2003 TS VX7.2XL/10.2XL Man V.2

2003 TS VX7.2XL/10.2XL Man V.2
™
MODEL VX141MSPROR™ RENTAL
MASONRY/BRICK SAW
Owner’s/OperatOr’s Manual
serial number You should record the Serial Number of your Tile Saw on this
Owner’s/Operator’s Manual and on the Warranty Card. The Warranty
Card must be sent back with all the required pertinent information
for the warranty to take effect.
Caution! Read Safety and General Instructions carefully before using saw for the first time.
REV. 1
Pearl Abrasive Co. 2.1
R
™
RENTAL
MASONRY SAW
R
TABLE OF CONTENTS
page
i.
general saFetY rules FOr all pOwer tOOls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ii.
sYMBOls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
iii.
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
iv.
speCiFiCatiOns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
v.
unpaCKing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
vi.
installatiOn and OperatiOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
vii.
prOper Blade use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
viii.
Care and MaintenanCe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ix.
CHanging MOtOr vOltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
x.
eleCtriCal MOtOr speCiFiCatiOns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
xi.
replaCeMent parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
xii.
trOuBlesHOOting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
xiii.
aCCessOries and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
xiv.
tHe rigHt Blades dOes tHe rigHt JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
xv.
HOw tO Order parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
xvi.
water HOse Kit installatiOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
i. GENERAL SAFETY RULES FOR ALL POWER TOOLS
WARNING! Read all instructions. As with all machinery there are certain hazards involved with
operation and use of the machine. The following basic safety precautions should be followed at all times to
reduce the risk of fire, electric shock and serious personal injury to you or others. Keep these important
operating instructions with this product.
1. Know your power tool - read owner’s/operator’s manual carefully. Learn its applications and limitations as
well as the specific potential hazards unique to this tool.
2. Keep guards in place - and in working order.
3. Ground all tools - if tools are equipped with three prong plug, it should be plugged into a three-hole
electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be
attached to a known ground. Never remove the third prong.
4. Remove wrenches - Form a habit of checking to see that adjusting wrenches are removed from tool before
turning it “on”.
5. Keep work area clean. Cluttered areas and benches invite accidents.
6. Do not use in dangerous environment. Do not use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted. Do not use tool in the presence of flammable liquids or gasses.
7. Keep children and visitors away. All children and visitors should be kept at a safe distance from work area.
8. Make workshop childproof with padlocks, master switches or by removing starter keys.
9. Do not force tool. It will do the job better and be safer at the rate for which it was designed.
10. Use right tool. Do not force tool or attachment to do a job for which it was not designed.
11. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that
may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
12. Always use safety glasses. Wear safety glasses (must comply with ANSI Z87.1) at all times. Everyday
eyeglasses only have impact resistant lenses; they are not safety glasses. Use face or dust mask if cutting
operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.
13. Do not overreach. Keep proper footing and balance at all times.
14. Maintain tools in top condition. Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have
repaired by authorized service facility.
15. Disconnect tools. When not in use, before servicing, and when changing accessories, such as blades,
bits, cutters.
16. Avoid accidental starting. Make sure switch is in “off” position before plugging in power cord.
17. Use recommended accessories only. Consult the owner’s manual for recommended accessories. The
use of improper accessories may cause risk of injury to persons.
18. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally
contacted.
19. Check Damaged Parts. Before further use of the tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and perform it’s intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions
that may affect it’s operation. A guard or part that is damaged should be properly repaired or replaced.
20. Never leave tool running unattended. Turn power “off”. Do not leave tool until it comes to a complete
stop.
–3–
21. Extension cords. Make sure your extension cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause
a drop in line voltage resulting in loss of power and overheating. Extension cord tables (refer to page 21)
show the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the
next heavier gage. The smaller the gage numbers the heavier the cord.
22. Do not abuse cord. Never carry tool by cord or pull it to disconnect from receptacle, Keep cord from
heat, oil, and sharp edges.
23. Guard against electric shock. Prevent body contact with grounded surfaces. For example, pipes,
radiators, ranges and refrigerator enclosures.
24. Outdoor use extension cords. When tool is used outdoors, use only extension cords intended for use
outdoors and so marked.
25. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
26. Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol or any
medication.
