series fr400 diaphragm pump - Global Hose and Hydraulics, Inc.

series fr400 diaphragm pump - Global Hose and Hydraulics, Inc.

®

SERIES FR400 DIAPHRAGM

PUMP

For Industrial Fluid Transfer

For models:

FR405, FR410, FR412, FR205, FR210, FR212 (DC)

& FR450, FR450E, FR452 (AC)

Model FR410

Patent #5,219,274

DANGER

EXPLOSION PROOF MOTOR

OPTION: Electrical wiring should be done by a licensed electrician in accordance with approved electrical codes. Motor should be properly grounded and a rigid conduit should be used when installing electrical wiring. Improper use or installation of this product can cause serious bodily injury or death.

DANGER

Not for use with fluids that have a flash point below 100°F

(37.8°C, ie: gasoline, alcohol).

Refer to NFPA 325M (Fire

Hazard Properties of FlamHazard Properties of Flammable Liquids, Gases, and

Volatile Solids) for flash points of common liquids.

Static electricity buildup and discharge could result in arc and explosion.

SAFETY INSTRUCTIONS

1. Use Teflon® tape to seal all joints to avoid leakage of fluids being pumped. Leaking of caustic and/or hazardous fluids could result in severe injuries.

2. Never disassemble YOKE ASSEMBLY (see item 12).

This is under extreme pressure and injury could result.

3. Tank or barrel should be anchored to prevent tipping in both the full and empty conditions.

4. The pump motor is equipped with thermal overload protection. If overheated, it will shut itself off without any damage to the windings. Be sure to turn off the pump power if this occurs. As the motor cools, it will start without warning if power is on.

WARNING

This pump should not be used to fuel aircraft. This pump is not suited for use with fluids for human consumption.

GENERAL DESCRIPTION

The Fill-Rite Series FR400 is a double action diaphragm pump, using a patented, spring-driven, positive displacement mechanism. The flow rate with low viscosity material is up to

13 GPM/49 LPM. The ultimate in chemical handling capability is provided with stainless steel, polypropylene, polyester and fluorocarbon wetted parts.

OPTIONS

•1" polypropylene ball valve/nozzle

•Buna-N or EPDM hose

•Telescoping steel suction tube

• 820 electronic digital meter (for thin or thick viscosities)

•2" NPT or 2" buttress inlet bung adapter

•1" FNPT straight and 90 o

inlet/outlet fittings available

•Wraparound tubular mounting frame

•Santoprene diaphragms

•12 VDC, 24 VDC, 115 VAC/60 Hz, 230 VAC/50 Hz available

TECHNICAL INFORMATION

Design Features

•1" FNPT straight inlet and 90 o

outlet standard

•15 PSIG maximum outlet pressure

•2600 RPM, 1/4 HP motor:

•12 VDC, rated at 20 amps

•24 VDC, rated at 10amps

•115 VAC/60 Hz rated at 2.0 amps

•230 VAC/50 Hz rated at 1.1 amps

•Thermal overload protection of the motor

•Positive displacement/self-priming design

•Unaffected by particulate materials up to 0.100" diameter in the pumped fluids

•Flow easily controlled by outlet throttling from maximum to zero

•Pump may run dry without damage

•Handles viscosities from 1.0 CPS to 3000 CPS

(SAE 140 gear oil at 68 o

F)

•Minimum shear (agitation) of pumped fluids

•Does not include inlet strainer

•Minimum operating temperature: -10ºF (-23ºC)

•Maximum operating temperature: 130ºF (54ºC)

•Overall dimensions: 14" (35.6 cm) long x 8.25" (21cm) high x 8.75" (22.2 cm) deep

•30 minute duty cycle, not for continuous operation

Fluid Compatibility

The FR400 Series pump is compatible with the following fluids:

Ethylene Glycol, Hydraulic Oil, Motor Oil, Water

The FR400 Series pump is NOT following fluids:

Strong Acids (Hydrochloric Acid, Sulfuric Acid)

Any material with Flash Point under 100°F.

If in doubt about compatibility of a specific fluid, contact the supplier of the fluid to check for any adverse reactions to the wetted materials.

