mobile stairclimber t09 "roby"


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mobile stairclimber t09

MOBILE STAIRCLIMBER

T09 "ROBY"

USE AND MAINTENANCE

Baronmead International Limited

Unit 1, Flansham Business Centre

Hoe Lane, Flansham, Bognor Regis

PO22 8NJ. www.baronmead.com

Tel 01243 586692

CE DECLARATION OF CONFORMITY

The Manufacturer:

VIMEC, Via Parri n. 7, 42045 Luzzara (R.E.) ITALY declares on its own responsibility that the mobile Stairclimbers for the transport of person on wheelchair model:

T09

comply with the following European Directives:

Directive 89/336 "Electromagnetic Compatibility" as modified by

Directive 92/31/CE

Directive 93/42 "Medical Devices" (Category I)

Managing Director

Ing. Pier Franco Linari

Luzzara, 01/02/2006

1

USE AND MAINTENANCE

GENERAL CONTENTS

1. Unit and manufacturer identification

2. Service

3. Description of unit

4. Technical data

5. Permitted use of the unit

6. Transport

7. Preparation for use

8. Preparation for daily use

9. Maintenance

10. Vibrations - aerial noise of unit

11. Information about components and materials disposal

12. Instruction summary.

13. Reversing wheelchair handle clamps

Page 3

Page 4

Page 4

Page 7

Page 9

Page 10

Page 11

Page 13

Page 21

Page 23

Page 24

Page 25

Page 27

STAY SAFE!

ATTENTION

This symbol indicates important instructions for safety.

While all the instructions are important, please pay particular attention to these.

Carefully read this manual before undertaking the assembly, use and maintenance of the unit.

2

3

Pay due care and attention while operating this machine to minimise the risk of accidents.

Follow all the instructions for the T09 including all the stickers applied to the unit.

Immediately replace any damaged stickers.

Only trained staff are to operate the unit.

Observe the Training level for different activities with reference to the following symbols:

O Trained operator

OS Manufacturers authorised agent

The unit should only be used by a RESPONSIBLE ADULT who is trained in all operating functions described in this manual.

1) UNIT AND MANUFACTURER IDENTIFICATION

2) SERVICE

To arrange a service for your T09 stairclimber, please contact Baronmead on Tel 01243 586692

Or [email protected]

3) DESCRIPTION OF UNIT

3.1) Description

Chassis - Fig. 1/a

It is composed of:

- light alloy frame & plastic cover

It contains:

· Motor & gearbox

· Tracks;

· Transit wheels for level surface use;

· Electrical control system.

· Battery;

· Integral battery charger.

On the chassis control panel you can find the following:

- Control handle release lever

(Fig. 2\a);

- Plug for battery charger (Fig.

2\b);

- Battery charge condition indicator led (Fig.2/c).

- Rocker switch to drive base unit

(Fig. 2/d);

4

Control handle - Fig. 3/a

The control handle secures the wheelchair onto the stairclimber while on the stairs or on landings.

The control handle also has the main controls to drive the mobile stairclimber.

It contains:

- Wheelchair attachment clamps

(Fig. 3/c);

-Height and width adjustable attachment clamp cross member

(Fig. 3/d);

- Wheelchair wheels support cross member (Fig. 3/e);

- Adjustable headrest (Fig. 3/b);

- Automatic electrical connector for the chassis (Fig. 3/f).

The drive control panel (Fig.4/f) includes:

5

- Up / Down pushbuttons (Fig. 4\a);

- Emergency stop switch (Fig. 4\b);

- Gradient indicator (Fig. 4\c);

-Battery discharge indicator (Fig.

4\d):

· Flat battery - slow flash;

· Motor high temperature

– fast flash;

· Motor jammed - double fast flash

compared to motor high temperature.

-

“ON/OFF” key (Fig. 4/e).

Battery charger on machine

Recharge the battery after use of mobile stairclimber to maintain the battery condition when the unit is not used. Technical data and the use and maintenance instructions are listed in the manual enclosed with the battery charger.

3.2) Main precautionary measures for wheelchair mounting.

Wheelchair clamping to the Control Handle

- Lock knobs clamping levers with return spring (Fig.6\a).

