Lexmark C 76x (5060-4xx)
4024-XXX
7. Parts catalog
How to use this parts catalog
The following legend is used in the parts catalog:
Assem
blyIndex
Part
number
Units/mach
Units/
kit or
pkg
Description
• Assembly-index: Identifies the assembly and the item in the diagram. For example 3-1 indicates
•
•
•
•
•
Assembly 3 and the item number 1 in the table.
Part number: Identifies the unique number that identifies this FRU.
Units/mach: Refers to the number of units actually used in the base machine or product.
Units/kit or pkg: Refers to the number of units packaged together and identified by the part number.
NS: (Not shown) in the assembly-Index column indicates that the part is procurable but is not pictured in
the illustration.
PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.
Parts catalog
7-1
4024-XXX
Assembly 1: Covers and operator panel (1 of 2)
2SWLRQDO
7-2 Printer Service Manual
4024-XXX
Assembly 1: Covers and operator panel (1 of 2)
Assembly
- Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
1—1
40X2395
1
1
USB function removal cover
1
40X0972
1
25
USB function removal cover
2
40X0557
1
1
USB connector cover
3
40X0556
1
1
USB connector
4
40X0554
1
1
Operator panel assembly
5
40X0555
1
1
Operator panel cable assembly
6
40X0553
1
1
Switch (printer front door interlock)
7
40X0558
1
1
Top cover assembly
8
40X0559
1
1
Printer front door assembly
9
40X0560
1
1
Front door magnetic catch
10
40X0561
1
1
Front door support strap
11
40X0562
1
1
Front inner cover
12
40X0960
1
2
2TM/TTM retaining screws
13
40X0551
1
1
Front left cover
14
40X0550
1
1
Left lower cover
15
40X0552
1
1
Top rear cover
Warning: In the event of replacement of any one of the following components:
• Operator panel assembly
• RIP card assembly
• Interconnect card assembly
Only replace one component at a time. Replace the required component and perform a POR before replacing a second
component listed above. If this procedure is not followed, the printer will be rendered inoperable. Never replace two or
more of the components listed above without a POR after installing each one or the printer will be rendered inoperable.
Warning: Never install and remove components listed above as a method of troubleshooting components. Once a
component has been installed in a machine, it can not be used in another machine. It must be returned to the manufacturer.
Parts catalog
7-3
4024-XXX
Assembly 2: Covers
Assembly
- Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
2—1
40X0566
1
1
Rear motor cover
2
40X2382
1
1
TVOC filter assembly
3
40X0565
1
2
Cable hookup door kit includes:
• Cable hookup cover
• Cable hookup door
4
40X0568
1
1
Option hookup cover
5
40X0567
1
1
Rear lower cover (110V)
5
40X0955
1
1
Rear lower cover (220V)
6
40X0564
1
1
Right lower cover
7
40X0563
1
1
Right upper cover
7-4 Printer Service Manual
4024-XXX
Assembly 3: Media feed unit
Assembly
- Index
3-1
2
Part
number
40X0570
40X0569
Units/
mach
2
2
Units/ kit
or pkg
1
3
3
4
40X0572
40X0571
1
1
1
1
Description
Switch (media size)
Media tray catch kit includes:
• Media tray catch
• Media tray slide (2 each)
Vertical turn guide
Vertical turn mylar guide
Parts catalog
7-5
4024-XXX
Assembly 4: Media feed unit exploded (tray 1 and tray 2)
1RWH$SSOLHVWR
WUD\DQGWUD\
7-6 Printer Service Manual
4024-XXX
Assembly 4: Media feed unit exploded (tray 1 and tray 2)
Assembly
- Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
4—1
40X0581
2
1
Media feed unit assembly
2
40X0582
2
1
Media feed lift motor
3
40X0585
2
6
Media feed drive gear kit includes:
• Media feed unit drive gear 13T
• Media feed unit drive gear 28/21T
• Media feed unit drive gear 29T
• Media feed unit drive gear 27T
• 2 mm washer (2 each)
Note: The graphic on the previous page, shows two #3 callouts. These
callouts are the items that make up the media feed drive gear kit.
