FAAC 400 CBC, 400 CBAC, 400 SB, 400 SBS, 400 CBACR, 400 CBAC EG, 400 SB EG Gate Opener User Manual

400
Hydraulic Swing Gate Operator
UL325 Compliant
FAAC International Inc.
Headquarter & East Coast Operations
5151 Sunbeam Road
Suites 9-11
Jacksonville, FL 32257
Tel. 866 925 3222
www.faacusa.com
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Unit 357
Fullerton, CA 92831
Tel. 800 221 8278
CONTENTS
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
Important Installation Instructions
General Safety Precautions
Installing the Warning Signs
1. TECHNICAL SPECIFICATIONS
Dimensions
4
4
4
5
6
7
7
2. WIRING
7
3. INSTALLING THE MODEL 400
8
3.1. Preliminary Checks
3.2. Installation Dimensions
3.3 General Rules for Determining Installation Dimensions
3.4. Installing the Operator
4. START-UP
Anti-Crushing System Adjustments
8
8
8
8
10
10
5. FINAL OPERATIONS
10
6. SYSTEM TEST
11
7. MANUAL OPERATION
11
8. RESTORING NORMAL OPERATING MODE
11
9. SPECIAL APPLICATIONS FOR SWING LEAF GATES
11
Opening Outward, with Operator Installed Inside
11
10. POSITIVE STOP ACCESSORY
12
11. MAINTENANCE AND REPAIRS
13
12. EXPLODED VIEWS
14
400 CBAC
Cylinder
Locking Cap
Rear Flange
13. 455 D CONTROL BOARD
13.1 455 D Control Board Warnings
13.3 Electric Connections
13.4. 455 D Layout and Components
13.5 Programming
13.6 Start-Up
13.7 System Test
14
15
16
17
18
18
18
18
22
24
25
14. OPERATING MODES DETAILED DESCRIPTION
26
15. PREWIRED ENCLOSURE DIAGRAM
28
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
2
16. POWER AND ACCESSORIES CONNECTIONS
29
AC Power Wiring Guidelines
AC Power Connection
Magnetic Lock Connection
29
29
29
17. TROUBLESHOOTING
30
LIMITED WARRANTY
31
Read this instruction manual before you begin installing the product.
= Information regarding personal safety and proper maintanence of the product.
= Information regarding the product’s characteristics or operation.
FAAC Model 400 - Rev: 01 - October 2010
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
3
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING: TO REDUCE THE RISK OF SEVERE
INJURY OR DEATH:
READ AND FOLLOW ALL INSTRUCTIONS.
Never let children operate or play with the gate
controls. Keep remote controls away from children.
Always keep people and objects away from the
gate. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
Test the gate operator monthly. The gate MUST
reverse on contact with a rigid object or when an
object activates a non-contact sensor. If necessary,
adjust the force or the limit of travel and then retest
the gate operator. Failure to properly adjust and retest
the gate operator can increase the risk of injury or
death.
Use the manual release mechanism only when the
gate is not moving.
KEEP GATE PROPERLY MAINTAINED. Have
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hardware.
The entrance is for vehicles only. Pedestrians must
use a separate entrance.
SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following conditions have been met:
The operator is appropriate for the type and usage
class of the gate.
All openings of a horizontal slide gate have been
guarded or screened from the bottom of the gate to
a minimum of 4 feet (1.25 m) above the ground to
prevent a 2.25 inch (55 mm) diameter sphere from
passing through openings anywhere in the gate or
through that portion of the adjacent fence that the gate
covers when in the open position.
All exposed pinch points are eliminated or guarded.
Guarding is supplied for exposed rollers.
2.
The operator is intended for installation on gates used by
vehicles only. Pedestrians must be provided with a separate access opening.
3.
To reduce the risk of entrapment when opening and
closing, the gate must be installed in a location that allows
adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public
access areas.
4.
Before installing the gate operator, ensure that the gate
has been properly installed and that it swings freely in
both directions. Do not over-tighten the operator clutch or
pressure relief valve to compensate for a damaged gate.
5.
User controls must be installed at least 6 feet (1.83 m)
away from any moving part of the gate and located where
the user is prevented from reaching over, under, around
or through the gate to operate the controls. Controls
located outdoors or those that are easily accessible shall
have security features to prevent unauthorized use.
6.
The Stop and/or Reset buttons must be located within
line-of-sight of the gate. Activation of the reset control
shall not cause the operator to start.
7.
All warning signs and placards must be installed and
easily seen within visible proximity of the gate. A minimum
of one warning sign shall be installed on each side of the
gate.
8.
For gate operators that utilize a non-contact sensor (photo
beam or the like):
9.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
See instructions on the placement of non-contact
sensors for each type of application.
Exercise care to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the gate
is still moving.
Locate one or more non-contact sensors where the
risk of entrapment or obstruction exists, such as at the
reachable perimeter of a moving gate or barrier.
Use only FAAC “Photobeam” photoelectric eyes to
comply with UL325.
For gate operators that utilize a contact sensor (edge
sensor or similar):
4
General Safety Precautions
Important Installation Instructions (continued)
Locate one or more contact sensors where the risk
of entrapment or obstruction exists, such as at the
leading edge, trailing edge, and post mounted both
inside and outside of a vehicular horizontal slide
gate
Gate Construction
Locate one or more contact sensors at the bottom
edge of a vehicular vertical lift gate.
For more information, contact ASTM at: www.astm.org
Locate one or more contact sensors at the bottom
edge of a vertical barrier (arm).
Locate one or more contact sensors at the pinch
point of a vehicular vertical pivot gate.
Locate hard-wired contact sensors and wiring so
that communication between sensor and gate
operator is not subjected to mechanical damage.
Locate wireless contact sensors, such as those
that transmit radio frequency (RF) signals, where
the transmission of signals are not obstructed or
impeded by building structures, natural landscaping
or similar hindrances. Wireless contact sensors shall
function under their intended end-use conditions.
Use only FAAC MSE MO, CN60 or M60 edge
sensors.
Vehicular gates should be constructed and installed in
for Automated Vehicular Gate Construction.
Installation
If you have any questions or concerns regarding the
safety of the gate operating system, do not install the
operator and consult the manufacturer.
The condition of the gate structure itself directly affects
the reliability and safety of the gate operator.
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Failure to meet this requirement could cause severe
injury and/or death, for which the manufacturer cannot
be held responsible.
The installer must provide a main power switch that
meets all applicable safety regulations.
It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
Install devices such as reversing edges and photo
beams to provide better protection for personal property
and pedestrians. Install reversing devices that are
appropriate to the gate design and application.
Before applying electrical power, ensure that voltage
requirements of the equipment correspond to the supply
voltage. Refer to the label on your gate operator system.
Usage
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
Use this equipment only in the capacity for which it was
designed. Any use other than that stated should be
considered improper and therefore dangerous.
The manufacturer cannot be held responsible
for damage caused by improper, erroneous or
unreasonable use.
If a gate system component malfunctions, disconnect
the main power before attempting to repair it.
Do not impede the movement of the gate, you may
injure yourself or damage the gate system as a result.
This equipment may reach high thermal temperatures
during normal operation, therefore use caution when
touching the external housing of the gate operator.
Use the manual release mechanism according to the
procedures presented in this manual.
Before performing any cleaning or maintenance
operations, disconnect power to the equipment.
All cleaning, maintenance or repair work must performed
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5
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing
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public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks
or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security
areas or other restricted access locations that do not service the general public, and in which unauthorized access is
prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two
warning signs to alert people that a possible hazard
exists and that appropriate actions should be taken
to avoid the hazard or to reduce exposure to it.
Permanently install one warning sign on each side
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pedestrians.
Use appropriate hardware such as metal screws
(not supplied) to permanently install each warning
sign.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
6
MODEL 400 OPERATOR
These instructions apply to the following models:
400 CBC, 400 CBAC, 400 SB, 400 SBS, 400 CBACR, 400
CBAC EG, 400 SB EG.
Dimensions
Figure 2
The FAAC Model 400 Swing Gate Operator consists of an electric
pump and a hydraulic piston which transmits drive to the gate leaf.
Models with hydraulic locking do not require the installation of
electric locks, as they provide mechanical locking of the leaf when
the motor is not operating.
4 3/4”
Models without hydraulic locking require the installation of electric
locks to ensure that the leaf is mechanically locked.
3 11
/32”
FAAC 400 Operators were designed and built to automate swing
leaf gates. Do not use for any other purpose.
