Compact Inverter TOSVERT

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Compact Inverter TOSVERT | Manualzz

Compact Inverter TOSVERT

1-phase 200V 0.2kW to 2.2kW

3-phase 200V 0.2kW to 15kW

3-phase 400V 0.75kW to 15kW

To users of our inverters:

Our inverters are designed to control the speeds of three-phase induction motors for general industry.

Precautions

* Read the instruction manual before installing or operating the inverter unit and store it in a safe place for reference.

* When using our inverters for equipment such as nuclear power control equipment, aviation and space flight control equipment, traffic equipment, and safety equipment, and there is a risk that any failure or malfunction of the inverter could directly endanger human life or cause injury, please contact our headquarters, branch, or office printed on the front and back covers of this catalogue. Such applications must be studied carefully.

* When using our inverters for critical equipment, even though the inverters are manufactured under strict quality control always fit your equipment with safety devices to prevent serious accident or loss should the inverter fail (such as failure to issue an inverter trouble signal).

* Do not use our inverters for any load other than three-phase induction motors.

* None of Toshiba, its subsidiaries, affiliates or agents, shall be liable for any physical damages, including, without limitation,malfunction, anomaly, breakdown or any other problem that may occur to any apparatus in which the Toshiba inverter is incorporated or to any equipment that is used in combination with the Toshiba inverter. Nor shall Toshiba, its subsidiaries, affiliates or agents be liable for any compensatory damages resulting from such utilization, including compensation for special,indirect, incidental, consequential, punitive or exemplary damages, or for loss of profit, income or data, even if the user has been advised or apprised of the likelihood of the occurrence of such loss or damages.

For further information, please contact your nearest Toshiba Representative or International Operations-Producer Goods.

The information in this brochure is subject to change without notice.

TOSHIBA CORPORATION

Industrial Equipment Department

1-1,Shibaura 1-chome, Minato-ku,

Tokyo 105-8001,Japan

Tel: (03)3457-4911 Fax: (03)5444-9268

03-5(AB)6491A Printed in Japan

.

.

Environment-friendly, Handy Inverter — All Models, EMI Noise Filter Inside

1

Introducing the New-Generation Compact Inverter!

Easy to Use, Powerful Performance, and

Wide Applications

ISO 9001:

VF-S9 series is manufactured at the works, which has received the international quality assurance standard ISO 9001 certification.

Major World Standard

N1971

Complies with major world standards (CE marking, UL, cUL, C-tick)

The works producing the VF-S9 series is registered as an environment management system factory specified by

ISO 14001.

For System Designers ...

Flexible Selections

Excellent basic performance and diverse functions allow operations as needed.

■ Sensorless vector control provides the startup torque of 150% or more.

(N·m)

40

The “Auto-tuning function” allows setting motor

30

constants without rotating the motor.

■ Wide capacity range (0.2 to 15 kW) is provided even for this compact class.

■ Compatible with various power voltages.

The single-phase input model inputs 200V to

Torque

20

10

0

500

Capacity Range

240V, the three-phase 400V model inputs

380V to 500V.

■ The control circuit I/O logic (Sink/Source) is switched by one-touch operation. Many types of programmable controllers are easily connected.

Voltage Class

(Input/Rated Output)

1ø200V/3ø200V

1000

Speed

1500

200%

150%

100%

2000 (min

-1

)

Applicable Motor Capacity (kW)

0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

3ø200V/3ø200V

3ø400V/3ø400V

For Manufacturers ...

Easy Installation

EMI noise, audible noise, and installation space problems are solved.

■ All models have EMI noise filter inside, significantly reducing noise emissions.

■ EMC plate (attached as standard) shields the wiring to further suppress radiated EMI noise.

■ Side-by-side installation saves space. Multiple units can be installed without side clearance.

For example, installing five units of VFS9-2007PM side by side requires only 60% of the area for conventional inverters.

■ Optional DIN rail kit allows one-touch installation

(models of 200V class 0.75kW or less).

■ Availability of high carrier frequency setting reduces audible motor noise.

Even if the carrier frequency is set to a low level to suppress the EMI noise influence, the newly developed “Random Mode Carrier Frequency” can soften audible noise.

■ Foot-mount type filter for space-saving is provided as option to comply with the EN standard.

120

100

[dBuV]

80

60

40

20

0.15

Side-by-side installation

1

Noise level of conventional model (without filter)

Noise level of PL-type model (noise filter inside)

10

[MHz]

30

EMC plate

Installation of VF-S9 Conventional models

For Users ...

Easy Setting

Users can easily make settings and operate reliably.

■ Switches and potentiometer dial on the front panel allow immediate and easy operation.

■ The enhanced “Automatic Setting Functions” enable easy and convenient set up.

Automatic acceleration/deceleration, Automatic torque boost, Automatic environment setting, Automatic function setting, reduce start up time.

■ Diverse functions are conveniently enhanced.

• Relay contact output:

1 c-contact + 1 a-contact (+ 1 open collector output) is provided.

• Programmable I/O terminals:

6 input terminals and 3 output terminals can be selected from

51 input types and 30 output types of menus.

• Meter analog output:

Analog output signal can be selected from 6 types of menus.

0-10V and 4-20mA signal can also be switched by one-touch operation.

■ Enhanced protective functions assure reliable operation.

• I/O phase failure detecting, earth fault detecting function.

• Dependable operation in case of power voltage drop.

• Reliable continuous operation secured by auto-restart control function and regenerative power ride-through control function.

Contents

Panel and Operation Method .................. 3-4

Standard Specifications and External

Dimensions

................................................. 5-6

Functional Description

.............................. 7-8

Connection Diagram and Selection of

Wiring Devices

................................................ 9

Terminal Functions

...................................... 10

Inverter Q & A

....................................... 11-13

To Users of Our Inverters

................... 14-16

Optional external devices

..................... 17-21

Trip Display and Alarm Display

................. 22

2

Panel and Operation Method

Displays when the standard setting

Select the base motor frequency.

( or ) frequency setting, and upon completion.

ENT

.

Power ON

when the power is ON.

.

Setting

Pressing the MON

(monitor) key ...

1 Displays “ ”

MON

Pressing key until

“ ” is displayed ...

2 Displays “ ”

Operating

Pressing the RUN key and turning the potentiometer dial ...

1 Operates TOSVERT at the frequency set with the potentiometer.

.

RUN

3

Press the ENTER key ...

3 Displays the setting.

ENT

.

Press the ENTER key after setting a value with the UP/DOWN key ...

4 Displays “ ” and the setting value alternately, and then the setting is complete.

ENT

Turning the potentiometer dial ...

2 Changes the frequency.

.

Pressing the STOP key ...

STOP

3 Decelerates and stops the motor.

.

Monitoring

1 Displays operation frequency.

.

Pressing the MON

(monitor) key twice ...

MON MON

2 Displays the motor rotating direction.

Press the UP key ...

3 Displays operation frequency command value.

.

Press the UP key ...

4 Displays load current in (%/ampere)

Pressing the UP key displays various data such as input voltage, output voltage, input/output terminal status.

Pressing the MON (monitor) key ...

5 Displays operation frequency (returns to the beginning).

MON

.

Charge lamp

Up/down key

LED display

Monitor key

Enter key

Potentiometer

STOP key

RUN key

Connection diagram label

Terminal board cover

Control circuit terminals

Connector of common serial communication/

Extension panel/parameter writer

Logic switching/voltage-current output switching

Main circuit terminals (connect to power supply)

Main circuit terminals (connect to a motor)

Grounding terminal ( )

Attachment for EMC plate

Monitoring Status monitor mode

In this mode, you can monitor the operational status of the inverter. To display the operation status during normal operation:

Setting procedure (eg. operation at 60Hz)

Item displayed

Parameter setting mode

Operation frequency

Direction of rotation

Operation frequency

command

Key operated

MON

MON

LED display

.

.

.

Description

Item displayed

The operation frequency is displayed (during operation).

(When the standard monitor display selection parameter

CPU version

is setat 0 [operation frequency])

The first basic parameter “Automatic acceleration/ deceleration ( )” is displayed.

Memory version

Past trip 1

The operation frequency is displayed (during operation).

Past trip 2

The direction of rotation is displayed.

( : forward run, : reverse run)

Past trip 3

The operation frequency command value is displayed.

Past trip 4

Load current The inverter output current (load current) is displayed.

Cumulative operation time

Input voltage

Output voltage

Input terminal

Output terminal

The inverter input voltage is displayed.

(Default setting: unit %)

The inverter output voltage is displayed.

(Default setting: unit %)

The ON/OFF status of each of the control signal input terminals (F, R, RST, S1, S2 and S3) is displayed in bits.

ON:

OFF:

S3

S2

S1

F

R

RST

The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) is displayed in bits.

ON:

OFF:

Torque current

PI feedback

Inverter load factor

PBR overload factor

Output power

Default display mode

Key operated

MON

LED display

.

.

.

Description

The version of the CPU is displayed.

The version of the memory mounted is displayed.

Past trip 1 (displayed alternately at 0.5-sec. intervals)

Past trip 2 (displayed alternately at 0.5-sec. intervals)

Past trip 3 (displayed alternately at 0.5-sec. intervals)

Past trip 4 (displayed alternately at 0.5-sec. intervals)

The cumulative operation time is displayed.

(0.01 corresponds to 1 hours.)

The torque current is displayed in %.

The PI feedback value is displayed.

(Unit: processed amount)

The inverter load factor is displayed in %.

The overload factor of the braking resistor is displayed in %.

The inverter output power is displayed in %.

The operation frequency is displayed (during operation).

Note) 1. With the current unit selection parameter or voltage unit selection parameter, you can choose between percentage and ampere (A) for current or between percentage and volt (V) for voltage, respectively.

FL

RY

OUT

Contents of the product code

V F

Type

S 9 S

Model name

TOSVERT

VF-S9 Series

Number of power phases

S; 1-phase

None: 3-phase

Input voltage

2: 200V to 240V

(200V to 230V)

4: 380V to 500V

Note) 1. L:Standard model without optional filter conform to “EN55011 Group 1 Class A”

With Foot-mounted noise filter conform to “EN55011 Group 1 Class B”

M:With Foot-mounted noise filter conform to “EN55011 Group 1 Class A”

Form

2 0 0 7 P L

Applicable motor capacity

002: 0.2kW

004: 0.4kW

007: 0.75kW

015: 1.5kW

022: 2.2kW

037: 3.7kW

055: 5.5kW

075: 7.5kW

110: 11kW

150: 15kW

Additional functions

L: High-attenuation EMI filter inside

M: Standard EMI filter inside

Note) 1

Operation panel

P: Provided

Note) 2. Interface logic can be switched easily.

