Yokogawa EJA 110A, EJA 120A, EJA 130A differential pressure transmitter Instruction manual

Model EJA110A, EJA120A and
EJA130A
Differential Pressure Transmitters
IM 1C21B1-01E
IM 1C21B1-01E
5th Edition
Blank Page
CONTENTS
CONTENTS
1.
INTRODUCTION ............................................................................................ 1-1
WARRANTY .................................................................................................. 1-2
2.
HANDLING CAUTIONS ................................................................................ 2-1
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Model and Specifications Check ......................................................... 2-1
Unpacking ........................................................................................... 2-1
Storage ................................................................................................ 2-1
Selecting the Installation Location ...................................................... 2-2
Pressure Connection ........................................................................... 2-2
Waterproofing of Cable Conduit Connections .................................... 2-2
Restrictions on Use of Radio Transceiver .......................................... 2-2
Insulation Resistance and Dielectric Strength Test ............................ 2-3
Installation of Explosion Protected Type ............................................ 2-3
2.9.1 FM Approval ................................................................................. 2-3
2.9.2 CSA Certification .......................................................................... 2-5
2.9.3 SAA Certification .......................................................................... 2-6
2.9.4 CENELEC (KEMA)/IEC (KEMA) Certification .............................. 2-7
2.10 EMC Conformity Standards ................................................................ 2-8
3.
COMPONENT NAMES.................................................................................. 3-1
4.
INSTALLATION ............................................................................................. 4-1
4.1
4.2
4.3
4.4
Precautions ......................................................................................... 4-1
Mounting .............................................................................................. 4-1
Changing the Process Connection ..................................................... 4-2
Swapping the High/Low-pressure Side Connection ........................... 4-3
4.4.1 Rotating Pressure-detector Section 180° ..................................... 4-3
4.4.2 Using the BRAIN TERMINAL BT200 ........................................... 4-3
4.5 Rotating Transmitter Section .............................................................. 4-4
5.
INSTALLING IMPULSE PIPING ................................................................... 5-1
5.1
Impulse Piping Installation Precautions .............................................. 5-1
5.1.1 Connecting Impulse Piping to the Transmitter ............................. 5-1
5.1.2 Routing the Impulse Piping .......................................................... 5-2
5.2 Impulse Piping Connection Examples ................................................ 5-4
6.
WIRING .......................................................................................................... 6-1
6.1
6.2
6.3
Wiring Precautions .............................................................................. 6-1
Selecting the Wiring Materials ............................................................ 6-1
Connections of External Wiring to Terminal Box ................................ 6-1
6.3.1 Power Supply Wiring Connection ................................................ 6-1
6.3.2 External Indicator Connection ...................................................... 6-1
6.3.3 BRAIN TERMINAL BT200 Connection ........................................ 6-1
6.3.4 Check Meter Connection .............................................................. 6-2
FD No. IM 1C21B1-01E
5th Edition: Sep. 2000(YK)
All Rights Reserved, Copyright © 1997, Yokogawa Electric Corporation
i
IM 1C21B1-01E
CONTENTS
6.4
Wiring .................................................................................................. 6-2
6.4.1 Loop Configuration ....................................................................... 6-2
(1) General-use Type and Flameproof Type ..................................... 6-2
(2) Intrinsically Safe Type ................................................................. 6-2
6.4.2 Wiring Installation ......................................................................... 6-2
(1) General-use Type and Intrinsically Safe Type ............................. 6-2
(2) Flameproof Type ......................................................................... 6-3
6.5 Grounding ............................................................................................ 6-3
6.6 Power Supply Voltage and Load Resistance ..................................... 6-3
7.
OPERATION .................................................................................................. 7-1
7.1
7.2
7.3
7.4
7.5
Preparation for Starting Operation ...................................................... 7-1
Zero Point Adjustment ........................................................................ 7-2
Starting Operation ............................................................................... 7-3
Shutting Down Operation .................................................................... 7-3
Venting or Draining Transmitter Pressure-detector Section ............... 7-4
7.5.1 Draining Condensate .................................................................... 7-4
7.5.2 Venting Gas .................................................................................. 7-4
7.6 Setting the Range Using the Range-setting Switch ........................... 7-4
8.
BRAIN TERMINAL BT200 OPERATION ..................................................... 8-1
8.1
BT200 Operation Precautions ............................................................. 8-1
8.1.1 Connecting the BT200 ................................................................. 8-1
8.1.2 Conditions of Communication Line .............................................. 8-1
8.2 BT200 Operating Procedures ............................................................. 8-1
8.2.1 Key Layout and Screen Display ................................................... 8-1
8.2.2 Operating Key Functions .............................................................. 8-2
(1) Alphanumeric Keys and Shift Keys ............................................. 8-2
(2) Function Keys ............................................................................. 8-2
8.2.3 Calling Up Menu Addresses Using the Operating Keys .............. 8-3
8.3 Setting Parameters Using the BT200 ................................................. 8-4
8.3.1 Parameter Summary .................................................................... 8-4
8.3.2 Parameter Usage and Selection .................................................. 8-6
8.3.3 Setting Parameters ....................................................................... 8-7
(1) Tag No. Setup ............................................................................. 8-7
(2) Calibration Range Setup ............................................................. 8-7
(3) Damping Time Constant Setup ................................................... 8-8
(4) Output Mode and Integral Indicator Display Mode Setup ........... 8-9
(5) Output Signal Low Cut Mode Setup ............................................ 8-9
(6) Integral Indicator Scale Setup ................................................... 8-10
(7) Unit Setup for Displayed Temperature ...................................... 8-11
(8) Unit Setup for Displayed Static Pressure .................................. 8-12
(9) Operation Mode Setup .............................................................. 8-12
(10) Impulse Line Connection Orientation Setup ............................. 8-12
(11) Output Status Display/Setup when a CPU Failure .................... 8-12
(12) Output Status Setup when a Hardware Error Occurs ............... 8-12
(13) Bi-directional Flow Measurement Setup ................................... 8-13
(14) Range Change while Applying Actual Inputs ............................ 8-13
(15) Zero Point Adjustment ............................................................... 8-14
(16) Test Output Setup ..................................................................... 8-15
(17) User Memo Fields ..................................................................... 8-15
ii
IM 1C21B1-01E
CONTENTS
8.4
Displaying Data Using the BT200 ..................................................... 8-16
8.4.1 Displaying Measured Data ......................................................... 8-16
8.4.2 Display Transmitter Model and Specifications ........................... 8-16
8.5 Self-Diagnostics ................................................................................ 8-16
8.5.1 Checking for Problems ............................................................... 8-16
(1) Identifying Problems with BT200 .............................................. 8-16
(2) Checking with Integral Indicator ................................................ 8-17
8.5.2 Errors and Countermeasures ..................................................... 8-18
9.
MAINTENANCE ............................................................................................. 9-1
9.1
9.2
9.3
9.4
Overview ............................................................................................. 9-1
Calibration Instruments Selection ....................................................... 9-1
Calibration ........................................................................................... 9-1
Disassembly and Reassembly ............................................................ 9-3
9.4.1 Replacing the Integral Indicator ................................................... 9-3
9.4.2 Replacing the CPU Board Assembly ........................................... 9-4
9.4.3 Cleaning and Replacing the Capsule Assembly .......................... 9-4
9.4.4 Replacing the Process Connector Gaskets ................................. 9-5
9.5 Troubleshooting ................................................................................... 9-6
9.5.1 Basic Troubleshooting .................................................................. 9-6
9.5.2 Troubleshooting Flow Charts ....................................................... 9-6
10. GENERAL SPECIFICATIONS .................................................................... 10-1
10.1
10.2
10.3
10.4
Standard Specifications .................................................................... 10-1
Model and Suffix Codes .................................................................... 10-3
Optional Specifications ...................................................................... 10-6
Dimensions ........................................................................................ 10-8
Customer Maintenance Parts List
DPharp EJA Series Transmitter Section ............................ CMPL 1C21A1-02E
Model EJA110A, EJA120A and EJA130A
Differential Pressure Transmitter ........................................ CMPL 1C21B0-01E
REVISION RECORD
iii
IM 1C21B1-01E
1. INTRODUCTION
1.
INTRODUCTION
j Safety Precautions
• For the protection and safety of the operator and the
instrument or the system including the instrument,
please be sure to follow the instructions on safety
described in this manual when handling this instrument. In case the instrument is handled in contradiction to these instructions, Yokogawa does not
guarantee safety.
Thank you for purchasing the DPharp electronic
pressure transmitter.
The DPharp Pressure Transmitters are precisely
calibrated at the factory before shipment. To ensure
correct and efficient use of the instrument, please read
this manual thoroughly and fully understand how to
operate the instrument before operating it.
j Regarding This Manual
• This manual should be passed on to the end user.
• For the intrinsically safe equipment and
explosionproof equipment, in case the instrument is
not restored to its original condition after any repair
or modification undertaken by the customer,
intrinsically safe construction or explosionproof
construction is damaged and may cause dangerous
condition. Please contact Yokogawa for any repair
or modification required to the instrument.
• The contents of this manual are subject to change
without prior notice.
• All rights reserved. No part of this manual may be
reproduced in any form without Yokogawa’s written
permission.
• Yokogawa makes no warranty of any kind with
regard to this manual, including, but not limited to,
implied warranty of merchantability and fitness for a
particular purpose.
• The following safety symbol marks are used in this
Manual:
WARNING
• If any question arises or errors are found, or if any
information is missing from this manual, please
inform the nearest Yokogawa sales office.
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
• The specifications covered by this manual are
limited to those for the standard type under the
specified model number break-down and do not
cover custom-made instruments.
CAUTION
• Please note that changes in the specifications,
construction, or component parts of the instrument
may not immediately be reflected in this manual at
the time of change, provided that postponement of
revisions will not cause difficulty to the user from a
functional or performance standpoint.
Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury. It may also be used to alert against
unsafe practices.
IMPORTANT
NOTE
Indicates that operating the hardware or software
in this manner may damage it or lead to system
failure.
For FOUNDATION Fieldbus and HART protocol
versions, please refer to IM 1C22T2-01E and IM
1C22T1-01E respectively, in addition to this IM.
NOTE
Draws attention to information essential for
understanding the operation and features.
1-1
IM 1C21B1-01E
1. INTRODUCTION
WARRANTY
WARNING
• The warranty shall cover the period noted on the
quotation presented to the purchaser at the time of
purchase. Problems occurred during the warranty
period shall basically be repaired free of charge.
• Instrument installed in the process is under
pressure. Never loosen or tighten the process
connector bolts as it may cause dangerous
spouting of process fluid.
• During draining condensate or venting gas in
transmitter pressure-detector section, take
appropriate care to avoid contact with the skin,
eyes or body, or inhalation of vapors, if the
accumulated process fluid may be toxic or
otherwise harmful.
Since draining condensate or bleeding off gas
gives the pressure measurement disturbance,
this should not be done when the loop is in
operation.
• Since the accumulated process fluid may be
toxic or otherwise harmful, take appropriate
care to avoid contact with the body, or inhalation of vapors even after dismounting the
instrument from the process line for maintenance.
• In case of problems, the customer should contact the
Yokogawa representative from which the instrument
was purchased, or the nearest Yokogawa office.
• If a problem arises with this instrument, please
inform us of the nature of the problem and the
circumstances under which it developed, including
the model specification and serial number. Any
diagrams, data and other information you can
include in your communication will also be helpful.
• Responsible party for repair cost for the problems
shall be determined by Yokogawa based on our
investigation.
• The Purchaser shall bear the responsibility for repair
costs, even during the warranty period, if the
malfunction is due to:
- Improper and/or inadequate maintenance by the
purchaser.
- Failure or damage due to improper handling, use or
storage which is out of design conditions.
- Use of the product in question in a location not
conforming to the standards specified by
Yokogawa, or due to improper maintenance of the
installation location.
- Failure or damage due to modification or repair by
any party except Yokogawa or an approved
representative of Yokogawa.
- Malfunction or damage from improper relocation
of the product in question after delivery.
- Reason of force majeure such as fires, earthquakes,
storms/floods, thunder/lightening, or other natural
disasters, or disturbances, riots, warfare, or
radioactive contamination.
CAUTION
This instrument is tested and certified as intrinsically safe type or explosionproof type. Please
note that the construction of the instrument,
installation, external wiring, maintenance or
repair is strictly restricted, and non-observance
or negligence of this restriction would result in
dangerous condition.
1-2
IM 1C21B1-01E
2. HANDLING CAUTIONS
2.
HANDLING CAUTIONS
This chapter describes important cautions regarding
how to handle the transmitter. Read carefully before
using the transmitter.
2.1 Model and Specifications
Check
The EJA-A Series pressure transmitters are thoroughly
tested at the factory before shipment. When the
transmitter is delivered, visually check them to make
sure that no damage occurred during shipment.
The model name and specifications are indicated on the
name plate attached to the case. If the reverse operating mode was ordered (reverse signal), ‘REVERSE’
will be inscribed in field *1; if square root display
mode was ordered, ‘SQRT’ is inscribed in field *2; if
square root output mode was ordered, ‘SQRT’ is
inscribed in field *3.
Also check that all transmitter mounting hardware
shown in Figure 2.1 is included. If the transmitter was
ordered without the mounting bracket or without the
process connector, the transmitter mounting hardware
is not included. After checking the transmitter, repack
it in the way it was delivered until installation.
Bolt
F0202.EPS
Process connector
Process connector
Gasket
Figure 2.2 Name Plate
U-bolt
2.2 Unpacking
When moving the transmitter to the installation site,
keep it in its original packaging. Then, unpack the
transmitter there to avoid damage on the way.
Mounting bracket
(L type)
U-bolt nut
Transmitter mounting bolt
2.3 Storage
The following precautions must be observed when
storing the instrument, especially for a long period.
(a) Select a storage area which meets the following
conditions:
• It is not exposed to rain or water.
• It suffers minimum vibration and shock.
• It has an ambient temperature and relative
humidity within the following ranges.
Ambient temperature:
–40 to 85°C without integral indicator
–30 to 80°C with integral indicator
Relative humidity:
5% to 100% R.H. (at 40°C)
Preferred temperature and humidity:
approx. 25°C and 65% R.H.
Mounting bracket
(Flat type)
F0201.EPS
Figure 2.1 Transmitter Mounting Hardware
(b) When storing the transmitter, repack it as nearly as
possible to the way it was packed when delivered
from the factory.
2-1
IM 1C21B1-01E
2. HANDLING CAUTIONS
(c) If storing a transmitter that has been used, thoroughly clean the chambers inside the cover flanges,
so that no measured fluid remains in it. Also make
sure before storing that the pressure-detector and
transmitter section are securely mounted.
2.4 Selecting the Installation
Location
The following precautions must be observed in order to
safely operate the transmitter under pressure.
(a) Make sure that the four process connector bolts are
tightened firmly.
(b) Make sure that there are no leaks in the impulse
piping.
(c) Never apply a pressure higher than the specified
maximum working pressure.
The transmitter is designed to withstand severe
environmental conditions. However, to ensure stable
and accurate operation for years, observe the following
precautions when selecting an installation location.
CAUTION
Maximum working pressure of the model
EJA120A differential pressure transmitter is 50
kPa {0.5 kgf/cm2}.
Should the pressure exceed 50 kPa {0.5 kgf/
cm2}, it is possible to break the sensor. Proceed
with caution when applying pressure.
(a) Ambient Temperature
Avoid locations subject to wide temperature
variations or a significant temperature gradient. If
the location is exposed to radiant heat from plant
equipments, provide adequate thermal insulation
and/or ventilation.
(b) Ambient Atmosphere
Avoid installing the transmitter in a corrosive
atmosphere. If the transmitter must be installed in a
corrosive atmosphere, there must be adequate
ventilation as well as measures to prevent intrusion
or stagnation of rain water in conduits.
(c) Shock and Vibration
Select an installation site suffering minimum shock
and vibration (although the transmitter is designed
to be relatively resistant to shock and vibration).
(d) Installation of Explosion-protected Transmitters
Explosion-protected transmitters can be installed in
hazardous areas according to the types of gases for
which they are certified. See Subsection 2.9
“Installation of Explosion Protected Type Transmitters.”
