Owner’s Operation and Instruction Manual

MODEL: TR004

Fireplace Insert

Masonry Fireplace Insert or Zero-Clearance (metal) Fireplace Insert

SAFETY TESTED TO UL 1482-2010

WASHINGTON STATE APPROVED

US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE

DO NOT use this appliance in a mobile home, manufactured home, trailer, or tent.

CAUTION!

Please read this entire manual before you install and use your new heater. Failure to follow instructions may result in property damage, bodily injury, or even death.

SAFETY NOTICE:

If this heater is not properly installed, a house result. For your safety, follow the installation instructions.

Contact local building or

fi

re of and installation in your area.

fi fi

re may

cials about restrictions

SAVE THESE INSTRUCTIONS

THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO

ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

Vogelzang

227 Industrial Park Rd.

P.O. Box 151

South Pittsburg, TN 37380

852137

CONGRATULATIONS!

You’ve purchased a heater from North America’s oldest manufacturer of wood burning products. By heating with wood you’re helping to CONSERVE ENERGY! Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you.

The instructions pertaining to the installation of your wood stove comply with UL-1482.

SAFETY INSTRUCTIONS

1. The installation of this appliance must comply with your local building code rulings.

2.

DO NOT INSTALL THIS APPLIANCE IN A MOBILE HOME,

MANUFACTURED HOME, TRAILER OR TENT (NO EXCEP-

TIONS PER HUD FEDERAL STANDARD: 24 CFR CH.XX).

3. Verify that the appliance is properly installed before fi ring for the fi rst time. This appliance should be installed by a quali fi ed installer to insure a correct and safe installation.

NEVER use temporary or makeshift compromises during the installation.

4. If there are any missing or damaged components of the appliance, contact your dealer immediately.

DO NOT OPERATE

THIS APPLIANCE WITH MISSING OR DAMAGED PARTS.

5.

WARNING: RISK OF FIRE.

Observe the minimum clearances to combustibles stated in this manual and on the labels attached to the appliance.

DO NOT store wood, any type of fl ammable vapors or liquids, place furniture, rugs, carpet, clothing or other combustible objects within the clearance area.

6.

DO NOT

connect this appliance to any air distribution duct or system.

7.

DO NOT

tamper with the combustion air control of this unit beyond normal adjustment range.

8. Provide adequate combustion air to the room where the appliance is installed. Restricting combustion air will result in a lazy fi re which causes soot or creosote buildup and greatly reduces ef fi ciency.

9. Always connect this appliance to a chimney that vents to the outside. Never vent into another room, crawl space, attic, or inside a building.

DO NOT CONNECT THIS UNIT TO A

CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

10.

DO NOT

connect a wood burning appliance to an aluminum

Type B gas vent. This is not safe. Use approved masonry or a UL 103 HT (U.S.) Listed Residential Type and Building

Heating Appliance Chimney. Use a 6” diameter chimney, that is high enough to create suf fi cient draft.

11. Be sure your chimney is safely constructed and in good repair. Have the chimney inspected by the fi re department or a quali fi ed inspector. Your insurance company should be able to recommend a quali fi ed inspector.

12. Creosote or soot may build up in the chimney liner or chimney and cause a house/building fi re. Inspect the chimney and chimney liner twice monthly during the heating season and clean if necessary.

13. In the event of a chimney fi re, turn the air controls to the closed position, leave the building and

CALL THE FIRE

DEPARTMENT IMMEDIATELY!

14. To prevent injury, do not allow anyone to use this appliance that is not familiar with its correct operation. Do not operate this appliance while under the in fl uence of alcohol or drugs.

15.

CAUTION: HOT SURFACES. KEEP CHILDREN AWAY.

DO NOT TOUCH WHILE IN OPERATION. CONTACT MAY

CAUSE SKIN BURNS

.

16. Children should be alerted to the hazards from high surface temperatures. Never leave small children unsupervised when they are in the same room as the appliance during operation. To prevent burns, always wear protective clothing, leather hearth gloves, and eye protection when refueling or fi re maintenance. Always be aware of heated surfaces. Heat radiating from the appliance can potentially discolor, melt, or even ignite combustible materials.

KEEP ALL COMBUS-

TIBLE MATERIALS WELL AWAY FROM THE HEATER!

17.

WARNING: RISK OF FIRE.

Keep the feed door tightly closed at all times except when tending the fi re.

18.

DO NOT

over fi re this appliance. Over fi ring will occur if the feed door is left open during operation. If any part of the appliance glows, you are over fi ring. Adjust air controls to a lower setting to slow down the fi re.

19.

DO NOT ELEVATE THE FIRE!

Build the fi re directly on the fi rebrick. This appliance has not been tested with the use of any means to elevate the fi re and it should not be attempted.

20. Ashes should not be allowed to accumulate more than two to three inches in the fi rebox.

21. The paint on your appliance is durable but will not stand rough handling or abuse. The paint used may give off smoke and/or an odor during the fi rst few fi res. This will occur until the paint has cured. Animals / people with lung problems should not be present during the curing process. Build small fi res at fi rst to help this process and open windows and doors as needed to clear the smoke and odor. If the appliance is over fi red, the paint will discolor. When installing your unit, take care in handling. Clean with soap and water when the appliance is not in use. Do not use any acids, abrasive cleaners or scouring soap as these solvents wear and dull the fi nish.

22.

DO NOT ROUTE THE BLOWER POWER SUPPLY CORD

NEAR OR ACROSS HOT SURFACES!

23. Permanently seal any opening between the masonry of the fi replace and the facing masonry.

24. Fireplace insert surround panels may be removed to inspect fi replace insert and fi replace.

25. Vogelzang requires installing smoke detectors in the same room as the heater if not already installed. Smoke expelled from the unit by either paint curing, opening the fuel loading door, or a negative pressure inside the home could trigger the smoke detectors.