W N

Interface logic

(Shipment setting)

WN: negative

WP: positive

AN: negative

Note) 2

4

Standard Specifications and External Dimensions

5

Model and standard specifications

Item

Input voltage

Applicable motor (kW)

Type

Form

Capacity (kVA)

Note 1)

Rated output current

(A)

Note 2)

0.2

2002PM

0.6

1.5

(1.5)

0.4

2004PM

1.3

3.3

(3.3)

0.75

2007PM

1.8

4.8

(4.4)

Rated output voltage

Note 3)

Overload current rating

Voltage-frequency

Allowable fluctuation

Protective method

Cooling method

Self cooling

Color

Built-in filter

1.5

2015PM

3.0

7.8

(7.5)

Standard EMI filter

Specification

3-phase 200V

2.2

3.7

VFS9 –

2022PM 2037PM

4.2

11.0

(10.0)

6.7

17.5

(16.5)

Munsel 5Y-8/0.5

5.5

2055PL

10

27.5

(25.0)

3-phase 200V to 230V

60 seconds at 150%, 0.5 seconds at 200%

3-phase 200V to 230V – 50/60Hz

Voltage +10%, -15%

Note 4)

, frequency ±5%

IP20 Enclosed type (JEM1030)

Forced air-cooled

7.5

2075PL

13

33

(33)

High-attenuation EMI filter

11

2110PM

21

54

(49)

15

2150PM

25

66

(60)

Standard EMI filter

Input voltage

Item

Applicable motor (kW)

Rated output current

(A)

Note 2)

Rated output voltage

Note 3)

Overload current rating

Voltage-frequency

Allowable fluctuation

Protective method

Type

Form

Capacity (kVA)

Note 1)

Cooling method

Color

Built-in filter

0.2

2002PL

0.6

1.5

(1.5)

0.4

1-phase 200V

0.75

2004PL

1.3

VFS9S –

2007PL

1.5

2015PL

3.0

3.3

(3.3)

1.8

4.8

(4.4)

7.8

(7.5)

2.2

2022PL

4.2

11.0

(10.0)

3-phase 200V to 240V

60 seconds at 150%, 0.5 seconds at 200%

3-phase 200V to 240V – 50/60Hz

Voltage +10%, -15%

Note 4)

, frequency ±5%

Self cooling

IP20 Enclosed type (JEM1030)

Forced air-cooled

Munsel 5Y-8/0.5

High-attenuation EMI filter

0.75

4007PL

1.8

2.3

(2.1)

Specification

1.5

4015PL

3.1

4.1

(3.7)

2.2

4022PL

4.2

5.5

(5.0)

3-phase 400V

3.7

5.5

VFS9 –

4037PL 4055PL

7.2

9.5

(8.6)

11

14.3

(13.0)

7.5

4075PL

13

17.0

(17.0)

3-phase 380V to 500V

60 seconds at 150%, 0.5 seconds at 200%

3-phase 380V to 500V – 50/60Hz

Voltage +10%, -15%

Note 4)

, frequency ±5%

IP20 Enclosed type (JEM1030)

Forced air-cooled

11

4110PL

21

27.7

(25.0)

15

4150PL

25

33

(30)

Note) 1. Capacity is calculated at 220V for the 200V models and at 440V for the 400V models.

2. Indicates rated output current setting when the PWM carrier frequency (parameter F300) is 4kHz or less.

When exceeding 4kHz, the rated output current setting is indicated in the parenthesis. When the input power voltage of the 400V class model exceeds 480V, it is necessary to further reduce the setting. The default setting of the PWM carrier frequency is 12kHz.

Munsel 5Y-8/0.5

High-attenuation EMI filter

Note) 3. Maximum output voltage is the same as the input voltage.

4. ±10% when the inverter is used continuously (load of 100%).

Outline drawing

φ5

R3

R7

R3

R7

W1

(Mounting dimension)

Grounding terminal

VFS9-2002PM∼2015PM, VFS9S-2002PL∼2007PL don't have hole of upper to the right.

VF-S9

R3

Grounding terminal

W1

(Mounting dimension)

VFS9-2002PM and

2002PL don't have fan.

A図

M5

4-M4

102

EMC plate

M5

4-M4

198

B図

VF-S9

R3

Grounding terminal

EMC plate

VF-S9

C図

M5

4-M4

198

EMC plate

Standard Specifications

Item

Control system Sinusoidal PWM control

Specification

Adjustable within a range of 100 to 120% of the corrected supply voltage (200/400V) (Unadjustable to any voltage higher than the input voltage).

Rated output voltage

Output frequency range

Minimum setting steps of frequency

Frequency accuracy

0.5 to 400Hz, default setting: 0.5 to 60Hz, maximum frequency: 30 to 400Hz.

0.1Hz: operation panel setting, 0.2Hz: analog input (when the max. frequency is 100Hz).

Digital setting: within ±0.01% of the max. frequency (-10 to +50°C).

Analog setting: within ±0.5% of the max. frequency (25°C±10°C).

Voltage/frequency characteristics

Frequency setting signal

Start-up frequency/frequency jump

PWM carrier frequency

(Note 1)

Acceleration/deceleration time

Retry operation

Dynamic braking

DC braking

Input terminal functions (selectable)

Output terminal functions (selectable)

V/f constant, variable torque, vector control, automatic torque boost, Base frequency and torque boost amount adjustable.

Front potentiometer and external potentiometer (rated impedance of connectable potentiometer: 1 to 10kΩ), 0 to 10Vdc (input impedance:

VIA=30.55 kΩ, VB=30 kΩ), 4 to 20mAdc (input impedance: 400Ω), The characteristic can be set arbitrarily by two-point setting.

Adjustable within a range of 0 to 10Hz / Up to 3 frequencies can be adjusted together with their widths.

Adjustable within a range of 2.0 to 16.5Hz (default: 12kHz).

0.1 to 3600 seconds, switchable between acceleration/deceleration time 1 and 2, selectable between S-pattern acceleration/deceleration 1 and 2.

Restart after a check of the main circuit elements in case the protective function is activated: 10 times (Max.) (adjustable with a parameter).

With a built-in dynamic braking circuit, external braking resistor available (optional).

Braking start-up frequency: 0 to maximum frequency, braking rate: 0 to 100%, braking time: 0 to 20 seconds.

Forward/reverse run input signal, jog run input signal, standby signal, preset-speed operation input signal, reset input signal, etc. / Switching between sink/source.

Frequency lower limit output signal, frequency upper limit output signal, low-speed detection output signal, specified speed attainment output signal, etc. Open collector, RY output.

Failure detection signal

Output for frequency meter/output for ammeter

1c-contact output: 250Vac/2A, cosø = 0.1, 250Vac/1A, cosø = 0.4, 3Vdc/1A.

Analog output: (1mAdc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter / Rectifier-type AC voltmeter, 225% current Max. 1mAdc, 7.5Vdc full-scale), 4 to 20mA/0 to 20mA output.

Protective function

Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, ground fault, power supply phase failure, output phase failure overload protection by electronic thermal function, armature over-load at start-up (5.5kW or larger), load-side over-torque at start, pre-alarm, overheat.

Auto-restart/non-stop control after momentary power failure.

Protection against momentary power failure

Electronic thermal characteristic

4-digit 7-segments LED

Switching between standard motor/constant-torque VF motor, overload trip, overload stall selection.

Frequency:

Alarm:

Status: inverter output frequency.

stall alarm "C", overvoltage alarm “P”, overload alarm "L", overheat alarm “H”.

inverter status (frequency, cause of activation of protective function, input/output voltage, output current, etc.) and parameter settings.

Free-unit display: arbitrary unit (e.g. rotating speed) corresponding to output frequency.

Indicator

Use environments

Ambient temperature

Storage temperature

Relative humidity

Lamps indicating the inverter status by lighting, such as RUN lamp, MON lamp, PRG lamp, VEC lamp, ECN lamp, frequency setting potentiometer lamp, UP/DOWN key lamp and RUN key lamp. The charge lamp indicates that the main circuit capacitors are electrically charged.

Indoor, altitude: 1000m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration (less than 5.9m/s

2

) (10 to 55Hz).

-10 to +60°C

Note)1.2.3

-20 to +65°C

20 to 93% (free from condensation and vapor).

Note) 1. Above 40°C : Remove the protective seal from the top of VF-S9.

2. Above 50°C : Remove the protective seal from the top of VF-S9, and derate the rated output current by 3% for every °C above 50°C

3. Side-by-side installation

・Model of 3.7kW or less : from —10°C to 40°C (Remove the protective seal from the top of VF-S9.)

・Model of 5.5kW or more : from —10°C to 50°C

External dimensions/weights

Input voltage

1-phase 200V

3-phase 200V

3-phase 400V

Applicable motor

(kW)

5.5

7.5

11

15

0.75

1.5

2.2

3.7

0.2

0.4

0.75

1.5

2.2

0.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

15

Type

VFS9S-2002PL

VFS9S-2004PL

VFS9S-2007PL

VFS9S-2015PL

VFS9S-2022PL

VFS9-2002PM

VFS9-2004PM

VFS9-2007PM

VFS9-2015PM

VFS9-2022PM

VFS9-2037PM

VFS9-2055PL

VFS9-2075PL

VFS9-2110PM

VFS9-2150PM

VFS9-4007PL

VFS9-4015PL

VFS9-4022PL

VFS9-4037PL

VFS9-4055PL

VFS9-4075PL

VFS9-4110PL

VFS9-4150PL

W

105

130

140

105

140

200

245

130

140

200

245

150

195

270

330

150

195

270

330

H

130

150

195

130

147

170

195

150

D

140

Dimensions (mm)

W1 H1

93 118

150

163

118

126

130 93

138

182

118

138

182 126

180

225

118

255

315

138

182 163

170

195

126

180

225

255

315

H2

14

14

12

14

12

D2

8.5

8.5

8.5

Drawing

A

A

B

C

A

B

C

Approx. weight

(kg)

6.2

6.3

9.8

9.9

1.8

1.9

2.7

2.9

1.2

1.3

1.3

1.8

2.8

1.1

1.2

1.2

1.4

2.3

2.5

6.3

6.3

9.8

9.8

6

Function Description

7

What are parameters?

Each “setting item” that determines the control (operation) of an inverter is called a parameter.

For example, the connection meter selection parameter (title ) is adjusted to set the connection meter, the acceleration time parameter (title ) is adjusted to change the acceleration time, and the maximum frequency parameter (title ) is adjusted to modify the maximum frequency.

For the function you want to use, check the necessary parameter(s).

Basic parameters

Four automatic functions

Title Function

Automatic acceleration/ deceleration

Automatic torque boost

Automatic environment setting

Automatic function seting

Unit

Adjustment range

0: Disabled (manual)

1: Optimum rate

2: Minimum rate

0: Disabled

1: Sensorless Vector control

+ auto-tuning

0: Disabled

1: Automatic setting

0: Disabled

1: Coast stop

2: 3-wire operation

3: External input UP/

DOWN setting

4: 4-20mA current input operation

Default setting

0

0

0

0

MEMO

Note) 1. In case of the model of Type-form “–WN”, default setting of parameter , ,

, , and are 60 (Hz).

In case of “–WP”, these parameter are 50 (Hz).

2. The setting varies with the inverter capacity.

3. Display units are changed by the setting of parameter (unit selection).

4. If 3 or 4 is set for parameter (frequency priority selection), the parameter function at the lower stage is active for to .

Setup parameters

= parameter is displayed. Be sure to make that setting.

Title

Function

Applicable motor base frequency

Unit

Hz

Adjustment range

60

50

Note) Make settings suitable for the applicable motor base frequency

(reference frequency at rated torque of motor).

Default setting

*1

MEMO

Other basic parameters

Title Function

to

.