- Hand wheel of the wheelchair clamping cross member with return spring

(Fig. 6\c).

- Clamping hand wheel (Fig. 6/b).

3.3) Main precautionary measures for operation on stairs.

- Optical indicator of maximum gradient (Fig. 4\c).

3.4) Warning and instructions

Always comply with the following warnings and instructions:

- Always fasten safety belts.

- Use both hands whenever using the T09.

- Do not leave the unit loaded.

- Details for the wheelchair loading.

6

3.5) Operating position

The operator should always be behind the Control Handle, firmly holding the handles (Fig. 4/f).

3.6) Components

- Chassis (Fig. 1\a).

- Control Handle (Fig. 3\a).

- Charge cable (Fig. 5/a).

3.7) Technical standards

The unit complies with the following standards:

STANDARD 93/42/CEE

Concerning medical devices.

STANDARD 89/336

Electromagnetic compatibility as modified by Standard CE 92/31.

4) TECHNICAL DATA

- Drive gear

Irreversible Worm Screw reduction gear

Toothed belt with rubber tracks

Driving pulley

Transit wheels for the transfer on the level

- Performance

Running direction

Speed (upwards/downwards)

7

Capacity

Rated load

Geometrical features of the stair

Ratio 1/50

HTD-8M z=40 n° 4 wheels on ball bearings

Forward/Backward

5 m/min.

1 person with wheelchair

130 kg

See Fig. 8

- Environmental conditions

Temperature

Humidity -max.

- Overall dimensions

Machine body

Control Handle

- Weight

Machine body

Control Handle

- Electrical installation

D.C. Motor Brushless

Electrical input

Battery charger on machine

Non spillable AGM battery

Battery recharge time

Fuse

- Controls

Timed start push button (Forward/backward)

Emergency stop push button

- Indicators

Battery charge display

Gravity gradient visual signal

0° - +45°C

90%

See Fig. 7

See Fig. 7 kg 37 kg 10

24V

25 A

230V AC 50 Hz to 24V DC 3A

2x 12V 12Ah

8 hours from flat

40 A

Delay of 1 second

(Fig. 4/b)

(Fig. 4/d)

(Fig. 4/c)

8

Fig. 7

5

) Permitted use of the unit

5.1) Permitted use

Mobile stairclimber Model T09, has been designed for the transport of disabled persons on manual self propel wheelchair on staircases with the following features:

- Environment:

- Steps:

Indoor/outdoor

Parallel, without coatings

- Gradient:

- Step-riser height:

Maximum 35° (Fig. 8/a)

Maximum 180 mm, min. 100 mm (Fig. 8/A)

- Step nose radius: From 0 to 20 mm (Fig. 8/R)

- Attendant: Always present and with the following characteristics:

A physically and mentally suitable adult, familiar with the operation of the equipment and maintenance instructions.

9

5.2) Unsuitable environments

Environment: Potential problems

Use on staircases with gradient over 35°: Instability, tracks skidding

Use on steps with riser height over 180 mm: Instability, tracks skidding

Use on steps with riser less than 100 mm:

Use on steps with a nose radius higher than 20 mm:

Tracks skidding

Tracks skidding

Un-trained operator:

Transport of Power chairs

Potential Instability

Not suitable

Transport of people or things not seated on the wheelchair Not suitable

Use on wet or icy stairs: Instability, tracks skidding

Use in water or in rain:

Use on staircases with non parallel steps:

Electric installation failure

Instability, lateral tilting

WARNING: DO NOT MODIFIY FOR UNINTENDED USES.

6) TRANSPORT

6.1) Handling

The dismantled unit can be carried or for loading / unloading. The base section can be carried by using the handles on either end (Fig. 9\a and b).

Base weight complete with battery: 37 Kg

Control Handle weight: 10 Kg

For ergonomic reasons, the base will need to be lifted by two people.

6.2) In When not in use:

- Place the machine in a dry room.

- Cover to protect from dust / dirt.

- Never leave the machine open to the weather.

10

6.3) Position of the centre of mass (Fig. 10\a)

It is located between the Control

Handle and the chassis when assembled.

