180 and 180EU

180 and 180EU
180 and 180EU
Weight Indicating Instrument
INSTALLATION and TECHNICAL MANUAL
8555-M357-01 Rev C
04/07
PO BOX 151 WEBB CITY, MO 64870
PH (417) 673-4631 - FAX (417) 673-5001
www.cardinalscale.com
Technical Support: Ph: 866-254-8261 v techsupport@cardet.com
Printed in USA
TABLE OF CONTENTS
Specifications x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
European Declaration of Conformity x x x x x x x x x x x x x x x x x x x x x x x x
Precautions x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Static Electricity x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Environmental x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Site Preparation Requirements x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Electrical Power x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Installation x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Mounting x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Interconnectionsx x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Power Supply x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Load Cell Connection x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Serial Port Cable Installation x x x x x x x x x x x x x x x x x x x x x x x x x x x
PC Board x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Keypad Functions x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Annunciators x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Setup and Calibration x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Fine Span Adjustment x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Calibration Seal Installation x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Setup Review x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Error Codes x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Before You Call Service x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Care and Cleaning x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Parts Identification x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
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SERIAL NUMBER _____________________
DATE OF PURCHASE _________________
PURCHASED FROM __________________
____________________________________
____________________________________
____________________________________
RETAIN THIS INFORMATION FOR FUTURE USE
PRECAUTIONS
Before using this instrument, read this manual and pay special attention to
all "WARNING" symbols:
IMPORTANT
ELECTRICAL
WARNING
STATIC
SENSITVE
FCC COMPLIANCE STATEMENT
WARNING! This equipment generates uses and can radiate radio frequency and if not
installed and used in accordance with the instruction manual, may cause interference to radio
communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide
reasonable protection against such interference when operated in a commercial environment.
Operation of this equipment in a residential area may cause interference in which case the
user will be responsible to take whatever measures necessary to correct the interference.
You may find the booklet “How to Identify and Resolve Radio TV Interference Problems”
prepared by the Federal Communications Commission helpful. It is available from the U.S.
Government Printing Office, Washington, D.C. 20402. Request stock No. 001-000-00315-4.
PROPER DISPOSAL
When this device reaches the end of its useful life, it must be properly disposed of. It must not
be disposed of as unsorted municipal waste. Within the European Union, this device should
be returned to the distributor from where it was purchased for proper disposal. This is in
accordance with EU Directive 2002/96/EC. Within North America, the device should be
disposed of in accordance with the local laws regarding the disposal of waste electrical and
electronic equipment.
It is everyone’s responsibility to help maintain the environment and to reduce the effects of
hazardous substances contained in electrical and electronic equipment on human health.
Please do your part by making certain that this device is properly disposed of. The symbol
shown below indicates that this device must not be disposed of in unsorted municipal waste
programs.
All rights reserved. Reproduction or use, without expressed written permission, of editorial or
pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to
the use of the information contained herein. While every precaution has been taken in the
preparation of this manual, the Seller assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from use of the information contained
herein. All instructions and diagrams have been checked for accuracy and ease of application;
however, success and safety in working with tools depend to a great extent upon the individual
accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any
procedure contained herein. Nor can they assume responsibility for any damage to property or
injury to persons occasioned from the procedures. Persons engaging the procedures do so
entirely at their own risk.
SPECIFICATIONS
Power Requirements:
12 VDC 1A UL/CSA listed AC power supply
Enclosure Construction:
304 Stainless Steel
Enclosure Size:
7.70" W x 3.77" H x 1.28" D (196mm W x 96mm H x 33mm D)
Protection Rating:
NEMA 2/IP30
Weight:
2.1 lb
Operating Environment:
Temperature: 14 to 104 ºF (-10 to +40 ºC)
Humidity: 90% non-condensing (maximum)
Display:
Six digit, seven segment, 0.56" high, High-Intensity Red LED
Transducer Excitation:
8 VDC
Signal Input Range:
-0.6 mV/V to +3 mV/V
Number of Load Cells:
up to 4 each 3508
Load Cell Cable Length:
30 feet maximum
Division Value:
1, 2, 5, 10 or 20 x 1, 0.1, 0.01, 0.001
Sensitivity, Maximum:
1.28 uV/division displayed
Resolution:
5,000 divisions Approved
10,000 divisions Non-Approved
Sample Rate:
1 to 16 samples per second, selectable
Auto Zero Range:
0 to 18 by 0.5 divisions
Weighing Units:
Pounds, Kilograms, Ounces
Keypad:
Color coded Membrane type, 6 keys
Standard I/O:
(1) bi-directional RS232
8555-M357-O1 v 180 and 180EU
Page 1
EUROPEAN DECLARATION OF CONFORMITY
Manufacturer: Cardinal Scale Manufacturing Company
P O Box 151
203 East Daugherty
Webb City, Missouri 64870 USA
Telephone No. 417 673 4631
Fax No.