4
40X0880
2
1
Bushing 6 mm
5
40X0967
2
2
Media tray lift one-way clutch/gear kit includes:
• Media tray lift one-way clutch
• Media tray lift one-way gear
6
40X0968
2
1
Media tray lift one-way shaft
7
40X0583
2
3
Tray lift coupling kit includes:
• Tray lift coupling
• Tray lift coupling gear 31T
• Spring
8
40X0590
2
1
Pick roll assembly spring
9
40X0593
2
2
Separation roll friction clutch kit includes:
• Separation roll one-way friction clutch
• Separation roll spacer
10
40X0594
1
6
Feed unit roll kit includes:
• Feed roll (2)
• Pick roll (2)
• Separation roll (2)
11
40X0970
2
1
Pick roll drive gear
12
40X0969
2
1
Pick roll idler gear
13
40X0591
2
2
Feed roll one-way clutch kit includes:
• Feed roll one-way clutch
• Feed roll one-way gear 22T
14
40X0952
2
1
Bushing 6 mm
15
40X0586
2
2
Media feed unit front guide kit includes:
• Media feed unit front guide
• Media feed unit front guide rail
16
40X0587
2
1
Media out actuator
17
40X0588
2
1
Sensor (media out)
18
40X0588
2
1
Sensor (media level)
19
40X0589
2
1
Sensor (pre-feed)
Note: Assembly index items 17 and 18 are identical sensors with different functions; therefore, are the same part
number with different descriptions.
Parts catalog
7-7
4024-XXX
Assembly 5: Media tray
7-8 Printer Service Manual
4024-XXX
Assembly 5: Media tray
Assembly
- Index
Part
number
Units/
mach
Units/ kit
or pkg
Description
5—1
40X0573
2
3
Media tray assembly includes: (this comes assembled)
• Media tray assembly
• Labels (2 each)
2
40X0578
2
2
Media tray end guide kit includes:
• Media tray end guide
• Spring
3
40X0577
2
3
Media tray side guide actuator kit includes:
• Media tray side guide actuator
• Media tray side guide slide
• Spring
4
40X0576
2
5
Media tray side guide kit includes:
• Media max label
• Front media tray guide assembly
• Rear media tray guide
• Pinion gear (2 each)
5
40X0966
4
1
Media tray separation brush
6
40X0574
2
1
Media tray front cover includes:
• Media tray front cover
• Labels (2 each)
7
40X0579
2
2
Media tray end guide actuator kit includes:
• Media end guide actuator
• Actuator link
Note: The graphic on the previous page, shows two #7 callouts. These
callouts are the two items that make up the media tray end guide
actuator kit.
8
40X0580
2
3
Media tray lift gear kit includes:
• Tray lift coupling gear 13T
• Tray lift gear 13/60T
• Tray lift sector gear 12T
9
40X0965
2
1
Media tray separation pad
Parts catalog
7-9
4024-XXX
Assembly 6: MPF unit
7-10 Printer Service Manual
4024-XXX
Assembly 6: MPF unit
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
6—1
40X0600
1
1
MPF rear cover
2
40X0599
1
1
MPF front cover
3
40X0595
1
1
MPF feed unit assembly
4
40X0608
1
1
MPF fold down tray assembly
5
40X0597
1
1
MPF unit cable assembly
6
40X0755
1
1
MPF pickup spring
7
40X0598
1
1
MPF idler gear bracket assembly
8
40X0601
1
1
MPF transport pinch roll assembly
9
40X0588
1
1
Sensor (MPF media out)
10
40X0596
1
2
MPF media out actuator kit includes:
• MPF media out actuator
• Upper frame
Parts catalog
7-11
4024-XXX
Assembly 7: MPF unit feed
7-12 Printer Service Manual
4024-XXX
Assembly 7: MPF unit feed
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
7—1
40X0605
1
5
MPF transport roll kit includes:
• MPF transport shaft collar
• MPF transport gear 18T
• MPF transport roll assembly
• Bushing 8 mm (2 each)
2
40X0603
1
2
MPF pick roll kit includes:
• MPF pressure pad
• MPF pick roll assembly
3
40X1382
1
6
MPF feed shaft kit includes:
• MPF feed shaft
• MPF feed shaft cam rear
• MPF feed shaft cam front
• MPF feed shaft roll core (2 each)
• MPF feed roll assembly
4
40X0974
1
2
MPF pressure pad kit includes:
• Shaft
• MPF pressure pad
5
40X1380
2
1
MPF pressure pad spring
6
40X1381
2
1
MPF feed shaft bushing
7
40X0606
1
3
MFP pick solenoid kit includes:
• Pick lever
• Pick solenoid
• Spring
8
40X0971
1
2
MPF feed drive gear kit includes:
• MPF feed gear
• MPF feed gear stopper
9
40X0973
1
2
MPF feed cam gear kit includes:
• MPF feed cam gear
• Spring
Parts catalog
7-13
4024-XXX
Assembly 8: Left lower door and transport
7-14 Printer Service Manual
4024-XXX
Assembly 8: Left lower door and transport
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
8—1
40X0609
1
1
Vertical drive gear assembly
2
40X0610
1
1
Switch (left lower door interlock)
3
40X1386
1
1
Bushing 6 mm (transport roll rear)