7) PREPERATION FOR USE

7.1) Initial Set up.

Before setting up, read the manual carefully.

Package opening

- Cut the protective film by using a knife. Do not cut or heat the box.

- Take care not to damage the surfaces of the unit.

- Clean the unit, taking away all residual packaging and dust.

7.2) Disposal of package material

Dispose of the packaging responisbly.

7.3) Preliminary checks

Checks to carry out before using:

Competence: OS - Manufacturers authorised agent.

11

MACHINE CHECK:

Check the following for correct function.

Control Handle:

- Correct clamping of the Control

Handle (Fig. 11):

- Wheel chair catches (Fig. 6/a):

Smoothness, safe return to the lock position.

- Safety belts: Condition, security and catch operation.

- Controls:

Correct action of the controls;

Correct timing of the controls;

Efficiency of the emergency stop (Fig.

4/b).

- Indicators:

Efficiency of the battery charger signal

(Fig. 4\d);

Efficiency of the gradient indicator

(Fig. 4\c).

Machine body:

- Battery charger:

Voltage and frequency as in paragraph

7.5.

7.4) Environmental conditions for the operating location.

- Temperature: From 0 °C to +45 °C

- Humidity: Max 90%

12

7.5) Electrical connection

The input for the battery charger is an IEC socket. The user should connect the battery charger to a supply conforming to the standards for the civil use electrical units, equipped with an appropriate switch.

Battery charger data:

- Input Voltage:

- Frequency:

- Output Voltage:

8) PREPARATION FOR DAILY USE

230V ac.

50 Hz

24 V dc / 3A

8.1) Control Handle assembly and clamping

a) Place the control handle (Fig. 11/a) carefully on the mounting bar (Fig.

1/b) on the base.

b) Incline the control handle (Fig. 12/a) as shown by the arrow (Fig. 11/b) until it is locked to the base.

c) Once the control handle is locked (Fig. 12/a), protect the release lever pushing on the cover (Fig. 12/b).

WARNING: Ensure that the safety cover is in its proper position.

In this position, the safety switch is activated and the Control

Handle is locked in the work position. To switch on the machine, insert the key (Fig. 4/e); the push buttons (Fig. 4/a) on the

Control Handle allows the operating of the tracks forwards - backwards.

* If the red cover is not in its proper position, drive of the

machine is inhibited.

13

8.2) Control Handle release

To release the control handle (Fig. 13/a) ,lift the red safety cover (Fig.13/b) and then, while the release pedal (Fig. 14/b) is being pressed, push the control handle (Fig. 14/a) forward as shown by the arrow (Fig. 14/c).

8.3) Wheelchair clamping

a) Insert the key (Fig. 15/a) for stair climber activation

(Fig. 15/b). into its appropriate socket

b) Lock the wheelchair brakes. By pressing down on the control handle, tilt the mobile stairclimber back onto its transit wheels and push it under the wheelchair (Fig. 16/a).

c) Holding the control handle (Fig.

13/a), lift the red cover (Fig. 13/c) with your foot, exposing the handle release lever (Fig. 13/b).

d) Press the lever (Fig. 14/b) downwards in order to release the control handle (Fig. 14/a) and, push it forward (Fig. 14/c), bring it to the wheelchair seat back (Fig. 16/c).

e) Unscrew (Fig. 17/b) the knob (Fig.

17/a) placed on the rear face of the control handle, push the metallic central pushbutton (Fig. 17/c) and slide the arms

(Fig. 17/d) until they are brought under the handgrips of the wheelchair (see Fig.

16).

NOTE: Carry out this operation holding the crosspiece as shown in Fig. 17/e.

14

f) Adjust the handle clamp width (Fig. 18/a) according to the wheelchair handle width: unscrew the knob (Fig. 18/b) and move the handle clamp sideways (Fig.18/c). Repeat for the other side.

g) Grasp the plunger (Fig. 19/a) by hand and lift it. Then swing the hook

(Fig.19/b) past the plunger and hook it to the wheelchair frame (see

Fig.16/e), then release the plunger and ensure that the hook can’t open,

Repeat for the other side.. Finally, tighten the knobs (Fig. 18/b).

