ASM Zip Spray Airless Sprayer

ASM Zip Spray Airless Sprayer
Repair and Parts
Airless Sprayers
US Patent No.1184US3
311140B
- For portable spray applications of architectural
paints and coatings - (Specifications, page 2.)
Important Safety Instructions
ESP Model Only: Use water based or mineral
spirit-type material only. Do not use with materials having flash points lower than 70°F (21°C). For more information about your material, request MSDS from the
distributor or retailer.
Read all warnings and instructions in this manual.
Save these instructions. See page 2 for models
and series information, including dispense rates,
recommended hose length, guns and maximum
working pressure.
ASM ESP
Model 248772
ASM 1500
Model 248672
WLD
WLD
ASM 1900
Model 248673
ASM 1700
Model 233789
WLD
Models
Models
Model Name,
Model No.
Series
Maximum Working
Pressure
Dispense Rate
gpm (lpm)
Hose Length and
Diameter
Gun
Model
PSI
MPa
bar
ASM ESP
248772
A
0.24 gpm
(0.91 lpm)
25 ft x 1/4 in.
(8 m x 4.8 mm)
200
2800
19
193
ASM 1500
248672
A
0.27 gpm
(1.02 lpm)
25 ft x 1/4 in.
(8 m x 6.3 mm)
200
3000
21
207
ASM 1700
233789
A
0.34 gpm
(2.17 lpm)
50 ft x 1/4 in.
(15.2 m x 6.3 mm)
300
3000
21
207
ASM 1900
248673
A
0.38 gpm
(1.44 lpm)
50 ft x 1/4 in.
(15.2 m x 6.3 mm)
300
3000
21
207
Specifications
This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops
or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply
with NFPA 33 and OSHA requirements for the use of flammable and combustible materials.
2
311140B
Warnings
Warnings
The following Warnings are for the safe setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer
back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Sprayer generates sparks. When flammable liquids are used near the sprayer or for flushing or
cleaning, keep sprayer at least 20 feet (6 meters) away from explosive vapors.
• Do not clean with materials having flash points lower than 70° F (21° C). Use water-based material
or mineral spirits-type material only. For complete information about your fluid, request the MSDS
from the fluid distributor or retailer.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
311140B
3
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
•
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or
servicing equipment.
•
Tighten all fluid connections before operating the equipment.
•
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the
equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing
loss. This equipment includes but is not limited to:
•
Protective eyewear
•
Clothing and respirator as recommended by the fluid and solvent manufacturer
•
Gloves
•
Hearing protection
4
311140B
Installation
Installation
Grounding and Electric
Requirements
Spray gun: ground through connection to a properly
grounded fluid hose and pump.
Fluid supply container: follow local code.
The sprayer requires a 120V AC, 60 Hz, 15A circuit
with a grounding receptacle. Never use an outlet that is
not grounded or an adapter.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface such as concrete. Do not place the pail on a
nonconductive surface, such as paper or cardboard,
which interrupts grounding continuity.
Grounding the metal pail: connect a ground wire to the
pail by clamping one end to pail and other end to ground
such as a water pipe.
Maintaining grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
WLD
Do not use the sprayer if the electrical cord has a damaged ground prong. Only use an extension cord with an
undamaged, 3-prong, plug.
WLD
Thermal Overload
WLD
Motor has a thermal overload switch to shut itself down
if overheated.
Recommended extension cords for use with this
sprayer:
•
•
•
•
25 ft (7.6 m) 18 AWG
50 ft (15.2 m) 16 AWG
100 ft (30.5 m) 14 AWG
150 ft (45.7 m) 12 AWG
WARNING
To reduce risk of injury from motor starting unexpectedly when it cools, always turn power switch
OFF if motor shuts down.
Smaller gauge or longer extension cords may
reduce sprayer performance.
311140B
5
Component Identification
Component Identification
A
Electric motor (inside enclosures)
Provides mechanical power to pump.
B
Power switch
Manually turns ON and OFF electric power to motor (I is ON
and 0 is OFF.
C
Pressure control knob
Manually increases (turn clockwise) and decreases (turn
counter-clockwise) fluid pressure in pump, hose, and spray
gun.
D
Pump fluid outlet fitting
Threaded connection for paint hose.
E
Pump fluid filter (1500, 1700, 1900 models only)
•
•
F
Durable piston pump (behind Easy
Access door)
Pumps and pressurizes fluid and delivers it to paint hose.
Easy Access door permits quick removal of outlet valve.
G
Suction tube
Draws fluid from paint pail into pump.
H
Prime tube (with diffuser)
Drains fluid in system during priming and pressure relief.
J
Spray- Prime/Drain valve control
•
•
•
In SPRAY position (pointing forward) directs pressurized
fluid to paint hose.
In PRIME/DRAIN position (pointing down) directs fluid to
drain tube.
Automatically relieves system pressure in overpressure
situations.
K
Fluid inlet connection and inlet valve
Suction tube connection to pump and inlet valve.
L
Inlet screen
Prevents debris from entering pump.
M
Paint hose
Transports high-pressure fluid from pump to spray gun.
N
Cord wrap bracket
Stows electrical cord (1500 model only).
P
Airless spray gun
Dispenses pumped fluid.
Q
Tip guard
Reduces risk of fluid injection injury.
R
Reversible spray tip
•
•
6
Filters fluid coming out of pump to reduce tip plugging
and improve finish.
Self cleans only during pressure relief.
Atomizes fluid being sprayed, forms spray pattern and
controls fluid flow according to hole size.
Reverses for unclogging plugged tips without disassembly.
S
Trigger safety lever
Prevents accidental triggering of spray gun.
T
Gun fluid inlet fitting
Threaded connection for paint hose.
U
In-handle gun swivel (300 & 400 Series
spray gun only)
Allows spray gun to swivel without twisting paint hose.
V
Gun fluid filter (in handle)
Filters fluid entering spray gun to reduce tip clogs and
improve finish.
W
Hose/cord wrap bracket
Stows paint hose and electrical cord (1700 and 1900 models
only).
