Graco 334189B, Husky 1050e Electric Diaphragm Pump, Repair/Parts Owner's Manual
Below you will find brief information for Electric Diaphragm Pump Husky 1050e. These pumps are offered in a wide range of models, including electric-powered diaphragm pumps. They are used for transferring fluids.
Advertisement
Advertisement
Repair/Parts
Read all warnings and instructions in this manual and in your Husky
Maximum Working Pressure: 70 psi
(0.48 MPa, 4.8 bar)
See pages 6–8 for model information, including approvals.
334189B
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Warnings ........................................................... 3
Related Manuals ................................................ 5
Configuration Number Matrix ............................... 6
Overview............................................................ 8
Notes................................................................. 9
Troubleshooting.................................................. 10
Repair................................................................ 12
Pressure Relief Procedure............................ 12
Check Valve Repair ..................................... 12
Diaphragm Repair........................................ 14
Center Section Repair .................................. 17
Replace the Compressor .............................. 20
Torque Instructions ............................................. 21
Parts.................................................................. 22
Cart............................................................. 33
Kits and Accessories .................................... 37
Technical Data ................................................... 38
Graco Standard Warranty.................................... 42
2 334189B
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and remove power before disconnecting any cables and before servicing or installing equipment. For cart-mounted models, unplug the power cord. For all other units, disconnect power at the main switch.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
• Wait five minutes for capacitor discharge before opening equipment.
• For cart-mounted models, use only 3-wire extension cords.
• For cart-mounted models, ensure ground prongs are intact on any power and extension cords.
• For cart-mounted models, do not expose to rain. Store indoors.
334189B
or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
• Use only grounded hoses.
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in well ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
3
4
WARNING
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
334189B
WARNING
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Manual
Number
Title
334188 Husky 1050E Electric Double
Diaphragm Pump, Operation
334189B 5
Check the identification plate (ID) for the
Configuration Number of your pump. Use the following matrix to define the components of your pump.
6
Pump
Model
Wetted Section
Material
Drive Center Section
Material
Gear Box and Motor
Fluid Covers and Manifolds
SS BN BN
Seats Balls Diaphragms Manifold
O-Rings
Pump Wetted
A Aluminum
P Polypropylene
S Stainless Steel
E Electric
A
Aluminum
04A Standard AC Induction Motor with Gearbox
S Stainless Steel 04B Brushless DC Motor
04C AC Induction Motor, ATEX✦
04D Explosionproof AC Induction
Motor ★
04E NEMA Gearbox ✚
04F IEC Gearbox ✚
05A Standard AC Induction Motor with Compressor (120V)
05B Brushless DC Motor with Compressor (120V)
06A Standard AC Induction Motor with Compressor (240V)
06B Brushless DC Motor with
Compressor (240V)
334189B
Ball Material Diaphragm Material
A1
A2
P1
Aluminum, npt
Aluminum, bsp
Polypropylene, center flange
P2 Polypropylene, end flange
S1 Stainless steel, npt
S2 Stainless steel, bsp
AC
AL
Acetal
Aluminum
AC
BN
Acetal
Buna-N
BN Buna-N
FK FKM
Fluoroelastomer
GE Geolast
CR Polychloroprene
Standard
CW Polychloroprene
Weighted
FK FKM
Fluoroelastomer
PP Polypropylene GE Geolast
SP
SS
Santoprene
316 Stainless
Steel
TP TPE
PT
SP
SS
PTFE
Santoprene
316 Stainless
Steel
TP TPE
BN Buna-N
CO Polychloroprene
Overmold
FK FKM
Fluoroelastomer
GE Geolast
PO
PT PTFE/EPDM
PS PTFE/Santoprene
2–Piece
SP Santoprene
TP
PTFE/EPDM
Overmold
2–Piece
TPE
– ––
Models with
BN, FK, or TP seats do not use o-rings
PT PTFE
✦ Aluminum and stainless steel pumps with code 04C are certified to:
✚ Aluminum and stainless steel pumps with code 04E or 04F are certified to:
II 2 G ck Ex d IIB T3 Gb
II 2 G ck IIB T3 Gb
Class1, Zone 1, AEx d IIB T3 0°C<Ta<40°C ★ Motors coded 04D are certified to:
All Models (except 04D , 05A , and 05B ) are certified to:
334189B 7
The Husky 1050e product line offers electric-powered diaphragm pumps in a wide range of models. Use the selector tool at www.graco.com to configure a pump to meet your needs. This section shows the basic structure of available models. Fluid section options are too numerous to include. The many manifold, seat, ball, and diaphragm options are available on a wide variety of these models.
Compressor Approval
Aluminum or
Stainless
Steel
AC
Brushless DC
None
VFD — not included.
VFD Kits 16K911
(240V) and 16K912
(480V) are available.
Graco Motor Control — included
None
Yes, part of motor
NEMA
NEMA
NEMA
IEC
No
No
No
Yes-120V
Yes-240V
No
No
No
Yes-120V
Yes-240V
* Cart Mounting Kit 24Y543 is available.
None
CE
ATEX and CE
Explosionproof
None
CE
CE
No*
No*
No*
No*
No*
Yes
Yes
No*
No*
No*
• Pumps are available with an AC or Brushless
DC (BLDC) motor, or with just a gearbox (for applications where a motor already is available).
