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Compact Inverter TOSVERT
1-phase 200V 0.2kW to 2.2kW
3-phase 200V 0.2kW to 15kW
3-phase 400V 0.75kW to 15kW
To users of our inverters:
Our inverters are designed to control the speeds of three-phase induction motors for general industry.
!
Precautions
* Read the instruction manual before installing or operating the inverter unit and store it in a safe place for reference.
* When using our inverters for equipment such as nuclear power control equipment, aviation and space flight control equipment, traffic equipment, and safety equipment, and there is a risk that any failure or malfunction of the inverter could directly endanger human life or cause injury, please contact our headquarters, branch, or office printed on the front and back covers of this catalogue. Such applications must be studied carefully.
* When using our inverters for critical equipment, even though the inverters are manufactured under strict quality control always fit your equipment with safety devices to prevent serious accident or loss should the inverter fail (such as failure to issue an inverter trouble signal).
* Do not use our inverters for any load other than three-phase induction motors.
* None of Toshiba, its subsidiaries, affiliates or agents, shall be liable for any physical damages, including, without limitation,malfunction, anomaly, breakdown or any other problem that may occur to any apparatus in which the Toshiba inverter is incorporated or to any equipment that is used in combination with the Toshiba inverter. Nor shall Toshiba, its subsidiaries, affiliates or agents be liable for any compensatory damages resulting from such utilization, including compensation for special,indirect, incidental, consequential, punitive or exemplary damages, or for loss of profit, income or data, even if the user has been advised or apprised of the likelihood of the occurrence of such loss or damages.
For further information, please contact your nearest Toshiba Representative or International Operations-Producer Goods.
The information in this brochure is subject to change without notice.
TOSHIBA CORPORATION
Industrial Equipment Department
1-1,Shibaura 1-chome, Minato-ku,
Tokyo 105-8001,Japan
Tel: (03)3457-4911 Fax: (03)5444-9268
03-5(AB)6491A Printed in Japan
.
.
Environment-friendly, Handy Inverter — All Models, EMI Noise Filter Inside
1
Introducing the New-Generation Compact Inverter!
Easy to Use, Powerful Performance, and
Wide Applications
ISO 9001:
VF-S9 series is manufactured at the works, which has received the international quality assurance standard ISO 9001 certification.
Major World Standard
N1971
Complies with major world standards (CE marking, UL, cUL, C-tick)
The works producing the VF-S9 series is registered as an environment management system factory specified by
ISO 14001.
For System Designers ...
Flexible Selections
Excellent basic performance and diverse functions allow operations as needed.
■ Sensorless vector control provides the startup torque of 150% or more.
(N·m)
40
The “Auto-tuning function” allows setting motor
30
constants without rotating the motor.
■ Wide capacity range (0.2 to 15 kW) is provided even for this compact class.
■ Compatible with various power voltages.
The single-phase input model inputs 200V to
Torque
20
10
0
500
■Capacity Range
240V, the three-phase 400V model inputs
380V to 500V.
■ The control circuit I/O logic (Sink/Source) is switched by one-touch operation. Many types of programmable controllers are easily connected.
Voltage Class
(Input/Rated Output)
1ø200V/3ø200V
1000
Speed
1500
200%
150%
100%
2000 (min
-1
)
Applicable Motor Capacity (kW)
0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
3ø200V/3ø200V
3ø400V/3ø400V
For Manufacturers ...
Easy Installation
EMI noise, audible noise, and installation space problems are solved.
■ All models have EMI noise filter inside, significantly reducing noise emissions.
■ EMC plate (attached as standard) shields the wiring to further suppress radiated EMI noise.
■ Side-by-side installation saves space. Multiple units can be installed without side clearance.
For example, installing five units of VFS9-2007PM side by side requires only 60% of the area for conventional inverters.
■ Optional DIN rail kit allows one-touch installation
(models of 200V class 0.75kW or less).
■ Availability of high carrier frequency setting reduces audible motor noise.
Even if the carrier frequency is set to a low level to suppress the EMI noise influence, the newly developed “Random Mode Carrier Frequency” can soften audible noise.
■ Foot-mount type filter for space-saving is provided as option to comply with the EN standard.
120
100
[dBuV]
80
60
40
20
0.15
■ Side-by-side installation
1
Noise level of conventional model (without filter)
Noise level of PL-type model (noise filter inside)
10
[MHz]
30
EMC plate
Installation of VF-S9 Conventional models
For Users ...
Easy Setting
Users can easily make settings and operate reliably.
■ Switches and potentiometer dial on the front panel allow immediate and easy operation.
■ The enhanced “Automatic Setting Functions” enable easy and convenient set up.
Automatic acceleration/deceleration, Automatic torque boost, Automatic environment setting, Automatic function setting, reduce start up time.
■ Diverse functions are conveniently enhanced.
• Relay contact output:
1 c-contact + 1 a-contact (+ 1 open collector output) is provided.
• Programmable I/O terminals:
6 input terminals and 3 output terminals can be selected from
51 input types and 30 output types of menus.
• Meter analog output:
Analog output signal can be selected from 6 types of menus.
0-10V and 4-20mA signal can also be switched by one-touch operation.
■ Enhanced protective functions assure reliable operation.
• I/O phase failure detecting, earth fault detecting function.
• Dependable operation in case of power voltage drop.
• Reliable continuous operation secured by auto-restart control function and regenerative power ride-through control function.
Contents
Panel and Operation Method .................. 3-4
Standard Specifications and External
Dimensions
................................................. 5-6
Functional Description
.............................. 7-8
Connection Diagram and Selection of
Wiring Devices
................................................ 9
Terminal Functions
...................................... 10
Inverter Q & A
....................................... 11-13
To Users of Our Inverters
................... 14-16
Optional external devices
..................... 17-21
Trip Display and Alarm Display
................. 22
2
Panel and Operation Method
Displays when the standard setting
Select the base motor frequency.
( or ) frequency setting, and upon completion.
ENT
.
Power ON
when the power is ON.
.
Setting
Pressing the MON
(monitor) key ...
1 Displays “ ”
MON
Pressing key until
“ ” is displayed ...
2 Displays “ ”
Operating
Pressing the RUN key and turning the potentiometer dial ...
1 Operates TOSVERT at the frequency set with the potentiometer.
.
RUN
3
Press the ENTER key ...
3 Displays the setting.
ENT
.
Press the ENTER key after setting a value with the UP/DOWN key ...
4 Displays “ ” and the setting value alternately, and then the setting is complete.
…
ENT
Turning the potentiometer dial ...
2 Changes the frequency.
.
Pressing the STOP key ...
STOP
3 Decelerates and stops the motor.
.
Monitoring
1 Displays operation frequency.
.
Pressing the MON
(monitor) key twice ...
MON MON
2 Displays the motor rotating direction.
Press the UP key ...
3 Displays operation frequency command value.
.
Press the UP key ...
4 Displays load current in (%/ampere)
Pressing the UP key displays various data such as input voltage, output voltage, input/output terminal status.
Pressing the MON (monitor) key ...
5 Displays operation frequency (returns to the beginning).
…
MON
.
Charge lamp
Up/down key
LED display
Monitor key
Enter key
Potentiometer
STOP key
RUN key
Connection diagram label
Terminal board cover
Control circuit terminals
Connector of common serial communication/
Extension panel/parameter writer
Logic switching/voltage-current output switching
Main circuit terminals (connect to power supply)
Main circuit terminals (connect to a motor)
Grounding terminal ( )
Attachment for EMC plate
Monitoring Status monitor mode
In this mode, you can monitor the operational status of the inverter. To display the operation status during normal operation:
Setting procedure (eg. operation at 60Hz)
Item displayed
Parameter setting mode
Operation frequency
Direction of rotation
Operation frequency
command
Key operated
MON
MON
LED display
.
.
.
Description
Item displayed
The operation frequency is displayed (during operation).
(When the standard monitor display selection parameter
CPU version
is setat 0 [operation frequency])
The first basic parameter “Automatic acceleration/ deceleration ( )” is displayed.
Memory version
Past trip 1
The operation frequency is displayed (during operation).
Past trip 2
The direction of rotation is displayed.
( : forward run, : reverse run)
Past trip 3
The operation frequency command value is displayed.
Past trip 4
Load current The inverter output current (load current) is displayed.
Cumulative operation time
Input voltage
Output voltage
Input terminal
Output terminal
The inverter input voltage is displayed.
(Default setting: unit %)
The inverter output voltage is displayed.
(Default setting: unit %)
The ON/OFF status of each of the control signal input terminals (F, R, RST, S1, S2 and S3) is displayed in bits.
ON:
OFF:
S3
S2
S1
F
R
RST
The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) is displayed in bits.
ON:
OFF:
Torque current
PI feedback
Inverter load factor
PBR overload factor
Output power
Default display mode
Key operated
MON
LED display
.
.
.
Description
The version of the CPU is displayed.
The version of the memory mounted is displayed.
Past trip 1 (displayed alternately at 0.5-sec. intervals)
Past trip 2 (displayed alternately at 0.5-sec. intervals)
Past trip 3 (displayed alternately at 0.5-sec. intervals)
Past trip 4 (displayed alternately at 0.5-sec. intervals)
The cumulative operation time is displayed.
(0.01 corresponds to 1 hours.)
The torque current is displayed in %.
The PI feedback value is displayed.
(Unit: processed amount)
The inverter load factor is displayed in %.
The overload factor of the braking resistor is displayed in %.
The inverter output power is displayed in %.
The operation frequency is displayed (during operation).
Note) 1. With the current unit selection parameter or voltage unit selection parameter, you can choose between percentage and ampere (A) for current or between percentage and volt (V) for voltage, respectively.
FL
RY
OUT
Contents of the product code
V F
Type
S 9 S
Model name
TOSVERT
VF-S9 Series
Number of power phases
S; 1-phase
None: 3-phase
Input voltage
2: 200V to 240V
(200V to 230V)
4: 380V to 500V
Note) 1. L:Standard model without optional filter conform to “EN55011 Group 1 Class A”
With Foot-mounted noise filter conform to “EN55011 Group 1 Class B”
M:With Foot-mounted noise filter conform to “EN55011 Group 1 Class A”
Form
2 0 0 7 P L
Applicable motor capacity
002: 0.2kW
004: 0.4kW
007: 0.75kW
015: 1.5kW
022: 2.2kW
037: 3.7kW
055: 5.5kW
075: 7.5kW
110: 11kW
150: 15kW
Additional functions
L: High-attenuation EMI filter inside
M: Standard EMI filter inside
Note) 1
Operation panel
P: Provided
Note) 2. Interface logic can be switched easily.
