XPLORER 400 Model #A99CG38CA Rev. 01

XPLORER 400 Model #A99CG38CA Rev. 01
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XPLORER 400
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
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Model #A99CG38CA
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
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Rev.
01
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1999
PARTS MANUAL PN 9914963 and MICROFICHE PN 9915651 1/99
TABLE OF CONTENTS
Xplorer 400 A99CG38CA
Parts Manual
A
G
A–ARM/STRUT MOUNTING . . . . . . . . . B13
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
C
CARBURETOR . . . . . . . . . . . . . . . . . . . . .
CLUTCH COVER . . . . . . . . . . . . . . . . . . .
CONTROLS – MASTER CYLINDER
/BRAKE LINE . . . . . . . . . . . . . . . . . . .
CONTROLS – THROTTLE ASM.
/CABLE . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . .
CRANKCASE and CYLINDER . . . . . . .
CV JOINT . . . . . . . . . . . . . . . . . . . . . . . . . .
D5
C8
B9
H
HANDLEBAR and
HEADLIGHT POD . . . . . . . . . . . . . . . B11-12
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . D7
B8
A10
D1-2
B5
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . A8
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . C6
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . C7
E
ELECTRICAL/TAILLIGHT . . . . . . . . . . . C10
ENGINE MOUNTING . . . . . . . . . . . . . . . A11-12
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . A13
F
FRONT BRAKE . . . . . . . . . . . . . . . . . . . .
FRONT CAB . . . . . . . . . . . . . . . . . . . . . . .
FRONT HOUSING . . . . . . . . . . . . . . . . . .
FRONT RACK and
BUMPER MOUNTING . . . . . . . . . . .
FRONT STRUT . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . .
GEAR SELECTOR . . . . . . . . . . . . . . . . . . C13
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . C11-12
GEARCASE MOUNTING . . . . . . . . . . . . C9
B7
A5
B4
A9
B3
B6
A14
O
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . D6
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . B1
P
PART NUMBER INDEX . . . . . . . . . . . . . . D10-E1
PISTON and CRANKSHAFT . . . . . . . . . C14
PROP SHAFT . . . . . . . . . . . . . . . . . . . . . . C1
R
REAR BRAKE MASTER CYLINDER . .
REAR CAB and SEAT . . . . . . . . . . . . . .
REAR CALIPER MOUNTING . . . . . . . . .
REAR HOUSING . . . . . . . . . . . . . . . . . . .
REAR RACK MOUNTING . . . . . . . . . . . .
REAR WHEEL DRIVE . . . . . . . . . . . . . . .
RECOIL STARTER . . . . . . . . . . . . . . . . . .
C4
A6
C2
C3
A7
C5
D3
S
STARTING MOTOR . . . . . . . . . . . . . . . . . D8
STEERING POST . . . . . . . . . . . . . . . . . . . B10
SWING ARM/SHOCK MOUNTING . . . . B14
T
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . D9
W
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . D4
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not
to be used for assembly.
1999 XPLORER 400 SPECIFICATIONS
BRAKES
Type - Front
Type - Rear
Type - Auxiliary
Type - Parking
ENGINE
Hydraulic/Fixed Disc
Hydraulic/Rear Axle Disc
Hydraulic/Rear Axel Disc
Hydraulic Lock/All Wheel
CAPACITIES
Coolant Capacity (quarts)
Fuel Tank (gallon)
Gearcase Oil (ounces)
Engine Counter Balance 10W30
Oil (quarts) Injector
Oil (quarts) Engine OW40
Rack, Front (pounds)
Rack, Rear (pounds)
Tongue Weight
Tow Hitch
Tow Weight
2.25
4
16
100 cc
2
N/A
90
180
30
Standard
850
DRIVE TRAIN
Type
Concentric
DRIVE CLUTCH
Drive System Type
Center Distance (inches)
Clutch Offset (inches)
Clutch Weight
Spring Color
PVT
10
1/2
S55 (55)
Blue/Green
DRIVEN CLUTCH
Helix Angle
Spring Position
Compound
2-2
DIMENSIONAL FEATURES
Approx. Turning Radius (inches)
Tool Box Volume (cubic inches)
Ground Clearance (inches)
Height (inches)
Length (inches)
Seat Height (inches)
Weight (dry)
Wheel Base (inches)
Width (inches)
65
588
7.5
47
81
34
588
49.75
46
GEARCASE
Transmission
Shift Type
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - High
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Axle to Axle
Chain Type
PRD
Side Lever
6.14/1
4.74/1
3.06/1
2:1
13/36 76P
N/A
N/A
520 O-Ring
TIRES & WHEELS
Tire Manufacturer
Tire Size - Front
Tire Size - Rear
Tire Size - Center
Tire Pressure - Front
Tire Pressure - Rear
Tire Pressure - Center
Dunlop
25x8-12
25x11-10
N/A
4
3
N/A
Engine Model Number
Engine Type
Lubrication Type
Bore & Stroke (mm)
Displacement (cc’s)
Compression Ratio
Cooling
Alternator Output
Elec. Start w/Recoil Back Up
Carburetors (no. of/size)
Main Jet
Pilot Jet
Needle Jet
Cut Away
Air Screw
Jet Needle
Ignition
Ignition (Type & Deg. BTDC)
Spark Plug Gap (inches)
Spark Plug (Type)
Exhaust
EC38PLE08
2 Cycle, Single Cylinder
Oil Injected
83.0x70
378
6.9/1 Effective
Liquid
200W
Standard
1/VM34SS
210
35
0-6 (480)
1.5 Nickel/Aluminum
1.5 Turn
6CEY6-3
CDI
23.5 @ 3000
.028
NGK BR8ES
USFS Appr. Pending
GRAPHICS
Body Style
Bumper Caps/Polyprop.
Cargo Box or Bed
Fender, Front
Fender, Rear
Footwell
Frame/Steel
Front Cover
Handlebar Cover w/Decal
Headlight Dash Pod
Rack, Front
Rack, Rear
Rims
Seat Vinyl
Side Panel
Spring, Front
Spring, Rear
Tank Cover
Tool Box Cover
w/lettering Color
Gen IV
N/A
N/A
E. B. Green
E. B. Green
Black
Black
E. B. Green
Black
E. B. Green/Black
Black
Black
Aluminum
Burnished Brown
E. B. Green
Burnished Brown
Burnished Brown
N/A
N/A
N/A
ELECTRICAL
Headlight - Handlebar
Headlight - Front Hood
Taillight (watts)
Brake Light (watts)
Indicator Bulb
Battery
1 Single Beam, 60W
2 Single Beams, 27W
8.26W
12V/26.9W
12V/1.0W
12V/14 AH
SUSPENSION
Front Type Front Travel (inches)
Rear Type Rear Travel (inches)
Shock
Shock Adjustment
MacPherson Strut
6.7
Progressive Rate Swing Arm
9
1 3/8″ Bore Gas Charged
CAM
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products
without notice.
1999 ATV PUBLICATION NUMBERS
MODEL
MODEL NO.
OWNER’S
MANUAL
OWNER’S
MANUAL
SUPPLEMENT
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
Xplorer 400
A99CG38CA
9914905
9914907
9914963
9915651
9914908
FRONT CAB
XPLORER 400 A99CG38CA
4
5
1
2
6
3
10
7
3
9
11
8
12
13
3
7
15
3
14
16
17
Ref. Part No.
1 5811491
5810996
2 5431809-195
2620085-195
3
4
5
6
7512232
5431806-195
7670085
2631990-195
7 7670057
8 7670009
Qty. Description
1
1
1
1
12
1
2
1
10
2
Foil, Side Panel
Foil, Foam, Side Panel
Panel, Side, LH, EB Green
Panel/Foil, RH, EB Green
(Incl. Foil and Foam)
Bolt
Cover, Front, EB Green
Clip, Spring
Cab, Front, EB Green
(Incl. Warning Decals)
Nut, U-Type Speed
Nut, Push-on
Ref. Part No.
9
10
11
12
13
14
15
16
17
7661645
7512085
7555792
7541925
5431798
5431799
7555931
7542122
7670088
5811512
5811489
Qty. Description
4
2
2
2
1
1
2
2
4
1
1
Rivet
Bolt
Washer
Nut, Nylok
Guard, Mud, Front, LH
Guard, Mud, Front, RH
Washer
Nut, Nylok
Clip, Dart
Shield, Deflector, LH
Shield, Deflector, RH
1/99
A5
REAR CAB and SEAT
XPLORER 400 A99CG38CA
1
2
10
9
3
4
35
34
8
11
12
37
36
7
5
6
23
13
33
32
25
1
23
14
26
31
30
24
15
27
29
22
21
16
17
28
20
18
4
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7541925
5224592
7512242
7555859
7512085
5431786
7517375
7621403
5211033
1040387
7041370
2682360-276
2681747-276
5811104
5811105
5410414
5431787
5410896
5241403-067
7661638
5432763
Qty. Description
4
1
4
10
2
1
2
2
2
1
1
1
1
1
1
8
1
1
1
4
1
Nut, Nylok
Retainer, Seat Latch
Screw
Washer, Flat
Screw
Box, Tool
Screw
Rivet
Bracket, Lever Retainer
Latch, Seat
Spring, Latch
Asm., Seat, Brown (Incl. 8-13)
Covering, Seat, Brown
Foil, Seat Base, Large
Foil, Seat Base, Small
Bumper, Rubber
Cover, Box, Tool
Cap, Drain
Guard, Clutch, Outer
Rivet
Guard, Rock
Ref. Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7515179
1012770-067
7542122
7517376
7555792
7072791
5811087
5811106
5811111
5431771-070
5433196-070
7670057
5431796
5431797
7512232
5433204-195
7511930
7661645
5811107
7073761
5411042
Qty. Description
6
1
8
8
4
1
1
2
1
1
1
12
1
1
12
1
2
10
1
1
1
Screw
Frame
Nut, Nylok
Bolt
Washer
Decal - Filter Element
Foil, Foam
Foil, Rear Cab, Front
Foil Foam, Rear Fender
Footwell, Black, LH
Footwell, Black, RH
Nut, U-Type Speed
Guard, Mud, Rear, LH
Guard, Mud, Rear, RH
Screw
Cab, Rear, Green
Bolt
Rivet
Foil, Rear Cab, Rear
Decal - Carb Information
Grommet
1/99
A6
REAR RACK MOUNTING
XPLORER 400 A99CG38CA
1
2
3
5
4
6
8
9
7
11
10
12
8
Ref. Part No.
1 7515193
2 7515194
3 2670174
4
5
6
7
2670070
7517264
1040490-067
7512329
Qty. Description
2 Screw
2 Screw
1 Rack, Rear
(Incl. Ref. 4 and Warning Decal)
2 Reflector, Red
2 Bolt
1 Support, Rear Rack
4 Bolt
11
13
Ref. Part No.
8 7542343
9 7670096
10 1040524-067
1040525-067
11 7558402
12 5333332-067
13 7515385
Qty. Description
8
2
1
1
4
4
4
Nut, Nylok, Flanged
Nut, Chimney
Bracket, Front Mount, LH
Bracket, Front Mount, RH
Washer, Wrought
Spacer
Screw
1/99
A7
DECALS
XPLORER 400 A99CG38CA
3
2
1
5
4
6
7
11
10
9
8
15 16
14
17
13
18
3
19
12
20
1
21
8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7074954
7077779
7077780
7077782
7078003
7074935
7078354
7078045
7075741
7077791
7074110
Qty. Description
2
1
2
1
1
1
1
1
1
1
1
Decal - Rack
Decal - “4x4” Side Panel, RH
Decal - “POLARIS” Side Panel
Decal - Tank Side, RH
Decal - Headlight Adjustment
Decal - Warning, AWD Switch
Decal - Discretionary Warning
Decal - “LIQUID COOLED”
Decal - Drain Recoil
Decal - “Concentric Drive System”
Decal - Load Distribution
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
7078019
7077765
7077919
7076202
7076273
7077781
7078253
7077778
7077920
7074750
Qty. Description
1
1
1
1
1
1
1
1
1
1
Decal - “400 L/C” Front Cover
Decal -“POLARIS” Domed
Decal - Warning, General, CPSC
Decal - CE Regulation
Decal - Override Switch, AWD
Decal - Tank Side, LH
Decal - Age Warning
Decal - “4x4” Side Panel, LH
Decal - Passenger Warning
Decal - Tire Pressure
1/99
A8
FRONT RACK and BUMPER MOUNTING
XPLORER 400 A99CG38CA
1
2
3
5
4
14
14
6
12
13
7
11
15
10
9
8
16 17
18
4
21
19 20
22
23
27
26
4
25
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7515194
2670180
2670071
7515399
2200775
5432155-070
7558403
7515391
7515390
7555954
1040554-067
1040555-067
12 7512232
13 2431014
2431015
4030059
Qty. Description
4
1
2
8
1
1
2
2
2
2
1
1
4
1
1
2
Screw
Rack, Front (Incl. Ref. 3 and Decal)
Reflector, Amber
Screw
Kit - Front Rack Mount
Bumper, Front
Washer
Bolt
Bolt
Washer
Support, Front Rack, LH
Support, Front Rack, RH
Screw
Headlight, LH
Headlight, RH
Bulb, Replacement
24
Ref. Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
7542324
7515384
7558402
5810467
5241398-067
5241399-067
7515547
5211633-067
5241583-067
5240591-067
7621330
5241224-067
7670094
7512097
5431814
5431815
Qty. Description
4
2
4
1
1
1
2
1
1
1
7
1
6
6
1
1
Nut, Nylok
Bolt
Washer
Plug, Frame
Extension, Frame, LH
Extension, Frame, RH
Screw
Plate Back Mount
Guard, Brush
Grill, Brush Guard
Rivet
Hitch, U-Bolt
Nut, U-Type
Screw
Shield, Radiator Side, LH
Shield, Radiator Side, RH
1/99
A9
COOLING SYSTEM
XPLORER 400 A99CG38CA
6
7
8
1
2
9
5
10
11
3
12
13
4
24
14
19
23
18
22
17
16
21
Ref. Part No.
