CENTURY® - Crouch Tow Trucks

CENTURY® - Crouch Tow Trucks
CENTURY
L E G E N D A R Y
®
L E A D E R S H I P
OWNER'S MANUAL
820 WRECKER / FIIIT
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0500724
02 / 97
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs,
failure to provide reasonable and necessary maintenance, or uses for which the equipment
was not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the 820 Wrecker and Formula IIIT Wheel Lift that
may be required when part replacement is necessary.
Be certain to use only original equipment replacement parts for warranty
purposes as well as for keeping your 820 Wrecker and Formula IIIT Wheel
Lift in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner. Should additional information be
required for repair or replacement of certain components, contact your
Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-1
Section VI - PARTS (cont'd)
BODY ASSEMBLY
Section VI - PARTS (cont'd)
BODY ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
0802930
0301799
0301390
0400139
0400392
0705500
0706553
0303086
0301741
0301223
0400122
0705092
0400566
0301742
0302201
0400392
0705493
0400264
0400421
0300331
0300505
0300501
0400066
0705497
0400369
0705492
4
1
1
1
2
2
2
2
10
2
40
2
2
14
2
30
30
2
1
1
8
2
8
2
DESCRIPTION
BODY WELDMENT, 108" C.A.
FLEXIBLE TRIM
LIGHT, RED
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
NUT, 3/8"-16 NYLOK HEX
SHAFT, LOWER SPADE
ANGLE, TAILGATE MOUNTING
CHAIN, SAFETY
MARKER, SEALED RED
MUDFLAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
BAR, MUDFLAP
RIVET, 1/4"
MARKER, SEALED YELLOW
LIGHT, WHITE BACK-UP
NUT, 3/8"-16 HEX NYLOK
ANGLE, REAR MOUNTING
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
NUT, 5/8"-11 HEX NYLOK
HANDLE, PLUNGER "T"
LIGHT, BACK-UP (BUILT BEFORE 4/94)
LIGHT, STOP & TURN (BUILT BEFORE 4/94)
SCREW, 1/4"-20 x 3/4" HEX HD CAP
MUD GUARD
NUT, 1/4" "J" TINNERMAN
ANGLE, FRONT MOUNTING
VI-3
REF.
NO.
NO.
REQ'D
PART
NUMBER
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
2
4
8
8
8
4
4
16
16
2
4
2
2
2
2
2
4
8
8
8
2
2
2
1
1
2
0302376
0301912
0304264
0400070
0400367
0304480
0302855
0400021
0400351
0801664
0301740
0705497
0700526
0400568
0300004
0400561
0400060
0400452
0400181
0400408
0705485
0801665
0901311
0801656
0705499
0300110
DESCRIPTION
CLAMP
HOLDBACK, DOOR CHECK
HINGE, DOOR
SCREW, 1/4"-20 X 1" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
DOOR, TOOL BOX (ORDER BY SIZE)
LATCH, TOOL COMPARTMENT DOOR
SCREW, #8-32 RD HD
NUT, #8-32 KEPS
SPADE, MANUAL REAR
GROMMET, LIGHT MOUNTING W/PLUG
MUD GUARD, CONTROL CROSSROD
PIN, PLUNGER
PIN, ROLL
SPRING, PLUNGER
PIN, ROLL
SCREW, 1/4"-20 X 1/2" HEX HD CAP
WASHER, LOCK 1/4"
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT, LOCK 1/2"-13
SPADE BLADE
SPADE PAD
SPADE PAD PIN ASSEMBLY
INNER SPADE TUBE (HYDRAULIC)
SHAFT, UPPER SPADE
RING, SNAP 1"
Section VI - PARTS (cont'd)
FORMULA IIIT WHEEL LIFT ASSEMBLY
VI-4
Section VI - PARTS (cont'd)
FORMULA IIIT WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
16
1
1
7
1
1
REF.
REF.
REF.