27. Store idle tool. When not in use, tool should be stored in a dry and locked place, out of reach of children.
WARNING! CALIFORNIA PROPOSITION 65: Sawing and drilling generates dust. Excessive airborne
particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing impairment always employ
dust controls and protection suitable to the material being saw or drilled in accordance with OSHA (29 CFR Part
1910.1). Diamond blades improperly used are dangerous. Comply with ANSI Safety Code B7.1 and OSHA covering
speed, safety guards, flanges, mounting procedures, general operating rules, handling, storage and general
machine condition.
ii. SYMBOLS
KEEP GUARD IN PLACE
REPAIRS TO BE DONE
DIAMOND BLADE
MACHINE HAZARD
WEAR HEARING
PROTECTION
WEAR EYE PROTECTION
BLADE CUTTING DEPTH
FLAMMABLE
WEAR BREATHING
PROTECTION
ELECTRIC SWITCH OFF
READ INSTRUCTIONS
CAREFULLY
WEAR HARD HAT
ELECTRIC SWITCH ON
WARNING
WEAR PROTECTIVE
CLOTHING
ELECTRICAL HAZARD
FRAGILE
REMOVE TOOLS
WEAR SAFETY SHOES
KEEP DRY
PAY EXTREME
ATTENTION
WELL VENTILATED
DO NOT STEP ON
NO NON-WORKING
PERSONNEL
–4–
iii. FEATURES
REINFORCED
RIGID FRAME
contruction
provides steady
precision cutting
POWERFUL DUAL VOLTAGE 2HP
induction motor designed to be
powerful yet convenient the user
HEAVY DUTY ALUMINUM SWITCH
box with an integrated circuit breaker
further increasing saw reliability
OPTIONAL OUTER TRAY
for wet application
RAISED PLATFORM FRAME
Design making edges easy to
lift from
TABLE LOCKING MECHANISM
facilitates the saw’s chopping
operation
iv. SPECIFICATIONS
VX141MSPROR RENTAL MASONRY/BRICK SAW
MOTOR
2 HP Induction
115 v, 60 Hz,
2,600 rpm
MAX. BLADE
CAPACITY
14" blade with
1" (25.4mm)
arbor
CUTTING
LENGTH
CUTTING
DEPTH
16"
Max material
size 8 x 8 x16"
–5–
5"
WEIGHT
119 lbs.
uncrated
SIZE
33.7 x 19.5
x 25.4"
v. UNPACKING
Open the container. Carefully lift the saw out evenly by the frame. Be certain you have the following
items before you discard the container:
• Saw
• 14" saw blade
• Universal wrench
• Size 19 Open Wrench
• 45º/90º rip guide
• Owner’s manual
vi. INSTALLATION AND OPERATION
BLADE INSTALLATION
CUTTING TABLE ASSEMBLY
The cutting table comes preinstalled on the
machine. To remove the cutting table perform the
following steps:
1. Rotate the blade bolt access door down.
See Figure 1.
2. Remove the blade shaft bolt, washer and
outer flange.
1. Make sure the table lock is not engaged.
See Figure 2.
3. Place the blade onto the blade shaft. The
bore of the blade should sit fully on a
shoulder located on the inner flange. Make
sure that the directional arrow on the blade
is aligned with the rotation of the shaft.
2. Loosen the bolts as shown on right so the
brackets they secure can slide down.
3. With both brackets down, lift the table
from the rails starting from the left side.
4. Reinstall the outer flange, washer and
blade shaft bolt in this order. Tighten the
bolt using the provided wrenches
4. Perform the steps in reverse to remount
the table.
Figure 1
Figure 2
–6–
THE CUTTING TABLE
The heavy-duty cutting table provides the durability to
handle large materials. Figure 3.
WARNING: It is recommended to cut all the
way through the material being cut. Failure to do
so can result in the diamond blade grabbing the
material causing damage and possibly injury.
The VX141MSPROR Masonry Saw is designed to cut
at any cutting. It can perform plunge cutting (table is
fixed and the cutting head is in motion), jam cutting
(cutting head is fixed and the table is in motion) or
step cutting (a combination of the both).
Figure 3
WARNING: Only use the 14” diameter blade
for this saw. Setting smaller size of diamond blade
may grab the material being cut, causing damage
and possibly injury.