• AC motors are controlled by a VFD, either purchased separately from Graco (PN 16K911 or
16K912) or supplied by the customer.
• BLDC motors are controlled by the Graco Motor
Control that is supplied with the pump.
• The standard AC motor (not ATEX or
Explosionproof) and the BLDC motor are available in models without a compressor, with a 120V compressor, or with a 240V compressor.
• The BLDC motor is available in models that are cart mounted. Cart Mounting Kit 24Y543 is available for other models.
8 334189B
334189B 9
• Follow the
Pressure Relief Procedure, page 12
, before checking or servicing the equipment.
• Check all possible problems and causes before disassembly.
See the Operation Manual (334188) for troubleshooting or error information on the Graco Motor Control.
Pump cycles but will not prime and/or pump.
Pump is running too fast, causing cavitation before prime.
Center section has no air pressure, or air pressure is too low.
Check valve ball is severely worn or wedged in seat or manifold.
Slow down the motor controller
(VFD or Graco Motor Control)
Apply air pressure to center section per your application requirements.
Replace the ball and seat.
Seat is severely worn.
Outlet or inlet is restricted.
Replace the ball and seat.
Remove the restriction.
Inlet fittings or manifolds are loose.
Tighten.
Manifold o-rings are damaged.
Replace o-rings.
The drive shaft is broken.
Replace.
The center section is excessively hot.
Pump fails to hold pressure at stall.
Pump will not cycle.
Check valve balls, seats, or o-rings are worn.
Manifold screws or fluid cover screws are loose.
Diaphragm shaft bolt is loose
Motor or controller is wired improperly.
The leak detector has tripped.
Replace.
Tighten.
Tighten.
Wire per manual.
Pump flow rate is erratic.
Pump makes unusual noises.
Suction line is clogged.
Check balls are sticky or leaking .
Diaphragm (or backup) ruptured.
Pump is operating near or at stall pressure.
Check diaphragm for rupture or incorrect installation. Repair or replace.
Inspect; clear.
Clean or replace.
Replace.
Adjust air pressure or slow the pump speed.
10 334189B
Air consumption is higher than expected.
Air bubbles in fluid.
Pump leaks fluid externally from joints.
The controller faults or shuts down.
A fitting is loose.
Loose or damaged o-rings or shaft seal.
Diaphragm (or backup) ruptured.
Suction line is loose.
Diaphragm (or backup) ruptured.
Loose manifolds, damaged seats or o-rings.
Loose diaphragm shaft bolt.
Loose manifold screws or fluid cover screws.
Manifold o-rings worn out.
A GFCI has tripped.
Supply power is poor.
Air pressure is too high.
Tighten. Inspect thread sealant.
Replace.
Replace.
Tighten.
Replace.
Tighten manifold bolts or replace seats or o-rings.
Tighten.
Tighten.
Replace o-rings.
Remove the controller from the
GFCI circuit.
Determine and fix the source of the power problem.
Lower the pressure.
Graco Motor Control, see your 1050e Operation Manual.
334189B 11
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is relieved manually. To help prevent serious injury from pressurized fluid, such as splashing in the eyes or on skin, follow the Pressure Relief
Procedure when you stop pumping and before you clean, check, or service the equipment.
1.
Remove power from the system.
2.
Open the dispensing valve, if used.
3.
Open the fluid drain valve (L) to relieve fluid pressure. Have a container ready to catch the drainage.
4.
Close the pump air valve.
5.
Units bleed any remaining air.
1.
Follow the
Pressure Relief Procedure, page 12 .
Remove power from the motor. Disconnect all hoses.
2.
NOTE for thread-locking adhesive patch releases.
3.
Use a 10 mm (M8) socket wrench to remove the manifold fasteners (5) and nuts (42; used only on stainless steel models), then remove the outlet manifold (3).
4.
Remove the o-rings (8) if present, seats (6), and balls (7).
5.
Repeat for the inlet manifold (4), o-rings (8) if present, seats (6), and balls (7).
To continue disassembly, see
Disassemble the Diaphragms, page 14 .
1.
Clean all parts and inspect for wear or damage.
Replace parts as needed.
2.
Reassemble in the reverse order, following all notes in the illustration. Put the inlet manifold on first. Be sure the ball checks (6–8) and manifolds toward the outlet manifold (3).
and seats in a range of materials. O-ring and fastener kits also are available.
always replace the seats when replacing the balls.
Also, replace the o-rings every time the manifold is removed.
12 334189B
1
2
3
4
Figure 1 Check valve assembly, aluminum model shown
Apply medium-strength (blue) thread locker. Torque to 100 in-lb (11.3 N·m). Follow torque sequence. See
Torque Instructions, page 21 .
Arrow (A) must point toward outlet manifold
Not used on some models.
Stainless steel models include nuts (42).
334189B 13
materials and styles. See Parts section.
1.
Follow the
Pressure Relief Procedure, page 12 .
Remove power from the motor. Disconnect all hoses.
2.
Remove the manifolds and disassemble the ball check valves as explained in
.
3.
Use a 10 mm socket wrench to remove the bolts
(5) from the fluid covers, then pull the fluid covers off of the pump.
6.
All a.