2
2
1
4
8
4
9
4
2
1
9
17
4
16
0300113
0301197
0301398
0302561
0302625
0303087
0303101
0303102
0303103
0303105
0303106
0400107
0400147
0400228
0400254
0400260
0400264
0400271
0400382
0400392
0400421
0400481
0400506
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DESCRIPTION
GREASE FITTING
COMPRESSION SPRING, CROSSBAR
BALL, 1-3/16" DIA. STEEL
SLIDE PAD
BUSHING
"O" RING, PIVOT PIN
LIFT CYLINDER
TILT CYLINDER, LEFT
TILT CYLINDER, RIGHT
THRUST WASHER, 1/8"
THRUST WASHER, 1/16"
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
SCREW, 3/8"-24 X 5/8" HEX HD CAP
SCREW, 3/8"-24 X 5/8" BUTTON HD SKT
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP
SCREW, 5/8"-11 X 2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
SCREW, 5/8"-11 X 4-1/2" SKT HD CAP
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
NUT, 5/8"-11 NYLOK HEX
LOCKWASHER, 3/8" EXT. TOOTH
WASHER, 5/8" X 1-3/4" FLAT
VI-5
REF.
NO.
NO.
REQ'D
PART
NUMBER
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
2
2
2
1
2
1
1
1
1
1
1
1
1
1
9
1
2
4
2
4
1
1
REF.
0400508
0703231
0707034
0707271
0707452
0710054
0710055
0710193
0710195
0802917
0802918
0802919
0802920
0802921
DE496
HD55
HD58
HD59
HD67B
HD68B
HD86
HD89
HD130
DESCRIPTION
LOCKWASHER, 5/8" HELICAL
STOP BLOCK, 2ND STAGE
STOP PLATE
PIN, EXTEND CYLINDER, BASE END
SPACER PAD
PIVOT PIN, TOP HALF
PIVOT PIN, BOTTOM HALF
PIN, UPPER LINK & LIFT CYLINDER
SPACER, DETENT SPRING
BOOM WELDMENT, 2ND STAGE
BOOM WELDMENT, 3RD STAGE
CROSSBAR WELDMENT
OUTER BOOM WELDMENT
FRAME WELDMENT
SCREW, 3/8"-16 X 3-3/4" HEX HD CAPP
IN, CYLINDER BASE
UPPER LINK ARM WELDMENT
BEARING, LINK UPPER
PIN, UPPER LINK
PIN, LOWER LINK
EXTEND CYLINDER PIN WELDMENT
RETAINING RING, 1-5/16"
CYLINDER, BOOM EXTENSION
Section VI - PARTS (cont'd)
FORMULA IIIT WHEEL LIFT HYDRAULICS
VI-6
Section VI - PARTS (cont'd)
FORMULA IIIT WHEEL LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
1
6
2
2
2
2
2
1
2
1
2
2
1
2
10
6
7 FT.
1
1
4
1
1
1
1
2
2
4
2
2
6
6
1
1
0300011
0300044
0300052
0300055
0300071
0300113
0300165
0300206
0300209
0300365
0301375
0301377
0301473
0301522
0301580
0301620
0301674
0302179
0302476
0302881
0303101
0303102
0301303
0303160
0303169
0303170
0303171
0400090
0400140
0400367
0400392
0700238
HD130
DESCRIPTION
VALVE, 4 SPOOL
CONNECTOR, 6MJ-8MB
ELBOW, 8MJ-10MB90
HOSEBARB, 12C4-12MP
CLAMP, HOSE 1"
GREASE FITTING
HOSE ASSEMBLY, 91" H.P.
