ŠKODA Fabia III - skoda

ŠKODA Fabia III - skoda
ŠKODA Fabia III
Vehicle Introduction
Part I
Self-Study Programme
ŠKODA Service®
103
Contents
Part I
1 Introduction.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Vehicle Presentation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Design Lines of the ŠKODA AUTO FAMILY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Body Design and External Vehicle Elements.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General View of the ŠKODA Fabia III Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Exterior Vehicle Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 B Column Plastic Cover.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Vehicle Lighting System.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Fog Lights with the Corner Function (Lights for Turning) .. . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Rear Combination Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Rear Combination Lamp Design .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Vehicle Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Interior of ŠKODA Fabia III .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Storage Compartments Concept in the Vehicle Interior . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Detailed View of the Storage Components in the Vehicle Interior .. . . . . . . . . . . . . .
4.3 Luggage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Smart Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Vehicle Inner Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Body .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Bonnet Hinges Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Body Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Progressively Deformable Front End of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Chassis .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Front and Rear Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Front McPherson Axle .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Rear Trail Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Control Unit of the Brake and Stabilization Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Location of the Control Unit of the Brake and Stabilization Systems . . . . . . . . . . . . . . . . . .
7.3 Description of the Selected Functions of the ESC Control Unit – BOSCH 9.0 .. . . . . . . . . . . .
7.3.1 XDS Plus – Extended Electronically Controlled Differential Locking .. . . . . . . . . . . . .
7.3.2 HBV – Braking Effect Hydraulic Boosting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 RBS – Brake Disc Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Installed Brakes Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Overview of Installed Brakes Based on Engine Type . . . . . . . . . . . . . . . . . . . . . . . .
8 Wheels and Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Steel Wheels with Full Covers .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Table of Tire and Rim Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 ŠKODA Fabia III with MOB and MDB Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Table of Installed Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Parameters of the 1.0 l MPI 44 kW and 55 kW Engines .. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Performance and Torque Characteristics of the 1.0 l MPI 44 kW and 55 kW Engines ..
9.4 Parameters of the 1.2 l TSI 66 kW and 81 kW Engines .. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.1 Performance and Torque Characteristics of the 1.2 l TSI 66 kW and 81 kW Engines .. .
9.5 Parameters of the 1.4 l TDI 66 kW and 77 kW Engines.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 Performance and Torque Characteristics of the 1.4 l TDI 66 kW and 77 kW Engines.. .
10 Gearboxes .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Overview of Gearboxes, Gear Ratio Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Engine and Gearbox Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Gearbox Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.1 Five-Speed Mechanical Gearbox 0CF (MQ100-5F) .. . . . . . . . . . . . . . . . . . . . . . . . .
10.3.2 F
ive-Speed Mechanical Gearboxes 02T (MQ200-5F) and 02R (MQ250-5F) .. . . . . . .
10.3.3 S
ix-Speed Mechanical Gearbox 02U (MQ200-6F) . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.4 A
utomatic Gearbox 0AM (DQ200-7F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GB
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3
SP103_31
The official launch of series production of the new ŠKODA Fabia III model
took place on 28 August, 2014, in the ŠKODA AUTO factory, Mladá Boleslav.
Instructions for assembly, disassembly, repairs, diagnosis and detailed user
information can be found in VAS diagnostic testers and vehicle's onboard literature.
Editorial closing date: 9/2014.
This SSP is not subject to updating.
SP95_00
4
CZ
1. Introduction
1.1 Vehicle Presentation
The new ŠKODA Fabia III is the third generation of a favourite model whose production began already in 1999.
Thanks to the uniform design line of the new vehicles from the Mladá Boleslav automobile factory, one can
immediately see that the new Fabia III comes from the ŠKODA AUTO family.
1.2 Design Lines of the ŠKODA Auto Family
The bonnet features four profiled mouldings. They are significantly curved in the front section of the new Fabia III.
They proceed to its A columns and over the roof to the vehicle's rear section. The further hereditary elements of the
new ŠKODA cars, including the new Fabia III include the "clover-leaf" arrangement of their headlights and fog lights,
as well as the radiator grill with its chrome frame. The automobile factory logo is placed in the bonnet's front section.
ŠKODA Fabia III
SP103_4
ŠKODA Octavia III
GB
SP103_1
SP103_5
ŠKODA Rapid
5
2 Body Design and External Vehicle Elements
2.1 General View of the ŠKODA Fabia III Design
THANKS TO ITS NEW DESIGN, THE ŠKODA Fabia III offers its fresh and dynamic
appearance. The new vehicle's ferocity is emphasized by its distinctive edge on the
body sides. It connects the headlights with the rear lights. On the vehicle sides, there
it highlights the robustness of the door lower section and strengthens the justified
sense of safety inside the vehicle. The windows feature thin frames, which look
fresh and light when the door is open.
Radiator
front grill
Mirrors with
integrated
direction
indicators
Dominant line
of profiled
mouldings that
follows the
radiator grill
Front halogen headlights, LED
version available as an option
Fog lights with
the Corner
function
6
New line of design
alloy rims,
see pages 44 and
45 of this booklet
GB
B column plastic cover, like in the ŠKODA
Rapid model
The transition between the rear window
and door body is formed by a dynamic curve
that rises to the C column, like in the ŠKODA
Octavia III model
Door handles with the
same colour as the body
Automobile factory
designation with the
ŠKODA WORDING
SP103_2
Model designation
with the Fabia
wording
The distinctive edge on the body
sides forms a dynamic line, which
underlines the new model's ferocity
SP103_3
C-shaped rear
combined lights
GB
7
2.2 Exterior Vehicle Dimensions
2470 mm
1467 mm
3992 mm
8
1463 mm
1457 mm
1958 mm
1732 mm
GB
Exterior Vehicle Dimensions
Length
3992 mm
Width
1732 mm
Width with mirrors
1958 mm
Height
1467 mm
Height (with a Rough Road Package)
1482 mm
Height (with a Sport Package)
1452 mm
Wheelbase
2470 mm
Clearance
133 mm
Clearance height (with a Rough Road Package)
141 mm
Clearance height (with a Sport Package)
118 mm
Front wheel track
1463 mm
Front wheel track (vehicles with the 1.2 l/81 kW TSI engine)
1457 mm
Rear wheel track
1457 mm
Rear wheel track (vehicles with the 1.2 l/81 kW TSI engine)
1451 mm
Front overhang
847 mm
Rear overhang
676 mm
Overhang angles*
Front overhang angle
14.6 °
Rear overhang angle
17.6 °
* The specified values mean the maximum slope angle, which the vehicle may slowly proceed on without touching
the ground with its bumper or chassis.
GB
9
2.3 B Column Plastic Cover
The ŠKODA Fabia III side door design is similar to the ŠKODA Rapid model design with the thin
vertical window frame in the B column area.