Fluorocarbon Polypropylene

FilCon

TM

Stainless Steel

Buna-N

2

INSTALLATION

The basic pump is furnished with 1" NPT threaded openings in the inlet and outlet flanges. Flanges are available as a straight outlet or a 90 o

angle design, which can be rotated four ways to accommodate different installation needs. Both inlet and outlet flanges include four 1/4-20 threaded holes, spaced

1 7/8" between centers, for secure mounting.

Mounting Holes

DANGER

Not for use with fluids that have a flash point below

100°F (37.8°C, ie: gasoline, alcohol). Refer to NFPA

325M (Fire Hazard Proper325M (Fire Hazard Properties of Flammable Liquids,

Gases, and Volatile Solids) for flash points of common liquids. Static electricity buildup and discharge could result in arc and explosion.

Adapters are available to fit the pump to a 2" bung and a selection of standard bung fittings common in the petroleum, chemical and agricultural markets.

Use pipe compound or Teflon® tape on all threaded fittings

(except 2" bung threads if present).

Electrical Installation

DANGER

EXPLOSION PROOF MOTOR

OPTION: Electrical wiring should be done by a licensed electrician in accordance with approved electrical codes. Motor should be properly grounded and a rigid conduit should be used when installing electrical wiring. Improper use or installation of this product can cause serious bodily injury or death.

8.25"

21 cm

Circuit Breakers (AC only)

Power to the unit should be supplied from a dedicated circuit breaker. No other equipment should be powered from this breaker. Provision must be made to break both legs of any AC circuit.

Dimensions

8.75"

22.2 cm

1.88"

4.8 cm

14"

35.5 cm

1.88"

4.8 cm

DC ONLY: follows, paying special attention to wire colors:

Pump

Positive

Negative

Cable

Red

Black

CALIBRATION

If a meter is used, calibrate according to the instructions in the meter’s Owner's Operation & Safety Manual.

If pump is to be mounted on a vehicle, it is recommended that permanent wiring and connections be made to vehicle power system which includes a 30 amp slow blow fuse.

3

ASSEMBLY/DISASSEMBLY

NOTE: Pump should be thoroughly flushed prior to disassembly.

Motor/Gear Assembly Removal

(Refer to exploded view of pump)

1. If possible, position pump with sight caps (item 30) down.

2. Remove four screws (item 20) and lift out motor/gear assembly (item 1 and 24).

3. Drain oil from pump if additional maintenance to pump is required.

Gear Assembly Replacement

1. Remove six screws (item 25) and pull gear assembly

(item24) from motor.

2. Pull drive gear (item 27) and key (item 28) from motor shaft.

DO NOT DISASSEMBLE GEAR ASSEMBLY.

gears and ring gear are marked for proper assembly and must not be altered.

Diaphragm Assembly/

Check Valve Replacement

NOTE: Diaphragm and check valve assemblies can be serviced without removing oil from pump body by removing one at a time with diaphragm facing up. Care must be taken not to contaminate oil.

1. Loosen cover (item 4) screws (item 20) slightly and drain fluid trapped in the pumping chamber. Then remove screws and covers.

2. Remove retainer screws (item 11) and o-rings (item 42).

3. Remove diaphragm assemblies (items 7, 8, 9 and 10) by pulling check valves out of pump body, starting with outlet valves first (item 9 at top of pump).

4. Install new diaphragm/check valve assembly, noting ball location in relation to flow. O-rings are on inlet valves at bottom of pump. Lubricate O-rings before inserting into pump body. See Figure #1.

Figure #1

To further disassemble pump, after step #3 above.

7 Remove motor and drain oil, if complete disassembly is required.

8. Remove four screws (item 19) holding bearing plate (item

17).

9. Remove bearing plate (item 17) and thrust plate (item 16).

10.Remove drive shaft (item 13), bearing (item 14), bearing ring (15) and yoke assembly (item 12).

Never disassemble YOKE ASSEMBLY. This is under

extreme pressure and injury could result.

Assemble in reverse order. Hand start and tighten torx head screws to 75 in. lbs.

MAINTENANCE

To keep pump running at its best, periodically perform the following procedures. (Refer to exploded view drawing of

pump)

Chemical Applications

Do not allow chemical to remain in the pump for any extended period of time, whereby the chemicals are allowed to “dry out.”

Thoroughly rinse pump and meter by flushing the pump with water or appropriate flushing fluid.