15
20
Qty. Description
1
2
3
4
5
7542122
7558301
4170013
5241355-067
–––––––
2
2
1
1
1
6
7
8
9
7080571
7080138
4110225
–––––––
1
3
1
1
10 7080614
11 2511189
2
1
Nut, Nylok
Washer, Flat
Asm., Fan Motor (Incl. Hardware)
Bracket, Cooling Fan
Hose, Engine, Lower (See EngineMounting Pg. A12, Ref. 24)
Cable Tie
Cable Tie
Switch, Fan Thermal
Hose, Engine, Upper (See EngineMounting Pg. A12, Ref. 13)
Clamp, Hose
Cap, Pressure
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
23
24
1240015
5431760
5410607
7515133
7052181
5242550
5020572
3110032
7517475
7512232
5410584
7558201
7547004
Qty. Description
1
1
4
2
1
1
2
2
3
3
2
3
3
Radiator, U-Flow
Cover, Radiator w/Mesh
O-Ring
Bolt
Valve, Drain Cock
Blade, Fan
Spacer, Mount, Radiator
Mount, Radiator, Rubber
Screw
Screw
Bushing, Radiator Mount, Lower
Washer
Nut, Nylok
1/99
A10
ENGINE MOUNTING
XPLORER 400 A99CG38CA
5
4
3
2
6
7
1
9
40
8
10
41
42
10
43
42
38
20
41
39
16
1
17 18
19
15
40
12
11
28
37
10
36
13
35
34
21
22
14
10
33
24
23
12
25
32
26
31
30
9
27
28
6
29
A11
ENGINE MOUNTING
XPLORER 400 A99CG38CA
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3110038
7552901
7515321
4010132
7512232
7542403
7555806
5242692-067
7555823
7547108
3070156
7080614
5410570
4010129
–––––––
Qty. Description
1
2
2
1
1
2
1
1
2
5
1
2
1
1
1
16 –––––––
1
17
18
19
20
21
22
23
1
1
1
1
1
1
2
5430261
5210748
7575202
7512566
8360012-04
1040687-067
7517289
Mount, Engine, Rubber
Washer, Spring Lock
Screw
Cable, Ground/Engine
Screw
Nut, FLEXLOC
Washer
Bracket, Mount, Engine, Top
Washer
Nut, Flange, Locking
Spark Plug, NGK BR8ES
Clamp, Hose
Hose, Upper Engine
Cable, Solenoid/Starter
Seal, Cover Case
(See Clutch Cover Pg. C8, Ref. 1)
Asm., Drive Clutch, Basic ATV-06
(See Drive Clutch Pg. C6, Ref. 14)
Bushing
Washer
Washer
Screw
Trim, Edge
Mount, Engine, Front
Screw
Ref. Part No.
Qty. Description
24
25
26
27
28
29
30
31
32
5411637
7080511
3110042
7552603
7512490
1040231-067
5411681
7080413
3085821
1
1
1
6
6
1
1
1
1
33
34
35
36
37
38
39
40
41
42
43
8360009-600
7051011
7542411
5242463-067
7553001
3110048
7542432
7080003
8450040-600
7080534
2530008
AR
1
1
1
3
1
2
2
AR
2
1
Hose, Formed
Clamp, Narrow Band
Mount, Rubber
Washer, Spring Lock
Screw
Engine Mount, Front
Boot, Clutch Intake
Clamp, Narrow Band
Engine, EC38PLE08-Short Block
NOTE: The Short Block assembly
contains a crankcase assembly,
cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration.
Line, Fuel
Valve, Check
Nut
Bracket, Engine Mount, Rear
Washer, Lock
Mount, Torque Stop, Rubber
Nut
Clamp, Hose, Red
Line, Fuel
Clamp
Filter, Fuel
1/99
A12
EXHAUST SYSTEM
XPLORER 400 A99CG38CA
1
2
3
4
5
6
7
8
9 10
21
20
19
11
14
12
15
16
13
8
18
17
13
Ref. Part No.
7542324
7555716
5010192
5410241
3110064
7542301
5410436
7512232
7515316
5243199-067
7547101
11 7512666
1
2
3
4
5
6
7
8
9
10
Qty. Description
1
1
1
1
1
1
1
3
1
1
1
1
Nut, Nylok
Washer
Bushing
Dampener, Vibration
Mount, Torque Stop
Nut
Washer, Rubber
Screw
Bolt
Bracket, Muffler Support
Nutsert
Bolt
14
Ref. Part No.
12
13
14
15
16
17
18
19
7052083
7042031
5211688
1260906-029
7042029
1260901-029
5222665-067
–––––––
20 –––––––
21 1260902-029
Qty. Description
1
2
2
1
4
1
1
2
Plug, Clean Out
Spring, Exhaust
Gasket, Exhaust
Exhaust
Spring, Exhaust
Headpipe
Tab, Spring
Nut (See Crankcase and Cylinder
Pg. D2, Ref. 9)
2 Washer, Lock (See Crankcase and
Cylinder Pg. D2, Ref. 10)
1 Manifold w/o Gaskets
1/99
A13
FUEL TANK
XPLORER 400 A99CG38CA
5
3
6
7
4
2
1
8
11
9 10
12
13
15
17
14
16
12
11
12
11
11
12
11
12
18
19
20
21
Ref. Part No.
Qty. Description
Ref. Part No.
2511272
5811052
5430725
5810144
8360009-600
5431053
7512310
5222154-067
5222155-067
9 7512208
10 2530008
1
1
1
1
AR
1
2
1
1
2
1
11
12
13
14
15
16
17
18
19
20
21
1
2
3
4
5
6
7
8
Tank, Fuel (Incl. 6,16,17)
Seal Foam
Cap, Fuel Tank
Gasket, Fuel Cap
Hose, Vent
Vent
Bolt
Bracket, Cover Mount, Rear, LH
Bracket, Cover Mount, Rear, RH
Screw
Filter
8450040-600
7080003
5220916-067
7542324
8360026
7052147
7052148
7052154
5432733
5432559
7517505
Qty. Description
AR
8
1
2
AR
1
1
1
1
1
1
Fuel Line
Clamp, Hose
Bracket, Tank Mount, Rear
Nut, Nylok
Pad, Fuel, Bulk
Fitting, Fuel Outlet, Main, 90°
Fitting, Fuel Outlet, Reserve, 90°
Valve, Fuel, 3-Way
Nut, Fuel Valve
Knob, Fuel Valve
Screw
1/99
A14
OIL TANK
XPLORER 400 A99CG38CA
7
6
10
9
1
2
5
3
8
4
11
12
16
13
12
14
12
13
15
Ref. Part No.
1
2
3
4
5
6
7
8
5430779
5810141
5410991
5431793
7052077
8360009-600
4110265
7621460
Qty. Description
1
1
1
1
1
AR
1
2
Cap, Oil Tank
Gasket, Oil Cap
Grommet
Oil Tank, Drilled
Fitting, Vent
Fuel Line
Sensor, Oil Level
Rivet, Pop
Ref. Part No.
9
10
11
12
13
14
15
16
7080525
7517389
7052153
7080307
8450003-1525
2530009
7080568
8360026
Qty. Description
1
1
1
2
AR
1
1
1
T-Clip
Screw
Fitting, Outlet
Clamp, Hose, Large Green
Line, Fuel
Filter, Fuel
Clamp, Double Wire
Pad
1/99
B1
AIR BOX
XPLORER 400 A99CG38CA
1
2
3
4
1
5
6
16
7
27
26
25
24
8
23
9
10
11
22
2
13 12
21
14
15
18
20
16
19
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7542127
7558301
5240424
5810948
5240336
5811099
1253118
5810966
5432883
7080483
7080487
7080476
8450051-600
7555932
Qty. Description
Ref. Part No.
3
4
1
1
1
1
1
1
1
1
1
1
AR
2
15
16
17
18
19
20
21
22
23
24
25
26
27
Nut, Wing
Washer
Cover, Air Box
Gasket, Cover
Cover, Filter
Foam, Precleaner, Sleeve
Filter, Air
Foil, Air Box
Box, Air Silencer
Cable Tie
Plug, Cap
Clamp
Line, Fuel
Washer
5411413
7511881
7080643
5431698
5410934
5810988
7080598
7515180
5432607
7515150
7515151
5811012
5211804
Qty. Description
1
8
1
2
1
1
1
2
1
2
1
1
1
Boot, Carburetor
Screw
Clamp, Notched
Ventura, Intake
Boot, Air Silencer
Seal, Foam
Strap, Cable
Screw
Stand, Filter
Stud
Stud
Seal, Foam, Air Box
Plate, Air Box
7/98
B2
FRONT STRUT
XPLORER 400 A99CG38CA
1
26
25
24
2
23
4
5
3
21
6
22
7
10
11
20
8
7
9
19
13
18
17
16
12
11
14
10
15
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
5411468
7041755
5211115
7080573
7542303
7517445
7558402
5810439
––––––––
2
2
2
2
4
4
6
2
1
10
11
12
13
14
3554509
3554507
5222193
7080306
2410133
4
4
2
2
2
Bumper, Strut
Strut, Front
Washer
Clamp, Rubber Coated
Nut, FLEXLOC
Bolt
Washer
Retainer, Strut Casting Wire
Asm., Front Brake Caliper, RH (See
Front Brake Pg. B7 for Details)
Bearing, Tapered Roller
Bearing, Tapered Roller Cup
Sleeve, Hubstrut Seal
Fitting, Lubrication
Coil, Magnetic
Ref. Part No.
15 2201311
2201312
16
17
18
19
20
21
7041375-067
5220602
5430807
7515339
5130668
–––––––
22
23
24
25
26
3610028
5430806
5810291
7555749
7542507
Qty. Description
1 Asm., Hubstrut, LH ,32mm, Heavy
(Incl. 8,11-14,22)
1 Asm., Hubstrut,RH, 32mm, Heavy
(Incl. 8,11-14,22)
2 Spring, Coil
2 Retainer, Spring, Top
2 Pivot, Ball, Bottom
4 Bolt
2 Spacer, Threaded
1 Kit - Drive Shaft w/Sleeve
(See CV Joint Pg. B5, Ref. 12)
2 Seal, Hubstrut
2 Pivot, Ball, Top
2 Spacer, Rubber
2 Washer
2 Nut, FLEXLOC
7/98
B3
FRONT HOUSING
XPLORER 400 A99CG38CA
13
14
15
16
11 12
9 10
17
8
7
18
6
3
4
5
19
20
26
2
1
21
22
25
2
24
Ref. Part No.
1341276
1
2
3
4
5
6
7
8
9
10
11
12
13
3233252
3233248
3233701
3233700
3233699
3233589
3233698
3233697
3233319
3233541
3233324
3233325
7080138
Qty. Description
1 Asm., Front Gearcase
(Incl. 1-12,16-26)
12 Screw
2 Seal
1 Cover, Input, Front Housing
1 O-Ring
1 Ring, Retaining
1 Bearing
1 Pinion, Input
1 Bushing
1 Seal, Oil
1 Bushing
1 Washer
1 Plug
1 Cable Tie
Ref. Part No.
1
23
Qty. Description
14
15
16
17
18
8450003-1525
7080756
3233524
3233696
3233710
AR
2
1
1
1
19
20
21
22
23
24
25
26
3233020
3233554
3233693
3233692
3233583
3233702
3233253
3233254
1
AR
1
1
AR
1
1
1
Line, Fuel
Clamp
Tube, Vent
Gearcase, Front Housing
SubAsm., Output Shaft, Front
Housing
Bearing, Ball
Shim
O-Ring
Cover, Output, Front Housing
Shim
Button, Thrust
Plug, Drain
Washer
1/99
B4
CV JOINT - NEAPCO
XPLORER 400 A99CG38CA
Brand Designated
7
2
3
4
6
5
8
1
10
9
11
12
Ref. Part No.
1
2
3
4
5
6
7
–––––––
5222299
3260121
7670092
2201015
1380060
1380061
Qty. Description
1
1
1
1
1
1
1
Asm., CV Housing w/Sleeve
Sleeve, Drive Shaft Seal
Clamp, Band
Circlip
Kit - Replacement Boot
Shaft Replacement (Incl. 4)
Cardan Replacement (Incl. 4,6,8,9)
Ref. Part No.
8
9
10
11
12
3260104
3260101
7661913
3260123
2200960
Qty. Description
1
1
2
1
2
Kit - Cross and Bearing
Yoke, Splined
Pin, Spring
Clamp, Band, Small
Kit - Drive Shaft Asm. w/Sleeve
Neapco
10/98
B5
FRONT WHEEL
XPLORER 400 A99CG38CA
1
11
A
13
10
8
12
9
3
2
4
5
14
DETAIL A
6
7
15
16
25
24
8
6
19
17 18
20
21
22
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
7512325
5242935
3610019
5211148
1520281
3554506
7515523
3554507
1520243
10 3250028
11 3250010
12 3250032
Qty. Description
8
2
2
2
2
4
8
4
2
Bolt
Disc, Brake
Seal, Front Hub
Plate, Armature
Clutch, Front Hub, Elec./Mech.
Bearing, Tapered Roller Cone
Stud
Bearing, Tapered Roller Cup
Asm., Hub w/Bearing Race
(Incl. 3,7,8)
2 Cage, Roll
12 Roll
2 Spring, Garter
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
25
1321814
3250030
7052045
5410568
7556004
7542810
7661401
5410470
5432611
7512027
7542459
1520269-117
1525017
Qty. Description
2
2
2
2
2
2
2
2
2
6
8
2
2
Spacer
Cam
Plug, Magnetic Drain
Tire (25x8-12)
Washer
Nut
Pin, Cotter
O-Ring
Cap, Hub
Screw
Nut, Lock
Front Rim
Valve, Rim
1/99
B6
FRONT BRAKE
XPLORER 400 A99CG38CA
2
3
1
4
5
6
7
8
13
12
11
10
Ref. Part No.
