Tig 2200i AC/DC
GB
Caddy®
Tig 2200i AC/DC
Instruction manual
0460 225 201 GB 20130418
Valid for serial no. 803-xxx-xxxx, 843-xxx-xxxx
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1 S AFE TY
2 IN T R O D U C T IO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
4
6
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
3 T E C H N I C A L D A T A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .
4 IN S T A L L A T IO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
8
4.1
4.2
4.3
Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 O P E R A T IO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.2
5.3
5.4
8
8
8
9
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning on the power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
6 MA I N T E N A N C E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
7 F A U L T -T R A C I N G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 O R D E R IN G S P A R E P A R T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 D I S MA N T L I N G A N D S C R A P P I N G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A S S E MB L Y I N S T R U C T I O N S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
D IA G R A M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O R D E R N U MB E R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A C C E S S O R IE S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
16
17
6.1
Rights reserved to alter specifications without notice.
TOCe
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13
GB
1
SAFETY
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
served in addition to the standard regulations that apply to the workplace.
jury to the operator and damage to the equipment.
1.
Anyone who uses the equipment must be familiar with:
its operation
location of emergency stops
its function
relevant safety precautions
welding and cutting
2.
The operator must ensure that:
no unauthorised person is stationed within the working area of the equipment when it is
started up.
no-one is unprotected when the arc is struck
3.
The workplace must:
be suitable for the purpose
be free from drafts
4.
Personal safety equipment
Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
Make sure the return cable is connected securely.
Work on high voltage equipment may only be carried out by a qualified electrician.
Appropriate fire extinquishing equipment must be clearly marked and close at hand.
Lubrication and maintenance must not be carried out on the equipment during operation.
CAUTION
This product is solely intended for arc welding.
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© ESAB AB 2013
GB
WARNING
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and
cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard
data.
ELECTRIC SHOCK - Can kill
Install and earth the unit in accordance with applicable standards.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
Insulate yourself from earth and the workpiece.
Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
Read and understand the instruction manual before installing or operating.
PROTECT YOURSELF AND OTHERS!
WARNING
Do not use the power source for thawing frozen pipes.
CAUTION
Read and understand the instruction manual before
installing or operating.
CAUTION
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
ESAB can provide you with all necessary welding protection and accessories.
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© ESAB AB 2013
GB
2
INTRODUCTION
The Tig 2200i AC/DC is a TIG welding power source, which can also be used for
MMA welding. It can be used with alternating current (AC) or direct current (DC).
ESAB's accessories for the product can be found on page 17.
2.1 Equipment
The power source is supplied with a 5 m return cable, 3 m mains cable, carrying
strap, cable holder, shaft belt, instruction manual for power source and control panel.
2.2 Control panels
TA33 AC/DC
TA34 AC/DC
See the separate instruction manual for a detailed description of the control panels.
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
3
TECHNICAL DATA
Tig 2200i AC/DC
10%, 1~ 50/60 Hz
Mains voltage
230V,
Mains supply
Primary current
Imax TIG
Imax MMA
No load power
demand when in the enery-saving mode,
6.5 min. after welding
Setting range
TIG AC* / DC
MMA
Permissible load at TIG AC/DC
20% duty cycle
60% duty cycle
100% duty cycle
Zmax 0.28 ohm
27 A
25 A
40 W
3 - 220 A
4 - 160 A
220 A / 18.8 V
150 A / 16.0 V
140 A / 15.6 V
Permissible load at MMA
30% duty cycle
60% duty cycle
100% duty cycle
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160 A / 26.4 V
120 A / 24.8 V
110 A / 24.4 V
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© ESAB AB 2013
GB
Tig 2200i AC/DC
Ignition voltage
(Upk)
11.5 kV
Power factor at maximum current
TIG
MMA
0.99
0.99
Efficiency at maximum current
TIG
MMA
66 %
74 %
Open-circuit voltage TIG
55 - 60 V
Open-circuit voltage MMA
with VRD
55 - 60 V
< 35 V
Operating temperature
-10 to + 40° C
Transportation temperature
-20 to + 55° C
Constant sound pressure in open-circuit
< 70 dB (A)
Dimensions, l x b x h
418 x 188 x 345 mm
Weight
15,7 kg
Shielding gas
max pressure
All types intended for TIG welding
5 bar
Insulation class transformer
H
Enclosure class
IP 23
Application class
*) The minimum current during AC welding depends on the alloy used for the aluminium plates and
their surface cleanliness.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at
a certain load without overloading. The duty cycle is valid for 40° C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
Mains supply, Z max
Maximum permissible line impedance of the network in accordance with IEC 61000-3-11.
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© ESAB AB 2013
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4
INSTALLATION
The installation must be carried out by a professional.
CAUTION
This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.
4.1 Lifting instructions
Install the carrying strap as illustrated
and lift the power source by the
strap.
4.2 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
4.3 Mains power supply
Check that the welding power source is connected to
the correct mains power supply voltage, and that it is
protected by the correct fuse size.
A protective earth connection must be made in
accordance with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable area
Tig 2200i AC/DC
Mains voltage
Mains frequency
Mains cable area mm2
Phase current I RMS
Fuse
anti-surge
type C MCB
TIG
230 V
10 %,1
50 Hz
3G2.5
14 A
16 A
16 A
MMA
230 V
10 %,1
50 Hz
3G2.5
15 A
16 A
16 A
NOTE! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
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© ESAB AB 2013
GB
5
OPERATION
General safety regulations for handling the equipment can be found on
page 4 . Read through before you start using the equipment!