Command mode selection

Unit

Adjustment range

0: Terminal board

1: Operation panel

Frequency setting mode selection

0: Terminal board

1: Operation panel

2: Internal potentiometer

3: Serial communication

Meter selection

0: Output frequency

1: Output current

2: Set frequency

3: For adjustment

(current fixed at 100%)

4: Inverter load factor

5: Output power

6: Torque current

7: PBr load factor

8: PN voltage

9: Output voltage command

10: Frequency of VIA

11: Frequency command after PI

Meter adjustment

Standard setting mode selection

– —

0: -(invalid)

1: 50 Hz setting

2: 60 Hz setting

3: Default setting

4: Trip clear

5: Cumulative operation time clear

6: Initialization of type information

0: Forward run

1: Reverse run

Forward/reverse run selection

(Operation panel)

Acceleration time 1

Deceleration time 1

Maximum frequency

Upper limit frequency

Lower limit frequency

Base frequency 1 s s

Hz

Hz

Hz

Hz

0.1 - 3600

0.1 - 3600

30.0 - 400

0.5 -

0.5 -

25 - 400

V/F control mode selection

Preset-speed operation frequencies 1 to 7

Extended parameter

Automatic edit function

Torque boost

Motor electronicthermal protection level 1

Electronic-thermal protection characteristic selection

%/(V)

%/(A)

Hz

2

3

4

0

1

5

6

7

Setting Type

Standard motor

VF motor

(special motor)

Overload protection OL stall valid invalid valid invalid invalid valid valid invalid invalid valid invalid valid invalid valid invalid valid

0: V/F constant

1: Variable torque

2: Automatic torque boost

3: Sensorless vector control

4: Automatic energy-saving

5: Sensorless vector control

 (VFS7 mode)

0.0 - 30.0 *3

10 - 100 *3

Default setting

1

2

0

0

0

*2

100

0

0.0

10.0

10.0

80.0

*1

0.0

*1

0

MEMO

How to read the monitor display?

Monitor display

The LEDs on the operation panel display the following symbols to indicate operations and parameters.

LED (number)

0 1 2 3 4

5

6 7 8 9

LED (alphabet)

Aa Bb Cc Dd Ee Ff Gg Hh I i J j Kk L l Mm

Nn Oo Pp Qq Rr Ss Tt Uu Vv Ww Xx Yy Zz

Extended parameters

Input/output parameters

Title

Title

Function

Function

PWM carrier frequency

Auto-restart control selection

Regenerative power ride-through control

Retry selection (number of times)

Dynamic braking selection

Overvoltage stall operation

Output voltage adjustment

(Base frequency voltage)

Supply voltage compensation

Unit Adjustment range

Low-speed signal output frequency

Speed reach setting frequency

Speed reach detection band

ST signal selection

RST signal selection

Movement of F/R input at same time

Always-active function selection

Input terminal selection 1 (F)

Input terminal selection 2 (R)

Input terminal selection 3 (RST)

Input terminal selection 4 (S1)

Input terminal selection 5 (S2)

Input terminal selection 6 (S3)

Jumping frequency 1

Jumping width 1

Jumping frequency 2

Jumping width 2

Jumping frequency 3

Jumping width 3

Preset-speed operation frequencies

1 to 15 to

Operation mode parameters

Hz

Hz

Hz

0.0 -

0.0 -

0.0 -

0: Stand by on when ST is on

1: Stand by always on

2: Interlocked with F/R

3: Stand by on when ST is off

0: Default

1: Activated by turning RST off

0: Reverse run

1: Stop

0 - 53

0 - 53 (F)

0 - 53 (R)

0 - 53 (RST)

0 - 53 (SS1)

0 - 53 (SS2)

0 - 53 (SS3)

Output terminal selection 1 (RY-RC)

Output terminal selection 2 (OUT)

Output terminal selection 3 (FL)

Base frequency 2

Torque boost 2

Motor electronic-thermal protection level 2

Frequency priority selection

VIA/II input point 1 setting

VIA/II input point 1 frequency

VIA/II input point 2 setting

VIA/II input point 2 frequency

VIB input point 1 setting

DC braking starting frequency

DC braking current

DC braking time

Motor shaft fixing control

Auto stop of continuous running at LL

Jog run freguency

Jog run stopping pattern

Hz

0 - 41 (LOW)

0 - 41 (RCH)

0 - 41 (FL)

25 - 400

% (V) 0.0 - 30.0 *3

% (A) 0.0 - 30.0 *3

%

Hz

%

Hz

%

Frequency UP response time *4

VIB input point 1 frequency

Frequency UP step width *4

VIB input point 2 setting

(0.1s) 0 - 100

Hz 0.0 - 400.0

%

0.0 - 400.0

0 - 100

Frequency DOWN response time *4 (0.1s) 0.0 - 400.0

VIB input point 2 frequency

Frequency DOWN step width *4

Hz 0 - 400

0.0 - 400.0

Starting frequency setting

Operation starting frequency

Operation starting frequency hysterisis

Hz

Hz

Hz

0.5 - 10.0

0.0 -

0.0 -

0: VIA/II, VIB, 1: VIB, VIA/II

2: External switching (FCHG enabled)

3: External contact UP/DOWN *4

4: External contact UP/DOWN *4

(Setting retained even if the power is turned off)

5: VIAI/II+VIB

0 - 100

0.0 - 400.0

0 - 100

0.0 - 400.0

0 - 100

Hz 0.0 - 20.0

% (A) 0 - 100 s

Hz

0.0 - 20.0

0: Disabled, 1: Enabled

0.0:Disabled, 0.1-25.5

0.0 - 20.0

0: Slowdown stop, 1: Coast stop

2: DC braking

3: Slowdown stop (panel jog mode)

4: Coast stop (panel jog mode)

5: DC braking (panel jog mode)

Hz

Hz

Hz

Hz

Hz

Hz

Hz

-

0.0 - 30.0

-

0.0 - 30.0

-

0.0 - 30.0

-

Default setting

0.0

0.0

2.5

1

0

0

0

Unit Adjustment range

kHz 2.0 - 16.5

– 0: Disabled

1: At auto-restart after momentary stop

2: When turning ST-CC on or off

3: At auto-restart or when turning

ST-CC on or off

4: Motion of DC braking at start-up (at auto-restart after momentary stop)

5: Motion of DC braking at start-up

(when turning ST-CC on or ff)

6: Motion of DC braking at start-up

(at auto-restart or when turning

ST-CC on or off)

7~13: See the instruction manual

– 0: Disabled, 1:Enabled

2: Enabled(deceleration stop)

Default setting

12.0

0

0

Times 0 - 10

V

0: Dynamic braking disabled

1: Dynamic braking enabled, overload protection disabled

2: Dynamic braking enabled, overload protection enabled

0: Enabled, 1: Disabled

2: Enabled(quick deceleration with overexcitation)

0 - 300 / 0 - 600

0

0

0

200/400

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0

0

0

100

100

*1

60.0

0

0.0

100

*1

0

0.5

0.0

0.0

0.0

30

1.0

0

0

0.0

0

3

Braking resistor operation rate

Random mode

Voltage gain of overexcitation

Drooping gain

Drooping insensitive torque band

– 0: Supply voltage uncorrected, output voltage limited

1: Suply voltage corrected, output voltage limited

2: Supply voltage corrected (off during deceleration), output voltage limited

3: Supply voltage uncorrected, output voltage unlimited

4: Supply voltage corrected, output voltage limited

5: Supply voltage corrected (off during deceleration), output voltage unlimited

%ED 1 - 100

– 0: Disabled, 1: Enabled

– 0-255

%

%

0-25.0

0-100

3

0

*1

0.0

100

4

6

10

*1

*2

100

3

10

6

0

2

7

8

MEMO

MEMO

PI control

Proportional gain

Integral gain

Torque boost parameters

0: Disabled, 1: Enabled

0.01 - 100.0

0.01 - 100.0

0

0.30

0.20

Title

Auto-tuning

Function

Slip frequency

Motor primary constant

Motor secondary constant

Motor excitation constant

Unit

Hz

Adjustment range

0: Auto-tuning disabled (use of internal parameters)

1: Application of individual settings of

to

2: Auto-tuning enabled (returns to 1 after auto-tuning)

0.0 - 10.0

Default setting

0

*2

0 - 255

0 - 255

0 - 255

Magnification of load inertial moment Times 0 - 200

Rated capacity ratio of motor to inverter

– 0: Same capacity as interver

1: One-size smaller than inverter

Torque current filter – 0 - 8

Acceleration/deceleration time parameters

*2

*2

*2

0

0

2

Title Function

Acceleration time 2

Deceleration time 2

Acceleraion/deceleration 1 pattern

Acceleraion/deceleration 2 pattern

Acceleration/deceleration pattern selection (1 or 2)

Acceleration/deceleration 1 and 2 switching frequency

Protection parameters

Unit

s s

Hz

Adjustment range

0.1 - 3600

0.1 - 3600

0: Linear

1: S-pattern 1

2: S-pattern 2

0: Acceleration/deceleration 1

1: Acceleration/deceleration 2

0 -

Default setting

10.0

10.0

0

0

0

0.0

Title Function Unit Adjustment range

Default setting

100 Motor electronic-thermal protection level 1

Stall prevention level

Inverter trip retention selection

External input trip stop mode selection

Emergency DC braking time

Output phase failure detection mode selection

Input phase failure detection mode selection

Small current trip selection

Small current (trip/alarm) detectin current

Small current (trip/alarm) detectin time

Selection of output short-circuit detection pulse during start-up

% (A) 10 - 100 *3

% (A) 10 - 199, 200 (disabled) *3

– s

0: Not retained, 1: Retained

0: Coast stop, 1: Slowdown stop

2: Emergency DC braking

0.0 - 20.0

0: Disabled, 1: Enabled

% s

0: Disabled, 1: Enabled

0: Disabled, 1: Enabled

0 - 100

0 - 255

0: 60usec, every start to run

1: 60usec, only at power on or reset

2: 30usec, every start to run

3: 30usec, only at power on or reset

150

0

0

1.0

0

1

0

0

0

0

Over-torque trip selection

Over-torque (trip/alarm) level

Over-torque detection time

Over-torque (trip/alarm) level hysterisis

Overvoltage limit operation level

Undervoltage trip selection

VIA analog input line break detection

Meter bias

Operation panel parameters

% s

%

%

%

%

0: Disabled, 1: Enabled

0 - 250

0 - 10

0 - 100

50 - 150

0: Disabled 1:Enabled (at 70% or les)

2: Disabled (at 50% or less, optional soon to be relreased)

0: Disabled, 1-100%

0: - 50

0

150

0.5

10

*1

0

0

0

Title Function Unit Adjustment range

MEMO

MEMO

MEMO

Default setting

MEMO

Prohibition of change of parameter settings

Unit selection

– settings RUN/STOP/ Key

Parameter setting

0

1

2

5

6

3

4

7 effective effective effective effective

Prohibit

Prohibit

Prohibit

Prohibit

Permit

Prohibit

Permit

Prohibit

Permit

Prohibit

Permit

Prohibit

0: No change

1: %

→ A (ampere)/V (volt)

2: Free unit selection enabled

( )

3: %

→ A (ampere)/V (volt)

Free unit selection enabled

( )

,

Change impossible

― possible

― impossible

― possible

Prohibit

Permit

Prohibit

Permit

     0

Free unit selection

Standard monitor display selection

0.01 - 200.0

     1.00

0: Operation frequency (Hz/free unit)      0

1: Output current (%/A)

2: Frequency command (Hz/free unit)

3: Inverter rate current (A)

4: Inverter over load factor (%)

5: Output power (%)

6: After compensation frequency (Hz/free unit)

Communication parameters

Title Function

Communication band speed

Unit

Adjustment range

Default setting

3

MEMO

Parity

Inverter number

Communication error trip time

Communication internal

Inter-drive communication

Free internal

– s

– s

0: 1200bps 1: 2400 bps

2: 4800 bps 3: 9600 bps

4: 19200bps

0: NON 1:EVEN

2: ODD

0 - 255

0 (Disabled), 1 - 100

0.00 - 2.00

0: Normal 1:Frequency reference

2: Output frequency

0 - 65535

1

0

0

0.00

0

0

8

Connection Diagram and Selection of Wiring Devices

9

Standard connection diagram

Sink (common: CC)

DC reactor (DCL)

*2 (option)

Braking resistor

(option)

P0 PA PB PC

Main circuit power supply

200V class: 3-phase 200 to 230V - 50/60Hz

400V class: 3-phase 380 to 500V - 50/60Hz

1-phase power supply

Power supply

1-phase 200 to 240V

- 50/60Hz

MCCB (2P)

R/L1

S/L2

*1: 1-phase series don’t have T/L3 terminal

*2: The PO PA terminals are shorted by a bar when shipped from the factory.

