MMA DC welding machines

MMA DC welding machines
MMA DC welding machines
MMA DC welding machines
Low investment costs and universal applications make MMA welding machines from EWM extremely economical. The innovative EWM inverter technology offers premium quality and high output with low energy consumption. This development sets new environmental standards! Easy handling for a wide range of tasks: from very small yet high-output power
sources for quick and easy repair and assembly, right through to the robust professional MMA which performs reliably
and powerfully even in pipeline construction and offshore.
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EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
MMA DC welding machines
Pico/Stick z Overview
Overview
MMA DC welding machines, Portable
Max. welding current
A
160
180
300
350
Product name
Page
Pico 162
Pico 162 MV
Pico 180
Pico 300 cel
Pico 300 cel pws
Stick 350 cel
Stick 350 cel pws
202
202
203
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206
207
207
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Technical data
Page
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EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
199
MMA DC welding machines
Pico 162 / Pico 180
Light, robust and small
The Pico 162 and 180, EWM's miniature powerhouses, are
mighty midgets even though they are hardly bigger than a
shoe box. The particularly handy inverter power sources are
real all-rounders. With an output of up to 160 or 180 amperes,
they set new standards in their class. The outstanding welding
properties, large mains voltage range and easy handling of
the Picos makes them the MMA specialists for assembly work.
The Pico 162 MV is a universal all-rounder which automatically
detects the mains voltages of different countries between 115
and 230 volts.
Highlights
Antistick – weld like a professional
Extremely easy welding: the arc burns steadily without sticking or annealing of the
stick electrode.
Perfect weld seams even with thick electrodes
Even 4-millimetre electrodes are no problem for the Pico. State-of-the-art inverter
technology with superb control dynamics provides a stable arc. This makes even jointing with rutile or rutile-cellulose electrodes that are hard to weld effortless.
Light, transportable and mobile
Easily transportable to any work location. Very small and lightweight in a robust plastic
casing, this machine can easily be carried up ladders or over cramped scaffolding.
100% suitable for construction sites
Perfect for large construction sites and very tough assembly work with mains supply
leads up to 50 metres or connected directly to a generator. High tolerance to mains
fluctuations ensures a perfect welding result.
Reliable, safe, cost-effective
All electronic components are particularly well protected against dust. The temperature-controlled fan prevents unnecessary intake of dirt. An all-round low-maintenance,
reliable and therefore cost-effective solution!
Arcforce: tuning for all electrodes
Arcforce offers exceptional welding properties with all types of electrodes. No short
circuits, even with rutile-cellulose electrodes.
200
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
MMA DC welding machines
Pico 162 / Pico 180
Advantages
Very comfortable to carry
Stable and comfortable carrying strap, slender
and convenient design
Modern, ergonomic casing
The front and rear sections of the machine are
made of shock-resistant plastic, with rounded
corners and edges
Extremely resilient
Side panels made from powder-coated sheet
aluminium
Intelligent casing design
Optimised air conduction for long duty cycle
Operating elements
Particularly robust, clear and protected layout
Safe and reliable
Integrated temperature monitors protect against
overload
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
201
MMA DC welding machines
Pico 162 / Pico 180
Pico 162 / Pico 180
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TIG (Liftarc)
100% generator-compatible
Flyweight: small, light, compact
Extended mains voltage range – ideal
for use on construction sites
Pico 162
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Pico 162 MV
MMA and TIG lift arc welding
Portable, shoulder strap
Arcforcing, hot start, antistick
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
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Multivolt (MV): automatic mains voltage adaptation (115 V/230 V)
Portable, shoulder strap
Arcforcing, hot start, antistick
Mains voltage (tolerances)
Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
Overvoltage protection.
Accidental connection to 400 V mains
voltage does not result in damage to the
machine
202
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
1 x 230 V (-40 % - +15 %)
1 x 16 A
10 A - 150 A
150 A / 35 %
120 A / 60 %
100 A / 100 %
430 x 115 x 225
4.8 kg
1 x 230 V (-40 % 1 x 115 V (-15 % +15 %)
+15 %)
1 x 16 A
1 x 25 A
10 A - 150 A
10 A - 110 A
150 A / 35 %
110 A / 35 %
120 A / 60 %
90 A / 60 %
100 A / 100 %
80 A / 100 %
430 x 115 x 225
5.1 kg
Made-to-measure open circuit voltage
– for worldwide use
The VRD (voltage reduction device) function reduces the open circuit voltage to
safe levels. This option meets regional
requirements and standards all over the
world.
MMA DC welding machines
Pico 162 / Pico 180
Pico 180
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Portable, shoulder strap
Arcforcing and hot start can be set
Arcforcing, hot start, antistick
Antistick
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
Hotstart for exceptional quality
The variable Hotstart function (adjustable current and time) reliably ignites the
electrode and melts perfectly to ensure
the best quality even at the start of the
seam. This solution makes lack of fusion
and cold welds a thing of the past and
significantly reduces excess weld metal.