2.6 Waterproofing of Cable
Conduit Connections
Apply a non-hardening sealant to the threads to
waterproof the transmitter cable conduit connections.
(See Figure 6.4.2a, 6.4.2b and 6.4.2c.)
2.7 Restrictions on Use of Radio
Transceiver
IMPORTANT
Although the transmitter has been designed to
resist high frequency electrical noise, if a radio
transceiver is used near the transmitter or its
external wiring, the transmitter may be affected
by high frequency noise pickup. To test for such
effects, bring the transceiver in use slowly from a
distance of several meters from the transmitter,
and observe the measurement loop for noise
effects. Thereafter, always use the transceiver
outside the area affected by noise.
2.5 Pressure Connection
WARNING
• Instrument installed in the process is under
pressure. Never loosen the process connector
bolts to avoid the dangerous spouting of
process fluid.
• During draining condensate from the pressuredetector section, take appropriate care to avoid
contact with the skin, eyes or body, or inhalation of vapors, if the accumulated process fluid
may be toxic or otherwise harmful.
2-2
IM 1C21B1-01E
2. HANDLING CAUTIONS
2.8 Insulation Resistance and
Dielectric Strength Test
5) After completing this test, slowly decrease the
voltage to avoid any voltage surges.
Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory before
shipment, normally these tests are not required.
However, if required, observe the following precautions in the test procedures.
2.9 Installation of Explosion
Protected Type
NOTE
(a) Do not perform such tests more frequently than is
absolutely necessary. Even test voltages that do not
cause visible damage to the insulation may degrade
the insulation and reduce safety margins.
(b) Never apply a voltage exceeding 500 V DC (100 V
DC with an internal lightning protector) for the
insulation resistance test, nor a voltage exceeding
500 V AC (100 V AC with an internal lightning
protector) for the dielectric strength test.
(c) Before conducting these tests, disconnect all signal
lines from the transmitter terminals. Perform the
tests in the following procedure:
• Insulation Resistance Test
1) Short-circuit the + and – SUPPLY terminals in the
terminal box.
2) Turn OFF the insulation tester. Then connect the
insulation tester plus (+) lead wire to the shorted
SUPPLY terminals and the minus (–) leadwire to
the grounding terminal.
3) Turn ON the insulation tester power and measure
the insulation resistance. The voltage should be
applied short as possible to verify that the insulation resistance is at least 20 MΩ.
4) After completing the test and being very careful not
to touch exposed conductors disconnect the
insulation tester and connect a 100 kΩ resistor
between the grounding terminal and the shortcircuiting SUPPLY terminals. Leave this resistor
connected at least one second to discharge any
static potential. Do not touch the terminals while it
is discharging.
• Dielectric Strength Test
1) Short-circuit the + and – SUPPLY terminals in the
terminal box.
2) Turn OFF the dielectric strength tester. Then
connect the tester between the shorted SUPPLY
terminals and the grounding terminal. Be sure to
connect the grounding lead of the dielectric strength
tester to the ground terminal.
3) Set the current limit on the dielectric strength tester
to 10 mA, then turn ON the power and gradually
increase the test voltage from ‘0’ to the specified
voltage.
4) When the specified voltage is reached, hold it for
one minute.
For FOUNDATION Fieldbus explosion protected
type, please refer to IM 1C22T2-01E.
WARNING
To pressure the safety of explosionproof equipment requires great care during mounting,
wiring, and piping. Safety requirements also
place restrictions on maintenance and repair
activities. Please read the following sections very
carefully.
2.9.1 FM Approval
a. FM Intrinsically Safe Type
Caution for FM intrinsically safe type. (Following
contents refer “DOC. No. IFM012-A12 P.1 and 2.”)
Note 1. Model EJA-A Series pressure transmitters with optional code /FS1 are applicable for use in hazardous locations.
• Intrinsically Safe for Class I, Division 1, Groups A,
B, C & D. Class II, Division 1, Groups E, F & G
and Class III, Division 1 Hazardous Locations.
• Nonincendive for Class I, Division 2, Groups A, B,
C & D. Class II, Division 2, Groups E, F & G and
Class III, Division 1 Hazardous Locations.
• Outdoor hazardous locations, NEMA 4X.
• Temperature Class: T4
• Ambient temperature: –40 to 60°C
Note 2. Entity Parameters
• Intrinsically Safe Apparatus Parameters
[Groups A, B, C, D, E, F and G]
Vmax = 30 V
Ci = 22.5 nF
Imax = 165 mA
Li = 730 µH
Pmax = 0.9 W
* Associated Apparatus Parameters
(FM approved barriers)
Voc ≤ 30 V
Ca > 22.5 nF
Isc ≤ 165 mA
La > 730 µH
Pmax ≤ 0.9W
2-3
IM 1C21B1-01E
2. HANDLING CAUTIONS
• Intrinsically Safe Apparatus Parameters
[Groups C, D, E, F and G]
Vmax = 30 V
Ci = 22.5 nF
Imax = 225 mA
Li = 730 µH
Pmax = 0.9 W
* Associated Apparatus Parameters
(FM approved barriers)
Voc ≤ 30 V
Ca > 22.5 nF
Isc ≤ 225 mA
La > 730 µH
Pmax ≤ 0.9 W
[Intrinsically Safe]
Hazardous Location
Nonhazardous Location
Class I, II, III, Division 1,
Groups A, B, C, D, E, F, G
EJA Series Pressure
Transmitters
+
Supply
–
Safety Barrier
+
+
–
–
General
Purpose
Equipment
+
–
[Nonincendive]
• Entity Installation Requirements
Vmax ≥ Voc or Vt, Imax ≥ Isc or It,
Pmax (IS Apparatus) ≥ Pmax (Barrier)
Ca ≥ Ci + Ccable, La ≥ Li + Lcable
Note 3. Installation
• Barrier must be installed in an enclosure that meets
the requirements of ANSI/ISA S82.01.
• Control equipment connected to barrier must not use
or generate more than 250 V rms or V dc.
• Installation should be in accordance with ANSI/ISA
RP12.6 “Installation of Intrinsically Safe Systems for
Hazardous (Classified) Locations” and the National
Electric Code (ANSI/NFPA 70).
• The configuration of associated apparatus must be
FMRC Approved.
• Dust-tight conduit seal must be used when installed
in a Class II, III, Group E, F and G environments.
• Associated apparatus manufacturer’s installation
drawing must be followed when installing this
apparatus.
• The maximum power delivered from the barrier
must not exceed 0.9 W.
• Note a warning label worded “SUBSTITUTION OF
COMPONENTS MAY IMPAIR INTRINSIC
SAFETY,” and “INSTALL IN ACCORDANCE
WITH DOC. No. IFM012-A12 P.1 and 2.”
Note 4. Maintenance and Repair
• The instrument modification or parts replacement by
other than authorized representative of Yokogawa
Electric Corporation is prohibited and will void
Factory Mutual Intrinsically safe and Nonincendive
Approval.
Hazardous Location
Nonhazardous Location
Class I, II, Division 2,
Groups A, B, C, D, E, F, G
Class III, Division 1.
General
Purpose
Equipment
EJA Series Pressure
Transmitters
+
Supply
+
–
–
Not Use
Safety Barrier
F0203.EPS
b. FM Explosionproof Type
Caution for FM explosionproof type.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /FF1 are applicable for
use in hazardous locations.
• Explosionproof for Class I, Division 1, Groups B,
C and D.
• Dust-ignitionproof for Class II/III, Division 1,
Groups E, F and G.
• Outdoor hazardous locations, NEMA 4X.
• Temperature Class: T6
• Ambient Temperature: –40 to 60°C
• Supply Voltage: 42 V dc max.
• Output signal: 4 to 20 mA
Note 2. Wiring
• All wiring shall comply with National Electrical
Code ANSI/NEPA70 and Local Electrical Codes.
• When installed in Division 1, “FACTORY
SEALED, CONDUIT SEAL NOT REQUIRED.”
Note 3. Operation
• Keep the “CAUTION” nameplate attached to the
transmitter.
CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER. FACTORY SEALED, CONDUIT
SEAL NOT REQUIRED. INSTALL IN ACCORDANCE WITH THE INSTRUCTION MANUAL
IM 1C22.
• Take care not to generate mechanical sparking
when accessing to the instrument and peripheral
devices in a hazardous location.
2-4
IM 1C21B1-01E
2. HANDLING CAUTIONS
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void Factory Mutual Explosionproof Approval.
c. FM Intrinsically Safe Type/FM
Explosionproof Type
Model EJA-A Series pressure transmitters with
optional code /FU1 can be selected the type of
protection (FM Intrinsically Safe or FM
Explosionproof) for use in hazardous locations.
Note 1. For the installation of this transmitter,
once a particular type of protection is
selected, any other type of protection
cannot be used. The installation must be
in accordance with the description about
the type of protection in this instruction
manual.
Note 2. In order to avoid confusion, unnecessary
marking is crossed out on the label other
than the selected type of protection when
the transmitter is installed.
* Associated apparatus (CSA certified barriers)
Maximum output voltage (Voc) ≤ 30 V
Maximum output current (Isc) ≤ 165 mA
Maximum output power (Pmax) ≤ 0.9 W
Note 3. Installation
• All wiring shall comply with Canadian Electrical
Code Part I and Local Electrical Codes.
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation and Yokogawa
Corporation of America is prohibited and will void
Canadian Standards Intrinsically safe and
nonincendive Certification.
[Intrinsically Safe]
Hazardous Location
Nonhazardous Location
Class I, II, III, Division 1,
Groups A, B, C, D, E, F, G
EJA Series Pressure
Transmitters
+
Supply
–
Safety Barrier
+
+
–
–
General
Purpose
Equipment
+
–
[Nonincendive]
Hazardous Location
2.9.2 CSA Certification
a. CSA Intrinsically Safe Type
Caution for CSA Intrinsically safe type. (Following
contents refer to “DOC No. ICS003-A12 P.1-1 and
P.1-2.”)
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /CS1 are applicable for use
in hazardous locations
• Intrinsically Safe for Class I, Division 1, Groups A,
B, C & D. Class II, Division 1, Groups E, F & G
and Class III, Division 1 Hazardous Locations.
• Nonincendive for Class I, Division 2, Groups A, B,
C & D, Class II, Division 2, Groups F & G, and
Class III, Hazardous Locations. (not use Safety
Barrier)
• Encl. “Type 4X”
• Temperature Class: T4
• Ambient temperature: –40 to 60°C
• Process Temperature: 120°C max.
Note 2. Entity Parameters
• Intrinsically safe ratings are as follows:
Maximum Input Voltage (Vmax) = 30 V
Maximum Input Current (Imax) = 165 mA
Maximum Input Power (Pmax) = 0.9 W
Maximum Internal Capacitance (Ci) = 22.5 nF
Maximum Internal Inductance (Li) = 730 µH
Nonhazardous Location
Class I, II, Division 2,
Groups A, B, C, D, E, F, G
Class III, Division 1.
General
Purpose
Equipment
EJA Series Pressure
Transmitters
+
Supply
+
–
–
Not Use
Safety Barrier
F0204.EPS
b. CSA Explosionproof Type
Caution for CSA explosionproof type.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /CF1 are applicable for use
in hazardous locations:
• Explosionproof for Class I, Division 1, Groups B,
C and D.
• Dust-ignitionproof for Class II/III, Division 1,
Groups E, F and G.
• Encl “Type 4X”
• Temperature Class: T6, T5, and T4
• Process Temperature: 85°C (T6), 100°C (T5), and
120°C (T4)
• Ambient Temperature: –40 to 80°C
• Supply Voltage: 42 V dc max.
• Output Signal: 4 to 20 mA
2-5
IM 1C21B1-01E
2. HANDLING CAUTIONS
Note 2. Wiring
• All wiring shall comply with Canadian Electrical
Code Part I and Local Electrical Codes.
• In hazardous location, wiring shall be in conduit as
shown in the figure.
CAUTION: SEAL ALL CONDUITS
WITHIN 50 cm OF THE ENCLOSURE.
UN SCELLEMENT DOIT ÊTRE
INSTALLÉ À MOINS DE 50 cm DU
BÎTIER.
• When installed in Division 2, “SEALS NOT
REQUIRED.”
Note 3. Operation
• Keep the “CAUTION” label attached to the
transmitter.
CAUTION: OPEN CIRCUIT BEFORE
REMOVING COVER.
OUVRIR LE CIRCUIT AVANT
D´NLEVER LE COUVERCLE.
• Take care not to generate mechanical sparking
when accessing to the instrument and peripheral
devices in a hazardous location.
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation and Yokogawa
Corporation of America is prohibited and will void
Canadian Standards Explosionproof Certification.
Non-Hazardous Hazardous Locations Division 1
Locations
Non-hazardous
Location
Equipment
42 V DC Max.
4 to 20 mA DC
Signal
50 cm Max.
Sealing Fitting
Conduit
EJA Series
Non-Hazardous Hazardous Locations Division 2
Locations
Non-hazardous
Location
Equipment
42 V DC Max.
4 to 20 mA DC
Signal
Sealing Fitting
EJA Series
F0205.EPS
c. CSA Intrinsically Safe Type/CSA
Explosionproof Type
Model EJA-A Series pressure transmitters with
optional code /CU1 can be selected the type of
protection (CSA Intrinsically Safe or CSA
Explosionproof) for use in hazardous locations.
Note 1. For the installation of this transmitter,
once a particular type of protection is
selected, any other type of protection
cannot be used. The installation must be
in accordance with the description about
the type of protection in this instruction
manual.
Note 2. In order to avoid confusion, unnecessary
marking is crossed out on the label other
than the selected type of protection when
the transmitter is installed.
2.9.3 SAA Certification
a. SAA Intrinsically Safe Type
Caution for SAA Intrinsically safe type and Type n.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /SU1 are applicable for use
in hazardous locations.
• Type of Protection and Marking Code:
Ex ia IIC T4 (Tamb = 60°C) IP67 Class I Zone 0
• Type of Protection and Marking Code:
Ex n IIC T4 (Tamb = 60°C) IP67 Class I Zone 2
• Ambient Temperature: –40 to 60°C
Note 2. Entity Parameters
• Intrinsically safe rating of the transmitters are as
follows.
Maximum Input Voltage (Ui) = 30 V
Maximum Input Current (Ii) = 165 mA
Maximum Input Power (Pi) = 0.9 W
Maximum Internal Capacitance (Ci) = 0.02 µF
Maximum Internal Inductance (Li) = 0.73 mH
Note 3. Wiring
• All Wiring shall comply with the Australian
Standard.
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void Standards Association of Australia
Intrinsically safe and Type n Certification.
2-6
IM 1C21B1-01E
2. HANDLING CAUTIONS
[Intrinsic Safety]
Hazardous Location
(Zone 0)
EJA Series
Pressure
Transmitter
Nonhazardous Location
+
+ Safety Barrier *1
–
–
F0206.EPS
*1: Any safety barriers used for the output current must be
limited by a resistor “R” such that Imaxout-Uz/R.
[Type n]
Hazardous Location
(Zone 2)
EJA Series
Pressure
Transmitter
+
+ Power Supply *2
–
–
F0207.EPS
*2: The voltage of the power supply is not exceed 30V dc.
b. SAA Flameproof Type
Caution for SAA flameproof type.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /SU1 are applicable for use
in hazardous locations:
• Type of Protection and marking Code:
Ex d II C T* IP67 Class I Zone 1 (T* see schedule)
• Temperature Class: T6, T5, and T4
• Process Temperature:
85°C (T6), 100°C (T5), and 120°C (T4)
• Supply voltage: 42 V dc max.
• Output Signal: 4 to 20 mA
• Ambient Temperature: –40 to 80°C
Note 2. Wiring
• All wiring shall comply with the Australian
Standard.
Note 3. Operation
• Keep the “CAUTION” label attached to the
transmitter.