Before installing the DC reactor (DCL), remove the bar.

*3: Model of type “—WN” and “—AN” :

Shipment setting of interface logic is “SINK”.

Model of type “—WP” :

Shipment setting of interface logic is “SOURCE”.

However, interface logic can be switched easily.

MCCB

R/L1

S/L2

T/L3

*1

FLC

Fault detection relay

FLB

FLA

RY

Low-speed detection signal

RC

EMI

Filter

Main circuit

Control circuit

RST

VF-S9

S1

Connector for common serial communications

*3

Voltage SOURCE

S2

S3

CC

I I

F

R

Current SINK

P24

OUT

FM CC VIA VIB PP

Ammeter or voltmeter

Frequency meter

U/T1

V/T2

W/T3

Ry

Motor

I M

Forward

Reverse

Reset

Preset speed 1

Preset speed 2

Preset speed 3

Common

Current signal: 4-20mA

Designated frequency attainment signal

Voltage signal: 0-10V

External potentiometer (1-10kΩ)

(or input voltage signal across VIA-CC terminals: 0-10V)

* The VIA terminal and II terminal cannot be used at the same time.

Selection of wiring devices

Voltage class

1-phase

200V class

3-phase

200V class

3-phase

400V class

Capacity applicable motor

(kW)

0.2

0.4

0.75

1.5

2.2

0.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

11

15

0.75

1.5

2.2

3.7

5.5

7.5

11

Interver model

VFS9S-2002PL

VFS9S-2004PL

VFS9S-2007PL

VFS9S-2015PL

VFS9S-2022PL

VFS9-2002PM

VFS9-2004PM

VFS9-2007PM

VFS9-2015PM

VFS9-2022PM

VFS9-2037PM

VFS9-2055PL

VFS9-2075PL

VFS9-2110PM

VFS9-2150PM

VFS9-4007PL

VFS9-4015PL

VFS9-4022PL

VFS9-4037PL

VFS9-4055PL

VFS9-4075PL

VFS9-4110PL

Molded-case circuit breaker (MCCB)

Magnetic contactor

(MC)

Rated current

(A)

10

Type

Note 1)

NJ30N

Rated current

(A)

11

Type

Note 1)

C11J

Overload relay

(Th-Ry)

Adjusted current

(A)

(For reference)

1.3

Type

Note 1)

T13J

15 NJ30N 11 C11J 2.3

T13J

20

30

40

5

5

10

15

20

30

50

60

100

125

5

10

15

20

30

30

50

NJ30N

NJ30N

NJ50E

NJ30N

NJ30N

NJ30N

NJ30N

NJ30N

NJ30N

NJ50E

NJ100F

NJ100F

NJ225F

NJ30N

NJ30N

NJ30N

NJ30N

NJ30N

NJ30N

NJ50E

11

18

35

11

11

11

11

13

26

35

50

65

80

9

9

9

13

17

25

33

C11J

C20J

C35J

C11J

C11J

C11J

C11J

C13J

C25J

C35J

C50J

C65J

C80J

C11J

C11J

C11J

C13J

C20J

C25J

C35J

3.6

6.8

9.3

1.3

2.3

3.6

6.8

9.3

15

22

28

44

57

1.6

3.6

5.0

6.8

11

15

22

T13J

T13J

T13J

T13J

T13J

T13J

T13J

T13J

T20J

T35J

T35J

T65J

T65J

T13J

T13J

T13J

T13J

T13J

T20J

T35J

15 VFS9-4150PL 60 NJ100F 48 C50J 28 T35J

Note) 1. Produced by Schneider Toshiba electric corporation.

2. Be sure to attach surge killer to the exciting coil of the relay and the magnetic contactor.

Selection of surge killers for Toshiba magnetic contactors

200V class: Surge absorbing units are optionally available for Toshiba C11J to C65J, or Model SS-2 for

C50J and C65J

400V class: For the operation and control circuit, regulate the voltage at 200V or less with a step-down transformer.

Earth leakage breaker

Rated current

(A)

10

15

20

30

40

5

5

10

15

20

30

50

60

100

125

5

10

15

20

30

30

50

60

Type

Note 1)

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV60F

NJV100F

NJV225F

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV50E

NJV100F

Main circuit

(mm

2

)

Note 4)

2.0

2.0

2.0

3.5

5.5

2.0

2.0

2.0

2.0

2.0

3.5

8.0

14

14

22

2.0

2.0

2.0

2.0

3.5

3.5

5.5

8.0

DC reactor

(optional)

(mm

2

)

1.25

1.25

2.0

2.0

2.0

1.25

1.25

2.0

2.0

2.0

5.5

5.5

14

14

22

1.25

1.25

2.0

2.0

2.0

3.5

5.5

8.0

Wire size (mm

2

)

Braking resistor/

Braking unit

(optional)

(mm

2

)

1.25

1.25

1.25

1.25

2.0

1.25

1.25

1.25

1.25

2.0

5.5

5.5

5.5

5.5

5.5

1.25

1.25

1.25

1.25

2.0

2.0

3.5

3.5

Grounding cable

(mm

2

)

Note 6)

3.5

3.5

3.5

3.5

5.5

3.5

3.5

3.5

3.5

3.5

3.5

8.0

14

14

22

3.5

3.5

3.5

3.5

3.5

3.5

5.5

8.0

Note) 3. When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit, connect the contacts 2a in parallel to increase reliability.

4. Size of the wires conected to the input terminals R, S and T and the output terminals

U, V and W when the length of each wire does not exceed 30m.

5. For the control circuit, use shielded wires 0.75 mm 2 or more in diameter.

6. For grounding, use a cable with a size equal to or larger than the above.

Terminal Functions

Terminals symbol

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

PA, PB

PC

PO, PA

Main circuit teminal functions

Terminal function

Grounding terminal for connecting inverter case. 2 grounding terminals.

200V class: 1-phase 200 to 240V - 50/60Hz

3-phase 200 to 230V - 50/60Hz

400V class: 3-phase 380 to 500V - 50/60Hz * 1-phase series have R/L1 and S/L2 terminal.

Connect to a (3-phase induction) motor.

Connect to braking resistors.

Change parameters , and if necessary.

This is a negative potential terminal in the internal DC main circuit. DC common power can be input across the PA terminals (positive potential).

Terminals for connecting a DC reactor (DCL: optional external device).

Shorted when shipped from the factory. Before installing DCL, remove the short bar.

Control circuit terminal functions

Terminal symbol

F

Function Electrical specifications

R

RST

S1

S2

S3

CC

Shorting across F-CC causes forward rotation; open causes slowdown and stop.

Shorting across R-CC causes reverce rotation; open causes slowdown and stop.

Shorting across RST-CC causes a held reset when the inverter protector function is operating. Note that when the inverter is operating normally, it will not operate even if there is a short across RST-CC.

Shorting across S1-CC causes preset speed operation.

Shorting across S2-CC causes preset speed operation.

Shorting across S3-CC causes preset speed operation.

Control circuit’s equipotential terminal (sink logic).

2 common terminals for input/output.

Dry contact input

24Vdc - 5mA or less

* Sink/source switchable

PP

I I

VIA

VIB

FM

P24

OUT

Power output for analog input setting.

Multifunction programmable analog input.

Standard default setting: 4 (0) to 20mAdc input and 0-50Hz (50Hz setting) or 0-60Hz (60Hz setting) frequency.

Multifunction programmable analog input.

Standard default setting: 0-10Vdc input and 0-80Hz frequency.

Multifunction programmable analog input.

Standard default setting: 0-10Vdc input and 0-50Hz (50Hz setting) or 0-

60Hz (60Hz setting) frequency.

Multifunction programmable analog output.

Standard default setting: output current. Connect a 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)-1mA full-scale voltmeter. Can change to 0-

20mA (4-20mA) by jumper switching.

24Vdc power output/common at source logic.

Multifunction programmable open collector output. Standard default settings detect and output speed reach signal output frequencies.

10Vdc

(permissible load current: 10mAdc)

4 to 20mA

(internal impedance: 400Ω)

10Vdc

(internal impedance: 30kΩ)

10Vdc

(internal impedance: 30kΩ)

1mA full-scale DC ammeter or 7.5Vdc 1mA full-scale

DC voltmeter

*Switchable for jumpper

0 to 20mA

(4 to 20mA) DC ammeter

24Vdc - 100mA

Open collector output:

24Vdc - 50mA

*Sink-source selectable

RC

RY

FLA

FLB

FLC

Multifunction programmable relay contact output.

Contact ratings: 250Vac - 2A (cosø = 1), 30Vdc - 1A, 250Vac - 1A

(cosø = 0.4).

Standard default settings detect and output low-speed signal output frequencies.

Multifunction programmable relay contact output.

Contact ratings: 250Vac-2A (cosø = 1), 30Vdc-1A, 250Vac-1A

(cosø = 0.4).

Detects the opertion of the inverter’s protection function. Contact across FLA-

FLC is closed and FLB-FLC is opened during protection function operation.

The VIA terminal and I I terminal cannot be used at the same time.

250Vac - 2A: at resistance load

30Vdc - 1A, 250Vac - 1A

(cosø = 0.4)

250Vac - 2A: at resistance load

30Vdc - 1A, 250Vac - 1A

(cosø = 0.4)

Wire size

Solid wire : 0.3 to 1.5 (mm 2 )

Stranded wire : 0.3 to 1.25 (mm 2 )

(AWG22 to 16)

Sheath strip length : 5 (mm)

Solid wire : 0.3 to 1.5 (mm 2 )

Stranded wire : 0.3 to 1.5 (mm 2 )

(AWG22 to 16)

Sheath strip length : 6 (mm)

10

Inverter Q & A

11

How can I use the inverter immediately?

Just connect the power supply and the motor, and you can use the VF-S9 series inverter immediately.

You can use the RUN and STOP keys and the frequency setting potentiometer to easily operate the inverter. You can also make adjustments easily using the automatic setting functions.

• Automatic acceleration/deceleration: Automatically adjusts the acceleration or deceleration time according to the load.

• Automatic torque increase: Automatically improves the motor torque according to the load.

• Automatic environment setting: Automatically makes all the settings related to the inverter environment protection at one time.

• Automatic function setting: Selects the inverter operation method.

Example of wiring

Power supply

VF-S9

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

IM

What can I do if I forget what I have programmed?

You can use the change setting retrieval function. You can also use the following operation to restore all the parameters to the default values immediately.

