TOSVERT VF-S11 built-in board option Communication Instruction

TOSVERT VF-S11 built-in board option Communication Instruction
E6581232
TOSVERT VF-S11 built-in board option
Communication Instruction Manual
LIU005Z
NOTICE
1. Make sure that this instruction manual is delivered to the end user of LONWORKS®
Communication built-in option board.
2. Read this manual before installing or operating the LONWORKS® Communication
built-in board option. And keep it handy as a reference for maintenance and
inspections.
*The data given in this manual are subject to change without notice.
© TOSHIBA INVERTER CORPORATION 2004
All Rights Reserved.
E6581232
Safety precautions
The VF-S11 instruction manual and labels on the inverter provide very important information that you
should bear in mind to use the inverter properly and safely, and also to avoid injury to yourself and
other people and damage to property.
Read the safety precautions in the VF-S11 instruction manual before reading this manual and strictly
follow the instructions given.
■Handling in general
Danger
▼ Never disassemble, modify or repair.
Disassembly
Prohibited
Disassembling the product could cause electric shocks, fire or injuries.
For repairs, call your sales agency.
▼ Do not remove this option from VF-S11 when the power is on.
It could lead to electric shocks.
▼ Do not put or insert foreign objects such as waste cable, bars, or wires into the product.
Prohibited
It could lead to electric shocks or fire.
▼ Do not splash water over the product.
It could lead to electric shocks or fire.
▼ Wiring should be conducted after turning VF-S11 power off.
Wait at least ten minutes and check to make sure that the charge lamp (on VF-S11 unit)
is no longer lit.
▼ Turn off the power immediately in case any abnormalities such as smokes, smells or
Mandatory
abnormal noise are found.
Neglect of these conditions could lead to fire.
For repairs, call your agency.
■Transportation and installation
Danger
▼ Do not install or operate the inverter if it is damaged or any component is missing.
Operating a defective inverter could lead to electric shocks or fire.
For repairs, call your agency.
▼ Do not put any inflammable material near the product.
Prohibited
It could catch fire if the product sparks due to a breakdown and the like.
▼ Do not install the product where it could be splashed with water and the like.
It could lead to electric shocks or fire.
▼ The product must be used under environmental conditions prescribed in this instruction
Mandatory
manual. Use under any other conditions may result breakdown.
▼ Install this option in VF-S11 and tighten the screws to the specified torque. Otherwise it
could lead to breakdown.
▼ Be careful of the option board when you exchange the terminal boards. Otherwise it
Warning
can cause injury to people.
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E6581232
■Wiring
Danger
▼ Turn off input power before wiring.
Wait at least ten minutes and make sure that the charge lamp (on VF-S11 unit) is no
longer lit.
▼ Tighten the screws on the terminal board to the specified torque.
If the screws are not tightened to the specified torque, it could lead to fire.
Mandatory
▼ Electrical construction work must be done by a qualified expert.
Connection of input power by someone who does not have that expert knowledge may
result in fire or electric shock.
■About operation
Danger
▼ Do not wipe the body with a wet cloth. Don’t touch the body with your wet hand.
Prohibited
It could lead to electric shocks.
▼ Do not pull on the cable
It could cause damage or error.
■About disposal of the product
Warning
Mandatory
▼ Dispose of the product as an industrial waste.
Unless it is disposed of as an industrial waste, it may result in human injury.
Notes on use
NOTES
▼ Avoid installing locations where may be subjected to rapid changes in ambient temperature
or/and humidity.
▼ Route the transmission cable separate from the inverter input/output power wiring.
When disconnecting connection cable, make sure to hold its connector with care not to give
unreasonable stress to the cable and the unit.
▼ Separate the ground of SHLD terminal on the LONWORKS® communication built-in board
option from those of the inverter and the motor. It could cause malfunction due to noise.
▼ Install this board inside the VF-S11 and secure it with board fixing screws, otherwise it could
fall and cause malfunction or breakdown.
▼ Connect an electromagnetic contactor or the like between the inverter and the power source
to secure external control of emergency stop.