W N
Interface logic
(Shipment setting)
WN: negative
WP: positive
AN: negative
Note) 2
4
Standard Specifications and External Dimensions
5
■
Model and standard specifications
Item
Input voltage
Applicable motor (kW)
Type
Form
Capacity (kVA)
Note 1)
Rated output current
(A)
Note 2)
0.2
2002PM
0.6
1.5
(1.5)
0.4
2004PM
1.3
3.3
(3.3)
0.75
2007PM
1.8
4.8
(4.4)
Rated output voltage
Note 3)
Overload current rating
Voltage-frequency
Allowable fluctuation
Protective method
Cooling method
Self cooling
Color
Built-in filter
1.5
2015PM
3.0
7.8
(7.5)
Standard EMI filter
Specification
3-phase 200V
2.2
3.7
VFS9 –
2022PM 2037PM
4.2
11.0
(10.0)
6.7
17.5
(16.5)
Munsel 5Y-8/0.5
5.5
2055PL
10
27.5
(25.0)
3-phase 200V to 230V
60 seconds at 150%, 0.5 seconds at 200%
3-phase 200V to 230V – 50/60Hz
Voltage +10%, -15%
Note 4)
, frequency ±5%
IP20 Enclosed type (JEM1030)
Forced air-cooled
7.5
2075PL
13
33
(33)
High-attenuation EMI filter
11
2110PM
21
54
(49)
15
2150PM
25
66
(60)
Standard EMI filter
Input voltage
Item
Applicable motor (kW)
Rated output current
(A)
Note 2)
Rated output voltage
Note 3)
Overload current rating
Voltage-frequency
Allowable fluctuation
Protective method
Type
Form
Capacity (kVA)
Note 1)
Cooling method
Color
Built-in filter
0.2
2002PL
0.6
1.5
(1.5)
0.4
1-phase 200V
0.75
2004PL
1.3
VFS9S –
2007PL
1.5
2015PL
3.0
3.3
(3.3)
1.8
4.8
(4.4)
7.8
(7.5)
2.2
2022PL
4.2
11.0
(10.0)
3-phase 200V to 240V
60 seconds at 150%, 0.5 seconds at 200%
3-phase 200V to 240V – 50/60Hz
Voltage +10%, -15%
Note 4)
, frequency ±5%
Self cooling
IP20 Enclosed type (JEM1030)
Forced air-cooled
Munsel 5Y-8/0.5
High-attenuation EMI filter
0.75
4007PL
1.8
2.3
(2.1)
Specification
1.5
4015PL
3.1
4.1
(3.7)
2.2
4022PL
4.2
5.5
(5.0)
3-phase 400V
3.7
5.5
VFS9 –
4037PL 4055PL
7.2
9.5
(8.6)
11
14.3
(13.0)
7.5
4075PL
13
17.0
(17.0)
3-phase 380V to 500V
60 seconds at 150%, 0.5 seconds at 200%
3-phase 380V to 500V – 50/60Hz
Voltage +10%, -15%
Note 4)
, frequency ±5%
IP20 Enclosed type (JEM1030)
Forced air-cooled
11
4110PL
21
27.7
(25.0)
15
4150PL
25
33
(30)
Note) 1. Capacity is calculated at 220V for the 200V models and at 440V for the 400V models.
2. Indicates rated output current setting when the PWM carrier frequency (parameter F300) is 4kHz or less.
When exceeding 4kHz, the rated output current setting is indicated in the parenthesis. When the input power voltage of the 400V class model exceeds 480V, it is necessary to further reduce the setting. The default setting of the PWM carrier frequency is 12kHz.
Munsel 5Y-8/0.5
High-attenuation EMI filter
Note) 3. Maximum output voltage is the same as the input voltage.
4. ±10% when the inverter is used continuously (load of 100%).
■
Outline drawing
φ5
R3
R7
R3
R7
W1
(Mounting dimension)
W
Grounding terminal
VFS9-2002PM∼2015PM, VFS9S-2002PL∼2007PL don't have hole of upper to the right.
VF-S9
R3
Grounding terminal
W1
(Mounting dimension)
W
VFS9-2002PM and
2002PL don't have fan.
A図
M5
4-M4
102
EMC plate
M5
4-M4
198
B図
VF-S9
R3
Grounding terminal
W
EMC plate
VF-S9
C図
M5
4-M4
198
EMC plate
■
Standard Specifications
Item
Control system Sinusoidal PWM control
Specification
Adjustable within a range of 100 to 120% of the corrected supply voltage (200/400V) (Unadjustable to any voltage higher than the input voltage).
Rated output voltage
Output frequency range
Minimum setting steps of frequency
Frequency accuracy
0.5 to 400Hz, default setting: 0.5 to 60Hz, maximum frequency: 30 to 400Hz.
0.1Hz: operation panel setting, 0.2Hz: analog input (when the max. frequency is 100Hz).
Digital setting: within ±0.01% of the max. frequency (-10 to +50°C).
Analog setting: within ±0.5% of the max. frequency (25°C±10°C).
Voltage/frequency characteristics
Frequency setting signal
Start-up frequency/frequency jump
PWM carrier frequency
(Note 1)
Acceleration/deceleration time
Retry operation
Dynamic braking
DC braking
Input terminal functions (selectable)
Output terminal functions (selectable)
V/f constant, variable torque, vector control, automatic torque boost, Base frequency and torque boost amount adjustable.
Front potentiometer and external potentiometer (rated impedance of connectable potentiometer: 1 to 10kΩ), 0 to 10Vdc (input impedance:
VIA=30.55 kΩ, VB=30 kΩ), 4 to 20mAdc (input impedance: 400Ω), The characteristic can be set arbitrarily by two-point setting.
Adjustable within a range of 0 to 10Hz / Up to 3 frequencies can be adjusted together with their widths.
Adjustable within a range of 2.0 to 16.5Hz (default: 12kHz).
0.1 to 3600 seconds, switchable between acceleration/deceleration time 1 and 2, selectable between S-pattern acceleration/deceleration 1 and 2.
Restart after a check of the main circuit elements in case the protective function is activated: 10 times (Max.) (adjustable with a parameter).
With a built-in dynamic braking circuit, external braking resistor available (optional).
Braking start-up frequency: 0 to maximum frequency, braking rate: 0 to 100%, braking time: 0 to 20 seconds.
Forward/reverse run input signal, jog run input signal, standby signal, preset-speed operation input signal, reset input signal, etc. / Switching between sink/source.
Frequency lower limit output signal, frequency upper limit output signal, low-speed detection output signal, specified speed attainment output signal, etc. Open collector, RY output.
Failure detection signal
Output for frequency meter/output for ammeter
1c-contact output: 250Vac/2A, cosø = 0.1, 250Vac/1A, cosø = 0.4, 3Vdc/1A.
Analog output: (1mAdc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter / Rectifier-type AC voltmeter, 225% current Max. 1mAdc, 7.5Vdc full-scale), 4 to 20mA/0 to 20mA output.
Protective function
Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, ground fault, power supply phase failure, output phase failure overload protection by electronic thermal function, armature over-load at start-up (5.5kW or larger), load-side over-torque at start, pre-alarm, overheat.
Auto-restart/non-stop control after momentary power failure.
Protection against momentary power failure
Electronic thermal characteristic
4-digit 7-segments LED
Switching between standard motor/constant-torque VF motor, overload trip, overload stall selection.
Frequency:
Alarm:
Status: inverter output frequency.
stall alarm "C", overvoltage alarm “P”, overload alarm "L", overheat alarm “H”.
inverter status (frequency, cause of activation of protective function, input/output voltage, output current, etc.) and parameter settings.
Free-unit display: arbitrary unit (e.g. rotating speed) corresponding to output frequency.
Indicator
Use environments
Ambient temperature
Storage temperature
Relative humidity
Lamps indicating the inverter status by lighting, such as RUN lamp, MON lamp, PRG lamp, VEC lamp, ECN lamp, frequency setting potentiometer lamp, UP/DOWN key lamp and RUN key lamp. The charge lamp indicates that the main circuit capacitors are electrically charged.
Indoor, altitude: 1000m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration (less than 5.9m/s
2
) (10 to 55Hz).
-10 to +60°C
Note)1.2.3
-20 to +65°C
20 to 93% (free from condensation and vapor).
Note) 1. Above 40°C : Remove the protective seal from the top of VF-S9.
2. Above 50°C : Remove the protective seal from the top of VF-S9, and derate the rated output current by 3% for every °C above 50°C
3. Side-by-side installation
・Model of 3.7kW or less : from —10°C to 40°C (Remove the protective seal from the top of VF-S9.)
・Model of 5.5kW or more : from —10°C to 50°C
■
External dimensions/weights
Input voltage
1-phase 200V
3-phase 200V
3-phase 400V
Applicable motor
(kW)
5.5
7.5
11
15
0.75
1.5
2.2
3.7
0.2
0.4
0.75
1.5
2.2
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
Type
VFS9S-2002PL
VFS9S-2004PL
VFS9S-2007PL
VFS9S-2015PL
VFS9S-2022PL
VFS9-2002PM
VFS9-2004PM
VFS9-2007PM
VFS9-2015PM
VFS9-2022PM
VFS9-2037PM
VFS9-2055PL
VFS9-2075PL
VFS9-2110PM
VFS9-2150PM
VFS9-4007PL
VFS9-4015PL
VFS9-4022PL
VFS9-4037PL
VFS9-4055PL
VFS9-4075PL
VFS9-4110PL
VFS9-4150PL
W
105
130
140
105
140
200
245
130
140
200
245
150
195
270
330
150
195
270
330
H
130
150
195
130
147
170
195
150
D
140
Dimensions (mm)
W1 H1
93 118
150
163
118
126
130 93
138
182
118
138
182 126
180
225
118
255
315
138
182 163
170
195
126
180
225
255
315
H2
14
14
12
14
12
D2
8.5
8.5
8.5
Drawing
A
A
B
C
A
B
C
Approx. weight
(kg)
6.2
6.3
9.8
9.9
1.8
1.9
2.7
2.9
1.2
1.3
1.3
1.8
2.8
1.1
1.2
1.2
1.4
2.3
2.5
6.3
6.3
9.8
9.8
6
Function Description
7
What are parameters?
Each “setting item” that determines the control (operation) of an inverter is called a parameter.
For example, the connection meter selection parameter (title ) is adjusted to set the connection meter, the acceleration time parameter (title ) is adjusted to change the acceleration time, and the maximum frequency parameter (title ) is adjusted to modify the maximum frequency.
For the function you want to use, check the necessary parameter(s).
Basic parameters
●
Four automatic functions
Title Function
Automatic acceleration/ deceleration
Automatic torque boost
Automatic environment setting
Automatic function seting
Unit
–
Adjustment range
0: Disabled (manual)
1: Optimum rate
2: Minimum rate
0: Disabled
1: Sensorless Vector control
+ auto-tuning
0: Disabled
1: Automatic setting
0: Disabled
1: Coast stop
2: 3-wire operation
3: External input UP/
DOWN setting
4: 4-20mA current input operation
Default setting
0
0
0
0
MEMO
Note) 1. In case of the model of Type-form “–WN”, default setting of parameter , ,
, , and are 60 (Hz).
In case of “–WP”, these parameter are 50 (Hz).
2. The setting varies with the inverter capacity.
3. Display units are changed by the setting of parameter (unit selection).
4. If 3 or 4 is set for parameter (frequency priority selection), the parameter function at the lower stage is active for to .
Setup parameters
●
= parameter is displayed. Be sure to make that setting.
Title
—
Function
Applicable motor base frequency
Unit
Hz
Adjustment range
60
50
Note) Make settings suitable for the applicable motor base frequency
(reference frequency at rated torque of motor).
Default setting
*1
MEMO
●
Other basic parameters
Title Function
to
.
