RTU2020 Remote Terminal Unit Specification

RTU2020 Remote Terminal Unit Specification
Technical Information
RTU2020 Remote Terminal Unit
Specification
SC03-300-101
Release 101
October 2014, Version 1.0
RTU2020 Remote Terminal Unit Specification, SC03-300-101
2
Re vis io n His to ry
Revision
Date
Description
1.0
October 2014
Release version
Version 1.0
Honeywell Proprietary
October 2014
RTU2020 Remote Terminal Unit Specification, SC03-300-101
3
Ta b le o f Co n te n ts
1.
2.
Introduction ..................................................................................................................................................................... 4
1.1.
RTU2020 Remote Terminal Unit Overview ............................................................................................................... 4
1.2.
Document Scope ...................................................................................................................................................... 4
1.3.
Definitions ................................................................................................................................................................. 5
Specifications.................................................................................................................................................................. 5
2.1.
RTU2020 Controller .................................................................................................................................................. 5
2.1.1.
Performance ............................................................................................................................................................................. 6
2.1.2.
Datalog Support........................................................................................................................................................................ 6
2.1.3.
Communication Capabilities ..................................................................................................................................................... 6
2.1.4.
2.2.
Watchdog & Monitors ............................................................................................................................................................... 9
Onboard I/O .............................................................................................................................................................. 9
2.2.1.
Analog Input Channel Parameters ........................................................................................................................................... 9
2.2.2.
Analog Output Channel Parameters ...................................................................................................................................... 10
2.2.3.
Digital Input Channel Parameters .......................................................................................................................................... 11
2.2.4.
Digital Output Channel Parameters ........................................................................................................................................ 11
2.2.5.
2.3.
2.3.1.
IEC 61131-3 Capabilities ........................................................................................................................................................ 12
2.3.2.
RTU Builder Hardware Requirements .................................................................................................................................... 14
2.4.
3.
Pulse Input Channel Parameters ........................................................................................................................................... 12
RTU Builder ............................................................................................................................................................ 12
General ................................................................................................................................................................... 14
Model Numbers ............................................................................................................................................................. 16
3.1.
Hardware Related ................................................................................................................................................... 16
3.2.
Software .................................................................................................................................................................. 16
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1.
4
Introduction
This document provides technical information for the Honeywell RTU2020 Remote Terminal Unit (RTU). Further product
descriptions can be found the Product Information Note. Detailed planning, installation and configuration information is
available in the product user guides.
1.1.
RTU2020 Remote Terminal Unit Overview
The RTU2020 is a modular, powerful and scalable controller capable of all remote automation and control applications. It is
designed to communicate with any SCADA system but when combined with Experion® PKS and its radically simplified
SCADA configuration with superior operator experience, it solves the most challenging remote automation requirements for
the Oil & Gas industry.
The key features of the RTU2020 include:
•
Lowest power consumption in its category at a
typical 1.8W
•
Temperature range -40 to 75°C (-40 to 167°F).
Up to 75°C, not 70°C like other units
•
High reliability with well designed thermal paths
•
HART enabled onboard I/O onboard. No extra
hardware required. Digital HART data &
diagnostics are available locally for use in RTU
program & remote alarming
•
HART IP allowing remote asset management
of HART devices via Honeywell’s Field Device
Manager
•
Efficient wiring & configuration saving
installation and maintenance time
•
Modern, powerful CPU
•
Transient Suppression on every I/O channel &
every communication port
•
RTU Builder: A powerful IEC 61131-3
programming environment
Figure 1 – Sample RTU2020 System Architecture
•
Liquids & Gas calculations in the same
controller
•
Flexible communication options
•
Industry standard protocols of Modbus & DNP3
both as master and slave
1.2.
Document Scope
This document provides specifications for the following RTU2020 related components:
•
RTU2020 Controller
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RTU2020 Remote Terminal Unit Specification, SC03-300-101
•
RTU2020 I/O
•
RTU Builder
1.3.
5
Definitions
•
IOTA, Input Output Termination Assembly: An assembly that holds the IOM and the connections for field wiring
•
IOM, Input Output Module: A device that contains most of the electronics required to perform a specific I/O
function. The IOM plugs onto the IOTA.
•
CPM, Control Processor Module: A device that contains most of the electronics required to perform the function
of an RTU controller. A CPM plugs onto an IOTA designed for the CPM. The CPM may optionally include the
functionality of an IOM.
2.
Specifications
2.1.
RTU2020 Controller
The RTU2020 family has an innovative modular hardware design with processor modules that plug onto IOTAs that contain
only passive devices such as cable connectors and an I/O link expansion port allowing expansion I/O modules to connect in
without any further infrastructure.
1.
18-30 VDC Power Input
2.