Metal wrench flats of the exposed piston shaft. Use another wrench (same size) on the shaft bolt
(13) to remove it. Then remove all parts of the diaphragm assembly.
wrench flats of the exposed piston shaft. Use a 1–1/4 socket or box end wrench on the hex of the fluid side diaphragm plate to remove it. Then remove all parts of the diaphragm assembly.
b.
Move the piston fully to one side by rotating the drive shaft. On AC Models, move the piston by hand turning the motor fan. (See instructions in step 4). Repeat step 6a.
4.
(42) so they do not fall out and get lost.
remove the plug (124) and o-ring (127). Use a
10 mm socket to rotate the shaft clockwise to shift the piston to one side. Socket should move easily [no more than 15 in-lb (1.7 N•m) of torque].
If more torque is required, stop. Remove the motor. See
Center Section Repair, page 17 .
5.
Overmolded CO and PO models) a.
Hold a 15 mm wrench on the wrench flats of the exposed piston shaft. The diaphragm
(12) will screw off by hand. Remove the air side diaphragm plate (11).
b.
Move the piston fully to one side by rotating the drive shaft. On AC Models, move the piston by hand turning the motor fan. (See instructions in step 4). Repeat step 5a.
7.
To continue with disassembly, see
Disassemble the Center Section, page 17 .
14 334189B
Follow all notes in the illustrations on page 16. These
After reassembly, allow the thread locker to cure for 12 hours, or per manufacturer’s instructions, prior to operating the pump. Damage to the pump will occur if the diaphragm shaft bolt loosens.
center section (drive shaft, piston, etc.), see
Center Section Repair, page 17 , before you put the
diaphragms back on.
1.
Clean all parts and inspect for wear or damage.
Replace parts as needed. Be sure the center section is clean and dry.
2.
Overmolded a.
If a diaphragm setscrew comes loose or is replaced, apply permanent (red) thread locker to diaphragm side threads. Screw into diaphragm until tight.
b.
Assemble the air side plate (10) onto the diaphragm. The rounded side of the plate must face the diaphragm.
c.
Clean the female threads of the piston shaft with a wire brush dipped in solvent to remove any residual thread locker. Apply thread-locking primer and allow it to dry.
d.
Thoroughly clean, then apply medium-strength (blue) thread locker to the threads of the diaphragm assembly.
e.
Hold a 15 mm wrench on the wrench flats of the piston shaft. Screw the assembly into the shaft as tight as possible by hand.
f.
center section. Brace the wrench against a bolt and use two hands to tighten the diaphragm. See illustration in
Disassemble the Diaphragms, page 14
Move the piston fully to one side by move the piston by hand turning the motor fan. See instructions in step 4 of
Disassemble the Diaphragms, page 14
.
g.
Repeat to install the other diaphragm assembly.
.
rotating the drive shaft. On AC models,
3.
All a.
Thoroughly clean or replace the piston shaft bolt (13). Install the o-ring (34).
b.
Assemble the fluid side plate (9), the diaphragm (11), the backup diaphragm (12, if present), and the air side diaphragm plate
(10) on the bolt exactly as shown.
c.
Clean the female threads of the piston shaft with a wire brush dipped in solvent to remove any residual thread locker. Apply thread-locking primer and allow it to dry.
d.
Apply medium-strength (blue) thread locker to the threads of the bolt.
e.
Hold a 15 mm wrench on the wrench flats of the piston shaft. Screw the bolt onto the shaft and torque to 20–25 ft-lb (27–34 N•m).
f.
Move the piston fully to one side by rotating the drive shaft. On AC models, move the piston by hand turning the motor fan.. See instructions in step 4 of
Disassemble the Diaphragms, page 14
.
g.
Repeat to install the other diaphragm assembly.
4.
All Other a.
Thoroughly clean the threads, or replace the entire fluid side plate (9).
b.
Assemble the diaphragm (11), the backup diaphragm (12, if present), and the air side diaphragm plate (10) on the fluid side plate
(9) exactly as shown.
c.
Clean the female threads of the piston shaft with a wire brush dipped in solvent to remove any residual thread locker. Apply thread-locking primer and allow it to dry.
d.
Apply medium-strength (blue) thread locker to the screw threads on the fluid side plate
(9).
e.
Hold a 15 mm wrench on the wrench flats of the piston shaft. Screw the assembly into the shaft and torque to 20–25 ft-lb (27–34 N•m).
334189B 15
f.
Move the piston fully to one side by rotating the drive shaft. On AC models, move the piston by hand turning the motor fan. See instructions in step 4 of
Disassemble the Diaphragms, page 14
.
g.
Repeat for the other diaphragm assembly.
5.
Attach the fluid covers. The arrow on each fluid cover must point toward the outlet manifold.
1
2
3
4
5
6
Rounded side faces diaphragm.
Apply medium-strength (blue) thread locker to the threads.
AIR SIDE markings on diaphragm must face the center housing.
If the screw comes loose or is replaced, apply permanent (red) thread locker to diaphragm side threads. Apply medium-strength (blue) thread locker to shaft side threads.
Torque to 20–25 ft-lb (27–34 N•m) at
100 rpm maximum.
Apply primer to the female threads.
Allow to dry.
Apply medium-strength (blue) thread locker to the bolt threads. See
, to tighten.
6.
Reassemble the check valves and manifolds.
See
Reassemble the Check Valve, page 12
.