IMPORTANT: do not clamp handles or other objects that are not firmly attached to the wheelchair.

h) Lean the control handle back (Fig.

11/b) until it can be locked to the drive unit. For this operation i t’s possible to place your foot on the bar provided on the base unit (Fig. 16/f).

i) Close the safety cover (Fig. 12/b) by foot.

j) Now the machine is ready (the green led on the control handle cover will light up when drive switches are pressed and the wheelchair is properly locked and anchored to the stair climber).

k) Pressing downwards on the control handle the transit wheels are activated and the first step of the flight can be reached to perform the climb or descent (Fig. 27 and 29).

WARNING: Always fasten the seat belt before use.

15

WARNING: Hold the Control Handle firmly, even when on level ground, when a passenger is on the machine.

8.4) Travel preparation a) BATTERY:

Check the battery state after having assembled the machine; activating drive for a moment when the machine is empty (with no one on board).

The use of the machine when the indicator led is blinking could damage the battery. b) SIGNALS:

Do not use the mobile stairclimber on unfamiliar stairs before checking the gradient indicator.

If the gradient indicator does not work, DO NOT USE THE

TRACK MOBILE STAIRCLIMBER! Call Baronmead operative immediately. c) EMERGENCY:

Check the emergency

STOP operation (red push-button on control panel).

- Press the push-button: the drive controls should be inhibited.

- Reset the push-button pulling it out.

If the emergency STOP does not work, DO NOT USE the mobile stairclimber! Call Baronmead operative immediately.

Do not move the mobile stairclimber with a person on board before carrying out all operations described in paragraph 8.3.

16

NEVER LEAVE THE MACHINE UNATTENDED WITH A

PASSENGER ON BOARD.

8.5) Manual operation on level surfaces

To move quickly over longer distances and to turn the machine, it is necessary to operate manually:

a) Using the Control Handle as a lever, raise the tracks off the ground to allow the machine to roll on its transit wheels.

b) Push the unit in the desired direction.

8.6) Stair gradient check

This check should be done on all new locations.

a) Check that the step riser is not greater than 180 mm (Fig. 8).

b) Operating manually, without person on board, on approaching the first stage of the stair to travel, press the push button control (Fig. 4/a), travel on a section of stair, release the push button and make sure that the gradient indicator placed (Fig. 4\c) on the

Control Handle is green (Gradient under 35°). If the indicator is red

(Gradient above 35°), it is not possible to travel on that staircase.

Green indicator: correct gradient

Red indicator: excessive gradient

8.7) Headrest adjustment

To adjust the headrest (Fig. 20/a):

Remove the headrest and adjust it using two Velcro stripes (Fig. 20/b).

17

WARNING: THE MOBILE STAIRCLIMBER OPERATOR

DETERMINES THE STABILITY OF THE UNIT. TO AVOID

UNSTABLE CONDITIONS PLEASE FOLLOW THE POINTS

BELOW.

8.8) Operation on staircase

The unit should be always placed so as the control handle is towards the upward side. If during the stair operation, the mobile stairclimber continues to operate when the push button is released, press the emergency STOP red push button on the Control Handle control panel. Afterwards follow section 8.9.

8.8.1) Stair ascent operation

a) Operate manually as in section 8.5.

Advance the mobile stairclimber with the person on board to the first step of the flight (Fig. 21/a).

- If you must travel just one flight, position the mobile stairclimber in the middle of the staircase.

- If there is more than one flight of stairs, travel as near the inside handrail as possible or near the inside wall; this position makes manual operation on landings easier.

The mobile stairclimber should be perpendicular to the steps; it is not possible to travel on staircases diagonally.

b) Press the

“up” push button holding the Control Handle firmly with two hands, travel up the flight until the STOP sticker(Fig.

22/a) aligns with the nose of the last step (Fig. 22/b).

18

c) Release the drive button, and lower the Control Handle slowly (Fig.22/c).

If the staircase comprises two or more flights, operate manually and approach the second flight. Repeat the previous operation.

WARNING: The lugs on the tracks can slide on the step nose during operation and while resting on the staircase. In extreme circumstances, this could cause the mobile stairclimber to tip forward. For this reason, firmly hold the

Control Handle firmly, even when stationary, whenever a passenger is transported.