X
Pail hanger
For transporting pail by its handle (1700 and 1900 models
only).
Y
Zip-Flush™ attachment (included)
Connects garden hose to suction tube for quick flush of
water-base fluids.
311140B
Component Identification
Sprayers
$60
$60
$
%
:
1
;
+
.
)
&
'
.
*
Connect cart handles on 1700 and 1900 as follow:
1. Position handle on frame as shown and align
bolt holes in handle with bolt holes in frame.
/
0
3
2. Run bolts through holes with heads pointing
toward each other, and hand tighten wingnuts.
NOTE: For space-saving configuration, loosen,
(but do not remove) wingnuts.
Fold handle forward over sprayer shroud.
(
TIA
$60(63
$60
'
:
%
:
;
.
.
Spray Guns
TIA
200 Series
300/400 Series
311140B
7
Operation
Operation
Pressure Relief Procedure
Follow this procedure when you stop spraying and
before cleaning, checking, servicing, or transporting
equipment.
Leave Spray-Prime/Drain
valve in the PRIME/DRAIN
position until you are ready
to spray again.
35,0(
If you suspect the spray tip or hose is clogged or that
pressure has not been fully relieved after following the
steps above, VERY SLOWLY loosen tip guard retaining
nut or hose end coupling to relieve pressure gradually,
then loosen completely. Clear hose or tip obstruction.
1. Turn power switch (B) OFF and
unplug power cord.
Trigger Lock
WLD
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
2. Turn Spray-Prime/Drain valve
(J) to PRIME/DRAIN to relieve
pressure.
4RIGGER,OCKED0OSITION
35,0(
3. Hold a metal part of the
gun firmly to a grounded
metal pail. Trigger the
gun to relieve pressure.
TIA
200 Series
WLD
300/400 Series
4. Engage trigger lock. See Trigger Lock, page 8.
Pressure Control Knob Settings
High Pressure Spray
Low Pressure Spray
Prime/
Clean
Rolling
TIA
To select function, align arrow on sprayer within range of function symbol on pressure control knob.
8
311140B
General Repair Information
General Repair Information
Flammable materials spilled on hot, bare, motor could
cause fire or explosion. To reduce risk of burns, fire or
explosion, do not operate sprayer with cover removed.
•
Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair procedures. These
parts usually are not provided with replacement kits.
•
Test repairs after problems are corrected.
•
If sprayer does not operate properly, review repair
procedure to verify you did it correctly. See Basic
Troubleshooting, page 10 and Advanced Troubleshooting, page 13.
•
Overspray may build up in the air passages.
Remove any overspray and residue from air passages and openings in the enclosures whenever
you service sprayer.
•
Do not operate the sprayer without the cover in
place. Replace if damaged. Covers direct cooling air
around motor to prevent overheating.
311140B
To reduce risk of serious injury, including electric
shock:
• Do not touch moving or electric parts with fingers
or tools while testing repair.
• Unplug sprayer when power is not required for
testing.
• Install all covers, gaskets, screws and washers
before you operate sprayer.
•
CAUTION
Do not run sprayer dry for more than 30 seconds.
Doing so could damage pump packings.
•
Protect the internal drive parts of this sprayer from
water. Openings in the cover allow for air cooling of
the mechanical parts and electronics inside. If
water gets in these openings, the sprayer could
malfunction or be permanently damaged.
•
Prevent pump corrosion and damage from freezing.
Never leave water or water-base paint in sprayer
when its not in use in cold weather. Freezing fluids
can seriously damage sprayer. Store sprayer with
Pump Defender to protect sprayer during storage.
9
Basic Troubleshooting
Basic Troubleshooting
The following troubleshooting guidelines from the Operating Instructions are included here as a preemptive measure
against Advanced Troubleshooting, page 13. Refer to Component Identification, page 6 for reference letters
used in table.
Problem
Cause
Power switch is on and sprayer is plugged Pressure is set at zero pressure.
in, but motor does not run, and pump
does not cycle.
Motor or control is damaged.
Electric outlet is not providing power.
Solution
Turn Pressure Control Knob (C) clockwise to increase pressure setting.
See Motor Does Not Operate, page 13.
•
•
Pump does not prime.
Try a different outlet or plug in something that you know is working to test
outlet.
Reset building circuit breaker or
replace fuse.
Extension cord is damaged.
Replace extension cord. See Grounding
and Electric Requirements, page 5.
Sprayer electric cord is damaged.
Check for broken insulation or wires.
Replace electric cord if damaged.
Paint is frozen or hardened in pump.
See Motor Does Not Operate, page 13.
Spray-Prime/Drain Valve (J) is in SPRAY
position.
Turn Spray-Prime/Drain Valve to
PRIME/DRAIN position (pointing down).
Inlet screen (L) is clogged or suction tube Clean debris off inlet screen and make
(G) is not immersed.
sure suction tube is at bottom of paint
pail.
Balls in check valve are stuck or check
valves are damaged.
Clean or replace check valves. See
Pump Service, page 21. Do not store
check valves in water.
Suction tube is leaking.
Tighten suction tube connection (K).
Inspect for cracks or vacuum leaks.
Spray gun stopped spraying.
Spray tip is clogged.
Unclog spray tip. See Operation Manual,
311139.
Pump cycles but does not build up pressure.
Pump is not primed.
Prime pump.
Inlet screen (L) is clogged or suction tube Clean debris off inlet screen and make
(G) is not immersed.
sure suction tube is at bottom of paint
pail.
Paint pail is empty.
Refill paint pail. Reprime sprayer.
Suction tube is leaking.
Tighten suction tube connection (K).
Inspect for cracks or vacuum leaks.
Pump check valves are dirty or damaged. Clean or replace check valves. See
(Usually only one valve).
Pump Service on page 21.
Spray-Prime/Drain Valve (J) is worn or
obstructed with debris.
10
Check Spray-Prime/Drain valve for debris
trapped on seat or worn parts. Torque to
185 in-lbs (21 N•m). Replace if parts are
worn.