CAUTION: AMBIENT TEMPERATURE
ABOVE 75 DEG C SELECT SUITABLE
CABLE. DISCONNECT POWER AND
WAIT 1 MINUTE BEFORE REMAKING
COVER
• Take care not to generate mechanical sparking
when accessing to the instrument and peripheral
devices in a hazardous location.
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void Standards Association of Australia
Flameproof Certification.
2.9.4 CENELEC (KEMA)/IEC (KEMA)
Certification
a. CENELEC (KEMA) Intrinsically Safe Type
Caution for CENELEC (KEMA) intrinsically safe
type.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /KS1 for potentially explosive atmospheres:
• Type of Protection and Marking code:
EEx ia IIC T4
• Temperature Class: T4
• Process Temperature: 120°C max.
• Ambient Temperature: –40 to 60°C
Note 2. Electrical Data
• In type of explosion protection intrinsic safety EEx
ia IIC only for connection to a certified intrinsically
safe circuit with following maximum values:
Ui = 30 V
Ii = 165 mA
Pi = 0.9 W
Effective internal capacitance; Ci = 22.5 nF
Effective internal inductance; Li = 730 µH
Note 3. Installation
• All wiring shall comply with local installation
requirements. (Refer to the installation diagram)
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void KEMA Intrinsically safe Certification.
[Installation Diagram]
Hazardous Location
Nonhazardous Location
Transmitter
+
+
–
–
Safety Barrier *1
Supply
F0208.EPS
*1: In any safety barriers used the output current must be limited
by a resistor “R” such that Imaxout-Uz/R.
2-7
IM 1C21B1-01E
2. HANDLING CAUTIONS
b. CENELEC (KEMA) Flameproof Type
Caution for CENELEC (KEMA) flameproof type.
Note 1. Model EJA-A Series differential, gauge,
and absolute pressure transmitters with
optional code /KF1 for potentially explosive atmospheres:
• Type of Protection and Marking Code: EEx d IIC
T6···T4
• Temperature Class: T6, T5, and T4
• Maximum Process Temperature:
85°C (T6), 100°C (T5), and 120°C
• Ambient Temperature: T6; –40 to 75°C, T4 and
T5; –40 to 80°C
Note 2. Electrical Data
• Supply voltage: 42 V dc max.
• Output signal: 4 to 20 mA
Note 3. Installation
• All wiring shall comply with local installation
requirement.
• The cable entry devices shall be of a certified
flameproof type, suitable for the conditions of use.
Note 4. Operation
• Keep the “CAUTION” label to the transmitter.
CAUTION: WAIT 10 MIN. AFTER
POWER-DISCONNECTION, BEFORE
OPENING THE ENCLOSURE.
WHEN THE AMBIENT TEMP.^70°C,
USE HEAT-RESISTING CABLES^90°C.
• Take care not to generate mechanical sparking
when accessing to the instrument and peripheral
devices in a hazardous location.
Note 5. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void KEMA Flameproof Certification.
c. IEC (KEMA) Type of Protection “n”
Caution for IEC (KEMA) Type of Protection “n.”
Note 1. Model EJA-A Series pressure transmitters with optional code /KU1 for potentially explosive atmospheres.
• Type of Protection and Marking Code:
Ex nA IIC T4
• Temperature Class: T4
• Process Temperature: 120°C max.
• Ambient Temperature: –40 to 60°C
Note 2. Electrical Data
• Supply and output circuit ≤ 30 V dc, 165 mA
(terminals + and –)
Note 3. Installation
• All wiring shall comply with local installation
requirements. (refer to the installation diagram)
Note 4. Maintenance and Repair
• The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void KEMA Type of Protection “n” Certification.
[Installation Diagram]
Hazardous Location
(Zone 2 only)
Transmitter
Nonhazardous Location
+
+
–
–
Supply
Power Supply
F0209.EPS
Ratings of the Power Supply as follows;
Maximum Voltage: 30 V
Maximum Current: 165 mA
d. CENELEC (KEMA) Intrinsically Safe Type/
CENELEC (KEMA) Flameproof Type/IEC
(KEMA) Type of Protection “n”
Model EJA-A Series pressure transmitters with
optional code /KU1 can be selected the type of
protection (CENELEC (KEMA) Intrinsically
Safe or CENELEC (KEMA) Flameproof or IEC
(KEMA) Type of Protection “n”) for use in
hazardous locations.
Note 1. For the installation of this transmitter,
once a particular type of protection is
selected, any other type of protection
cannot be used. The installation must be
in accordance with the description about
the type of protection in this instruction
manual.
Note 2. In order to avoid confusion, unnecessary
marking is crossed out on the label other
than the selected type of protection when
the transmitter is installed.
2.10 EMC Conformity Standards
For EMI (Emission): EN55011, AS/NZS 2064 1/2
For EMS (Immunity): EN50082–2
NOTE
YOKOGAWA recommends customer to apply
the Metal Conduit Wiring or to use the twisted
pair Shield Cable for signal wiring to conform the
requirement of EMC Regulation, when customer
installs the EJA Series Transmitters to the plant.
2-8
IM 1C21B1-01E
3. COMPONENT NAMES
3.
COMPONENT NAMES
Vertical impulse piping type
Process connection
Pressure-detector section
Process connector (Note 1)
Horizontal impulse piping type
Cover
flange
External indicator
conduit connection (Note 1)
Terminal box cover
Conduit
connection
CPU assembly
Integral
indicator (Note 1)
Mounting screw
Zeroadjustment
screw
Transmitter section
Range-setting
switch (Note 1)
(See Subsection 7.6)
Setting pin (CN4)
Vent plug
Drain plug
Amplifier Cover
Setting Pin (CN4)
Position (Note 2)
Burn-Out
Direction
Output at
Burn-Out
HIGH
110% or
higher
LOW
-5% or
lower
H
L
H
L
F0301.EPS
Note 1: See Subsection 10.2, “Model and Suffix Codes,” for details.
Note 2: Insert the pin (CN4) as shown in the figure above to set the burn-out direction. The pin is set to the H side for delivery (unless
option code /C1 is specified in the order).
The setting can be confirmed by calling up parameter D52 using the BRAIN TERMINAL. Refer to Subsection 8.3.3 (11).
Figure 3.1 Component Names
Table 3.1 Display Symbol
Meaning of Display Symbol
Display Symbol
The output signal being zero-adjusted is increasing.
The output signal being zero-adjusted is decreasing.
%, Pa, kPa, MPa, kgf/cm2, gf/cm2, mbar, bar,
atm, mmHg, mmH2O, inH2O, inHg, ftH2O, psi, Torr
Select one of these sixteen available engineering units for the display.
T0301.EPS
3-1
IM 1C21B1-01E
4 . INSTALLATION
4.
INSTALLATION
4.1 Precautions
Vertical pipe mounting
Before installing the transmitter, read the cautionary
notes in Section 2.4, “Selecting the Installation
Location.” For additional information on the ambient
conditions allowed at the installation location, refer to
Subsection 10.1 “Standard Specifications.”
Transmitter
mounting bolt
• When welding piping during construction, take
care not to allow welding currents to flow
through the transmitter.
• Do not step on this instrument after installation.
U-bolt nut
Mounting bracket
U-bolt
50 mm(2-inch) pipe
Horizontal pipe mounting
4.2 Mounting
j The distance between the impulse piping connection
ports is usually 54 mm (Figure 4.2.1). By changing
the orientation of the process connector, the
dimension can be changed 51 mm or 57 mm.
j The transmitter is shipped with the process connection, according to the ordering specifications. To
change the orientation of the process connections,
refer to Section 4.3.
j The transmitter can be mounted on a nominal 50
mm (2-inch) pipe using the mounting bracket
supplied, as shown in Figure 4.2.2 and 4.2.3. The
transmitter can be mounted on either a horizontal or
a vertical pipe.
j When mounting the bracket on the transmitter,
tighten the (four) bolts that hold the transmitter with
a torque of approximately 39 N·m {4kgf·m}.
57 mm
54 mm
Transmitter
mounting bolt
U-bolt nut
Mounting bracket
U-bolt
50 mm(2-inch) pipe
F0402.EPS
Figure 4.2.2 Transmitter Mounting (Horizontal Impulse
Piping Type)
51 mm
F0401.EPS
Figure 4.2.1 Process Connector Impulse Piping Connection Distances
4-1
IM 1C21B1-01E
4 . INSTALLATION
4.3 Changing the Process Connection
Vertical pipe mounting
(Process connector upside)
U-bolt nut
Transmitter
mounting bolt
The transmitter is shipped with the process connection
specified at the time of ordering. To make a change
such as modifying the drain (vent) plug(s) attached to
the upside of the cover flange on shipment to be
attached to the downside follow the procedure below.
Mounting bracket
U-bolt
To begin, use a wrench to slowly and gently unscrew
the drain (vent) plug(s). Then, remove and remount
them on the opposite side. Wrap sealing tape around
the drain (vent) plug threads (*1 in the figure below),
and apply a lubricant to the threads of the drain (vent)
screw(s) (*2 below) to screw it (them) in. To tighten
the drain (vent) plugs, apply a torque of 34 to 39 N·m
{3.5 to 4 kgf·m}. Tighten the process connector bolts
uniformly to a torque of 39 to 49 N·m {4 to 5 kgf·m}.
50 mm(2-inch) pipe
Vertical pipe mounting
(Process connector downside)
Transmitter
mounting bolt
Vertical impulse piping type
Horizontal impulse piping type
Bolt
Mounting bracket
Process
connector
gasket
U-bolt nut
U-bolt
∗1
50 mm(2-inch) pipe
Drain/vent plug
F0403.EPS
Figure 4.2.3 Transmitter Mounting (Vertical Impulse Piping
Type)
∗2
Note: For a horizontal impulse
piping type, moving the
process connectors from
the front side to the
back is not allowed.
F0404.EPS
Figure 4.3
4-2
Changing Process Connection
IM 1C21B1-01E
4 . INSTALLATION
4.4 Swapping the High/Low-pressure Side Connection
4.4.2 Using the BRAIN TERMINAL BT200
This method is applicable only to the Model EJA110AhL, EJA110A-hM, EJA110A-hH, EJA120A-hE,
EJA130A-hM and EJA130A-hH.
4.4.1 Rotating Pressure-detector Section
180°
With a BRAIN TERMINAL, you can change which
process connection is used as the high-pressure side
without mechanically rotating the pressure-detector
section 180 as described in Subsection 4.4.1. To
change, call parameter ‘D45: H/L SWAP’ and select
REVERSE (right side: low pressure; left side: high
pressure) or select NORMAL to change back to normal
(right side: high pressure; left side: low pressure).
This procedure can be applied only to a transmitter
with a vertical impulse piping type.
The procedure below can be used to turn the pressuredetector assembly 180°. Perform this operation in a
maintenance shop with the necessary tools laid out and
ready for use, and then install the transmitter in the
field after making the change.
1) Use a Allen wrench (JIS B4648, nominal 5 mm) to
remove the two Allen screws at the joint between
the pressure-detector section and transmitter section.
2) Leaving the transmitter section in position, rotate
the pressure-detector section 180°.
3) Tighten the two Allen screws to fix the pressuredetector section and transmitter section together (at
a torque of 5 N·m).
NORMAL
Output
Input
Do not rotate the pressure-detector section
more than 180°.
REVERSE
F0406.EPS
Figure 4.5
Input/Output Relationship
Pressure-detector Section
Allen screw
Before
Since the H/L label plate on the capsule assembly will remain unchanged even if this function is
used, use this function only if you cannot switch
the impulse piping. If the ‘D45: H/L SWAP’
setting is changed, the input/output relationship
is reversed as shown in Figure 4.5; be sure this
is understood by all. Whenever possible, use
the procedure in Subsection 4.4.1.
After rotating 180°
F0405.EPS
Figure 4.4
Before and After Modification
4-3
IM 1C21B1-01E
4 . INSTALLATION
4.5 Rotating Transmitter Section
The DPharp transmitter section can be rotated in 90°
segments.
1) Remove the two Allen screws that fasten the
transmitter section and capsule assembly, using the
Allen wrench.
2) Rotate the transmitter section slowly in 90° segments.
3) Tighten the two Allen screws to a torque of 5 N·m.
Do not rotate the transmitter section more than
180°.
Vertical impulse piping type
Pressure-detector section
Rotate 90° or 180° segments
Conduit connection
Transmitter section
Horizontal impulse piping type
Transmitter section
Rotate 90° or 180° segments
Conduit connection
Zero-adjustment screw
Pressure-detector section
F0407.EPS
Figure 4.6
Rotating Transmitter Section
4-4
IM 1C21B1-01E
5. INSTALLING IMPULSE PIPING
5.
INSTALLING IMPULSE PIPING
5.1 Impulse Piping Installation
Precautions
(4) Removing the Impulse Piping Connecting
Port Dustproof Cap
The impulse piping connecting port of the transmitter
is covered with a plastic cap to exclude dust. This cap
must be removed before connecting the piping. (Be
careful not to damage the threads when removing this
cap. Never insert a screwdriver or other tool between
the cap and port threads to remove the cap.)
The impulse piping that connects the process outputs to
the transmitter must convey the process pressure
accurately. If, for example, gas collects in a liquidfilled impulse piping, or the drain of a gas-filled
impulse piping becomes plugged, the impulse piping
will not convey the pressure accurately. Since this will
cause errors in the measurement output, select the
proper piping method for the process fluid (gas, liquid,
or steam). Pay careful attention to the following points
when routing the impulse piping and connecting the
impulse piping to the transmitter.
(5) Connecting the Transmitter and 3-Valve
Manifold
A 3-valve manifold consists of two stop valves to
block process pressure and an equalizing valve to
equalize the pressures on the high and low pressure
sides of the transmitter. Such a manifold makes it
easier to disconnect the transmitter from the impulse
piping, and is convenient when adjusting the transmitter zero point.
5.1.1 Connecting Impulse Piping to the
Transmitter
(1) Check the High and Low Pressure Connections on the Transmitter (Figure 5.1.1a)
Symbols “H” and “L” are shown on a capsule assembly to indicate high and low pressure side. Connect the
impulse piping to the “H” side, and the low impulse
piping to the “L” side.
There are two types of 3-valve manifold: the pipemounting type and the direct-mounting type; care
should be taken with respect to the following points
when connecting the manifold to the transmitter.
j Pipe-Mounting Type 3-Valve Manifold
(Figure 5.1.1b)
1) Screw nipples into the connection ports on the
transmitter side of the 3-valve manifold, and into the
impulse piping connecting ports on the process
connectors. (To maintain proper sealing, wind
sealing tape around the nipple threads.)
2) Mount the 3-valve manifold on the 50 mm (2-inch)
pipe by fastening a U-bolt to its mounting bracket.
Tighten the U-bolt nuts only lightly at this time.
3) Install the pipe assemblies between the 3-valve
manifold and the process connectors and lightly
tighten the ball head lock nuts. (The ball-shaped
ends of the pipes must be handled carefully, since
they will not seal properly if the ball surface is
scratched or otherwise damaged.)
4) Now tighten the nuts and bolts securely in the
following sequence:
Process connector bolts → transmitter-end ball head
lock nuts → 3-valve manifold ball head lock nuts →
3-valve manifold mounting bracket U-bolt nuts
“H” and “L” are shown
Pressure
connection
Process connection
Process connector
Bolt
F0501.EPS
Figure 5.1.1a “H” and “L” Symbols on a Capsule
Assembly
(2) Changing the Process Connector Piping
Connections (Figure 4.1)
The impulse piping connection distances can be
changed between 51 mm, 54 mm and 57 mm by
changing the orientation of the process connectors.
This is convenient for aligning the impulse piping with
the process connectors when connecting the piping.
(3) Tightening the Process Connector Mounting Bolts
After connecting the impulse piping, tighten the
process connector mounting bolts uniformly.
5-1
IM 1C21B1-01E
5. INSTALLING IMPULSE PIPING
Impulse piping
Nipple
Vent plug
(optional)
3-valve
manifold
NOTE
Ball head
lock nut
Stop valve
(low pressure side)
After completing the connection of the transmitter and 3-valve manifold, be sure to CLOSE the
low pressure and high pressure stop valves,
OPEN the equalizing valve, and leave the
manifold with the equalizing valve OPEN.