OPERATOR TYPE
1. TECHNICAL SPECIFICATIONS
3 11
/32”
STANDARD
EG
A
OVERALL DIMENSIONS
40 1/2 ”
50 1/2 ”
B
DISTANCE BETWEEN
ATTACHMENTS
27 1/2 ”
32 1/4 ”
C
EFFECTIVE STROKE
10 1/4 ”
15”
2. WIRING
15 AWG
20 AWG
20 AWG
Figure 3
Figure 1
G
15
AW
WG
A
20
G
MODEL
CBC
CBAC
SB
SBS
CBACR
CBAC
EG
SB EG
Max Traction / Thrust
Force: (daN)
620
620
620
775
465
465
465
Effective Rod Stroke:
(inches)
10 1/4
10 1/4
10 1/4
10 1/4
10 1/4
15
15
Linear Rod Speed:
(inches/sec)
0.4
0.4
0.4
0.3
0.6
0.6
0.6
1.
Operators Mod 400
Operator Weight: (lbs)
19
19
19
19
19
22
22
2.
Photocells
Use Frequency:
(cycles/hour)
70
70
70
60
80
50
50
3.
Electronic control unit
Pump Flow-Rate:
(liters/min)
1
1
1
0.75
1.5
1.5
1.5
4.
Key operated push-button
(1) = Closing
(2) = Opening and Closing
(1)
(2)
/
/
(2)
(2)
/
5.
Radio receiver
Max Leaf Length: (feet)
16
16
18
20
12
18
20
6.
Flashing light
7.
Electric lock (if necessary)
Hydraulic Locking:
Power Supply
115 VAC ± 10% or 230 VAC +6% -10% 50/60 Hz.
Absorbed Power (W)
220
Absorbed Current (A)
1 (230V) or 2 (115V)
Electric Motor (rpm)
Thermal Protection
on Winding (°F)
Thrust Capacitor
Ambient Operating
Temperature Range (°F)
Protection Class
1400 - 4 poles
248°
25uF / 115 V or 8uF / 230 V
- 4° to 131°
15
AW
G
15
AW
G
20
AW
When laying electrical cables, use
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Always separate low voltage wiring
from AC power cables. Use separate sheaths
to avoid electrical interference.
IP55
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
7
3.3 General Rules for Determining Installation
Dimensions
3. INSTALLING THE MODEL 400
3.1. Preliminary Checks
To ensure a correctly operating automated system, the structure of the gate must satisfy the following requirements:
Leaf length should not exceed “Max Leaf Length” dimensions
in Table 1.
Gate should have a strong and rigid leaf structure.
Gate leaves should have a smooth, uniform movement during the entire length of travel without any irregular friction.
Existing hinges should be in good condition.
Travel limit mechanical stops must be provided.
Perform all metal work before installing the automated gate
operator system.
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and safety of the automated system.
If the dimensions indicated in table A or B cannot be
achieved, the following must be considered in order to
calculate different measurements:
To obtain 90° opening of the leaf: a + b = c.
To obtain over 90° opening of the leaf: a + b < c.
Lower a and b dimensions will result in higher speeds.
Limit the difference between a and b to within 1.5 inches.
Higher differences will considerably vary gate opening and
closing speed.
The minimum Z dimension is 2 inches (Fig. 4);
If the pillar dimensions or the position of the hinge
(dimension d) do not make it possible to keep dimension a
at the required size, a niche must be made in the pillar as
shown in Fig. 5.
Dimension a must always be larger than dimension E.
3.2. Installation Dimensions
For installations that open outward, refer to Section 9.1.
Figure 4
Z min = 2”
Figure 5
Lo
”, EG =
Standard = 37 3/4
47 1/4”
y Standard = 3”
y EG= 4”
S<0
S=0
S>0
3.4. Installing the Operator
Table A: Recommended Dimensions for Standard Operators
Opening Angle
a
b
c(*)
d(**)
s
90°
5 1/16
5 1/16
10 1/4
3 1/8
3/4
115°
4
4 3/4
10 1/4
2
3/4
125°
3 1/2
4 3/4
10 1/4
1 1/2
0
- in inches
(*) Rod effective stroke (**) maximum dimension
Table B: Recommended Dimensions for EG Operators
Opening Angle
a
b
c(*)
d(**)
s
90°
7 7/8
6 1/4
15
5 7/8
3/4
115°
6 3/4
6 1/4
15
4 3/8
3/4
125°
5 1/8
6 3/4
15
3 1/8
3/4
(*) Rod effective stroke (**) maximum dimension
- in inches
c = In order to prevent the rod from reaching its stop point
internally when opening and closing, the effective rod
stroke is shorter than the maximum stroke.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
Attention: To avoid compromising operator functionality, use
measurements and dimensions indicated.
1.)
Fasten the rear attachment to a pillar or column
support. Follow the measurements indicated in Tables
A / B. If necessary, modify the length of the supplied
attachment.
For iron pillars, weld the rear attachment (Fig. 6,
Ref. 2) directly to the pillars.
For masonry pillars, select one of the following
solutions:
A.) Install an appropriate wall plate and then
accurately weld the rear attachment.
OR
B.) Use screws and expansion plugs to secure the
rear attachment plate (Fig. 6, Ref. a) to the pillar.
Then weld the rear attachment to the plate as
shown in Figure 6.
8
2.)
Secure the operator to the rear attachment with the
supplied screws (Fig. 6).
3.)
Screw, halfway down, the front attachment onto the rod
(Fig. 8, Ref.1). Tighten with the supplied nut.
4.)
Release the operator (see Section 7).
Figure 8
Figure 6
Figure 7
11.)
Temporarily release the operator from the bracket and
then permanently weld the bracket to the leaf. Prevent
welding slag from damaging the rod. (Fig.10).
If welding is not feasible, secure the front and rear
attachment plates with screws.
12.)
Grease all securing pins of the attachments.
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as shown in Fig. 11. Fit the electric cable strain relief
(Fig. 12, Ref. 3).
14.)
Re-lock the operator and make electrical connections
to the electronic control unit following the instructions in
Chapter 13.
Figure 9
1/4 Inch
5.)
Fully extend the rod out to its stopping point, then push
it back approximately 1/4 inch (Fig. 7).
6.)
Relock the operator (see Section 8).
7.)
Fit the front bracket onto the rod (Fig. 8, Ref. 2)
8.)
Close the gate leaf and, while keeping the operator
perfectly horizontal, identify and mark the location of
the front bracket on the leaf (Fig. 9).
9.)
Figure 10
Temporarily fasten the front bracket to the leaf with two
weld spots (protect rod from welding slag).
If the gate structure does not permit the bracket
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create a solid support base.
10.).
Release the operator and manually check that the
gate can freely and completely open. Ensure that it
stops via the travel limit mechanical stops and that leaf
movement is good and frictionless.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
9
Figure 11
Figure 13
4. START-UP
Connect the power cable to the operator and fasten the
screws (Figure 14A).
Anti-Crushing System Adjustments
The Model 400 has an anti-crushing safety device which limits the
operator’s force when an obstacle is encountered while the gate
is moving. To adjust the intervention threshold of the anti-crushing
system, temporarily open the release cover.
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key (Fig. 13, Ref. 2).
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and then remove the knob (Fig. 14, Ref. 4).
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(Fig. 14, Ref. 5 and 6) .
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direction.
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direction.
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knob (Fig. 14, Ref. 4) and tighten the screw (Fig. 14, Ref. 3).
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clockwise.
Figure 14
WARNING: Do not overtighten the screws to
compensate for a damaged gate.
5. FINAL OPERATIONS
Finish the installation procedure as follows:
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Figure 14A
WARNING: Failure to remove the vent screw may result in
erratic operation.
Figure 12
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
10
9. SPECIAL APPLICATIONS FOR SWING
LEAF GATES
6. SYSTEM TEST
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functional check of the automated system and all accessories connected to it, especially safety devices.
Explain to the client the correct operation and use of
the operator and indicate potentially dangerous areas
of the automated system.
7. MANUAL OPERATION
If the gate has to be moved manually due to a power
failure or a fault in the system, use the release device
as described below.
Opening Outward, with Operator Installed
Inside
Refer to Table 1 for this particular application. Select the
operator according to leaf length as detailed in Table 1.
Installation dimensions are provided in Table C.
To adjust the anti-crushing system for outward opening
gates only, perform the following steps (note that these
steps differ somewhat from instructions provided in
Section 4.1):
Lift the protective plug (Fig. 16, Ref. 1) and insert
the supplied key (Fig. 16, Ref. 2).
OPEN screw (green wording): gate closing direction.
Turn the key 90°clockwise to open the cover.
CLOSE screw (red wording): gate opening direction.