311140B
Basic Troubleshooting
Problem
Pump cycles, but paint only dribbles or
spurts when spray gun is triggered.
Cause
Pressure is set too low.
Slowly turn Pressure Control Knob (C)
clockwise to increase pressure setting
and verify if sprayer pressure increases.
Spray tip is clogged.
Unclog spray tip. See Operation Manual
311139.
Pump fluid filter is clogged (1500, 1700,
and 1900 models only).
Clean or replace pump fluid filter (E).
Spray gun fluid filter is clogged.
Clean or replace gun fluid filter (V).
Spray pattern is inconsistent or is leaving Pressure is set too low.
stripes.
Pressure is set at maximum but cannot
achieve a good spray pattern.
Motor is hot and runs intermittently.
This is NOT a thermal overload condition.
Motor automatically shuts off due to
excessive heat. Damage can occur if
cause is not corrected.
Startup Hazard After Thermal Overload, page 5.
Solution
Turn Pressure Control Knob (C) clockwise, to increase pressure.
Spray tip is worn beyond capability of
sprayer.
Replace spray tip.
Spray tip is too large for sprayer.
Select smaller spray tip.
Spray tip is worn beyond capability of
sprayer.
Replace spray tip.
Extension cord is too long or not heavy
enough gauge.
Replace extension cord. Grounding and
Electrical Requirements, page 5.
Spray gun fluid filter is clogged.
Clean or replace spray gun fluid filter.
Pump fluid filter is clogged (1500, 1700,
1900 models only).
Clean or replace pump fluid filter.
Inlet screen is clogged.
Clean debris off inlet screen.
Pump valves are worn.
See Low or Fluctuating Output, page
16.
Vent holes in enclosure are plugged or
sprayer is covered.
Keep vent holes clear of obstructions and
overspray and keep sprayer open to air.
Extension cord is too long or not a heavy Replace extension cord. See Grounding
enough gauge.
and Electrical Requirements, page 5.
Unregulated electrical generator being
used has excessive voltage.
Use electrical generator with a proper
voltage regulator. Sprayer requires
120VAC, 60 Hz, 1500-Watt generator.
Sprayer was operated at high pressure
Decrease pressure setting or increase tip
with very small tip which causes frequent size.
motor starts and excessive heat build up.
Building circuit breaker opens after
sprayer operates for 5 to 10 minutes.
Fan pattern varies dramatically while
spraying.
Too many appliances are plugged in on
same circuit.
Free up circuit (unplug things), or use a
less busy circuit.
Sprayer electrical cord is damaged.
Check broken insulation or wires.
Replace electrical cord if damaged.
Pressure control switch is worn and caus- Replace pressure control knob using
ing excessive pressure variation.
Pressure Control Switch Kit, page 19.
OR
Sprayer does not turn on promptly when
resuming spraying.
Cannot trigger spray gun.
Spray gun trigger safety is unlocked.
Rotate trigger safety lever to lock
SAFETY, page 8.
Spray comes out of spray gun in two thick Reversible spray tip is in UNCLOG posistreams.
tion.
Rotate arrow-shaped handle on spray tip
so it points forward in SPRAY position.
Paint is coming out of pressure control
switch.
Replace pressure control using Pressure
Control Switch Kit, page 19.
311140B
Pressure control switch is worn.
11
Basic Troubleshooting
Problem
Cause
Solution
Spray-Prime/Drain valve actuates autoSystem is over pressurizing.
matically relieving pressure through drain
tube.
See Excessive Pressure Build Up,
page 18.
Paint leaks down outside of pump.
Replace pump packings. See Pump Service, page 21.
12
Pump packings are worn.
311140B
Advanced Troubleshooting
Advanced Troubleshooting
See Basic Troubleshooting first, page 10 for problems that are more easily remedied.
General Problem: Motor Does Not Operate
Specific Problem
Cause
Solution
Power switch is on and sprayer is See Basic Troubleshooting,
plugged in; pump does not cycle. page 10.
Basic mechanical problems.
Paint is frozen or hardened in
pump.
Unplug sprayer from electrical outlet.
If paint is frozen in sprayer:
•
Do NOT try to start sprayer until completely thawed
or you may damage the motor, control board,
and/or drivetrain.
1. Turn OFF power switch.
2. Place sprayer in warm area for several hours.
3. Plug in and turn on sprayer.
4. Slowly increase pressure until motor starts.
If paint hardened in sprayer:
1. Replace pump packings.
2. Remove all residue from valves.
Pump Service, page 21.
311140B
Motor is damaged.
Remove gear and try to rotate motor shaft by hand. See
Motor Diagnostics, page 20. If shaft will not turn,
replace motor using Motor Kit, page 19.
Yoke is broken because pump is
locked up due to dried paint or
worn packings (1500, 1700, 1900
models only).
Repair or replace using Gear/Yoke Kit, page 19.
Repair pump. See Pump Service, page 21.
13
Advanced Troubleshooting
Specific Problem
Basic electrical problems.
Cause
Solution
Motor overheated.
Allow motor to cool for 30 minutes. Retry.
Electrical outlet is damaged.
Reset building circuit breaker or replace fuse. Try
another outlet.
Check electric supply with volt meter. Meter must read
85 to 130V AC. If voltage is too high, do not plug sprayer
in until outlet is corrected.
Control board leads are improperly Replace any loose terminals. Make sure all leads and
fastened or improperly mated.
harnesses are firmly connected.
Check pressure control harness connection on front
side of drive housing.
Clean control board terminals. Securely reconnect
leads.
Motor brushes are worn.
Check length of BOTH brushes (brushes do not wear
evenly on both sides of the motor). Brush length must
be 0.25 in. (6.4mm). If brushes are worn replace motor
using Motor Kit, page 19.
Motor armature commutator damaged.
Check for burn spots, gouges and extreme roughness.
Have motor shop resurface commutator if possible, or
replace motor using Motor Kit, page 19.
Fuse is blown.
Replace fuse using Fuse Kit, page 19.
Motor armature shorting.