1910309
1910310
1930642
1 7080352
2 7515489
3 5131115
5131116
4 1930665
5 5410779
6 5410780
Qty. Description
1 Asm., Brake Caliper, Front, LH
(Incl. 1-11)
1 Asm., Brake Caliper, Front, RH
(Incl. 1-11)
1 Kit - Boot, Front Brake
2 Screw, Bleeder
2 Screw, Socket Set
1 Caliper, Brake, LH
1 Caliper, Brake, RH
1 Kit - Seal, Piston and Insulator
(Incl. 5-8)
2 Square Ring, Molded (.094)
2 Square Ring, Molded (.103 x .134)
Ref. Part No.
7 5020506
8 5910026
9 2200901
2200465
10
11
12
13
2201149
1910299
5410495
5410494
–––––––
9
Qty. Description
2 Piston, Caliper
2 Insulator, Caliper
1 Kit - Severe Duty Brake Pad, Front
(Complete set of 2 pads)
1 Kit - Brake Pad, Front
(Complete set of 2 pads)
1 Kit - Brake Pads, Soft, Front
2 Caliper Mount
2 Boot, Bushing
2 Boot, Pin Seal
4 Bolt
(See Front Strut Pg. B3, Ref. 6)
7/98
B7
CONTROLS – THROTTLE ASM./CABLE
XPLORER 400 A99CG38CA
7
1
2
6
3
4
5
Ref. Part No.
1
2
3
4
5432721
5411439
2010188
2010191
Qty. Description
1
1
1
1
Ref. Part No.
Cover
O-Ring
Asm., Throttle Control (Incl. 1-4)
Asm., Throttle Clamp
5 7556047
6 7080708
7 5410193
Qty. Description
1 Washer, Sealing, Cable End
1 Cable, Throttle
1 O-Ring
1/99
B8
CONTROLS - MASTER CYLINDER/BRAKE LINE
XPLORER 400 A99CG38CA
18
1
19
3
2
17
15
6
20
16
4
5
14
7
12
13
21
11
8
22
10
29
7
9
23
28
24
25
27
26
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2050078
5411297
1930674
5410988
1930817
7052194
1930753
7080138
8360031-38
7512024
1930752
8360031-30
7080539
7621462
1930873
4110164
Qty. Description
1
1
1
2
1
1
1
8
1
2
1
1
2
2
1
1
Asm., Master Cylinder (Incl. 17-29)
Boot, Brake Line
Bolt, Banjo
Seal
Line, Brake, Upper w/Fittings
Fitting, Cross
Line, Brake, Right, Front w/Fittings
Cable Tie
Conduit, 38cm
Screw
Line, Brake, Left, Front w/Fittings
Conduit, 30cm
Clamp, Nylon
Rivet, Pop
Line, Brake, Rear Hand
Switch
Ref. Part No.
16 2200809
17
18
19
20
21
22
23
24
–––––––
1930797
1930796
1930795
2200808
1930799
1930804
2201034
25
26
27
28
29
–––––––
1930806
2201090
1930792
1930805
Qty. Description
1 Kit - Master Cylinder Reservoir
(Incl. 17-20)
1 Ring, Square, Master Cylinder
2 Bolt, Cap
1 Cap, Reservoir
1 Diaphragm
1 Kit - Clamp, Master Cylinder
1 Asm., Piston, Master Cylinder
1 Rivet
1 Kit - Brake Lever w/Park Brake
Latch (Incl. 23,24,25,27)
1 Spring
1 Nut
1 Kit - Lever, Park Brake
2 Bolt, Master Cylinder Reservoir
1 Bolt, Lever
7/98
B9
STEERING POST
XPLORER 400 A99CG38CA
1
16
2
15
14
3
4
13
5
12
6
11
10
6
5
7
5
9
8
Ref. Part No.
1
2
3
4
5
6
7
8
1843051
5431573
7080424
7515321
7555878
5410772
5431571
7661633
Qty. Description
1
1
1
2
3
2
1
1
Asm., Steering Post (Incl. 12,13)
Bushing, Steering, Console
Fitting, Lubrication
Bolt
Bushing
O-Ring
Spacer, Steering Post
Pin, Cotter
Ref. Part No.
9
10
11
12
13
14
15
16
7543203
5431570
7661632
5431574
7080433
5431572
5222999-067
7542324
Qty. Description
1
1
2
1
1
1
1
2
Nut
Bushing, Steering, Lower
Rivet
Plug, Grease, Steering
Fitting, Lubrication
Bushing, Steering, Console
Bracket, Upper Steering Bushing
Nut, Nylok
7/98
B10
HANDLEBAR and HEADLIGHT POD
XPLORER 400 A99CG38CA
1
2
19
18
16
17
20
3
15
14
13
4
12
5
11
10
6
7
8
9
4
21
22
23
24
25
26
38
37
36
27
28
35
29
30
39
35
34
32
31
33
B11
HANDLEBAR and HEADLIGHT POD
XPLORER 400 A99CG38CA
Ref. Part No.
1 3280290
2 4010140
4040053
4040054
3 7511881
4 7670086
5 5433042-195
6 2460720
7 –––––––
8 5242987-067
9 2200774
10
11
12
13
14
15
5630616-067
7515189
7541933
7555868
7558212
3280291
–––––––
16 5432926
17 4010262
Qty. Description
Ref. Part No.
1 Asm., Speedometer, 3”
(Incl. Clamp and Hardware)
1 Indicator, Low Oil (Symbol)
1 Indicator, Hot Temperature
1 Indicator, Neutral/Reverse
3 Screw
3 Nut, U-Type
1 Pod, Headlight, Upper, EB Green
1 Wire Harness, Headlight Pod
1 Asm., Throttle Control
(See Controls - Throttle Asm./Cable
Pg. B8, Ref. 3)
1 Tube, Handlebar
1 Kit - Block, Handlebar
(Incl. Blocks, 9,10,28)
2 Block, Handlebar
4 Screw
2 Nut
2 Washer, Lock
2 Washer
1 Clamp, Speedometer
1 Asm., Master Cylinder
(See Controls - Master Cylinder/
Brake Line Pg. B9 for Details)
1 Spacer, Switch, LH
1 Switch, Handlebar, Hi/Lo/Rev./Override, LH
18
19
20
21
22
23
Qty. Description
7517625
5432952
5431030
5240586-067
7517317
4032079
1
1
2
1
2
1
Screw
Plug
Grip, Handlebar
Bracket, Pod Mounting
Screw
Knob, Adjusting
24 5411120
25 4032077
26 4032075
2870448
27 4032078
28 7542122
29 5410163
30 7080371
2200188
31 7670089
32 7522021
33 7080631
34 5431811-070
35 4110209
4110141
4110148
36 5431964
37 7080229
38 4040081
39 7515133
1
1
1
1
1
4
2
1
1
2
2
1
1
1
1
1
1
1
1
1
Boot
Collar, Locking
Lens and Reflector
Bulb, Replacement, Halogen
Rod, Adjusting
Nut, Nylok
O-Ring
Cable, Choke Control
Kit - Choke Control
Nut, U-Type
Screw
Clip, Cable Retaining
Pod, Headlight, Lower
Switch, Ignition (Incl. Key)
Key (#3100-3199)
Key (#3200-3299)
Cover, Key
Nut, Choke
Sensor, Speedometer
Bolt
1/99
B12
A–ARM/STRUT MOUNTING
XPLORER 400 A99CG38CA
4
1
5
6
7
2
8
9
3
28
29
10
27 26
11
12
22
21
13
27
14
25
26
23
22
15
24
21
17
18
16
20
12
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7542403
5333367
1820567
5411291
7061034
7542711
5020926
7547028
7061033
7555806
7546904
7661203
–––––––
14 7080673
15 5211121
Qty. Description
2
1
2
2
2
2
2
2
2
4
2
4
1
Nut, FLEXLOC
Bushing
Asm., Tie Rod (Incl. 4-9)
Boot, Seal, Rod End
Rod End, RH
Nut
Tie Rod
Nut, LH
Rod End, LH w/Fitting
Washer
Nut
Cotter Pin
Asm., Hubstrut, 32mm, Heavy
(See Front Strut Pg. B3, Ref. 15)
2 Ball Joint
2 Bracket, Ball Joint
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7512284
5410548
7542438
7512084
5431150
5431149
5431596
5020677
5020681
2201157
2201158
7080433
7512492
7552603
7517527
7515415
Qty. Description
4
2
2
4
1
1
4
4
2
1
1
2
4
4
1
1
Bolt
Boot, Rubber
Nut, Castle
Screw
Shield, CV Joint, LH
Shield, CV Joint, RH
Bushing, A-Arm Long
Bushing
Shaft, A-Arm
Kit - A-Frame, LH
Kit - A-Frame, RH
Fitting, Lubrication
Bolt
Washer, Spring Lock
Bolt
Bolt
7/98
B13
SWING ARM/SHOCK MOUNTING
XPLORER 400 A99CG38CA
1
6
2
5
7
4
8
3
9
10
11
12
13
9
29
28
27
1
15
16
14
26
13
25
17
24
21
20
19
18
23
22
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7542439
7041204-067
5630551
7041775
5241147
7515415
7661046
5432727
7080510
7547082
7556035
5432637
5131697
5131696
1541327
Qty. Description
2
1
1
1
1
1
2
1
2
1
1
2
2
1
1
Nut, Nylok
Spring, Compression
Cam, Adjusting
Shock
Retainer, Spring
Screw
Rivet
Guide, Pad, Chain
Fitting, Lubrication
Nut
Washer
Bushing, Swing Arm, RH
Bolt, Swing Arm
Bushing, Pivot, RH
Asm., Swing Arm (Incl. 9,12,28)
Ref. Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7077618
5432854
7515304
5332828
7558402
7542321
7542503
7555883
7072533
2200472
7512576
7515438
5432636
5131695
Qty. Description
1
1
1
1
1
1
2
2
1
1
2
1
1
1
Decal - Chain Free Play
Guard, Chain
Screw
Bushing
Washer
Nut
Nut
Washer
Decal - Hitch
Kit - Hitch (Incl. 22-26)
Bolt
Screw
Bushing, Swing Arm, LH
Bushing, Pivot, LH
7/98
B14
PROP SHAFT
XPLORER 400 A99CG38CA
5
4
2
3
1
6
Ref. Part No.
1380124
1 5411092
2 3260131
3 3260139
Qty. Description
1
1
1
1
Ref. Part No.
Asm., Shaft, Prop
O-Ring
Yoke, Prop Shaft, Transmission
Shaft, Prop
4 3260104
5 3260133
6 7661913
Qty. Description
2 Kit - Cross and Bearing
1 Yoke, Front Gear Case
1 Pin, Spring
7/98
C1
REAR CALIPER MOUNTING
XPLORER 400 A99CG38CA
6
Frame
4
1
6
5
3
4
2
5
7
3
17
8
16
9
15
14
13
10
11
12
Ref. Part No.
1 7517231
2 1910270
2201180
2201428
2201467
3 5410988
4 1930873
5 1930872
6 4020139
7 7670102
8 1930674
9 5131759
Qty. Description
2
1
1
2
1
4
1
1
2
2
2
1
Screw
Caliper, Rear
Kit - Caliper Seal
Kit - Bleeder Replacement
Piston, Caliper, Rear
Seal
Line, Brake, Hand, Rear
Line, Brake, Foot, Rear
Clip, Rosebud
Clip, Silencer Box
Bolt, Banjo
Bushing, Caliper Mount
Ref. Part No.
10
11
12
13
14
15
16
17
7558402
7552901
7512312
5131786
5131979
7512325
5243134-067
2201189
1910339
1930860
Qty. Description
2
2
2
1
1
3
1
1
Washer
Washer, Spring Lock
Bolt
Mount, Caliper, Lower
Mount, Caliper, Upper
Bolt
Guard, Brake Disk
Kit - Brake Pad
(Incl. Spacer and Pad)
1 Spacer
1 Pin
1/99
C2
REAR HOUSING
XPLORER 400 A99CG38CA
5
6
1
7
8
2
3
4
9
10
11
12
13
14
15
16
17
23
18
24
22
14
13
12
21
11
20
7
5
19
4
3
5
2
1
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
7710472
5510313
7547031
5411555
7542439
5243133
7515513
1520259
7710405
5010462
5410889
3610070
Qty. Description
2
2
2
2
9
1
6
1
1
1
2
2
Ring, Retaining
Retainer, Nut
Nut, Jam
Seal, Foam
Nut, Nylok
Disk, Brake
Stud
Hub, Brake (Incl. 7)
Ring, Retaining
Spacer, Axle
O-Ring
Seal
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
3554518
3554517
5132098
7080306
3225027
5131968
5211585-067
5630586
3221111-078
3222109
7515540
1520258
Qty. Description
2
2
1
1
1
1
1
1
1
1
3
1
Bearing, Cone, Tapered
Bearing, Cup, Tapered
Housing, Axle, Rear
Fitting, Lubrication
Link, Connector, 520 Regina
Axle, Rear
Guard, Sprocket
Spacer
Drive Chain, 520 ORD, O-Ring
Sprocket, 36T
Bolt
Asm., Hub, Sprocket (Incl. 7)
7/98
C3
REAR BRAKE MASTER CYLINDER
XPLORER 400 A99CG38CA
1
2
21
3
20
8
7
4
6
19
5
9
14
3
18
13
12
10
15
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
1910314
7512247
1930854
7080003
1910332
7661011
7041769
7555919
7661401
5431107
1012771-067
Qty. Description
1
2
1
2
1
1
1
2
1
2
1
11
16
Asm., Plunger (Incl. 12-14)
Bolt
Reservoir
Clamp, Red
Hose
Pin, Cotter
Spring
Washer
Pin, Cotter
Bushing
Brake, Foot
Ref. Part No.