BRANCH TEE, 6MJ-6MJ-4MP
ELBOW, 6MJ-6MP90
CLAMP, CHECK VALVE RETAINING, 7"
ELBOW, STREET, 12MB-12FP90
TEE, 6MJ-6MJ-6MJ
HOSE ASSEMBLY, 18"
CONNECTOR, 6MJ-6MB
BLACK HOSE "SKUFF" JACKET
ELBOW, 6MJ-6MB90
RETURN HOSE, 3/4"
VALVE, 5 SPOOL
HOLDING VALVE, 3000 PSI
HOSE ASSEMBLY, 45"
LIFT CYLINDER
TILT CYLINDER, LEFT
TILT CYLINDER, RIGHT
TUBE ASSEMBLY, LIFT CYLINDER
HOSE ASSEMBLY, 104"
HOSE ASSEMBLY, 75"
HOSE ASSEMBLY, 111"
SCREW, 1/4"-20 X 1-3/4" RD HD
SCREW, 3/8"-16 X 4" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
BRACKET, HOLDING VALVE
CYLINDER, BOOM EXTEND
VI-7
Section VI - PARTS (cont'd)
OUTER CROSSTUBE & LIFT ADAPTERS
VI-8
Section VI - PARTS (cont'd)
OUTER CROSSTUBE & LIFT ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2
2
2
2
2
2
2
2
2
2
2
2
4
2
1
1
1
1
1
1
2
2
2
2
2
REF.
2
2
0300113
0300341
0301417
0301681
0301682
0400269
0400393
0400421
0400506
0400559
0400560
0706688
0800590
0800839
0802069
0802070
0802231
0802232
0802249
0802250
0802606
0802804
0802805
0802806
0802810
0802919
0902321
0902378
DESCRIPTION
GREASE FITTING
KNOB, "L" BAR LOCK CONTROL
SPRING, PLUNGER PIN
EXTENSION, TIRE RESTRAINT
TIRE RESTRAINT
BOLT, 5/8"-11 X 4-1/2" CARRIAGE
NUT, 3/8"-16 HEX JAM
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/8" FLAT
PIN, 3/16" X 1" ROLL
PIN, 5/32" X 1" ROLL
PIN, PLUNGER
HANDLE, "T"
BRACKET, RESTRAINT ASSEMBLY PIVOT
HANDLE, L.H. PLUNGER PIN
HANDLE, R.H. PLUNGER PIN
CROSSBAR, LEFT OUTER
CROSSBAR, RIGHT OUTER
ADAPTER, L.H. LIFT FORK OFFSET
ADAPTER, R.H. LIFT FORK OFFSET
RESTRAINT, TIRE MEDIUM
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, LONG (3" OPENING)
SPRING LIFT BRACKET
CROSSBAR WELDMENT
RETAINING PIN, SPRING LIFT BRACKET
RETAINING PIN
VI-9
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY
VI-10
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
8
1
4
2
1
7
1
12
4
4
2
2
1
4
1
1
16
16
4
1
2
3
1
1
1
0400554
0700792
0300109
0700780
0800249
0300113
0800248
0400482
0400121
0400141
0700778
0700776
0700775
0400126
0400139
0700772
0400508
0400252
0400392
0801163
0700804
0400130
0300627
0303154
0802975
DESCRIPTION
ROLL PIN, 3/8" X 1"
SLIDE PAD, INNER BOOM
SNAP RING, 1-1/2"
SHAFT, EXTENSION CYLINDER
INNER BOOM WELDMENT
GREASE FITTING, ALEMITE
OUTER BOOM WELDMENT
LOCKWASHER, 3/8" HELICAL
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 7/8" HEX HD CAP
TOP SPACER, OUTER BOOM
SLIDEPAD, SIDE, OUTER BOOM
SLIDEPAD, BOTTOM, OUTER BOOM
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SHAFT, LIFT CYLINDER, BOOM
LOCKWASHER, 5/8" HELICAL
SCREW, 5/8"-11 X 1-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
WRECKER FRAME, 820
SHAFT, LIFT CYLINDER, LOWER
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP
ELBOW, 90 DEG. STREET, 1-1/2" NPT
BELL REDUCER, PIPE, 2" NPT-1-1/2" NPT
FILLER NECK WELDMENT
VI-11
REF.
NO.
NO.