Check for shorts using armature tester (growler) or perform spin test, Motor Diagnostic, page 20. If shorts are
evident, replace motor using Motor Kit, page 19.
Control board damaged.
See Control Board Diagnostics, page 21. Replace
CAUTION: Do not perform control control board if damaged using Control Board Kit,
board diagnostics until you have
page 19.
determined the armature is good.
A bad armature can burn out a
good control board.
Sprayer Wiring Problems
Sprayer electrical cord damaged.
NOTE: Remove enclosure mounting screws and pull enclosure
away from drive housing. Take
care not to pull on leads from electrical cord and power switch.
Sprayer power switch damaged.
14
1. Unplug sprayer electrical cord.
2. Disconnect black electrical cord wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in electrical cord.
5. Test voltage between black and white wires.
Meter must read 85 to 130V AC.
6. Replace electrical cord if no voltage.
1. Unplug sprayer electrical cord.
2. Disconnect black control board wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in electrical cord.
5. Turn power switch ON.
6. Test voltage between open terminal of power
switch and white electrical cord wire. Meter must
read 85 to 130V AC.
7. Replace power switch if no voltage.
311140B
Advanced Troubleshooting
Specific Problem
Sprayer Wiring Problems (cont.)
Cause
Motor thermal overload cutoff
switch damaged.
Startup Hazard After Thermal
Overload, page 5.
Terminals are damaged or loose.
Solution
1. Unplug sprayer electrical cord.
2. Remove motor harness from control card.
3. Check for continuity between yellow leads or
motor harness.
4. If thermal relief switch is open (no continuity)
allow motor to cool.
5. If switch remains open after motor cools, replace
motor using Motor Kit, page 19.
6. If thermal relief switch closes after motor cools,
find correct cause of overheating.
Replace any damaged terminals. Make sure all terminal
connections are tight.
General Problem: Circuit Breaker is Tripping
Specific Problem
Building circuit breaker opens as
soon as sprayer is turned on.
Cause
Solution
Sprayer electrical wiring is pinched Repair or replace any damaged wiring or terminals.
or insulation is damaged.
Securely reconnect wires.
Wires between pressure control
switch and control board are
pinched.
Motor armature is shorting.
Check for shorts using armature tester (growler) or perform spin test, Motor Diagnostics, page 20. If shorts
are evident, replace motor using Motor Kit, page 19.
Control board is damaged.
See Control Board Diagnostics, page 21. Replace
CAUTION: Do not perform control control board if damaged using Control Board Kit,
board diagnostics until you have
page 19.
determined the armature is good.
A bad motor armature can burn
out a good motor control board.
Building circuit breaker opens as
Sprayer electrical cord is damsoon as sprayer is plugged into
aged.
outlet and sprayer is NOT turned
on.
NOTE: Remove enclosure mounting screws and pull enclosure
away from drive housing. Take
care not to pull on leads from electrical cord and power switch.
Sprayer power switch damaged.
1. Unplug sprayer electrical cord.
2. Disconnect black electrical cord wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in electrical cord.
5. Test voltage between black and white wires.
Meter must read 85 to 130V AC.
6. Replace electrical cord if no voltage.
1. Unplug sprayer electrical cord.
2. Disconnect black control board wire at power
switch.
3. Check resistance of switch with ohmmeter.
4. Reading must be infinity with power switch OFF.
5. Reading must be zero with power switch ON.
6. Replace power switch if damaged.
Also see Basic Electrical Problems and Sprayer Wiring Problems, page 14.
311140B
15
Advanced Troubleshooting
General Problem: Low or Fluctuating Output
Specific Problem
Pump cycles, but output is low or
surging.
Cause
Solution
See Basic Troubleshooting,
page 10.
Worn or obstructed pump valves.
Check for worn pump valves as follows:
1. Prime sprayer with paint.
2. Trigger spray gun momentarily.
3. When spray gun trigger is released pump should
cycle momentarily and stop.
4. If pump continues to cycle, pump valves may be
worn or obstructed.
5. Pump Service, page 21.
Spray-Prime/Drain valve is leaking.
Check Spray-Prime/Drain valve for debris trapped on
seat and for worn parts. Torque to 185 in-lb (21 N•m).
Replace if parts are worn using Prime/Spray Drain
Valve Kit, page 19.
Voltage from electrical outlet is too Check voltage of outlet. Meter must read 85 to 130V
low. Low voltages reduce sprayer AC.
performance.
Reset building circuit breaker or replace building fuse.
Repair electrical outlet or try another outlet.
Extension cord is too long or not
heavy enough gauge.
Replace extension cord.
Grounding and Electrical Requirements, page 5.
Leads from motor or pressure
switch to control board are damaged, loose, pinched, or overheated.
Be sure terminals are centered and firmly connected.
Inspect for pinched wiring and wiring insulation and terminals for signs of overheating. Replace any loose terminals or damaged wiring. Securely reconnect
terminals.
Motor brushes are worn.
Check length of BOTH brushes (brushes to not wear
evenly on both sides of the motor). Brush length must
be 0.25 in. (6.4mm). If brushes are worn replace motor
using Motor Kit, page 19.
Motor brush springs are broken.
If springs are broken replace motor using Motor Kit,
page 19.
Motor brushes are binding in brush Clean brush holders. Remove carbon dust with small
holders.
cleaning brush.
Motor stops before sprayer
reaches correct pressure (stall
pressure is too low).
Replace pressure control using Pressure Control
Switch Kit, page 19.
Motor armature shorted.
Check for shorts using armature tester (growler) or perform spin test, Motor Diagnostics, page 20. If shorts
are evident, replace motor using Motor Kit, page 19.
Control board is damaged.
See Control Board Diagnostics, page 21. If damaged
CAUTION: Do not perform control replace control board using Control Board Kit, page
board diagnostics until you have
19.
determined the armature is good.
A bad motor can burn out a good
control board.
16
311140B
Advanced Troubleshooting
Specific Problem
Motor runs and pump cycles, but
pressure does not build up.
