Sysmac Family Brochure Integrated Machine Automation Control Sysmac Family Brochure One complete machine automation solution integrates Logic, Motion, Vision, Safety, Robotics, Sensing, and Enterprise. The Sysmac family of products continues to grow, while remaining Controller true to its roots as One Controller, with One Connection, programmed using One Software. NJ1/NJ3/NJ5 CPU Units NX/NJ-Series •One CPU for Logic, Motion, Vision, Safety, Robot, Database Connectivity, and Semiconductor Communication •Scalable motion control: CPUs for 0, 2, 4, 8, 16, 32, 64, 128, and 256 axes •One event log for controller, field devices, and network •Selectable cycle times: .125/.25/.5/1/2/4/8 ms •Centralized variable database •EtherCAT and EtherNet/IP ports embedded •Project encryption to serial number •Scalable application size: CPUs for 64, 192, or 512 EtherCAT nodes •NJ CPUs support most CJ-series I/O units NX7 CPU Units P. 4 Network I/O NX-Series • Over 70 models of I/O units including position interface, temperature inputs and integrated safety •High-speed I/O units synchronized with the EtherCAT cycle •NX Bus technology provides deterministic I/O response with nanosecond resolution •Flexible system lets you freely mix safety controller and safety I/O units with standard NX I/O •Automatic backup/restore of all I/O unit parameters •Detachable terminal blocks with screwless cage clamps •Safety Function Blocks conforming to IEC 61131-3 standard programming •PLCopen Function Blocks for safety NX I/O & Safety Visualization P. 12 NA-Series •Widescreen format: 7, 9, 12, and 15 inch •Sysmac Studio integration and variable sharing •USB Host & Slave, Dual Ethernet, Serial, and SD/SDHC •Extensive Vector Graphics Library •Word, Excel, PDF, and Video Playback •VB.Net customization Servo P. 16 2 NA HMI G5 servo drive G5 servo motor Linear Servo •High-response frequency of 2 kHz •Built-in safety conforming ISO13849-1 Performance Level d •High accuracy provided by 20 bit encoder •Advanced vibration suppression functions •Power range from 50 W to 15 kW •IP67 protection •Low cogging torque •Ironless and iron-core motor types •3rd Party linear and rotary motor control •Safety conforming ISO13849-1 PL-d •High-response frequency of 2 kHz •Real time auto-tuning •Advanced tuning algorithms (vibration suppression, velocity and torque feedforward, friction compensation, disturbance observer) P. 18 RX V1 Inverter MX2 V1 •Power range up to 132 kW •Sensor-less and closed-loop vector control •High starting torque in open-loop (200% at 0.3 Hz) •Full torque at 0 Hz in closed-loop •Dual rated VT 120%/1 min and CT 150%/1 min •Drive Programming •Power range up to 15 kW •Torque control in open loop •200% starting torque •Dual rated VT 120%/1 min and CT 150%/1 min •Drive Programming Vision and sensing P. 20 FQ-M Series and FH Series Vision Solutions ZW Measurement Sensor •Designed for High Speed Motion Interface •Fast and powerful Object Recognition •Network Connectivity allows ease of I/O mapping •Smart Calibration provides simple coordinate interface •Vision Sensor provides compact solution •Vision System includes quad core processing for inspection advantage •Compact and lighter weight fiber displacement sensor •Stable measurements for any material with same mounting position •Robust sensor head structure N-Smart Sensors E3NX-FA Fiber Sensors •One amplifier with over 300 compatible fiber head options E3NC-L Compact Laser Sensors •2 types of heads are available for long distance or small spot detection E3NC-S Ultra-compact CMOS Laser Sensors •Stable detection of glossy and matte-black workpieces with the industry’s smallest sensor head* P. 22 P. 26 CONFIGUR ATION P RO G RA M M Security ING MONITORIN Ladder *Based on February 2013 OMRON investigation G Field device s Structured text Vision Motion ax is Trending logging & tr , acing Function B locks Network CAM edito r Controller 3D Motion simulation Safety FBD ESI files P. 10 Tag Datab ase IEC prog ramming PLCopen FB motio n and sa fety Sysmac S tudio Event lo g Databa se 3 One Controller Logic, Motion, Vision, and Safety in one One controller through one connection and one software is how we define the Sysmac automation platform. The Sysmac Machine Automation Controller (MAC) is a single robust Controller that integrates PLC logic, Motion control, Vision processing, Safety function blocks, Robot kinematics, and Database connectivity. This