SP103_6
Four clips attach the plastic cover to the B column.
10
GB
3 Vehicle Lighting System
3.1 Headlights
The headlights are prepared for the new ŠKODA Fabia III model in two variants:
– Halogen H4 headlight with integrated daytime running lights source
– Halogen H7 headlight with LEDs for the daytime running lights function and position lamp (bi-functional)
Halogen headlight H4
The headlight basic version includes a single-piece headlight with clear optics. It uses a primary dual filament
bulb H4 LL 60/55W for high beams / low beams. The daytime running light function utilizes a P21W LL light bulb.
The headlight also features a position lamp W5W LL light bulb and the turn indicator PY 21W light bulb.
Front turn indicator
High beam / low
beam light H4 LL
Daytime
running light
Service opening for the
replacement of the halogen
H4 LL light bulb and W5W
LL position lamp light bulb
Service opening for the
front turn indicator light
bulb replacement
SP103_21
SP103_20
Position lamp
Daytime running
light bulb holder
(service opening
for light bulb
replacement)
Service
opening for
the LWR motor
replacement*
* Headlight tilt control motor.
Halogen headlight bulb specification
High beam / low beam light
H4 LL** 12V 60/55W dual filament
Daytime running light
P21W LL**
Position lamp
W5W LL**
Front turn indicator
PY 21W
** Long Life – Long life light bulb.
GB
11
Halogen headlight 2x H7 with LED source (for the daytime running light and position lamp)
The higher headlight version is represented by a single-piece light with clear optics and a pair of H7 halogen bulbs.
The first H7 LL light bulb is used for low beams and the other H7 bulb for high beams. The headlight also features
an LED daytime running light that comprises of six LEDs, simultaneously functioning as position lights, and the turn
indicator bulb WY 21W.
Front turn
indicator light bulb
Low beam headlight
halogen bulb H7 LL
Service opening
for the replacement of the halogen
H7 LL low beam headlight bulb
Service opening for the high beam
headlight H7 halogen bulb and front
turn indicator light bulb replacement
SP103_22
SP103_19
Service opening
for the LED
electronics
replacement
High beam headlight
halogen H7 bulb
6 x LED for
the daytime
running lights
and position lamp
Service opening
for the LWR
motor replacement*
* Headlight tilt control motor.
Halogen headlight bulb specification
High beam bulb
Low beam headlight
Daytime running light, position lamp
Front turn indicator
H7 12V 55W
H7 LL** 12V 55W
LED (6x LED)
WY 21W
** Long Life – Long life light bulb.
12
GB
3.2 Fog Lights with the Corner Function (Lights for Turning)
The fog lights are located within the spoiler of the bumper's bottom part, and they are fitted with an H8 35W
halogen bulb
The fog lights are static, featuring no turning mechanism.
Next to their standard fog light function, the fog lights also provide the Corner function that is executed by
illumination of either the right-hand or the left-hand fog light, depending on the steering wheel turning direction or
by switching on the direction indicators on the relevant side. Upon shifting into reverse gear in the Corner regime,
both of the front fog lights turn on. If the fog lights are on, the Corner function is suppressed.
SP103_23A
H8 fog lights
The Corner function is provided by the BCM on-board network control unit (J519).
Corner function activation conditions:
– Vehicle is started and it is moving at the max. speed of 40 km/hr
– The vehicle's low beam lights are on
– The fog lights are not on
The fog light goes on in the Corner mode when at least one of the conditions below is met:
– The steering wheel turning activation angle is exceeded
– The turn indicator to the relevant side is switched on
– Shifting into reverse gear (in the Corner mode, both of the fog lights turn on simultaneously)
GB
13
3.3 Rear Combination Lamp
The rear combination lamp of the ŠKODA Fabia III model is fully integrated into the fender area. The vehicle's fifth
door contains the third brake light and the registration plate light. The rear combination lamp for ŠKODA vehicles
is designed to form the already known C-shape.
SP103_23B
Tail light with bulbs
The rear combination lamp features six bulbs.
Position light and brake light
Rear position light
Rear turn indicator
Reversing light
Rear position light
SP103_23
Rear position light and fog
light
Tail light with bulbs
Position light and brake light
Position lamp
Rear turn indicator
Rear position light and fog light
Reversing light
P21W (18% / 100%) *
W3W (2x)
PY21W
P21/4W dual filament **
P21W
* The BCM unit electronically controls the output of the brake / position light bulbs. In the case of the position light,
the bulb uses 18 % of its maximum output, and the brakelight uses the maximum current, i.e. 100% of the bulb
nominal output.
** T
he 4 W filament of the P21/4W dual filament bulb is used for the position light function, and the other one with
21 W output supports the fog light. In the ŠKODA Fabia III model, the rear fog light is always connected in one tail
light only. In an LHD vehicle, a wire leads from the fog light BCM to the rear left headlight. In a RHD vehicle, it leads
to the rear right headlight. The light bulb inside the tail light with unused fog light remains the same - P21/4W.
14
GB
3.3.1 Rear Combination Lamp Design
Rubber sealing
Module with
stamped PCB
Position light
/ brake light
Electric bundle
Rear turn
indicator
bulb
Rear position
light bulbs W3W
SP103_18
Rubber
sealing
Rear position
light / fog light bulb
Reverse
light bulb
Turn indicator parabolic
reflector and reverse light
parabolic reflector
Rear combination
lamp cover module
GB
The main reflector
for position, brake,
and fog lights
15
4. Vehicle Interior
4.1 Interior of ŠKODA Fabia III
Radio and
information
system safe
control steering
wheel buttons
Steering wheel
with horn and
Instrument
driver's front
panel
airbag
Air vents in the
middle of the
dashboard
Ticket holder
Air vents on
the driver's side
START-STOP function button and other
buttons, based on equipment
Controls of electrically adjustable side
mirrors
Inner door handle
Electrical window control
Light switch
16
Bonnet release
handle
Headlight tilt
adjustment knob
Infotainment safe
control steering
wheel buttons
GB
Infotainment
display
Pushbutton
bar
Front passenger's
front airbag location
Front passenger
side air vents
Inner door handle
Front passenger side storage
compartment with a memory card
slot inside (if fitted)
Front passenger electrical window
control
SP103_17
USB and AUX
inputs
GB
if fitted, controls
of: heating/air
conditioning/
Climatronic
17
4.2 Storage Compartments Concept in the Vehicle Interior
The interior of the ŠKODA Fabia II model offers numerous practical storage compartments and boxes.