REQ'D
PART
NUMBER
26
27
28
29
30
31
32
33
34
35
1
1
1
2
1
1
2
2
2
4
0305006
0301541
0700781
0400061
0300273
0300076
0400452
0400366
0300117
0706668
CAP, FILLER BREATHER W/STRAINER
SIGHT GAGE, TYPE S-1
SHAFT, BOOM PIVOT
SCREW, 1/4"-20 X 3/4" PAN HD SLOTTED
LICENSE PLATE ILLUMINATOR
LICENSE PLATE BRACKET
LOCKWASHER, 1/4" HELICAL
NUT, 1/4"-20 HEX
GROMMET, RUBBER #316
SHIM, WINCH MOUNTING
A
1
0302142
EXT. CYL., 820 (SEE PAGE VI-5)
B
1
1
0900431
0900432
BOOM SWIVEL ASSY, LT
BOOM SWIVEL ASSY, RT
(SEE PAGE VI-6)
C
1
1
0300605
0300606
WINCH, RAMSEY, HX-700, LT
WINCH, RAMSEY, HX-700, RT
(SEE PAGES VI-11 & VI-12)
D
1
1
0302344
0302345
BOOM LIFT CYL., LT
BOOM LIFT CYL., RT
(SEE PAGE VI-6)
DESCRIPTION
Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS
BOOM EXTENSION HYDRAULICS
VI-12
Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
2
0300113
0302344
0302345
0300229
0303166
0302796
0301445
0303165
0400069
0400366
0300710
0700238
0710438
0300766
0710437
0300764
0300761
0302610
0300041
0301445
0303167
0302321
0303168
0400452
DESCRIPTION
GREASE FITTING
CYLINDER, BOOM LIFT, LEFT
CYLINDER, BOOM LIFT, RIGHT
ELBOW, 8MJ-8MP90
HOSE ASSEMBLY, ELEV. CYL., UPPER RIGHT
TEE, 8MJ-8MJ-8FJX
CONNECTOR
HOLDING VALVE
SCREW, 1/4"-20 X 2" RD HD SLOTTED
NUT, 1/4"-20 HEX
CLAMP, CHK VALVE RETAINING, 6-1/2"
BRACKET, HOLDING VALVE
TUBE, HYD. PIPING, ELEV. CYLINDER
MALE BRANCH TEE
TUBE, HYD. PIPING, ELEV. CYLINDER
MALE ELBOW
STRAIGHT ADAPTER
HOSE, ELEV. CYLINDER, LOWER
CONNECTOR, 8MJ-8MB
CONNECTOR, EXTENDED, 8MJ-8MBL
HOSE ASSEMBLY, ELEV. CYL., UPPER LEFT
ELBOW, 8MJ-8MB45
ADAPTER, 8MB-8FP
LOCKWASHER, 1/4" HELICAL
BOOM EXTENSION HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
1
1
1
1
1
2
1
2
0300011
0301388
0302508
0301113
0301659
0300229
0302142
0300113
DESCRIPTION
VALVE, CONTROL, 4 SPOOL
ELBOW
ELBOW, EXTENDED
HOSE ASSY, 82"
HOSE ASSY, 150"