unique architecture drastically reduces machine tact time, and programming complexity, improving performance and speeding development. Machine control • Complete integration of Logic, Motion, Vision and Safety • Synchronous control of all machine network devices • Primary periodic and Event Tasks with Task execution time monitor • Modular systems by enabling/disabling EtherCAT Nodes • Project revision handling with roll-back/roll-forward System robustness • One event log for controller, field devices and networks • Complete RAS functions: Transmission frame error check, timeout, bus diagnosis, Watchdog (WDT), memory check, and topology check, etc. FailSafe Design Avoid equipment damage with managed shutdown and fast boot-up Maintenance Friendly Motion control Connect via USB, Ethernet, or SD card for troubleshooting and project upload/download • Single axis moves and multi-axis interpolation • Up to 64 axis control • Selectable Primary Cycle Time: .125µs, 250µs to 8ms (in 250µs increments) • Electronic gearing and camming synchronization • On-the-fly electronic CAM changes • Full control of axes group position, linear and circular interpolation • Control of up to 8 Delta robots in 2 or 4 Delta robots in 1 ms • Integrated robotics FB library for Delta-3 control Lock-Down Security Protect intellectual property with serial number specific project encryption 4 Powerful Intel MPU Optimized for industrial environments and a Realtime Operating System (OS) Hardware design • Architecture based on Intel® Atom™ Processor • The most compact controller in its class • Built-in USB port and SD card slot • Fan-less cooling (NJ-series CPUs) Factory & Enterprise Network • Programming • Other Machine controllers • HMI / SCADA • IT systems • Standard Protocols and Services: TCP/IP, FTP, NTP, SNMP • CIP protocol • DB_Connection FB’s: SQL Client Machine Network • Servos • Inverters • Robotics • Vision systems • Distributed I/O • Measurement Sensors • Battery backup for variable memory • IEC 61131-3 standard Ladder, Structured Text, and Inline ST • PLCopen Function Blocks for Motion Control Unit type CPU Series CPU Type Program capacity NJ101 3MB Local I/O Expansion Total I/O Capacity Cycle Time EtherCAT Slaves 8,960 with NX I/O 1/2/4 ms 64 Motion axes NJ301 NJ501 NX-Series NX701 5MB 2,560 points using CJ I/O 2 80MB 160 <None> 8 66,560 with NX I/O .5/1/2/4 ms 192 SQL / Semi / Robot 16 SQL / Robot 32 20MB 64 *Future capability with NX I/O Special Functions - 4 NJ-Series Cam Tables 64,000 with NX I/O .125/.25/.5/ 1/2/4/8 ms 128 512 640 SQL / Robot <None> 256 The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation. 5 One Connection Ethernet for Enterprise and Machine Networking Through Ethernet, the Sysmac Machine Automation Controller (MAC) connects to both Enterprise and Machine level devices. With the built-in EtherNet/IP port, access the machine HMI, programming software, other machines, or databases. The EtherCAT machine network allows real-time control of devices such as I/O, Servos, Inverters, Vision and Smart Sensors. VISUALIZATION Built-In EtherNet/IP: »» EtherNet/IP for peer to peer communications »» SQL Client for fast data read and write to SQL servers »» FTP Server for access to SD card on CPU »» TCP/IP and UDP/IP Socket Services »» NTP clock synchronizing »» SNMP Simple Network Management Protocol 6 NX I/O and Safety G5 servo system FQ-M Vision Sensor ZW Measurement FH Vision System MX2 and RX Inverters EtherCAT: the optimal machine network Integrated Machine Safety »» Selectable Maximum Nodes: 64, 192, 512 »» FSoE – FailSafe over EtherCAT »» Fastest in class machine network on the market »» Flexible system configuration with distributed safety I/O »» Noise immunity to stringent Omron standards »» Single variable database includes Safety I/O »» Embedded in Omron servo drive, inverter, safety, vision »» PLCopen Function Blocks for Safety programming sensor and I/O »» Uses standard STP Ethernet cable with RJ45 connectors PROGRAMMING SIMULATION Sysmac Studio INFORMATION SQL-Database 7 EtherCAT The optimal machine network EtherCAT is the fastest industrial network for machine automation, connecting to I/O, servos, inverters, vision and smart sensors. It is Ethernet-based, fast, deterministic and highly efficient in terms of data transmission. All EtherCAT slave devices have dual ports, enabling line topology without extra hardware like switches, hubs, or