DO NOT USE PRESSURIZED WATER OR PRESSURIZED

AIR to flush your pump. Damage to the equipment can occur if flush water pressure exceeds 15psi (1 bar). Instead, submerge the suction tube or inlet adapter in clean water and dispense water by operating the pump. Dispose of the flush water properly. After flushing, pump air to remove as much water as possible.

All Applications on annual basis

or as needed.

1. Tighten all external torx head screws to 75 in. lbs. (items 19

& 23).

NOTE: NEVER EXCEED 50 IN. LB. TORQUE WHEN

TIGHTENING PHILLIPS OR HEX SCREWS.

2. Drain oil through sight caps and replace oil with approximately 16 ounces of automotive grade SAE 30W through one of the sight cap holes. The oil level should be level with the bottom edge of the sight caps (item 30) located on the front of the pump body.

NOTE: Always check oil level when the pump is level.

NOTE: If external torx head screws (items 19 & 23) are removed, hand start and tighten to 75 in. lbs. Tighten motor flange

phillips or hex head screws to 50 in lbs.

5. Insert four screws (item 11) and o-rings (item 42) into diaphragm as shown and tighten to 35 in. lbs. of torque.

6. Install pump covers (item 4). Hand start and tighten torx head screws (item 19) to 75 in. lbs.

4

REPAIR

Pumps being returned for service must be triple-rinsed and accompanied by an MSDS sheet indicating the chemicals/fluids which have been pumped. Pumps not adhering to these specifications may be refused service at either the repair shop or the factory.

Performance

•Maximum of 30 minute duty cycle, not for continuous operation

•9 inches of mercury dry vacuum

•Suction lift: 10' for water. The lift in feet is equivalent to the vertical distance from the surface of the fluid in the tank .

to the inlet of the pump, PLUS the friction losses through the vertical and horizontal runs of pipe, all elbows and other fittings.

Systems should be designed to require a minimum amount of suction lift.

50

0

45

40

35

30

25

20

15

10

5

0

0

7.6

SERIES 400 DIAPHRAGM PUMP

TYPICAL FLOW RATE FOR VARIOUS VISCOSITIES

FLOW in LITERS PER MINUTE (lpm)

15.1

22.7

30.3

37.9

45.4

53 60.6

15.2

13.7

12.2

NOTES:

1. SUCTION LOSSES.

Test pump was mounted on a 55 gallon drum of oil, 1/2 full. A

10.7

9.1

7.6

6.1

4.6

3

1.5

0

2 4 6 8 10 12

FLOW in GALLONS PER MINUTE (gpm)

225 cps (30 wt Oil @ 78° F)

308 cps (30 wt Oil @ 69° F)

560 cps (30 wt Oil @ 56° F)

14 16

665 cps (30 wt Oil @ 49° F)

2420 cps (30 wt Oil @ 22° F)

A longer or smaller diameter inlet pipe will lower the flow rate.

2. VERTICAL HEAD LOSSES.

Test hose was horizontal with pump. Add 3 feet of hose for each

1 foot of vertical rise.

3. OTHER LOSSES.

Elbows, quick-disconnects, swivels, and check valves in outlet or inlet hoses will restrict the flow.

Add the estimated length of hose for each component used.

1" SureStop + 0.5 feet

Other 1" disconnects + 13.0 feet

1" Check Valves + 8.7 feet

1" Elbow + 2.6 feet

5

6

NEVER disassemble Yoke Assembly. This is under extreme spring tension

SERIES 400 PUMP PARTS LIST

ITM. PART

NO.

NO.

DESCRIPTION QTY.

1a 400G9734

1b 400G9735

12 VDC Motor with gears

115 VAC 60 Hz Motor with gears

2a 400EXPF6846 Motor Assembly - 12 VDC EXP PROOF

2b 200EXPG7738 Motor Assembly - 24 VDC EXP PROOF

Opt.

Opt.

Opt.

Opt.

2c 400EXPF7351 Motor Assembly - 115 VAC EXP PROOF Opt.

2d 400EXPG7186 Motor Assembly - 230 VAC EXP PROOF Opt.

3 400G9822

4 400F6568

Pump Body

Pump Cover

1

2

5 400F6569

6 400F6924

7 400F6571

8 35F6588

9 400F6589

10 400F7238

Flange, straight

Gasket Inlet Flange

Check Valve - Inlet

O-ring (-117) (Included w/Item 7)

Check Valve - Outlet

Diaphragm Assembly - FilCon™

(Includes Items 7, 8, 9)

Diaphragm Assembly - Santoprene™

1

2

4

4

4

2

Opt.

