Instructions - Homewerks Worldwide

Instructions - Homewerks Worldwide
ITEM 0309068
Instructions
Certifications
MODEL #3010-502-BN-L – Roman Tub Faucet – PVD Brushed Nickel Finish
US
Tools Required
Maintenance
Adjustable Wrench
Groove Joint Pliers
Pipe Wrench
Phillips Screwdriver
Pipe Tape or Pipe Thread Compound
Your new Roman tub faucet is designed for years of trouble-free
performance.
Safety Tips
If you solder the joints during installation of the faucet, the seats,
cartridges, and washers must be removed before using a flame
or the warranty will be voided on these parts.
Protect your eyes with safety glasses when cutting or soldering
water supply lines.
Cover the sink drain to avoid losing parts.
Things You May Need
Installations may vary depending on how the previous faucet was
installed. Supplies necessary for the installation of your faucet are
not all included; however, they are available wherever plumbing
supplies are sold.
Keep it looking new by cleaning it periodically with a soft cloth.
Avoid abrasive cleaners, steel wool, and harsh chemicals as
these will dull the finish and void your warranty.
Important Points
Prior to beginning installation, turn off the hot and cold water
lines, then turn on the old faucet to release built-up pressure.
When installing your new faucet, turn the connector nuts finger
tight, then use one wrench to hold the fitting and a second
wrench to tighten the nut. Connections that are too tight will
reduce the integrity of the system.
Wrap all threaded connections with PTFE pipe tape available
at your local hardware or plumbing supply store. Always wrap
in a clock-wise direction.
Contact Us
For Customer Service please call 877-319-3757, or go to
homewerksww.com.
www.homewerksww.com
Effective/Rev Date: January 1, 2010
1
ITEM 0309068
Instructions
Certifications
MODEL #3010-502-BN-L
US
Preparation and Assembly
1
2
(Fig. 1)
2-1
2-2
2-3
(Fig. 2)
Locate water supply inlet and shut off water supply valve. Remove
old faucet. Clean and dry surface area where new faucet will be
mounted.
3
Drill three 1-1/4" diameter holes in finished surface (Fig. 1).
Note: Space holes according to the figure above.
Using the large Allen wrench (2-1), loosen set screw (2-2) from tub spout
(Fig. 2). Unscrew spout shank (2-3) from spout.
4
4-4
3-3
3-2
3-1
4-3
4-1
4-2
3-4
Place mounting nut (3-1), mounting metal washer (3-2), and
mounting washer (3-3) onto spout shank (3-4). Insert entire assembly
from bottom of tub deck through center hole.
5
Place spout washer (4-1) over spout shank (4-2). Tighten spout ring
(4-3) onto spout shank. Push spout (4-4) onto spout shank. Adjust
spout ring to fit snug into spout. Position spout to flow into tub and
tighten set screw using large Allen wrench. Tighten mounting nut to
secure spout. Take care to not over tighten nuts.
6
5-1
5-2
5-3
6-2
6-1
6-3
Place mounting nut, mounting metal washer, and mounting washer
onto valve body (5-1 and 5-2). Insert entire assembly from bottom of
tub deck through left or right hole. Place mounting washer, mounting
metal washer, and mounting nut over valve body. Thread handle flange
onto valve body (5-3). Adjust valve body so supply outlet faces spout,
adjust top mounting nut to secure handle flange (5-3), then tighten
bottom mounting nut to secure valve body. Repeat with other valve
body. Take care to not over tighten nuts.
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Connect the flexible water supply hose (6-1) to the bottom of the valve
bodies (6-2) as shown. Align T-tube (6-3) in a position which will allow
maximum clearance to connect hoses. Carefully bend the hoses to fit
the available space. Carefully thread the hose couplings to the side of
the T-tube.
Effective/Rev Date: January 1, 2010
2
ITEM 0309068
Instructions
Certifications
MODEL #3010-502-BN-L
US
Preparation and Assembly cont.
7
8
7-1
7-3
7-4
7-2
Loosen handle set screw (7-3) with small Allen wrench and place handle
in desired position over top of valve body (7-1). The handle will slip over
any of the crowns at the top of the valve (7-2). Experiment with the
1/4-turn mechanism to ensure the handle position is pleasing to you.