2–Piece PS or PT Models
Overmolded PO and CO Models Standard TP, BN, FK, and GE Models
16
After reassembly, allow the thread locker to cure for 12 hours, or per manufacturer’s instructions, prior to operating the pump.
Damage to the pump will occur if the diaphragm shaft bolt loosens.
334189B
6.
Turn the shaft so the groove on the shaft is at the top, in line with the alignment markings.
7.
Use a 3/4–16 bolt to push out the drive shaft assembly (112). You can also use the bearing bolt (106), but remove the bearing (107) first. Be sure that the groove on the drive shaft remains aligned with the markings in the center section.
See the illustrations on page 19.
1.
Follow the
Pressure Relief Procedure, page 12 .
3.
Remove power from the motor. Disconnect all hoses.
2.
Remove the manifolds and check valve parts as directed in
Disassemble the Check Valve, page 12
Remove the fluid covers and diaphragms as directed in
Disassemble the Diaphragms, page 14 .
bench. Leave the pump connected to the motor.
4.
Use a 5 mm hex wrench to remove 4 bolts (117).
Pull the pump off of the alignment housing (116).
rubber mallet to disengage the coupler.
5.
Use a 5/16 hex wrench to remove the plug (124).
Use a 30 mm socket wrench to remove the bearing bolt (106) and the o-ring (108) from the top.
Proper alignment is essential. Do not apply more than about 10 in-lb (1.1 N•m) of torque.
Excessive torque could strip the housing thread. If you encounter resistance, check alignment or contact your distributor.
8.
Remove the seal cartridge (110), the o-ring (109) and the radial seal (111) with o-ring (129).
9.
Slide the piston assembly (102) out of the center.
10. Leave the gearbox coupler (114) attached to the gearbox shaft (118) unless it is damaged. If you need to remove it, first remove the screws (128) and the access cover (126) on the alignment housing. Turn the gearbox coupler until you have access to screw (115) on the coupler (114). Use an 8 mm hex wrench to remove the screw (115), then remove the gearbox coupler (114).
(116) unless it is damaged.
334189B 17
1.
Clean and dry the center housing (101), the center of the piston (102) and the drive shaft
(112).
2.
Inspect the piston for excessive wear and replace if needed. Grease the piston as shown and install it in the center section with the groove on the top, in line with the alignment markings in the center section.
3.
Install the o-ring (108) and the bearing bolt (106).
Apply medium-strength (blue) thread locker and torque the bolt to 15–25 ft-lb (20–34 N•m). Be sure that the bearing (107) is in the groove on the piston, as shown. Be sure that the piston moves freely.
4.
Be sure the sealing surface of the drive shaft
(112) is clean. Install the seal cartridge (110†) and the radial seal (111†) on the drive shaft. Be sure the o-ring (129†) is on the radial seal. The the center.
5.
Install o-ring (109†).
6.
Apply anti-seize lubricant on the mating edges of the drive shaft, as shown in the illustration, page
19.
7.
Center the piston in the housing and install the drive shaft assembly (112) into the center housing (101) with the groove facing up.
8.
Inspect the shaft coupler (113) for wear and replace if needed. Install on the drive shaft.
9.
If removed, install the gearbox coupler (114) in the alignment housing (116) until the coupler seats securely on the shaft. Apply medium strength thread locker and install the screw (115).
Torque to 35–45 ft-lb (47–61 N•m). Then install the access cover (126). Torque the screws (128) to 10–20 in-lb (1–2 N•m).
10. Be sure the gearbox coupler (114) is aligned properly. Turn by hand if needed. Connect the pump to the gearbox assembly, engaging the couplers.
11. Apply medium-strength (blue) thread locker and install the housing screws (117). Tighten about
5 turns at a time, in a crisscross pattern, to fully engage the coupler. Torque to 130–160 in-lb
(15–18 N•m).
12. Be sure o-ring (127) is on the plug (124). Install the plug and torque to 15–25 ft-lb (20–34 N•m).
13. See
Reassemble the Diaphragms, page 15 , and
Reassemble the Check Valve, page 12 .
18 334189B
1
3
2
Apply medium-strength (blue) thread locker to threads.
Torque to 15–25 ft-lb (20–34 N•m).
4
5
6
7
Apply anti-seize lubricant liberally on the radial surfaces of the drive shaft assembly.
Install the drive shaft assembly with the groove facing up.
Tighten screws in a crisscross pattern, 5 turns at a time, to engage the coupler evenly. Torque to
130–160 in-lb (15–18 N•m).
Apply lubricant to inner mating surface.
334189B 19
To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
1.
Follow the
Pressure Relief Procedure, page 12
.
2.
Remove the 8 bolts (203) holding the pump (202) to the cart (201) or another mounting surface.
Use 2 people or a lift to remove the pump.
6.
Connect the wires from the new compressor to the terminal block, as shown.
7.
Return the pump to its mounting location or cart.
Secure it with the 8 bolts.
8.
Return power to the pump.
3.
Tip the pump on its side to provide access to the compressor box.
4.
Remove the air line (A1) from the compressor.
Disconnect the compressor wires at the terminal block (L1, L2, and ground). Remove the four bolts, and carefully pull the compressor out of the box.
5.
Use the four bolts to install the new compressor.