routers. Key features • High synchronisation accuracy using a distributed clock mechanism. • Fastest in class network on the market with 100 μ s refresh time and less than 1 μ s jitter • Easy setup with automatic address assignment for nodes • Standard Ethernet cables and connectors • FSoE - FailSafe over EtherCAT Slave clock 8 EtherCAT is Industrial Ethernet FailSafe over EtherCAT (FSoE) The EtherCAT Telegram is contained in the Ethernet Data section of the IEEE 802.3 Ethernet frame. The frame travels through the media at 100 Mbps in full duplex mode. Seamless integration of the safety into machine automation. The FSoE frame is included in the EtherCAT process data. This system provides a flexible solution with distributed safety I/O. Slave clock Slave clock Slave clock Slave clock “On-the-fly” data exchange The slave devices extract and/or insert data on the fly. This method assures the highest possible throughput. NX Safety controller Simple cabling: 100Base-TX EtherCAT uses standard 100BASE-TX Ethernet communication very efficiently, over standard shielded Ethernet cables and connectors. No need for network switches. No need for network switches in line topology. Distributed clocks Flexible topology The EtherCAT node slave measures the time difference between incoming and returning frame - timestamp-. With these timestamps the master can determine the propagation delay offset to the individual slave accurately. This mechanism ensures accurate synchronisation between devices with less than 1 μ s jitter. With two EtherCAT ports on all devices, no additional switches are required to create a linear network. EtherCAT junction slaves can be used to build tree and star topologies, which provides section segregation isolation. 9 One Software Sysmac Studio for machine creators The Sysmac Studio software suite programs and configures all Sysmac related hardware, including the NX/NJ Machine Automation Controller (MAC), G5 Servos, MX2 and RX Inverters, FQ-M Vision, NX I/O, NX Safety Controller, N-Smart sensors, and NA HMI. The Sysmac Studio Integrated Development Environment (IDE) provides a single interface for configuration, programming, simulation, and commissioning, all with a common variable database. This environment allows machine creators direct access to all elements of their system, eliminating all traditional data synchronization bottlenecks between control disciplines during development. This IDE also boasts unique features such as built-in 3D Simulation and Vision Sensor setup options, critical in cutting programming and debug time. SQL server configuration Simple setup and testing of log on to Microsoft and Oracle SQL servers. Design and operability Unified design environment is provided for programming, configuration and monitoring. It also offers intuitive navigation between control modes. Configuration and monitoring for servo system Parameter setting, monitoring and data trace for servo drive and inverter. Motion control The graphical CAM editor allows quick implementation of complex motion profiles. CAM tables can be modified on the fly. A PLCopen Function Blocks for the Motion Control library are available to implement general purpose motion control. Simulation Motion trajectories in 3D can be pre-tested with advanced simulation of sequence and motion control. Simulation of single Function Blocks, POU’s (Program Organization Unit) or the entire program can be performed. In addition all standard features such as Break & Step are available. Synchronized data tracing Easy system tuning thanks to integrated and synchronised data tracing of motion commands, position and speed feedback and I/O status and values. 10 Programming Integrated safety programming Multi-tasking and fully compliant to IEC 61131-3 standard. The program editor includes smart support functions such as syntax error check and distinct color segregation of variables and symbols. ST instructions can be directly written in Ladder programs thanks to in-line ST function. The Function Block Diagram editor includes 79 safety FB/FUN. Conforms to IEC 61131-3 standard programming and PLCopen Function Blocks for Safety*. 