4
40X1387
1
2
Transport roll kit includes:
• Transport roll assembly
• Transport roll gear 18T
5
40X0878
1
1
Bushing 8 mm
6
40X0612
1
1
Printer left lower door assembly (this comes assembled)
7
40X0614
1
2
Left lower door handle kit includes:
• Left lower door handle
• Spring
8
40X0613
1
1
Hinge pin
Parts catalog
7-15
4024-XXX
Assembly 9: Left door and transfer roll
7-16 Printer Service Manual
4024-XXX
Assembly 9: Left door and transfer roll
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
9—1
40X0553
1
1
Switch (printer left door interlock)
2
40X0618
1
1
PC cartridge shutter link
3
40X0617
1
1
Transfer roll power contact
4
40X0616
1
1
Transfer roll assembly
5
40X0619
1
1
Transfer roll guide assembly
Parts catalog
7-17
4024-XXX
Assembly 10: Printer left door
7-18 Printer Service Manual
4024-XXX
Assembly 10: Printer left door
Assem
blyIndex
10—1
Part
number
40X0620
Units/
mach
Units/ kit
or pkg
1
1
Description
Printer left door assembly (this comes assembled)
2
40X0624
1
1
Printer left door support strap
3
40X0623
1
1
Left door duplex entrance guide
4
40X0621
1
2
Printer left door assembly handle kit includes:
• Printer left door assembly handle
• Spring
5
40X0622
1
1
PC cartridge shutter actuator
Parts catalog
7-19
4024-XXX
Assembly 11: Registration
7-20 Printer Service Manual
4024-XXX
Assembly 11: Registration
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
11—1
40X0629
1
5
Transport clutch assembly includes:
• Bushing 4.5 mm front
• Bushing 4.5 mm rear
• Shaft
• Transport clutch gear 19T
• Transport clutch
2
40X0628
1
1
Registration mylar guide assembly
3
40X0625
1
1
Registration roll assembly (this comes assembled)
4
40X0627
1
1
Sensor (registration)
5
40X0626
1
1
Registration clutch
6
40X0589
1
1
Sensor (tray 2 feed-out)
7
40X0630
1
1
Tray 2 feed-out sensor guide (this comes assembled)
Parts catalog
7-21
4024-XXX
Assembly 12: Printhead, cartridge guides, and fans
7-22 Printer Service Manual
4024-XXX
Assembly 12: Printhead, cartridge guide and fans
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
12-1
40X0639
1
1
Toner add motor assembly
2
40X0640
1
1
Fuser cooling fan
3
40X0636
1
1
Sensor (RFID toner cartridge)
4
40X0641
1
1
Printhead assembly
5
40X0631
1
1
PC cartridge stop
6
40X0644
1
1
PC cartridge sensor connector
7
40X1390
1
2
Switch (PC cartridge interlock) kit includes:
• Backup spring
• Switch (PC cartridge interlock)
8
40X1389
1
1
PC cartridge interlock switch screw
9
40X0633
1
1
Sensor (hum & temp)
10
40X0634
1
1
PC cartridge guide assembly
11
40X0635
1
1
Laser opening guide
12
40X0636
1
1
Sensor (RFID PC cartridge)
13
40X0643
1
1
PC cartridge cooling fan
14
40X0637
1
1
Multi connector cable assembly 1
15
40X0638
1
2
Toner cartridge guide kit includes:
• Toner cartridge guide assembly
• PC cartridge cooling fan duct
Parts catalog
7-23
4024-XXX
Assembly 13: Fuser
7-24 Printer Service Manual
4024-XXX
Assembly 13: Fuser
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
13-1
40X0588
1
1
Sensor (fuser exit)
2
40X0645
1
4
Fuser exit actuator kit includes:
• Shaft
• Fuser exit actuator
• Spring
• Bracket
3
40X0647
1
1
Fuser assembly 110V (this comes assembled)
3
40X0648
1
1
Fuser assembly 220V (this comes assembled)
3
40X0646
1
1
Fuser assembly 100V (this comes assembled)
Parts catalog
7-25
4024-XXX
Assembly 14: Standard Exit 1
7-26 Printer Service Manual
4024-XXX
Assembly 14: Standard Exit 1
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
14-1
40X0649
1
1
Exit 1 media shift assembly (this comes assembled)
2
40X0655
1
1
Standard exit 1 top cover
3
40X0657
1
3
Standard bin full exit 1 actuator kit includes:
• Standard bin full exit 1 actuator shaft
• Standard bin full exit 1 actuator
• Output guide
4
40X0650
1
1
Exit 1 sensor cable assembly
5
40X0651
1
1
Media shift motor
6
40X0653
1
1
Exit 1 media shift gear
7
40X0588
1
1
Sensor (standard bin full exit 1)
8
40X0588
1
1
Sensor (exit 1 media shift HP)
9
40X0654
1
2
Media diverter gate kit includes:
• Media diverter gate
• Spring
10
40X1391
1
1
Exit 1 static eliminator
11
40X1392
1
2
Exit 1 media exit guide kit includes:
• Exit 1 media guide
• Exit 1 media guide pad
12
40X2389
1
1
Output guide
Note: Assembly index items 7 and 8 are identical sensors with different functions; therefore, are the same part number
with different descriptions.