400F6917

11 400F6795

12 400F6781

13 400F6800

14 400F6819

15 400F6827

16 400F6880

17 400F6579

18 400F6693

19 400G9685

20 400F0267

21 6U100

22 400F6679

23 400G9687

24 400F6557

25 400G7494

26 400F6692

(Includes Items 7, 8, 9)

#10-24 x 1/2 THMS

Yoke Assembly

Drive Shaft

Eccentric Bushing

Bearing Ring

Thrust Plate

Bearing Plate

Shaft Bushing

1/4 x 1" PTS screw, SS

1/4-20 x 3/4 PHMS

Nozzle, Aluminum

90° Flange with brass inserts

1/4 x 2.3" PTS screw, SS

Gear Assembly (Included w/Item 1 or 2)

#6-32 x 1/2 FHMS (Incl. w/Item 1 or 2)

Gasket Motor Flange

1

1

1

1

8

1

1

1

6

1

1

2

2

34

8

1

27 400F6563

28 1200F6440

29 400G9104

30 400F6818

31 400F6813

32 400F8517

33 400F6758

34 1200F7207

35a 400G9736

35b 400G9737

36 400F6566

37 400G7006

39 700F3123

400F3140

40 700F6748

41 600F2220

Drive Gear (Included w/Item 1 or 2)

Drive Key (Included w/Item 1 or 2)

Shaft Seal (Included w/Item 1 or 2)

Sight Cap, Polypropylene

O-ring (-022)

Nameplate

Logo Plate

Cable 20 feet (DC Only)

Nozzle Holder, Aluminum Nozzle

Nozzle Holder, Poly Nozzle

Gear Housing (Included w/Item 1 or 2)

Ball Valve Nozzle, 1", Poly Nozzle

1" x 12' EPDM Hose

1" x 12' Polyethylene lined Hose

Nozzle Cover (Explosive Proof motor)

5/16-18 x 3/4 HHCS

42 400G8887

43a 400G9140

O-Ring (007)

Bung Adapter - NPT

8

Opt.

43b 400F6528 Bung Adapter - Buttress

44 400KTF0237 Anti-Drip Spout

400F7320

Opt.

Opt.

Power Cord (115 VAC Only) (Not Shown) Opt.

650G7185

400F1855

400F1855

Power Cord (230 VAC Only) (Not Shown) Opt.

Suction Pipe, Polypropylene (Not Shown) Opt.

Suction Pipe, Polypropylene (Not Shown) Opt.

Opt.

Opt.

1

Opt.

Opt.

Opt.

Opt.

Opt.

1

1

1

2

2

1

2

20 FT

WHEN ORDERING REPAIR PARTS, BE SURE TO GIVE

REPLACEMENT PART NUMBER, DATE OF MANUFAC-

TURE AND PUMP MODEL NUMBER. THIS WILL

ENSURE THAT THE CORRECT REPLACEMENT PART

IS SUPPLIED.

400KTF6862 Series, 400 Repair Kit

(Includes Items 6-11, 24-28, & 42)

7

TROUBLESHOOTING GUIDE

PROBLEM POSSIBLE CAUSE SOLUTION

Pump won’t prime •Suction line problem

•Leaky check valves

•Check valves improperly installed •Check for proper installation.

•Outlet plugged

•Motor not operating

•Stripped or damaged gears

•Check for leaks in suction line.

•Check for dirt or damaged check valves and replace.

•Check for blockage and clear.

•Check power source.

•Repair or replace motor.

•Check gear assembly and drive gear for damage.

Replace complete assembly if necessary.

Pump hums but will •Motor faulty not operate •Gear mechanism jammed

•Replace motor.

•Check for free rotation of the gears.

Low pump capacity •Low voltage

•Leaky suction line

•Dirt in check valves

•Faulty check valves

•Check power source.

•Repair leaks.

•Dismantle and clean.

•Install repair kit.

•One or both diaphragms leaking •Install repair kit.

•One piston screw loose

•Piston retainer screws loose

•Debris ingested

•Install new yoke assembly.

•Install new yoke assembly.

•Add inlet screen.