Command mode selection
Unit
–
Adjustment range
0: Terminal board
1: Operation panel
Frequency setting mode selection
–
0: Terminal board
1: Operation panel
2: Internal potentiometer
3: Serial communication
Meter selection
–
0: Output frequency
1: Output current
2: Set frequency
3: For adjustment
(current fixed at 100%)
4: Inverter load factor
5: Output power
6: Torque current
7: PBr load factor
8: PN voltage
9: Output voltage command
10: Frequency of VIA
11: Frequency command after PI
Meter adjustment
Standard setting mode selection
– —
0: -(invalid)
1: 50 Hz setting
2: 60 Hz setting
3: Default setting
4: Trip clear
5: Cumulative operation time clear
6: Initialization of type information
0: Forward run
1: Reverse run
Forward/reverse run selection
(Operation panel)
–
Acceleration time 1
Deceleration time 1
Maximum frequency
Upper limit frequency
Lower limit frequency
Base frequency 1 s s
Hz
Hz
Hz
Hz
0.1 - 3600
0.1 - 3600
30.0 - 400
0.5 -
0.5 -
25 - 400
V/F control mode selection
Preset-speed operation frequencies 1 to 7
Extended parameter
Automatic edit function
–
Torque boost
Motor electronicthermal protection level 1
Electronic-thermal protection characteristic selection
%/(V)
%/(A)
–
Hz
2
3
4
0
1
5
6
7
Setting Type
Standard motor
VF motor
(special motor)
Overload protection OL stall valid invalid valid invalid invalid valid valid invalid invalid valid invalid valid invalid valid invalid valid
–
–
–
0: V/F constant
1: Variable torque
2: Automatic torque boost
3: Sensorless vector control
4: Automatic energy-saving
5: Sensorless vector control
(VFS7 mode)
0.0 - 30.0 *3
10 - 100 *3
—
—
Default setting
1
2
0
–
0
0
*2
100
0
0.0
–
–
10.0
10.0
80.0
*1
0.0
*1
0
MEMO
How to read the monitor display?
Monitor display
The LEDs on the operation panel display the following symbols to indicate operations and parameters.
LED (number)
0 1 2 3 4
5
6 7 8 9
LED (alphabet)
Aa Bb Cc Dd Ee Ff Gg Hh I i J j Kk L l Mm
Nn Oo Pp Qq Rr Ss Tt Uu Vv Ww Xx Yy Zz
Extended parameters
●
Input/output parameters
Title
Title
Function
Function
PWM carrier frequency
Auto-restart control selection
Regenerative power ride-through control
Retry selection (number of times)
Dynamic braking selection
Overvoltage stall operation
Output voltage adjustment
(Base frequency voltage)
Supply voltage compensation
Unit Adjustment range
Low-speed signal output frequency
Speed reach setting frequency
Speed reach detection band
ST signal selection
RST signal selection
Movement of F/R input at same time
Always-active function selection
Input terminal selection 1 (F)
Input terminal selection 2 (R)
Input terminal selection 3 (RST)
Input terminal selection 4 (S1)
Input terminal selection 5 (S2)
Input terminal selection 6 (S3)
Jumping frequency 1
Jumping width 1
Jumping frequency 2
Jumping width 2
Jumping frequency 3
Jumping width 3
Preset-speed operation frequencies
1 to 15 to
●
Operation mode parameters
Hz
Hz
Hz
–
–
–
–
–
–
–
–
–
–
0.0 -
0.0 -
0.0 -
0: Stand by on when ST is on
1: Stand by always on
2: Interlocked with F/R
3: Stand by on when ST is off
0: Default
1: Activated by turning RST off
0: Reverse run
1: Stop
0 - 53
0 - 53 (F)
0 - 53 (R)
0 - 53 (RST)
0 - 53 (SS1)
0 - 53 (SS2)
0 - 53 (SS3)
Output terminal selection 1 (RY-RC)
Output terminal selection 2 (OUT)
Output terminal selection 3 (FL)
Base frequency 2
Torque boost 2
Motor electronic-thermal protection level 2
Frequency priority selection
VIA/II input point 1 setting
VIA/II input point 1 frequency
VIA/II input point 2 setting
VIA/II input point 2 frequency
VIB input point 1 setting
DC braking starting frequency
DC braking current
DC braking time
Motor shaft fixing control
Auto stop of continuous running at LL
Jog run freguency
Jog run stopping pattern
–
–
–
Hz
0 - 41 (LOW)
0 - 41 (RCH)
0 - 41 (FL)
25 - 400
% (V) 0.0 - 30.0 *3
% (A) 0.0 - 30.0 *3
–
%
Hz
%
Hz
%
Frequency UP response time *4
VIB input point 1 frequency
Frequency UP step width *4
VIB input point 2 setting
(0.1s) 0 - 100
Hz 0.0 - 400.0
%
0.0 - 400.0
0 - 100
Frequency DOWN response time *4 (0.1s) 0.0 - 400.0
VIB input point 2 frequency
Frequency DOWN step width *4
Hz 0 - 400
0.0 - 400.0
Starting frequency setting
Operation starting frequency
Operation starting frequency hysterisis
Hz
Hz
Hz
0.5 - 10.0
0.0 -
0.0 -
0: VIA/II, VIB, 1: VIB, VIA/II
2: External switching (FCHG enabled)
3: External contact UP/DOWN *4
4: External contact UP/DOWN *4
(Setting retained even if the power is turned off)
5: VIAI/II+VIB
0 - 100
0.0 - 400.0
0 - 100
0.0 - 400.0
0 - 100
Hz 0.0 - 20.0
% (A) 0 - 100 s
–
–
Hz
–
0.0 - 20.0
0: Disabled, 1: Enabled
0.0:Disabled, 0.1-25.5
0.0 - 20.0
0: Slowdown stop, 1: Coast stop
2: DC braking
3: Slowdown stop (panel jog mode)
4: Coast stop (panel jog mode)
5: DC braking (panel jog mode)
Hz
Hz
Hz
Hz
Hz
Hz
Hz
-
0.0 - 30.0
-
0.0 - 30.0
-
0.0 - 30.0
-
Default setting
0.0
0.0
2.5
1
0
0
0
Unit Adjustment range
kHz 2.0 - 16.5
– 0: Disabled
1: At auto-restart after momentary stop
2: When turning ST-CC on or off
3: At auto-restart or when turning
ST-CC on or off
4: Motion of DC braking at start-up (at auto-restart after momentary stop)
5: Motion of DC braking at start-up
(when turning ST-CC on or ff)
6: Motion of DC braking at start-up
(at auto-restart or when turning
ST-CC on or off)
7~13: See the instruction manual
– 0: Disabled, 1:Enabled
2: Enabled(deceleration stop)
Default setting
12.0
0
0
Times 0 - 10
–
–
V
0: Dynamic braking disabled
1: Dynamic braking enabled, overload protection disabled
2: Dynamic braking enabled, overload protection enabled
0: Enabled, 1: Disabled
2: Enabled(quick deceleration with overexcitation)
0 - 300 / 0 - 600
0
0
0
200/400
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0
0
100
100
*1
60.0
0
0.0
100
*1
0
0.5
0.0
0.0
0.0
30
1.0
0
0
0.0
0
3
Braking resistor operation rate
Random mode
Voltage gain of overexcitation
Drooping gain
Drooping insensitive torque band
– 0: Supply voltage uncorrected, output voltage limited
1: Suply voltage corrected, output voltage limited
2: Supply voltage corrected (off during deceleration), output voltage limited
3: Supply voltage uncorrected, output voltage unlimited
4: Supply voltage corrected, output voltage limited
5: Supply voltage corrected (off during deceleration), output voltage unlimited
%ED 1 - 100
– 0: Disabled, 1: Enabled
– 0-255
%
%
0-25.0
0-100
3
0
*1
0.0
100
4
6
10
*1
*2
100
3
10
6
0
2
7
8
MEMO
MEMO
PI control
Proportional gain
Integral gain
●
Torque boost parameters
–
–
–
0: Disabled, 1: Enabled
0.01 - 100.0
0.01 - 100.0
0
0.30
0.20
Title
Auto-tuning
Function
Slip frequency
Motor primary constant
Motor secondary constant
Motor excitation constant
Unit
–
Hz
–
–
–
Adjustment range
0: Auto-tuning disabled (use of internal parameters)
1: Application of individual settings of
to
2: Auto-tuning enabled (returns to 1 after auto-tuning)
0.0 - 10.0
Default setting
0
*2
0 - 255
0 - 255
0 - 255
Magnification of load inertial moment Times 0 - 200
Rated capacity ratio of motor to inverter
– 0: Same capacity as interver
1: One-size smaller than inverter
Torque current filter – 0 - 8
●
Acceleration/deceleration time parameters
*2
*2
*2
0
0
2
Title Function
Acceleration time 2
Deceleration time 2
Acceleraion/deceleration 1 pattern
Acceleraion/deceleration 2 pattern
Acceleration/deceleration pattern selection (1 or 2)
Acceleration/deceleration 1 and 2 switching frequency
●
Protection parameters
Unit
s s
–
–
Hz
Adjustment range
0.1 - 3600
0.1 - 3600
0: Linear
1: S-pattern 1
2: S-pattern 2
0: Acceleration/deceleration 1
1: Acceleration/deceleration 2
0 -
Default setting
10.0
10.0
0
0
0
0.0
Title Function Unit Adjustment range
Default setting
100 Motor electronic-thermal protection level 1
Stall prevention level
Inverter trip retention selection
External input trip stop mode selection
Emergency DC braking time
Output phase failure detection mode selection
Input phase failure detection mode selection
Small current trip selection
Small current (trip/alarm) detectin current
Small current (trip/alarm) detectin time
Selection of output short-circuit detection pulse during start-up
% (A) 10 - 100 *3
% (A) 10 - 199, 200 (disabled) *3
–
– s
–
0: Not retained, 1: Retained
0: Coast stop, 1: Slowdown stop
2: Emergency DC braking
0.0 - 20.0
0: Disabled, 1: Enabled
–
–
% s
–
0: Disabled, 1: Enabled
0: Disabled, 1: Enabled
0 - 100
0 - 255
0: 60usec, every start to run
1: 60usec, only at power on or reset
2: 30usec, every start to run
3: 30usec, only at power on or reset
150
0
0
1.0
0
1
0
0
0
0
Over-torque trip selection
Over-torque (trip/alarm) level
Over-torque detection time
Over-torque (trip/alarm) level hysterisis
Overvoltage limit operation level
Undervoltage trip selection
VIA analog input line break detection
Meter bias
●
Operation panel parameters
–
% s
%
%
–
%
%
0: Disabled, 1: Enabled
0 - 250
0 - 10
0 - 100
50 - 150
0: Disabled 1:Enabled (at 70% or les)
2: Disabled (at 50% or less, optional soon to be relreased)
0: Disabled, 1-100%
0: - 50
0
150
0.5
10
*1
0
0
0
Title Function Unit Adjustment range
MEMO
MEMO
MEMO
Default setting
MEMO
Prohibition of change of parameter settings
Unit selection
–
– settings RUN/STOP/ Key
Parameter setting
0
1
2
5
6
3
4
7 effective effective effective effective
Prohibit
Prohibit
Prohibit
Prohibit
Permit
Prohibit
Permit
Prohibit
Permit
Prohibit
Permit
Prohibit
0: No change
1: %
→ A (ampere)/V (volt)
2: Free unit selection enabled
( )
3: %
→ A (ampere)/V (volt)
Free unit selection enabled
( )
,
Change impossible
― possible
― impossible
― possible
―
―
Prohibit
―
Permit
―
Prohibit
―
Permit
0
Free unit selection
Standard monitor display selection
–
–
0.01 - 200.0
1.00
0: Operation frequency (Hz/free unit) 0
1: Output current (%/A)
2: Frequency command (Hz/free unit)
3: Inverter rate current (A)
4: Inverter over load factor (%)
5: Output power (%)
6: After compensation frequency (Hz/free unit)
●
Communication parameters
Title Function
Communication band speed
Unit
–
Adjustment range
Default setting
3
MEMO
Parity
Inverter number
Communication error trip time
Communication internal
Inter-drive communication
Free internal
– s
–
– s
–
0: 1200bps 1: 2400 bps
2: 4800 bps 3: 9600 bps
4: 19200bps
0: NON 1:EVEN
2: ODD
0 - 255
0 (Disabled), 1 - 100
0.00 - 2.00
0: Normal 1:Frequency reference
2: Output frequency
0 - 65535
1
0
0
0.00
0
0
8
Connection Diagram and Selection of Wiring Devices
9
Standard connection diagram
Sink (common: CC)
DC reactor (DCL)
*2 (option)
Braking resistor
(option)
P0 PA PB PC
Main circuit power supply
200V class: 3-phase 200 to 230V - 50/60Hz
400V class: 3-phase 380 to 500V - 50/60Hz
1-phase power supply
Power supply
1-phase 200 to 240V
- 50/60Hz
MCCB (2P)
R/L1
S/L2
*1: 1-phase series don’t have T/L3 terminal
*2: The PO PA terminals are shorted by a bar when shipped from the factory.
