CIGWELD 3 Phase Inverters and Synergic Pulse

CIGWELD 3 Phase Inverters and Synergic Pulse
Transmig 3 Phase
& Synergic Pulse
CIGWELD Professional:
When welding is your business
At CIGWELD we distinguish ourselves from our competition through superior featured, dependable
products, technical innovation and excellence in customer service and technical support.
Our Professional Transmig Range is proof of this commitment to deliver quality equipment that
exceeds expectations. A wealth of features and options make this equipment the perfect choice for the
serious welding professional.
The CIGWELD Transmig Portable Inverter range
The CIGWELD Transmig Series multi process welding systems deliver 3-in-1 MIG, Stick and TIG
capability from one integrated system.
The CIGWELD range of Inverter welding power sources are fully featured and deliver outstanding arc
characteristics thanks to advanced embedded microprocessor technology and digital control.
Equipped standard is a compliant VRD (voltage reduction device), which greatly improves operator
safety in the field or workshop. This fully integrated VRD technology all but eliminates the risk of
electric shock from the secondary welding circuit.
Combine all these market leading features into a compact, efficient, portable inverter design with a
full range of packaged accessories and you have the ultimate fully featured professional range for
construction, mining, shipbuilding and other industrial applications.
The CIGWELD Transmig Synergic Pulse Range
The CIGWELD Synergic Pulse MIG’s range from 320 Amps to 500 Amps and are designed for precision
MIG welding of steel, aluminium, stainless steel and other weldable materials.
With remote control ability, exceptional out-of position welding, effortless TIG-like weld appearance,
deeper weld penetration and robot compatibility, the Transmig SP range will exceed your welding
expectations ensuring perfect starts and no more spatter!
All of these benefits and more makes the Transmig SP Range ideal for heavy duty high quality welding
applications such as: aluminium boat fabrication, mining, wine tanks, automotive components, pipe
welding, construction machinery and maintenance and repairs.
©2012 Victor Technologies. All rights reserved.
2
Contents
MULTI PROCESS INVERTERS
TRANSMIG 350i
4
TRANSMIG 450i 6
TRANSMIG 550i
8
HEAVY DUTY MIG
TRANSMIG 400HD
10
SYNERGIC PULSE
TRANSMIG 320SP
11
TRANSMIG 400SP
12
TRANSMIG 500SP
13
SYNERGIC PULSE
14
WIREFEEDERS
TRANSMIG VA4000
16
TRANSMIG VAF-4
17
DATA TABLE
18
NOTES
19
Symbol reference chart
Suitable for stick welding
(MMAW)
VRD
AC
Alternating current
Suitable for TIG welding
(GTAW)
Direct Current
Suitable for MIG welding
(GMAW/FCAW)
Constant Current
Suitable for Gouging
(CAG)
Constant Voltage
Number of phases
(input)
Inverter
Input voltage
Maximum output current
Voltage Reduction Device
Tweco No.5 Connection
Pulse
Four Roll
3
Multi Process Inverters
TRANSMIG 350i
Specifications
Processes
MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)
Supply Voltage
415V +/- 15%
Current Range (MIG Mode)
40-350A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%, 31.5V
STICK (MMAW): [email protected]%, 34.0V
TIG (GTAW): [email protected]%, 24.0V
Recommended Generator
18kVA
Weight
Power source: 72kg
Power Source Dimensions
580 H x 350 W x 640 D mm
Features
• Full multi process capabilities: MIG (GMAW / FCAW),
Stick (MMAW), Lift TIG (GTAW)
• Standards Compliant Voltage Reduction Device (VRD)
• Fully compliant to AS 60974.1 & AS 1674
• Digital Voltage & amperage meters
• Enclosure rated to IP23S
Power Source Part No. W1005352
• Fan on demand
• Welding setup program storage (10 programs)
• 3 Year Limited Warranty*
* Conditional Warranty - Refer to operating manual for full details.
Ordering Information
TRANSMIG 350i power source
W1005352
TRANSMIG 350i plant
W1005350
Power Source Contents
TRANSMIG 350i power source, operating manual
4
The Cigweld Professional Transmig 350i is a three phase multi
process welding inverter that is capable of performing GMAW/
FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding
processes. The unit is equipped with an integrated voltage
reduction device (VRD applicable in stick mode only), digital
voltage and amperage meters, and a host of other features in
order to fully satisfy the broad operating needs for medium
fabrication and heavier maintenance applications. The unit is also
fully compliant to Australian Standards AS 60974.1 and AS 1674.
The Transmig 3-in-1 Inverter is ideal for heavy-duty high
quality welding applications such as: fabrication, ship building,
construction, mining, manufacturing, pipe welding and
maintenance and repairs.
