Standard welding and plasma cutting equipment - Emporiki

Standard welding and plasma cutting equipment - Emporiki
Standard welding and plasma
cutting equipment
6th EDITION
Welding and cutting technology
2
For over 100 years now ESAB has been one of the leading and most innovative
companies in welding and cutting technology.
We are continuously working on the optimization and development of welding and
cutting processes so that customers and partners can profit from technical progress.
We do of course pay great attention to the quality of our products, which are
manufactured and sold worldwide.
The experience of our staff, our service and our technical support are available to our
partners worldwide.
A wide network of branches, area representatives and trading partners allow use to be
close to our customers - worldwide.
3
Contents
MMA manual electrode welding machines
Origo™ Mig C280 PRO
24-25
Caddy® Arc 151i
8-9
Origo™ Mig C340 PRO
24-25
Caddy® Arc 201i
8-9
Origo™ Mig C420 PRO
24-25
Caddy® Arc 251i
8-9
Origo™ Mig C3000i
26-27
Origo™ Arc 250
11
Aristo® Mig C3000i U6
26-27
Origo™ Arc 300
11
Origo™ Mig L305
28-29
Origo™ Arc 400
11
Origo™ Mig L405
28-29
Origo™ Arc 410c
12 - 13
Origo™ Mig 320
30-31
Origo™ Arc 650c
12 - 13
Origo™ Mig 410
30-31
Origo™ Arc 810c
12 - 13
Origo™ Mig 510
30-31
Origo™ Mig 4004i A44
14 - 15
Origo™ Mig 402c
32-35
Buddy™ Arc 145
16-17
Origo™ Mig 502c
32-35
Buddy™ Arc 180
16-17
Origo™ Mig 652c
32-35
Warrior™ 400i CC/CV
36-39
Warrior™ 500i CC/CV
36-39
Origo™ Mig 4004i
40-43
Origo™ Mig 5004i
40-43
Aristo® U82
44-45
Origo™ / Aristo® Mig 4002c
46-49
Origo™ / Aristo® Mig 5002c
46-49
Origo™ / Aristo® Mig 6502c
46-49
MIG/MAG welding machines
Caddy® Mig C160i
20-21
Caddy® Mig C200i
20-21
Origo™ Mig C170
22-23
Origo™ Mag C171
22-23
Origo™ Mig C200
22-23
Origo™ Mag C201
22-23
Origo™ Mig C250
22-23
Origo™ Mag C251
22-23
MXL™ torches
4
23
Aristo® Mig 3001i
50-51, 56-57
Aristo® Mig 4001i
50-51, 56-57
Aristo® Mig 4004i Pulse
52-53, 56-57
Aristo® Mig U4000iw
54-55, 57
Aristo® Mig 5000iw
54-55, 57
Aristo® Mig U5000iw
54-55, 57
Components and accessories
Plasma cutting units
PSF™-series MIG/MAG torches
58
PowerCut™ 400
98-99
MXH™-series Push Pull torches
59
PowerCut™ 700
98-99
Wear & spare parts PSF™ and MXH™
60-61
PowerCut™ 900
98-99
Wire feed units
62-63
PowerCut™ 1600
98-99
Wear & spare parts wire feeders
64-65
Plasma torches
100-101
Origo™ Feed Airmatic and PKB™ torches
66
ESP 150
102-103
Accessories
67
ESP 150 Deuce Pack
102-103
Remote controller, digital
68-69
Remote controller, analog
70-71
Trolley
72-73
Key to package content identification
The coloured circles shown in the package
Robot Packages
description e.g:
Retrofit I/O Universal 255
76
Robot package for Motoman W82 Anybus
77
Robot package for Fanuc Arc Mate W82 Anybus
78
Robot package for ABB W82 Anybus
79
Aristo® W82 Integrated
80-81
Complete Package
¢ Origo™ Tig 3000i AC/DC TA24 + MMA welding cables + CoolMidi 1800 + torch TXH™ 251w + 4-wheels trolley 0459 795 882
cross refer to the individual items contained within the
package itself, for example, in the case of the OrigoTM
Tig 3000i above, the package contains the items
marked with the red circles, see below:
TIG welding machines
Ordering information
Buddy™ Tig 160
16-17
Caddy® Tig 1500i
84-85
Caddy® Tig 2200i
84-85
Origo™ Tig 3001i
86-87
Aristo® Tig 4000iw
88-89
Caddy® Tig 2200i AC/DC
90-91
Origo™ Tig 3000i AC/DC
92-93
Origo™ Tig 4300iw AC/DC
92-93
TXH™ torches
94-95
Origo™ Tig 3000i, TA24
0459 735 880
Origo™ Tig 3000i, TA24 AC/DC ¢
0459 840 880
CoolMidi 1800 cooling unit ¢
Two-wheels trolley 0459 366 890
0460 060 880
Four-wheels trolley ¢
5
Welding and cutting technology
Manual Metal Arc Welding
Manual metal arc welding is often called manual electric welding, stick or MMA welding.
It is the oldest and most versatile form of arc welding. The electric arc is set up between a
coated welding electrode and the work piece.
The metallic core of the coated welding electrode melts in the arc and becomes the molten
weld pool drop by drop.
A portion of the coating stabilizes the arc and provides the required gas protection.
The rest of the coating forms a slag that protects the weld pool and the cooling seam from the
atmosphere. This slag must be removed after each welding pass.
There are hundreds of different types of electrodes. The strength and toughness of the weld
seam can be determined very precisely by their alloying elements.
MMA welding is mostly used on steel based materials. Despite its comparatively low deposition
rates the process has unbeatable advantages when welding outdoors and in hard to reach
places
6
ArcPlus™ II
No more spatter with ArcPlus™
ArcPlus™ allows welding without spatter even with difficult electrodes.
The restriking of the arc has been greatly improved, especially with basic electrodes.
Through ArcPlus™ II the welding current that is required for a stable process is
also less than that required by conventional units
LiveTig™
TIG welding with manual metal arc or MAG units often fails due to the arc striking method.
LiveTig™ provides a reliable striking procedure for the TIG welding process,
which is gentle on the electrodes.
7
Caddy® Arc 151i and 201i
MMA welding
Mobile solutions
for professional welding
Developed for durability
The Caddy’s are equipped with large OKC 50 welding current
connections to withstand heavy loads. Due to the compact
design and a polymer casing that is impervious to impacts,
these devices are light and easy to transport. The large
cooling unit and the carefully thought out design ensure a long
working life and allow use even under rough working
conditions.
The new inbuilt ArcPlus™ II function further improves the
welding arc and ensures that there is less spatter and better
restriking of the arc.
l Professional welding applications
l Four different control panels to choose from
The Caddy® has been designed in such a way that all the
l Large action radius through the ability to use mains intermediate cables
of Ø 2.5 mm2 and up to 100 m in lengths without power losses, also
improved compatibility with generators through PFC - Power Factor
Correction
main components in the machine are kept clean and free of
dust. Caddy complies with the requirements of insulation
®
type IP 23 and is thus suitable for use outdoors. The longlived construction and the excellent welding properties of the
machines ensure reliable use on a day to day basis.
l IP 23 designed casework suitable for outdoor site work
l Robust housing that is impervious to impacts
l Thermal overload protection
Power Factor Correction - PFC. Caddy Arc is equipped with
l For installation and production
automated power factor correction (PFC), which minimizes
l For repair and maintenance
disturbing feedback effects in the mains supply network.
®
Furthermore, the devices are less sensitive to fluctuations in
Control Panel A31
the mains power supply and thus allow operation from
generators.
l For Caddy® Arc 151i
l Single button operation
With the
environment in mind
l TIG (scratch start)
l Hot Start (preset)
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
l Arc Force (preset)
Control Panel A33
l For Caddy® Arc 151i and 201i
l TIG with LiveTig™ striking
l Hot Start (adjustable)
l Arc Force (adjustable)
l ArcPlus™ II controller
l Digital display
l Caddy® Arc 201i: safe
processing by 4.0 mm
electrodes through PFC - Power
Factor Correction
8
l Drop welding
l Remotely controllable
l Parameter storage (2x)
Caddy® Arc 251i
Technical data
Caddy®Caddy®Caddy®
Arc 151i Arc 201i Arc 251i
Mains supply, V / ph 230 / 1 230 / 1
400 / 3
Fuse, slow, A
16 16
10
Setting range MMA (A31), A 8 - 150 -
Setting range MMA (A33), A 4 - 150 4 - 170
Setting range MMA (A32/A34), A
-
-
4 - 250
Setting range TIG (A33), A
4 - 150 4 - 220
Setting range TIG, A
-
-
3 - 250
Open circuit voltage (A31), V
58 - 72 -
Open circuit voltage (A33), V 55 - 60 55 - 60
Open circuit voltage, V
-
-
65
Power factor
0,99 0,99
0,94
Efficiency, %
80 81
83
Dimensions, LxWxH, mm 418 x 188 x 208 Weight, kg 7,9 8,3
10,5
Enclosure class IP 23
Application class S
Control Panel A32
Maximum output at 40°C, MMA
l For Caddy® Arc 251i
l TIG with LiveTig™ striking
l Hot Start (adjustable,
25% duty cycle, A
30% duty cycle, A
60% duty cycle, A
100% duty cycle, A 150 -
100 90
170
-
130
110
250
190
150
-
150 -
120 110 220
-
-
150
140
250
190
150
background menu)
l Arc Force (adjustable, background menu)
l ArcPlus™ II controller
l Digital display
l Drop welding
l Remote controllable
Maximum output at 40°C, TIG
20% duty cycle, A
25% duty cycle, A
30% duty cycle, A
60% duty cycle, A 100% duty cycle, A Ordering information
Control Panel A34
l For Caddy® Arc 251i
Caddy®Arc 151i,
Caddy®Arc 151i,
Caddy®Arc 201i,
Caddy®Arc 251i,
Caddy®Arc 251i,
A31 A33 A33 A32 A34 0460 445 881
0460 445 883
0460 445 884
0460 300 880
0460 300 881
l Selection of electrode type
Basic - rutile - cellulose
l TIG with LiveTig™ striking
Trolleys page 72
l Hot Start (adjustable)
l Arc Force (adjustable)
l ArcPlus™ II controller
l Digital display
Accessories Caddy® Arc
Shoulder strap
Two-wheels trolley (for 5-10 liters gas bottle) TIG torch TXH™151V, 4m
TIG torch TXH ™151V, 8m TIG torch TXH ™201V, 4m TIG torch TXH ™201V, 8m 0460 265 003
0459 366 885
0700 300 539
0700 300 545
0700 300 553
0700 300 556
l Drop welding
l Remote controllable
l Parameter storage (2x)
Shoulder strap
Remote controller page 68
Delivery includes:
3 m mains cable with plug, 3 m electrode holder cable, 3 m work piece cable
9
The classic
Ever since the foundation of the company back in 1904, satisfying the needs and demands of
our customers has always been our main focus. The company was founded by Oscar
Kjellberg, a Swedish engineer and the inventor of the coated welding electrode.
His invention, which revolutionised the manufacture of boilers and ships, is still a core product
in the ESAB range.
Today, in parallel with the development of modern filler metals ESAB has developed welding
units that are perfectly matched for just about any process.
In addition to reliable inverter units such as the Caddy® or Aristo® there are still robust classics
in the range like the : Origo™ Arc 250, 300 and 400.
They find application in work under the toughest conditions such as on construction sites, in
wet conditions, and everywhere where power and reliability are required together with low
investment costs.
10
Origo™ Arc 250, 300 and 400
l Movable core DC welding rectifier
l Stable direct current for almost any material
l Low investment costs
l No electronics - low maintenance costs
l Multi-voltage versions available
l Reliable even under the toughest working conditions
l
Degrees of protection: IP23S - Ideal for working outdoors
Technical data
Mains supply, V / ph Fuse, slow, A
Setting range MMA, A
Open circuit voltage, V Dimensions, LxWxH, mm Weight, kg
Enclosure class
Application class Origo™Origo™Origo™
Arc 250 Arc 300
Arc 400
400 / 3 20
50 - 250
65 - 75 510 x 544 x 615 98 IP 23
S
400 / 3 25
55 - 300
65 - 75
510 x 544 x 615
105
IP 23
S
400 / 3
35
65 - 400
70 - 80
570 x 560 x 770
158
IP 23
S
250 140 285
150
400
230
Maximum output at 40°C, MMA
40% duty cycle, A
100% duty cycle, A Ordering information
Ordering information, multi-voltage versions
Origo Arc 250 0700 160 880
Origo™ Arc 300 0700 160 881
Origo™ Arc 400 0700 160 882
Origo™ Arc 250 (230, 400, 500, 550 V 3ph) 0700 160 883
Origo™ Arc 300 (230, 400, 500, 550 V 3ph) 0700 160 884
Origo™ Arc 400 (230, 400, 500, 550 V 3ph) 0700 160 885
™
Delivery includes:
Wheels, handles, mains cable 3 m without plug.
11
Origo™ Arc 410c, 650c and 810c
High-power DC rectifiers
In the Origo™ Arc C range the most modern power control technology and robust basic technology has found a perfect match. Stability and durability characterize these modern construction site welding power sources.
The welder benefits from Hot Start for optimal striking of the
l Extremely well suited for difficult to run cellulosic
electrode or from Arc Force for perfect regulation of the
l Superlative welding characteristics - optimal quality
process in all situations. Anti Stick prevents the electrodes
l Large setting range - versatile in use
from sticking to the workpiece at the start of the weld.
l Mains voltage compensation - constant welding parameters and stable On large construction sites, in shipyards or when laying
pipelines, many already put their trust in the legendary
reliability of the Origo™ Arc welding units.
control
l Stepless current setting - can be controlled remotely and exact setting options
l HotStart, ArcForce and Anti Stick
l Optimally suited for gouging
Remote controller N02
l Suitable for special mains voltages
l Offshore versions with added protection for the toughest The remote controller N02, controls the current through the
applications outdoors
welding current circuit, without a separate control cable. Set
l Available in stationary or mobile wheeled variants
the desired current, place the remote controller on the work
l MIG/MAG welding with MobileFeed
piece, press the electrode against the measuring point and
wait a moment - all done!
Technical data
Mains supply, V / ph Fuse, slow, A Setting range MMA, A
Open circuit voltage, V Dimensions, LxWxH, mm Weight, kg Enclosure class Application class Origo™
Arc 410c 230 / 400 - 415 / 500 / 3
63 / 25 / 20 20 - 400
53 - 70
1310 x 800 x 780
157 IP 23
S
Maximum output at 40°C, MMA
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A 12
400 / 36
310 / 33
240 / 30
N02
l Remote controller
Ordering information
Control Panel A12
l Selection of the welding procedure, welding electrode, gouging or TIG welding with contact striking
l Digital display
Origo™ Arc 410c, A12 Offshore Origo™ Arc 410c, A12 Stationary Origo™ Arc 650c, A12 Offshore Origo™ Arc 650c, A12 Stationary Origo™ Arc 810c, A12 Offshore 0349 311 480
0349 311 490
0349 311 500
0349 311 510
0349 311 430
l HotStart (adjustable)
l ArcForce (adjustable)
Accessories Origo™ Arc 410c
l Suitable for cableless remote controller N02
l Remote controllable
Mains cable 4x4mmq, 5m CEE plug 400V/32A Welding cable, complete, 5m, 70mmq Return cable, complete, 5m, 70mmq 0468 995 881
0349 891 208
0700 006 894
0700 006 895
Accessories Origo™ Arc 650c and 810c
Mains cable 4x10mmq, lungh. 5m
CEE Plug 400V/63A Welding cable, complete, 5m, 95mmq Return cable, complete, 5m, 95mmq
0469 148 881
0349 891 209
0700 006 896
0700 006 897
Remote controller
N02 wireless remote controller 0349 304 617
Origo™Origo™
Arc 650c
Arc 810c
230 / 400 - 415 / 500 / 3
80 / 50 / 35
20 - 650
53 - 70
1310 x 800 x 780
223
IP 23
S
230 / 400 - 415 / 500 / 3
100 / 63 / 50
20 - 800
53 - 70
1310 x 800 x 780
245
IP 23
S
650 / 44
490 / 40
400 / 36
800 / 44
630 / 44
500 / 40
Remote controller, page 68
Gouging torch: see ESAB
accessories catalogue
13
Origo™ Mig 4004i A44
Optimum welding with MMA electrodes
High-performance inverters
The Origo™ Mig 4004i A44 is the ideal partner for manual
metal arc welding in your operation or on the construction
site.
A powerful device for production welding, repair and
maintenance or on site installation.
This 3rd generation inverter offers considerable improved
efficiency and power factor is approximately 1.
The ESAB Arc Plus™ II controller ensures superlative welding
properties and perfect restriking when using basic MMA
electrodes.
With the Origo™ Mig 4004i A44 you can work with electrodes
of up to 6 mm in diameter without any problems, for gouging
you can use carbon electrodes up to a diameter of 8 mm.
Optionally, MIG/MAG welding in conjunction with the
MobileFeed 300 AVS wire feed device is possible.
l Superlative welding properties - High deposition and high quality
l Standby function – energy saving system.
l Internal dust filter - reduces possible failures due to dust particle ingress
l TIG welding with ESAB LiveTig™ striking
l IP 23 protection - for work outdoors
l Can be controlled remotely, digital display
l Integrated handles
Technical data
Origo™ Mig
4004i Mains supply, V / ph Fuse, slow, A
Setting range, A Open circuit voltage, V Open circuit power, W
Power factor Efficiency at max power, % Dimensions, LxWxH, mm Weight, kg Enclosure class
Application class 380 - 440 / 3
25
16 - 400
55 100
0,94 88
610 x 250 x 445 46 IP 23 S
Maximum output at 40°C
60% duty cycle, A/V
100% duty cycle, A/V 14
400 / 36 300 / 32
Control Panel A44
l Selection of electrode type, basic - rutile - cellulose
l MMA welding and TIG with LiveTig™ striking
l Hot Start and Arc Force can be set
Mobile Feed 300
l Stepless inductance
l Voltage Reduction Device
l Carbon arc gouging
l Two memories
Ordering information
l Digital display
Origo™Mig 4004, A44 Welding cable, complete, 5m
MobileFeed 300 AVS l Drop welding and setting of TIG minimum current through a 0465 152 880
0700 006 893
0558 005 728
background menu
l Optional MIG/MAG welding with MobileFeed 300 AVS
Delivery includes:
5 m mains cable and CEE plug.
Return cable, complete, 5m.
TIG torches, page 94
Remote controller, page 68
Gouging torch: see ESAB
accessories catalogue
15
Buddy™ Arc 145, 180 and Buddy™ Tig 160
Portable solutions for professional welding
The Buddy™ family is a series of robust and durable power
source for the professional welders. The machines
provides state-of-the-art welding performance and
reliability through use of the latest high grade IGBT
technology.
Designed for durability
The Buddy™ Arc 145, 180 and Buddy™ Tig 160 are user
friendly, robust and light weight stick (MMA) welding
machines. Buddy™ Arc 180 and Buddy™ Tig 160 also
features a Live TIG arc mode.
The internal electronics are cooled by a highly efficient fan
for added reliability and monitored by a thermal protection
system. The machine has been equipped with three heat
sinks which further extending the life time of the product.
The casing has been designed to withstand harsh
environments and is rated to IP 23S standard. The
machines incorporates both a shoulder strap and a robust
Buddy™ Arc 145 is very easy to use and features only one knob
for the setting of the weld current.
carry handle.
Ideal applications
l
Plant Fabrication & Maintenance
l Site Maintenance/Repair
l
Civil construction
l General Fabrication
l Agriculture
Buddy™ Arc 180 features one knob for the setting of the weld
current. A switch on the front panel provides easy selection of the
MMA or TIG process.
The control panel on the Buddy™ Tig 160 features one adjustment
knob to set the weld current and one to set the slope down time in
TIG mode or the arc force in MMA mode.
16
Buddy™ Arc 145, 180 and Buddy™ Tig 160
Buddy™ Arc 145
Buddy™ Arc 180
Buddy™ Tig 160
l
Superior arc characteristics
l Generator compliant
l
Easy to use
l Practical & robust design
l Can be used with extended mains cable
Technical data
Mains supply, V / ph Hz
Fuse, slow, A
Setting range MMA / TIG , A
Phase current I 1eff, A
MMA
TIG
Dimensions, LxWxH, mm Weight, kg
Enclosure class
Application class Buddy™Buddy™Buddy™
Arc 145 Arc 180
Tig 160
230 / 1, 50/60 16
10 - 145
230 / 1, 50/60 16
5 - 180
230 / 1, 50/60
16
5 - 160
10,8 16,014,6
- 12,510,2
280x120x220
310x140x230
310x140x230
3,6
6,0
6,0
IP 23S
IP 23S
IP 23S
S
S
S
Maximum output at 40°C, MMA
60% duty cycle, A
100% duty cycle, A 70 / 22,8 55 / 22,2 125 / 25,0
100 / 24,0
105 / 24,2
85 / 23,4
-
-
130 / 15,2
100 / 14,0
105 / 14,2
85 / 13,4
Maximum output at 40°C, TIG
60% duty cycle, A
100% duty cycle, A Ordering information
Delivery includes:
Buddy™ Arc 145 CE 0700 300 884
3m Welding cable and return cable kits.
Buddy™ Arc 180 CE c/w Plug 0700 300 680
4m HF TIG Torch (Buddy™ Tig 160 Only)
Buddy™ Tig 160 CE c/w Plug 0700 300 681
17
Welding and cutting technology
MIG/MAG welding
MIG/MAG welding is one of the gas-shielded metal arc welding processes. The arc burns between a continuously fed
and consumable wire electrode and the work piece. The arc and the weld pool are protected by an active or inert gas.
The process can be used with most materials and there is a wide range of filler metals.
Compared to manual metal arc welding, MIG/MAG welding is far more productive. There is no need to change
electrodes frequently and the net productivity is significantly greater. For every kilogram of rod electrodes used, only
around 65% actually goes into the welded material. With wire electrodes this value is already around 85 - 90%.
MIG/MAG welding is a very versatile process that allows high deposition rates to be attained in all positions. It is
employed in almost all areas involving the welding of unalloyed and low-alloy steels, high-alloy steels, nickel-based
materials and aluminium. MIG/MAG pulse welding is frequently used on high-alloy steels and aluminium. Filler wires are
increasingly used, which have a whole series of advantages in addition to increased productivity.
18
QSet™
The arc has been reinvented! This unique, intelligent system is so flexible: whether it involves construction steel under CO2, under a mixed
gas, with stainless steel or aluminium, whether you weld with self-protecting cored wire without protective gas or cored wire with protective
gas or carry out GMA brazing. QSet™ automatically adjust the arc to suit the wire/gas combination being used and sets the perfect
parameters for a stable short arc. Lightning-fast regulation ensures that the welding can be undertaken with the minimum of spatter.
TrueArcVoltage™
Exact repeatability of welding parameters is particularly important for reproducing quality welds. ESAB
units with True Arc Voltage™ measure the values directly at the Arc and not, as is usual, in the
machine. You have the process firmly under control even when using extended cable lengths or
torches.
SuperPulse™
With SuperPulse™ various types of arc can be superimposed in a process: the advantages of
pulse-welding combined with those of the short arc, the spray arc or of a pulse with another frequency.
In this way the welding speed, application of heat, weld penetration behaviour and deposition rate are
perfectly balanced. Cold arc, deep weld penetration, perfect fusion - everything under control.
19
Caddy ® Mig C160i and C200i
Experience a new level of mobility
Compact. light and powerful. Caddy® Mig C160i/C200i
welding inverter is a perfect companion for your travels. Sling the carrying strap over your shoulder and go on
to the next job. This go-anywhere welding unit offers industrial
welding capacity even in the most remote of locations.
Whether you choose the Caddy® Mig C160i or the intelligent
C200i, your new partner will exceed your expectations.
Commercial and professional welders alike are offered
industrial welding capacity. From light metal structures, general
repairs, car repairs, maintenance and installation work, repairs
in agricultural situations, and industrial work. Tack-welding whether in the workshop or on site. Robust, efficient, reliable
Caddy® Mig
and user-friendly. The single-phase 230 volt unit has the usual
grounded plug and can be used with generators.
The best of all: the simplest possible operation. Set the
thickness of the metal sheet and start welding. A colder or
l Setting through sheet thickness preselection
l Fine adjustment of the amount of heat put in
l Weight under 12 kg (incl. torch, work piece cable and main cable)
hotter weld pool can be set with a button. Or even easier still
l 230 Volt / 50 Hz
with the Caddy® Mig C200i - with QSet™
l Generator-compatible
l For coil diameter 200 mm
l Quality torch MXL™ 180
More power than ever before
l Tool holder
The energy-efficient PFC module (Power Factor Correction)
l Roller holder for torch and cable
smoothes out the current for effective operation. l Simple polarity change for self-protecting cored The result is 30 % more welding capacity is available for the
wires
same fuse rating.
QSet™
Intelligent and self-learning- for the perfect short arc, for all
material and gas combinations. You only have to choose the
material and the thickness of the metal sheet, the rest is done
for you by the Caddy® Mig C200i. The lightning-fast regulation
ensures that you get consistent results. Also if there are
changes in the wire stick out, for example, in confined spaces.