1 x 230 V (-40 % - +15 %)
1 x 20 A
5 A - 180 A
180 A / 25 %
130 A / 60 %
120 A / 100 %
470 x 135 x 250
8.9 kg
Antistick: no annealing
If the welding current is too low, sticking and annealing of the electrode can
occur. Antistick lowers the current, thus
preventing annealing and keeping the
electrode in serviceable condition.
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
203
MMA DC welding machines
Pico 300 / Stick 350
Compact, indestructible and versatile
For tough, safe everyday operation on construction sites and
in assembly work, the resilient MMA professional machines
with metal casing offer the perfect solution. Even on long
mains leads or connected to a generator, the welding electrode
ignites reliably. EWM inverter technology with digital control
ensures a stable arc, providing problem-free welding even for
special electrodes. The CEL model versions are 100% safe for
vertical-down welds with cellulose electrodes.
Highlights
Ideal for every construction site
Slimline design and effortless transport with stable carrying bar – the perfect partner
for almost any construction site. Mains fluctuations are no problem for EWM power
sources. This machine performs reliably even with weak mains supplies or extra-long
cables. Well-thought-out ventilation ensures long duty cycles and protects against dirt.
Antistick – weld like a professional
Extremely easy welding: the arc burns steadily without sticking or annealing of the
stick electrode.
Reliable ignition and excellent welding properties
The digital inverter technology ensures superb arc characteristics for all electrode
types, a reliable, stable arc and an easily controlled molten pool. The high open circuit
voltage and hotstart function guarantee reliable ignition for the long term.
Safe and reliable
Low-maintenance and durable: temperature-controlled fans and protected positioning of the electronic components keep dust away, ensuring highly reliable operation.
The integrated temperature monitor is the perfect protection against overloading.
Hotstart for exceptional quality
The variable Hotstart function (adjustable current and time) reliably ignites the
electrode and melts perfectly to ensure the best quality even at the start of the seam.
This solution makes lack of fusion and cold welds a thing of the past and significantly
reduces weld reinforcement.
Arcforce: tuning for all electrodes
Arcforce offers exceptional welding properties with all types of electrodes. No short
circuits, even with rutile-cellulose electrodes.
204
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
MMA DC welding machines
Pico 300 / Stick 350
Advantages
Convenient transport
Handy carrying handles, stable carrying bar and
carrying strap, slender and convenient design
Metal casing: robust and durable
Ideal for construction sites: powder-coated sheet
steel, phosphatised to prevent corrosion, impactand scratch-resistant yet extremely light
Well-thought-out casing design
Dust remains outside: closed casing trough,
increased cooling air inlets with blade/grill combination
Safe and reliable
Integrated temperature monitors protect against
overload and extend the duty cycle
Easy welding machine control
Everything at a glance: self-explanatory with onedial operation, display, large range of functions
Best protection
Operating and connection elements recessed to
protect against damage
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
205
MMA DC welding machines
Pico 300 / Stick 350
Pico 300 / Stick 350
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100% suitable for construction sites and
generators thanks to expanded mains
voltage range
Pico: digital control with highly straightforward operation and display for
welding current and voltage
PICO: TIG welding (Liftarc)
Pico 300 cel
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Pico 300 cel pws
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hot start can be set
Antistick
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hot start can be set
Antistick
Pole reversal on the machine or via remote control
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
Made-to-measure open circuit voltage
– for worldwide use
The VRD (voltage reduction device) function reduces the open circuit voltage to
safe levels. This option meets regional
requirements and standards all over the
world.
206
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 16 A
10 A - 300 A
300 A / 25 %
220 A / 60 %
170 A / 100 %
515 x 185 x 350
16.5 kg
3 x 400 V (-25 % - +20 %)
3 x 16 A
10 A - 300 A
300 A / 25 %
220 A / 60 %
170 A / 100 %
515 x 185 x 445
23.5 kg
No pipeline without Pico/Stick CEL
100% reliability for vertical-down welds
with cellulose electrodes.
MMA DC welding machines
Pico 300 / Stick 350
Stick 350 cel
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Stick 350 cel pws
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
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Controls
Options/accessories
Technical data
Î 208
Î 215
Î 216
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hot start can be set
Antistick
3 x 400 V (-25 % - +20 %)
3 x 25 A
20 A - 350 A
350 A / 30 %
250 A / 60 %
190 A / 100 %
700 x 230 x 455
35.5 kg
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hot start can be set
Antistick
Pole reversal on the machine or via remote control
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions LxWxH in mm
Weight
Antistick: no annealing
If the welding current is too low, sticking and annealing of the electrode can
occur. Antistick lowers the current, thus
preventing annealing and keeping the
electrode in serviceable condition.
