Amprobe RG5410A-KT Refrigerant Recovery Unit User manual

Amprobe RG5410A-KT Refrigerant Recovery Unit User manual
 100682revA.dxd 11/21/02 7:51 AM Page 2
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REFRIGERANT RECOVERY SYSTEM
USER'S OPERATING MANUAL
RG5410A-KT
ADVANCED TEST PRODUCTS. INC = Miramar, FL :
Telephone: (954) 499-5400 + Fax: (954) 499-5454 e Toll Free: (800) 327-5060
www.AMPROBE.com
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100682revA.qxd 11/21/02 7:51 AM Page 7 -
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 2
OPERATING GUIDELINES 3-4
CARE AND MAINTENANCE OF YOUR RG5410A-KT | 4
ADDITIONAL RECOVERY TANK INFORMATION 5
PURGING NON-CONDENSABLE GASES 6
HELPFUL HINTS FOR REFRIGERANT RECOVERY 7-8
OPERATING YOUR RG5410A-KT 9
DIAGRAM FOR REFRIGERANT RECOVERY 9
SELF PURGING YOUR RG5410A-KT 10
SELF PURGE/AUTO EVACUATE 10
SET-UP DIAGRAM FOR TANK PRE OR SUB COOLING PROCEDURE 11
OPTIONAL RECOVERY / TANK PRE OR SUB 12
COOLING FOR FIXED HOSE SET-UP
REFRIGERANT FLOW DIAGRAM 13
RG5410A PARTS DIAGRAM/PARTS AND ACCESSORIES LIST 14
RG5410A WIRING DIAGRAM 15
TROUBLESHOOTING YOUR RG5410A-KT 16
FULL ONE YEAR WARRANTY 17
ENVIROMENTAL PROTECTION AGENCY (EPA) INSTRUCTIONS 18
EPA REGIONAL OFFICES | 19
100682revA.gxd 11/21/02 7:51 AM Page 10 ©
guidelines and instructions before operating your
RG5410A-KT.
1. CAUTION: ONLY A QUALIFIED TECHNICIAN
SHOULD OPERATE THIS RECOVERY UNIT.
The operator must be familiar with air conditioning
and refrigeration systems, refrigerants and the
dangers of pressurized components.
2. Always think before acting, familiarity breeds care-
lessness and carelessness can be harmful to your
health or, worse, result in death.
3. A WARNING Always wear safety goggles and
protective gloves when working with refrigerants.
Contact with refrigerant may cause injury.
Disconnect hoses with extreme caution! All hoses
may contain liquid refrigerant under pressure.
4. NA PRESSURIZED TANK CONTAINS LIQUID
REFRIGERANT. NEVER OVERFILL STORAGE
TANKS. OVERFILLING OF THE TANK MAY
CAUSE A VIOLENT EXPLOSION AND POSSIBLE
INJURY OR DEATH. DO NOT: Exceed the working
pressure of Recovery Tank cylinder.
5, Á Warning: DO NOT: Exceed the working pres-
sure of each cylinder. Recovery cylinders are
designed for different pressures. Your RG5410A-KT
is not supplied with a recovery tank, it requires the
use of tanks with a minimum of 24.1 bar (350 psi)
working pressure and PROMAX strongly recom-
mends the use of 27.6 bar (400 psi) tanks.
Use tank RGT50HP only.
NOTE: The use of a 27.6 bar (400 psi) tank is
mandatory when recovering R-410A.
See PROMAX Recovery Tanks under Parts and
Accessories section on Page 14.
5. ÁN A scale must be used to avoid overfilling the
storage tank. DO NOT OVERFILL. Tank is full at
80% volume. Tank may explode if filled more than
80% due to liquid expansion.
6. Use ONLY authorized refillable refrigerant tanks.
NEVER use a standard disposable 13.6 kg (30 Ib.)
tank (the type of container in which virgin refrigerant
is sold) to recover refrigerant.
A IMPORTANT SAFETY INFORMATION A
SAFETY COMES FIRST! Read all safety, operating 7.
Read all safety information regarding the safe
handling of refrigerant and refrigerant oil, inciud-
ing the Material Safety Data Sheet. MSDS
sheets can be obtained from your refrigerant
supplier.
If you expect temperatures in excess of 57.22C
(135° F,) contact the refrigerant supplier.
Be sure that any room where you are working is
thoroughly ventilated, especially if a leak is sus-
pected. Refrigerant vapor is hazardous to your
health and can cause death.
10. AN Avoid breathing A/C refrigerant and lubrica-
tion vapor or mist. Exposure may irritate eyes,
nose and throat. If accidental system discharge
occurs, ventilate work area before resuming serv-
ice.