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
20
Caddy® Mig C160i
l Optimized for construction steel, metal sheet thicknesses from 0.5 - 4.0 mm.
l Solid and cored wire, wire diameter 0.8 mm
Technical data
Caddy®Caddy®
Mig C160i Mig C200i
Mains supply, V / ph
230 / 1
Fuse, slow, A
16
Auto-fuse (MCB) EN 60898-B, A
16
20
Power requested from generator*, kVA 5,5
6,5
Setting range, A
30 - 160
30 - 200
Open circuit voltage, V
60
Open circuit power, W
15
Power factor
0,99
Efficiency at max power, %
82
Wire feed speed, m/min
2 - 11
2 - 12
Dimensions, LxWxH, mm
449 x 198 x 347
Weight, Kg
11,411,5
Enclosure class
IP23
Application classS
* Generator with automatic voltage regulator
Maximum output at 40°C
Caddy® Mig C200i
25% duty cycle, A
35% duty cycle, A
100% duty cycle, A
l Sheet metal thicknesses 0.5 - 6.0 mm
---
150
100
180
150
100
l Wire diameter 0.6 - 1.0 mm
l Construction steel & stainless steel
Usable wire diameters, mm
l Aluminium
Mild steels
Stainless steels
Cored wires
Aluminium
Brazing CuSi wires
l GMA brazing of galvanized metal sheets
l QSet™
0,8
0,6 - 1,0
---
0,6 - 1,0
0,80,8
---1,0
---
0,8 - 1,0
Welding wires in 200 mm spools
Ordering information
Caddy® Mig C160i/C200i
Mild steels:
Solid wire OK Autrod 12.51, Ø 0,8mm
Cored wire Coreshield 15, Ø 0,8mm
Caddy® Mig C160i
0349 310 850
Caddy® Mig C200i 0349 312 030
Two-wheels trolley 0459 366 887
Caddy® Mig C200i
Stainless steels:
Aluminium:
GMA brazing:
OK Autrod 316LSi, Ø 0,8mm
OK Autrod 308LSi, Ø 1,0mm, 18Cr 8Ni steels
OK Autrod 5183, Ø 1,0 mm
OK Autrod 19.30, Ø 1,0 mm
Ordering information for wires in 200 mm spools
OK Autrod 12.51, Coreshield 15, OK Autrod 19.30, OK Autrod 308LSi,
OK Autrod 316LSi,
OK Autrod 5183,
Ø 0,8/5,0 kg
Ø 0,8/4,5 kg
Ø 1,0/5,0 kg
Ø 0,8/5,0 kg
Ø 0,8/5,0 kg
Ø 1,0/2,0 kg
1251 084 600
35UE 084 630
1930 104 600
1612 084 600
1632 084 600
1816 104 62E
Delivery includes
Welding torch with 3m cable, mains cable 3m with plug, protective gas hose 4,5m
with clamp and quick connector, earth cable complete, carrying strap,
consumables for 0.8 mm wire and instructions for use. 1 kg welding wire OK
Autrod 12.51, 0.8 mm
21
Origo™ Mig/Mag C 170, 171, 200, 201, 250, 251
Compact units for Light/Medium Duty and commercial use
l
Also suitable for the welding
of aluminium and GMA brazing of galvanized metal sheets
l
IP 23 - allows use outdoors
l
Simple setting of the welding
parameters
l
l
Power Smoothing Device™ - excellent welding properties for single-phase units
l
Simple polarity changing - allows the use of solid wire and filler wire
MXLTM torches - stable and
long-lived professional torch
for compact units
Origo™Origo™Origo™Origo™Origo™
Technical data Mig C170
Mag C171
Mig C200
Mag C201
Mig C250 Mains supply, V / ph 400 / 3
Fuse, slow, A
10
Setting range, A 30 - 170
Burn-back time, sec
0,02 - 0,25
Spot welding time, sec
0,2 - 2,5
Voltage steps
8
Polarity changeyes (optional)
Dimensions, LxWxH, mm860 x 420 x 730
Weight, kg
63,5
Spool type, Ømm/kg 300 / 18
Enclosure class
IP 23
Application class
S
Origo™
Mag C251
230 / 1
16
30 - 170
0,02 - 0,25
0,2 - 2,5
8
yes
860 x 420 x 730
59
300 / 18
IP 23
S
400 / 3
10
30 - 200
0,02 - 0,25
0,2 - 2,5
10
yes
860 x 420 x 730
72,5
300 / 18
IP 23
S
230 / 1
20
30 - 200
0,02 - 0,25
0,2 - 2,5
12
yes
860 x 420 x 730
68
300 / 18
IP 23
S
400 / 3
16
40 - 280
0,02 - 0,25
0,2 - 2,5
10
yes
860 x 420 x 730
82
300 / 18
IP 23
S
230 / 1
35
40 - 250
0 - 0,25
0,2 - 2,5
12
yes
860 x 420 x 730
94
300 / 18
IP 23
S
170
-
98
76
-
200
150
120
200
-
115
90
-
250
190
150
250
200 (30%)
140
110
Maximum output at 40°C
20% duty cycle, A
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
-
170
130
100
Usable wire diameters, mm
Mild and stainless steels
Cored wires
Aluminium
Brazing CuSi wires
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 1,0
0,8 - 1,0
1,0
0,8 - 1,0
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,8 - 1,0
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,8 - 1,0
Delivery includes
Welding torch MXL™MXL™MXL™MXL™MXL™
MXL™
Type/cable length200 / 3,0 m
200 / 3,0 m
200 / 3,0 m
200 / 3,0 m
270 / 3,0 m
270 / 3,0 m
ConnectionEuro
Euro
Euro
Euro
Euro
Euro
Mains cable 3m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,6-0,8mm wire (0,8-1,0mm for C250) pre-assembled,
safety chain for gas bottle and wheels.
Ordering information
Origo Mag C171 Origo™ Mig C170 3ph Origo™ Mag C201 Origo™ Mig C200 3ph Origo™ Mag C251 Origo™ Mig C250 3ph ™
22
Accessories
0349 311 280
0349 308 670
0349 311 290
0349 308 290
0349 311 420
0349 307 840
Digital V/A instruments kit
Transformer kit for CO2 preheater (42V – 50/60 Hz)
Pressure reducer with flux-meter
Polarity inversion kit (for Origo™ Mig C170)
0349 302 598
0349 302 250
0000 973 096
0349 309 310
MXL™ torches
Technical data
MXL™ 150V
CO2, A / duty cycle, %
Ar/CO2, A / duty cycle, %
Wire diameters, mm
150 / 35
150 / 35
0,6 - 0,8
MXL™ 180 With fixed connection
180 / 35
150 / 35
0,6 - 1,0
MXL™ 200
MXL™ 270
With central connector
200 / 35 270 / 35
170 / 35 260 / 35
0,6 - 1,0
0,8 - 1,2
Ordering information – torches and wear parts
Torch with 2,5m cable 0700 200 001--Torch with 3,0m cable -
0349 483 070
0700 200 002
0700 200 004
Torch with 4,0m cable -0700 200 003 0700 200 005
Swan neck 0700 200 050
0700 200 051
0700 200 051
0700 200 052
1 - Gas nozzle standard Ø 12mm 0700 200 054
0700 200 054
0700 200 054 1 - Gas nozzle standard Ø 15mm ---0700 200 055
1 - Gas nozzle straight Ø 16mm 0700 200 057
0700 200 057
0700 200 057
1 - Gas nozzle straight Ø 18mm ---
0700 200 058
1 - Gas nozzle conical Ø 9,5mm 0700 200 060
0700 200 060
0700 200 060 1 - Gas nozzle conical Ø 11,5mm ---
0700 200 061
2 - Contact tip Cu W 0,6 M6
2 - Contact tip Cu W 0,8 M6
2 - Contact tip Cu W 0,9 M6
2 - Contact tip Cu W 1,0 M6
2 - Contact tip Cu W 1,2 M6
0700 200 063
0700 200 063
0700 200 063
0700 200 064
0700 200 064
0700 200 064
0700 200 065
0700 200 065 0700 200 065 0700 200 066
0700 200 066 0700 200 066
-
-
-
0700 200 068
0700 200 069
0700 200 070 0700 200 071
3 - Nozzle spring 0700 200 078 0700 200 078 0700 200 078 0700 200 079 4 - Tip adapter M6
0700 200 076 0700 200 072 0700 200 072 0700 200 073
4 - Tip adapter M6 Alu ---
0700 200 067
5 - Steel liner W0,6-W0,8-2,5m
5 - Steel liner W0,6-W0,8-3,0m
5 - Steel liner W0,6-W0,8-4,0m
5 - Steel liner W0,9-W1,2-3,0m
5 - Steel liner W0,9-W1,2-4,0m
5 - PTFE liner W0,6-W0,8-3,0m
5 - PTFE liner W0,6-W0,8-4,0m
5 - PTFE liner W0,9-W1,2-3,0m
5 - PTFE liner W0,9-W1,2-4,0m
MXL™ 180 / 200
1
3
Wear and spare parts for wire
feeder at page 64
2
4
3
MXL™ 270
1
0700 200 099---
0700 200 085
0700 200 085
0700 200 085 -
-
0700 200 086
0700 200 086
-
0700 200 087
0700 200 087
0700 200 087
--0700 200 088
0700 200 088
-
0700 200 089
0700 200 089
0700 200 089
--0700 200 090
0700 200 090
-
0700 200 091
0700 200 091
0700 200 091
--0700 200 092 0700 200 092
2
4
5
Welding with aluminium wires. Use appropriate feeding rolls and torches with 3m
cable.
23
Origo™ Mig C series PRO
Compact units for professional use
Origo™ Mig C280 PRO
Technical data
Origo™ Mig C340 PRO
Origo™ Mig C420w PRO
Origo™Origo™Origo™
Mig C280 PRO
Mig C280 PRO 4WD
Mig C340 PRO
Mains supply, V / ph
400 / 3
400 / 3
400 / 3
Fuse, slow, A
16
16
16
Setting range, A
30 - 280
30 - 280
40 - 340
Burn-back time, sec
0 - 0,25
0 - 0,25
0 - 0,5
Spot welding time, sec
0,2 - 2,5
0,2 - 2,5
-
Voltage steps
101040
Polarity change yesyesyes
Inductance outlets222
2/4 stroke control
-
-
yes
Creep start
-
-
yes
Dimensions, LxWxH, mm
840 x 425 x 830
840 x 425 x 830
840 x 425 x 830
Weight, kg
97
97
120
Spool type, Ømm/kg
300 / 18
300 / 18
300 / 18
Feed rolls
242
Enclosure class
IP 23
IP 23
IP 23
Application class SSS
Maximum output at 40°C
Max current, A at duty cycle %
60% duty cycle, A
100% duty cycle, A
280 / 30 %
190
150
280 / 30 %
190
150
340 / 30 %
250
195
Usable wire diameters
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,0
0,9 - 1,2
1,0 - 1,2
0,6 - 1,0
0,9 - 1,2
1,0 - 1,2
0,6 - 1,2
0,9 - 1,2
1,0 - 1,2
Delivery includes
Welding torch Type/cable length
Connection
PSF™PSF™PSF™
250 / 3,0 m 250 / 4,5 m 305 / 3,0 m EuroEuroEuro
Mains cable 5m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,8-1,0mm wire (C280), 1,0-1,2mm (C340-420), safety chain for gas bottle and wheels.
24
Ordering information
l Very good welding properties - stable arc and very finely matched voltage steps
l Also suitable for the welding of aluminium and GMA brazing of under rough conditions
l Two or three inductance connections - optimal arc dynamics
l 4-roll wire feed available - perfect wire conveying
l Professional ESAB PSF™ torches included
l Origo™ Mig C340 PRO and C420w PRO optionally with electric Push-Pull welding torch in 6 or 10 m length
l Simple polarity change - allows the use of solid wire and cored wire
l Origo™ Mig C420w PRO with ELP, ESAB LogicPump (forced 0349 312 510
0349 312 520
0349 312 550
0349 310 830
0349 312 590
0349 312 580
galvanized metal sheets
l Galvanized metal housing with optional air filter designed for use Origo™ Mig C280 PRO 2WD V/A Origo™ Mig C280 PRO 4WD V/A Origo™ Mig C340 PRO 2WD V/A
Origo™ Mig C340 PRO 4WD V/A Origo™ Mig C420w PRO 4WD V/A Origo™ Mig C420 PRO 4WD V/A
switching over of the water cooling if required)
Accessories
Anti-dust filter C280-C340 (steel grid) 0349 302 599
Anti-dust filter C420w (steel grid) 0349 302 252
Transformer kit for preheater 0349 302 250
Cable holder 0349 303 362
Water flow guard 0349 302 251
Pressure reducer with flux-meter 0000 973 096
Connection kit MXH /Origo™ Mig C340 PRO 0349 308 980
Connection kit MXH /Origo™ Mig C420w PRO 0349 308 337
Ordering information for special versions
Multi-voltage types (230/415-500V, 50Hz, 230/440-460V, 60Hz, three-phase)
Origo™ Mig C280 PRO 2WD V/A 0349 312 530
Origo™ Mig C280 PRO 4WD V/A 0349 312 540
Origo™ Mig C340 PRO 2WD V/A 0349 312 560
Origo™ Mig C340 PRO 4WD V/A 0349 312 570
Origo™Origo™
Mig C340 PRO 4WD
Mig C420/C420w PRO
400 / 3
400 / 3
16
32
40 - 340
50 - 420
0 - 0,5
0 - 0,5
-
40
35
yes
yes
2
3
yes
yes
yes
yes
840 x 425 x 830
935 x 640 x 800
120
230
300 / 18
300 / 18
4
4
IP 23
IP 23
S
S
Wear and spare parts for torches at page 60
340 / 30 %
250
195
420 / 50 %
400
315
0,6 - 1,2
0,9 - 1,2
1,0 - 1,2
0,6 - 1,6
0,9 - 1,6
1,0 - 1,6
PSF™PSF™
305 / 4,5 m 405 / 410w 4,5 m
Euro Euro
Wear and spare parts for wire feeders at page 64
25
Mig C3000i
Inverters for fabrication and industry
Control Panel MA24
l Inverters with first-class welding properties
l MMA welding with electrodes up to 6.0 mm diameter
l
l TrueArcVoltage™ guarantees the exact welding voltage
Controller in the wire feed device for MIG/MAG and MMA electrode welding
l Electronically-regulated motor for constant wire feed
l
35 preprogrammed synergic lines
l 4-roll wire feed mechanism
l
QSet™ Parameter automation
l Excellent GMA brazing of galvanized sheets
l
2 / 4 stroke torch switch actions
l Cooler optional, with ELP, ESAB LogicPump (forced switching
l
Gas test and tension-free wire feed
l
Gas pre- and post-flow can be set
l
Creep start and end crater filling
l
Continuous choke setting
l
3 memory slots, can be called up from the torch button
l
Can be controlled remotely, digital display
over of the water cooling if required)
l Optionally with electric Push-Pull welding torch in 6 or
in 10 m length
l Can be controlled remotely, digital display
l IP 23 - allows use outdoors
Technical data
Origo™ Mig
C3000i Mains supply, V / ph
Fuse, slow, A
Setting range, A
Current adjustment
Dimensions, LxWxH, mm
Weight, kg
Spool type, Ømm/kg
Feed rolls
Enclosure class
Application class
400 / 3
16
16 - 300
stepless
652 x 412 x 423
40,5
300 / 18
4 rolls
IP 23
S
Maximum output at 40°C
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
300
240
200
Usable wire diameters
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,2
1,0 - 1,2
1,0 - 1,2
Delivery includes
Mains cable 5m with plug, gas hose 2m with clamps and quick connector,
earth cable complete, wear parts for 0,8-1,0mm wire.
Origo™ Mig C3000i MA24 is supplied with PSF305 torch - 4,5m.
26
Complete Package
¢ Origo™ Mig C3000i MA24 + torch PSF™ 305 – 4,5 mt. . + earth cable 4,5 mt. + two wheels trolley 0459 795 887
Ordering information
Origo™ Mig C3000i MA24 (with QSet™) ¢
Aristo® Mig C3000i U6 Two-wheels trolley Four-wheels trolley Cooling unit CoolMidi 1800 0459 750 881
0459 750 882
0459 366 890
0460 060 880
0459 840 880
Welding torches
PSF™ 305, L=3,0m, self-cooled 0458 401 880
0458 401 881
PSF™ 305, L=4,5m, self-cooled ¢
PSF™ 410w, L=3,0m, water cooled 0458 400 882
PSF™ 410w, L=4,5m, water cooled 0458 400 883
Control Panel U6
Torches MXH™, electric Push-pull, pages 75-77
l MIG/MAG pulse-type welding
l QSet™ Parameter automation
Accessories
l Preprogrammed synergic lines
Connection kit for MXH™ torches, with remote control 0459 681 891
Connection kit for MXH™ torches, with start-stop control 0459 020 883
Pressure reducer with flux-meter 0000 973 096
l 2/4 -stroke torch controller
l End of weld crater filling
l Creep start, Hot Start and wire burn-back time that can be set
Wear and spare parts for wire feeders at page 64
l Gas pre- and post-flow can be set
l Gas test and tension-free wire feed
l Professional MMA electrode welding
Remote controller at page 68
l 10 memory slots
l Multi-lingual menu guidance
l Limit value assignment, password protection
Trolley
0460 060 880
Origo™ Mig C3000i MA24
Package, complete 0459 795 887 ¢
27
Origo™ Mig L305 and L405
Reliable and simple to use MIG/MAG
units
Origo™ Feed L302
l
2-roll feed
l
Wire feed speed
l
Wire burn-back time
l
2/4 cycle torch controller
Origo™ Feed L304
l
l
Low investment costs
l
Robust, step-controlled MIG/MAG units
l
10 or 40 voltage steps
l
Choice of 2- or 4-rolls wire feed mechanism
l
Intermediate cables up to 10 m
l
Galvanized sheet steel housing
Technical data
Origo™ Mig
L305
Origo™ Mig
L405/L405w
Mains supply, V / ph
400 / 3
Fuse, slow, A
16
20
Setting range, A
30 - 300
50 - 400
Voltage steps
10
40
Inductance outlets
2
Dimensions, LxWxH, mm
782 x 425 x 830 812 x 552 x 925
Weight, kg (without cooling unit)
89
142
Weight, kg (with cooling unit)
- 156
Enclosure class
IP 23
Application class
S
Technical data
l
4-roll wire feed
l
Wire feed speed
l
Wire burn-back time
l
Spot-welding
l
Creep start
l
Voltage free inching of the wire
l
Gas test
l
2/4 cycle torch controller
Origo™Origo™
Feed L302
Feed L304
Wire feed speed, m/min
1,5 - 22
Wire burn-back time, sec
0 - 0,7
Spot-welding time, sec
- 0,2 - 5,0
2/4 cycle torch controller
yes
Creep start
- yes
No-current threading of the wire - yes
Gas test
- yes
Dimensions, LxWxH, mm 569 x 259 x 355
Weight, kg
12,613,2
Spool type, Ø mm/kg
300 / 18
Feeding rolls
24
Enclosure class
IP 23
Maximum output at 40°C
Max current, A at duty cycle % 60% duty cycle, A
100% duty cycle, A
28
Usable wire diameters, mm
300 / 25
190
150
400 / 50
365
280
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
Suggested configurations
Ordering information
Power sources
Origo™ Mig L305 Origo™ Mig L405 Origo™ Mig L405w water cooling Origo™ Mig L405 V/A
0349 309 700
0349 306 517
0349 306 563
0349 313 090
Power source, multivoltage version
230/400-415/500V 50Hz: 2307440-460V 60Hz
Origo Mig L405 0349 306 594
Wire feeders
Origo™ Feed L302, open 0459 495 782
Origo™ Feed L304, open 0459 495 882
Origo™ Feed L304w, open 0459 495 892
Connection cables
Air/water connection cable - mt. 1,7 Connection cable, air - m. 5 Connection cable, air - m. 10
Connection cable, water - m. 5 Connection cable, water - m. 10 Connection cable, air - m. 15
Connection cable, water - m. 15 0459 532 880
0459 532 881
0459 532 882
0459 532 891
0459 532 892
0459 532 883
0459 532 893
Welding torches
PSF™ 305, L = 3,0 m, self-cooled PSF™ 305, L = 4,5 m, self-cooled PSF™ 405, L = 3,0 m, self-cooled PSF™ 405, L = 4,5 m, self-cooled PSF™ 410w,L = 3,0 m, water cooled PSF™ 410w,L = 4,5 m, water cooled 0458 401 880
0458 401 881
0458 401 882
0458 401 883
0458 400 882
0458 400 883
Origo™ Mig L305 with Origo™ Feed L302
Origo™ Mig L305 0349 309 700
Origo™ Feed L302, open 0459 495 782
Air/water connection cable - mt. 1,7 0459 532 880
PSF™ 305, L=3,0m, self-cooled 0458 401 880
Origo™ Mig L405w with Origo™ Feed L304w water cooled
Origo™ Mig L405w Origo™ Feed L304w, open Air/water connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 0349 306 563
0459 495 892
0459 532 880
0458 400 882
Delivery includes
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable
Accessories
Digital instruments kit for Origo™ Mig L305
Digital instruments kit for Origo™ Mig L405 Transformer kit for CO2 preheater (42V – 50/60 Hz)
Stabilizer (for counterbalance device - L305)
Stabilizer (for counterbalance device - L405)
Reinforcement for counterbalance device
Pressure reducer with flux-meter
Wheels kit for Origo™ Feed L302/304
Strain relief for welding torch
Lifting eye
Quick connector for MarathonPac
Adapter for 5kg spool
Counterbalance device
Plastics spool cover
Turning piece
Complete hose kit, mt 1,7, to modify 0459 495 782/882 in water cooled version 0349 302 598
0349 302 451
0349 302 451
0349 302 451
0349 303 474
0349 309 748
0000 973 096
0458 707 880
0457 341 881
0458 706 880
F102 440 880
0455 410 001
0458 705 880
0458 674 880
0458 703 880
Wear and spare parts for torches at page 60
0459 564 880
Wear and spare parts for wire feeders at page 64
29
Origo™ Mig 320 - 410 - 510
Versatile, simple and powerful
l
Robust, step-controlled MIG/MAG units for the upper capacity range
l
40 voltage steps
l
Intermediate cables up to 35 metres
l
Wire feed speed
l
Creep start
l
2 / 4 stroke torch switchactions
Electronically regulated motors for constant wire feed
l
Wire burn-back time
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Wire feed speed can be controlled remotely
l
Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required)
l
Automatic standby mode to save energy
l
Galvanized sheet steel housing
l
Wire feed speed can be controlled remotely
l
Control Panel M12
l
Prepared for electric Push-Pull welding torches in 6 or 10 m length
l
Prepared for mechanisation, ESAB Miggytrac and Railtrac
l Comprehensive accessories
l
IP 23 - allows use outdoors
Technical data
320
Origo™ Mig
410/410w 510/510w
Mains supply, V / ph
400 / 3
Fuse, slow, A
16
20
35
Setting range, A
40 - 320
50 - 400
50 - 500
Voltage steps
40
Inductance outlets
223
Dimensions, LxWxH, mm
840 x 425 x 830
812 x 552 x 925
Weight, kg (without cooling unit)
111
144
214
Weight, kg (with cooling unit)
-
158
228
Enclosure class
IP 23
Application class
S
Origo™ Feed
Technical data
304 M12 484 M12
Wire feed speed, m/min
1,9 - 25
1,9 - 25
Wire burn-back time, sec
0 - 0,5
2/4 cycle torch controller
yes
Creep start
yes
No-current threading of the wire optional
Gas test
optional
Dimensions, LxWxH, mm
690 x 275 x 420
Weight, kg
15
19
Spool type, Ø mm/kg
300 / 18
Feeding rolls
4 rollers
4 rollers
Enclosure class
IP23
Maximum output at 40°C
Max current, A
at duty cycle % 60% duty cycle, A
100% duty cycle, A
Usable wire diameters, mm
320 / 30
250
195
400 / 50
365
280
500 / 60
500
390
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
0,6 - 2,4
0,8 - 2,4
1,0 - 2,4
Delivery includes
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable. 30
Complete Package
Ordering information
¢ Origo™ Mig 410 with V/A + Origo™ Feed 304 M12 + PSF™ 405 – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 210
Power sources, with digital V/A instrument Origo™ Mig 320 MV V/A 0349 312 600
0349 303 563
Origo™ Mig 410 ¢
0349 303 565
Origo™ Mig 510 0349 303 564
Origo™ Mig 410w water cooling ¢
0349 303 566
Origo™ Mig 510w water cooling ¢
¢ Origo™ Mig 410w with V/A + Origo™ Feed 304w M12 + PSF™ 410w – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 211
¢ Origo™ Mig 510w with V/A + Origo™ Feed 304w M12
+ PSF™ 510w – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 212
Accessories
Dust filter (steel grid) Origo™ Mig 320
Dust filter (steel grid) Origo™ Mig 410-510
Cable holder
Digital instruments kit for Origo™ Mig 320
Digital instruments kit for Origo™ Mig 410
Digital instruments kit for Origo™ Mig 510
Transformer kit for CO2 preheater (42V – 50/60 Hz) Stabilizer (for counterbalance device) Origo™ Mig 320 Stabilizer (for counterbalance device) Origo™ Mig 410-510
Reinforcement for counterbalance device Pressure reducer with flux-meter Water flow guard
Wheels kit for Origo™ Feed
Strain relief for welding torch
Lifting eye
Quick connector for MarathonPac
Adapter for 5kg spool
Adapter for 440 mm spool
Support for double wire feeder
Counterbalance device
Steel spool cover
Button for wire inching and gas test 0349 302 599
0349 302 423
0349 303 362
0349 302 598
0349 302 451
0349 302 424
0349 302 250
0349 303 475
0349 303 474
0349 309 748
0000 973 096
0349 302 251
0458 707 880
0457 341 881
0458 706 880
F102 440 880
0455 410 001
0459 233 880
0458 522 880
0458 705 880
0459 431 880
0459 465 880
Wear and spare parts for
torches at page 60
Wear and spare parts for wire feeders at page 64
Power sources, multivoltage versions
(230 / 400-415 / 500 V 50 Hz; 230 / 440-460 V 60 Hz)
Origo™ Mig 320 MV V/A 0349 312 600
0349 312 610
Origo™ Mig 410 MV V/A
0349 312 620
Origo™ Mig 410 w MV V/A
Wire feeders
Origo™ Feed 304 M12 ¢
Origo™ Feed 304w M12 water cooling ¢¢
Origo™ Feed 484w M12 water cooling
0459 116 882
0459 116 892
0459 116 992
Connection cables
for Origo™ Mig 320, 410, self-cooling
Connection cable - mt. 1,7 0469 836 880
0469 836 981
Connection cable - mt. 5 ¢
0469 836 881
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 882
Connection cable - mt. 25 0469 836 883
Connection cable - mt. 35 0469 836 884
for Origo™ Mig 410w, water cooling
Connection cable - mt. 1,7 0469 836 885
Connection cable - mt. 5 0469 836 983
0469 836 886
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 887
Connection cable - mt. 25 0469 836 888
Connection cable - mt. 35 0469 836 889
for Origo™ Mig 510, self-cooling
Connection cable - mt. 1,7 0469 836 890
Connection cable - mt. 5 0469 836 982