STEPS TO USE THE 45˚ / 90˚ RIP
GUIDE
1. Set the rip guide by positioning it on the
desired dimension and tighten the threaded
knob. Make sure that the rip guide is firmly
tightened to avoid slippage. The rip guide can
be used 90˚ rip cugts and 45˚ angle cuts from
both the left and right side. (Note: The
straight and 45˚ angled slits on the bottom of
the rip guide.)
2. After the rip guide is positioned for the
desired cut, place material flat against the rip
guide and the measurement rail. For the 45˚
rip cuts, place the corner of material in the
open slot of the measurement rail.
3. Simply line up the material being cut with the
appropriate pre-marked lines on the cutting
table.
4. Now you are ready to make your cut.
CUTTING DEPTH
The recommended cutting depth is 1/4" below the
cutting table surface. When setting the cutting depth,
do a practice pass with the table to make sure the
blade does not cut into it.
Blade Diameter
14"
Cutting Depth
5 inch
–7–
Figure 4
1. Before adjusting the cutting depth always
disconnect the electrical power supply.
2. To adjust the VX141MSPROR's cutting depth,
rotate the depth control knob counterclockwise while holding the plunge handle
See Figure 4. Only loosen the knob enough so
the cutting head freely moves.
3. Reposition the cutting head as necessary and
then lock it in place by rotating the knob in the
reverse direction. Tighten the knob firmly.
CHOP / PLUNGE SAW
OPERATION
To operate the VX141MSPROR as a chop or plunge
saw: pull up on the Angle Lock Pin, rotate 90 degrees,
and release. Now the cutting head can be rotated by
pulling up or pushing down on the cutting head
handle. When not in use, always lock the head into
one of the three cutting height positions.
HEAD POSITION
APPLICATION
Fixed head
Jam cutting brick/block
Fixed head upper
Diamond blade replacement
Moving head
Chop or plunge cutting
Moving head with
moving table
Step cutting
vii. PROPER BLADE USE
DO’S
DON’TS
• Inspect blades daily for cracks or uneven wear.
• Do not operate the saw without safety guards in position.
• Always use appropriate blade for material being cut.
• Do not operate the saw with blades larger than 14".
• Inspect arbor shaft for uneven wear before mounting blade.
• Do not cut dry with blades marked “Use Wet”.
• Always use blades with the correct arbor shaft size.
• Do not exceed manufacturer’s recommended maximum
RPM.
• Ensure that blade is mounted in the correct direction.
• Do not force blade into material. Let blade cut at its own
speed.
• Use proper safety equipment when operating the saw.
• Secure the blade to the arbor with a wrench.
• Periodically check the blade for cracks or bond fatigue.
• In addition to the following, always follow wet
recommendations.
• In addition to the following, always follow wet
recommendations.
• Do not make long cuts with dry blades. Allow them
to air cool.
• Use appropriate blade for material being cut.
• Do not use the edge or side of blade to cut or grind.
• Inspect segment blades for segment cracking or loss.
• Do not attempt to cut a radius or curve.
• Do not use damaged blades.
• Do not cut too deep or too fast into the material.
• Use proper safety equipment when operating the saw.
• Do not cut any material not recommended by blade
manufacturer.
viii. CARE AND MAINTENANCE
WARNING: For your safety before performing
any maintenance on the saw turn off the power
switch and unplug the power cord.
BEFORE AND AFTER A PROLONGED TIME:
• After not using the machine for a prolonged
period of time, clean and lubricate all movable
parts.
• Check that the saw is sitting properly on the
folding stand.
CLEANING
AFTER EVERY USE OF THE MACHINE:
• Remove dirty water from container.
• Check that all the screw joints and nuts are
fixed.
• Remove dirt and mud from the bottom of the
container
• Check that the roller table is in its guides and
that is easily moves to and from.
• With the saw blade removed, switch on the
motor for an instant and switch it off again. If
the motor does not run, have the machine
inspected by a qualified electrician.
AFTER WET CLEANING AND BEFORE USING THE
MACHINE AGAIN:
• Connect the machine to an electric power
outlet equipped with a GFCI safety power
breaker. If the safety power breaker cuts off
the electrical power supply, do not try to
operate the machine but have it checked by an
authorized dealer first.
–8–
ix. CHANGING MOTOR VOLTAGE
WARNING: Turning on the
saw, while the motor is set at
115V, to a 230V electrical power
supply will cause irreparable
damage to the motor.
