INSTALLATION MANuAL

INSTALLATION MANuAL
INSTALLATION Manual
Vehicle Application
GM 6.6L Duramax ’01-’07
Part #
43568
TABLE OF CONTENTS
Introduction
TROUBLESHOOTING:
Harness Description
If you have questions during the installation of this product,
please visit www.bullydog.com/Product_Updates.php.
The latest version of these instructions can be found at the same
location. Please review the Troubleshooting section on page 9
before calling technical support to cover most common issues.
Technical support is available by calling 866-bullydog
(866-285-5936).
TABLE OF CONTENTS
INTRODUCTION.................................................................................................PG 2
OutLook Installation
BILL OF MATERIALS...........................................................................................PG 3
INSTALLATION............................................................................................ pgs 3-8
Quick Overview............................................................................................................................... Pg 3
Fuse Removal ’01-’02.................................................................................................................... Pg 4
Fuse Removal ’03-’05.................................................................................................................... Pg 5
Operating Instructions
Operating Instructions........................................................................................................... Pgs 6-8
TROUBLESHOOTING/FAQ...................................................................................PG 9
WARRANTY & DISCLAIMER..............................................................................PG 10
Pyrometer Probe Calibration
Troubleshooting
OUTLOOK INSTALLATION
Introduction
INTRODUCTION
Welcome to the world of increased power and performance from the leader in performance, Bully Dog
Technologies. You have purchased Bully Dog’s Power Pup designed specifically for the GM Duramax engines.
The Power Pup Downloader is a very simple tool to operate. All operations take place inside the cab with the
downloader plugged into the OBDII port.
Harness Description
Note: This set of instructions and the GM Duramax Power Pup Downloader included were designed excusively for
’01-’07 GM Duramax 2500 and 3500 pickup trucks. The Power Pup will also work on ’06-’07 GM Duramax 4500 and
5500 engines.
IMPORTANT: Do not use this product in conjunction with any other electronic chip, tuner or downloader that is intended
to enhance vehicle performance.
Tools Required
1. Power Pup Downloader
2. OBDII Cable
- Fuse Puller or
Needle Nose Pliers (If applicable)
OutLook Installation
BILL OF MATERIALS
Operating Instructions
2.
1.
Pyrometer Probe Calibration
Troubleshooting
HARNESS DESCRIPTION
Introduction
OBD II PORT LOCATION
Harness Description
OutLook Installation
Operating Instructions
This is a very simple product to operate; all operations take place inside the cab of the vehicle with the downloader hooked up to the OBDII port. Operating the Power Pup does not require any mechanical background.
Refer to this instruction booklet for general guidelines throughout the download process to determine the
different features available for your vehicle.
IMPORTANT: before connecting the Power Pup to the OBDII port, check to make see if the fuses need to be
removed first.
Pyrometer Probe Calibration
Troubleshooting
HARNESS DESCRIPTION
Introduction
Removing Fuses for ’01-’02 GM Duramax Vehicles
IMPORTANT: Skip the steps on this page if your vehicle is not an ’01-’02 GM 6.6L Duramax .
WARNING: Failure to remove the fuses while downloading the programs into the computer may result in computer
hardware failure.
Harness Description
Note: Use your fuse puller included with your vehicle or a pair of needle nose pliers to pull the fuses.
This Fuse Box is located inside of the
vehicle by the steering wheel.
•’01-’02 Duramax: The diagram at right
OutLook Installation
shows the fuses that must be removed prior to
downloader installation.
• SEO ING
• RD01
• RAP2
Operating Instructions
Pyrometer Probe Calibration
Troubleshooting
‘01-’02 Interior Fuse Box
OUTLOOK INSTALLATION
Introduction
Removing Fuses for ’03-’05 GM Duramax Vehicles
IMPORTANT: Skip the steps on this page if your vehicle is not an ’03-’05 GM 6.6L Duramax .
WARNING: Failure to remove the fuses while downloading the programs into the computer may result in computer
hardware failure.
This Fuse Box is located underneath the hood on the drivers’ side of the vehicle.
Harness Description
•’03-’05 Duramax: Refer to the diagram below to see the fuses that must be removed prior to
downloader installation.