26. For further information on using your heater safely, obtain a copy of the National Fire Protection Association (NFPA) publication “Using Coal and Wood Stoves Safely” NFPA No.

HS-10-1978. The address of the NFPA is 1 Battery March

Park, Quincy, MA. 02269.

2 Ussc

TR004 DIMENSIONS

27 1/32 [686.6 mm]

26 11/32 [669.0 mm]

13 5/32 [334.5 mm]

44 7/32 [1123.0 mm]

P

6.00 INSIDE

21 13/16 [554.0 mm]

Ussc

4 11/16 [118.8 mm] 15 1/2 [394.0 mm]

22 1/4 [565.0 mm]

3

PRE-INSTALLATION REQUIREMENTS

FIREPLACE CONDITION AND

6.

Fireplace Opening Dimensions.

ZERO CLEARANCE REQUIREMENTS

Width ˝ [737mm]

A masonry fi replace must meet minimum code require-

Height ˝ [584mm] ments, National Fire Protection Association, (NFPA) 211, or the equivalent for a safe installation. Contact a professional, licensed installer, your local building inspector or the local fi re authority for the requirements in your area.

Your insurance company should be able to recommend a quali fi ed inspector.

Depth ˝ [356mm]

Inspections should include the following:

1.

Condition of the fi replace and chimney.

A masonry fi replace and chimney MUST be inspected prior to installation of this appliance. They must be free from cracks, loose mortar, creosote deposits, blockage or other evidence of deterioration. If found, these items

MUST be repaired prior to installation. DO NOT RE-

MOVE BRICKS or MORTAR from existing fi replace when installing this unit.

2.

Chimney Size.

Minimum chimney size is 6 ˝ (152mm) diameter. Maintain a 15 ft. minimum overall chimney height measured from the top of appliance to the top of the chimney. Chimneys must extend at least 3 ft. above the roof and at least 2 ft. above the highest point within 10 ft. of the chimney top. See the Chimney Connections section of this manual.

3.

Zero Clearance or Metal Heatform Fireplaces.

These fi replaces and chimneys must meet the minimum code speci fi cations as noted above. Factory built zero clearance fi replaces must be listed and suitable for solid fuel use. Chimneys must be at least

7 inch diameter to accommodate a required, continuous, stainless steel liner from the appliance’s fl ue collar to the top termination of the chimney.

Only detachable parts that can be easily replaced (i.e. damper parts, screens, doors and side, and back refractory panels) are to be removed. These parts must be stored and readily available for replacement if the appliance is ever removed. The removal of any parts that render the fi replace unusable for burning solid fuel requires a permanent label to be af fi xed by the installer that states the fi replace is unsuitable for burning solid fuel unless the missing parts are replaced and the fi replace is restored to its original, certi fi ed condition.

4.

Chimney Caps.

Mesh type chimney caps and spark arrestors must be able to be removed for regular inspection and cleaning. Otherwise the mesh should be removed to prevent possible plugging. Check your local fi re and building codes.

5.

Chimney Liner.

The chimney must be suitable for burning solid fuel. Install a continuous stainless steel liner from the fl ue collar of the appliance to the top of the chimney. Liner must be UL Listed to UL1777.

4

7.

Combustible Material Clearances.

The fi replace and chimney must be inspected to make sure there is adequate clearance to combustible materials. This includes the top, side, front, and back as well as concealed combustibles in the chimney and mantle areas. Your local building inspector or fi re authority should have information on whether older fi replace meet current codes and are suitable for use. See also fi gure 1 and fi gure 2.

D. Min. Distance to Sidewall ................12

˝ [304mm]

E. Min. Distance to Top Trim ..........15

˝ [355381mm]

F. Min. Distance to Mantle ..............21.75

˝ [551mm]

G. Min. Distance to Side Trim ..............9.5

˝ [241mm]

H. Min. Floor Protector Front ................24

˝ [609mm]

I. Min. Floor Protector Side ...................6

˝ [152mm]

Min. Floor Protector Side Canada ....8” [203]

8.

Makeup Air Requirements.

This appliance requires an adequate supply of makeup air to operate safely and ef fi ciently. In some areas, this is a building code requirement. Inadequate air supply will cause poor combustion, inef fi cient operation, creosote buildup, back drafting and smoke puf fi ng into the living areas.

If any of the following conditions are evident, a makeup air supply MUST be installed.

Ussc

PRE-INSTALLATION REQUIREMENTS continued...

Existing fi red equipment shows evidence of back puf fi ng, smoke roll-out, inef fi cient operation, or excessive smell in the living area.

b. Opening a window or door alleviates any of the above problems or symptoms.

c. The building is constructed with a well-sealed vapor barrier, tight fi tting windows, or has powered exhaust fans.

d. Excessive condensation on windows in the winter.

e. The building has a ventilation system installed.

f. If, once installed, the solid-fuel appliance does not draw steadily, burns poorly or inef fi ciently, backdrafts or experiences back-puf fi ng when adding fuel.

VENTING (DRAFT) REQUIREMENTS

The chimney fl ue is a critical component to the proper and ef fi cient operation of any heating appliance. Heating appliances do not create draft, draft is provided by the chimney.

This appliance requires a draft of 0.05 in. water column

(0.1 Pa) at the fl ue collar.

WARNING: RISK OF FIRE - EXCESSIVE DRAFT CAN

CAUSE OVERFIRING AND A POSSIBLE STRUCTURE

FIRE. DO NOT OPERATE THIS APPLIANCE WITH

THE FLUE DRAFT EXCEEDING 0.06 in. w.c. (0.1 Pa).

