revolution - Balboa Water Group

revolution - Balboa Water Group
REVOLUTION
INSTALLATION AND SERVICE MANUAL
1
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Intellectual Property Advisement
All Intellectual property, as defined below, owned by or which is otherwise the
property of Balboa Water Group or its respective suppliers relating to the Balboa
Water Group Revolution Spa Control, including but not limited to, accessories,
parts, or software relating there to (the “System”), is proprietary to Balboa
Water Group and protected under federal laws, state laws, and international
treaty provisions. Intellectual Property includes, but is not limited to, inventions
(patentable or unpatentable), patents, trade secrets, copyrights, software,
computer programs, and related documentation, and other works of authorship.
You may not infringe or otherwise violate the rights secured by the Intellectual
Property. Moreover, you agree that you will not (and will not attempt to) modify,
prepare derivative works of, reverse engineer, decompile, disassemble, or
otherwise attempt to create source code from the software. No title to or
ownership in the Intellectual Property is transferred to you. All applicable
rights of the Intellectual Property shall remain with Balboa Water Group and
its suppliers.
End User Warning
This Installation Manual is provided solely to aid qualified spa service technicians
in installing spas with control systems manufactured by Balboa Water Group.
Balboa controls have absolutely no end user serviceable parts. Balboa Water
Group does not authorize attempts by the spa owner/user to repair or service
any Balboa products. Non-qualified users should never open or remove covers,
as this will expose dangerous voltage points and other dangerous risks. Please
contact your dealer or authorized repair center for service.
2
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Warnings: Danger! Risk of Electric Shock!
3
t
All electrical work must be performed by a qualified electrician and must
conform to all national, state, and local codes.
t
Before making any electrical connections, make certain that the Main Power
breaker from the house breaker box has been turned off.
t
Do not attempt service of this control system. Contact your dealer or service
organization for assistance.
t
Do not permit any electric appliance, such as a light, telephone, radio, or
television within 5’ (1.5m) of a pool or spa.
t
Follow all owner’s manual power connection instructions.
t
Installation must be performed by a licensed electrician and all grounding
connections must be properly installed.
t
No user serviceable parts.
t
Water temperature in excess of 38˚C may be injurious to your health.
t
Disconnect the electrical power before servicing.
t
Keep access door closed.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
CAUTION
Test the ground fault circuit interrupter before each use of the spa.
Read the instruction manual.
Adequate drainage must be provided if the equipment is to be installed in a pit.
To ensure continued protection against shock hazard, use only identical
replacement parts when servicing.
t Install a VG Compliant suction guard that is suitably rated to match the
maximum flow rate marked.
WARNING:
Water temperature in excess of 38˚C may be injurious to your health.
Disconnect the electrical power before servicing.
Keep access door closed.
t
t
t
t
ATTENTION
Toujours verifier l’efficacite du disjoncteur differentiel avant d’utiliser le bain.
Lire la notice technique.
Lorsque l’appareillage est installe dans une fosse, on doit assurer un
drainage adequat.
t Afin d’assurer une protection permanente contre le danger de shock
electrique, lors de l’entretien employer seulement des pieces de rechange
identiques.
t Les prises d’aspiration doivent etre equipees de grilles convenant au debit
maximal indique.
AVERTISSEMENT:
Des temperatures de l’eau superieures a 38˚C peuvent presenter un danger pour
la sante.
Deconnecter du circuit d’alimentation electrique avant l’entretien.
Garder la porte fermer.
t
t
t
4
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
GFCI
It is required by code to install a Ground Fault Circuit Interrupter (GFCI) in the
supply power for a spa. This device will trip the breaker if there is an unsafe
electrical condition caused by a malfunctioning component or even the slightest
short to ground.
Note: Connect the control system only to a circuit protected by a Class A GFCI
mounted at least 5’ (1.52M) from the inside walls of the spa/hot tub and in line of
sight from the equipment compartment.
Refer to NEC (National Electrical Code), 2005 Edition, Article 680 for more
information.
5
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
TABLE OF CONTENTS
REVOLUTION OVERVIEW
8
DIAGNOSTIC MESSAGES
32
Revolution Features . . . . . . . . . . . . . 10
Messages . . . . . . . . . . . . . . . . . 33
Revolution Specifications . . . . . . . . . . . 11
General Messages . . . . . . . . . . . . . . 34
Revolution Components . . . . . . . . . . . 12
---°F ---°C . . . . . . . . . . . . . . . . .34
System Dimensions . . . . . . . . . . . . . .13
42°F TOO COLD . . . . . . . . . . . . . .34
14
NO COMM . . . . . . . . . . . . . . . .34
When Mounting the System . . . . . . . . . . 15
BETA VER- SION ---- . . . . . . . . . . . . .35
Top-Side Panel Installation . . . . . . . . . . 16
102°T . . . . . . . . . . . . . . . . . . .35
Choosing a Location for the Topside Panel . . . . .16
Flow Related Checks . . . . . . . . . . . . . 35
Cutout Template for TP600 . . . . . . . . . . .18
Heater Related Messages . . . . . . . . . . . 36
Cutout Template for TP400 . . . . . . . . . . .19
HTR FLOW LOSS ---- . . . . . . . . . . . .36
Topside Panel Cable Installation . . . . . . . . .20
HTR FLOW FAIL ---- . . . . . . . . . . . . .36
Terminal Block Connections
HTR MAY BE DRY ---- WAIT ----. . . . . . . . .36
INSTALLATION
. . . . . . . . . .21
22
HTR DRY ---- . . . . . . . . . . . . . . . .36
Preparing the Spa . . . . . . . . . . . . . . 23
WATR TOO HOT ---- (OHS) . . . . . . . . . .37
Fill the spa . . . . . . . . . . . . . . . . . . 23
HTR TOO HOT ---- (OHH) . . . . . . . . . .37
Power-up the Spa . . . . . . . . . . . . . . 23
PRES BTTN TO RSET . . . . . . . . . . . .37
RUN PMPS PURG AIR ---- . . . . . . . . . . .24
Sensor-Related Messages . . . . . . . . . . . 38
Priming Mode . . . . . . . . . . . . . . . 25
102°F SNSR BAL- ANCE . . . . . . . . . . .38
If the Pumps have not Primed . . . . . . . . . 26
SNSR SYNC ---- CALL FOR SRVC ---- . . . . . .38
Exiting Priming Mode . . . . . . . . . . . . 27
SNSR A
---- CALL FOR SRVC ---- . . . . . . .38
SNSR B
---- CALL FOR SRVC ---- . . . . . . .38
FILLING AND PRIMING THE SPA
INITIAL SOFTWARE CONFIGURATION
28
Setting the Time . . . . . . . . . . . . . . .29
To Set the Time. . . . . . . . . . . . . . . .29
System-Related Messages. . . . . . . . . . . 39
MEM FAIL ----
. . . . . . . . . . . . . . .39
MEM RSET ---- . . . . . . . . . . . . . . .39
6
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
TABLE OF CONTENTS
CNFG FAIL ---- . . . . . . . . . . . . . . .39
74
STUK PUMP ---- . . . . . . . . . . . . . . .40
Specifications & Certifications . . . . . . . . . 75
HOT FALT ---- CALL FOR SRVC ----
Auxiliary Panels . . . . . . . . . . . . . . . 76
. . . . . .40
TROUBLESHOOTING SUPPORT
41
Plumbing Kit Options . . . . . . . . . . . . 77
The Utilities Menu . . . . . . . . . . . . . . 42
Tailpiece Kit and Circ Pump Insert Kits
. . . . . .77
Entering the Utilities Menu . . . . . . . . . . 43
Recommended Installation Accessories
. . . . . 78
Entering the Sub-utilities Menu
Optional System Components . . . . . . . . . 79
. . . . . . . . 46
Fault Log . . . . . . . . . . . . . . . . . 52
Glossary
Fault Log Message Codes . . . . . . . . . . . 55
Supporting Documents . . . . . . . . . . . . 83
ADVANCED SYSTEM CONFIGURATION & SETUP
56
System Configuration . . . . . . . . . . . . 57
To Configure the Revolution . . . . . . . . . . 58
Configuration Table . . . . . . . . . . . . . .58
Configuration Setup 1, 2, 5 & 6 . . . . . . . . .59
240 Volt Configuration without Blower
. . . . .59
Configuration Setup 3 & 4 . . . . . . . . . . .60
240 Volt Configuration with Blower . . . . . . .60
Configuration Setup 7 & 8 . . . . . . . . . . .61
120 Volt Configuration . . . . . . . . . . . .61
BP1600 230V Conversions . . . . . . . . . . .62
The Following Pages Are BP1600 230V Setups . .62
IT Electrical System (No Neutral) . . . . . . . . .69
TN and TT Electrical Services (Line, Neutral, Ground), IT Power
Requirements . . . . . . . . . . . . . . . .69
Software Setup . . . . . . . . . . . . . . . .70
7
SPA INFORMATION
. . . . . . . . . . . . . . . . . 80
Supporting Documents for Download . . . . . . .83
Codes and Compliance . . . . . . . . . . . . 84
Electrical Protection . . . . . . . . . . . . . 85
Safety and Electrical Systems . . . . . . . . . 85
Voltage Checks . . . . . . . . . . . . . . . 86
INSTALLATION AND SETUP/APPENDIX
87
General Spa Design Guidelines . . . . . . . . . 88
System Orientations Supported . . . . . . . . .88
Two Circulation Systems . . . . . . . . . . . .88
Spa Guidelines to Keep in Mind . . . . . . . . 89
Non-Circ Pump Plumbing Schematics . . . . . . 92
Circ Pump Plumbing Schematics . . . . . . . . 93
Pressure and Suction Side Mounting
. . . . . . 94
Mounting . . . . . . . . . . . . . . . . . 95
Suction-Side System Mounting . . . . . . . . . 96
INDEX
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
97
Revolution Overview
8
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Overview
REVOLUTION – Transforming the Control of
Hot Tubs
Balboa’s Revolution hot tub control is setting a new industry standard
for unmatched system reliability, manufacturing flexibility and end user
friendliness.
INCOMPARABLE SYSTEM RELIABILITY
Utilizing advanced technology and high temperature corrosion proof
mission critical materials from the automotive and other industries, the
Revolution hot tub control systems all but eliminate leaks due to corrosion
or harsh chemicals. Together with a newly designed, energy efficient
heating coil that reduces element failures due to rattling, Balboa is
providing peace of mind for the end-user.
TIGHT SPOTS ARE A THING OF THE PAST
The Revolution sports a compact low profile package offering flexibility
with mounting to give you the most in tub design and manufacturing line
flexibility. A single model can be configured on the line to support various
system configurations without adding additional skus – the Revolution
expands the world for you.
POWERFUL, YET SIMPLE USERFACE
The sleek new topside panel includes a large easy to read back-lit LCD
with simple to follow end user menus. With new press and hold button
technology, setting temperature and other common tasks have been
simplified. User navigation is intuitive and easier than ever, reducing
customer service help calls.
9
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
revolution features
MANUFACTURED UNDER ONE OR MORE OF THESE PATENTS: U.S. PATENTS: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227,
6282370, 6590188, 6976052, 6965815, 7030343, 7,417,834 B2, CANADIAN PATENT: 2342614, AUSTRILIAN PATENT: 2373248 OTHER
PATENTS BOTH FOREIGN AND DOMESTIC APPLIED FOR AND PENDING. ALL SOFTWARE COPYRIGHT BALBOA WATER GROUP.
Consumer Interface
Innovations
end user friendliness
easier to see and use in
low light and at night
press and hold buttons
provide scrolling
capabilities for
temperature, time
of day etc.
tactile button feel
instant, positive feedback when button is
pressed
bigger LCD display
1”x 2” display
(easy to read)
display with backlight
easier to see
End User
Friendliness
System Innovations
Inventory Innovations
JETS
J S
JET
AUX
AUX
X
LIGHT
LIGHT
HEAT
HEA
AT
Consumer Usability
Innovations
user settable selections
day of week/time of day
user preferences
more flexibility
temperature settings
50-104 – two temperature ranges
lower range allows for
energy savings when
spa is idle
10
End User
Friendliness
user friendly menus
intuitive, easy navigation
and option settings
english messages &
error codes
text error messages
clearly written and easy
to understand for the
consumer
Heater Innovations
50/60 Hz
systems available for
domestic or export
markets
reduces inventory needs
fewer skus
single skus
multiple configurations
are picked via menus on
the manufacturing line
reduced inventory need
fewer skus
low flow circ pumps
configurations
special low flow adapter
to support M7 more
options for circ pump
tubs
design flexibility
the ease with which the
system can be modified
for use in applications or
environments other than
those for which it was
originally designed
bi-directional flow
pressure or vacuum
applications
compact footprint
1/2 cubic foot of space
in tight equipment
compartments needed
time outs settable
energy efficient savings
based on manufacturers
preferences, manages
energy usage more
efficiently – GREEN
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
M7
patented technology that
increases reliability
corrosion resistant heater
elements materials
no brazing, no dissimilar
metals, no welds
thermoplastic heater enclosure
high tech, high temp materials
proven use in automotive &
mission critical applications
minimizes harmful effects of harsh
chemicals on heater enclosure
titanium element option
standard unit ships with
incoloy heater
replaces incoloy heater
element with titanium,
longer life element
coiled heater, lower watt density
relaxed bends, more heating area
reduces hot spots
flow through heater design
maximizes water flow
minimal loss due to element
bi-directional flow for more
flexibility in tub design and
plumbing configurations
Transforming the Control of Hot Tubs
TP600 Panel
Revolution
Revolution Specifications
TP400 Series Panel
System Model
Revolution 60 Hz (BP1500), 50 Hz (BP1600)
Part Numbers
NOTE: All TP panels work with both Revolution models BP1500 and
BP1600 models. They all have capabilities for navigation, setting
functions and modes (time, temperature, filter cycles, preferences),
sensor related messages, reminder messages, diagnostic messages,
and utilites such as fault logs.