Motor overheats •Pumping hot fluids

•Motor faulty

Fluid leakage •Faulty or missing gaskets

•Loose bolts

•Cracked component

•Piston retainer screws loose

•Shorten duty cycle.

•Replace motor.

•Install all gaskets specified in parts list.

•Torque all torx head bolts to 75 in. lbs.

•Torque all external phillips or hex head 1/4-20 bolts to

50 in. lbs.

•Replace defective component.

•Install new yoke assembly.

8

NOTES

9

®

PRODUCT WARRANTY

Tuthill Transfer Systems (“Manufacturer”) warrants to each consumer buyer of its Fill-Rite products (the “Buyer”), from the date of invoice or sales receipt, that goods of its manufacture (“Goods”) will be free from defects of material and workmanship. Duration of this warranty is as follows:

• Heavy Duty Products - Two years

Standard Duty Products – One year

Economy Duty Products – One year

Cabinet pumps, Parts, and Accessories - One year

Manufacturer’s sole obligation under the foregoing warranties will be limited to either, at Manufacturers’ option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforcement of such obligations of Manufacturer.

If Manufacturer so requests the return of the Goods, the Goods will be redelivered to Manufacturer in accordance with Manufacturer’s instructions F.O.B. Factory. The remedies contained herein shall constitute the sole recourse of the Buyer against Manufacturer for breach of warranty. IN NO EVENT SHALL MANUFACTURER’S

LIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUT OF THE

MANUFACTURE, SALE, DELIVERY, OR USE OF THE GOODS EXCEED

THE PURCHASE PRICE OF THE GOODS. The foregoing warranties will not extend to Goods subjected to misuse, neglect, accident or improper installation or maintenance, or which have been altered or repaired by anyone other than Manufacturer or its authorized representative. THE FOREGOING WARRANTIES ARE EXCLUSIVE

AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY,

FITNESS FOR PURPOSE OF ANY OTHER TYPE, WHETHER EXPRESS

OR IMPLIED. No person may vary the foregoing warranties and remedies except in writing signed by a duly authorized officer of

Manufacturer. Warranties or remedies that differ from the foregoing shall not otherwise be binding on Manufacturer. The Buyer’s acceptance of delivery of the Goods constitutes acceptance of the foregoing warranties and remedies, and all conditions and limitations thereof.

400F3394 REV. 9 www.tuthill.com

8825 Aviation Drive

Fort Wayne, Indiana USA 46809

Tel 260 747-7524 Fax 260 747-3159

H

H e a v y D u t y

Tw o Y e a r W a r r a n t y

Model FR610C

15 GPM

AC Rotary Vane Pump Series FR600

Model FR611C

15 GPM

AC Rotary Vane Pump Series FR600

Ideal for stationary installations, such as tank or barrel mounting. With Fill-Rite products you get the accuracy, durability and reliability that you demand. You can find the right pump for your application for the right price from the complete family of

Fill-Rite AC Fuel Transfer Pumps.

No matter what your fuel transfer needs are,

Fill-Rite has the right products—Heavy Duty,

Standard Duty, or Economy Duty pumps and meters.

Model FR700

20 GPM

AC Utility Rotary Vane Pump

Series 700B

Model FR701

20 GPM

AC Utility Rotary Vane Pump

Series 700B

Model FR310 35 GPM

AC Utility High Flow Rotary Vane Pump

Series 300

Model FR311 35 GPM

AC Utility High Flow Rotary Vane Pump

Series 300

Model FR450

13 GPM

AC Diaphragm Pump

Series 450

Model FR451

13 GPM

AC Diaphragm Pump

Series 450

Manufacturer of Quality:

Hand Pumps • DC/AC Fuel Pumps • Aviation Fuel Systems • Flow Meters • Cabinet Pumps

H

H e a v y D u t y

T w o Y e a r W a r r a n t y

AC Fuel Transfer Pumps

Features

Construction – pump housing

Explosion-proof motor with ball bearings

AC / hertz

Maximum flow rate with factoryprovided hose and nozzle

Thermal overload protection

Rotor composition

Spring driven diaphragm

Bypass valve and built-in strainer

Inlet

Outlet

Tank adapter

Approvals

Integral check valve

Pump may be padlocked

Nozzle boot to protect from dirt

Machined carbon vanes

Duty cycle

Available Options

Series 800 (gallons or liters)