The chimney must also meet minimum and maximum cross sectional requirements. For that reason a continuous 6 ˝ stainless steel liner from the fl ue collar to the top of the chimney is required. A stainless steel adapter is recommended for fastening the stainless steel liner to the fl ue collar. The male (or crimped) end of the adapter must be installed inside the fl ue collar to allow condensation or creosote in the liner to drain back into the fi rebox. Chimney liners and/or adapters must be permanently fastened using a minimum of three (3) screws at each connection.

Chimneys outside of the home or on an exterior wall are dif fi cult to keep at operating temperatures and may result in increased creosote buildup, less draft, back drafting problems and poor appliance performance and should be avoided.

FLOOR PROTECTOR

A solid non-combustible fl oor, concrete or solid masonry, must extend 6 ˝ to either side of the body of the appliance and 24 ˝ in front of the face of the appliance.

When combustible fl ooring falls within these minimum dimensions, it must be covered with a listed fl oor protector meeting the requirements of UL 1618, such as Hy-C or Imperial Model UL 2840BK or equivalent with 0.84 Rfactor, 1” thick. (Note: to calculate R-value of alternative materials see

Floor Protector Material Calculations

at the back of this manual.) A grouted ceramic fl oor tile that meets local building codes and the minimum 0.84 R-factor requirements is considered a durable equivalent.

To achieve proper draft, your chimney must meet three minimum height requirements; minimum height from top of appliance (15 ft. total height from top of appliance), minimum height above roof penetration (3 ft.), and minimum height

(2 ft.) above highest point of roof within a 10 ft. diameter from the chimney.

WARNING: RISK OF FIRE - DO NOT ALLOW COM-

BUSTIBLE MATERIALS (CARPET, FURNITURE,

FUELS) TO BE PLACED ON OR COVER THE FLOOR

PROTECTOR. ALL COMBUSTIBLE MATERIALS MUST

REMAIN OUTSIDE OF THE MINIMUM CLEARANCE

DIMENSIONS.

Ussc

US - 6 in. [152mm]

FLOOR PROTECTOR

US - 38 inches [965mm]

DŝŶŝŵƵŵ&ůŽŽƌWƌŽƚĞĐƚŽƌ^ƉĞĐŝĮĐĂƟŽŶƐ

24 inches [609mm]

US - 6 in. [152mm]

5

ASSEMBLY INSTRUCTIONS

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION

TOOLS

• Pencil

• 6 foot Folding Ruler or Measuring Tape

• Tin Snips

• Drill: Hand or Electric

• 1/8” dia. Drill Bit (for sheet metal screws)

• Screwdrivers (Blade and Phillips type)

• 14mm Nut Driver or Ratchet with 14mm Socket

MATERIALS

(NOTE: The following items are NOT included with your stove.)

Flooring Protection: as speci fi ed herein.

Chimney Liner: Continuous stainless steel chimney liner

(as required)

Stainless Steel Adapter (connects the liner to the fl ue collar)

1/2” Sheet Metal Screws

Furnace Cement (manufacturer recommends Rutland

Code 78 or equivalent)

CAUTION: THIS APPLIANCE IS HEAVY. MAKE

SURE THAT YOU HAVE ADEQUATE HELP AND USE

PROPER LIFTING TECHNIQUES WHENEVER MOV-

ING THIS APPLIANCE.

1. Clean the replace opening properly disposing of any ashes in a closed metal container. See Safety

Instructions.

2. Install a 6 ˝ (152mm) minimum diameter, continuous stainless steel chimney liner into the existing chimney. The liner must extend to the top of the existing chimney. Use only listed chimney liners that meet

UL1777 standards. Follow liner manufacturer installation instructions.

3. Remove or lock the fi replace damper in the open position. Note: Masonry or damper plate may be removed to accommodate the chimney liner provided this does not weaken any structural components of the existing fi replace or chimney nor reduces protection of combustible materials required by national building codes. Consult with your local building or fi re authority before doing this.

4. Uncrate the appliance, remove all packing materials, and any items stored in the fi rebox.

5. WARNING: Any replace which has had parts removed or modi fi ed to accommodate the installation of this appliance MUST have a warning plate permanently installed in a visible location stating that the fi replace is un fi t for use with solid fuel. Permanently attach the warning plate to a visible location in the fi replace.

6. Position the appliance into the fi replace opening until the top lip of the air jacket is fl ush with the fi replace facing.

8. Level the appliance with the adjusting screws at the rear of the appliance.

9. Connect the chimney liner to the appliance using a stainless steel adapter and securing with a minimum of three (3) sheet metal screws. The liner MUST be attached with the male (or crimped) end of the adapter inside the fl ue collar of the appliance to allow condensation and/or creosote to drain back into the fi rebox.

10. Assemble the Surround. Lay pieces face down on carpet or other soft surface to protect fi nish during assembly. The Surround consists of two side panels, a top panel, and a decorative trim frame.

6 Ussc

ASSEMBLY INSTRUCTIONS continued...

11. Bolt the top panel (1) to the side panels (2) so the top surfaces are fl ush to one another using items 3 and 4.

15. The surround assembly is held in place with two springs at the top of either corner of the appliance

( fi gure 6).

12. Assemble the trim frame. The trim consists of a left (6) and right (5) side piece and a split top piece (left #8, right #7). These are joined by corner connectors (11-

13) and two straight center connectors (9-10). These slide into the channel on the back of the frame and are secured with two set screws (13) in each piece.

11

12

16. Connect power cord of blower to grounded receptacle.

17. Firebrick extends the life of your stove and radiates heat more evenly. If fi rebricks were removed to position appliance, replace them before fi ring appliance.

See fi gure 7 for proper orientation and positioning.

Install the back row fi rst, then sides and fi nally install bottom fi rebricks.

13

7

9

10

8

CAUTION: RISK OF FIRE!

• REPLACE FIREBRICKS BEFORE FIRING WOOD-

STOVE. POSITION FIREBRICKS SO NO GAPS

REMAIN BETWEEN BRICKS.