BP1500 (60Hz): 56125-02 4kW 800 Incoloy Element
56126-02 With 4kW Titanium Element
BP1600 (50Hz): 56129-02 3kW 800 Incoloy Element
56130-02 3kW Titanium Element
Topside Panels
TP600 Panel
AX10: One button
TP400 Series Panel
AX20: Two button
TP400T (Temp, Jets, Light, Aux)
AX40: Four button
TP400W (Warm, Cool, Light, Jets)
Couplings (nuts and seals included)
Part No. 55911 2” Tailpieces (2-Speed Pump 1)
Part No. 55914 1.5” Tailpieces (2-Speed Pump 1)
11
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Revolution Components
1
2
2
4
5
6
12
55
3
1
Electric Housing Cover
2
Bi-directional Flow Heater
3
Heater Housing
4
Electronic Enclosure
5
Nut and Tailpiece
6
Support Legs
6
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
System Dimensions
5.2”
4.4”
8.5”
18.4”
FRONT VIEW with tail pieces
5.8”
SIDE VIEW (RIGHT SIDE)
11.45”
3.47”
5.30”
15.0”
FRONT VIEW w/o tail pieces
13
BOTTOM VIEW
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Installation
14
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
When Mounting the System
The design and technology behind the Revolution allows it to be used in most
any application, and can be mounted on the suction side or discharge side of
the pump.
TIP
To improve reliability, take steps to minimize vibration from the pump(s) that
could be transmitted to the Revolution.
t
Use rubber isolation pads under the pumps and flexible PVC between the
filtration pump and the heater to help minimize vibration.
t
Mount the system with the heater horizontal and as low as possible in the
equipment compartment.
t
To avoid any potential for water to drip directly on the system, do not mount
the system directly under the control panel mounting location. Allow a driploop in the control panel wiring to keep any water that may travel down the
wire from wicking onto the system box.
t
Do not mount upside down.
Firmly attach mounting holes on each
side of the system box with the screws
and washers provided.
15
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Top-Side Panel Installation
TIP
RANGE FLTR1
READY
JETS
J S
TP600
AUX
X
UX
LIGHT
G
LIGH
HEAT
ATT
HEAT
Choosing a Location for the Topside Panel
(55673-05)
t 4FMFDUBMPDBUJPOUIBUJTFBTJMZBDDFTTJCMF5IFVTFSTIPVMECFBCMFUPSFBDIUIF
panel without stretching or getting into an awkward position.
t 5IFmounting location should allow the user to see all of the visual indicators
and display features of the topside panel without strain.
t #FGPSFESJMMJOHUIFDVUPVUPGUIFQBOFMUFTUUPTFFUIBUUIFPSJFOUBUJPOPGUIF
topside panel is correct. Also, be sure that the cable reaches the control
system without stretching or being forced against any sharp corners.
TP400T
(50260)
t )PMEUIFUPQTJEFQBOFMBUUIFEFTJSFENPVOUJOHMPDBUJPOBOESPVUFUIF
connecting cable toward the control system to determine that the cable is long
enough to allow it to be connected inside of the unit.
t5IFmounting area must be above the maximum water level of the spa and
in an area with good drainage to prevent the accumulation of any water. The
topside panel should not be submerged.
t *GUIFUPQTJEFQBOFMNVTUCFNPVOUFEVOEFSOFBUIBTQBDPWFSTFMFDUB
mounting location that will prevent the cover from resting directly upon the
panel, but will allow the cover to seal when closed.
TP400W
(50259)
16
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
rill a .5 hole on the kerf of
e center hole.
his will clear chips from the hole saw
nd speed the drilling of
e first (center) hole.
Revolution
C/L
Center to Center
1.7”
Center to Center
1.7”
2.5” Hole S
each overl
Topside Panel Installation (cont.)
The topside panel is specifically designed to withstand the harsh spa
environment and is intended to be mounted in a location on, or close to the spa,
in order to provide the spa user with the greatest convenience when controlling
the spa equipment.
3.5”
Pilot hole locations for optional fasteners
1.
Cut a mounting hole as shown. (A more detailed view is shown on the
following page.)
2.
Fit the topside panel into the hole to make sure the hole is the proper size
before proceeding.
3.
Remove all dust and particles from the mounting surface around the hole. A
clean smooth surface that is dry and oil free is required for the adhesive on
the back of the panel to attain a good bond.
4.
Remove the paper backing from the adhesive on the rear of the panel. All of
the adhesive should be exposed.
5.
Route the connecting cable through the opening and place the topside
panel into the opening. Align the panel and press firmly onto the mounting
surface. Route the cable to the control system.
6.
Remove the top cover to the control system, and remove the cable retaining
clamp.
7.
Plug the cable connector into the connector labeled J33. Replace the
connector clamp and secure the screw.
7.125”
17
1
Drill a .5” hole on the kerf of the center hole.
This will clear chips from the hole saw and
speed the drilling of the first (center) hole.
2
2.5” hole saw for each overlapping hole.
3
Pilot hole locations for optional fasteners.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Cutout Template for TP600
Drill a .5” hole on the kerf of
the center hole.
This will clear chips from the hole saw
and speed the drilling of
the first (center) hole.
C/L
Center to Center
1.7”
Center to Center
1.7”
2.5” Hole Saw for
each overlapping hole.
3.5”
Pilot hole locations for optional fasteners
7.125”
Note:
To print actual size, set Page Scaling to NONE in the Acrobat print dialog.
To download a PDF of this template, please visit our web site. Or,copy & paste the following link:
http://www.balboawatergroup.com/getdoc.cfm?id=1341. The link will automatically download. .
18
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Cutout Template for TP400
8.350”
7.550”
1 9/16” hole saw centers: 6 ”
Note:
To print actual size, set Page Scaling to NONE in the Acrobat print dialog.
To download a PDF of this template, please visit our web site. Or,copy & paste the following link:
http://www.balboawatergroup.com/getdoc.cfm?id=1366. The link will automatically download. .
19
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Plug-in Connector
J33 is for the
Topside Panel
Topside Panel Cable Installation
J33
TOPSIDE PANEL
DRO
T1
J30 TST
22121_E
J27
H3
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC 1A
S1
1
ON
J16
J15
TOPSIDE PANEL
CONNECTOR
Plug the panel connector into J33.
2.
Route the panel connecting cable under the cable clamp.
LIGHT
TIP Allow for a drip-loop in the panel cable before it enters
the enclosure.
T1
J46
K7
J18 J19
J28 AUX FRZ
J29 VAC
6
J17
J5
J31 HCE
J26 H2
J25 H1
J45
1.
F4 3A 250V
3.
Verify settings on the logic board.
4.
At this time, while the lid is off, check to see if any system configuration
changes must be made. (See Advanced System Setup.)
TIP
The only configurations requiring a change would be:
20
t
Adding or removing a blower, or
t
Changing the operation voltage.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Main Electrical Connections
In BP1500 System
J24
K4
K2
K1
F5 30A
J8
J12
F4
250V
F31A
10A
250V
W5
P2 / BL
K7
K3
S1
J13
J16
J56
J14
J22
F2 3A 250V
J21
GFCI
240V Wiring Installation
120V Wiring Installation
J8
WHT AC
K6
J16
CIRC
W5
J21
Strip away 1”of insulation of each wire.
4.
Pull the cable through the access hole.
5.
Push the wires into the proper terminals as indicated on the terminal
block sticker.
6.
Connect the ground wire to the Bond Lug ground bar through the hole in
the system box and tighten the screw.
7.
Tighten the screws on the terminal block; torque between 21 and 23 in lbs.
J47
1S PUMP 2
GND
K1
F5 T 30A
K2
F3 10A 250V
J12
J8
CIRC
230V Wiring Installation
K4
K3
J1
J2
3.
J56
J16
J46
J13
UNFUSED
Attach the conduit or wire connector to the system box.
RED AC
GND
J20
HTR B J44
J48
T 150 m A 250V
2.
You are now ready to fill and power up the spa.
J57
1S PUMP 1
L2
N
21
J22
J45
J49 HTR A
BLU
Remove the four screws holding the system lid.
When installing and routing wires to the terminal block, providing service loops
to incoming wiring is highly recommended. Service loops provide an extra
length of wire in the event of future serviceability.
J14
F2 3A 250V
J15
L1
BRN
GRN
W4
PUMP 1
J13
J12
J56
GND
J28
J30
J31
J32
J29
J18 J19
K4
K2
F4
F3 1A
10A250V
250V
P2 / BL
J46
J24
K1
OZONE
J15
J45
ADDED JUMPER FOR
CE INSTALLATIONS
K5
K7
F5 30A
1.
K8
GND
J20
OZONE
J24
GND
K3
S1
Tools Needed: Phillips and flat screwdrivers, wire strippers.
TIP
J57
RED AC
LIGHT
J46
J28 AUX FRZ
J29 VAC
S6
J17
J16
J31 HCE
J26
WHT
AC H2
J25 H1 J45
J15
T1
J27
J25
J26
J23
J33
22117_B
N/A N
HTR
B
J33
ON
GND
J24
F6 0.3A 250V
L2
GND
J44
HTR
A
J28
J30
J31
J32
J29
J27
H3 22117_A
J5
K6
J22
K5
L1
J27
J25
J26
J23
J33
J30 TST
22112_A
N
Terminal Block Connections
GND
W4
J46
PUMP 1
J28 AUX FRZ
J29 VAC
S6
J17
J18 J19
GND
J24
Bond Lug
for
Spa Equipment
HTR
B
GND
J20
J46
ON
GND
J44
F6 0.3A 250V
L2
K8
RED AC
T1
J45
HTR
A
J57
J45
J16
J33
LIGHT
OZONE
L1
J28
J30
J31
J32
J29
J15
J15
K5
J31 HCE
J26AC
H2
WHT
J25 H1
J27
H3 22117_A
J5
K6
J27
J25
J26
J23
J33
J22
CIRC
J30 TST
22112_A
N
J14
F2 3A 250V
J22
J21
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Filling and Priming the Spa
22
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Preparing the Spa
Preparing refers to:
t
Filling the spa
t
Priming the spa
Fill the spa
Fill the spa to its correct operating level. Follow manufacturer’s instructions.
TIP
Be sure to open all valves in the plumbing system before filling to allow as
much air as possible to escape from the plumbing and the control system
during the filling process.
Power-up the Spa
Each time the system powers up, a series of numbers is displayed as the system
runs a self diagnostic check. This is normal, and lasts for about 10 seconds.
Refrain from pressing any panel buttons during this time.
23
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
RUN PMPS PURG AIR ---When this menu appears, the system is asking what you would like to do. You
have 3 options:
JETS
J TS
S
AUX
X
LIGHT
LIG
HEAT
HEAT
AT
T
If the spa does not need to be primed, Priming Mode can be exited by
pressing any TEMP button.
t
Do nothing. (Priming Mode terminates within 4 - 5 minutes.)
t
Manually initiate Priming Mode.
NOTE: Priming Mode can be bypassed if the system does not need to be
primed. Priming Mode is necessary only if the spa is refilled and if there’s the
possibility of air being in the system.
Run pumps to purge the air
Exits Priming Mode
24
t
Pressing a TEMP button after start up exits the priming mode sequence.
The display may not show the water temperature immediately, yet will appear
once polling takes place.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Priming Mode
Priming Mode
Press to Start Pump 1 at Low Speed
Press Again to Switch to High Speed
Press to Start Pump 2
t
Press the JETS button once to start Pump 1 in low speed
t
Press again to switch to high speed
t
Press the AUX button to turn on Pump 2, if available. Be sure that the 2nd
pump is energized.
t
The pumps will now be running at high speed to assist priming.
! IMPORTANT
A pump should not be allowed to run without priming for more than 2 minutes.
Under NO circumstances should a pump be allowed to run without priming
beyond the end of the 4 - 5 minute priming mode. Doing so may cause damage
to the pump and cause the system to energize the heater and go into an
overheat condition.
25
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
If the Pumps have not Primed
TIP
JETS
J TS
26
AUX
UX
LIGHT
LIG
GHT
HEAT
HEAT
AT
T
JETS
J TS
AUX
UX
LIGHT
LIGHT
HEAT
HEAT
AT
T
t *GUIFQVNQTIBWFOPUQSJNFEBGUFSNJOVUFTBOEXBUFSJTOPUGMPXJOHGSPN
the jets in the spa, do not allow the pumps to continue to run. Turn off the
pumps and repeat the process.
t
Turning the power off and back on again will initiate a new pump priming
session. Sometimes momentarily turning the pump off and on will help it
to prime.
t
Do not do this more than 5 times. If the pump(s) will not prime, shut off the
power to the spa and call for service.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Exiting Priming Mode
Once the system has exited Priming Mode, it takes approximately 1 minute of
water flowing through the heater before water temperature is determined and
then displayed.
After successfully priming the system (or exiting Priming Mode), configure the
system by setting filtration times, dual temperature ranges, and so on.
It is recommended that the time be set first.
27
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Initial Software Configuration
28
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Setting the Time
Set the time before operating the system. Filtration times and other features are
determined by the panel clock being set.
To Set the Time
READY
JETS
J TS
S
AUX
AUX
Press TEMP
t
Press LIGHT repeatedly until SET TIME appears
Press TEMP
RANGE FLTR1
LIGHT
LIGH
IG T
t
The temperature
flashes
HEAT
HEAT
AT
The temperature flashes.