Connection cable - mt. 10 0469 836 891
Connection cable - mt. 15 0469 836 892
Connection cable - mt. 25 0469 836 893
Connection cable - mt. 35 0469 836 894
for Origo™ Mig 510w, water cooling
Connection cable - mt. 1,7 0469 836 895
Connection cable - mt. 5 0469 836 984
0469 836 896
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 897
Connection cable - mt. 25 0469 836 898
Connection cable - mt. 35 0469 836 899
Welding torches
0458 401 880
PSF™ 305, L = 3,0 m, self-cooled 0458 401 881
PSF™ 305, L = 4,5 m, self-cooled ¢
0458 401 882
PSF™ 405, L = 3,0 m, self-cooled 0458 401 883
PSF™ 405, L = 4,5 m, self-cooled ¢
PSF™ 505, L = 3,0 m, self-cooled 0458 401 884
PSF™ 505, L = 4,5 m, self-cooled 0458 401 885
PSF™ 410w,L = 3,0 m, water cooled 0458 400 882
0458 400 883
PSF™ 410w,L = 4,5 m, water cooled ¢
PSF™ 510w,L = 3,0 m, water cooled 0458 400 884
0458 400 885
PSF™ 510w,L = 4,5 m, water cooled ¢
31
Origo™ Mig 402c - 502c - 652c
Versatile power sources for the Heavy Duty
use
Origo™ Mig
Technical data
402c
502c
Mains supply, V / ph
400 / 3
Fuse, slow, A
25
35
Setting range, A
20 - 400 20 - 500
Voltage adjustment
stepless
Inductance adjustment
stepless
v
830 x 640 x 835
Weight, kg (without cooling unit)
158
194
Weight, kg (with cooling unit)
172
208
Enclosure class
IP 23
Application class
S
652c
50
20 - 650
228
242
Maximum output at 40°C
60% duty cycle, A
100% duty cycle, A
32
400
310
l
A power source for MIG/MAG, manual electric and gouging
for the heavy dutycapacity range
l
Stepless voltage setting
l
Intermediate cables up to 35 metres
l
Electronically regulated motors for constant wire feed
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Cooler with ELP, ESAB LogicPump (forced switching over of the
water cooling if required)
l
Automatic standby mode to save energy
l
Galvanized sheet steel housing
l
Comprehensive accessories
l
IP 23 - allows use outdoors
Technical data
Origo™Origo™
Feed 304 M13
Feed 484 M13
Wire feed speed, m/min
1,9 - 25
Wire burn-back time, sec
0 - 0,5
2 / 4 stroke torch switch actions yes
Creep start
yes
Voltage free wire inching optional
Gas Test
optional
Dimensions, LxWxH, mm
690 x 275 x 420
Weight, kg
1519
Spool type, Ø mm/kg
300 / 18
Feeding rolls
4
Enclosure class
IP 23
500
400
650
500
Usable wire diameters, mm
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
0,6 - 2,4
0,8 - 2,4
1,0 - 2,4
Delivery includes:
Control Panel
A13
l
l
Controller in the current source for MMA electrode welding and gouging, regardless of the wire
feed unit
Can be controlled remotely from the current source
l
Provided as standard with Origo™ Mig 502c/502cw/652c/652cw
l
Optional with the Origo™ Mig 402c/402cw
l
TIG welding with contact striking optional
l
Hot Start and Arc Force
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable
Origo™ Feed 304: Consumables for 1.0 - 1.2 mm steel wire
Origo™ Feed 484: Consumables for 0.9 - 1.6 mm steel wire
Complete Package
¢ Origo™ Mig 402c + Origo™ Feed 304 M13 V/A + PSF™ 405 – 4,5 mt. + earth cable 5 mt. + connection cable 10 m. 0479 100 219
¢ Origo™ Mig 402cw + Origo™ Feed 304w M13 V/A + PSF™ 410w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m 0479 100 220
¢ Origo™ Mig 502cw + Origo™ Feed 304w M13 V/A + PSF™ 510w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m 0479 100 221
Mechanization packages
Control Panel
M13
l
l
Controller in the wire feed device for MIG/MAG welding
TrueArcVoltage™ guarantees an exact welding voltage
l
2 / 4 -stroke torch controller
l
End crater filling, wire burn-back time
l
Creep start
l
Gas test and voltage free wire inch optional
l
Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required)
Gouging torches, see ESAB
Accessories catalogue
Welding mechanization with Miggytrac and
Railtrac: see relevant catalogues
With Miggytrac 1001
Origo™ Mig 402cw – water cooling,
Miggytrac 1001 with 5m connection cable
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable power source – wire feeder, 15m
Welding torch PSF™ 410w – 4,5m
Earth cable 5m with clamp 0461 175 881
Options
Connection cable power source – wire feeder, 35m 0461 176 881
Air cooling and 15m cable 0461 175 880
Aircooling and 35m cable 0461 176 880
With Miggytrac 2000
Origo™ Mig 402cw – water cooling
Miggytrac 2000 with 5m connection cable
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable power source – wire feeder, 15m
Welding torch PSF™ 410w – 4,5m
Earth cable 5m with clamp Options
Connection cable power source – wire feeder, 35m
Air cooling and 15m cable Aircooling and 35m cable With Railtrac FW1000
Origo™ Mig 402cw – water cooling
Railtrac FW1000 with 5m connection cable
Aluminium flexible guide with magnets, 2,5m
Reinforcement bar, 2,5m
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable 15m, Torch PSF™ 410w – 4,5m
Earth cable 5m with clamp Options
Connection cable power source – wire feeder, 35m Air cooling and 15m cable Aircooling and 35m cable 0461 177 881
0461 178 881
0461 177 880
0461 178 880
0461 179 881
0461 180 881
0461 179 880
0461 180 880
Remote controller, see page 68
33
Configurations Origo™ Mig 402c – 502c – 652c
Gas=self-cooled, W=water cooled
™
Origo
Mig
Power sources
Origo™ Mig 402c ¢
0349 310 750
402c
502c
652c
GasW
GasW
GasW
l
l
l
0349 308 500 l
l
l
Origo™ Mig 402cw ¢ l
l
l
Origo™ Mig 502c 0349 310 770
Origo™ Mig 502cw ¢ 0349 310 760 l
l
l
Origo™ Mig 652c 0349 311 060
Origo™ Mig 652cw 0349 310 800 l
l
l
Power sources, multivoltage options
Mig
(230/400-415/500 V, 50Hz, 230/440-460 V, 60Hz3-phase)
l
l
402c
l
502c
652c
GasW
GasW
GasW
l
l
l
Origo™ Mig 402c 0349 311 220
Origo™ Mig 402cw 0349 311 230 l
l
l
Origo™ Mig 502c 0349 311 240
Origo™ Mig 502cw 0349 311 250 l
l
l
l
l
l
l
l
l
Origo™ Mig 652c 0349 311 260
Origo™ Mig 652cw 0349 311 270 l
l
l
Wire feeders, Mig
402c
GasW
with V/A instruments
0459 116 864
Origo™ Feed 304 M13 ¢
l
502c
652c
GasW
GasW
l
l
0459 116 874 l
l
l
Origo™ Feed 484w M13 ¢¢
0459 116 974 l
l
l
Origo™ Feed 304w M13 Mig
402c
502c
Welding torches
GasW
GasW
652c
GasW
0458 401 883
PSF™ 410w, L=3,0m, water cooled PSF™ 410w, L=4,5m, water cooled ¢ PSF™ 505, L=3,0m, self cooled PSF™ 505, L=4,5m, self cooled PSF™ 510w, L=3,0m, water cooled Push-pull torches MXH™ at page 59
¢¢¢
34
PSF™ 510w, L=4,5m, water cooled ¢ Package - see previous page
l
l
0458 400 882 l
0458 400 883 l
0458 401 884
l l
0458 401 885
l l
0458 400 884 l
l
0458 400 885 l
l
0458 401 882
PSF™ 405, L=3,0m, self cooled PSF™ 405, L=4,5m, self cooled ¢ Gas=self-cooled, W=water cooled
Origo™ Mig
402c
Connection cables
GasW
502c
GasW
652c
GasW
Connection cable - mt. 1,7 0459 836 880
Connection cable - mt. 5 0459 836 881
Connection cable - mt. 10 ¢ 0459 836 882
Connection cable - mt. 15 0459 836 883
l
l
l
l
l
l
Connection cable - mt. 25 0459 836 884
Connection cable - mt. 35 0459 836 885
Connection cable - mt. 1,7 0459 836 890 l
Connection cable - mt. 5 0459 836 891 l
Connection cable - mt. 10 ¢ 0459 836 892 l
Connection cable - mt. 15 0459 836 893 l
Connection cable - mt. 25 0459 836 894 l
Connection cable - mt. 35 0459 836 895 l
Connection cable - mt. 1,7 0459 836 980
Connection cable - mt. 5 0459 836 981
Connection cable - mt. 10 0459 836 982
Connection cable - mt. 15 0459 836 983
Connection cable - mt. 25 0459 836 984
Connection cable - mt. 35 0459 836 985
l
l
l
l
l
l
l
l
l
l
l
l
0459 836 990 l
l
Connection cable - mt. 1,7 Connection cableo - mt. 5 0459 836 991 l
l
Connection cable - mt. 10 ¢ 0459 836 992 l
l
Connection cable - mt. 15 0459 836 993 l
l
Connection cable - mt. 25 0459 836 994 l
l
Connection cable - mt. 35 0459 836 995 l
l
Mig
402c
502c
Accessories
GasW
GasW
652c
GasW
Cables support:
0349 311 700
for power sources for wire feeders 0459 234 880
0000 973 096
Dust filter 0349 302 252
Pressure reducer with flux-meter 0459 431 880
Steel spool cover 0458 707 880
0457 341 881
Wheels kit for Origo™ Feed Strain relief for welding torch
Lifting eye 0458 706 880
Counterbalance device 0458 705 880
Reinforcement for counterbalance device Adapter for 5kg spool
0349 309 748
0455 410 001
Plastic spools adapter V/A Digital instruments kit 0000 701 981
0455 173 882
Kit panel A13 with V/A for Mig 402c/402cw 0349 310 396
Transformer kit for CO2 preheater (42V – 50/60 Hz) 0349 302 250
Cable holder Water flow guard 0349 303 362
0349 302 251
Cooling liquid (10 l) 0007 810 012
Quick connector for MarathonPacTM
F102 440 880
Button for wire inching and gas test 0459 465 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
35
Warrior™ 400i - 500i CC/CV
The reliable multi-process welding equipment
designed for heavy duty productivity
l
l
Multi-Process: including MIG, Flux-Cored, Stick, Live TIG and
Arc Gouging
High Duty cycle for long runs and various applications giving high productivity
l
IP23 rating for outdoor and indoor use in rough environment
l
Simple and clear user interface
l
Robust and ergonomic handles also for mechanical lifting
l
Easy to read sun friendly display
l
Inverter technology - Smaller, lighter and less energy cost
l
Generator compatible for flexible use in different job sites
l
Automatic Hot Start/Variable Arc Control
l
Wide input voltage range to support regional requirements
Warrior™
Technical data*
400i CC/CV
500i CC/CV
Mains Supply, 3 ph 50/60HZ, V
380-415, +/-10%
Mains cable, Ø mm2
4x6
Fuse, slow A 25
32
Setting range A
MIG/MAG, MMA
16-40016-500
TIG
5-4005-500
Open circuit voltage, V
54
Warrior™
Idle Power, W
120
Technical data*
Feed 304 MobileFeed 300
Efficiency at max. current %
88
Power supply
VAC 42
VDC 16.5-100
Power factor at max current
0.91
Wire spool capacity, kg
18
Enclosure class
IP23
Max. spool diameter, mm
300
Dimensions, LxWxH, mm 712x325x470
Wire feed speed, m/min
0.8-25.0
1.3-20.3
(without cooling unit)
Dimensions, LxWxH, mm
675x264x418*
526x217x437
Dimensions, LxWxH, mm 712x325x700
Weight, kg
14.5
(with cooling unit)
Temp. working range
-10/+40 C
-10/+40 C
Weight, kg (without cooling unit)
59
Enclosure class
IP23IP23
Weight, kg (with cooling unit)
74
Operating Temperature, °C
-10 - +40
* Incl. bobbin cover
Application class
S
Maximum output at 40°C
60% duty cycle, A/V, 3ph
100% duty cycle, A/V, 3ph
*Technical data are subject to change.
36
400/36
300/32
500/40
400/36
Usable wire diameters, mm
Steel
Stainless steel
Cored wires
Aluminium
0,6 - 1,6
0,6 - 1,6
0,9 - 1,6
0,8 - 1,6
0,8 - 1,6
0,8 - 1,6
1,2 - 2,0
-
1
2
Control Panel 400i / 500i CC/CV
1 Indicator lamp, yellow, overheating
3
2 Indicator lamp, green, VRD function (reduced open-circuit voltage)
3 Display, current (A) and voltage (V)
4 Knob for setting:
MIG/MAG air gauging: Current (A)
Mobile Feed mode: Voltage (V)
4
5 Knob for choice of electrode type
5
6 Knob for inductance (MIG/MAG) and arc force (MMA)
7 Knob for welding method
6
7
7
1
Control Panel Feed 304
2
1 Display voltage (V)
2 Display current (A)
3 Knob for setting the wire feed speed
4 Knob for setting the voltage
6
5 Switch for wire inching or gas purge
6 Switch for creep start (inside)
3
7 Switch for 2-stroke / 4-stroke (inside)
4
5
Welding mechanization with Miggytrac and
Railtrac: see relevant catalogues
Gouging torches, see ESAB
Accessories catalogue
Remote controller, see on page
66
37
Configurations Warrior™ 400i - 500i CC/CV
Warrior™ 400i CC/CV
500i CC/CV
Power sources
Warrior™ 400i CC/CV
GasWr
l
l
0465 350 883
l
l
l
0465 427 880
l
0465 350 884
l
0465 427 880
COOL 2, water cooler
Warrior™ 500i CC/CV
GasW
COOL 2, water cooler
Wire feeders
400i CC/CV
with V/A instruments
GasW
l
l
l
l
l
l
Warrior™ Feed 304
0465 250 880
Warrior™ Feed 304w
0465 250 881
0558 005 728
MobileFeed 300 AVS Welding torches
500i CC/CV
GasW
400i CC/CV
GasW
500i CC/CV
GasW
l
PSF™ 405, L=4,5m self-cooled
0458 401 883
l
0458 401 882
PSF™ 405, L=3,0m self-cooled PSF™ 410w, L=4,5m water-cooled l
0458 400 883
l
0458 401 884
l
0458 401 885
l
0458 400 884
l
0458 400 885
l
0458 400 882
PSF™ 410w, L=3,0m water-cooled PSF™ 505, L=3,0m self-cooled
PSF™ 505, L=4,5m self-cooled
PSF™ 510w, L=3,0m water-cooled PSF™ 510w, L=4,5m water-cooled
Push-Pull torches MXH™ at page 59
400i CC/CV
Connection cables
GasW
0459 836 880
0459 836 881
Connection cable - mt. 10 0459 836 882
Connection cable - mt. 1,7 Connection cable - mt. 5
0459 836 883
0459 836 884
Connection cable - mt. 35
0459 836 885
Connection cable - mt. 1,7
Connection cable - mt. 15
Connection cable - mt. 25 l
l
l
l
l
l
0459 836 890
Connection cable - mt. 5 0459 836 891
Connection cable - mt. 10 0459 836 892
Connection cable - mt. 15 0459 836 893
Connection cable - mt. 25 0459 836 894
Connection cable - mt. 35 0459 836 895
Connection cable - mt. 1,7
l
l
l
l
l
l
0459 836 980
Connection cable - mt. 5 0459 836 981
Connection cable - mt. 10 0459 836 982
Connection cable - mt. 15 0459 836 983
Connection cable - mt. 25 0459 836 984
Connection cable - mt. 35 0459 836 985
l
l
l
l
l
l
0459 836 990
Connection cable - mt. 5 0459 836 991
Connection cable - mt. 1,7
38
500i CC/CV
GasW
Connection cable - mt. 10 0459 836 992
Connection cable - mt. 15 0459 836 993
Connection cable - mt. 25 0459 836 994
Connection cable - mt. 35 0459 836 995
l
l
l
l
l
l
Warrior™ 400i CC/CV
Accessories GasW
0465 510 880
Wheel kit Warrior™
0465 416 880
Wheel kit I Warrior™ Feed 0458 707 880
4 wheels trolley
Wheel kit II Warrior™ Feed
Lifting eye Warrior™ Feed Strain relief torch Warrior™ Feed 0458 707 881
0458 706 880
0457 341 881
Strain relief bracket Warrior™ Feed 0459 234 880
Quick connector MPac Warrior™ Feed
F102 440 880
Remote connection kit Warrior™ Feed
0465 451 880
Counter balance device
Cooling liquid (10l)
0458 705 880
0007 810 012
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
500i CC/CV
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
39
Origo™ Mig 4004i - 5004i
Versatile welding inverters for commerce and industry.
Origo™ Mig 4004i and 5004i provide high duty cycles for
those maximum performance heavy duty applications. These
third generation inverters offer considerable improved power
efficiency and a close to unity Power Factor. This minimizes
your energy consumption and will offer significant reductions
in your energy costs with the same welding conditions.
Origo™ Mig 4004i & 5004i offer you undreamt of versatility
with their wide range of control panels.
For your MIG/MAG and MMA applications select from the
MA23 or MA24 control panels. The MA23 control panel
includes all basic functions required for high productivity
welding as well as parameter memory functions.
The MA24 control panel has the added functionality of 35
pre-programmed synergic lines and is equipped with ESAB’s
patented QSet™ intelligent technology for improved
OrigoTMMig 4004i A44
OrigoTM Feed 3004 MA24
productivity and quality.
By selecting Origo™ Mig 4004i A44, you can use it without
a wire feed unit for high quality professional MMA welding
and for TIG welding with the new LiveTig™ ignition.
OrigoTMMig5004iw
OrigoTM Feed 3004w MA24
l
Superlative welding properties - High utility and high quality through
TrueArcVoltage™
l
Professional MMA electrode welding with ArcPlus™ II controller
l
Automatic standby mode to save energy
l
ELP - ESAB LogicPump, starts the water pump automatically
l
Type of insulation IP 23 - for work outdoors
l
Can be controlled remotely, digital display
l
Optionally with electric Push-Pull welding torch in 6 in 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
l
These 3rd generation inverters offer considerable improved
efficiency and power factor is approximately 1
Technical data Mains supply, V / ph Fuse, slow, A Setting range (MIG/MAG), A
Open circuit voltage, V Open circuit power, W
Power factor (MIG)
Efficiency at max power (MIG), %
Dimensions, LxWxH, mm Dim. (with cooling unit), mm
Weight, kg (without cooling unit)
Weight, kg (with cooling unit)
Cooling power, W (l/min)
Enclosure class
Application class
Origo™ Mig
4004i
Origo™ Mig
5004i
380 - 440 / 3
25
35
16 - 400
16 -500
55
100
0,93
0,95
89
610 x 250 x 445
6
10 x 250 x 675
46
62,5
1300 (2,0)
IP 23
S
Maximum output (MIG/MAG)at 40°C
60% duty cycle, A/V
80% duty cycle, A/V
100% duty cycle, A/V
- 400 / 36 350 / 32
Note: 4004i with A44 panel = 400A @ 60% and 300A @ 100%
40
500 / 40
400 / 36
350 / 32
Control Panel MA23
l
Control Panel MA24
Controller in the wire feed device for MIG/MAG and
MMA electrode welding
l
Controller in the wire feed device for MIG/MAG and
MMA electrode welding
l
2 / 4 stroke torch switch actions
l
35 preprogrammed synergic lines
l
Gas test and tension-free
wire feed
l
QSet™ Parameter automation
l
2 / 4 stroke torch switch
actions
Gas pre- and post-flow can
be set
l
Continuous choke setting
l
3 memory slots, called up
from the torch button
l
Can be controlled remotely,
digital display
l
l
l
Control Panel A44
l
Controller in the current source for MMA electrode welding
regardless of the wire feed device (optional)
l
MMA electrode welding with ArcPlus™ II
l Selection of electrode type,
basic - rutile - cellulose
l MMA welding and TIG with
LiveTig™ striking
l Hot Start and Arc Force
can be set
l Stepless inductance setting
l Voltage Reduction Device
l Carbon arc gouging
l Two memories
l Digital display
l Drop welding and setting of TIG minimum current through a
l
Gas test and tension-free
wire feed
Gas pre- and post-flow can
be set
Creep start and end crater
filling
l
Continuous choke setting
l
3 memory slots, can be called up from the torch button
l
Can be controlled remotely, digital display
Delivery includes
5m mains cable with CEE plug and 4,5m earth cable.
Suggested configurations
Origo™Mig 4004i with Origo™Feed 3004w MA24, water cooling
Origo™Mig 4004i 0465 154 880
Water Cooler, COOL1 0462 300 880
Origo™Feed 3004w, MA24 0460 526 899
Connection cable – mt. 1.7 0459 528 790
PSF™410w, L=3.0 m, water cooled 0458 400 882
4 wheels trolley 0462 151 880
Origo™Mig 5004i with Origo™Feed 4804w MA24, water cooling
Origo™Mig 5004i 0465 155 880
Water Cooler, COOL1 0462 300 880
Origo™Feed 4804w, MA24 0460 526 999
Connection cable – mt. 1.7 0459 528 990
PSF™510w, L=3.0 m, water cooled 0458 400 884
4 wheels trolley 0462 151 880
background menu
l Optional MIG/MAG welding with MobileFeed 300 AVS
41
Configurations Origo™ Mig 4004i - 5004i
Gas=self-cooled, W=water cooled, A24/A44 =control with two controllers
Origo Mig
4004i
™
Power sources
G A44
Gas
W A44
W
l
0465 154 880
Origo™ Mig 5004i 0465 155 880
Origo™ Mig 4004i A44 0465 152 880
COOL1 cooling unit
0462 300 880 l
l
Origo™Feed 3004 MA23 0460 526 887
Origo™Feed 3004w MA23 0460 526 897
Origo™Feed 3004 MA24 ¢
0460 526 889
Origo™Feed 3004w MA24 0460 526 899
Origo™Feed 4804w MA23 0460 526 997
Origo™Feed 4804w MA24
0460 526 999
Gas
G A44
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W A44
W
OrigoTM Mig 5004i
GasW
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l l l
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OrigoTM Mig 4004i
Wire feeder
GasW
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Origo™ Mig 4004i 5004i
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OrigoTM Mig 4004i
70mm2
Connection cables
Air Cooled
G A44
Gas
Connection cable - mt. 1.7 ¢
0459 528 780 Connection cable - mt. 1.7(95mm2)
0459 528 980
Connection cable - mt. 5 0459 528 781 Connection cable - mt. 10 0459 528 782 Connection cable - mt. 15
0459 528 783
Connection cable - mt. 25 0459 528 784 0459 528 785 Connection cable - mt. 35
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Water Cooled
Gas
Connection cable - mt. 1.7
0459 528 790
Connection cable - mt. 1.7(95mm2)
0459 528 990
Connection cable - mt. 5 0459 528 791
Connection cable - mt. 10 0459 528 792
Connection cable - mt. 15
0459 528 793
Connection cable - mt. 25 0459 528 794
Connection cable - mt. 35
0459 528 795
Cables support for length over 5m
0459 234 880
G A44
W
W A44
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42
OrigoTM Mig 5004i
95mm2
GasW
l
l
l
¢ Package -see previous page
GasW
OrigoTM Mig 4004i
70mm2
Connection cables
W A44
l
W
OrigoTM Mig 5004i
95mm2
Gas=self-cooled, W=water cooled, A24/A44=control with two controllers
Origo Mig
4004i
™
Welding torches
PSFTM 405, L=3,0m, self-cooled
0458 401 882
PSFTM 405, L=4,5m, self-cooled
0458 401 883
Gas
G A44
l
l
l
l
W
l
l
PSFTM 410w, L=3,0m, water-cooled 0458 400 882
PSFTM 410w, L=4,5m, water-cooled 0458 400 883
PSFTM 505, L=3,0m, self-cooled
0458 401 884
PSFTM 505, L=4,5m, self-cooled
0458 401 885
5004i
W A44
GasW
l
l
l
l
l
l
PSFTM 510w, L=3,0m, water-cooled 0458 400 884
PSFTM 510w, L=4,5m, water-cooled 0458 400 885
OrigoTM Mig 4004i
Acessories
Gas
G A44
W
0462 151 880
l
l
l
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l
l
(for counterbalance device)
0460 565 880
Wheels kit for OrigoTM Feed
0458 707 880 l
l
l
l
Water flow guard for COOL1
0456 855 881
Strain relief for welding torch
0457 341 881
Lifting eye for OrigoTM Feed
0458 706 880
Adapter for 5Kg spool
0455 410 001
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0459 681 880
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0459 020 883
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0459 681 881
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4 wheels trolley
W A44
OrigoTM Mig 5004i
GasW
4 wheels trolley
Connection kit for mechanization
with Miggytrac-Railtrac
Connection kit for electric Push-pull
torches, start/stop function
Connection kit for electric Push-pull
torches, with wire speed control
Mounting accessories
Counterbalance device
0458 705 880
l
l
l
l
l
l
0461 310 880 l
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l
Kit to assembly 4004i/5004i
to trolley 0460 565 880
Stabilizer (for counterbalance device)
0460 946 880
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0463 125 880
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l
l
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Trolley bracket (when used without
COOL1)
l
43
Aristo® U82
A universe of
possibilities
Developed for durability
ESAB introduced the second generation of Aristo®
U82 digital controllers offering improved welding
capacity and operator convenience.