11 * Approved soon NX I/O Speed and accuracy for machine performance Based on an internal high-speed bus, the NX I/O can be controlled with microsecond accuracy and with nanosecond resolution. The I/O range consists of over 70 models including position interface, temperature inputs and integrated safety. EtherCAT connectivity • Distributed clock to ensure I/O response with less than 1 µs jitter • FailSafe over EtherCAT (FSoE) EtherNet/IP Slave • Slave device on any 3rd party master • Enables stand-alone NX Safety control EtherCAT or EtherNet/IP coupler Digital I/O • Up to 1024 byte input / 1024 byte output • 4, 8 or 16 points • Automatic backup/restore of all I/O unit • Standard, high-speed and Time-Stamp*2 parameters*1 models NX I/O Features • Deterministic I/O response with nanosecond resolution*2 • Digital I/O: high-speed and time-stamp models • Analog I/O: high performance models offer 10 µs conversion time per channel and 1:30000 resolution • Detachable terminal block with screwless cage clamps • On/Offline configuration, simulation, and unified troubleshooting in the Sysmac Studio software 12 • High signal density; up to 16 I/O points in 12 mm width NX Bus Time-Stamp Sequence Example The new NX Bus allows for fast and accurate machine control. This is accomplished due to: • EtherCAT distributed clock 500 µs I/O Controller • High-speed I/O synchronization*2 • I/O with Time-Stamp function*2 (accuracy < 1 µs ) PROGRAM I/O Refresh EtherCAT cycle 500 µs I/O PROGRAM 500 µs I/O I/O Refresh PROGRAM I/O Refresh NX I/O IN Time Stamp 4578043 ns 52371800 ns OUT Accurate control of input events and perfect control of output with nanosecond resolution Analog I/O Safety I/O Position Interface Temperature • +/-10V voltage and 4-20 • Up to 8 safety input points per • Encoder input units for • Thermocouple or RTD inputs, mA current signals • 2, 4 or 8 channels per input unit • 2 or 4 channels per output unit • Standard and high- unit • Free allocation of the Safety I/O units on the internal high speed bus. connection of external axes to the Sysmac system 2 or 4 per unit End Cover • Included with coupler • Incremental and absolute encoder support • Positioning control unit with pulse train output performance models • Detachable terminal block with screwless cage clamps allows for easy pre-wiring, testing and system maintenance *1 Except for NX Safety Controller and Safety I/O *2 EtherCAT only 13 NX Safety Control Integrated safety into machine automation The Sysmac Automation platform integrates a safety solution within our one connection and one software concept. One connection is realized though the use of FailSafe over EtherCAT -FSoE- protocol. The one software is the Sysmac Studio true Integrated Development Environment (IDE) for configuration, programming and maintenance. The NX safety system consists of safety controller and safety I/O units. Both the safety controller and safety I/O can be freely distributed in an I/O rack throughout the network, mixing them in any combination with standard NX I/O. The NX Safety Controller can be used stand-alone as an EtherNet/IP slave. EtherCAT telegram NX Safety controller • The safety controller variables are part of the controller project • Flexibility and reusability of the programming code NX Safety features • The NX safety controller can be used stand-alone as an EtherNet/IP slave • The safety controller meets PLe according to the ISO 13849-1 and SIL3 according to IEC 61508 • Flexible system architecture lets you freely mix safety controller and safety I/O units with standard NX I/O • Integration in One software, Sysmac Studio ISO 13849-1, PLe • Certified programs can be reused, which reduces the amount of verification work 14 IEC 61508, SIL3 Note: Scheduled to be certificated soon. • Integrated Development Environment in Sysmac Studio provides one common software for hardware configuration, programming and maintenance of the Sysmac platform • 79 safety FB/FUN conforming to IEC 61131-3 standard programming • PLCopen Function Blocks for safety* NX/NJ Controller Sysmac Studio FailSafe over EtherCAT frame • Up to 8 safety input points per unit • Flexible connectivity to a wide selection of safety devices • I/O data monitoring in the controller project 15 *Approved soon Visualization The NA series human machine interface (HMI) provides direct access and visualization into the entire Sysmac platform solution. Programmed within the same software as the rest of the solution allows users to create intuitive visually expressive interfaces with no integration effort. Built-in troubleshooting capabilities minimize downtime, while VB.Net allows users to customize with