ELBOW, 8MJ-8MP90
CYLINDER, EXTENSION
GREASE FITTING
VI-13
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
VI-14
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
1
2
2
2
2
2
2
4
2
2
2
14 FT.
8
7
2
2
2
2
2
2
1
1
1
0301507
0301547
0300165
0300288
0302113
5823028
0300055
0300071
0301674
0301375
0300052
0300671
0300364
0300666
0302088
0300891
0300627
5828022
5823017
0301373
0303032
0302242
0303033
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DESCRIPTION
PUMP, TP16-150A-2N55
ELBOW, 8MJ-12MB90°
HOSE ASSY, HI PRESSURE 91"
STREET ELBOW, 90°, 1"
REDUCER, BUSHING, 1"-3/4" (NOT SHOWN)
FILTER ASSY, PARKER 40CN103BM25C1C1-1
HOSE BARB, 12C4-12MP
CLAMP, HOSE 1"
HOSE, 3/4" RETURN
ELBOW, 12MB-12FP90°
ELBOW, 8MJ-10MB90°
SUCTION HOSE, 1-1/2"
CLAMP, HOSE, 1" - 2-1/4"
HOSE BARB, 24C4-24MP
VALVE, BRONZE BALL
PIPE NIPPLE, 1-1/2" X 3"
STREET ELBOW, 1-1/2" 90°
STRAINER HOUSING WELDMENT
TANK MTD. STRAINER, LHA#TM-50-100-RV5
PIPE BUSHING, 2"NPT-1-1/2"
ELBOW, 24MJ-20MB90°
FLANGE FITTING
HOSE BARB, 24C4-24FJX
VI-15
Section VI - PARTS (cont'd)
CONTROLS & CROSSRODS
VI-16
Section VI - PARTS (cont'd)
CONTROLS & CROSSRODS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0300685
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
4
2
2
2
2
2
4
1
2
4
1
1
3
3
3
27
10
10
10
2
1
9
18
9
9
9
9
27
18
18
0300836
0300837
0300835
0302856
0302917
0302967
0300834
0705498
0704528
0704529
0710204
0704530
0802023
0802024
0802025
0300122
0400370
0400452
0400060
0705495
0705496
0400527
0400539
0400543
0400541
0800604
0701099
0400390
0400393
0705494
DESCRIPTION
VERNIER THROTTLE CONTROL, 20'
(NOT SHOWN)
KNOB, JACK UP-DOWN
KNOB, BOOM EXTEND IN-OUT
KNOB, BOOM UP-DOWN
KNOB, WHEEL LIFT TILT UP-DOWN
KNOB, WHEEL LIFT EXTEND IN-OUT
KNOB, WHEEL LIFT LIFT UP-DOWN
KNOB, WINCH CABLE IN-OUT
CROSS ROD, CONTROL
CROSS ROD, WHEEL LIFT
CROSS ROD, WRECKER
CROSS ROD, TILT
CROSS ROD, WHEEL LIFT
SHIFTER ROD, SHORT
SHIFTER ROD, MEDIUM
SHIFTER ROD, LONG
GROMMET, SPLIT PLASTIC
CLIP, 1/4" "U" TYPE TINNERMAN
WASHER, 1/4" HELICAL
SCREW, 1/4"-20 X 1/2" HEX HD CAP
CHANNEL, CONTROL ROD BEARING
ANGLE, CONTROL ROD BEARING
PIN, 5/16" X 5/8" CLEVIS COTTERLESS
PIN, 3/16" X 1-1/2" COTTER
PIN, 1/8" X 3/4" COTTER
PIN, 1/16" X 3/4" COTTER
ARM, CROSS CONTROL
EXTENSION, CONTROL ROD
NUT, 3/8"-16 HEX ESLOK JAM
NUT, 3/8"-16 HEX JAMLOCK
CONTROL LEVER
VI-17
Section VI - PARTS (cont'd)
WINCH ASSEMBLY
Section VI - PARTS (cont'd)
WINCH ASSEMBLY
VI-18
Section VI - PARTS (cont'd)
WINCH ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
5
6
7
8
9
10
11
12
13
14
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
8
2
1
2
4
4
4
2
276035
299044
300047
306033
308080
314007
314011
324153
324320
328027
328123
330010
332122
332123
334068
338221
338241
338243
340011
340069
342053
342092
342142
352021
357436
357437
362189
362229
368085
400007
400011
402045
412053
412054
414038
414069
414111
414224
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
DESCRIPTION
SHIFTER ASSEMBLY
COUPLING, ASSEMBLY
ADAPTER
SPRING, FLAT
BUSHING
CAM PLATE
CABLE ANCHOR
CLUTCH
LOCKING RING
COVER, BRAKE
COVER, GEAR HOUSING
SHOE, DRAG BRAKE
DRUM, HX-700
DRUM
GEAR, R.H.
HOUSING, BRAKE
HOUSING, CLUTCH
HOUSING, GEAR
HUB, BRAKE
HUB, GEAR
KEY
KEY
KEY
PLATE, RETAINER
SHAFT, DRUM, HX-700
SHAFT, DRUM
SPACER, ADAPTER PLATE
SPACER
WORM, R.H.
BALL, BRAKE
BALL, CLUTCH
BEARING, BALL
BUSHING
BUSHING
CAPSCREW, 1/4-20 X 3/4 HX.HD.