VRD
Plant Part No. W1005350
Plant Contents
Transmig 350i Inverter Power Source
Transmig VAF-4 wirefeeder with 8m interconnection lead fitted
Tweco Professional No.4 MIG Torch 3.6m
Comet Professional Argon regulator / flowmeter
Feed roll: 0.9 / 1.2mm V groove (fitted)
Electrode holder with 5m lead
Work clamp with 5m lead
Trolley
Operating manual
Optional Accessories
Tweco Professional No.4 MIG Torch 3.6m
Tweco Professional No.4 MIG Torch 4.5m 717201
717335
TIG Torch 26V, gas valve, flex neck, 4m, 10 pin W4014602
Heavy Duty Trolley with inbuilt cylinder carrier W4015500
Heavy Duty Transmig Roll Cage
W4015600
TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC
706965
TRANSMIG VA4000 wirefeeder, 19pin, 110VAC
706954
5
Multi Process Inverters
TRANSMIG 450i
Specifications
Processes
MIG (GMAW/FCAW), Stick (MMAW), Lift TIG (GTAW)
Supply Voltage
415V +/- 15%
Current Range (MIG Mode)
40-450A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%, 36.5V
STICK (MMAW): [email protected]%, 38.0V
TIG (GTAW): [email protected]%, 28.0V
Recommended Generator
25kVA
Weight
Power source: 72kg
Power Source: Dimensions
580 H x 350 W x 640 D mm
Features
• Full multi process capabilities: MIG (GMAW / FCAW),
Stick (MMAW), Lift TIG (GTAW)
• Standards Compliant Voltage Reduction Device (VRD)
• Fully compliant to AS 60974.1 & AS 1674
• Digital Voltage & amperage meters
• Enclosure rated to IP23S
Power Source Part No. W1005452
• Fan on demand
• Welding setup program storage (10 programs)
The Cigweld Professional Transmig 450i is a three phase multi
process welding inverter that is capable of performing GMAW/
FCAW (MIG), MMAW (Stick) and GTAW (Lift TIG) welding
processes.
• 3 Year Limited Warranty*
* Conditional Warranty - Refer to operating manual for full details.
The unit is equipped with an integrated voltage reduction
device (VRD applicable in stick mode only), digital voltage and
amperage meters, and a host of other features ideally suited to the
fabrication industry.
Ordering Information
TRANSMIG 450i power source
W1005452
TRANSMIG 450i plant
W1005450
Power Source Contents
TRANSMIG 450i power source, operating manual
6
The unit is also fully compliant to Australian Standards AS
60974.1 and AS 1674.
The Transmig 3-in-1 Inverter is ideal for heavy-duty high
quality welding applications such as: fabrication, ship building,
construction, mining, manufacturing, pipe welding and
maintenance and repairs.
VRD
Plant Part No. W1005450
Plant Contents
Transmig 450i Inverter Power Source
Transmig VAF-4 wirefeeder with 8m interconnection lead fitted
Tweco Professional Supra XT MIG Torch 4m
Comet Professional Argon regulator / flowmeter
Feed roll: 0.9 / 1.2mm V groove (fitted)
Electrode holder with 8m lead
Work clamp with 8m lead
Trolley
Operating manual
Optional Accessories
Tweco Professional No.4 MIG Torch 3.6m
Tweco Professional No.4 MIG Torch 4.5m Tweco Professional Supra XT MIG Torch 4m 717201
717335
SE4004M16
TIG Torch 26V, gas valve, flex neck, 4m, 10 pin
W4014602
Heavy Duty Trolley with inbuilt cylinder carrier
W4015500
Heavy Duty Transmig Roll Cage W4015600
TRANSMIG VAF-4 wirefeeder, 19pin, 110VAC
706965
TRANSMIG VA4000 wirefeeder, 19pin, 110VAC
706954
7
Multi Process Inverters
TRANSMIG 550i
Specifications
Processes
MIG (GMAW/FCAW), Stick (MMAW), Gouging (CAG),
Lift TIG (GTAW)
Supply Voltage
415V +/- 15%
Current Range (MIG Mode)
40-550A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%, 41.5V
STICK (MMAW): [email protected]%, 42.0V
TIG (GTAW): [email protected]%, 32.0V
Recommended Generator
35kVA
Weight
Power source: 72kg
Power Source: Dimensions
580 H x 350 W x 640 D mm
Features
• Full multi process capabilities: MIG (GMAW / FCAW),
Stick (MMAW) / Gouging (CAG), Lift TIG (GTAW)
• Standards Compliant Voltage Reduction Device (VRD)
• Fully compliant to AS 60974.1 & AS 1674
• Digital Voltage & amperage meters
Power Source Part No. W1005552
• Enclosure rated to IP23S
• Fan on demand
The Cigweld Professional Transmig 550i is a three phase multi
process welding inverter that is capable of performing GMAW/
FCAW (MIG), MMAW (Stick) / Gouging (CAG) and GTAW (Lift TIG)
welding processes.