2
E6581232
Introduction
Thank you for purchasing the “LONWORKS® communication built-in board option (LIU005Z)” for
TOSVERT VF-S11 inverter. By Installing this board to the VF-S11, data communication can be made
with a host computer or other device via LONWORKS® network.
Please read the entire manual carefully before attempting to control your inverter via LONWORKS®
network serial connection. Besides this instruction manual, the “VF-S11 LONWORKS®
Communication Function Manual” is required to develop software communicating with VF-S11. In
such a case, please contact with our branch offices or sales offices.
(“VF-S11 LONWORKS® Communication (LIU005Z) Function Manual”: E6581250)
This manual is also aimed at the operator using " LONWORKS® Communication built-in board
option", so please use it for future maintenance and inspection.
※ LONWORKS is the registered trademark of Echelon America.
■ Explanation of model number of LONWORKS® Communication Option board
LIU005Z-0
Revision number
Cable length (Cable length between inverter and Option Unit)
Z: Without cable
LONWORKS® Communication Option model number
Symbol of LONWORKS
■ Check of accessories
LONWORKS® Communication built-in board option is shipped together with the following items in
the package. Contact your sales agency if any of these is missing.
(1) LONWORKS® Communication built-in board option …1 board (LIU005Z)
(Connector terminal : MSTB 2.5/3-ST-5.08 : Phoenix Contact)…1 pcs
(2) Instruction manual of LONWORKS® Communication built-in board option
Japanese(E6581231)…1 copy
English
(E6581232)…1 copy (This book)
(4) LONWORKS® Communication built-in board option
3
説明
書
Instru
ct
Manu i on
al
cabling label
1 pcs.
name plate
2 pcs.
Insulating sheet
1 pcs.
E6581232
Table of Contents
1. OVERVIEW・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
2. NAMES AND FUNCTIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
2.1. About use of a common serial option ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5
3. CONNECTION TO THE DEVICE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6
3.1. Installation method ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6
3.2. Description of terminals ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7
3.3. Network wiring・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8
3.4. Network cable connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9
3.5. Terminal resistor ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10
3.6. Wiring of a control terminal ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10
3.7. VF-S11 communication parameters ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10
4. SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 11
5. DIMENSIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12
6. WARRANTY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12
4
E6581232
1. Overview
LONWORKS® network was developed by Echelon Corporation, provides local open network which is
superior in the distributed control. The LONWORKS® communication board is equipped with the
dedicated IC for the communication purpose, and it uses free topology Smart transceiver made by
Echelon.
2. Names and functions
The external view of this option and the name of each part are shown below:
SW1:SINK/SOURCE
switching for F terminal
and R terminal.
IC
CPU
VF-S11 connector
FTT
Service LED
Service SW
Operate it only when
a cover for the main
circuit terminal is
attached.
L
E
D
C
IC
F
O
S
C
SW
R VIA CC P24
IC
C
C
IC
C
IC
RY
C
FU
C
SL1 SHLD SL2
RJ45
Common serial communication connector
NOTE: Common serial option can be used
but when the common serial function is
used (connected), communication via
®
LONWORKS Communication is disabled.
G/E FLA FLB FLC
Terminal
block
®
for LONWORKS
Communication
M3 screw (tightening torque: 0.5 N·m)
Use a flat blade screwdriver with a 0.6 mm thick and 3.5 mm width blade.
Danger
▼ Operate Service SW only when a cover for the main circuit terminal is
Mandatory
attached. It could lead to electric shocks.
▼ Operate Service SW using the non-conductive stick. When it is operated with a
conductive stick, it could lead to electric shock.
2.1. About use of a common serial option
Common serial option can be used.
( Please use the RS20035-1 as the RS232C communication cable. )
However, when common serial option is used, communication will be forcefully switched to common
serial option, thus communication via LONWORKS® is disabled.
5
E6581232
3. Connection to the device
3.1. Installation method
Install the LONWORKS® Communication built-in board option to VF-S11 as follows:
(1) Turn off input power of VF-S11 and wait for at least ten minutes and then check that the CHARGE
lamp on VF-S11 is no longer lit.
(2) Open the VF-S11 front cover, remove the board fixing screw and take out the VF-S11 standard
terminal block board.