Tip-out storage box in
the dashboard on the
passenger side (1)
Storage box in front
of the gear lever (11)
Storage pockets in the
front side doors with 1.5 l
bottle holders (10)
Storage pockets
in the rear
side doors (9)
18
GB
Tip-out storage
box under
passenger
seat (3)
Storage box
under the adjustable
elbow rest (2)
Storage pockets on the
side inner side of the
front seat backs (4)
Storage pockets on the
rear side of the front
seat backs (5)
Side permanent box
inside the luggage
compartment (6)
Side removable box inside
the luggage compartment (7)
SP96_17
- Box in the rear
center console (8)
GB
19
4.2.1 Detailed View of the Storage Components in the Vehicle Interior
(1)
SP103_16a
(2)
SP103_16c
(3)
SP103_16d
(4)
SP103_16e
(1) – Tip-out storage box in the dashboard on the passenger side
(2) – Storage box under the adjustable elbow rest
(3) – Tip-out storage box under passenger seat
(4) – Storage pockets on the side inner side of the front seat backs
20
GB
(5)+(8)
SP103_16f
(6, 7)
(9)
SP103_16h
(10)
(11)
SP103_16j
SP103_16g
SP103_16i
(5) – Storage pockets on the rear side of the front seat backs
(6) – Side permanent box inside the luggage compartment
(7) – Side removable box inside the luggage compartment
(8) – Box in the rear center console
(9) – Storage pockets in the rear side doors
(10) – Storage pockets in the front side doors with 1.5 l bottle holders
(11) – Storage box in front of the gear lever
GB
21
4.3 Luggage Compartment
The luggage compartment features a firm removable and flexible storage box and a newly designed luggage
compartment cover, which may be placed, besides it standard position, also into a lower position and behind the rear
seat backrests.
Luggage compartment cover
in the lower position
Luggage compartment cover behind
the backrests of the rear seats
22
SP103_8
SP103_7
GB
Tabulated luggage compartment dimensions
330 l
Luggage compartment volume
Length
716 mm
Width (between wheel arches)
958 mm
4.4 Smart Solutions
SP103_54
Ice scraper
On the inner side of the fuel tank filler,
you may find an ice scraper, which
is quickly available even before
opening the car.
SP103_55
Ticket holder
The ticket holder may be conveniently
used for parking ticket holding.
GB
23
958 mm
1386 mm
1401 mm
4.5 Vehicle Inner Dimensions
mm
963
1021
mm
SP103_51
330 l
716 mm
SP103_52
Tabulated vehicle inner dimensions
Width in ells on the front seats
1401 mm
Width in ells on the rear seats
1386 mm
Head room in the front
1021 mm
Head room in the back
963 mm
24
GB
5 Body
5.1 Bonnet Hinges Locations
The ŠKODA Fabia III features newly designed bonnet hinges. The bonnet hinges are attached to the upper spar,
and their rotation axis is in the A column root. A special partition located inside the A column prevents undesirable
air flow from the engine bonnet into the A columns.
Soundproofing
partition
preventing air
flow from the
engine bonnet
into the
A column
Bonnet hinge
SP103_34
GB
25
5.2 Body Shell
The required body strength is attained by using the strength and ultra-high-strength steels in the key locations
of both the top body and the car floor part. All the body parts are designed to effectively absorb energy in order
to protect the crew during impacts as much as possible. The application of these steels brought weight reduction.
In the new Fabia III, ultra-high-strength steel was used for its A and B columns, partition lower section, and lateral
reinforcements of the front and rear bumpers.
Depending on the yield point, steel is classified into groups.
< 200 MPa Low-strength
200–400 MPa High-strength
400–700 MPa High-strength with increased yield point
The ultra-high-strength hot
formed welded body parts
like the lower A column,
lateral wall lower section, and
the reinforcements of the A
and B columns protect the
crew against frontal and side
impacts
700–1000 MPa Cold formed ultra-high-strength
1000–1200 MPa Hot worked and hardened ultra-high-strength
Chart of percentages of the individual steel strength
groups in terms of the whole body:
700–1000 MPa
2.0 %
4.3 %
400–700 MPa
38.0 %
200–400 MPa
26
1000-1200 MPa
8.2 %
< 200 MPa
47.5 %
Front bumper reinforcement
GB
The rear bumper deformation elements are to
absorb energy of the vehicle's rear section in a
controlled manner during impacts at a low speed
(up to 15 km/h). They initiate controlled deformation
of the vehicle's rear section during impacts at
greater speeds
Rear bumper reinforcement
SP103_53
The front bumper deformation elements are to
absorb energy of the vehicle's front section in a
controlled manner during impacts at a low speed
(up to 15 km/h). They initiate controlled deformation
of the vehicle's front section during impacts at
greater speeds
GB
The car doors are reinforced with diagonal plates
to protect the car crew during side impacts
27
5.3 Progressively Deformable Front End of the Vehicle
Under the front bumper of the ŠKODA Fabia III, there are the following structural elements of the car's passive safety:
– Lower crossbeam for pedestrian protection
– Foam component for pedestrian protection
– Front bumper reinforcement
Foam
component
for pedestrian
protection
Lower crossbeam
for pedestrian
protection
Deformation elements
of the front bumper
reinforcement for controlled
impact energy absorption
Front bumper reinforcement
Front bumper with radiator grill
The bumper design is to protect the important parts installed in the vehicle's front section as much as possible
during low speed impacts.
28
GB
Front bumper reinforcement
The front bumper reinforcement includes the
deformable elements that will absorb a large amount
of kinetic energy induced during low speed impacts
(up to 15 km/hr). Thus, they efficiently reduce the risk
of damage to the engine compartment and the
supporting body structure.
During high speed impacts, the bumper reinforcement
contributes in convenient initiation of the deformation
of longitudinal profiles which are designed so that they,
at the same time with further body structure, absorb
the crash energy, thus minimizing the crew injury hazard.
Lower crossbeam and foam component to protect
pedestrians
SP103_33
GB
The lower pedestrian protection crossbeam and the
pedestrian protection foam component are designed
to minimize injury of the pedestrian's legs when being
hit by the car. The main monitored criteria are the
deceleration of pedestrian leg's movement, the bend
angle in the knee joint, and the shear in the knee joint.
The entire system is tuned based on calculations and
tests so that the values of the criteria above are as low
as possible.
29
6 Chassis
6.1 Front and Rear Axles
The ŠKODA Fabia III model features the McPherson front axle.
A simpler design trail axle is used in the back.
SP103_11
30
GB
Rear trail axle
Front McPherson axle
GB
31
6.2 Front McPherson Axle
Use was made of the kinematically independent type of MCPherson suspension for the front driven wheels.
The same axle is used in the ŠKODA Rapid model.
Each side of the axle is formed by a triangular arm and a shock absorber unit. The telescopic absorber's axis is used
as the top pivot of a wheel suspension it has the kingpin's function.