• Welding setup program storage (10 programs)
• 3 Year Limited Warranty*
* Conditional Warranty - Refer to operating manual for full details.
Ordering Information
TRANSMIG 550i power source
W1005552
TRANSMIG 550i plant
W1005550
Power Source Contents
TRANSMIG 550i power source, operating manual
8
The unit is equipped with an integrated voltage reduction device
(VRD applicable in stick mode only), digital voltage and amperage
meters, and a host of other features that are perfect for welding
environments that demand high output and require the flexibility of
multiple processes.
The unit is also fully compliant to Australian Standards
AS 60974.1 and AS 1674.
The Transmig 3-in-1 Inverter is ideal for heavy-duty high
quality welding applications such as: fabrication, ship building,
construction, mining, manufacturing, pipe welding and
maintenance and repairs.
VRD
Plant Part No. W1005550
Plant Contents
Transmig 550i Inverter Power Source
Transmig VA4000 wirefeeder with 15m interconnection lead
Tweco Professional No.5 MIG Torch 3.6m
Comet Professional Argon regulator / flowmeter
Feed roll: 1.3 / 1.6mm V groove (fitted)
Electrode holder with 8m lead
Work clamp with 8m lead
Trolley
Operating manual
Optional Accessories
Tweco Professional No.5 MIG Torch 3.6m
717211
Tweco Professional No.5 MIG Torch 4.5m
717212
TIG Torch 26V, gas valve, flex neck, 4m, 10 pin
W4014602
Heavy Duty Trolley with inbuilt cylinder carrier
W4015500
Heavy Duty Transmig Roll Cage
W4015600
TRANSMIG VA4000 wirefeeder, 19pin, 110VAC
706954
9
Heavy Duty MIG
TRANSMIG 400HD
400
Specifications
Processes
MIG (GMAW/FCAW)
Supply Voltage
415V +/- 10%, 32A supply lead
Current Range
30-400A
Duty Cycle (40°C, 10mins)
[email protected]%
Recommended Generator
20kVA
Weight
222kg
Power Source Dimensions
830mm(H) x 550mm(W) x 1000mm(D)
Features
• 36 fine welding voltage control settings
• Trigger latching
• Heavy duty design and construction
• Dual inductance
• Voltage and amperage meters
Remote Plant Part No. 704685
• 4 roll wirefeeder
• 3 Year gold warranty*
The Transmig 400HD MIG Welding plant has been designed
to increase the productivity of the metal fabrication industry.
Performance, ruggedness and simplicity have been combined
in this versatile MIG welding plant. Solid wires up to 1.6mm,
diameter can be run at high duty cycles together with the ability to
provide high deposition performance with flux cored wires of up
to 2.4mm.
* Conditional Warranty - Refer to operating manual for full details.
Ordering Information
TRANSMIG 400HD Remote Plant
Plant Contents
Transmig 400HD power source
Tweco Professional No. 4 MIG Gun
4R wirefeeder
Regulator/Flowmeter
Worklead 8m
Wheeling kit
Roll on Cylinder Carrier
0.9/1.2mm Feed Roll
Cable Storage Hook
Operating manual
10
704685
Spare Parts & Accessories
Tweco No. 5 Torch Adaptor 704630
Supra XT MIG Torch 4m SE4004M16
Feed Roll 0.6/0.8mm V Groove (Hard Wire) 7977729
Feed Roll 0.8/1.0mm V Groove (Hard Wire) 7977344
Feed Roll 0.9/1.2mm V Groove (Hard Wire) 7977703
Feed Roll 1.2/1.6mm V Groove (Hard Wire) 7977346
Feed Roll 0.8/0.9mm U Groove (Soft Wire) 7977733
Feed Roll 1.0/1.2mm U Groove (Soft Wire) 7977730
Feed Roll 1.2/1.6mm U Groove (Soft Wire) 7977348
Feed Roll 0.8/0.9mm Knurl Groove (Flux Cored) 7977734
Feed Roll 1.2/1.6mm Knurl Groove (Flux Cored) 7977347
Feed Roll 1.6/2.0mm Knurl Groove (Flux Cored) 7977372
Feed Roll 2.0/2.4mm Knurl Groove (Flux Cored) 7977451
Feed Roll 2.8/3.2mm Knurl Groove (Flux Cored) 7977553
Geared Roller Kit 705061
Idler Roller Kit 705062
Synergic Pulse
VRD 320
TRANSMIG 320SP
Specifications
Processes
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
Supply Voltage
415V +/- 10%
Current Range
5-350A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%, 30V
STICK (MMAW): [email protected]%, 32.5V
TIG (GTAW): [email protected]%, 22.5V
Recommended Generator
15.1kVA
Weight
35kg
Power Source Dimensions
498mm(H) x 340mm(W) x 740mm(D)
Features
• Full Multi process capabilities:
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
• 90 synergic non-pulse/ synergic pulse programs
• 100 independent, user-defined, frequently used welding jobs
• Programmable scratch-start TIG
The portable Transmig 320SP, with an integrated 4-roll wire feed
system, outputs 320 amp DC at only 35kg - the ideal Synergic MIG
for quality welding applications, such as:
• Standards-compliant built-in voltage reduction device (VRD)
in MMAW mode
• aluminium boat fabrication or repair
• stainless steel tank and pipe fabrication.