Lift the cover (Fig. 16, Ref.3).
To reduce torque, turn screws counter-clockwise.
Turn the release knob counter-clockwise approximately two complete turns (Fig. 16, Ref. 4).
To increase torque, turn screws clockwise.
You can now open or close the leaf manually.
8. RESTORING NORMAL OPERATING
MODE
Figure 17
To prevent an involuntary pulse from activating the
operator during manual operation, cut power to the
system before re-locking the operator.
To re-lock the operator, turn the release knob
clockwise until it stops (Fig. 16, Ref. 4).
Close the cover and turn the key 90° counterclockwise (Fig. 16, Ref. 2).
Finally, remove the key and close the protective
plug (Fig. 16, Ref. 1).
Figure 16
Table C: Standard Operators Recommended Dimensions
Opening
Angle
a
b
s
d(**)
c(*)
(inches)
(inches)
(inches)
(inches)
(inches)
90°
4
3 1/2
0
2
7 1/2
90°
4 5/16
4
0
2 3/8
8 1/4
90°
4 3/4
4 5/16
0
2 3/4
9
90°
5 1/8
4 3/4
0
3 1/8
9 7/8
(*) Rod effective stroke (**) maximum dimension
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
11
10. POSITIVE STOP ACCESSORY
In case the gate doesn’t allow you to have built in
mechanical stops, it is possible to install, directly on the
operator, an accessory to limit the rod’s travel in both
directions.
With the use of the proper square shaped swivel joint
(supplied):
(P/N: 490109 STANDARD, 490043 EG)
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operator using the supplied bolts.
It’s possible to limit the rod’s travel and create two solid
mechanical stop positions.
For additional details please refer to the instructions
included with the positive stop accessory.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
12
11. MAINTENANCE AND REPAIRS
Figure 18
Run a functional check of the system at least twice a year.
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devices (Including the thrust force of the operator), and the
perfect operation of the gate hinges.
Checking Oil Level:
Periodically check the oil level inside the tank.
Cut power to the system.
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Insert a screwdriver until it comes in contact with the electric
motor as shown in Fig. 18.
Remove the screwdriver and check oil level as shown in Fig.
18.
USE ONLY FAAC HP FLUID OIL
Periodically check for correct adjustment of the anti-crushing
safety device and the effectiveness of the release system to
allow manual operation.
Safety devices installed on the system must be checked
every 6 months.
For repairs, contact FAAC’s authorized repair centers.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
13
12. EXPLODED VIEWS
400 CBAC
POS.
P/N
DESCRIPTION
POS.
P/N
DESCRIPTION
01
702202
GALVANIZED NUT (8 MM)
22
701039
VENT SCREW 4X6
7094065
SOFT COPPER WASHER
02
7220015
REAR MOUNTING BRACKET
23
03
7284005
REAR MOUNTING PLATE
29
3204425
CAST-IRON PUMP LT.1
706152
PIN 4x28 m6
04
7182075
SHORT PIN
30
05
7228015
DIE-CAST REAR FORK
31
7090010015
GASKET OR 4.48X1.78
06
702302
SELF-LOCKING NUT
32
7039025
OPERATOR FRONT WASHER
08
70991015
GASKET DIAMETER 80
33
702201
HEX. NUT
09
490325
KIT LOCKING CAP
34
7073095
SWIVEL JOINT SQUARE
10
701803
M4X10 SELF TAPPING SCREW
35
7220355
FRONT MOUNTING BRACKET
11
7119475
VIBRATION DAMPENER
36
703401
LOCK WASHER 4.3X9
7119405
PLUG FOR COVER
12
701006
4X45 BOLT
37
13
703101
LOCK WASHER (4 MM)
38
7019195
TIE ROD FOR COVER
4170015
END CAP FOR COVER
14
702003
HEX NUT (4 MM)
39
15*
7700205
MOTOR 220V 4P.
40
7272105
PROTECTIVE COVER
3900985
SKINPACK 400
16
7119485
VIBRATION DAMPENER
41
17
7161825
400 OPERATOR TANK
42
2167+
SEAL KIT 400
18
7320065
VENT SCREW LABEL
43
714017
FAAC HP OIL LT.1
19
7182175
LONG PIN
44**
2707
‰_Š^Š‹`
20
701829
TORX M5X20 INOX SCREW
45
7228015+
21
7110015
OIL PLUG
SWING GATE OPERATOR ALUMINIUM
FORK KIT
* P/N for 115V Motor: 77000423
** P/N for 115V Motor Capacitors: 2705
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
14
Cylinder
POS.
P/N
DESCRIPTION
POS.
P/N
DESCRIPTION
01
7049135
RETAINING RING NUT
15
701829
TORX M5X20 INOX SCREW
02
7090050015
GASKET O-RING 10.82X1.78
16
63000315
FRONT FLANGE BUSHING
03
4404065
INLET VALVE WITH SPRING
17
7090360025
GASKET O-RING 40.95X2.62
7090815
D-RING
04
7049005
RETAINER
18
05
4404085
LOCK VALVE IN ZAMACK
19
7094505
GUIDE RING
7361335
RETRACT TUBE
06
4994655
VALVE BODY
20
07
7230295
TIE ROD CYLINDER
21
7310315
BY-PASS ASSEMBLY
STAR WASHER
22
7210025
BY-PASS ASSEMBLY
23
711021
BY-PASS ASSEMBLY
24
7090280015
GASKET O-RING 5.28X1.78
25
7043055
SPACER
26
4180195
MANUAL RELEASE
27
4180415
KIT BY PASS ASSEMBLY
28
4404095
BIDIRECTIONAL INLET VALVE
08
703204
09
7090300015
GASKET O-RING 7.66X1.78
10
4180285
SHUTTLE PISTON WITH O-RING
11
7366025
CYLINDER
12
7091015
SEAL (PISTON)
13
4350105
PISTON ASSEMBLY
14
4994625
FRONT FLANGE
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
15
Locking Cap
POS.
P/N
DESCRIPTION
POS.
P/N
DESCRIPTION
01
701307
SCREW 4X8 STAINLESS STEEL
10
7090855
O-RING 33.05X1.78
02
7290445
RELEASE KNOB
11
722795
BASE SUPPORT FOR RELEASE
03
701526
TORX 4X10 STAINLESS STEEL
12
7090865
O-RING 41X1.78
04
720344
TOP COVER
13
718358
BY-PASS EXTENSIONS
05
729043
LOCK LEVER
14
718359
ACTIVATION EXTENSIONS
06
7090895
21x2 O-RING
15
7090845
O-RING 4X2.5
07
7275285
TOP COVER
16
490327
KIT BY-PASS EXTENSIONS
08
7131005
KEY
17
490326
KIT RELEASE
09
7275275
CAP FOR LOCK
18
4185045
LOCKING CAP ASSEMBLY
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
16
Rear Flange
POS.
P/N
DESCRIPTION
POS.
P/N
DESCRIPTION
01
7171485
BACK FLANGE
06
7109135
STRAIN RELIEF
02
417010
WIRING HARNESS
07
701479
SCREW 3X12
03
63001005
MOULDED CABLE KIT
08
701466
SCREW M3X8
04
7090895
21X2 O-RING
09
7090725
O-RING 14X1.5
05
7110015
PLUG
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
17
13.4. 455 D Layout and Components
13. 455 D CONTROL BOARD
13.1 455 D Control Board Warnings
DL
FSWOP
F2
F2
FCA1
OP_A
FCC1
STOP
FCC2
OP_B
J2
J2
Important: Before attempting any work on the control
board (connections, maintenance), always turn off
power.
FSWCL
+
+
Please refer to Chapter 16 for AC power wiring
guidelines
FCA2
–
F
–
F
F1
F1
0,5 A
Electric Lock Max. Load
15 VA
MAIN
2
OP
COM M1
4
5
OP
COM M2
6
CL
7
8
LAMP
J4
J1
9 10 11 12 13 14 15 16 17 18 19 20 21
A
B
OPEN
STP
CL OP
FSW
-
-
-
+
+
+24V
22
23
24 25
-4°F to +131°F
2 (see Fig. A)
Function Logics: Semi-automatic / Automatic / Safety Devices /
“Stepped” Semi-automatic / “Stepped” Automatic / “Stepped” Safety
Devices / Semi-automatic B / Dead-man C
DL SIGNALLING AND PROGRAMMING DISPLAY
Opening/Closing Time
Programmable (from 0 to 120 s)
J2 CONNECTOR FOR RP RECEIVER
Pause Time
Programmable (from 0 to 4 min.)