CAPSCREW, 5/16-18 X 3/4 HX.HD.
CAPSCREW, 5/16-18 X 1 HX.HD.
CAPSCREW, 3/8-16 X 1-1/2 HX.HD. ALL-THD
VI-19
REF.
NO.
NO.
REQ'D
PART
NUMBER
38
39
40
8
12
2
414277
414388
414399
41
42
44
45
8
1
6
12
414571
414603
414897
414909
46
2
414950
47
48
49
50
51
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
1
4
12
4
1
2
1
1
1
2
1
2
1
2
4
4
4
1
1
1
1
2
4
1
1
2
418067
418163
418176
418184
486076
442192
442193
442194
456008
456031
458027
462021
468002
468011
470042
470044
470056
474031
486068
490026
494010
494021
494069
518017
530007
530094
DESCRIPTION
CAPSCREW, 3/8-16 X 1 HX.HD. NYLOK
CAPSCREW, 3/8-24 X 1-1/4 HX.HD.
CAPSCREW, 3/8-24 X 1-1/4 HX.HD. ALL-THD
NYLOK
CAPSCREW, 1/2-20 X 1 HX.HD.
CAPSCREW, 1/2-20 X 1-3/4 HX.HD. ALL-THD
CAPSCREW, 3/8-16 X 1 SOC.HD.
CAPSCREW, 3/8-16 X 1-1/2 SOC.HD.
LOC-WEL
CAPSCREW, 1/2-13 X 1-3/4 SOC.HD.
LOC-WEL
NUT, 1/2-20 HX.JAM
LOCKWASHER, 5/16 MED.SECT. C.P.
LOCKWASHER, 3/8 MED.SECT.
WASHER, 3/8 FLAT ALUM.
THREAD SEAL
GASKET
GASKET
GASKET
FITTING, RELIEF
FITTING, LUBE
MOTOR, HYDRAULIC
QUAD, RING
REDUCER
PIPE PLUG
PIN, ROLL
PIN, DOWEL
PIN, ROLL
PLATE, RETAINER
SEAL, OIL
RING, RETAINER
SPRING
SPRING, DISC
SPRING
THRUST WASHER
DISC, BRAKE
SPACER, BRAKE
Section VI - PARTS (cont'd)
BOOM END SWIVELASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
1
1
1
3
1
1
1
2
2
0800301
0800300
0800286
0400133
0400392
0300113
0700888
0300626
0400124
0700801
2
3
4
5
6
7
8
9
DESCRIPTION
SWIVEL WELDMENT, LEFT
SWIVEL WELDMENT, RIGHT
CABLE GUIDE WELDMENT
SCREW, 3/8"-16 X 3" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
GREASE FITTING
SHAFT, SHEAVE
SHEAVE, 8" DIA X 1-1/2" RIM
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP
CABLE GUIDE, BOTTOM
VI-20
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WRECKER
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
1
0302344
0302345
0304501
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0302142
0304502
DESCRIPTION
CYLINDER, BOOM LIFT (LEFT)
CYLINDER, BOOM LIFT (RIGHT)
SEAL KIT, BOOM LIFT CYLINDER
DESCRIPTION
CYLINDER, BOOM EXTEND (COMPLETE)
SEAL KIT, BOOM EXTEND CYLINDER
VI-21
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WHEEL LIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
--
0303101
0304499
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
HD130
HD163
DESCRIPTION
CYLINDER, WHEEL LIFT LIFT (COMPLETE)
SEAL KIT, WHEEL LIFT LIFT CYLINDER
DESCRIPTION
CYLINDER, WHEEL LIFT EXTEND (COMPLETE)
SEAL KIT, WHEEL LIFT EXTEND CYLINDER
VI-22
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WHEEL LIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
1
--
0303102
0303103
0304500
2
DESCRIPTION
CYLINDER, WHEEL LIFT TILT, LEFT
CYLINDER, WHEEL LIFT TILT, RIGHT
SEAL KIT, BOOM LIFT CYLINDER
VI-23