• One Touch Control, set the material thickness,
then start welding
Mobile car trolley is available as an optional extra.
• Manual MIG mode, enables 2-knob conventional
welding controls
Optional Accessories
• User-friendly controls plus 2-line digital display,
enabling easy set-up in all weld modes
Smart Torch MW5800 4m
• MIG TwinPulse®, providing effortless TIG-like weld appearance
Tweco Professional No. 4 MIG Torch 3.6m • 3 Year Limited Warranty*
* Conditional Warranty - Refer to operating manual for full details.
PML36004MD
OTWX412/3545
Supra XT
SE400X4M16
Remote Control RC20
W4000000
Mobile Car Trolley
W4000300
Kit Socket for RC20
W4001100
Ordering Information
TRANSMIG 320SP Compact
W1000100
Plant Contents
Transmig 320SP power source
Feed rolls: 0.9-1.2mm V groove (2), Pressure rolls (2)
Shielding Gas Hose Assembly
Operating manual
11
Synergic Pulse
TRANSMIG 400SP
VRD 400
Specifications
Processes
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
Supply Voltage
415V +/- 10%
Current Range
5-400A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%
STICK (MMAW): [email protected]%
TIG (GTAW): [email protected]%
Recommended Generator
19.4kVA
Weight
91.3kg
Power Source Dimensions
855mm(H) x 445mm(W) x 1116mm(D)
Features
• Full Multi process capabilities:
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
• 90 synergic non-pulse/ synergic pulse programs
• 100 independent, user-defined, frequently used welding jobs
• MIG TwinPulse®, providing effortless TIG-like weld appearance
• Programmable scratch-start TIG
• Standards-compliant built-in voltage reduction device (VRD)
in MMAW mode
• One Touch Control, set the material thickness,
then start welding
• Manual MIG mode, enables 2-knob conventional
welding controls
The Transmig 400SP, with a separate 4-roll wire feeder system
and 10M interconnection, outputs 400 amp DC – the ideal
Synergic MIG for high-quality welding applications, such as:
• aluminium boat fabrication • wine tanks • automotive
components • machinery, including construction machinery • pipe
welding • custom job shops • maintenance repairs • construction
• mining • general steel, stainless steel, and aluminium fabrication.
Systems available for gas cooled MIG torches or water cooled MIG
torches. The Transmig 400SP power source, part no. W1000200,
has a built-in water recirculator.
• User-friendly controls plus 2-line digital display,
enabling easy set-up in all weld modes
• Separate digital volt and ammeter display
Optional Accessories
• System available for gas cooled MIG torches
or water cooled MIG torches.
Smart Torch ML 3600 4m Gas Cooled
PML36004MD
• 3 Year Limited Warranty*
Smart Torch MW5800 4m Water Cooled
PMW58004MD
* Conditional Warranty - Refer to operating manual for full details.