Cause
Solution
Intake valve ball or outlet valve ball Remove and clean valves and check balls and seats for
is not seating properly.
nicks; replace if necessary. Strain paint before spraying
to remove particles that could clog pump. Pump Service, page 21.
Pump packings are worn or damaged.
Check for leaking around throat packing nut. Replace
pump packings if there are leaks. Pump Service, page
21.
Prime/Spray Valve leaking.
Check Prime/Spray Valve for debris trapped on seat
and for worn parts. Torque to 185 in-lb (21 N•m). If parts
are worn, replace valve using Prime/Spray Drain Valve
Kit, page 19.
Spray pattern has variations, pres- Leads from motor or pressure
sure fluctuates excessively, or
switch to control board are dammotor runs very slowly.
aged, loose or overheated
Pressure control switch leads are
pinched between pump and drive
housing or between front cover
and drive housing (1500, 1700,
1900 models only)
Be sure terminals are centered and firmly connected.
Inspect wiring insulation and terminals for signs of overheating. Replace any loose terminals or damaged wiring. Securely reconnect terminals.
Make sure pressure control harness is routed behind
pump, through retention clip and connected to control
board connector on control board (connect with tab to
right).
Control board is damaged.
See Control Board Diagnostics, page 21. If damaged,
CAUTION: Do not perform control replace control board using Control Board Kit, page
board diagnostics until you have
19.
determined the armature is good.
A bad armature can burn out a
good control board.
Pressure control switch is damaged or worn out.
Replace pressure control switch using Pressure Control Switch Kit, page 19.
General Problem: No Output
Specific Problem
Cause
Solution
Power switch is on and sprayer is
plugged in but pump does not
cycle
See Basic Troubleshooting,
page 10.
Motor runs but pump does not
cycle.
Gear and/or yoke are damaged
(1500, 1700, 1900 models only).
Replace gear and yoke using Gear/Yoke Repair Kit,
page 19.
Motor does not run.
Water or paint entered pressure
control switch or shorted control
board.
Clean out and/or dry out and retry. Replace if necessary
using Pressure Control Switch Kit, page 19.
311140B
17
Advanced Troubleshooting
General Problem: Excessive Pressure Buildup
Specific Problem
Prime/Spray Valve actuates automatically, relieving pressure
through drain tube.
18
Cause
Solution
Pressure control switch is worn.
Replace pressure control switch using Pressure Control Switch Kit, page 19.
Water or paint entered pressure
control switch or shorted control
board.
Clean out and/or dry out and retry. Replace if necessary
using Pressure Control Switch Kit, page 19.
Control board failed.
See Control Board Diagnostics, page 20. Replace
damaged control board using Control Board Kit, page
19.
311140B
List of Kits
List of Kits
Kit Number
288147
Models/Series
288154
288143
288144
244035
287782
287783
288148
233791
119276
119277
245578
288155
288149
1500, 1700 and 1900
1500, 1700 and 1900
ESP
1500 and 1700
1900
All models
1500
1700 and 1900
1500, 1700 and 1900
1500, 1700 and 1900
1500 and 1700
1900
All models
ESP
1500, 1700 and 1900
288150
288145
235014
288152
243070
288151
243094
288153
245569
288146
ESP
1500, 1700 and 1900
All models
ESP
1500, 1700 and 1900
ESP
1500, 1700 and 1900
ESP
1500, 1700 and 1900
1500, 1700 and 1900
196582
197607
ESP
1500
15D671
1700 and 1900
311140B
Kit Description
10 mm Shaft, gear, yoke, guides (ball bearing equipped cover and motor castings)
Combo Kit (Includes motor, gears, front cover for 3/8 in. bronze bearing configuration)
Control Board
Control Board
Control Board
Drain Tube Diffuser
Enclosure (includes both sides, labels and screws)
Enclosure (includes both sides, labels and screws)
Fan, shroud, brace
Front cover (10 mm ball bearing)
Fuse, 12.5 Amp
Fuse, 16 Amp
Inlet Strainer (or inlet of suction tube)
Motor repair
Motor, drive housing (10 mm ball bearing motor casting - includes fan, shroud and
brace)
Pressure Control Switch
Pressure Control Switch
Prime/Spray Drain Valve
Pump Inlet Valve Module
Pump Inlet Valve Module (use with Suction Tube 197607, 197608 or 15D671)
Pump Outlet Valve Module
Pump Outlet Valve Module
Pump repair
Pump Repair (pump packing module)
Pump replacement (complete pump*)
* Does not include Pressure Control Switch 288145. Reuse Pressure Control Switch
from pump being replaced, or order separately.
Suction Tube
Suction Tube (Inlet valve with integral hose barb; no elbow) (Use with Pump Inlet
Valve Module 245070 only)
Suction Tube (inlet valve with integral hose barb)
19
Motor Diagnostics
Motor Diagnostics
Check for electrical continuity in motor armature, windings and brush as follows:
If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/4 in. (6.4 mm) or if the motor
shaft cannot turn, replace the motor using Motor Kit, page 19.
Setup
1. Relieve pressure, page 8.
2. Unplug electric cord.
3. Remove enclosure and disconnect motor leads from
control card.
4. Remove fan brace.
5. Remove four screws and front cover.
6. Remove yoke and guide rods.
7. Remove gear.
Armature Short Circuit Spin Test (1500, 1700 and
1900 models only)
Quickly turn motor fan by hand. There should not be
electrical shorts and fan should coast two or three
revolutions before stopping. If fan does not spin freely,
armature is shorted. Replace motor using Motor Kit,
page 19.
Armature, Brushes and Motor Wiring Open Circuit
Test (Continuity) (1500, 1700 and 1900 models only)
1. Connect red and black motor leads together with
test lead.
2. Turn motor fan by hand, about two revolutions per
second.
3. If there is an uneven resistance or no resistance,
replace motor using Motor Kit, page 19.
20
311140B
Control Board Diagnostics
Control Board Diagnostics
Check for motor problems before replacing control board. A damaged motor may burn out a good
control card
Check for a damaged control board or pressure control switch as follows:
7. Attach harness from a control board you know is
functioning correctly to control board.