Before installing the DC reactor (DCL), remove the bar.
*3: Model of type “—WN” and “—AN” :
Shipment setting of interface logic is “SINK”.
Model of type “—WP” :
Shipment setting of interface logic is “SOURCE”.
However, interface logic can be switched easily.
MCCB
R/L1
S/L2
T/L3
*1
FLC
Fault detection relay
FLB
FLA
RY
Low-speed detection signal
RC
EMI
Filter
Main circuit
Control circuit
RST
VF-S9
S1
Connector for common serial communications
*3
Voltage SOURCE
S2
S3
CC
I I
F
R
Current SINK
P24
OUT
FM CC VIA VIB PP
Ammeter or voltmeter
Frequency meter
U/T1
V/T2
W/T3
Ry
Motor
I M
Forward
Reverse
Reset
Preset speed 1
Preset speed 2
Preset speed 3
Common
Current signal: 4-20mA
Designated frequency attainment signal
Voltage signal: 0-10V
External potentiometer (1-10kΩ)
(or input voltage signal across VIA-CC terminals: 0-10V)
* The VIA terminal and II terminal cannot be used at the same time.
Selection of wiring devices
Voltage class
1-phase
200V class
3-phase
200V class
3-phase
400V class
Capacity applicable motor
(kW)
0.2
0.4
0.75
1.5
2.2
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
0.75
1.5
2.2
3.7
5.5
7.5
11
Interver model
VFS9S-2002PL
VFS9S-2004PL
VFS9S-2007PL
VFS9S-2015PL
VFS9S-2022PL
VFS9-2002PM
VFS9-2004PM
VFS9-2007PM
VFS9-2015PM
VFS9-2022PM
VFS9-2037PM
VFS9-2055PL
VFS9-2075PL
VFS9-2110PM
VFS9-2150PM
VFS9-4007PL
VFS9-4015PL
VFS9-4022PL
VFS9-4037PL
VFS9-4055PL
VFS9-4075PL
VFS9-4110PL
Molded-case circuit breaker (MCCB)
Magnetic contactor
(MC)
Rated current
(A)
10
Type
Note 1)
NJ30N
Rated current
(A)
11
Type
Note 1)
C11J
Overload relay
(Th-Ry)
Adjusted current
(A)
(For reference)
1.3
Type
Note 1)
T13J
15 NJ30N 11 C11J 2.3
T13J
20
30
40
5
5
10
15
20
30
50
60
100
125
5
10
15
20
30
30
50
NJ30N
NJ30N
NJ50E
NJ30N
NJ30N
NJ30N
NJ30N
NJ30N
NJ30N
NJ50E
NJ100F
NJ100F
NJ225F
NJ30N
NJ30N
NJ30N
NJ30N
NJ30N
NJ30N
NJ50E
11
18
35
11
11
11
11
13
26
35
50
65
80
9
9
9
13
17
25
33
C11J
C20J
C35J
C11J
C11J
C11J
C11J
C13J
C25J
C35J
C50J
C65J
C80J
C11J
C11J
C11J
C13J
C20J
C25J
C35J
3.6
6.8
9.3
1.3
2.3
3.6
6.8
9.3
15
22
28
44
57
1.6
3.6
5.0
6.8
11
15
22
T13J
T13J
T13J
T13J
T13J
T13J
T13J
T13J
T20J
T35J
T35J
T65J
T65J
T13J
T13J
T13J
T13J
T13J
T20J
T35J
15 VFS9-4150PL 60 NJ100F 48 C50J 28 T35J
Note) 1. Produced by Schneider Toshiba electric corporation.
2. Be sure to attach surge killer to the exciting coil of the relay and the magnetic contactor.
Selection of surge killers for Toshiba magnetic contactors
200V class: Surge absorbing units are optionally available for Toshiba C11J to C65J, or Model SS-2 for
C50J and C65J
400V class: For the operation and control circuit, regulate the voltage at 200V or less with a step-down transformer.
Earth leakage breaker
Rated current
(A)
10
15
20
30
40
5
5
10
15
20
30
50
60
100
125
5
10
15
20
30
30
50
60
Type
Note 1)
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV60F
NJV100F
NJV225F
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV50E
NJV100F
Main circuit
(mm
2
)
Note 4)
2.0
2.0
2.0
3.5
5.5
2.0
2.0
2.0
2.0
2.0
3.5
8.0
14
14
22
2.0
2.0
2.0
2.0
3.5
3.5
5.5
8.0
DC reactor
(optional)
(mm
2
)
1.25
1.25
2.0
2.0
2.0
1.25
1.25
2.0
2.0
2.0
5.5
5.5
14
14
22
1.25
1.25
2.0
2.0
2.0
3.5
5.5
8.0
Wire size (mm
2
)
Braking resistor/
Braking unit
(optional)
(mm
2
)
1.25
1.25
1.25
1.25
2.0
1.25
1.25
1.25
1.25
2.0
5.5
5.5
5.5
5.5
5.5
1.25
1.25
1.25
1.25
2.0
2.0
3.5
3.5
Grounding cable
(mm
2
)
Note 6)
3.5
3.5
3.5
3.5
5.5
3.5
3.5
3.5
3.5
3.5
3.5
8.0
14
14
22
3.5
3.5
3.5
3.5
3.5
3.5
5.5
8.0
Note) 3. When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit, connect the contacts 2a in parallel to increase reliability.
4. Size of the wires conected to the input terminals R, S and T and the output terminals
U, V and W when the length of each wire does not exceed 30m.
5. For the control circuit, use shielded wires 0.75 mm 2 or more in diameter.
6. For grounding, use a cable with a size equal to or larger than the above.
Terminal Functions
Terminals symbol
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
PA, PB
PC
PO, PA
Main circuit teminal functions
Terminal function
Grounding terminal for connecting inverter case. 2 grounding terminals.
200V class: 1-phase 200 to 240V - 50/60Hz
3-phase 200 to 230V - 50/60Hz
400V class: 3-phase 380 to 500V - 50/60Hz * 1-phase series have R/L1 and S/L2 terminal.
Connect to a (3-phase induction) motor.
Connect to braking resistors.
Change parameters , and if necessary.
This is a negative potential terminal in the internal DC main circuit. DC common power can be input across the PA terminals (positive potential).
Terminals for connecting a DC reactor (DCL: optional external device).
Shorted when shipped from the factory. Before installing DCL, remove the short bar.
Control circuit terminal functions
Terminal symbol
F
Function Electrical specifications
R
RST
S1
S2
S3
CC
Shorting across F-CC causes forward rotation; open causes slowdown and stop.
Shorting across R-CC causes reverce rotation; open causes slowdown and stop.
Shorting across RST-CC causes a held reset when the inverter protector function is operating. Note that when the inverter is operating normally, it will not operate even if there is a short across RST-CC.
Shorting across S1-CC causes preset speed operation.
Shorting across S2-CC causes preset speed operation.
Shorting across S3-CC causes preset speed operation.
Control circuit’s equipotential terminal (sink logic).
2 common terminals for input/output.
Dry contact input
24Vdc - 5mA or less
* Sink/source switchable
PP
I I
VIA
VIB
FM
P24
OUT
❋
❋
Power output for analog input setting.
Multifunction programmable analog input.
Standard default setting: 4 (0) to 20mAdc input and 0-50Hz (50Hz setting) or 0-60Hz (60Hz setting) frequency.
Multifunction programmable analog input.
Standard default setting: 0-10Vdc input and 0-80Hz frequency.
Multifunction programmable analog input.
Standard default setting: 0-10Vdc input and 0-50Hz (50Hz setting) or 0-
60Hz (60Hz setting) frequency.
Multifunction programmable analog output.
Standard default setting: output current. Connect a 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)-1mA full-scale voltmeter. Can change to 0-
20mA (4-20mA) by jumper switching.
24Vdc power output/common at source logic.
Multifunction programmable open collector output. Standard default settings detect and output speed reach signal output frequencies.
10Vdc
(permissible load current: 10mAdc)
4 to 20mA
(internal impedance: 400Ω)
10Vdc
(internal impedance: 30kΩ)
10Vdc
(internal impedance: 30kΩ)
1mA full-scale DC ammeter or 7.5Vdc 1mA full-scale
DC voltmeter
*Switchable for jumpper
0 to 20mA
(4 to 20mA) DC ammeter
24Vdc - 100mA
Open collector output:
24Vdc - 50mA
*Sink-source selectable
RC
RY
FLA
FLB
FLC
Multifunction programmable relay contact output.
Contact ratings: 250Vac - 2A (cosø = 1), 30Vdc - 1A, 250Vac - 1A
(cosø = 0.4).
Standard default settings detect and output low-speed signal output frequencies.
Multifunction programmable relay contact output.
Contact ratings: 250Vac-2A (cosø = 1), 30Vdc-1A, 250Vac-1A
(cosø = 0.4).
Detects the opertion of the inverter’s protection function. Contact across FLA-
FLC is closed and FLB-FLC is opened during protection function operation.
❋
The VIA terminal and I I terminal cannot be used at the same time.
250Vac - 2A: at resistance load
30Vdc - 1A, 250Vac - 1A
(cosø = 0.4)
250Vac - 2A: at resistance load
30Vdc - 1A, 250Vac - 1A
(cosø = 0.4)
Wire size
Solid wire : 0.3 to 1.5 (mm 2 )
Stranded wire : 0.3 to 1.25 (mm 2 )
(AWG22 to 16)
Sheath strip length : 5 (mm)
Solid wire : 0.3 to 1.5 (mm 2 )
Stranded wire : 0.3 to 1.5 (mm 2 )
(AWG22 to 16)
Sheath strip length : 6 (mm)
10
Inverter Q & A
11
How can I use the inverter immediately?
Just connect the power supply and the motor, and you can use the VF-S9 series inverter immediately.
You can use the RUN and STOP keys and the frequency setting potentiometer to easily operate the inverter. You can also make adjustments easily using the automatic setting functions.
• Automatic acceleration/deceleration: Automatically adjusts the acceleration or deceleration time according to the load.
• Automatic torque increase: Automatically improves the motor torque according to the load.
• Automatic environment setting: Automatically makes all the settings related to the inverter environment protection at one time.
• Automatic function setting: Selects the inverter operation method.
Example of wiring
Power supply
VF-S9
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
IM
What can I do if I forget what I have programmed?