1) Change setting retrieval ( ): Automatically retrieves and displays only the parameters differing from the default setting.

You can confirm the changed parameters.

.

MON

.

ENT

Pressing the MON (monitor) key, and pressing the DOWN key ...

2) Standard setting mode selection ( ):

Restores all the parameters to the default values.

Pressing the ENTER key and then the DOWN key ...

Parameter

(standard setting mode selection)

Setting

3 (default value)

Note) When the defaurt setting is entered, the system enters the setup parameter mode.

How can I change the frequency by contact input in combination with a PC (programmable controller)?

Incorporating a standard 15-step speed function, the VF-S9 series allows you to change the frequency by setting parameters and using contact input.

Multi-step contact input signal samples

: ON : OFF (Speed command other than a preset-speed becomes effective when all contacts are OFF.)

CC

Preset-speed

7 8 9 10 11 12 13 14 15

S1

Terminal

1 2 3 4 5 6

S2

S3

RST

S1-CC

S2-CC

S3-CC

RST-CC

You can change the frequency using contact input.

Parameter

( )(Preset-speed operation frequencies1)

:

( )(Preset-speed operation frequencies7)

:

(Preset-speed operation frequencies15)

(Input teminal Selection4)

(Input teminal Selection5)

(Input teminal Selection6)

(Input teminal Selection3)

Setting

Lower limit frequency-Upper limit frequency

:

Lower limit frequency-Upper limit frequency

:

Lower limit frequency-Upper limit frequency

(Preset-speed command 1)

(Preset-speed command 2)

(Preset-speed command 3)

(Preset-speed command 4)

VF- S9

S1

S2

S3

RST

CC

F

CC

What is the input/output programmable terminal block?

The VF-S9 series allows you to set the terminal functions as you wish from a broad menu selection.

Parameter

Input terminal selection 1(F)

Input terminal selection 2(R)

Input terminal selection 3(RST)

Input terminal selection 4(S1)

Input terminal selection 5(S2)

Input terminal selection 6(S3)

Output terminal selection 1(RY-RC)

Output terminal selection 2(OUT)

Output terminal selection 3(FL)

Setting

(Forward run)

(Reverse run)

(Reset)

(Preset-speed 1)

(Preset-speed 2)

(Preset-speed 3)

(Low-speed detection signal)

(Designated frequency reach)

(Failure FL)

Table of input terminal functions

25

26

27

28

21

22

23

24

29

30

31

32

33

17

18

19

20

13

14

15

16

8

9

6

7

10

11

12

Function No.

0

1

4

5

2

3

46

47

48

49

42

43

44

45

38

39

40

41

34

35

36

37

FCHG

THR2

MCHG

UP

DOWN

CLR

CLR+RST

EXTN

OH

OHN

SC/LC

HD

R+JOG

F+AD2

R+AD2

F+SS1

R+SS1

F+SS2

R+SS2

F+SS3

R+SS3

F+SS4

R+SS4

F+SS1+AD2

R+SS1+AD2

F+SS2+AD2

R+SS2+AD2

F+SS3+AD2

R+SS3+AD2

F+SS4+AD2

R+SS4+AD2

Code

F

R

-

ST

JOG

AD2

SS1

SS2

SS3

SS4

RST

EXT

PNL/TB

DB

PI

PWENE

ST+RST

ST+PNL/TB

F+JOG

Function

No function is assigned

Standby terminal

Forward-run command

Reverse-run command

Jog run command

Acceleration/deceleration 2 pattern selection

Preset-speed command 1

Preset-speed command 2

Preset-speed command 3

Preset-speed command 4

Reset command

Trip stop command from external input device

Operation panel/terminal board switching

DC braking command

Prohibition of PI control

Permission of parameter editing

Combination of standby and reset commands

Combination of standby and operation panel/terminal board switching

Combination of forward run and jog run

Combination of reverse run and jog run

Combination of forward run and acceleration/deceleration 2

Combination of reverse run and acceleration/deceleration 2

Combination of forward run and preset-speed command 1

Combination of reverse run and preset-speed command 1

Combination of forward run and preset-speed command 2

Combination of reverse run and preset-speed command 2

Combination of forward run and preset-speed command 3

Combination of reverse run and preset-speed command 3

Combination of forward run and preset-speed command 4

Combination of reverse run and preset-speed command 4

Combination of forward run, preset-speed command 1 and acceleration/deceleration 2

Combination of reverse run, preset-speed command 1 and acceleration/deceleration 2

Combination of forward run, preset-speed command 2 and acceleration/deceleration 2

Combination of reverse run, preset-speed command 2 and acceleration/deceleration 2

Combination of forward run, preset-speed command 3 and acceleration/deceleration 2

Combination of reverse run, preset-speed command 3 and acceleration/deceleration 2

Combination of forward run, preset-speed command 4 and acceleration/deceleration 2

Combination of reverse run, preset-speed command 4 and acceleration/deceleration 2

Frequency command forced switching

No. 2 thermal switching

No. 2 motor switching

Frequency UP signal input from external contacts

Frequency DOWN signal input from external contacts

Frequency UP/DOWN clear signal input from external contacts

Combination of frequency UP/DOWN clear and reset by means of external contacts

Inversion of trip stop command from external device

Thermal trip stop signal input from external device

Inversion of thermal trip stop command from external device

Remote/local control forced switching

Operation holding (stop of 3-wire operation)

Function No.

49

50

51

52

53

Code

HD

SDBF

SDBR

FCR

FIRES

Function

Operation holding (stop of 3-wire operation)

Forward run after DC braking

Reverse run after DC braking

Forced operation (factory setting needed)

Fire speed control

22

23

24

25

18

19

20

21

26

27

28

14

15

16

17

10

11

12

13

Function No.

0

3

4

1

2

7

8

9

5

6

33

34

35

36

29

30

31

32

37

38

39

40

41

RCHF

RCHFN

FL

FLN

OT

OTN

RUN

RUNN

POL

POLN

POHR

POHRN

POT

POTN

PAL

PALN

UC

UCN

HFL

Code

LL

LLN

UL

ULN

LOW

LOWN

RCH

RCHN

HFLN

LFL

LFLN

RDY1

RDY1N

RDY2

RDY2N

FCVIA

FCVIAN

TBVIA

TBVIAN

OUT0

OUT0N

OUT1

OUT1N

Table of output terminal functions

Function

Frequency lower limit

Inversion of frequency lower limit

Frequency upper limit

Inversion of frequency upper limit

Low-speed detection signal

Inversion of low-speed detection signal

Designated frequency reach signal (completion of acceleration/deceleration)

Inversion of designated frequency reach signal (inversion of completion of acceleration/deceleration)

Set frequency reach signal

Inversion of set frequency reach signal

Failure FL (trip output)

Inversion of failure FL (inversion of trip output)

Over-torque detection

Inversion of over-torque detection

RUN/STOP

Inversion of RUN/STOP

OL pre-alarm

Inversion of OL pre-alarm

Braking resistor overload pre-alarm

Inversion of braking resistor overload pre-alarm

Over-torque detection pre-alarm

Inversion of over-torque detection pre-alarm

Pre-alarm

Inversion of pre-alarm

Low-current detection

Inversion of low-current detection

Hard fault

Inversion of hard fault

Soft fault

Inversion of soft fault

Ready for operation(including ST, RUN)

Inversion of ready for operation(including ST, RUN)

Ready for operation

Inversion of ready for operation

Selection of freqency reference for VIA

Selection of freqency reference for VIA(inverted)

Selection of terminal for VIA

Selection of terminal for VIA(inverted)

Communication data output1

Communication data output1(inverted)

Communication data output2

Communication data output2(inverted)

How can I get a large torque?

The VF-S9 series ensures a torque of 150% or more from low speeds by utilizing Toshiba’s sensorless vector control.

Enable the sensorless vector control for a load that requires high starting or low speed torque.

To use sensorless vector control

1) When automatic torque increase = is set, all the sensorless vector controls and motor constants are set at one time.

2) Set V/F control mode selection = (sensorless vector control). Set the motor constant.

(1) For the same capacity as the inverter with the 4P Toshiba standard motor, it is not necessary to set the motor constants.

(2) The motor constants can be automatically set using the autotuning function = (Auto tuning).

(3) The motor constants can be set individually.

: Slip frequency

: Motor primary constant

: Motor secondary constant

: Motor excitation constant

: Magnification of load inertial moment

: Rated capacity ratio of motor to inverter

12

13

Inverter Q & A

How do I start/stop a motor by external contacts, and control the frequency by a current signal of 4-20 mA

(or a voltage signal of 0-10 Vdc.)

To allow start/stop of the motor by external contacts, and to control the frequency by a current (voltage) signal, you need to set the following parameters:

Parameters to be changed

Parameter

(Command mode selection)

(Frecuency setting mode selection)

Example of wiring

Setting

0 (Terminal board)

0 (Terminal board)

(Command mode selection) is a parameter

to determine the source of the operation signal.

For performing run/stop through a terminal

→ set to 0 (terminal board).

For performing run/stop with RUN/STOP key on the panel → set to 1 (panel).

VF-S9

Power supply

Run/Stop

R/L1 U/T1

S/L2 V/T2

T/L3 W/T3

F II

CC VIB

CC

IM

4-20 mAdc current signal

(0-10 Vdc voltage signal)

(Frequency setting mode selection) is a

parameter to determine the place for providing

frequency command.

For providing frequency by current (voltage) signal through a terminal

→ set to 0 (terminal board).

For setting with UP/DOWN key on the panel

→ To be set on 1 (operation panel).

For setting with potentiometer

→ To be set to 2 (internal potentiometer).

Note) Because they are connected to each other in the inverter, the VIA and ll terminals cannot be used jointly. Use terminal VIB for joint use with terminal ll.

Why do other devices malfunction due to noise?

Using PWM control, the VF-S9 series generates noise that may affect nearby instrumentation and electronic equipment.

Noise is classified by propagation route into transmission noise, and radiation noise.

Take the following counter measures for noise which affects other equipment:

Separate the signal cables from the power cables

with sufficient distance.

Install noise filters.

*VF-S9 series have a built-in noise filter (primary of inverter).

Use twisted-pair shielding cables for weak electric

circuits and signal circuits, and be sure to ground

one end of the shielding.

Install the inverters separately from other equipment.

Cover the inverters and their cables with metal conduit tubes and metal control panels, and ground these covers.

EMC plate is attached for measures of radiation noise.

Ground separately as required

Noise Filter

Inverter

Separate by 30 cm or more. When enclosing signal cables and power cables in the same duct, separate them with a metal plate.

Twist the signal cables.

Erectronic equipment

Separate grounding

Noise Filter

Control panel frame

Sensor signal

Control signal

1 point grounding

Metal conduit tube, shielding cable,

Motor

To users of our inverters

When wiring the inverter

Wiring precautions

Installing a molded-case circuit breaker [MCCB]

(1) Install a molded-case circuit breaker (MCCB) on the inverter's power supply input to protect the wiring.

(2) Avoid turning the molded-case circuit breaker on and off frequently to turn on/off the motor.

(3) To turn on/off the motor frequently, close/break the control terminals F (or R)-CC.

Installing a magnetic contactor [MC] [primary side]

(1) To prevent an automatic restart after the power interruption or overload relay has tripped, or actuation of the protective circuit, install an electro-magnetic contact in the power supply.