11. A WARNING:
TO REDUCE THE RISK OF FIRE:
12.
13.
* Never operate unit in an explosive
environment!
Do not use this equipment in the vicinity
of spilled or open containers of gasoline
or any other flammable liquid.
* Avoid the use of an extension cord because
the extension cord may overheat.
However, if you must use an extension cord
the cord shall be No.14AWG minimum.
*e Use this equipment in locations with mechanical
ventilation that provides at least four air
changes per hour or locate the equipment at
least 0.46 meter (18 inches) above the floor.
* Never use oxygen when testing for leaks. Any
oil in contact with oxygen under pressure will
form an explosive mixture.
A High voltage electricity inside paneis.
Risk of electrical shock. Be sure to disconnect
the unit from the power source before servicing it.
To reduce the risk of injury, care should be
taken when moving this equipment.
—@—
100682revA.gxd 11/21/02 7:51 AM Page 11 9
OPERATING GUIDELINES
À Before operating the RG5410A-KT recovery unit,
read the following
1. RG5410A-KT IS ARI APPROVED FOR USE
WITH THE FOLLOWING CATEGORY Iii, IV and V
REFRIGERANTS (Per ARI 740):
R-12, R-22, R-134A, R-401A, R-401B, R-401C,
R-402A, R-402-B, R-404A, R-406A, R-407A, R-407-B,
R-407C, R-407D, R-40BA, R-409A, R-410A, R-411A,
R-411B, R-412A, R-500, R-502, R-507 and R-509
2. A FILTER must always be used and should
replaced frequently. We recommend that a clean
filter be used for every service job.
Failure to use a filter will invalidate your warranty.
The use of a filter will greatly reduce the risk of
damage to your RG5410A-KT, by preventing
foreign material from entering the unit.
3. Each filter should be labeled and used exclusively
for one type of refrigerant only.
4. Always open service and cylinder valves slowly.
This allows rapid control of the flow of gases if
there is any danger. Once it is determined that
there is no danger, the valves can be opened
fully.
5. Always isolate large amounts of refrigerant and
close off valves after use, so if a leak should
develop anywhere in the system, the refrigerant
will not escape.
6. Keep all connections to the refrigeration system
thoroughly dry and clean. If moisture enters the
refrigeration system, it is likely to cause consider-
able damage.
7. /\ CAUTION: Use only authorized refillable
refrigerant recovery tanks. Federal regulations
require refrigerant to be transported only in con-
tainers meeting DOT spec. 4BA or 4BW.
NEVER use a standard disposable 50lb. tank
(the type of container in which virgin refrigerant is
sold) to recover refrigerant.
8. /\ A scale must be used to avoid overfilling the
storage tank. DO NOT OVERFILL. Tank is full at
80% volume. Tank may explode if filled more than
80% due to liquid expansion. Below is a represen-
tative sample for R-22 refrigerant:
TANK SIZE MAX NET WEIGHT
[22.7 KG (50 Ib.) Tank (40 Ibs.) 18.1 КС |
Note: Promax strongly recommends the use of the
ADS-100 Refrigerant Scale for monitoring tank
capacity.
9. Your RG5410A-KT has two Internal Pressure
Shut Off switches, a standard 400psi and
a 550psi (when the High Pressure (R410A)
switch is engaged). The shut off switches will
automatically reset after the pressure drops
below 200 psi.
/\ WARNING: The Internal Pressure Shut Off
Switch does not prevent tank overfill. If your system
shuts off on high pressure and is connected to your
tank, you may have overfilled your tank and created
a very dangerous situation! Take immediate meas-
ures to relieve any high pressure and/or tank overfill.
10. Always operate the unit on a flat level surface
11. To achieve the deepest final vacuum, use the
tank cooling method to lower the head pressure
on the recovery tank. (See Pages 11 &12).
Repeat as necessary to achieve the desired vac-
uum level.
UT
: x
OPERATING GUIDELINES - cont.
NOTE: If there is no liquid in the recovery tank, then
the cooling method will not work. In this case, use an
empty tank that has been fully evacuated to achieve
the final vacuum level required.
14. If the tank pressure exceeds 20.7 bar (300 psi},
use the tank cooling procedure to reduce the tank
pressure. |
(See Pages 11 & 12)
1. USE of a filter/dryer at the inlet is mandatory. A fil-
ter/dryer must always be used between the recov-
ery machine and the inlet hose.
2. Special care should be taken when recovering
from a "burned-out" system. Use two high acid
capacity filters, in series. (Alco type EK-162-F or
Sporlan type C-162-F are recommended When
you have finished recovering from the system,
flush your RG5410A-KT with a small amount of
clean refrigerant and refrigerant oil to purge off
any foreign substances left in the unit.