(Be careful not to lose the board fixing screw when removed since it may be used again.)
(3) Please wire an inverter, if an option board is already attached, you may not be able to perform wiring
of an inverter depending on the model of inverter, please perform wiring by the side of an inverter
beforehand.
(4) Please attach the insulating seat in VF-S11.
(Set to the Board fixing screw hole and PWB catch pin.)
(5) Install the LIU005Z built-in board option and secure it with the board fixing screw.
(M3 tapping screw tightening torque: 0.7 to 0.8N・m)
(6) Please set it as SW1 by which an input terminal shall be used between a sink or sauce.
(7) Stick the LIU005Z cabling label on the standard cabling label stuck on the back of the VF-S11 cover.
And stick the LIU005Z nameplate near the standard nameplate. (Be careful not to cover slits on the
VF-S11 main board.
* To install or remove the terminal block board, make it slide in or out in parallel with board.
VF-S11 main unit
PWB catch pin
Board fixing screw
Cabling label position
(M3 screw tightening torque: 0.7 to 0.8N・m)
Board fixing screw hole
Stick the LIU005Z nameplate
like bellow figure. LIU005Z
RS4003Z
LIU005Z
Example
VF-S11 name plate
VF-S11 Standard terminal board
Insulating seat
(attached)
6
LONWORKS built-in board option
(LIU005Z)
E6581232
3.2. Description of terminals
<Control circuit terminals specification>
Terminal
symbol
I/O type
Multifunctional programmable contact input.
Shorting across F-CC causes forward rotation; opening
causes slowdown and stop. (When SINK logic is selected and
ST is always ON.)
Multifunctional programmable contact input.
Shorting across R-CC causes reverse rotation; opening
causes slowdown and stop. (When SINK logic is selected and
ST is always ON.)
F
Input
R
VIA
CC
No voltage
contact input
24 VDC, 5mA or less
* SINK/SOURCE
can be selected with
SW1.
10VDC
Internal impedance:
30kΩ
Common to
Control circuit’s equipotential terminal
Input/Output
Output
FLA
FLB
FLC
Output
SHLD
Multifunction programmable analog input.
Factory default setting:
0∼60Hz frequency setting with 0∼10 VDC input.
In addition, this terminal can be used as a multifunctional
contact input using the parameters (f109 and f118).
Input
P24
G/E
SL1
SL2
Electrical
specifications
Function
--LON
WORKS
24 VDC power supply output
Multifunctional programmable relay contact outputs
The standard factory setting is set to detect the activation of the
inverter protection function.
Contact across FLA-FLC is closed and FLB-FLC is opened
during protection function operation.
Grounding terminal
transmission data / reception data
(There is no polarity.)
LONWORKS® communication shield terminal. This terminal is
not connected to other circuits in this board. Ground this
terminal in a location separated from the ground of power line.
24VDC-100mA
250VAC-1A
(cosφ=1)
30VDC-0.5A
250VAC-0.5A
(cosφ=0.4A)
[The internal circuit figure of the F and R terminal.]
* Except F and R terminal, refer to the instruction manual of VF-S11 for the internal circuit of the
input and output terminal.
Inverter
P24
SINK
SOURCE
820
F、R
4.7K
Danger
▼ Do not change switch settings while power is on.
Prohibited
It can damage the product and also lead to electric shocks, damage, and
breakdown.
▼ When setting the VIA function, set the parameter after confirming removed motor
Mandatory
cables. The motor may suddenly start and that could result in injury.
7
E6581232
3.3. Network wiring
Network configuration is expanded as follows. Refer to the subsequent descriptions about the wiring
between the communication board and the networks.
Use 0.75mm2 wire for grounding to the earth terminal of the board.
Example of network configuration
Computer
PC
Router
Free topology
Max. 63 units connected
Router
Free topology
Router
Max. 63 units connected
LIU005Z
LIU005Z
VF-S11
VF-S11
Number of connected units to the router: Node
Max. 63 units
Strictly observe the following cautions for the network wiring.
• Use Level 4/22 AWG cable for the communication cable.