Parts catalog
7-27
4024-XXX
Assembly 15: Dual unit drive motor
7-28 Printer Service Manual
4024-XXX
Assembly 15: Dual unit drive motor
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
15—1
40X0660
1
1
Dual drive motor assembly
2
40X0659
1
1
Exit 1 drive belt
3
40X0661
1
1
Drive belt flange
4
40X0658
1
4
MPF & transport roll idler gear kit includes:
• Transport roll idler gear 28T
• MPF idler gear 18T
• Flange
• Transport/MPF idler gear 21/21T
Parts catalog
7-29
4024-XXX
Assembly 16: Electrical
7-30 Printer Service Manual
4024-XXX
Assembly 16: Electrical
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
16—1
40X0664
1
1
Exit interface card assembly
2
40X0642
1
1
RIP card assembly
3
40X0964
1
1
Interconnect card assembly
4
40X0673
1
1
HCF hookup connector assembly
5
40X0672
1
1
Rear RIP card cover
6
40X0665
1
1
Printer engine card assembly
7
40X0670
1
7
AC power input socket kit includes:
• Screws 4 mm (2 each)
• Bracket
• AC power input socket
• Ground wire
• Main AC cable assembly
• Finisher AC output
8
40X0666
1
1
LVPS 100/110V
8
40X0667
1
1
LVPS 220V
9
40X0668
1
1
Choke coil 220V (220V model only)
10
40X0662
1
1
HVPS
11
40X0663
1
1
Switch (main power)
Warning: In the event of replacement of any one of the following components:
• Operator panel assembly
• RIP card assembly
• Interconnect card assembly
Only replace one component at a time. Replace the required component and perform a POR before replacing a second
component listed above. If this procedure is not followed, the printer will be rendered inoperable. Never replace two or
more of the components listed above without a POR after installing each one or the printer will be rendered inoperable.
Warning: Never install and remove components listed above as a method of troubleshooting components. Once a
component has been installed in a machine, it can not be used in another machine. It must be returned to the
manufacturer.
Parts catalog
7-31
4024-XXX
Assembly 17: Electrical cables
assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
17—1
40X0686
1
1
RFID sensor cable assembly
2
40X0681
1
1
Fuser AC cable assembly
3
40X0684
1
1
Main switch cable assembly
7-32 Printer Service Manual
4024-XXX
Assembly 18: Electrical cables
Assem
blyIndex
Units/
mach
Units/ kit
or pkg
40X0683
1
1
Interlock switch cable assembly
2
40X0673
1
1
HCF hookup connector assembly
3
40X0637
1
1
Multi connector cable assembly 1
4
40X0676
1
1
Media size switch cable assembly
5
40X0682
1
1
Multi connector cable assembly 3
6
40X1390
1
2
Switch (PC cartridge interlock) kit includes:
• Backup spring
• Switch (PC cartridge interlock)
18—1
Part
number
Description
Parts catalog
7-33
4024-XXX
Assembly 19: Electrical cables
Assem
blyIndex
19—1
Part
number
40X0677
Units/
mach
Units/ kit
or pkg
1
1
Description
RIP card cable assembly
2
40X0685
1
1
Dual drive motor cable assembly
3
40X0674
1
1
Media feed unit cable assembly
4
40X0675
1
1
MPF hookup cable assembly
5
40X0670
1
7
AC power input socket kit includes:
• Screws 4 mm (2 each)
• Bracket
• AC power input socket
• Ground wire
• Main AC cable assembly
• Finisher AC output
6
40X0682
1
1
Multi connector cable assembly 3
7-34 Printer Service Manual
4024-XXX
Assembly 20: Electrical cables
Assem
blyIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