Connect the air line from A1 to A1, as shown.
20
L2
L1
334189B
If fluid cover or manifold fasteners have been loosened, it is important to torque them using the following procedure to improve sealing.
thread-locking adhesive patch applied to the threads.
If this patch is excessively worn, the fasteners may loosen during operation. Replace screws with new ones or apply medium-strength (blue) Loctite or equivalent to the threads.
1.
Start all fluid cover screws a few turns. Then, turn down each screw just until head contacts cover.
2.
Turn each screw by 1/2 turn or less working in a crisscross pattern in the order shown to specified torque.
3.
Repeat for manifolds.
(11.3 Nm) torquing manifolds.
334189B 21
22 334189B
Use this table as a quick reference for parts/kits. Go to the pages indicated in the table for a full description of kit contents.
Ref.
Part/Kit
Description
1 – — — MODULE, drive
2 COVER, fluid
24B653 Aluminum
3
4
5
6
24C050 Polypropylene
24C061 Stainless Steel
MANIFOLD, outlet
24B649 Aluminum, npt
24B650 Aluminum, bspt
24C038 Polypropylene, center flange
24C041 Polypropylene, end flange
24C057 Stainless Steel, npt
24C058 Stainless Steel, bspt
MANIFOLD, inlet
24B651 Aluminum, npt
24B652 Aluminum, bspt
24C044 Polypropylene, center flange
24C047 Polypropylene, end flange
24C059 Stainless Steel, npt
24C060 Stainless Steel, bspt
FASTENERS, manifold and fluid cover; 8–pack
24B654 Aluminum
24C056
Polypropylene
24C064 Stainless Steel
SEAT; 4-pack, includes 8 o-rings where needed,
24B630 Acetal
24B631 Aluminum
24B632 Buna-N
24B638 FKM Fluoroelastomer
24B633 Geolast
24B635 Polypropylene
24B636 Santoprene
24B637 316 Stainless Steel
24B634 TPE
1
2
1
1
2 pkg
1 pkg
Ref.
Part/Kit
Description
7 BALLS, check; 4-pack, includes 8 o-rings
24B639 Acetal
24B640 Buna-N
24B643 Polychloroprene
24B644 Polychloroprene with SST core
24B648 FKM Fluoroelastomer
24B641
Geolast
24B645 PTFE
24B646 Santoprene
8
9
10
11
12
13
15
1 pkg
24B647 316 Stainless Steel
24B642 TPE
24B655 O-RING, manifold, (not used on some models);
PTFE, 8-pack
- — —
PLATE, fluid side; included in Air and Fluid Plate Kits; see page 31.
- — —
PLATE, air side; included in air and Fluid Plate Kits; see page 31.
DIAPHRAGM, kit
1 pkg
2
2
1 kit
24B622 Buna-N Standard
24B629 FKM Fluoroelastomer
Standard
24B623 Geolast Standard
24B628 Santoprene Standard
24B624 TPE Standard
24B625 Polychloroprene
Overmolded
24B626 PTFE Overmolded
24B627 PTFE/EPDM Two-Piece
24F926
PTFE/Santoprene
Two-Piece
- — — DIAPHRAGM, backup, included with Ref. 12 where needed.
24C099 BOLT, shaft; kit; includes o-ring (ref. 14)
BRACKET, gear box, for models without compressor
2
2
334189B 23
Ref.
Part/Kit
Description
16 COMPRESSOR, assembly; includes 16a,
16b, 35, and mounting hardware
24Y542 120 Volt
16a
24Y541 240 Volt
COMPRESSOR
24Y544 120 Volt
24Y545 240 Volt
16b — — —
BOX, compressor
17
18
15U696 SCREW, M8, hex washer head
NUT, for compressor box
19�
16A390 for aluminum and polypropylene models
15U697 for stainless steel models
TAG, torque
17G058 for aluminum and stainless steel pumps
17G059 for polypropylene pumps
1
1
1
4
4
1
Ref.
Part/Kit
Description
21� 17D277 LABEL, warning
31� 17D278 LABEL, warning, multilingual
34 104319 O-RING, for diaphragm shaft bolt; included with
35
Ref. 13
BRACKET, riser; used for models with a compressor
17D358 for aluminum models
36
37
40
41
42
17D359 for stainless steel models
24C617 PLUG; 6-pack, aluminum pumps only
114153 ELBOW, male, swivel
24Y514 CONTROL, Husky
E-Series
15Y051 CABLE, M12, 8–Pin
112257 NUT; for manifold bolts on sst only
1
1
2
1
1 pkg
1
1
1
16
� Replacement Warning labels, signs, tags, and cards are available at no cost.
24 334189B
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
334189B 25
Ref Part
101 HOUSING, center, assembly; includes plugs
(Ref. 23 and ref. 24)
24Y525 Aluminum ( Axxx )
1
24Y526 Stainless Steel ( Sxxx ); also includes o-ring (Ref. 27)
102 24Y565
PISTON, assembly
1
106 BOLT, bearing; includes
Ref. 107 and Ref. 108
24Y532 for aluminum center housing (
Axxx
)
24Y533 for stainless steel center housing (
Sxxx
)
107 - — — BEARING, cam follower.