The new U82 has developed as an addition to
our Aristo® power sources and wire feed devices is designed for advanced manual
and mechanised MIG/MAG welding, Pulsed MIG/MAG, TIG and MMA welding.
High degree of user-friendliness
Complex controllers are often impossible to understand
without an in-depth knowledge of the product. Not so with the
QSet™
new Aristo® U82. The few controls that it has guide the welder
QSet™ is the best single parameter automatic arc system on
intuitively and are ergonomically very easy to use even when
wearing protective gloves. The large, bright display is clear
and easy to read, with full text in English and in 16 other main
languages.
the market for the perfect short arc. The advantages are
enormous! You set up the machine with the appropriate gas/
wire combination, press the torch switch and start welding
within seconds.
It does not have a multitude of tiny knobs or buttons, nor
does it use incomprehensible abbreviations.
The machine determines the optimum parameters and makes
any changes as required in a fraction of a second.. The wire
stick out which is normally a constant length in MIG/MAG
Controlled functions
U6
QSet l
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79
111
249
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10
255
255
™
2 / 4 -stroke torch controller End crater filling
Creep start Hot Start
Wire burn-back Gas purge and wire inching
Digital display
Pre-programmed synergic lines
Gas test and tension-free wire feed
Memory slots
Pulsed arc / synergic pulsed arc
Limit values assignation
File manager
Automatic data backup
SuperPulse™
Production statistics
44
l
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U82U82 Plus
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-
-
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-
-
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-
-
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welding, can be varied with QSet™.
Whether you are close to the work piece with the torch or so far
away that the gas protection almost ceases, the welding arc
remains unchanged - always perfect. Unbeatable in deep
seams, if you have to weld around corners or are welding
upwards coming out of the downhand position.
Utilised with CO2 gas you can weld with QSet™ with extremely
low levels of spatter and can drastically reduce the gas costs,
compared with mixed gas, without any loss of quality. QSet™ is
ideal for welding in restricted positions, root welding, GMA
brazing and for reproducible results in the series production of
parts. QSet™ is also available in many other ESAB controller /
machine combinations.
Synergy lines
In the Aristo® U82 Plus version you have more than 230 synergic
lines available to you for your welding applications. From
construction steel to Super Duplex, from aluminium to Ni basic
alloys or for applications of hard metal. You can create by yourself
customized synergic lines for any desired material and any
combination of protective gas and save them as new synergic
lines. You can transfer data via the USB connection, to another
Aristo® U82 or to your computer for data backup or exchange by
e-mail.
SuperPulse™
In order to attain higher welding speeds, deposition rates and
better gap bridging, to reduce distortion in the components and
Quality control
For storage of the measured values you are offered two options in
the form of the setting limits and measuring limits. The setting
to better balance the weld penetration and its profile, you have
available in the Aristo® U82 Plus a version the ESAB
SuperPulse™ function.
limits prevent the operator from inputting excessively high values
SuperPulse™ combines the relevant advantages of the various
for the welding process. The measuring limits ensure that the
types of arc. For example, the quality of the pulsed arc with the
power source does not exceed the input values. Up to 16 User
Accounts on three levels with various access rights and a
Control Pendant Aristo® U82
blocking codes can be used to prevent unauthorized persons
l
For manual and mechanised applications
from making changes.
l
Supports 17 languages
l
Large, bright display
l
Production statistics
The total arc time, total quantity of material and the number of
welding processes can be logged per production statistics item.
In addition, the arc time and amount of material for the last
welding process are recorded. The calculated molten filler metal
per length unit is shown for information purposes.
Knobs to set the wire feed speed and tension
l
Knob to scroll in the menu
l
USB connection to save welding and
quality data
l
QSet™ the perfect short arc
l
Limit value assignment of set / actual values
l
Wire free burning
l
LAN-compatible (Aristo® W82)
l
WeldPoint™ software
l
Standard package synergic lines (92)
Additional functions Aristo® U82
Plus
l
Complete package synergic lines (>230)
l
SuperPulse™
l
File manager
l
Automatic welding data backup
l
Create your own synergic lines
l
Production statistics
45
Aristo® / Origo™ Mig 4002c - 5002c - 6502c
Maximum performance for Heavy Duty applications
Mig 4002c, 5002c and 6502c are workhorses for MIG/MAG
and MMA electrode welding. Robust, continuously variable
rectifiers with digital control, ESAB TrueArcVoltage™
technology and a fantastic price/performance ratio.
Four different operating panels are available for the wire feed
unit.
Origo™ MA23 offers you the main functions for MIG/MAG and
MMA welding
Origo™ MA24 offers you 35 preprogrammed synergic lines
and the unique QSet™ function, the self-learning parameter
automation system for the perfect short arc.
l
High duty cycle
Aristo® U6: MIG/MAG pulse-welding with preprogrammed
l
Superlative welding properties - High utility and high quality through TrueArcVoltage™
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Continuously variable rectifiers
l
Crane lifting eyes, frame suitable for lifting with forklifts
l
Solid, galvanized sheet steel housing with optional air filter
l
ELP - ESAB LogicPump, starts the water pump automatically
l
Automatic standby mode to save energy
l
Multi-voltage versions for special mains voltages
l
Type of insulation IP 23 - for work outdoors
l
Can be controlled remotely, digital display
synergic lines and the QSet™ function. Menu guidance in
English and many other languages.
Aristo® U82 and U82 Plus:
See pages 44-45
l
Optionally with electric Push-Pull welding torches in 6 or 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
Technical data
Mig 4002c Mig 5002c Mig 6502c
Mains supply, V / ph 400-415 / 3
Fuse, slow, A 32 32
50
Setting range (MIG/MAG), A 16 - 400
16 - 500
16 - 650
Open circuit voltage, V
62
Power factor 0,88
0,9
0,9
Efficiency at max power, %
70
72
83
Dimensions, LxWxH, mm 830 x 640 x 835 Weight, kg (without cooling unit) 149
185
222
Weight, kg (with cooling unit)
163
199
236
Cooling power, W (l/min)
2500 (1,5)
Enclosure class
IP 23
Application class
S
Maximum output at 40°C
60% duty cycle, A/V
100% duty cycle, A/V
46
400 / 34
310 / 30
500 / 39
400 / 34
650 / 44
500 / 39
Complete Package
Control Panel MA23
l
MIG/MAG and MMA electrode welding
l
2 / 4 stroke torch switch action
l
¢ Origo™ Mig 5002cw + Origo™ Feed 3004w MA24 V/A + PSF™ 510w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m. 0479 100 242
Delivery includes
Gas test and tension-free wire feed
Running gear with gas bottle shelf and safety chain, wire feeder pivot, 5m mains
cable and 5m earth cable
Gas pre- and post-flow can be set
Suggested configurations
l
Continuous choke setting
l
3 storage slots, called up from the torch button
l
MMA: ArcPlus™ II regulation, Hot Start, Arc Force can be set
Mig 4002cw with Origo™ Feed 3004w MA23, water cooling
Mig 4002cw Origo™ Feed 3004w, MA23 Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled l
Control Panel MA24
l
l
MIG/MAG and MMA electrode welding
35 preprogrammed synergic lines
l
QSet™ Parameter automation
l
2 / 4 stroke torch switch action
l
Gas test and tension-free wire feed
l
Gas pre- and post-flow can be set
l
Creep start and end crater filling
l
Continuous inductance setting
l
3 memory slots, called up from the torch button or control panel
l
MMA: ArcPlus™ II regulation, Hot Start, Arc Force can be set
0349 309 780
0460 526 897
0459 528 790
0458 400 882
Mig 4002cw with Aristo® Feed 3004w U6, water cooling, pulsed arc
Mig 4002cw 0349 309 780
0460 526 896
Aristo® Feed 3004w, U6 0459 528 790
Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 0458 400 882
Mig 5002cw with Aristo® Feed 3004w U6, water cooling, pulsed arc
Mig 5002cw 0349 311 350
0460 526 896
Aristo® Feed 3004w, U6 Connection cable - m. 1,7 0459 528 790
PSF™ 510w, L=3,0m,water cooled 0458 400 884
Mig 6502cw with Origo™ Feed 4804w, MA23, water cooling
Mig 6502cw Origo™ Feed 4804w, MA23 Connection cable - m. 1,7 PSF™ 510w, L=3,0m, water cooled 0349 311 390
0460 526 997
0459 528 790
0458 400 884
Control Panel U82
l See pages 44-45
Control Panel U6
l
MIG/MAG pulse-type welding
l
QSet™ Parameter automation
l
Preprogrammed synergic
lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Professional MMA welding
l
10 memory slots
l
Limit value assignment, password protection
47
Configurations Aristo® / Origo™ Mig 4002c – 5002c – 6502c
Gas=self-cooled, W=water cooled
Mig
*Power sources, multi-voltage types
(230/400-415/500 V, 50Hz, 230/440-460 V, 60Hz, 3-ph
Power sources
4002c
GasW
5002c
GasW
6502c
GasW
l
Mig 4002c 0349 311 300
Mig 4002cw 0349 309 780 l
l
Mig 4002c MV * 0349 311 310
Mig 4002cw MV * 0349 311 320 l
Mig 5002c 0349 311 330
Mig 5002cw ¢ 0349 311 350 l
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Mig 5002c MV* 0349 311 340
Mig 5002cw MV * 0349 311 360 l
Mig 6502c 0349 311 370
Mig 6502cw 0349 311 390
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Mig 6502c MV * 0349 311 380
Mig 6502cw MV * 0349 311 400
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Mig
4002c
5002c
Wire feeders
GasW
Origo™ Feed 3004 MA23
0460 526 887
l
6502c
GasW
GasW
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l
0460 526 897 l
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Origo™ Feed 3004wMA23 l
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Origo™ Feed 3004 MA24 0460 526 889
Origo™ Feed 3004wMA24 ¢ 0460 526 899 l
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0460 526 997 l
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Origo™ Feed 4804wMA23 0460 526 999 l
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Origo™ Feed 4804wMA24 l
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Aristo® Feed 3004 U6 0460 526 886
Aristo® Feed 3004wU6 0460 526 896 l
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Aristo® Feed 4804wU6 0460 526 996 l
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Wire feeders
Mig
4002c
** SuperPulse™ function
for process controller U82
GasW
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Aristo® U82 0460 820 880
Aristo® U82 Plus 0460 820 881
Aristo® Feed 3004 ** 0460 526 881
Aristo® Feed 3004w ** 0460 526 891 l
Aristo® Feed 4804w 0460 526 991 l
5002c
6502c
GasW
GasW
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Mig
4002c
5002c
Welding torches
GasW
PSF™ 410w, L=3,0m, water cooled PSF™ 410w, L=4,5m, water cooled 0458 401 883
PSF™ 505, L=3,0m, self-cooled PSF™ 505, L=4,5m, self-cooled PSF™ 510w, L=4,5m, water cooled ¢
Push-pull torches MXH™ at page 59
¢
48
PSF™ 510w, L=3,0m, water cooled Package - see previous page
6502c
GasW
l
l
0458 400 882 l
0458 400 883 l
0458 401 884
l l
0458 401 885
l l
0458 400 884 l
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0458 400 885 l
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0458 401 882
PSF™ 405, L=3,0m, self-cooled PSF™ 405, L=4,5m, self-cooled GasW
Gas=self-cooled, W=water cooled
Mig
4002c
Connection cables
GasW
Connection cable - mt. 1,7 0459 528 780
0459 528 781
Connection cable - mt. 5 Connection cable - mt. 10 0459 528 782
Connection cable - mt. 15 0459 528 783
Connection cable - mt. 25 0459 528 784
Connection cable - mt. 35 0459 528 785
5002c
GasW
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6502c
GasW
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0459 528 790 l
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Connection cable - mt. 1,7 Connection cable - mt. 5 0459 528 791 l
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0459 528 792 l
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Connection cable - mt. 10 ¢ Connection cable - mt. 15 avo collegamento - mt. 15 0459 528 793 l
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Connection cable - mt. 25
0459 528 794 l
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Connection cable - mt. 35 0459 528 795 l
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Connection cable - mt. 1,7
0459 528 980
Connection cable - mt. 1,7
0459 528 990
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0459 528 991
Connection cable - mt. 5
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0459 528 992
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0459 528 993
l
Connection cable - mt. 25 vo collegamento - mt. 25
0459 528 994
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Connection cable - mt. 10
Connection cable - mt. 15
Mig
4002c
5002c
Accessories
GasW
GasW
6502c
GasW
Cables support:
Cooling liquid (10 l) 0007 810 012
Quick connector for MarathonPacTM
F102 440 880
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with Miggytrac-Railtrac 0459 681 880
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for power sources 0349 311 700
for wire feeders 0459 234 880
Pressure reducer with flux-meter 0000 973 096
0349 302 252
Dust filter Steel spool cover 0459 431 880
Wheels kit for wire feeder 0458 707 880
Strain relief for welding torch Lifting eye 0458 705 880
0349 309 748
Counterbalance device Reinforcement for counterbalance device
Adapter for 5kg spool
0457 341 881
0458 706 880
0455 410 001
0000 701 981
Plastic spools adapter Transformer kit for CO2 preheater (42V – 50/60 Hz) 0349 302 250
Cable holder 0349 303 362
Water flow guard 0349 302 251
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Connection kit for mechanization Connection kit for electric Push-pull torches, start/stop function 0459 020 883
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0459 681 881
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Connection kit for electric Push-pull torches,
wire feed speed control 49
Aristo® Mig 3001i - 4001i
Aristo® Mig
Optimal welding solutions
Aristo® Mig is designed for high productivity advanced manual
and robotic welding applications. ESAB TrueArcVoltage™
technology, advanced knowledge of hardware and software
together with more than 20 years of experience in the
construction of digital welding units have been combined to
produce the perfect solution. For ESAB innovation also means
intuitive operation. Settings menus available in English and in
many other languages.
Aristo® U6
MIG/MAG pulse-welding with preprogrammed synergic lines
that can be replaced as desired and the unique QSet™
function, the self-learning parameter automation system for
the perfect short arc.
l
Superlative welding properties - High utility and high quality through
TrueArcVoltage™
l
Inverters based on IGBT technology - High performance and reliability
l
Housings made of galvanized steel - Robust and durable
l
Professional MMA welding with ArcPlus™
l
Automatic standby mode to save energy
Your welding data settings can be managed optimally and
l
ELP - ESAB LogicPump, starts the water pump automatically
saved on a memory card or stick. Documentation of your
l
IP 23 protection - for work outdoors
welding data? No problem, that too is available as standard.
l
Can be controlled remotely, digital display
l
Optionally with electric Push-Pull welding torch in 6 in 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
Aristo® U82
Providing you with the ultimate level of control over the
welding process. With ESAB SuperPulse™ and Aristo® Feed
3004 you have the toughest welding tasks well under control.
Technical data
Aristo® MigAristo® Mig
3001i4001i
Mains supply, V / ph 400 / 3
Fuse, slow, A 20 25
Setting range (MIG/MAG), A
16 - 300 20 - 400
Open circuit voltage, V
67
91
Open circuit power, W
30
60
Power factor (MIG)
0,9
0,89
Efficiency at max power (MIG), %
85
Dimensions, LxWxH, mm 652 x 249 x 423
Dimensions (with cooling unit), LxWxH, mm
714 x 249 x 693
Weight, kg (without cooling unit)
33
43
Weight, kg (with cooling unit)
53,5
63,5
Cooling power, W (l/min)
1100 (1,0)
Enclosure class IP 23
Application class
S
Maximum output (MIG/MAG)at 40°C
35% duty cycle, A/V
60% duty cycle, A/V
100% duty cycle, A/V
50
300 / 29
240 / 26
200 / 24
400 / 34
320 / 30
250 / 27
Control
Panel U6
l
MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA welding
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Limit value assignment, password protection
l
Multi-lingual menu guidance
l
10 storage slots
¢ Origo™ Mig 4001iw U6
Complete package 0459 795 892
Control Panel U82 Plus
l
MIG/MAG pulse-type welding
with SuperPulse™
l
Controller with two wire feeders
possible
Suggested configurations
Aristo® Mig 3001i with Aristo® Feed 3004 U6
Mig 3001i Aristo® Feed 3004, U6 Connection cable - m. 1,7 PSF™ 305, L=3,0m, self-cooled 4 wheels trolley 0459 740 882
0460 526 886
0459 528 780
0458 401 880
0460 565 880
l
Professional MMA welding
l
Preprogrammed synergic lines
l
Create special synergic lines yourself
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
For other configurations, see following pages
Delivery includes
Complete Package
5m mains cable with CEE plug and 4,5m earth cable.
¢ Aristo® Mig 4001iw + Aristo® Feed 3004 U6 + Torch PSF™ 410w 4,5m + Earth cable 5m + Connection cable + 4 wheels trolley 0459 795 892
Aristo® Mig 4001iw with Aristo® Feed 3004w U6, water cooling
Mig 4001iw 0460 455 883
Aristo® Feed 3004iw, U6 0460 526 896
Connection cable - m. 1,7 0459 528 790
PSF™ 410w, L=3,0m, water cooled 0458 400 883
4 wheels trolley 0460 565 880
Aristo® Mig 4001iw with Aristo® Feed 3004w U82 Plus, water cooling
Mig 4001iw 0460 455 883
Aristo® Feed 3004iw 0460 526 891
Aristo® U82 Plus 0460 820 881
Connection cable - m. 1,7 0459 528 790
PSF™ 410w, L=3,0m, water cooled 0458 400 882
4 wheels trolley 0460 565 880
51
Aristo® Mig 4004i Pulse
Low weight multi process
inverter equipment
l
High Duty Cycle – suitable for long runs
l
Wide mains input tolerance: 380 - 440 V +/- 10%
l
Generator compatible – for on site use
l
Pre-programmed synergic lines to ensure optimum settings with a wide
choice of materials, wire dimensions and gas combinations.
l
Memory for 10 (U6) or 255 (U82) welding schedules
l
Customized synergic lines (U82)
l
Creep start, gas pre-flow and hot start provide a soft
and more direct start with less spatter
l
Crater filling adjustable burn-back time and post gas
l
Standby Function – energy saving systemv
Technical data
Aristo® Mig
4004i Pulse
Mains supply, V/Hz 380–440, 3~50/60
Fuse, anti surge, A
20
4x4
Mains cable, Ø mm2
Setting range, A
MIG/MAG
16 - 400
MMA
16 - 400
TIG (LiveTIG) 4-400
Open circuit voltage, V
55
Open circuit voltage VRD, V
< 35
Idle power, W
137
Efficiency at max current, %
88
Power factor at max current
0.94
Dimensions L x W x H, mm
610 x 250 x 445
Weight, kg
44.5
Incl COOL 1 excl. coolant, Kg
58
Operating temperature, °C
-10 to +40
Enclosure class IP 23
Application class
S
Insulation class
H
zCertificationCE
Maximum output (MIG/MAG)at 40°C
60% duty cycle, A/V
100% duty cycle, A/V
52
400 / 34
300 / 29
Control
Panel U6
l
MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA welding
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Limit value assignment, password protection
l
Multi-lingual menu guidance
l
10 storage slots
Control Panel U82 Plus
l
MIG/MAG pulse-type welding
with SuperPulse™
l
Controller with two wire feeders
possible
l
Professional MMA welding
l
Preprogrammed synergic lines
l
Create special synergic lines yourself
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
Delivery includes
5m mains cable with CEE plug and 5m earth cable incl clamp.
Suggested configurations
Aristo® Mig 4004i Pulse with Aristo® Feed 3004 U6
Aristo® Mig 4004i Pulse Aristo® Feed 3004, U6 Connection cable - m. 1,7 PSF™ 405, L=3,0m, self-cooled 4 wheels trolley Trolley bracket 0465 152 881
0460 526 886
0459 528 780
0458 401 882
0462 151 880
0463 125 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004w U6
Aristo® Mig 4004i Pulse Aristo® Feed 3004w, U6 COOL 1 cooling unit
Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 4 wheels trolley 0465 152 881
0460 526 896
0462 300 880
0459 528 780
0458 400 883
0462 151 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004 U82 Plus
Aristo® Mig 4004i Pulse Aristo® Feed 3004 Aristo® U82 Plus Connection cable - m. 1,7 PSF™ 405, L=3,0m, self-cooled 4 wheels trolley Trolley bracket 0465 152 881
0460 526 881
0460 820 881
0459 528 780
0458 401 882
0462 151 880
0463 125 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004w U82 Plus
Aristo® Mig 4004i Pulse Aristo® Feed 3004w COOL 1 cooling unit
Aristo® U82 Plus Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 4 wheels trolley 0465 152 881
0460 526 891
0462 300 880
0460 820 881
0459 528 780
0458 400 882
0462 151 880
53
Aristo® Mig U4000iw - 5000iw - U5000iw
Optimal welding solutions
Control Panel
U6
l
MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA electrode welding
l
Professional TIG DC welding with Aristo® Mig U4000iw and
U5000iw
l
Superlative welding properties - High benefits from
TrueArcVoltage™
l
Inverter based on IGBT technology - High performance and
reliability
l
l
Dust filter included - reduces possible failures due to deposits
of grinding dust, for example
l
Energy-saving mode after 6.5 minutes if welding is interrupted
l
ELP, ESAB LogicPump, starts the water pump automatically
l
Optionally with electric Push-Pull welding torches in 6
or 10 m length
l
Can be used with mechanisation, ESAB Miggytrac
and Railtrac
l
Can be controlled remotely, digital display
l
IP 23 - allows use outdoors
Professional TIG DC welding with
Mig U4000iw and U5000iw
l
High frequency and LiftArc™ striking
l
TIG pulse-welding with DC
l
Current rise time, welding current, pulse time, base
current, base current time, current reduction
and post-current time can be set
54
Carbon arc gouging
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and voltage free wire inch
l
10 storage slots
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
Housing with frame made of aluminium extruded profile,
can be lifted by crane
l
Technical data Aristo® MigAristo® Mig
U4000iw 5000iw/U5000iw
Mains supply, V / ph
400 / 3
Fuse, slow, A
35
Setting range, A
16 - 400
16 - 500
Open circuit voltage, V
55 - 70 68 - 88
Open circuit power, W
60
50
Dimensions, LxWxH, mm
625 x 394 x 776
Weight, kg (with cooling unit)
77
86
Enclosure class
IP 23
Application class
S
Maximum output at 40°C
35% duty cycle, A/V
60% duty cycle, A/V
100% duty cycle, A/V
400
320
250
Delivery includes
5m mains cable with CEE plug and 5m earth cable.