417 673 5001
Product:
Non-automatic Weight Indicating Instrument
Model Numbers 180EU
Serial Number EXXXYY-ZZZ
where XXX = day of year
YY = last two digits of year
ZZZ = sequential number
The undersigned hereby declares, on behalf of Cardinal Scale Manufacturing Company of
Webb City, Missouri, that the above-referenced product, to which this declaration relates, is
in conformity with the provisions of:
Council Directive 73/23/EEC (19 February, 1993) Low Voltage Directive
as amended by Council Directive 93/68/EEC (22 July, 1993)
Test Report Number 0206-1 Cardinal Scale Mfg. Co.
Council Directive 90/384/EEC (20 June, 1990) on the Harmonization
of the Laws of Member States relating to non-automatic Weighing
Systems as amended by:
Council Directive 93/68/EEC (22 July, 1993)
Certificate of EU Type Approval Number: DK 0199.115
The Technical Construction File required by this Directive is maintained at the corporate
headquarters of Cardinal Scale Manufacturing Company, 203 East Daugherty, Webb City,
Missouri.
_____________________
Ginger Harper
Manager, Quality Assurance
8555-M357-O1 v 180 and 180EU
Page 2
PRECAUTIONS
Static Electricity
CAUTION! This device contains static sensitive circuit cards and components.
Improper handling of these devices or printed circuit cards can result in damage to or
destruction of the component or card. Such actual and/or consequential damage IS
NOT covered under warranty and is the responsibility of the device owner. Electronic
components must be handled only by qualified electronic technicians who follow the
guidelines listed below:
ATTENTION! ALWAYS use a properly grounded wrist strap when handling,
removing or installing electronic circuit cards or components. Make certain that the
wrist strap ground lead is securely attached to an adequate ground. If you are
uncertain of the quality of the ground, you should consult a licensed electrician.
ALWAYS handle printed circuit card assemblies by the outermost edges. NEVER
touch the components, component leads or connectors.
ALWAYS observe warning labels on static protective bags and packaging and
NEVER remove the card or component from the packaging until ready for use.
ALWAYS store and transport electronic printed circuit cards and components in antistatic protective bags or packaging.
Environmental
The 180 and 180EU indicators meet or
exceed all certification requirements
within a temperature range of 14 to
104 °F (-10 to +40 °C).
In order to keep cooling requirements
to a minimum, the indicator should be
placed out of direct sunlight and to
provide adequate air circulation, keep
the area around the indicator clear.
Make certain the instrument is not
directly in front of a heating or cooling
vent. Such a location will subject the
indicator to sudden temperature
changes, which may result in unstable
weight readings.
Insure that the indicator has good,
clean AC power and is properly
grounded.
In areas subject to lightning strikes,
additional protection to minimize
lightning damage, such as surge
suppressors, should be installed.
8555-M357-O1 v 180 and 180EU
Page 3
SITE PREPARATION REQUIREMENTS
The Cardinal 180 and 180EU indicators are a precision weight-measuring instrument. As with
any precision instrument, they require an acceptable environment to operate at peak
performance and reliability. This section is provided to assist you in obtaining such an
environment.
Electrical Power
The indicators have been designed to operate from a 12 VDC 1A UL/CSA listed AC power
supply. It is the customer’s responsibility to obtain the correct power adapter plug which
conforms to national electrical codes and local codes and ordinances.
The power outlet for the indicator should be on a separate circuit from the distribution panel.
This circuit should be dedicated to the exclusive use of the indicator. The wiring should
conform to national and local electrical codes and ordinances and should be approved by the
local inspector to assure compliance.
To prevent electrical noise interference, make certain all other wall outlets for use with air
conditioning and heating equipment, lighting or other equipment with heavily inductive loads,
such as welders, motors and solenoids are on circuits separate from the indicator. Many of
these disturbances originate within the building itself and can seriously affect the operation of
the instrument. These sources of disturbances must be identified and steps must be taken to
prevent possible adverse effects on the instrument. Examples of available alternatives include
isolation transformers, power regulators, uninterruptible power supplies, or simple line filters.
INSTALLATION
Before beginning installation of your 180 or 180EU weight indicator, make certain that it has
been received in good condition. Carefully remove the indicator from the shipping carton and
inspect it for any evidence of damage (such as exterior dents and scratches) that may have
taken place during shipment. Keep the carton and packing material for return shipment if it
should become necessary. It is the responsibility of the purchaser to file all claims for any
damages or loss incurred during transit.
If your 180 or 180EU indicator is already installed on a scale, the following
information describing the installation of the indicator does not apply to you.
Mounting
Begin the installation by deciding where the indicator is to be mounted. The indicator may
come mounted on a column or you may choose to mount it on a desktop or wall. Refer to
Figure No. 1 for illustrations of the mounting bracket. Two (2) holes are located in the
mounting bracket for attachment to the wall. This bracket may be removed or left in place for
desktop use.