Interconnection Assembly gas cooled, 70mm², 1m Supra XT
W4000400
Interconnection Assembly gas cooled, 70mm², 10m W4000401
Ordering Information
12
SE400X4M16
Interconnection Assembly Water Cooled, 70mm², 1m W4000500
TRANSMIG 400SP Remote Gas Cooled
W1000300
TRANSMIG Wirefeeder SP4000G Gas Cooled
W3000100
TRANSMIG 400SP Remote Water Cooled
W1000200
TRANSMIG Wirefeeder SP4000W Water Cooled
W3000200
TRANSMIG 400SP Robotic Water Cooled
W1000400
TRANSMIG Wirefeeder Robotic SP4000R
W3000300
Interconnection Assembly Water Cooled, 70mm², 10m W4000501
Interconnection Assembly Robotic Water Cooled,
70mm², 10M W4000502
Mobile Car Trolley
W4000300
Kit Socket for RC20
W4001100
Swivel Unit K14 W4001000
MIG/TIG Coolant 5L W4001400
Synergic Pulse
VRD 500
TRANSMIG 500SP
Specifications
Processes
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
Supply Voltage
415V +/- 10%
Current Range
5-500A
Duty Cycle (40°C, 10mins)
MIG (GMAW/FCAW): [email protected]%
STICK (MMAW): [email protected]%
TIG (GTAW): [email protected]%
Recommended Generator
26.1kVA
Weight
100.8kg
Power Source Dimensions
855mm(H) x 445mm(W) x 1116mm(D)
Features
• Full Multi process capabilities:
MIG (GMAW/FCAW), Synergic non-pulse, Synergic Pulse;
TwinPulse®, TIG (GTAW), Stick (MMAW), Gouging (CAG)
• 90 synergic non-pulse/ synergic pulse programs
• 100 independent, user-defined, frequently used welding jobs
• MIG TwinPulse®, providing effortless TIG-like weld appearance
• Programmable scratch-start TIG
• Standards-compliant built-in voltage reduction device (VRD)
in MMAW mode
• One Touch Control, set the material thickness,
then start welding
The Transmig 500SP, with a separate 4-roll wire feeder system
and 10M interconnection, outputs 500 amp DC – the ideal
Synergic MIG for heavy-duty, high-quality welding applications,
such as:
• Manual MIG mode, enables 2-knob conventional
welding controls
• User-friendly controls plus 2-line digital display,
enabling easy set-up in all weld modes
• aluminium boat fabrication • wine tanks • automotive
components • stainless steel fabrication • automotive components
• construction machinery • pipe welding • custom job shops
• maintenance repairs • construction • mining • general steel,
stainless steel, and aluminium fabrication.
• Separate digital volt and ammeter display
• 3 Year Limited Warranty*
* Conditional Warranty - Refer to operating manual for full details.
Optional Accessories
Ordering Information
TRANSMIG 500SP Remote Water Cooled
W1000500
TRANSMIG Wirefeeder SP4000W Water Cooled W3000200
TRANSMIG 500SP Robotic Water Cooled W1000600
TRANSMIG Wirefeeder Robotic SP4000R W3000300
Smart Torch MW5800 4M PMW58004MD
MIG Torch MW5800 W4000100
Interconnection Assembly Water Cooled, 95mm², 1m W4000600
Interconnection Assembly Water Cooled, 95mm², 10m W4000601
Interconnection Assembly Automation Water Cooled,
95mm², 10m W4000602
Remote Control HR 911
W4000100
Swivel Unit K14
W4001000
MIG/TIG Coolant 5L
W4001400
13
Synergic Pulse
Intelligent one touch control at your fingertips
Our intelligent One Touch Control delivers the perfect welding
parameters for both synergic non-pulse welding and synergic
pulse welding over a wide range of different gas/wire/material
thickness combinations. And now setting the optimum welding
conditions is as simple as selecting the material thickness.
Steel
Stainless Steel
How does it work?
In synergic non-pulse MIG mode the One Touch Control links the
wire feed speed to the arc voltage eliminating the guesswork to
achieve the optimum welding parameters.
Aluminium
When synergic pulse mode is selected, the One Touch Control
adjusts all the pulse parameters – such as pulse height, pulse
width, pulse frequency, background power and wire feed speed
– via the micro-processor, giving you the perfect pulse welding
performance.
MIG Brazing
Perfect starts
No more spatter
Intelligent pulsing
An amplified power level is applied to the
welding arc at the beginning of the weld
bead to ensure that start defects are a thing
of the past.
Micro-processor control of wire speed,
weld current and voltage, in conjunction
with synergic (non-pulse)/synergic pulse
programs, ensures precise control and
adjustment for the duration of the welding
process. This eliminates spatter, and
downtime for cleaning the workpiece.
With its ability to adjust in milliseconds,
the synergic Transmig SP series provides
clean, spatter-free operation from start to
finish, every single time.
Droplets of molten filler metal are
transferred across the arc by expertly
tailored current pulse parameters – to
achieve spatter-free welding for the selected
gas/wire/material combination.
The pulse forces the droplet off the end of
the wire, transfers it across the arc and into
the weld pool. The program is optimised
to vary the pulse height and frequency,
thus ensuring that the size and time of the
transferring droplet is accurately controlled.
This produces a spray-like arc over the
entire welding power range.