Front axle characteristic:
– Independent front wheel suspension with a good driving stability - double-row ball bearing with oblique contact
screwed to the wheel hub - disc brakes with inner cooling
Stabilizer
draw bar
Shock absorber unit
Stabilizer
Steering
gearbox
Wheel hub
Axle box
SP103_12
Axle arm
Axle arm
Compared to the previous version,
ŠKODA Fabia II, the axle arms of the new Fabia III
are more robust and 15 mm wider.
SP103_32
32
GB
Axle box
Compared to the previous ŠKODA Fabia II version, the ŠKODA Fabia III model features the new locations of exhaust
piping suspension points on the axle box. Two suspension lugs are newly located on the axle box rear side.
The reason is the use of the MOB and MDB engines with exhaust piping already routed from their rear side.
SP103_29
SP103_28
Stabilizer
The ŠKODA Fabia III vehicle features two types of stabilizers, both with 18 mm diameter. Their lengths are different.
The longer variant is installed into vehicles with six-speed and seven-speed automatic gearboxes since these larger
gearboxes require more room for installation (plus 2 x 15 mm).
SP103_24
15 mm
SP103_25
Wheel hub
The new ŠKODA Fabia III model features two wheel hub types, based on installed disc brakes.
SP103_27
Wheel hub for 14¨ FSIII disc brakes
GB
SP103_26
Wheel hub for 15¨ FN3 disc brakes
33
6.3 Rear Trail Axle
The ŠKODA Fabia III features a real trail axle.
The axle is composed of two trailing arms that are connected by a transverse torsion element. The torsion element in
the shape of a U-profile in this axle has the stabilizer function as well. The axle body is connected at its front end to
the car body using a pair of rubber-metal beds. The axle springs are anchored in their bottom part into the steel beds
that are fixed to the trailing arms. The upper part of springs leans against the longitudinal members of the car body.
Rear axle characteristic:
– Crank axle with two trailing arms interconnected by a torsion element - the arms hold coiled springs and
telescopic absorbers - disc or drum brakes are used on the rear axle (based on the engine type, market,
and vehicle equipment)
Absorber anchoring
point into the body
Profile torsion
element in the shape
of horizontal U
Telescopic damper
SP103_13
Coiled spring
Rubber-metal bed
Trailing arm
34
GB
Axle width
Compared to the previous rear trail axle version in the ŠKODA Fabia II, the ŠKODA Fabia III model features a 30 mm
wider axle (15 mm on each side). The designed axle bearing capacity is 800 kg. The ŠKODA Fabia III Combi version
features an axle variant with a greater bearing capacity of 840 kg.
Δ = 15 mm
SP103_35
Δ = 15 mm
Rear axle bearings
Two bearing types support the rear axle wheels. The basic bearing variant is used in the short version of the ŠKODA
Fabia III model. The other, more robust bearing variant with a greater bearing capacity, is used in the rear axle of the
ŠKODA Fabia III Combi vehicle.
SP103_36B
SP103_36A
ŠKODA Fabia III
Bearing bearing capacity: 800kg
GB
ŠKODA Fabia III Combi
Bearing bearing capacity: 840kg
35
7 Brake System
The ŠKODA Fabia III vehicle is equipped with
a double-circuit brake system with diagonal
arrangement and the vacuum-operated brake
booster.
Division of the system into two separated
brake circuits increases car safety during
braking.
With one circuit faulty, use is made of the
other circuit that can be applied to stop the
car.
The brake and stabilization system control
unit is located on the left hand side of the
engine compartment to form a common
assembly with the hydraulic unit.
Active brake booster with
a main brake cylinder
The brake and stabilization
system control unit with
the hydraulic unit
The car is equipped with a standard hand
brake, the hand brake control lever is
connected with the rear brake mechanism by
Bowden cables.
The front axle is fitted with disc brakes and
single-piston floating caliper.
The front brake discs are hollow with inner
cooling. Based on the installed engine, discs
with 256 mm diameter and 22 mm thickness
or discs with 288 mm diameter and 25 mm
thickness are used.
The rear axle features drum or disc brakes,
based on the engine type and target region.
Disc brakes with inner
cooling on
the front axle wheels
36
GB
The brake system is further composed of
the following sensors the signals
of which form variables when the brake
and stabilization function algorithms
are calculated:
–F
our speed sensors
(on individual wheels)
–S
teering wheel turning angle sensor
(integrated in the steering gearbox)
The following sensors are directly
integrated in the ESC – BOSCH 9.0
control unit:
–T
ransversal acceleration sensor
–L
ongitudinal acceleration sensor
–Y
aw rate sensor
–B
rake fluid pressure sensor
SP103_15
Disc or drum brakes
Bowden with
a hand brake
cable guide
GB
37
7.1 Control Unit of the Brake and Stabilization Systems
Since the beginning of its mass production, the ŠKODA Fabia III vehicle features
the only ESC – BOSCH 9.0 control unit.
The control unit forms a single assembly with the hydraulic unit and hydraulic pump electric motor.
The ESC – BOSCH 9.0 control unit features advanced brake and stabilization functions.
Their detailed summary is available in the following table.
The ESC – BOSCH 9.0 control unit runs these functions:
EBV – Electronic braking effect distribution
ASR – Driven wheel slippage control
MSR – Engine braking moment control
EDS – Electronic differential lock
HBA – Hydraulic brake assistant
RBS – Brake disc drying
RKA Plus – Tyre pressure monitoring
HHC – Hill hold control
XDS Plus – Extended electronically controlled differential locking
SLS – Stabilization of braking at high speeds
CBC – Stabilization during braking in curve
MKB – Multi-collision braking function
HBV – Hydraulic braking effect boosting
ANB – Automatic emergency braking (in connection with radar – Frontassist)
Sensors integrated in the BOSCH 9.0 control unit
ESC units feature the following integrated sensors:
– Transversal acceleration sensor
– Longitudinal acceleration sensor
– Yaw rate sensor
– Brake fluid pressure sensor
38
GB
7.2 Location of the Control Unit of the Brake and Stabilization Systems
The control unit is located in the left section of the engine compartment both of LHD and RHD vehicles.
SP103_14
GB
39
7.3 Description of the Selected Functions of the ESC Control Unit – BOSCH 9.0
7.3.1 XDS Plus – Extended Electronically Controlled Differential Locking
While driving through a turn, the XDS Plus function brakes the inner wheels (front ones, bot newly the rear ones as
well). Resultantly, driving moment is transmitted to the outer wheels. The result is more effective traction and also
greater yaw moment around the vertical axis. In the past ŠKODA Fabia II vehicle generation, the XDS system would
only act at greater lateral acceleration rates, for example, during more aggressive driving on a dry road. The function
did not work on slippery surfaces, where it could have improved vehicle controllability.
That is why the new ŠKODA Fabia III features the improved XDS Plus system. The improved function transmits torque
to the outer wheels already during low lateral acceleration rates. Resultantly, it improves power transmission, for
example, on a wet road.