Series FR820 digital meter

Series 900 meter (gallons or liters)

Automatic nozzles and nozzle hangers

Ball valve nozzle for chemicals

Pedestal for underground tanks

Santoprene diaphragm for increased chemical compatibility

230 Volt AC Explosion Proof Motor

15 GPM (57 LPM)

Yes

Iron

Yes

1˝ NPT

3/4˝ NPT

2˝ NPT

UL, cUL Listed

Yes

Yes

Yes

Yes

30 minute

Yes

Yes

20 GPM (76 LPM)

Yes

Iron

Yes

1˝ NPT

3/4˝ NPT

2˝ NPT

UL, cUL, CSA Listed

Yes

Yes

Yes

Yes

30 minute

Yes

Yes

Yes

— —

Series FR650-X661, 50Hz Model 700G with 1˝ hose, CE Marked UL listed 1/3 HP motor

(18 GPM/LPM) (230 VAC - 50/60Hz)

Yes Yes

Australian and EX approved models available

Box Contents

Telescoping steel suction pipe

U/L hose with static wire

Nozzle

Applications

Compatible fluids

(Not to be used with fluids that have a flash point of 100°F or less.)

Series FR600C

115 Volt AC

Pump

Cast Iron

1/4 HP

115 Volt - 60Hz

Yes

3/4˝ x 12´ (3.7m)

3/4˝ manual

Series 700

115 Volt AC

High Flow Pump

Cast Iron

1/3 HP

115 Volt - 60Hz

Yes

3/4˝ x 12´ (3.7m)

3/4˝ manual

Series 300

115 Volt

Super High Flow Pump

Cast Iron

1/2 HP & 3/4HP

Dual Voltage

115/230 VAC 50-60Hz

3/4 HP: 35 GPM (132 LPM)

1/2 HP: 20 GPM (76 LPM)

Yes

Iron

Yes

1 1/2˝ NPT

1˝ NPT

2˝ NPT

UL, cUL, CSA Listed

Yes

Yes

Yes

Yes

30 minute

Yes

Yes

Yes

Standard

Yes

Yes

1˝ x 12´ (3.7m)

1˝ manual

Series 450

115 Volt AC

Diaphragm Pump

Polypropylene

1/4 HP

115 Volt - 60Hz

13 GPM (49 LPM)*

(Dependent on viscosity)

Yes

N/A

Yes

Not required

1˝ NPT

1˝ NPT

2˝ NPT

UL, cUL (motor)

No

Yes

N/A

30 minute

Yes

Yes

Yes

Yes

Model FR450E

1/4HP motor

(230 VAC - 50Hz)

Yes

1˝ x 12´ (3.7m)

3/4˝ manual

Diesel fuel, gasoline, kerosene, mineral spirits, stoddard solvent and heptane

Diesel fuel, gasoline, kerosene, mineral spirits, stoddard solvent and heptane

Diesel fuel, gasoline, kerosene, mineral spirits, stoddard solvent and heptane

Ethylene glycol, diesel fuel, hydraulic oil, kerosene, grease, motor oil, water**

*Flow rate changes based on fluid viscosity **Not to be used with fluids that have a flash point of 100°F or less.

© 2000 Fill-Rite 15M900

H

H e a v y D u t y

Tw o Y e a r W a r r a n t y

Model FR1210C

15 GPM

DC Rotary Vane Pump

Series 1200

Model FR1211C

15 GPM

DC Rotary Vane Pump with Meter

Series 1200

With the Fill-Rite DC Fuel Transfer Pumps, you can take reliability and pumping power wherever you need it. From portable use to tank and barrel mounting, DC pumps from Fill-Rite make transferring fluids safe and trouble-free where AC power is not available.

No matter what your fuel transfer needs are,

Fill-Rite has the right products—Heavy Duty,

Standard Duty, or Economy Duty pumps and meters.

