PipeWorx FieldPro™ System Multiprocess Pipe

PipeWorx FieldPro™ System Multiprocess Pipe
Issued Jan. 2017 • Index No. PWSM/6.5 UK
PipeWorx FieldPro System
™
Pipe Welding
Field Operations
Quick
Specs
Process piping
Refinery
Petrochemical
Power
HVAC and water pipe
Processes
Stick (SMAW)
DC Lift-Arc™ TIG (GTAW)
MIG (GMAW)
RMD®
Pulsed MIG (GMAW-P)
Flux-cored (FCAW)
Air carbon arc (CAC-A)
cutting and gouging
(6.0 mm carbons)
Multiprocess Pipe
Welding Systems
Rated Output 350 A at 34 VDC, 60% duty cycle
Output Range Stick: 40 – 350 A
DC Lift-Arc TIG: 10 – 350 A
MIG/Flux-cored: 10 – 44 V
Net Weight PipeWorx 350 FieldPro: 45.4 kg (100 lb.)
FieldPro Remote: 4.5 kg (10 lb.)
SuitCase® 8VS X-TREME™ ArcReach™: 13 kg (28 lb.)
SuitCase® 12VS X-TREME™ ArcReach™: 15.6 kg (34.5 lb.)
FieldPro Smart Feeder: 23 kg (50 lb.)
Simplicity-driven
performance for your
construction site.
PipeWorx 350 FieldPro shown with optional FieldPro Remote, FieldPro Smart Feeder,
and SuitCase X-TREME 12VS ArcReach and SuitCase X-TREME 8VS ArcReach feeders.
Simplified cable management
Arc performance optimized for critical pipe welding
• Save time by eliminating the need to trace cables back to change
welding parameters and processes.
• No control cables to lay out and manage on the jobsite.
• Industry-leading arc performance in a field-ready package.
• True multiprocess system provides conventional stick, DC Lift-Arc TIG,
FCAW and MIG welding, as well as RMD and pulsed MIG.
• Smart Feeder delivers excellent RMD and pulse welding up to 61 m
(200 ft.) away from the power source with no control cables. RMD and
pulse processes also help reduce weld failures and eliminate backing
gas on some stainless and chrome-moly applications.
Complete control at the weld joint
• FieldPro remote reduces weld defects by automatically setting correct
polarity for each welding process—without the need to manually
swap cables.
• Eliminates the need to adapt to less than optimal settings without
control cables, and allows for easy setup of a new weld process with
the touch of a button.
• Total remote control of welding processes and parameters improves
safety by limiting jobsite movement and reducing slip, trip and fall hazards.
New durability standard for field construction
• Designed and built to withstand the harshest field environments.
Power source is warranted for three years, parts and labour.
ITW Welding – BV
ITW Welding – Italy S.r.l.
Edisonstraat 10
P.O. Box 1551
NL-3261 LD Oud-Beijerland,
Netherlands
TEL: +31 (0) 186 641 444
FAX: +31 (0) 186 640 880
Via Privata Iseo 6/e
20098 San Guiliano M.se
Milano – Italia
TEL.: +39 02 982901
FAX: +39 02 98281552
ITW-Welding.com
International Headquarters
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 W. Spencer Street
Appleton, WI 54914 USA
TEL. : +1 920 735 4554
FAX : +1 920 735 4125
MillerWelds.com
Stick and TIG Welding Processes
Complete remote control. The FieldPro Remote provides
all the same functionality of the PipeWorx 350 FieldPro
hundreds of feet from the power source, including process
changeover, and amperage adjustment with no special
cables. Connect the FieldPro Remote in line with the
electrode holder or TIG torch with standard welding
cables and have complete remote control.
Superior arc performance. The optimized stick and
TIG performance specifically meets the needs of
open root pipe welding and helps reduce training
time and increases quality. Starts maintain root
opening and prepared edge and stops limit arc marks
outside of the heat-affected zone.
PipeWorx 350 FieldPro
OR
Stick/TIG installation diagram
Easy to use. The PipeWorx 350 FieldPro™ is streamlined and simplified to reduce setup time and potential
weld defects. Pushbutton process changeover eliminates the need for swapping cables. The robust design
will withstand harsh environments common in the field.
FieldPro Remote
PipeWorx 350 FieldPro Specifications (Subject to change without notice.)
™
Amperage/Voltage
Ranges
Rated Welding
Output
IP
Rating
RMS Amps Input at Rated Load
Output, 60 Hz, at NEMA Load
Voltages and Class 1 Rating
230 V 380 V 400 V 460 V 575 V
10–350 A in CC mode
10–44 V in CV mode
350 A at 34 VDC,
60% duty cycle
IP23
36.1
27.1
25.9
17.8
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
14.1
KVA
KW
Max. OpenCircuit Voltage
Dimensions
(H x W x D)
Net
Weight
15.0
14.4
75 VDC
432 x 305 x 559 mm
(17 x 12 x 22 in.)