You must do this in order to avoid overloading
the transmitter from either the high or the low
pressure side when beginning operation.
This instruction must also be strictly followed as
part of the startup procedure (Chapter 7).
Pipe
Equalizing valve
(balancing)
Pipes
Ball head
lock nut
Stop valve
(high pressure side)
Nipple
Process
connector
50 mm(2-inch) pipe
Process connector
bolts
F0502.EPS
Figure 5.1.1b 3-Valve Manifold (Pipe-Mounting Type)
j Direct-Mounting Type 3-Valve Manifold
(Figure 5.1.1c)
1) Mount the 3-valve manifold on the transmitter.
(When mounting, use the two gaskets and the four
bolts provided with the 3-valve manifold. Tighten
the bolts evenly.)
2) Mount the process connectors and gaskets on the top
of the 3-valve manifold (the side on which the
impulse piping will be connected).
5.1.2 Routing the Impulse Piping
(1) Process Pressure Tap Angles
If condensate, gas, sediment or other extraneous
material in the process piping gets into the impulse
piping, pressure measurement errors may result. To
prevent such problems, the process pressure taps must
be angled as shown in Figure 5.1.2 according to the
kind of fluid being measured.
Bolts
Process
connector
Gasket
Impulse
piping
NOTE
Stop valve
3-valve
manifold
Equalizing
valve
• If the process fluid is a gas, the taps must be
vertical or within 45° either side of vertical.
• If the process fluid is a liquid, the taps must be
horizontal or below horizontal, but not more
than 45° below horizontal.
• If the process fluid is steam or other condensing vapor, the taps must be horizontal or above
horizontal, but not more than 45° above horizontal.
Stop valve
Equalizing valve
Stop valve
Impulse
piping
[Gas]
Bolts
Gasket
Process
connector
Stop valve
[Liquid]
[Steam]
45° 45°
Pressure
taps
3-valve
manifold
F0503.EPS
Process
piping
Figure 5.1.1c 3-Valve Manifold (Direct-Mounting Type)
45°
45°
45°
45°
F0504.EPS
Figure 5.1.2 Process Pressure Tap Angle (For Horizontal
Piping)
5-2
IM 1C21B1-01E
5. INSTALLING IMPULSE PIPING
(6) Preventing Wind Speed Effects in Very
Low Differential Pressure Measurement
(2) Position of Process Pressure Taps and
Transmitter
If condensate (or gas) accumulates in the impulse
piping, it should be removed periodically by opening
the drain (or vent) plugs. However, this will generate a
transient disturbance in the pressure measurement, and
therefore it is necessary to position the taps and route
the impulse piping so that any extraneous liquid or gas
generated in the leadlines returns naturally to the
process piping.
IMPORTANT
When using a differential pressure transmitter to
measure very low pressures (draft pressure),
the low pressure connection port is left open to
atmospheric pressure (the reference pressure).
Any wind around the differential pressure
transmitter will therefore cause errors in the
measurement. To prevent this, it will be necessary either to enclose the transmitter in a box,
or to connect a impulse piping to the low
pressure side and insert its end into a windexcluding pot (cylindrical with a base plate).
• If the process fluid is a gas, then as a rule the
transmitter must be located higher than the process
pressure taps.
• If the process fluid is a liquid or steam, then as a
rule the transmitter must be located lower than the
process pressure taps.
(3) Impulse Piping Slope
The impulse piping must be routed with only an
upward or downward slope. Even for horizontal
routing, the impulse piping should have a slope of at
least 1/10 to prevent condensate (or gases) from
accumulating in the pipes.
(7) Preventing Freezing
If there is any risk that the process fluid in the impulse
piping or transmitter could freeze, use a steam jacket or
heater to maintain the temperature of the fluid.
(4) Temperature Difference Between Impulse
Piping
If there is a temperature difference between the high
and low impulse piping, the density difference of the
fluids in the two lines will cause an error in the
measurement pressure. When measuring flow, impulse
piping must be routed together so that there is no
temperature difference between them.
NOTE
After completing the connections, close the valves
on the process pressure taps (main valves), the
valves at the transmitter (stop valves), and the
impulse piping drain valves, so that condensate,
sediment, dust and other extraneous material
cannot enter the impulse piping.
(5) Condensate Pots for Steam Flow Measurement
If the liquid in the impulse piping repeatedly condenses
or vaporizes as a result of changes in the ambient or
process temperature, this will cause a difference in the
fluid head between the high pressure and low pressure
sides. To prevent measurement errors due to these head
differences, condensate pots are used when measuring
steam flow.
5-3
IM 1C21B1-01E
5. INSTALLING IMPULSE PIPING
5.2 Impulse Piping Connection
Examples
Liguid
Gas
Orifice
Tap
valve
Figure 5.2 shows examples of typical impulse piping
connections. Before connecting the transmitter to the
process, study the transmitter installation location, the
process piping layout, and the characteristics of the
process fluid (corrosiveness, toxicity, flammability,
etc.), in order to make appropriate changes and
additions to the connection configurations.
Steam
Condensate pot
Union
or flange
Tee
3-valve
manifold
Note the following points when referring to these
piping examples.
Drain
valve
• The high pressure connecting port on the transmitter is shown on the right (as viewed from the front).
• The transmitter impulse piping connection is shown
for a vertical impulse piping connection configuration in which the direction of connection is either
upwards or downwards.
• If the impulse piping is long, bracing or supports
should be provided to prevent vibration.
• The impulse piping material used must be compatible with the process pressure, temperature, and
other conditions.
• A variety of process pressure tap valves (main
valves) are available according to the type of
connection (flanged, screwed, welded), construction
(globe, gate, or ball valve), temperature and
pressure. Select the type of valve most appropriate
for the application.
Drain
plug
Liquid Level - Open Tank
Liquid Level - Closed Tank
Vent plug
Closed tank
Open tank
Tap valve
Union or flange
Pipe
Tee
3-valve
manifold
Drain valve
Drain plug
F0505.EPS
Figure 5.2 Impulse Piping Connection Examples
5-4
IM 1C21B1-01E
6. WIRING
6.
WIRING
6.1 Wiring Precautions
IMPORTANT
• Lay wiring as far as possible from electrical
noise sources such as large capacity transformers, motors, and power supplies.
• Remove electrical connection dust cap before
wiring.
• All threaded parts must be treated with waterproofing sealant. (A non-hardening silicone
group sealant is recommended.)
• To prevent noise pickup, do not pass signal
and power cables through the same ducts.
• Explosion-protected instruments must be wired
in accordance with specific requirements (and,
in certain countries, legal regulations) in order
to preserve the effectiveness of their explosionprotected features.
• The terminal box cover is locked by an Allen
head bolt (a shrouding bolt) on CENELEC and
SAA flameproof type transmitters. When the
shrouding bolt is driven clockwise by an Allen
wrench, it is going in and cover lock is released, and then the cover can be opened by
hand. See Subsection 9.4 “Disassembly and
Reassembly” for details.
6.3 Connections of External
Wiring to Terminal Box
6.3.1 Power Supply Wiring Connection
Connect the power supply wiring to the SUPPLY +
and – terminals.
Transmitter terminal box
+
Power supply
–
F0601.EPS
Figure 6.3.1 Power Supply Wiring Connection
6.3.2 External Indicator Connection
Connect wiring for external indicators to the CHECK +
and – terminals.
(Note) Use a external indicator whose internal resistance is 10 Ω or
less.
External indicator
Power supply
+
–
Transmitter terminal box
6.2 Selecting the Wiring Materials
(a) Use stranded leadwires or cables which are the
same as or better than 600 V grade PVC insulated
wire (JIS C3307) or equivalent.
(b) Use shielded wires in areas that are susceptible to
electrical noise.
(c) In areas with higher or lower ambient temperatures,
use appropriate wires or cables.
(d) In environment where oils, solvents, corrosive gases
or liquids may be present, use wires or cables that
are resistant to such substances.
(e) It is recommended that crimp-on solderless terminal
lugs (for 4 mm screws) with insulating sleeves be
used for leadwire ends.
F0602.EPS
Figure 6.3.2 External Indicator Connection
6.3.3 BRAIN TERMINAL BT200 Connection
Connect the BT200 to the SUPPLY + and – terminals
(Use hooks).
Transmitter terminal box
+
Power supply
–
BT200
Ignore the polarity
since the BT200 is
AC-coupled to the
terminal box.
F0603.EPS
Figure 6.3.3 BT200 Connection
6-1
IM 1C21B1-01E
6. WIRING
(2) Intrinsically Safe Type
For intrinsically safe type, a safety barrier must be
included in the loop.
6.3.4 Check Meter Connection
Connect the check meter to the CHECK + and –
terminals (use hooks).
• A 4 to 20 mA DC output signal from the CHECK +
and – terminals.
Hazardous Location
(Note) Use a check meter whose internal resistance is 10 Ω or less.
Transmitter terminal box
Nonhazardous Location
Distributor
(Power supply unit)
Power supply
+
Receiver
instrument
–
Check meter
Transmitter terminal box
F0604.EPS
Figure 6.3.4 Check Meter Connection
Safety barrier
Figure 6.4.1b Connection between Transmitter and
Distributor
6.4 Wiring
6.4.2 Wiring Installation
6.4.1 Loop Configuration
Since the DPharp uses a two-wire transmission system,
signal wiring is also used as power wiring.
DC power is required for the transmitter loop. The
transmitter and distributor are connected as shown
below.
For details of the power supply voltage and load
resistance, see Section 6.6; for communications line
requirements, see Subsection 8.1.2.
(1) General-use Type and Intrinsically Safe
Type
Make cable wiring using metallic conduit or waterproof glands.
• Apply a non-hardening sealant to the terminal box
connection port and to the threads on the flexible
metal conduit for waterproofing.
(1) General-use Type and Flameproof Type
Hazardous Location
Transmitter terminal box
F0606.EPS
Flexible metal conduit
Nonhazardous Location
Wiring metal
conduit
Distributor
(Power supply unit)
Apply a non-hardening
sealant to the threads for
waterproofing.
Tee
Drain plug
F0607.EPS
Receiver
instrument
Figure 6.4.2a Typical Wiring Using Flexible Metal Conduit
F0605.EPS
Figure 6.4.1a Connection between Transmitter and
Distributor
6-2
IM 1C21B1-01E
6. WIRING
(2) Flameproof Type
Wire cables through a flameproof packing adapter, or
using a flameproof metal conduit.
j Wiring cable through flameproof packing adapter.
• Apply a nonhardening sealant to the terminal box
connection port and to the threads on the flameproof
packing adapter for waterproofing.
(a) Grounding should satisfy JIS Class 3 requirements
(grounding resistance, 100 Ω or less). Grounding is
required for JIS flameproof type and intrinsically
safe type.
(Note) If equipped with built-in Lightning Protector, grounding
should satisfy Special JIS class 3 requirements (grounding
resistance, 10 Ω or less).
(b) There are ground terminals on the inside and
outside of the terminal box. Either of these terminals may be used.
(c) Use 600 V grade PVC insulated wires for grounding.
Flameproof packing adapter
Flexible metal conduit
Wiring metal
conduit
6.5 Grounding
Apply a non-hardening
sealant to the threads for
waterproofing.
Transmitter terminal box
Tee
Ground terminal
Drain plug
F0608.EPS
Figure 6.4.2b Typical Cable Wiring Using Flameproof
Packing Adapter
j Flameproof metal conduit wiring
• A seal fitting must be installed near the terminal box
connection port for a sealed construction.
• Apply a non-hardening sealant to the threads of the
terminal box connection port, flexible metal conduit
and seal fitting for waterproofing.
Ground terminal
Figure 6.5 Ground Terminals
Gas sealing device
Non-hazardous area
Flameproof flexible
metal conduit
6.6 Power Supply Voltage and
Load Resistance
Hazardous area
Flameproof
heavy-gauge
steel conduit
Tee
Drain plug
Apply a non-hardening
sealant to the threads of
these fittings for
waterproofing
,
F0610.EPS
When configuring the loop, make sure that the external
load resistance is within the range in the figure below.
(Note) In case of an intrinsically safe transmitter, external load
resistance includes safety barrier resistance.
Seal fitting
After wiring, impregnate the fitting
with a compound to seal tubing.
600
F0609.EPS
Figure 6.4.2c Typical Wiring Using Flameproof Metal
Conduit
External
load
resistance
R (Ω)
250
R=
0
E–10.5
0.0236
10.5
Communication
applicable range
BRAIN and HART
16.4
24.7
42
Power supply voltage E (V DC)
F0611.EPS
Figure 6.6 Relationship between Power Supply Voltage
and External Load Resistance
6-3
IM 1C21B1-01E
7. OPERATION
7.
OPERATION
(b) Turn ON power and connect the BT200.
Open the terminal box cover, and connect the
BT200 to the SUPPLY + and – terminals.
(c) Using the BT200, confirm that the transmitter is
operating properly. Check parameter values or
change the setpoints as necessary. See Chapter 8 for
BT200 operation.
If the transmitter is equipped with an integral
indicator, its indication can be used to confirm that
the transmitter is operating properly.
7.1 Preparation for Starting
Operation
The Model EJA110A, EJA120A and EJA130A
pressure transmitter measures the flow rates and the
pressure of liquids, gases, and steam, and also liquid
levels. This section describes the operation procedure
for the EJA110A as shown in Figure 7.1 (vertical
impulse piping type, high-pressure connection: right
side) when measuring a liquid flow rate.
Orifice
NOTE
Check that the process pressure tap valves,
drain valves, and 3-valve manifold stop valves
on both low pressure and high pressure sides
are closed, and that the 3-valve manifold equalizing valve is opened.
Tap valve
(low pressure)
(a) Follow the procedures below to introduce process
pressure into the impulse piping and transmitter.
1) Open the low pressure and high pressure tap valves
to fill the impulse piping with process liquid.
2) Slowly open the high pressure stop valve to fill the
transmitter pressure-detector section with process
liquid.
3) Close the high pressure stop valve.
4) Gradually open the low pressure stop valve and
completely fill the transmitter pressure-detector
section with process liquid.
5) Close the low pressure stop valve.
6) Gradually open the high pressure stop valve. At this
time, equal pressure is applied to the low and high
pressure sides of the transmitter.
7) Check that there are no liquid leaks in the impulse
piping, 3-valve manifold, transmitter, or other
components.
Venting Gas from the Transmitter Pressuredetector Section
• Since the piping in the example of Figure 7.1 is
constructed to be self-venting, no venting operation is
required. If it is not possible to make the piping selfventing, refer to Subsection 7.5 for instructions.
Leave the equalizing valve open even after venting
gas.
Stop valve
(low pressure)
Tap valve
(high pressure)
3-valve manifold
Equalizing valve
Stop valve
(high pressure)
Drain valve
(high pressure)
F0701.EPS
Figure 7.1 Liquid Flow Measurement
7-1
IM 1C21B1-01E
7. OPERATION
j Confirming that Transmitter is Operating
Properly
Using the BT200
• If the wiring system is faulty, ‘communication error’
appears on the display.
• If the transmitter is faulty, ‘SELF CHECK ERROR’
appears on the display.
7.2 Zero Point Adjustment
Adjust the zero point after operating preparation is
completed.
IMPORTANT
Do not turn off the power to the transmitter
immediately after a zero adjustment. Powering
off within 30 seconds after a zero adjustment will
return the adjustment back to the previous
settings.
PARAM
C60:SELF CHECK
ERROR
communication error
DATA
Communication error
(Faulty wiring)
DIAG
PRNT
ESC
Self-diagnostic error
(Faulty transmitter)
The zero point adjustment can be made in either way:
using the zero-adjustment screw of the transmitter or
the BT200 operation.
F0702.EPS
Using the integral indicator
• If the wiring system is faulty, the display stays blank.
• If the transmitter is faulty, an error code will appear
on the display according to the nature of the error.