Model FR4210

20 GPM

DC High Flow Pump

Series 4200

Model FR4211

20 GPM

DC High Flow Pump

Series 4200

Model FR410 13 GPM

DC Diaphragm Pump

Series 400

Model FR411 13 GPM

DC Diaphragm Pump

Series 400

Manufacturer of Quality:

Hand Pumps • DC/AC Fuel Pumps • Aviation Fuel Systems • Flow Meters • Cabinet Pumps

H

H e a v y D u t y

T w o Y e a r W a r r a n t y

DC Fuel Transfer Pumps

Features

Construction – pump housing

Explosion-proof motor with

2 sealed ball bearings

Amp draw from battery

Maximum flow rate with factoryprovided hose and nozzle

Thermal overload protection

Rotor composition

Spring driven diaphragm

Internal bypass valve

Built-in strainer

Inlet

Outlet

Threaded tank adapter

Motor approvals

Built-in check valve

Pump may be padlocked

Nozzle hanger

Machined carbon vanes

Duty cycle

Available Options

Series 800C/820 meter

(gallons or liters)

Series 900 meter (gallons or liters)

Automatic nozzle

Ball valve nozzle for chemicals

Santoprene diaphragm for increased chemical compatibility

24 Volt 1/4 HP

Box Contents

Telescoping steel suction pipe – 1˝ NPT

U/L hose with static wire

Nozzle

15´ (4.6m) 3-wire power cable

Applications

Compatible fluids

(Not to be used with fluids that have a flash point of 100°F or less.)

Series 1200C

12 Volt DC

Rotary Vane Pump

Cast Iron

1/4 HP

20 Amp

15 GPM (57 LPM)

Yes

Iron

Yes

Yes

1˝ NPT

3/4˝ NPT

2˝ NPT

U/L, cU/L, CE

Yes

Yes

Yes

Yes

30 minute

Yes – Series 800C

Yes

Series FR2400C

10 Amp motor

3/4˝ x 12´ (3.7m)

3/4˝ manual

Yes

Series 4200

12 Volt DC

High Flow Pump

Cast Iron

1/4 HP

22 Amp

20 GPM (76 LPM)

Yes

Iron

Yes

Yes

1˝ NPT

1˝ NPT

2˝ NPT

U/L, cU/L, CE

Yes

Yes

Yes

Yes

30 minute

Yes

Yes

Series FR4400

13 Amp motor

Yes Yes

1˝ x 12´ (3.7m)

1˝ manual

Yes

Series 400

12 Volt

Diaphragm Pump*

Polypropylene

1/4 HP

20 Amp

13 GPM (49 LPM)*

(Dependent on viscosity)

Yes

Yes

Not required

No

1˝ NPT

1˝ NPT

2˝ NPT

U/L, cU/L, CE

Yes

No

Yes

N/A

30 minute

Yes – Series 800C/820

Yes

Yes

Series 200

10 Amp motor

Yes

1˝ x 12´ (3.7m)

1˝ manual

Yes

Diesel fuel, gasoline, kerosene, mineral spirits, stoddard solvent and heptane

Diesel fuel, gasoline, kerosene, mineral spirits, stoddard solvent and heptane

Ethylene Glycol, Diesel Fuel,

Grease, Hydraulic Oil, Kerosene,

Motor Oil, and Water**

*Flow rate changes based on fluid viscosity **Not to be used with fluids that have a flash point of 100°F or less.

© 2000 Fill-Rite 15M900

H

H e a v y D u t y

Tw o Y e a r W a r r a n t y

Model FR31 & FR43

Quart or Pint Stroke Pump

Series 30

Model FR37 & FR38

Gallon or Quart Volumetric Hand Pump

Series 30

Tough. Reliable. Long-lasting. Fill-Rite hand pumps deliver fluids quickly and easily. Whether you’re transferring gasoline, oil or diesel, select from a variety of

Fill-Rite hand pumps. You’ll appreciate the trouble-free performance of these rugged hand pumps.

No matter what your fuel transfer needs are,

Fill-Rite has the right products—Heavy Duty,

Standard Duty, or Economy Duty pumps and meters.

Model FR112

Rotary Hand Pump

Series 100

Model FR112C

Rotary Hand Pump with Counter

Series 100

Model FR152

Piston Hand Pump

Series 5200

Model FR20

Piston Drum Pump

Series 20

Manufacturer of Quality:

Hand Pumps • DC/AC Fuel Pumps • Aviation Fuel Systems • Flow Meters • Cabinet Pumps

H

H e a v y D u t y

T w o Y e a r W a r r a n t y

Features

H a n d P u m p s

Construction

Rate of flow

Gallon models available

Field calibration

Threaded tank adapter

Inlet

Outlet

Approvals

Anti-siphoning valve

Check valve and strainer

Pump may be padlocked

Pump can be set-up for reverse flow

Highly accurate measurement

Adaptable for drums, kegs and storage tanks

Available Options

Shut-off valve bottle fill tube

Covered drip pan / strainer

Series 800C meter (Gallon or Liter)