45.4 kg
(100 lb.)
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Solid Wire and Flux-Cored Welding Processes
Set volts and wire feed speed remotely. The simple interface
on the feeder allows operators to adjust parameters at the point
of use with no control cables.
Easy process changeover. Simply connect the SuitCase
feeder to your weld lead and you are ready to go. The power
source automatically switches settings to run conventional
wire processes.
SuitCase X-TREME™
12VS ArcReach™ and
SuitCase X-TREME™
8VS ArcReach™ feeders
Easy solution for traditional wire process. Add the flux-cored
capability of the PipeWorx 350 FieldPro™ for fill and cap passes
for increased productivity.
Durable design reduces downtime. Impact-resistant case and
the elimination of feeder control cables provides a solid solution
to last in harsh environments.
MIG installation
diagram
SuitCase Feeder Specifications (Subject to change without notice.)
®
Model
Input Power
SuitCase
X-TREME 8VS
ArcReach
Operates on
arc voltage and
open-circuit
voltage:
14–48 VDC/
110 max. OCV
SuitCase
X-TREME 12VS
ArcReach
Input Welding
Circuit Rating
IP
Rating
330 A at
60% duty cycle
IP23
425 A at
60% duty cycle
Wire Speed
1.3–19.8 m/min. Solid wire
(50–780 ipm)
dependent on
Flux-cored
arc voltage
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
2
Wire Diameter Capacity
Max. Spool
Size Capacity
0.6–2.0 mm
203 mm (8 in.),
(.023–5/64 in.) 6.4 kg (14 lb.)
0.8–2.0 mm
(.030–5/64 in.) 305 mm (12 in.),
20.4 kg (45 lb.)
(Use with CC or CV,
DC power sources.)
Dimensions
(H x W x D)
Net
Weight
324 x 184 x 457 mm 13 kg
(12.75 x 7.25 x 18 in.) (28 lb.)
394 x 229 x 533 mm
(15.5 x 9 x 21 in.)
15.9 kg
(35 lb.)
All CE models conform to the applicable parts of the IEC 60974 series of standards.
®
RMD and Pulsed MIG Welding Processes
Smart Feeder delivers excellent RMD and pulsed MIG
welding up to 61 m (200 ft.) away from the power
source with no control cables — twice the distance
previously possible. RMD and pulsed MIG processes
also help reduce weld failures and eliminate backing
gas on some stainless and chrome-moly applications.
Durable design reduces downtime. Impact-resistant
case and the elimination of feeder control cables provide
a solid solution to last in harsh environments.
RMD/pulsed MIG installation diagram
Synergic processes. RMD and pulsed MIG welding
permits procedures with one wire and one gas to eliminate process switch-over time.
FieldPro Smart Feeder
Easy process changeover. Simply connect the FieldPro Smart Feeder to your leads and you are ready to go.
All controls automatically shift to the FieldPro Smart Feeder.
(Use with PipeWorx
350 FieldPro only)
FieldPro Smart Feeder Specifications (Subject to change without notice.)
™
Input Power
Operates on arc voltage
and open-circuit voltage:
14–110 VDC*
Input Welding
Circuit Rating
IP
Rating
275 A at
60% duty cycle
IP23
Wire Speed
1.3 –12.7 m/min.
(50 – 500 ipm)
dependent on arc voltage
Wire Diameter
Capacity
Max. Spool
Size Capacity
Dimensions
(H x W x D)
Net
Weight
0.9–1.1 mm
(.035–.045 in.)
305 mm (12 in.),
15 kg (33 lb.)
457 x 330 x 546 mm
(18 x 13 x 21.5 in.)
23 kg
(50 lb.)
*Welding with the FieldPro Smart Feeder requires the PipeWorx 350 FieldPro to be hooked up to three-phase power.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Bernard PipeWorx Guns
™
PipeWorx guns are capable of root pass welding, and the PipeWorx 300 also does fill and cap pass welding.
Both guns are built with the goal of improving your welding productivity and feature the following:
Versatility. Can be used for MIG, pulsed MIG and flux-cored.
Ergonomics. Compact, lightweight gun with high-amperage capability reduces operator fatigue.
Visibility. The combination of tapered tips and nozzles and 60-degree neck provide excellent visibility on
root passes in pipe joints.
Centerfire™ tip. Provides “drop-in” tip with no threads providing quick changeover. No tools are required.
Specifications (Subject to change without notice.)
Bernard Model
100% Duty Cycle NEMA
100% Duty Cycle CE
60% Duty Cycle CE
35% Duty Cycle CE
Gas Type
PipeWorx 250-15
(root pass only)
300 A
250 A
300 A
365 A
100% CO2
—
210 A
250 A
300 A
80% argon/20% CO2
PipeWorx 300-15
350 A
320 A
370 A
470 A
CO2 gas
—
270 A
310 A
390 A
80% argon/20% CO2
Cable
Length
Net
Weight
4.6 m
(15 ft.)