1
1 included with Rev. 106
108
- — —
O-RING, Size 019,
Fluoroelastomer; included
1 with Ref. 106
109† 102769 O-RING, Size 153, Buna-N 1
110† — — — CARTRIDGE, seal 1
111† - — — SEAL, radial, includes o-ring (ref. 129)
112 24Y524 SHAFT, drive, assembly; includes o-ring (Ref. 109), cartridge (Ref. 110) and seal (Ref. 111)
113 24Y522 COUPLER, shaft
1
1
1
114 24Y521 COUPLER, gearbox;
Includes screw (ref. 115)
115
– — —
SCREW, socket head, M10
116 x 30 mm
HOUSING, alignment, assembly; includes screws
(Refs. 117 and 128) and access cover (Ref. 126)
24Y527
Aluminum (
Axxx
)
1
1
1
117
118
24Y528 Stainless steel ( Sxxx )
SCREW, socket head, M6 x 40 mm
GEARBOX
17F839
IEC; used on x04F models
17A603 NEMA; used on x04B, x05B, x06B , x04C , x04D , and x04E models
120 112117 SCREW, cap, hex head,
M6 x 16 mm
4
1
4
Ref Part
121 MOTOR
24Y520 AC, used on x04A, and x06A models
17F734 ATEX; used on x04C models
17F745 EX; used on x04D models
1
122 112586 SCREW, cap, hex head,
5/16 x 1; used on x04B,
123 x05B, x06B , x04C , and x04D models
PLUG, pipe, headless
124
121497 for aluminum center housing ( Axxx )
122348 for stainless steel center housing ( Sxxx )
PLUG, front access
125
4
1
1
295607 for aluminum center housing ( Axxx )
24Y534 for stainless steel center housing ( Sxxx ); includes o-ring (Ref. 127)
SCREW, ground, M5 x 0.8 1
1 126 COVER, access; includes screws (Ref. 128)
24Y529 for aluminum center housing (
Axxx
)
24Y530 for stainless steel center housing ( Sxxx )
127 558730 O-RING 1
2 128
SCREW, button head, M6 x 6 mm
129† - — — O-RING, Included with ref.
111
130 111162 ELBOW, 1/8–27 npt
1
1
1 131 24Y531 CONTROLS, air, includes elbow (Ref. 130), washer
(Ref. 132), tubing, and screw (Ref 133).
132 110170 WASHER
133 106190 SCREW
135� 15J075 LABEL, warning
1
1
1
� Replacement Warning labels, signs, tags, and cards are available at no cost.
†
Included in Shaft Seal Repair Kit.
26 334189B
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
Kits include:
1 fluid cover (2)
4 o-rings (8)
24B653
Replacement warning labels, signs, tags, and cards are available at no cost.
Kits include:
1 manifold (3)
1 plug (36)
4 o-rings (8)
1 safety label (outlet manifolds only;�21)
24B649
24B650
24C050
24B651
24B652
24C061
334189B 27
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Kits include:
1 manifold (3)
4 o-rings (8)
1 safety label (outlet manifolds only;�21)
24C038
Diaphragms Manifold
O-Rings
BN
Kits include:
1 manifold (3)
4 o-rings (8)
1 safety label (outlet manifolds only;�21)
24C057
24C058
PT
24C041
24C059
24C060
28
24C044
24C047
24B654
Kit includes:
• 8 bolts; carbon steel, hex washer head; M8 x 25
24C056
Kit includes:
• 8 bolts, 300 series stainless steel; hex flange,
M8 x 32
• 8 nuts
24C064
Kit includes:
• 8 bolts, 300 series stainless steel; hex washer head, M8 x 20
• 8 nuts
334189B
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
AC 24B630
AL 24B631
BN 24B632
FK 24B638
GE 24B633
PP 24B635
SP 24B636
SS 24B637
TP 24B634
Kits include:
• 4 seats (6), material indicated in table.
• 8 o-rings (8), PTFE, not used on models with
Buna-N, FKM, or TPE seats.
AC 24B639
BN 24B640
CR 24B643
CW
24B644
FK 24B648
GE 24B641
PT 24B645
SP 24B646
SS
24B647
TP 24B642
Kits include:
• 4 balls (7), material indicated in table.
• 8 o-rings (8); not used on models with Buna-N,
FKM, or TPE seats.
334189B 29
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
24B622
24B629
24B623
24B628
24B624
Kits include:
• 2 diaphragms (11), material indicated in table
• 2 o-rings (34); used on metal pumps
• 1 diaphragm install tool; not used
• 8 o-rings (8); not used on models with Buna-N,
FKM, or TPE seats.
24B625
24B626
Kits include:
• 2 overmolded diaphragms (11), material indicated in table.
• 2 diaphragm set screws (13)
• 1 diaphragm install tool; not used
• 1 packet anaerobic adhesive
• 1 packet sealant
30 334189B
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
24F926
24B627
Kits include:
• 2 diaphragms (11), PTFE
• 2 backup diaphragms (12), material indicated in table
• 2 o-rings (34); used on metal pumps
• 1 diaphragm install tool; not used
• 8 o-rings (8); PTFE
24C035
24C036
24C062
Kits for aluminum and stainless steel pumps include:
• 1 air side diaphragm plate (10)
• 1 fluid side diaphragm plate (9)
• 1 o-ring (34)
• 1 bolt (13)
Kits for polypropylene pumps include:
• 1 air side diaphragm plate (10)
• 1 fluid side diaphragm plate (9, includes bolt)
24C099
Kits include:
• 1 bolt (13); stainless steel, M12 x 35
• 1 o-ring (34)
334189B 31
Sample Configuration Number
Pump
Model
Wetted
Section
Material
Drive
1050 A E
Center
Section
Material
A
Gear Box and Motor
04A
Fluid
Covers and
Manifolds
A1
Seats
SS
Balls
BN
Diaphragms Manifold
O-Rings
BN PT
24W212
Kits include:
• 8 o-rings (9), PTFE; not used on models with
Buna-N, FKM, or TPE seats.