500
400
Suggested configurations
Control Panel U82 Plus
l
MIG/MAG pulse-type welding with SuperPulse™
l
Control of two wire feed boxes is possible
l
Professional MMA welding
l
Professional TIG DC welding with Aristo® Mig U4000iw and U5000iw
l
Carbon arc gouging
l
Preprogrammed synergic lines
l
Creep start, HotStart and wire burn-back time that can be set
l
Special synergic lines can be set
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment, password
protection
Aristo® Mig U4000iw with Aristo® Feed 3004w U6
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w U6 0460 526 896
Connection cable - m. 1,7 0459 528 970
PSF™410w, L=3,0m, water cooled 0458 400 882
4 wheels trolley 0458 530 880
Aristo® Mig U4000iw with Aristo® Feed 3004w U82
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w 0460 526 891
0460 820 880
Aristo® U82
Connection cable - m. 1,7 0459 528 970
PSF™ 410w, L=3,0m, water cooled 0458 400 882
4 wheels trolley 0458 530 880
Aristo® Mig U4000iw with Aristo® Feed 3004w U82 Plus
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w 0460 526 891
Aristo® U82 Plus 0460 820 881
4 wheels trolley 0458 530 880
Connection cable - m. 1,7 0459 528 970
PSF™ 410w, L=3,0m, water cooled 0458 400 882
Aristo® Mig 5000iw with Aristo® Feed 4804w U6
Aristo® Mig 5000iw 0459 230 881
Aristo® Feed 4804w U6 0460 526 996
Connection cable - m. 1,7 0459 528 970
PSF™ 510w, L=3,0m, water cooled 0458 400 884
4 wheels trolley 0458 530 880
Aristo® Mig 5000iw with Aristo® Feed 3004w U82 Plus, double wire feeder
Aristo® Mig 5000iw 0459 230 881
Aristo® Feed 3004w (x2) 0460 526 891
Aristo® U82 Plus 0460 820 881
4 wheels trolley - large 0458 603 880
Kit for double wire feeder attachment 0459 546 880
Connection cable - m. 1,7 (x2) 0459 528 970
PSF™ 510w, L=3,0m, water cooled (x2) 0458 400 884
Wear and spare parts for torches at page 60
Remote controller at page 68
55
Configurations Aristo® Mig 3001i - 4001i - 4004i Pulse
®
Aristo
Mig
*In conjunction with AristoFeed U6
Power sources
Mig 3001i 0459 740 882
3001i
GasW
4001i
4004i
Gas=self-cooled, W=water cooled
GasW
Pulse
GasW
l
Mig 3001iw 0459 740 883 l
Mig 4001i 0460 455 882
Mig 4001iw ¢
l
0460 455 883 l
l
l
Mig 4004i Pulse
0465 152 881
COOL 1, water cooler
0462 300 880
l
3001i
Wire feeders
Aristo® Mig
for process controller U6
GasW
l
Aristo® Feed 3004 U6 0460 526 886
Aristo® Feed 3004w U6 ¢ 0460 526 896
Aristo® Feed 4804w U6 0460 526 996
Aristo® YardFeed 2000 U6 0459 906 886
Aristo® YardFeed 2000w U6 0459 906 896 l
4001i
GasW
l
l
l
l
l
4004i Pulse
GasW
l
l
l
l
l
l
l
Wire feeders
Aristo® Mig
3001i
**With SuperPulse™ function
for process controller U82
GasW
Aristo® U82 0460 820 880
Aristo® U82 Plus 0460 820 881
Aristo® Feed 3004 ** 0460 526 881
l
l
l
l
l
0460 526 891 l
Aristo® Feed 4804w 0460 526 991 l
Aristo® Feed 3004w ** 4001i
4004i Pulse
GasW
GasW
l
l
l
l
l
l
l
l
l
l
l
3001i
4001i
Aristo® Mig
4004i Pulse
Connection cables Feed 3004/4804
Connection cable - mt. 1,7 Connection cable - mt. 5
0459 528 780
0459 528 781
Connection cable - mt. 10 0459 528 782
Connection cable - mt. 15
0459 528 783
0459 528 784
0459 528 785
Connection cable - mt. 25 Connection cable - mt. 35
Connection cable - mt. 1,7 ¢
GasW
GasW
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
0459 528 790 l
Connection cable - mt. 5 0459 528 791
Connection cable - mt. 10 0459 528 792
Connection cable - mt. 15 0459 528 793
Connection cable - mt. 25 0459 528 794
Connection cable - mt. 35 0459 528 795
l
l
l
l
l
l
l
l l
l
l
l
l
l
l
l
l
l
l
Aristo® Mig
3001i
4001i
4004i Pulse
Connection cables YardFeed 2000
Connection cable - mt. 10
0459 528 562
0459 528 563
Connection cable - mt. 15 Connection cable - mt. 25
0459 528 564
Connection cable - mt. 35 0459 528 565
0459 528 566
Connection cable - mt. 50 GasW
GasW
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
0459 528 572 l
0459 528 573 l
Connection cable - mt. 25 0459 528 574 l
Connection cable - mt. 10 Connection cable - mt. 15
Connection cable - mt. 35
0459 528 575 l
Connection cable - mt. 50 0459 528 576 l
¢
56
Package - see previous page
l
l
l
l
l
l
l
l
l
l
Gas=self-cooled, W=water cooled
®
Aristo
Mig 3001i
4001i
Accessories
GasW
4 wheels trolley ¢
*
0460 565 880
l
l
l
l
l
l
l
l
l
0460 564 880
0456 855 881 l
0459 020 883
Connection kit for electric PP torches, wire feed speed control 0459 681 881
l
l
l
l
l
l
l
l
l
0458 705 880
l
0460 877 891
7.5 m control cable extension for Aristo U82
0457 341 881 0458 706 880
Wheels kit for wire feeder 0458 707 880
0455 410 001
Connection kit for mechanization with Miggytrac-Railtrac 0459 681 880
Connection kit for mechanization with Miggytrac-Railtrac 0459 681 880
Connection kit for electric PP torches,start/stop function l
l
l
l
l
l
l
l
l
l
Water flow guard for CoolMidi 1000 Adapter for 5kg spool GasW
l
l
l
l
l
l
l
l
l
l
2 wheels trolley **
Lifting eye for wire feeder Pulse
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
l
l
l
l
0462 151 880
4 wheels trolley Strain relief for welding torch
4004i
Mounting accessories
Counterbalance device Bracket kit to assembly to the trolleys 0460 564/565 880
Stabilizer (for counterbalance device) 0460 946 880
Rack mounting brackets 0460 911 880
Push-Pull torches MXH™ at page 59
l
l
l
l
* for counterbalance device solution for Aristo® Mig 4004i Pulse Aristo Mig
l
l
Welding torches
GasW
0458 401 880
PSF™305, L=4,5m 0458 401 881
PSF™305, L=3,0m PSF™ 405, L=3,0m, self-cooled PSF™ 405, L=4,5m, self-cooled l
l
l
l
l
l
l
l
**for 2 wheels trolley application for Aristo® Mig 4004i Pulse
3001i
®
4001i
GasW
4004i Pulse
GasW
l
l
l l
l l
0458 400 882 l
l
l
0458 400 883 l
l
l
0458 401 882
0458 401 883
PSF™ 410w, L=3,0m, water cooled PSF™ 410w, L=4,5m, water cooled ¢
Aristo® Mig U4000iw - 5000iw - U5000iw Ordering information
Power sources
Aristo® Mig U4000iw Aristo® Mig 5000iw Aristo® Mig 5000iw,
with flow guard Aristo® Mig U5000iw 4 wheels trolley Wire feeders
Aristo® Feed 3004w U6 Aristo® Feed 4804w U6 Aristo® Feed 3004w
with SuperPulse™ Aristo® Feed 4804w Aristo® U82 Aristo® U82 Plus
Connection cables
Connection cable - mt. 1,7
Connection cable - mt. 5,0
Connection cable - mt. 10,0 Connection cable - mt. 15,0 Connection cable - mt. 25,0 Connection cable - mt. 35,0 Accessories for double wire feeder
0458 625 885
0459 230 881
0459 230 896
0459 230 883
0458 530 880
0460 526 896
0460 526 996
0460 526 891
0460 526 991
0460 820 880
0460 820 881
0459 528 970
0459 528 971
0459 528 972
0459 528 973
0459 528 974
0459 528 975
4-wheels trolley, large, with gas bottle shelf, for double wire feeder 0458 603 880
Attachment kit for double wire feeder 0459 546 880
Accessories
Pressure reducer with flux-meter 0000 973 096
Steel spool cover 0459 431 880
Wheels kit for wire feeder 0458 707 880
Strain relief for welding torch 0457 341 881
Cable holder 0459 234 880
Lifting eye 0458 706 880
Counterbalance device 0458 705 880
Adapter for 5kg spool 0455 410 001
Plastic spools adapter 0000 701 981
Water flow guard 0456 855 880
Memory stick USB 0462 062 001
7,5m extension cable for Aristo® U82 0460 877 891
Multi-voltage unit (208-575V 50/60Hz) 0459 145 880
Connection kit for electric Push-pull torches,
wire feed speed control 0459 681 881
Connection kit for electric Push-pull torches, start/stop function 0459 020 883
Cooling liquid, 10 liters 0007 810 012
F102 440 880
Quick connector for MarathonPacTM 57
Professional MIG/MAG welding torches
PSF™ Torches
l
Ergonomically shaped welding torches
l Available in lengths of 3 m or 4.5 m
l
Ball joint in the hand piece
l PSF™ Centrovac fume extraction torch
l
Screwed gas nozzles
l PSF™ RS3 - with 3 program switches
l
Sprung switch contact pins
l CuCrZr contact tips with a long working life
l HELIX™ contact for mechanised applications
Ordering information
Ordering information
PSF™ self-cooled
PSF™ 250, 3,0 m 0368 100 882
PSF™ 250, 4,5 m 0368 100 883
0458 401 880
PSF™ 305, 3,0 m PSF™ 305, 4,5 m 0458 401 881
PSF™ 405, 3,0 m 0458 401 882
0458 401 896
PSF™ 305, 5,0 m
PSF™ 405, 4,5 m 0458 401 883
PSF™ 505, 3,0 m 0458 401 884
PSF™ 505, 4,5 m 0458 401 885
PSF™ water cooled
PSF™ 410w, 3,0 m 0458 400 882
PSF™ 410w, 4,5 m 0458 400 883
PSF™ 510w, 3,0 m 0458 400 884
PSF™ 510w, 4,5 m 0458 400 885
0458 400 886
PSF™ 401w, 5,0 m
0458 400 887
PSF™ 501w, 5,0 m PSF™ with fume extraction
PSF™ 250C, 3,0 m PSF™ 250C, 4,5 m PSF™ 315CLD,3,0 m PSF™ 315CLD,4,5 m PSF™ 405C, 3,0 m PSF™ 405C, 4,5 m PSF™ 410Cw, 3,0 m PSF™ 410Cw, 4,5 m PSF™ with 3 program switches
PSF™ 405 RS3, 4,5 m PSF™ 305 RS3, 4,5 m
PSF™ 405 RS3, 3,0 m
PSF™ 410w RS3, 3,0 m PSF™ 410w RS3, 4,5 m PSF™ 510w RS3, 3,0 m PSF™ 510w RS3, 4,5 m PSF™ 410Cw RS3, 3,0 m PSF™ 410Cw RS3, 4,5 m Euro adapter, for connection to old ESAB machines0349 501 001
Technical data
Wire diameter (mm)
0458 401 893
0458 401 895
0458 401 892
0458 400 898
0458 400 899
0458 400 900
0458 400 901
0458 450 884
0458 450 885
Weight (kg)
CO2
Mix
Mild steel
Stainless
Cored wires
Aluminium
PSF™ 250
PSF™ 305
PSF™ 405
PSF™ 505
PSF™ 410w
PSF™ 510w
250A 60 %
315A 60 %
380A 60 %
475A 60 %
400A 100 %
500A 100 %
225A 60 %
285A 60 %
325A 60 %
410A 60 %
350A 100 %
440A 100 %
0,6 - 1,0
0,8 - 1,2
0,8 - 1,6
1,0 - 2,4
0,8 - 1,6
1,0 - 2,4
0,6 - 1,0
0,8 - 1,2
0,8 - 1,2
1,0 - 1,6
0,8 - 1,2
1,0 - 1,6
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 2,4
1,0 - 1,6
1,0 - 2,4
1,0
1,0 - 1,2
1,0 - 1,6
1,2 - 2,4
1,0 - 1,6
1,2 - 2,4
1,8
2,5
3,1
3,9
3,0
3,3
2,5
3,3
4,2
5,3
3,9
4,0
PSF™ 250C
PSF™ 315CLD
PSF™ 405C
PSF™ 410Cw
250A 60 %
315A 60 %
380A 60 %
400A 100 %
225A 60 %
285A 60 %
325A 60 %
350A 100 %
0,6 - 1,0
0,8 - 1,2
0,8 - 1,6
0,8 - 1,6
0,6 - 1,0
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 1,6
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 1,6
3,5
4,3
4,6
4,0
5,0
5,4
6,8
6,2
PSF™ torches
58
Max welding current
0468 410 882
0468 410 883
0468 410 885
0468 410 886
0458 499 882
0458 499 883
0458 450 880
0458 450 881
3 m
4,5 m
MXH™ welding torches
l
Electric Push-Pull torches
l
Ideal for the welding of soft or thin wires, such as aluminium
l
Available in Lengths of 6 m or 10 m
l
45° swan neck that can be rotated by 360°
l
CuCrZr contact tips with a long working life
l
High ability to react to changes in the wire feed speed
l
Ideal for the Aristo® SuperPulse process
l
Optimal matching of the gear ratio with Origo™ Feed 304, 3004 and
Aristo® Feed 3004
l
Usable with compact units Origo™ Mig C340, C420 and Mig C3000i
Ordering information
Accessories for MXH™ Push-pull torches
MXH™ Push-pull torches
MXH™ 300 PP, 6 m* MXH™ 300 PP, 10 m* MXH™ 300PP, 10 m, swan neck 45° MXH™ 400w PP, 6 m* MXH™ 400w PP, 10 m* MXH™ 400wPP, 10 m, swan neck 45° *Straight swan neck
0700 200 017
0700 200 018
0700 200 020
0700 200 015
0700 200 016
0700 200 019
Connection kit, start/stop function
For Feed 3004 and 4804 und Mig C3000i 0459 020 883
For Origo™ Mig C340 0349 308 980
For Origo™ Mig C420 0349 308 337
Connection kit, wire speed control function
For Feed 3004 and 4804 0459 681 881
For Mig C3000i 0459 681 891
In conjunction with Origo™ Feed M12/M13 adapter is not needed
Technical data
MXH™ Torches
MXH™ 300 PP
MXH™ 400w PP
Max welding current
Wire diameter (mm)
Weight (kg)
CO2
Mix
Mild steel
Stainless
Cored wires
Aluminium
6 m
10 m
290A 60 %
400A 100 %
260A 60 %
350A 100 %
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
0,9 - 1,2
0,9 - 1,2
0,8 - 1,2
0,8 - 1,6
6,6
5,6
9,2
7,8
Counterbalance device for PSF
torches: at page 67
PKB torches: at page 66
Carryvac welding fume extraction unit: see
ESAB Accessories catalogue
59
PSF™ 250
PSF™ 305
PSF™ 410w
PSF™ 405 PSF™ 510w
PSF™ 505
0469 329 880
0366 315 880
0467 985 880
0469 333 880
0366 388 880
0467 988 881
0469 334 880
0366 389 880
0467 988 880
0469 335 880
0366 390 880
0467 989 880
Swan neck
angled 0°
Water cooled
angled 45°
PSF™ 410w - 510w
-
-
-
angled 60°
0458 403 886
0458 403 881
-
0458 403 887
0458 403 882
0458 403 884
-
-
0458 403 885
Gas nozzle
conical
Threadedstandard
With spatter protection
straight
0458 465 881
0458 464 881
0458 470 881
0458 465 882
0458 464 882
0458 470 882
0458 465 883
0458 464 883
0458 470 883
0458 465 884
0458 464 884
0458 470 884
Spatter protection
0458 471 002
0458 471 003
0458 471 004
0458 471 005
Spot welding acc.
0366 643 881
-
-
-
Tip adaptor
(gas diffusor)
0366 314 001
-
-
-
-
-
0366 394 002 0458 224 001
0368 311 001 -
-
0366 394 002
0458 224 001
0368 311 001
0366 394 002
0366 395 001
0366 395 001
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
-
-
-
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
-
-
-
-
-
Swan neck
Self-cooled
PSF™ 250 - 505
Contact tip
M6 x 27 CuCrZr
straight 0°
angled 45°
angled 60°
M6
M8, short
M8, long
HELIX™ M7
HELIX™ M8
CO2Mix
0,6
–
–
0,6
0,8
–
0,9
0,8
1,0
0,9
1,2
1,0
1,4
1,2
1,6
–
–
1,6
Contact tip
0,8
–
-
0468 502 003*
0468 502 003*
M8 x 37 CuCrZr 0,9
0,8
-
0468 502 004
0468 502 004
1,0
0,9
-
0468 502 005*
0468 502 005*
1,2
1,0
-
0468 502 007*
0468 502 007*
1,4
1,2
-
0468 502 008*
0468 502 008*
1,6
–
-
0468 502 009
0468 502 009 –
1,6
-
0468 502 010
0468 502 010
2,0
2,0
-
-
0468 502 011 2,4
2,4
-
-
0468 502 012 For more details on HELIX™, gas nozzles, contact tips and other items please refer to instruction manuals
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
Steel liner
0,6 - 0,8
for steel and cored wires
0,9 - 1,0
1,2
1,4
1,6
2,0 (4,5 m)
2,4 (4,5 m)
3 m / 4,5 m
-
0366 549 884/5
0366 549 886/7
0366 549 888/9
0366 549 890/1
0366 549 898
0366 549 899
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
-
-
-
-
-
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
0366 549 886/7
0366 549 888/9
0366 549 890/1
-
-
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
0366 549 886/7 0366 549 888/9
0366 549 890/1 0366 549 898 0366 549 899 PTFE liner
-
----
for steel and aluminium.
0,8
0366 550 833/3
0366 550 882/3
0366 550 882/3
-
0,9 - 1,0
0366 550 884/5
0366 550 884/5
0366 550 884/5
0366 550 884/5
1,2
-
0366 550 886/7
0366 550 886/7
0366 550 886/7
1,4
-
0366 550 888/9
0366 550 888/9
0366 550 888/9
1,6
-
0366 550 890/1
0366 550 890/1
0366 550 890/1
2,0/2,4
-
-
0366 550 892/3 0366 550 892/3
For more detail please refer to instruction manuals.
Duraliner (beige)
1,0 - 1,2
0457 969 882/3
0457 969 882/3
1,4 - 1,6 (3 m)
-
0457 969 884
Ceramic Teflon liner, without wear insert, for aluminium and alloyed steels
LF-Liner™
0,8 - 1,2
Special liner for aluminium wires
60
0460 233 880/1
0460 233 880/1
0457 969 882/3
0457 969 884
0457 969 882/3
0457 969 884
0460 233 880/1 0460 233 880/1
* Available in 100 pieces packing 0468 500/502 -303, 305, 307. 308 only valid for 0468 502.
PSF™ and MXH™ welding torches wear parts
PSF™ 250C
PSF™ 315 CLD
PSF™ 410Cw
PSF™ 405C
For torches with fume extraction
Swan neck
angled 45°
0366 315 880
0457 862 880
0458 487 880
0459 763 880
Fume extraction nozzle
straight
conical
short
0369 796 002
0466 905 002
0466 905 003
0369 796 002
0466 905 004
-
0458 495 001
0458 498 001
-
0458 495 001
0458 498 001
-
MXH™ 300 PP
Swan neck
(without wear parts)
angled 0° angled 45°
0700 200 252
0700 200 253
0700 200 250
0700 200 251
Wear parts
(for swan necks)
angled 0°
angled 45°
0700 200 182
0700 200 183
0700 200 182
0700 200 183
Gas nozzle
Threaded
With spatter protection
conical
standard
straight
0458 465 882
0458 464 882
0458 470 882
0458 465 882
0458 464 882
0458 470 882
Spatter protection
0458 471 003
0458 471 004
Tip adaptor
(gas diffusor)
0460 819 001
0458 224 001
0460 819 001
0460 819 001
0458 224 001
0460 819 001
M8, short
M8, long
HELIX™ M8
MXH™ 400w PP CO2Mix/Ar
Contact tip
0,8
–
0468 502 003*
0468 502 003*
M8 x 37 CuCrZr
0,9
0,8
0468 502 004
0468 502 004
1,0
0,9
0468 502 005*
0468 502 005*
1,2
1,0
0468 502 007*
0468 502 007
1,4
1,2
0468 502 008*
0468 502 008*
1,6
–
0468 502 009
0468 502 009 –
1,6
0468 502 010
0468 502 010
For more details on HELIX™, gas nozzles, contact tips and other items please refer to instruction manuals
Polyamid liner
Teflonliner
Steel liner
Steel liner
1,0 - 1,6
0,8
0,8
1,0 - 1,2
Feeding rolls
For 0,8 mm steel, stainless, aluminium wires
For 1,0 mm steel, stainless, aluminium wires
For 1,2 mm steel, stainless, aluminium wires
For 1,6 mm aluminium wires
0700 200 181
0700 200 179
0700 200 176
0700 200 177
0700 200 181
0700 200 179
0700 200 176
0700 200 177
0700 200 184
0700 200 185
0700 200 186
0700 200 205
0700 200 184
0700 200 185
0700 200 186
0700 200 205
P L
1 0 / 1 1
* Available in 100 pieces packing 0468 500/502 -303, 305, 307. 308 only valid for 0468 502.
61
Wire feed units
Good wire feed units are crucial for MIG/MAG welding.
Optimal welding solutions
The Feed 304, 3004, 484 and 4804 have been designed for
professional use and to meet the toughest quality
requirements.The wire feed units have robust 4-rolls drives
with grooved and geared feed and pressure rollers. The
pressure rolls are mounted in a balancing beam that
distributes the pressure evenly over the rolls. The wire is fed
consistently and accurately.
Electronically regulated motors ensure that there is a constant
feeding of wire and thus for a constant welding current.The
wire feed speed that you set is maintained with high precision.
ESAB LogicPump ELP, the coolant pump is switched on
automatically when connecting a water-cooled welding torch.
Feed 304 and 3004 can be used for welding wires of up to 1.6 mm, Feed 484 and 4804 for hard continuous use with up
to 2.4 mm wire diameter. The relevant control panels decide
the versatile functionality inconnection with the selected
welding current source.
YardFeed 200 and 2000
YardFeed 200 and 2000 are special versions of the Feed
Technical data FeedFeed
304 / 3004
484 / 4804
Mains supply, V AC, Hz
42, 50/60
Spool type, weight kg
18
Weight of the wire feeder, kg
15
19
Wire feed speed, m/min
1.9 - 25 / 0,8 - 25
1.9 - 25 / 0,8 - 25
Max welding current, 60% duty cycle, A
630
Usable wire diameters, mm
Mild steel
Stainless steels
Aluminium
Cored wires 0,6 - 1,6 0,6 - 1,6 1,0 - 1,6 0,8 - 1,6 0,6 - 2,4
0,6 - 2,4
1,0 - 2,4
0,8 - 2,4
3004, with especially small dimensions. Designed so that they
can also reach welding areas that are very hard to get to, for
example, through manholes. YardFeed is mounted in a
protective frame that is provided with plastic runners to allow
it to be moved easily. For 5 kg and 200 mm wire coils.
Intermediate cables to the welding current source of up to 50
m are available.
Configuration options with step-switched and stepless current
sources.
Aristo® YardFeed
Technical data
Yard Feed
200 / 2000 Mains supply, V AC, Hz
Spool type, weight kg
Weight of the wire feeder, kg
Wire feed speed, m/min
Max welding current, 60% duty cycle, A
42, 50/60
5
11,3
1.9 - 25 / 0.8 - 25
365
Usable wire diameters, mm
Mild steel
Stainless steels Aluminium
Cored wires 0,6 - 1,2
0,6 - 1,2
1,0 - 1,2
0,8 - 1,4
Ordering information
Origo™ YardFeed 200
M13y water cooling, with V/A instrument 0459 906 892
Origo™ YardFeed
Origo™ YardFeed 2000
MA23 self cooling 0459 906 887
MA23 water cooling 0459 906 897
Aristo® YardFeed 2000
U6 water cooling 0459 906 896
Connnection cables, accessories and configurations, on request
62
Wire feed units
Taking mobility to a new level
The MobileFeed is an „Off the Arc“ wire feed unit. It draws its power directly from the welding circuit. This means that you do not require a heavy intermediate cable or
a delicate control cable to the welding power source. The welding
cable is sufficient. When using self-protecting filler wires you can
even do without the gas bottle.
Used with an Warrior™ 400i CC/CV or Origo™ Mig 4004i, A44
the MobileFeed becomes a light an extremely robust installation
unit for MIG/MAG welding in the short and spray arc fields. Or
alternatively use an MMA rectifier with the MobileFeed. The
MobileFeed has a fully encapsulated and extremely robust
housing.
With 4-roll wire feed and electronically regulated motor for even
wire feeding.
MobileFeed 300 AVS with 18 kg and 300 mm wire spool.
Technical data
Mains supply, V DC
(arc voltage – open circuit voltage)
Spool type, weight kg
Weight of the wire feeder, kg
Wire feed speed, m/min
Usable wire diameters, mm
Mild steel
Stainless steels
Aluminium
Cored wires MobileFeed
300
16,5 - 100
18
14,5
1,3 - 20,3
0,8 - 1,6
0,8 - 1,6
1,0 - 1,6
0,9 - 2,0 Ordering information
MobileFeed 300 AVS OKC CE 0558 005 728
Delivery includes
Gas solenoid valve and wear parts for 1,0 mm and 1,2 mm steel wire. See brochure XA00135120 for technical details
63
Wear and spare parts for wire feeders
Origo™ Mig C340 PRO - Origo™ Feed 302
A Pressure roller
B Feed roller
C Inlet nozzle 0369 728 001
0466 262 001
0369 557 001
0369 557 002
0369 557 003
knurled 0369 557 004
0369 557 006
Fe, Ss, C, Al
C, 1,0/1,2/1,4/1,6 mm
Fe, Ss, C, 0,6/0,8 mm
Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C, 1,0/1,2 mm
C, 1,0/1,2/1,4/1,6 mm
Al, 1,0/1,2 mm
0466 074 001
D Insert tube
0455 894 001
0455 889 001
E Outlet nozzle
0455 885 001
0455 886 001
Plastic, for Al
to be used with 0455 885 001
for Fe, Ss, C
to be used with 0455 886.001
for Al,
to be used with 0455 894 001
for Fe, Ss, C
to be used with 0455 889 001
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
Origo™ Mig/Mag C170, C171, C200, C201,
C250 3ph, Feed L302
A
Pressure roller 0455 907 001 Fe, Ss, C, Al
B Feed roller
0367 556 001
0367 556 002
0367 556 003
0367 556 004
C Inlet nozzle
0466 074 001 Fe, Ss, C, Al
D Insert tube
0455 894 001
0455 889 001
E Outlet nozzle
0455 885 001
0455 886 001
Fe, Ss, C, 0,6/0,8 mm Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C 1,0/1,2 mm
Al, 1,0/1,2 mm
Plastic, for Al
to be used with 0455 885 001
for Fe, Ss, C
to be used with 0455 886 001
for Al, to be used with 0455 894 001
for Fe, Ss, C
to be used with 0455 889 001
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
64
Origo™ Mig C280 PRO 4WD - C340 PRO 4WD - C420 PRO - C3000i
Feed 304, 3004 - Yard Feed 200, 2000
A Pressure/feed roller
0459 052 002
0459 052 003
knurled 0458 825 001
knurled 0458 825 002
0458 824 001
0458 824 002
0458 824 003
Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C, 1,0/1,2 mm
C, 0,9/1,2 mm
C, 1,2/1,4 mm
Al, 0,8/1,0 mm
Al, 1,0/1,2 mm
Al, 1,2/1,6 mm
B Gear adapter 0459 441 880
C
Drive gear 0459 440 001
D
Inlet nozzle 0455 049 001 Fe, Ss, C, Al
E Intermediate nozzle
0455 072 002 Fe, Ss, C
0456 615 001 Al
F Outlet nozzle
0469 837 880 Ø 2,0 mm Stahl
0469 837 881Al
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
Feed 484, 4804
0,6 - 1,2
0,9 - 1,6
1,2
1,4 - 2,4
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
1. 2.