3 x 400 V (-25 % - +20 %)
3 x 25 A
20 A - 350 A
350 A / 30 %
250 A / 60 %
190 A / 100 %
700 x 230 x 455
37.5 kg
Polarity can be freely selected
Basic or cellulose electrodes “run” better
with the minus pole on the workpiece.
The welder can solve the question of the
right polarity directly on site with the
remote control of the Pico/Stick pws.
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
207
MMA DC welding machines
Pico/Stick z Controls
Machine control overview
Controls
Machines
Pico 162
Pico 162 MV
Pico 180
Pico 300 cel
Pico 300 cel pws
Stick 350 cel
Stick 350 cel pws
208
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Pico 162 (MV)
Stick 350 cel (pws)
Pico 300 cel (pws)
Pico 180
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MMA DC welding machines
Pico/Stick z Controls
Control details
Pico 162 (MV)
Classic operation
Rotary dial for direct-access setting of welding current
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EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
209
MMA DC welding machines
Pico/Stick z Controls
Control details
Stick 350 cel (pws)
Classic operation
Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
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210
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
MMA DC welding machines
Pico/Stick z Controls
Pico 300 cel (pws)
Simplest possible operation with maximum ease-of-use
Self-explanatory operating surface with one-dial operation
z User support for setting the welding parameters
z Reproducible setting of all welding parameters with digital display
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EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
211
MMA DC welding machines
Pico/Stick z Controls
Control details
Pico 180
Simplest possible operation with maximum ease-of-use
Self-explanatory operating surface with one-dial operation
z User support for setting the welding parameters
z Reproducible setting of all welding parameters with digital display
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212
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
MMA DC welding machines
Pico/Stick z Controls
Control functions
Control
Functions
General
MMA
TIG
One-dial operation
Liftarc
VRD
Displays
Welding current
Welding voltage
Error code
Ready for operation
Excess temperature
Collective interference
MMA
Hotstart
Arcforce
Antistick
CEL
PWS
TIG
Main current
Ignition current
Pico 162 (MV)
Stick 350 cel (pws)
Pico 300 cel (pws)
Pico 180
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EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
213
MMA DC welding machines
Pico/Stick z Options/accessories
Machine-dependent
Machines
TIG torch, rotary gas valve
TIG 17 GDV
TIG 26 GDV
Remote controls, 14-pole
FR30 14POL
FR30PWS 14POL
FR35 14POL
FRF30 14POL
FRF30 PWS 14POL
Remote controls, 19-pole
RT PWS1 19POL
RT1 19POL
RTF1 19POL
Options for retrofitting
ON FILTER Pico 162
ON FILTER Pico 300
ON FILTER Pico/Picotig 180
Factory-fit options
OW CEE 16A
OW CEE 32A
Electrode holders
EH 16MM²
EH 35MM²
EH 50MM²
Workpiece leads
WK KL/Z 16MM²
WK KL/Z 35MM²
WK KL/Z 50MM²
Mains plugs
5POLE/CEE 16A
5POLE/CEE 32A
ADAP SCHUKO/16ACEE
General
ADAP 16/25-35 QMM
214
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Pico 162
Pico 180
Pico 300
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Stick 350
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MMA DC welding machines
Pico/Stick z Options/accessories
Options/accessories
X Your dealer will be happy to assist you with further types of accessories!
TIG torch, rotary gas valve
TIG 17 GDV 4M
TIG welding torch, rotary gas valve, gas-cooled, decentral
Remote controls, 14-pole
FR30 14POL
Remote control, current
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Stick 350 cel and Stick 350 cel PWS
FR30PWS 14POL
Remote control, current pole reversal
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Stick 350 cel PWS
FRF30 14POL
Remote control, vertical-down weld, current
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Stick 350 cel and Stick 350 cel PWS
FRF30 PWS 14POL
Remote control, vertical-down weld, current pole reversal
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Stick 350 cel PWS
FR35 14POL
Remote control, hot start
Potentiometer for hot start current infinitely adjustable in % of maximum main current.
Potentiometer for hot start time infinitely adjustable from 0 to 2 sec.