You can use the change setting retrieval function. You can also use the following operation to restore all the parameters to the default values immediately.
1) Change setting retrieval ( ): Automatically retrieves and displays only the parameters differing from the default setting.
You can confirm the changed parameters.
.
MON
▲
.
ENT
▲
Pressing the MON (monitor) key, and pressing the DOWN key ...
2) Standard setting mode selection ( ):
Restores all the parameters to the default values.
Pressing the ENTER key and then the DOWN key ...
Parameter
(standard setting mode selection)
Setting
3 (default value)
Note) When the defaurt setting is entered, the system enters the setup parameter mode.
How can I change the frequency by contact input in combination with a PC (programmable controller)?
Incorporating a standard 15-step speed function, the VF-S9 series allows you to change the frequency by setting parameters and using contact input.
Multi-step contact input signal samples
: ON : OFF (Speed command other than a preset-speed becomes effective when all contacts are OFF.)
CC
Preset-speed
7 8 9 10 11 12 13 14 15
S1
Terminal
1 2 3 4 5 6
S2
S3
RST
S1-CC
S2-CC
S3-CC
RST-CC
You can change the frequency using contact input.
Parameter
( )(Preset-speed operation frequencies1)
:
( )(Preset-speed operation frequencies7)
:
(Preset-speed operation frequencies15)
(Input teminal Selection4)
(Input teminal Selection5)
(Input teminal Selection6)
(Input teminal Selection3)
Setting
Lower limit frequency-Upper limit frequency
:
Lower limit frequency-Upper limit frequency
:
Lower limit frequency-Upper limit frequency
(Preset-speed command 1)
(Preset-speed command 2)
(Preset-speed command 3)
(Preset-speed command 4)
VF- S9
S1
S2
S3
RST
CC
F
CC
What is the input/output programmable terminal block?
The VF-S9 series allows you to set the terminal functions as you wish from a broad menu selection.
Parameter
Input terminal selection 1(F)
Input terminal selection 2(R)
Input terminal selection 3(RST)
Input terminal selection 4(S1)
Input terminal selection 5(S2)
Input terminal selection 6(S3)
Output terminal selection 1(RY-RC)
Output terminal selection 2(OUT)
Output terminal selection 3(FL)
Setting
(Forward run)
(Reverse run)
(Reset)
(Preset-speed 1)
(Preset-speed 2)
(Preset-speed 3)
(Low-speed detection signal)
(Designated frequency reach)
(Failure FL)
Table of input terminal functions
25
26
27
28
21
22
23
24
29
30
31
32
33
17
18
19
20
13
14
15
16
8
9
6
7
10
11
12
Function No.
0
1
4
5
2
3
46
47
48
49
42
43
44
45
38
39
40
41
34
35
36
37
FCHG
THR2
MCHG
UP
DOWN
CLR
CLR+RST
EXTN
OH
OHN
SC/LC
HD
R+JOG
F+AD2
R+AD2
F+SS1
R+SS1
F+SS2
R+SS2
F+SS3
R+SS3
F+SS4
R+SS4
F+SS1+AD2
R+SS1+AD2
F+SS2+AD2
R+SS2+AD2
F+SS3+AD2
R+SS3+AD2
F+SS4+AD2
R+SS4+AD2
Code
F
R
-
ST
JOG
AD2
SS1
SS2
SS3
SS4
RST
EXT
PNL/TB
DB
PI
PWENE
ST+RST
ST+PNL/TB
F+JOG
Function
No function is assigned
Standby terminal
Forward-run command
Reverse-run command
Jog run command
Acceleration/deceleration 2 pattern selection
Preset-speed command 1
Preset-speed command 2
Preset-speed command 3
Preset-speed command 4
Reset command
Trip stop command from external input device
Operation panel/terminal board switching
DC braking command
Prohibition of PI control
Permission of parameter editing
Combination of standby and reset commands
Combination of standby and operation panel/terminal board switching
Combination of forward run and jog run
Combination of reverse run and jog run
Combination of forward run and acceleration/deceleration 2
Combination of reverse run and acceleration/deceleration 2
Combination of forward run and preset-speed command 1
Combination of reverse run and preset-speed command 1
Combination of forward run and preset-speed command 2
Combination of reverse run and preset-speed command 2
Combination of forward run and preset-speed command 3
Combination of reverse run and preset-speed command 3
Combination of forward run and preset-speed command 4
Combination of reverse run and preset-speed command 4
Combination of forward run, preset-speed command 1 and acceleration/deceleration 2
Combination of reverse run, preset-speed command 1 and acceleration/deceleration 2
Combination of forward run, preset-speed command 2 and acceleration/deceleration 2
Combination of reverse run, preset-speed command 2 and acceleration/deceleration 2
Combination of forward run, preset-speed command 3 and acceleration/deceleration 2
Combination of reverse run, preset-speed command 3 and acceleration/deceleration 2
Combination of forward run, preset-speed command 4 and acceleration/deceleration 2
Combination of reverse run, preset-speed command 4 and acceleration/deceleration 2
Frequency command forced switching
No. 2 thermal switching
No. 2 motor switching
Frequency UP signal input from external contacts
Frequency DOWN signal input from external contacts
Frequency UP/DOWN clear signal input from external contacts
Combination of frequency UP/DOWN clear and reset by means of external contacts
Inversion of trip stop command from external device
Thermal trip stop signal input from external device
Inversion of thermal trip stop command from external device
Remote/local control forced switching
Operation holding (stop of 3-wire operation)
Function No.
49
50
51
52
53
Code
HD
SDBF
SDBR
FCR
FIRES
Function
Operation holding (stop of 3-wire operation)
Forward run after DC braking
Reverse run after DC braking
Forced operation (factory setting needed)
Fire speed control
22
23
24
25
18
19
20
21
26
27
28
14
15
16
17
10
11
12
13
Function No.
0
3
4
1
2
7
8
9
5
6
33
34
35
36
29
30
31
32
37
38
39
40
41
RCHF
RCHFN
FL
FLN
OT
OTN
RUN
RUNN
POL
POLN
POHR
POHRN
POT
POTN
PAL
PALN
UC
UCN
HFL
Code
LL
LLN
UL
ULN
LOW
LOWN
RCH
RCHN
HFLN
LFL
LFLN
RDY1
RDY1N
RDY2
RDY2N
FCVIA
FCVIAN
TBVIA
TBVIAN
OUT0
OUT0N
OUT1
OUT1N
Table of output terminal functions
Function
Frequency lower limit
Inversion of frequency lower limit
Frequency upper limit
Inversion of frequency upper limit
Low-speed detection signal
Inversion of low-speed detection signal
Designated frequency reach signal (completion of acceleration/deceleration)
Inversion of designated frequency reach signal (inversion of completion of acceleration/deceleration)
Set frequency reach signal
Inversion of set frequency reach signal
Failure FL (trip output)
Inversion of failure FL (inversion of trip output)
Over-torque detection
Inversion of over-torque detection
RUN/STOP
Inversion of RUN/STOP
OL pre-alarm
Inversion of OL pre-alarm
Braking resistor overload pre-alarm
Inversion of braking resistor overload pre-alarm
Over-torque detection pre-alarm
Inversion of over-torque detection pre-alarm
Pre-alarm
Inversion of pre-alarm
Low-current detection
Inversion of low-current detection
Hard fault
Inversion of hard fault
Soft fault
Inversion of soft fault
Ready for operation(including ST, RUN)
Inversion of ready for operation(including ST, RUN)
Ready for operation
Inversion of ready for operation
Selection of freqency reference for VIA
Selection of freqency reference for VIA(inverted)
Selection of terminal for VIA
Selection of terminal for VIA(inverted)
Communication data output1
Communication data output1(inverted)
Communication data output2
Communication data output2(inverted)
How can I get a large torque?
The VF-S9 series ensures a torque of 150% or more from low speeds by utilizing Toshiba’s sensorless vector control.
Enable the sensorless vector control for a load that requires high starting or low speed torque.
To use sensorless vector control
1) When automatic torque increase = is set, all the sensorless vector controls and motor constants are set at one time.
2) Set V/F control mode selection = (sensorless vector control). Set the motor constant.
(1) For the same capacity as the inverter with the 4P Toshiba standard motor, it is not necessary to set the motor constants.
(2) The motor constants can be automatically set using the autotuning function = (Auto tuning).
(3) The motor constants can be set individually.
: Slip frequency
: Motor primary constant
: Motor secondary constant
: Motor excitation constant
: Magnification of load inertial moment
: Rated capacity ratio of motor to inverter
12
13
Inverter Q & A
How do I start/stop a motor by external contacts, and control the frequency by a current signal of 4-20 mA
(or a voltage signal of 0-10 Vdc.)
To allow start/stop of the motor by external contacts, and to control the frequency by a current (voltage) signal, you need to set the following parameters:
■
Parameters to be changed
Parameter
(Command mode selection)
(Frecuency setting mode selection)
Example of wiring
Setting
0 (Terminal board)
0 (Terminal board)
■
(Command mode selection) is a parameter
to determine the source of the operation signal.
For performing run/stop through a terminal
→ set to 0 (terminal board).
For performing run/stop with RUN/STOP key on the panel → set to 1 (panel).
VF-S9
Power supply
Run/Stop
R/L1 U/T1
S/L2 V/T2
T/L3 W/T3
F II
CC VIB
CC
IM
+
+
4-20 mAdc current signal
(0-10 Vdc voltage signal)
■
(Frequency setting mode selection) is a
parameter to determine the place for providing
frequency command.
For providing frequency by current (voltage) signal through a terminal
→ set to 0 (terminal board).
For setting with UP/DOWN key on the panel
→ To be set on 1 (operation panel).
For setting with potentiometer
→ To be set to 2 (internal potentiometer).
Note) Because they are connected to each other in the inverter, the VIA and ll terminals cannot be used jointly. Use terminal VIB for joint use with terminal ll.
Why do other devices malfunction due to noise?
Using PWM control, the VF-S9 series generates noise that may affect nearby instrumentation and electronic equipment.
Noise is classified by propagation route into transmission noise, and radiation noise.
Take the following counter measures for noise which affects other equipment:
●
Separate the signal cables from the power cables
with sufficient distance.
●
Install noise filters.
*VF-S9 series have a built-in noise filter (primary of inverter).
●
Use twisted-pair shielding cables for weak electric
circuits and signal circuits, and be sure to ground
one end of the shielding.
●
Install the inverters separately from other equipment.
●
Cover the inverters and their cables with metal conduit tubes and metal control panels, and ground these covers.
●
EMC plate is attached for measures of radiation noise.
Ground separately as required
Noise Filter
Inverter
Separate by 30 cm or more. When enclosing signal cables and power cables in the same duct, separate them with a metal plate.
Twist the signal cables.
Erectronic equipment
Separate grounding
Noise Filter
Control panel frame
Sensor signal
Control signal
1 point grounding
Metal conduit tube, shielding cable,
Motor
To users of our inverters
When wiring the inverter
Wiring precautions
Installing a molded-case circuit breaker [MCCB]
(1) Install a molded-case circuit breaker (MCCB) on the inverter's power supply input to protect the wiring.
(2) Avoid turning the molded-case circuit breaker on and off frequently to turn on/off the motor.
(3) To turn on/off the motor frequently, close/break the control terminals F (or R)-CC.
Installing a magnetic contactor [MC] [primary side]
(1) To prevent an automatic restart after the power interruption or overload relay has tripped, or actuation of the protective circuit, install an electro-magnetic contact in the power supply.