RS485 Ports (qty 2)
3.
RS232 Ports(qty 2)
4.
Ethernet Ports (qty 2)
5.
Onboard IO (qty 28): non-redundant RTU only
6.
SD Card Slot
7.
Status LEDs
Figure 2 –RTU2020 Hardware Summary
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RTU2020 Remote Terminal Unit Specification, SC03-300-101
2.1.1.
6
P e rfo rm a n c e
With a modern dual core 667MHz processor, RTU2020 has the power for today’s applications and spare reserve to meet
tomorrow’s needs.
Item
Specification
Processor
Dual Core ARM® Cortex™-A9 Core (32 bit data bus) 667 MHz
Dynamic memory (RAM)
128 Megabytes
Program memory (Flash)
32 Megabytes
Nonvolatile memory
4Mbits
Nonvolatile memory data life
20+ years (without battery)
Real-time clock resolution
1 ms
Execution cycle time
<= 100 ms
Time Synchronization
Simple Network Time Protocol (SNTP)
Programming port
Ethernet port
SD Card Slot supported cards
32GB Class 6 / Class 10 industry standard
2.1.2.
Da ta lo g S u p p o rt
Item
Specification
Datalog Media
Flash memory or optional SD Card
Datalog rate
Datalog Timestamp resolution
2.1.3.
Configurable: 1 second, 5 seconds, 10 seconds, 1 minute, 5 minutes, 10 minutes
and1 hour
1 ms
Co m m u n ic a tio n Ca p a b ilitie s
RTUs need to efficiently manage unreliable, low bandwidth networks. They need to communicate as a slave device to a
remote SCADA system, usually over a redundant link which is on two different mediums; but also as a master to local
subsystems like gas chromatographs and smart drives. RTU2020 covers all the scenarios by supporting SCADA protocols
such as Modbus and DNP3 over two Ethernet ports and four serial ports.
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Ethernet
Item
Specification
Number of ports
2, ANSI/IEEE 802.3
Independent networks
2. Can be on same or different Subnets
Network connection
shielded RJ45 connector, auto-crossover
Network port speed
10/100BaseTx, auto-detecting
Isolation
1500 Volts RMS 1 minute, 60 Hz
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Message response time (typical)
100ms
Diagnostic LEDs on each port
Yes
Concurrent connections
64
Distance supported
100m
Protocols
TCP/IP, ARP, UDP, ICMP, DHCP, Modbus TCP, DNP3 TCP, HART-IP,
Serial
Item
Specification
Number of Ports
2 x RS232 ports and 2 x RS485 ports
Baud rate supported
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200
RS232 Port 1 and 2
RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR/RI, GND), full duplex
RS232 distance
15m
RS485 Port 1 and 2
Screw terminals (GND, 485+, 485-, termination, chassis), 2-wire half-duplex
Maximum number of slaves
connected to RS485 network
32
RS485 distance
1200m
RS485 termination
120ohm
Protocols
Diagnostic LEDs on each port
Version 1.0
Modbus RTU Master, Modbus RTU Slave, Modbus ASCII Master, Modbus
ASCII Slave, DNP3 Slave
Transmit Data (TD) & Receive Data (RD)
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Item
Specification
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
DNP3 Protocol
Item
Specification
Device Function
Outstation (Slave)
Protocol Compliance Level 1
Level 3+
Flash memory: 80,000 events or
Capacity of events buffered
Optional SD Card: 500,000 events
Data monitoring by multiple DNP3
Masters
Yes, on separate ports
Report by Exception Capability
Yes
Ethernet support
Yes
Serial support
No
Check Before Operate (CBO)
support
Yes
Note 1 – See RTU2020 DNP Device Profile Document (DPD) for complete details
Modbus Protocol
Item
Specification
Device Function
Master and Slave
Multi-Master support
Yes, data monitoring by multiple Modbus Masters
Ethernet support
Modbus TCP
Serial support
Modbus RTU/ASCII
HART-IP Protocol
Used by Honeywell’s Field Device Manager for instrument asset management of RTU2020 connected HART devices.
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Item
9
Specification
Read system capacity of RTU
Read RTU and HART devices identity information
Device Function
HART command pass through to the connected HART devices
HART delayed response mechanism to maximize system performance
HART-IP protocol, Version 7, based on TCP/IP
Ethernet support
Configurable TCP port number, (default 5094
Support single Honeywell Field Device Manager connection
Serial support
2.1.4.
No
Wa tc h d o g & Mo n ito rs
Item
Specification
CPU Watchdog
CPU automatically resets if error is detected; status LED flashes error code
Communications watchdog
Settable timeout and output action: force off or freeze
2.2.