11
12
13
14
15
16
17
18
19
20
21
7661843
7080644
7542129
5243066
8360012
7080654
7511862
7542122
1930899
7512208
5243220-067
Qty. Description
1
1
1
1
1
1
1
2
1
1
1
Pin, Clevis
Clevis
Nut
Plunger
Trim, Edge
Retainer
Screw
Nut, Nylok
Asm., Master Cylinder, Brake, Foot
Screw
Bracket, Reservoir
1/99
C4
REAR WHEEL
XPLORER 400 A99CG38CA
2
1
3
4
5
6
7
8
9
6
12
11
7
5
4
9
8
10
2
1
Ref. Part No.
1
2
3
4
5
6
7512673
2200341
7542714
7555796
7543005
7661404
Qty. Description
8
2
8
2
2
2
Screw
Kit - Hub, Rear (Incl 1,4,6,10)
Nut, Flange
Washer, Cone
Nut, Castle
Pin, Cotter
Ref. Part No.
7
8
9
10
11
12
5411164
7555745
1525017
7670081
1520183-117
5411408
Qty. Description
2
2
2
8
2
2
Hub, Cover, Dust
Washer, Flat
Valve, Rim
Pushnut
Rim, Rear
Tire (25x11-10)
1/99
C5
DRIVE CLUTCH
XPLORER 400 A99CG38CA
10
5
1
6
9
7
2
3
4
8
13
12
11
7
14
Ref. Part No.
1
2
3
4
5
6
7
8
7512176
7552801
3576510
7041157
5430945
1321457
5431936
5210752
5242981
5210753
5210754
Qty. Description
Ref. Part No.
6
6
1
1
6
3
6
AR
AR
AR
AR
9
10
11
12
13
14
Bolt
Washer, Spring Lock
Cover, Bearing
Spring, Clutch
Washer, Multilube
Roller and Bushing
Button, Clutch, Stemless
Spacer (.020 mm)
Spacer (.025 mm)
Spacer (.032 mm)
Spacer (.050 mm)
5630509
7512266
7541906
3576504
5020422
1321632
Qty. Description
3
3
3
1
3
1
Weight, Shift (S-55)
Bolt, Shoulder
Nut, FLEXLOC
Bearing, Moveable (1/2”)
Pin, Roller
Asm., Drive Clutch, ATV-06
(Incl. All Less 4,9)
7/98
C6
DRIVEN CLUTCH
XPLORER 400 A99CG38CA
1
2
16
17
15
3
5
14
6
4
13
7
12
11
10
4
9
8
Ref. Part No.
Qty. Description
Ref. Part No.
9
10
11
12
13
14
15
16
17
1
2
3
4
5010266
7556401
3211077
1322182
1
AR
1
1
5
6
7
8
5220646
7552901
7515382
7555898
1
1
1
AR
Spacer, Driven Clutch
Bushing
Belt, Drive
Asm., Driven Clutch, 3 Angle,
Heavy (Incl. 8-17)
Washer, Domed
Washer, Spring Lock
Bolt
Washer, Spacer (.020 mm)
7556804
3576504
3576511
7041198
5131447
5210752
7710448
7511854
5430766
Qty. Description
AR
1
1
1
1
1
1
3
3
Washer
Bearing, Moveable (1/2”)
Bearing, Moveable (1”)
Spring, Clutch
Ramp, Stationary
Spacer
Ring, Retaining
Bolt
Button, Ramp
7/98
C7
CLUTCH COVER
XPLORER 400 A99CG38CA
1
2
3
4
2
5
3
25
6
7
24
19
18
23
14
22
21
26
20
17
16
15
26
8
13
12
26
9
27
11
28
10
29
31
30
35
32
34
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
5411554
7555748
7517542
5521301
5431961
7670051
7512093
7074946
7077377
7074782
7512094
7080492
5410421
–––––––
15 5222446-067
16 7512098
17 7555935
33
Qty. Description
1
3
3
1
1
1
5
1
1
1
2
2
1
4
Seal, Clutch Cover
Washer
Screw
Seal, Clutch Cover
Cover, Clutch, Front
Clip, Clutch Cover
Screw
Decal - Clutch Cover
Decal - Engine/Clutch Modification
Decal - Automatic Transmission
Screw
Cable Tie
Boot, Clutch Intake
Screw and Washer (See Crankcase and Cylinder Pg. D2, Ref. 58)
1 Bracket, Retainer Seal
1 Screw
1 Washer
Ref. Part No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
5410575
7661638
5432615
5242693-067
7555932
2201159
5242208-067
7547067
7512232
5430743
5810279
5431895
7555783
7080511
7512018
8450003-1525
7052065
5433342
Qty. Description
1
2
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
Seal, Cover, Case
Rivet
Duct, Air Outlet, Clutch
Bracket, Clutch Cover
Washer
Kit - Inner Clutch Cover (Incl. 7,11)
Bracket, Clutch Cover, Front
Nutsert
Screw
Cap, Overflow, Drilled
Gasket, Overflow Cap
Plug, Overflow
Washer
Clamp, Narrow Band
Screw
Line, Fuel
Fitting, Barbed, 90 Degree
Duct, Clutch Inlet
1/99
C8
GEARCASE MOUNTING
XPLORER 400 A99CG38CA
3
1
4
8
2
3
13
8
12
11 10
8
8
9
4
7
Ref. Part No.
1
2
3
4
5
6
7
7517632
5242456-067
7542423
7515458
5433109
7558301
7512276
Qty. Description
2
2
4
2
1
2
2
Screw
Bracket, Transmission
Nut, Flange
Screw
Guide, Chain
Washer
Bolt
Ref. Part No.
8
9
10
11
12
7555806
7517646
3221041
7710434
5211065
5210764
5211517
13 7517640
6
5
Qty. Description
4
1
1
1
AR
AR
AR
1
Washer
Screw
Sprocket, 13T
Ring, Retaining
Shim (.010)
Shim (.020)
Shim (.030)
Screw
1/99
C9
ELECTRICAL/TAILLIGHT
XPLORER 400 A99CG38CA
4
3
1
16
5
6
7
2
8
9
15
17
18
19
10
20
11
25
12
12
11
21
14
24
13
22
23
26
27
29
30
28
31
33
32
Ref. Part No.
1 2460704
2 2200593
3 2432034
4
5
6
7
8
9
10
11
12
13
4032046
4032029
4030043
4032045
4032064
7670054
7512027
7571602
7541925
–––––––
14 4010094
15 5810290
16 7670109
Qty. Description
1 Harness, Main Wire
1 Kit - Circuit Breaker, 20 AMP
1 Asm., Taillight w/Brake Light
(Incl. 4-9)
1 Lens, Taillight
2 Screw
1 Bulb, Taillight
1 Gasket, Taillight
1 Backing, Taillight
2 Nut, Speed
2 Screw
4 Washer, Star
4 Nut, Nylok
1 Cable, Solenoid/Starter (See
Engine Mounting Pg. A12, Ref. 14)
1 Cable, Battery/Solenoid
3 Pad, Battery
3 Clip, Routing
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2200361
4010095
7010032
5410424
5432077
4140006
5431769
7512007
7080138
7511864
5241416
7512018
7512017
4060191
5131818
2460442
2410022
Qty. Description
1
1
2
1
AR
1
1
2
6
1
1
2
2
1
1
1
1
Kit - Battery Bolt, Short
Cable, Battery/Engine
Hook, Battery Strap
Strap, Battery Holddown
Line, Vent
Battery
Cover, Battery
Bolt
Cable Tie
Screw
Bracket, CDI
Screw
Screw
Rectifier
Heat Sink
Pigtail, Power
Outlet, 12V
7/98
C10
GEARCASE
XPLORER 400 A99CG38CA
1
2
45
3
42
2
46
35 41
4
38
25
5
6
44
43
7
15
38
28
29
30
31 32
30
33
24
9
49
50
39
26
27
8
40
47
48
37
36
26 25
67
66
68
51
34 35
25
23
52
53
22
54
21
20 19
10
11
55
10
18 17
16
65
64
12
13
14
10
63
15
61
62
21
56
57
58 15
59
60
C11
GEARCASE
XPLORER 400 A99CG38CA
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1341273
3233525
3233054
3233526
3233448
3233035
3233527
3233252
3233632
3233529
3233020
3233558
3233544
3233545
3233546
3233248
3233542
3233541
3233540
3233306
3233263
3233539
3233538
3233537
3233704
3233018
3233176
3233009
3233666
3233019
3233010
3233532
3233029
3233036
3233535
Qty. Description
1
1
3
1
1
1
1
10
1
2
3
1
1
1
1
3
1
1
1
1
1
11
1
1
1
3
2
1
1
1
2
1
1
1
1
Asm., Gearcase (Incl. 1-68)
Screw
Washer
Dampener
Plug
Washer
Bushing, Pivot
Screw
Gearcase. LH
Pipe, Knock
Bearing
Gear, 98T
Shaft, Output
Sprocket, 16/26T
Chain, Roller
Seal
Washer
Bushing, Garlock
Shaft, Pinion 13T
Ring, Retaining
Cover, Bearing
Screw
Sprocket, 14/22T
Ring, Retaining
Shaft, Input High/Low/Reverse
Bearing
Washer
Bearing, Needle
Engagement Dog, Low
Bearing, Ball
Washer
Sprocket, 24T
Ring, Retaining
Chain, Silent
Gear, 30T
Ref. Part No.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
3233177
3233534
3233533
3233012
3233014
3233703
3233665
3233706
3233633
3233547
3233055
3233153
3233045
3233040
3233548
3233549
3233691
3233636
3233635
3233617
3233037
3233556
3233555
3233554
3233553
3233552
3233324
3233325
3233705
3233043
3233033
3233309
3233032
3233308
Qty. Description
2
1
1
2
1
1
1
1
1
1
2
1
2
2
2
2
8
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
Ring, Retaining
Bearing, Garlock
Engagement Dog, High/Reverse
Washer
Bearing, Needle
Shaft, Reverse, 31T
Gear, 33T
Fork, Shift, Low
Fork, Shift, High/Reverse
Bellcrank
Nut
Bellcrank, High/Low/Reverse
Ring, Retaining
Washer
O-Ring
Shaft, Shift
Screw
Decal - Switch
Switch, High/Reverse
Switch
Vent
Cover, Snorkel
O-Ring
Shim
Gear, Snorkel
Bushing, Garlock
Washer
Dipstick
Gearcase
Deflector, Oil
Screw
Bracket, Interlock
Spring
Pin, Interlock
9/98
C12
GEAR SELECTOR
XPLORER 400 A99CG38CA
1
2
4
3
5
8
9
6
10
11
7
22
24
12
10
11
13
14
21
23
18
20
19
17
16
15
18
Ref. Part No.
1341289
1
2
3
4
5
6
7
8
9
10
11
3233195
7512024
3233131
3233649
3233648
3233646
3233645
3233647
3233643
3233642
3233060
Qty. Description
1 Asm., Gear Selector
(Incl. 1-11,19-22,24)
1 Asm., Knob
1 Screw
1 Clamp
4 Screw
1 Boot, Gear Selector
1 Sphere, Plastic
1 Pin, Groove
1 Rod, Gear Selector
1 Spring, Centering
2 Spring, Detent
2 Bullet, Detent
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
23
24
7061013
7546702
5020743
5132042
7546701
7061014
7546707
3233639
3233076
3233640
3233641
7512232
3233644
Qty. Description
2
2
1
1
2
2
4
1
2
1
1
5
1
Rod End, 6mm, LH
Nut, LH
Rod, Shift Linkage, Low
Rod, Shift Linkage, Hi Range
Nut, RH
Rod End, 6mm, RH
Nut, FLEXLOC
Slide, Low
O-Ring
Slide, High/Reverse
Body, Gear Selector
Bolt
Pin, Dowel
7/98
C13
PISTON and CRANKSHAFT
XPLORER 400 A99CG38CA
1
2
3
5
4
2
23
6
19
7
22
16
21
17
20
8
18
9
17
10
11
12
13
14
15
10
Ref. Part No.
1 3084737
3084738
3084739
2 3084167
3 3083838
4 3085886
3085887
3085888
5
6
7
8
9
10
3084172
3084173
3084174
3084156
3084159
3084160
Qty. Description
2
2
2
2
1
1
1
1
1
1
2
1
1
2
Piston Ring (Std)
Piston Ring (0.25”/.010mm O/S)
Piston Ring (0.50”/.020mm O/S)
Clip, Piston Pin
Piston Pin
Piston (Std)
Piston (0.25”/.010mm O/S)
Piston (0.50”/.020mm O/S)
NOTE: This Part Is Interchangeable In A Combination Of Carburetor Parts.
Balancer
Plate
Bolt, Flange
Gear, Drive
Washer, Guide
O-Ring
Ref. Part No.