(2) Because the VF-S9 inverter has a built-in fault detection relay [FL], the primary end magnetic contactor (MC) can be configured to trip on activation of the inverter's protective functions by connecting the contact points of the FL to the operation circuit of the MC.
(3) The inverter can be used without a magnetic contactor. In this case, use an
MCCB (equipped with a voltage tripping device) for opening the primary circuit when the inverter protective circuit is activated.
(4) Avoid turning the magnetic contactor on and off frequently to turn on/off the motor.
(5) To turn on/off the motor frequently, close/break the control terminals F (or R)-
CC.
(6) Install a surge suppressor on the excitation coil of the magnetic contactor
(MC).
Installing a magnetic contactor [MC] [secondary side]
(1) As a rule, if a magnetic contactor is installed between the inverter and the motor, do not turn of ON/OFF while running. (If the secondary-side contactor is turned of
ON/OFF while running, a large current may flow in the inverter, causing inverter damage and failure.)
(2) A magnetic contactor may be installed to change the motor or change to the commercial power source when the inverter is stopped. Always use an interlock with the magnetic contactor in this situation so that the commercial power supply is not applied to the inverter's output terminals.
External signal
(1) Use a relay rated for low currents. Mount a surge suppressor on the excitation coil of the relay.
(2) When wiring the control circuit, use shielded wires or twisted pair cables.
(3) Because all of the control terminals except FLA, FLB and FLC are connected to electronic circuits, insulate these terminals to prevent them from coming into contact with the main circuit.
Installing an overload relay
(1) The VF-S9 inverter has a built-in overload protection function by means of a thermal relay. However, in the following cases, the thermal relay operation level must be adjusted or an overload relay matching the motor's characteristics must be installed between the inverter and the motor.
(a) When using a motor having a rated current value different from that of the equivalent.
(b) When driving several motors simultaneously.
(2) When you want to use a constant-torque Toshiba VF motor together with the VF-
S9 inverter, change the inverter's electronic thermal protection characteristics to match those of the VF motor.
(3) In order to adequately protect a motor used for low-speed operation, we recommend the use of a motor equipped with a embedded thermal relay.
When changing the motor speed
Application to standard motors
Vibration
When a motor is operated with an industrial inverter, it experiences more vibrations than when it is operated by the commercial power supply. The vibration can be reduced to a negligible level by securing the motor and machine to the base firmly.
If the base is weak, however, the vibration may increase at a light load due to resonance with the mechanical system.
Reduction gear, belt, chain
Note that the lubrication capability of a reducer or a converter used as the interface of the motor and the load machine may affected at low speeds.
When operating at a frequencies exceeding 60 Hz or higher, power transmission mechanisms such as reduction gear, belts and chains, may cause problems such as production of noise, a reduction in strength, or shortening of service life.
Frequency
Before setting the maximum frequency to 60 Hz or higher, confirm that this operating range is acceptable for the motor.
Application to special motors
Braking motor
When using a braking motor, if the braking circuit is directly connected to the inverters's output terminals, the brake cannot be released because of the lowered starting voltage. Therefore, when using a braking motor, connect the braking circuit to the inverter's power supply side, as shown in the figure below. Usually, braking motors produce larger noise in low speed ranges.
MC2
Non-excitation activation type brake
B
Power supply
MC1
F CC
RY
RY RC
IM
MC2
Run/stop
Gear motor
When using an industrial inverter to drive a gear motor, inquire of the motor manufacturer about its continuous operation range, since low-speed operation of a gear motor may cause insufficient lubrication.
Toshiba Gold Motor (High-efficiency power-saving motor)
Inverter-driven operation of Toshiba Gold Motors is the best solution for saving energy. This is because these motors have improved efficiency, power factor, and noise/vibration reduction characteristics when compared to standard motors.
Pole-changing motor
Pole-changing motors can be driven by the VF-S9 inverter. Before changing poles, however, be sure to let the motor come to a complete stop.
Hight-pole-count motors
Note that hight-pole count motors(8 or more poles), which may be used for fans,etc., have higher rated current than 4-pole moters.
The current ratings of multipole motors are relatively high. So, when selecting an inverter, you must pay special attention to its current rating so that the current rating of the motor is below that of the inverter.
Single-phase motor
Because single-phase motors are equipped with a centrifugal switch and capacitors for starting, they cannot be driven by an inverter. If only a single-phase, power system is availabls a 3-phase motor can be driven by using a single-phase input interter to convert it into a 3-phase 200V output. (A special inverter and a
3-phase motor are required.)
14
To users of our inverters
15
When studying how to use our inverters
Notes
Leakage current
The VF-S9 series of inverters uses high-speed switching deuices for PWM control.
When a relatively long cable is used for power supply to an inverter, current may leak from the cable or the motor to the ground because of its capacitance, adversely affecting peripheral equipment. The intensity of such a leakage current depends on the PWM carrier frequency, the lengths of the input and output cables, etc., of the inverter. To prevent current leakage, it is recommended to take the following measures.
【Effects of leakage current】
Leakage current which increases when an inverter is used may pass through the following routes:
Route (1) ... Leakage due to the capacitance between the ground and the noise filter
Route (2) ... Leakage due to the capacitance between the ground and the inverter
Route (3) ... Leakage due to the capacitance between ground and the cable connecting
the inverter and the motor
Route (4) ... Leakage due to the capacitance of the cable connecting the motor and an inverter in
another power distribution line
Route (5) ... Leakage through the grounding line common to motors
Route (6) ... Leakage to another line because of the capacitance of the ground
Leakage current which passes through the above routes may cause the following trouble.
●Malfunction of a leakage circuit breaker in the same or another
power distribution line
●Malfunction of a ground-relay installed in the same or another power
distribution line
●Noise produced at the output of an electronic device in another power
distribution line
●Activation of an external thermal relay installed between the inverter and the
motor, at a current below the rate current
Power supply
ELCB
Noise filter
Inverter
① ② ③
Ground-fault relay
⑥
Leakage current flow routes
④ motor
M
⑤
M
【Measures against effects of leakage current】
The measures against the effects of leakage current are as follows:
1) Measures to prevent the malfunction of leakage circuit breakers
(1) Decrease the PWM carrier frequency of the inverter. In the case of the VF- S9, the frequency can be decreased to 2.0kHz. (*)
(2) Install leakage circuit breakers (ELCB) with a high-frequency protective function (e.g., Toshiba Mighty series of breakers) in both the same and the other power distribution lines. This makes it possible to operate the VF- S9 with its PWM carrier frequency set high.
2) Measures against malfunction of ground-fault relay:
(1) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz. (*)
(2) Install ground-fault relays with a high-frequency protective function
(e.g., Toshiba CCR12 type of relays) in both the same and other lines. This makes it possible to operate the VF-S9 with its PWM carrier frequency set high.
3) Measures against noise produced by other electric and electronic
systems:
(1) Separate the grounding line of the inverter from that of the affected electric and electronic systems.
(2) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz. (*)
4) Measures against malfunction of external thermal relays:
(1) Remove the external thermal relay and use the electronic thermal function of the inverter instead of it. (Unapplicable to cases where a single inverter is used to drive more than one motor. Refer to the instruction manual for measures to be taken when thermal relays cannot be removed.)
(2) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz.
Note) If the carrier frequency reduce, the magnetic noise caused by the motor increase.
5) Measures by means of wiring and grounding
(1) Use a grounding wire as large as possible.
(2) Separate the inverter's grounding wire from that of other systems or install the grounding wire of each system separately to the grounding point.
(3) Ground (shield) the main circuit wires with metallic conduits.
(
*): The PWM carried frequency should not be decreased below 2.2kHz in the vector control mode.
Ground fault
Before begining operation, thoroughly check the wiring between the motor and the inverter for incorrect wiring or short circuits. Do not ground the neutral point of any star-connected motor.
Radio interference
[Noise produced by inverters]
Since the VF-S9 series of inverters performs PWM control, it produces noise and sometimes affects nearby instrumental devices, electrical and electronic systems, etc. The effects of noise greatly vary with the noise resistance of each individual device, its wiring condition, the distance between it and the inverter, etc.
[Measures against noises]
According to the route through which noise is transmitted, the noises produced by an inverter are classified into transmission noise, induction noise and radiation noise.
[Examples of protective measures]
●Separate the power line from other lines, such as weak-current lines and
signal lines, and install them apart from each other.
●Install a noise filter in each inverter. It is effective for noise prevention to
install noise filters in other devices and systems, as well.
●Shield cables and wires with grounded metallic conduits, and cover electronic
systems with grounded metallic cases.
●Separate the power distribution line of the inverter from that of other devices
and systems.
●Install the input and output cables of the inverter apart from each other.
●Use shielded twisted pair wires for wiring of the weak-current and signal
circuits, and always ground one of each pair of wires.
●Ground the inverter with grounding wires as large and short as possible,
separately from other devices and systems.
All models have built-in noise filters which significantly reduce noise.
Exclusive grounding,
if necessary
Noise filter
Inverter
Install the wires 30 cm or more apart from each other.
When the wires are installed in the same duct, separate the weak-current ine and the strong-current line with a metallic separator.
Use twisted wires for weak-current lines.
Electronic system
Exclusive grounding
Noise filter
Control panel enclosure
Sensor signal
Control signal
Ground every shielded cable at one point motor
Metallic conduit,
Plica tube, shielded cable, etc
Power factor improvement capacitors
Do not install a power factor improvement capacitors on the input or output side of the inverter.
Installing a power factor improvement capacitor on the input or output side causes current containing harmonic components to flow into the capacitor, adversely affecting the capacitor itself or causing the inverter to trip. To improve the power factor, install an input AC reactor or a DC reactor (optional) on the primary side of the inverter.
Installation of input AC rectors
These devices are used to improve the input power factor and suppress high harmonic currents and surges. Install an input AC reactor when using a VF-S9 inverter under the following conditions:
(1) When the power source capacity is 200kVA or more, and when it is 10 times or more greater than the inverter capacity.
(2) When the inverter is connected the same power distribution system as a thyristor-committed control equipment.
(3) When the inverter is connected to the same power distribution system as that of distorted wave-producing systems, such as arc furnaces and large-capacity inverters.
Standard replacement intervals of main parts
The table below lists standard component replacement intervals under normal operating conditions (i.e., average year round ambient temperature of 30∞C, load ratio of 80% or less, average operation time of 12 hours/day). The replacement intervals do not indicates the service life of each component, but the number of years beyond which the failure rate of a component used without being replaced increases shapely because of deterioration and wear.
Component name Standard replacement intervals
2 to 3 years
Replacement method, etc.
Replaced with a new one
Cooling fan
Smoothing capacitor
5 years
Replaced with a new one (upon examination)
Circuit breaker, relay Decided upon examination
Timer
Decided upon examination of the cumulative operation time
Fuse 10 years
Replaced with a new one
Aluminum capacitors on the printed circuit board
5 years
Replaced with a new circuit board
(upon examination)
Extract from "Periodic Inspection of General-purpose Inverters" published by the Japan Electrical Ma nufacturers' Association
Note: The service life of each component greatly varies with its usage environment.
Selecting the capacity (model) of the inverter
Selection
Capacity
Refer to the applicable motor capacities listed in the standard specifications.
When driving a high-pole motor, special motor, or multiple motors in parallel, select such an inverter that the sum of the motor rated current multiplied by 1.05 to 1.1 is less than the inverter's rated output current value.