The XDS Plus function works, regardless of the gas pedal position.
7.3.2 HBV – Braking Effect Hydraulic Boosting
The ESC control unit monitors the actual underpressure and pressure in the brake system. If it identifies low
underpressure, the ECS unit hydraulically boosts the braking effect up to 150 bar.
HB
V
ith
w
Brake system hydraulic pressure
The HBV function comes with petrol engines combined with automatic gearboxes.
without
HBV
SP103_61
Force applied to the brake pedal
40
GB
7.3.3 RBS – Brake Disc Drying
When it is raining, a thin water film may develop on brake discs. In such a case, the water film delays the brake effect.
Brake segments slide on the water film until heated water evaporates or until it is removed by the brake segments.
Only then a full brake effect becomes possible.
For this reason, the RBS assistance system – brake disc drying was developed. The function shortens the brake
effect delay while driving in a rain. It is achieved by short-term mild contacts between the brake segments and brake
discs, while the driver senses no vehicle deceleration. Resultantly, the brake discs get dry, full brake effect becomes
available, and the vehicle braking distance may be shortened.
Brake disc
Water film
Brake segment
Short-term brake segment
contact with brake discs
SP103_60
RBS function activation conditions:
– Vehicle reaches a specific speed (70 km/h)
– Windshield wipers engaged
If these two conditions are met, this function is activated during permanent or interval windshield wiper operation
at specified intervals. The brake pressure for the RBS function is limited to the maximum pressure of 2 bar. Upon a
single wipe, the braking process takes place only once.
Signal from windshield wipers
Vehicle speed signal
SP103_62
GB
41
7.4 Brakes
7.4.1 Installed Brakes Specification
14” FSIII brake – Front axle – ŠKODA Fabia III
Type
Disc brake
Front axle
Piston (diameter)
54 mm
Brake lining
Galfer 4595
Brake disc (diameter x thickness)
256 x 22mm
15” FN3 brake – Front axle – ŠKODA Fabia III
Type
Disc brake
Piston (diameter)
54 mm
Brake lining
Jurid 201
Brake disc (diameter x thickness)
288 x 25mm
Drum brake – rear axle – ŠKODA Fabia III
Type
Drum brake
Brake cylinder (diameter)
19 mm
Rear Axle
Brake lining
Ferodo 3629/2
Drum (diameter x thickness)
200 x 40mm
Brake C38 – rear axle – ŠKODA Fabia III
Type
Disc brake
Piston (diameter)
38 mm
Brake lining
Galfer 4553-1
Brake disc (diameter x thickness)
230 x 9mm
Front axle
Rear Axle
1.4TDI/77kW
1.4TDI/66kW
1.4 TDI / 55 kW
GL (Greenline)
1.2TSI/81kW
1.2TSI/66kW
1.0 MPI / 55 kW
1.0 MPI / 44 kW
7.4.2 Overview of Installed Brakes Based on Engine Type
FSIII
FN3
Drum brake
C38
– The rear axle disc brake variant depends on the market and vehicle equipment.
42
GB
Brake 14” FSIII – Front axle
SP103_56
Brake 15” FN3 – Front axle
SP103_57
Drum brake – rear axle
SP103_59
Brake C38 – rear axle
SP103_58
GB
43
8 Wheels and Rims
The ŠKODA Fabia III car is equipped with the following series of steel and aluminium wheels.
15”
14”
8.1 Steel Wheels with Full Covers
SP103_37A
Cover FLAIR, 14” wheels
SP103_37B
Cover DENTRO, 15” wheels
15”
8.2 Light Alloy Wheels
SP103_37C
MATO, 15” wheels
SP103_37D
CARME, 15” wheels
SP103_37F
BEAM – WHITE, 16” wheels
SP103_37H
BEAM – black, 16” wheels
SP103_37I
BEAM – RED, 16” wheels
16”
BEAM – silver, 16” wheels
SP103_37G
SP103_37E
ROCK, 16” wheels
44
GB
17”
SP103_37J
CLUBBER, 17” wheels
SP103_37K
PRESTIGE, 17” wheels
8.3 Table of Tire and Rim Combinations
Engines
Tyre Size
175/70 R14
1.0 l/55 kW MPI
185/60 R15
86
215/40 R17
87
1.2 l/81 kW TSI
185/60 R15
86
215/40 R17
87
185/60 R15
84
215/45 R16
86
215/40 R17
87
175/70 R14
1.4l/66 kW TDI CR
GB
T
84
215/45 R16
185/60 R15
Speed Category
84
215/45 R16
175/70 R14
1.2 l/66 kW TSI
Bearing Index
T
H
84
215/45 R16
86
215/40 R17
87
T
45
9 Engines
9.1 ŠKODA Fabia III with MOB and MDB Engines
Despite the fact that the ŠKODA Fabia III is not completely built on the MQB platform – it is the PQ26 platform,
the vehicle features a modular concept to enable its successors to be fully based on the planned VW Group-wide
platform. That is why the Fabia III exclusively features the MOB and MDB engines. Compared to the MQB platform
engine, the Fabia III model engines are inclined differently.
Aggregate mounting positions in the PQ26 platform – ŠKODA Fabia III
PQ26 – 1,0 l MPI / 44, 55 kW
15° back + 1° to the side
PQ26 – 1.2 l TSI / 66 kW, 81 kW
15°; 13.5° back + 3° to the side*
PQ26 – 1,4 l TDI / 66, 77 kW
15° back + 3° to the side
* Engine inclined back by 15° or 13.5°, based on the installed gearbox
Comment: The MOB and MDB engines are identically inclined in the MQB platform (PQ12): 12° back
(around the crankshaft axis) + 0° to the side (transversally).
SP103_38
46
GB
9.2 Table of Installed Engines
The third generation ŠKODA Fabia vehicles at the beginning of its mass production features the following engines:
Petrol 1.0 MPI and 1.2 TSI engines and 1.4 TDI diesel engine. Each of these engines features two output variants.
All the drive units feature the START-STOP and braking energy recuperation systems, as standard equipment.
(Applies to the engines compliant with the EU6 emission standard.)
Petrol engines – ŠKODA Fabia III
number of
cylinders
emission standard
series
1.0 MPI / 44 kW
3
EU 6
EA211
1.0 MPI / 55 kW
3
EU 6
EA211
1.2TSI/66kW
4
EU 6
EA211
1.2TSI/81kW
4
EU 6
EA211
number of
cylinders
emission standard
series
1.4TDI/66kW
3
EU 6
EA288
1.4TDI/77kW
3
EU 6
EA288
Diesel engines – ŠKODA Fabia III
1.0 l MPI
1.2 l TSI
SP103_41
SP103_43
1.4 l TDI
SP103_47
GB
47
9.3 Parameters of the 1.0 l MPI 44 kW and 55 kW Engines
The three-cylinder 1.0 l MPI 55 kW engine is the smallest petrol engine for the ŠKODA Fabia III vehicle. This engine
is mechanically based on the engine used in the ŠKODA Citigo vehicles; however, it is modified for the PQ26 platform
and higher emission standard.