For output signal checking, display the parameter A10:
OUTPUT (%) in the BT200.
dBT200
Output signal (%)
display
PARAM
A10:OUTPUT(%)
0.0 %
A11:ENGR OUTPUT
Self-diagnostic error on
the integral indicator
(Faulty transmitter)
A20:AMP TEMP
DATA
F0703.EPS
DIAG
PRNT
ESC
dZero-adjustment Screw
NOTE
If any of the error indications above appears on
the display of the integral indicator or BT200,
refer to Subsection 8.5.2 for corrective action.
Zero-adjustment
screw
j Verify and Change Transmitter Parameter
Setting and Values
The following parameters are the minimum settings
required for operation. The transmitter has been
shipped with these parameters. To confirm or change
the values, see Subsection 8.3.3.
F0704.EPS
j Using the Transmitter Zero-adjustment
Screw
Before adjusting a screw, check that the parameter
J20: EXT ZERO ADJ displays ENABLE. See
Subsection 8.3.3 (15) for the setting procedure.
• Measuring range ....... See Subsection 8.3.3 (2)
• Output/integral indicator mode .........
See Subsection 8.3.3 (4)
• Operation mode ......... See Subsection 8.3.3 (9)
Use a slotted screwdriver to turn the zero-adjustment
screw. Turn the screw clockwise to increase the output
or counterclockwise to decrease the output. The zero
point adjustment can be made with a resolution of
0.01% of the setting range. Since the degree of zero
adjustments varies with the screw turning speed, turn
the screw slowly for fine adjustment and quickly for
coarse adjustment.
7-2
IM 1C21B1-01E
7. OPERATION
j Using the BT200
Zero point can be adjusted by simple key operation of
the BT200.
IMPORTANT
• Remove the BT200 from the terminal box, and
confirm that none of the terminal screws are
loosened.
• Close the terminal box cover and the amplifier
cover. Screw each cover in tightly until it will
not turn further.
• Two covers are required to be locked on the
CENELEC and SAA Flameproof type transmitters. An Allen head bolts (shrouding bolts) are
provided under edge of the each cover for
locking. When a shrouding bolts are driven
counterclockwise by an Allen wrench, it is
coming out and locks up a cover. (See page 93) After locking, the covers should be confirmed not to be opened by hand.
• Tighten the zero-adjustment cover mounting
screw to fix the cover in position.
Select parameter J10: ZERO ADJ, and press the
ENTER key twice. The zero point will be adjusted
automatically to the output signal 0% (4 mA DC).
Confirm that the setting value displayed for the
parameter is ‘0.0%’ before pressing the ENTER key.
See Subsection 8.3.3 (15) for BT200 operating procedures.
SET
J10:ZERO ADJ
–0.0 %
+ 000.0
A display when parameter
J10 is selected.
Press
key
twice for 0% output 4 mA DC.
CLR
ESC
F0705.EPS
7.3 Starting Operation
7.4 Shutting Down Operation
After completing the zero point adjustment, follow the
procedure below to start operation.
Shut down the transmitter operation as follows.
1) Turn off the power.
2) Close the low pressure stop valve.
3) Open the equalizing valve.
4) Close the high pressure stop valve.
5) Close the high pressure and low pressure tap
valves.
1) Close the equalizing valve.
2) Gradually open the low pressure stop valve.
This places the transmitter in an operational condition.
3) Confirm the operating status. If the output signal
exhibits wide fluctuations (hunting) due to periodic
variation in the process pressure, use BT200 to
dampen the transmitter output signal. Confirm the
hunting using a receiving instrument or the integral
indicator, and set the optimum damping time
constant. See Subsection 8.3.3 (3), “Damping Time
Constant Setup.”
4) After confirming the operating status, perform the
following.
NOTE
• Whenever shutting down the transmitter for a
long period, remove any process fluid from the
transmitter pressure-detector section.
• The equalizing valve must be left OPEN.
7-3
IM 1C21B1-01E
7. OPERATION
7.5.2
7.5 Venting or Draining Transmitter Pressure-detector Section
Venting Gas
1) Gradually open the vent screw to vent gas from the
transmitter pressur-detector section. (See Figure
7.5.2.)
2) When the transmitter is completely vented, close
the vent screw.
3) Tighen the vent screw to a torque of 10 N·m.
Since this transmitter is designed to be self-draining
and self-venting with vertical impulse piping connections, neither draining nor venting will be required if
the impulse piping is configured appropriately for selfdraining or self-venting operation.
If condensate (or gas) collects in the transmitter
pressure-detector section, the measured pressure may
be in error. If it is not possible to configure the piping
for self-draining (or self-venting) operation, you will
need to loosen the drain (vent) screw on the transmitter
to completely drain (vent) any stagnated liquid (gas).
Vent screw
However, since draining condensate or bleeding off gas
gives the pressure measurement disturbance, this
should not be done when the loop is in operation.
Vent screw
When you loosen the vent screw, the gas
escpes in the direction of the arrow.
F0707.EPS
WARNING
Figure 7.5.2 Venting the Transmitter
Since the accumulated liquid (or gas) may be
toxic or otherwise harmful, take appropriate care
to avoid contact with the body, or inhalation of
vapors.
7.6 Setting the Range Using the
Range-setting Switch
With actual pressure being applied to the transmitter,
the range-setting switch (push-button) located on the
optional integral indicator plate and the external zeroadjustment screw allow users to change (re-range) the
low- and high-limit values for the measurement range
(LRV and HRV) without using BT200. However, other
changes in the display settings (scale range and
engineering unit) for the integral indicator requires
BT200.
7.5.1 Draining Condensate
1) Gradually open the drain screw or drain plug and
drain the transmitter pressure-detector section. (See
Figure 7.5.1.)
2) When all accumulated liquid is completely removed, close the drain screw or drain plug.
3) Tighten the drain screw to a torque of 10 N·m, and
the drain plug to a torque of 34 to 39 N·m.
Follow the procedure below to change the LRV and
HRV settings.
[Example]
Rerange LRV to 0 and HRV to 3 MPa.
1) Connect the transmitter and apparatus as shown in
Figure 9.3.1 and warm up for at least five minutes.
2) Press the range-setting push-button.
The integral indicator then displays “LSET.”
3) Apply a pressure of 0 kPa (atmospheric pressure) to
the transmitter. (Note 1)
4) Turn the external zero-adjustment screw in the
desired direction. The integral indicator displays the
output signal in %. (Note 2)
5) Adjust the output signal to 0% (1 V DC) by rotating
the external zero-adjustment screw. Doing so
completes the LRV setting.
Drain plug
Drain screw
When you loosen the drain screw or drain
plug, the accumulated liquid will be expelled
in the direction of the arrow.
F0706.EPS
Figure 7.5.1 Draining the Transmitter
7-4
IM 1C21B1-01E
7. OPERATION
6) Press the range-setting push-button. The integral
indicator then displays “HSET.”
7) Apply a pressure of 3 MPa to the transmitter. (Note 1)
8) Turn the external zero-adjustment screw in the
desired direction. The integral indicator displays the
output signal in %. (Note 2)
9) Adjust the output signal to 100% (5 V DC) by
rotating the external zero-adjustment screw. Doing
so completes the HRV setting.
10) Press the range-setting push-button. The transmitter
then switches back to the normal operation mode
with the measurement range of 0 to 3 MPa.
Note 1: Wait until the pressure inside the pressure-detector section
has stabilized before proceeding to the next step.
Note 2: If the pressure applied to the transmitter exceeds the previous
LRV (or HRV), the integral indicator may display error
number “Er.07” (In this case, the output signal percent and
“Er.07” are displayed alternately every two seconds).
Although “Er.07” is displayed, you may proceed to the next
step. However, should any other error number be displayed,
take the appropriate measure in reference to Subsection
8.5.2, “Errors and Countermeasures.”
IMPORTANT
• Do not turn off the power to the transmitter
immediately after completion of the change in
the LRV and/or HRV setting(s). Note that
powering off within thirty seconds after setting
will cause a return to the previous settings.
• Changing LRV automatically changes HRV to
the following value.
HRV = previous HRV + (new LRV – previous LRV)
• If the range-setting push-button and external
zero-adjustment screw are not touched during a
range-change operation, the transmitter automatically switches back to the normal operation
mode.
Integral indicator
Note : Use a thin bar which
has a blunt tip, e.g.,
a hexagonal wrench,
to press the rangesetting push-button
Range-setting switch
(Push-button)
Figure 7.6
F0708.EPS
Range-setting Switch
7-5
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.
BRAIN TERMINAL BT200
OPERATION
The DPharp is equipped with BRAIN communications
capabilities, so that range changes, Tag No. setup,
monitoring of self-diagnostic results, and zero point
adjustment can be handled by remote control via
BT200 BRAIN TERMINAL or CENTUM CS console.
This section describes procedures for setting parameters using the BT200. For details concerning the
BT200, see IM 1C0A10-E, “BT200 User’s Manual.”
8.2 BT200 Operating Procedures
8.2.1
Key Layout and Screen Display
Figure 8.2.1a shows the arrangement of the operating
keys on the BT200 keypad, and Figure 8.2.1b shows
the BT200 screen component.
LCD
(21 character × 8 lines)
8.1 BT200 Operation Precautions
8.1.1
Connecting the BT200
Connection to the transmitter with the BT200 can be
made by either connecting to the BT200 connection
hooks in the transmitter terminal box or by connecting
to a relaying terminal board.
Function keys
Movement keys
ENTER key
Relaying
terminals
Control room
Power ON/OFF key
Terminal board
Alphanumeric keys
Distributor
Shift keys
F0803.EPS
F0801.EPS
Figure 8.2.1a BT200 Key Layout
Figure 8.1.1 Connecting the BT200
8.1.2
MENU SCREEN
Conditions of Communication Line
MENU
A:DISPLAY
B:SENSOR TYPE
Menu choices
Cable resistance Rc
Screen title
HOME
Power
supply
Cable
resistance Rc
d Loop resistance = R + 2Rc
= 250 to 600 Ω
d Loop capacitance = 0.22 µF max.
SET
ADJ
ESC
PARAMETER SCREEN
cc
Load
resistance R
Messages
BATTERY
Parameters
DPharp
PARAM
A10:OUTPUT
100.0 %
A11:ENGR. OUTPUT
1000 mmH20
A20:AMP TEMP
23 deg C
DATA
DI
AG
Function
commands
PRNT
F0804.EPS
Figure 8.2.1b BT200 Screen Component
BT200
F0802.EPS
Figure 8.1.2 Conditions of Communication Line
8-1
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.2.2
Operating Key Functions
Use the function key [F1] CODE to enter symbols. The
following symbols will appear in sequence, one at a
time, at the cursor each time you press [F1] CODE:
(1) Alphanumeric Keys and Shift Keys
You can use the alphanumeric keys in conjunction with
the shift keys to enter symbols, as well as alphanumeric keys.
/ . – , + * ) ( ’ & % $ # ” !
To enter characters next to these symbols, press [ > ] to
move the cursor.
Entry
Key-in Sequence
symbol command
Alphanumeric keys
l/m
(I)
(m)
(/)
T0803.EPS
Shift keys
(2) Function Keys
The functions of the function keys depend on the
function commands on display.
F0805.EPS
a. Entering Digits, Symbols, and Spaces
Simply press the alphanumeric keys.
Entry
MENU
A:DISPLAY
B:SENSOR TYPE
Key-in Sequence
–4
0.3
1
HOME
–9
SET
ADJ
ESC
T0801.EPS
Function keys
b. Entering Letters (A through Z)
Press an alphanumeric key following a shift key to
enter the letter shown on that side which the shift key
represents. You must press the shift key before
entering each letter.
F0808.EPS
Function Command List
Command
ADJ
Left-side letter on the
alphanumeric key
Function commands
Function
Displays the ADJ menu
CAPS/caps Selects uppercase or lowercase
Right-side letter on
the alphanumeric key
CODE
Selects symbols
CLR
Erases input data or deletes all data
DATA
Updates parameter data
F0806 .EPS
Entry
Key-in Sequence
W
IC
DEL
Deletes one character
DIAG
Calls the self-check panel
ESC
Returns to the most recent display
HOME
J. B
Displays the menu panel
NO
Quits setup and returns to the previous display
OK
Proceeds to the next panel
T0802.EPS
Use the function key [F2] CAPS to select between
uppercase and lowercase (for letters only). The case
toggles between uppercase and lowercase each time
you press [F2] CAPS.
Entering uppercase
CODE
CAPS
CLR
PARM
SET
Entering lowercase
ESC
CODE
caps
CLR
ESC
Enters the parameter number setup mode
Displays the SET menu
SLOT
Returns to the slot selection panel
UTIL
Calls the utility panel
*COPY
Prints out parameters on display
*FEED
Paper feed
*LIST
Lists all parameters in the menu
*PON/POFF Automatic printout mode on or off
Entry
Key-in Sequence
*PRNT
to lower case
*GO
Boy
*STOP
(B)
(o)
(y)
Changes to the print mode
Starts printing
Cancels printing
* Available on BT200-P00 (with printer).
T0804.EPS
F0807.EPS
8-2
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.2.3
Calling Up Menu Addresses Using the Operating Keys
––WELCOME––
BRAIN TERMINAL
ID: BT200
STARTUP
SCREEN check connection
push ENTER key
UTIL
The utility screen contains the
following items.
1. BT200 ID settings
2. Security code settings
3. Switching language of messages
(Japanese or English)
4. LCD contrast setting
5. Adjusting printout tone
(BT200-P00 only)
UTILITY
1.ID
2.SECURITY CODE
3.LANGUAGE SELECT
4.LCD CONTRAST
5.PRINTER ADJUST
FEED
esc
(UTIL)
INITIAL
DATA
SCREEN
PARAM
01:MODEL
EJA110A-DM
02:TAG NO.
YOKOGAWA
03:SELF CHECK
GOOD
FUNC
1.MENU
2.UPLOAD TO BT200
3.DOWNLOAD TO INST
4.PRINT ALL DATA
(ESC)
OK
HOME
(SET MENU SCREEN)
MENU
A.DISPLAY
B.SENSOR TYPE
PARAMETER
SCREEN
SETUP
SCREEN
SET
ADJ
ESC
HOME
SET
MENU
J.ADJUST
K.TEST
M.MEMO
P:RECORD
ADJ
ESC
PARAM
A60:SELF CHECK
GOOD
PARAM
C60:SELF CHECK
GOOD
PARAM
A21:CAPSULE TEMP
26.5 deg C
DATA DIAG PRNT
PARAM
C22:HIGH RANGE
100 kPa
DATA DIAG PRNT
ESC
PARAM
A10:OUTPUT(%)
50.0 %
DATA DIAG
PRNT
ESC
A11:ENGR,
OUTPUT
20.0 M
A20:AMP TEMP
24.5 deg C
DATA DIAG PRNT
ESC
CAPS
HOME
ESC
PARAM
C10:TAG NO.
YOKOGAWA
DATA DIAG
ESC
C20:PRESS
UNITPRNT
kPa
C21:LOW RANGE
0 kPa
DATA DIAG PRNT
ESC
SET
ADJ
ESC
PARAM
J60:SELF CHECK
GOOD
PARAM
J10:ZERO ADJ
0.0 %
DATA DIAG
ESC
J11:ZERO
DEV PRNT
22.2 %
J20:EXT. ZERO ADJ
ENABLE
DATA DIAG PRNT
ESC
See “BT200 Instruction Manual” for details
concerning uploading and downloading parameters
and printouts (BT200-P00).
SET
C10:TAG NO.
YOKOGAWA
YOKOGAWA
CODE
ESC
(ADJ MENU SCREEN)
MENU
C.SETTING
D.AUX SET 1
E.AUX SET 2
H:AUTO SET
MENU
SCREEN
HOME
ADJ
(ADJ)
(SET)
(HOME MENU SCREEN)
SET
CLR
ESC
F0809.EPS
8-3
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.3 Setting Parameters Using the BT200
8.3.1
Parameter Summary
Instruments to which applicable:
F: Differential pressure transmitters
P: Pressure transmitters
L: Liquid level transmitters
No.
Item
01 MODEL
02 TAG NO.
EJA110A, EJA120A, and EJA130A
EJA310A, EJA430A, EJA440A, EJA510A, and EJA530A
EJA210A and EJA220A
Description
Model+capsule type
Tag number
03 SELF CHECK Self-diagnostic result
A
DISPLAY
Measured data display
A10 OUTPUT (%)
A11 ENGR.