Recommended cable - Manufacturer :Showa Electric Wire & Cable Co., Ltd.
- Model name : LW221S, 22AWG, 1P, With shield, Standard 300m/reel
• Cable sheath should be peeled off by about 10mm.
• For wiring work, Use a flat blade screwdriver with a 0.6 mm thick and 3.5 mm width blade.
• Tightening torque for the terminal block is 0.5 to 0.6 N・m.
• Never bundle the communication line and the power circuit line together.
Separate the transmission cable 20 cm or more from the main circuit wiring.
8
E6581232
3.4. Network cable connection
This communication board is provided with the free topology transceiver made by Echelon America,
which enables the optimum wiring connection regardless of the types of network configuration
such as bus-type, star-type or loop type arrangement.
◎ Communication terminal SL1, SL2
Structure the communication path by using a twisted pair cable with shield as shown in the
figure below.
Polarity of the communication terminals SL1 and SL2 does not have to be considered.
◎ Communication shield terminal SHLD
Please connect the shield line of a network cable. This terminal is not connected to other
circuits in this board. Please ground through metal film resistor of 470k ohm, 1/4W, and 10% or
less of error accuracy so that static electricity does not increase.
◎ Terminal resistor (Please refer to “3.5.Terminal resistor”)
Only one terminal resistor is necessary for the segment of the free topology, and it can be
placed in anywhere in the free topology segments.
Terminal resistor: 52. 3Ω±1%, 1/8W
Relevant removable terminal block
Catches
For the connection of cable to
the terminal block, refer to the
aforementioned explanation.
Manufacturer: PHOENIX CONTACT
Model name : MSTB 2,5/3-ST-5.08
SL2
SHLD
SL1
Twisted pair cable with shield
PC
LIU005Z
LIU005Z
LIU005Z
Terminal 1
SL1
SL1
SL1
Terminal 2
SL2
SL2
SL2
SHLD
SHLD
SHLD
Shield grounding
resistor
Terminal resistor
52.3Ω-1/8W
Connection of communication cable
Signal name
Name
SL1
Transmission and receiving data
SL2
Transmission and receiving data
SHLD
Shield
Terminal
resistor
is this option.
Complex topology can be configured.
When recommended cable is used (in one segment)
Maximum distance between nodes: 400m
Maximum total wire length: 500m
* Do not connect the ground wire of the shield to the power earth of the inverter or other unit.
* Separate the control/communication cables and the main circuit wiring of 20 cm or more without
bundling.
9
E6581232
3.5. Terminal resistor
Please set up the impedance of all the terminals of a cable to be set to about 52.3 ohms. In a
doubly terminated bus topology, two terminations are required and may be placed anywhere on
the free topology segment. There are two choices for the termination:
1. Free Topology Network Segment
Only one termination and may be placed anywhere on the free topology segment.
RC network(Following figure), with R1 = 52.3Ω±1%,1/8W
2. Doubly Terminated Bus Topology Segment
Two terminations and one at each end of the bus.
RC network(Following figure), with R1 = 105Ω±1%,1/8W
Terminal circuit
C1 +
C1 and C2 are required for connection to link power network.
R1
C2 +
C1, C2 :Aluminum-electrolytic type
100μF, 50V min
3.6. Wiring of a control terminal
Observe the following when wiring.
♦ Separate the control/communication cables and the main circuit wiring of 20 cm or more without
bundling. Wiring them close the one to each other may lead to malfunction due to noise.
♦ Use 0.3 to 1.5 mm2 solid/stranded wire (AWG 22 to 16) for control cables.
* Interface between programmable controller and inverter
When the operation is controlled by using a programmable controller which is the open collector output
type, if the programmable controller is turned off with the inverter is on, the difference between each
control power potential will cause wrong signals to the inverter as shown in below figure. Be sure to
provide an interlock so that the programmable controller cannot be turned off when the inverter is on.
Programmable controller
Inverter
+24V
Input terminal
External
+24V supply
Fuse blowout
detection
circuit
Inverter
internal +24V
Fuse
COM
♦ Remove the sheath of wire about 6 mm (7mm for FLA, FLB and FLC) from the end of wire.