1

2

6

• NEVER OPERATE THIS APPLIANCE WITH MISS-

ING OR CRACKED FIREBRICK.

• KEEP FURNISHINGS AND OTHER COMBUSTI-

BLE MATERIALS AWAY FROM THE STOVE AND

OUTSIDE MINIMUM CLEARANCES.

3

4

Figure 7a -

Back Firebrick Arrangement

5

2

SURROUND ASSEMBLY

VIEW FROM BACK

Five (5) A-Size

A

Firebrick Dimensions: (inches)

4.50” x 9.00”

B 3.33” x 9.00”

C

D

3.38” x 9.00”

E

2.25” x 9.00”

1.25” x 2.25”

Note: All Firebrick is 1.25” Thick

A

A

A

A

A

13. The trim slides over the surround assembly and is secured at the base of each side with a machine screw.

14. The Surround Assembly is then slid over the appliance. Slots in the two side panels accommodate the hood at the top of the appliance ( fi gure 6).

Figure 6. Surround Installation

Figure 7b -

Side Firebrick Arrangement

Six (6) B-Size

B B

B

SPRING

B B

B

SURROUND

Slots in surround slide of firebox top

A

A

D

A

C

A

C

E

Figure 7c -

Bottom Firebrick Arrangement

Four (4) A-Size

Two (2) C-Size

One (1) D-Size

One (1) E-Size

Ussc 7

CHIMNEY SPECIFICATIONS

This appliance must be connected to a listed Stainless

Steel Liner, that meets UL1777, which extends from the collar to the chimney cap according to the speci fi cations listed on the previous pages.

Chimneys perform two functions:

1. As a means of exhausting smoke and fl ue gases which are the result of fuel combustion.

2. The chimney provides “draft,” which allows oxygen to be continuously introduced into the appliance, so that proper combustion is possible. This stove relies on natural draft to operate.

NOTICE:

Always provide a source of fresh air into the room where the stove is located. Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions, fi re, or death.

Your appliance itself does not create draft. Draft is provided by the chimney. To achieve proper draft your chimney must meet the three minimum height requirements detailed in fi gure 8. A minimum draft of 0.05 w.c. (measured in water column) is required for proper drafting to prevent back puf fi ng, smoke spillage, and to maximize performance. (Gauges to measure draft are readily available at stove stores and are economical to rent or purchase.)

Factors such as wind, barometric pressure, trees, terrain and chimney temperature can have an adverse effect on the draft. The manufacturer cannot be held responsible for external factors leading to less than optimal drafting.

Should you have a problem with inadequate draft, you should contact a licensed heating and cooling contractor for assistance in solving the problem.

IMPORTANT INSTALLATION POINTS

1. Size chimney fl ue to appliance collar. This stove requires a minimum 6” diameter fl ue.

2. Never connect this unit to a chimney serving another appliance.

3. The chimney must meet all minimum height requirements.

4. Never use a chimney to ventilate a cellar or basement.

5. Contact your local building authority for approved methods of installation and any necessary permits and/or inspections.

MASONRY CHIMNEY

Before using an existing masonry chimney, clean the chimney, inspect the fl ue liner, and make any repairs needed to be sure it is safe to use. As mentioned previously, this appliance requires a continuous stainless steel liner from the appliance collar to the chimney cap. Make repairs before attaching the stove. The connector stove pipe and fi ttings you will need to connect directly to a masonry chimney are detailed in the installation instructions.

If the fi replace chimney must go through a combustible wall before entering the main chimney, consult a quali fi ed mason or chimney dealer regarding proper materials that meet all local building and fi re authority codes. The installation must conform to local building and fi re codes and latest edition of NFPA 211.

If there is a cleanout opening in the base of the chimney, close it tightly.

8 Ussc

FUEL RECOMMENDATIONS

WOODSTOVE UTILIZATION

Your heating appliance was designed to burn wood only; no other materials should be burned. Waste and other fl ammable materials should not be burned in your stove. Any type of wood may be used in your stove, but speci fi c varieties have better energy yields than others. Please consult the following table in order to make the best possible choice.

TYPE

Hickory

WEIGHT

(LBS. CU. FT.,

DRY)

63

PER CORD EFFICIENCY

RANKING

SPLITS

4500 1.0

Well

MILLIONS

BTU’s/CORD

31.5

White Oak

Red Oak

Beech

Sugar Maple

Black Oak

Ash

Yellow Birch

Red Maple

Paper Birch

Elm/Sycamore

Red Spruce

48

46

45

44

43

42

40

38

37

34

29

4100

3900

3800

3700

3700

3600

3400

3200

3100

2900

1800

.7

.6

.9

.8

.6

.5

.4

.2

.1

.3

.3

Fair

Fair

Hard

Fair

Fair

Well

Hard

Fair

Easy

Very Dif fi cult

Easy

28.6

27.4

26.8

26.2

25.6

25.0

23.8

22.6

22.1

20.1

16.1

It is EXTREMELY IMPORTANT that you use DRY WOOD only in your wood stove.

The wood should have dried for 9 to 15 months, such that the humidity content (in weight) is reduced below 20% of the weight of the log. It is very important to keep in mind that even if the wood has been cut for one, two, or even more years, it is not necessarily dry, if it has been stored in poor conditions. Under extreme conditions it may rot instead of drying. This point cannot be over stressed; the vast majority of the problems related to the operation of a wood stove is caused by the fact that the wood used was too damp or had dried in poor conditions. These problems can be:

- ignition problems

- creosote build-up causing chimney fi res

- low energy yield

- blackened windows

- incomplete log combustion

Smaller pieces of wood will dry faster. All logs exceeding 6” in diameter should be split. The wood should not be stored directly on the ground. Air should circulate through the cord. A 24” to 48” air space should be left between each row of logs, which should be placed in the sunniest location possible. The upper layer of wood should be protected from the element but not the sides.