The VX141MSPROR motor has the ability to accept power from a 115V
and 230V power source. By default the motor is set to accept power
from a traditional 115V power source. For best motor performance run
the motor using 230V.
To change the voltage of the motor,
perform the following steps:
1. Disconnect the electrical supply.
2. Remove the lock hardware as shown
on right.
3. Toggle the voltage select on the dual
voltage switch box to the desired
voltage.
4. Re-lock the voltage select using the
lock hardware.
x. ELETRICAL MOTOR SPECIFICATIONS
Horse Power
Volts
Amps
Motor RPM
Cycle
2 HP
115V/230V
7.5A/15A
3,250 rpm
60 Hz
Recommendations:
• It is recommended that a 20 amp circuit be used while operating this saw.
This will prevent possible power interruption or loss.
• Always plug saw as close as possible to the power source while operating.
This will allow you to receive optimum electricity.
WARNING: To avoid
permanent motor damage you
must use the correct extension
cord. Never use more than one
extension cord at a time. Follow
the chart for proper size.
WIRE
GAUGE
115V
230V
12 AWG
25'
100'
10 AWG
50'
150'
8 AWG
75'
250'
6 AWG
NA
NA
Electrical Wiring Diagram
–9–
xi. REPLACEMENT PARTS LIST
vx141MsprOr Blade guard asseMBlY
PART NAME
1
2
3
4
5
6
7
8
9
PART NUMBER
D12.7 Circular end cap
Arbor Cover
D14.5 Circular end cap
M6 Narrow washer
M6 X 1.0 Nylon Nut
M6 X 1.0 X 16L Hex bolt
M6 x 1.0 x 10L Hex bolt
M4 x 0.7 x 10L Cross screw
Splash guard
– 10 –
PA250731
V390003
PA25073
PA00082
CX38088
PA00083
V390322
V390353
PSV10023
vx141MsprOr
Cutting Head asseMBlY
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
2 HP 115V/230V Dual voltage motor
Motor Adjustment Clip
M10 Wide washer
M6 Wide Washer
M10 x 1.5 x 75L Hex bolt
M6 x 1.0 x 10L Hex bolt
M8 x 1.25 x 16L Hex bolt
Belt guard bracket
Ø50.8 OD Ø24 ID V-belt pulley
8X7X30 Square Key
5 x 5 x 30L Square key
M6 x 1.0 x 10L Set screw
RPF3300A V-belt
5/16" - 18 UNC x 20L Square neck bolt
20Amp Power switch assembly
Belt guard weldment
M6 Narrow washer
M8 Narrow washer
M5 Narrow washer
M6 Spring lock washer
M8 Spring lock washer
M5 Spring lock washer
PART NUMBER
VX141122
S1000-10
PA0338
PA060033
PA03371
V390322
PA001161
PA141105
PA141072
PA141071
PSV10011
PA0316
PA141101
PA03131
PA100002
PA150312
PA00082
PA00016
V3925054
V3911090
PA00020
V3925053
PART NAME
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
– 11 –
PART NUMBER
5/16" - 18 UNC Nut
30D X 120 Handle
M6 x 1.0 x 16L Socket head hex screw
d39.5 D63.5 V-belt pulley
M5 X 0.8 X 16L Cross screw
Mounting head
D47 d20 6204LBU Radial bearing
D52 d25 Radial bearing 6205 ZZ
M20 External C-clip
Blade shaft
Gear housing cover
D46 d25 Oil seal
Voltage Switch Box with bracket (no switch)
Toggle Switch - Change Volts
Running Capacitor Gasket
Running Capacitor
Running Capacitor Cover
Starting Capacitor Gasket
Starting Capacitor
Starting Capacitor Cover
Power Cable
Water Pump Cable
PA01191
PA150313
PA25063
PA141104
V3925058
PA150314
PSV10029
V390032
CX38048
V39150317
V390030
V390031
PA141146
PA141121
PA100012
PSV10012
S1000-02.6
PA100008
PSV10013
S800-05.1
V141001
PA141067
vx141MsprOr
FraMe asseMBlY
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
Left Arm
V390007
Metal pan frame
V390017
Dust Collection Pan
V390014
Cross Bar Position Bracket
V390048
Rubber Feet
V370104
Rubber stop
12142
Rubber Cap
V390008
M8 x 1.25 x 35L Countersunk socket head hex screwPA150214
M6 x 1.0 x 12L Countersunk socket head hex screw PA25027
Rail
V390013
M8 X 1.25 Nylon nut
PA00062
M5 Narrow washer
V3925054
M8 Narrow washer
PA00016
M6 Narrow washer
PA00082
M5 Spring lock washer
V3925053
M8 Spring lock washer
PA00020
M5 x 0.8 x 10L Socket head hex screw PA150331