11
12
13
14
15
Qty. Description
3084158
3084157
3083904
3083905
3084776
2
1
1
1
1
3084149
3080130
3084155
3084154
3084168
3084153
3084777
3084778
3084779
23 3084152
1
2
2
1
1
1
1
AR
AR
1
16
17
18
19
20
21
22
11
Collar
Nut, Slit
Washer
Nut, Lock
Asm., Crankshaft
(Incl. 15,17,18,20,21,23)
Crankshaft 1
Key, Woodruff
Spacer, Crank Pin
Bearing, Large End
Bearing, Small End
Rod, Connecting
Crankshaft 2
Spacer 1 (0.2mm)
Spacer 2 (0.3mm)
Crank Pin 1
7/98
C14
CRANKCASE and CYLINDER
XPLORER 400L A99CG38CA
6
7
5
3
4
8
2
1
12
14
30
10
15
19
18
16
25
20
17
28
29
9
13
32
31
11
34
35
33
27
25
21
22
23
24
36
5
6
34
37
38
33
58
25
26
35
39
50
5
57
13
6
41
56
55
40
54
42
50
53
44
52
43
51
44
50
49
48
47
D1
46
45
CRANKCASE and CYLINDER
XPLORER 400L A99CG38CA
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3085276
3084138
3084731
3084730
3082758
3083767
3082910
3083452
3080285
3080530
3084439
3085326
3084129
3082911
3083137
3083138
3085277
3240064
3240065
3240066
3084148
3084147
3240164
3081497
3083590
3084144
3084145
3083894
3084729
3083384
Qty. Description
1
6
1
1
3
3
6
1
2
2
1
2
2
4
1
2
1
2
2
6
1
1
1
1
3
1
6
1
1
1
Cylinder (Incl. 2,12,13)
Stud
Gasket, Head
Cylinder Head (Incl. 8)
Gasket
Plug
Nut, Flange
Pipe, Water
Nut
Washer, Spring
Gasket, Exhaust
Stud
Pipe 1, Elbow
Nut, Flange
Bolt, Banjo
Gasket
Adapter
Valve
Stopper
Screw and Washer
Gasket, Reed Valve
Asm., Reed Valve (Incl. 18-20)
Stuffer
Screw, Pan Head
Clamp
Asm., Band, Adapter (Incl. 24)
Bolt, Flange, Adapter
Check Valve
Gasket, Cylinder
Clamp
Ref. Part No.
Qty. Description
31
32
33
34
35
3080142
3084124
3084118
3084119
3084774
1
2
2
2
1
36
37
38
39
40
41
42
43
44
45
46
47
48
3084123
3083453
3082956
3084727
3084128
3084177
3084130
3084435
3084120
3085152
3083482
3084126
3085650
1
1
1
1
1
2
1
1
2
1
1
2
1
49
50
51
52
53
54
55
56
57
58
3084134
3080103
3084131
3084733
3084732
3084125
3084775
3084121
3084725
3084205
4
6
1
1
1
3
1
2
1
4
Washer
Bolt, Flange
Stud
Stud
Asm., Crankcase
(Incl. 5,6,32-36,44,47,50,54-57)
Bearing, Ball
Plug
Gasket
Gasket, Case 3
Pipe, Breather
Bolt, Flange
Pipe 2, Elbow
Bolt, Flange
Seal, Oil
Plug
Gasket
Bolt, Flange
Asm., Crankcase 3
(Incl. 13,40,42,44,45,46,50,51)
Bolt, Flange
Pin, Dowel
Bearing, Ball
O-Ring
Oil Gauge
Bolt, Flange
Bearing, Ball
Bearing, Ball
Seal, Oil
Screw and Washer
7/98
D2
RECOIL STARTER
XPLORER 400L A99CG38CA
1
3
2
4
5
5
6
7
8
9
10
14
13
12
11
Ref. Part No.
1
2
3
4
5
3083185
3084750
3083453
3082956
3085651
3085656
6 3084782
7 3084177
Qty. Description
1
1
1
1
1
Spring, Spiral
Bushing
Plug
Gasket
Asm., Recoil Starter
(Incl. 1,2,5,8-14)
1 Starter Case
1 Bolt and Washer
8 Bolt, Flange
Ref. Part No.
8
9
10
11
12
13
14
3085266
3084744
3083379
3084822
3085083
3083463
3083378
Qty. Description
1
1
1
1
1
1
1
Bolt and Washer
Plate, Friction
Spring, Friction
Reel
Rope
Spring, Return
Ratchet
7/98
D3
WATER PUMP
XPLORER 400L A99CG38CA
2
3
1
2
16
15
14
13
4
11
10
9
8
12
7
6
5
4
Ref. Part No.
1
2
3
4
5
6
7
8
9
3084284
3084191
3084190
3083856
3083073
3080077
3082206
3084186
3084187
Qty. Description
1
2
1
4
1
1
1
1
1
Thermo Switch (105 Degree C)
Clamp, Hose
Hose, Main
Nut, Flange
Nut
Washer, Spring
Washer
Impeller
Gasket, Casing
Ref. Part No.
10 3084188
3084189
11 3085086
12 3084520
13 3084753
3084754
14 3084185
15 3084184
16 3084183
Qty. Description
AR
AR
1
3
1
1
1
1
1
Spacer 3 (0.1mm)
Spacer 4 (0.2mm)
Stud
Stud
Casing, Water Pump (Incl.11-16)
Casing, Water Pump (Incl. 11,12)
Seal, Oil
Seal, Oil
Bearing, Ball
7/98
D4
CARBURETOR
XPLORER 400L A99CG38CA
1
2
3
4
5
7
6
8
10
9
11
12
31
13
14
30
27
29
28
18
26
25
24
17
15
16
23
19
22
21
20
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3130184
3130496
3130027
3130003
3130476
3130355
3130199
3130006
3130328
3130494
3130429
3130596
3130436
3130447
3130009
3130011
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Asm., Top
Spring, Throttle
Plate, Throttle
E-Ring
Needle, Jet (6CEY6-3)
Packing
Cap, Plunger
Spring
Plunger
Valve, Throttle (1.5)
Asm., Jet, Needle (480)
Ring, Main Jet
Spring, Throttle Adjuster
Washer
Screw, Throttle Stop
Adjuster
Ref. Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3130012
3130066
3130025
3130432
3130239
3130124
3130443
3130430
3130237
3130020
3130495
3130018
3130361
3130047
3130957
Qty. Description
1
1
4
1
1
1
1
2
2
1
1
1
1
1
1
Spring, Air Adjuster
Jet, Pilot (#35)
Screw
Screw, Guide
O-Ring
Jet, Main (#210)
Float Chamber
Float
Cap
Gasket
Valve, Needle (2.5)
Arm, Float
Pin, Float
Packing
Asm., Carburetor (Incl. 1-31)
7/98
D5
OIL PUMP
XPLORER 400L A99CG38CA
1
2
3
4
7
5
6
8
10
9
11
8
19
12
18
17
20
13
14
16
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
3084757
3085281
3085280
3085520
3084201
3084758
3083783
3083141
3084199
3083120
Qty. Description
3
1
1
1
1
1
5
2
1
1
Bolt and Washer
Cover, Case, Oil Pump
Gasket, Case, Oil Pump
Case, Oil Pump
Grommet
Grommet
Screw and Washer
Clamp, Hose
Pipe, Vinyl
Nut
Ref. Part No.
11
12
13
14
15
16
17
18
19
20
3083121
3083445
3083127
3084195
3084196
3084197
3084194
3083125
3085570
3085284
Qty. Description
1
1
1
1
1
1
1
1
1
1
Washer, Spring
Collar, Camshaft
O-Ring
Spacer
Wheel
Pin, Spring
Washer
Screw, Air Vent
Lever and Spring Set
Asm., Oil Pump (Incl. 10-19)
7/98
D6
MAGNETO
XPLORER 400L A99CG38CA
4
3
1
2
1
5
6
1
7
8
9
10
7
11
14
13
15
16
Ref. Part No.
1 3081260
2 3081146
3 3084761
3084762
4 3084766
5 3081342
6 3084765
7 3084763
8 3084764
Qty. Description
3
1
1
1
3
3
1
1
2
Screw and Washer
Clamp
Asm., Plate (Incl. 1-3,5-9)
Plate, Coil
Screw, Flange
Screw and Washer
Clamp
Stator
Screw and Washer
12
Ref. Part No.
9
10
11
12
13
14
15
16
3084099
3084760
4020129
3083923
3083073
3080077
3085521
3085623
Qty. Description
1
1
1
1
2
2
1
1
Band
Flywheel w/Ring Gear
Cap, Spark Plug
Ignition Coil
Nut
Washer
Switch, Magnetic
C.D.I. System
7/98
D7
STARTING MOTOR
XPLORER 400L A99CG38CA
3
1
2
4
5
7
6
9
8
19
18
10
8
17
16
15
4
13
14
12
20
11
21
23
22
24
Ref. Part No.
1 3083649
2 3084406
3 3085392
4
5
6
7
8
9
10
11
3085393
3084405
3085032
3082758
3084408
3083568
3084407
3084214
3083754
Qty. Description
2 Nut, Flange
1 Brush
1 Asm., Starting Motor
(Incl. 1-5,7,9,11-17,20-24)
1 Asm., Starter (Incl. 1-5,7,9,11-16)
2 Ring, Rubber
1 Cover, Rear
1 Gasket, Aluminum
3 O-Ring
5 Bolt, Flange
2 Asm., Bolt, Through
1 Bracket
1 Washer Set
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
23
24
3084404
3083934
3083777
3083741
3085305
3083737
3085283
3084215
3084409
3084410
3085394
3084411
3084412
Qty. Description
1
1
1
1
1
1
1
2
1
1
1
1
1
Asm., Armature (Incl. 13,14)
O-Ring
Bearing, Ball
O-Ring
Cover, Front (Incl. 15)
Washer, Gear Shaft
Gasket, Starter
Bolt, Flange
Clip
Spring, Return
Asm., Gear Shaft (Incl. 17,20-24)
Spring, Weight
Clip
7/98
D8
TOOL KIT
XPLORER 400L A99CG38CA
1
2
3
4
5
6
7
8
Ref. Part No.
1 2690016
2 9914905
9914907
3 3083612
Qty. Description
Ref. Part No.
1 Tool Kit Pouch
1 Owner’s Manual, ’99 ATV
1 Supplement, Owner’s Manual, ’99
Xplorer 400
1 Wrench, Box, Special
4
5
6
7
8
3083613
3083843
2870725
5211627
2870694
Qty. Description
1
1
1
1
1
Wrench, 10-12 Spanner
Screwdriver
Gauge, Tire Pressure
Wrench, Spanner
Tool Kit (Incl. 1-7)
7/98
D9
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
Ref.
No.
Grid
No.
1012770-067 . . 20 . . . A6
1012771-067 . . 10 . . . C4
1040231-067 . . 29 . . A12
1040387 . . . . . . 10 . . . A6
1040490-067 . . . 6 . . . A7
1040524-067 . . 10 . . . A7
1040525-067 . . 10 . . . A7
1040554-067 . . 11 . . . A9
1040555-067 . . 11 . . . A9
1040687-067 . . 22 . . A12
1240015 . . . . . . 12 . . A10
1253118 . . . . . . . 7 . . . B2
1260901-029 . . 17 . . A13
1260902-029 . . 21 . . A13
1260906-029 . . 15 . . A13
1321457 . . . . . . . 6 . . . C6
1321632 . . . . . . 14 . . . C6
1321814 . . . . . . 13 . . . B6
1322182 . . . . . . . 4 . . . C7
1341273 . . . . . . . . . . . . C12
1341276 . . . . . . . . . . . . . B4
1341289 . . . . . . . . . . . . C13
1380060 . . . . . . . 6 . . . B5
1380061 . . . . . . . 7 . . . B5
1380124 . . . . . . . . . . . . . C1
1520183-117 . . 11 . . . C5
1520243 . . . . . . . 9 . . . B6
1520258 . . . . . . 24 . . . C3
1520259 . . . . . . . 8 . . . C3
1520269-117 . . 24 . . . B6
1520281 . . . . . . . 5 . . . B6
1525017 . . . . . . . 25 . . . B6
9 . . . C5
1541327 . . . . . . 15 . . B14
1820567 . . . . . . . 3 . . B13
1843051 . . . . . . . 1 . . B10
1910270 . . . . . . . 2 . . . C2
1910299 . . . . . . 10 . . . B7
1910309 . . . . . . . . . . . . . B7
1910310 . . . . . . . . . . . . . B7
1910314 . . . . . . . . . . . . . C4
1910332 . . . . . . . 4 . . . C4
1910339 . . . . . . 17 . . . C2
1930642 . . . . . . . . . . . . . B7
1930665 . . . . . . . 4 . . . B7
1930674 . . . . . . . . 2 . . . B9
8 . . . C2
1930752 . . . . . . 10 . . . B9
1930753 . . . . . . . 6 . . . B9
1930792 . . . . . . 28 . . . B9
1930795 . . . . . . 20 . . . B9
1930796 . . . . . . 19 . . . B9
1930797 . . . . . . 18 . . . B9
1930799 . . . . . . 22 . . . B9
1930804 . . . . . . 23 . . . B9
1930805 . . . . . . 29 . . . B9
1930806 . . . . . . 26 . . . B9
1930817 . . . . . . . 4 . . . B9
1930854 . . . . . . . 2 . . . C4
1930860 . . . . . . 17 . . . C2
1930872 . . . . . . . 5 . . . C2
Part
No.
Ref.
No.
Grid
No.