(2) Because the VF-S9 inverter has a built-in fault detection relay [FL], the primary end magnetic contactor (MC) can be configured to trip on activation of the inverter's protective functions by connecting the contact points of the FL to the operation circuit of the MC.

(3) The inverter can be used without a magnetic contactor. In this case, use an

MCCB (equipped with a voltage tripping device) for opening the primary circuit when the inverter protective circuit is activated.

(4) Avoid turning the magnetic contactor on and off frequently to turn on/off the motor.

(5) To turn on/off the motor frequently, close/break the control terminals F (or R)-

CC.

(6) Install a surge suppressor on the excitation coil of the magnetic contactor

(MC).

Installing a magnetic contactor [MC] [secondary side]

(1) As a rule, if a magnetic contactor is installed between the inverter and the motor, do not turn of ON/OFF while running. (If the secondary-side contactor is turned of

ON/OFF while running, a large current may flow in the inverter, causing inverter damage and failure.)

(2) A magnetic contactor may be installed to change the motor or change to the commercial power source when the inverter is stopped. Always use an interlock with the magnetic contactor in this situation so that the commercial power supply is not applied to the inverter's output terminals.

External signal

(1) Use a relay rated for low currents. Mount a surge suppressor on the excitation coil of the relay.

(2) When wiring the control circuit, use shielded wires or twisted pair cables.

(3) Because all of the control terminals except FLA, FLB and FLC are connected to electronic circuits, insulate these terminals to prevent them from coming into contact with the main circuit.

Installing an overload relay

(1) The VF-S9 inverter has a built-in overload protection function by means of a thermal relay. However, in the following cases, the thermal relay operation level must be adjusted or an overload relay matching the motor's characteristics must be installed between the inverter and the motor.

(a) When using a motor having a rated current value different from that of the equivalent.

(b) When driving several motors simultaneously.

(2) When you want to use a constant-torque Toshiba VF motor together with the VF-

S9 inverter, change the inverter's electronic thermal protection characteristics to match those of the VF motor.

(3) In order to adequately protect a motor used for low-speed operation, we recommend the use of a motor equipped with a embedded thermal relay.

When changing the motor speed

Application to standard motors

Vibration

When a motor is operated with an industrial inverter, it experiences more vibrations than when it is operated by the commercial power supply. The vibration can be reduced to a negligible level by securing the motor and machine to the base firmly.

If the base is weak, however, the vibration may increase at a light load due to resonance with the mechanical system.

Reduction gear, belt, chain

Note that the lubrication capability of a reducer or a converter used as the interface of the motor and the load machine may affected at low speeds.

When operating at a frequencies exceeding 60 Hz or higher, power transmission mechanisms such as reduction gear, belts and chains, may cause problems such as production of noise, a reduction in strength, or shortening of service life.

Frequency

Before setting the maximum frequency to 60 Hz or higher, confirm that this operating range is acceptable for the motor.

Application to special motors

Braking motor

When using a braking motor, if the braking circuit is directly connected to the inverters's output terminals, the brake cannot be released because of the lowered starting voltage. Therefore, when using a braking motor, connect the braking circuit to the inverter's power supply side, as shown in the figure below. Usually, braking motors produce larger noise in low speed ranges.

MC2

Non-excitation activation type brake

Power supply

MC1

F CC

RY

RY RC

IM

MC2

Run/stop

Gear motor

When using an industrial inverter to drive a gear motor, inquire of the motor manufacturer about its continuous operation range, since low-speed operation of a gear motor may cause insufficient lubrication.

Toshiba Gold Motor (High-efficiency power-saving motor)

Inverter-driven operation of Toshiba Gold Motors is the best solution for saving energy. This is because these motors have improved efficiency, power factor, and noise/vibration reduction characteristics when compared to standard motors.

Pole-changing motor

Pole-changing motors can be driven by the VF-S9 inverter. Before changing poles, however, be sure to let the motor come to a complete stop.

Hight-pole-count motors

Note that hight-pole count motors(8 or more poles), which may be used for fans,etc., have higher rated current than 4-pole moters.

The current ratings of multipole motors are relatively high. So, when selecting an inverter, you must pay special attention to its current rating so that the current rating of the motor is below that of the inverter.

Single-phase motor

Because single-phase motors are equipped with a centrifugal switch and capacitors for starting, they cannot be driven by an inverter. If only a single-phase, power system is availabls a 3-phase motor can be driven by using a single-phase input interter to convert it into a 3-phase 200V output. (A special inverter and a

3-phase motor are required.)

14

To users of our inverters

15

When studying how to use our inverters

Notes

Leakage current

The VF-S9 series of inverters uses high-speed switching deuices for PWM control.

When a relatively long cable is used for power supply to an inverter, current may leak from the cable or the motor to the ground because of its capacitance, adversely affecting peripheral equipment. The intensity of such a leakage current depends on the PWM carrier frequency, the lengths of the input and output cables, etc., of the inverter. To prevent current leakage, it is recommended to take the following measures.

Effects of leakage current

Leakage current which increases when an inverter is used may pass through the following routes:

 Route (1) ... Leakage due to the capacitance between the ground and the noise filter

 Route (2) ... Leakage due to the capacitance between the ground and the inverter

 Route (3) ... Leakage due to the capacitance between ground and the cable connecting      

       the inverter and the motor

 Route (4) ... Leakage due to the capacitance of the cable connecting the motor and an inverter in  

       another power distribution line

 Route (5) ... Leakage through the grounding line common to motors

 Route (6) ... Leakage to another line because of the capacitance of the ground

Leakage current which passes through the above routes may cause the following trouble.

 ●Malfunction of a leakage circuit breaker in the same or another

  power distribution line

 ●Malfunction of a ground-relay installed in the same or another power    

  distribution line

 ●Noise produced at the output of an electronic device in another power   

  distribution line

 ●Activation of an external thermal relay installed between the inverter and the

  motor, at a current below the rate current

Power supply

ELCB

Noise filter

Inverter

① ② ③

Ground-fault relay

Leakage current flow routes

④ motor

M

M

【Measures against effects of leakage current】

The measures against the effects of leakage current are as follows:

1) Measures to prevent the malfunction of leakage circuit breakers

 (1) Decrease the PWM carrier frequency of the inverter. In the case of the VF- S9, the frequency can be decreased to 2.0kHz. (*)

 (2) Install leakage circuit breakers (ELCB) with a high-frequency    protective function (e.g., Toshiba Mighty series of breakers) in both the same and the other power distribution lines. This makes it possible to operate the VF- S9 with its PWM carrier frequency set high.

2) Measures against malfunction of ground-fault relay:

 (1) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz. (*)

 (2) Install ground-fault relays with a high-frequency protective function  

(e.g., Toshiba CCR12 type of relays) in both the same and other lines. This makes it possible to operate the VF-S9 with its PWM carrier frequency set high.

3) Measures against noise produced by other electric and electronic    

  systems:

 (1) Separate the grounding line of the inverter from that of the affected   electric and electronic systems.

 (2) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz. (*)

4) Measures against malfunction of external thermal relays:

 (1) Remove the external thermal relay and use the electronic thermal   function of the inverter instead of it. (Unapplicable to cases where a single inverter is used to drive more than one motor. Refer to the instruction manual for measures to be taken when thermal relays cannot be removed.)

 (2) Decrease the PWM carrier frequency of the inverter. In the case of the VF-S9, the frequency can be decreased to 2.0kHz.

 Note) If the carrier frequency reduce, the magnetic noise caused by the motor increase.

5) Measures by means of wiring and grounding

 (1) Use a grounding wire as large as possible.

 (2) Separate the inverter's grounding wire from that of other systems or install the grounding wire of each system separately to the grounding point.

 (3) Ground (shield) the main circuit wires with metallic conduits.

(

*): The PWM carried frequency should not be decreased below 2.2kHz in the vector control mode.

Ground fault

Before begining operation, thoroughly check the wiring between the motor and the inverter for incorrect wiring or short circuits. Do not ground the neutral point of any star-connected motor.

Radio interference

[Noise produced by inverters]

Since the VF-S9 series of inverters performs PWM control, it produces noise and sometimes affects nearby instrumental devices, electrical and electronic systems, etc. The effects of noise greatly vary with the noise resistance of each individual device, its wiring condition, the distance between it and the inverter, etc.

Measures against noises

According to the route through which noise is transmitted, the noises produced by an inverter are classified into transmission noise, induction noise and radiation noise.

Examples of protective measures

●Separate the power line from other lines, such as weak-current lines and

 signal lines, and install them apart from each other.

●Install a noise filter in each inverter. It is effective for noise prevention to  

 install noise filters in other devices and systems, as well.

●Shield cables and wires with grounded metallic conduits, and cover electronic

 systems with grounded metallic cases.

●Separate the power distribution line of the inverter from that of other devices

 and systems.

●Install the input and output cables of the inverter apart from each other.

●Use shielded twisted pair wires for wiring of the weak-current and signal

 circuits, and always ground one of each pair of wires.

●Ground the inverter with grounding wires as large and short as possible,

 separately from other devices and systems.

All models have built-in noise filters which significantly reduce noise.

Exclusive grounding,

if necessary

Noise filter

Inverter

Install the wires 30 cm or more apart from each other.

When the wires are installed in the same duct, separate the weak-current ine and the strong-current line with a metallic separator.

Use twisted wires for weak-current lines.

Electronic system

Exclusive grounding

Noise filter

Control panel enclosure

Sensor signal

Control signal

Ground every shielded cable at one point motor

Metallic conduit,

Plica tube, shielded cable, etc

Power factor improvement capacitors

Do not install a power factor improvement capacitors on the input or output side of the inverter.

Installing a power factor improvement capacitor on the input or output side causes current containing harmonic components to flow into the capacitor, adversely affecting the capacitor itself or causing the inverter to trip. To improve the power factor, install an input AC reactor or a DC reactor (optional) on the primary side of the inverter.

Installation of input AC rectors

These devices are used to improve the input power factor and suppress high harmonic currents and surges. Install an input AC reactor when using a VF-S9 inverter under the following conditions:

(1) When the power source capacity is 200kVA or more, and when it is 10 times or more greater than the inverter capacity.

(2) When the inverter is connected the same power distribution system as a thyristor-committed control equipment.

(3) When the inverter is connected to the same power distribution system as that of distorted wave-producing systems, such as arc furnaces and large-capacity inverters.

Standard replacement intervals of main parts

The table below lists standard component replacement intervals under normal operating conditions (i.e., average year round ambient temperature of 30∞C, load ratio of 80% or less, average operation time of 12 hours/day). The replacement intervals do not indicates the service life of each component, but the number of years beyond which the failure rate of a component used without being replaced increases shapely because of deterioration and wear.

Component name Standard replacement intervals  

2 to 3 years

Replacement method, etc.

Replaced with a new one

Cooling fan

Smoothing capacitor

5 years

Replaced with a new one (upon examination)

Circuit breaker, relay Decided upon examination

Timer

Decided upon examination of the cumulative operation time

Fuse 10 years

Replaced with a new one

Aluminum capacitors on the printed circuit board

5 years

Replaced with a new circuit board

(upon examination)

Extract from "Periodic Inspection of General-purpose Inverters" published by the Japan Electrical Ma nufacturers' Association

Note: The service life of each component greatly varies with its usage environment.

Selecting the capacity (model) of the inverter

Selection

Capacity

Refer to the applicable motor capacities listed in the standard specifications.