8.8.2) Stair descent operation

a) Operate manually as in section 8.5.

Approach the first step (Fig. 22/b) of the flight you must travel on, until the mobile stairclimber has arrived with the message STOP at the beginning of the flight (Fig.22/a).

- Stair with one flight:

Locate at the centre of the staircase, with the machine placed in axis to the staircase.

- Stair with more flights:

Place the unit towards the stair well inner edge, taking care of being in square with the staircase (see

8.8.1a).

WARNING: The machine should be always perpendicular to the step.

b) Raise the Control Handle (Fig. 22/d) until the tracks have touched the lower step, press the downwards push button and travel down the stairs taking care to hold the Control Handle firmly in both hands.

c) At the end of each flight, the side mobile wheels (Fig.23/a) will automatically position for the next manual operation.

19

this reason, firmly hold the Control Handle, even when on level ground, when the user is transported.

8.9) Emergency stop on the staircase

WARNING: there is the possibility that the track lugs may slide on the nose of the stair during the operation of the mobile stair climber.

This could cause the mobile stairclimber to tip forward. For

In case of an emergency stop on a staircase flight, do not release the control handle

When the unit is locked, make sure of the vehicle stability before leaving the Control Handle.

If the track mobile stairclimber stops in the upward direction due to discharged battery, it is possible to rescue the passenger by reversing the direction and bringing him to the lower level.

8.10) Passenger release

a) At the end of the journey, release the Control Handle. b) Push the Control Handle forwards until the wheelchair touches the ground. c) Raise plunger (Fig. 24/a) and retract red lever (Fig. 24/b) outwards.

Loosen handwheels (Fig. 25/a). d) Lower the Control Handle and re-clamp it to the chassis. e) Remove the mobile stairclimber manually from under the wheelchair.

20

8.11) Passenger recovery

IMPORTANT: in case of an emergency stop on the stairs, it is absolutely forbidden to release the Control Handle.

If the mobile stairclimber stops when in the upward direction due to discharged battery, it is possible to rescue the transported user by reversing the direction and bringing him back to the lower level.

WARNING: if it’s not possible to come back to the lower floor, move the machine by using the handle control device for its handling (Fig.26/a) supplied in equipment.

9) MAINTENANCE

The unit requires maintenance and service by an approved operative every six months.

It is very important to check the following parts regularly:

Competence level: O - Trained operator

Detail / Component Check frequency

a) Rubber tracks

b) Control Handle clamping

c) Wheelchair clamping monthly

monthly monthly

d) Battery

e) Control Handle connector

f) Electrical loom & fuses

g) Indicators before every use

monthly monthly before every use

h) Emergency STOP switch before every use

The tests to carry out for every point a).....f) are the following:

a) The tracks must not show any wear or cuts or lugs excessive wear.

21

b) Make sure that the wheelchair release mechanism is intact and in working order.

c) The batteries are sealed and maintenance free. They must be kept on charge by connecting the battery charger using the cable supplied, during the periods when the machine is inactive.

d) Check the IEC charger socket is undamaged.

e) Check that the status light on the control handle is activated shortly after pressing the up / down buttons.

f) Check the emergency STOP red button operation. Push the red button: the controls should be deactivated. Reset the push button pulling it upwards.

If the result of every check is not positive, contact

BARONMEAD agent. See chapter 2.

9.1) Periodic cleaning of the unit

Competence: O - Trained operator

Frequency: Quarterly

In operations that require the removal of the covers, switch off at the mains and remove the charge cable before proceeding.

In order to maintain reliable operating, it is necessary to keep the machine clean both inside and out.

Cleaning instructions:

- Turn off the mains supply and remove the power cable.

- Remove the covers by unscrewing the 8*fixing screws.

- Remove dust, dirt and grease marks.

22

- At the end of cleaning, replace the covers and reconnect the mains connector.

Battery charger:

When the battery charger reaches the yellow led (Fig.27/a) the machine can be used because the battery has reached the 3/4 of its charge. Every 7 or 8 partial charges it’s good thing, in order to save the battery, to carry out the complete battery charge until the green led is reached (Fig.27/b) (after about 11 hours of charge).