20—1
40X0680
1
1
Multi connector cable assembly 2
2
40X0678
1
1
Printhead cable assembly
Parts catalog
7-35
4024-XXX
Assembly 21: Electrical cable
Assem
blyIndex
21—1
Part
number
40X0679
Units/
mach
Units/ kit
or pkg
1
1
7-36 Printer Service Manual
Description
Exit interface cable assembly
4024-XXX
Assembly 22: Power cords
Assem
blyIndex
22—NS
Part
number
40X0269
Units/
mach
Units/ kit
or pkg
1
1
Description
Power cord–USA ET AL 8ft right angle
NS
40X0270
1
1
Power cord–Japan 15A 8ft straight
NS
40X0274
1
1
Power cord–Switzerland 6ft straight
NS
40X0275
1
1
Power cord–Israel 6ft straight
NS
40X0276
1
1
Power cord–South Africa 6ft straight
NS
40X0277
1
1
Power cord–Brazil high amp 6ft straight
NS
40X0278
1
1
Power cord–Austria HV 6ft straight
NS
40X0279
1
1
Power cord–Danish 6ft straight
NS
40X0280
1
1
Power cord–Korea 10A3 6ft straight
NS
40X0281
1
1
Power cord–Taiwan 13A 6ft straight
NS
40X0282
1
1
Power cord–Peoples Republic of China straight 1.77 m straight
NS
40X0286
1
1
Power cord–United Kingdom 6ft straight
NS
40X0287
1
1
Power cord–Italy 6ft straight
NS
40x0288
1
1
Power cord–Argentina 8ft straight
NS
40X0296
1
1
Power cord–Australia 6ft straight
NS
40X0297
1
1
Power cord–USA ET AL 6ft straight
Parts catalog
7-37
4024-XXX
Assembly 23: Miscellaneous
AsmIndex
Part
number
Units/
mach
Units/ kit
or pkg
Description
23—NS
7374474
1
1
W840 Repacking kit
NS
40X0179
1
1
Nyogel 744 grease packet
NS
40X0248
1
1
Cx/Tx card assembly
NS
40X0250
1
1
9-pin to Twinax cable
NS
40X0251
1
1
9-pin to Coax (BNC) cable
NS
40X0252
1
1
9-pin to 9-pin cable assembly
NS
40X0290
1
1
RS232C serial interface card
NS
40X0291
1
1
Parallel 1284-B interface card
NS
40X0956
1
14
Maintenance kit (110 V)
•
•
•
•
•
NS
40X0957
1
14
Maintenance kit (220 V)
•
•
•
•
•
NS
40X0958
1
14
Fuser unit assembly
Transfer roll assembly
Feed rolls (4 each)
Pick rolls (4 each)
Separation rolls (4 each)
Fuser unit assembly
Transfer roll assembly
Feed rolls (4 each)
Pick rolls (4 each)
Separation rolls (4 each)
Maintenance kit (100 V)
•
•
•
•
•
Fuser unit assembly
Transfer roll assembly
Feed rolls (4 each)
Pick rolls (4 each)
Separation rolls (4 each)
NS
40X1375
1
1
MarkNet 8000 Fast Ethernet
NS
40X1376
1
1
MarkNet 8020 Gigabit Ethernet
NS
40X1377
1
1
MarkNet 8030 Fiber Ethernet
NS
40X1378
1
1
MarkNet 8050 wireless, US
NS
40X1562
1
1
MarkNet 8050 wireless, non-US
NS
40X1393
1
1
Bar code card assembly
NS
40X1394
1
1
PRESCRIBE card assembly
NS
40X1395
1
1
PrintCryption card assembly
NS
40X1396
1
1
Single-byte forms card assembly
NS
40X1397
1
1
Double-byte forms card assembly
NS
40X1508
1
1
128MB memory option
NS
40X1509
1
1
256MB memory option
NS
40X1510
1
1
512MB memory option
NS
40X1512
1
1
Japanese font card
NS
40X1513
1
1
Simplified Chinese font card
NS
40X1514
1
1
Traditional Chinese font card
NS
40X1515
1
1
Korean font card
7-38 Printer Service Manual
4024-XXX
Assembly 23 (continued): Miscellaneous
AsmIndex
Part
number
Units/
option
Units/ kit
or pkg
Description
NS
40X1564
1
1
32MB Flash card
NS
40X1455
1
1
64MB Flash card
NS
40X2610
1
1
Hard disk with adapter–40 GB
NS
40X2397
1
1
IPDS card assembly
NS
40X0948
NA
NA
Assorted e-clip packet
NS
40X0949
NA
NA
Assorted screw packet
Parts catalog
7-39
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