Feed Bogie
roller
0366 966 880 0366 902 880
0366 966 900 0366 902 900
0366 966 889 0366 902 894
0366 966 881 0366 902 881
3.
Outlet
nozzle
0469 837 880
0469 837 880
0469 837 880
0469 837 880
4.
Insert Groove
tube
type
Marking
Wire Wire
Ø mm
type
1
2
3
0156 603 001 V 1 0,6-0,80,9-1,0 1,2
0156 603 001
V
6 0,9-1,0* 1,2* 1,4-1,6*
0156 603 001
V
71,21,21,2
0156 603 001 V 21,4-1,6 2,0 2,4
Fe = Steel
Ss = Stainless steel
C = Cored wires
Al = Aluminium
G = Knurled groove
1,2 - 2,0
C
0366 966 882 0366 902 882 0469 837 880 0332 322 001 V-G3 1,2 1,4-1,6 2,0
2,4
C 0366 966 883 0366 902 883 0469 837 882 0332 322 002 V-G4 2,4
-
1,0 - 1,6
Al
0366 966 899 0366 902 899 0469 837 881 0156 603 001
U
U4
1,01,21,6
1,2
Al 0366 966 885 0366 902 886 0469 837 881 0156 603 001
U
U2
1,21,21,2
Marking
Groove 1
Groove 2
Groove 3
65
Origo™ Feed Airmatic and PKB™
Ordering information
Origo™ Feed Airmatic 0459 116 680
Welding torches
PKB™ 250 0152 700 881
PKB™ 400 0152 470 881
PKB™ 400, swan neck 45° 0152 470 882
l Wire feed device for compressed air-operated Push-Pull torches PKB™
l Excellent wire feeding, especially when used with soft wires
l Hose package lengths up to 16 m
l Large radius of action – intermediate cables up to 35 m
l Can be used with step-controlled welding power sources
Origo™ Mig 320/410/510
l Can be used with the steplessly-controlled welding power
source Origo™ Mig 402c/502c/652c
l In connection with Origo™ Mig 402c/502c/652c remote control
of the welding voltage and digital display
l Regulation of the wire feed speed by the torch
Origo™
Technical data Feed Airmatic
Mains supply, V AC, Hz
42, 50/60
Compressed air
5 bar
Wire feed speed, m/min
max. 15 m/min
Dimensions LxWxH, mm
690 x 275 x 420
Weight of the wire feeder, kg
15
Wire spool, Ø mm/ kg
300 / 18
Wire feeder type
2 rollers
Max welding current, 400 A, 60% cycle
Insulation class
IP 23
Usable wire diameters, mm
Mild steel 0,6 - 1,6 Stainless steels 0,6 - 1,6 Aluminium Cored wires 1,0 - 1,6 1,0 - 1,6 Delivery of Origo™ Feed Airmatic includes
Plastic spool cover and wear parts for wires 0,6-1,0 mm
Technical data PKB™
PKB™
250400
Max load at 60% duty cycle
250 A400 A
Protection gas CO2
Argon and mix
200 A280 A
Wire diameters, mm
0,6 - 1,2 0,6 - 1,6
Max air consumption, l/min
280280
66
Multiple cable (connection Origo™ Feed Airmatic with PKB™)
5 m, for PKB™ 250 10 m, for PKB™ 250 16 m, for PKB™ 250 5 m, for PKB™ 400 10 m, for PKB™ 400 16 m, for PKB™ 400 0460 380 880
0460 380 881
0460 380 882
0460 380 883
0460 380 884
0460 380 885
Connection cable :
(from Origo™ Feed Airmatic to power source)
1,7 m 5 m 10 m 15 m 19-23 poles adapter for Origo™ Mig 402c/502c/652c 0469 836 900
0469 836 901
0469 836 902
0469 836 903
0349 311 511
Accessories
Pressure reducer with flux-meter Steel spool cover Wheels kit for wire feeder Cable holder Lifting eye Counterbalance device Adapter for 5kg spool Plastic spools adapter V/A instruments kit* Swan neck for PKB™ 250 Swan neck for PKB™ 400 Quick connector for MarathonPac 0000 973 096
0459 431 880
0458 707 880
0459 234 880
0458 706 880
0458 705 880
0455 410 001
0000 701 981
0455 173 882
0367 581 881
0367 582 880
F102 440 880
*In conjunction with Origo™ Mig 402c
Suggested configurations
Origo™ Mig 320 with Origo™ Feed Airmatic and PKB™ 250
0349 302 676
Origo™ Mig 320
Origo™ Feed Airmatic 0459 116 680
PKB™ 250 0152 700 881
Multiple cable, 5 m 0460 380 880
Connection cable - m. 1,7 0469 836 900
Origo™ Mig 410 with Origo™ Feed Airmatic and PKB™ 400:
0349 302 408
Origo™ Mig 410 Origo™ Feed Airmatic 0459 116 680
PKB™ 400 0152 470 881
Multiple cable, 5 m 0460 380 883
Connection cable - m. 1,7 0469 836 900
Origo™ Mig 402c with Origo™ Feed Airmatic and PKB™ 400:
Origo™ Mig 402c 0349 310 750
0459 116 680
Origo™ Feed Airmatic
0152 470 881
PKB™ 400 Multiple cable, 10 mt 0460 380 884
Connection cable - m. 1,7 0469 836 902
Adapter 19-23 poles 0349 311 511
Machine accessories
Counter balance
Strain relief for welding torches Spring-supported counterbalance for wire feed units. Can be rotated by 360°. Suits most power sources. Note the instructions for use regarding compatibility. Fits all Origo™ and Aristo® Feed, and also YardFeed Counterbalance device
0458 705 880
Recommended accessories for wheel set.
Strain relief
0457 341 881
Rotating piece
Suspension device
The wire feed unit can be rotated on the current source by 360° in combination
with MarathonPac™
..
Rotating piece 0458 703 880
Suspension device for wire feed units, suits all Origo™ and Aristo® Feed.
Coil cover, steel
Strain relief
Coil cover made of sheet steel, suits all Origo™ and Aristo® Feed.
Strain relief for intermediate cables
Coil cover, steel 0459 431 880
Suspension device 0458 706 880
For wire feeder 0459 234 880
For power sources Mig 402c/502c/652c/4002c/5002c/6502c 0349 311 700
Wheel kit
Upgrade set
Wheel set for wire feed units, suits all Origo™ and Aristo® Feed.
Voltage free wire feed / gas test.
For Origo™ Feed M12 and M13
Wheel kit, front wheels turnable 0458 707 880
Wheel kit, all wheels turnable 0458 707 881
Upgrade set
459 465 880
67
CAN - Bus-based remote control
MTA1 CAN
Multi-function remote control MIG/MAG: Voltage and wire feed MMA:
Welding current and Arc Force TIG: Pulsed current and base current Fixing mechanism, magnetic feet, Connecting cables available in various lengths
0459 491 880
MTA1 CAN
4
3A
i
A3
3/2 6
C
00
2
i, T /DC
D
C
/
A
A
0
50
D
/24 *
4
20 AC
A4 , TA6 w AC 0i, M 0i, M
,U i
C/ 3
2
i
2
T
/
A
*
i
i
2
0
A
,
i
i
i
0
A
0
6
82
4
0
1i
0i 000 300
2/ 500 200
00 300
,M
A2
,U
00
, U U40 500
00
00
A2
1
2
C3
C
4
4
rc, ® Tig ® Tig ™ Tig 3 ™ Tig 3 ® Tig 4 ® Tig ™ Tig ™ Mig ® Mig ™ Mig, ™ Feed ® Feed ® Feed ® Mig ® Mig
™ A
y
y
igo add add rigo rigo risto Aristo rigo rigo risto rigo rigo risto risto risto risto
O
O
A
O
Or
O
C
A
C
A
O
A
O
A
A
l l l l l ll l l
l l l l l ll l l
0459 491 880
l l l l l l l l l l
0459 491 882
lll l l l l
0460 315 881
l
0460 315 880
l l ll l ll
AT1 CAN 0459 491 883
0459 491 884
AT1 CF CAN MTA1 CAN M1 10 Prog. CAN T1 Foot CAN 10 pol. l l
l l
l l
l
l
l
l
l
l
l
l
l
l
l
l
T1 Foot CAN 12 pol. Connection cables 12/4 poles
0,25 m length 0459 554 884
l l ll l l l ll l
5 m length 0459 554 880
l l ll l l l ll l
5 m length HD* 0459 554 980
l l l l l
l l l
l l
10 m length 0459 554 881
l l ll l l l ll l
10 m length HD* 0459 554 981
l l
15 m length 0459 554 882
l l
25 m length
0459 554 883
l l
ll
ll
ll
ll
l
l
l
l
l
l
l
l
l
l
l
l
ll
ll
ll
ll
l
l
l
l
Extension cable, 5 m length 0459 554 886
l l
Connection cables 10/4 poles
0,25 m length 0459 960 883
5 m length 0459 960 880
5 m length HD* 0459 960 980
10 m length 0459 960 881
10 m length HD* 0459 960 981
25 m length 0459 960 882
25 m length HD* 0459 960 982
* HD = Heavy Duty
**Aristo™ Feed U6, old series with 12/4 poles
68
lll
lll
lll
lll
lll
lll
lll
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
AT1 CAN
Remote control to set the welding current MMA & TIG.
Fixing mechanism, magnetic feet, Connecting cables available in various length
AT1 CAN
0459 491 883
AT1 CoarseFine CAN
T1 Foot CAN
Remote control to set the welding current with coarse and fine setting. MMA &
TIG foot-operated remote control
of welding current, start function.
the control range via the power source
TIG, Fixing mechanism, magnetic feet, Connecting cables available in various lengths AT1 CoarseFine CAN
0459 491 884
M1 10 Prog CAN
MIG/MAG synergic remote control for Aristo® U6 and U82.
storage slots and synergic modification.
mechanism, magnetic feet, cables available in various lengths
M1 10 Prog CAN
With 5 m connection cable, 12 poles Burndy With 5 m connection cable, 10 poles Amphenol Regulation
Limiting of
0460 315 880
0460 315 881
Heavy duty connecting cable for extreme
stresses, e.g. hot workpiece surfaces.
Call up 10
Fixing
Connecting
Reduces electromagnetic influences from
outside.
0459 491 882
69
Analog remote controller
MMA1
Remote controller to set the welding current, MMA & TIG, suspension eye Incl. 10 m connecting cable, 12-pin Burndy
0349 501 024
MMA1 3
®
y
d
ad
C
AT1 CF 0459 491 897
M1 1i,
®
dy
d
Ca
25
Arc
igo
13
gA
Mi
Or
50
c/6
™
o
rig
O
Arc
0
41
™
o
rig
e
Fe
O
l
l
MMA1 Connection cables 12/8 poles
5 m length 0459 552 880
10 m length 0459 552 881
15 m length 0459 552 882
l
l
l
l
l
l
l
l
25 m length 0459 552 883
Connection cables 23/8 poles
l
l
l
l
5 m length 0459 553 880
l
10 m length 0459 553 881
l
*For step-controlled power sources only the wire speed can be controlled
70
tic,
ma
ir
dA
2
M1
*
13
,M
0c
1
c/8
l
l
0459 491 895
l
0349 501 024
l
l
l
AT1 0459 491 896
l
l
™
1
20
1i/
15
Arc
3
i, A
AT1
Remote controller to set the welding current, MMA & TIG Fixing
mechanism, magnetic feet, Connecting
cables available in various lengths
AT1
0459 491 896
AT1 CoarseFine
Remote control to set the welding current with coarse and fine setting. MMA &
TIG, Fixing mechanism, magnetic feet, Connecting cables available in various
lengths
AT1 CoarseFine
0459 491 897
M1
MIG/MAG remote control for voltage and wire feed speed.
Fixing mechanism, magnetic feet, Connecting cables available in various lengths
M1
0459 491 895
71
Trolleys
Trolley 1
Trolley 2
Mig
Mig
Aristo® Mig 5000i
Aristo® Mig 5000i
Aristo® Mig U4000i/U5000i
Aristo® Mig U4000i/U5000i
Not suitable for counterbalance
device.
Trolley for counterbalance
device or double box operation.
Including arbor.
For two large gas bottles,
Including two arbors.
0458 530 880
Trolley 1 0458 603 880
Trolley 2 Trolley 3 Tig
Trolley 4
Aristo® Tig 4000i
Small gas
OrigoTM Tig 4300iw AC/DC
bottles
This trolley increases the flexibility
of the Caddy® Arc/Tig.
For small 5 - 10 l gas bottles
With adjustable handle. Ideal for
transport in workshops and
service vehicles.
Trolley 3 TIG
Trolley 4, small 0459 366 885
0458 530 881
Trolley 5
Trolley 6
2-wheel
2-wheel
Caddy® Arc 151i/201i
Origo™ Tig 3000i AC/DC
Caddy Tig 1500i/2200i
Origo™ Mig C3000i
Caddy Tig 2200i AC/DC
Aristo® Mig C3000i
Trolley for large gas bottles 20
- 50 litres.
Aristo® MechTig 3000i
®
®
Universal trolley for MIG and TIG
machines, for large gas bottles.
Holder for cooling unit CoolMidi
1800.
Installation of the device with
control panel in the direction of
travel.
0458 530 880
Trolley 2 0458 603 880
Trolley 1
72
72
Mig
C1
60
sto ®
i/C
20
Me
0i
ch
T
Ari
ig 4
sto ®
00
0iw
Me
ch
Tig
Ari
sto ®
30
00
Mig
i
50
Ari
00
sto ®
i
Mig
U4
00
0i/
Ari
U5
sto ®
00
Tig
0i
40
Or
00
igo ™
i
Tig
43
00
iw
Ari
AC
sto ®
/DC
Mig
C3
Or
igo ™
00
0i
Mig
C3
Or
0
00
igo ™
i
Tig
30
00
iA
Ca
C/D
dd ®
C
y
Arc
Ca
15
dd ®
1
i/2
y
01
Tig
i/2
51
15
Ca
i
00
dd ®
i/2
y
20
Tig
0i
22
00
Or
iA
igo ™
C/D
Tig
C
3
Or
00
igo ™
1i
Arc
40
01
i
Or
igo
/Ar
i
s
Or
to
igo
Mig
/Ar
30
isto
01
i
Mig
Ari
sto ®
40
0
1i
Mig
Ari
40
sto ®
Mig 04i/5
00
40
4i
04
iP
uls
e
Ari
Ca
dd ®
y
Combinations:
0459 366 890
Trolley 6 0460 330 880
Trolley 5
l
l
l
l
Trolley 3
0458 530 881
Trolley 4
0459 366 885
Trolley 5
0460 330 880
Trolley 6
0459 366 890
Trolley 7
0460 060 880 Trolley 8
0460 564 880 Trolley 9
0460 565 880 Trolley 10
0459 366 887 Trolley 11
0462 151 880
Protective frame
0460 459 880 l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Trolley 8
4-wheel
2-wheel
Origo™ Tig 3000i AC/DC
Origo™ Arc 4001i
Mig 3001i/Mig 4001i
Origo™ Tig 3001i
Origo Mig 4004i/5004i *
Aristo Mig 4004i Pulse *
Origo™ Mig C3000i
Aristo® Mig C3000i
Aristo® MechTig 3000i
Trolley for MMA, TIG and MIG
machines without cooling unit.
For central gas supply, no gas
bottle holder.
Universal trolley for MIG and TIG
machines.
Holder for Cooling unit CoolMidi
1800.
(Large illustration shows
installation console for YardFeed
and MobileFeed)
0460 060 880
Trolley 7 0460 564 880
0460 815 880
Trolley 8 Shelf for YardFeed and MobileFeed Trolley 10
4-wheel
Origo™ Arc 4001i
Mig 3001i/Mig 4001i
Origo™ Tig 3001i
Origo Mig 4004i/5004i *
Aristo Mig 4004i Pulse *
Trolley for MIG and TIG machines,
with or without cooling unit for
large gas bottles. Can also be
used with accessories for
counterbalance device.
0460 565 880
* For counterbalance device
Separate fixing brackets to be ordered
Trolley 9
Trolley 9 2-wheel
Caddy Mig™ C160i/C200i
.
0459 366 887
Trolley 10
Protective frame
Trolley 11
4-wheel
Origo™ Tig 3001i
Origo™ Arc 4001i
Origo Mig 4004i/5004i
Mig 3001i/Mig 4001i
Aristo Mig 4004i Pulse
Trolley 11 * Separate fixing brackets to be ordered
Trolley 7
0462 151 880
Protective frame for MMA, TIG
and MIG machines without
cooling unit. Lifting and carrying
device.
Protective frame
0460 459 880
73
Welding and cutting technology
Aristo® robot package
New projects
Developments in the field of welding robots progress very rapidly with new procedures and new materials being
introduced all the time. They all require new functions and new software to be able to be utilized fully and to
show their performance advantages. The Aristo® components are fitted by using quick-connectors. During the
installation or replacement of components in welding machines recalibration is not required. The ESAB
TrueArcVoltage™ technology measures the actual welding voltage at the arc and guarantees its
reproducibility. Wire feed hoses of various lengths allow efficient transport of the wire from the MarathonPac™
container to the wire feed device. This greatly increases the flexibility of the unit.
Retrofit
There’s nothing retro about our robot retrofit welding kit – it’s focused firmly on future productivity. It also
optimizes previous installed robot capacity. It will extend robot life and boost welding performance at the
same time! Upgrade your robots with new welding technology and increase your productivity.
Welding technology
Aristo® Mig 5000i The Aristo® Mig 5000i(w) is the ideal partner in the production or prefabrication of high alloyed materials that
demand exceptional welding performance. Typical application areas include robotic welding, advanced mild and stainless steel
fabrication, advanced aluminum fabrication, shipbuilding and yellow goods.
Aristo® U82 Plus & W82 Anybus Light, easy to use and very robust, the Aristo® U82 offers the ultimate in man-machine
communication for advanced applications. It is the standard operational pendant for Aristo® robot packages and together with the
W82 Anybus it connects to various robot controllers with a DeviceNet, Profibus, CanOpen…. interface.
I/O box This interface, which fits onto the Aristo® Mig 5000i(w) power source, connects ESAB equipment with all available robot
controllers with I/O boards (straight polarity). This retrofit I/O comes as standard with a module enabling recall of 255 weld data sets
stored in the Aristo® U82 pendant.
Aristo® W82 – Integrated The Aristo® W82 is an interface unit for direct communication with ABB’s IRC5 controller. Welding data
can be changed during welding from the ABB flexpendant. It gives direct access to the wire feed speed and arc voltage and other
relevant signals as there are anti- collision signal, welding process active, arc confirmation, multilevel event information wire feed,
reversing of wire feed direction, protective gas monitoring, cleaning gas monitoring and 2 level safety stop.
RoboFeed Aristo® RoboFeed 3004w ELP 12p is a fully enclosed wire feeding unit, comprising the drive control system and
operational functions, including gas purge and wire inching, forward and reverse. This wire feeder has been specially developed to the
meet the stringent requirements of ESAB’s SuperPulse™ .
SuperPulse™ Combines the advantages of the various types of arc. The pulsed / short arc combination inputs the least amount of
heat. A spray arc combined with a pulse provides high welding speed and weld penetration with minimum distortion, you can use two
pulsed arcs of different frequencies, for example, when welding aluminium with a TIG look.
74
Aristo® Mig for retrofitting existing robot
installations
Extend robot life expectancy!
Almost 40 years ago, in 1974, ESAB and ASEA (today’s ABB)
parented the world’s first electric welding robot.
Since then, radical developments in robotic welding technology have
transformed the industry – many pioneered by or in collaboration with
ESAB. Dual stations and robot travel tracks (1976), hanging robots
and travelling gantries (1978), free-programmable positioners (1981),
fully flexible manufacturing systems for arc welding (1984) – we could
go on!
As the pace of change accelerates, demands on speed, quality and
cost efficiency increase. To stay competitive in heavy engineering, the
latest welding technology is essential. But scrap all those reliable, durable industrial robots – that still perform so well? The initial
investment was substantial: total replacement can be a daunting option. No worries – we have the answer.
ESAB’s cost-efficient robot retrofit kit can inject new life in your production line. Extend its life by retrofitting the latest welding technology
for dazzling performance. Not just ‘good as new’ – forget facelifts – our retrofit technology will boost performance beyond your robots’
original specifications. Too good to be true? Trust us – our pedigree goes way back. After all, we introduced the concept in the first
place!
Inject new life in proven technology
The adjacent diagram indicates how the failure of wear parts, extended downtime for increased maintenance and an overall decline in
welding performance can have a cumulative negative impact on productivity.
The dramatic boost offered by an ESAB retrofit kit can do more than just extend useful robot life. It can actually enhance originally
specified performance.
75
Aristo® Robot package
Retrofit I/O Universal 255
Aristo® robot package with Robofeed 3004w ELP 12p
5
Aristo®
RoboFeed 3004
Wire MarathonPac™
4
Torch
Robot control
6
and cable
7
2
Aristo® Retrofit I/0
Universal 255
3
Robot
Aristo® U82
1
Power source
Aristo® Mig
Ordering information
Ordering information
1 Power sources
5 Wire feeder*
Aristo® Mig 5000i , 400V0459 230 880
Aristo® Mig 5000iw, 400V0459 230 881
Aristo® Mig 5000iw, 400V with water flow guard0459 230 896
Aristo® RoboFeed 3004w ELP 12p 0461 000 891*
Assembly brackets universal 0461 173 880
* incl. quick connector Marathon Pac
Accessories for power sources
Water flow guard for Aristo® Mig 5000iw0456 855 880
Trolley for Aristo® Mig 5000i/5000iw 0461 043 880
Anti return valve0461 203 880
2/3
Aristo® controller* Aristo® Retrofit I/O Universal 2550460 090 884*
Aristo® U82, Plus I/O * 0460 820 883
* The units are delivered with a short connection cable & holder
Accessories for Aristo® U82
Extension cable 7.5 m 0460 877 891
4
Cable package, power source – wire feeder
Air Cooled
Water Cooled
Length 5,0 m 0740 538 890 0740 538 895
Length 10,0 m
0740 538 881
0740 538 886 Length 15,0 m 0740 538 882
0740 538 887
Length 25,0 m 0740 538 888 Length 35,0 m 0740 538 889
6 Wire Conduits for MarathonPac™
Wire conduit 1,8 m Wire conduit 3,0 m
Wire conduit 3,8 m
Wire conduit 4,5 m
Wire conduit 6,0 m
Wire conduit 6,5 m
Wire conduit 8,0 m
Wire conduit,0 m
F102 437 881
F102 437 882
F102 437 889
F102 437 883
F102 437 887
F102 437 890
F102 437 884
F102 437 885
7 Connection cable, Aristo® Retrofit to robot cabinet:
7,5 m 0461 321 880**
** Contact the robot integrator for internal robot connections * For other feeder alternatives, see the Aristo® robot package sales brochure
For robot torch information please contact your local ESAB representative Aristo® Retrofit I/O Universal is a direct fit (as long as the robot cabinet is equipped with the appropriate I/O board) for:
ABB S4, S4C, S4C+, Motoman ERC, MRC, XRC, Kuka KRC1, KRC2, R
eis RS4, RS5, Fanuc R-J2, R-J3 (always check I/O polarity)
If you don’t find your robot controller in this list, please contact your local ESAB representative
76
Yaskawa Motoman MA 1400 & 1900 - W82 Anybus
Aristo® robot package with Robofeed 3004 HW
Ordering information
Air cooled package
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on MA 1400 Mounting bracket for Robofeed 3004 HW on MA 1900 Cable package, power source – FeedControl 5.0 m* 0465 040 880
0461 080 881
0465 412 880
0465 391 880
0465 394 880
0740 538 890
Welding torch*
Infiniturn cable, (endless turning) gas cooled (MA 1400) Infiniturn cable, (endless turning) gas cooled (MA 1900) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (with anti collision) Adapter flange for Motoman MA 1400 & MA 1900 0700 300 510
0700 300 512
0700 300 453
0700 300 430
0700 300 429
Ordering information
Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on MA 1400 Mounting bracket for Robofeed 3004 HW on MA 1900 Cable package, power source – FeedControl 5.0 m* Anti return valve 0465 040 880
0461 080 881
0465 412 880
0465 391 880
0465 394 880
0740 538 895
0461 203 880
Welding torch*
Infiniturn cable, (endless turning) water cooled (MA1400) Infiniturn cable, (endless turning) water cooled (MA1900) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (with anti collision) Adapter flange for Motoman MA 1400 & MA1900 0700 300 513
0700 300 515
0700 300 486
0700 300 431
0700 300 429
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
77
Aristo® Robot package
Fanuc Arc Mate 100 iC & 120 iC - W82 Anybus
Aristo® robot package with Robofeed 3004 HW
Ordering information
Air cooled package
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on 100 iC Mounting bracket for Robofeed 3004 HW on 120 iC Cable package, power source – FeedControl 5.0 m* 0465 040 880
0461 080 881
0465 412 880
0465 398 880
0465 404 880
0740 538 890
Welding torch*
Infiniturn cable, (endless turning) gas cooled (100 iC) Infiniturn cable, (endless turning) gas cooled (120 iC) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (with anti collision) Adapter flange for Fanuc Arc Mate 100 iC & 120 iC Ordering information
0700 300 436
0700 300 437
0700 300 453
0700 300 430
0700 300 497
Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on 100 iC Mounting bracket for Robofeed 3004 HW on 120 iC Cable package, power source – FeedControl 5.0 m* Anti return valve
0465 040 880
0461 080 881
0465 412 880
0465 398 880
0465 404 880
0740 538 895
0461 203 880
Welding torch*
Infiniturn cable, (endless turning) water cooled (100 iC) Infiniturn cable, (endless turning) water cooled (120 iC) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (with anti collision) Adapter flange for Fanuc Arc Mate 100 iC & 120 iC 0700 300 464
0700 300 465
0700 300 486
0700 300 431
0700 300 497
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
78
ABB - W82 Anybus
Ordering information
Air cooled package - ABB IRB 1520ID, IRB 1600ID, IRB 2600ID
Air cooled package - ABB IRB 1520ID, IRB 1600ID, IRB 2600ID
Power sources*
Aristo® Mig 5000i, 400 V Anybus (Fieldbus) cable 5x screened – 10 m Option: Trolley Aristo Mig 5000i Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard Anybus (Fieldbus) cable 5x screened – 10 m Option: Trolley Aristo Mig 5000iw 0459 230 880
0461 182 002
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Bobbin holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 890
0461 184 880
Welding torch*
Infiniturn cable, gas cooled (IRB 1520 ID & 1600ID) Infiniturn cable, gas cooled (IRB 2600ID) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (rigid version) Adapter flange for ABB IRB 1520ID & 1600ID Adapter flange for ABB IRB 2600ID 0700 300 437
0700 300 511
0700 300 453
0700 300 432
0700 300 509
0700 300 521
0459 230 896
0461 182 002
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Anti return valve Bobbin holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 895
0461 203 880
0461 184 880
Welding torch*
Infiniturn cable, water cooled (IRB 1520 ID & 1600ID) Infiniturn cable, water cooled (IRB 2600ID) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (rigid version) Adapter flange for ABB IRB 1520ID & 1600ID Adapter flange for ABB IRB 2600ID 0700 300 465
0700 300 514
0700 300 486
0700 300 433
0700 300 509
0700 300 521
Air cooled package - ABB IRB 1600 & 2600
Water cooled package - ABB IRB 1600 & 2600
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP
Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Bobbin holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 184 880
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Anti return valve Bobbin holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 203 880
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m gas cooled Torch neck Aristo® RT 62G 22 gas cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 461
0700 300 453
0700 300 422
0700 300 435
Welding torch*
Cable, Euro connector 1.5 m water cooled Torch neck Aristo® RT 62W 22 water cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 494
0700 300 486
0700 300 422
0700 300 435
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
79
Aristo® Robot package
Aristo® W82 Integrated
Operation of the robot cell and the welding equipment is done
completely with the ABB FlexPendant controller. An
exceptionally user-friendly controller with graphic Windows
interface and touch screen.