Closing Leaf Delay
Programmable (from 0 to 4 min.)
Opening Leaf Delay
2 s (can be excluded)
Thrust Force:
LOCK
-TX
FSW W.L.
Figure A
Ambient Operating Temperature Range
Protection Fuses
1
FCC2
Accessories Max. Load
L
FCA2
800 W
PE N
FCA1
Motor Max. Load
J1
J4
J3
J3
10 W
FCC1
Power Supply 115 V~ ± 10% or 230 V~ +6% -10% 50/60 Hz
Absorbed Power
J6
J5
J6
J5
J1 LOW VOLTAGE TERMINAL BLOCK
J3 AC POWER SUPPLY TERMINAL BLOCK
J4 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BLOCK
Adjustable on 50 levels for each motor
J5 INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BLOCK
Terminal Board Inputs: Open / Open Free Leaf / Stop / Limit-switch
Opening Safety Devices / Closing Safety Devices / Power Supply +
Earth.
J6 LIMIT-SWITCH AND GATECODER TERMINAL BLOCK
F1 MOTORS AND TRANSFORMER PRIMARY WINDING
FUSE (F 5A - 230V) (F 10A - 115V)
Terminal Board Outputs: Flashing Lamp / Motors / 24 VDC Accessories Power Supply / 24 VDC Indicator-Light / Fail Safe / 12 VAC
Electric Lock Power Supply
F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)
Programmable Functions: Logic / Pause Time / Thrust Force / Torque
at Initial Thrust / Opening and Closing Leaf Delay / Reversing Stroke
/ Over-Pushing Stroke / Indicator-Light / Pre-Flashing / Electric Lock /
Fail Safe / Safety Devices Logic / Assistance Request / Detection Time
of Obstacle or Contact Point
F
“F” PROGRAMMING PUSH-BUTTON
–
“–” PROGRAMMING PUSH-BUTTON
+
“+” PROGRAMMING PUSH-BUTTON
Learning Function: Simple or complete work time learning, with or
without Limit-switch and/or Gatecoder.
BLUE
BLUE
FCC2
13.3 Electric Connections
VAC MAX.
60W
230 VAC
50 Hz
or
115 VAC
60 Hz
24 V DC
3W
OPEN A
OPEN B
STOP
NB: Capacitors are supplied with the operator.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
For connection
of the photocells and safety
devices, see
Section 13.4.1.
12 V AC
LIMIT-SWITCH
OR GATECODER
Figure B
18
NOTE: All safety devices must be connected using
NORMALLY CLOSED outputs.
13.4.1 Connection of Photocells and Safety Devices
Before connecting the photocells (or other devices), it is
advisable to select the type of operation according to the
movement area they have to protect (see Fig.C):
Opening Safety Devices:
They operate only during the gate opening movement and,
therefore, are suitable for protecting the area between the
'#"["+
;X?
>'
risk of impact and crushing.
Closing Safety Devices:
They operate only during the gate closing movement and,
therefore, they are suitable for protecting the closing area
against the risk of impact.
Opening/Closing Safety Devices:
They operate during the gate opening and closing movements and, therefore, they are suitable for the opening and
closing areas against the risk of impact.
FAAC recommends use of the lay-out in Fig. D (in the
#
<["+
'>_'‚;["
obstacles).
Opening/Closing Safety Devices
N.B. If two or more devices have the same function (opening or
closing), they should be connected to each other in series (see
Fig. L).
Connection of ONE Pair of Closing Photocells
and ONE Pair of Opening/Closing Photocells
(Recommended Layout)
9 10 11 12 13 14 15 16 17 18 19 20 21
B
A
OPEN
STP
CL OP
FSW
-
-
-
RX CL
Figure C
TX CL
2
- 1
3
-
-TX FSW
+
+ 2
4 -
+
Connection of ONE Pair of Closing Photocells,
ONE Pair of Opening Photocells and
ONE Pair of Opening/Closing Photocells
(Recommended Layout)
LOCK
-TX
FSW W.L.
1
Opening Safety
Devices
Closing Safety Devices
+ +
+24V
5 +
TX OP/CL
RX OP/CL
1
2
9 10 11 12 13 14 15 16 17 18 19 20 21
A B
OPEN
STP CL OP
FSW
-
-
-
+ +
+24V
1 -
-TX FSW
LOCK
-TX
FSW W.L.
+
3
2 +
-
- 4
+
+ 5
RX CL
TX CL
1
Figure E
2
3
-
+
4 -
- 1
+ 2
-TX FSW
+
5 +
TX OP/CL
9 10 11 12 13 14 15 16 17 18 19 20 21
RX OP/CL
B
A
OPEN
1
2
-TX FSW
+
1 2 +
Connection of ONE Closing Safety Device and
ONE Opening Safety Device
STP
CL OP
FSW
-
-
-
+
+
+24V
-TX
FSW
W.L.
LOCK
3
- 4
+ 5
-
+
Figure F
Connection of NO Safety Devices
RX OP
TX OP
1
2
3
-
+
4 -
- 1
+ 2
-TX FSW
+
9 10 11 12 13 14 15 16 17 18 19 20 21
B
A
OPEN
STP
CL OP
FSW
-
-
-
+
+
+24V
-TX
FSW
W.L.
LOCK
5 +
Figure D
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
Figure G
19
Connection of TWO Pairs of Closing Photocells
Connection of ONE Pair of Opening Photocells
9 10 11 12 13 14 15 16 17 18 19 20 21
9 10 11 12 13 14 15 16 17 18 19 20 21
B
A
OPEN
CL OP
FSW
STP
-
-
+
+
+24V
-
RX OP
A B
OPEN
LOCK
-TX
FSW W.L.
RX CL1
TX OP
-
-
+ +
+24V
LOCK
-TX
FSW W.L.
TX CL1
2
2
- 1
3
-TX FSW
+
+ 2
4 -
+
-
1
1
-
STP CL OP
FSW
-
+
+ 2
4 -
+
5 +
-TX FSW
- 1
3
5 +
Figure H
TX CL2
RX CL2
1
Connection of ONE Pair of Closing Photocells
2
-TX FSW
+
1 2 +
9 10 11 12 13 14 15 16 17 18 19 20 21
B
A
OPEN
CL OP
FSW
STP
-
-
+
+
+24V
-
3
-
- 4
+
+ 5
LOCK
-TX
FSW W.L.
Figure K
RX CL
TX CL
1
Connection of TWO N.C. Contacts in Series
(e.g. Photocells, Stop)
2
- 1
3
-
+
+ 2
4 -
+
-TX FSW
5 +
Figure I
Figure L
Connection of TWO N.O. Contacts in Parallel
(e.g. Open A, Open B)
Connection of ONE Pair of Opening Photocells
and ONE Pair of Closing Photocells
9 10 11 12 13 14 15 16 17 18 19 20 21
B
A
OPEN
STP
CL OP
FSW
RX OP
-
-
-
+ +
+24V
LOCK
-TX
FSW W.L.
Figure M
TX OP
1
2
3
-
+
4 -
- 1
-TX FSW
+ 2
+
PE:
N:
L:
5 +
TX CL
RX CL
+
1 2 +
Earth Connection / Ground
AC V~ power supply (Neutral)
AC V~ power supply (Line)
NB: For correct operation, the board must be properly
grounded.
1
2
-TX FSW
13.4.2 Terminal Block J3 - Power Supply (Fig. B)
3
- 4
+ 5
-
+
13.4.3 Terminal Block J4 - Motors and Flashing Lamp
M1:
COM / OP / CL: Connection to Motor 1
!"#$%#"
M2:
COM / OP / CL: Connection to Motor 2
Figure J
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
LAMP: Flashing lamp output ( AC V ~)
20
13.4.4 Terminal Block J1 - Accessories (Fig. B)
13.4.6 Connector J2 - Rapid Connection to RP
Receivers
OPEN A - “Total Opening” Command (N.O.):
Any pulse generator (push-button, detector, etc.) which, by closing
a contact, commands opening and/or closing of both gate leaves.
To install several full opening pulse generators, connect the N.O.
contacts in parallel.
This is used for rapid connection to RP receivers (see Fig.
Q). Connect the accessory with the components side facing
the inside of the card. Insert and remove with power OFF.
OPEN B - “Partial Opening” Command (N.O.) / Closing:
Any pulse generator (push-button, detector, etc.) which, by closing
a contact, commands opening and/or closing of the leaf driven by
motor M1. In the B and C logics, it always commands closing of both
leaves. To install several partial opening pulse generators, connect
the N.O. contacts in parallel.