Spatter-free ignition sequence:
Contact
0.000 seconds
14
Ignition
0.0001 seconds
Upslope control
0.050 seconds
Arc stabilising
0.200 seconds
Pulsing begins
0.300 seconds
CIGWELD’s Synergic Pulse MIG Range: The Benefits
Ranging from 320 to 500 amps, each Transmig SP is the ultimate
power source designed for precision MIG welding of steel,
aluminium, stainless steel, steel and other weldable materials.
Look at the benefits of choosing CIGWELD:
• Spray transfer welding permitted at lower-than-normal average
weld currents
Why choose the Transmig SP series over
conventional MIG equipment?
• Exceptional out-of-position welding for steel, stainless steel and
aluminium
• Effortless TIG-like weld appearance on aluminium and stainless
steel with TwinPulse®
• Deeper weld penetration
• No spatter or undercut in the majority of welding applications
• Accurate penetration on sheet metal
• Precise control of welding power, to assure bead shape and root
penetration rivalling TIG welding
•S
uperior welding characteristics on hard-facing and high-alloy steels
• High energy arc produced, that virtually eliminates the risk of
lack of fusion
• Improved arc control for out-of-position welding and more
effective welding of thin materials, with all the advantages of
spray transfer
• Optimised pulse programs for gas/wire combinations
• TwinPulse® capabilities
• 100 welding programs accessible via the Smart MIG torch
• Smart controls improving productivity, in an ergonomically
designed control panel
• Integrated water recirculator are built into some models for water
cooled torches
• Durable, robust, proven design and construction.
No more end craters!
• The ability to use larger-than-normal diameter wires on thin base
material, providing a cost saving on wire and superior feedability
• Transfer in the vertical up position giving smoother welds, better
control and deeper penetration
• Improved edge wetting in synergic pulse mode
Complete arc-length control
Steady, consistent arc length is crucial for quality weld results.
Digital arc length control monitors the progress of the weld and
detects any deviations within a fraction of a second. Adjustments
are made instantaneously ensuring the arc length remains steady
for the duration of the welding procedure.
Arc length control examples
Constant arc length due to
change in stick-out.
Constant arc length due to
change in material height.
Automatic reduction of welding
energy (down slope) at the
completion of the weld ensures
a sharp wire end, crater is
eliminated and a perfect startup to the next weld is assured.
Remote control on torch
Welding voltage and wirespeed are
controlled directly from the Smart torch
ensuring fast and flexible control.
Selectable weld programs
Automation ease
Both the Transmig 400SP and 500SP
Automation are easily connected to
automation systems. Simply access stored
jobs directly from a pendant or controller to
obtain a clear, efficient automation solution.
The Tiptronic stores the exact welding
settings for each application in their
correct sequence. With just the touch
of a button you can call up 100 different
welding settings.
Robot compatible
Remote control
Computer connectable
Each parameter can be remotely controlled
and operated from a distance of up to
25 metres from the power source.
Ideal for automatic or semi automatic
welding fixtures.
Analogue or digital interface is automatically
selected. The internal CAN-Bus can also be
docked to common Bus-systems. Robot
interface is supported via software and no
hardware changes required.
The range is fully digital for ease of future
upgrades and service Connection to a
PC allows the use of Job Tool to manage
welding jobs data and to monitor electronic
diagnostics and service status.
15
Wirefeeders
TRANSMIG VA4000
Specifications
Supply Voltage
115 volt AC
Duty Cycle (40°C, 10mins)
[email protected]%
Wire Spool Size
15kg or 25kg
Wire Diameter
(Hard) 0.6 - 1.6mm
(Cored) 1.2 - 3.2mm
(Soft) 0.8 - 2.0mm
Weight (without cable)
18.5kg
Power Source: Dimensions
310 H x 335 W x 513 D mm
The Transmig VA4000 is a heavy duty, compact, 4 roll wire feeder
designed for high duty cycle welding environments. When used
with the appropriate accessories the unit is capable of running
MIG wires up to 3.2mm in diameter.
Features
• Heavy duty 4 roll feeder assembly
• Gas solenoid operation
• Digital meters for wire speed, voltage (preset & actual) & arc
current
• Feed force monitor display
• Adjustable timing for pre-flow, post flow & burnback
• Inch switch, purge switch, trigger latch switch & spot timer
control
Key features include outstanding speed control through built
in load compensation, quick change feed rolls without tools,
a rotatable feed head to limit the bends in the gun cable and a
welding gun with quick disconnect. Ground fault protection,
electronic motor protection and an input circuit breaker are all
designed to keep the unit running in tough conditions.