TESTING YOUR WOOD

When the stove is thoroughly warmed, place one piece of split wood (about fi ve inches in diameter) parallel to the door on the bed of red embers.

Keep the air control full open and close the door. If ignition of the piece is accomplished within 90 seconds from the time it was placed in the stove, your wood is correctly dried. If ignition takes longer, your wood is damp.

If your wood hisses and water or vapor escapes at the ends of the piece, your wood is soaked or freshly cut (green).

Do not use this wood in your stove. Large amounts of creosote could be deposited in your chimney, creating potential conditions for a chimney fi re.

Ussc 9

OPERATING INSTRUCTIONS

CAUTIONS: HOUSE FIRE HAZARDS

•

DO NOT STORE WOOD ON FLOOR PROTECTOR,

UNDERNEATH STOVEPIPE(S) IF APPLICABLE,

OR ANYWHERE WITHIN CLEARANCES TO

COMBUSTIBLE SURFACES SPECIFIED FOR THIS

APPLIANCE.

• NEVER OPERATE WITH SECONDARY TUBES,

FIBER BOARD, OR INSULATION REMOVED.

OPERATING SAFETY PRECAUTIONS

•

NEVER OVERFIRE THIS APPLIANCE BY BUILDING

EXCESSIVELY HOT FIRES AS A HOUSE/BUILDING

FIRE MAY RESULT. YOU ARE OVERFIRING THE

APPLIANCE IF IT BEGINS TO GLOW OR TURN

RED.

• NEVER BUILD EXCESSIVELY LARGE FIRES IN

THIS TYPE OF APPLIANCE AS DAMAGE TO THE

FIREBOX OR SMOKE LEAKAGE MAY RESULT.

• DO NOT BUILD FIRE TOO CLOSE TO GLASS.

• HOT WHILE IN OPERATION. KEEP CHILDREN,

CLOTHING, AND FURNITURE AWAY. CONTACT

MAY CAUSE SKINS BURNS. DO NOT TOUCH THE

APPLIANCE UNTIL IT HAS COOLED.

• PROVIDE ADEQUATE AIR FOR COMBUSTION

TO THE ROOM WHERE THE APPLIANCE IS

INSTALLED.

• INSPECT CHIMNEY LINER EVERY 60 DAYS.

REPLACE LINER IMMEDIATELY IF IT IS RUSTING

OR LEAKING SMOKE INTO THE ROOM.

WARNING: EXPLOSION HAZARD

•

NEVER USE CHEMICALS, GASOLINE, GASOLINE-

TYPE LANTERN FUEL, KEROSENE, CHARCOAL

LIGHTER FLUID, OR SIMILAR FLAMMABLE

LIQUIDS TO START OR “FRESHEN UP” A FIRE IN

THE APPLIANCE.

• KEEP ALL FLAMMABLE LIQUIDS, ESPECIALLY

GASOLINE, OUT OF THE VICINITY OF THE

APPLIANCE - WHETHER IN USE OR IN STORAGE.

This appliance is designed to burn

WOOD FUEL ONLY!

Hardwood, 17” to 19”, should be split and air dried (seasoned) for 6 months to obtain maximum burning ef fi ciency. Wood should be stored in a dry, well ventilated area.

Burning fuels other than intended, chemicals, or waste in this appliance could result in damages to the heater or result in bodily injury. It will also void any warranty on the appliance.

OPTIMAL FUEL CONSUMPTION

This appliance is designed to get the most ef fi cient transfer of heat energy from the wood fuel and radiate it into your living environment. The fi re box introduces combustion air through three sources; (1) Immediately beneath the door opening below the window is a Lower Primary Air Ori fi ce (LPAO), (2) The door air inlet control brings air into the fi rebox and controls the rate of burn (and the amount of heat the appliance radiates), (3) The secondary air tubes at the top of the fi rebox are

NOTICE: USE SOLID WOOD FUEL ONLY! DO

NOT BURN GARBAGE , OR FLAMMABLE

FLUIDS. DO NOT USE COAL. THIS APPLIANCE

IS NOT DESIGNED TO ACCOMMODATE THE

AIR FLOW (DRAFT) REQUIRED TO PROPERLY

BURN COAL OR COAL PRODUCTS. DO NOT

ELEVATE THE FIRE USING GRATES OR IRONS.

BUILD THE FIRE DIRECTLY ON THE FIREBRICK.

designed to ignite the combustion gases (smoke) given off by the burning wood and increases the ef fi ciency of the appliance and reduces chimney emissions.

Smoke given off by burning fuel consists of very small organic liquid droplets. If these droplets condense, they form a sticky tar-like substance called creosote. When operated properly, this appliance is designed to burn these droplets. Burning these droplets releases heat that would otherwise be lost up the chimney as smoke. Following the instructions below will help you operate your appliance properly to maximize the appliance’s performance. Actual performance is dependent on chimney height, weather, log size, wood species, and moisture content. Some experimentation will initially be required to fi nd that spot where your appliance performs best. The following will give you a starting point to fi nd your optimum settings.

When fi rst loading fuel, set the door air inlet control at the wide open position for at least 15–20 minutes. When the appliance is working properly, you should be able to observe secondary combustion fl ames above the fuel pieces in front of the secondary air tubes at the top of the fi rebox. These secondary fl ames should continue to burn after the primary air inlet is reset from wide open to the desired operating setting. If the fl ames do not continue to burn, open the air control to re-establish the secondary fl ames then slowly reset the air control to the desired setting. Initially it may take several attempts to fi gure your appliance out. But once you fi nd the ef fi cient operating spot and the correct mix of procedures to get there, only minor adjustments will be necessary.