Power version of the 1.0 l MPI engine
Engine Parameters
44 kW MPI (Engine code: CHYA)
55 kW MPI (Engine code: CHYB)
Structure
Spark ignition three-cylinder engine with indirect fuel injection, liquid cooled,
two camshafts in the cylinder head cover (2x OHC), cogged belt-driven timing
mechanism, transverse front mounted
number of cylinders
3
3
Displacement
3
999 cm
999 cm3
Bore
74.5 mm
74.5 mm
Stroke
76.4 mm
76.4 mm
Cylinder pitch
82 mm
82 mm
Number of valves per cylinder
4
Max. power
44 kW at 5000–6000 min
55 kW at 6200 min-1
Max. torque
95 Nm at 3000–4300 min-1
95 Nm at 3000–4300 min-1
Compression ratio
10.5 : 1
10.5 : 1
Charging
Electronically controlled indirect fuel injection
Lubrication
Force feed lubrication with through-flow oil filter
Fuel
Unleaded petrol of min. oct. No. 95*
Unleaded petrol of min. oct. No. 95*
Emission standard
EU 6
EU 6
4
-1
* In exceptional cases, it is possible to use octane number 91 petrol; however, reduced power must be considered.
SP103_39
48
GB
9.3.1 Performance and Torque Characteristics of the 1.0 l MPI 44 kW
and 55 kW Engines
60
110
50
110
50
100
40
100
40
90
30
90
30
80
20
80
20
70
10
70
10
60
0
60
0
1000
3000
5000
7000
M (Nm)
120
1000
3000
5000
P (kW)
1.0 l MPI 55 kW EA211
60
P (kW)
M (Nm)
1.0 l MPI 44 kW EA211
120
7000
n (min )
-1
n (min )
-1
P – Power, M – Torque, n – Engine speed
Engine torque curve
Engine power curve
SP103_40
GB
49
9.4 Parameters of the 1.2 l TSI 66 kW and 81 kW Engines
This engine is mechanically based on the engine used in the ŠKODA Octavia III vehicles; however, it is modified
for the PQ26 platform and higher emission standard.
Power version of the 1.2 l TSI engine
Engine Parameters
66 kW (Engine code: CJZC)
Structure
inline spark ignition four-cylinder engine with direct fuel injection, turbocharged,
liquid cooled, two camshafts in the cylinder head cover (2x OHC), cogged beltdriven timing mechanism, transverse front mounted
81 kW (Engine code: CJZD)
number of cylinders
4
Displacement
1197 cm
1197 cm3
Bore
71 mm
71 mm
Stroke
75.6 mm
75.6 mm
Cylinder pitch
82 mm
82 mm
Number of valves per cylinder
4
4
Max. power
66 kW at 4400-5400 min-1
Max. torque
160 Nm at 1,400-3,500 min
175 Nm at 1,400-4,000 min-1
Compression ratio
10.5 : 1
10.5 : 1
Charging
Electronically controlled direct fuel injection
Lubrication
Force feed lubrication with through-flow oil filter
Fuel
Unleaded petrol of min. oct. No. 95
Emission
standard
EU 6
4
3
81 kW at 4600-5600 min-1
-1
EU 6
SP103_42
50
GB
9.4.1 Performance and Torque Characteristics of the 1.2 l TSI 66 kW
and 81 kW Engines
90
220
80
220
80
200
70
200
70
180
60
180
60
160
50
160
50
140
40
140
40
120
30
120
30
100
20
100
20
80
10
80
10
1000
2000
3000
4000
5000
6000
M (Nm)
240
P (kW)
M (Nm)
90
1000
2000
3000
4000
5000
P (kW)
1.2 l TSI 81 kW EA211
1.2 l TSI 66 kW EA211
240
6000
n (min )
n (min-1)
-1
P – Power, M – Torque, n – Engine speed
Engine torque curve
Engine power curve
SP103_50
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51
9.5 Parameters of the 1.4 l TDI 66 kW and 77 kW Engines
A new diesel engine was developed for small VW Group vehicles, starting with the new VW Polo and ŠKODA Fabia III
models. Its designers focused on fuel economy meeting the strict EU 6 standard. The modern three-cylinder engine
is designed with an aluminium cylinder block. A cogged belt drives the camshafts. A gear assembly drives a balancing
shaft, which secures the three-cylinder engine's quiet operation. The catalytic converter module with its solid particle
filter and electronically controlled dual-circuit EGR system make sure the EU6 standard is met.
Power version of the 1.4 l TDI Engine
Engine Parameters
66 kW (Engine code: CUSB)
77 kW (Engine code: CUTA)
Structure
inline diesel three-cylinder engine with direct high-pressure fuel injection,
turbocharged, liquid cooled, two camshafts in the cylinder head cover (2x OHC),
cogged belt-driven timing mechanism, transverse front mounted
number of cylinders
3
3
Displacement
3
1422 cm
1422 cm3
Bore
79.5 mm
79.5 mm
Stroke
95.5 mm
95.5 mm
Number of valves per cylinder
4
4
Max. power
66 kW at 3,000–3,250 min-1
77 kW at 3,500–3,750 min-1
Max. torque
230 Nm at 1,500–2,500 min-1
250 Nm at 1,750–2,500 min-1
Compression ratio
16.2 : 1
16.2 : 1
Charging
Electronically controlled high-pressure injection
by the Common-Rail system (Delphi)
Lubrication
Force feed lubrication with through-flow oil filter
Fuel
Diesel fuel
Diesel fuel
Emission standard
EU 6
EU 6
Balance shaft
YES
YES
SP103_44
52
SP103_49
GB
9.5.1 Performance and Torque Characteristics of the 1.4 l TDI 66 kW
and 77 kW Engines
80
270
70
240
60
210
50
180
40
150
30
1.4 l TDI 77 kW
1.4 l TDI 66 kW
120
P (kW)
M (Nm)
1,4 l TDI 66 kW a 77 kW EA288
300
20
10
90
1000
2000
3000
4000
n (min )
-1
P – Power, M – Torque, n – Engine speed
Engine torque curve
Engine power curve
SP103_48
GB
53
10 Gearboxes
10.1 Overview of Gearboxes, Gear Ratio Tables
Gearboxes in connection with petrol engines
The three-cylinder naturally-aspirated 1.0 MPI/44 kW and 55 kW petrol engines use the 0CF five-speed manual
gearbox. Each of these two power variants comes with gearboxes featuring different gear ratios.