Regardless of how and where you mount your indicator, it should be in a safe area where it will
not be in the way of normal traffic. The location chosen should be free of temperature
extremes and water. It should be in a location where the display is easily viewed and is not
subject to direct sunlight. The indicator should be mounted such that it is within easy reach of
the operator. If wall mounted, make certain that the structure and mounting bolts are of
sufficient strength to support the indicator. The mounting bracket should be securely fastened
to the wall or column top so that it cannot break loose from the mounting surface. After the
indicator has been mounted, it may be connected to the plug-in power supply.
8555-M357-O1 v 180 and 180EU
Page 4
INSTALLATION, Cont.
The indicator may be mounted on a desktop or other smooth, flat, horizontal surface or it may
be mounted on a wall using two (2) #10 screws placed 6.25 inches apart on the wall. Refer to
Figure No. 1.
6.25 Inches
Figure No. 1
Interconnections
All input, output and power connections to the 180 and 180EU indicators are made on the
bottom panel of the indicator. Connections for the Load Cell input and the RS-232 Serial port
are made via 9 pin "D" shaped sub-miniature connectors. The 12VDC, 1 Amp wall plug-in
UL/CSA listed power supply is connected using a power jack. Figure No. 2 illustrates the
layout of the bottom connector panel of the indicator
Power Supply
To power the indicator using the power supply, connect the power supply’s connector into the
power jack on the bottom panel of the indicator and then plug the power supply into the proper
electrical outlet. The indicator is now ready for operation.
Serial Port
Load Cell
s
n
v
r
v
r
12VDC
s
n
Figure No. 2
8555-M357-O1 v 180 and 180EU
Page 5
INSTALLATION, Cont.
Load Cell Connection
CAUTION! Disconnect any external load cell power supply before connecting the
load cells to the indicator. Failure to do so will result in permanent damage to the
indicator.
The load cell is connected to the 180 and 180EU indicators via a DE-9P connector on the
bottom of the indicator. Refer to Figure No. 2 and the table below for pin identification of the
connector. Make certain the pins are correctly identified before soldering a wire to them. Make
certain that the connector retaining screws are used to hold the load cell cable connector
securely to the scale input board.
An installation with over 30 feet of cable between the indicator and load cells is
not recommended.
MATING CONNECTOR INFORMATION
DESCRIPTION
CONNECTOR
CONNECTOR SHELL
ITEM
DE9-P
C883010001
Cardinal Part #
6610-2379
6610-1131
LOAD CELL CONNECTOR DE-9S
PIN NO.
1
2
3
4
5
Function
+ EXCITATION
- SIGNAL
NC
-SENSE
SHIELD
PIN NO.
6
7
8
9
Function
- EXCITATION
+ SIGNAL
NC
+SENSE
Load Cell Connection with up to 30 Feet of Cable
For installations with up to 30 feet of cable between the indicator and the load cells, sense
wires should be used. The sense wires must be connected between the +SENSE and the
-SENSE terminals on the indicator and the +EXCITATION and the -EXCITATION wires of the
load cells or the +SENSE and -SENSE terminals of the load cell trim board or the section seal
trim board. For the indicator to utilize the sense wires, the sense jumpers must be open.
Serial Port Cable Installation
The 180 and 180EU indicators may be connected to a printer to record weight and associated
data or it may be connected to a remote display or to a computer for transmission of weight
data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of
a command from the computer). Refer to Figure No. 2 and the table below to identify the pins
used.
PIN NO.
1
2
3
4
Function
NC
RXD
TXD
NC
PIN NO.
5
6
7
Function
GND
NC
NC
The serial port can be configured during the setup and calibration procedure or during the
setup review operation. Using either method, it is possible to select the operation of the serial
port as well as select the baud rate.
8555-M357-O1 v 180 and 180EU
Page 6
INSTALLATION, Cont.
PC Board
NOTE! Remove the back panel to access the jumpers and ISP connector.
Figure No. 3
J1 - CALIBRATION JUMPER
Jumper J1 must be installed to operate the indicator. To begin the setup and calibration
procedure, J1 must be removed and re-installed with the indicator powered on.
J2 - DEAD LOAD BOOST JUMPER
For very low dead loads (less than 10% of the combined load cell capacity) connect the dead
load boost jumper J2 on the printed circuit board.
J3 and J4 - SENSE JUMPERS
If sense leads are NOT used, you must install plug-in jumpers at J3 and J4 (adjacent to the P1
connector). These jumpers attach the sense leads to the excitation leads. If sense leads ARE
used, these plug-in jumpers should be positioned on one plug-in pin only or removed and
stored for later use.
P2 - ISP (IN SYSTEM PROGRAMMING) CONNECTOR
This connector is used for firmware updates using your computer.
8555-M357-O1 v 180 and 180EU
Page 7
KEYPAD FUNCTIONS
The 180 and 180EU indicators are equipped with a 6-key keypad. The keypad is used to enter
commands and data into the instrument. This section describes each key along with its normal
function. It is helpful to refer to the actual instrument while reading this section.