The best indicator of a properly operating appliance is to look for smoke coming out of the chimney. You may see steam emissions that will quickly dissipate. Smoke will thin but continue to drift without totally disappearing. If you do detect smoke emissions, open the air control a little bit, let the appliance adjust for 10–15 minutes and re-check your chimney.

Remember – visible smoke represents lost heat.

10 Ussc

OPERATING INSTRUCTIONS continued...

NOTICE - INITIAL BURNS TO CURE PAINT

BECAUSE OF THE HIGH OPERATING TEM-

PERATURES, THIS APPLIANCE IS COATED

WITH A SPECIAL HIGH TEMP PAINT WHICH

REQUIRES A SERIES OF LOW TO MEDIUM

BURNS TO FULLY CURE FOR DURABILITY

AND A LIFETIME OF SERVICE.

Proper curing of the high-temp paint requires a series of three initial burns. The appliance should be allowed to cool off between each burn. The fi rst two burns should be small fi res and low temperatures (250 degrees F) for a duration of 20 minutes each. The third fi re should be at a temperature of approximately 500 F for 20 minutes.

Provide adequate cross ventilation to clear any smoke or odor caused by initial fi rings.

STARTING A FIRE

1. Set air inlet control to fully open position.

2. Open the door and place several pieces of crushed paper in the fi rebox.

3. Cover the paper with a generous amount of kindling in a teepee fashion and a few small pieces of wood.

4. Ignite the paper and leave the door open slightly.

DO NOT LEAVE APPLIANCE UNATTENDED WITH DOOR OPEN!

5. Add large pieces of wood as the fi re progresses being careful not to overload. (Do not fi ll fi rebox beyond fi rebrick area.) An ideal ember bed of 1 – 2” should be established to achieve optimum performance.

6. This unit is designed to function most effectively when air is allowed to circulate to all areas of the fi rebox. TIP:

If ash or embers remain in the appliance, make sure to clear them away from the Lower Primary Air Orifi ce (LPAO) and rake a slight (1-to-2 inch wide) trough down the center of the embers from front to back prior to loading the fuel.

7. Once fuel has been loaded, close the door and leave the air inlet control fully open until fi re is well established (at least 15–20 minutes) being careful not to over fi re (if any of the exterior parts of the appliance or chimney connections begin to glow you are over fi ring the appliance).

8. Re-adjust the door air inlet control to desired burn rate.

(If excessive smoke fi lls the fi rebox, open air inlet control slightly until fl ames resume and wood is suf fi ciently ignited.) The basic rule of thumb is “closed - low,” “half way open - medium” and “fully open - high.”

ADDING FUEL

If the embers are not hot and glowing, rake the embers to the front of the appliance, close the door and adjust the air inlet control to the wide open position. Let the embers re-heat for 10–15 minutes. When hot and glowing, spread them out and place your next fuel load into the appliance

(make sure no embers or ashes block the LPAO). Leave the door air inlet control in the wide open position for 15–20 minutes.

Fuel load size can vary but should be kept 1–2 inches below the secondary air tubes. Also position the fuel to leave space so the air from the inlet can work down between the pieces of fuel. This reduces the time it takes for new fuel to burn properly.

1. When refueling, adjust air inlet control to the fully open position. When fi re brightens, slowly and carefully open the door. This procedure will prevent gases from igniting causing smoke and fl ame spillage.

2. Add fuel being careful not to overload or over fi re the appliance.

3. When adding fuel be careful not to smother the fi re. Do not build fi res against glass and make sure the embers do not obstruct the air inlet. Do not allow logs to roll and strike the glass.

4. Close the feed door and secure tightly.

5. Adjust the air inlet control as described above.

6. Empty ashes regularly. Do not allow ashes to pile up.

7. Properly dispose of hot ashes.

8. Do not over fi re the appliance (over fi ring is when any part of the appliance’s exterior or chimney connections glow).

BLOWER OPERATION

The variable speed blower circulates air warmed by the fi rebox into the living area to distribute the heat more evenly. The blower control knob is located on the side of the blower housing.

CAUTION:

DO NOT OVERFIRE APPLIANCE. YOU ARE

OVERFIRING IF ANY PART OF THE APPLIANCE

GLOWS RED. CLOSE THE DOOR AND SHUT

DAMPER IMMEDIATELY TO REDUCE THE AIR

SUPPLY AND SLOW DOWN THE FIRE.

Turn the knob clockwise to turn the blower on. The speed is controlled by turning the knob clockwise for slower speeds and counter-clockwise for faster speeds. To turn the blower off, turn the speed control knob fully counterclockwise. It is recommended to turn the blower off when the unit is not in operation.

Ussc 11

CHIMNEY MAINTENANCE

CAUTION:

SLOW BURNING FIRES FOR EXTENDED USE OR

BURNING GREEN WOOD MAY CAUSE EXCESSIVE

CREOSOTE BUILD-UP. IGNITION OF CREOSOTE

OR OVERFIRING COULD CAUSE A CHIMNEY

FIRE. CHIMNEY FIRES BURN EXTREMELY HOT

AND MAY IGNITE SURROUNDING COMBUSTIBLE

MATERIALS. IN CASE OF A CHIMNEY FIRE, CALL

THE FIRE DEPARTMENT IMMEDIATELY!

CREOSOTE - Formation and Removal

When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney fl ue of a slow-burning fi re and can accumulate on the fl ue lining. If ignited, this creates an extremely hot fi re in the chimney which may ignite surrounding materials resulting in a building fi re.

The chimney connector and chimney should be inspected

(at least)

twice a month

during the heating season to determine if a creosote buildup has occurred. If it has, it should be removed. Failure to remove creosote may result in ignition and may cause a house/building fi re. Creosote may be removed using a chimney brush or other commonly available materials from your local hardware retailer.

Chimney fi res burn very hot. If the unit or chimney connector should glow red, reduce the fi re by closing the inlet air control and immediately call the fi re department.