4.1 kg
(9 lb.)
4.6 m
(15 ft.)
4.6 kg
(10 lb.)
Key Gun Consumables
Description
Part
Number
Package
Quantity
Description
Part
Number
0.9 mm (.035 in.) tapered tip
TT-0351
10
13 mm (1/2 in.) ID nozzle
NS-1218C
10
1.0 mm (.040 in.) tapered tip
TT-039
10
16 mm (5/8 in.) ID nozzle
NS-5818C2
10
1.2 mm (.045 in.) tapered tip
TT-045
10
16 mm (5/8 in.) ID nozzle
N-5818C
10
0.9 mm (.035 in.) tip
T-035
10
19 mm (3/4 in.) ID nozzle
N-3418C
10
1.0 mm (.040 in.) tip
T-039
10
9.5 mm (3/8 in.) ID tapered tip nozzle
NT-3800C
10
1.2 mm (.045 in.) tip
T-0452
10
9.5 mm (3/8 in.) ID tapered tip nozzle
NST-3800B
10
1.4 mm (.052 in.) tip
T-052
10
9.5 mm (3/8 in.) ID extended tapered tip nozzle
NST-38XTB1
10
1.6 mm (1/16 in.) tip
T-062
10
Diffuser
D-1
10
0.9–1.2 mm (.035–.045 in.) liner
431151,2
1
Diffuser
DS-11,2
10
1.2–1.6 mm (.045–.062 in.) liner
44215
1
60° Q tube assembly
QT2-601,2
1
1
80° Q tube assembly
QT2-80
1
2
O-ring
4929
10
Standard part on PipeWorx 250-15.
Standard part on PipeWorx 300-15.
Package
Quantity
3
Drive Rolls for FieldPro Feeders (Feeders require two drive rolls.)
™
Select drive rolls from chart below according to type and wire size being used.
“U” groove for
soft wire or
soft-shelled
cored wires
“V” knurled
for hard-shelled
cored wires
“U” cogged for
extremely soft wire or
soft-shelled cored wires
(i.e., hard facing types)
Wire size
“V” groove
for hard wire
0.6 mm (.023/.025 in.)
087130
—
—
—
0.8 mm (.030 in.)
053695
—
—
—
0.9 mm (.035 in.)
053700
072000
132958
—
1.1/1.2 mm (.045 in.)
053697
053701
132957
083489
1.3/1.4 mm (.052 in.)
053698
053702
132956
083490
1.6 mm (1/16 in.)
053699
053706
132955
053708
2.0 mm (5/64 in.)
—
053704
132960
053710
Recommended
Wire Inlet Guide
221030
Note: Part numbers above are for single drive rolls.
Ordering Information
System Components
Stock No.
Description
PipeWorx 350 FieldPro Power Source
907633
230 – 575 V, 50/60 Hz. Dinse-style connectors
FieldPro™ Remote with Stick/TIG Interface
301176
Dinse-style connectors
SuitCase® X-TREME™ 8VS ArcReach™
301033
MIG/FCAW feeder
SuitCase® X-TREME™ 12VS ArcReach™
301032
MIG/FCAW feeder
FieldPro™ Smart Feeder
301177
MIG/FCAW/RMD/pulse feeder. Dinse-style connectors
PipeWorx 250-15 MIG Gun
Q2015TF2DEL
Q2015TF2DML
Euro connection. See page 3
Miller connection. See page 3
PipeWorx 300-15 MIG Gun
Q3015TF2DEL
Q3015TF2DML
Euro connection. See page 3
Miller connection. See page 3
™
Qty.
Accessories
MIG Gun Consumables
See page 3
Feeder Drive Rolls
PipeWorx Memory Cards
See above
300538
Blank card. Used to store weld programs
301230
System software. For free download, visit MillerWelds.com
300557
Calibration. Used to calibrate the PipeWorx system. For free download,
visit MillerWelds.com (Smart Feeder only)
300744
Inconel. Pulsed MIG, 1.2 mm (.045 in.) diameter wire, 100% argon
300460
Range locks. Provides ability to set nominal parameter values and ranges
for wire feed processes
300667
Accu-Power.™ Displays instantaneous power during welding to meet the
new ASME requirement for calculating heat input on complex waveform
processes (RMD® and pulsed MIG)
301035
Trigger select/hold option. Enables trigger select while welding to change
processes and parameters without stopping
301116
VRD. Voltage reduction device (VRD) lowers open-circuit voltage (OCV)
to 15 VDC
Wireless Remote Hand Control
with 14-Pin Receiver
300430
Hand control with wireless 91.4 m (300 ft.) operating range
Connector, Dinse
134460
136600
70 mmq, male
70 mmq, female
Kit, Gas Flow Meter
301306
Date:
Distributed by:
© 2017 Miller Electric Mfg. Co.
Total Quoted Price:
Price
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