Figure No. 4
DO NOT operate the keypad with pointed objects (pencils, pens, etc).
Damage to keypad resulting from this practice is NOT covered under warranty.
ON/OFF KEY
This key performs two functions. Pressing it when the indicator is off will apply power to the
indicator. If the indicator is already on, pressing this key will turn the indicator off.
ZERO/ENTER KEY
Pressing this key will cause an immediate zeroing of the weight display up to the selected limit
of 4% or 100% of the scale’s capacity. This selection is made during the setup and calibration
of the instrument. Note the indicator will not respond to this command unless the weight
display is stable.
TARE/LEFT ARROW KEY
Pressing this key alone will store the current gross weight as the new tare weight and the
weight display will change to the net weight display mode (Net annunciator will turn on).
During setup and calibration, this key is used to select the digit to change.
NET/GROSS KEY
This key is used to toggle between the Net and Gross weight modes. The selected mode is
indicated by turning on the appropriate annunciator on the display. Note that if no valid tare
weight has been entered, pressing this key will cause a momentary 17<: display error and
the indicator will remain in the Gross weight mode.
UNITS/UP ARROW KEY
This key is used for several functions. In normal operation, this key is used to select the units
in which the weight is to be displayed. The available units of measure (=1.< and =1.<)
are selected in setup. The available units include pounds, kilograms and ounces. Note that
not all combinations are supported. During setup and calibration, this key is used to increment
the value.
8555-M357-O1 v 180 and 180EU
Page 8
KEYPAD FUNCTIONS, Cont.
~ PRINT
Pressing this key will initiate the transmission of weight data via the serial port unless the
continuous data output feature was enabled during setup and calibration or setup review.
Note, that if the continuous data output feature was selected, this key will be disabled.
NOTE! The indicator will not respond to the Print command unless the weight
display is stable. If displaying gross weight, the only weight printed is gross weight.
If displaying net weight, the gross, tare, and net weights are printed.
The 180 and 180EU indicators include support for 1 visual
ticket. Visual tickets are designed by the PC based
programs Visual Print or nControl, then downloaded to the
indicator. It also has a standard ticket that will print if a
Visual ticket isn’t found. The standard ticket prints Gross,
Tare and Net on 3 lines. NOTE! When the PRINT key is
held on power-up, the Visual ticket is erased and the
indicator will use the standard ticket.
#2
100.00 lb G
20.00 lb T
80.00 lb N
SAMPLE TICKET
ANNUNCIATORS
Annunciators are turned on to indicate that the display is in the mode corresponding to the
annunciator label or that the status indicated by the label is active. The annunciators flash on
and off to indicate that the indicator is waiting for input from the keypad for the mode indicated
by the flashing annunciator. Refer to Figure No. 4 for the location of the annunciators.
GROSS
This annunciator is turned on to show that gross weight is displayed. Gross weight will be
displayed when no tare weight is stored.
NET
This annunciator is turned on to show that the displayed weight is the net weight (gross
weight less tare weight).
TARE
This annunciator is turned on to show that the displayed weight is the tare weight.
ZERO
This annunciator is turned on to indicate that the weight displayed is within +/- 1/4 division of
the center of zero.
lb
This annunciator is located to the left of the weight display and is turned on to show that the
displayed weight unit is pounds.
kg
This annunciator is located to the left of the weight display and is used to indicate that the
displayed unit of weight measurement is kilograms.
oz
This annunciator is located to the right of the weight display and is turned on to show that the
displayed weight unit is ounces.
[\ (STABLE)
This annunciator is turned on when the weight display is stable. When off, it means that the
change in successive weight samples is greater than the motion limits selected during setup.
8555-M357-O1 v 180 and 180EU
Page 9
SETUP AND CALIBRATION
Your 180 or 180EU indicator has been thoroughly tested and calibrated before being shipped
to you. If you received the indicator attached to a scale, calibration is not necessary. If the
indicator is being connected to a scale for the first time or recalibration is necessary for other
reasons, proceed as indicated.
Calibration of the indicator is accomplished entirely by the keypad. To enter setup and
calibration, the calibration jumper must be removed and re-installed while the indicator is on.
The calibration jumper is located on the main printed circuit board. You may gain access to
this jumper by removing the 4 screws securing the rear panel.
During setup and calibration it is necessary to enter values using the indicator’s keypad. When
a prompt is displayed on the indicator, press the ZERO/ENTER key to view the current setting.
To retain the current setting and proceed to the next prompt, press the ZERO/ENTER key
again. To change a setting, press the UNITS/UP ARROW key to scroll through and select a
new value. After a new value has been selected, press the ZERO/ENTER key to save it and
advance to the next prompt. Note that some setup prompts have values with 2 or more digits.
The blinking character is the position to be changed and can be advanced to the next position
by pressing the TARE/LEFT ARROW key. Pressing the NET/GROSS key when a setup
parameter is displayed, will "backup" to the previous prompt. When a parameter value is
displayed, pressing the NET/GROSS key will return to the beginning of the prompt.