Figure Q
STP - STOP Contact (N.C.):
RP 1418
RP 433 RC
Any device (e.g. a push-button) which, by opening a contact, is able
to stop gate movement. To install several STOP devices, connect
the N.C. contacts in series.
NB: If STOP devices are not connected, jumper connect the
STP terminals and -.
455 D
CL FSW - Closing Safety Devices Contact (N.C.):
The purpose of the closing safety devices is to protect the leaf movement area during closing. During closing, in the E-A-S-EP-AP-SP
logics, the safety devices reverse the movement of the gate leaves,
or stop and reverse the movement when they are released (see Advanced Programming in Section 13.5.2). During the closing cycle in
logics B and C, they interrupt movement. They never operate during
the opening cycle. If the closing safety devices operate when the
gate is open, they prevent the leaf closing movement.
NB: If no closing safety devices are connected, jumper connect
terminals CL and -TX FSW (Fig. G).
OP FSW - Opening safety devices contact (N.C.):
The purpose of the opening safety devices is to protect the leaf movement area during opening. During opening, in the E-A-S-EP-AP-SP
logics, the safety devices reverse the movement of the gate leaves.
During the opening cycle in logics B and C, they interrupt movement.
They never operate during the closing cycle.
If the opening safety devices operate when the gate is closed, they
prevent the leaf opening movement.
NB: If no opening safety devices are connected, jumper connect
inputs OP and -TX FSW (Fig. G).
– - Negative for power supply to accessories
+ - 24 VDC - Positive for power supply to accessories
Important: Accessories max. load is 500 mA. To calculate current
draw, refer to the instructions for individual accessories.
-TX FSW - Negative for power supply to photocell transmitters.
If you use this terminal for connecting the negative for supplying
power to the photocell transmitters, you may, if necessary, also use
the FAIL SAFE function (see Advanced Programming in Section
13.5.2).
If this function is enabled, the equipment checks operation of the
photocells before each opening or closing cycle.
13.4.5 Terminal Block J5 - Indicator-Light and Electric
Lock
W.L. - Power supply to indicator-light
Connect a 24 VDC - 3 W max. indicator-light, if necessary, between
this terminal and the +24V supply. To avoid compromising correct
operation of the system, do not exceed the indicated power.
LOCK - Power supply to electric lock
If necessary, connect a 12 VAC electric strike lock between this
terminal and the +24V power supply. Please refer to Chapter 16 for
Magnetic Lock connection.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
21
13.5 Programming
13.4.7 Terminal Block J6 - Limit-Switch or Gatecoder
To program the 455D C
Control Board, you have to access ““PROO
GRAMMING” mode. Programming is split into two parts: BASIC and
ADVANCED.
These inputs are designed for connection of opening
and closing limit-switches or Gatecoders
The 400 operator cannot use limit switches but only
Gatecoders. They are used to detect the leaf’s angular
position and to thus obtain deceleration and stop
positions more accurately than using the operating
timing.
Please refer to Figure S for wiring information. If the
Gatecoders are not used the J6 inputs can be left
unconnected.
Figure S
13.5.1 Basic Programming
To access BASIC PROGRAMMING, press key F:
Press and hold F?
!
X"*
$<
<!tion / parameter.
When you release the key, the unit will display the parameter’s
current value.
’!+$""X
%*+ and - .
Press and hold F again, the unit will display the name of the next
function / parameter.
When you reach the last function, press F to exit the program,
the display resumes monitoring input status.
FCC2
The following table displays the sequence of functions
accessible in BASIC PROGRAMMING:
BASIC PROGRAMMING
Display
press
F
Function
Default
OPERATING LOGICS (see tab. 3/a - h):
RED
= Semi-automatic
= Automatic
= “Safety” Automatic
= “Stepped” Semi-automatic
= “Stepped” Automatic
= “Safety Stepped” Automatic
= “B” Semi-automatic
= Dead-man
WHITE
BLACK
RED
WHITE
BLACK
PAUSE TIME:
13.4.8 Operating Logics
This is a brief description of the main operating logics of the
system. For a complete description please refer to Table 3
This has effect only when automatic logic is selected.
Adjustable from
to
secs. in one-second
increments.
Subsequently, display changes to minutes and tenths
of seconds (separated by a decimal point), time
A (automatic): The gate opens on command and automatically closes after a pause phase. A second command while opening is ignored; a second command during the pause phase interrupts the pause time; a second
command during closing reopens the gate. A maintained
open command will hold the gate open.
S (security): The security mode is like A logic except that
a second command during opening immediately closes
the gate. A maintained open command will not hold the
gate open.
E (semi-automatic): This mode requires a second command during opening stops the gate. A second command
during closing reopens the gate.
EP (semi-automatic, step by step): This mode requires
a command to open and a command to close. A second
command during opening or closing causes the gate to
stop. A third command then reverses the previous motion
of the gate.
B (manned, pulsed): This mode is designed for guard
station use and requires a three button switch (pulsed) to
open, close, and stop the gate.
C (manned and constant): This mode requires constant
pressure switches. One to open and one to close. No
pressure on a switch stops the gate.
is adjusted in 10-second increments, up to
minutes max. Thus, if the unit displays
, Pause
Time is 2 mins. and 50 secs.
LEAF 1 FORCE:
Adjusts thrust of Motor 1.
= minimum force
= maximum force (hydraulic)
LEAF 2 FORCE:
Adjusts thrust of Motor 2.
= minimum force
= maximum force (hydraulic)
LEAF 1 CLOSING DELAY:
Delays closing start of leaf 1 with respect to
to
minutes (see
leaf 2. Adjustable from
Pause Time).
TIME LEARNING (see Section F.3.):
Enables the selection between “simple”
(automatic) learning and “complete” (manual
choice of deceleration and stop points) learning.
Simple Learning:
Complete Learning:
+
‘ 1 s.
+
> 3 s.
Exit from programming and return to inputs status
monitoring.
If using hydraulic operators, set force to maximum level.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
22
Display
13.5.2 Advanced Programming
To access ADVANCED PROGRAMMING, press and hold
key F and then press key +:
`%*“?
!
"*
$<
<!
Release key F, modify the value of the function with keys
+ and -.
Press and hold key F, the unit displays the name of the next
<!
?"<*!
?
#!
+$""
with keys + and -.
When you reach the last function, press F to exit the program,
the unit resumes monitoring input status.
The following table shows the sequence of functions
accessible in ADVANCED PROGRAMMING:
ADVANCED PROGRAMMING F
Display
+
Function
+
Default
Function
If
is selected, the output functions as a
standard indicator-light (lighted at opening and
time compared to normal work time (opening or
closing) when the output can be used - via a relay
- to power a courtesy light. Time can be adjusted
to
sec. in 1 sec. steps, and from
from
to
min. in 10 sec. steps.
= Standard indicator-light
= Timed output
from to
CLOSING PHOTOCELLS REVERSE AT
RELEASE:
Enable this function if you want the closing
photocells to stop movement and reverse at
release. Default setting is immediate reverse.
= Active
= Disabled
MAXIMUM TORQUE AT INITIAL THRUST:
A.D.M.A.P. FUNCTION:
The motors operate at maximum torque (ignoring
the torque setting) at start of movement. Useful
for heavy leaves.
When enabled, the safety devices operate in
compliance with French standard NFP 25/362.
= Active
= Disabled
LAST STROKE AT CLOSING:
The motors are activated at full speed for 1
second to facilitate locking of the electric lock.
= Active
=Disabled
REVERSING STROKE:
Before opening, while the gate is closed, the
motors thrust to close for 2 seconds thus
facilitating release of the electric lock.
= Active
= Disabled
LEAF 2 OPENING DELAY (2 s):
Enables delayed start (at opening) of leaf 2,
avoiding interference between leaves.
= Active
= Disabled
FAIL SAFE:
If this function is activated, it enables a function
test of the photocells before any gate movement.
If the test fails (photocells not serviceable), the
gate does not start the movement.
= Active
= Disabled
PRE-FLASHING (5 s):
= Active
= Disabled
ELECTRIC LOCK ON LEAF 2:
For using the electric lock on leaf 2 instead of
on leaf 1.
= Active
= Active
= Disabled
= Disabled
ASSISTANCE REQUEST (combined with
next function):
If activated, at the end of countdown (settable
with the next function i.e. “Cycle programming”)
!
"
#
$
(job request). Can be useful for setting scheduled
maintenance jobs.
= Active
= Disabled
CYCLE PROGRAMMING:
For setting countdown of system operation
cycles. Settable (in thousands) from
to
thousand cycles. The displayed value is updated
as cycles proceed.