Note: SET TIME appears if this is the first time the clock is set after a system
start or restart.
JETS
J TS
S
29
AUX
UX
LIGHT
LLIGH
GHT
T
HEAT
HEAT
ATT
JETS
J TS
S
AUX
UX
LIGHT
LIG
IGHT
T
HEAT
ATT
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Setting the Time (cont.)
P
JETS
J S
AUX
UX
LIGHT
LIG
HEAT
AT
JETS
J S
AUX
UX
LIGHT
LIG
Note: TIME and the current set time is displayed if the time is being reset.
HEAT
ATT
t
Press TEMP
t
When the screen flashes hours, press TEMP to the change
the hours up or down.
NOTE: If the clock is in a 12 hour clock mode, AM/PM switches automatically
as the time advances or recedes.
P
JETS
J TS
S
AUX
AUX
LIGHT
LIGH
IGHTT
HEAT
HEAT
ATT
t
30
Press LIGHT to change the display to minutes.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Setting the Time (cont.)
t
When the screen flashes minutes, press TEMP to change the
minutes up or down.
t
Press LIGHT to exit.
t
The display will return to the main screen in approx. 10 sec.
P
JETS
J TS
S
AUX
AUX
LIGHT
LIG
GHT
GHT
HEAT
HEAT
ATT
If a 24 hour display is preferred, see Setting the 24 Hour Clock.
31
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Diagnostic Messages
32
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Messages
Messages are part of the diagnostic function of the Revolution and require
action.
33
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
General Messages
---°F ---°C
or
READY
RANGE
READY
RANGE
Water Temperature is Unknown
After the pump has been running for 1 minute, the temperature will be displayed.
42°F TOO COLD
READY
RANGE FLTR1
Too Cold - Freeze Protection
A potential freeze condition has been detected, or the Aux Freeze Switch has
closed, and all pumps and blower are activated. All pumps and blower are ON
for at least 4 minutes after the potential freeze condition has ended, or when the
aux freeze switch opens.
In some cases, pumps may turn on and off and the heater may operate during
Freeze Protection.
This is an operational message, not an error indication.
NO COMM
No Communications
34
The control panel is not receiving communication from the System. Call for
Service.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
General Messages (cont.)
BETA VER- SION ---Pre-Production Software
The Control System is operating with test software. Call for Service.
102°T
READY
RANGE FLTR1
°F or °C is replaced by °T
The Control System is in Test Mode. Call for Service.
Flow Related Checks
Check for low water level, suction flow restrictions, closed valves, trapped air,
too many closed jets and pump prime.
On some systems even when spa is shut down, some equipment may
occasionally turn on to continue monitoring temperature or if freeze
protection is needed.
35
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Heater Related Messages
HTR FLOW LOSS ---Heater Flow is Reduced (HFL)
There may not be enough water flow through the heater to carry the heat away
from the heating element. Heater start up will begin again after about 1 min. See
“Flow Related Checks” below.
HTR FLOW FAIL ---Heater Flow is Reduced (LF)*
There is not enough water flow through the heater to carry the heat away from
the heating element and the heater has been disabled. See “Flow Related
Checks” below. After the problem has been resolved, you must press any button
to reset and begin heater start up.
HTR MAY BE DRY ---- WAIT ---Heater may be Dry (dr)*
Possible dry heater, or not enough water in the heater to start it. The spa is shut
down for 15 min. Press any button to reset the heater start-up. See “Flow Related
Checks” below.
HTR DRY ---Heater is Dry*
There is not enough water in the heater to start it. The spa is shut down. After
the problem has been resolved, you must press any button to reset and restart
heater start up. See “Flow Related Checks” below.
* This message can be reset from the topside panel with any button press.
36
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Heater Related Messages (cont.)
WATR TOO HOT ---- (OHS)
Water is too Hot - (OHS)
One of the water temp sensors has detected spa water temp 110°F (43.3°C)
and spa functions are disabled. System will auto reset when the spa water
temp is below 108°F (42.2°C). Check for extended pump operation or high
ambient temp.
HTR TOO HOT ---- (OHH)
Heater is too Hot (OHH)*
One of the water temp sensors has detected 118°F (47.8°C) in the heater and the
spa is shut down. You must press any button to reset when water is below 108°F
(42.2°C). See “Flow Related Checks” below.
PRES BTTN TO RSET
Some errors may require power to be removed and restored.
Press Button to Reset
A reset message may appear with other messages.
* This message can be reset from the topside panel with any button press.
37
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Sensor-Related Messages
READY
RANGE FLTR1
Sensor Balance is Poor
102°F SNSR BAL- ANCE
The temperature sensors MAY be out of sync by 2°F or 3°F. Call for Service.
SNSR SYNC ---- CALL FOR SRVC ---Sensor Balance is Poor*
The temperature sensors ARE out of sync. The Sensor Balance is Poor. Fault has
been established for at least 1 hour. Call for Service.
SNSR A
---- CALL FOR SRVC ----
SNSR B
---- CALL FOR SRVC ----
A temperature sensor or sensor circuit has failed. Call for Service.
Sensor Failure
* This message can be reset from the topside panel with any button press.
38
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
System-Related Messages
MEM FAIL ---Memory Failure - Checksum Error*
At Power-Up, the system has failed the Program Checksum Test. This indicates a
problem with the firmware (operation program) and requires a service call. This
message will repeat on each power-up.
MEM RSET ---Memory Failure - Persistent Memory Error*
Contact your dealer or service organization if this message appears on more than
one power-up
CNFG FAIL ---Configuration Error – Spa will not Start Up
Contact your dealer or service organization.
* This message can be reset from the topside panel with any button press.
39
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
System-Related Messages (cont.)
STUK PUMP ---A Pump Appears to be Stuck ON
Water may be overheated. POWER DOWN THE SPA. DO NOT ENTER THE
WATER. Contact your dealer or service organization.
HOT FALT ---- CALL FOR SRVC ---A Pump Appears to have been Stuck ON when spa was last powered UP
A Pump appears to have been Stuck ON when spa was last powered
POWER DOWN THE SPA. DO NOT ENTER THE WATER. Contact your
dealer or service organization.
This fault can be reset by powering up in Test Mode.
WARNING:
HOT FALT indicates a serious condition and should not be treated lightly. The
spa probably had a pump stuck in the ON position and could not be turned
off, thereby overheating the water. The system tripped the GFCI to avoid
additional heating.
NOTE: The GFCI Trip Feature must be enabled for this safety feature to function.
The system should be monitored carefully and the main circuit board may need
to be replaced.
40
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Troubleshooting Support
41
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
UTIL
INFO
The Utilities Menu
SSID
Utilities provides general support of the Revolution. Utilities provides access to
viewing information on hardware, panel, and software revisions. It also permits
viewing of reminder and personal settings.
MODL
SETP
Software
Set-up
Main Menu > Utilities > Information >
SIG
Signature
t
SSID: Software Self Identification (or, System Panel ID)
t
MODL: Model
t
SETP: Setup
t
SIG: Signature
t
120V: 120V or 240V configuration
t
H0: Heater type
t
SW16: DIP switch settings
A/B
t
PANL: Panel version
FALT LOG
t
A/B: Display, alternates A and B sensor readings
t
FAULT LOG: Displays fault log
t
DEMO: Demo, only if enabled
120V
H 0
SW16
Heater
Type
DIP Switch
Settings
PANL
“At a Glance” of the Utilities Menu Tree
42
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Utilities Menu
READY
JETS
J TS
AUX
UX
READY
JETS
J TS
AUX
UX
LIGHT
LIG
HEAT
HEAT
AT
RANGE FLTR1
LIGHT
LIG
HEATT
The temperature flashes.
JETS
J S
43
AUX
UX
Press TEMP for a flashing display.
RANGE FLTR1
LIGHT
LIG
Press LIGHT
repeatedly until
UTIL appears.
HEAT
HEAT
AT
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Utilities Menu (cont.)
Press LIGHT.
JETS
J TS
S
AUX
UX
LIGHT
LIG
HEATT
Press LIGHT to set “A/B” On.
D
JETS
J S
AUX
AUX
X
LIGHT
LIG
IGHT
GHT
HEAT
HEAT
AT
T
S
JETS
J S
AUX
UX
LIGHT
LIG T
HEAT
HEAT
AT
T
Please TEMP to toggle A/B sensor readings. When set to
ON, Panel will display alternate readings from Senor A and
Sensor B on Main Screen.
Or, press LIGHT to continue to the Fault Log.
44
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Utilities Menu (cont.)
Displays Fault Log.
JETS
J TS
AUX
UX
LIGHT
LIG
GH
HEAT
HEAT
AT
JETS
J TS
AUX
UX
LIGHT
LIG
HEAT
HEAT
AT
Waiting 10 seconds allows the screen to return to normal operation.
45
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu
READY
JETS
J TS
S
AUX
AUX
READY
46
RANGE FLTR1
LIGHT
LIG
GHT
Press TEMP for a flashing display.
HEAT
AT
T
RANGE FLTR1
JETS
J TS
S
AUX
AUX
LIGHT
LLIG
GHTT
HEAT
AT
JETS
J TS
S
AUX
UX
LIGHT
LIG
HEAT
AT
T
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu (cont.)
Press TEMP.
JETS
J TS
S
AUX
A X
LIGHT
LLIG
IGHT
T
HEAT
HEAT
AT
T
SSID is displayed.
JETS
J TS
S
AUX
X
LIGHT
LIGH
IGHT
T
HEAT
HEAT
AT
T
After SSID is displayed, a string of numbers appear. There is a two second
delay on each number.
Press LIGHT to view MODL.
47
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu (cont.)
After MODL is displayed, the string of numbers is displayed. (There is a two
second delay on each number.)
JETS
J TS
AUX
UX
LIGHT
LIGH
IG T
HEAT
HEAT
AT
T
Press LIGHT to view SETP.
Set-up displays the hardware set-up: S01, S 02, S 03, etc.
(There is a two second delay on each number.)
JETS
J TS
48
AUX
AUX
LIGHT
LLIG
IGHT
T
HEAT
HEAT
AT
T
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu (cont.)
Press LIGHT to view SIG.
JETS
J TS
S
AUX
AUX
LIGHT
LIG T
HEAT
HEAT
AT
T
Revolution’s current SIG (Signature) appears. (There is a two second delay on
each number.)
JETS
J TS
S
AUX
UX
X
LIGHT
LIGH
IGHT
T
HEAT
HEAT
AT
T
Press LIGHT to view current VAC input power sensed by the Revolution.
49
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu (cont.)
Current VAC input power shown. Press LIGHT to continue to display
Heater Type.
JETS
J S
AUX
AUX
LIGHT
LIGH
IGHT
T
HEAT
HEAT
AT
Current Heater Type shown. Press LIGHT to continue to display DIP Switch
Settings.
JETS
J S
AUX
X
LIGHT
LIG
HEAT
HEAT
AT
T
Current DIP Switch settings.
In this case:
JETS
J S
50
AUX
X
LIGHT
LIG
HEAT
HEAT
AT
T
t
0 = DIP Switch 1 – Test Mode Off (0) or On (1)
t
3 = DIP Switch 2+3+4 = the number of HS pumps with heat
t
1 = N/A or Special Amperage Rule 1 or 2
t
0 = Store Settings (0) or Memory Reset (1)
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Entering the Sub-utilities Menu (cont.)
Press LIGHT to continue to display Panel Version.
JETS
J TS
S
AUX
AUX
LIGHT
LLIG
IGHT
T
HEAT
HEAT
AT
T
Pressing LIGHT again will take you back to INFO.
JETS
J TS
S
51
AUX
A X
LIGHT
LLIG
IGHT
T
HEAT
AT
T
To EXIT to the Main Screen, wait 10 seconds to allow the screen to return to
normal operation.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Fault Log
The Fault Log stores up to 24 events in memory and they can be reviewed under
the Fault Log Menu.
Each event captures a Fault Message Code, how many days have passed since
the fault, Time of the fault, Set Temperature during the fault, and Sensor A and B
temperatures during the fault. The Fault Log is also available from the Test Menu
(in Test Mode).
52
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Fault Log (cont.)
READY
JETS
J S
AUX
AUX
READY
JETS
J S
AUX
AUX
LIGHT
LIGH
LIG
IGHT
T
HEAT
HEAT
AT
T
RANGE FLTR1
LIGHT
LIGH
GHTT
HEAT
HEAT
ATT
The temperature flashes.
JETS
J S
53
AUX
UX
Press TEMP for a flashing display.
RANGE FLTR1
LIGHT
LIGH
IGHT
T
Press LIGHT
repeatedly until
UTIL appears
HEAT
AT
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Fault Log (cont.)
JETS
J S
AUX
AUX
LIGHT
LIGH
LIG
IGHT
T
HEAT
HEAT
AT
T
Press LIGHT
repeatedly until
FALT appears
Pressing TEMP displays up to 24 messages. Fewer messages may be displayed.
JETS
J TS
AUX
UX
LIGHT
LIG
HEAT
HEAT
AT
JETS
J S
AUX
UX
LIGHT
LIG T
HEAT
AT
FALT LOG appears across the display
Each press of the LIGHT button displays the next numbered fault log event.
READY
54
RANGE
READY
RANGE
READY
RANGE
Pressing TEMP at any fault event reveals a Message Code (next page).
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Fault Log (cont.)
Pressing TEMP at any fault event reveals a Message Code
READY
RANGE
READY
t
Continuing to press TEMP reveals additional information for that
specified numbered fault event.
t
Waiting 30 seconds inside the fault log menu allows the screen to return
to normal operation.