3. Always empty refrigerant from the RG5410A-KT
into a RGT50HP storage tank; see Self-Purge/Auto
Evacuate procedure on Page 10.
CARE AND MAINTENANCE OF YOUR RG541 OA-KT
15. To maximize recovery rates, use the shortest
possible length of 9.5mm (3/8") or larger hose.
A hose no longer than .91 meter (3 feet) is recom-
mended.
16. For maximum throughput, always remove all
unnecessary hose core depressors and the
Schrader valves from port connections.
17.Deformed rubber seals and core depressors in
hoses and faulty or unnecessary Schrader -
valves can restrict flow up to 90%.
Liquid refrigerant left in the RG5410A-KT's con-
denser may expand, causing damage to compo-
nents.
4. A Warning! Whenever you perform any type of
maintenance work on your RG5410A-KT, insure
that it is disconnected from the power supply
before you begin.
5. If the unit is to be stored or not used for any
length of time, we recommend that it be com-
pletely evacuated of any residual refrigerant and
purged with dry nitrogen.
100682revA.qxd 11/21/02 7:51 AM Page 15 ©
A Warning: Also read the information pertain-
ing to recovery tanks, previously listed under
Safety Information and Operating Guidelines.
1. Use only RGT50HP refrigerant storage taks.
2. CAUTION: NEVER use a standard disposable
30lb. tank (the type of container in which virgin
refrigerant is sold) to recover refrigerant. Use
ONLY authorized refillable refrigerant tanks.
Federal regulations require refrigerant to be trans
ported only in containers meeting DOT specs.
4BW or 4BA.
3. A Warning: DO NOT: Exceed the working pres-
sure of each cylinder. Recovery cylinders are
designed for different pressures. Your MINIMAX-KT
is not supplied with a recovery tank, it requires the
use of tanks with a minimum of 400 psi working
pressure and PROMAX strongly recommends the
use of 400 psi tanks.
NOTE: The use of a 400 psi tank is mandatory
when recovering R-410A.
See PROMAX Recovery Tanks under Parts and
Accessories section on Page 16.
STARTING WITH CYLINDER
80% BY VOLUME
~ STARTING WITH CYLINDER
90% BY VOLUME
ADDITIONAL RECOVERY TANK INFORMATION
4. Tanks and filters should be designated for one
refrigerant only. Before using a tank previously
used for another refrigerant, completely empty the
tank, evacuate it and purge the tank using dry
nitrogen, and then re-evacuate it.
5. Always store refrigerant containers in a cool dry
place.
6. Do not mix refrigerants in a system, a tank or any
where else. Each type of refrigerant must have its
own tank, filter, etc.
7. Storage cylinders sometimes have valves that are
not properly seated when manufactured. Keeping
caps on these valves will guard against refrigerant
leakage.
8. Do not exceed 80% of tank capacity. PROMAX
strongly recommends the use of the Promax ADS-
100 Refrigerant Scale for monitoring tank capacity.
Safety codes recommend that closed tanks not be
filed over 80% of volume with liquid. The remain-
ing 20% is called head pressure room.
9. If you expect temperatures in excess of 135° F,
contact the refrigerant supplier.
A NEVER TRANSPORT AN OVERFILLED CYLINDER A
Refrigerant expands when it gets warm and may cause a tank to explode if overfilled.
100682revA.dxd 11/21/02 7:51 AM Page 18 Ç
PURGING NON-CONDENSABLE GASES
FROM REFRIGERANT TANK
1. Allow the tank to sit undisturbed for 24 hours. This 5. If the pressure reading is higher than the pressure
allows the air to rise to the top. shown on the chart, very slowly (so as not to
cause turbulence inside the tank) crack open the
2. Connect a manifoid to the tank and read the vapor port valve. Watch the pressure on the
amount of pressure in the tank by looking at the gauge decrease. To prevent venting, add .27-.34
output pressure gauge. bar(4-5 psi) to the pressure shown on the chart.
when the gauge corresponds to that pressure,
3. Determine the ambient temperature in the room. close the vapor port valve.
4. Refer to a Refrigerant pressure/temperature chart. — 6. Allow the tank to sit for 10 minutes and check the
Find the temperature on the chart and look across pressure again.
to the corresponding pressure for the type of
refrigerant in the tank. Determine how that relates 7. Repeat the process again if necessary.
to the reading on the gauge.
100682revA.qxd 11/21/02 7:51 AM Page 19 7
HELPFUL HINTS FOR
REFRIGERANT RECOVERY
Refrigerant recovery has come a long way in a few short years. On the surface it's simply the process of taking refriger-
ant out of a system and putting it into a tank. However, this simple process can quickly become problematic if a few
items are overlooked. The following are some tips and pointers we've accumulated over the last few years that can save
you time and make the process go smoother.