Spare Parts & Accessories
Tweco® Professional No.5 MIG torch, 3.6 metre 717211
Tweco® Professional No.5 MIG torch, 4.5 metre 717212
Tweco® Professional No.4 MIG torch adaptor 870394
• Ground fault protection, electronic motor protection & input
circuit breaker
Tweco® Professional No.5 MIG torch adaptor 870395
1.2 metre interconnection 19 pin to 19 pin 706955
• Embedded micro processor
10 metre interconnection 19 pin to 19 pin 706956
• Compact, lightweight, excellent performance
15 metre interconnection 19 pin to 19 pin 706957
• Tweco No. 5 torch connection
• Adjustable run in and ramp up speeds to match power source
start characteristics
• 3 year limited warranty*
Optional Accessories
* Conditional Warranty - Refer to operating manual for full details.
Ordering Information
TRANSMIG VA4000 16
706954
Hard wire: 0.6mm V Groove 375980-071
0.8/0.9mm V Groove 375980-050
0.9/1.2mm V Groove 375980-070
1.3/1.6mm V Groove 375980-052
Soft wire: 0.9mm U Groove 375980-072
Plant Contents
1.2mm U Groove 375980-073
1.6mm U Groove 375980-074
TRANSMIG VA4000 wire feeder
Flux cored: 0.8/0.9mm V Knurl 375980-050
Operating manual
1.2mm V Knurl 375980-083
1.3/1.6mm V Knurl 375980-057
2.0mm V Knurl 375980-058
2.4mm V Knurl 375980-059
2.8mm V Knurl 375980-060
3.2mm V Knurl 375980-061
Wirefeeders
TRANSMIG VAF-4
Specifications
Supply Voltage
110 volt AC
Duty Cycle (40°C, 10mins)
[email protected]%
Wire Spool Size
15kg or 25kg
Wire Diameter
(Hard) 0.8 - 1.6mm
(Cored) 1.2 - 2.0mm
(Soft) 1.2 - 1.6mm
Weight (without cable)
30kg
Power Source: Dimensions
294 H x 245 W x 555 D mm
Features
• Voltage control at feeder
• Remote pendant option
• ‘Spot’ welding control (0-3 sec)
• Connection supplied – Tweco 4 connection
• 8m interconnection
• Trigger latch, purge and wire inch
The VAF-4 Professional 4 Roll Wire Feeder is compact, light weight
and easy to use wire feeder that is suitable for use on a broad
range of power sources. The unit incorporates a range of features
including wire inching, gas purge, trigger latching, along with
standard features such as wirespeed control and spot timer control.
• 3 year limited warranty*
* Conditional Warranty - Refer to operating manual for full details.
Ordering Information
VAF-4 wirefeeder 14 pin 705700
VAF-4 wirefeeder 19 pin 706965
When combined with the appropriate power source, the CIGWELD
Professional VAF-4 wire feeder provides excellent performance on
mild steel, flux cored, stainless steel, aluminium, silicon bronze
and hard facing wires up to 1.6mm in diameter.
Plant Contents
Optional Accessories
TRANSMIG VAF-4 wire feeder
Hard wire: 0.6/0.8mm V Groove 7977729
0.9/1.2mm V Groove 7977703
1.2/1.6mm V Groove 7977346
Soft wire: 0.8/0.9mm U Groove 7977733
1.0/1.2mm U Groove 7977730
1.2/1.6mm U Groove 7977348
Flux cored: 0.8/0.9mm V Knurl 7977734
1.2/1.6mm V Knurl 7977347
1.6/2.4mm V Knurl 7977372
8m interconnection cables
Operating manual
Tweco® Professional No.4 MIG Torch 3.6m Tweco® Professional Supra XT MIG Torch 4m 717201
SE4004MI6
Euro adaptor 705471
Tweco® Professional No.4 MIG Torch adaptor 704521
Tweco® Professional No.5 MIG Torch adaptor 704630
17
Data Table
18
MODEL
Transmig 350i
Transmig 450i
Transmig 550i
Transmig VA4000
Part No.