When driving a high-pole motor, special motor, or multiple motors in parallel, select such an inverter that the sum of the motor rated current multiplied by 1.05 to 1.1 is less than the inverter's rated output current value.

Acceleration/deceleration times

The actual acceleration and deceleration times of a motor driven by an inverter are determined by the torque and moment of inertia

2

of the load, and can be calculated by the following equations.

The acceleration and deceleration times of an inverter can be set individually. In any case, however, they should be set longer than their respective values determined by the following equations.

Acceleration time

Deceleration time

Conditions

ta =

(J

M

+J

L

)×△N

9.56

×(T

M

−T

L

(sec.) ta =

(J

M

+J

L

)×△N

9.56

×(T

B

+T

L

(sec.)

J

M

J

L

: Moment of inertia of load (kge.m

2 )

(converted into value on motor shaft)

△N

: Difference in rotating speed between before and

after acc. or dce. (min.

-1 )

T

L

: Load torque (Ne.m)

T

M

: Moment of inertia of motor (kge.m

2 )

T

B

: Motor rated torque x 1.2-1.3 (Ne.m) ... V/f control

: Motor rated torque x 1.5 (Ne.m)

... Vector operation control

: Motor rated torque x 0.2 (Ne.m)

( When a braking resistor or a braking resistor unit is used:

Motor rated torque x 0.8-1.0 (Ne.m)

Allowable torque characteristics

When a standard motor is combined with an inverter to perform variable speed operation, the motor temperature rises slightly higher than it normally does during commercial power supply operation. This is because the inverter output voltage has a sinusoidal (approximate) PWM waveform. In addition, the cooling becomes less effective at low speed, so the torque must be reduced according to the frequency.

When constant-torque operation must be performed at low speeds, use a Toshiba VF motor designed specifically for use with inverters.

Starting characteristics

When a motor is driven by an inverter, its operation is restricted by the inverter’s overload current rating, so the starting characteristic is different from those obtained from commercial power supply operation.

Although the starting torque is smaller with an inverter than with the commercial power supply, a high starting torque can be produced at low speeds by adjusting the

V/f pattern torque boost amount or by employing vector control. (200% in sensorless control mode, though this rate varies with the motor characteristics.)

When a larger starting torque is necessary, select an inverter with a larger capacity and examine the possibility of increasing the motor capacity.

16

17

Optional external devices

Foot-mounted noise filter

DC reactor

(DCL)

Braking resistor

The following external devices are optionally available for the VF-S9 series of inverters.

Power supply

Non-fuse circuit breaker MCCB

No.

Device

Input AC reactor

DC reactor

Function, Purpose, etc.

Used to improve the input power factor, reduce the harmonics, and suppress external surge on the inverter power source side. Install when the power capacity is

500 kVA or more and 10 times or more than the inverter capacity or when a distorted wave generation source such as a thyristor unit or a large-capacity inverter is connected in the same distribution system.

Reactor Type

Input AC reactor

Effect

Power factor improvement

Harmonics suppression

200V-3.7kW or less

Other model

○ Large

○ Large

External surge suppression

×

DC reactor

Improves the power factor more than the input reactor.

When the facility applying the inverter requires high reliability, it is recommended to use the DC reactor with an input reactor effective for external surge suppression.

* An inverter unit of 200V-3.7kW or less is connected to a reactor selected on P. 18 to conform “Guides of limits for harmonics current emissions on general purpose inverter having an input current up to and including 20A per phase” by the Japan Electrical Manufacturers' Association.

Refer to

P. 18

Magnetic contactor MC

High-attenuation filter

(LC filter)

NF type manufactured by

Soshin Electric Co.

These types of filters are not necessary because all singlephase 200 V or 3-phase 400 V models and 3-phase 200

V, 5.5 kW or 7.5 kW models have a built-in EMI noise filter, conforming to Class A, as standard But install these filters if necessavly of noise reduction more and more.

• Effective to prevent interference with audio equipment used near the inverter.

• Install on the input side of the inverter.

• Provided with wide-range attenuation characteristics from

AM radio bands to near 10 MHz.

• Use when equipment readily affected by noise is installed in the peripheral area.

P. 19

N.F

Input AC reactor (ACL)

③ High-attenuation radio noise filter

Zero-phase reactor ferrite core-type radio noise filter

Zero-phase reactor

(inductive filter)

Ferrite core type manufactured by

Soshin Electric Co.

Foot-mounted type noise reduction filter

• Effective to prevent interference with audio equipment used near the inverter.

• Effective in noise reduction on both input and output sides of the inverter.

• Provided with attenuation characteristics of several dB in frequencies from AM radio bands to 10 MHz.

• For noise countermeasures, insert on the secondary side of the inverter.

High-attenuation EMI noise filter requiring only small space; mounted on the rear side of the inverter. This filter can be installed to conform to the following classes of EMC standard EN5501 Group 1.

3-phase 200 V models excluding those of 5.5/7.5 kW : Conform to Class A.

All models other than above : Conform to Class B.

P. 19

P. 19

VF-S9

N.F

IM

Zero-phase reactor ferrite core-type radio noise filter

Motor -end surge voltage suppression filter (for 400V models only)

Motor

Braking resistor

Motor-end surge voltage suppression filter

(400 V class only)

Conduit pipe kit

Use when rapid deceleration or stop is frequently required or when it is desired to reduce the deceleration time with large load. This resistor consumes regenerative energy during power generation braking.

• Braking resistor -- With (resistor + protective thermal relay) built in.

Use an insulation-reinforced motor or install the surge voltage restraint filter to prevent degrading motor insulation caused by surge voltage generation depending on cable length and wiring method, or use of a 400 V class motor driven with an inverter.

Attachment kit used for conformance to NEMA TYPE1.

IP43 enclosure kit

Attachment kit for making a panel conform to the

IP43 structure.

DIN rail kit

Parameter writer

Extension panel

Available for the 200 V class models of 0.75 kW or less.

(Model: DIN001Z)

Use this unit for batch read, batch copy, and batch writing of setting parameters.

(Model: PWU001Z)

Extended operation panel kit provided with LED indication section, RUN/STOP key, UP/DOWN key, Monitor key, and Enter key.

(Model: RKP001Z)

RS485 communication converter unit

RS232C communication converter unit

Remote panel

Application control unit

Use to connect a personal computer for data communication with up to 64 or 256 units.

(Model: RS4001Z, RS4002Z)

Use to connect a personal computer for data communication.

(Model: RS2001Z)

Provided with built-in frequency indicator, frequency setting device, and RUN-STOP (forward/reverse) switch.

(Model: CBVR-7B1)

AP Series is available to enable various types of application control functions when combined with an inverter. Contact your Toshiba representative for further information.

P. 20

P. 20

P. 21

Device

Input AC reactor

(ACL)

DC reactor

(DCL)

External dimensions and connections

G

Terminal box with cover

Input AC reactor

Power supply

U

V

V

X

Y

Y

R

S

T

VF-S9

U

V

W

IM

VF-S9S

Input AC reactor

U X

Power supply

V Y

R

S

U

V

W

IM

Fig.B

4- F holes

Fig.A

Type Rating

PFLS2002S

PFL2001S

PFL2005S

PFL2011S

PFL2018S

PFL2025S

PFL2050S

PFL2100S

1φ-230V-2.0A-50/60Hz

3φ-230V-1.7A-50/60Hz

3φ-230V-5.5A-50/60Hz

3φ-230V-11A-50/60Hz

3φ-230V-18A-50/60Hz

3φ-230V-25A-50/60Hz

3φ-230V-50A-50/60Hz

3φ-230V-100A-50/60Hz

PFL4012S

PFL4025S

3φ-460V-12.5A-50/60Hz

3φ-460V-25A-50/60Hz

PFL4050S 3φ-460V-50A-50/60Hz

Note) PFL2002S has 4 terminals.

Inverter type

VFS9S-2002PL

VFS9-2002PM

VFS9-2004PM,2007PM

VFS9S-2004PL,2007PL

VFS9-2015PM、2022PM

VFS9-2037PM,

VFS9S-2015PL,VFS9S-2022PL

VFS9-2055PL

VFS9-2075PL,VFS9-2110PM

VFS9-2150PM

VFS9-4007PL∼VFS9-4037PL

VFS9-4055PL∼VFS9-4110PL

VFS9-4150PL

A B

80

105

105

130

130

125

155

230

70

100

115

150

55

65

65

70

125

155

95

110

155 140

63

90

90

115

115

50

50

60

50

50

50

115

115

115

140

140

130

140

210

130

155

165

Dimensions (mm)

C D E

60

83

95

90

45

55

55

60

79

94

112

F

7

8

5

7

5

5

5

5

7

7

7

G

45

40

40

50

50

――

――

――

――

――

――

Drawing Terminals

Approx.weight.

(kg)

A

B

M3.5

M3.5

M3.5

M4

M4

M4

M6

M8

M4

M6

2.5

2.6

3.4

8.2

0.85

1.0

1.2

2.3

2.3

4.9

6.6

Terminal box with cover

Name plate

Name plate

4.4x6 slotted hole (DCLS-2002)

4.4x6 slotted hole (DCL-2007)

Terminal box with cover

Name plate

Fig.B

DC reactor

Power supply

Fig.C

Type

DCL-2002

DCLS-2002

DCL-2007

DCL-2022

Rated current

(A)

2.5

7

14

Inverter type

VFS9-2002PM

VFS9S-2002PL

VFS9-2004PM,2007PM

VFS9S-2004PL

VFS9-4007PL,4015PL

Note)

VFS9-2015PM,2022PM

VFS9S-2007PL

VFS9-4022PL,4037PL

Note)

VFS9-2037PM

VFS9S-2015PL,2022PL

VFS9-2055PL

W

59

79

92

86

H

37

50

65

110

DCL-2037

DCL-2055

DCL-2110

DCL-2220

22.5

38

75

150

VFS9-2075PL~VFS9-2110PM

VFS9-2150PM

86

75

100

117

110

130

150

170

DCL-4110

DCL-4220

38

75

VFS9-4055PL~4110PL

VFS9-4150PL

95

105

150

160

Note) VFS9-4007PL~4037PL are used DC reactor for 200V class.

Dimensions (mm)

D

35

44

70

X

51

66

82

Y

-

-

d1

-

-

d2

-

-

Drawing

A

-

80

85

140

150

190

165

185

71

71

50

65

90

70

80

64

70

85

85

90

90

100

-

-

85

95

130

105

130

-

55

55

60

-

60

65

B

C

C

Terminals

V1.25-3.5

V1.25-3.5

V2-3.5

M4

M4

M5

M6

M8

M5

M8

Approx.weight.

(kg)

0.2

0.6

1.2

2.2

2.5

1.9

2.4

4.3

3.0

3.7

18

19

Device

High-attenuation radio noise reduction filter

External dimensions and connections

Earth terminal

Power supply

Highattenuation filter

Note)

Noise filter should be connected to the primary-side of inveter.

Out put cable should be kept away from input cable.

Type

Rated current

(A)

Inverter type

Dimensions (mm)

A B C E F G

NF3005A-MJ

NF3015A-MJ

5

15

VFS9-2002PM~VFS9-2007PM

VFS9-2015PM, VFS9-2022PM

174.5

160 145 110 80 32

NF3020A-MJ

NF3050A-MJ

NF3080A-MJ

20

50

80

VFS9-2037PM

VFS9-2110PM

VFS9-2150PM

267.5

294.5

250

280

235

260

170

170

140

150

Note) End of type of Inverter : -PL has a built-in the high-attenuation radio noise reduction filter

44

37

H

70

90

100

J

20

30

K M N P

Approx.weight.