RANGE
READY
RANGE
READY
RANGE
P
Fault Log Message Codes
55
t
MXXX: Fault Message Code
t
DZZZ: How many days have passed since the fault
t
Time of the fault
t
Set Temperature during the fault
t
Sensor A Temperature during the fault
t
Sensor B Temperature during the fault
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Advanced System Configuration & Setup
56
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
System Configuration
Flexibility in the Revolution allows the manufacturer or installer to choose from
eight (8) preconfigured system options. Changing the configurations is made via
the topside panel and in some options with a simple jumper wire change on the
system board.
A basic configuration is shipped from the factory and any optional setups are
documented here.
TIP
57
t
The default factory setting is Setup 1: 2 Speed, Pump 1; 1 Speed, Pump 2.
t
Most configurations only require a software change via the topside panel.
t
Wiring changes are only needed for adding/removing a blower or changing
an operating voltage.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
To Configure the Revolution
1.
Decide on a configuration. (Consider what devices will be connected; see
chart below.)
2.
Make any changes on the power board, if needed.
3.
If changing voltage, make a DIP switch change on the logic board.
4.
Install incoming voltage supply wires.
5.
If needed, configure the software through the panel.
Configuration Table
58
Setup
Pump 1 (P1)
Pump 2 (P2)
Blower Circ Pump Ozone
Voltage
No.
J8
J14
J14
J21
J22
1
2 SPD
1 SPD
NA
NA
240V
240V 60Hz
2
1 SPD
1 SPD
NA
YES
240V
240V 60Hz
3
2 SPD
NA
YES
NA
240V
240V 60Hz
4
1 SPD
NA
YES
YES
240V
240V 60Hz
5
2 SPD
NA
NA
NA
240V
240V 60Hz
6
1 SPD
NA
NA
YES
240V
240V 60Hz
7
2 SPD
NA
NA
NA
120V
120V 60Hz
8
1 SPD
NA
NA
YES
120V
120V 60Hz
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
S1 SWITCH #
Configuration Setup 1, 2, 5 & 6
OFF POSITION
6
5
4
3
2
1
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
ALL UNUSED SWITCHES
SHOULD BE OFF
SENSOR B
240 VOLT CONFIGURATION WITHOUT BLOWER
AUX
TO J5
4.0 kW
HTR B J44
J48
K4
UNFUSED
J1
J2
K2
K1
F5 30A
F3 10A 250V
J12
J13
K3
F6 0.1A 250V
J8
J15
J33
Power Board:
J31 HCE
J26 H2
J25 H1
J45
Wiring changes: Not required
LIGHT
T1
Voltage: 240V, 60Hz
J46
J28 AUX FRZ
J29 VAC
6
J17
J16
J14
F2 3A 250V
J5
J56
J22
S1
J21
1
K7
Heater: 4.0 KW @ 240 VAC
J24
J18 J19
RED
J27
H3
GND
ON
J46
1S PUMP 1
L2
GND
J20
J45
HTR A
1S PUMP 2
J49
J16
L1
BLACK
J22
RED AC
J15
WHITE
J30 TST
J57
CIRC
K6
J47
J24
K5
22121_C
J28
J30
J31
J32
J29
WHT AC
GND
J27
J25
J26
J23
J33
22117_B
N
GRN
CONTROL PANEL
TO J33
SENSOR A
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
OZONE
ON POSITION
Logic Board:
F4 1A 250V
6
S1 DIP switch No. 2: ON
LED Spa Light (J15): 12 VAC 1.0 A Max.
Setup 1, 2, 5 & 6
S1
Factory default settings.
As shipped; no wiring changes needed.
Power Board Setup Chart
Setup Pump 1 (P1) Pump 2 (P2) Blower
Circ Pump
Ozone
Jumper 15
No.
J8
J14
J14
J21
J22
Connects To
1
2 SPD
1 SPD
NA
NA
240V
J12
2
1 SPD
1 SPD
NA
YES
240V
J12
5
2 SPD
NA
NA
NA
240V
J12
6
1 SPD
NA
NA
YES
240V
J12
59
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
1
ON
Default Setup 1 includes:
Transforming the Control of Hot Tubs
Revolution
S1 SWITCH #
Configuration Setup 3 & 4
OFF POSITION
6
5
4
3
2
1
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
ALL UNUSED SWITCHES
SHOULD BE OFF
SENSOR B
J57
J15
J46
HTR B J44
J48
K4
J1
J2
K2
K1
F5 30A
F3 10A 250V
J12
J13
K3
F6 0.1A 250V
J8
J5
J15
J33
J31 HCE
J26 H2
J25 H1
J45
NOTE: The top logic board must be removed to gain access to the connections
on the power board.
LIGHT
T1
If the board configuration is changed, the software setup must be changed.
This is accomplished in the SETP menu under UTIL.
GND
J46
BLOWER
RED
J27
H3
J56
J14
F2 3A 250V
J22
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
J21
1
K7
J24
J18 J19
J45
HTR A
2S PUMP 1
J49
L2
GND
J20
J16
L1
BLACK
J22
RED AC
ON
K6
J27
J25
J26
J23
J33
J24
K5
NOT USED
WHT AC
GND
J30 TST
22121_C
J28
J30
J31
J32
J29
22117_B
N
UNFUSED
240 VOLT CONFIGURATION WITH BLOWER
AUX
TO J5
4.0 kW
WHITE
GRN
CONTROL PANEL
TO J33
SENSOR A
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
J47
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
OZONE
ON POSITION
Power Board:
F4 1A 250V
Wiring changes: Move J12 to J13
Voltage: 240V, 60Hz
Setup 3 & 4
6
Heater: 4.0 KW @ 240 VAC
Move jumper wire connector J12 to J13.
Logic Board:
LED Spa Light (J15): 12 VAC 1.0 A Max.
S1
Power Board Setup Chart
Setup
Pump 1 (P1) Pump 2 (P2)
Blower
Circ Pump
Ozone
Jumper 15
J21
J22
Connects To
No.
J8
J14
J14
3
2 SPD
NA
YES
NA
240V
J13
4
1 SPD
NA
YES
YES
240V
J13
60
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
1
ON
S1 DIP switch No. 2: ON
S1 SWITCH #
Transforming the Control of Hot Tubs
OFF POSITION
6
5
4
3
2
1
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
ALL UNUSED SWITCHES
SHOULD BE OFF
SENSOR B
J57
J22
RED AC
GND
J20
J46
F5 30A
F3 10A 250V
J8
J12
OZONE
K2
GND
J14
J24
1
S1
Configuration Setup 7 & 8
K7
J16
J21
J22
F2 3A 250V
J28 AUX FRZ
J29 VAC
6
J17
Revolution
LIGHT
T1
J18 J19
K1
J13
UNFUSED
K4
K3
J1
J2
J15
J31 HCE
J26 H2
J25 H1
J45
J46
1S
NOT
PUMP
USED
2
HTR B J44
J48
F6 0.1A 250V
2S PUMP 1
HTR A
J5
J33
ON
J45
J49
L2
J27
H3
J56
J16
L1
J30 TST
22121_C
J28
J30
J31
J32
J29
WHT AC
J15
ADDED JUMPER FOR
120VAC HEATER SYSTEM
REMOVE FOR 240V HEATER
K6
K5
J27
J25
J26
J23
J33
J24
GFCI
GND
N
BLK
AUX
TO J5
1.0 kW
22117_B
GRN
CONTROL PANEL
TO J33
SENSOR A
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
NOT USED
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
J47
ON POSITION
F4 1A 250V
120 VOLT CONFIGURATION
Setup 7 & 8
NOTE: The top logic board must be removed to gain access to the connections
on the power board.
Wiring changes:
All services will run at 120V when the jumper J29 - J33 is installed.
Add Jumper J29 - J33 to change system to 120V.
Power Board:
Voltage: 120V, 60Hz
Heater: 1.0 KW @ 120 VAC
6
Logic Board:
LED Spa Light (J15): 12 VAC 1.0 A Max.
S1
1
ON
GFCI
S1 DIP switch No. 2: OFF
J29 to J33 Jumper
61
J28
J30
J31
J32
J29
PUMP 1
K4
F5 30A
K1
K2
F4
F3 1A
10A250V
250V
J12
J13
K3
S1
J24
J8
Circ Pump
Ozone
S1 Switch
Jumper 15
No.
J8
J21
J22
No. 2
Connects To
7
2 SPD
NA
120V
OFF
J12
8
1 SPD
YES
120V
OFF
J12
GND
J20
W4
J46
J46
K
Pump 1 (P1)
W5
T1
J45
J16
RED AC
LIGHT
K7
J18 J19
HTR
B
J33
J28 AUX FRZ
J29 VAC
S6
J17
ON
GND
J24
F6 0.3A 250V
GND
J44
HTR
A
L2
J15
J57
P2 / BL
L1
J31 HCE
J26
WHT
AC H2
J25 H1 J45
OZONE
K5
J15
N
J27
H3 22117_A
J5
J22
K6
J27
J25
J26
J23
J33
J30 TST
22112_A
Setup
J14
F2 3A 250V
J22
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
BP1600 230V Conversions
THE FOLLOWING PAGES ARE BP1600 230V SETUPS
There are 6 setups, and each setup is capable of running at 230V 16A or 32A.
Two major changes in each setup is with the Dip Switch settings and moving
wiring from J12 to J13, or vice versa, depending on the system that is set up.
Recheck all wiring for each setup before power up.
S1 SWITCH #
6
5
4
3
2
1
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
SENSOR A
SENSOR B
RED AC
GND
J20
J46
HTR B J44
J48
K4
K3
F6 0.1A 250V
J1
J2
K1
F5 30A
K2
F3 10A 250V
J12
J8
J15
J56
J33
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
GND
J14
F2 3A 250V
J22
J21
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
A manufactured setup (16A) has the Special
Amperage Rule to ON.
62
J5
J46
BLOWER
RED
J27
H3
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
1
K7
J24
J18 J19
J45
HTR A
2S PUMP 1
J49
L2
J22
J16
L1
BLACK
J30 TST
J57
ON
K6
NOT USED
K5
WHITE
UNFUSED
AUX
TO J5
22121_C
J28
J30
J31
J32
J29
WHT AC
GND
N
GRN
CONTROL PANEL
TO J33
4.0 kW
22117_B
ALL UNUSED SWITCHES SHOULD BE OFF
A common setup change involves a High Speed
Pump with Heat (Dip Switch number 2).
ALL UNUSED SWITCHES
SHOULD BE OFF
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
J47
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
OZONE
ON POSITION
J27
J25
J26
J23
J33
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
J13
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
6
5
4
3
2
1
J15
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
J24
ON POSITION
F4 1A 250V
Setup 1-16 – As Manufactured
Transforming
the Control of Hot Tubs
Setup 1-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
System Ouputs - 32A Service:
System Ouputs - 16A Service:
230VAC
2-Speed
7.5A max 30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Low Speed may not exceed 2A max
1-Speed
On/Off
7.5A max
15-minute timer
Spa Light
10VAC
.5A max
Uses the same relay as Pump 1 Low
Heater
3kW @ 240VAC
1A max
4-Hour timer.
Misc.
J2 & J32
Uses the same relay as Pump 1 Low
1A max
4-Hour timer.
4A max
Hot output (Stereo). Fused equipment or in-line fuse required.
F5 T 30A
K1
K2
F3 10A 250V
J12
J8
J14
F2 3A 250V
J22
J21
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
1
T1
J46
L2
N
BLU
GRN
J45
J49 HTR A
HTR B J44
F6
J48
T 150 m A 250V
J1
UNFUSED
J2
K3
F5 T 30A
K1
K2
F3 10A 250V
J12
RED AC
J8
GND
J20
J56
J14
F2 3A 250V
J22
GND
J21
Configuration Changes based on Default
Feature
Orig. Setup 1
Changes to
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . .Useable
DIP Switch Option
Orig. Setup 1
Changes to
Special Amperage Rule ON . . . . . . . . . . . . DIP Switch 5 OFF . . . . . . .DIP Switch 5 ON
DIP Switch Option
Orig. Setup 1
Changes to
Add 1 High Speed Pump with Heat . . . . . . DIP Switch 2 OFF . . . . . . .DIP Switch 2 ON
Use this only in cases where there is an overcurrent condition due to pump size.
This setting will not allow Pump 1 High and Pump 2 to run at the same time.