First you need to identify the refrigerant type and quantity in the system you are servicing. If you determine it's a
burnout, you need a special tank (a tank that's identified as containing burnout or other unidentified gases), and you
need to use extra filtration prior to recovery. (See item #2 on page 6)
If, on the other hand, you know the gas in the system is relatively clean or new, then a new tank should be used. If
you're planning on putting the refrigerant back into the same system after you have finished the service or if the refrig-
erant is going to be reclaimed, then use a tank that has the same refrigerant in it. A word of caution about the
Environmental Protection Agency (EPA): If you use a variety of refrigerant gasses in your service work - as evidenced by
your refrigerant purchases - and you only own one tank, you are asking for trouble. You would be well advised to own at
least one tank for every refrigerant type serviced, plus an extra for burnouts and other unknowns.
PLANNING AHEAD
Knowing the quantity of refrigerant is important for pian-
ning storage requirements, as well as planning for the
actual recovery. For instance, any system with more than
5lbs. of refrigerant is likely to have areas where the liquid
can get trapped.
The key to a quick recovery procedure is to get the liquid
out first, and then get the remaining vapor out. However
most systems are not "recovery friendly." That is they
don't have access ports at their lowest points. If some
units you're servicing are on maintenance contracts, you
would save significant time by installing access ports at all
of the lowest points in the system, where liquid is likely to
accumulate.
Since most systems don't have these ports you need to
be prepared to boil off the trapped liquid with a heat gun,
when ever it's found. An indicator of trapped liquid in a
system is frost or condensation forming on the plumbing
or components where the liquid is trapped. The trapped
liquid may be in an area that is not visible. in all cases
trapped liquid in a system during recovery causes the
recovery process to slow down, regardless of the size or
type of machine (see diagram).
If you are unable to locate the trapped liquid, but you
know it's there, because the recovery job is taking "forev-
er’. Turn on the system compressor (if it's operable) for a
few seconds, this will get the refrigerant moving to anoth-
er part of the system and in the process pick up enough
heat to boil off.
Results of Liquid Refrigerant
Trapped in a System
Pstart- La
Forever
Pe-
10” Hg.
Tstart Tfinish
Time
HOSES AND VALVES
Hoses and Schraeder vaives have a large impact on recov-
ery speed. In general, the larger the hose, the less friction
on the flow of refrigerant, the quicker the recovery time.
Many contractors are now using 9.5mm (3/8') lines for
the input to the recovery machine, even those lines origi-
nating out of 6.3mm(1/4") fittings.
Schraeder valves must be removed from the connection
prior to an expedient recovery. Most wholesalers sell a
tool for removing these cores, while keeping the connec-
tion sealed. The core depressor, in the end of the hose,
should also be removed. These two items can turn a 20
minute job into one that goes on for hours. So, be sure to
remove the Schraeder valves and core depressors before
every recovery job.
~ Another hose consideration is the little rubber grommet at
the end of the hose that makes a seal with the flare fitting.
We've seen these seals so worn and deformed that when
the hose is connected to the flare fitting the grommet vir-
tually seals off the connection.
—Ф—
100682revA.qxd 11/21/02 7:51 AM Page 22 ©
HELPFUL HINTS FOR
REFRIGERANT RECOVERY - cont.
This is probably never noticed in charging, because the
pressure opens the grommet, but during recovery (or with
suction) the deformed grommet severely restricts the flow
of refrigerant.
REFRIGERANT RECYCLING
Current regulations state that used refrigerant shall not be
sold, or used in a different owner's equipment, unless the
refrigerant has been laboratory analyzed and found to meet
the requirements of ARI 700 (latest edition). As a result,
recycling and verifying ARI 700 conformance isn't econom-
ically justified in most cases. It's still a great idea to do as
much cleaning of refrigerant going back into the same sys-
tem (or owners system) as possible. We recommend using
the largest, high-acid capacity filter, that are economically
feasible. Put these filters on the suction or inlet side of the
recovery unit. Change filters often.
The recovery of farge amounts of liquid refrigerant can
sometimes carry with it large quantities of oil, if the system
being serviced doesn't have an adequate oil separator
installed. if this recovered refrigerant isn't going to be liquid
charged back into the same system, you might want to sep-
arate the refrigerant from the oil in order to measure the oil
(to know how much oil to charge back into the system).