Onboard I/O
RTU2020’s non-redundant controller with 28 mixed onboard I/O supports the following mix of I/O points
•
Analog Input (HART)
•
Analog Output (HART)
•
Digital Input
•
Digital Output
6
•
Pulse Input (High Speed) or Digital Input
2
8
2
10
Details of each type of I/O are listed in tables below.
2.2.1.
An a lo g In p u t Ch a n n e l P a ra m e te rs
Item
Specification
Number of Channels
8
Standard Input Range
4~20mA or 1-5VDC, software configurable
Input Type
Single end
Short circuit protection
Yes
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Item
Specification
Isolation
No
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
A/D resolution
16bit
Full scale accuracy
± 0.1% at 25°C
±0.2% from -40°C to 75°C
Repeatability
+/-0.05%
Temperature Coefficient
0.005% per Deg C
Differential Non Linearity
< 1 L.S.B
Normal Mode Rejection Ratio
Greater than 49dB at 60Hz
(NMRR)
Input impedance (voltage mode)
1Mohm
Max HART Multi-drop Connection
One device per channel
Supported Device Wiring
2 Wire Devices
2.2.2.
An a lo g Ou tp u t Ch a n n e l P a ra m e te rs
Item
Specification
Number of Channels
2
Output Range
4-20mA
Output Type
Source
D/A resolution
12bit
Full scale accuracy
± 0.2% at 25°C
± 0.3% from -40°C to 75°C
Repeatability
± 0.1% of full scale
Temperature Coefficient
0.01% per Deg C of FSD
Differential Non Linearity
< 1 L.S.B
Load resistance (@ 24 V)
50-600ohm
Max HART Multi-drop Connection
One device per channel
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Item
Specification
Short circuit protection
Yes
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
2.2.3.
Dig ita l In p u t Ch a n n e l P a ra m e te rs
Item
Specification
Number of Channels
10
Input type
Sink (dry contact)
Input Isolation
No
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Input Voltage range
24VDC, +/-10%, external power supply
Guaranteed ON voltage
12VDC
Guaranteed OFF voltage
4VDC
Short Circuit Protection
Yes
Filter
Yes
2.2.4.
Dig ita l Ou tp u t Ch a n n e l P a ra m e te rs
Item
Specification
Number of Channels
6
Maximum Output Power
24 VDC, 80 mA load per channel, external power supply
Output Type
Sink (voltage free)
Isolation
No
Output voltage range
24 VDC, +/-10%
On-State Voltage
Max 1 VDC, load current @ 80mA max
Off-State Voltage
24 V, typical
Max. off state leakage
100uA, maximum
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Item
Specification
Short circuit protection
Yes
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Typical on resistance
0.8 ohm
2.2.5.
P u ls e In p u t Ch a n n e l P a ra m e te rs
Item
Specification
Number of Channels
2
Input Isolation
No
Transient Voltage Suppression
600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Input Type
Sink
Input Voltage range
5 ~10Volt peak to peak
Input frequency
0 to 10kHz
Input Impedance
97 kohm
Minimum high level single width
40us
Guaranteed ON voltage
4.5V
Guaranteed OFF voltage
1.5V
PI configuration
As pulse input or digital input
Accumulator rate
Accumulator and rate functions
Filter
Configurable
Short Circuit Protection
Yes
2.3.
RTU Builder
RTU Builder is RTU2020’s integrated configuration tool to design, configure, program and maintain your RTU investment.
2.3.1.
IEC 61131-3 Ca p a b ilitie s
RTU Builder is compliant to IEC 61131-3 programming languages.
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Item
Specification
IEC 61131-3 programming
Yes
13
Ladder Diagram (LD)
Function Block Diagram (FBD)
Languages Supported
Structured Text (ST)
Instruction List (IL)
Sequential Function Chart (SFC)
Standard IEC61131-3
Metering Calculation
Honeywell Control
Function Block Libraries
1
HART
Modbus
Unit Conversion
Utility
HART Function Codes Supported
Metering Calculation Library
Command 03
Read Dynamic Variables And Loop Current
Command 48
Read Additional Device Status
AGA 3
Orifice Meter
AGA 5
Volume to Energy Calculation
AGA 7
Turbine Meter
AGA 8
Gas Compressibility
AGA 9
Ultrasonic Meter
AGA 11
Coriolis Meter
API 11.1
Volume Correction Factor
Communication Medium to RTU
Ethernet
Bulk Replication of Program
Yes
Remote Download of Program
Yes
Remote Reboot
Cold or Warm start
Remote Firmware Upgrade
Yes
Remote Diagnostics
Yes
Remote Data Log File Capture
Yes
Note 1 – See RTU2020 User’s Guide (RTDOC-X283) Appendix for complete Function Block Library details
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2.3.2.