20 Gallon (76 Liters) counter

Counter for volumetric measurement

(Gallon or Liter)

Gooseneck spout and pail hook

Wall mount bracket

Buttress threaded adapter

Support kit for poly drum mounting

(Model 37 only)

Telescoping steel suction pipe –

1/2˝ NPT

Box Contents

Telescoping steel suction pipe –

1˝ NPT

Telescoping polypropylene suction pipe

Nozzle and U/L hose with static wire

Applications

Compatible fluids

(Not to be used with fluids that have a flash point of 100°F or less.)

FR20 & FR20V

Piston

Drum Pump

Polypropylene body

Approx. 11 oz per stroke

2˝ NPS

1˝ NPT

3/4˝ Dia. tube

Yes

Yes

Yes

1˝ Diameter

Series 30

Stroke Pump

Cast iron housing

& steel sleeve

1 Qt or L –Model 31

1 Pint – Model 43

Yes – Model 31

2˝ NPT

1/2˝ NPT

Outlet tube

Check valve only

Yes

Yes

Yes

Yes – Model 34

Yes – Model 34

30F5301

1/2˝ Diameter

Model 37 & 38

Volumetric

Hand Pump

Polypropylene body

1 Qt or L

– Model 38

Yes – Model 37

2˝ NPS

1˝ NPT

1˝ NPT

Check valve only

Yes

Yes

Yes

Yes

Yes

1˝ Diameter

Series 100

10 Gallons (38L) per 100 revolutions

2˝ NPT

1˝ NPT

3/4˝ NPT

UL

Yes

Yes

Yes

Yes

Yes

Yes – Model 114

Yes

Yes

Yes

3/4˝ x 8´ (2.4 m)

Series 5200

Rotary

Hand Pumps

Piston

Hand Pump

Aluminum body w/ Aluminum body w/ cast iron rotor stainless steel liner

20 Gallons (76L) per 100 strokes

2˝ NPT

1˝ NPT

3/4˝ NPT

UL

Yes

Yes

Yes

Yes

Yes

Yes

Yes – Model 113, 114 Yes – Model FR151

Yes —

— —

Yes

3/4˝ x 8´ (2.4 m)

Engine oils, anti-freeze, gear oils, hydraulic oils

(Use at room temperature)

Gear and lube oil, anti-freeze and non-corrosive petroleum-based fluids

Hydraulic fluids, lube and motor oil and petroleum solvents

Gasoline, diesel fuel, light oils, and most non-corrosive petroleum based fluids

Gasoline, diesel fuel, light oils, and most non-corrosive petroleum based fluids

© 2001 Fill-Rite 10M901

Safer.

Smarter.

Simply Better.

Anti-siphon devices are now standard.

Top-mounted outlet for hassle-free operation.

Introducing the newly redesigned

Fill-Rite Series 300V and 700V

AC Fuel Transfer Pumps.

• Standard anti-siphon device

• Flange mounted outlet for easy hose and filter installation

• Hassle-free meter installation and removal

• Simple filter installation allows outlet to face the front or back side

• Top-mounted meter and outlet improves flow rate and accommodates larger bio-diesel filters

• 1-1/4" NPT tank adapter inlet reduces cavitation and vapor lock on large tanks

• Tank adapter features 1/4" NPT threaded hole to allow vapor line installation without having to penetrate the tank wall or interstitial space

• Redesigned Series 700V pump housing permits easy access to the bypass cap with a wrench or socket

Model FR310V AC Utility High Flow Rotary Vane Pump

// Up to 35 GPM //

Model FR311V AC Utility High Flow Rotary Vane Pump

// Up to 30 GPM //

300V Series

AC Fuel Transfer Pump

700V Series

AC Fuel Transfer Pump

Model FR700V AC Utility High Flow Rotary Vane Pump

// Up to 20 GPM //

Model FR701V AC Utility High Flow Rotary Vane Pump

// Up to 17 GPM //

8825 Aviation Drive

Fort Wayne, Indiana USA 46809

Tel 260 747-7524 Fax 260 747-3159 www.tuthill.com

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