This function can be used to check use of the
board or to exploit the “Assistance request”.
ANTI-CRUSHING SENSITIVITY:
When operating with the gatecoder, it controls
anti-crushing sensitivity.
= Low
start of movement.
Default
INDICATOR-LIGHT:
= High.
EXTRA WORK TIME:
When operating without a gatecoder and limitswitch, if reversing occurs, and if the leaf does
not reach its end contact point, you can activate
this function to increase work time.
= Active
= Disabled
Exit from programming and return to inputs
status monitoring.
NB: %
&
#
'
out of programming to save changes. If the equipment is
powered down before returning to normal status monitoring,
#
To restore programming defaults, press and hold the
three buttons +, -, F simultaneously for 5 seconds.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
23
13.6.3 Learning Operating Times
13.6 Start-Up
Opening/closing time is established by a learning procedure which
varies slightly according to whether you are using Gatecoders or not.
13.6.1 LED Check
The board has a two-digit display. When not in “PROGRAMMING”
mode, this display is used to indicate the status of inputs. Fig. U
shows how the LED segments of the display exactly correspond to
the inputs.
13.6.3.1 LEARNING NORMAL TIMES
Normal learning (i.e. without limit-switches and Gatecoders) can be
accomplished in two ways:
- SIMPLE LEARNING (Without Slow Down):
Check that the leaves are closed. Enter “BASIC PROGRAMMING,”
select the TIME LEARNING function and then press the + pushbutton for 1 second"*+'Z'"
#
begin to open.
As soon as the leaves reach the opening contact point, provide an
OPEN A pulse (with the key operated push-button or with the radio
control) to stop the movement. The leaves stop and the display
Z'
Figure U
The table below shows the status of the LEDs in relation to the
status of the inputs.
Note the following:
LED ON = closed contact
LED OFF = open contact
Operation of the Status Signaling LEDs
Press push-button F to exit and save the programming. The
procedure is complete and the gate is ready to operate.
- COMPLETE LEARNING (With Slow Down):
Check that the leaves are closed. Enter “BASIC PROGRAMMING,”
select the TIME LEARNING function and then press the + pushbutton for more than 3 seconds"*+'Z'"
leaf 1 begins to open. The following functions can be performed by
sending OPEN A pulses (by key push-button or radio control):
LEDs
ON
OFF
OP_A
Command activated
Command inactive
1° OPEN - Slow down at opening of leaf 1
OP_B
Command activated
Command inactive
STOP
Command inactive
Command activated
2° OPEN - Leaf 1 stops at opening and leaf 2 begins its opening
movement
FSWCL
Safety devices clear
Safety devices triggered
FSWOP
Safety devices clear
Safety devices triggered
FCA1 (if used)
Flashes when Gatecoder 1 is in use
5° OPEN - Slow down at closing of leaf 2
FCC1 (if used)
Flashes when Gatecoder 1 is in use
6° OPEN - Leaf 2 stops at closing and leaf 1 begins its closing
movement
FCC2 (if used)
Flashes when Gatecoder 2 is in use
7° OPEN - Slow down at closing of leaf 1
FCA2 (if used)
Flashes when Gatecoder 2 is in use
The status of the LEDs while the gate is closed at rest are shown in bold.
13.6.2 Rotation Direction and Force Check
1. Program the functions of the 455 D control board according to
need, as previously shown.
2. Cut power to the electronic control equipment.
3. Release the operators and manually move the gate to the
mid-point of the opening angle.
4. Re-lock the operators.
5. Restore power.
6. Send and opening command on the OPEN A input (Fig.B)
and check if the gate leaves are being commanded to open.
!
"#$%&&'67%
8
and reverse the phases of the electric motor (red and black
wires) on the 455 D control board.
7. Check force setting of the motors, modify if necessary (see
Section 13.5.1).
N.B: For hydraulic operators, like the 400, force should be programmed to maximum level (50)
8. Stop leaf movement with a STOP command.
9. Release the operators, close the leaves and re-lock the
operators.
Make sure travel limit mechanical stops are present.
3° OPEN - Slow down at opening of leaf 2
4° OPEN - Leaf 2 stops at opening and immediately begins its
closing movement
8° OPEN - Leaf 1 stops at closing
…
"*
Z'?!+!
F to exit and
save the programming. The procedure is complete and the gate is
ready to operate.
Notes:
*
If you wish to eliminate deceleration in certain stages, wait for the
leaf to reach its stop-limit and supply 2 consecutive Open pulses
(by 1 second).
*
If only one leaf is present, the entire sequence must nevertheless
+
#
$
pulses until the leaf begins to close, and then resume normal
operation.
13.6.4 Learning Times with Gatecoder
Learning with the Gatecoder can be accomplished in two ways:
- SIMPLE LEARNING (With Slow Down):
Check that the leaves are closed. Access “BASIC PROGRAMMING,” select the TIME LEARNING function and then press the
+ push-button for 1 second„
"*+'Z'"
leaves begin the opening movement.
The movement stops automatically when the opening stop limit is
""*X
Z'
Press push-button F to exit and save the programming. The procedure is complete and the gate is ready to operate, using the default
slow down set at the factory.
- COMPLETE LEARNING (With Slow Down):
WARNING: During the learning procedure, safety
devices are disabled! Avoid crossing the leaf
movement area when this operation is carried out.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
Check that the leaves are closed. Access “BASIC PROGRAMMING,” select the TIME LEARNING function and then press the +
push-button for more than 3 seconds"*+'Z'
and leaf 1 begins to open. The following functions can be performed
by sending OPEN A pulses (by radio control or key push-button):
24
1° OPEN - Leaf 1 slows down at opening (it stops automatically on
reaching the stop limit)
2° OPEN - Leaf 2 opening movement begins
3° OPEN - Leaf 2 slows down at opening (it stops automatically on
reaching the stop limit)
4° OPEN - Leaf 2 closing movement begins
5° OPEN - Leaf 2 slows down at closing (it stops automatically on
reaching the stop limit)
6° OPEN - Leaf 1 closing movement begins
7° OPEN - Leaf 1 slows down at closing (it stops automatically on
reaching the stop limit)
8° OPEN - End of learning
…
"*
Z'?!+!
F to exit and
save the programming. The procedure is complete and the gate is
ready to operate.
Notes:
*
The slow down pulse should be given before the gate reaches
the positive stop to prevent the leaf from hitting it at full speed
(it would be mistaken for an obstacle).
*
If only one leaf is present, the entire sequence must neverthe
+
#
5 Open pulses until the leaf begins to close, and then resume
normal operation.
13.7 System Test
…*!"'$$'?
*
$’<*
the entire system operates correctly. Most importantly, check that
force is adequately adjusted and that safety devices are operating
correctly.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
25
S t o p s o p e r a t io n ( 3 )
C lo s e s t h e le a f ( w it h C lo s in g S a f e t y d e v ic e s e n g a g e d ,
o p e n s a t t h e 2 n d p u ls e ) ( 3 )
O P E N IN G
LO C K ED
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
N o e ffe c t (1 ) (3 )
C lo s e s t h e le a f ( 3 )
O P E N IN G
LO C K ED
C lo s e s t h e le a f ( 3 )
LO C K ED
OPENING
(always closes after a Stop)
Restarts movement in reverse direction (3)
Stops operation
Stops operation (3)
LOCKED
opening time
Opens leaf for the partial
Re-closes the leaf immediately (3)
Opens the leaf
CLOSING
OPEN
CLOSED
GATE STATUS
Logic "EP"
OPEN-B
R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 )
O P E N IN G
OPEN-A
R e - o p e n s t h e le a f im m e d ia t e ly
C L O S IN G
Tab. 3/d
R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 )
O p e n s s in g le le a f a n d c lo s e s
a f t e r p a u s e t im e
O p e n s t h e le a f a n d c lo s e s
it a f t e r p a u s e t im e
C LO SED
O P E N o n PA U S E
O PEN - B
O PEN -A
G A T E S TA T U S
L o g ic " S "
Tab. 3/c
R e - o p e n s t h e le a f im m e d ia t e ly ( 1 )
C L O S IN G
C LO SED
R e lo a d s p a u s e t im e ( 1 ) ( 3 )
O p e n s s in g le le a f a n d c lo s e s
a f t e r p a u s e t im e ( 1 )
O p e n s t h e le a f a n d c lo s e s
it a f t e r p a u s e t im e ( 1 )
O P E N o n PA U S E
O PEN - B
O PEN -A
G A T E S TA T U S
L o g ic " A "
Tab. 3/b
R e - o p e n s t h e le a f im m e d ia t e ly
C L O S IN G
O p e n s s i n g l e l e af
R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 )
O p e n s t h e le a f
C LO SED
O PEN - B
O PEN
O PEN -A
G A T E S TA T U S
L o g ic " E "
Tab. 3/a
(OPEN disabled)
No effect
operation
Stops
STOP
N o e ffe c t
( O P E N d is a b le d )
S to p s
o p e r a t io n
STO P
N o e ffe c t
( O P E N d is a b le d )
S to p s
o p e r a t io n
STO P
N o e ffe c t
( O P E N d is a b le d )
S to p s
o p e r a t io n
STO P
PU LSES
PU LSES
PU LSES
(if it must open, it disables OPEN)
No effect
see paragraph 5.2.