63
WS01CE
J30 TST
J22
K7
F4 3A 250V
AUX
TO J5
22121_E
J46
K4
CONTROL PANEL
TO J33
J57
J16
L1
BRN
WHT AC
K6
NOT USED
LIGHT
ADDED JUMPER FOR
CE INSTALLATIONS
K5
SENSOR B
3.0 kW
HEATER
J47
J15
J31 HCE
J26 H2
J25 H1
J45
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
GND
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
SENSOR A
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
J15: SPA LIGHT
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC 1A
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
1
J27
H3
J5
J33
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
GND
22117_B
N/A N
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
OZONE
J56
6
5
4
3
2
1
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
WS01CE
J5
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
ON
J46
K4
K3
GND
J20
J27
H3
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC 1A
J18 J19
HTR B J44
F6
J48
T 150 m A 250V
J1
UNFUSED
J2
AUX
TO J5
J30 TST
ON
J28
J30
J31
J32
J29
J27
J25
J26
J23
J33
J45
J49 HTR A
RED AC
J16
NL2
J57
NOT USED
GRN
L1
CONTROL PANEL
TO J33
22121_E
J47
BLU
K6
SENSOR B
3.0 kW
HEATER
2S PUMP 1
BRN
K5
WHT AC
J13
N/A N
GND
ADDED JUMPER FOR
CE INSTALLATIONS
SENSOR A
HEIZELEMENT
RADIATEUR
J15
22117_B
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
ALL UNUSED SWITCHES SHOULD BE OFF
J24
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
OZONE
6
5
4
3
2
1
ON POSITION
1S PUMP 2
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
230VAC
15-minute timer
.5A max
Wiring Diagram and Settings
Wiring Diagram and Settings
ON POSITION
On/Off
12A max
1S PUMP 2
3kW @ 240VAC
1-Speed
2S PUMP 1
10VAC
Heater
230VAC
J28
J30
J31
J32
J29
Spa Light
230VAC
Ozone
J27
J25
J26
J23
J33
230VAC
Pump 2
J13
230VAC
Ozone
230VAC
2-Speed
12A max
30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
J15
Pump 2
Pump 1
J24
Pump 1
F4 3A 250V
Setup 2-16
Transforming
the Control of Hot Tubs
Setup 2-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
System Ouputs - 16A Service:
System Ouputs - 32A Service:
Pump 1
230VAC
1-Speed
6.5A max
15-minute timer
Pump 1
230VAC
1-Speed
12A max
15-minute timer
Pump 2
230VAC
1-Speed
6.5A max
15-minute timer
Pump 2
230VAC
1-Speed
12A max
15-minute timer
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Ozone
230VAC
Spa Light
10VAC
Heater
3kW @ 240VAC
On/Off
.5A max
Uses the same relay as the Circ Pump
Ozone
230VAC
1A max
4-Hour timer.
Spa Light
10VAC
Heater
3kW @ 240VAC
Misc.
J2 & J32
On/Off
230VAC
.5A max
Uses the same relay as the Circ Pump
1A max
4-Hour timer.
3A max
Hot output (Stereo). Fused equipment or in-line fuse required.
Wiring Diagram and Settings
J21
Configuration Changes based on Default
Feature
Orig. Setup 1
Changes to
S1
1
GRN
F4 3A 250V
J45
J49 HTR A
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
F5 T 30A
RED AC
J46
K4
K3
K1
K2
F3 10A 250V
J12
J8
J22
GND
J20
J56
GND
J15: SPA LIGHT
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J22
J21
Configuration Changes based on Default
Orig. Setup 1
Feature
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . .Circ Pump Enabled
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . .1-Speed Pump 1
Changes to
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . .Circ Pump Enabled
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . .Useable
DIP Switch Option
Add 1 High Speed Pump with Heat . . . . . . DIP Switch 2 OFF . . . . . . .DIP Switch 2 ON
Blue indicates changes from the original Setup 1 default
64
J28 AUX FRZ
J29 VAC
6
J17
J16
J14
F2 3A 250V
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . .1-Speed Pump 1
Blue indicates changes from the original Setup 1 default
WS02CE
J30 TST
22121_E
J16
L2
N
BLU
AUX
TO J5
J57
J47
J46
L1
K7
WHT AC
K6
CONTROL PANEL
TO J33
SENSOR B
3.0 kW
HEATER
J28
J30
J31
J32
J29
ADDED JUMPER FOR
CE INSTALLATIONS
K5
J27
J25
J26
J23
J33
J24
GND
T1
BRN
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
S1
1
J27
H3
J5
J33
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
J22
N/A N
SENSOR A
ON
F2 3A 250V
22117_B
LIGHT
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J15
J16
J16
J14
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
CIRC
J8
6
5
4
3
2
1
OZONE
F3 10A 250V
J12
J15
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
1S PUMP 2
K2
J28 AUX FRZ
J29 VAC
6
J17
J5
ON POSITION
1S PUMP 1
F5 T 30A
K1
GND
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J31 HCE
J26 H2
J25 H1
J45
Wiring Diagram and Settings
J13
K3
J56
J18 J19
J28
J30
J31
J32
J29
J46
K4
GND
J20
ON
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
WS02CE
J30 TST
J27
H3
CIRC
BLU
J45
J49 HTR A
RED AC
1S PUMP 1
NL2
AUX
TO J5
J57
J47
K6
L1
BRN
GRN
K5
WHT AC
CONTROL PANEL
TO J33
SENSOR B
3.0 kW
HEATER
22121_E
J27
J25
J26
J23
J33
N/A N
GND
J13
22117_B
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
ADDED JUMPER FOR
CE INSTALLATIONS
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J15
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
OZONE
6
5
4
3
2
1
1S PUMP 2
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
J24
ON POSITION
F4 3A 250V
Setup 3-16
Transforming
the Control of Hot Tubs
Setup 3-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
System Ouputs - 16A Service:
System Ouputs - 32A Service:
Pump 1
230VAC
2-Speed
10A max
30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Low Speed may not exceed 2A max
Pump 1
230VAC
2-Speed
12A max
30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Blower
230VAC
Ozone
230VAC
Spa Light
10VAC
Heater
3kW @ 240VAC
230VAC
15-minute timer
Ozone
230VAC
.5A max
Uses the same relay as Pump 1 Low
Spa Light
10VAC
1A max
4-Hour timer.
Heater
3kW @ 240VAC
Misc.
J2 & J32
J16
S1
1
Orig. Setup 1
GND
ADDED JUMPER FOR
CE INSTALLATIONS
K5
L2
N
K7
BLU
GRN
F4 3A 250V
Changes to
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Blower
WHT AC
K6
L1
BRN
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
J45
J49 HTR A
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
K3
F5 T 30A
K1
K2
F3 10A 250V
J12
CONTROL PANEL
TO J33
AUX
TO J5
RED AC
J8
WS03CE
J30 TST
22121_E
J57
J46
K4
SENSOR B
3.0 kW
HEATER
J22
GND
J20
J56
J16
22117_B
N/A N
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
SENSOR A
J28
J30
J31
J32
J29
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
T1
Configuration Changes based on Default
Feature
6
5
4
3
2
1
J14
F2 3A 250V
J22
GND
J21
J15: SPA LIGHT
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
1
J27
H3
J5
J33
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
J21
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
ON
F2 3A 250V
J22
ON POSITION
J47
J16
J14
Hot output (Stereo). Fused equipment or in-line fuse required.
Wiring Diagram and Settings
LIGHT
J46
3A max
NOT USED
J8
J15
4-Hour timer.
OZONE
F3 10A 250V
J12
J28 AUX FRZ
J29 VAC
6
J17
J5
1A max
BLOWER
K2
GND
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
Uses the same relay as Pump 1 Low
2S PUMP 1
F5 T 30A
K1
J56
J18 J19
K3
GND
J20
J31 HCE
J26 H2
J25 H1
J45
230VAC
15-minute timer
.5A max
J27
J25
J26
J23
J33
J28
J30
J31
J32
J29
J46
K4
WS03CE
J30 TST
ON
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
AUX
TO J5
J27
H3
NOT USED
BLU
J45
J49 HTR A
RED AC
BLOWER
NL2
CONTROL PANEL
TO J33
J57
J47
K6
L1
BRN
GRN
K5
WHT AC
SENSOR B
3.0 kW
HEATER
22121_E
2S PUMP 1
N/A N
ADDED JUMPER FOR
CE INSTALLATIONS
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
GND
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J27
J25
J26
J23
J33
22117_B
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
J13
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
J15
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
6
5
4
3
2
1
OZONE
S1 SWITCH #
J24
ON POSITION
On/Off
4A max
J13
Wiring Diagram and Settings
1-Speed
J15
On/Off
Blower
4A max
J24
1-Speed
F4 3A 250V
Configuration Changes based on Default
Feature
Orig. Setup 1
Changes to
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Blower
Blue indicates changes from the original Setup 1 default
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . . Useable
DIP Switch Option
Add 1 High Speed Pump with Heat . . . . . . . . . . . . . . . . . . . . . . DIP Switch 2 OFF . . . . . . . . . . . . DIP Switch 2 ON
Blue indicates changes from the original Setup 1 default
65
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Setup 4-16
Transforming
the Control of Hot Tubs
Setup 4-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
System Ouputs - 16A Service:
System Ouputs - 32A Service:
Pump 1
230VAC
1-Speed
8A max
15-minute timer
Pump 1
230VAC
1-Speed
12A max
15-minute timer
Blower
230VAC
1-Speed
4A max
15-minute timer
Blower
230VAC
1-Speed
4A max
15-minute timer
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Ozone
230VAC
Spa Light
10VAC
Heater
4kW @ 240VAC
On/Off
.5A max
Uses the same relay as the Circ Pump
Ozone
230VAC
1A max
4-Hour timer.
Spa Light
10VAC
Heater
4kW @ 240VAC
Misc.
J2 & J32
On/Off
230VAC
.5A max
Uses the same relay as the Circ Pump
1A max
4-Hour timer.
4A max
Hot output (Stereo). Fused equipment or in-line fuse required.
Wiring Diagram and Settings
1
F4 3A 250V
Configuration Changes based on Default
Feature
Orig. Setup 1
Changes to
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
J28
J30
J31
J32
J29
J27
J25
J26
J23
J33
J45
J49 HTR A
F5 T 30A
RED AC
J46
K4
K3
K1
K2
F3 10A 250V
J12
AUX
TO J5
J8
WS04CE
J30 TST
J57
J22
GND
J20
J56
J16
L2
N
BLU
WHT AC
K6
L1
BRN
GRN
ADDED JUMPER FOR
CE INSTALLATIONS
K5
CONTROL PANEL
TO J33
22121_E
GND
J47
J46
K7
GND
SENSOR B
3.0 kW
HEATER
J22
J28 AUX FRZ
J29 VAC
6
J17
J16
J14
F2 3A 250V
J15: SPA LIGHT
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J21
S1
1
J27
H3
J5
J33
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
S1
T1
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
ON
J21
N/A N
SENSOR A
CIRC
J22
22117_B
LIGHT
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J15
J16
F2 3A 250V
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
OZONE
J16
J14
J15
6
5
4
3
2
1
BLOWER
J8
J28 AUX FRZ
J29 VAC
6
J17
J5
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
1S PUMP 1
F3 10A 250V
J12
GND
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
ON POSITION
J13
K2
J56
J18 J19
F5 T 30A
K1
GND
J20
J31 HCE
J26 H2
J25 H1
J45
Wiring Diagram and Settings
J24
J28
J30
J31
J32
J29
J46
K4
K3
RED AC
ON
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
WS04CE
J30 TST
J27
H3
CIRC
BLU
J45
J49 HTR A
AUX
TO J5
J57
BLOWER
NL2
CONTROL PANEL
TO J33
3.0 kW
HEATER
J47
K6
L1
BRN
GRN
K5
WHT AC
SENSOR B
22121_E
1S PUMP 1
N/A N
ADDED JUMPER FOR
CE INSTALLATIONS
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
GND
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J27
J25
J26
J23
J33
22117_B
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
J13
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
J15
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
6
5
4
3
2
1
OZONE
S1 SWITCH #
J24
ON POSITION
F4 3A 250V
Software Configuration Changes based on Default
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . . 1-Speed Pump 1
Feature
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Blower
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . . 1-Speed Pump 1
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . . Circ Pump Enabled
Blue indicates changes from the original Setup 1 default
Orig. Setup 1
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Blower
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . . Circ Pump Enabled
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . . Useable
Blue indicates changes from the original Setup 1 default
66
Changes to
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Setup 5-16
Transforming
the Control of Hot Tubs
Setup 5-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
System Ouputs - 16A Service:
System Ouputs - 32A Service:
Pump 1
230VAC
2-Speed
12A max
30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Low Speed may not exceed 2A max
Pump 1
230VAC
2-Speed
12A max
30-minute timer for Low Speed, 15 Minutes for High Speed
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Ozone
230VAC
Spa Light
10VAC
Heater
3kW @ 240VAC
230VAC
Uses the same relay as Pump 1 Low
Spa Light
10VAC
1A max
4-Hour timer.
Heater
3kW @ 240VAC
Misc.
J2 & J32
Wiring Diagram and Settings
Uses the same relay as Pump 1 Low
1A max
4-Hour timer.
4A max
Hot output (Stereo). Fused equipment or in-line fuse required.