All weld data are reachable from this pendant and can be
stored or changed by the operator.
Synergic lines (all materials) are standard and can also be set
up by the operator.
Short arc, spray, pulse (including SuperPulse) are available in
all our robotic power sources.
Packages are available for IRB 1600, IRB 2600, IRB 1600ID,
IRB 2600ID and IRB 2400L (to be fazed out during 2012). These packages include all needed mounting brackets, cable
packs, nuts and bolts.
Benefits:
80
•
Decreased downtime (less maintenance)
•
Decreased maintenance costs (less wearparts)
•
Access to new welding technologies
•
Production increase
•
Enhanced welding quality
ABB - W82 Integrated
Ordering information
Air cooled package - ABB IRB 1520ID, IRB 1600ID, IRB 2600ID
Air cooled package - ABB IRB 1520ID, IRB 1600ID, IRB 2600ID
Power sources*
Aristo® Mig 5000i, 400 V & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000i 0459 230 898
0461 182 880
0462 051 880
0461 043 880
Power sources*
Aristo® Mig 5000iw, 400 V, flow guard & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5
Safety & interlock connection Option: Trolley Aristo Mig 5000iw 0459 230 899
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m*
Bobbin holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 890
0461 184 880
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Anti return valve Bobbin holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 895
0461 203 880
0461 184 880
Welding torch*
Infiniturn cable, gas cooled (IRB 1520 ID & 1600ID) Infiniturn cable, gas cooled (IRB 2600ID) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (rigid version) Adapter flange for ABB IRB 1520ID & 1600ID Adapter flange for ABB IRB 2600ID 0700 300 437
0700 300 511
0700 300 453
0700 300 432
0700 300 509
0700 300 521
Welding torch*
Infiniturn cable, water cooled (IRB 1520 ID & 1600ID) Infiniturn cable, water cooled (IRB 2600ID) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (rigid version) Adapter flange for ABB IRB 1520ID & 1600ID
Adapter flange for ABB IRB 2600ID 0700 300 465
0700 300 514
0700 300 486
0700 300 433
0700 300 509
0700 300 521
Air cooled package - ABB IRB 1600 & 2600
Water cooled package - ABB IRB 1600 & 2600
Power sources*
Aristo® Mig 5000i, 400 V & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000i 0459 230 898
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP
Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Bobbin holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m gas cooled Torch neck Aristo® RT 62G 22 gas cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 461
0700 300 453
0700 300 422
0700 300 435
Power sources*
Aristo® Mig 5000iw, 400 V, flow guard & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000iw 0459 230 899
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Anti return valve Bobbin holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 203 880
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m water cooled Torch neck Aristo® RT 62W 22 water cooled
Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 494
0700 300 486
0700 300 422
0700 300 435
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
81
Welding and cutting technology
TIG manual welding
Tungsten inert gas welding is one of the gas-shielded arc welding processes. The arc burns between a
tungsten electrode that does not melt and the work piece.
The electrodes, the arc and the weld pool are protected against the atmosphere by an inert gas. If a filler
metal is required, it is fed in as cold wire, which melts into the weld pool.
It is possible to produce very clean and high-quality welds using the TIG process. There is no spattering,
joining defects or undercutting and pores are easily avoided.
The process can be used either manually or partially or fully automated. TIG welding is mostly used on
aluminium and high-alloy steels where a higher weld quality is often required.
82
QWave™
TIG AC welding has been redefined by the unique QWave™ technology: an extremely stable arc with
little noise - your advantage: precise completion of the process, top quality, better working
environment.
True AC Rating™
ESAB units with True AC Rating™ always show the actual welding current. That is not necessarily a
matter of course.
Inductance in the welding circuit can lead to discrepancies between the set and the actual current
strength. Conventional units only show the desired current strength without actually delivering that
shown output value
On the other hand, True AC Rating™ ensures the power source really delivers the current output
displayed. This is important for monitoring the amount of heat that is applied.
83
Caddy® Tig 1500i – 2200i DC
TIG welding
Mobile solutions for professional welding
Developed for durability
The Caddys are equipped with large OKC 50 welding
current connections to withstand heavy loads. Due to the
compact design with the polymer casing that is impervious
to impacts, these devices are light and easy to transport.
The large cooling unit and the carefully thought out design
ensure a long working life and allow use even under rough
working conditions. The inbulit ArcPlus™ II function further
improves the welding arc and ensures that there is less
spatter and better restriking of the arc. The Caddy® has
been designed in such a way that all the main components
in the machine are kept clean and free of dust. Caddy®
complies with the requirements of IP 23 and is suitable for
l Professional TIG welding of alloyed, unalloyed and stainless steels
use outdoors. The robust construction and the excellent
l Large radius of action due to the ability to use intermediate cables.
welding properties of the machines ensure reliable use on a
l Ø 2,5 mm2 up to 100 m in length without power losses and better
day to day basis.
Power Factor Correction - PFC. Caddy® Tig is equipped with
automated power factor correction (PFC), which minimizes
disturbing feedback effects in the mains supply network and
enables maximum use of the available electrical mains
supply. .
compatibility with generators through PFC - Power Factor Correction
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch controller
l Professional manual electric welding with ArcPlus™ II regulation and adjustable HotStart and ArcForce
l Polymer-aluminium housing that is impervious to impacts
l Caddy® Tig 2200i optionally gas- or water-cooled with CoolMini
cooler
l Cooler with ELP, ESAB LogicPump (forced switching over of the
water cooling if required)
l Type of insulation IP 23 - for work outdoors
l Protection against overload
l For site installation and production
l For repair and maintenance
l 2 different trolleys to choose from, page 72
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
84
Technical data
Control Panel
TA33
l Selection of the TIG parameters by inputting the sheet thickness
l Current fall time can be set
l Gas post-flow can be set
Caddy®Caddy®
Tig 1500i Tig 2200i
Mains supply, V / ph
230 / 1
Fuse, slow, A 16
Setting range, TIG (DC), A
3 - 150 3 - 220
Setting range, MMA (DC), A 4 - 150 4 - 170
Open circuit voltage, V 55 - 60 55 - 60
Dimensions, LxWxH, mm
418 x 188 x 208 Weight, kg 9,2 9,4
Enclosure class
IP 23
Application class S
Maximum output at 40°C, TIG
20% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V 150 120 110 220
150
140
150 100
90
170
130
110
l Digital display
Maximum output at 40°C, MMA
20% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V Cooling unit CoolMini for Caddy® 2200i
Weight, without/with cooling liquid, kg Dimensions, LxWxH, mm Control Panel
TA34
l Graphic illustration of the course of the process
l TIG pulse-welding
l Micro-pulses up to 0.001 s
l Current rise / fall time can be set
l Gas pre-flow / post-flow time can be set
4,5 / 6,7
407 x 188 x 151
Accessories
Adapter for remote-controller torches 0459 491 912
Foot-operated remote controller T1 Foot CAN, with 5m cable 0460 315 880
Shoulder strap 0460 265 003
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 898
Electrode holder, 150 A, 3m cable ¢¢
0700 006 900
Electrode holder, 200 A, 3m cable ¢¢¢¢
0460 144 880
CoolMini cooling unit ¢¢
Cooling unit mounting kit for Tig 2200i 0460 509 880
l Parameter storage (2x), can also be called up during welding via
the torch button
l TIG torches with Up/Down remote controller
l Can be controlled remotely / digital display
Ordering information, complete packages
¢ Caddy® Tig 1500i TA33, with 3m welding cables and torch TXH 151, 4 m 0460 450 880
¢ Caddy® Tig 2200i TA33, with 3m welding cables
and torch TXH 201, 4 m 0460 450 881
¢ Caddy® Tig 1500i TA34, with 3m welding cables and torch TXH 151, 4 m 0460 450 882
¢ Caddy® Tig 2200i TA34, with 3m welding cables
and torch TXH 201, 4 m 0460 450 883
¢ Caddy® Tig 2200iw TA33, with cooling unit, 3m welding cables and torch TXH 251w, 4 m 0460 450 884
¢ Caddy® Tig 2200iw TA34, with cooling unit, 3m welding cables and torch TXH 251w, 4 m 0460 450 885
Ordering information, machines
Shoulder strap
TIG welding torches at page 94
¢¢¢¢¢¢
Foot-operated remote
controller T1 Foot CAN
Remote controller at page 68
Caddy® Tig 1500i, TA33 ¢
0460 450 890
0460 450 891
Caddy® Tig 2200i, TA33 ¢
0460 450 892
Caddy® Tig 1500i, TA34 ¢
Delivery includes
0460 450 893
Caddy® Tig 2200i, TA34 ¢
3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps.
0460 450 894
Caddy® Tig 2200iw,TA33 water cooling ¢
0460 450 895
Caddy® Tig 2200iw,TA34 water cooling ¢
85
Origo™ Tig 3001i DC
For production repair and maintenance
With the ESAB Origo™ Tig 3001i you are equipped for DC TIG and manual electrode welding.
Unalloyed and low-alloy steels, stainless steels, copper alloys
and nickel-based materials can be welded with Origo™ Tig
3001i with an extremely stable arc and excellent striking
properties.
Select the best package for you:
Origo™ TA23
includes the main functions for professional TIG and MMA
welding
Origo™ TA24
extends the TIG functions to include TIG pulse-welding for the
optimal application of heat to sheet thicknesses above 0.5
mm.
l Housing made of galvanised steel - robust and able to withstand Two parameters settings can be called up from the torch
button.
l Superlative welding properties - high utility and high quality
Optionally, TIG torches are available with Up/Down remote
hard use
l Inverters based on IGBT technology - high performance and reliability
control to set the welding current during welding, also
l Professional MMA welding with ArcPlus™ II regulation
equipped with a flexible torch head.
l TIG torches with Up/Down remote control
Both control panels are characterized by easy operation and
l IP 23 protection - for work outdoors
simple setting of the parameters.
l Can be controlled remotely, digital display
l Integrated handles
l Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required)
Technical data
Origo™ Tig
3001i Mains supply, V / ph Fuse, slow, A Setting range, TIG (DC), A Open circuit voltage, V Open circuit power, W Power factor (TIG) Efficiency at max power (TIG), % Dimensions, LxWxH, mm Weight, kg Enclosure class Application class 400 / 3
16
4 - 300
67 30 0,9 81 652 x 249 x 423 33,5 IP 23 S
Cooling unit CoolMidi 1000
Cooling power, W (l/min) Coolant capacity, liter Weight, without/with cooling liquid, kg
Dimensions, LxWxH, mm 1100 (1,0)
5
14 / 19
690 x 245 x 300
Maximum output at 40°C, TIG
35% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V
86
300 / 22    
240 / 19,6
200 / 18
Ordering information
OrigoTM Tig 3001i, TA23
OrigoTM Tig 3001iw,TA23
OrigoTM Tig 3001i, TA24
OrigoTM Tig 3001iw,TA24
Trolley ¢
¢
0459 745 883
0459 745 884
0459 745 885
0459 745 886
0460 565 880
Complete Package
¢ OrigoTM Tig 3001i TA23 + 3m MMA welding cables + torch TXHTM 201 4m + 4-wheel trolley + earth cable + gas hose
0459 795 889
Control Panel TA23
l
TIG and MMA welding
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch actions
l
Graphic parameter setting for the current slope up time, welding current, current downslope time and gas post-flow time
l
Gas pre-flow time and minimum current in the TIG area, and in the MMA field HotStart, ArcForce and drop welding
Accessories
Protection and transport frame 0460 459 880
Cooling unit CoolMidi 1000 0460 490 880
Cooling unit mounting kit for Origo™ Tig 3001i over CoolMidi 1000 0460 685 881
Water flow guard for CoolMidi 1000 0456 855 881
Adapter for remote-controller torches 0459 491 913
Foot-operated remote controller T1 Foot CAN, with 5m cable 0460 315 881
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 888
Electrode holder with 5m cable ¢
Control Panel TA24
l TIG and MMA welding
l TIG pulse-welding with DC
l Micro-pulses up to 0.001 s
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch switch actions
l Can be set in the MMA field HotStart, ArcForce and drop welding
l Memory storage of 2 parameters sets, called up from the torch Foot-operated remote
controller T1 Foot CAN
TIG torches at page 94
button or control panel
l Graphic parameter setting for the current slope up time, welding current, pulse time, base current, base current time, current downslope time and gas post-flow time
Delivery includes
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
Remote controller at page 68
87
Aristo® Tig 4000iw DC
The Aristo® Tig 4000iw is the ideal partner for MMA and TIG
DC welding in your operation. Unalloyed and low-alloy steels,
stainless steels, copper alloys and nickel-based materials can
be welded with Aristo® Tig 4000iw with an extremely stable arc
and excellent striking properties. A powerful device for
production welding , repair or servicing work.
Select what is the optimal unit for you:
Aristo® TA4
includes the main functions for professional TIG welding
Aristo® TA6
Extends the TIG functions to include TIG pulse-welding for the
optimal application of heat to sheet thicknesses above 0.5 mm.
Optionally, TIG torches with Up/Down remote controller to set
the welding current during welding are available, also with
flexible torch head.
Both control panels are characterized by simple to operate
parameter settings.
l Inverters based on IGBT technology - high performance and reliability
l Excellent welding properties - high utility and high quality
l Housing with frame made of Alutech™ extruded profile, can be lifted by crane
l Dust filter included - reduces possible failures due to deposits of grinding
dust, for example
l TIG torches are available with Up/Down remote control
l Energy-saving mode after 6.5 minutes
l ELP, ESAB LogicPump, starts the water pump automatically
l MMA electrodes up to 6.0 mm
l Carbon arc gouging up to 8.0 mm
l Can be controlled remotely, digital display
l IP 23 - allows use outdoors
Technical data
Aristo® Tig
4000iw
Mains supply, V / ph 400 / 3
Fuse, slow, A
20
Setting range, TIG (DC), A 4 - 400
Open circuit voltage, V 78 - 90 Open circuit power, W 60 Power factor (TIG) 0,9 Efficiency at max power (TIG), % 86 Dimensions, incl.cooling unit, LxWxH, mm 6
25 x 394 x 776 Weight, incl.cooling unit, kg 81,5 Enclosure class IP 23 Application class
Cooling power, W (l/min) Coolant capacity, liter S
2000 (2,0)
5,5
Maximum output at 40°C, TIG
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
88
400    
320 
250
Ordering information
Aristo® Tig 4000iw, TA4 0458 630 881
Aristo® Tig 4000iw, TA6 0458 630 885
Trolley 0458 530 881
Accessories
Control Panel
TA4
Cooling liquid (10 l) Water flow guard Multi-voltage unit (208-575V 50/60Hz) Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flux meter Electrode holder with 5m cable 0007 810 012
0456 855 880
0459 145 880
0459 491 912
0460 315 880
0000 973 096
0700 006 892
l TIG and MMA welding, carbon arc gouging
Delivery includes
l High frequency and LiftArc™ striking
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
l 2 / 4 stroke torch switch
l Simple parameter setting for the current rise time, welding current,
current fall time and gas pre- and post-flow time
l MMA welding with HotStart and ArcForce
TIG torches at page 94
Control
Panel
TA6
l
TIG and MMA welding, carbon arc gouging
l
Multi-lingual menu guidance
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch
l
TIG pulse-welding with DC
l
Micro-pulses up to 0.001 s
l
Gas flushing, gas pre- and post-flow
l
Current rise time, welding current, current fall time
l
10 memory storage slots
l
3 memories for parameters that can be called up before, after or
during welding from the torch button
l
Minimum current setting for remote controller
l
Limit value assignment and password protection
l
MMA welding with Hot Start and Arc Force
Foot-operated remote
controller T1 Foot CAN
Gouging torches, see
ESAB Accessories
catalogue
Remote controller at page 68
89
Caddy® TIG 2200i AC/DC
TIG AC/DC welding
For commerce and industry with tough
demands for repair and servicing work
Developed for durability
The Caddy® are equipped with large OKC 50 welding
current connections to withstand heavy loads. Due to the
compact design with the polymer casing that is impervious
to impacts, these devices are light and easy to transport.
The large cooling unit and the carefully thought out design
ensure a long working life and allow use even under rough
working conditions. The inbulit ArcPlus™ II function further
improves the welding arc and ensures that there is less
spatter and better restriking of the arc.
The Caddy® has been designed in such a way that all the
main components in the machine are kept clean and free of
dust. Caddy® complies with the requirements of IP 23 and is
suitable for use outdoors. The robust construction and the
excellent welding properties of the machines ensure reliable
l Professional TIG AC/DC welding
use on a day to day basis.
l QWave™ - quiet and highly dynamic AC arc
Power Factor Correction - PFC. Caddy® Tig is equipped with
l True AC Rating™ - correct display of the actual welding current
automated power factor correction (PFC), which minimizes
l Large radius of action, over 100 m with mains cable cross-
disturbing feedback effects in the mains supply network and
enables maximum use of the available electrical mains
supply.
section 2.5 mm² and improved compatibility with generators through PFC - Power Factor Correction
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch switch actions
Furthermore, the devices are less sensitive to fluctuations in
l Professional MMA welding with DC and AC
the mains power supply and thus allow operation from
l ArcPlus™ regulation with adjustable HotStart, ArcForce and generators.
switchable polarity (DC)
l Type of insulation IP 23 - for work outdoors
l Polymer-aluminium housing that is impervious to impacts
l ELP, ESAB LogicPump, automatically switches the water cooling
l Protection against overtemperatures
l For installation and production
l For repair and maintenance
l TIG torches with Up/Down remote controller
l Caddy® Tig 2200i AC/DC optionally gas- or water-cooled with CoolMini cooler
l 2 different trolleys to choose from, page 72
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
90
Trolley ¢
0460 330 880
Technical data
Control Panel
TA33 AC/DC
l Selection of the TIG parameters by inputting the sheet thickness
l Current slope up / slope down can be set
l Gas pre-flow / post-flow time can be set
Caddy® Tig 2200i AC/DC
Mains supply, V / ph
Fuse, slow, A
Setting range, TIG (AC/DC), A
Setting range, (MMA), A Open circuit voltage, V Power factor (TIG) Efficiency at max power (TIG), % Dimensions, LxWxH, mm
Weight, kg Enclosure class
Application class
230 / 1
16
3 - 220
4 - 160
55 - 60
0,99
66
418 x 188 x 345
15
IP 23
S
CoolMini cooling unit
Weight, without/with cooling liquid, kg Dimensions, LxWxH, mm 4,5 / 6,2
407 x 188 x 151
l Minimum current setting for remote controller
l Can be controlled remotely / digital display
Maximum output at 40°C, TIG
20% duty cycle, A/V 60% duty cycle, A/V 100% duty cycle, A/V
220
150
140
Maximum output at 40°C, MMA
30% duty cycle, A/V 60% duty cycle, A/V
100% duty cycle, A/V Control Panel
TA34 AC/DC
l Graphic illustration of the course of the process
l AC frequency and balance monitoring optimizes the weld pool
160 120
110
Accessories
Adapter for remote-controller torches 0459 491 912
Foot-operated remote controller T1 Foot CAN, with 5m cable
0460 315 880
Shouider strap 0460 265 003
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 900
Electrode holder 200A with 3m cable ¢¢¢
l TIG pulse-welding with DC
l DC micro-pulses up to 0.001 s
l Electrode preheating for better striking and longer life of the electrodes in AC welding
l Current slope up / slope down can be set
l Gas pre-flow / post-flow time can be set
l Parameter storage (2x), can also be called up during welding via Shoulder strap
the torch button
l Minimum current setting for remote controller
TIG welding torches at page 94
l Can be controlled remotely / digital display
¢¢¢
Ordering information, complete packages
¢ Caddy® Tig 2200i AC/DC, TA33 AC/DC, torch TXH™201 4m and kit MMA
0460 150 882
¢ Caddy® Tig 2200i AC/DC, TA34 AC/DC, torch TXH™201 4m
and kit MMA
0460 150 883
¢ Caddy® Tig 2200i AC/DC, TA34 AC/DC, Foot-operated remote
torch TXH™ 251w 4m, CoolMini, kit MMA and 2-wheels trolley
0460 150 884
controller T1 Foot CAN
Remote controller at page 68
Ordering information, machines
Delivery includes
Caddy® Tig 2200i AC/DC, TA34 AC/DC ¢¢
0460 150 880
0460 150 881
Caddy® Tig 2200i AC/DC, TA33 AC/DC ¢
3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps.
0460 144 880
CoolMini cooling unit ¢
91
Origo™ Tig 3000i AC/DC - 4300iw AC/DC
For demanding applications in TIG welding
l
Professional TIG AC/DC welding
l
QWave™ - quiet and highly dynamic AC arc
l
True AC Rating™ - correct display of the actual welding current
l
Professional MMA welding with Origo™ Tig 4300iw AC/DC
l
Protection against overtemperatures
l
ArcPlus™ regulation, HotStart, ArcForce can be set and switchable polarity (DC)
l
Origo™ Tig 4300iw AC/DC, can be lifted by crane
l
Two different trolleys for Origo™ Tig 3000i AC/DC
l
IP 23 protection - for work outdoors
l
l
Energy-saving mode after welding is interrupted
Origo™ Tig 3000i AC/DC optionally gas- or water-cooled with cooler CoolMidi 1800
l
Digital display
l
ELP, ESAB LogicPump, automatically switches the water cooling
l
TIG torches with Up/Down remote control
Technical data
Tig 3000iTig 4300iw
TA24 AC/DC TA24 AC/DC
Mains supply, V / ph 400 / 3
Fuse, slow, A 20
25
Setting range, TIG (AC/DC), A 4 - 300
4 - 430
Setting range, (MMA), A 16 - 300
16 - 430
Current slope-up, sec 0 - 10
Current slope-down, sec 0 - 10
Gas post-flow, sec 0 - 25
Pulse frequency DC, sec 0,01 - 2,5
Open circuit voltage, V 54 - 67
83
Power factor (TIG) 0,65
0,89
Efficiency at max power (TIG), % 77
76
Dimensions, LxWxH, mm
652 x 412 x 423
625 x 394 x 776
Weight, kg 42
Weight with cooling unit., kg
-
95
Enclosure class
IP 23
IP 23
Application class
S
Maximum output at 40°C, TIG
35% duty cycle, A
40% duty cycle, A
60% duty cycle, A 100% duty cycle, A 300
-
240
200
430
400
315
CoolMidi 1800 cooling unit
Cooling power, W (l/min) 1600 (1.2)
Cooloing liquid capacity, liter 4,2 Weight, without/with cooling liquid, kg 19 / 23
Dimensions, LxWxH, mm
-
92
* CoolMidi 1800 is valid only for Tig 3000i AC/DC.
Tig 4300i AC/DC has the cooling unit integrated.