infinite possibilities. One Project One Tag Database • Save controller and HMI to a single file Share NJ Controller Variables (Tags) in the machine interface application using “Intelli sense” • Complete machine revision control • Common environment work-flow • Configure individual users with multiple access levels Multimedia Display Present machine system data clearly and effectively using rich media, including PDF, video, and other user files like Microsoft® Word and Excel. Intuitive Environment • Object centric properties, animations, events and actions • Page Editor for object hierarchy • Rotate, resize, and align 16 Complete System Simulation Flexible Customization • Integrated simulation of logic, motion, and visualization • VB.NET scripting for advanced function • No hardware required for development • Intelligent Application Gadget (IAG) Libraries for code reuse Wide screen displays: 7, 9, 12, 15 inch Black or silver bezel Sysmac platform visual look Edge to edge design RUN indicator LED backlit function keys 1 2 3 Resistive touch screen...ideal for environments where operators wear gloves and water proofing is needed 4 5 6 1 USB slave (Tool port) 4 2 Ethernet ports, one for factory one for office network 2 2x USB 5 SD Card slot 3 1 Serial * 6 24V DC * NA system version 1.00 supports the serial port using VB.NET code. 17 G5 Servo System At the heart of every great machine Great machines are born from a perfect match between control and mechanics. G5 gives you that extra edge to build more accurate, faster, smaller and safer machines. EtherCAT connectivity • Compliant with CoE -CiA402 Drive profile• Cyclic Synchronous Position, Velocity and Torque modes • Embedded Gear Ratio, Homing and Profile Position mode • Distributed clock to ensure high precision synchronisation (< 1 us) Safety conformance • PL-d according ISO13849-1 • STO: IEC61800-5-2 • SIL2 according to EN61508 G5 servo system features • Compact size servo drives with EtherCAT connectivity built-in • High-response frequency of 2 kHz • Load vibration suppression and dual feedback control • Embedded Safety conforming ISO13849-1 Performance Level d • Advanced tuning algorithms (Anti-vibration function, torque feedforward, disturbance observer) • Wide range of servo motors • Voltage 120, 230 and 460 VAC 18 • Power from 50 W to 15 KW Improved rotary motors • Low cogging torque servo motors • High accuracy provided by 20 bit encoder • IP67 for all motors and connectors • Large range of motors from 0.16 Nm up to 96 Nm nominal torque (224 Nm peak) High Speed Linear Motors • Iron-core & Iron-less components • Stand alone external axis • 3 & 4 axis gantry systems • Up to 5 ms max speed with 1µ repeatability 19 MX2 V1 and RX V1 Inverter Fast response inverter for Machine Control Thanks to its advanced design and algorithms, the MX2 inverter provides smooth control down to near zero speed, plus precise operation for cyclic operations and torque control capability in open loop. The RX series combines high performance, application functionality and customization to match the precise requirements. Both, the MX2 and RX inverter series are fully integrated within the Omron Sysmac Studio software. Torque control in open loop • Ideal for low to medium torque applications Quick response to load fluctuation • Stable control without decreasing machine speed improves quality and productivity Load Speed Conventional inverter Time MX2 V1 MX2 V1 features • Power range up to 15 kW • Torque control in open loop, ideal for low to medium torque applications • 200% starting torque near stand-still operation (0.5 Hz) • Double rating VT 120%/1 min and CT 150%/1 min • IM and PM motor control • Indexer functionality • Drive Programming • 24 VDC backup supply for control board and communications • Built-in application functionality (i.e Brake control) • PID for process control 20 Motor efficiency control • Double rating VT 120%/1 min and CT 150%/1 min • Energy saving function 200% starting torque • Near stand-still operation • High starting torque in open loop • Control of fast cyclic loads RX V1 RX V1 features Torque (Percentage of Rating) (Example of Speed vs. Torque Characteristics: RX series V1 type) 200% 100% 0% 0 600 1200 1800 Rotation Speed (min-1) • Power range up to 132 kW • Sensor-less and closed-loop vector control • High starting torque in open-loop (200% at 0.3 Hz) • Full torque at 0 Hz in closed-loop • Dual