Refrigerant sent back for reclaim does not need to have the
oil removed. One of the simplest and most cost effective
ways to achieve this is to use a 13.6kg or 22.7kg (30 or 50
Ib.) tank in line with your recovery machine. Connect the
system to the liquid port of the tank, then from the vapor
port of the tank connect to the input of your recovery
machine. A second tank, for storing refrigerant, should then
be connected to the output of the recovery machine. If you
encounter large amounts of liquid you will need to put a
band heater around the first tank. When the recovery job is
complete the oil can be removed, from the first tank, by
applying a small amount of pressure, using nitrogen, to one
of the ports and extracting the oil from the other. If you are
going to remove the oil from the vapor port you will need to
turn the tank upside down. Always wear safety glasses
when performing this operation as the oil may be acidic and
could cause severe burning.
KEEPING THE DIRT OUT
During the recovery process your recovery machine can be
exposed to debris that can, potentially, damage it. This
includes brazing spatter and copper/ brass slithers. Further
contamination can be introduced from the refrigerant stor-
age tanks. To prolong the life of your recovery machine,
always use an inline filter at the inlet Port.
Whenever you are charging a system from a recovery cylin-
der it is a good idea to use an in-line filter to protect the sys-
tem from contamination. Again, change your in-line filters
often.
GETTING THE LIQUID OUT
Another trick is to cool the tank, if it's partially filled, prior
to or during recovery. This operation will lower the pressure
in the storage tank and therefore speed up recovery. There
must be a minimum of 2.3kg (5 Ibs) of liquid refrigerant in
the tank you wish to chill. This operation can be performed
prior to or during the recovery. See the two set up diagrams
and procedures on page 11-12 of this manual.
There is nothing magic here, you are simply using your
recovery machine to make a refrigerator where the tank is
the evaporator. By throttling the output valve, you're effec-
tively creating a capillary tube or an expansion device, but
you need to adjust the back pressure to suit the conditions
and the refrigerant. Five to ten minutes of chilling can pro-
duce some very dramatic tank cooling, depending on the
conditions. If there are any non condensables in the tank
this process will not work. The greater the quantity of refrig-
erant in the tank the longer the process will take.
. Inspect the RG5410A-KT thoroughly to insure
that it is in good operating condition.
Make sure all connections are correct and tight
(see set-up diagram below).
. Open the liquid port of the recovery cylinder
(always open valves slowly to check hoses and
connections for leaks).
Make sure the Recover/Purge valve is set on
Recover.
. Open the output port of the RG5410A-KT.
. Open the liquid port on your manifold gauge set;
opening the liquid port will remove the liquid from
the system first, greatly reducing the recovery
time. (after the liquid has been removed, open
the manifold vapor port to finish evacuating the
system).
. Connect your RG5410A-KT to a 11 5V outlet.
_ Switch the main power switch to the ON position.
You should hear the fan running.
_ Press the compressor start switch. This “momen-
tary” switch will start the compressor. It may be
100682revA.qxd 11/21/02 7:51 AM Page 23 x
OPERATING YOUR RG5410A-KT
PROCEDURE FOR NORMAL SYSTEM RECOVERY
necessary, under certain circumstances, to press
this switch more than once to start the compres-
sor.
8. Slowly open the input port on the RG5410A-KT.
a. If the compressor starts to knock, slowly throttle
back the input valve until the knocking stops. -
b. If the input valve was throttled back, it should be
fully opened once the liquid has been removed
from the system (the manifold gauge set vapor
port should also be opened at this time).
9. Run until desired vacuum is achieved.
a. Close the manifold gauge sets vapor and liquid
ports.
b. Close the RG5410A-KT input port.
c. Shut off and proceed with the Self Purge
procedure on the next page.
Note: Always purge the RG5410A-KT after each
use (see Self Purge procedure on page 10).
Failure to purge the remaining refrigerant from
the RG5410A-KT could result in the acidic degrada-
tion of internal components, ultimately causing pre-
mature failure of the unit.
DIAGRAM FOR REFRIGERATION RECOVERY
THIS IS THE FASTEST METHOD FOR RECOVERING VAPOR REFRIGERANT
OPTIONAL MOISTURE — ___
SIGHT GLASS
GAUGE iy »
SET INPUT | 5
№0 А
QUI ==
o
LIQUID VAPOR E LIQUID
A SCALE MUST BE USED TO AVOID NK
OVER FILLING THE STORAGE TANK
RECOVER
First turn knob to liquid +
port. When liquid is
removed, move to full
open for vapor
„ =,
Do +
100682revA.gxd 11/21/02 7:51 AM Page 24 ©
SELF PURGING YOUR RG5410A-KT
PROCEDURE FOR PURGING REMAINING REFRIGERANT FROM THE RG5410A-KT
1. Close the ports of the system being serviced that 7. Close the ports on the recovery tank and the
are connected to the input port of the RG5410A-KT. RG5410AKT.