It’s not possible to use the machine while charging the battery.

9.2) Defects - Possible causes

Competence: O - Trained operator

Possible cures

Defects

The unit does not move in either direction.

Possible causes

Starting key

Emergency STOP

“in”

Handle lock up (fig. 14)

Discharged battery

Damaged battery

Discharged battery

Possible cures

Insert the ON/OFF key

Pull out

Press down

Recharge

Replace

Safety lock out at a charge percentage of 10%

If the malfunction persists, contact a BARONMEAD operative.

10) UNEXPECTED MOVEMENT AND NOISE OF THE UNIT a) Unexpected movement

As every staircase can have different pitch, occasionally the T09 will move downward slightly while operating due to the track lug not engaging fully with the stair nose this is:

- infrequent with moderate acceleration;

23

-momentary disruption for the operator and passenger as the next lug locates on the stair nose.

This does not affect the safe operation of the machine. b) Aerial noise: less than 70 db.

11) INFORMATION ABOUT PARTS AND MATERIALS DISPOSAL a) Rubber and plastic materials disposal

Dispose of used parts responsibly in accordance with the local regulations in force; contact your local council if in doubt.

b) Battery disposal

Where possible, recycle batteries at an authorised recycling site, if this facility is not available, dispose of responsibly in accordance with the local regulations in force, contact your local council if in doubt.

24

12) Instruction Summary

12.1) Descent

1st phase: Once the wheelchair is properly locked (the green light must be lighted up on the panel), by a soft pressure downwards (Fig. 28/b), on the control handle, lift the nose of the machine (Fig.28/d), activating the transit wheels (Fig. 28/c). In this way it’s possible, with little effort, to move

3rd phase: gently tilt the machine forward (Fig. 29/c) until the tracks are resting on the stairs. Now, press the down pushbutton (remember that the start is delayed of about one second), the machine will start to descended the stairs.

25 the machine to the edge of the first stair of the flight (Fig. 28/a).

2nd phase: Activate the down pushbutton until the STOP sticker

(placed on the base of the cover) lines up (Fig.29/a) with the edge of the first stair (Fig.29/b).

4th phase: When end of the flight is reached, drive until the machine is flat, press the control bar downwards again to activate the transit wheels, then at the same time, push and turn the machine placing it again on the edge of the first stair of the next flight

(see Fig. 30), paying attention to stop on the STOP. Now the 3rd phase can be carried out again.

WARNING: ALWAYS

HOLD THE CONTROL

HANDLE FIRMLY!

12.2) Climb

1st phase: Remember that moving the machine on the plane it’s required to exert a soft pressure downwards on the control handle (Fig. 31/b), bring the machine to the first stair of the flight (Fig. 31/a) taking care of keeping the machine square to the staircase.

2nd phase: Now keeping the up pushbutton pushed (remember that the start is delayed of about one second), start the climb.

3rd phase: Once the last stair is reached, stop the machine when the

STOP sticker (placed on the base of the truck) (Fig. 32/a) aligns with the edge of the stair (Fig.32/b), then gently lean the machine onto the landing, tilting the machine as shown in Fig. 32/c.

4th phase: When the top of the flight is reached, once the machine is flat, press downwards on the control handle again to activate the transit wheels, then, at the same time, pull and turn the machine bringing it to the first stair of the next flight,

26

paying attention to place it square to the staircase (see Fig. 33). Now, climb the next flight or, if the final destination is reached, release the wheelchair.

WARNING: ALWAYS

HOLD THE CONTROL HANDLE

FIRMLY!

13) REVERSING WHEELCHAIR

HANDLE CLAMPS

on the market, there are not only wheelchairs equipped with push handles (Fig. 34/a) but also wheelchairs in which the push handles are replaced by a cross bar

(Fig.35/a) placed in the rear part on the seat back. In these cases the safety couplings (Fig. 36/a), because it is equipped with a second hole (Fig.

36/b), can be rotated of 90° so that the red hook (Fig. 36/c) grasps the shackle from below and not sideways, clamping the wheelchair to the control handle with the same

3) Rotate the safety coupling

(Fig.37/a) by 90° (Fig.37/b), to the left for the left one and to the right for the right one;

4) Insert the rotated coupling (Fig.