No effect (saves OPEN)
disabled)
No effect (if on part.opng. OPEN A
(OPEN disabled)
No effect
OPENING SAFETY DEVICES
PULSES
N o e ffe c t
(if it must close, it disables OPEN)
No effect
No effect
see paragraph 5.2.
No effect (OPEN disabled) (3)
No effect
CLOSING SAFETY DEVICES
No effect (OPEN disabled)
opening
Locks and, on release, continues
open
Locks and, on release, reverses to
No effect (OPEN disabled)
No effect (OPEN disabled)
OP/CL SAFETY DEVICE
N o e ffe c t
O P E N d is a b le d )
L o c k s a n d , o n r e le a s e , c o n t in u e s
o p e n in g
N o e ffe c t
(sa v e s O P E N )
R e v e r s e s t o c lo s e
L o c k s a n d , o n r e le a s e , r e v e r s e s t o
open
s e e p a ra g ra p h 5 .2 .
N o e ffe c t
(sa v e s O P E N )
O n r e le a s e , c lo s e s a f t e r 5 "
( O P E N d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N
d is a b le d ) ( 3 )
N o e ffe c t
O P / C L S A F E T Y D E V IC E
N o e ffe c t
( O P E N d is a b le d )
L o c k s a n d , o n r e le a s e , c o n t in u e s
o p e n in g
L o c k s a n d , o n r e le a s e , r e v e r s e s t o
open
R e lo a d s p a u s e t im e ( 1 )
( O P E N d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
( O P E N d is a b le d )
L o c k s a n d , o n r e le a s e , c o n t in u e s
o p e n in g
N o e ffe c t
( if o n p a r t . o p n g . O P E N A d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
C L O S IN G S A F E T Y D E V IC E S
N o e f f e ct
s e e p a ra g ra p h 5 .2 .
R e lo a d s p a u s e t im e ( 1 ) ( 3 )
N o e ffe c t
C L O S IN G S A F E T Y D E V IC E S
N o e ffe c t
O P E N IN G S A F E T Y D E V IC E S
R e v e r s e s t o c lo s e
N o e ffe c t
(sa v e s O P E N )
N o e ffe c t
( if o n p a r t . o p n g . O P E N A d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
N o e f f e ct
L o c k s a n d , o n r e le a s e , r e v e r s e s t o
open
N o e ffe c t
( O P E N d is a b le d )
N o e ffe c t (3 )
( O P E N d is a b le d )
s e e p a ra g ra p h 5 .2 .
N o e ffe c t
( O P E N d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
C L O S IN G S A F E T Y D E V IC E S
N o e ffe c t
O P E N IN G S A F E T Y D E V IC E S
R e v e r s e s t o c lo s e
N o e ffe c t
(sa v e s O P E N )
N o e ffe c t
( if o n p a r t . o p n g . O P E N A d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
O P E N IN G S A F E T Y D E V IC E S
14. OPERATING MODES DETAILED DESCRIPTION
(1) If maintained, it prolongs the pause until disabled by the command (timer function)
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.
(3) During the partial opening cycle, an OPEN A pulse causes total opening.
NB.: Effects on other active pulse inputs in brackets.
26
(1) If maintained, it prolongs the pause until disabled by the command (timer function)
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.
(3) During the partial opening cycle, an OPEN A pulse causes total opening.
NB.: Effects on other active pulse inputs in brackets.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
27
S t o p s o p e r a t io n ( 3 )
C lo s e s t h e le a f ( w it h C lo s in g S a f e t y d e v ic e s e n g a g e d ,
o p e n s a t t h e 2 n d p u ls e ) ( 3 )
O P E N IN G
LO C K ED
C lo s e s t h e le a f ( 3 )
LO C K ED
N o e ffe c t
R e v e rs e s to o p e n
N o e ffe c t
O p e n s t h e le a f
O PEN
C L O S IN G
O P E N IN G
LO C K ED
N o e ffe c t
( O P E N - A d is a b le d )
C lo s e s t h e le a f
O p e n s t h e le a f
N o e ffe c t
( O P E N - B d is a b le d )
S t o p s o p e r a t io n
/
C LO SED
O PEN
C L O S IN G
O P E N IN G
S t o p s o p e r a t ion
/
O P E N - B ( c lo s in g )
O P E N - A ( o p e n in g )
G A T E S TA T U S
L o g ic " C "
C l o s e s t h e l e af
N o e f f e ct
N o e f f e ct
C l o s e s t h e l e af
N o e f f e ct
C O N T R O L S A LW AY S H E L D D O W N
O p e n s t h e le a f
C LO SED
Tab. 3/h
O P E N - A ( o p e n in g )
L o g ic " B "
G A T E S TA T U S
O P E N - B ( c lo s in g )
S t o p s o p e r a t io n ( 3 )
Tab. 3/g
R e - o p e n s t h e le a f im m e d ia t e ly
C L O S IN G
O P E N IN G
S t o p s o p e r a t io n ( 3 )
O p e n s s in g le le a f a n d c lo s e s
a f t e r p a u s e t im e
O p e n s t h e le a f a n d c lo s e s
it a f t e r p a u s e t im e
C LO SED
O P E N o n PA U S E
O PEN - B
O PEN -A
G A T E S TA T U S
L o g ic " S P "
Tab. 3/f
R e - o p e n s t h e le a f im m e d ia t e ly
C L O S IN G
C LO SED
S t o p s o p e r a t io n ( 3 )
O p e n s s in g le le a f a n d c lo s e s
a f t e r p a u s e t im e
O p e n s t h e le a f a n d c lo s e s
it a f t e r p a u s e t im e
O P E N o n PA U S E
O PEN -B
O PEN -A
G A T E S TA T U S
L o g ic " A P "
Tab. 3/e
S t o p s o p e r a t io n
N o e ffe c t
(O PEN -A /B disabled)
STO P
N o e ffe c t
(O PEN A /B d isa b led )
S to p s
o p e r a t io n
N o e ffe c t (O P E N
B d is a b le d )
STO P
N o e ffe c t
( O P E N d is a b le d )
S to p s
o p e r a t io n
STO P
N o e ffe c t
( O P E N d is a b le d )
S to p s
o p e r a t io n
STO P
PU LSES
PU LSES
PU LSES
N o e ffe c t
( O P E N B d is a b le d )
N o e ffe c t
( O P E N - A d is a b le d )
S t o p s o p e r a t io n
( O P E N - B d is a b le d )
N o e ffe c t
N o e ffe c t
N o e ffe c t
( O P E N B d is a b le d )
N o e ffe c t
S t o p s o p e r a t io n
( O P E N - A d is a b le d )
N o e ffe c t
( O P E N A d is a b le d )
N o e ffe c t
( O P E N A d is a b le d )
C L O S IN G S A F E T Y D E V IC E S
PU LSES
N o e ffe c t
N o e ffe c t
(sa v e s O P E N A )
S t o p s o p e r a t io n
( O P E N - A d is a b le d )
O P E N IN G S A F E T Y D E V IC E S
S t o p s o p e r a t io n
( O P E N - B d is a b le d )
N o e ffe c t
N o e ffe c t
C L O S IN G S A F E T Y D E V IC E S
N o e ffe c t
( O P E N B d is a b le d )
N o e ffe c t
( O P E N A d is a b le d )
O P E N IN G S A F E T Y D E V IC E S
S t o p s o p e r a t io n
( O P E N - A / B d is a b le d )
N o e ffe c t
( O P E N B d is a b le d )
N o e ffe c t
( O P E N A d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
( O P E N A / B d is a b le d )
S t o p s o p e r a t io n
( O P E N - A / B d is a b le d )
N o e ffe c t
( O P E N B d is a b le d )
N o e ffe c t
( O P E N A d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
O P E N d is a b le d )
N o e ffe c t
(sa v e s O P E N )
N o e ffe c t
L o c k s a n d , o n r e le a s e , c o n t in u e s
o p e n in g
s e e p a ra g ra p h 5 .2 .