Pressure control switch does not have to be
installed in pump.
1. Relieve pressure, page 8.
2. Unplug electrical cord.
3. Remove four cover screws and front cover (1900).
Remove motor enclosure (ESP).
4. Remove yoke and guide rods (1500, 1700 and 1900
models only).
5. Remove gear (1500, 1700 and 1900 models only).
6. Remove pressure control harness from control
board. Using tip of small, flat blade screwdriver,
press tab on right side connector to release.
8. Turn pressure control adjustment knob (C) +to maximum pressure setting.
9. Plug electrical cord into 120VAC receptacle.
10. Turn power switch (B) ON.
•
•
If motor runs, replace pressure switch.
Pressure Control Switch Kit, page 19.
If motor does not run, replace control board
repeat test. Control Board Kit, page 19.
Pump Diagnostics
CAUTION
When repairing or cleaning the pump, never
submerge pump in water or allow fluid to enter
pressure control.
When pump packings wear, paint begins to leak down
outside of pump. Replace pump packings at the first
sign of leaking or additional damage to drive train could
occur. Use Pump Repair Kit, page 19.
Pump Service
CAUTION
When repairing or cleaning pump, never
submerge pump in water or allow fluid to enter
pressure control.
311140B
If sprayer continues to cycle (motor and pump run) when
the spray gun trigger is released, or if performance is
poor even with new spray tips and clean filters, the
pump inlet or outlet valve may be obstructed or worn. If
a pump is worn, replace it. List of Kits, page 19.
21
Parts
Parts
ESP Sprayer Model 248772
Ref
No.
1
2
3
5
6
7
11
12
13
23
30
31
32
38
41
Part No.
15A680
245578
244035
15A473
288152
196586
196574
15A475
115489
288150
224807
187625
111600
235014
246531
42
248798
44
288156
49
50
51
52
288153
196594
288154
288155
22
Description
FRAME, includes two #100
STRAINER
DEFLECTOR, barbed
TUBE, suction
KIT, inlet valve
COVER, switch
FITTING, drain
TUBE, spray,
CLAMP, drain tube
KIT, pressure switch repair
CAM, drain valve
HANDLE, drain valve
DRIVE PIN, drain valve
KIT, valve repair
KIT, motor enclosure (includes
enclosure and 2 warning labels)
KIT, cover, housing (includes 3
labels, 2 dowel pins and 2
bushings)
KIT, gear (includes 2 gears and
connecting rod)
KIT, pump repair
CORD, power
KIT, control board
KIT, motor repair
Qty
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Ref
No.
53
54
56
58
Part No.
288151
115477
115478
277197
59
61▲
62▲
69
246821
15G180
15G179
115648
96
97
98
99
87
100
101
102
15A683
102040
116630
112759
116295
105521
248680
248681
Description
Qty
KIT, outlet valve
1
SCREW, machine, pan head
9
SCREW, machine, pan head
2
HOSE, paint, DuraFlex 1/4 in. x 25
1
ft (available from service center
only)
GUN, spray, 200 Series
1
LABEL, warning
1
LABEL, warning
1
VALVE, shutoff, Zip-Flush (not
1
shown)
FRAME, support
2
NUT, lock, hex
4
SCREW, carriage
4
CAP, tubing
4
CLAMP, spring, 0.88 in. diameter.
1
PLUG, tubing
2
FLUID, Pump Defender (6 pack)
1
FLUID, piston lube (6 pack)
1
1
1
1
1
1
▲ Replacement Danger and Warning labels are
available at no charge
311140B
Parts
Parts
ESP Sprayer Model 248772
1
Apply light coat of lithium-based grease to bearing
and gear teeth.
42
44
53
13
23
1
52
51
59
7
13
ti5469a
62
3
5
12
58
2
61
56
71
1
311140B
23
Parts
Parts
1500 Sprayer Model 248672
Ref.
No.
1
2
3
6
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
36
37
39▲
24
Part No. Description
Qty.
195126 PUMP, housing
1
287782 ENCLOSURE (includes label 39,
1
43, and 44 and screws)
115477 SCREW, machine
10
245569 KIT, pump repair
1
111600 DRIVE PIN, drain valve
1
224807 CAM, drive valve
1
187625 HANDLE, drain valve
1
246821 GUN, 200 Series
1
243094 KIT, outlet valve (includes #17)
1
233791 COVER
1
115478 SCREW, torx/slt pan hd, 1/4 in.
8
197211 COVER, pump outlet
1
15D642 HANGER, cord
1
245578 STRAINER
1
197607 TUBE, suction barb (includes #90)
1
195400 CLIP, spring
2
195084 TUBE, drain
1
116295 CLAMP, spring, 0.88 in diameter
1
115489 CLAMP, drain tube
2
103413 PACKING, o-ring, inlet valve
1
244035 DEFLECTOR, barbed
1
196001 SPACER, pump
2
194507 DOWEL, pin, 5/16 in.
2
15D921 LEG, right
1
105521 PLUG
2
15D922 LEG, left
1
288145 KIT, pressure switch, repair
1
277197 HOSE, 1/4 in. x 25 ft.
1
195833 LABEL, danger
1
Ref.
No.
40
41
42
43▲
44▲
47
Part No.
235014
195811
118900
15G188
15G187
288149
48
49
51
52
54
60
61
62
63
288148
119275
288143
118899
288147
103338
195947
245571
245070
64
288146
65
101
102
103
104
105
115642
248680
115719
248681
115628
119276
Description
Qty.
