307277K Model 205715 Agitator, Instructions-Parts

307277K Model 205715 Agitator, Instructions-Parts
Instructions – Parts List
Parts
Model 205715 Agitator
For mastic fluids.
0.7 MPa (7 bar, 100 psi) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1977, Graco Inc. is registered to I.S. EN ISO 9001
307277K
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
2
4
5
6
7
7
8
8
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury
or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or
destruction of equipment if you do not follow the
corresponding instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not exceed the maximum working pressure of the lowest rated system component. This equipment has a 0.7 MPa (7 bar, 100 psi) maximum working pressure.
D Do not kink or overbend hoses or use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D Never use 1.1.1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
2 307277
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page NO TAG.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
D Keep a fire extinguisher in the work area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
MOVING PARTS HAZARD
Moving parts, such as the rotating blades of the agitator, can pinch or amputate your fingers or other
body parts and can cause splashing in the eyes or on the skin.
D Keep clear of all moving parts when starting or operating the agitator.
D Always shut off the agitator and disconnect the air line before adjusting the angle of the agitator,
removing the agitator from the drum, or checking or repairing any part of the agitator.
307277 3
Installation
Typical Installation
Installing the Agitator
air line lubricator
agitator motor
air line filter
mix tank
air regulator (reference only)
and gauge
Grounding
Proper grounding is an essential part of maintaining a
safe system.
To reduce the risk of static sparking, the mounting
cover and all electrically conductive objects or devices
in the spray area must be properly grounded. Check
your local electrical code for detailed grounding
instructions for your area and type of equipment.
To ground the agitator, connect one end of the
ground wire (A) to the ground connector (B) on the rim
of the drum cover. See Fig. 1. Connect the other end of
the ground wire to a true earth ground.
This air operated agitator is for use with heavy materials,
such as mastics. It has a 2.5 HP, 1000 RPM motor, and
a shaft length of 825 mm (33.5 in.).
1. Remove the cover plate from the drum cover.
2. Loosen the nuts (206) and screws (210) and
disassemble the shaft clamp (224).
3. Loosen the setscrews (208) while holding the agitator
propellers (219) to the shaft. Use the 5/16 in. wrench
(211). Remove the propellers.
4. Guide the agitator shaft (223) through the drum cover.
The agitator will sit at an angle.
5. Fasten the agitator support (204) to the drum cover.
6. Assemble the propellers in their original positions and
torque the setscrews to 11 to 15 NSm (96 to 132 in-lb).
7. Be sure the agitator shaft (223) is pushed into the
agitator support (204) as far as possible, and the
setscrew (213) is tightened firmly. Use the No. 10
setscrew wrench (215).
8. Position the shaft clamp (224) around the agitator
shaft (223) and the cylinder of the displacement
pump. Fasten with the screws (210), lockwashers
(207) and nuts (206), and tighten firmly.
Apply anaerobic
pipe sealant to
the threads.
For a ground wire and clamp, order Part No. 237569.
201
MUFFLER
Apply anaerobic
pipe sealant to
the threads.
B
208
A
Fig. 1
204
Apply anaerobic
sealant to the
threads. Torque
to 11–15 NSm
(96–132 in-lbs) .
Press fit
Lubricate
213
223
208
219
210
207
206
224
Fig. 2
4 307277
Torque to
11–15 NSm
(96–132 in-lbs).
Operation
Provide clean, dry air to the agitator.
CAUTION
Use the needle valve (201) to control the speed of the
motor. Do not exceed 0.7 MPa (7 bar, 100 psi) air
pressure. Always use the lowest agitator speed
necessary to thoroughly mix the material. Excessive
speeds cause the fluid to aerate.
Not lubricating the air motor will cause air motor failure.
WARNING
For automatic lubrication of the agitator’s air motor, install
an air line lubricator. Set the lubricator feed rate at 1 drop
of oil per minute for high speed or continuous duty usage.
Do not overfeed oil or exhaust air may become
contaminated. To manually lubricate the air motor, see
Lubricating the Air Motor on page 6. To order a 3/8”
npt air line lubricator, order Part No. 214847.
To reduce the risk of serious, including amputation
of fingers or splashing fluid in the eyes or on the
skin, always fully close the agitator needle valve
(201) and disconnect the agitator air line before
raising the drum cover, and before checking or
repairing the agitator.
307277 5
Maintenance
Lubricating the Air Motor
CAUTION
Not lubricating the air motor will cause air motor failure.