R e v e r s e s t o c lo s e
O n r e le a s e , c lo s e s a f t e r 5 "
( O P E N d is a b le d )
L o c k s a n d , o n r e le a s e , r e v e r s e s t o
open
O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N
d is a b le d ) ( 3 )
N o e ffe c t
( O P E N d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
(sa v e s O P E N )
N o e ffe c t
C L O S IN G S A F E T Y D E V IC E S
N o e ffe c t
( O P E N d is a b le d )
L o c k s a n d , o n r e le a s e , c o n t in u e s
o p e n in g
L o c k s a n d , o n r e le a s e , r e v e r s e s t o
open
R e lo a d s p a u s e t im e
( O P E N d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
O P / C L S A F E T Y D E V IC E
N o e ffe c t
( if o n p a r t . o p n g . O P E N A d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
N o e f f e ct
s e e p a ra g ra p h 5 .2 .
R e lo a d s p a u s e t im e ( 3 )
( O P E N d is a b le d )
N o e ffe c t
C L O S IN G S A F E T Y D E V IC E S
N o e ffe c t
O P E N IN G S A F E T Y D E V IC E S
R e v e r s e s t o c lo s e
N o e ffe c t
(sa v e s O P E N )
N o e ffe c t
( if o n p a r t . o p n g . O P E N A d is a b le d )
N o e ffe c t
( O P E N d is a b le d )
O P E N IN G S A F E T Y D E V IC E S
15. PREWIRED ENCLOSURE DIAGRAM
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
28
16. POWER AND ACCESSORIES CONNECTIONS
AC Power Wiring Guidelines
1.
Check local wiring codes in all cases and follow all
local building codes. Wiring and hookup should be
<$"+*!"
•
*
2.
AC power should be supplied from a circuit
breaker panel and must have its own dedicated
circuit breaker. This supply must include a green
ground conductor.
3.
Properly ground the gate operator to minimize or
prevent damage from power surges and/or lightning. Use a grounding rod if necessary. A surge
suppressor is recommended for additional protection.
Magnetic Lock Connection
When connecting a magnetic lock to the system,
use Maglock Relay Kit (P/N: 2352) and connect it as
follows:
AC Power
Connection
1.
Turn the circuit
breaker for the
AC gate operator
power to OFF before
connecting the AC
input wires.
2.
Turn the Power
Switch located on
the left side of the
prewired enclosure
to OFF before
connecting the AC
input wires.
3.
Connect the AC
input wires to the
AC terminal located
on the top left of
the enclosure. See
diagram on the right.
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
29
17. TROUBLESHOOTING
The following table may help you identify and resolve some common problems.
CONDITION
A
Gate does not move.
SUGGESTION
Check that main power is supplied.
Ensure that the operator is not unlocked (see Section 8).
Check the adjustment of the anti-crushing system (see Section 4.1).
Check the connection and operation of the thrust capacitor.
Check functionality of the electronic control unit.
Ensure that the torque/force is set to a maximum of 50 in programming.
Verify that the LEDs FSWOP, FSWCL, and STOP are illuminated. If
they are not illuminated, be sure that you have closed circuits in the
stop and reversing inputs.
Verify that your activating device works properly. OP_A should illuminate when you signal the gate to open. If OP_A does not illuminate
when you signal the gate, then the problem may be in your activating
device. Place a short across terminals 9 and 14. If the short causes the
gate to open, then the problem is in the activating device.
Check oil level inside the tank (see Section 10, Fig. 18).
B
Gate does not open (or close), though
the motor is running.
Make sure that the motor is running in the right direction.
Make sure the Manual Release mechanism has fully engaged the
hydraulic system.
Increase the bypass pressure in small ¼-turn increments to determine if
the hydraulic system needs more pressure.
C
Gate opens but doesn’t close.
D
Gate moves slowly.
E
Gate doesn’t fully open (or fully close).
Verify that the reversing devices are working properly. FSWOP and
FSWCL should be illuminated except when a reversing device is triggered. If either does not illuminate, then one of your reversing devices is
preventing the gate from responding to your signal. Check your reversing devices. If no reversing devices are installed, make sure a circuit is
installed between appropriate terminals.
Check the adjustment of the anti-crushing system (see Section 4.1).
Increase the bypass pressure to determine if the hydraulic system
needs more pressure.
Check the operator’s open / close time selection. You should set a time
that is just longer than the rated speed of your model of operator. For
example, the 400 CBAC has an opening time of 17 seconds, therefore
you should set the time to 20 or 25 seconds.
Check to see that there are no obstructions in the path of the gate or
that the hinges are not binding.
F
Gate jerks as it moves.
Make sure that you have removed the breather screw (see Section 5).
Run several complete gate opening and closing cycles, in order to
release any air inside the piston.
–%!
Z[+'
<
+$‹<
'
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Z[?
<<
'
!X
G
Operator is losing oil from breather
screw.
Initially, a small amount of oil leakage is normal. A larger leak may occur
<
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*—
‹<
%
continues and/or increases, contact an FAAC authorized repair center.
H
Leaves stop at slow-down.
Check the adjustment of the anti-crushing system (see Section 4.1).
I
Gate speed not constant.
Incorrect installation dimensions (see Section 3.2).
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
30
LIMITED WARRANTY
To the original purchaser only:
FAAC International, Inc., warrants, for twentyfour (24) months from the date of invoice, the
gate operator systems and other related systems and equipment manufactured by FAAC
S.p.A. and distributed by FAAC International,
Inc., to be free from defects in material and
workmanship under normal use and service for
which it was intended provided it has been properly installed and operated.
FAAC International, Inc.’s obligations under
this warranty shall be limited to the repair or
exchange of any part of parts manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc. Defective products must be returned
to FAAC International, Inc., freight prepaid by
purchaser, within the warranty period. Items
returned will be repaired or replaced, at FAAC
International, Inc.’s option, upon an examination
of the product by FAAC International, Inc., which
discloses, to the satisfaction of FAAC International, Inc., that the item is defective. FAAC
International, Inc. will return the warranted item
freight prepaid. The products manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc., are not warranted to meet the
!$
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*"
of any particular state, municipality, or other
jurisdiction, and neither FAAC S.p.A. or FAAC
International, Inc., assume any risk or liability whatsoever resulting from the use thereof,
whether used singly or in combination with other
machines or apparatus.
Any products and parts not manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc., will carry only the warranty, if any, of
the manufacturer. This warranty shall not apply to any products or parts thereof which have
been repaired or altered, without FAAC International, Inc.’s written consent, outside of FAAC
International, Inc.’s workshop, or altered in any
way so as, in the judgment of FAAC International, Inc., to affect adversely the stability or
reliability of the product(s) or has been subject
to misuse, negligence, or accident, or has not
been operated in accordance with FAAC International, Inc.’s or FAAC S.p.A.’s instructions
or has been operated under conditions more
severe than, or otherwise exceeding, those set
<
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;>
Neither FAAC S.p.A. nor FAAC International,
Inc., shall be liable for any loss or damage
whatsoever resulting, directly or indirectly, from
the use or loss of use of the product(s). Without
FA A C M O D E L 4 0 0 H y drau lic Swin g Gat e Op erat o r
limiting the foregoing, this exclusion from liability
embraces a purchaser’s expenses for downtime
or for making up downtime, damages for which
the purchaser may be liable to other persons,
damages to property, and injury to or death of
any persons.
FAAC S.p.A. or FAAC International, Inc., neither
assumes nor authorizes any person to assume
for them any other liability in connection with
the sale or use of the products of FAAC S.p.A.
or FAAC International, Inc. The warranty herein
above set forth shall not be deemed to cover
maintenance parts, including, but not limited to,
*"!?
?
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replace or repair shall constitute an admission
by FAAC S.p.A. or FAAC International, Inc., of
any legal responsibility to effect such replacement, to make such repair, or otherwise. This
limited warranty extends only to wholesale customers who buy directly through FAAC International, Inc.’s normal distribution channels. FAAC
International, Inc., does not warrant its products
to end consumers.
Consumers must inquire from their selling dealer
as to the nature and extent of that dealer’s warranty, if any. This warranty is expressly in lieu of
all other warranties expressed or implied includ'
X
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+
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for use. This warranty shall not apply to products or any part thereof which have been subject to accident, negligence, alteration, abuse,
or misuse or if damage was due to improper
installation or use of improper power source, or
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electrical power surge, explosion, wind storm,
hail, aircraft or vehicles, vandalism, riot or civil
commotion, or acts of God.
31
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