A fi re in the fi rebox may be smothered by pouring a large quantity of coarse salt, baking soda, or cool ashes on top of the fi re.

CAUTION:

A CHIMNEY FIRE MAY CAUSE IGNITION OF WALL

STUDS OR RAFTERS WHICH WERE ASSUMED TO

BE A SAFE DISTANCE AWAY FROM THE CHIMNEY.

IF A CHIMNEY FIRE OCCURS, HAVE YOUR CHIMNEY

INSPECTED BY A QUALIFIED EXPERT BEFORE

USING AGAIN.

PREVENTING CREOSOTE BUILD-UP

1. Burn with air control open for several minutes at numerous intervals throughout the day during the heating season, being careful not to over fi re the unit.

2. Burn appliance with air inlet control wide open for

15–20 minutes every time you apply fresh wood. This allows wood to achieve the charcoal stage faster and burns wood vapors which might otherwise be deposited within the heating system.

3. BURN ONLY SEASONED WOOD. Avoid burning wet or green wood. Seasoned wood has been dried for at least one year.

12

4. A small hot fi re is preferable to a large smoldering one that can deposit creosote within the heating system.

5. Establish a routine for the handling of fuel, wood burner and fi ring technique. Check daily for creosote buildup until experience shows how often you need to clean for safe operation. Be aware that the hotter the fi re, the less creosote is deposited, and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in colder months.

CHIMNEY DRAFT

NOTE: A DRAFT READING OF 0.05[12.45] to

0.06[14.94]

(Water Column[Pascals])

IS REQUIRED

FOR PROPER BURNING OF THIS APPLIANCE.

Draft is a function of the chimney, NOT THE APPLIANCE

— Do not expect the appliance to draw. Smoke spillage into the house or excess buildup of condensation or creosote in the chimney are warnings that the chimney is NOT functioning properly. Correct the problem before using the appliance. Following are some possible causes for improper draft.

1. The connector pipe may be pushed into the chimney too far, stopping the draft.

2. If the chimney is operating too cool, water will condense in the chimney and run back into the appliance.

Creosote formation will be rapid and may block the chimney. Operate the appliance at a fi re level high enough to keep the chimney warm preventing this condensation.

3. If the fi re burns well but sometimes creates excessive smoke or burns slowly, it may be caused by the chimney top being lower than another part of the house or a nearby tree. The wind blowing over a house or tree falls on top of the chimney like water over a dam, beating down the smoke. The top of the chimney should be at least three (3) feet above the roof and be at least two (2) feet higher than any point of the roof within ten

(10) feet.

Ussc

SERVICE HINTS

ASH REMOVAL AND DISPOSAL

Ashes should be removed from the stove every few days or when ashes get to 2 to 3 inches deep. Always empty the stove when it is cold, such as in the morning. Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a non combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the close container until all cinders have thoroughly cooled. Other waste shall not be placed in this container.

GLASS CARE

The following usage and safety tips should be observed:

1. Inspect the glass regularly for cracks and breaks. If you detect a crack or break, extinguish the fi re immediately and contact the manufacturer for a replacement.

2. Do not slam the door or otherwise impact the glass.

When closing doors, make sure that logs or other objects do not protrude to impact the glass.

3. Do not build fi res against (or that might fall against) the glass.

4. Do not clean the glass with materials that may scratch

(or otherwise damage) the glass. Scratches on the glass can develop into cracks or breaks during operation.

5. Never attempt to clean the glass while the unit is hot.

If deposits are not very heavy, normal glass cleaners are adequate using a soft, non-abrasive cleaning pad.

Heavier deposits may be removed with oven cleaners.

6. Never put substances which can ignite explosively in the unit. Even small explosions in con fi ned areas can blow out the glass.

Gasket and Glass cleaning products are available at local retail home centers. Manufacturers of cleaning products for wood stoves include, A.W. Perkins Co. (www.awperkins.com) or Rutland Products (www.rutland.com).

CAUTION:

REPLACE GLASS ONLY WITH 5mm HIGH

TEMPERATURE CERAMIC GLASS OF THE PROPER

SIZE. DO NOT USE TEMPERED GLASS OR DOUBLE

THICKNESS WINDOW GLASS.

GLASS REPLACEMENT

1. Ensure appliance is not in operation and is thoroughly cooled.

2. Remove screw and glass clip. (See parts list and diagram.)

3. Lift glass out from glass clip.

4. Remove old gasket and clean glass.

5. Replace new gasket starting at the bottom of glass working along edges, being sure to center gasket channel on glass.

6. Trim to length and butt ends together.

7. Replace glass into door, being sure not to overtighten screw and clip.

After extensive use, the gasket material which provides glass and door seal may lose it’s resiliency and will need to be replaced. Inspect glass and door gaskets periodically to ensure proper seal; if gaskets become frayed or worn, replace immediately.

DOOR GASKET REPLACEMENT

1. Ensure appliance is not in operation and is thoroughly cooled.

2. Remove old door gasket and clean channel.

3. Using an approved, high temperature gasket cement, apply a thin coat in bottom of channel.

4. Starting at hinge side of door, work gasket into channel around door unit, end butt and trim to length.

5. Close door and allow three to four hours for cement to set before fi ring appliance.

REMOVING THE INSERT FOR PURPOSE OF INSPECTION.

If for any reason you must remove the insert for inspection of the appliance or fi replace, follow these rules.

1. Ensure appliance is not in operation and is thoroughly cooled.

2. Remove the surround by removing the springs retaining it to the appliance.

3. Disconnect the fl ue gas pipe from the appliance.

4. Slide appliance out to perform inspection.

Ussc 13

REPAIR PARTS

6 7

5

3 4

2

1

19

10

11

12

13

17

16

9

14

14

15

18

26

27

22

21

24

29 30

28

31 32

23

8

20

25

Key Part No.