If an air line lubricator is not installed, the air motor must
be manually lubricated every 8 hours. Lubricate the
agitator air motor by placing 10–20 drops of SAE #10 light
oil in the motor’s air inlet. Run the agitator for about 30
seconds.
If the air motor is erratic or sluggish, clean the air
motor as follows:
WARNING
Do not use kerosene or other flammable solvents
to flush the air motor. Flushing with flammable
solvents could cause fire or explosion and result in
serious injury or property damage.
WARNING
Hazardous fluids or toxic fumes can cause serious
injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled. When flushing the air
motor:
D Keep your face away from the exhaust port.
D Wear the appropriate protective clothing,
gloves, eyewear, and respirator.
If the motor is sluggish or inefficient, flush it with
non-flammable solvent in a well ventilated area.
6 307277
The recommended solvent for air motors and lubricated
pumps is Gast Flushing Solvent, Gast Part No. AH255
or AH255A, Loctite Safety Solvent, or Inhibisol Safety
Solvent.
1. Disconnect the air line and muffler.
2. Add several teaspoons of solvent directly into the
motor.
3. Rotate the shaft by hand in both directions for a few
turns.
4. Reconnect the air line and slowly apply pressure until
there is no trace of solvent in the exhaust air.
5. Re-lubricate the motor with a squirt of light-weight oil
in the chamber.
Service
If the unit requires more than installation of a service
kit, it is usually quickest and easiest to send the unit to
the nearest Graco distributor for repair or replacement.
NOTE: If the vanes need replacing or foreign material
is present in the motor chamber, and experienced
mechanic may remove the end plate opposite the drive
shaft end. Do not pry with a screwdriver. It will dent the
surface of the plate and body, causing leaks.
Use a puller tool, which will remove the end plate while
maintaining the position of the shaft. New vanes should
have the edge with the corners cut at an angle or the
notched edge (if reversible) toward the bottom of the
vane slot.
NOTE: If the air motor still does not operate properly,
contact a Graco distributor. Do not try to repair the air
motor yourself.
Parts
209 201
Model 205715
Apply anaerobic
pipe sealant to
the threads.
217
REF
NO. PART NO. DESCRIPTION
218
201 206264
221
208
212
205
Agitator
Includes items 201 to 224
202 202659
204 205755
205 100003
Apply anaerobic
sealant to the
threads. Torque
to 11–15 NSm
(96–132 in-lbs) .
204
206 100015
207 100016
208 100053
216
220
209 100206
210 100270
223
214
Press fit
Lubricate
211 100633
212 100639
213 101118
213
208
219
Torque to
11–15 NSm
(96–132 in-lbs).
214 101349
215
216
217
218
219
220
221
222
223
224
222
224
210
207
206
101369
104391
101487
169969
159703
159704
159705
162499
164984
164985
QTY
VALVE, needle; 1/8 npt(f);
1/4 npt (m)
LUBRICANT, air motor
SUPPORT, agitator
SCREW, hex hd cap;
3/8–16 x 1–1/2”
NUT, hex; 1/4–20
LOCKWASHER, spring; 1/4”
SCREW, soc hd cup pt set;
5/16 x 1/4”
BUSHING, hex; 1/2 x 1/4 npt
SCREW, hex hd cap;
1/4–20 x 5/8”
WRENCH, 5/6”
LOCKWASHER, ext shkprf; 3/8”
SCREW, soc hd cup pt set;
10–24 x 1/4”
PIN, drive; 4.1 mm (0.16”) dia;
22.4 mm (0.88”) lg
WRENCH, for no. 10 setscrew
BEARING, sleeve
MOTOR, air
FITTING, air line; 1/8 npt
PROPELLER, agitator
CUP, bearing protector
COUPLING, agitator
GUIDE, agitator
SHAFT, drive
CLAMP, agitator shaft
Dimensions
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.42 m (56 in.)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 675 mm (26.5 in.)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 kg (300 lb)
See separate component manuals for wetted parts.
307277 7
1
1
1
4
2
2
6
1
2
1
4
1
2
1
1
1
1
2
1
1
1
1
2
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call to identify the nearest distributor:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 307277
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC.
P.O. BOX 1441
MINNEAPOLIS, MN
http://www.graco.com
8 307277
PRINTED IN U.S.A. 307277 12/1977, Revised 05/2005
55440–1441
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