37/c) onto the arm (Fig.37/d). Rescrew the setscrew into the end of control handle arms.

5) Bring the control handle (Fig.38/a) to the seat back of the wheelchair

(Fig.38/b). Pull the safety plunger (Fig.

38/c), hook the shackle (Fig. 38/d) using the hook (Fig. 38/e) and release the plunger (Fig. 38/c).

NOTE: ensure that the plunger (Fig.

38/c) is placed under the red hook

(Fig. 38/e) so that it can’t be released from the wheelchair (Fig.

38/d);

safety of the traditional wheelchairs.

In order to carry out this operation follow this procedure:

1) Remove the clamping screw placed in the end of the control handle arm

(Fig.36/d) and loosen the locking hand-wheel (Fig. 36/e);

2) Extract the safety clamp (Fig. 36/a) toward the outside (Fig. 36/f);

27

6) Lock the coupling turning the hand-wheel (Fig. 38/f).

7) Lift the arms (Fig. 38/g) until the point in which the red hook (Fig.

38/e) is placed in contact to the shackle (Fig. 38/d) is reached.

28

29

Base Drive Unit

7801211

30

Base Drive Unit

– 7801211.1

28

29

30

31

24

25

26

27

32

33

20

21

22

23

16

17

18

19

12

13

14

15

8

9

10

11

4

5

6

7

Part

1

2

3

34

31

804035

12956

1044147

2864208

2864209

804027

10907

2864210

714016

12809

12800

904262

12170

2384099

1044146

992027

12052

1022095

12906

Code

4294642

4294643

3702021

3702020

1004017

12389

11062

2824457

1304325

992004

12041

6064163

11053

12959

10433

2

1

1

2

2

1

2

2

4

3

3

1

2

4

2

2

4

2

1

2

8

2

4

1

1

2

2

2

2

4

2

Qty. Description

1 RH GUIDE

1

2

LH GUIDE

WHEEL

WHEEL

NO STEP Sticker

5x15x1 WASHER

M8x35 SCREW

GUARD

PIN

SPACER

RING

VIMEC ADHESIVE LABEL

M5x12 SCREW

M8 NUT

M8x16 SCREW

PULLEY

8,4x17x1,6 WASHER

WHEEL

LH BRACKET

RH BRACKET

PLULLEY

M6 NUT

BRACKET

SPRING

6x6x20 TANG

5x5x50 TANG

SPACER

RING

DRIVE SHAFT

GEARWHEEL

20x28x1 WASHER

RING

BEARING

RING

55

56

57

58

59

51

52

53

54

60

61

62

63

64

65

66

47

48

49

50

43

44

45

46

39

40

41

42

35

36

37

38

12992

782012

7007426

12956

6882008

484031

1004018

10529

824005

10396

904273

904276

6882004

12918

10316

1004021

1004019

6014005

2384100

1044145

12993

10435

12807

12909

12943

10190

12373

11055

2594470

2304758

10079

2304761

1

1

1

4

2

2

1

1

1

2

2

1

4

2

2

1

1

1

7

1

1

4

4

4

2

6

1

3

2

1

1

1

STOP ADHESIVE

REDUCTION GEAR

REDUCTION GEAR SHAFT

GEARWHEEL

M6x30 SCREW

M8x20 SCREW

A6x6x45 TANG

8x32x2,5 WASHER

5x5x20 TANG

M6x20 SCREW

6,4x12,5 WASHER

M6x35 SCREW

PLATE

PLATE

M3x10 SCREW

PLATE

M6x40 SCREW

ELASTIC BELT

EMERGENCY MOVE KIT

8,4x17x1,6 WASHER

PLATE

CAP

ITALY FLAG LABEL

M5x16 SCREW

TRACK

M5x10 SCREW

SPACER

SPACER

SUPPORT

A5x5x15 TANG

8x24x2 WASHER

STICKER

32

33

Control Handle - 7801212

12

13

14