The 1.2 TSI/66 kW engine features the 02T five-speed manual gearbox. The higher (81 kW) power variant of this
engine features the 02U six-speed gearbox and possibly the 0AM seven-speed automatic gearbox
The ŠKODA Fabia III model gearboxes in combination with petrol engines - gearing characteristics
0CF (MQ100-5F)
0CF (MQ100-5F)
02T (MQ200-5F)
02U (MQ200-6F)
0AM (DQ200-7F)
1.0 MPI/44 kW
1.0 MPI/55 kW
1.2 TSI/66 kW
1.2 TSI/81 kW
1.2 TSI/81 kW
4.81
4.81
3.63
3.93
4.105*/3.12**/3.90***
1st Speed Gear
3.64
3.64
3.77
3.62
3.76
2st Speed Gear
1.96
1.96
1.95
1.95
2.37
3rd Speed Gear
1.21
1.27
1.28
1.28
1.58
4th Speed Gear
0.92
0.96
0.93
0.93
1.11
5th Speed Gear
0.76
0.80
0.74
0.74
1.14
6th Speed Gear
–
–
–
0.61
0.94
Final drive
(permanent gear)
7th Speed Gear
–
–
–
–
0.78
Reverse gear
3.62
3.62
3.18
3.18
4.28
Final drive's gear ratio for: *Speed gear 1, 2, 3, and 4; gear **5, 6, and 7; *** for reverse gear.
Gearboxes combined with the 1.4 TDI 66 kW and 77 kW diesel engines
The greater torque generated by the 1.4 TDI diesel engine is transmitted by the 02R five-speed manual gearbox.
The power variant of the 66 kW engine 1.4 TDI may also be combined with the 0AM automatic gearbox.
The ŠKODA Fabia III model gearboxes in combination with diesel engines - gearing characteristics
02R (MQ250-5F) 1.4 TDI/66 kW and 1.4 TDI/77 kW
0AM (DQ200-7F) 1.4 TDI/66 kW
Final drive (permanent gear)
3.39
4.44*/3.23**/4.18***
1st Speed Gear
3.78
3.5
2nd Speed Gear
1.94
2.09
3rd Speed Gear
1.19
1.34
4th Speed Gear
0.82
0.93
5th Speed Gear
0.63
0.97
6th Speed Gear
–
0.78
–
0.65
3.60
3.72
7th Speed Gear
Reverse gear
54
GB
10.2 Engine and Gearbox Combinations
1.0 l MPI
0CF
MQ100-5F
1.0 l MPI 44 kW
1.0 l MPI 55 kW
02T MQ200-5F
1.2 l TSI
02U MQ200-6F
1.2 l TSI 66 kW
0AM
DQ200-7F
1.2 l TSI 81 kW
1.4 l TDI
0AM
DQ200-7F
02R
MQ250-5F
1.4 l TDI 66 kW
1.4 l TDI 66 kW
1.4 l TDI 77 kW
Engines
Transmission
1.0 l MPI 44
kW
1.0 l MPI 55
kW
1.2 l TSI 66
kW
1.2 l TSI 81
kW
1.4 l TDI 66
kW
1.4 l TDI 77
kW
0CF MQ100-5F
02T MQ200-5F
02U MQ200-6F
02R MQ250-5F
0AM DQ200-7F
GB
55
10.3 Gearbox Characteristics
10.3.1 Five-Speed Mechanical Gearbox 0CF (MQ100-5F)
During the development of this gearbox, the designers focused on its compactness, low weight, easy and precise
shifting, and modular design. It is the smallest gearbox made by the VW Group.
The 0CF five-speed mechanical gearbox features two shafts and one auxiliary stationary shaft for the supplemental
reverse gear.
The forward speed gears are based on bevel teeth gear pairs. Flawless and quiet shifting is secured through forced
synchronization. It covers all the forward speed gears. The synchronization is connected to the driven shaft.
The reverse gear features a set of straight and conical teeth with no synchronization. The gearbox housing also
contains the distribution wheel and differential.
SP103_67
Detailed information on the 0CF (MQ100-5F) gearbox is available in SSP No. 93
10.3.2 Five-Speed Mechanical Gearboxes 02T (MQ200-5F) and 02R (MQ250-5F)
These well-proven mechanical five-speed gearboxes are also used in other ŠKODA AUTO MODELS.
The 02T gearbox with production designation MQ200 is designed to transmit the 200 Nm torque. The 02R gearbox
features a similar design. Its production designation is MQ250, and it is able to transmit 250 Nm torque - this gearbox
is used in the ŠKODA Fabia III vehicle in combination with diesel engines.
56
GB
The features of the 02T and 02R gearboxes
– Five forward speeds + one reverse speed
– Hydraulic clutch control
– Mechanical gearbox and final gear form one part
– To reduce internal friction, the gears of the individual speed gears feature needle bearings
– Double synchronization of the 1st and 2nd speed gears
– Internal shifting, i.e. shift forks, are designed as rocking. The shifting shaft is installed in the gearbox from above
– Permanent oil charge for the gearbox lifetime (no oil change necessary)
– The bolt for checking the oil condition and amount in the 02T gearbox is located in the differential area. In the
02R gearbox, it is located next to the gearbox housing cover.
10.3.3 Six-Speed Mechanical Gearbox 02U (MQ200-6F)
The 02U six-speed gearbox design is identical to the 02T and 02R five-speed gearbox designs. It is a two-shaft
gearbox. The gear assembly of the drive and driven shafts is located in the joint housing together
with the differential.
The synchronization mechanisms of gears 1 and 2 is located on the driven shaft. In the case of gears 3, 4, 5,
and 6, it is on the drive shaft.
10.3.4 Automatic Gearbox 0AM (DQ200-7F)
The automatic gearbox with the 0AM dual clutch features two parts - odd and even. Each of these two parts is
functionally designed like a mechanical gearbox, and each of them features one clutch. Both clutches form one set,
and they are designed as dry clutches. They are controlled by mechatronics, based on the used speed gear.
The 0AM automatic gearbox is supplied for the ŠKODA Fabia III vehicle with the 1.2 TSI/81 kW petrol engine and 1.4
TDI/66 kW diesel engine.
The 0AM automatic gearbox features
– Dual dry clutch
– Separated oil circuits for gearbox and mechatronics
– Mechatronics control
– Possibility of manual gear shifting – high speed
shifting – T
he first sub-part of the clutch shifts odd
speed gears, and the other one shifts even
speed gears and reverse gear
– Maximum transmitted torque of 250 Nm
SP103_68
Important:
More information on the diagnostics of the 0AM automatic gearbox is available in SSP No. 94.