Tighten handle set screw. Repeat with other handle. Take care to not
over tighten set screws.
Connect water supply lines.
(A) Use 1/2" IPS faucet supply lines or use coupling nuts (not
supplied) with ball-nose risers (not included).
Turn water supply or shut-off valve back on and check for leaks.
If leaks occur, gently tighten the faucet connections.
9
Important: After installation is completed, remove aerator. Turn on
water supply and allow both hot and cold water to run for at least one
minute each. While water is running, check for leaks. Replace aerator.
Tighten nuts slightly to stop minor leaks. If problems persist, refer to
troubleshooting chart.
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Effective/Rev Date: January 1, 2010
3
ITEM 0309068
Troubleshooting/Warranty
Certifications
MODEL #3010-502-BN-L
US
Troubleshooting
PROBLEM: Leaks underneath handle.
CAUSE: Bonnet has come loose or O-ring on cartridge is dirty or twisted.
ACTION:
1. Move the handle to the off position. Unscrew the handle screw and
remove the handle (Diagram A).
2. Tighten the bonnet by turning it clockwise (Diagram B). Move the
cartridge stem to the on position. The leak should stop draining out from
around the cartridge stem.
3. If the leak does not stop, shut off the water supply. Remove the bonnet by
turning it counter-clockwise. Lift out the cartridge valve (Diagram C).
Inspect the larger O-ring on the cartridge bonnet and the smaller O-ring
on the cartridge stem. Remove any debris from the O-rings. If either
O-ring is twisted, straighten it out. If either O-ring is damaged, replace the
cartridge by calling Customer Service.
4. Position the cartridge back into the faucet body (Diagram D). Make sure
the ridges on the two sides of the cartridge bonnet fit into the grooves
on the two sides of the faucet body. Tightly screw the bonnet onto the
faucet body.
5. Re-install the handle.
PROBLEM: Water does not completely shut off.
CAUSE: Rubber valve seat is dirty, stuck, or broken.
ACTION:
1. Shut off the cold water supply. If leak stops, the problem is on the cold
side. If leak continues, the problem is on the hot side. Shut off the hot
water supply to determine if both the cold and hot side have a problem.
2. Remove the handle on the problem side. Loosen the bonnet by turning
it counter-clockwise (Diagram E). Lift out the cartridge assembly.
3. Inspect the rubber valve seat in the faucet body. If there is debris or
brass scrap on the surface of the seat, remove it. If the rubber seat is
stuck tightly in the water inlet hole, push it gently with a fingertip so
that it moves up and down smoothly. The spring (smaller end up)
must be replaced underneath the valve seat. If the rubber valve seat is
worn out or broken, replace the cartridge by calling Customer Service.
4. Replace the cartridge in the faucet body. Make sure that the ridges on
the two sides of the cartridge bonnet fit into the grooves on the two
sides of the faucet body (Diagram F). Tightly screw the bonnet onto
the faucet body.
5. Re-install the handle.
PROBLEM: Faucet leaks around aerator.
CAUSE: Aerator incorrectly fitted.
ACTION:
1. Unscrew the aerator by turning it clockwise (Diagram G). Inspect the black
rubber packing inside the aerator. The rubber packing should be flat.
2. Screw the aerator onto the spout end and tighten.
PROBLEM: Improper water pattern.
CAUSE: Aerator dirty or small parts inside aerator improperly installed.
ACTION:
1. Remove the aerator from the spout end by turning it clockwise.
2. Gently flush the small parts inside the aerator to clear away any debris.
3. Re-install the small parts as shown in the exploded diagram (Diagram
H). Metal screens must be flat and plastic supporter must be straight.
4. Screw the aerator onto the spout end and tighten.
A
B
C
D
E
F
G
H
Limited Lifetime Warranty
HOMEWERKS WORLDWIDE, LLC warrants to the original consumer purchaser
this product to be free from defects in material and workmanship under normal
use in residential applications. At its option, the Company will provide repair
parts or replace defective product when the product is used in accordance
with the manufacturer’s specifications.