DO NOT operate the keypad with pointed objects (pencils, pens, etc).
Damage to keypad resulting from this practice is NOT covered under warranty.
Begin Setup and Calibration:
1. With the rear panel removed and the indicator ON, remove the calibration jumper J1.
2. The +'(% prompt will be displayed.
3. Re-install the calibration jumper.
4. The :4.;9? prompt will be displayed.
5. The indicator is now ready for setup and calibration.
:4.;9? (Remote Display)
This setting will turn the 180 indicator into a remote display using the serial port. If the 180 is
connected to a Cardinal’s 200 series indicator, it becomes a functional remote keypad and
display.
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are:
)+a
a
Remote Display Function Enabled
17a
Remote Display Function Disabled
If :4.;9?a)+ is selected, an additional prompt, <)%? will be displayed.
8555-M357-O1 v 180 and 180EU
Page 10
SETUP AND CALIBRATION, CONT.
<>%? (Remote Serial Data Type)
Press the ZERO/ENTER key to view the current setting. If the value displayed is
acceptable, press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW
key to scroll through and select a new value and then press the ZERO/ENTER key to save it
and proceed to the next prompt. Allowable values are: 0, 1, 2, 3 or 4.
0 = SMA - No remote keypresses transmitted
1 = SB-400 - Transmits remote keypresses
2 = SB-200 - Transmits remote keypresses
3 = Toledo Short - No keypresses transmitted
4 = Toledo Long - No keypresses transmitted
After selecting the Remote Serial Data Type, the next prompt displayed will be 32=4?.
Proceed to the 3(4? (Serial Port Baud Rate) section to configure the baud rate, parity, data
and stop bits for the remote display function.
(+? (Domestic or International)
This is the prompt to select whether the indicator is used in the USA (domestic) or outside
the USA (international). Press the ZERO/ENTER key to view the current setting. If the
value displayed is acceptable, press the ZERO/ENTER key again. Otherwise, press the
UNITS/UP ARROW key to scroll through and select a new value and then press the
ZERO/ENTER key to save it and proceed to the next prompt. Allowable values are:
(+?a)+ (Domestic)
Cap + 4% to OC
(+?a#7 (International)
Cap + 9 grads to OC
4% Zero Limit
Lamp test on power up
Disables Oz’s
(1.<? (Weighing Unit 1)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 1, 2 or 3.
1 = Pounds Only
2 = Kilograms Only
3 = oz (ounces)
*1<? (Interval Setting)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 1, 2, 5, 10 or 20.
4%%? (Decimal Point Setting)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 0, 1, 2, or 3.
0 = XXXXXX
1= XXXXX.X
8555-M357-O1 v 180 and 180EU
2 = XXXX.XX
3 = XXX.XXX
Page 11
SETUP AND CALIBRATION, Cont.
%? (Capacity)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 1 through 999,999.
(1.<? (Weighing Unit 2)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 1, 2 or 3.
0 = Disabled
1 = Pounds Only
2 = Kilograms Only
3 = oz (ounces)
NOTE! The selection for Unit2 can not be the same as Unit1. In addition,
dependent upon the selection for Unit1 and the interval and decimal point settings,
not all unit combinations are available.
"? (Calibration)
With the display showing "?, press the ZERO/ENTER key. The display will change to
show the current setting 17. If the scale has been previously calibrated and you wish to skip
calibration and proceed to the '&? (Zero Tracking Range) prompt, press the ZERO/ENTER
key and the previous calibration will be retained.
To begin calibration, press the UNITS/UP ARROW key to select )+ and then press the
ZERO/ENTER key. After pressing the ZERO/ENTER key, the display will change to "$4?.
"74? (Load Calibration Weight)
With the display showing "74? perform the following steps:
1. Make certain the scale platform is empty and free of debris.
2. Place the desired amount of calibrated test weights on the scale platform. A minimum
of 50% of scale’s capacity is required. However 70% to 100% is recommended.
3. Press the ZERO/ENTER key.
4. If the value displayed is acceptable, press the ZERO/ENTER key again. Otherwise,
determine the exact amount of test weight placed on the scale platform and then using
the UNITS/UP ARROW key and the TARE/LEFT ARROW key scroll through and select
the test weight amount.
5. Verify that the numbers selected are the same as the amount of the test weight and
then press the ZERO/ENTER key.
6. Starting at the left and preceding right, a series of dashes will appear on the display.
The dashes will then disappear, starting at the left and proceeding right, after which the
display will proceed to the next prompt.
8555-M357-O1 v 180 and 180EU
Page 12
SETUP AND CALIBRATION, Cont.
(1"724? (Unload Calibration Weight)
After a moment, the display will change to (1"724.
1. Remove the test weights from the scale platform and then press the ZERO/ENTER key.
2. Starting at the left and preceding right, a series of dashes will appear on the display.
The dashes will then disappear, starting at the left and proceeding right, after which the
calibration factor will be saved and the display will proceed to the next prompt.