OutLook Installation
• TBC BATT
• TBC IGN1
• Radio
• INFO
Operating Instructions
Pyrometer Probe Calibration
Troubleshooting
‘03-’05 Fuse Box located underneath the hood
OUTLOOK INSTALLATION
Introduction
OPERATING INSTRUCTIONS (INITIAL DOWNLOAD)
IMPORTANT: The steps on this page are performed on all vehicles.
Scroll Left
Scroll Right
Harness Description
No/Exit
OutLook Installation
Yes/Enter
Scroll Up
Scroll Down
Operating Instructions
1. Make sure that your key is in the ignition in the off position before you plug the downloader into the vehicle. The
downloader will later prompt you to turn the key to the run position.
2. Connect the cable that comes with the downloader into the top of the downloader and then into the OBDII port.
The OBDII port is the diagnostic port located underneath the steering wheel on the driver side of the vehicle.
Pyrometer Probe Calibration
3.The downloader will light up to display the first
screen. Then follow the instructions given to you
on the screen of the downloader. The rest of these
instructions cover the main points of operating
the downloader, but do not cover screen to screen
guidance.
Troubleshooting
OUTLOOK INSTALLATION
Introduction
Screen OPTIONS
Downloader:
Select this option to download a power program, remove the vehicle speed limiter, and adjust tire size.
Harness Description
Select the downloader option from the main menu
and turn the key to the run position without starting
the vehicle. The downloader will then read and save
the vehicle’s stock information.
OutLook Installation
DTCs:
Select this option to view and erase diagnostic
trouble codes.
POWER LEVEL
Once the read is complete the downloader will display a list of power settings available. Use the up/
down arrows to move through and select a power
program.
Operating Instructions
Pyrometer Probe Calibration
Speed Limiter
The downloader gives racing enthusiasts the option
to remove the OEM speed limiter on the LB7 and LLY
models 2002 to 2005. On 2006 LLY and LBZ models this
feature is fully adjustable allowing you to set the speed
limiter to a specific speed. This allows the vehicle to
reach speeds in excess of where the OEM speed limiter
was set, usually at 96 mph. By selecting yes to remove
the speed limiter you agree that your vehicle has tires,
suspension, and any other necessary modifications rated for speeds in excess of 140 mph.
Troubleshooting
IMPORTANT: This modification is intended for race purposes only, and should never be used on a public road or
highway.
OUTLOOK INSTALLATION
Introduction
Speedometer Adjustment
On models ‘02-’05 LB7 and LLY, the downloader offers the ability to adjust the OEM speedometer to read
correct speeds with aftermarket larger tires. The downloader can make accurate adjustments for all tire sizes
ranging from 25” to 45”.
Harness Description
warning: adjusting the tire size to exceed 35” will cause the ABS light to turn on.
Note: Speed Limiter feature is not available on ‘01 models.
OutLook Installation
Returning to stock
Plug in the downloader and select the download option from the main menu. Once in the power level
selection menu, highlight “Stock” and press “Y”. Then
follow the instruction set out on the downloader.
When finished, the downloader will have returned
the vehicle to stock power level with the speed limiter in tact and the speedometer reacting to a stock
tire size.
Operating Instructions
DTC Function (Diagnostic Trouble Code)
Once selected from the main menu, the DTC function
will display all diagnostic trouble codes on your vehicle. This function allows you to read and erase trouble
codes off of the vehicle’s ECU. To erase DTCs simply
press “Y” and all DTC codes will be erased. If no DTCs
are displayed, then just unplug the downloader and
cycle the key.
Pyrometer Probe Calibration
Recovery Mode
If the download is disrupted during the download process, it is likely that the vehicle will need to be recovered. To recover the vehicle, turn the key to the off position and plug the Power Pup into the OBD ll port
and follow the on screen instructions. Once the vehicle is recovered, you can resume the download process
safely.
Troubleshooting
OUTLOOK INSTALLATION
TRIPLE DOG Troubleshooting
Introduction
CONDITION
Harness Description
POSSIBLE SOURCES
ACTION
Downloader says
unknown part #
Installation
If the downloader says unknown part# when you try to
install, go to the downloader center on www.bullydog.
com and get the latest version. If problem continues, call
tech support.
Downloader doesn’t light up
when plugged into OBDII
Installation
If the downloader doesn’t light up when plugged into the
OBDII, check the cigarette lighter fuse. More than likely
this fuse has blown.
Checksum error during initial
install
Installation
Try unplugging the downloader and trying again. If problem persists, go to Bully Dog website, get latest upgrades
and try again.