PART NAME
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
– 12 –
PART NUMBER
M8 X 1.25 X 30L Socket hex bolt
PA2704081
M6 x 1.0 x 10L Socket head hex screw PA150333
M6 x 1.0 Nut
PA0610001
M8 X 1.25 Nut
PA00015
M6 X 1.0 X 40L Hex bolt
PA150016
M8 x 1.25 x 30L Hex bolt
PA081253007
M5 X 0.8 X 10L Cross screw
PA25100
M6 x 1.0 x 20L Cross screw
PA110026
M10 x 1.5 x 20L Flat point set screw
PA25102
M10 x 1.5 x 16L Socket button head hex screw PA150338
M8 x 1.25 x 40L Socket head hex bolt
PA00012
Right Arm
V390020
Left Front Joint
V390018
Side Frame
V390010
Cross Tube Front
V390015
Cross Tube Rear
V390019
Right Front Joint
V390021
vx141MsprOr
Main asseMBlY
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Frame assembly (no rails)
Depth guide weldment
Collar Set Cutting Head
Long shaft sleeve (194L)
Short shaft sleeve (53.5L)
Cutting head shaft
Shaft anti-roll block
Cross bar position bracket
Spring recoiling block
Right torsional spring
Left torsional spring
Pin
Rail
Blade guard assembly
Complete Cutting Table without Brackets
Underside shield
M4 Spring lock washer
M10 Spring lock washer
M5 Spring lock washer
M4 x 0.7 x 10L Cross screw
PART NUMBER
PA150328
PA141094
V390046
PA150296
PA150297
PA150298
V390060
PA150299
PA141096
PA141099
PA141095
PA150303
V390013
PA150305
V390023
PA150305
PA00039
PA0307
V3925053
V390353
PART NAME
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
– 13 –
M5 X 0.8 X 16L Cross screw
Dia 17mm arbor inner flange
Dia 17mm arbor outer flange
M10 Wide washer
14" (356mm) Multi-purpose seg. blade
M10 x 1.25 x 20L Hex bolt - Left
M10 X 1.5 X 20L Hex bolt
3/8-16 X 30L UNC Adjustable knob
3/8 Waved lock washer
M10 Wide washer
M5 Narrow washer
M19 External E-clip
M8 x 1.25 x 20L Flat point set screw
M6 x 1.0 x 10L Set screw
5 x 5 x 25L Square key
5 X 5 X 10 Square Key
M8 X 1.25 Nut
M8 Narrow washer
M8 Spring lock washer
PART NUMBER
V3925058
V390029
V390006
PA0306PR
N/A
V390005
V390001
PA414091
PA0310
PA0338
V3925054
PA25018
PA25118
PA0316
PA25019
PA141093
PA00015
PA00016
PA00020
vx141MsprOr
switCH asseMBlY
PART NAME
1
2
3
4
5
6
7
8
9
Switch box (no cover or electrical components)
Aluminum cover
Aluminum rotary switch (external)
Metal relay fork (internal)
Switch box cradle
Switch Mounting plate
Rubber Gasket
M20x1.5 (AWG14) Power cable gland
FGB17 Cable gland
PART NUMBER
PSV00002R
PA100006
PA100019
PA141117
PSV10026R
PA100025
PA100024
V370045
PA150325
PART NAME
10
11
12
13
14
15
16
17
18
25Amp Circuit breaker
Reset button boot
20Amp Toggle switch
M4 x 0.7 x 13L Countersunk cross screw
M4 X 0.7 X 6L Countersunk Screw
M4 x 0.7 x 10L Countersunk cross screw
M6 X 1.0 Nylon Nut
M4 x 0.7 x 12L Cross screw
M6 Narrow washer
9
10
11
12
13
14
15
M6 Spring lock washer
M8 x 1.25 x 16L Hex bolt
Spring
M6 x 1.0 x 30L Socket head hex bolt
M8 X 1.25 X 20L Hex bolt
M8 X 1.25 Nut
Cutting table "L" bracket
PART NUMBER
PA150350
S1000-03.1
V390027
PA2912
PA141112
PA25055
CX38088
PA141113
PA00082
vx141MsprOr
taBle asseMBlY
PART NAME
1
2
3
4
5
6
7
8
M6 x 1.0 x 10L Hex bolt
Ruler Guide
Lock bracket
U-Shaped Bearing Roller (complete)
Metal Bearing Rollers (complete)
M8 Narrow washer
M6 Narrow washer
M8 Spring lock washer
PART NUMBER
V390322
V390022
V390026
V390024
V390025
PA00016
PA00082
PA00020
PART NAME
– 14 –
PART NUMBER
V3911090
PA001161
PA100101
PA25095
CX38052
PA00015
V390023.1
xii. TROUBLESHOOTING
For your safety and the safety of others, turn the power switch off and always remove the
plug from power source before troubleshooting. Repairs performed by unauthorized
personnel could cause serious hazard. We recommend that service to this tool be performed by a qualified service
technician with original equipment replacement parts.