IMPORTANT! During the time the dashes are appearing on the display, insure
that the loaded (or empty) scale is stable.
<:? (Zero Tracking Range)
Zero tracking range is a value in scale divisions that will be automatically zeroed off. Press
the ZERO/ENTER key to view the current setting. If the value displayed is acceptable, press
the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll through
and select a new value and then press the ZERO/ENTER key to save it and proceed to the
next prompt. Allowable values are 1 through 18 (1 to 9 divisions by 0.5 divisions). Select 0
(zero) to disable zero tracking.
(1+? (Motion Range)
Motion range is the number of divisions of change permitted before indicating unstable.
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable range values are: 1 through 9 divisions.
"'? (DIGITAL FILTER LEVEL SELECTION)
Your indicator will arrive with factory filter settings of 1 = Minimal. Please check with Tech
Support before changing filter level, break range and sample rate.
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are:
0 = Minimal Filter
1 = Moderate Filter
2 = Heavy Filter
3 = Custom Filter
NOTE! If 3 = Custom Filter is selected, two additional prompts will be displayed.
? (FILTER LEVEL)
Press the ZERO/ENTER key to view the current setting. If the value displayed is
acceptable, press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW
key to scroll through and select a new value and then press the ZERO/ENTER key to save it
and proceed to the next prompt. Allowable values are 1 (least amount of filtering) to 99
(greatest amount of filtering).
&? (BREAK RANGE)
Press the ZERO/ENTER key to view the current setting. If the value displayed is
acceptable, press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW
key to scroll through and select a new value and then press the ZERO/ENTER key to save it
and proceed to the next prompt. Allowable values are 1 to 99 which correspond to the
number of division changes to break out of filtering.
8555-M357-O1 v 180 and 180EU
Page 13
SETUP AND CALIBRATION, Cont.
+&? (SAMPLE RATE)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are a minimum of 1 sample per second to a maximum
of 16 samples per second in one sample per second intervals.
%($a? (Power-Up Zero Feature)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are:
)+a
Automatic Re-Zero on Power-Up
17a
No Re-Zero on Power-Up
+ ?a(Automatic Shutoff)
The Automatic Shutoff feature will turn the indicator off after a period of approximately 1 to 9
minutes of inactivity to prolong battery life. You must press the ON/OFF key to turn indicator
back on.
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are 0 through 9 with 0 disabling Automatic Shutoff.
3(4? (Serial Port Baud Rate)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are:
12 = 1200 Baud
96 = 9600 Baud
76 = 76.8k Baud
24 = 2400 Baud
19 = 19.2k Baud
48 = 4800 Baud
38 = 38.4k Baud
%:<>? (Serial Port Parity)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 0, 1, or 2.
0 = NONE (No Parity)
1 = Odd Parity
2 = Even Parity
3.<+? (Serial Port Data Bits)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 7 or 8.
8555-M357-O1 v 180 and 180EU
Page 14
SETUP AND CALIBRATION, Cont.
+<7%? (Serial Port Stop Bits)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 1 or 2.
v
If you selected :4.;9?a)+ (Remote Display Function Enabled), the setup process
has been completed. The indicator will reset and then display weight. Remove power
from the indicator and re-assemble for use.
v
If you selected :4.;9?a17 (Remote Display Function Disabled), the next prompt
displayed will be 71<?.
71<? (Continuous Output Serial Port)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are:
)+a
Continuous Output
17a
No Continuous Output
v
If you selected 71<?a)5; (Continuous Output), an additional prompt, <>%? will be
displayed.
v
If you selected 71<?17 (No Continuous Output), proceed to the 7% (End-of-Print
Line Feeds) prompt.
<>%? (Continuous Output Format)
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 0, 1 or 2.
0 = SMA
1 = SB-400
2 = UPS WorldShip
(emulates Fairbanks 70-2453-4)
7%? (End-Of-Print Line Feeds)
At the end of a data transmission to a printer, the indicator can transmit a pre-selected
number of line feed commands to space the paper in the printer to the desired position for
withdrawal or for the next print.
Press the ZERO/ENTER key to view the current setting. If the value displayed is acceptable,
press the ZERO/ENTER key again. Otherwise, press the UNITS/UP ARROW key to scroll
through and select a new value and then press the ZERO/ENTER key to save it and proceed
to the next prompt. Allowable values are: 0 through 99.
Setup and Calibration Is Completed
The setup and calibration process has been completed. The indicator will reset and then
display weight. Remove power from the indicator and re-assemble for use.
8555-M357-O1 v 180 and 180EU
Page 15
FINE SPAN ADJUSTMENT
NOTE! The F-SPAn mode requires a load of 10% of Capacity be on the scale
before adjustments can be made.
6A;921a(Fine Span Adjustment)
To enter Fine Span Adjustment:
1. Remove the calibration jumper when the " prompt is displayed in setup.
2. The display will change to the 6A;921 prompt.
3. Re-install the calibration jumper and then press the ZERO/ENTER key to enter Fine
Span Adjustment.