1930873 . . . . . . . 14 . . . B9
4 . . . C2
1930899 . . . . . . 19 . . . C4
2010188 . . . . . . . 3 . . . B8
2010191 . . . . . . . 4 . . . B8
2050078 . . . . . . . . . . . . . B9
2200188 . . . . . . 30 . . B12
2200341 . . . . . . . 2 . . . C5
2200361 . . . . . . 17 . . C10
2200465 . . . . . . . 9 . . . B7
2200472 . . . . . . 25 . . B14
2200593 . . . . . . . 2 . . C10
2200774 . . . . . . . 9 . . B12
2200775 . . . . . . . 5 . . . A9
2200808 . . . . . . 21 . . . B9
2200809 . . . . . . 16 . . . B9
2200901 . . . . . . . 9 . . . B7
2200960 . . . . . . 12 . . . B5
2201015 . . . . . . . 5 . . . B5
2201034 . . . . . . 24 . . . B9
2201090 . . . . . . 27 . . . B9
2201149 . . . . . . . 9 . . . B7
2201157 . . . . . . 24 . . B13
2201158 . . . . . . 24 . . B13
2201159 . . . . . . 23 . . . C8
2201180 . . . . . . . 2 . . . C2
2201189 . . . . . . 17 . . . C2
2201311 . . . . . . 15 . . . B3
2201312 . . . . . . 15 . . . B3
2201428 . . . . . . . 2 . . . C2
2201467 . . . . . . . 2 . . . C2
2410022 . . . . . . 33 . . C10
2410133 . . . . . . 14 . . . B3
2431014 . . . . . . 13 . . . A9
2431015 . . . . . . 13 . . . A9
2432034 . . . . . . . 3 . . C10
2460442 . . . . . . 32 . . C10
2460704 . . . . . . . 1 . . C10
2460720 . . . . . . . 6 . . B12
2511189 . . . . . . . 11 . . A10
2511272 . . . . . . . 1 . . A14
2530008 . . . . . . . 43 . . A12
10 . . A14
2530009 . . . . . . 14 . . . B1
2620085-195 . . . 2 . . . A5
2631990-195 . . . 6 . . . A5
2670070 . . . . . . . 4 . . . A7
2670071 . . . . . . . 3 . . . A9
2670174 . . . . . . . 3 . . . A7
2670180 . . . . . . . 2 . . . A9
2681747-276 . . 12 . . . A6
2682360-276 . . 12 . . . A6
2690016 . . . . . . . 1 . . . D9
2870448 . . . . . . 26 . . B12
2870694 . . . . . . . 8 . . . D9
2870725 . . . . . . . 6 . . . D9
3070156 . . . . . . 11 . . A12
3080077 . . . . . . . . 6 . . . D4
14 . . . D7
3080103 . . . . . . 50 . . . D2
3080130 . . . . . . 16 . . C14
3080142 . . . . . . 31 . . . D2
D10
Part
No.
3080285
3080530
3081146
3081260
3081342
3081497
3082206
3082758
3082910
3082911
3082956
3083073
3083120
3083121
3083125
3083127
3083137
3083138
3083141
3083185
3083378
3083379
3083384
3083445
3083452
3083453
3083463
3083482
3083568
3083590
3083612
3083613
3083649
3083737
3083741
3083754
3083767
3083777
3083783
3083838
3083843
3083856
3083894
3083904
3083905
3083923
3083934
3084099
3084118
3084119
3084120
3084121
3084123
3084124
3084125
3084126
3084128
3084129
3084130
Ref.
No.
....... 9
. . . . . . 10
....... 2
....... 1
....... 5
. . . . . . 24
....... 7
........ 5
6
....... 7
. . . . . . 14
. . . . . . . 38
4
........ 5
13
. . . . . . 10
. . . . . . 11
. . . . . . 18
. . . . . . 13
. . . . . . 15
. . . . . . 16
....... 8
....... 1
. . . . . . 14
. . . . . . 10
. . . . . . 30
. . . . . . 12
....... 8
. . . . . . . 37
3
. . . . . . 13
. . . . . . 46
....... 8
. . . . . . 25
....... 3
....... 4
....... 1
. . . . . . 17
. . . . . . 15
. . . . . . 11
....... 6
. . . . . . 14
....... 7
....... 3
....... 5
....... 4
. . . . . . 28
. . . . . . 13
. . . . . . 14
. . . . . . 12
. . . . . . 13
....... 9
. . . . . . 33
. . . . . . 34
. . . . . . 44
. . . . . . 56
. . . . . . 36
. . . . . . 32
. . . . . . 54
. . . . . . 47
. . . . . . 40
. . . . . . 13
. . . . . . 42
Grid
No.
. . . D2
. . . D2
. . . D7
. . . D7
. . . D7
. . . D2
. . . D4
. . . D2
. . . D8
. . . D2
. . . D2
. . . D2
. . . D3
. . . D4
. . . D7
. . . D6
. . . D6
. . . D6
. . . D6
. . . D2
. . . D2
. . . D6
. . . D3
. . . D3
. . . D3
. . . D2
. . . D6
. . . D2
. . . D2
. . . D3
. . . D3
. . . D2
. . . D8
. . . D2
. . . D9
. . . D9
. . . D8
. . . D8
. . . D8
. . . D8
. . . D2
. . . D8
. . . D6
. . C14
. . . D9
. . . D4
. . . D2
. . C14
. . C14
. . . D7
. . . D8
. . . D7
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
3084131
3084134
3084138
3084144
3084145
3084147
3084148
3084149
3084152
3084153
3084154
3084155
3084156
3084157
3084158
3084159
3084160
3084167
3084168
3084172
3084173
3084174
3084177
3084183
3084184
3084185
3084186
3084187
3084188
3084189
3084190
3084191
3084194
3084195
3084196
3084197
3084199
3084201
3084205
3084214
3084215
3084284
3084404
3084405
3084406
3084407
3084408
3084409
3084410
3084411
3084412
3084435
3084439
3084520
3084725
3084727
3084729
3084730
3084731
3084732
3084733
Ref.
No.
. . . . . . 51
. . . . . . 49
....... 2
. . . . . . 26
. . . . . . 27
. . . . . . 22
. . . . . . 21
. . . . . . 15
. . . . . . 23
. . . . . . 20
. . . . . . 18
. . . . . . 17
....... 8
. . . . . . 12
. . . . . . 11
....... 9
. . . . . . 10
....... 2
. . . . . . 19
....... 5
....... 6
....... 7
. . . . . . . 41
7
. . . . . . 16
. . . . . . 15
. . . . . . 14
....... 8
....... 9
. . . . . . 10
. . . . . . 10
....... 3
....... 2
. . . . . . 17
. . . . . . 14
. . . . . . 15
. . . . . . 16
....... 9
....... 5
. . . . . . 58
. . . . . . 10
. . . . . . 19
....... 1
. . . . . . 12
....... 4
....... 2
....... 9
....... 7
. . . . . . 20
. . . . . . 21
. . . . . . 23
. . . . . . 24
. . . . . . 43
. . . . . . 11
. . . . . . 12
. . . . . . 57
. . . . . . 39
. . . . . . 29
....... 4
....... 3
. . . . . . 53
. . . . . . 52
Grid
No.
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . C14
. . . D2
. . . D3
. . . D4
. . . D4
. . . D4
. . . D4
. . . D4
. . . D4
. . . D4
. . . D4
. . . D4
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D6
. . . D2
. . . D8
. . . D8
. . . D4
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D8
. . . D2
. . . D2
. . . D4
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
. . . D2
Part
No.
3084737
3084738
3084739
3084744
3084750
3084753
3084754
3084757
3084758
3084760
3084761
3084762
3084763
3084764
3084765
3084766
3084774
3084775
3084776
3084777
3084778
3084779
3084782
3084822
3085032
3085083
3085086
3085152
3085266
3085276
3085277
3085280
3085281
3085283
3085284
3085305
3085326
3085392
3085393
3085394
3085520
3085521
3085570
3085623
3085650
3085651
3085656
3085821
3085886
3085887
3085888
3110032
3110038
3110042
3110048
3110064
3130003
3130006
3130009
3130011
3130012
3130018
Ref.
No.
Grid
No.
....... 1
....... 1
....... 1
....... 9
....... 2
. . . . . . 13
. . . . . . 13
....... 1
....... 6
. . . . . . 10
....... 3
....... 3
....... 7
....... 8
....... 6
....... 4
. . . . . . 35
. . . . . . 55
. . . . . . 15
. . . . . . 21
. . . . . . 22
. . . . . . 22
....... 6
. . . . . . 11
....... 5
. . . . . . 12
. . . . . . 11
. . . . . . 45
....... 8
....... 1
. . . . . . 17
....... 3
....... 2
. . . . . . 18
. . . . . . 20
. . . . . . 16
. . . . . . 12
....... 3
....... 3
. . . . . . 22
....... 4
. . . . . . 15
. . . . . . 19
. . . . . . 16
. . . . . . 48
....... 5
....... 5
. . . . . . 32
....... 4
....... 4
....... 4
. . . . . . 19
....... 1
. . . . . . 26
. . . . . . 38
....... 5
....... 4
....... 8
. . . . . . 15
. . . . . . 16
. . . . . . 17
. . . . . . 28
. . C14
. . C14
. . C14
. . . D3
. . . D3
. . . D4
. . . D4
. . . D6
. . . D6
. . . D7
. . . D7
. . . D7
. . . D7
. . . D7
. . . D7
. . . D7
. . . D2
. . . D2
. . C14
. . C14
. . C14
. . C14
. . . D3
. . . D3
. . . D8
. . . D3
. . . D4
. . . D2
. . . D3
. . . D2
. . . D2
. . . D6
. . . D6
. . . D8
. . . D6
. . . D8
. . . D2
. . . D8
. . . D8
. . . D8
. . . D6
. . . D7
. . . D6
. . . D7
. . . D2
. . . D3
. . . D3
. . A12
. . C14
. . C14
. . C14
. . A10
. . A12
. . A12
. . A12
. . A13
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
D11
Part
No.
Ref.
No.
3130020 . . . . . . 26
3130025 . . . . . . 19
3130027 . . . . . . . 3
3130047 . . . . . . 30
3130066 . . . . . . 18
3130124 . . . . . . 22
3130184 . . . . . . . 1
3130199 . . . . . . . 7
3130237 . . . . . . 25
3130239 . . . . . . 21
3130328 . . . . . . . 9
3130355 . . . . . . . 6
3130361 . . . . . . 29
3130429 . . . . . . 11
3130430 . . . . . . 24
3130432 . . . . . . 20
3130436 . . . . . . 13
3130443 . . . . . . 23
3130447 . . . . . . 14
3130476 . . . . . . . 5
3130494 . . . . . . 10
3130495 . . . . . . 27
3130496 . . . . . . . 2
3130596 . . . . . . 12
3130957 . . . . . . 31
3211077 . . . . . . . 3
3221041 . . . . . . 10
3221111-078 . . . 21
3222109 . . . . . . 22
3225027 . . . . . . 17
3233009 . . . . . . 27
3233010 . . . . . . 30
3233012 . . . . . . 38
3233014 . . . . . . 39
3233018 . . . . . . 25
3233019 . . . . . . 29
3233020 . . . . . . . 19
10
3233029 . . . . . . 32
3233032 . . . . . . 67
3233033 . . . . . . 65
3233035 . . . . . . . 5
3233036 . . . . . . 33
3233037 . . . . . . 55
3233040 . . . . . . 48
3233043 . . . . . . 64
3233045 . . . . . . 47
3233054 . . . . . . . 2
3233055 . . . . . . 45
3233060 . . . . . . 11
3233076 . . . . . . 20
3233131 . . . . . . . 3
3233153 . . . . . . 46
3233176 . . . . . . 26
3233177 . . . . . . 35
3233195 . . . . . . . 1
3233248 . . . . . . . . 2
15
3233252 . . . . . . . . 1
7
3233253 . . . . . . 25
3233254 . . . . . . 26
3233263 . . . . . . 20
Grid
No.
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . D5
. . . C7
. . . C9
. . . C3
. . . C3
. . . C3
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . . B4
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C13
. . C13
. . C13
. . C12
. . C12
. . C12
. . C13
. . . B4
. . C12
. . . B4
. . C12
. . . B4
. . . B4
. . C12
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
3233306
3233308
3233309
3233319
3233324
3233325
3233448
3233524
3233525
3233526
3233527
3233529
3233532
3233533
3233534
3233535
3233537
3233538
3233539
3233540
3233541
3233542
3233544
3233545
3233546
3233547
3233548
3233549
3233552
3233553
3233554
3233555
3233556
3233558
3233583
3233589
3233617
3233632
3233633
3233635
3233636
3233639
3233640
3233641
3233642
3233643
3233644
3233645
3233646
3233647
3233648
3233649
3233665
3233666
3233691
3233692
3233693
3233696
Ref.
No.
. . . . . . 19
. . . . . . 68
. . . . . . 66
....... 9
. . . . . . . 11
61
. . . . . . . 12
62
....... 4
. . . . . . 16
....... 1
....... 3
....... 6
....... 9
. . . . . . 31
. . . . . . 37
. . . . . . 36
. . . . . . 34
. . . . . . 23
. . . . . . 22
. . . . . . 21
. . . . . . 18
. . . . . . . 10
17
. . . . . . 16
. . . . . . 12
. . . . . . 13
. . . . . . 14
. . . . . . 44
. . . . . . 49
. . . . . . 50
. . . . . . 60
. . . . . . 59
. . . . . . . 20
58
. . . . . . 57
. . . . . . 56
. . . . . . 11
. . . . . . 23
....... 6
. . . . . . 54
....... 8
. . . . . . 43
. . . . . . 53
. . . . . . 52
. . . . . . 19
. . . . . . 21
. . . . . . 22
. . . . . . 10
....... 9
. . . . . . 24
....... 7
....... 6
....... 8
....... 5
....... 4
. . . . . . 41
. . . . . . 28
. . . . . . 51
. . . . . . 22
. . . . . . 21
. . . . . . 17
Grid
No.
. . C12
. . C12
. . C12
. . . B4
. . . B4
. . C12
. . . B4
. . C12
. . C12
. . . B4
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . . B4
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . C12
. . . B4
. . C12
. . C12
. . C12
. . C12
. . . B4
. . . B4
. . C12
. . C12
. . C12
. . C12
. . C12
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C13
. . C12
. . C12
. . C12
. . . B4
. . . B4
. . . B4
Part
No.
3233697
3233698
3233699
3233700
3233701
3233702
3233703
3233704
3233705
3233706
3233710
3240064
3240065
3240066
3240164
3250010
3250028
3250030
3250032
3260101
3260104
3260121
3260123
3260131
3260133
3260139
3280290
3280291
3554506
3554507
3554509
3554517
3554518
3576504
3576510
3576511
3610019
3610028
3610070
4010094
4010095
4010129
4010132
4010140
4010262
4020129
4020139
4030043
4030059
4032029
4032045
4032046
4032064
4032075
4032077
4032078
4032079
4040053
4040054
Ref.