WARNING!
Problem
Possible Cause
Solution
Machine does not run when
switched on.
Power cord not properly
fixed/plugged in.
Check that the machine is properly
connected to the power supply.
Power cord defective.
Have the power cord checked,
replaced if necessary.
Main power switch defective.
Have the main power switch checked
and replaced if necessary by a
qualified electrician.
Loose electrical connection
inside the electric system.
Have the whole electric system of the
machine checked by a qualified
electrician.
Motor defective.
Have the motor checked and replaced
if necessary by a qualified technician.
Too much pressure exerted
while cutting.
Exert less pressure when cutting.
Incorrect specification for saw
blade.
Use a saw blade which corresponds
to the material being cut.
Saw has a defective electric
system.
Have the electric system of the saw
checked by a qualified technician.
Power cord/extension cable too
long or cable still wound up
inside cable drum.
Use a power cord/extension cable of
the rated length, use a cable drum
with a cable fully extended.
Power network is insufficient.
Observe the electric ratings of the
machine and connect it only to a
power network which complies with
these ratings.
Drive motor no longer runs at
rated speed (r.p.m.).
Have the motor checked by a
qualified electrician and have it
replaced if necessary.
Motor stops (power cut out).
Poor machine performance little
power.
– 15 –
Problem
Possible Cause
Solution
Irregular run of the saw blade.
Poor tension in the blade
material.
Return the saw blade to the
manufacturer.
Excessive wear.
Wrong type of saw blade.
Use harder saw blades.
Shaft of motor causes wobbling.
Have bearings of the motor of the
motor replaced.
Overheating.
Ensure optimum flow of cooling
water.
Saw blade wobbles when
running.
Saw blade is damaged or bent.
Have the saw blade aligned/flattened.
Clean the receiving flange.
Flange of the saw blade is
damaged.
Solder the diamond segments of the
old blade onto another saw blade or
use a new blade.
Shaft of the motor is bent.
Replace the saw blade flange.
Replace the electric motor.
Diamond segment becomes
loose.
Overheating of the saw blade;
cooling water not sufficient.
Have the diamond segment soldered
on the blade again; ensure optimum
flow of cooling water.
Cracks in or near the diamond
segment.
Saw blade too hard.
Use a softer blade.
Fixed flange is worn out.
Have the fixed flange replaced.
Motor shaft bearing.
Replace the bearing of the motor shaft.
Saw blade type is unsuitable for
the material being cut.
Use appropriate type of saw blade.
Saw blade is blunt.
Saw blade type is unsuitable for
the machine performance.
Saw blade too hard.
Appearance of cut is not optimal.
Diamond segments are blunt.
Sharpen the diamond saw blade.
Poor tension in the blade
material.
Return the saw blade to the
manufacturer.
Too much load placed on the
saw blade.
Use a suitable saw blade.
Sharpen the saw blade.
Diamond segments are blunt.
The center hole in the saw blade
has become wider due to wear.
The saw blade has slipped on
the motor shaft when running.
The arbor of the saw blade must be
fitted with an appropriate adapter ring.
Check the receiving flange and have it
replaced if necessary.
– 16 –
Problem
Possible Cause
Solution
Saw blades shows blooming
colors.