2. Close the input port on the RG5410A-KT. 8. Turn the RG5410A-KT off.
3. Turn off the RG5410A-KT. 9. Return the Recover/Purge valve to the Recover
position.
4. Turn the Recover/Purge valve to the Purge posi-
tion. 10.Disconnect and store all hoses.
5. Restart the RG5410A-KT. 11. Replace the in-line filter on your RG5410A-KT
| after every job.
6. Run until desired vacuum is achieved.
SELF PURGE/ AUTO EVACUATE
To change from Recovery mode to Purge follow the steps below:
1. Close the Input port
2. Turn the unit off (to prevent high pressure shutoff).
3. Switch to Purge position.
4. Restart the unit.
RECOVER
First turn knob to liquid
port. When iiquid is
removed, move to full
open for vapor
= OUT
NA, CLOSED
CLOSED
10
a pu
7 4
; \
100682revA.gxd 11/21/02 7:51 AM Раде 21 ¢
SET-UP DIAGRAM FOR TANK
PRE OR SUB COOLING PROCEDURE
} LIQUID
See page 10 of this manual for more information.
1. To start you must have a minimum of 2.3 kg
(5 Ibs.)of liquid refrigerant in the tank.
2. Throttle the output valve so that the output pres-
sure is 6.9 bar(100 psi) greater than the input pres-
sure, but never more than 20.7 bar (300psi).
3, Run until the tank is cold.
11
100682revA.gxd 11/21/02 7:51 AM Page 20 q
OPTIONAL RECOVERY/TANK PRE OR SUB
COOLING FOR FIXED HOSE SET-UP
MANIFOLD
GAUGE
LIQUID VAPOR —
а
A A scale must be used to avoid over filing the storage tank.
NORMAL RECOVERY:
Tank Vapor valve is closed
TANK PRE OR SUB COOLING:
Tank Vapor valve is open and both manifold gauge set valves are closed.
12
7:51 AM Page 17
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RG5410A-KT DIAGRAM
a a Un
ITEM DESCRIPTION PART# ITEM DESCRIPTION PART# ITEM DESCRIPTION PART#
1 PLASTIC CASE 100134 (L&R) 10 INPUT GAUGE GA1500 21 CORD SET 100520
2 FAN GRILL 100505 11 OUTPUT GAUGE . GA0800 22 HIGH PRESSURE SW EL2802
3 AXIAL FAN EL1817 12 GAUGE LENS GA1000 23 BACK PLATE 100318
4 CONDENSER CD1201 13 ON/OFF SWITCH EL1310 24 CAPACITOR EL1412
5 MOTOR EL1821 14 START SWITCH EL1309 25 COMPRESSOR BRACKET 100351
6 COUPLER CP1315 15 BLUE KNOB 100123 26 MANIFOLD 700133
7 BELL HOUSING СР1001 16 RED KNOB 100124 27 HOSE 4” 100345
8 COMPRESSOR CP1320 17 BLACK KNOB 100122 28 RELAY EL1500
9 LO PRESSURE SW EL2800 18 FRONT PANEL 100137 29 FUSE, 0.5A 250V 5x20mm 04203 -
19 FILTER 100343 30 FUSE HOLDER 100419
20 FLARE CAP NB6501 31 TANKSENDSORCORD EL1420
REPLACEMENT PARTS 8: ACCESSORIES
PART? DESCRIPTION
KT3302 PISTON SEAL REPLACEMENT (middle section of compressor)
KT3303 VALVE REPLACEMENT KIT (top section of compressor)
KT3307 COMPRESSOR REPAIR KIT (all three sections of compressor)
KT3308 SHAFT REPLACEMENT KIT (bottom section of compressor)
RGT50HP 50 LB RECOVERY TANK, HIGH PRESSURE (400 psi working pressure) with capacity sensor
ADS-100 REFRIGERANT SCALE, 200LB CAPACITY, WITH REMOVABLE PLATFORM
14
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—— > 7 RED HIGH PRESSURE
= EL1310 SWITCH YEL EL1821
CHASSIS SELECTOR 1/2 НР
STUD FOR SWITCH EL1817 MMOTOR
GROUNGING FAN am. BLU
ONLY MOTOR —
EL1309
START SWITCH
RN
G RED RED
BRN
ZU
= 2
4
= ra PANEL MOUNTED FUSE
= 0.5A 250VAC
3 | 1 EL1420 SAN
TANK SENSOR
EL1500 CORD
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100682revA.qxd 11/21/02 7:51 AM
Page 12
TROUBLESHOOTING YOUR RG5410A-KT
Read and understan
SAFETY FIRST
d all safety information contained in this manual
before servicing the unit.
16
FULL ONE YEAR WARRANTY
MFG #
Promax products are warranted to be free from defects in workmanship and materials for a period of one
year from date of purchase.