4. After pressing the ZERO/ENTER key, the display will change to show the amount of the
test weight and the annunciators will alternately flash off and on i.e. (all ON, weighing
unit off, then all OFF, weighing unit ON).
5. Press the UNITS/UP ARROW key to increase the span OR press the NET/GROSS key
to decrease the span.
6. Press the ZERO/ENTER key to zero the scale.
7. Press the PRINT key to return to the " prompt.
CALIBRATION SEAL INSTALLATION
If your 180 or 180EU Weight Indicating Instrument is used in a commercial application it must
be tested and sealed by your local weights and measurements official. The indicators have
been designed to accept a lead and wire security seal to prevent unauthorized access to the
calibration adjustments. Refer to Figure No. 5 for details on the installation of the seal.
Figure No. 5
8555-M357-O1 v 180 and 180EU
Page 16
SETUP REVIEW
The 180 and 180EU indicators allow several operational parameters to be reviewed and
changed as necessary without having to enter the setup and calibration mode.
To Enter Setup Review:
1. If indicator is on, press ON/OFF key.
2. Display will show 7 and the indicator will turn off.
3. Press and hold ZERO/ENTER key and then press ON/OFF key.
4. Indicator will display model number and software revision and then display %($ prompt.
5. With display showing %($, release ZERO/ENTER key.
6. Refer to instructions listed in Setup and Calibration section for information on how to
change parameters.
The parameters in the setup review will be processed in the following sequence:
v
%($?
v
+ ?
(4?
%:<>?a
3.<;?a
;<79?a
71<?
'>95?a
7%?
v
v
v
v
v
v
v
Enable or Disable automatic reset of weight display to zero on
power up.
Disable or select number of minutes for automatic shutoff timer.
Select baud rate for serial port.
Select serial port parity
Select number of data bits
Select stop bits for serial port
Enable or Disable the continuous output.
Select continuous output type
Select the number of End Of Print linefeeds printed.
ERROR CODES
The 180 and 180EU indicators are equipped with software that indicates when an error in the
operation takes place. The following lists the error codes displayed by the indicators along
with their meaning. Should you encounter an error code, please refer to this list for the cause.
Display
(1+<
.1=20.4a
17<:
::7:
716.,
"3<1a
4a::
::a"a
::a a
7%
A7Aa
7
AAAAAAa
Meaning
Motion is present while attempting to perform one of the following
operations: Power Up Zero or Zero Weight Display
UNITS key pressed in an attempt to perform a “unit” conversion that is
not allowed.
Attempting to switch to Net mode without a tare value.
General error, invalid keypad entry was attempted.
Indicates improper stored calibration data, calibration is necessary.
Will be displayed on power-up if the calibration jumper has been
removed from the PC board.
The analog to digital circuit has failed. Consult the scale service
representative.
The load cell input is below the range of the indicator.
The load cell input is above the range of the indicator.
Scale weight exceeds scale capacity
Attempting to display a negative number greater than –99,999 or a
positive number greater than 99,999
Displayed to indicate the 180 or 180EU is turning off.
Remote display function is enabled and no serial data is detected.
8555-M357-O1 v 180 and 180EU
Page 17
BEFORE YOU CALL FOR SERVICE
The 180 and 180EU indicators have been designed to provide you with years of trouble-free
operation. However, should you experience a problem, please refer to the troubleshooting
guide below before you call for service. The following describes several types of symptoms
along with suggested remedies.
PROBLEM
Display does not turn on
POSSIBLE SOLUTIONS
AC operation:
Is the AC power adapter fully inserted into the wall
receptacle? Check wall receptacle for proper AC power.
Try another electrical appliance in the same receptacle,
does it work? Check the circuit breaker. Has there been
power failure?
Incorrect weight displayed
Has the indicator been calibrated? Insure that the scale
platform isn’t touching an adjacent object. Check the load
cell connector wiring. Have proper operation procedures
been followed?
Indicator will not
display weight
Refer to Error Codes section and make certain that the
7% message is not displayed. If so, and the scale is not
loaded, perform the calibration sequence.
CARE AND CLEANING
1. DO NOT submerge indicator in water, pour or spray water directly on indicator.
2. DO NOT use acetone, thinner or other volatile solvents for cleaning.
3. DO NOT expose equipment to temperature extremes.
4. DO NOT place equipment in front of heating/cooling vents.
5. DO clean the indicator with a damp soft cloth and mild non-abrasive detergent.
6. DO remove power before cleaning with a damp cloth.
7. DO provide clean AC power and adequate protection against lightning damage.
8. DO keep the surroundings clear to provide clean and adequate air circulation.
8555-M357-O1 v 180 and 180EU
Page 18
NOTES
8555-M357-O1 v 180 and 180EU
Page 19
PARTS IDENTIFICATION
TWIST TABS TO RETAIN PC BOARD
8555-M357-O1 v 180 and 180EU
Page 20
PARTS IDENTIFICATION
ITEM
QTY.