KIT, valve, drain/prime, repair
1
LABEL, instruction
1
CORD, power
1
LABEL, warning, left
1
LABEL, warning, right
1
KIT, motor repair, (includes fan kit
1
#48)
KIT, fan and shield
1
CLIP, retainer
1
CONTROL BOARD, 1500
1
SWITCH, rocker
1
KIT, gear, yoke, guide, repair
1
PACKING, o-ring
1
FILTER, adapter
1
FILTER, Pump
1
KIT, inlet valve, integral hose barb
1
(includes #25)
1
KIT, pump replacement (includes
#1, 6, 10, 13, 25, 40, 49, 60, 61, 62,
63. Item #36 must be purchased
separately)
BUSHING, strain relief (not shown)
1
FLUID, Pump Defender (6 pack)
1
PACKING, o-ring, filter adapter
1
FLUID, piston lube (6 pack)
1
ELBOW, inlet (not shown)
1
FUSE
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
311140B
Parts
Parts
1500 Sprayer Model 248672
!PPLYLIGHTCOATOFLITHIUMBASEDGREASE
TIA
311140B
25
Parts
Parts
1700 Sprayer Model 233789
Ref.
No.
1
2
13
16
17
18
19
20
Part No.
195126
245569
243094
197211
103338
195947
245571
245070
25
36
40
43
44
45
46
47
103413
288145
235014
224807
187625
111600
119275
288149
48
49
51
52
54
58
61
62
63
65
66
67
68
69
70
71
72
116295
288148
288143
115477
288147
194507
111348
233791
118901
115478
118899
195433
195434
195436
195435
15D650
115097
26
Description
Qty.
PUMP, housing
1
KIT, pump repair
1
KIT, outlet valve (includes #17)
1
COVER, pump outlet
1
PACKING, o-ring
1
FILTER, adapter
1
FILTER, Pump
1
KIT, inlet valve, integral hose barb
1
(includes #25)
PACKING, o-ring, inlet valve
1
KIT, pressure switch, repair,
1
KIT, valve, drain/prime, repair
1
CAM, drive valve
1
HANDLE, drain valve
1
DRIVE PIN, drain valve
1
CLIP, retainer
1
KIT, motor repair, (includes fan kit
1
#49)
CLAMP, spring, 0.88 in. diameter
1
KIT, fan and shield
1
CONTROL BOARD
1
SCREW, machine
10
KIT, gear, yoke, guide, repair
1
DOWEL, pin, 5/16 in.
2
BUSHING, strain relief (not shown)
1
COVER
1
CORD, power
1
SCREW, torx/slt pan hd, 1/4 in.
8
SWITCH, rocker
1
LEG, right
1
LEG, left
1
FRAME, cart
1
HANDLE, cart
1
RACK, hose
1
SCREW, curved head
2
Ref.
No.
73
74
75
76
77
79
80
81
84
85
86
87
88
89
93
94
95
102
113
114
115719
115651
287783
101
102
127
196001
119276
288146
128
129
151▲
152▲
153▲
248680
248681
15G187
15G188
195833
Part No.
115480
197285
195367
115095
112612
105521
102040
15D658
115099
197608
245578
195108
115489
195400
233788
244035
277201
Description
Qty.
KNOB, t-handle
1
AXLE
1
SPACER
2
WHEEL, 9 in.
2
CAP
2
PLUG
2
NUT, lock
4
HANGAR, pail
1
WASHER, inlet strainer
1
TUBE, suction, barb, (Includes #84) 1
STRAINER
1
TUBE, drain
1
CLAMP, drain tube
1
CLIP, spring
1
GUN, 300 Series
1
DEFLECTOR, barbed
1
HOSE, 1/4 in. x 50 ft.
1
PACKING, o-ring, filter adapter
1
NUT, acorn
2
ENCLOSURE, (includes labels
1
151, 152, 153 and screws)
SPACER, pump
2
FUSE
1
1
KIT, pump replacement (includes 1,
2, 13, 17, 18, 19, 20, 25, 40, 44, 45,
46, 88. Item #36 must be purchased separately)
FLUID, Pump Defender (6 pack)
1
FLUID, piston lube (6 pack)
1
LABEL, danger
1
LABEL, warning
1
LABEL, warning
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
311140B
Parts
Parts
1700 Sprayer Model 233789
!PPLYLIGHTCOATOFLITHIUMBASEDGREASE
TIA
311140B
27
Parts
Parts
1900 Sprayer Model 248673
Ref.
No.
1
2
3
8
9
10
11
13
15
16
17
18
19
20
Part No.
195126
245569
115477
111600
224807
187625
233788
243094
115478
197211
103338
195947
245571
245070
21
22
23
25
26
28
29
30
31
33
34
35
36
37
39▲
40
41
42
195108
116295
115489
103413
244035
194507
15D923
105221
15D924
195366
115094
112612
288145
195439
195833
235014
195438
118902
28
Description
Qty.
PUMP, housing
1
KIT, pump repair
1
SCREW, machine
11
DRIVE PIN, drain valve
1
CAM, drive valve
1
HANDLE, drain valve
1
GUN, 300 Series
1
KIT, outlet valve (includes #17)
1
SCREW, torx/slt pan hd, 1/4 in.
8
COVER, pump outlet
1
PACKING, o-ring
1
FILTER, adapter
1
FILTER, Pump
1
KIT, inlet valve, integral hose barb
1
(includes #25)
TUBE, drain
1
CLAMP, spring, 0.88 in. diameter
1
CLAMP, drain tube
1
PACKING, o-ring, inlet valve
1
DEFLECTOR, barbed
1
DOWEL, pin, 5/16 in.
2
LEG, right
1
PLUG
2
LEG, left
1
AXLE
1
WHEEL, 10 in.
2
CAP
2
KIT, pressure switch, repair,
1
FRAME, cart
1
LABEL, warning
1
KIT, valve, drain/prime, repair
1
HANDLE, cart
1
CORD, power
1
Ref.
No.
45
46
47
Part No.
115651
119275
288149
48
49
51
52
54
61
62
66
72
73
81
84
85
86
89
90
101
102
124
15D650
288148
288144
118899
288147
111348
233791
277201
115097
115480
15D658
115099
15D671
245578
195400
195367
115719
119277
287783
127
288146
128
129
151▲
152▲
248680
248681
15G187
15G188
Description
Qty.