Acceleration/deceleration times
The actual acceleration and deceleration times of a motor driven by an inverter are determined by the torque and moment of inertia
2
of the load, and can be calculated by the following equations.
The acceleration and deceleration times of an inverter can be set individually. In any case, however, they should be set longer than their respective values determined by the following equations.
Acceleration time
Deceleration time
Conditions
ta =
(J
M
+J
L
)×△N
9.56
×(T
M
−T
L
)
(sec.) ta =
(J
M
+J
L
)×△N
9.56
×(T
B
+T
L
)
(sec.)
J
M
J
L
: Moment of inertia of load (kge.m
2 )
(converted into value on motor shaft)
△N
: Difference in rotating speed between before and
after acc. or dce. (min.
-1 )
T
L
: Load torque (Ne.m)
T
M
: Moment of inertia of motor (kge.m
2 )
T
B
: Motor rated torque x 1.2-1.3 (Ne.m) ... V/f control
: Motor rated torque x 1.5 (Ne.m)
... Vector operation control
: Motor rated torque x 0.2 (Ne.m)
( When a braking resistor or a braking resistor unit is used:
Motor rated torque x 0.8-1.0 (Ne.m)
)
Allowable torque characteristics
When a standard motor is combined with an inverter to perform variable speed operation, the motor temperature rises slightly higher than it normally does during commercial power supply operation. This is because the inverter output voltage has a sinusoidal (approximate) PWM waveform. In addition, the cooling becomes less effective at low speed, so the torque must be reduced according to the frequency.
When constant-torque operation must be performed at low speeds, use a Toshiba VF motor designed specifically for use with inverters.
Starting characteristics
When a motor is driven by an inverter, its operation is restricted by the inverter’s overload current rating, so the starting characteristic is different from those obtained from commercial power supply operation.
Although the starting torque is smaller with an inverter than with the commercial power supply, a high starting torque can be produced at low speeds by adjusting the
V/f pattern torque boost amount or by employing vector control. (200% in sensorless control mode, though this rate varies with the motor characteristics.)
When a larger starting torque is necessary, select an inverter with a larger capacity and examine the possibility of increasing the motor capacity.
16
17
Optional external devices
⑥
⑤
Foot-mounted noise filter
②
DC reactor
(DCL)
Braking resistor
The following external devices are optionally available for the VF-S9 series of inverters.
Power supply
Non-fuse circuit breaker MCCB
No.
Device
Input AC reactor
①
②
DC reactor
Function, Purpose, etc.
Used to improve the input power factor, reduce the harmonics, and suppress external surge on the inverter power source side. Install when the power capacity is
500 kVA or more and 10 times or more than the inverter capacity or when a distorted wave generation source such as a thyristor unit or a large-capacity inverter is connected in the same distribution system.
Reactor Type
Input AC reactor
Effect
Power factor improvement
Harmonics suppression
200V-3.7kW or less
Other model
○
○ Large
○
○
○
○ Large
External surge suppression
○
×
DC reactor
Improves the power factor more than the input reactor.
When the facility applying the inverter requires high reliability, it is recommended to use the DC reactor with an input reactor effective for external surge suppression.
* An inverter unit of 200V-3.7kW or less is connected to a reactor selected on P. 18 to conform “Guides of limits for harmonics current emissions on general purpose inverter having an input current up to and including 20A per phase” by the Japan Electrical Manufacturers' Association.
Refer to
P. 18
Magnetic contactor MC
③
High-attenuation filter
(LC filter)
NF type manufactured by
Soshin Electric Co.
These types of filters are not necessary because all singlephase 200 V or 3-phase 400 V models and 3-phase 200
V, 5.5 kW or 7.5 kW models have a built-in EMI noise filter, conforming to Class A, as standard But install these filters if necessavly of noise reduction more and more.
• Effective to prevent interference with audio equipment used near the inverter.
• Install on the input side of the inverter.
• Provided with wide-range attenuation characteristics from
AM radio bands to near 10 MHz.
• Use when equipment readily affected by noise is installed in the peripheral area.
P. 19
N.F
①
Input AC reactor (ACL)
③ High-attenuation radio noise filter
④
Zero-phase reactor ferrite core-type radio noise filter
④
⑤
Zero-phase reactor
(inductive filter)
Ferrite core type manufactured by
Soshin Electric Co.
Foot-mounted type noise reduction filter
• Effective to prevent interference with audio equipment used near the inverter.
• Effective in noise reduction on both input and output sides of the inverter.
• Provided with attenuation characteristics of several dB in frequencies from AM radio bands to 10 MHz.
• For noise countermeasures, insert on the secondary side of the inverter.
High-attenuation EMI noise filter requiring only small space; mounted on the rear side of the inverter. This filter can be installed to conform to the following classes of EMC standard EN5501 Group 1.
3-phase 200 V models excluding those of 5.5/7.5 kW : Conform to Class A.
All models other than above : Conform to Class B.
P. 19
P. 19
VF-S9
N.F
IM
④
Zero-phase reactor ferrite core-type radio noise filter
⑦
Motor -end surge voltage suppression filter (for 400V models only)
Motor
⑥
Braking resistor
⑦
⑧
Motor-end surge voltage suppression filter
(400 V class only)
Conduit pipe kit
Use when rapid deceleration or stop is frequently required or when it is desired to reduce the deceleration time with large load. This resistor consumes regenerative energy during power generation braking.
• Braking resistor -- With (resistor + protective thermal relay) built in.
Use an insulation-reinforced motor or install the surge voltage restraint filter to prevent degrading motor insulation caused by surge voltage generation depending on cable length and wiring method, or use of a 400 V class motor driven with an inverter.
Attachment kit used for conformance to NEMA TYPE1.
⑨
IP43 enclosure kit
Attachment kit for making a panel conform to the
IP43 structure.
⑩
⑪
⑫
DIN rail kit
Parameter writer
Extension panel
Available for the 200 V class models of 0.75 kW or less.
(Model: DIN001Z)
Use this unit for batch read, batch copy, and batch writing of setting parameters.
(Model: PWU001Z)
Extended operation panel kit provided with LED indication section, RUN/STOP key, UP/DOWN key, Monitor key, and Enter key.
(Model: RKP001Z)
⑬
⑭
⑮
⑯
RS485 communication converter unit
RS232C communication converter unit
Remote panel
Application control unit
Use to connect a personal computer for data communication with up to 64 or 256 units.
(Model: RS4001Z, RS4002Z)
Use to connect a personal computer for data communication.
(Model: RS2001Z)
Provided with built-in frequency indicator, frequency setting device, and RUN-STOP (forward/reverse) switch.
(Model: CBVR-7B1)
AP Series is available to enable various types of application control functions when combined with an inverter. Contact your Toshiba representative for further information.
P. 20
P. 20
P. 21
─
Device
Input AC reactor
(ACL)
DC reactor
(DCL)
External dimensions and connections
G
Terminal box with cover
Input AC reactor
Power supply
U
V
V
X
Y
Y
R
S
T
VF-S9
U
V
W
IM
VF-S9S
Input AC reactor
U X
Power supply
V Y
R
S
U
V
W
IM
Fig.B
4- F holes
Fig.A
Type Rating
PFLS2002S
PFL2001S
PFL2005S
PFL2011S
PFL2018S
PFL2025S
PFL2050S
PFL2100S
1φ-230V-2.0A-50/60Hz
3φ-230V-1.7A-50/60Hz
3φ-230V-5.5A-50/60Hz
3φ-230V-11A-50/60Hz
3φ-230V-18A-50/60Hz
3φ-230V-25A-50/60Hz
3φ-230V-50A-50/60Hz
3φ-230V-100A-50/60Hz
PFL4012S
PFL4025S
3φ-460V-12.5A-50/60Hz
3φ-460V-25A-50/60Hz
PFL4050S 3φ-460V-50A-50/60Hz
Note) PFL2002S has 4 terminals.
Inverter type
VFS9S-2002PL
VFS9-2002PM
VFS9-2004PM,2007PM
VFS9S-2004PL,2007PL
VFS9-2015PM、2022PM
VFS9-2037PM,
VFS9S-2015PL,VFS9S-2022PL
VFS9-2055PL
VFS9-2075PL,VFS9-2110PM
VFS9-2150PM
VFS9-4007PL∼VFS9-4037PL
VFS9-4055PL∼VFS9-4110PL
VFS9-4150PL
A B
80
105
105
130
130
125
155
230
70
100
115
150
55
65
65
70
125
155
95
110
155 140
63
90
90
115
115
50
50
60
50
50
50
115
115
115
140
140
130
140
210
130
155
165
Dimensions (mm)
C D E
60
83
95
90
45
55
55
60
79
94
112
F
7
8
5
7
5
5
5
5
7
7
7
G
45
40
40
50
50
――
――
――
――
――
――
Drawing Terminals
Approx.weight.
(kg)
A
B
M3.5
M3.5
M3.5
M4
M4
M4
M6
M8
M4
M6
2.5
2.6
3.4
8.2
0.85
1.0
1.2
2.3
2.3
4.9
6.6
Terminal box with cover
Name plate
Name plate
4.4x6 slotted hole (DCLS-2002)
4.4x6 slotted hole (DCL-2007)
Terminal box with cover
Name plate
Fig.B
DC reactor
Power supply
Fig.C
Type
DCL-2002
DCLS-2002
DCL-2007
DCL-2022
Rated current
(A)
2.5
7
14
Inverter type
VFS9-2002PM
VFS9S-2002PL
VFS9-2004PM,2007PM
VFS9S-2004PL
VFS9-4007PL,4015PL
Note)
VFS9-2015PM,2022PM
VFS9S-2007PL
VFS9-4022PL,4037PL
Note)
VFS9-2037PM
VFS9S-2015PL,2022PL
VFS9-2055PL
W
59
79
92
86
H
37
50
65
110
DCL-2037
DCL-2055
DCL-2110
DCL-2220
22.5
38
75
150
VFS9-2075PL~VFS9-2110PM
VFS9-2150PM
86
75
100
117
110
130
150
170
DCL-4110
DCL-4220
38
75
VFS9-4055PL~4110PL
VFS9-4150PL
95
105
150
160
Note) VFS9-4007PL~4037PL are used DC reactor for 200V class.
Dimensions (mm)
D
35
44
70
X
51
66
82
Y
-
-
d1
-
-
d2
-
-
Drawing
A
-
80
85
140
150
190
165
185
71
71
50
65
90
70
80
64
70
85
85
90
90
100
-
-
85
95
130
105
130
-
55
55
60
-
60
65
B
C
C
Terminals
V1.25-3.5
V1.25-3.5
V2-3.5
M4
M4
M5
M6
M8
M5
M8
Approx.weight.
(kg)
0.2
0.6
1.2
2.2
2.5
1.9
2.4
4.3
3.0
3.7
18
19
Device
High-attenuation radio noise reduction filter
External dimensions and connections
Earth terminal
Power supply
Highattenuation filter
Note)
Noise filter should be connected to the primary-side of inveter.
Out put cable should be kept away from input cable.
Type
Rated current
(A)
Inverter type
Dimensions (mm)
A B C E F G
NF3005A-MJ
NF3015A-MJ
5
15
VFS9-2002PM~VFS9-2007PM
VFS9-2015PM, VFS9-2022PM
174.5
160 145 110 80 32
NF3020A-MJ
NF3050A-MJ
NF3080A-MJ
20
50
80
VFS9-2037PM
VFS9-2110PM
VFS9-2150PM
267.5
294.5
250
280
235
260
170
170
140
150
Note) End of type of Inverter : -PL has a built-in the high-attenuation radio noise reduction filter
44
37
H
70
90
100
J
20
30
K M N P
Approx.weight.