PART NUMBER
DESCRIPTION
1
1
593GR986
SERIAL TAG
2
4
6021-2071
SCW FILLISTER #6-32 x .250 S.S.
3
4
6610-2000
JACK SOCKET
4
1
6650-0087
LABEL: MADE IN THE USA
5
4
6680-0052
WASHER LOCK #4 Z/P
6
4
6680-1006
WASHER LOCK INT. TOOTH #6 S.S.
7
1
8555-B353-08
REAR PANEL
8
1
8555-D351-0A
PCB ASSEMBLY 180 CONTROLLER
9
1
8555-D352-08
180 KEYPAD
10
1
8555-D355-08
FRONT PANEL
*
6800-1045
AC ADAPTER 100-240VAC/12VDC @ 1 AMP U.S.
*
6800-1047
AC ADAPTER 100-240VAC/12VDC @ 1 AMP EURO
* Not Shown
8555-M357-O1 v 180 and 180EU
Page 21
STATEMENT OF LIMITED WARRANTY
Cardinal Scale Manufacturing Company warrants that its equipment
to be free from defects in material and workmanship as follows:
Cardinal Scale warrants to the original purchaser only that it will
repair or replace any part of equipment which is defective in material
or workmanship for a period of one (1) year from date of shipment.
Cardinal shall be the sole judge of what constitutes a defect.
During the first ninety (90) days Cardinal will supply all necessary
replacement parts and service during normal weekday working
hours at no charge to the buyer.
After the first ninety (90) days Cardinal will supply parts and
service at the job site provided the owner agrees to pay the Dealer
for all travel time, including mileage and test equipment, as well as
any expenses incurred over the direct labor of the technician at the
job site. This limited warranty honors only labor performed by
Cardinal authorized dealers.
This warranty does not apply to peripheral equipment not
manufactured by Cardinal; this equipment will be covered by certain
manufacturer’s warranty only.
This warranty does not include replacement of expendable or
consumable parts. This does not apply to any item which has
deteriorated or damaged due to wear, accident, misuse, abuse,
improper line voltage, overloading, theft, lightning, fire, water or acts
of God, or due to extended storage or exposure while in purchaser’s
possession. This warranty does not apply to maintenance service.
Purchased parts will have a ninety (90) day repair or replacement
warranty only.
Cardinal may require components be returned to the factory; they
must be properly packed and shipping charges prepaid. A return
authorization number must be obtained for all returns and marked on
the outside of all returned packages. Cardinal Scale accepts no
responsibility for loss or damage in transit.
In addition to the standard one (1) year limited warranty, Cardinal
offers the following “Deck and Below Warranty” on new Cardinal
truck scale models EPR, PRC, SRL, and SRC with a Cardinal
indicator and surge suppressor which have been properly installed
and grounded by a Cardinal dealer and are being actively
maintained under a continuous service contract.
8555-M357-O1 v 180 and 180EU
Page 22
STATEMENT OF LIMITED WARRANTY
Cardinal warrants to the original purchaser that it will repair or
replace on a pro-rated basis, at its option, components including
steel weighbridge, mechanical levers and suspension parts, load
cells, electrical boxes, which, in Cardinal’s judgment is defective for
a period of five (5) years from the date of original shipment.
Excluded are any cosmetic imperfections caused by exposure, wear
and tear, or load cells damaged by submersion, concrete and rebar
or any other items supplied by others.
No labor at the job site or labor of any kind will be allowed after the
first year of this warranty.
Conditions Which Void Limited Warranty
This warranty shall not apply to equipment which:
A.) Has been tampered with, defaced, mishandled or have had
repairs and modifications not authorized by Cardinal.
B.) Has had serial number altered, defaced, or removed.
C.) Has not been grounded according to Cardinal’s recommended
procedure.
Freight Carrier Damage Claims for equipment damaged in transit
must be referred to the freight carrier in accordance with freight
carrier regulations.
This warranty sets forth the extent of our liability for breach of any
warranty or deficiency in connection with the sale or use of the
product. Cardinal will not be liable for consequential damages of any
nature, including but not limited to, loss of profit, delays or expenses,
whether based on tort or contract. Cardinal Scale reserves the right
to incorporate improvements in material and design without notice
and is not obligated to incorporate improvements in equipment
previously manufactured.
The foregoing is in lieu of all other warranties, express or implied
including any warranty that extends beyond the description of the
product including any warranty of merchantability or fitness for a
particular purpose. This warranty covers only those Cardinal
products installed in the forty-eight (48) contiguous continental
United States.
Ph. (800) 441-4237
E-mail: cardinal@cardet.com
203 E. Daugherty
Webb City, MO 64870
8555-M357-O1 v 180 and 180EU
03/07
Printed in USA
315-WARRANTY-CAR
Page 23
8555-M357-O1 v 180 and 180EU
Page 24
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