Section VI - PARTS (cont'd)
REAR JACK HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
1
1
2
2
4
4
4
4
2
0300011
0302179
0301445
0300041
0302473
0300040
0301816
0302032
0300680
DESCRIPTION
VALVE, CONTROL, 4 SPOOL
VALVE, CONTROL, 5 SPOOL
EXTENDED CONNECTOR, 8MJ-8MBL
CONNECTOR, 8MJ-8MB
HOSE ASSEMBLY
CONNECTOR, 8MJ-8MP
FITTING, 8FP-8FP45
NIPPLE, BLACK PIPE, 1/2" X 6"
CYLINDER, SPADE
VI-24
Section VI - PARTS (cont'd)
WINCH MOTOR HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
2
2
4
4
2
4
4
0300041
0301445
0301207
0301376
0300691
0400196
0400491
DESCRIPTION
CONNECTOR, 8MJ-8MB
EXTENDED CONNECTOR, 8MJ-8MBL
HOSE ASSEMBLY
CONNECTOR, 8MJ-10MB
HYD. MOTOR, CHAR-LYNN, #104-1027-005
SCREW, 1/2"-13 X 1-1/2" SKT HD CAP
LOCKWASHER, 1/2" HELICAL
VI-25
Section VI - PARTS (cont'd)
LIGHT BAR ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
1
2
2
3
2
12
-2
1
1
1
1
6
0301359
0800539
0400408
0300117
0300095
0400027
124001245
0702376
0702381
0800766
0800767
0300442
0400480
8
9
DESCRIPTION
WRECKER SPECIAL LIGHT
ADAPTER, "T" BOLT
NUT, 1/2"-13 HEX NYLOK
RUBBER GROMMET
SPOTLIGHT W/GASKET
SCREW, #8-32 X 5/8" SELF-TAPPING
820 LIGHT BAR KIT
PLATE, SPOTLIGHT MOUNTING
CROSS CHANNEL
LEFT SUPPORT TUBE
RIGHT SUPPORT TUBE
LIGHT, 3-BAR
WASHER, 1/2" FLAT
VI-26
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
2
2
6
0303123
0303177
0303124
0303128
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
4
2
6
0303125
0303126
0303127
2
DESCRIPTION
LIGHT, SEALED RED (STOP & TURN)
LIGHT, SEALED AMBER (TURN)
LIGHT, SEALED CLEAR (BACKUP)
TAIL LIGHT GROMMET & PLUG KIT
DESCRIPTION
MARKER LIGHT, SEALED RED
MARKER LIGHT, SEALED AMBER
GROMMET MOUNTING KIT W/PLUG
VI-27
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0300273
0300512
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
2
0300095
0300700
DESCRIPTION
LICENSE PLATE ILLUMINATOR
BULB, LICENSE PLATE ILLUMINATOR
DESCRIPTION
SPOTLIGHT (COMPLETE)
BULB, SPOTLIGHT
VI-28
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
4
0302544
DESCRIPTION
DOME LIGHT, M390S (COMPLETE)
VI-29
Section VI - PARTS (cont'd)
GLAD HAND ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
--1
1
9
4
1
2
2
2
1
2
2
1
2
2
2
1100441
0900973
0801099
0703797
0400062
0400451
0301862
0301944
0301945
0301946
0301948
0400070
0400367
0301909
0400463
0301947
0703795
DESCRIPTION
CONTROL HOUSING, COMPLETE
HOUSING ASSEMBLY, GLAD HAND
HOUSING, WELDED GLAD HAND
LID, HOUSING, WELDED
SCREW, 1/4"-20 X 3/4" HEX HD SELF-TAP.
FLATWASHER, 1/4"
CATERPILLER GROMMET
GLAD HAND COUPLING
GLAD HAND PLUG
CONNECTOR
HD 7-WAY TRAILER CONNECTOR
SCREW, 1/4"-20 X 1" HEX HEAD CAP
NUT, 1/4"-20 NYLOK HEX
RECEPTACLE BOOT
FLATWASHER, 5/16"
ADAPTER, 1/4" NPTM X 3/8" SYN. HOSE
HOSE, 3/8" X 4" LG SYN.