For more information on up-to-date troubleshooting guide for the OutLook , go to
www.bullydog.com/Product_Updates.php
OutLook Installation
Operating Instructions
POWER TABLE
Horsepower Figures on this Chart are derived from a 2006 Duramax LBZ.
Power INCREASE
Horsepower Description
Recommended Use
Pyrometer Probe Calibration
Troubleshooting
138 hp
294 ft-lbs
458 hp
936 ft-lbs
Extreme
Racing. must use pyro and boost
gauges. Modified transmission
highly recommended.
89 hp
193ft-lbs
409 hp
835 ft-lbs
Performance
Driving and light towing. Must use
pyro and boost gauges.
54 hp
134 ft-lbs
374 hp
776 ft-lbs
Tow/
Economy
Every day driving and towing;
under normal driving conditions
may increase fuel economy.
0
320 hp
642 ft-lbs
Stock
Choose the stock setting to return
to stock.
You Choose Between any of the Available Power Levels by Scrolling through the Menu on
the Power Pup and then pressing ‘Y’ to Choose.
OUTLOOK INSTALLATION
Warranty & disclaimer
Introduction
REMEMBER, THIS IS A PERFORMANCE PRODUCT, USE AT YOUR OWN RISK.
This product is not intended to be used to break the law.
Do not use this product until you have carefully read the following agreement. This agreement sets forth the terms and conditions
for the use of this product. The installation of this product indicates that the buyer has read and understands this agreement and
accepts the terms and conditions. Never exceed recommended vehicle or tire top speed ratings.
The Buyer acknowledges that he is not relying on the Sellers skill or judgment to select or furnish goods suitable for any particular
purpose and that there are no liabilities which extend beyond the description on the face hereof, and the Buyers hereby waivers
all remedies or liabilities expressed or implied, arising by law or otherwise, (including without any obligation of the Seller with
respect fitness, merchantability and consequential damages) or whether or not occasioned by the Seller’s negligence.
The Seller assumes no liability regarding the improper installation or misapplication of its products. It is the installer’s responsibility to check for proper installation and if in doubt contact the manufacturer.
OutLook Installation
The Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages. The Buyer acknowledges
and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the Buyer agrees to
indemnify the Seller and to hold the Seller harmless from any claim related to the item of the equipment purchased. Under no
circumstances will the Seller be liable for any damages or expenses by reason of use or sale of any such equipment.
Harness Description
DISCLAIMER OF LIABILITY
Bully Dog Technologies, LLC. Its distributors, jobbers, and dealers (hereafter Seller) shall be in no way responsible for the product’s
proper use and service. THE BUYER HERBY WAIVES ALL LIABILITY CLAIMS.
The Buyer is solely responsible for all warranty issues from the manufacturer.
Under no circumstances will the Seller be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or
reinstallation of this product or any other contingent expenses.
Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any such equipment.
IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPTLY RETURN THIS PRODUCT, IN
A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN TEN (10) DAYS FROM
DATE OF PURCHASE FOR A FULL REFUND.
Troubleshooting
THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS
ITS TERMS AND CONDITIONS.
Pyrometer Probe Calibration
The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the products kit. All
products that are in question of Warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of
purchase receipt. All Warranty claims are subject to approval by BULLY DOG TECHNOLOGIES, LLC.
Operating Instructions
LIMITATION OF WARRANTY
BULLY DOG TECHNOLOGIES, LLC. (Hereafter “Seller”) gives Limited Warranty as to description, quality, merchantability, and fitness
for any particular purpose, productiveness, or any other matter of Seller’s product sold herewith. The Seller shall be in no way responsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written herein.
This warranty shall not be extended, altered or varied except be a written instrument signed by Seller and Buyer.
10
Bully Dog Technologies, LLC is a team built on integrity that is dedicated to leading the vehicle performance
industry with an uncompromising code of ethics demonstrated in the soundness of its employees, excellent
customer service and superior products.
UNLEASH THE POWER
WITH BULLY DOG PERFORMANCE PRODUCTS
Downloaders
Intake Systems
Custom OutLook Pod
Exhaust Systems
See More at: bullydog.com
Doc.# BD43003 v1.0.1
For a full listing of Diagnostic Trouble Codes go to: www.bullydog.com/DTC.php
®
For Free Technical Support
Call: 866-bullydog (866-285-5936)
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