rated VT 120%/1 min and CT 150%/1 min • Indexer functionality • Drive Programming • Built-in application functionality (i.e ELS - Electronic Line Shaft) 21 FQ-M Vision Sensor Designed for object tracking The FQ-M series is a vision sensor designed specifically for pick and place applications. It comes with EtherCAT embedded and can be configured and monitored from Sysmac Studio software. The FQ-M series is compact, fast and includes an incremental encoder input for easy tracking and calibration. Connectivity • EtherCAT port for object tracking • Ethernet port for advanced configuration and monitoring • Encoder input for accurate “on the fly tracking” and easy calibration • Automatic strobe timing control Performance • Up to 5000 pieces per minute with 360 degree rotation • Stable and robust detection under changeable environmental conditions FQ-M features • Made specifically for tracking applications • Designed to work within Sysmac integrated automation with embedded EtherCAT and integrated software tool • Smart camera with EtherCAT: camera, image processing and connectivity in one • Vision sensor with encoder input for tracking function • Calibration function of the complete system • Can inspect a wide range of objects • Sysmac Studio software for vision system operation and setting 22 Ethernet Encoder input for tracking and calibration »» The assisted calibration procedure simplifies the overall system set-up. »» Objects that overlap within more than one field of Design view are segregated and its data is ignored. • Camera and image processing in one • Standard C-mount lenses; choose the field of view and focus distance you need • Variety of industrial connector types (angled, straight) for correct mounting 2 4 1 3 One Software • Fully integrated within Sysmac Studio • Intuitive and icon driven set-up and configuration First shot: The position and orientation data of pieces 1, 2 and 3 are sent to the controller. • Trending and logging function 2 4 1 3 Second shot: Only the position and orientation data of piece 4 are sent to the controller. 23 FH Vision System Machine vision tailored for pick & place The FH Vision System is optimized to detect the position and orientation of any object at high speed and with high accuracy. This provides a new generation of image processing technologies within an intuitive user interface optimized for positioning applications. The built-in EtherCAT communications enable reliable and easy networking with motion control, increasing the overall machine performance. Stable measurements under changing conditions • Differences of the work piece • Dust and dirt • Changing ambient environment Alignment and quality inspection in one system • Inspection of scratches and defects • Detection of dirty or overlapping objects • Edge and corner breakage inspection • Automatic calibration for robots, XY, and UVW stages Shape based object positioning: • Separation of attached objects • Detection of partially hidden objects • Compensation for rounded or broken edges Features Flexible camera installation • Easy and guided setup using the Application Wizard • Use different fields of vision • Simple auto-calibration with the picker • Install at any angle • High-speed cameras and positioning algorithm • Simultaneous quality inspection • EtherCAT connectivity built in • NPN / PNP output in one controller 24 ZW Measurement Sensor Ultra-compact, Lightweight sensor measures any material The ZW confocal fiber displacement sensor delivers stable, non-contact in-line measurements of height, thickness and other dimensions. It solves the problems of traditional laser triangulation sensors: deviation between different material with inclination tolerance. The compact sensing head has no electronic parts to eliminate problems of installation space and mutual interference, electrical/magnetic noise, temperature rise and mechanical positioning. The EtherCAT interfaces integrates height and position coordinates No electronic parts in the sensor head. for profile mapping. • Ultra-compact sensing head: 24x24mm weighs only 105g • High flexibility fiber optic cable from sensor to controller - up to 32m • Mount sensing head one time - no need to re-tune for changing materials • Separate amplifier provides white LED light source, spectroscope and processor to convert reflected color light to distance • Stable measurements for any material - glass, stainless steel, mirror, white ceramic and PCB substrates An LED is used in place of a laser for the light source to eliminate the need for safety measures. Electric circuits and the light source are contained in the Controller. 