15

8

9

10

11

4

5

6

7

Part

1

2

3

20

21

22

23

24

16

17

18

19

37

38

39

40

33

34

35

36

29

30

31

32

25

26

27

28

41

42

43

44

45

Code

10007

6064342

10673

28941117

482019

4254562

782020

3424422

28941118

482020

11052

28941128

4692004

1304028

164105

1004016

2564055

902007

4692006

12376

10378

28941130

12956

12941

10648

2304798

2864941

11053

6064329

1044033

6064309

6064330

10990

4694002

12188

1304329

12984

712053

12376

10033

28941108

874150

404039

10239

10945

1

1

2

1

2

1

1

2

2

4

1

1

1

1

1

1

1

4

1

1

1

2

2

1

2

2

2

2

2

2

1

2

2

2

1

1

2

2

1

2

1

1

Qty. Description

1 M3 NUT

1

4

KEY-RING

3,5x13 SCREW

PROFILE

SUPPORT TERMINAL

WHEELCHAIR WELDED COUPLING

SAFETY BELT

M8 120x18x5 PLATE

PROFILE

CAP

M8x12 SCREW

RH BLOCK

M8x25 BALL GRIP

PIN

BUSH

ADHESIVE LABEL WITH ARROW

BRACKET

BUSH

BALL GRIP

10,5x21 WASHER

M10x45 SCREW

LH BLOCK

8,4x17x1,6 WASHER

WASHER

4,2x9,5 SCREW

PLATE

PLATE

M5x12 SCREW

INSTRUMENT BOARD STOP ADHESIVE

WHEEL

KEY ADHESIVE

PLATE

6,3x19 SCREW

BALL GRIP

RING

PIN

20x28x0,5 WASHER

SPRING

10,5x18 WASHER

M10 NUT

SUPPORT

RUDDER INSTRUMENT BOARD

VELCRUM

M3x25 SCREW

M10x35 SCREW

Base / Handle coupling - 7801213

Code

2784359

4004167

12372

712044

904260

1304325

164047

10023

992004

12041

3084070

10679

10698

10433

11053

10081

484026

2255348

10005

10007

804035

1004014

2874195

1304324

10518

1304326

2304814

12054

484030

712045

10001

12370

12956

11060

12959

10027

10893

6882009

Base / Handle coupling - 7801213.1

11

12

13

14

7

8

9

10

Part

1

2

3

4

5

6

19

20

21

22

23

15

16

17

18

32

33

34

35

36

37

38

28

29

30

31

24

25

26

27

2

1

1

2

2

2

2

2

1

2

2

1

2

1

1

1

3

2

1

1

4

2

1

1

1

2

4

2

2

2

2

2

Qty. Description

1 STRUCTURE

1

1

RUDDER COUPLING/RELEASE DEVICE

5,5x10 WASHER

2

2

1

GRIPPING SPRING

SPACER

PIN

BUSH

M8 NUT

SPACER

RING

CONNECTING ROD

M6x10 SCREW

3,5x13 SCREW

M8x16 SCREW

M5x12 SCREW

M3x12 SCREW

CAP

SHEATH

M4 NUT

M3 NUT

PULLEY

BATTERY CHARGER ADHESIVE LABEL

PEDAL COVER

PIN

M3x16 SCREW

PIN

PLATE

FIXER

CAP

GRIPPING SPRING

M3 NUT

3,2x6 WASHER

8,4x17x1,6 WASHER

DOWEL

M8 NUT

M8 NUT

M4x12 SCREW

PLATE

35

Loom components

–7801215

6

7

8

9

Part

1

2

3

4

5

10

11

12

13

14

15

37

Code

2255338

2262019

2255212

2255336

2255337

2255345

1802004

1852003

1824010

1902023

1852018

8884908

1702003

1714092

8884909

1

1

1

2

1

1

2

1

1

1

Qty. Description

1 SHEATH

1

1

1

1

TAP+CABLE+PLUG

SHEATH

SHEATH

SHEATH

PUSHBUTTON

5 mm LED-HOLDER

PUSHBUTTON

PLUG KEY+RING

MICROSWITCH

PUSHBUTTON

FEEDER

BATTERY

24 V 0,5 Kw MOTOR

DISPLAY

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