No.
Grid
No.
....... 8
....... 7
....... 5
....... 4
....... 3
. . . . . . 24
. . . . . . 40
. . . . . . 24
. . . . . . 63
. . . . . . 42
. . . . . . 18
. . . . . . 18
. . . . . . 19
. . . . . . 20
. . . . . . 23
. . . . . . 11
. . . . . . 10
. . . . . . 14
. . . . . . 12
....... 9
........ 8
4
....... 3
. . . . . . 11
....... 2
....... 5
....... 3
....... 1
. . . . . . 14
....... 6
. . . . . . . 11
8
. . . . . . 10
. . . . . . 14
. . . . . . 13
. . . . . . . 12
10
....... 3
. . . . . . 11
....... 3
. . . . . . 22
. . . . . . 12
. . . . . . 14
. . . . . . 18
. . . . . . 14
....... 4
....... 2
. . . . . . 17
. . . . . . 11
....... 6
....... 6
. . . . . . 13
....... 5
....... 7
....... 4
....... 8
. . . . . . 26
. . . . . . 25
. . . . . . 27
. . . . . . 23
....... 2
....... 2
. . . B4
. . . B4
. . . B4
. . . B4
. . . B4
. . . B4
. . C12
. . C12
. . C12
. . C12
. . . B4
. . . D2
. . . D2
. . . D2
. . . D2
. . . B6
. . . B6
. . . B6
. . . B6
. . . B5
. . . B5
. . . C1
. . . B5
. . . B5
. . . C1
. . . C1
. . . C1
. . B12
. . B12
. . . B6
. . . B3
. . . B6
. . . B3
. . . C3
. . . C3
. . . C6
. . . C7
. . . C6
. . . C7
. . . B6
. . . B3
. . . C3
. . C10
. . C10
. . A12
. . A12
. . B12
. . B12
. . . D7
. . . C2
. . C10
. . . A9
. . C10
. . C10
. . C10
. . C10
. . B12
. . B12
. . B12
. . B12
. . B12
. . B12
D12
Part
No.
Ref.
No.
4040081 . . . . . . 38
4060191 . . . . . . 30
4110141 . . . . . . 35
4110148 . . . . . . 35
4110164 . . . . . . 15
4110209 . . . . . . 35
4110225 . . . . . . . 8
4110265 . . . . . . . 7
4140006 . . . . . . 22
4170013 . . . . . . . 3
5010192 . . . . . . . 3
5010266 . . . . . . . 1
5010462 . . . . . . 10
5020422 . . . . . . 13
5020506 . . . . . . . 7
5020572 . . . . . . 18
5020677 . . . . . . 22
5020681 . . . . . . 23
5020743 . . . . . . 14
5020926 . . . . . . . 7
5130668 . . . . . . 20
5131115 . . . . . . . . 3
5131116 . . . . . . . . 3
5131447 . . . . . . 13
5131695 . . . . . . 29
5131696 . . . . . . 14
5131697 . . . . . . 13
5131759 . . . . . . . 9
5131786 . . . . . . 13
5131818 . . . . . . 31
5131968 . . . . . . 18
5131979 . . . . . . 14
5132042 . . . . . . 15
5132098 . . . . . . 15
5210748 . . . . . . 18
5210752 . . . . . . . . 8
14
5210753 . . . . . . . 8
5210754 . . . . . . . 8
5210764 . . . . . . 12
5211033 . . . . . . . 9
5211065 . . . . . . 12
5211115 . . . . . . . . 3
5211121 . . . . . . . 15
5211148 . . . . . . . . 4
5211517 . . . . . . 12
5211585-067 . . 19
5211627 . . . . . . . 7
5211633-067 . . 20
5211688 . . . . . . 14
5211804 . . . . . . 27
5220602 . . . . . . 17
5220646 . . . . . . . 5
5220916-067 . . 13
5222154-067 . . . 8
5222155-067 . . . 8
5222193 . . . . . . 12
5222299 . . . . . . . 2
5222446-067 . . 15
5222665-067 . . 18
5222999-067 . . 15
5224592 . . . . . . . 2
5240336 . . . . . . . 5
Grid
No.
. . B12
. . C10
. . B12
. . B12
. . . B9
. . B12
. . A10
. . . B1
. . C10
. . A10
. . A13
. . . C7
. . . C3
. . . C6
. . . B7
. . A10
. . B13
. . B13
. . C13
. . B13
. . . B3
. . . B7
. . . B7
. . . C7
. . B14
. . B14
. . B14
. . . C2
. . . C2
. . C10
. . . C3
. . . C2
. . C13
. . . C3
. . A12
. . . C6
. . . C7
. . . C6
. . . C6
. . . C9
. . . A6
. . . C9
. . . B3
. . B13
. . . B6
. . . C9
. . . C3
. . . D9
. . . A9
. . A13
. . . B2
. . . B3
. . . C7
. . A14
. . A14
. . A14
. . . B3
. . . B5
. . . C8
. . A13
. . B10
. . . A6
. . . B2
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
Ref.
No.
5240424 . . . . . . . 3
5240586-067 . . 21
5240591-067 . . 22
5241147 . . . . . . . 5
5241224-067 . . 24
5241355-067 . . . 4
5241398-067 . . 18
5241399-067 . . 18
5241403-067 . . 16
5241416 . . . . . . 27
5241583-067 . . 21
5242208-067 . . 24
5242456-067 . . . 2
5242463-067 . . 36
5242550 . . . . . . 17
5242692-067 . . . 8
5242693-067 . . 21
5242935 . . . . . . . 2
5242981 . . . . . . . 8
5242987-067 . . . 8
5243066 . . . . . . 14
5243133 . . . . . . . 6
5243134-067 . . 16
5243199-067 . . 10
5243220-067 . . 21
5332828 . . . . . . 19
5333332-067 . . 12
5333367 . . . . . . . 2
5410163 . . . . . . 29
5410193 . . . . . . . 7
5410241 . . . . . . . 4
5410414 . . . . . . 13
5410421 . . . . . . 13
5410424 . . . . . . 20
5410436 . . . . . . . 7
5410470 . . . . . . 20
5410494 . . . . . . 12
5410495 . . . . . . 11
5410548 . . . . . . 17
5410568 . . . . . . 16
5410570 . . . . . . 13
5410575 . . . . . . 18
5410584 . . . . . . 22
5410607 . . . . . . 14
5410772 . . . . . . . 6
5410779 . . . . . . . 5
5410780 . . . . . . . 6
5410889 . . . . . . 11
5410896 . . . . . . 15
5410934 . . . . . . 19
5410988 . . . . . . . 3
3
5410991 . . . . . . . 3
5411042 . . . . . . 37
5411092 . . . . . . . 1
5411120 . . . . . . . 24
5411164 . . . . . . . . 7
5411291 . . . . . . . 4
5411297 . . . . . . . 1
5411408 . . . . . . 12
5411413 . . . . . . 15
5411439 . . . . . . . 2
Grid
No.
. . . B2
. . B12
. . . A9
. . B14
. . . A9
. . A10
. . . A9
. . . A9
. . . A6
. . C10
. . . A9
. . . C8
. . . C9
. . A12
. . A10
. . A12
. . . C8
. . . B6
. . . C6
. . B12
. . . C4
. . . C3
. . . C2
. . A13
. . . C4
. . B14
. . . A7
. . B13
. . B12
. . . B8
. . A13
. . . A6
. . . C8
. . C10
. . A13
. . . B6
. . . B7
. . . B7
. . B13
. . . B6
. . A12
. . . C8
. . A10
. . A10
. . B10
. . . B7
. . . B7
. . . C3
. . . A6
. . . B2
. . . B9
. . . C2
. . . B1
. . . A6
. . . C1
. . B12
. . . C5
. . B13
. . . B9
. . . C5
. . . B2
. . . B8
Part
No.
Ref.
No.
Grid
No.
5411468 . . . . . . . 1
5411554 . . . . . . . 1
5411555 . . . . . . . 4
5411637 . . . . . . 24
5411681 . . . . . . 30
5430261 . . . . . . 17
5430725 . . . . . . . 3
5430743 . . . . . . 27
5430766 . . . . . . 17
5430779 . . . . . . . 1
5430806 . . . . . . 23
5430807 . . . . . . 18
5430945 . . . . . . . 5
5431030 . . . . . . 20
5431053 . . . . . . . 6
5431107 . . . . . . . 9
5431149 . . . . . . 20
5431150 . . . . . . 20
5431570 . . . . . . 10
5431571 . . . . . . . 7
5431572 . . . . . . 14
5431573 . . . . . . . 2
5431574 . . . . . . 12
5431596 . . . . . . 21
5431698 . . . . . . 18
5431760 . . . . . . 13
5431769 . . . . . . 23
5431771-070 . . 28
5431786 . . . . . . . 6
5431787 . . . . . . 14
5431793 . . . . . . . 4
5431796 . . . . . . 30
5431797 . . . . . . 30
5431798 . . . . . . 13
5431799 . . . . . . 13
5431806-195 . . . 4
5431809-195 . . . 2
5431811-070 . . 34
5431814 . . . . . . 27
5431815 . . . . . . 27
5431895 . . . . . . 29
5431936 . . . . . . . 7
5431961 . . . . . . . 5
5431964 . . . . . . 36
5432077 . . . . . . 21
5432155-070 . . . 6
5432559 . . . . . . 20
5432607 . . . . . . 23
5432611 . . . . . . 21
5432615 . . . . . . 20
5432636 . . . . . . 28
5432637 . . . . . . 12
5432721 . . . . . . . 1
5432727 . . . . . . . 8
5432733 . . . . . . 19
5432763 . . . . . . 18
5432854 . . . . . . 17
5432883 . . . . . . . 9
5432926 . . . . . . 16
5432952 . . . . . . 19
5433042-195 . . . 5
5433109 . . . . . . . 5
. . . B3
. . . C8
. . . C3
. . A12
. . A12
. . A12
. . A14
. . . C8
. . . C7
. . . B1
. . . B3
. . . B3
. . . C6
. . B12
. . A14
. . . C4
. . B13
. . B13
. . B10
. . B10
. . B10
. . B10
. . B10
. . B13
. . . B2
. . A10
. . C10
. . . A6
. . . A6
. . . A6
. . . B1
. . . A6
. . . A6
. . . A5
. . . A5
. . . A5
. . . A5
. . B12
. . . A9
. . . A9
. . . C8
. . . C6
. . . C8
. . B12
. . C10
. . . A9
. . A14
. . . B2
. . . B6
. . . C8
. . B14
. . B14
. . . B8
. . B14
. . A14
. . . A6
. . B14
. . . B2
. . B12
. . B12
. . B12
. . . C9
D13
Part
No.
Ref.
No.
5433196-070 . . 28
5433204-195 . . 32
5433342 . . . . . . 35
5510313 . . . . . . . 2
5521301 . . . . . . . 4
5630509 . . . . . . . 9
5630551 . . . . . . . 3
5630586 . . . . . . 20
5630616-067 . . . 9
5810141 . . . . . . . 2
5810144 . . . . . . . 4
5810279 . . . . . . 28
5810290 . . . . . . 15
5810291 . . . . . . 24
5810439 . . . . . . . 8
5810467 . . . . . . 17
5810948 . . . . . . . 4
5810966 . . . . . . . 8
5810988 . . . . . . 20
5810996 . . . . . . . 1
5811012 . . . . . . 26
5811052 . . . . . . . 2
5811087 . . . . . . 25
5811099 . . . . . . . 6
5811104 . . . . . . . 12
5811105 . . . . . . . 12
5811106 . . . . . . . 26
5811107 . . . . . . . 35
5811111 . . . . . . . 27
5811489 . . . . . . 17
5811491 . . . . . . . 1
5811512 . . . . . . 17
5910026 . . . . . . . 8
7010032 . . . . . . 19
7041157 . . . . . . . 4
7041198 . . . . . . 12
7041204-067 . . . 2
7041370 . . . . . . 11
7041375-067 . . 16
7041755 . . . . . . . 2
7041769 . . . . . . . 6
7041775 . . . . . . . 4
7042029 . . . . . . 16
7042031 . . . . . . 13
7051011 . . . . . . 34
7052045 . . . . . . 15
7052065 . . . . . . 34
7052077 . . . . . . . 5
7052083 . . . . . . 12
7052147 . . . . . . 16
7052148 . . . . . . 17
7052153 . . . . . . 11
7052154 . . . . . . 18
7052181 . . . . . . 16
7052194 . . . . . . . 5
7061013 . . . . . . 12
7061014 . . . . . . 17
7061033 . . . . . . . 9
7061034 . . . . . . . 5
7072533 . . . . . . 24
7072791 . . . . . . 24
7073761 . . . . . . 36
7074110 . . . . . . 11
Grid
No.
. . . A6
. . . A6
. . . C8
. . . C3
. . . C8
. . . C6
. . B14
. . . C3
. . B12
. . . B1
. . A14
. . . C8
. . C10
. . . B3
. . . B3
. . . A9
. . . B2
. . . B2
. . . B2
. . . A5
. . . B2
. . A14
. . . A6
. . . B2
. . . A6
. . . A6
. . . A6
. . . A6
. . . A6
. . . A5
. . . A5
. . . A5
. . . B7
. . C10
. . . C6
. . . C7
. . B14
. . . A6
. . . B3
. . . B3
. . . C4
. . B14
. . A13
. . A13
. . A12
. . . B6
. . . C8
. . . B1
. . A13
. . A14
. . A14
. . . B1
. . A14
. . A10
. . . B9
. . C13
. . C13
. . B13
. . B13
. . B14
. . . A6
. . . A6
. . . A8
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
7074750
7074782
7074935
7074946
7074954
7075741
7076202
7076273
7077377
7077618
7077765
7077778
7077779
7077780
7077781
7077782
7077791
7077919
7077920
7078003
7078019
7078045
7078253
7078354
7080003
7080138
7080229
7080306
7080307
7080352
7080371
7080413
7080424
7080433
7080476
7080483
7080487
7080492
7080510
7080511
7080525
7080534
7080539
7080568
7080571
7080573
7080598
7080614
7080631
7080643
7080644
7080654
7080673
Ref.