W1005352 Power Source
W1005350 Plant
W1005452 Power Source
W1005450 Plant
W1005552 Power Source
W1005550 Plant
706954
Nominal Supply Voltage
415V±15%
415V±15%
415V±15%
115 VAC
Nominal Supply Frequency
50/60Hz
50/60Hz
50/60Hz
50/60Hz
Number of Phases
3 Phase
3 Phase
3 Phase
Single Phase
Standards Compliance
AS 60974.1
AS 60974.1
AS 60974.1
AS 60974.1
Power Factor at Maximum Output
0.82
0.82
0.82
-
Recommended Fuse Size
32 Amp
63 Amp
63 Amp
4 Amp
Input Current at Maximum Output
25A
35A
47A
-
Maximum kVA at Rated MIG Weld
Current
18kVA
25kVA
35kVA
-
Machine Cooling System
Fan Cooled
Fan Cooled
Fan Cooled
-
Welding Current Range
40-350 Amp
40-450 Amp
40-550 Amp
40-500 Amp
Welding Voltage Range
14-33 Volt
14-38 Volt
14-44 Volt
14-44 Volt
Nominal DC Open Circuit Voltage
84V
84V
84V
-
Rated Duty Cycle (40ºC, 10mins)
MIG: [email protected]%, 31.5V
STICK: [email protected]%, 34.0V
TIG: [email protected]%, 24.0V
MIG: [email protected]%, 36.5V
STICK: [email protected]%, 38.0V
TIG: [email protected]%, 28.0V
MIG: [email protected]%, 41.5V
STICK: [email protected]%, 42.0V
TIG: [email protected]%, 32.0V
MIG: [email protected]%
Weight
72kg
72kg
72kg
18.5kg
Power Source Dimensions
580mm(H) x
350mm(W) x
640mm(D)
580mm(H) x
350mm(W) x
640mm(D) mm
580mm(H) x
350mm(W) x
640 mm(D) mm
310mm(H) x
335mm(W) x
513mm(D) mm
Transmig VAF-4
Transmig 400HD
Transmig 320SP
Transmig 400SP
Transmig 500SP
705700 14 Pin
706965 19 Pin
704685
W1000100
W1000200 Remote
Water Cooled
W1000300 Remote
Gas Cooled
W1000400 Robotic
Water Cooled
W1000500 Remote
Water Cooled
W1000600 Robotic
Water Cooled
110 VAC
415V +/- 10%,
20A supply lead
415V±10%
415V±10%
415V±10%
50/60Hz
50/60Hz
50/60Hz
50/60Hz
50/60Hz
Single Phase
3 phase
3 phase
3 phase
3 phase
AS 60974.1
AS 60974.1
AS 60974.1
AS 60974.1
AS 60974.1
-
0.95
0.99
0.99
0.99
2 Amp
32 Amp
32 Amp
32 Amp
63 Amp
-
25 Amp
21 Amp
27 Amp
36.5 Amp
-
20kVA
15.1kVA
19.4kVA
26.1kVA
-
Fan Cooled
Fan Cooled
Fan Cooled
Fan Cooled
40-420 Amp
30-400 Amp
5-320 Amp
5-400 Amp
5-500 Amp
14-44 Volt
16-33 Volt
15.2-30 Volt
15.2-34 Volt
15.2-39 Volt
-
42V
81V
81V
81V
MIG: [email protected]%
[email protected]%
MIG: [email protected]%
STICK: [email protected]%
TIG: [email protected]%
MIG: [email protected]%
STICK: [email protected]%
TIG: [email protected]%
MIG: [email protected]%
STICK: [email protected]%
TIG: [email protected]%
30kg
222kg
35kg
91.3kg
100.8kg
294mm(H) x
245mm(W) x
555mm(D)
830mm(H) x
550mm(W) x
1000mm(D)
498mm(H) x
340mm(W) x
740mm(D)
855mm(H) x
445mm(W) x
1116mm(D)
855mm(H) x
445mm(W) x
1116mm(D)
19
Authorised Distributor:
CI CA 3PHASE 06.12
Australia - (Asia Pacific Head Office)
CIGWELD Pty Ltd
A Victor Technologies Company
71 Gower Street, Preston VIC 3072 Australia
Customer Care
Tel: 1300 654 674
Fax: +61 3 9474 7391
Email: [email protected]
International Enquiries:
Tel: +61 3 9474 7508 Fax: +61 3 9474 7488
www.cigweld.com.au
Malaysia Victor Technologies
Lot 151, Jalan Industri 3/5A
Rawang Integrated Industrial Park,
Jln Batu Arang
48000 Rawang Selangor Darul Ehsan
West Malaysia
Indonesia Victor Technologies
JL Angsana II Blok AE No.28
Delta Silicon - Cikarang
Bekasi, 17550
Indonesia
China Victor Technologies
Unit 4F2, Zhao Feng Universal Building
No. 1800 West Zhongshan Road,
Xuhui District, Shanghai 200235
China
Tel: + 60 3 6092 2988 Fax: +60 3 6092 1085
www.victortechnologies.asia
Tel: +62 21 8990 6095 Fax: +62 21 8990 6096
www.victortechnologies.asia
Tel: +86 21 6407 2626 Fax: +86 21 6448 3032
www.victortechnologies.asia
In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 (Victor Technologies International) reserves the right to change the specifications or design on any of its products
without prior notice.
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