J22
J21
S1
1
GRN
F4 3A 250V
J15
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
K3
F5 T 30A
RED AC
J46
K4
K1
K2
F3 10A 250V
J12
J8
WS05CE
J30 TST
J27
H3
GND
J20
J56
J16
L2
N
BLU
K7
AUX
TO J5
22121_E
J14
F2 3A 250V
J22
GND
J47
J46
J45
J49 HTR A
CONTROL PANEL
TO J33
J57
J27
J25
J26
J23
J33
K6
L1
BRN
T1
WHT AC
J28
J30
J31
J32
J29
ADDED JUMPER FOR
CE INSTALLATIONS
K5
SENSOR B
3.0 kW
HEATER
NOT USED
J47
Orig. Setup 1
GND
LIGHT
Software Configuration Changes based on Default
Feature
22117_B
N/A N
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
OZONE
J16
J31 HCE
J26 H2
J25 H1
J45
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
2S PUMP 1
J16
J14
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
J21
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J28 AUX FRZ
J29 VAC
6
J17
J16
S1
1
J5
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
J8
F2 3A 250V
6
5
4
3
2
1
ON
J12
J28 AUX FRZ
J29 VAC
6
J17
J15
S1 SWITCH # 50A MAX SETTINGS
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
NOT USED
K2
F3 10A 250V
GND
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J5
ON POSITION
J13
K1
J56
J18 J19
F5 T 30A
GND
J20
ON
K3
RED AC
J46
K4
WS05CE
J30 TST
J27
H3
NOT USED
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
J45
J49 HTR A
AUX
TO J5
22121_E
J27
J25
J26
J23
J33
K6
CONTROL PANEL
TO J33
J57
2S PUMP 1
NL2
BLU
WHT AC
SENSOR B
3.0 kW
HEATER
J28
J30
J31
J32
J29
ADDED JUMPER FOR
CE INSTALLATIONS
K5
L1
BRN
GRN
GND
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
J13
22117_B
N/A N
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J15
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
NOT USED
6
5
4
3
2
1
230VAC
.5A max
Wiring Diagram and Settings
OZONE
S1 SWITCH #
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
J24
ON POSITION
On/Off
J24
On/Off
Ozone
.5A max
F4 3A 250V
Software Configuration Changes based on Default
Changes to
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Not Used
Feature
Orig. Setup 1
Changes to
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Not Used
DIP Switch Option
Blue indicates changes from the original Setup 1 default
Add 1 High Speed Pump with Heat . . . . . . . . . . . . . . . . . . . . . . DIP Switch 2 OFF . . . . . . . . . . . . DIP Switch 2 ON
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . . Useable
Blue indicates changes from the original Setup 1 default
67
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Setup 6-16
Transforming
the Control of Hot Tubs
Setup 6-32
Power Requirements:
Revolution
Power Requirements:
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)
Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)
System Ouputs:
System Ouputs:
Pump 1
230VAC
1-Speed
12A max
Pump 1
230VAC
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Circ Pump
230VAC
1-Speed
2A max
Programmable Filtration Cycles + Polling
This is the heater pump
Must deliver a minimum of 20 GPM through heater
Ozone
230VAC
Spa Light
10VAC
Heater
3kW @ 240VAC
On/Off
15-minute timer
1-Speed
.5A max
Uses the same relay as the Circ Pump
Ozone
230VAC
1A max
4-Hour timer.
Spa Light
10VAC
Heater
3kW @ 240VAC
Misc.
J2 & J32
12A max
On/Off
230VAC
15-minute timer
.5A max
Uses the same relay as the Circ Pump
1A max
4-Hour timer.
3A max
Hot output (Stereo). Fused equipment or in-line fuse required.
Wiring Diagram and Settings
J21
S1
K7
F4 3A 250V
Software Configuration Changes based on Default
Feature
Orig. Setup 1
L2
N
BLU
GRN
Changes to
J15
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
K3
F5 T 30A
RED AC
J46
K4
K1
K2
F3 10A 250V
J12
J8
WS06CE
J30 TST
22121_E
J28
J30
J31
J32
J29
J45
J49 HTR A
AUX
TO J5
J57
J27
J25
J26
J23
J33
K6
L1
BRN
WHT AC
J27
H3
GND
J20
J56
J16
J46
ADDED JUMPER FOR
CE INSTALLATIONS
K5
CONTROL PANEL
TO J33
GND
J22
J28 AUX FRZ
J29 VAC
6
J17
J16
J14
F2 3A 250V
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
J21
S1
1
J5
J15
J31 HCE
J26 H2
J25 H1
J45
LIGHT
T1
J46
K7
J18 J19
J22
T1
GND
SENSOR B
3.0 kW
HEATER
ON
F2 3A 250V
1
N/A N
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
J47
J16
J14
22117_B
LIGHT
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
SENSOR A
NOT USED
J8
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
CIRC
F3 10A 250V
J12
J15
6
5
4
3
2
1
OZONE
K2
J28 AUX FRZ
J29 VAC
6
J17
J5
S1 SWITCH # 50A MAX SETTINGS
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
1S PUMP 1
F5 T 30A
K1
GND
J22
J15: SPA LIGHT
J33
BELEUCHTUNG
ECLAIRAGE BAIN HYDRO
10VAC .25A LED
ON POSITION
J13
K3
J56
J31 HCE
J26 H2
J25 H1
J45
Wiring Diagram and Settings
J24
J28
J30
J31
J32
J29
J46
K4
GND
J20
J18 J19
HTR B J44
J48
T 150 m A 250V
J1
UNFUSED
J2
RED AC
ON
BLU
J45
J49 HTR A
WS06CE
J30 TST
J27
H3
CIRC
K6
AUX
TO J5
J57
J16
NL2
WHT AC
CONTROL PANEL
TO J33
3.0 kW
HEATER
J47
K5
L1
BRN
GRN
ADDED JUMPER FOR
CE INSTALLATIONS
SENSOR B
22121_E
1S PUMP 1
N/A N
GND
SENSOR A
HEIZELEMENT
RADIATEUR
ALL UNUSED SWITCHES SHOULD BE OFF
J27
J25
J26
J23
J33
22117_B
USE COPPER CONDUCTORS ONLY
EMPLOYER UNIQUEMENT
DES CONDUCTEURS DE CUIVRE.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):
27-30 IN. LBS. (31.1-34.5 kg cm)
J13
*SWITCH # 6 SHOULD BE SET TO OFF
UPON FINAL INSTALLATION.
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF
NOT USED
6
5
4
3
2
1
J15
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON
FOR SUPPLY CONNECTIONS,
USE CONDUCTORS SIZED ON THE
BASIS OF 60°C AMPACITY BUT
RATED MINIMUM OF 90°C.
OFF POSITION
OZONE
S1 SWITCH #
J24
ON POSITION
F4 3A 250V
Software Configuration Changes based on Default
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . . 1-Speed Pump 1
Feature
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Not Used
J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . . 1-Speed Pump 1
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . . Circ Pump Enabled
Blue indicates changes from the original Setup 1 default
Orig. Setup 1
Changes to
J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . . Not Used
J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . . Circ Pump Enabled
J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . . Useable
DIP Switch Option
Add 1 High Speed Pump with Heat . . . . . . . . . . . . . . . . . . . . . . DIP Switch 2 OFF . . . . . . . . . . . . DIP Switch 2 ON
Blue indicates changes from the original Setup 1 default
68
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
IT Electrical System (No Neutral)
TN and TT Electrical Services (Line, Neutral, Ground), IT Power Requirements
Single Service [3 wires (line, line, ground)]
N/A N
BRN
BRN
230VAC, 50Hz, 1þ, 16A/32A, (Circuit Breaker rating = 20A/40A max.)
L1
t
Protective Earth Wire (Green/Yellow) must be connected to system ground
terminal as marked.
t
All equipment (pumps, blower, and heater) runs on service line L1 with L2
acting as the return - 230VAC.
t
Set the DIP switches according to the wiring diagram so that total system
current draw never exceeds the rated service input when using a particular
setup.
L2
GRN
Three Service [4 wires (line, line, line, ground)]
230VAC, 50Hz, 1þ, 16A/32A, (Circuit Breaker rating = 20A/40A max.)
N/A N
BRN
BRN
BRN
69
Protective Earth Wire (Green/Yellow) must be connected to system ground
terminal as marked.
t
All equipment (pumps, blower, and heater) runs on service line L1 with L2
acting as the return - 230VAC.
t
Set the DIP switches according to the wiring diagram so that total system
current draw never exceeds the rated service input when using a particular
setup.
L1
L2
GRN
L3
t
LINE 3 - CAP (INSULATE) END.
DO NOT CONNECT.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Software Setup
Note: Software Setup is changed through the panel, and is only necessary if
the wiring configuration is changed from factory default (Setup 1). If the factory
default had not been changed, this section can be skipped.
!
1
A Power OFF, and then a Power ON is recommended during this
process. Upon power up, the No. 1 DIP switch on the logic board must
be set to S-1 (ON) for proper setup.
1.
Shut off power. Remove Lid.
2.
Place DIP switch No. 1 on the logic board to the ON position.
Remove Lid
2
6
70
1
ON
S1
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Software Setup (cont.)
3
4
71
3. Turn the power on.
4. Once RUN PMPS PUG AIR ---- appears, press TEMP twice.
The temperature display flashes.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Run pumps to purge the air
Transforming the Control of Hot Tubs
Revolution
Software Setup (cont.)
5. Press LIGHT > TEMP > LIGHT
TEST will appear.
5
READY
JETS
J TS
S
AUX
AUX
RANGE FLTR1
LIGHT
LIGH
IGHTT
HEAT
HEAT
ATT
The temperature flashes.
6
6. Press TEMP repeatedly until your choice of S 01 - S 08 appears.
SET
JETS
J S
AUX
AUX
LIGHT
LLIG
IGHT
T
HEAT
HEAT
AT
Press repeatedly until a
setup choice appears
(S 01 - S 08)
SET
72
SET
SET
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Software Setup (cont.)
7
7. Stop at your chosen setup. Press LIGHT to enter your choice into the
configuration system. Press LIGHT again to exit the menu.
SET
JETS
J TS
S
AUX
UX
LIGHT
LIG
IGHT
GHT
HEAT
HEAT
A
AT
Press LIGHT twice
8
73
Power down. Place DIP switch No. 1 to the OFF position.
9.
Software configuration is complete. Replace Lid.
1
ON
S1
9
8.
6
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Spa Information
74
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Environmental
Operating Temperature
–20˚C (-4˚F) to 60˚C (140˚F)
Storage Temperature
-25°C (-13°F) to 85°C (185°F)
Humidity
Humidity: up to 85% RH, non condensing
Revolution
Mechanical
Weight (without cable)
7.83 lbs. (3.552 kg)
Dimensions (without tail pieces)
8.5”H x 15.0”W x 5.8”D
Dimensions (mounting holes)
11.45” x 5.30”
Enclosure
IPx5
Specifications & Certifications
Environmental, Mechanical, Enclosure, Certifications, Electrical,
Patents, & Copyrights.
Thermoplastic Heater
Certifications
UL Standard/Files
UL 1563 5th Edition/E90059
UL 1795 3rd Edition/E188744
Electrical
Pump 1
1 or 2 Speed - 240V/12A or 120V/12 A
Pump 2
1 Speed - 240V/12A or 120V/12A
Circ Pump and Ozone (combined 240V/5.5A or 120V/5.5A
total)
Blower
240V/8A
LED Lights (No Incandescent lights) 12 VAC/.25A
Option Output
4 Amp Max.
Heater Flow
20 GPM minimum.
Patents & Copyrights
Manufactured under one or more of these patents. U.S. Patents: 5332944,
5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052,
6965815, 7030343, 7,417,834 b2, Canadian Patent: 2342614, Australian patent:
2373248 other patents both foreign and domestic applied for and pending.
All material copyright of Balboa Water Group. Additional Patents Pending.
Specifications subject to change without any prior notice.
75
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
AX10 A1
NO O/L
52803
AX10 A2
AUX O/L
55919 (SHOWN)
AX10 A3
NO O/L
52805
AX10 A4
NO O/L
52806
Auxiliary Panels
FEATURE:
Aux Button A1
DEFAULT
Jets 1
OPTIONS
See Aux Button Note
Aux Button A2
Jets 2
See Aux Button Note
Aux Button A3
Unused
See Aux Button Note
Aux Button A4
Light
See Aux Button Note
A1
A2, A3 or A4
AX20 A1 A2
NO O/L
52800
AX20 A1 A3
AUX O/L
52801
AX20 A1 A4
NO O/L
52802
A1
AX40
76
A2
NO O/L
A3
TIP
Aux Buttons can be set with the following functions based on Manufacturer
Specification: (These functions can vary by Setup Number as well).
Unused – Up – Down – Temp – Jets 1 – Jets 2 – Jets 3 – Jets 4 – Jets 5 – Jets
6 – Jets 7 – Jets 8 – Blower 1 – Blower 2 – Mister 1 – Mister 2 – Mister 3 – Light
1 – Light 2 – Light 3 – Light 4 – Fiber Optic – Option 1 – Option 2 – Option 3 –
Option 4 – Either Light
A4
52799
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
2” TAILPIECE KIT, PART No. 55911
Standard 2” sockets to glue up to 2” PVC pipe.
Revolution
Plumbing Kit Options
Tailpiece Kit and Circ Pump Insert Kits
1.5” TAILPIECE KIT, PART No. 55914
1.5” sockets to glue up to 1.5” PVC pipe with the I.D.
Be sure to orient the fittings so that the insert is at the 12:00
position to prevent trapped air.
1” CIRC PUMP INSERT KIT, PART No. 55912
1” barb fittings for use with 1” tubing. Be sure to orient the
fittings so that the insert is at the 12:00 position to prevent
trapped air.
1” CIRC PUMP INSERT KIT, PART No. 55913
One fitting for direct coupling to the threaded suction of an
appropriately-sized circ pump. A 1” barb fitting for use with 1” tubing
is used on the other end of the heater. Be sure to orient the fittings so
that the insert is at the 12:00 position to prevent trapped air.
77
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Recommended Installation Accessories
78
RATED SUCTION
FITTINGS
PUMP 1 SHUT-OFF VALVES
PUMP 2 SHUT-OFF VALVES
AIR BLOWER
CHECK VALVE
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
GROUND FAULT
CIRCUIT BREAKER
(GFCI)
Transforming the Control of Hot Tubs
Revolution
Optional System Components
2ND PUMP
AIR BLOWER
CHP
OZONE GENERATOR
79
LED SPA LIGHT
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Glossary
Circ Pump (or circulation pump)
Low horse power pump designated especially for maintenance of filtration and
heating. It often runs all day.
Clean-up (or purge) Cycle
An action designed to circulate water to maintain sanitary conditions. Pumps or
blowers purge standing water to prevent the water from becoming stagnant.
Filtration Cycle
Period of time designated to filter the system. Oftentimes there are two filter
cycles, 12 hours apart, and designated as F1 and F2.