14
RTU Bu ild e r Ha rdwa re Re q u ire m e n ts
Item
Specification
Typical Processor
Pentium or compatible processor
RAM
1 GB
Hard Drive
5 GB available space
Communication Medium to RTU
Ethernet
Windows 7 Professional SP1, 32-bit or 64-bit
Operating System
Windows 2008 Server R2, 32 bit or 64 bit
Installation Media
2.4.
Via CD-ROM drive
General
Unless specified separately, all RTU2020 hardware meets the following common specifications.
Item
Specification
SC-UCMX01
Dimensions
mm L x W x H
190 x 99 x141
Weight
700g
Mounting
DIN rail (TH35-7.5)
Input voltage
18VDC - 30VDC
Input power:
With field power 1
Full Load
Minimum
2
3
Operating
Temperature
Humidity
Version 1.0
4.6W
2.8W
1.6W
-40 to 75°C (-40 to 85°C storage)
5% to 95% RH (non-condensing)
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Item
15
Specification
SC-UCMX01
Flammability - UL 94V-0 materials
EN61010-1:1993;CE
EN61326-1; CE
EN61326
CE Certificate
ANSI/ISA S71.04 Class G2 (Standard) (ANSI/ISA S71.04 Class G3, option))
Standards &
Vibration, IEC 60068-2-6: 1.0 g acceleration over 10–150 Hz; 0.5 g acceleration over 150–2000 Hz
Certifications
Hazardous locations:
a. FM
Nonincendive for Class I, Division 2, Groups A, B, C and D, temperature class T4
hazardous (classified) locations and as AEx nA IIC T4 for Class I, Zone 2 hazardous
(classified) locations in an ambient temperature range of -40°C to 75°C
b. CSA
Nonincendive for Class I, Division 2, Groups A, B, C and D, temperature class T4
hazardous locations and as Ex nA IIC T4 for Class I, Zone 2 hazardous locations in an
ambient temperature range of -40°C to 75°C
c. ATEX
II 3 G Ex nA IIC T4 Gc Ta = -40ºC to +75ºC
Note 1 – Full load including field power consumption: Each channel is loaded as detailed below.
AI-CH0~CH7::
Current Mode-20mA Input (external supply)
AO-CH0~CH1:
20mA Output, external load 50Ω.
DI-CH0~CH9:
26.4Vdc input (external supply)
DO-CH0~CH5:
26.4Vdc external power supply. 300Ω load resistor (external supply)
PI-CH0~CH1:
10V/10kHz pulse input (external supply)
RS232-Port1~Port2:
Running
RS485-Port1~Port2:
Baud Rate: 115200, 8, N, 1
Ethernet Port1~Port2:
Running
Input Voltage:
30VDC
Note 2 – Same as note 1 except not including field power consumption and at input voltage 24VDC.
Note 3 – Same as note 1 except not including field power consumption, input voltage 24VDC, no active serial ports and only 1 active
Ethernet port (port 2).
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3.
Model Numbers
3.1.
Hardware Related
16
To simplify the ordering process, RTU2020 has a limited number of model numbers to provide complete RTUs. For
example, for one complete non-redundant RTU with 28 onboard I/O, only 1 model number is required, SC-UCMX01.
Model Number
Description
SC-UCMX01 1
RTU2020 Non-redundant Controller with 28 mixed onboard I/O
SP-IHARTP 2
HART Protocol Enabler License
Note 1 – Includes a complete RTU: CPM and IOTA
Note 2 – HART enabler license required for each I/O module (onboard or expansion) where HART digital access is required
3.2.
Software
Model Number
Description
SP-EBLDR1 1
RTU Builder, client license
SP-MCALC1 2
Metering Calculation Library, site license
Note 1 – One required for each computer (physical or virtual) RTU Builder is to be installed on. Can run both online and offline.
Note 2 – One required per site. The library can be used with all instances of RTU Builder on the same site.
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RTU2020 Remote Terminal Unit Specification, SC03-300-101
®
Experion is a registered trademark of Honeywell International Inc.
All other products and brand names shown are trademarks of their respective owners.
This document contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process Solutions’
customers and prospective customers worldwide. Information contained herein is to be used solely for the purpose submitted, and
no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express
permission of Honeywell International Inc.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written
agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in
this document are subject to change without notice.
For more information
To learn more about Honeywell’s products or
solutions visit our website
www.honeywellprocess.com or contact your
Honeywell account manager.
Automation & Control Solutions
Process Solutions
Honeywell
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Houston, TX 77042
Honeywell House, Arlington Business Park,
Bracknell, Berkshire, England RG12 1EB UK
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Shanghai, China 20051
www.honeywellprocess.com
SC03-300-101
October 2014
© 2014 Honeywell International Inc.
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