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Stick 350 cel and Stick 350 cel PWS
Remote controls, 19-pole
RT1 19POL
Remote control, current
Operating point setting directly at the site of welding
Robust metal casing with rubber feet, retaining clip and holding magnet
For Tetrix, Picotig 190 AC/DC, Pico 180 and Pico 300 cel / cel pws machine series
RT PWS1 19POL
Remote control, vertical-down weld, current pole reversal
Operating point setting directly at the site of welding
For all Textrix AC/DC machines (except Tetrix 230 AC/DC) and Pico 300 cel PWS
RTF1 19POL
Foot-operated remote control, current, with connection cable
Start/stop welding operation
Operating point setting directly at the site of welding
For Tetrix, Picotig 190 AC/DC, Pico 180 and Pico 300 cel / cel pws machine series
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
215
MMA DC welding machines
Pico/Stick z Technical data
Technical data
Pico 162
Mains voltage
Setting range for welding
current
Duty cycle at ambient
temperature 25 %
30 %
35 %
45 %
50 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
TIG
–
MMA
–
TIG
–
MMA
230 V
TIG
230 V
10 A - 150 A
10 A - 160 A
10 A - 150 A
10 A - 160 A
5 A - 180 A
5 A - 180 A
25 °C
40 °C
25 °C
40 °C
25 °C
–
–
–
–
150 A
–
120 A
–
–
–
–
150 A
–
–
160 A
–
–
120 A
–
100 A
120 A
50 Hz / 60 Hz
1 x 16 A
–
160 A
–
–
–
130 A
100 A
–
–
–
–
150 A
–
120 A
1 x 230 V (-40 % - +15 %)
5.5 kVA
3.7 kVA
Standards
216
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
40 °C
25 °C
40 °C
25 °C
40 °C
25 °C
40 °C
–
–
–
–
–
160 A
150 A
–
–
–
160 A
–
–
–
–
120 A
–
130 A
100 A
120 A
100 A
50 Hz / 60 Hz
1 x 16 A, 1 x 25 A
1 x 230 V (-40 % - +15 %), 1 x 115 V
(-15 % - +15 %)
5.5 kVA
3.7 kVA
–
180 A
–
–
–
140 A
130 A
180 A
–
–
–
–
180 A
–
–
–
–
130 A
160 A
120 A
150 A
50 Hz / 60 Hz
1 x 20 A
–
180 A
–
–
–
150 A
130 A
1 x 230 V (-40 % - +15 %)
7.2 kVA
4.6 kVA
7.5 kVA
7.5 kVA
9.7 kVA
430 x 115 x 225
430 x 115 x 225
470 x 135 x 250
4.8 kg
IP 23
H
IEC 60 974-1; -10 / CE / S-Safety sign
5.1 kg
IP 23
H
IEC 60 974-1; -10 / CE / S-Safety sign
8.9 kg
IP 23
H
IEC 60 974-1; -10 / CE / S-Safety sign
Pico 300 cel
Setting range for welding
current
Duty cycle at ambient
temperature 25 %
30 %
40 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator
power
Dimensions, machine,
LxWxH in mm
Weight, machine
Protection classification
Insulation class
Pico 180
MMA
–
Mains voltage (tolerances)
Max. connected load
Recommended generator
power
Dimensions, machine,
LxWxH in mm
Weight, machine
Protection classification
Insulation class
Standards
Pico 162 MV
Pico 300 cel pws
Stick 350 cel
Stick 350 cel pws
MMA
TIG
MMA
TIG
MMA
MMA
10 A - 300 A
5 A - 300 A
10 A - 300 A
5 A - 300 A
20 A - 350 A
20 A - 350 A
25 °C
40 °C
25 °C
40 °C
25 °C
40 °C
25 °C
40 °C
–
300 A
–
–
–
300 A
–
–
300 A
–
–
300 A 300 A
–
–
300 A
–
–
300 A
–
–
–
300 A
–
250 A 220 A 260 A 240 A 250 A 220 A 260 A 240 A
190 A 170 A 200 A 190 A 190 A 170 A 200 A 190 A
50 Hz / 60 Hz
50 Hz / 60 Hz
3 x 16 A
3 x 16 A
3 x 400 V (-25 % - +20 %)
3 x 400 V (-25 % - +20 %)
12.1 kVA
–
12.1 kVA
–
25 °C
40 °C
–
–
–
–
–
25 °C
40 °C
–
350 A
–
250 A
190 A
50 Hz / 60 Hz
3 x 25 A
3 x 400 V (-25 % - +20 %)
17.8 kVA
–
–
–
–
–
–
350 A
–
250 A
190 A
50 Hz / 60 Hz
3 x 25 A
3 x 400 V (-25 % - +20 %)
17.8 kVA
16.4 kVA
16.4 kVA
23.7 kVA
23.7 kVA
515 x 185 x 350
515 x 185 x 445
700 x 230 x 455
700 x 230 x 455
16.5 kg
IP 23
H
IEC 60 974-1; -10 / CE / SSafety sign
23.5 kg
IP 23
H
IEC 60 974-1; -10 / CE / SSafety sign
35.5 kg
IP 23
H
IEC 60 974-1; -10 / CE / SSafety sign
37.5 kg
IP 23
H
IEC 60 974-1; -10 / CE / SSafety sign
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