Description

1

2

3

4

5

6

69660 Complete Door Assembly

88066 5/8” Rope Gasket

891813 Door Glass

88087 Glass Gasket

25465

83202

Glass Retainers

Machine Screw - 10-24 x 3/8 Ph Hd.

7

8

9

83278

891373

25080

Washer - 7/32 ID X 1/2 OD

Hinge Pad

Door Latch

(Uses 83508 - 5/16-18 x 3/4 bolt)

10 89066 Firebrick (4.5 x 9)

11 891989-1 Firebrick (3.33 x 9)

12 891414 Firebrick (2.25 x 9)

13 891989-2 Firebrick (1.25 x 2.25)

14 86669 Tube #1, Secondary Comb.

15

16

86670 Tube #2, Secondary Comb.

891990 Retainer, Tube

Qty.

4

2

1

9

6

1

6 ft.

1

4 ft.

2

4

1

1

2

1

3

14

Key Part No.

Description

17

18

88158

88159

Fiber Board, Front

Fiber Board, Rear

19

20

88160

80598

Fiber Blanket

Blower Assembly

21 891991-1 Surround, Top

22 891991-2 Surround, Left Side

23 891991-3 Surround, Right Side

24 83913 Spring

25 891992-1 Trim-R, Surround

26 891992-2 Trim-L, Surround

30

31

32

27 891992-3 Trim-Top_L, Surround

28 891992-4 Trim-Top_R, Surround

29 Key, Straight

891993

Key, Blank Straight

Key, Blank Corner

Key, Corner

(Can Use 89420)

(Can Use 89419)

Qty.

1

1

2

1

1

1

1

1

1

1

1

2

2

1

1

1

Ussc

FLOOR PROTECTOR

To calculate R-Values for alternative methods, see below for calculation methods.

Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings which must be converted to R-value to determine if the alternate material meets the tested requirements. The following instructions provide the proper information and formulas for conversion to R-value.

To determine if alternate materials are acceptable follow this sequence.

1. Convert material speci fi cations to R-value: a. R-value given — no conversion necessary b. k-factor is given with a required thickness (T) in inches: R = 1/k x T c. C-factor is given: R = 1/C

2. Determine the R-value of proposed alternate fl oor protector: a. Use formulas in step 1 above to calculate R-value of proposed material(s).

b. For multiple layers, add R-values of each layer to determine overall R-value.

3. If the overall R-value of the fl oor protector system is equal to or greater than the fl oor protector speci fi cations given, the alternate is acceptable.

De fi nitions:

Thermal conductance (C) =

BTU

(hr)(ft²)(°F)

=

W

(m²)(°K)

Thermal conductivity (k) =

(Btu)(inch)

(hr)(ft²)(°F)

=

W

(m²)(°K)

=

BTU

(hr)(ft²)(°F)

Thermal resistance (R) =

(hr)(ft²)(°F)

BTU

=

(m²)(°K)

W

Example:

The specs of fl oor protector material should be 3/4-inch thick material with a k-factor of 0.84. The proposed alternative material is 4” brick with a

C-factor of 1.25 over 1/8-inch mineral board with a k-factor of 0.29.

Step 1:

Convert specs to R-value.

R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs

Step 2:

Calculate R-value of individual components

4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick

1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.

Step 3:

Add R-values of components to get total R-value of system

Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem

Step 4:

Compare Rsystem to Rspecs

Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required speci fi cations and therefore is an acceptable alternative.

Ussc 15

Certification Label

US Stove Company

227 Industrial Park Road

South Pittsburg, TN 37380

3K‡ZZZ9RJHO]DQJFRP

16

2012 2013 2014

852138

Ussc

Notes / Sketches

Ussc 17

HOW TO ORDER REPAIR PARTS

THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SER-

VICE FROM YOUR HEATER, AND ENABLE YOU TO ORDER REPAIR

PARTS CORRECTLY.

KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE.

WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS

ON THE NAMEPLATE ATTACHED TO THE HEATER.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMA-

TION AS SHOWN IN THIS LIST:

1. THE PART NUMBER

2. THE PART DESCRIPTION

3. THE MODEL NUMBER: TR004

4. THE SERIAL NUMBER:____________________

18

Vogelzang

227 Industrial Park Rd.

P.O. Box 151

South Pittsburg, TN 37380

Ussc



Ussc

Fold Here



PLACE

STAMP

HERE

Vogelzang

227 Industrial Park Rd. P.O. Box 151

South Pittsburg, TN 37380

19

WARRANTY INFORMATION CARD

Name__________________________________________ Telephone #: (_____)_____________

City____________________________________________ State_______ Zip_________________

Email Address __________________________________________________________________

Model # of Unit________________________________ Serial #___________________________

Fuel Type:



Wood



Coal



Pellet



Gas



Other _________________________

Place of Purchase (Retailer)______________________________________________________

City____________________________________________ State_______ Zip_________________

If internet purchase, please list website address___________________________________

Date of Purchase _______________________________________________________________

Reason for Purchase:



Alternative Heat



Main Heat Source



Decoration



Cost



Other _________________________

What was the determining factor for purchasing your new appliance?_______

I have read the owner’s manual that accompanies this unit and fully understand the:

Installation



Operation



and

 of my new appliance.

Print Name Signature Date

Please attach a copy of your purchase receipt.

Warranty not valid without a Proof of Purchase.

Warranty information must be received within 30 days of original purchase.

Detach this page from this manual, fold in half with this page to the inside and tape together. Apply a stamp and mail to the address provided. You may use an envelope if you choose.

You may register online by going to www.vogelzang.com

All information submitted will be kept strictly confi dential. Information provided will not be sold for advertising purposes.

Contact information will be used solely for the purpose of product notifi cations.

20 Ussc