THE FOLLOWING RESTRICTIONS APPLY:
1. The warranty applies to products in normal use only, as described in the operating manual. The product
must also be serviced and maintained as described therein.
2. If the product fails, it will be replaced at the option of Advanced Test Products, Inc. (ATP)
3. Warranty service claims are subject to factory inspection for product defect(s). If during the warranty eval-
uation it is determined that a filter has not been used or that the filter was not properly maintained or that
the machine has been used in any way other than the purpose for which it was designed, ATP, reserves
the right to void the warranty.
4. All warranty claims must be made within the warranty period. Proof of purchase must be supplied .
This warranty is non-transferable.
5. Please note that the warranty does not apply if the product or product part is damaged by accident, mis-
use, tampered with or modified in any way.
6. Normal wear items (seals, filters, etc.) are specifically excluded from warranty, unless found by Promax
to be defective.
WARRANTY SERVICE
This warranty is given by ADVANCED TEST PRODUCTS, INC.
Service under this warranty must be obtained by the following steps:
1. Outside the U.S.A. contact your local Promax Distributor.
2. Inside the U.S.A. call 1.800.327.5060 or 954-499-5400
for a return material authorization (RMA) number.
17
100682revA.qxd 11/21/02 7:51 AM Page 8 ©
THE UNITED STATES ENVIRONMENTAL PROTECTION
AGENCY (EPA) REFRIGERANT RECOVERY AND RECYCLING DEVICE
ACQUISITION CERTIFICATION FORM
EPA regulations have required establishments that service or dispose of refrigerant or air conditioning
equipment to certify that they have acquired recovery and recycling devices that meet the EPA standards
for such devices since August 12. 1993. To certify that you have acquired equipment, please complete this
form according to the instructions and mail it to the appropriate EPA Regional Office. BOTH THE
INSTRUCTIONS AND MAILING ADDRESS CAN BE FOUND ON THE NEXT PAGE OF THIS MANUAL.
Part 1: ESTABLISHMENT INFORMATION UNIT STORAGE ADDRESS
Name of Establishment Name of Establishment
Street Street
city — State County City State County
Zip Code. (Area Code) Telephone Number || Zip Code (Area Code) Telephone Number
NUMBER OF SERVICE VEHICLES BASED AT ESTABLISHMENT
Part 2: REGULATORY CLASSIFICATION
Identify the type of work performed at your establishment. Check all boxes that apply.
Type A - Service small appliances.
Type B - Service refrigeration or air conditioning equipment other than small appliances. -
Type C - Dispose of small appliances
Type D - Dispose of refrigeration or air conditioning equipment other than small appliances.
Part 3: DEVICE IDENTIFICATION
Name of Device Manufacturer Model #
Migh (if any) Self Contained
Part 4: SIGNATURE
| certify that the establishment named in part 1. has acquired the refrigerant recovery or recycling
devices listed in part 3. and that this equipment will be properly used in service (and/or) disposing
of appliances. | also certify that the information supplied herein is correct and true.
Signature of owner / Responsible Officer Date Name (please print) Title
Public reporting burden for this collection of information is estimated to vary from 20-60 minutes per response with an average of 40
minutes per response including time for reviewing instructions, searching existing data sources, gathering and maintaining the data
needed and completing the collection of information. Send comments regarding the burden estimate or any other aspect of this collec-
tion of information, including suggestions for reducing the burden to: Chief information Policy Branch EPA, 401 M St. S.W. (PM223Y),
Washington, DC 20460 and to the Office of information and Regulatory Affairs, Office of Management and Budget, Washington, DC
20503 marked Attention, Desk Officer for EPA.
DO NOT SEND THIS FORM TO THE ABOVE ADDRESSES. ONLY SEND COMMENTS TO THESE ADDRESSES
18
—Ф—
100682revA.qxd 11/21/02 7:51 AM Page 5 €
INSTRUCTIONS EPA REGIONAL OFFICES
Part 1. Please provide the name, address and telephone
number of the establishment where the refrigerant recov-
ery or recycling device(s) is (are) located. Please com-
plete one form for each location. State the number of
vehicles based at this location that are used to transport
technicians and equipment to and from service sites.
Part 2. Check the appropriate box for the type of work
performed by technicians who are employees of the
establishment. The term "small appliance” refers to any of
the following products that are fully manufactured,
charged and hermetically sealed in a factory with five or
less pounds of refrigerant:
Refrigerators or freezers designed for home use, room air
conditioners (including window air conditioners and pack-
aged thermal air conditioners), packaged thermal heat
pumps, dehumidifiers, under-the-counter ice makers,
vending machines and drinking water coolers.
