Service Data Sheet

Service Data Sheet
Service Data Sheet
Issue 9 - 12.2012
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consent in writing from Triumph Motorcycles Limited.
No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been
taken to make it as complete and accurate as possible.
Triumph Motorcycles Limited reserves the right to make changes and alter specifications without prior notice and without
incurring an obligation to make such changes to products manufactured previously. See your authorised Triumph dealer
for the latest information on product improvements incorporated after this publication.
All information contained in this publication is based on the latest product information available at the time of publication.
Illustrations in this publication are intended for reference use only and may not depict actual model component parts.
© Triumph Motorcycles Ltd. 2012
i
SERVICE DATA SHEET
Daytona 675/Daytona 675 R from VIN 564948
Brakes
Brake disc maximum run out. . . . . . . . . . . . . . 0.3 mm (front and rear)
Brake disc minimum thickness . . . . . . . . . . . . . Front 4.0 mm - Rear 4.5 mm
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOT 4
Master Cylinders
Front - Daytona 675
Front - Daytona 675 R
25 Nm
6 Nm
25 Nm
Rear
25 Nm
25 Nm
25 Nm
25 Nm
7 Nm
25 Nm
25 Nm
16 Nm
Calipers and Brake Pads
Front - Daytona 675
Rear
Front - Daytona 675 R
1.5 mm
1.0 mm
6 Nm
4.3 mm
6 Nm
55 Nm
55 Nm
6 Nm
18 Nm
Engine and Lubrication
Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Semi or fully synthetic 10W/40 or 10W/50 engine oil which meets specification API SH (or higher)
and JASO MA. Triumph recommends Castrol Power 1 Racing 4T 10W/40 or 10W/50 (fully synthetic)
engine oil, sold as Castrol Power RS Racing 4T 10W/40 or 10W/50 (fully synthetic) in some countries
Fill quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 litres (oil and filter change). Always refer to the dipstick/filler cap markings for correct level
Coolant type . . . . . . . . . . . . . . . . . . . . . . . . . . . Triumph HD4X Hybrid OAT coolant (premixed as supplied by Triumph)
Coolant capacity . . . . . . . . . . . . . . . . . . . . . . . . 2.10 litres
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease to NLGI 2 specification
Camshaft cover bolts . . . . . . . . . . . . . . . . . . . . Lubricate the seals for the camshaft cover bolts with clean engine oil
Camshaft cover tightening sequence. . . . . . . . Tighten the camshaft cover bolts in the sequence shown below
3
1
10 Nm
6
Inlet
0.100 - 0.200 mm
10 Nm
5
2
10 Nm
Exhaust
0.325 - 0.375 mm
25 Nm
4
Fuel, Air and Exhaust
2 - 3 mm
8 Nm
1.5 Nm
1.5 Nm
9 Nm
5.1
Issue 9 - Page updated 12.2012
SERVICE DATA SHEET - continued
Final Drive and Clutch
Chain lubrication. . . . . . . . . . . . . . . . . . . . . . . . Chain spray suitable for O-ring chains
319 mm
Maximum Length
20 Nm
20 Links
28 - 38 mm
10 - 20 KG
2 - 3 mm
chre
Battery and Ignition
Charge rate . . . . . . . . . . . . . . . . . . . . . . . . . . . Must not exceed 0.8 A (refer to the Service Manual)
12 Nm
12 V - 8 Ah
0.9 mm
NGK CR9EIA - 9
Suspension and Wheels
Recommended fork oil grade . . . . . . . . . . . . . Kayaba KHL 15-10 (SAE 5W) (Daytona 675), Öhlins fork oil (Daytona 675 R)
Oil volume (dry fill) . . . . . . . . . . . . . . . . . . . . . . 503 cc (Daytona 675), 476 cc (Daytona 675 R)
Oil level (fork fully compressed) . . . . . . . . . . . 95 mm (Daytona 675), 150 mm (Daytona 675 R)
110 Nm
110 Nm
90 Nm
65 Nm
chre
22 Nm, 675
2.35 Bar (34 lb/in²)
20 Nm, 675 R
2.48 Bar (36 lb/in²)
Service Parts Information
Part Number
Description
Odometer Reading in Miles (km), Time Period
500/
1 month
(800)
Annual
6,000
(10,000)
12,000
(20,000)
18,000
(30,000)
24,000
(40,000)
Sump Plug Washer
•
•
•
•
•
T1210444
Oil Filter
•
•
•
•
•
T2200987
Air Cleaner
T3550605
•
•
T1291023
Spark Plug
•
•
T1261309
Camshaft Cover Seal
•
•
•
T1260309
Camshaft Cover Screw Seal
•
T2021221
Front Brake Pad Set - Daytona 675
As Necessary
T2021451
Front Brake Pad Set - Daytona 675 R
As Necessary
T2024901
Rear Brake Pad Set
As Necessary
0.95
Issue 9 - Page updated 12.2012
1.65
3.85
1.65
4.60
5.2
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