32 334189B
334189B 33
201
202
203
204
205
206
207
208
209
210
211
216
217
218
219
220
24Y543 CART; includes screws (Ref. 203)
See Table PUMP
115643 SCREW; M8–1.25 x
25 mm
24Y537 BRACKET, control box; Included screws
(203, 206) and nuts
(216).
24Y514 CONTROLLER,
Graco Motor Control
116344
SCREW, M5–0.8 x 12 mm
— — — CONNECTOR, strain relief
— — —
NUT, grounding, strain relief
— — —
CONNECTOR, strain relief
— — —
CABLE, tray rated, 2.7
ft (0.8 m)
— — —
CABLE, motor, shielded, 1.7 ft (0.5
m)
105332 NUT, lock
1
1
1
4
2
2
2
1
1
4
17F709 CABLE, M12, 8–pin, 1 ft (0.3 m)
— — — CONNECTOR, strain relief
1
1
— — — CORD, power (120V) 1
17B772 LABEL, warning 1
1
12
19
21
31
TAG, torque
17G058 for aluminum and stainless steel pumps
17G059 for polypropylene pumps
17D277 LABEL, warning
17D278 LABEL, warning, multilingual
15J075 LABEL, warning
1
1
1
1 135�
� Replacement Warning labels, signs, tags, and cards are available at no cost.
24Y388
24Y552
24Y553
24Y554
24Y555
24Y556
24Y557
24Y558
24Y559
24Y560
24Y561
24Y562
648190
648250
648183
648243
648180
648240
648187
648247
650110
650154
651908
651944
34 334189B
334189B 35
Ref
Part
301 — — — FRAME
302 156306 WASHER, flat
303 116038 WASHER, wave spring
304 119420 WHEEL, pneumatic
305 120211 E-RING, retaining
306 192027 SLEEVE
307 112827 BUTTON, snap
308 101354 PIN, spring, straight
1
2
2
2
2
2
2
2
Ref
Part
309 15J645 WASHER 2
310 24M397 HANDLE
311
— — —
PLATE
312 — — —
CLAMP
2
313 108481 SCREW, 5/16–18 X 2.25
4
314 111040 NUT, lock
1
1
4
315 100527 WASHER
316 109032 SCREW, #10–32 x 0.25
8
4
36 334189B
M12, 8–pin
17F709
15Y051
16X521
16P791
1.0 ft; 0.3 m
9.8 ft; 3.0 m
24.6 ft; 7.5 m
52.5 ft; 16 m
Upgrade kits include compressor, compressor box, brackets, and mounting hardware.
Includes tools needed to remove the bearing from the center section.
Upgrade kit, to add a leak sensor to an existing system. Includes leak sensor and bushing.
selections. For systems using a Graco Motor Control, order an extension cable from the first section. For systems using a VFD, order a field-wireable cable from the second section.
M8, 4–pin
17H365
17H366
17H367
9.8 ft; 3.0 m
24.6 ft; 7.5 m
52.5 ft; 16 m
M8, 4–pin
121683
17H349
17H352
9.8 ft; 3.0 m
24.6 ft; 7.5 m
52.5 ft; 16 m
Replacement kit includes Graco Motor Control with necessary software.
Upgrade kit includes software token and instructions.
24Y788.
M8, 4–pin
17H389
17H390
17H391
9.8 ft; 3.0 m
24.6 ft; 7.5 m
52.5 ft; 16 m
334189B 37
Maximum fluid working pressure
Maximum incoming air pressure
Center section air charge range
Maximum air consumption
Air inlet size
Maximum suction lift (reduced if balls don’t seat well due to damaged balls or seats, lightweight balls, or extreme speed of cycling)
Maximum size pumpable solids
Ambient air temperature range for operation and storage.
damage to plastic parts.
Fluid displacement per cycle
Maximum free-flow delivery
Maximum pump speed
Aluminum and Stainless Steel
Polypropylene
AC, Standard CE ( 04A, 05A, 06A )
Power
Speed
Gear Ratio
Voltage
AC, ATEX ( 04C )
Power
Speed
Gear Ratio
Voltage
70 psi
150 psi
20 to 80 psi
<0.2 scfh
Wet: 29 ft
Dry: 16 ft
3/8 in. npt(f)
Wet: 8.8 m
Dry: 4.9 m
1/8 in.