OUTPUT
A20 AMP TEMP
A21 CAPSULE
TEMP
A30 STATIC
PRESS
A40 INPUT
Output (in %)
Output (in engineering
units)
Amplifier temperature
Capsule temperature
Static pressure
Input (indicated in
engineering DP unit)
A60 SELF CHECK Self-diagnostic
messages
B
B10
B11
B20
B21
B30
B40
SENSOR
TYPE
Sensor type
MODEL
STYLE NO.
LRL
URL
MIN SPAN
MAX STAT.P.
Model+span
Style number
Lower range-limit
Upper range-limit
Minimum span
Maximum static
pressure
B60 SELF CHECK Self-diagnostic
messages
C SETTING
Setting data
C10 TAG. NO.
Tag number
C20 PRESS UNIT Measurement range
units
Rewritability
D
AUX SET 1
Auxiliary setting data 1
D10 LOW CUT
Low cut
D11 LOW CUT
Low cut mode
MODE
D20 DISP SELECT Display selection
D21 DISP UNIT
Engineering unit for
display
F P L
—
—
16 alphanumerics
—
GOOD/ERROR
—
Menu name
—
—
–5 to 110%*3
–19999 to 19999
—
Unit specified in D30
Unit specified in D30
—
Unit specified in D31*1
—
–32000 to 32000
—
—
—
GOOD/ERROR, CAP MODULE
FAULT, AMP MODULE FAULT,
OUT OF RANGE, OUT OF SP
RANGE*, OVER TEMP (CAP),
OVER TEMP (AMP),
OVER OUTPUT, OVER DISPLAY,
ILLEGAL LRV, ILLEGAL HRV,
ILLEGAL SPAN, and
ZERO ADJ OVER
—
Menu name
—
16 uppercase alphanumerics
—
—
—
—
–32000 to 32000
–32000 to 32000
–32000 to 32000
—
—
—
Same as A60
—
Menu name
—
16 alphanumerics
Selected from mmH2O, mmAq,
mmWG, mmHg, Torr, Pa, hPa, kPa,
MPa, mbar, bar, gf/cm2, kgf/cm2,
inH2O, inHg, ftH2O, psi, or atm
–32000 to 32000(but within
measurement range)
–32000 to 32000(but within
measurement range)
Selected from 0.2*2, 0.5, 1.0, 2.0,
4.0, 8.0, 16.0, 32.0, or 64.0 sec.
Selected from OUT:LIN; DSP:LIN,
OUT:LIN; DSP:SQR,
OUT:SQR; DSP:SQR
Same as A60
C21 LOW RANGE Measurement range,
lower range value
C22 HIGH
Measurement range,
RANGE
higher range value
C30 AMP
Damping time constant
DAMPING
C40 OUTPUT
Output mode and
integral indicator mode
MODE
C60 SELF CHECK Self-diagnostic
messages
Applicability
Default Value
Remarks
—
As specified when ordered.
As specified when ordered.
As specified when ordered.
As specified when ordered.
2.0 s
As specified when ordered.
If not specified,
OUT: LIN; DSP: LIN.
—
—
Menu name
0.0 to 20.0%
LINEAR/ZERO
10.0%
LINEAR
NORMAL %/USER SET,
USER & %/INP PRES, PRES & %
8 uppercase
alphanumerics
As specified when ordered.
T0805.EPS
8-4
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
No.
D
Item
AUX SET 1
D22 DISP LRV
D23 DISP HRV
D30 TEMP UNIT
D31 STAT. P. UNIT
Description
Auxiliary setting data 1
AUX SET 2
Auxiliary setting data 2
E30 BI DIRE
Bidirectional mode
MODE
E60 SELF CHECK Self-diagnostic
messages
H
AUTO SET
—
Engineering range,
lower range value
Engineering range,
higher range value
Temperature setting
units
Static pressure setting
units
D40 REV OUTPUT Output reversal
D45 H/L SWAP
Impulse piping
accessing direction
D52 BURN OUT
CPU error
D53 ERROR OUT Hardware error
D60 SELF CHECK Self-diagnostic
messages
E
Rewritability
Automatic setup
Automatic measurement range lower
range value setup
H11 AUTO HRV
Automatic
measurement range
higher range value
setup
H60 SELF CHECK Self-diagnostic
messages
J ADJUST
Adjustment data
–19999 to 19999
As specified when ordered.
deg C/deg F
deg C
Selected from mmH2O, mmAq,
mmWG, mmHg, Torr, Pa, hPa, kPa,
MPa, mbar, bar, gf/cm2, kgf/cm2,
inH2O, inHg, ftH2O, psi, or atm
NORMAL/REVERSE
NORMAL/REVERSE
As specified when ordered.
If not specified, MPa.
—
HIGH/LOW, –5 to 110%*3
HIGH
HIGH
—
HOLD/HIGH/LOW, –5 to 110%*3
Same as A60
—
Menu name
OFF/ON
MEMO
Memo
M10
M20
M30
M40
M50
M60
MEMO 1
MEMO 2
MEMO 3
MEMO 4
MEMO 5
SELF CHECK
Memo
Memo
Memo
Memo
Memo
Self-diagnostic
messages
P
P10
P11
P12
P13
P60
RECORD
ERROR REC 1
ERROR REC 2
ERROR REC 3
ERROR REC 4
SELF CHECK
History of the errors
Last error
One time before
Two time before
Three time before
Self-diagnostic
messages
If not specified, NORMAL.
NORMAL
OFF
—
Same as A60
—
Menu name
–32000 to 32000
Displays the same data as
C21.
–32000 to 32000
Displays the same data as
C22.
—
Same as A60
—
Menu name
—
—
—
—
—
–5 to 110.0%*3
ENABLE/INHIBIT
—
Same as A60
—
Menu name
—
–5 to 110.0%*3 Displays ‘ACTIVE’
while executing
Same as A60
—
Menu name
—
8 uppercase alphanumerics
8 uppercase alphanumerics
8 uppercase alphanumerics
8 uppercase alphanumerics
8 uppercase alphanumerics
Same as A60
K10 OUTPUT in % Test output % setting
M
F P L
Menu name
As specified when ordered.
J10 ZERO ADJ
K60 SELF CHECK Self-diagnostic
messages
Applicability
Default Value
–19999 to 19999
H10 AUTO LRV
Automatic zero
adjustment
J11 ZERO DEV.
Manual zero
adjustment
J20 EXT. ZERO
External zeroADJ
adjustment screw
permission
J60 SELF CHECK Self-diagnostic
messages
K TEST
Tests
Remarks
—
—
Display the error
Display the error
Display the error
Display the error
Same as A60
*1: In case of Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value.
*2: When Optional code /F1 is specified, substitute the value with 0.1.
*3: When Optional code /F1 is specified, substitute the value –5 with –2.5.
T0806.EPS
8-5
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.3.2 Parameter Usage and Selection
Before describing the procedure for setting parameters,
we present the following table showing how the
parameters are used and in what case.
If the transmitter is turned off within 30 seconds
after parameters have been set, the set data will
not be stored and the terminal returns to previous settings.
Table 8.3.1 Parameter Usage and Selection
Setup Item
Tag No. setup
c P.8-7
Calibration range setup
c P.8-7
Description
Sets the Tag No. (using 16 alphanumeric characters).
Note: Up to 8 alphanumerics (upper case letters) can be used in the BT100.
Sets the calibration range for 4 to 20 mA DC. Sets three data items: range unit, input value
at 4 mA DC (LRV), and input value at 20 mA DC (HRV).
Note: LRV and HRV can be specified with range value specifications up to 5 digits
(excluding any decimal point) within the range of –32000 to 32000.
Damping time constant setup
c P.8-8
Output and integral indicator display
mode setup c P.8-9
Adjusts the output response speed for 4 to 20 mA DC.
Can be set in 9 increments from 0.2 to 64 s.
Sets modes for output signal and integral indicator to “Linear mode”
(proportional to input differential pressure) or to “Square root mode” (proportional to flow).
Output signal low cut mode setup
c P.8-9
Used mainly to stabilize output near 0% if output signal is the square root mode.
Two modes are available: forcing output to 0% for input below a specific value, or changing
to proportional output for input below a specific value.
Integral indicator scale range and
unit setup
c P.8-10
Sets the following 5 types of integral indicator scale ranges and units:
% scale indicator, user set scale indicator, alternate indication of user set scale
and % scale, input pressure display, alternate indication of input pressure and % scale
When using the user set scale, 4 types of data can be set:
user set scale setting, unit (BT200 only), display value at 4 mA DC (LRV), and display
value at 20 mA DC (HRV).
Note: LRV and HRV can be specified with range value specifications up to 5
digits (excluding any decimal point) within the range of –19999 to 19999.
Unit setup for displayed temperature
c P.8-11
Sets a unit for temperatures displayed on the BT200.
Unit setup for displayed static
pressure c P.8-11
Sets a unit for static pressure displayed on the BT200.
Operation mode (normal/reverse
signal) setup
c P.8-12
Reverses the direction for 4 to 20 mA DC output relative to input.
Reverse mode is used for applications in which safety requires that output be
driven toward 20 mA if input is lost.
Impulse line connection orientation
(higher pressure on right/left side)
setup c P.8-12
Used where installation conditions make it imperative to connect high pressure side
impulse line to low pressure side of transmitter. Reversal of orientation should be dealt with
by reversing impulse line wherever possible. Use this function only where there is no
alternative.
Output status display/setup when
a CPU failure c P.8-12
Displays the status of 4 to 20 mA DC output when a CPU failure. The parameter
of the standard unit is fixed to the high limit value.
Output status setup when a hardware Sets the status of the 4 to 20 mA DC output when an abnormal status is detected
error occurs
with the capsule or the amplifier as the result of self-diagnosis. One of the
c P.8-12
following statuses; last held, high limit, and low limit values, can be selected.
Bi-directional flow measurement
c P.8-13
Used to measure bi-directional flows.
Output at zero flow is 12 mA DC, with output range equally divided between forward and
reverse flow.
Can be used with square root mode.
Range change (while applying
actual inputs)
c P.8-13
Range for 4 to 20 mA DC signal is set with actual input applied. Sets 20 mA DC output
precisely with respect to user’s reference instrument output. Note that DPharp is calibrated
with high accuracy before shipment, so span should be set using the normal range setup.
Zero point adjustment
c P.8-14
Adjusts zero point. This can be done either using the external zero-adjustment screw on
the transmitteror using the BT200.
Test output (fixed current output)
setup c P.8-15
Used for loop checks.
Output can be set freely from –5% to 110% in 1% steps.
User memo fields
c P.8-15
Allows user to enter up to 5 items of any desired text in up to 8 uppercase
alphanumeric characters per item.
T0807.EPS
8-6
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.3.3 Setting Parameters
Set or change the parameters as necessary. After
completing these, do not fail to use the “DIAG” key to
confirm that “GOOD” is displayed for the selfdiagnostic result at _60: SELF CHECK.
SET
C10:TAG NO.
YOKOGAWA
FIC-1a
This is the panel for confirming
set data. The set data items flash.
PRINTER OFF
F2:PRINTER ON
FEED POFF
NO
When all items have been confirmed, press the
again. (To go back to the setting
panel, press the
(1) Tag No. Setup (C10: TAG NO)
Use the procedure below to change the Tag No. Up to
16 alphanumeric characters can be entered.
NO
PARAM
C10:TAG NO.
FIC-1a
C20:PRESS UNIT
kPa
C21:LOW RANGE
0 kPa
DATA DIAG PRNT
• Example: Set a Tag No. to FIC-1a
Press the
the BT200.
The DPharp TAG NO. was
overwritten.
SET
C10:TAG NO.
FIC-1a
FEED
key to turn on
(NO) key.
OK
Press the
(OK) key to
return to the parameter panel.
Press the
(NO) key to
return to the setting panel.
ESC
<When power is off>
F0811.EPS
check connection
push ENTER key
UTIL
(2) Calibration Range Setup
Connect DPharp and BT200 using
a communication cable and press
the
key.
––WELCOME––
BRAIN TERMINAL
ID: BT200
a. Setting Calibration Range Unit
(C20: PRESS UNIT)
The unit is set at the factory before shipment if
specified at the time of order. Follow the procedure
below to change the unit.
FEED
Displays the name of connected
DPharp model, TAG NO. and
diagnostics information. Press the
(OK) key after confirmation.
PARAM
01:MODEL
EJA110A-DM
02:TAG NO.
YOKOGAWA
03:SELF CHECK
GOOD
OK
MENU
A:DISPLAY
B:SENSOR TYPE
HOME
SET
ADJ
SET
Select C: SETTING and press the
key.
ADJ
Select C10: TAG NO. and press
the
key.
FEED
ESC
NO
OK
MPa
mbar
bar
gf/cm2
kgf/cm2
inH2O
inHg
ftH2O
psi
atm
FICOGAWA
FIC-1AWA
FIC-1aWA
FIC-1a
SET
C10:TAG NO.
YOKOGAWA
FIC-1a _
Set TAG NO. and press the
key.
CLE
(OK) key.
kPa
FIC-GAWA
caps
Press the
mmAq
mmWG
mmHg
Torr
Set the new TAG NO. (FIC-1a).
FOKOGAWA
CLR
key twice
to enter the setting.
mmH2O
ESC
FIKOGAWA
CODE
Press the
ESC
ESC
SET
C10:TAG NO.
YOKOGAWA
YOKOGAWA
CAPS
or
key to select “kPa.”
SET
C20:PRESS UNIT
kPa
MENU
C10:TAG NO.
YOKOGAWA
C20:PRESS UNIT
kPa
C21:LOW RANGE
0 kPa
DATA DIAG PRNT
CODE
Use the
SET
C20:PRESS UNIT
mmH20
< mmWG >
< mmHG >
< Torr >
< kPa >
ESC
MENU
C:SETTING
D:AUX SET 1
E:AUX SET 2
H:AUTO SET
HOME
• Example: Change the unit from mmH2O to kPa.
Press the
(SET) key to
display the SET menu panel.
F0812.EPS
ESC
When you have made an entry mistake, return
the cursor
using the key, then reenter.
F0810.EPS
8-7
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
b. Setting Calibration Range Lower
Range Value and Higher Range Value
(C21: LOW RANGE, C22: HIGH
RANGE)
These range values are set as specified in the order
before the instrument is shipped. Follow the procedure
below to change the range.
• Example 2: With present settings of 0 to 30 kPa,
set the Higher range value to10 kPa.
DEL
FEED
CLR
NO
SET
C20:PRESS UNIT
kPa
C21:LOW RANGE
0.5 kPa
C22:HIGH RANGE
30.5 kPa
DATA DIAG PRNT
key twice
ESC
Press the
(OK) key.
OK
The low range value is not
changed, so the span changes.
ESC
Set 0.5.
Press the
enter the setting.
key twice to
F0814.EPS
ESC
SET
C21:LOW RANGE
0.5 kPa
FEED
NO
PARAM
C20:PRESS UNIT
kPa
C21:LOW RANGE
0 kPa
C22:HIGH RANGE
10 kPa
DATA DIAG PRNT
• Example 1: With present settings of 0 to 30 kPa,
set the lower range value to 0.5 kPa.
DEL
CLR
SET
C22:HIGH RANGE
10 kPa
• The measurement span is determined by the high and
low range limit values. In this instrument, changing
the low range value also automatically changes the
high range value, keeping the span constant.
SET
C21:LOW RANGE
0 kPa
+
0.5
Set 10.
Press the
to enter the setting.
SET
C22:HIGH RANGE
30 kPa
+
10
Press the
(3) Damping Time Constant Setup
(C30: AMP DAMPING)
When the instrument is shipped, the damping time
constant is set at 2.0 seconds. Follow the procedure
below to change the time constant.
(OK) key.
OK
The higher range value is changed
while the span remains constant.
• Example: Change from 2.0 sec to 4.0 sec.