25 N-Smart Sensors Customized Sensor Arrays on EtherCAT The Sysmac family includes Omron’s advanced N-Smart sensor solution. The N-Smart sensors are building blocks to a fully customizable Fiber and Laser sensor array that fits any application and communicates seamlessly to your machine controller over EtherCAT. The N-Smart solution is simple and dependable, ideal for high-speed workpieces and high-precision position feedback control. Onsite maintenance is improved with clearly readable high-contrast displays on each sensor. Setup without software using built-in push buttons. E3NC-S Ultra-compact CMOS Laser Sensors E3NX-FA Fiber Amplifier Units N-Smart Amplifier Units Easy application with consistent operating procedures. Presence E3NW Sensor Communications Units Detection E3NC-L Compact Laser Sensors Measurement Applications with Many Sensors: More convenience and even lower costs with a network. Features • Ultra-easy Advanced Smart Tuning with the push of a button • More dependable detection of high-speed targets • Predictive Maintenance to reduce downtime • Highly visible white LED display, an industry first • E3NX-FA has 1.5x the sensing distance of conventional amplifiers Master E3NW-ECT Sensor Communications Unit ...Max 30 Sensors*2 Inter-Unit Network *1 PAT.P *1. The DS-Bus is an OMRON inter-Unit net-work communications protocol, that connects the E3NW-ECT Sensor Communications Unit and E3NW-DS Distributed Sensor Units. *2. Each E3NW Node supports a maximum of 30 total sensors, including DS-Bus sensors. 26 ...Max 10 Sensors ...Max 10 Sensors ...Max 8 DS Units 30µs＊1 Optimum Settings Achieved Even in Super-high-speed Mode More Dependable Detection of High-speed Workpieces The N-Smart solution enables super high-speed 30μs response time. This allows for more stable detection of faster workpieces than with conventional models.*2 Connector Pin Detection *1. Model with 1 output: 30 μs, model with 2 outputs: 32 μs. *2. E3X-HD. Increased dynamic range for improved detection stability ×1/2000 ×1 Excessive Incident Level Incident light reduced. ×20 Insufficient Incident Level Incident light increased. Saturation Distance: 1.2 mm For E32-T11R Fiber Unit E3NC-S Stable Detection Even for 1.5-mm Differences in Levels Ultra-compact CMOS Laser Sensors For Small Workpieces and Long-Distance Detection E3NC-L Compact Laser Sensors E3NX-FA Fiber Amplifier Units Advanced Performance for Ultra-stable, Ultra-easy Detection 27 Semiconductor communications Cost-effective The NJ series SECS/GEM CPU Unit integrates machine control and host communications, reducing time, cost, and complexity. Simple connection No separate computer, special communications Unit or software required Save space in equipment No annual support contract Direct connection of CPU Unit to host Reducing running costs HOST HSMS communications Previously Separate computer or special communications unit is required. HSMS/SECSII communications Separate computer + SECS software Machine Controller Vision Sensor Servo Drive I/O One CPU Inverter SEMI standards-full-GEM support Non- GEM E30 GEM GEM300 Application E39 OSS Model E87 CMS, E40 PJM, E94 CJM, E90 STS Message Definition E5 SECS II E37 HSMS-SS E4 SECS I TCP/IP RS-232C Ethernet Logical Protocol Physical Protocol Supported by NJ501-1340 Easy Design User-friendly SECS/GEM Configurator facilitates project design. Programming with variables No need to specify memory addresses One CPU Unit No communications between separate computer and machine controller required Quick SECS/GEM setting Easy setting with SECS/GEM Configurator 28 SECS/GEM Configurator screen SECS/GEM Setting Example (Alarm Report) Equipment Previously (1) Alarm Report Send (S5, F1) is sent to HOST. S5,F1 Alarm Report Send L,3 1. <ALCD> 2. <ALID> 3. <ALTX> HOST Easy setup with SECS/GEM Configurator! (1) Define S5, F1 Just enter required parameters. S5,F1 Alarm Report Send SECS/GEM Configurator screen (3) Event Report Send (S6, F11) is sent to HOST after receiving S5, F2. S6,F11 Event Repot Send L,3 1. <DATAID> 2. <CEID> 3. L,a 1. L,2 1. <RPTID1> 2. L,b 1. <V1> : 2. <Vb> GEM scenario S5,F2 Alarm Report Acknowledge (3) Set GEM scenario By setting Event IDs to send when an alarm occurs or is cleared, the Controller automatically sends S6, F11. (No communications program is required.) (2) Response (S5, F2) received from HOST S6,F11 Event Report Send S6,F12 Event Report Acknowledge (4) Response (S6, F12) received from HOST 29 Service and Support PRESENCE OMRON Automation Competence Centers and technical offices across the World Automation Competence Center Channel Partner Application Engineer Tsunagi laboratory COMPETENCE Proof of concept OMRON Design Our wide network of machine automation specialists will help you select the right automation architecture and products to meet your requirements. 