Part 3. For each recovery or recycling device acquired,
please list the name of the manufacturer of the device
and (if applicable) its model number and manufacturer
number. If more than 8 devices have been acquired
please fill out an additional form and attach it to the first
one.
Recovery devices that are self-contained shouid be listed
first and should be identified by checking the box in the
last column on the right. A self-contained device is one
that uses it's own pump or compressor to remove refriger-
ant from refrigeration or air conditioning equipment. On
the other hand, system dependent recovery devices rely
solely upon the compressor in the refrigeration or air con-
ditioning equipment and/or upon the pressure of the
refrigerant inside the equipment to remove the refrigerant.
If the establishment has been listed as Type B and/or
Type D in Part 2, then the first device listed in Part 3 must
be a self-contained device and identified as such by
checking the box in the last column on the right.
If any of the devices are homemade, they should be iden-
tified by writing "homemade" in the column provided for
listing the name of the device manufacturer. Homemade
devices can be certified for establishments that are listed
as Type A or Type B in Part 2 until (six months after prom-
ulgation of the rule). If a Type C or Type D establishment
is certifying equipment after (six months after promulga-
tion of the rule), then it must not use these devices for
service jobs classified as Type A or Type B.
Part 4. This form must be signed by either the owner of
the establishment or another responsible officer. The per-
son who signs is certifying that the establishment has
acquired the equipment, that the establishment is comply-
ing with Section 608 regulations and that the information
provided is true and correct.
Send your form to the EPA office listed under the state or
territory in which your establishment is located.
- CONNECTICUT, MAINE, MASSACHUSETTS, NEW
HAMPSHIRE, RHODE ISLAND, VERMONT
CAA 608 Enforcement Contact: EPA Region 1.
Mail Code APC, One Congress Street, John F. Kennedy
Federal Building, Boston, MA 02203-0001
Phone: (617) 565-3420
NEW YORK, NEW JERSEY, PUERTO RICO, VIRGIN
ISLANDS CAA 608 Enforcement Contact: EPA Region 2.
290 Broadway, New York, NY 10007-1866
Phone: (212) 637-3000
DELAWARE, DISTRICT OF COLOMBIA, MARYLAND,
PENNSYLVANIA, VIRGINIA, WEST VIRGINIA
CAA 608Enforcement Contact: EPA Region 3. Mail Code
3AT21, 1650 Arch Street, Philadelphia, PA 19103-2029
Phone: (215) 566-5000
ALABAMA, FLORIDA, GEORGIA, KENTUCKY, MISSIS-
SIPPI, NORTH CAROLINA, SOUTH CAROLINA, TEN-
NESSEE
CAA 608 Enforcement Contact: EPA Region 4. Mail Code
APT-AE, 100 Alabama Street, SW, Atlanta, GA 30303
Phone: (404) 562-8357
ILLINOIS, INDIANA, MICHIGAN, MINNESOTA, OHIO,
WISCONSIN
CAA 608 Enforcement Contact: EPA Region 5. Mail Code
AT18J, 77 West Jackson Blvd., Chicago, IL 60604-3507
Phone: (312) 353-2000
ARKANSAS, LOUISIANA, NEW MEXICO, OKLAHOMA,
TEXAS
CAA 608 Enforcement Contact: EPA Region 6. Mail Code
6T-EC, Fountain Place, 12th Floor, Suite 1200
1445 Ross Avenue, Dallas, TX 75202-2733
Phone: (214) 665-6444
IOWA, KANSAS, MISSOURI, NEBRASKA
CAA 608 Enforcement Contact: EPA Region 7. Mail Code
ARTX/ARBR, 901 N. 5th Street, Kansas City, KS 66101
Phone: (800) 223-0425
COLORADO, MONTANA, NORTH DAKOTA, SOUTH
DAKOTA, UTAH, WYOMING
CAA 608Enforcement Contact: EPA Region 8. Mail Code
8AT-AP, 999 18th Street, Suite 500
Denver, CO 80202-2466
Phone: (303) 312-6312
AMERICA SAMOA, ARIZONA, CALIFORNIA, GUAM,
HAWAII, NEVADA
CAA 608 Enforcement Contact: EPA Region 9. Mail Code
A-3, 75 Hawthorne Street, San Francisco, CA 94105
Phone: (415) 744-1305
ALASKA, IDAHO, OREGON, WASHINGTON
CAA 608Enforcement contact: EPA Region 10.
Mail Code AT-082, 1200 Sixth Ave.
Seattle, WA 98101
Phone: (206) 553-1200
19
——
100682revA.gxd 11/21/02 7:51 AM Page 4 q
NOTES:
SES CS im O AA LA AA a ee La Ai mas ea a
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