32° F–104° F
0.14 gallons
39 gpm
0.48 MPa, 4.8 bar
1.03 MPa, 10.3 bar
0.14–0.55 MPa,
1.4–5.5 bar
<0.006 cubic meters/hour
280 cpm
3.2 mm
0° C–40° C
0.53 liters
148 lpm
1 in npt(f) or 1 in bspt
1 in. ANSI/DIN Raised Face Flange
2 HP
1800 rpm (60 Hz) or 1500 rpm (50 Hz)
8.16
3–phase 230V / 3–Phase 460V
2 HP
3420 rpm (60 Hz)
11.86
3–phase 240V / 3–Phase 415V
38 334189B
AC, Explosionproof ( 04D )
Power
Speed
Gear Ratio
Voltage
BLDC ( 04B, 05B, 06B )
Power
Speed
Gear Ratio
Voltage
Sound Power (measured per ISO-9614–2) at 70 psi fluid pressure and 50 cpm at 30 psi fluid pressure and 280 cpm (full flow)
Sound Pressure [tested 3.28 ft (1 m) from equipment] at 70 psi fluid pressure and 50 cpm at 30 psi fluid pressure and 280 cpm (full flow)
Compressor
Graco VFD
Graco Motor Control
Cart Models
24Y388, 24Y552, and 24Y588
24Y559 and 24Y560
24Y561 and 24Y562
Aluminum Pump with Aluminum Center
With AC Motor and Gearbox
With DC Motor and Gearbox
Polypropylene Pump with Aluminum Center
With AC Motor and Gearbox
With DC Motor and Gearbox
Polypropylene Pump with Stainless Steel Center
With AC Motor and Gearbox
With DC Motor and Gearbox
334189B
2 Hp
3450 rpm (60 Hz)
11.86
3–phase 230V / 3–Phase 460V
2.2 Hp
3600 rpm
11.86
320 VDC
28 lb
6 lb
10.5 lb
184.5 lb
182 lb
200 lb
106 lb
90 lb
103.5 lb
87.5 lb
135 lb
119 lb
71 dBa
94 dBa
61 dBa
84 dBa
48 kg
41 kg
47 kg
40 kg
61 kg
54 kg
13 kg
3 kg
4.8 kg
83.7 kg
82.6 kg
90.7 kg
39
Stainless Steel Pump with Aluminum Center
With AC Motor and Gearbox
With DC Motor and Gearbox
Stainless Steel Pump with Stainless Steel Center
With AC Motor and Gearbox
With DC Motor and Gearbox
121.5 lb
105.5 lb
153 lb
137 lb
55 kg
48 kg
69 kg
62 kg
Non-wetted parts
Aluminum
Polypropylene
Stainless Steel aluminum, coated carbon steel, bronze stainless steel, polypropylene, coated carbon steel, bronze stainless steel, aluminum, coated carbon steel, bronze
(All installations and wiring must comply with NEC and local electrical codes.)
DC Power Supply Class 2 Power Supply only
Approvals
Conformity
UL508C
CE-Low Voltage (2006/95/EC),
EMC (2004/108/EC), and RoHS
(2011/65/EU) Directives
Ambient Temperature
Environment Rating
Overtemperature Sensing Specifications (The drive is provided with a means to accept and act upon a signal from a thermal sensor in the motor. Motor overtemperature sensing is required to provide the motor overload protection.)
-40°F – 104°F –40°C – 40°C
Type 4X, IP 66
0–3.3 VDC, 1mA maximum
Input Line Voltage
Input Line Phasing
Input Line Frequency
Input Current per Phase
Maximum Branch Circuit Protection Rating
Short Circuit Current Rating
120/240 VAC, line-to-line
Single Phase
50/60 Hz
16A
20A, Inverse Time Circuit Breaker
5 kA
40 334189B
Output Line Voltage
Output Line Phasing
Output Current (Current limit, set via the software, is provided as a secondary protection from motor overload.)
Output Power
Output Overload
0–264 VAC
Three Phase
0–12A
1.92 KW / 2.6 hp
200% for 0.2 seconds
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage.
Acetal ( AC )
Buna-N ( BN )
FKM Fluoroelastomer ( FK )*
Geolast® ( GE )
Polychloroprene overmolded diaphragm
( CO ) or Polychloroprene check balls ( CR or CW )
Polypropylene ( PP )
PTFE overmolded diaphragm ( PO )
PTFE check balls or two-piece PTFE/EPDM diaphragm ( PT )
Santoprene® check balls or
2–piece PTFE/Santoprene diaphragm ( PS )
TPE ( TP )
10° to 180°F
10° to 180°F
32° to 150°F
40° to 180°F
40° to 220°F
-12° to 82°C
-12° to 82°C
-40° to 150°F -40° to 66°C
0° to 66°C
4° to 82°C
4° to 104°C
-40° to 180°F -40° to 82°C
-20° to 150°F -29° to 66°C
32° to 150°F 0° to 66°C
32° to 150°F 0° to 66°C
32° to 150°F 0° to 66°C
32° to 150°F
40° to 150°F
40° to 150°F
0° to 66°C
4° to 66°C
4° to 66°C
32° to 150°F 0° to 66°C
32° to 150°F 0° to 66°C
334189B 41
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS
IMPLIED,
OF
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO
MERCHANTABILITY
ACCESSORIES,
GRACO.
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 334188
Graco Headquarters: Minneapolis
GRACO
2015, www.graco.com
Revision B, September 2015
Advertisement
Key features
- Electric-powered
- Diaphragm pump
- Fluid transfer
- Wide range of models
- Professional use