♦ Use a flat-headed screwdriver with its blade 0.6 mm in thickness and 3.5 mm in width.
♦ Screw tightening torque for the terminal block screws should be 0.5 N·m.
3.7. VF-S11 communication parameters
A communicative response can be improved by setting a transmission speed setup of an inverter to
19.2kbps. In addition, reset power supply after a parameter setup.
Function
Parameter
Communication speed
f800
Description
By setting a transmission speed setup to 19.2kbps(setting value
4), a response becomes good. It can be used also with a
standard value (9.6kbps).
−10−
E6581232
4. Specifications
<Environmental specification>
Item
Use environment
Operation temperature
Storage temperature
Relative humidity
Vibration
Specification
Indoor, Altitude 1000m or lower, Avoid direct sunlight, corrosive or explosive gas, steam,
powdered particles, dust, grinding fluid and cutting oil.
Conforms to VF-S11
-25 to +65℃
20 to 90% (No dew condensation)
5.9m/s2 (0.6G) or less (10 to 55 Hz) (To be complied with JIS C0040.)
<LONWORKS® communication built-in board option (LIU005Z) side>
Commu
nication
between
inverter
Item
Inverter model,
Number of
connected INVs
Communication
method
Baud rate
Parity
Power supply
Logic input terminals
Logic output terminals
Relay contact output
terminals
Analog input terminals
Analog output terminals
Power supply
Specification
Note
VF-S11,
Max. 1 board
Binary type
1200、2400、4800、9600、19200bps
odd number, even number or nothing
5 VDC
2 terminals (F,R)
With a slide switch, you can easily switch
between sink logic and source logic
configrations.
*An analog input (VIA) is possible to be use
as a contact input by parameter setup.
Nothing
1 circuit (FL)
1 circuit (VIA)
Nothing
(24VDC-100mA)
Automatic detection
*It is power supply reset necessity at the
time of inverter side change.
Supplied from inverter
Un-insulating
insulating
Un-insulating
<Network side>
Item
Address and related
items
Network variables
Communication
transceiver
Communication signal
Transmission distance
Number of connected
board s
Service SW
Terminal block
Specification
Number of domains: 2
Number of address entries: 31
Number of transmission data: 11+1
Number of receiving data: 6+1
Number of configuration property : 12
Smart Transceiver made by Echelon is
used.
2 wires plus shield
Between nodes: Max. 400m
Total cable length: Max. 500m
Free topology Max. 63 boards
Provided
Detachable terminal block 3-pole
−11−
Notes
Standard object variables (nviRequest,
nvoStatus) are included.
78kbps
When recommended cable is used:
Level 4/22AWG
Because a host and router are counted as
one board, the option can be connected up to
63 boards.
Used for notification of neuron ID to the host.
Applicable terminal block
Manufacturer: PHOENIX CONTACT
Type-Form : MSTB 2,5/3-ST-5.08
E6581232
5. Dimensions
The following figure is an outside figure seen from the surface of an option board.
9.5 5
38.5
4.75
20.75
Unit : mm
51.25
65.75
38
2.5
21
φ3.5
10
2.5
φ2.0
15.24
64
Board thickness:1.6mm
6. Warranty
Any part of LONWORKS® Communication built-in board option that happens to be defective will be
repaired free of charge under the following conditions:
1. If and when a trouble occurs on the option board properly installed and handled within one year of
delivery, and if the trouble is clearly attributable to defects inherent in our design and manufacturing,
the product will be repaired free of charge.
2. The warranty covers only the delivered option board.
3. Even in the term of the warranty, repair service will be charged for the following cases.
1) Fault or damage resulting from misuse, unauthorized modification or repair.
2) Fault or damage resulting from falling down of the product or traffic accident during transportation.
3) Fault or damage originating from fire, salt water/salty breezes, some kind of gas, earthquake, storm
or flood, lightning, abnormal supply voltage, or other natural disasters.
4) Fault or damage caused by improper use of this option board as it is used for a purpose out of its
original function.
4. If another special warranty is contracted for this option board, the special warranty has priority over
this warranty.
−12E−
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