SET
C30:AMP DAMPING
2.0 sec
<
2.0 sec
<
4.0 sec
<
8.0 sec
<
16.0 sec
ESC
Span = Higher range value – Lower range value
>
>
>
>
ESC
SET
C30:AMP DAMPING
4.0 sec
F0813.EPS
• Note, however, that changing the higher range value
does not cause the lower range value to change.
Thus, changing the higher range value also changes
the span.
• Calibration range can be specified with range value
specifications up to 5 digits (excluding any decimal
point) for low or high range limits within the range
of –32000 to 32000.
FEED
NO
Use the
or
select 4.0 sec.
Press the
enter the setting.
Press the
key to
key twice to
(OK) key.
OK
0.2sec
0.5sec
1.0sec
2.0sec
4.0sec
8.0sec
16.0sec
32.0sec
64.0sec
F0815.EPS
Note: The damping time constant set here is the damping time
constant for the amplifier assembly. The damping time
constant for the entire transmitter is the sum of the values for
the amplifier assembly and for the capsule assembly. For the
capsule assembly damping time constant (fixed), see the
“General Specifications” found at the end of this manual.
(See Chapter 10.)
8-8
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(4) Output Mode and Integral Indicator Display Mode Setup (C40: OUTPUT MODE)
The mode setting for the output signal and the integral
indicator coordinate as shown in the table below.
BT200 Display
Output Mode
Integral Indicator
Display Mode
OUT: LIN DSP: LIN
Linear
Linear
• Example: Change the low cut setting range
from 10% to 20%, and the low
cut mode from LINEAR to ZERO.
OUT: LIN DSP: SQR
Linear
Square root
Square root
Square root
CLR
This mode is set as specified in the order when the
instrument is shipped. Follow the procedure below to
change the mode.
FEED
NO
OK
Use the
FEED
PARAM
D10:LOW CUT
20.0 %
D11:LOW CUT MODE
ZERO
D20:DISP SELECT
NORMAL %
DATA DIAG PRNT
key
to select “OUT: LIN, DSP: SQR.”
Press the
key twice to
enter the setting.
Press the
NO
or
key
to select “ZERO.”
Press the
ESC
• Example: Set output mode to Linear and
display mode to Square root.
SET
C40:OUTPUT MODE
OUT:LIN DSP:SQR
NO
SET
D11:LOW CUT MODE
ZERO
or
(OK) key.
Next, the [D11: LOW CUT MODE]
SET
C11:LOW CUT MODE
LINEAR
< LINEAR >
< ZERO
>
For details, see Chapter 3.
ESC
Press the
setting panel is displayed.
FEED
If the instrument is equipped with an integral indicator
and the display mode is “square root”, “ ” is displayed on the integral indicator.
Use the
key twice to
ESC
SET
D10:LOW CUT
20.0 %
T0808.EPS
MODE
DSP:LIN
DSP:LIN >
DSP:SQR.>
DSP:SQR >
Press the
enter the setting.
OUT: SQR DSP: SQR
SET
C40:OUTPUT
OUT:LIN
<OUT:LIN
<OUT:LIN
<OUT:SQR
Set “20.”
SET
D10:LOW CUT
10.0 %
+
20.0
key twice to
enter the setting.
Press the
(OK) key.
OK
ESC
F0818.EPS
(OK) key.
ESC
F0816.EPS
(5) Output Signal Low Cut Mode Setup
(D10: LOW CUT, D11: LOW CUT MODE)
Low cut mode can be used to stabilize the output
signal near the zero point. The low cut point can be set
in a range from 0 to 20% of output. (Hysteresis of cut
point: ±1%)
Either “LINEAR” or “ZERO” can be selected as the
low cut mode.
d Low cut mode “LINEAR”
d Low cut mode “ZERO”
(%)
50
(%)
50
Output
20
20
0
Input
50 (%) 0
LOW CUT at 20%
Input
50 (%)
F0817.EPS
8-9
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(6) Integral Indicator Scale Setup
The following 5 displays are available for integral
indicators.
D20: DISP SELECT
and Display
NORMAL %
Description
and Related parameters
Indicates –5 to 110% range
depending on the Measurement
range (C21, C22).
User-set engineering
unit display
D20: DISP SELECT
NORMAL %
INP PRES
PRES & %
D20: DISP SELECT
USER SET
USER & %
Set for user-set
engineering unit display.
Transmitter is set
A10:OUTPUT (%)
45.6 %
USER SET
% indication and
input pressure
indication
for “% display” when
shipped.
Indicates values depending on the
Engineering range (D22, D23).(Note 1)
Units set using Engineering unit
(D21) are not indicated.
D21: DISP UNIT
Set a unit to be
displayed on the BT200.
A11:ENGR.OUTPUT
20.0 M
D22: DISP LRV
USER & %
Indicates user set and % alternately
in 3 second intervals.
Set a numeric value for
engineering unit for 4 mA
output (LRV).
A10:OUTPUT (%)
45.6 %
A11:ENGR. OUTPUT
20.0 M
INP PRES
D23: DISP HRV
Indicates input pressure. Indication
limits –19999 to 19999.
Set a numeric value for
engineering unit for 20 mA
output (HRV).
A40:INPUT
456 kPa
PRES & %
F0818.EPS
Indicates input pressure and %
alternately in 3 second intervals.
a. Display Selection (D20: DISP SELECT)
Follow the instructions given to the below to change
the range of integral indication scales.
A10:OUTPUT (%)
45.6 %
A40:INPUT
456 kPa
When USER SET is selected, the user set values of
integral indication and A11: ENGR. OUTPUT
parameter are indicated.
(Note 1) Scale range can be specified with range limit specifications up
to 5 digits (excluding any decimal point) for low or high range
limits within the range of –19999 to 19999.
T0808.EPS
• Example: Set the integral indicator scale to
engineering units display.
See (a.) through (c.) for each setting procedure.
Use the
SET
D20:DISP SELECT
NORMAL %
<NORMAL %>
<USER SET>
<USER & %>
<INP PRES>
Press the
ESC
SET
D20:DISP SELECT
USER SET
FEED
NO
or
key
to select “USER SET.”
key twice to
enter the setting.
Press the
(OK) key.
OK
The “%” disappears from the
integral indicator display.
F0820.EPS
8-10
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
b. Setting User-set Engineering Unit
(D21: DISP UNIT)
This parameter allows entry of the engineering units to
be displayed on the BT200. When the instrument is
shipped, this is set as specified in the order.
c. Lower and Higher Range Value Setup
in Engineering Unit (D22: DISP LRV,
D23: DISP HRV)
These parameter items are used to set the lower and
higher range values for the engineering unit display.
Follow the procedure below to change this setting.
When the instrument is shipped, these are set as
specified in the order. Follow the procedure below to
change these settings. Note that these parameters need
not be set for % display.
Since these units are not displayed on the integral
indicator, use the adhesive labels provided. This
parameter need not be set for % display.
• Example: Set lower range value (LRV) to –50
and higher range value (HRV) to 50.
• Example: Set an engineering unit M.
Set “M.”
SET
D21:DISP UNIT
Setting LRV
Press the
M_
key twice to
enter the setting.
CODE
CAPS
CLR
Set “–50.”
SET
D22:DISP LRV
0M
50
Press the
ESC
enter the setting.
Press the
SET
D21:DISP UNIT
M
key twice to
(OK) key.
DEL
CLR
ESC
Setting HRV
FEED
NO
Set “50.”
SET
D23:DISP HRV
100M
+
50
OK
Press the
key twice to
enter the setting.
F0821.EPS
DEL
CLR
ESC
Press the
SET
D23:DISP HRV
50M
FEED
NO
PARAM
D21:DISP
M
D22:DISP
–
D23:DISP
DATA
(OK) key.
OK
UNT
LRV
50M
HRV
50M
DIAG PRNT
ESC
F0822.EPS
(7) Unit Setup for Displayed Temperature
(D30: TEMP UNIT)
When the instrument is shipped, the temperature units
are set to degC. Follow the procedure below to
change this setting. Note that changing the unit here
changes the unit for A20: AMP TEMP (amplifier
temperature) and A21: CAPSULE TEMP (capsule
temperature).
• Example: Change the unit for the temperature
display.
Use the
SET
D30:TEMP UNIT
deg C
< deg C >
< deg F >
or
key to
select “deg F.”
Press the
ESC
key twice to
enter the setting.
F0823.EPS
8-11
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(8) Unit Setup for Displayed Static Pressure
(D31: STAT.P.UNIT)
Follow the procedure below to change the static
pressure units.
Changing this parameter changes the unit for the A30:
STATIC PRESS (static pressure) display.
Optional code/C1
The parameter is set to LOW. If a failure, output which
is –5% or lower is generated. The parameter D53:
ERROR OUT is set to LOW from the factory.
• Example: Standard specifications
(9) Operation Mode Setup
(D40: REV OUTPUT)
This parameter allows the direction of the 4 to 20 mA
output to be reversed with respect to input. Follow the
procedure below to make this change.
D52: BURN
HIGH
pin (CN4) position: H
OUT
• Example: Optional code/C1
D52: BURN
LOW
pin (CN4) position: L
OUT
• Example: Change 4 to 20 mA output to 20 to
4 mA output.
Use the
SET
D40:REV OUTPUT
NORMAL
< NORMAL >
< REVERSE>
or
F0827.EPS
(12) Output Status Setup when a Hardware
Error Occurs (D53: ERROR OUT)
This parameter allows the setting of the output status
when a hardware error occurs. The following three
selections are available.
key
to select REVERSE.
Press the
ESC
key twice to
enter the setting.
F0825.EPS
(a) HOLD; Outputs the last value held before the error
occurred.
(b) HIGH; Outputs an output of 110% when an error
has occurred.
(c) LOW; Outputs an output of –5% when an error has
occurred.
(10) Impulse Line Connection Orientation
Setup (D45: H/L SWAP)
This parameter allows the impulse line connections to
be reversed at the transmitter. Follow the figure below
to make this change.
Note: A hardware error means CAP MODULE FAULT of Er.01 or
AMP MODULE FAULT of Er. 02 which are shown in 8.5.2
“Errors and Countermeasures.”)
• Example: Change the impulse line connection
from high pressure on right to high
pressure on left.
Use the
SET
D45:H/L SWAP
NORMAL
< NORMAL >
< REVERSE>
or
• Example: Set the output status to LOW when
a hardware error occurs.
key
SET
D53:ERROR OUT
HIGH
<
HIGH>
<
LOW>
<
HOLD>
to select REVERSE.
Press the
ESC
key twice to
enter the setting.
Use the
or
key
to select “LOW.”
Press the
ESC
key twice to
enter the setting.
F0826.EPS
F0828.EPS
(11) Output Status Display/Setup when a CPU
Failure (D52: BURN OUT)
This parameter displays the status of 4 to 20 mA DC
output if a CPU failure occurs. In case of a failure,
communication is disabled.
Setting of HIGH or LOW is enabled. This is done with
the pin (CN4) on the CPU assembly. See Chapter 3 for
details.
Standard specifications
The parameter is set to HIGH. If a failure, the transmitter outputs the signal of 110% or higher. The parameter
D53: ERROR OUT is set to HIGH from the factory.
8-12
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(13) Bi-directional Flow Measurement Setup
(E30: BI DIRE MODE)
(a) This parameter enables selection of 50% output at
an input of 0 kPa.
Procedure is shown in the figure below.
(b) Combining this with C40: OUTPUT MODE
provides a square root output computed independently for 0% to 50% output and for 50% to 100%
output.
(14) Range Change while Applying Actual
Inputs (H10: AUTO LRV, H11: AUTO HRV)
This feature allows the lower and higher range values
to be set up automatically with the actual input applied.
If the lower and higher range values are set, C21:
LOW RANGE and C22: HIGH RANGE are changed
at this same time.
Follow the procedure in the figure below.
The measurement span is determined by the higher and
lower range values. Changing the lower range value
results in the higher range value changing automatically, keeping the span constant.
• Example: If measurement range is 0 to 10 kPa
(LRV=0 kPa, HRV=10 kPa)
Use the
SET
E30:BI DIRE MODE
OFF
< OFF
>
< ON
>
or
key
to select “ON.”
Press the
ESC
• Example 1: When changing the lower range
value to 0.5 kPa for the present
setting of 0 to 30 kPa, take the
following action with input pressure
of 0.5 kPa applied.
key twice to
enter the setting.
The measurement range changes to –10 to 0 to 10 kPa
(output 0% to 50% to 100).
Note that “C21: LOW RANGE” and “C22: HIGH RANGE”
SET
H10:AUTO LRV
0 kPa
+
0
are not changed.
Press the
key twice.
The lower range value is changed
F0829.EPS
to 0.5 kPa.
ESC
d Output mode “LINEAR”
SET
H10:AUTO LRV
0.5000 kPa
20 mA (100% display)
FEED
LRV
HRV
NO
PARAM
H10:AUTO LRV
0.5000 kPa
H11:AUTO HRV
30.500 kPa
H60:SELF CHEC
GOOD
DATA DIAG PRNT
4 mA (–100% display)
d Output mode “SQUARE ROOT”
Press the
(OK) key.
OK
The higher range value is changed
keeping the span constant.
Parameters C21 and C22 are
ESC
changed at the same time.
F0831.EPS
20 mA (100% display)
Low Cut
LRV
HRV
4 mA (–100% display)
F0830.EPS
8-13
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
Note that changing the higher range value does not
cause the lower range value to change but does change
the span.
(a) Follow the procedure below when setting the
present output to 0% (4 mA).
Output is 0.5%.
A10:OUTPUT (%)
0.5 %
• Example 2: When the higher range value is to
be changed to 10 kPa with the
present setting of 0 to 30 kPa, take
the following action with an input
pressure of 10 kPa applied.
SET
J10:ZERO ADJ
0.0 %
+ 000.0
Press the
CLR
SET
H10:AUTO HRV
30 kPa
+
30
Press the
key twice.
ESC
SET
J10:ZERO ADJ
0.0 %
The higher range value is changed
key twice.
Zero adjustment is completed.
Press the
(OK) key.
to 10 kPa.
ESC
FEED
Press the
SET
H11:AUTO HRV
10.000 kPa
FEED
OK
Output is 0%.
A10:OUTPUT (%)
0.0 %
NO
PARAM
H10:AUTO LRV
0 kPa
H11:AUTO HRV
10.000 kPa
H60:SELF CHECK
GOOD
DATA DIAG PRNT
NO
(OK) key.
OK
F0833.EPS
The lower range value is not
(b) In tank level measurement, if the actual level
cannot be brought to zero for zero adjustment, then
the output can be adjusted to correspond to the
actual level obtained using another measuring
instrument such as a glass gauge.
changed, so the span changes.
Parameter C22 is changed at the
ESC
same time.
F0832.EPS
(15)
Zero Point Adjustment
(J10: ZERO ADJ, J11: ZERO DEV,
J20: EXT ZERO ADJ)
The DPharp supports several adjustment methods.
Select the method best suited for the conditions of your
application.
Note that output signal can be checked by displaying
parameter A10:OUTPUT (%) on the BT200.
Present level: 45%
Present output: 41%
100%
Present level
45%
EJA
Adjustment Method
Using the BT200
0%
Description
Set the present input to 0%.
Adjust for 0% output at input level of
0%.
F0834.EPS
(b)-1 Follow the procedure below to use J10: ZERO
ADJ.
Adjust output to the reference value
obtained using other means.
If the input level cannot easily be
made 0% (because of tank level,
etc.), adjust output to the reference
value obtained using other means,
such as a sight glass.
Using the external
zero-adjustment
screw
Present output is 41.0%.
A10:OUTPUT (%)
41.0 %
Enter the present actual level, 40%.
SET
J10:ZERO ADJ
0.0 %
+ 040.0
Adjust zero point using the zeroadjustment screw on the transmitter.
This permits zero adjustment without
using the BT200. Accurately adjust
the output current to 4 mA DC or
other target output value using an
ammeter that accuratly reads output
currents.
CLR
A10:OUTPUT (%)
40.0 %
Press the
key twice.
ESC
The output is changed to 40%.