This warranty excludes labor charges or damage incurred during installation,
repair or replacement, and any indirect, incidental or consequential damages,
losses, injury or costs of any nature. This warranty is in lieu of and excludes all
other warranties, conditions and guarantees, whether expressed or implied,
including without restriction those of merchantability or fitness of use.
The Company provides a Limited 5-Year Warranty on the finish of this product
to the original purchaser. At its option, the Company will provide repair parts
or replace defective product when the product is used in accordance with the
manufacturer’s specifications. Use of mild abrasive, abrasive or chemical cleaners
may damage the finish of the faucet. We recommend cleaning your faucet
with a soft cloth, moistened with water. Damage resulting from the use of
abrasive or chemical cleaners SHALL VOID THIS WARRANTY.
Liability under this warranty will not exceed the purchase price for the product
claimed to be defective by the original consumer purchaser. Some states or
provinces do not allow the exclusion or limitation of consequential damages
so the above limitations or exclusions may not apply. This warranty gives you
specific legal rights and you may also have other rights which vary from state
to state, or province to province.
This warranty is not applicable to any products or parts of products where
damage is caused by use of non-genuine HOMEWERKS WORLDWIDE, LLC parts;
is due to installation error, product misuse, negligence or faulty maintenance; or
where the product is not installed according to local building codes.
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Inquiries regarding warranty claims can be directed to HOMEWERKS WORLDWIDE
LLC via phone to (877) 319-3757 or by email to info@homewerksww.com.
Effective/Rev Date: January 1, 2010
4
ITEM 0309068
Specifications
Certifications
Physical Characteristics
•
Model Number: 3010-502-BN-L
•
Description: Roman tub faucet with lever handles, 1/4-turn ceramic
cartridge and 8" - 16" center set
•
Brass waterways
•
Finish: PVD brushed nickel
•
Min. Flow Rate: 4.0 GPM (15.08 LPM) at 20 PSI
•
Max. Flow Rate: 6.0 GPM (22.62 LPM) at 60 PSI
•
Meets ASME A112.18.1/CSA B125 requirements
•
Total Weight of Item: 6.57 lbs.
No.
Description
Material
1
Tub spout
Brass
2
Set screw
S.S. #304
2-1
Allen wrench
Steel
3
Washer
NBR
4
Aerator
POM+NBR
5
Aerator shell
Brass
6
Spout ring
Brass
7
Spout washer
NBR
8
Mounting washer
NBR
9
Mounting metal washer
S.S. #304
10
Mounting nut
Brass
11
O-ring
NBR
12
Shank for spout
Brass
13
S.S. braided hose
S.S. #304 + NBR
14
Handle base
Zinc
15
O-ring
NBR
16
Handle
Zinc
17
Set screw
S.S. #304
17-1
Allen wrench
Steel
18
Handle flange
Zinc
19
Mounting nut
Brass
20
Ceramic cartridge - cold
Brass
21
Ceramic cartridge - hot
Brass
22
Insert
POM
23
O-ring
NBR
24
Valve body
Brass
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US
Effective/Rev Date: January 1, 2010
5
ITEM 0309068
Parts List
Certifications
MODEL #3010-502-BN-L
www.homewerksww.com
US
No.
Description
RP#
1
2
2-1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17-1
18
19
20
21
22
23
24
Tub spout
–
Set screw
RP00476
Allen wrench
Washer
RP00477
Aerator
Aerator shell
Spout ring
RP00473
Spout washer
Mounting washer
Mounting metal washer
RP00470
Mounting nut
O-ring
RP00479
Shank for spout
RP00478
S.S. braided hose
Handle base
O-ring
RP00475
Handle
Set screw
Allen wrench
Handle flange
Mounting nut
Ceramic cartridge - cold
Ceramic cartridge - hot
RP00474
RP00470
RP00472
RP00471
Insert
O-ring
RP00480
Valve body
Effective/Rev Date: January 1, 2010
6
ITEM 0309068
Rough-in
Certifications
MODEL #3010-502-BN-L
www.homewerksww.com
US
Effective/Rev Date: January 1, 2010
7
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