VI-30
Section VI - PARTS (cont'd)
HEAVY DUTY TRUCK HITCH
REF.
NO.
NO.
REQ'D
PART
NUMBER
-1
-1
124001041
0900100
2
3
4
5
6
7
8
2
2
1
4
4
1
3
0800409
0300335
0800182
0400190
0400408
0800181
0300113
9
10
11
12
13
14
15
16
17
18
19
20
21
2
2
2
2
2
2
2
2
2
6
2
2
2
0900187
0800343
0300004
0400563
0400561
0300331
0700526
0800171
0400324
0400444
0400332
0400331
0301205
DESCRIPTION
ASSEMBLY, HEAVY DUTY TRUCK HITCH
ASSEMBLY,ANCHOR BAR
(INCLUDES ITEMS 2 THRU 8)
LIFTER SLEEVE WELDMENT
SHACKLE
ANCHOR BAR WELDMENT
SCREW, 1/2"-13 X 6-1/2" HEX HEAD CAP
NUT, 1/2"-13 NYLOK HEX
SWIVEL WELDMENT
GREASE FITTING
(INCLUDES ITEMS 8 & 10 THRU 15)
SPACER BAR ASSEMBLY
SPACER BAR WELDMENT
SPRING, PLUNGER
ROLL PIN, 3/16" X 1-3/4"
ROLL PIN, 5/32" X 3/4"
HANDLE, TEE
PIN, PLUNGER
TRUNNION WELDMENT
SCREW, 1"-8 X 7-1/2" HEX HEAD CAP
NUT, 1"-8 NYLOK HEX
SCREW, 1"-8 X 3-1/2" HEX HEAD CAP
SCREW, 1"-8 X 5-1/2" HEX HEAD CAP
CHAIN ASSEMBLY (NOT ILLUSTRATED)
VI-31
Section VI - PARTS (cont'd)
AIR OPERATED FREE SPOOL CLUTCH
VI-32
Section VI - PARTS (cont'd)
AIR OPERATED FREE SPOOL CLUTCH
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
2
4
2
4
8
2
5
1
1
4
2
4
6
2
4
4
2
2
2
2
2
3
1
0300153
0301503
0300602
0300324
0301454
0301476
0302055
0301574
0301575
0702399
0400041
0400131
0400367
0400392
0400412
0400480
0400520
0400530
0400543
0701078
0702382
0800772
0702397
0702398
DESCRIPTION
BUTT SPLICE
GROUND, 5/16" RING CONNECTOR
TOGGLE SWITCH
SOLENOID VALVE
SWITCH BOOT
CONNECTOR, 1/4" FEMALE BLADE
AIR CYLINDER
ELBOW
TEE
AIR LINE (144")
SCREW, #10-32 X 3/8" PAN HD
SCREW, 3/8"-16 X 1-3/4" HEX HD CAP
NUT, 1/4"-20 LOCK
NUT, 3/8"-16 LOCK
NUT, 1/2"-20 HEX JAM
FLAT WASHER, 3/8"
LOCKWASHER, #10
CLEVIS PIN, 5/16" X 1-1/4"
COTTER PIN, 1/8" X 3/4"
BRACKET
MOUNTING ANGLE
ADJUSTING YOKE
AIR LINE (12")
AIR LINE (24")
VI-33
Section VI - PARTS (cont'd)
KING PIN ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
1
1
1
2
2
1
1
2
2
1
2
VA0660
VA0661
VA0662
0400282
0400440
0400188
0400491
0400316
0400515
0802962
HD1259
DESCRIPTION
5TH WHEEL PIVOT PLATE WELDMENT
PULL PIN WELDMENT
PIVOT PIN WELDMENT
SCREW, 3/4"-10 X 2-3/4" HEX HD CAP
NUT, 3/4"-10 HEX JAM
SCREW, 1/2"-13 X 2" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
SCREW, 7/8"-9 X 8" HEX HD CAP
LOCKWASHER, 7/8" HELICAL
LOCK PLATE WELDMENT
PIN, SNAPPER
VI-34
NOTES
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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