Freeze Protection
A safety feature detecting water or air temperature approaching freezing. Once
a set low temperature is reached, an action is often initiated automatically.
Oftentimes pumps will start to keep water circulating in all plumbing and the
heater may operate.
80
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Glossary (cont.)
GFCI
A device intended to protect people in the event of an electrical malfunction.
Spa owners should know how to test the GFCI as routine maintenance.
Preferences
Programmed events according to personal preferences.
SSID
Software Self Identification (or, System Panel ID)
Priming Mode
Act of water flow through the plumbing to purge air from the spa system.
Normally, priming mode can be bypassed. The priming mode is necessary only
if the spa is refilled and if there’s the possibility of air being in the system.
81
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
What Priming Mode does:
Each time the spa is powered up, it will enter Priming Mode. The purpose of
Priming Mode is to allow the user to run each pump and manually verify that
the pumps are primed (air is purged) and water is flowing. This typically requires
observing the output of each pump separately, and is generally not possible
in normal operation. Priming Mode lasts 4 minutes, but you can exit it earlier
by pressing any Temp button. The heater is not allowed to run during Priming
Mode. NOTE: If your spa has a Circ Pump, it will turn on with Jets 1 in Priming
Mode. The Circ Pump will run by itself when Priming Mode is exited.
Programming
Setting an order and time for planned events, such as filter times, clean-up
cycle, etc.
82
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Supporting Documents
t
“Revolution Series Installation and Setup, Application Notes and Setup
Guidelines,” Balboa Water Group Document No. 47012.
t
BWG TP600 and TP400 Control Panel Document No. 40940, .
t
A Cutout Template for the BWG TP600 and TP400 Control Panels.
Supporting Documents for Download
t
Also, visit our technical site for Application Notes:
http://service.balboa-instruments.com/appnotes/
Topics include:
Auxiliary Jet Pumps Installation
Basic Configurations & System Mounting
Circ Pump Plumbing: Vacuum Heater, Vacuum Filter, Pressure Heater,
Freeze Sensor Installation
GFCI: Requirements, Wiring, Trip Features & Trip Issues
Guidelines, Plumbing Guidelines & Schematics.
NON-Circ, 2-Speed Pump 1
Ozone Installation
pH and ORP Installation
Spa Design Guidelines: Suction System Guidelines, Pressure System
Vacuum Filter, Vacuum Heater, Pressure Filter.
83
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
120 VAC
Neutral
120 VAC
Transforming the Control of Hot Tubs
Revolution
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
House
Breaker Box
GFCI
Panel
LINE
NEUTRAL
ON
OFF
OFF
ON
ON
OFF
OFF
ON
LINE 1
BLACK
LINE 2
RED
Codes and Compliance
ON
OFF
OFF
ON
ON
OFF
OFF
ON
50
LOAD 1
BLACK
t
All of the electrical wiring methods and materials used to complete the
electrical installation of the Revolution control system must be
in accordance with the National Electrical Code or the Canadian
Electric Code, as well as any local electrical codes in effect at the
time of installation.
t
The selection of electrical materials required to accomplish this installation
and the installation of the control system must be made by, or be under
the direct supervision of, a qualified electrician.
t
The Revolution is classified as a “continuous duty appliance” and
is intended primarily for installation at a single family dwelling. The
installation recommendations and instructions contained in this manual are
directed solely toward these issues.
LOAD 2
RED
LOAD
NEUTRAL
To Spa &
Revolution
WARNING!
240V Domestic
84
F5 30A
F4
250V
F31A
10A
250V
J12
J8
HTR B J44
J48
UNFUSED
K4
K3
J1
J2
K1
F5 T 30A
K2
F3 10A 250V
J12
J8
J16
GND
230V CE
CIRC
J24
J15
J46
W4
GRN
J21
J56
J47
W5
L2
N
T 150 m A 250V
J22
RED AC
GND
J20
J45
J49 HTR A
BLU
J14
F2 3A 250V
BRN
OZONE
K2
GND
J57
1S PUMP 2
K4
K1
P2 / BL
PUMP 1
J24
K3
S1
L1
J56
WHT AC
K6
1S PUMP 1
J16
J46
K7
J18 J19
J44
HTR
B
ON
GND
J24
F6 0.3A 250V
GND
Bond Lug
for
Spa Equipment
GND
J20
J46
J28 AUX FRZ
J29 VAC
S6
J17
K8
RED AC
T1
J45
HTR
A
L2
ADDED JUMPER FOR
CE INSTALLATIONS
K5
J13
J33
J45
OZONE
L1
LIGHT
J16
J15
J28
J30
J31
J32
J29
J27
H3 22117_A
J5
K6
GND
N/A N
J57
CIRC
J22
J15
K5
J13
N
22117_B
J31 HCE
J26AC
H2
WHT
J25 H1
J27
J25
J26
J23
J33
J30 TST
22112_A
J27
J25
J26
J23
J33
Main Electrical Connections
In BP1500 System
J28
J30
J31
J32
J29
If there is any doubt whether the system that you are installing into does not
have these features, contact a licensed, qualified electrician. Do not attempt
to modify the wiring yourself.
J14
F2 3A 250V
J22
J21
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Electrical Protection
1.
Local Disconnect
A local disconnect (sometimes referred to as an “electrical disconnect”) is
installed apart from the main service panel. The local disconnect must be
installed where readily accessible and within sight of the spa, but at least 5’
(1.5 meters) from the inside wall of the spa.
2.
GFCI
It is required by code to install a Ground Fault Circuit Interrupter (GFCI) in
the supply power for a spa.
NOTE: A GFCI power cord is included with a 120VAC spa. This can be used for a
cord-connected 120V setup only, and only in place of a stand-alone GFCI.
Safety and Electrical Systems
t
Use minimum 6AWG copper conductors only.
t
Torque field connections between 21 and 23 in-lbs.
t
Connect only to a circuit protected by a Class A Ground Fault Circuit
Interrupter (GFCI) CSA enclosure: Type 2.
t
The Revolution is classified as a “continuous duty appliance” and is
intended primarily for installation at a single family dwelling. The installation
recommendations and instructions contained in this manual are directed
solely toward these issues.
WARNING!
If there is any doubt whether the system that you are installing into does not
have these features, contact a licensed, qualified electrician. Do not attempt to
modify the wiring yourself.
85
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
J15
LIGHT
K7
K3
S1
J24
GND
J24
F5 30A
F4 1A 250V
J18 J19
K3
S1
K7
F5 30A
J24
L2
GND
GND
J24
F4 1A 250V
J22
J27
H3
HTR
B
J44
J45
ON
HTR
B
t
Either Line to Neutral – 120VAC
(Range of acceptability: 108VAC – 132VAC)
t
Either Line to Ground – 120VAC
(Range of acceptability: 108VAC – 132VAC)
t
Neutral to Ground – 0 Volts
F4 1A 250V
J22
J27
H3
J5
J15
J31 HCE
J26 H2
J25 H1 J45
LIGHT
T1
J46
J28 AUX FRZ
J29 VAC
S6
J17
J16
K7
K3
S1
J24
F5 30A
F4 1A 250V
K3
S1
N
LIGHT
K5
L1
T1
K7
F5 30A
J30 TST
22112_A
J31 HCE
J26 H2
J25 H1 J45
J46
J28 AUX FRZ
J29 VAC
S6
J17
J16
J5
J15
J33
HTR
A
ON
J45
J16
K5
L1
J46
J28 AUX FRZ
J29 VAC
S6
J17
ON
HTR
B
J44
L2
J30 TST
22112_A
N
LIGHT
GND
Line 1 Black to Line 2 Red – 240VAC:
(Range of acceptability: 216VAC – 246VAC)
These readings should be consistent at
all points in all electrical enclosures and
breaker boxes. If the readings are not in
the acceptable ranges, do not power up
the system.
120VAC (108VAC-132VAC)
Line 2 and Ground
J31 HCE
J26 H2
J25 H1 J45
T1
F5 30A
J33
HTR
A
L2
t
J24
J30 TST
K5
L1
T1
J45
J33
HTR
A
J5
N
J46
J28 AUX FRZ
J29 VAC
S6
J17
J16
J44
J27
H3
F6 0.3A 250V
J22
K7
K3
S1
22112_A
J31 HCE
J26 H2
J25 H1
J5
J15
J18 J19
J30 TST
L1
F6 0.3A 250V
J27
H3
0 Volts
Ground and Neutral
K5
J16
J18 J19
F4 1A 250V
HTR
B
LIGHT
T1
J24
GND
J24
F4 1A 250V
J27
H3
HTR
B
J31 HCE
J26 H2
J25 H1 J45
LIGHT
T1
J46
J28 AUX FRZ
J29 VAC
S6
J17
J16
J5
J15
J33
HTR
A
L2
GND
J22
K3
S1
K7
J18 J19
GND
J24
F5 30A
22112_A
86
GND
J28 AUX FRZ
J29 VAC
S6
J17
ON
ON
K3
S1
J24
J15
Set voltmeter to AC Volts. Voltages should
check out as follows:
J46
ON
K7
J22
J33
HTR
A
L2
ON
J45
T1
J18 J19
J44
F6 0.3A 250V
J16
J30 TST
K5
L1
J46
J28 AUX FRZ
J29 VAC
S6
J17
N
GND
J24
N
LIGHT
0 Volts
Ground and Neutral
GND
F4 1A 250V
HTR
B
J5
J31 HCE
J26 H2
J25 H1 J
120VAC (108VAC-132VAC)
Line 1 and Ground
22112_A
J31 HCE
J26 H2
J25 H1 J45
GND
J27
H3
J45
J15
J33
HTR
A
J5
L2
GND
J24
F5 30A
J45
J27
H3
J44
J22
F6 0.3A 250V
K5
L1
GND
J24
K3
S1
J24
J22
J33
HTR
A
J44
J30 TST
22112_A
HTR
B
J16
K7
240VAC (216VAC-264VAC)
Line 1 and Line 2
N
GND
J46
J28 AUX FRZ
J29 VAC
S6
J17
K5
L1
T1
J18 J19
120VAC (108VAC-132VAC)
Ground and Line 1
N
LIGHT
J45
F4 1A 250V
J15
J44
F5 30A
HTR
B
J5
J30 TST
22112_A
J31 HCE
J26 H2
J25 H1 J45
F6 0.3A 250V
GND
J24
J27
H3
J33
HTR
A
L2
J24
J22
J45
J45
K7
K3
S1
K5
L1
T1
J18 J19
J44
J28 AUX FRZ
J29 VAC
S6
J17
J16
L2
N
LIGHT
J46
ON
GND
J24
HTR
B
J5
J15
J33
HTR
A
F6 0.3A 250V
GND
J27
H3
ON
L1
J22
J44
K5
F6 0.3A 250V
N
J30 TST
22112_A
J31 HCE
J26 H2
J25 H1 J45
F6 0.3A 250V
J30 TST
22112_A
120VAC (108VAC-132VAC)
Line 2 and Neutral
J18 J19
120VAC (108VAC-132VAC)
Line 1 and Neutral
J18 J19
120VAC (108VAC-132VAC)
Line 1 and Neutral
L2
Voltage Checks
240 VAC Systems
F6 0.3A 250V
120 VAC Systems
F5 30A
J24
F4 1A 250V
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Installation and Setup/Appendix
87
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
General Spa Design Guidelines
System Orientations Supported
The Revolution supports two basic circulation configurations. When installing the
Revolution, keep in mind the following characteristics that each system has. It will help
in determining where to place and how to configure the Revolution. Follow these
guidelines.
Two Circulation Systems
t
Non-circ System: A non-circ system uses a 2-speed pump to heat and filter
the spa.
t
Circ System: A circ system uses a dedicated 1-speed pump to heat and filter
the spa. The circ pump motor must not exceed 2 amps.
Also, keep in mind that:
t5IFIFBUFSSFRVJSFTBUMFBTU(BMMPOTQFS.JOVUF(1.
PGGMPXGPSQSPQFSGVODUJPO
t4PNFTZTUFNTNBZSFRVJSFBUMFBTU(1.
88
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Spa Guidelines to Keep in Mind
Whether replacing an older control system, or if designing a new spa system,
keep these guidelines in mind.
89
1.
The suction system for the 2-speed pump or for the circ pump must
be dedicated. There must not be any other pumps connected to this
suction system.
2.
The suction system for the 2-speed pump or for the circ pump must include
the following:
a. 2 suction fittings, or
b. 1 suction fitting and a skimmer.
3.
If the suction system for the 2-speed pump or for the circ pump includes
a filter, it is desirable that the filter incorporate a by-pass around the
filter cartridge that opens when the cartridge gets dirty. (Spring tension
holding the by-pass valve closed must be overcome by the vacuum of the
pump.) This by-pass should be capable of flowing a minimum of 20 GPM
during the low speed operation of the 2-speed pump or during circ pump
operation with the cartridge 100% blocked. The inclusion of a suction fitting
appropriately plumbed into the suction circuit in conjunction with a vacuum
filter may also meet this requirement.
4.
The pressure system for the 2-speed pump or for the circ pump must
be dedicated. There must not be any other pumps connected to this
pressure system.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
90
5.
The pressure system for the 2-speed pump or for the circ pump must
discharge water freely into the spa.
6.
If the pressure system for the 2-speed pump includes a diverter valve, or a
diverter jet, there must not be an “off” position that would stop water flow
from the pump or any other position that would throttle or reduce water flow
from the pump.
7.
If the pressure system for the 2-speed pump includes flow adjustable jets
that can be 100% closed, at least 2 non-adjustable jets must be included in
each possible inlet circuit so that a minimum of 20 GPM can flow during low
pump operation with all the jets closed. Any other means of by-passing flow
around the closed jets is acceptable as long as the by-pass means is down
stream from the heater and allows a minimum of 20 GPM to flow through the
heater during low speed operation.