(kg)

1.0

45 ø5.5

M4

M4

1.6

60

65

ø6.5

M6

M6

4.6

7.0

Zero-phase ferrite core type radio noise reduction filter

Foot-mounted noise filter

7

X

14holes

Type : RC9129

D

D2

Type : RC5078

Unit : mm

φ

E

W

W1(Mounting dimension)

Power supply

Zero-phase reactor

VF-S9

R

S

U

V

T W

IM

Motor

Input or output cable should be coiled over 4-times.

R

S

T filter

R

S

T

E

VF-S9

U

V

W

E

I M

VF-S9 filter

Type

EMFS2010AZ

EMF2011BZ

EMFS2016CZ

EMF4006CZ

EMFS2025DZ

EMF4022DZ

EMF4045EZ

EMF4045FZ

EMF2080GZ*

Rated current

(A)

10

11

16

6

25

22

45

45

80

Inverter type

VFS9S-2002PL~2007PL

VFS9-2002PM~2015PM

VFS9S-2015PL

VFS9-4007PL, 4015PL

VFS9S-2022PL

VFS9-2022PM, 2037PM

W H D

140 250

60

VFS9-4022PL, 4037PL

VFS9-2055PL, 2075PL, 4055PL, 4075PL 200 351

VFS9-4110PL, 4150PL

VFS9-2110PM, 2150PM

105

130

245

185

205

372

50

Dimensions (mm)

W1

85

110

120

160

250

H1

170

190

230

330

360

D2

2

*Install grounding cable between the filter and EMC plate to conform to "EN55011 Group 1 class A".(EMF2080GZ) wire size : 6mm

2

or more (AWG9 or more) wire length : 0.29m or less note) In case of the delta connection.(Primary side of the inverter)

E F G

10 8.5 4.5

11 9.5 5.5

Leakage current(mA) note)

76

84

70

200

78

170

400

180

400

110

Device

Braking resistor

Parameter writer

Extention panel

Communication

Converter unit

(RS485/RS232C)

C

D

A

External dimensions and connections

B

E

Fig.A

4- 5 holes

C

500

4.2

Power supply

R

S

T

VF-S9

U

V

W

PB PA

Fig.C

Braking resistor

IM

Wire opening

Earth terminal

(M5)

Power supply

ON E

MC

OFF E

MC

FLB

FLC

TH1

TH2

R

S

T

VF-S9

U

V

W

IM

PB PA

TH1

PB

PA

TH2

Braking resistor

Connect to operation circuit

Fig.B

Fig.D

Type Rating Inverter type

PBR-2007

PBR-2022

PBR-2037

PBR3-2055

PBR3-2075

PBR3-2110

PBR3-2150

PBR-4037

PBR3-4055

PBR3-4075

120W-200

120W-75

120W-40

120W-40

220W-30

220W-30

220W-30

120W-160

X

X

X

X

120W-160

220W-120

2P (240W-20 )

2P (440W-15 )

3P (660W-10 )

4P (880W-7.5 )

X

X

2P (240W-80 )

2P (440W-60 )

VFS9-2002PM~VFS9-2007PM

VFS9S-2002PL~VFS9S-2007PL

VFS9-4007PL~VFS9-4022PL Note)

VFS9-2015PM~VFS9-2022PM

VFS9S-2015PL, 2022PL

VFS9-2037PM

VFS9-2055PL

VFS9-2075PL

VFS9-2110PM

VFS9-2150PM

VFS9-4037PL

VFS9-4055PL

VFS9-4075PL

PBR3-4110 220W-120 X 3P (660W-40 ) VFS9-4110PL

PBR3-4150 120W-120 X 4P (880W-30 ) VFS9-4150PL

Note) VFS9-4007PL~4022PL are used breaking resister for 200V class.

A

42 182 20 4.2

172

A & C

320 115 50

120

350 190

110 230

150

B & D

42

B

182

320

120

350

Dimensions (mm)

C

20

115

190

D

4.2

110

E G

172

-

50

230

150

Drawing

A & C

B & D

Approx.weight.

(kg)

0.28

4

4.5

5

5.5

0.28

4

4.5

5

5.5

Parameter writer Extention panel Communication Converter Unit

RS485/RS232C

Note) Dimentions of extention panel are same as following drawing, but tha surface of panel are different.

Note) Following is RS485 unit. Dimentions of RS232C unit are same as following,but RS232C doesn't have a connector.

3.2 hole

3.2 hole connector

3.2 hole

3.2 hole

Parameter writer type:

PWU001Z

Parameter writer cable type:

CAB0011(1m)

CAB0013(3m)

CAB0015(5m)

Extension panel type:

PKP001Z

Extension panel cable type:

CAB0011(1m)

CAB0013(3m)

CAB0015(5m)

RS485 communication converter type: RS4001Z

RS485 cable type: CAB0011(1m)

CAB0013(3m)

CAB0015(5m)

RS232C communication converter type: RS2001Z

Computer cable type: CAB0025

RS232C cable type: CAB0011(1m)

CAB0013(3m)

CAB0015(5m)

20

21

Device

Remote panel

CBVR-7B1

R2.5

(Installation screw M4)

R5

Frequency meter

Potentiometer

Remote

External dimensions and connections

Panel hole

Installation hole

2- 4(M3 screw)

6 holes

Panel

Rubber bush( 34)

Grounding

Color : 5Y7/1

(panel : N1.5)

Approx. weight. : 0.7kg

Unit : mm

Note) Mounting dimension of CBVR-7B(old type)is same as CBVR-7B1.

Remote panel options

PP

FM

RR

CC

Forward

F

Revese

R

CC

FM

Power supply

MCCB

R/L1

S/L2

T/L3

VF-S9

U/T1

V/T2

W/T3

Motor

M

FLA

FLB

FLC

PP

V I B

CC

F

R

CC

FM

Frequency meter

QS60T

FRH kit

Note) The length of wire between inverter and remote panel less than 30m.

Frequency meter <QS60T(80Hz-1mAdc)>

20

40

Hz

80Hz-1mAdc

60

80

QS60T

M4 terminal screw terminal cover

M3 screw

60

(Front) (Side)

24

30

24

(Rear)

Note) Dimension of QS60T is diffrent from old type : QY-11.

Frequency setting resistor

<RV30YN-20S-B302>

Frequency setting panel

Panel cut dimensions

Color : Black (N1.5)

Approx. weight. : 75g

φ

.5

2- 3.5 holes

24±0. 24±0.

Unit : mm

Frequency setting

White mark

Screw

M4

X

5P0.7

3.2 holes

10 holes

Unit : mm

Trip display / Alarm display

Trip information

Error code

Problem Remedies

Overcurrent during acceleration

・Increase the acceleration time

.

・Check the V/F parameter.

・Use (Auto-restart) and

(ride-through control).

・Increase the carrier frequency .

Overcurrent during ・Increase the deceleration time .

deceleration

Overcurrent during operation

・Reduce the load fluctuation.

・Check the load (operated machine).

Arm overcurrent at start-up

Overcurrent (An overcurrent on the lood side at start-up)

・A main circuit element is defective.

Make a service call.

・Check the cables and wires for defective insulation.

Overvoltage during acceleration

Overvoltage during

・Insert a suitable input reactor.

・Use (Auto-restart) and

(ride-through control).

deceleration

Overvoltage during constant-speed operation

・Increase the deceleration time .

・Install a suitable dynamic braking resistor.

・Enable (dynamic braking selection).

・Enable (overvoltage limit operation).

・Inset a suitable input reactor.

・Insert a suitable input reactor.

・Install a dynamic braking resistor.

Inverter overload

Motor overload

・Increase the acceleration time .

・Reduce the DC braking amount and the DC braking time .

・Check the V/F parameter setting.

・Use (Auto-restart) and

(ride-through control).

・Use an inverter with a larger rating.

Output phase failure

Input phase failure

・Check the V/F parameter setting.

・Check the load (operated machine).

・Adjust to the overload that the motor can withstand during operation in a low speed range.

・Check the main circuit output line, motor, etc., for phase failure.

・Enable (Output phase failure detection).

External thermal trip

Over-torque trip

・Check the main circuit input line for phase failure.

・Enable (Input phase failure detection).

・Check the external input device.

・Check whether the system is in a normal condition.

Dynamic braking resistor overload trip

Overheat

Undervoltage trip

(main circuit)

・Increase the deceleration time .

・Use a dynamic resistor with a larger capacity

(W) and adjust (PBR capacity parameter) accordingly.

・Restart the operation by resetting the inverter after it has cooled down enough.

・The fan requires replacement if it does not rotate during operation.

・Secure sufficient space around the inverter.

・Do not place any heat-generating device near the inverter.

・The thermistor in the unit is broken.

Make a service call.

・Check the input voltage.

・Enable (undervoltage trip selection).

・To cope with a momentary stop due to undervoltage, enable (ridethrough control) and (Auto-restart) .

Trip information

Error code

Problem Remedies

Small-current operation trip

Ground fault trip

Emergency stop

VIA analog input line break detected

Main unit RAM fault

Main unit ROM fault

CPU fault trip

Remote control error

Inverter type error

EEPROM fault

Auto-tuning error

・Enable (Low-current detection parameter).

・Check whether the detection level is set properly to the system. ( and

)

・If no error is found in the setting, make a service call.

・Check the cable and the motor for ground faults.

・Reset the inverter.

・Check F633 setting value or VIA input value

・Make a service call.

・Make a service call.

・Make a service call.

・Check the remote control device, cables, etc.

・Make a service call.

・Turn off the inverter, then turn it on again. If it does not recover from the error, make a service call.

・Check the settings of the motor parameters

to .

・Check that the motor is not two or more sizes smaller in capacity than the inverter.

・Check that the inverter output cable is not too thin.

・Check that the motor is not running.

・Check that the motor is a three-phase inductive motor.

Note) With a parameter, you can choose between trip-on and -off.

Alarm information

Each message in the table is displayed to give a warning but does not cause the inverter to trip.

Error code

/

Problem Remedies

ST terminal OFF

Undervoltage in main circuit

Retry in process

・Close the ST-CC circuit.

・Measure the main circuit supply voltage.

If the voltage is at a normal level, the inverter requires repairing.

・The inverter is normal if it restarts after several tens of seconds.

The inverter restarts automatically. Be careful of the machine because it may suddenly restart.

・Set the frequency setting signals at points 1 and 2 apart from each other.

・Press the STOP key again to clear the trip.

Frequency point setting error

Clear command acceptable

Emergency stop command acceptable

Setting error alarm /

An error code and data are displayed alternately twice each.

DC braking

・Press the STOP key for an emergency stop.

To cancel the emergency stop, press any other key.

・Check whether the setting is made correctly.

Parameters in the process of initialization

Setup parameters in the process of being set

Auto-tuning in process

・Normal if the message disappears after several tens of seconds. (See Note.)

・Normal if the message disappears after a while

(several seconds to several tens of seconds).

・Normal if the message disappears after a while

(several seconds to several tens of seconds).

・Normal if the message disappears after several seconds.

Note) When the ON/OFF function is selected for DC braking (DB), using the input terminal selection parameter, you can judge the inverter to be normal if “ ” disappears when opening the circuit between the terminal and CC.

22

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