30 As your project matures, make use of our Automation Centers to test and catch-up with technology trends in motion, robotics, networking, safety, quality control, etc. Make use of our Tsunagi (connectivity) laboratory to interface, test and validate your complete system with our new machine network (EtherCAT) and factory network (EtherNet/IP). We will assign a dedicated application engineer to assist with initial programming and proof testing of the critical aspects of your automation system. Our application engineers have in-depth expertise in and knowledge of networks, PLCs, motion, safety and HMIs when applied to machine automation. London, Ontario Granby, Quebec Ottawa, Ontario Kingston, Ontario Barrie, Ontario Kitchener, Ontario Trenton, Ontario Stratford, Ontario Edmonton Saskatoon Calgary Regina Winnipeg Val D'or Quebec City Moncton Fredericton Montreal Sherbrooke Halifax Eden Prairie Vancouver Mississauga Toronto Appleton Windsor Milwaukee Indianapolis, IN Seattle Chicago Farmington Hills, MI Boise Bloomington Oregon Grand Rapids, MI City Salt Lake St. Joseph Westlake, OH City Springfield St. Louis Loveland, OH Santa Clara Lexington Salina Cincinnati, OH Bessemer Park City Oakland Little Rock Centennial Campbell Nashville, TN Fresno Pueblo Montgomery Fremont Wichita Knoxville, TN Phoenix Cypress Amarillo Dallas Mobile Lawrenceville Santa Monica Tempe Austin Houston El Paso Tijuana Los Mochis Lakeland Torreón Monterrey Santo Domingo Reynosa Mexico City Managua Chesterfield, VA Richmond, VA Ashland, VA Belmont, NC San Juan Kingston San Salvador Portland, ME Bloomfield, CT Danvers, MA Mt Vernon, NY Pittsford, NY Syracuse, NY East Rutherford, NJ New Brunswick, NJ Pittsburgh, PA Bensalem, PA Bogota Manaus Fortaleza Goiânia Belo Horizonte Campinas Sao Paulo Curitiba Vitória Rio de Janeiro Caxias do Sul Porto Alegre Santiago CONFIDENCE Development As your development begins, our Customer Service support ensures accurate ordering and delivery coordination, offering you peace of mind. Buenos Aires Montevideo ASSURANCE Commissioning Our worldwide service and support network makes the export of your product simple. All our products are global products, meeting global standards — CE, cULus, NK, LR. We will support you on-site with your customer anywhere in the world. Serial production Our support extends to a comprehensive set of post-sale support services, including: •Commissioning/Startup •Field maintenance & troubleshooting •Telephone technical support - Free •Warranty repair •Replacement parts •Training •Product operation/automation optimization 31 OMRON AUTOMATION AND SAFETY • THE AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 01-800-226-6766 • [email protected] OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 188.8.131.52.99.20 • 01-800-226-6766 • [email protected] OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems • Machine Automation Controllers (MAC) • Programmable Controllers (PLC) • Operator interfaces (HMI) • Distributed I/O • Software Drives & Motion Controls • Servo & AC Drives • Motion Controllers & Encoders Temperature & Process Controllers • Single and Multi-loop Controllers Sensors & Vision • Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors • Amplified Photomicrosensors • Measurement Sensors • Ultrasonic Sensors • Vision Sensors Industrial Components • RFID/Code Readers • Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers • Counters • Metering Devices • Power Supplies Safety • Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety Controllers • Light Curtains • Safety Relays • Safety Interlock Switches R33I-E-05 Note: Specifications are subject to change. © 2015 Omron Electronics LLC Printed on recycled paper. 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