No.
. . . . . . 21
. . . . . . 10
....... 6
....... 8
....... 1
....... 9
. . . . . . 15
. . . . . . 16
....... 9
. . . . . . 16
. . . . . . 13
. . . . . . 19
....... 2
....... 3
. . . . . . 17
....... 4
. . . . . . 10
. . . . . . 14
. . . . . . 20
....... 5
. . . . . . 12
....... 8
. . . . . . 18
....... 7
. . . . . . . 40
12
3
........ 7
13
7
25
. . . . . . 37
. . . . . . . 13
16
. . . . . . 12
....... 1
. . . . . . 30
. . . . . . 31
....... 3
. . . . . . . 13
25
. . . . . . 12
. . . . . . 10
. . . . . . 11
. . . . . . 12
....... 9
. . . . . . . 25
31
....... 9
. . . . . . 42
. . . . . . 12
. . . . . . 15
....... 6
....... 4
. . . . . . 21
. . . . . . . 10
12
. . . . . . 33
. . . . . . 17
. . . . . . 12
. . . . . . 16
. . . . . . 14
Grid
No.
. . . A8
. . . C8
. . . A8
. . . C8
. . . A8
. . . A8
. . . A8
. . . A8
. . . C8
. . B14
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . . A8
. . A12
. . A14
. . . C4
. . A10
. . . B4
. . . B9
. . C10
. . B12
. . . B3
. . . C3
. . . B1
. . . B7
. . B12
. . A12
. . B10
. . B10
. . B13
. . . B2
. . . B2
. . . B2
. . . C8
. . B14
. . A12
. . . C8
. . . B1
. . A12
. . . B9
. . . B1
. . A10
. . . B3
. . . B2
. . A10
. . A12
. . B12
. . . B2
. . . C4
. . . C4
. . B13
Part
No.
7080708
7080756
7511854
7511862
7511864
7511881
7511930
7512007
7512017
7512018
7512024
7512027
7512084
7512085
7512093
7512094
7512098
7512097
7512176
7512208
7512232
7512242
7512247
7512266
7512276
7512284
7512310
7512312
7512325
7512329
7512490
7512492
7512566
7512576
7512666
7512673
7515133
7515150
7515151
7515179
7515180
7515189
7515193
7515194
7515304
7515316
Ref.
No.
Grid
No.
....... 6
. . . . . . 15
. . . . . . 16
. . . . . . 17
. . . . . . 26
. . . . . . . 16
3
. . . . . . 33
. . . . . . 24
. . . . . . 29
. . . . . . . 32
28
........ 9
2
. . . . . . . 22
10
. . . . . . 19
. . . . . . . 10
5
....... 7
. . . . . . 11
. . . . . . . 16
. . . . . . 26
....... 1
........ 9
20
........ 3
31
12
21
5
8
26
23
....... 3
....... 1
. . . . . . 10
....... 7
. . . . . . 16
....... 7
. . . . . . 12
........ 1
15
....... 7
. . . . . . 28
. . . . . . 26
. . . . . . 20
. . . . . . 26
. . . . . . 11
....... 1
. . . . . . . 15
39
. . . . . . 24
. . . . . . 25
. . . . . . 19
. . . . . . 22
. . . . . . 10
....... 1
........ 2
1
. . . . . . 18
....... 9
. . . B8
. . . B4
. . . C7
. . . C4
. . C10
. . . B2
. . B12
. . . A6
. . C10
. . C10
. . . C8
. . C10
. . . B9
. . C13
. . . B6
. . C10
. . B13
. . . A5
. . . A6
. . . C8
. . . C8
. . . C8
. . . A9
. . . C6
. . A14
. . . C4
. . . A5
. . . A6
. . . A9
. . A10
. . A12
. . A13
. . . C8
. . C13
. . . A6
. . . C4
. . . C6
. . . C9
. . B13
. . A14
. . . C2
. . . B6
. . . C2
. . . A7
. . A12
. . B13
. . A12
. . B14
. . A13
. . . C5
. . A10
. . B12
. . . B2
. . . B2
. . . A6
. . . B2
. . B12
. . . A7
. . . A7
. . . A9
. . B14
. . A13
D14
Part
No.
Ref.
No.
7515321 . . . . . . . . 3
4
7515339 . . . . . . 19
7515382 . . . . . . . 7
7515384 . . . . . . 15
7515385 . . . . . . 13
7515390 . . . . . . . 9
7515391 . . . . . . . 8
7515399 . . . . . . . 4
7515415 . . . . . . . 29
6
7515438 . . . . . . 27
7515458 . . . . . . . 4
7515489 . . . . . . . 2
7515513 . . . . . . . 7
7515523 . . . . . . . 7
7515540 . . . . . . 23
7515547 . . . . . . 19
7517231 . . . . . . . 1
7517264 . . . . . . . 5
7517289 . . . . . . 23
7517317 . . . . . . 22
7517375 . . . . . . . 7
7517376 . . . . . . 22
7517389 . . . . . . 10
7517445 . . . . . . . 6
7517475 . . . . . . 20
7517505 . . . . . . 21
7517527 . . . . . . 28
7517542 . . . . . . . 3
7517625 . . . . . . 18
7517632 . . . . . . . 1
7517640 . . . . . . 13
7517646 . . . . . . . 9
7522021 . . . . . . 32
7541906 . . . . . . 11
7541925 . . . . . . . 12
1
12
7541933 . . . . . . 11
7542122 . . . . . . . 15
21
1
28
18
7542127 . . . . . . . 1
7542129 . . . . . . 13
7542301 . . . . . . . 6
7542303 . . . . . . . 5
7542321 . . . . . . 21
7542324 . . . . . . . 14
1
14
16
7542343 . . . . . . . 8
7542403 . . . . . . . . 6
1
7542411 . . . . . . 35
7542423 . . . . . . . 3
7542432 . . . . . . 39
7542438 . . . . . . 18
7542439 . . . . . . . . 1
5
Grid
No.
. . A12
. . B10
. . . B3
. . . C7
. . . A9
. . . A7
. . . A9
. . . A9
. . . A9
. . B13
. . B14
. . B14
. . . C9
. . . B7
. . . C3
. . . B6
. . . C3
. . . A9
. . . C2
. . . A7
. . A12
. . B12
. . . A6
. . . A6
. . . B1
. . . B3
. . A10
. . A14
. . B13
. . . C8
. . B12
. . . C9
. . . C9
. . . C9
. . B12
. . . C6
. . . A5
. . . A6
. . C10
. . B12
. . . A5
. . . A6
. . A10
. . B12
. . . C4
. . . B2
. . . C4
. . A13
. . . B3
. . B14
. . . A9
. . A13
. . A14
. . B10
. . . A7
. . A12
. . B13
. . A12
. . . C9
. . A12
. . B13
. . B14
. . . C3
PART NUMBER INDEX
XPLORER 400 A99CG38CA
Part
No.
7542459
7542503
7542507
7542711
7542714
7542810
7543005
7543203
7546701
7546702
7546707
7546904
7547004
7547028
7547031
7547067
7547082
7547101
7547108
7552603
7552801
7552901
7553001
7555716
7555745
7555748
7555749
7555783
7555792
7555796
7555806
7555823
7555859
7555868
Ref.
No.
. . . . . . 23
. . . . . . 22
. . . . . . 26
....... 6
....... 3
. . . . . . 18
....... 5
....... 9
. . . . . . 16
. . . . . . 13
. . . . . . 18
. . . . . . 11
. . . . . . 24
....... 8
....... 3
. . . . . . 25
. . . . . . 10
. . . . . . 10
. . . . . . 10
. . . . . . 27
27
....... 2
........ 2
11
6
. . . . . . 37
....... 2
....... 8
....... 2
. . . . . . 25
. . . . . . 30
. . . . . . . 11
23
....... 4
........ 7
10
8
....... 9
....... 4
. . . . . . 12
Grid
No.
. . . B6
. . B14
. . . B3
. . B13
. . . C5
. . . B6
. . . C5
. . B10
. . C13
. . C13
. . C13
. . B13
. . A10
. . B13
. . . C3
. . . C8
. . B14
. . A13
. . A12
. . A12
. . B13
. . . C6
. . A12
. . . C2
. . . C7
. . A12
. . A13
. . . C5
. . . C8
. . . B3
. . . C8
. . . A5
. . . A6
. . . C5
. . A12
. . B13
. . . C9
. . A12
. . . A6
. . B12
Part
No.
7555878
7555883
7555898
7555919
7555931
7555932
7555935
7555954
7556004
7556035
7556047
7556401
7556804
7558201
7558212
7558301
7558402
7558403
7571602
7575202
7621330
7621403
7621460
7621462
7661011
7661046
7661203
7661401
7661404
7661632
7661633
7661638
Ref.
No.
Grid
No.
....... 5
. . . . . . 23
....... 8
....... 7
. . . . . . 14
. . . . . . . 14
22
. . . . . . 17
. . . . . . 10
. . . . . . 17
. . . . . . 11
....... 5
....... 2
....... 9
. . . . . . 23
. . . . . . 13
........ 2
2
6
. . . . . . . 11
16
7
20
10
....... 7
. . . . . . 11
. . . . . . 19
. . . . . . 23
....... 8
....... 8
. . . . . . 13
....... 5
....... 7
. . . . . . 12
. . . . . . . 19
8
....... 6
. . . . . . 11
....... 8
. . . . . . . 17
19
. . B10
. . B14
. . . C7
. . . C4
. . . A5
. . . B2
. . . C8
. . . C8
. . . A9
. . . B6
. . B14
. . . B8
. . . C7
. . . C7
. . A10
. . B12
. . A10
. . . B2
. . . C9
. . . A7
. . . A9
. . . B3
. . B14
. . . C2
. . . A9
. . C10
. . A12
. . . A9
. . . A6
. . . B1
. . . B9
. . . C4
. . B14
. . B13
. . . B6
. . . C4
. . . C5
. . B10
. . B10
. . . A6
. . . C8
E1
Part
No.
Ref.
No.
7661645 . . . . . . . . 9
34
7661843 . . . . . . 11
7661913 . . . . . . . 10
6
7670009 . . . . . . . 8
7670051 . . . . . . . 6
7670054 . . . . . . . 9
7670057 . . . . . . . . 7
29
7670081 . . . . . . 10
7670085 . . . . . . . 5
7670086 . . . . . . . 4
7670088 . . . . . . 16
7670089 . . . . . . 31
7670092 . . . . . . . 4
7670094 . . . . . . 25
7670096 . . . . . . . 9
7670102 . . . . . . . 7
7670109 . . . . . . 16
7710405 . . . . . . . 9
7710434 . . . . . . 11
7710448 . . . . . . 15
7710472 . . . . . . . 1
8360009-600 . . . 33
5
6
8360012 . . . . . . 15
8360012-04 . . . 21
8360026 . . . . . . . 15
16
8360031-30 . . 11
8360031-38 . . . . 8
8450003-1525 . . 13
14
33
8450040-600 . . . 41
11
8450051-600 . . 13
9914905 . . . . . . . 2
9914907 . . . . . . . 2
Grid
No.
. . . A5
. . . A6
. . . C4
. . . B5
. . . C1
. . . A5
. . . C8
. . C10
. . . A5
. . . A6
. . . C5
. . . A5
. . B12
. . . A5
. . B12
. . . B5
. . . A9
. . . A7
. . . C2
. . C10
. . . C3
. . . C9
. . . C7
. . . C3
. . A12
. . A14
. . . B1
. . . C4
. . A12
. . A14
. . . B1
. . . B9
. . . B9
. . . B1
. . . B4
. . . C8
. . A12
. . A14
. . . B2
. . . D9
. . . D9
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4/94 Rev. 04
9912263
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STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
In order to better serve you, this postage-paid mailer is
provided for your convenience to report an error or
relay a suggestion relative to any Polaris Publication.
or FAX your report to:
218-463-4580
POLARIS PUBLICATIONS REPORT
Publication No.
Publ. Date
Page
- Report of Error
- Suggestion
Machine
Name
Company
Address
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Phone No. (
)
Date
Thank you for your help!
– Mailing Instructions –
Please fold the top portion down first then fold the bottom portion up second so the
open edge is located at the top. Tape the open edge.
4/94 Rev. 04
9912263
NO POSTAGE
NECESSARY IF
MAILED
IN THE UNITED
STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
In order to better serve you, this postage-paid mailer is
provided for your convenience to report an error or
relay a suggestion relative to any Polaris Publication.
or FAX your report to:
218-463-4580
POLARIS PUBLICATIONS REPORT
Publication No.
Publ. Date
Page
- Report of Error
- Suggestion
Machine
Name
Company
Address
City, State, Zip
Phone No. (
)
Date
Thank you for your help!
– Mailing Instructions –
Please fold the top portion down first then fold the bottom portion up second so the
open edge is located at the top. Tape the open edge.
4/94 Rev. 04
9912263
NO POSTAGE
NECESSARY IF
MAILED
IN THE UNITED
STATES
BUSINESS REPLY MAIL
FIRST CLASS
PERMIT NO. 22
ROSEAU, MINNESOTA
POSTAGE WILL BE PAID BE ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS
POLARIS SALES INC.
301 5TH AVE. S.W.
ROSEAU, MN 56751
PRINTED IN THE USA
PARTS MANUAL PN 9914963 and MICROFICHE PN 9915651 1/99
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