NUT, acorn
2
CLIP, retainer
1
KIT, motor repair, (includes fan kit
1
#49)
RACK, hose
1
KIT, fan and shield
1
CONTROL BOARD, 1900
1
SWITCH, rocker
1
KIT, gear, yoke, guide, repair,
1
BUSHING, strain relief (not shown)
1
COVER
1
HOSE, 1/4 in. x 50 ft.
1
SCREW, curved head
2
KNOB, t-handle
1
HANGER, pail
1
WASHER, inlet strainer
1
TUBE, suction, barb (includes #21)
1
STRAINER
1
CLIP, spring
1
SPACER
2
PACKING, o-ring, filter adapter
1
FUSE
1
ENCLOSURE, (includes labels
1
151, 152, 153 and screws)
KIT, pump replacement (includes 1,
1
2, 13, 17, 18, 19, 20, 40. Item #36
must be purchased separately)
FLUID, Pump Defender (6 pack)
1
FLUID, piston lube (6 pack)
1
LABEL, danger
1
LABEL, warning
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
311140B
Parts
Parts
1900 Sprayer Model 248673
!PPLYLIGHTCOATOFLITHIUMBASEDGREASE
TIA
311140B
29
Technical Data
Technical Data
Working pressure
range
Electric motor
ESP
0-2800 psi (0-19 MPa,
0 -193 bar)
6.5 AMP (open frame,
universal)
Operating horsepower 3/8
Maximum delivery
0.24 gpm (0.91 lpm)
(with tip)
Paint hose
25 ft (7.6 m) x 1/4 in.
Maximum tip hole size 0.015 in. (0.38 mm)
Weight, sprayer only 15 lb (7 kg)
Weight, sprayer, hose 18 lb (8 kg)
& gun
Dimensions:
Length
17.5 in. (44.5 cm)
Width
18 in. (46 cm)
Height
21 in. (53 in.)
1500
1700
0-3000 psi (0-21 MPa, 0-3000 psi (0-21 MPa,
0-207 bar)
0-207 bar)
5.8 AMP (open frame, permanent magnet
DC)
5/8
0.27 gpm (1.02 lpm)
3/4
0.31 gpm (1.17 lpm)
1900
0-3000 psi (0-21 MPa,
0-207 bar)
9.4 AMP (open frame,
permanent magnet
DC)
7/8
0.38 gpm (1.44 lpm)
25 ft (7.6 m) x 1/4 in.
0.015 in. (0.38 mm)
21 lb (10 kg)
24 lb (11 kg)
50 ft (15.2 m) x 1/4 in.
0.017 in. (0.43 mm)
31 lb (14 kg)
36 lb (17 kg)
50 ft (15.2 m) x 1/4 in.
0.019 in. (0.48 mm)
35 lb (16 kg)
40 lb (18 kg)
13.75 in. (34.9 cm)
11 in. (27.9 cm)
19 in. (48.3 cm)
19.5 in. (49.5 cm)
19.5 in. (49.5 cm)
17.25 in. (43.8 cm)
19 in. (48.3 cm)
40.75 in. (103.5 cm)* 40 in. (101.6 cm)*
*Height with folded handle
is 26 in. (66 cm)
Power cord
*Height with folded handle
is 26 in. (66 cm)
16 AWG, 3-wire, 6 ft (1.8 m)
16 AWG, 3-wire, 10 ft
(3.05 m)
3/4 in. internal thread (standard garden hose thread)
1/4 NPSM external thread
35 mesh (450 micron)
Fluid inlet fitting
Fluid outlet fitting
Inlet screen on
suction tube
stainless steel, brass, leather, ultra-high molecular weight
Wetted parts, pump & stainless steel, brass,
polyethylene (UHMWPE), carbide, nylon, aluminum, PVC,
hose
ultra-high molecular
polypropylene, fluroelastomer
weight polyethylene
(UHMWPE), carbide,
nylon, aluminum,
PVC, polypropylene,
fluroelastomer
Wetted parts, gun
200 Series: plated steel, nylon, aluminum,
300/400 Series: aluminum, brass, carbide,
tungsten carbide, stainless steel, brass,
nylon, plated steel, stainless steel,
fluroelastomer
UHMWPE, zinc
Generator
1500 Watt minimum
requirement
Electrical power
120VAC, 60 Hz, 1 phase, 15A
requirement
Storage temperature
-30° to 160°F (-35° to 71°C)
range ◆❖
Operating
40° to 115°F (4° to 46°C)
temperature range ✔
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in
pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
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Notes
Notes
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31
ASM Standard Warranty
ASM Standard Warranty
ASM warrants all equipment referenced in this document which is manufactured by ASM and bearing its name to be free from defects in material
and workmanship on the date of sale by an authorized ASM distributor to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by ASM to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with ASM's written recommendations.
This warranty does not cover, and ASM shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-ASM component parts. Nor shall ASM be liable for malfunction, damage or wear caused by the incompatibility of ASM equipment with
structures, accessories, equipment or materials not supplied by ASM, or the improper design, manufacture, installation, operation or maintenance
of structures, accessories, equipment or materials not supplied by ASM.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized ASM distributor for verification of
the claimed defect. If the claimed defect is verified, ASM will repair or replace free of charge any defective parts. The equipment will be returned to
the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
ASM's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
ASM MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
ASM. These items sold, but not manufactured by ASM (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their
manufacturer. ASM will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will ASM be liable for indirect, incidental, special or consequential damages resulting from ASM supplying equipment hereunder, or the
furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of ASM, or otherwise.All written and visual data contained in this document reflects the latest product information available at the time
of publication. ASM reserves the right to make changes at any time without notice.
TO PLACE AN ORDER OR FOR SERVICE, contact your ASM distributor,
or call 1-800-285-0032.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
ASM reserves the right to make changes at any time without notice.
Manufactured by ASM Company; a division of Graco Inc.
ASM Company, 3500 North 1st Avenue, Sioux Falls, SD 57104
http://www.asmcompany.com
PRINTED IN U.S.A. 311140
4/2006 Revised 6/2006
32
311140B
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