(kg)
1.0
45 ø5.5
M4
M4
1.6
60
65
ø6.5
M6
M6
4.6
7.0
Zero-phase ferrite core type radio noise reduction filter
Foot-mounted noise filter
7
X
14holes
Type : RC9129
D
D2
Type : RC5078
Unit : mm
φ
E
W
W1(Mounting dimension)
Power supply
Zero-phase reactor
VF-S9
R
S
U
V
T W
IM
Motor
Input or output cable should be coiled over 4-times.
R
S
T filter
R
S
T
E
VF-S9
U
V
W
E
I M
VF-S9 filter
Type
EMFS2010AZ
EMF2011BZ
EMFS2016CZ
EMF4006CZ
EMFS2025DZ
EMF4022DZ
EMF4045EZ
EMF4045FZ
EMF2080GZ*
Rated current
(A)
10
11
16
6
25
22
45
45
80
Inverter type
VFS9S-2002PL~2007PL
VFS9-2002PM~2015PM
VFS9S-2015PL
VFS9-4007PL, 4015PL
VFS9S-2022PL
VFS9-2022PM, 2037PM
W H D
140 250
60
VFS9-4022PL, 4037PL
VFS9-2055PL, 2075PL, 4055PL, 4075PL 200 351
VFS9-4110PL, 4150PL
VFS9-2110PM, 2150PM
105
130
245
185
205
372
50
Dimensions (mm)
W1
85
110
120
160
250
H1
170
190
230
330
360
D2
2
*Install grounding cable between the filter and EMC plate to conform to "EN55011 Group 1 class A".(EMF2080GZ) wire size : 6mm
2
or more (AWG9 or more) wire length : 0.29m or less note) In case of the delta connection.(Primary side of the inverter)
E F G
10 8.5 4.5
11 9.5 5.5
Leakage current(mA) note)
76
84
70
200
78
170
400
180
400
110
Device
Braking resistor
Parameter writer
Extention panel
Communication
Converter unit
(RS485/RS232C)
C
D
A
External dimensions and connections
B
E
Fig.A
4- 5 holes
C
500
4.2
Power supply
R
S
T
VF-S9
U
V
W
PB PA
Fig.C
Braking resistor
IM
Wire opening
Earth terminal
(M5)
Power supply
ON E
MC
OFF E
MC
FLB
FLC
TH1
TH2
R
S
T
VF-S9
U
V
W
IM
PB PA
TH1
PB
PA
TH2
Braking resistor
Connect to operation circuit
Fig.B
Fig.D
Type Rating Inverter type
PBR-2007
PBR-2022
PBR-2037
PBR3-2055
PBR3-2075
PBR3-2110
PBR3-2150
PBR-4037
PBR3-4055
PBR3-4075
120W-200
120W-75
120W-40
120W-40
220W-30
220W-30
220W-30
120W-160
X
X
X
X
120W-160
220W-120
2P (240W-20 )
2P (440W-15 )
3P (660W-10 )
4P (880W-7.5 )
X
X
2P (240W-80 )
2P (440W-60 )
VFS9-2002PM~VFS9-2007PM
VFS9S-2002PL~VFS9S-2007PL
VFS9-4007PL~VFS9-4022PL Note)
VFS9-2015PM~VFS9-2022PM
VFS9S-2015PL, 2022PL
VFS9-2037PM
VFS9-2055PL
VFS9-2075PL
VFS9-2110PM
VFS9-2150PM
VFS9-4037PL
VFS9-4055PL
VFS9-4075PL
PBR3-4110 220W-120 X 3P (660W-40 ) VFS9-4110PL
PBR3-4150 120W-120 X 4P (880W-30 ) VFS9-4150PL
Note) VFS9-4007PL~4022PL are used breaking resister for 200V class.
A
42 182 20 4.2
172
A & C
320 115 50
120
350 190
110 230
150
B & D
42
B
182
320
120
350
Dimensions (mm)
C
20
115
190
D
4.2
110
E G
172
-
50
230
150
Drawing
A & C
B & D
Approx.weight.
(kg)
0.28
4
4.5
5
5.5
0.28
4
4.5
5
5.5
Parameter writer Extention panel Communication Converter Unit
RS485/RS232C
Note) Dimentions of extention panel are same as following drawing, but tha surface of panel are different.
Note) Following is RS485 unit. Dimentions of RS232C unit are same as following,but RS232C doesn't have a connector.
3.2 hole
3.2 hole connector
3.2 hole
3.2 hole
Parameter writer type:
PWU001Z
Parameter writer cable type:
CAB0011(1m)
CAB0013(3m)
CAB0015(5m)
Extension panel type:
PKP001Z
Extension panel cable type:
CAB0011(1m)
CAB0013(3m)
CAB0015(5m)
RS485 communication converter type: RS4001Z
RS485 cable type: CAB0011(1m)
CAB0013(3m)
CAB0015(5m)
RS232C communication converter type: RS2001Z
Computer cable type: CAB0025
RS232C cable type: CAB0011(1m)
CAB0013(3m)
CAB0015(5m)
20
21
Device
Remote panel
CBVR-7B1
R2.5
(Installation screw M4)
R5
Frequency meter
Potentiometer
Remote
External dimensions and connections
Panel hole
Installation hole
2- 4(M3 screw)
6 holes
Panel
Rubber bush( 34)
Grounding
Color : 5Y7/1
(panel : N1.5)
Approx. weight. : 0.7kg
Unit : mm
Note) Mounting dimension of CBVR-7B(old type)is same as CBVR-7B1.
Remote panel options
PP
FM
RR
CC
Forward
F
Revese
R
CC
FM
Power supply
MCCB
R/L1
S/L2
T/L3
VF-S9
U/T1
V/T2
W/T3
Motor
M
FLA
FLB
FLC
PP
V I B
CC
F
R
CC
FM
Frequency meter
QS60T
FRH kit
Note) The length of wire between inverter and remote panel less than 30m.
Frequency meter <QS60T(80Hz-1mAdc)>
0
20
40
Hz
80Hz-1mAdc
60
80
QS60T
M4 terminal screw terminal cover
M3 screw
60
(Front) (Side)
24
30
24
(Rear)
Note) Dimension of QS60T is diffrent from old type : QY-11.
Frequency setting resistor
<RV30YN-20S-B302>
Frequency setting panel
Panel cut dimensions
Color : Black (N1.5)
Approx. weight. : 75g
φ
5
3
.5
2- 3.5 holes
24±0. 24±0.
Unit : mm
Frequency setting
White mark
Screw
M4
X
5P0.7
3.2 holes
10 holes
Unit : mm
Trip display / Alarm display
■ Trip information
Error code
*
*
*
*
Problem Remedies
Overcurrent during acceleration
・Increase the acceleration time
.
・Check the V/F parameter.
・Use (Auto-restart) and
(ride-through control).
・Increase the carrier frequency .
Overcurrent during ・Increase the deceleration time .
deceleration
Overcurrent during operation
・Reduce the load fluctuation.
・Check the load (operated machine).
Arm overcurrent at start-up
Overcurrent (An overcurrent on the lood side at start-up)
・A main circuit element is defective.
Make a service call.
・Check the cables and wires for defective insulation.
Overvoltage during acceleration
Overvoltage during
・Insert a suitable input reactor.
・Use (Auto-restart) and
(ride-through control).
deceleration
Overvoltage during constant-speed operation
・Increase the deceleration time .
・Install a suitable dynamic braking resistor.
・Enable (dynamic braking selection).
・Enable (overvoltage limit operation).
・Inset a suitable input reactor.
・Insert a suitable input reactor.
・Install a dynamic braking resistor.
Inverter overload
Motor overload
・Increase the acceleration time .
・Reduce the DC braking amount and the DC braking time .
・Check the V/F parameter setting.
・Use (Auto-restart) and
(ride-through control).
・Use an inverter with a larger rating.
Output phase failure
Input phase failure
・Check the V/F parameter setting.
・Check the load (operated machine).
・Adjust to the overload that the motor can withstand during operation in a low speed range.
・Check the main circuit output line, motor, etc., for phase failure.
・Enable (Output phase failure detection).
External thermal trip
Over-torque trip
・Check the main circuit input line for phase failure.
・Enable (Input phase failure detection).
・Check the external input device.
・Check whether the system is in a normal condition.
Dynamic braking resistor overload trip
Overheat
Undervoltage trip
(main circuit)
・Increase the deceleration time .
・Use a dynamic resistor with a larger capacity
(W) and adjust (PBR capacity parameter) accordingly.
・Restart the operation by resetting the inverter after it has cooled down enough.
・The fan requires replacement if it does not rotate during operation.
・Secure sufficient space around the inverter.
・Do not place any heat-generating device near the inverter.
・The thermistor in the unit is broken.
Make a service call.
・Check the input voltage.
・Enable (undervoltage trip selection).
・To cope with a momentary stop due to undervoltage, enable (ridethrough control) and (Auto-restart) .
■ Trip information
Error code
*
Problem Remedies
Small-current operation trip
Ground fault trip
Emergency stop
VIA analog input line break detected
Main unit RAM fault
Main unit ROM fault
CPU fault trip
Remote control error
Inverter type error
EEPROM fault
Auto-tuning error
・Enable (Low-current detection parameter).
・Check whether the detection level is set properly to the system. ( and
)
・If no error is found in the setting, make a service call.
・Check the cable and the motor for ground faults.
・Reset the inverter.
・Check F633 setting value or VIA input value
・Make a service call.
・Make a service call.
・Make a service call.
・Check the remote control device, cables, etc.
・Make a service call.
・Turn off the inverter, then turn it on again. If it does not recover from the error, make a service call.
・Check the settings of the motor parameters
to .
・Check that the motor is not two or more sizes smaller in capacity than the inverter.
・Check that the inverter output cable is not too thin.
・Check that the motor is not running.
・Check that the motor is a three-phase inductive motor.
Note) With a parameter, you can choose between trip-on and -off.
■ Alarm information
Each message in the table is displayed to give a warning but does not cause the inverter to trip.
Error code
/
Problem Remedies
ST terminal OFF
Undervoltage in main circuit
Retry in process
・Close the ST-CC circuit.
・Measure the main circuit supply voltage.
If the voltage is at a normal level, the inverter requires repairing.
・The inverter is normal if it restarts after several tens of seconds.
The inverter restarts automatically. Be careful of the machine because it may suddenly restart.
・Set the frequency setting signals at points 1 and 2 apart from each other.
・Press the STOP key again to clear the trip.
Frequency point setting error
Clear command acceptable
Emergency stop command acceptable
Setting error alarm /
An error code and data are displayed alternately twice each.
DC braking
・Press the STOP key for an emergency stop.
To cancel the emergency stop, press any other key.
・Check whether the setting is made correctly.
Parameters in the process of initialization
Setup parameters in the process of being set
Auto-tuning in process
・Normal if the message disappears after several tens of seconds. (See Note.)
・Normal if the message disappears after a while
(several seconds to several tens of seconds).
・Normal if the message disappears after a while
(several seconds to several tens of seconds).
・Normal if the message disappears after several seconds.
Note) When the ON/OFF function is selected for DC braking (DB), using the input terminal selection parameter, you can judge the inverter to be normal if “ ” disappears when opening the circuit between the terminal and CC.
22
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