GB
57
Notes:
No.Name
1 Mono-Motronic
2 Central Locking
3 Car Alarm Equipment
4 Work with Wiring Diagrams
5 ŠKODA FELICIA
6 ŠKODA Car Safety
7 ABS - Basics - not issued
8 ABS - FELICIA
9 Starting Protection Device with Transponder
10 Air Conditioning in Car
11 FELICIA Air Conditioning
12 1.6 - MPI 1AV Engine
13 Four-Cylinder Compression Ignition Engine
14 Power Steering
15 ŠKODA OCTAVIA
16 1.9 l TDI Compression Ignition Engine
17 ŠKODA OCTAVIA Comfort Electronics System
18 ŠKODA OCTAVIA 02K, 02J Mech. Gearbox
19 1.6 l and 1.8 l Gasoline Engines
20 Automatic Gearbox - Basics
21 01M Automatic Gearbox
2 21.9 l/50 kW SDI, 1.9 l/81 kW TDI
Compression Ignition Engines
23 1.8 l/110 kW and 1.8 l/92 kW Gasoline Engines
24 OCTAVIA, CAN-BUS Data Bus
2 5 OCTAVIA - CLIMATRONIC
26 OCTAVIA - Vehicle Safety
2 7 OCTAVIA - 1.4 l/44 kW Engine and 002 Gearbox
28 OCTAVIA - ESP - Basics, Design, Function
2 9 OCTAVIA 4 x 4 - All-Wheel Drive
30 2.0 l 85 kW and 88 kW Gasoline Engines
31 Radio Navigation System - Design and Function
32 ŠKODA FABIA - Technical Information
33 ŠKODA FABIA - Electrical Devices
3 4 ŠKODA FABIA - Electrohydraulic Power Steering
35 1.4 l - 16 V 55/74 kW Gasoline Engines
36 ŠKODA FABIA - 1.9 l TDI Pump-Nozzle
37 02T and 002 Mechanical Gearbox
38 ŠKODAOctavia; Model 2001
39 Euro-On-Board-Diagnose
4 0 001 Automatic Gearbox
41 02M Six-Speed Gearbox
4 2 ŠKODA Fabia - ESP
43 Emissions in Exhaust Gases
4 4 Extended Service Intervals
45 1.2 l Three-Cylinder Spark-Ignition Engines
4 6 ŠKODA Superb; Presentation of the Vehicle, Part I
47 ŠKODA Superb; Presentation of the Vehicle, Part II
4 8 ŠKODA Superb; V6 2.8 l/142 kW Spark-Ignition Engine
49ŠKODA Superb; V6 2.5 l/114 kW TDI
Compression Ignition Engine
50 ŠKODA Superb; 01V Automatic Gearbox
512.0 l/85 kW Spark-Ignition Engine
with Balancing Shafts and 2-Stage Intake Pipe
52ŠKODA Fabia; 1.4 l TDI Engine with Pump-Nozzle
Injection System
53 ŠKODA Octavia; Presentation of the Vehicle
54 ŠKODA Octavia; Electrical Components
55 FSI Spark-Ignition Engines; 2.0 l/110 kW and 1.6 l/85 kW
56 DSG-02E Automatic Gearbox
57Compression Ignition Engine; 2.0 l/103 kW TDI
with Pump-Nozzle Units, 2.0 l/100 kW TDI
with Pump-Nozzle Units
58ŠKODA Octavia, Chassis and Electromechanical
Power Steering
59 ŠKODA Octavia RS, Engine 2.0 l/147 kW FSI Turbo
602.0 l/103 kW 2V TDI Compression Ignition Engine; Diesel
Particulate Filter with Additive
61 Radio Navigation Systems in ŠKODA Cars
62 ŠKODA Roomster; Presentation of the Vehicle, Part I
63 ŠKODA Roomster; Presentation of the Vehicle, Part II
64 ŠKODA Fabia II; Presentation of the Vehicle
65 ŠKODA Superb II; Presentation of the Vehicle, Part I
66 ŠKODA Superb II; Presentation of the Vehicle, Part II
67Compression Ignition Engine; 2.0 l/125 kW TDI
with Common Rail Injection System
681.4 l/92 kW TSI Spark-Ignition Engine, Turbo Charged
69 3.6 l/191 kW FSI Spark-Ignition Engine
70 All-Wheel Drive with Generation IV Haldex Clutch
71 ŠKODA Yeti; Presentation of the Vehicle, Part I
72 ŠKODA Yeti; Presentation of the Vehicle, Part II
73 LPG System in ŠKODA Cars
741.2 l/77 kW TSI Spark-Ignition Engine, Turbo Charged
757-Speed Automatically Controlled Gearbox
with 0AM Double Clutch
76 Green-Line Cars
77 Geometry
78 Passive Safety
79 Independent Heating
80Compression Ignition Engines 2.0 l; 1.6 l; 1.2 l
with Common Rail Fuel Injection System
81 Bluetooth in ŠKODA Cars
82 Motor Vehicle Sensors - Drivetrain
831.4 l/132 kW TSI Spark-Ignition Engine,
Double Supercharged (Compressor, Turboblower)
84 ŠKODA Fabia II RS; Presentation of the Vehicle
85 KESSY System in ŠKODA Cars
86 START-STOP System in ŠKODA Cars
87 Immobilizers in ŠKODA Cars
88 Brake and Stabilization Systems
89 Sensors in ŠKODA Cars – Safety and Comfort
90 Customer Satisfaction Enhancement through CSS Study
91 ŠKODA Car Wiring Repairs
92 ŠKODA Citigo – Presentation of the Vehicle
93Five-Speed 0CF Mechanical Gearbox and ASG Automated Five-Speed Gearbox
940AM and 02E Automatic Gearbox Diagnostics
95ŠKODA Rapid – Presentation of the Vehicle
96ŠKODA Octavia III – Presentation of the Vehicle – Part I
97ŠKODA Octavia III – Presentation of the Vehicle – Part II
98ŠKODA Octavia III – Electronic systems
99Engines 1.8 l TFSI 132 kW and 2.0 l TFSI 162 kW - EA888
100 1.6 l TDI and 2.0 l TDI; EA288 Design Series
101 EA211 series spark-ignition engines
102 CNG system in vehicles ŠKODA AUTO
103 ŠKODA Fabia III – Vehicle Introduction
ŠKODA Service®
60
103
GB
All rights and technical modifications reserved.
SSP00010320 GB Technical condition 9/2014
© ŠKODA AUTO a. s.
https://portal.skoda-auto.com
No.Name
The training material is intended for the use of professional service stations,performing service interventions o ŠKOADA vehicles, and
is protected by copyright, with proprietary rights being executed by ŠKODA AUTO a.s., without a prior consent of which the document
or its parts may not be modified, distributed by sales, lent, or otherwise communicated to the public through the Internet or other
communication media.
Overview of Hitherto Issued Workshop Teaching Aids
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