .

5. Set Pr 00.010 (User Security Status), then press . Select All Menus, then press .

6. Set Pr 06.004 (Start/Stop Logic), then press . Select 6, then press .

7. Set Pr 11.023 (Serial Address), then press . Select 2, then press .

8. Set Pr 11.024 (Serial Mode), then press . Select 8 1 NP, then press .

9. Set Pr 11.020 (Serial Reset), then press . Select On to reset communications.

10. Note: The device will flash to On and returns to Off, press

.

11. Set Pr 12.000 to Save Parameters, then press .

12. Press to return the drive into the No Action display.

Note: The drive is now ready to communicate with the E2 controller and ready for test/run.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 2: Uploading the Description File to the E2 Controller

1. From UltraSite, connect to your E2 controller.

2. Right-click on the E2 icon and select Description File Upload.

3. Browse to the location of the description file and click Upload.

4. Once the upload is complete, reboot the E2 controller.

Figure 2 - E2 Description File Upload Window

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 3: Activating the License of the Device

1. From the E2 front panel (or via Terminal Mode), press

(Licensing).

(System Configuration) and

2. Press (ADD FEATURE) and enter the license key. Press to save changes.

Figure 3 - Add License Screen

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 4: Setting the Baud Rate in the E2 Controller

1. Press (System Configuration), (Remote Communication) and (TCP/IP Setup).

2. Press (NEXT TAB) to shift over to the Serial tab. Select COM port 4 or 6, then set Baud rate to

19200

, Data Size to 8, Parity to None and Stop Bits to 1.

Figure 4 - Set the Baud Rate, Data Size, Parity and Stop Bits

 

STEP 5: Wiring the M400 VFD Device

 

Wire the device as shown below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Do not connect device communications to the E2 controller.

 

 

Figure 5 - Wire the M400 VFD Device

 

 

+ On the Comm port goes to the + on the VFD. 

‐ On the Comm port goes to the ‐ on the VFD. 

Shield on the Comm port goes to Terminal 1 on the VFD 

EOL Resistor on the last drive on the Network goes between terminals 2 & 4 

 

 

 

 

STEP 6: Wiring the Run Enable/Bypass Output.

Failsafe

Dip Switch

Down

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 7: Adding the Device to the E2 Controller

1. Press , (System Configuration), (Network Setup), (Connected I/O Boards & Controllers).

2. Press (NEXT TAB) to shift over to the C4: Third Party tab. The name of the device will display in the list. Highlight the device name and enter the number of devices. Then press to save changes.

Figure 6 - Third Party Tab

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 8: Commissioning the Device to the E2 Controller

1. Press , (System Configuration), (Network Setup), (Network Summary).

2. On the Network Summary screen, press (COMMISSION) and select the preferred MODBUS port.

Select the MODBUS device address and press .

Figure 7 - Select the MODBUS Port

Figure 8 - Enter the MODBUS Device Address

 

 

3. After setting and saving the device address, press to go to the Status screen.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 9 - Device Status Screen

 

 

4. Press , , to shift over to the Setpoints tab. Set values for Motor Voltage, Motor RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  and Motor FLA from the motor plate of the device.

Figure 10 - Setpoints Tab

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5. Press to go back to the Status screen. Connect device communications to the E2 controller, then the device will appear Online.

Figure 11 - M400 VFD Device Status

6. Press to go to the Actions menu, then select (Application Commands).

Figure 12 - Actions Menu

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7. Select (Send E2 Cfg to Device), to send all information to the drive.

Figure 13 - Application Commands

8. Press to go to the Actions menu, then select (Application Commands) ,

(

NUM_SAVE

).

All parameter values are now saved in NVM (Memory).

Figure 14 - Application Commands - NUM_SAVE

 

 

9. Press to go to the Actions menu, then select (Application Commands),

(DRIVE-RESET). The drive is now reset with the needed configuration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 15 - Application Commands - DRIVE-RESET

 

 

STEP 9: Verification of Settings

1. After commissioning the new device, verify that the following values are set in the drive:

• 8.023 (Digital input 3) = 0.000

 

The following parameters must be set up in the Inputs tab to run the drive.

• DRIVE_SW_ENABLE (ON)

• DR_RUN_FWD (ON)

• REF_SPEED (The speed you want the motor to run)

 

 

Press , ,

, to shift over to the Inputs tab.

Note: To enter values, pres

s (EDIT), (Alternate I/O Format).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 16 - Setting Up Inputs Tab

 

 

 

 

2. Use Table 1- Menu 0 Guide to verify values set in the M400 drive.

Note: Table 1- Menu 0 Guide gives diagnostic information about the system. It allows you to double check to make sure that the E2 controller sent the correct parameters.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 1 - Menu 0 Guide

This document may be photocopied for personal use.

Visit our website at http://www.emersonclimate.com/ for the latest technical documentation and updates.

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The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Emerson Climate Technologies Retail Solutions, Inc. and/or its affiliates (collectively “Emerson”), reserves the right to modify the designs or specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any product remains solely with the purchaser and end-user.

026-4950 08-OCT-2014 Emerson is a trademark of Emerson Electric Co. ©2014 Emerson Climate Technologies Retail Solutions, Inc. All rights reserved.

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