Lateral friction when cutting.
The material feed is too high; proceed
more slowly.
Grinding marks on the saw
blade.
Material is not being fed parallel
to the saw blade.
Ensure that the direction of feed is
absolutely parallel to the saw blade.
Poor tension in the blade material.
Adjust the roller table/have it adjusted.
Too much load on the saw blade.
Have the saw blade tensioned.
The material feed is too high, proceed
more slowly.
xiii. ACCESSORIES & PARTS
Name
(Optional) Wet Cutting Kit
Includes: Water Tub, Water Feed, Drip Tray,
Drain Plug, Water Pump
Part Number
V350MSWKIT
Name (Qty.)
(Optional)
Water Hose Kit (1)
Part Number
V350MSGHKIT
Name (Qty.)
Complete 45˚/90˚
Rip Guide with
Knob (1)
Name (Qty.)
(Optional) Brick
Saw Stand (1)
Part Number
V350MS
Part Number
V35000
– 17 –
Knob Only (1)
V35016
xiv. THE RIGHT BLADES DOES THE RIGHT JOB
For the most effective cutting and blade life always use the recommended Pearl Abrasive Co. blade.
PEARL BLADE
SERIES
APPLICATION
brick
block
paver
hard brick refractory
brick
P1 EXV™
Concrete/Masonry
P2 PRO-V™
Concrete/Masonry
P4™ (CP)
Concrete/Masonry
P5™ (CSP)
Concrete/Masonry
P2 PRO-V™ (SDS)
Hard Materials
P5™ (NSP)
Hard Materials
P5™ (BB)
Masonry
xv. HOW TO ORDER PARTS
Please have the following information ready before calling:
• Serial Number of your Tile Saw
• Model Number of the Tile Saw
• When purchased and where
• Part Description
All parts listed may be ordered from your Local warehouses. If the part is not stocked locally, call our Corporate
office and ask for our Customer Service Department. For Technical Support call 1-800-969-5561. In Canada call
1-800-387-0008. There is a $25.00 minimum order.
Return Policy: Return goods for credit or exchange on the basis of the following terms: (1) They must be current
products; (2) Items returned for replacement or refund should be in original cartons and must be accompanied
by a packing slip with the following information: Returned Goods Authorization (RGA) number obtainable from
Customer Service Department • List of items returned • Reason(s) for return(s) • Copy of original invoice(s); (3)
Freight charges must be assumed by sender; (4) Returning goods are subject to a 15% handling charge to cover
our cost of repacking and restocking. All Prices are subject to change without notice.
Disclaimer: Pearl Abrasive Co. reserves the right to make changes or improvements on its products without
incurring an additional obligation including any obligation to make corresponding changes or improvements to
products previously manufactured or sold. Pearl reserves the right to discontinue products at any time without
notice.
All illustrations displayed in this manual are the property of Pearl Abrasive Co. and shall not be duplicated or
reproduced without the express written consent of Pearl Abrasive Co.
– 18 –
xvi. WATER HOSE KIT INSTALLATION
1. Orient the water pipes as shown in Fig. A. Insert the shortest pipe from the "Y"
adapter into the adjacent sleeve at the rear of the blade guard. First, you will need to
remove the black cap covering the hole insert (#1). The longest pipe, which has a
control valve midway, should be pointed towards the floor.
Fig. A
#1
2. Insert the second pipe protruding from the top of the "Y" adapter into the slot located
on the side of the blade guard towards the front of the saw. This is the hole in the
front of the blade guard (#2), do not remove the black caps on the side. See Fig. B.
Black caps
(do not remove)
Fig. B
#2
Some force will be required to
pinch the mouth of the pipe
when inserting it into the slot.
The clamp included is only used on VX141MS -- not VX141MSPRO (RENTAL)
– 19 –
CORPORATE OFFICE: SO. CALIFORNIA • USA
6832 E. SLAUSON AVENUE, COMMERCE, CA 90040-0031
562-927-5561 • FAX 562-928-3857
Toll Free: 800-969-5561
www.pearlabrasive.com
GEORGIA • USA
4963 SOUTH ROYAL ATLANTA DRIVE
TUCKER, GEORGIA 30084
ONTARIO • CANADA
375-2 PIDO ROAD
PETERBOROUGH, ONTARIO K9J-6X7
Part No. VX141MSPRORMAN • 08/14
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