5.1 Connections and control devices
1
2
3
4
5
Connection for remote control unit
Control panel (see separate instruction
manual)
Connection for torch
Connection for gas to the torch
Connection for welding cable or torch
6
7
Connection for return cable
Mains switch
8
9
Mains cable
Connection for shielding gas
5.2 Key to symbols
MMA
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TIG
Return clamp
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© ESAB AB 2013
GB
5.3 Connection to cooling unit
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
See installation instructions on page 8.
NOTE! Coolant must be topped up if
connecting a welding torch or connection
cables that are 4 meters in length or longer.
5.4 Turning on the power source
Turn on the mains power by turning the mains switch to the ”1” position.
Turn the unit off by turning the switch to the ”0” position.
Whether the mains power supply is interrupted or the power unit is switched off in
the normal manner, welding data will be stored so that it is available next time the
unit is started.
6
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
CAUTION
All guarantee undertakings from the supplier cease to apply if the customer attempts any
work to rectify any faults in the product during the guarantee period.
6.1 Inspection and cleaning
Power source
Check regularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on: the welding process, arc
times, placement, and the surrounding environment. It is normally sufficient to blow
down the power source with dry compressed air (reduced pressure) once a year.
Clogged or blocked air inlets and outlets otherwise result in overheating.
Welding torch
The welding torch's wear parts should be cleaned and replaced at regular intervals in
order to achieve trouble-free welding.
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© ESAB AB 2013
GB
7
FAULT-TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
Corrective action
No arc.
Check that the mains power supply switch is turned on.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check the mains power supply.
The welding current is
interrupted during welding.
Check to see whether the thermal cut-outs have tripped.
Check the mains power supply fuses.
The thermal cut-out trips
frequently.
Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check that the correct electrodes are being used.
Check the gas flow.
8
ORDERING SPARE PARTS
Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.
Tig 2200i AC/DC is designed and tested in accordance with the international and European standards IEC/EN 60974-1, 60974-3 and IEC/EN 60974-10 . It is the obligation of
the service unit which has carried out the service or repair work to make sure that the
product still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
9
DISMANTLING AND SCRAPPING
Welding equipment primarily consists of steel, plastic and non-ferrous metals, and must
be handled according to local environmental regulations.
Coolant must also be handled according to local environmental regulations.
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical and/or
electronic equipment that has reached the end of its life must be disposed of at a
recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain
information on approved collection stations.
For further information contact the nearest ESAB dealer.
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© ESAB AB 2013
NOTES
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notes
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Assembly instructions
93
bt33m11a
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© ESAB AB 2013
Diagram
bt33e
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© ESAB AB 2013
bt33e
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© ESAB AB 2013
Tig 2200i AC/DC
Order number
Ordering no.
Denomination
Type
0460 150 881 Welding power source
Caddy Tig 2200i, AC/DC, TA33 AC/DC
0460 150 880 Welding power source
Caddy Tig 2200i, AC/DC, TA34 AC/DC
0460 150 882 Welding power source
Caddy Tig 2200i, AC/DC, TA33 AC/DC, MMA cable
kit complete and Tig torch TXH201 4 m
0460 150 883 Welding power source
Caddy Tig 2200i, AC/DC, TA34 AC/DC, MMA cable
kit complete and Tig torch TXH201 4 m
0460 150 884 Welding power source
Caddy Tig 2200i, AC/DC, TA34 AC/DC, MMA cable
kit complete and Tig torch TXH251 4 m, Water cooler
CoolMini, 2-wheel trolley
Filename
Denomination
0459 839 013 Spare parts list
Product
Welding power source, Tig 2200i AC/DC
0460 226
Instruction manual
Control panel, Caddy TA33 AC/DC
0460 227
Instruction manual
Control panel, Caddy TA34 AC/DC
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
bt33o
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© ESAB AB 2013
Tig 2200i AC/DC
Accessories
Remote control adapter RA12
12 pole . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control unit MTA1 CAN
..........
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
0459 491 880
Remote control unit M1 10Prog CAN
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
0459 491 882
......
............
0459 491 883
Remote control unit AT1 CF CAN
.........
MMA and TIG: rough and fine setting of
current.
0459 491 884
Remote control unit AT1 CAN
MMA and TIG: current
Welding cable kit . . . . . . . . . . . . . . . . . . . . . . . . 0700 006 884
Return cable kit
. . . . . . . . . . . . . . . . . . . . . . . . . 0700 006 885
Remote cable CAN 4 pole - 12 pole
5m .....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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0459 544 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
© ESAB AB 2013
Tig 2200i AC/DC
Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 001
Cable holder
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 002
Shoulder holder
. . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 003
Trolley . . . . . .
for 5-10 litre gasbottle . . . . . . . . . . . . . . . . . . . . . 0459 366 885
Trolley
for 20-50 litre gasbottle . . . . . . . . . . . . . . . . . . . . 0459 366 887
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Trolley
for 20-50 litre gasbottle . . . . . . . . . . . . . . . . . . .
0460 330 880
Tig torch TXH 201 4 m
Tig torch TXH 251w 4 m
0700 300 552
0700 300 561
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© ESAB AB 2013
Tig 2200i AC/DC
bt33a11a
Foot pedal TI Foot CAN
. . . . . . . . . . . . . . . . . . 0460 315 880
Cooling unit CoolMini
. . . . . . . . . . . . . . . . . . . 0460 144 880
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© ESAB AB 2013
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
BULGARIA
ESAB Kft Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
SOUTH AFRICA
ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
www.esab.com
© ESAB AB
110915
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