8.
If the pressure system for the 2-speed pump includes flow adjustable
jets that do not close 100%, at least 20 GPM must flow during low speed
operation through each possible inlet circuit with all the jets closed.
9.
If the pressure system for a 2-speed pump or for a circ pump includes a filter,
the filter must be equipped with a by-pass around the cartridge that opens
when the cartridge gets dirty. (Spring tension holding the by-pass valve
closed must be overcome by the pressure of the pump.) This by-pass must
be capable of flowing a minimum of 20 GPM during low pump operation
with the cartridge 100% blocked.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
10. If the pressure system for a 2-speed pump or for a circ pump includes branch
circulation lines such as circuits intended to operate ozone injection systems,
these branch circulation lines must be connected downstream from the
heater.
11. Avoid inter-connection of the plumbing circuits for the 2-speed pump or for
the circ pump with other pumps in the spa plumbing system for the purpose
of freeze protection. The Revolution control system will provide freeze
protection. There is also provision for remote sensing freeze protection
if required.
12. Position inlets and jets in the spa so that they do not direct water flow
towards suction fittings or skimmers. This will avoid a “thermal short circuit”
and prevent excessive heater and pump cycling.
13. If service valves are a part of the circulation system for the 2-speed pump
or for the circ pump, be sure to use valves that incorporate a means of
“locking” in the open position.
14. If the 2-speed pump or the circ pump is replaced in the field by service
personnel, the replacement used must equal or exceed the hydraulic
specifications of the original pump.
15. To assure adequate performance, the spa plumbing must be 11⁄2” minimum.
The use of 2” is highly recommended. Either schedule 40 or flexible PVC
pipe is acceptable.
16. It is recommended that shut-off valves be installed in the suction and
discharge lines.
91
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Non-Circ Pump Plumbing Schematics
Non-Circ Systems must use a 2-speed Pump 1 for filtration and heating.
Jets
Diverter
Valve
More Jets
Skimmer
Ozone Injector
Suction
Pressure Filter with Bypass
Revolution
Plumbing Schematic:
Non-Circ (2-Speed Filter Pump),
Vacuum Heater, Pressure Filter
Plumbing Schematic:
Non-Circ (2-Speed Filter Pump)
Vacuum Filter, Vacuum Heater
92
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Plumbing Schematic:
Non-Circ (2-Speed Filter Pump),
Pressure Heater, Pressure Filter
Plumbing Schematic:
Non-Circ (2-Speed Filter Pump),
Vacuum Filter, Pressure Heater
Circ Pump Plumbing Schematics
Circ Systems use a dedicated low horsepower pump.
Skimmer Weir
1-1/2” to 2” Plumbing
Ozone Injector
Suction
Revolution
Pressure Filter w/Bypass
Plumbing Schematic:
Circulation Pump
Pressure Heater, Pressure Filter
Plumbing Schematic:
Circulation Pump,
Vacuum Heater, Pressure Filter
Vacuum Filter
Plumbing Schematic:
Circulation Pump,
Vacuum Filter, Pressure Heater
93
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Plumbing Schematic:
Circulation Pump,
Vacuum Filter, Vacuum Heater
Transforming the Control of Hot Tubs
Revolution
Pressure and Suction Side Mounting
94
t
The Revolution can be used in most any application. If installing in a newly
built spa system, study the diagrams in order to plan the location of the
Revolution. Also, keep in mind that:
t
The heater requires at least 20 Gallons Per Minute (GPM) of flow for
proper function.
t
Some systems may require at least 25 GPM.
t
Pressure-Side System:
A pressure side heater system is a heater that is located on the discharge
side of the pump.
t
Vacuum-Side System:
A vacuum side heater system is a heater that is located on the suction side of
the pump.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Mounting
95
t
Revolution technology allows mounting flexibility. The Revolution can be
mounted on either the suction or pressure (discharge) side of the pump.
However, it must be mounted on a flat surface parallel to the ground.
t
To improve reliability, take steps to minimize vibration from the pump(s) that
could be transmitted to the Revolution.
t
Use rubber isolation pads under the pumps and flexible PVC between the
filtration pump and the heater to help minimize vibration.
t
Mount the system with the heater horizontal and as low as possible in the
equipment compartment.
t
To avoid any potential for water to drip directly on the system, do not mount
the system directly under the control panel mounting location.
t
Allow a drip-loop in the control panel wires to keep any water that may travel
down the wire from wicking onto the system box.
t
The Revolution can not be mounted upside down. The Revolution is not to
be mounted sideways. The Revolution is only to be mounted upright on a
flat horizontal surface.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Transforming the Control of Hot Tubs
Revolution
Suction-Side System Mounting
96
t
When mounting the system on the suction (vacuum) side of the pump, care
must be taken to mount the system in such a way that it is aligned with
the suction port on the pump wet-end. The suction-side mounting can
generally be done much lower in the system, making it easier to keep proper
water flow in the heater at all times. The system should be mounted with
appropriate fasteners.
t
Note: When employing suction-side mounting, the system may need to be
placed on a spacer block so that it complies with UL height requirements for
electrically live components, in the same manner as a pump motor.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Index
Symbols
6AWG copper conductors 85
12 hour clock mode 30
42°F TOO COLD 34
102°F SNSR BAL- ANCE 38
120 Volt Configuration 61
230V Conversions 62
240 Volt Configuration with Blower 60
240 Volt Configuration without Blower 59
55911, Part No. 11, 77
55914, Part No. 11, 77
---°F ---°C 34
A
A/B: Display 42
Accessories, Recommended Installation 78
Adequate drainage 4
Advanced System Configuration 56
air, trapped 35
alternates A and B sensor reading 42
appliance, continuous duty 84
Application Notes 83
Aux Freeze Switch 34
Auxiliary Panels 76
B
BETA VER- SION ---- 35
Bi-directional Flow Heater 12
block, spacer 96
C
cable connector 17
Canadian Electric Code 84
Certifications, Specifications & 75
Checks, Voltage 86
Circ Pump 80
Circ Pump Insert Kits 77
97
Circ Pump Plumbing Schematics 93
Circ System 88
Circuit, Class A Ground Fault 85
circulation pump 80
Class A GFCI 5
Class A Ground Fault Circuit 85
Clean-up (or purge) Cycle 80
closed jets 35
closed valves 35
CNFG FAIL ---- 39
Code, Canadian Electric 84
Code, Fault Message 52, 55
Code, Message 55
Code, National Electrical 84
Codes and Compliance 84
Codes, Fault Log Message 55
Compliance, Codes and 84
Components 12
Components, Optional System 79
condition, freeze 34
condition, overheat 25
conductors, 6AWG copper 85
Configuration, 120 Volt 61
Configuration, Advanced System 56
Configuration Setup 3 & 4 60
Configuration Setup 7 & 8 61
Configuration, System 57
Configuration Table 58
Connections, Terminal Block 21
connector, cable 17
connector, panel 20
continuous duty appliance 84
Conversions, 230V 62
Couplings (nuts and seals included) 11
Cutout Template 18, 19, 83
Cycle, Clean-up (or purge) 80
Cycle, Filtration 80
D
Default Setup 1 includes 59
Dimensions 13
DIP Switch settings 50
disconnect, electrical 85
disconnect, local 85
Documents, Supporting 83
drainage, Adequate 4
drip-loop 15, 20, 95
dry heater 36
E
electrical disconnect 85
Electrical Protection 85
Electrical Services 69
End User Warning 2
Entering the Utilities Menu 43
event, fault 55
Exiting Priming Mode 27
F
Factory default settings 59
failed, sensor circuit has 38
fault event 55
Fault Log 45, 52
Fault Log Message Codes 55
Fault Message Code 52, 55
Feature, GFCI Trip 40
Filling the spa 23
Filtration Cycle 80
freeze condition 34
freeze protection 35
Freeze Protection 80
Freeze Sensor Installation 83
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
G
Kit, Tailpiece 77
GFCI 81
GFCI, Class A 5
GFCI Trip Feature 40
Glossary 80
guard, VG Compliant suction 4
L
H
H0: Heater type 42
hardware set-up 48
Heater, Bi-directional Flow 12
heater, dry 36
Heater Related Messages 36
Heater Type shown 50
HOT FALT ---- CALL FOR SRVC ---- 40
HTR DRY ---- 36
HTR FLOW FAIL ---- 36
HTR FLOW LOSS ---- 36
HTR MAY BE DRY ---- WAIT ---- 36
HTR TOO HOT ---- (OHH) 37
I
Identification, Software Self 42, 81
ID, System Panel 42, 81
Installation, Freeze Sensor 83
Installation, Ozone 83
Installation, Top-Side Panel 16
Installation, Topside Panel Cable 20
instructions, power connection 3
IT Electrical System 69
IT Power Requirements 69
J
level, low water 35
local disconnect 85
location, mounting 16
Log, Fault 45, 52
low water level 35
M
MEM FAIL ---- 39
MEM RSET ---- 39
Menu, Entering the Utilities 43
Menu, Sub-utilities 46
Menu, Utilities 42, 43
Message Code 55
message, reset 37
Messages, Heater Related 36
Messages, Sensor-Related 38
Messages, System-Related 39
minimize vibration 95
mode, 12 hour clock 30
Mode, Exiting Priming 27
models, TP panels work with both Revolution 11
Model, System 11
Mode, Priming 27, 82
Mode, Test 40
MODL: Model 42
Mounting 95
mounting area 16
mounting location 16
mounting, suction-side 96
Mounting, Suction Side 94
Mount the system 15
jets, closed 35
N
K
National Electrical Code 84
NEC (National Electrical Code) 5
NO COMM 34
Kits, Circ Pump Insert 77
98
Non-Circ Pump Plumbing Schematics 92
Non-circ System 88
Notes, Application 83
O
OHS 37
Optional System Components 79
Options, Plumbing Kit 77
overheat condition 25
Ozone Installation 83
P
pads, rubber isolation 95
panel connector 20
Panels, Auxiliary 76
Panel, TP400 Series 11
Panel, TP600 11
Panel Version 51
PANL: Panel version 42
Part No. 55911 11, 77
Part No. 55914 11, 77
Plumbing Kit Options 77
Poor, Sensor Balance is 38
power connection instructions 3
Preferences 81
PRES BTTN TO RSET 37
pressure side heater system 94
prime, pump 35
Priming Mode 27, 82
Priming mode terminates 24
Priming the Spa 25, 26
Program Checksum Test 39
Programming 82
Protection, Electrical 85
protection, freeze 35
Protection, Freeze 80
Pump, Circ 80
pump, circulation 80
pump prime 35
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
R
readings, toggle A/B sensor 44
Recommended Installation Accessories 78
Requirements, IT Power 69
requirements, UL height 96
reset message 37
restrictions, suction flow 35
rubber isolation pads 95
RUN PMPS PURG AIR ---- 24
S
Schematics, Circ Pump Plumbing 93
Schematics, Non-Circ Pump Plumbing 92
Sensor Balance is Poor 38
sensor circuit has failed 38
Sensor-Related Messages 38
Services, Electrical 69
Service, Single 69
Service, Three 69
SETP: Setup 42
Set the time 29
settings, DIP Switch 50
settings, Factory default 59
settings, SW16: DIP switch 42
set-up, hardware 48
Setup, Software 70
shown, Heater Type 50
shown, VAC input power 50
shut-off valves 91
Signature, SIG: 42
SIG: Signature 42
Single Service 69
site, technical 83
site, web 18, 19
SNSR A ---- CALL FOR SRVC ---- 38
SNSR B ---- CALL FOR SRVC ---- 38
99
SNSR SYNC ---- CALL FOR SRVC ---- 38
Software Self Identification 42, 81
Software Setup 70
software, test 35
spacer block 96
Spa, Priming the 25, 26
Specifications 11
Specifications & Certifications 75
SSID 81
SSID: System panel ID 42
STUK PUMP ---- 40
Sub-utilities Menu 46
suction flow restrictions 35
suction-side mounting 96
Suction Side Mounting 94
Supporting Documents 83
SW16: DIP switch settings 42
Switch, Aux Freeze 34
System, Circ 88
System Configuration 57
System, IT Electrical 69
System Model 11
system, Mount the 15
System, Non-circ 88
System Panel ID 42, 81
system, pressure side heater 94
System-Related Messages 39
system, vacuum side heater 94
T
Table, Configuration 58
Tailpiece Kit 77
technical site 83
Template, Cutout 18, 19, 83
Terminal Block Connections 21
Test Mode 35, 40
Test, Program Checksum 39
test software 35
Test the ground fault circuit interrupter 4
Three Service 69
time, Set the 29
TN and TT 69
toggle A/B sensor readings 44
Topside Panel Cable Installation 20
Top-Side Panel Installation 16
TP400 Series Panel 11
TP400T 16
TP400W 16
TP600 16
TP600 Panel 11
TP panels work with both Revolution models 11
trapped air 35
Tree, Utilities Menu 42
TT, TN and 69
U
UL height requirements 96
Utilities Menu 42, 43
Utilities Menu Tree 42
V
VAC input power shown 50
vacuum side heater system 94
valves, closed 35
valves, shut-off 91
Version, Panel 51
VG Compliant suction guard 4
vibration, minimize 95
Voltage Checks 86
W
Warning, End User 2
WATR TOO HOT ---- (OHS) 37
web site 18, 19
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Tustin Ca. 92780 (714) 384-0384
©2010-2012 Balboa Water Group. All rights reserved.
Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,
100
834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
42010 E April 24, 2012
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