2000 (2,0)
5,5
-
Complete Package
¢ Origo™ Tig 3000i AC/DC TA24 + MMA welding cables + CoolMidi 1800 + torch TXH™ 251w + 4-wheels trolley 0459 795 882
Ordering information
Origo™ Tig 3000i, TA24
0459 735 880
Origo™ Tig 3000i, TA24 AC/DC ¢
0459 840 880
CoolMidi 1800 cooling unit ¢
Two-wheels trolley 0459 366 890
0460 060 880
Four-wheels trolley ¢
Origo™ Tig 4300i, TA24 water cooling
Origo™ Tig 4300iw, TA24 AC/DC 0460 100 880
Four-wheels trolley 0458 530 881
Control Panel TA24 AC/DC
l
Graphic illustration of the course of the process
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch action
l
AC frequency and balance monitoring optimizes the weld pool
l
TIG pulse-welding with DC
l
DC micro-pulses up to 0.001 s
l
Electrode preheating for better striking and longer life of the electrodes in AC welding
l
Current slope up / slope down can be set
l
Gas pre-flow / post-flow time can be set
l
Parameter storage (2x), can also be called up during welding via the torch button
l
Minimum current setting for remote controller
l
Can be controlled remotely / digital display
Accessories
Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flow meter Cooling liquid (10 l)
Electrode holder with 3m cable ¢
0459 491 912
0460 315 880
0000 973 096
0007 810 012
0700 006 888
TIG welding torches at page 94
Foot-operated remote controller T1 Foot CAN
Remote controller at page 68
Delivery includes
Origo™ Tig 3000i AC/DC, complete package 0459 795 882
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
93
TIG TXH™ torches
Torches and
consumables
TXH™ TIG torches for the demanding welder
The main characteristic of the TXH™ torches is above all their
quality. The torches and torch fittings offer a maximum amount
of convenience, versatility and ergonomics. You can vary between air- or water-cooled, with or without
With flexible head and current adjustment*
gas-valve and with or without flexible neck to suite your
TXH™ 121Fr, 4 m OKC 50 TXH™ 121Fr, 8 m OKC 50 TXH™ 151Fr, 4 m OKC 50 TXH™ 151Fr, 8 m OKC 50 TXH™ 201Fr, 4 m OKC 50 individual application.
Ordering information
Self-cooled torches
TXH™ 121, 4 m OKC 50 0700 300 524
TXH™ 121, 8 m OKC 50 0700 300 529
0
700 300 538
TXH™ 151, 4 m OKC 50
TXH™ 151, 8 m OKC 500700 300 544
TXH™ 201, 4 m OKC 500700 300 552
TXH™ 201, 8 m OKC 500700 300 555
TXH™ 121, 4 m OKC 25 C0700 300 522**
TXH™ 121, 8 m OKC 25 C0700 300 527**
TXH™ 121, 4 m OKC 25 0700 300 532*
TXH™ 121, 8 m OKC 25 0700 300 534
TXH™ 151, 4 m OKC 25 0700 300 548*
TXH™ 151, 8 m OKC 25 0700 300 550*
TXH™ 151, 4 m OKC 25 C0700 300 536**
TXH™ 151, 8 m OKC 25 C 0700 300 542**
TXH™ 201, 4 m OKC 25 0700 300 558
TXH™ 201, 8 m OKC 25 0700 300 560
* Only Origo Tig 150i
** Only Caddy Tig 150i
With gas valve
TXH™ 121V, 4 m OKC 250700 300 523
TXH™ 121V, 8 m OKC 250700 300 528
TXH™ 151V, 4 m OKC 250700 300 537
0700 300 543
TXH™ 151V, 8 m OKC 25
0700 300 539
TXH™ 151V, 4 m OKC 50
0700 300 545
TXH™ 151V, 8 m OKC 50
0700 300 553
TXH™ 201V, 4 m OKC 50
0700 300 556
TXH™ 201V, 8 m OKC 50
With flexible head
TXH™ 121F, 4 m OKC 25 0700 300 525
0700 300 530
TXH™ 121F, 8 m OKC 25
0700 300 526
TXH™ 121F, 4 m OKC 50
0700 300 531
TXH™ 121F, 8 m OKC 50
0700 300 540
TXH™ 151F, 4 m OKC 25
0700 300 546
TXH™ 151F, 8 m OKC 25
0700 300 541
TXH™ 151F, 4 m OKC 50
0700 300 547
TXH™ 151F, 8 m OKC 50
0700 300 559
TXH™ 201F, 4 m OKC 25
0700 300 554
TXH™ 201F, 4 m OKC 50
TXH™ 201F, 8 m OKC 500700 300 557
With current adjustment*
TXH™ 121r, 4 m OKC 50 TXH™ 121r, 8 m OKC 50 TXH™ 151r, 4 m OKC 50
TXH™ 151r, 8 m OKC 50
TXH™ 201r, 4 m OKC 50
TXH™ 201r, 8 m OKC 50
94
Ordering information
Water cooled torches
TXH™ 251w, 4 m OKC 50 TXH™ 251w, 8 m OKC 50 TXH™ 401w, 4 m OKC 50 TXH™ 401w, 8 m OKC 50 TXH™ 401w HD, 4 m OKC 50 TXH™ 401w HD, 8 m OKC 50
0700 300 561
0700 300 563
0700 300 565
0700 300 567
0700 300 566
0700 300 568
With flexible head
TXH™ 251wF, 4 m OKC 50 0700 300 562
TXH™ 251wF, 4 m OKC 50 0700 300 564
With current adjustment*
TXH™ 251wr, 4 m OKC 50 TXH™ 251wr, 8 m OKC 50 TXH™ 401wr, 4 m OKC 50 TXH™ 401wr, 8 m OKC 50 TXH™ 401wr HD, 4 m OKC 50 TXH™ 401wr HD, 8 m OKC 50 0700 300 632
0700 300 634
0700 300 636
0700 300 637
0700 300 638
0700 300 639
With flexible head and current adjustment*
TXH™ 251wFr, 4 m OKC 50 0700 300 633
TXH™ 251wFr, 8 m OKC 50 0700 300 635
Accessories
Adapter for remote-controller torches
12 poles 10 poles for Origo™ Tig 3001i Adapter for old ESAB machines with central connector Cooling liquid (10 l) Wear part kit for TXH™ 121/251w Wear part kit for TXH™ 151/201 Wear part kit for TXH™ 401w
0459 491 912
0459 491 913
0466 807 880
0007 810 012
0368 846 880
0368 846 881
0368 846 882
Extensions
Special extensions, not for totches with current adjustment
Length 8 m, 200 A, self-cooled 0466 705 880
Length 16 m, 200 A, self-cooled 0466 705 882
Length 16 m, 400 A, water-cooled 0466 705 883
* See Accessories page 67 for suited adapter
700 300 620
0
0700 300 622
0700 300 624
0700 300 626
0700 300 628
0700 300 630
0700 300 621
0700 300 623
0700 300 625
0700 300 627
0700 300 629
Technical data
TXH™ 121
Maximum current
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
Electrode diameter, Ø mm
TXH™ 151 TXH™ 201
TXH™ 401w HD
150
120
100
200
150
140
-
250
200
400
350
300
430
400
-
1,0 - 3,2
1,0 - 3,2
1,0 - 4,0
1,0 - 3,2
1,0 - 4,8
1,0 - 4,8
Torches TXH™
1
2
3
5
4
7
8
9
10
Torches TXH™ TXH™ 401w
-
120
100
Wear parts
6
TXH™ 251w
11
121/251w
151/201 121/251w
151/201 401w/401wHD
0157 123 021 0157 123 022 0157 123 023 0157 123 024 0157 123 025 -
0157 123 091
0157 123 092
0157 123 093
0157 123 094
0157 123 095
0157 123 075
Collet body with gas lens (7)
Ø 1,0 0157 121 016 Ø 1,6 0157 121 017 Ø 2,4 0157 121 018 Ø 3,2 0157 121 041 Ø 4,0 -
Ø 4,8 -
Collet body with extra large gas lens (7)
Ø 1,0 -
0157 123 083
Ø 1,6 -
0157 123 084
Ø 2,4 -
0157 123 085
Ø 3,2 -
0157 123 086
Ø 4,0 - 4,8
-
0157 123 087
Gas nozzles, standard (8)
Ø 6,4 0365 310 044
Ø 8,0 0365 310 045
Ø 9,8 0365 310 046
Ø 11,2 0365 310 047 Ø 12,7 0365 310 048
Ø 15,9
0588 000 440
Ø 19,0
-
0157 123 052
0157 123 053
0157 123 054
0157 123 055 0157 123 056
0588 000 442
-
0588 000 441-
5 – Gas nozzle for gas lens (10)
Ø 6,4 0157 121 032 Ø 8,0 0157 121 033 Ø 9,8 0157 121 034 Ø 11,2 0157 121 039 Ø 12,7 0157 121 040 Ø 17,5 -
0157 123 057 0157 123 058 0157 123 059 0157 123 060 0157 123 061 0588 000 439 -
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
-
401w/401wHD
0157 123 029
0588 000 591
0157 123 028
Back cap (1)
Long Medium Short 0365 310 051 0365 310 050 0365 310 049 0157 123 029 0588 000 591 0157 123 028 Heat shield
(2) (4) (5) extra large gas lens 0366 960 017
-
-
0366 960 016
0366 960 020
0366 960 021 0366 960 018
-
Collet, standard and for gas lens (3)
Ø 1,0 0365 310 028 Ø 1,6 0365 310 029 Ø 2,4 0365 310 030 Ø 3,2 0365 310 091 Ø 4,0 -
0157 123 010 0157 123 011 0157 123 012 0157 123 013 0157 123 014 0157 123 010
0157 123 011
-
Collet body, heavy duty
Ø 2,4 -
Ø 3,2 -
Ø 4,0 -
Ø 4,8 -
-
-
-
-
0157 123 077
0157 123 078
0157 123 079
0157 123 074
Collet body, standard (6)
Ø 1,0 0365 310 037 Ø 1,6 0365 310 038 Ø 2,4 0365 310 039 Ø 3,2 0365 310 090 Ø 4,0 - 4,8 -
0157 123 015 0157 123 016 0157 123 017 0157 123 018 0157 123 019 -
Extra large gas nozzle for extra large gas lens (11)
Ø 9,8 -
0157 123 088 Ø 12,7 -
0157 123 089 Ø 15,9
-
0588 000 438 Ø 19,0
-
0157 123 098-
Ø 24,0
-
0588 000 437In bold: standard delivery
Tungsten electrodes: see ESAB
Accessories catalogue
95
Welding and cutting technology
Plasma cutting
Plasma cutting is an extremely versatile fusion cutting process to cut almost all metals. In plasma cutting the
arc burns in a highly ionised plasma column between an electrode that does not melt and the work piece. It is
restricted further by a nozzle, whereby the power density and the stability of the flowing plasma are greatly
increased.
The plasma arc that is created in this way has a temperature of up to 25,000 °C. The high energy density of
the plasma stream rapidly melts the material and its kinetic energy drives the molten material out of the cutting
groove.
The high cutting speed ensures minimal distortion and cleanly cut edges. Compressed air is mainly used as
the plasma gas in mobile units, which makes the process very easy to use. Using this procedure it is also
possible cut packages of sheet metal, a process which cannot be done using oxy-fuel flame cutting. Highalloy steels, aluminium and copper can also be cut very economically with plasma cutting. Plasma gouging is
also an option with the addition of a gouging nozzle, which has clear advantages over carbon arc gouging
torches. It is faster, quieter, cleaner and more precise.
96
PowerCut TM
The units of the PowerCutTM family offer mobility and long working life and thus the best possible productivity with an
optimum price/performance ratio. Ideal for plasma cutting. The most important thing: the torch. In manual plasma
cutting the design of the torch plays a crucial role for handling and servicing. The best system has a simple design
and is made up of as few parts as possible. The advantage for the user: only a small number of parts need to be
kept, it is easier to replace consumable parts and the servicing costs are kept low.
Plasma gouging
Plasma gouging is the best genuine alternative to gouging using carbon electrodes. Less fumes,
quieter, reduced post work cleaning.
The initial voltage and power reserve together with the V/A curve are crucial factors for good working
results. In addition, the unit must have high voltage reserves to keep the extremely long arc stable
during the gouging operation.
In the field of mobile plasma units the PowerCutTM 900-1600 have proved to be superior in
performance to many other units for plasma gouging.
97
PowerCutTM 400 - PowerCutTM 700
l Small, compact lightweight design and
portable plasma cutting units
l Powerful, durable and blowback technology
l Auto Sensing*
l Dynamic arc control
l Automatic air pressure and voltage booster
Technical data PowerCut™PowerCut™
PowerCut™
400700900
Mains supply, V / ph 90-280/1, 50/60
400/3, 50/60
400/3 and 230/3, 50/60
Fuse, slow, A 16
16
20/32
Permitted load at 20% duty cycle, A 30A
Permitted load at 30% duty cycle, A 50A
Permitted load at 60% duty cycle, A 60A
Max output at 40 °C, 60% duty cycle, A
18A
37A
Setting range, A 15 - 30
30-50
20-60
Dimensions, LxWxH, mm 465 x 160 x 340
600 x 210 x 380
630 x 322 x 379
Weight, with cable and torch, kg
14
25
40
Enclosure class IP 23
IP23
IP 23S
Compressed air, bar / l/min 4,8 / 142
5,5 / 189 5,5 / 189
Operating temperature, -10 - +40
-10 - +40
-10 - +40
Cutting capacity, quality/sever, mm
Mild steel
Stainless steel
Aluminium
10/12
10/12
10/12
Ordering information
PowerCutTM 400, 90-280V,1ph CE
16/20
16/20
16/20
22/32
Ordering information 0700 210 880
PowerCutTM 700, 400V, 3 ph CE 0700 210 881
Accessories
Accessories
PT-39 Replacement torch 4.5 m*)
*) Wear parts to be ordered seperately0558 010 576
30 A Wear parts kit, PT-390558 010 586
Plasma flow measuring kit0558 000 739
Stand-off Guide0558 010 581
PT-39 replacement torch 7.6 m*)
*) Wear parts to be ordered seperatley
50 A Wear parts kit, PT-39
Plug n Play mechanized Kit
Remote hand switch, 7.6 m PT-37 Torch w/rack, 7.6 m
PT-37 Torch w/o rack, 5.2 m
Plasma flow measuring kit
Stand-off Guide
PowerCutTM 400 is supplied with:
Power source, 4,5 m cutting torch, torch wear parts kit, 3 m power cord,
work cabel with clamp. The system arrives fully assembled and ready to cut.
0558 011 580
0558 010 585
0700 210 200
0558 008 349
0558 004 862
0558 004 895
0558 000 739
0558 010 581
PowerCutTM 700 is supplied with: 98
Power source, 7.6 m cutting torch, torch wear parts kit, air/filter regulator, 3 m
power cord, work cable with clamp. The system arrives fully assembled and ready
to cut.
PowerCutTM 900 - PowerCutTM 1600
l Blowback starting technology - without high frequency, prevents
interference to electronic components or computer systems in the vicinity
l The switches are protected l Automatic switching between operating modes: Gouging – grid cutting
l The cooling fan will only switches - normal cutting
against corrosion and dust
l PowerCutTM supplies an extra high output voltage for excellent gouging
on when required, this saves energy and reduces the penetration of dust
l Robust design - The housing of the PowerCutTM is designed for
l Built-in mains adaptation provides trouble-free operation even if the durability. It resists corrosion and weathering but is nonetheless light
l The electronic components are mounted in such a way that they are
protected against impacts and vibration
PowerCut™
1600
400 / 3
35
90A
power supply is not optimal (generator operation)
l The digital display shows the exact air pressure or cutting current, plus a help code to deal with minor faults so as to reduce shutdown times
l Holder for torches and consumables
20-90
706 x 322 x 379
45
IP 23S
5,5 / 189
-10 - +40
38 / 44
Ordering information With torch PT-38 and 7,6 m cable
PowerCut™ 900, 230V - 3ph
PowerCut™ 900, 400V - 3ph
PowerCut™ 1600, 400V - 3ph
Accessories
0558 008 124
0558 008 136
0558 007 235
Without torch
PowerCut™ 900, 230V - 3ph 0558 008 123 PowerCut™ 900, 400V - 3ph 0558 008 135 PowerCut™ 1600, 400 - 3ph 0558 007 234 PowerCutTM 900 and 1600 are supplied with : Trolley Plasma flow measuring kit
Heavy Duty water separator
0558 007 898
0558 000 739
0558 007 897
Consumables set 60 Amp for torch - PowerCut™ 900
1 Ceramic nozzle, 3 Nozzles 60 A, 1 Gas diffusor,
3 Electrodes, O-ring and various parts 0558 008 419
Consumables set 90 Amp for torch - PowerCut™ 1600
1 Ceramic nozzle, 4 Nozzles 90 A, 1 Gas diffusor 30-70 A
and 90 A, 3 Electrodes, O-ring and various parts 0558 007 640
Ground cable, mains cable incl plug (400v - 3ph only), torch wrap and pressure
regulator with filter. Consumables set is included with the torch PT - 38.
99
Plasma torches
PT-37
Mechanization
l Plug-and-Play accessories - transform the PowerCutTM 900 / 1600 into a powerful mechanized solution for your application.
Mechanization
CNC interface with 15,2 m cable 0558 004 215
Plug-and-play mechanization kit
0558 007 885
Remote controller0558 008 349
PT-37 plasma torch
PT-37, with rack, 7,6 m cable
PT-37, without rack, 5,2 m cable
Torch support
0558 004 862
0558 004 895
0558 005 926
PT-38
Ordering information PT-38
Plasma torch PT-38 - 7,6 m
Plasma torch PT-38 – 15,2 m Without consumables
Accessories
Kit consumables 60 A
Kit consumables 90 A
Deluxe torch guide kit (for circles Ø 45-1060 mm) Basic torch guide kit (for circles Ø 45-750 mm) 100
0558 006 786
0558 006 787
0558 008 419
0558 007 640
0558 003 258
0558 002 675
Consumables for torch supplied with PowerCut™900
Heat shield
Nozzle 60 A
Nozzle 40 A (Drag)
Electrode
Gas diffusor 30-70 A
Stand Off guide
Heat shield for gouging*
Gouging nozzle*
*Only for gouging with PowerCut™ 900
0558 008 094
0558 008 417
0558 007 682
0558 005 220
0558 005 217
0558 008 592
0558 008 591
0558 008 588
Consumables for torch supplied with PowerCut™1600
Heat shield
Nozzle 90 A
Nozzle 70 A
Nozzle 40 A (Drag)
Electrode
Gas diffusor 30-70 A
Gas diffusor 90 A**
Stand Off guide
Heat shield for gouging **
Gouging nozzle **
** Only for gouging with PowerCut™ 1600
0558 008 094
0558 007 680
0558 005 219
0558 007 682
0558 005 220
0558 005 217
0558 004 870
0558 006 614
0558 008 186
0558 007 681
Plasma cutting torch PT-38
l Ergonomic handle for more comfortable operation
l Large switch for better handling when wearing protective gloves
l New blowback technology
l Simple replacement of wear parts, less wear parts.
l Robust strain relief
l Torch change without tools
PT-39
PT-26
Ordering information PT-39
Ordering information PT-26
PT-39 PC400 Replacement torch 4.5 *) 0558 010 576
PT-39 PC700 Replacement torch 7.6 *) 0558 011 580
Plasma torch PT-26 - 7,6 m – 70° Plasma torch PT-26 – 15,2 m – 70° Plasma torch PT-26 - 7,6 m – 90°
Plasma torch PT-26 – 15,2 m – 90°
PT-26 straight torch for mechanization – 7,6 m
PT-26 straight torch for mechanization – 15,2 m
*) Wear parts to be ordered seperately
Accessories PT-39
Wear Part Kit 50A 0558 010 585
Wear Part Kit 20-30A 0558 010 586
0558 002 208
0558 002 209
0558 004 031
0558 004 032
0558 002 320
0558 002 321
Accessories PT-26
Kit consumables 150 A Wear Parts PT-39
Kit consumables 300 A for Deuce Pack
Electrode
0558 005 220
Leather protection for torch hose 7,6 m
Swirl Baffle 30-80A
0558 005 217
Leather protection for torch hose 15,2 m
Nozzle 20-30A 0558 011 620
Nozzle 50A 0558 004 878
Heat Shield, CE 0558 011 868
Stand-off Guide 0558 010 581
Basic circular guide set for PT-38
The deluxe torch kit for round cuts from 45 to 1060 mm Ø. The middle
is fixed with a pin, magnet or sucker pad. Also suitable for straight cuts.
0558 002 864
0558 004 030
0558 002 921
0558 002 922
Accessories PT-26 for gouging
Gouging nozzle 200 A
0558 003 718
Gouging nozzle 300 A
0558 003 795
Heat shield for torch 0558 003 797
Leather protection, see above
Consumables PT-26
Torch body upper O-ring 0558 003 721
Torch body lower O-ring 0558 003 720
Electrode holder, incl. O-ring 0558 003 707
Electrode holder upper O-ring 0558 003 708
Electrode holder lower O-ring 0558 003 709
Baffle tube 0558 003 710
Insulatior, incl O-ring 0558 003 711
Insulator O-ring
0558 003 712
0558 003 722
Electrode, Air, N2, N2/H
Electrode, Ar/H 0558 003 723
Nozzle 50 A (with O-ring) 0558 003 716
Nozzle 150 A (with O-ring)
0558 003 717
Nozzle 250 A (with O-ring) 0558 003 798
Nozzle 300 A (with O-ring) 0558 003 794
Electrode upper O-ring 0558 003 724
Electrode lower O-ring 0558 003 725
Stand-off guide
0558 003 713
Consumables set PT-38
101
ESP 150 – ESP 150 Deuce Pack
l High-performance units for manual plasma cutting or plasma gouging
l Can be used as individual units or in parallel operation as Deuce Pack
l Mechanisation components optional, CNC interface included
l First class properties for gouging
l Water-cooled torch PT-26, optionally with 70° or 90° curved torch head or straight as machine torch
l Long working life of the consumables
l Cut with air, nitrogen, argon-hydrogen or nitrogen-hydrogen mixture
l Start by pilot arc, also cuts through painted or coated materials
l Torch with safety circuit, allows operation only if the correct consumables have been installed
102
Technical data
Mains supply, V / ph Max output at 40°C, 90% duty cycle, A Setting range, A Dimensions, LxWxH, mm Weight, with cable and torch, kg
Enclosure class Plasma gas, bar / l/min
Protection gas, bar / l/min
ESP
150
ESP 150
Deuce Pack
400 / 3 150
25 - 150
1016 x 552 x 800
308
IP 21S
6,9 / 113
5,9 / 95
400 / 3
300
30 - 300
IP 21S
5,6 / 112
6,0 / 94
Cutting capacity, quality/sever, mm
Mild steel
Stainless steel
Aluminium
40 / 50 25 / 38
40 / 50
-- / 100
-- / 75
-- / 100
Ordering information ESP 150
Accessories ESP 150 – ESP 150 Deuce Pack
ESP 150 with torch PT-26, 70°, 7.6 m 0558 003 472
ESP 150 without torch 0558 002 713
Multigas regulator 0558 004 781
Trolley TR-21
680 794
Coolant, 10 liter 0007 810 012
Ordering information ESP 150 Deuce Pack
DEUCE PACK 150, with PT-26, 15,2 m 0588 001 011
ESP 150 is supplied with :
Cutting torch PT-26 with leather hose protection sleeve, consumables set, work
piece cable 7.6 or 15.2 m, trolley TR-21 with holder for two gas bottles, pressure
regulator, gas hoses and coolant.
Plasma flow measuring kit
This system measures the real value
of the plasma flow at the torch 0558 000 739
Consumables PT-26 (150 A)
3 nozzles 50 A, 3 nozzles 150 A,
3 nozzles 200 A, 1 gouging nozzle 200 A,
3 electrodes Ar/H, 3 gouging nozzle, N2, N2/H,
1 standard heat shield, 1 torch guide spacer 0558 002 864
Consumables PT-26 (300 A)
3 nozzles 50 A, 3 nozzles 150 A, 3 nozzles 200 A, 3 nozzles 300 A, 1 gouging nozzle 200 A, 1 gouging nozzle 300 A, 3 electrodes Ar/H, 3 electrodes Air, N2, N2/H, 1 standard heat shield, 1 torch guide spacer 0558 004 030
ESP 150 Deuce Pack delivery includes
Two ESP 150, cutting torch PT-26 with leather hose protection sleeve,
consumables set, work piece cable 15.2 m, pressure regulator, gas & water hoses
103
DISCLAIMER
Although every effort is made to ensure the accuracy of information contained within this brochure, in the interest of continuous improvement ESAB
reserves the right to change the specifications given or design of any of its products without prior notice. ESAB provides no warranty, express or
implied, as to the accuracy, reliability or completeness of the information and ESAB accepts no liability for any loss whether direct, indirect or
consequential arising from the information contained within this brochure.
104
105
World leader in welding and cutting
technology and systems
ESAB operates at the forefront of welding and
Health & Safety Management Systems across all
cutting technology. Over one hundred years
our global manufacturing facilities.
of continuous improvement in products and
At ESAB, quality is an ongoing process that is
processes enables us to meet the challenges of
at the heart of all our production processes and
technological advance in every sector in which
facilities worldwide. Multinational manufacturing,
ESAB operates.
local representation and an international network
Quality and
environment standards
Quality, the environment and safety are three key
of independent distributors brings the benefits of
ESAB quality and unrivalled expertise in materials
and processes within reach of all our customers,
wherever they are located.
areas of focus. ESAB is one of few international
companies to have obtained the ISO 14001
and OHSAS 18001 standards in Environmental,
* Includes manufacturing facilities of ESAB North America.
A wholly owned subsidiary of Anderson Group Inc.
www.esab.com
XA00167420 / ESAB reserves the right to alter specifications without prior notice
ESAB Sales and Support offices worldwide
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