F0835.EPS
T0810.EPS
8-14
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(16) Test Output Setup (K10: OUTPUT X%)
This feature can be used to output a fixed current from
3.2 mA (–5%) to 21.6 mA (110%) for loop checks.
(b)-2 Follow the procedure below to use J11: ZERO
DEV.
Present output is 41.0%.
A10:OUTPUT (%)
41.0 %
Output error = 45.0 – 41.0 = 4.0%.
• Example: Output 12 mA (50%) fixed current.
Since “J11: ZERO DEV.” contains
SET
J11:ZERO DEV.
2.50 %
0
SET
K10:OUTPUT X %
0.0 %
+
050.0
the previous correction, obtain the
Set “50.0%.”
Press the
correction value by adding 4.0% to
ESC
output a fixed current at 50%.
it. (2.50% + 4.0% = 6.50%)
ESC
SET
K10:OUTPUT X %
50.0 % ACTIVE
Set the correction value, 6.50.
SET
J11:ZERO DEV.
2.50 %
6.50
Press the
key twice to
key twice.
“Active” is displayed while this is
being executed.
Press the
FEED
ECS
NO
OK
(OK) key to cancel
the fixed current output.
The output is changed to 45%.
A10:OUTPUT (%)
45.0 %
F0838.EPS
F0836.EPS
(c) Zero Point Adjustment Using the External Zero
Adjustment Screw
1. Test output is held for approximately 10
minutes, and then released automatically after
the time has elapsed. Even if the BT200 power
supply is turned off or the communication cable
is disconnected during test output, it is held for
approximately 10 minutes.
2. Press the
(OK) key to release test output
immediately.
• Enabling/inhibiting of zero point adjustment using the
external zero-adjustment screw on the transmitter
(J20: EXT ZERO ADJ)
Follow the procedure below to enable or inhibit zero
point adjustment from the zero-adjustment screw on
the transmitter.
This is set to “ENABLE” when the instrument is
shipped.
(17) User Memo Fields (M: MEMO)
This feature provides 5 user memo fields, each holding
up to 8 alphanumeric characters. Up to 5 items such as
inspection date, inspector, and other information can be
saved in these fields.
• Example: Inhibiting zero adjustment by the
external zero-adjustment screw
Use the
SET
J20:EXIT ZERO ADJ
ENABLE
< ENABLE >
< INHIBIT>
or
key to
select “INHIBIT.”
Press the
ESC
key twice to
• Example: Save an inspection date of January
30, 1995.
enter the setting.
F0837.EPS
Set “95.1.30” in the order of year,
PARAM
M10:MEMO 1
• Zero point adjustment using external zero-adjustment
screw on the transmitter
month, and day.
M20:MEMO 2
Press the
M30:MEMO 3
Turn the zero-adjustment screw on the outside of the
transmitter case using a slotted screwdriver. Turn the
screw to the right to increase the zero point or to the
left to decrease the zero output; the zero adjusts in
increments of 0.01% of the range setting.
Note that the amount of adjustment to the zero point
changes according to the speed at which the screw is
turned. To make fine adjustments, turn the screw
slowly; to make coarse adjustments, turn the screw
quickly.
DATA
DIAG
PRNT
ESC
key twice to
enter the setting.
SET
M10:MEMO 1
95.1.30_
ESC
F0839.EPS
Note: When a zero point adjustment has been made, do not turn off
the transmitter less than 30 seconds after adjustment.
8-15
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.4 Displaying Data Using the
BT200
8.5 Self-Diagnostics
8.5.1 Checking for Problems
8.4.1 Displaying Measured Data
(1) Identifying Problems with BT200
The following four areas can be checked.
(a) Whether connections are good.
(b) Whether BT200 was properly operated.
(c) Whether settings were properly entered.
(d) History of the errors.
See examples below.
The BT200 can be used to display measured data.
The measured data is updated automatically every 7
seconds. In addition, the display can be updated to the
present data value at any time by pressing the
(DATA) key. For parameters associated with the
display of measured data, see Subsection 8.3.1,
“Parameter Summary.”
• Example 1: Connection errors
Press the
––WELCOME––
BRAIN TERMINAL
ID: BT200
• Example: Display output.
When the panel shown on the left
check connection
push ENTER key
MENU
A:DISPLAY
B:SENSOR TYPE
UTIL
key.
appears, press the
key.
FEED
Since communications will be
HOME
SET
ADJ
ESC
communication error
PARAM
A10:OUTPUT (%)
XX.X %
A11:ENGR.OUTPUT
YY.Y %
A20:AMP TEMP
ZZ deg C
DATA DIAG PRNT
PARAM
A10:OUTPUT (%)
Display “A10: OUTPUT (%).”
unsuccessful if there is a problem
in the connection to the BT200, the
ESC
display at the left will appear.
Recheck the connection.
ESC
communi
Data is updated automatically
at 7-second intervals.
Press the
(OK) key.
A11:ENGR.OUTPUT
• Example 2: Setting entry errors
A20:AMP TEMP
F0840.EPS
8.4.2
Display Transmitter Model and
Specifications
PARAM
C20:PRESS UNIT
kPa
C21:LOW RANGE
600 kPa
C22:HIGH RANGE
600 kPa
DATA DIAG PRNT
diagnostics.
Press the
.
FEED
PRNT
(DIAG) key in the
parameter panel to go to the
diagnostics panel
ESC
(C60: SELF CHECK).
An error message is displayed
DIAG
C60:SELF CHECK
ERROR
<
ERROR
>
<
ILLEGAL LRV >
• Example: View transmitter model name.
Press
result of current transmitter
OK
The BT200 can be used to display the model and
specifications of the transmitter.
MENU
A:DISPLAY
B:SENSOR TYPE
The initial data panel shows the
PARAM
01:MODEL
EJA110A-DM
02:DAG NO.
YOKOGAWA
03:SELF CHECK
ERROR
when an error occurs in the
diagnostics panel.
ESC
F0842.EPS
HOME
SET
ADJ
PARAM
B10:MODEL
EJA110A-DM
B11:STYLE NO.
S1.01
B20:LRL
– 98.07 kPa
DATA DIAG PRNT
ESC
For the associated
parameters, see Subsection
8.3.1, Parameter Summary.
ESC
F0841.EPS
8-16
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
(2) Checking with Integral Indicator
• Example 3: Checking the history of the errors
Connect the BT200 to the
MENU
J:ADJUST
K:TEST
M:MEMO
P:RECORD
HOME
SET
transmitter, and call item “P.”
ADJ
ESC
PARAM
P10:ERROR REC 1
ERROR
P11:ERROR REC 2
ERROR
P12:ERROR REC 3
GOOD
DATA DIAG PRNT
ESC
If an error is detected in the self-diagnostic, an
error number is displayed on the integral indicator. If there is more than one error, the error
number changes at two-second intervals. See
Table 8.5.1 regarding the error numbers.
P10: “ERROR REC 1” displays the last error.
P11: “ERROR REC 2” displays the error one time before
the last error occurred.
P12: “ERROR REC 3” displays the error two times before
the last error occurred.
P13: “ERROR REC 4” displays the error three times before
the last error occurred.
The history of up to four errors can be stored. When the 5th
error has occurred, it is stored in “P10”. The error stored in
“P13” will be deleted, and then, the error in “P12” will be
copied to “P13”. In this sequence, the history of the most
previously occurred error will be removed from memory.
F0844.EPS
“GOOD” will be displayed if there was no previous error.
Figure 8.5.1 Identifying Problems Using the Integral
Indicator
Select P10: ERROR REC1 and
SET
P10:ERROR REC 1
ERROR
<
ERROR
>
<
ILLEGAL LRV >
<
ILLEGAL HRV >
press the
the error message.
key to display
ESC
<(a) SETUP PANEL>
For the details of the messages listed below, see Table
8.5.1 Error Message Summary.
CAP MODULE FAULT
OVER TEMP (CAP)
ILLEGAL LRV
AMP MODULE FAULT
OVER TEMP (AMP)
ILLEGAL HRV
OUT OF RANGE
OVER OUTPUT
ILLEGAL SPAN
OUT OF SP RANGE
OVER DISPLAY
ZERO ADJ OVER
Note 1: Press the
key twice in the setting panel
(panel 1) to clear all error message (P10 to P13)
information.
Note 2: After two hours from when an error occurs, the error
message of that error will be recorded. Therefore,
if you switch off the transmitter within two hours from
when the error occurs, there is no history of that
error stored in the transmitter, and this function is
meaningless.
F0843.EPS
8-17
IM 1C21B1-01E
8. BRAIN TERMINAL BT200 OPERATION
8.5.2 Errors and Countermeasures
The table below shows a summary of error messages.
Table 8.5.1 Error Message Summary
Integral
Indicator
Display
BT200 Display
Output Operation
during Error
Cause
Countermeasure
None
GOOD
----
ERROR
Er. 01
CAP MODULE
FAULT
Capsule problem.*1
Outputs the signal
(Hold, High, or Low)
set with parameter
D53.
Replace capsule.*2
Er. 02
AMP MODULE
FAULT
Amplifier problem.
Outputs the signal
(Hold, High, or Low)
set with parameter
D53.
Replace amplifier.
Er. 03
OUT OF RANGE
Input is outside
measurement range
limit of capsule.
Outputs high range
limit value or low
range limit value.
Check input.
Er. 04
OUT OF SP
RANGE
Static pressure
exceeds specified
range.*3
Displays present
output.
Check line pressure
(static pressure).
Er. 05
OVER TEMP
(CAP)
Capsule temperature
is outside range
(–50 to 130°C).
Displays present
output.
Use heat insulation or
make lagging to keep
temperature within
range.
Er. 06
OVER TEMP
(AMP)
Amplifier temperature
is outside range
(–50 to 95°C).
Displays present
output.
Use heat insulation or
make lagging to keep
temperature within
range.
Er. 07
OVER OUTPUT
Output is outside high Outputs high or low
or low range limit
range limit value.
value.
Check input and range
setting, and change
them as needed.
Er. 08
OVER DISPLAY
Displayed value is
outside high or low
range limit value.
Check input and
display conditions and
modify them as
needed.
Er. 09
ILLEGAL LRV
LRV is outside setting Holds output
range.
immediately before
error occurrence.
Check LRV and
modify as needed.
Er. 10
ILLEGAL HRV
HRV is outside setting Holds output
range.
immediately before
error occurrence.
Check HRV and
modify as needed.
Er. 11
ILLEGAL SPAN
SPAN is outside
setting range.
Check SPAN and
change as needed.
Er. 12
ZERO ADJ OVER Zero adjustment is too Displays present
large.
output.
Displays high or low
range limit value.
Holds output
immediately before
error occurrence.
Readjust zero point.
*1: For Model EJA510A and EJA530A, this error code appears when an illegal overpressure is
applied to the pressure sensor in addition to the capsule problem. The Er. 01 will remain even if
the normal input pressure is regained.
*2: For Model EJA510A and EJA530A, restart the power to the transmitter. Then if no error code
appears, perform necessary adjustments such as zero-adjustment to continue the operation.
If the error code still exists, replace the capsule assembly.
*3: For Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is
not a measured value.
T0811 .EPS
8-18
IM 1C21B1-01E
9. MAINTENANCE
9.
MAINTENANCE
9.1 Overview
WARNING
Since the accumulated process fluid may be
toxic or otherwise harmful, take appropriate care
to avoid contact with the body, or inhalation of
vapors during draining condensate or venting
gas in transmitter pressure-detector section and
even after dismounting the instrument from the
process line for maintenance.
Maintenance of the transmitter is easy due to its
modular construction. This chapter describes the
procedures for calibration, adjustment, and the disassembly and reassembly procedures required for
component replacement.
9.2 Calibration Instruments Selection
Table 9.2.1 shows the instruments required for calibration. Select instruments that will enable the transmitter
to be calibrated or adjusted to the required accuracy.
The calibration instruments should be handled carefully
so as to maintain the specified accuracy.
9.3 Calibration
Use the procedure below to check instrument operation
and accuracy during periodic maintenance or troubleshooting.
1) Connect the instruments as shown in Figure 9.3.1
and warm up the instruments for at least five
minutes.
Since the transmitters are precision instruments,
carefully and thoroughly read the following sections
for proper handling during maintenance.
IMPORTANT
• To adjust the transmitter for highest accuracy,
make adjustments with the power supply
voltage and load resistance including leadwire
resistances set close to the conditions under
which the transmitter is installed.
• If the measurement range 0% point is 0 kPa or
shifted in the positive direction (suppressed
zero), the reference pressure should be applied
as shown in the figure.
If the measurement range 0% point is shifted in
the negative direction (elevated zero), the
reference pressure should be applied using a
vacuum pump.
IMPORTANT
• As a rule, maintenance of this transmitter
should be implemented in a maintenance
service shop where the necessary tools are
provided.
• The CPU assembly contains sensitive parts
that may be damaged by static electricity.
Exercise care so as not to directly touch the
electronic parts or circuit patterns on the board,
for example, by preventing static electrification
by using grounded wrist straps when handling
the assembly. Also take precautions such as
placing a removed CPU assembly into a bag
with an antistatic coating.
2) Apply reference pressures of 0%, 50%, and 100% of
the measurement range to the transmitter. Calculate
the errors (differences between digital voltmeter
readings and reference pressures) as the pressure is
increased from 0% to 100% and is decreased from
100% to 0%, and confirm that the errors are within
the required accuracy.
9-1
IM 1C21B1-01E
9. MAINTENANCE
Table 9.2.1 Instruments Required for Calibration
Name
Power
supply
Load
resistor
Voltmeter
Digital
manometer
Pressure
generator
Pressure
source
Yokogawa-recommended Instrument
Remarks
4 to 20 mA DC signal
Model SDBT or SDBS distributor
Model 2792 standard resistor [250 Ω ±0.005%, 3 W]
Load adjustment resistor [100 Ω ±1%, 1 W]
Model 2501 A digital multimeter
Accuracy (10V DC range): ±(0.002% of rdg + 1 dgt)
Model MT110, MT120 precision digital manometer
1) For 10 kPa class
Accuracy: ±(0.015% of rdg + 0.015% of F.S.) . . . . .
±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . .
2) For 130 kPa class
Accuracy: ±0.02% of rdg . . . . . . . . . . . . . . . . . . . . . .
..........................
±5digits
±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . .
3) For 700 kPa class
Accuracy: ±(0.02% of rdg + 3digits) . . . . . . . . . . . . .
.........................
±5 digits
±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . .
4) For 3000 kPa class
Accuracy: ±(0.02% of rdg + 10 digits) . . . . . . . . . . .
±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . .
5) For 130 kPa abs class
Accuracy: ±(0.03% of rdg + 6 digits) . . . . . . . . . . . .
for 0 to 10 kPa
for -10 to 0 kPa
for 25 to 130 kPa
for 0 to 25 kPa
for -80 to 0 kPa
Select a manometer having
a pressure range close to
that of the transmitter.
for 100 to 700 kPa
for 0 to 100 kPa
for -80 to 0 kPa
for 0 to 3000 kPa
for -80 to 0 kPa
for 0 to 130 kPa abs
Model 2657 pneumatic pressure standard for 200 kPa {2 kgf/cm2}, 25 kPa {2500 mmH2O} Requires air pressure
Accuracy: ±0.05% of F.S. or ±0.1% setting (whichever is greater)
supply.
Dead weight gauge tester 25 kPa {2500mmH2O}
Accuracy: ±0.03% of setting
Select the one having a
pressure range close to
that of the transmitter.
Model 6919 pressure regulator (pressure pump)
Pressure range: 0 to 133 kPa {1000 mmHg}
Prepare the vacuum pump
for negative pressure
ranges.
T0901.EPS
Note: The above table contains the instruments capable of performing calibration to the 0.2% level. Since special maintenance and management
procedures involving traceability of each instrument to higher-level standards are required for calibration to the 0.1% level, there are
difficulties in calibration to this level in the field. For calibration to the 0.1% level, contact Yokogawa representatives from which the
instrument was purchased or the nearest Yokogawa office.
Supply pressure
Using pressure
generator
Pressure generator
P
P
Reference pressure Low pressure side
open to atmosphere
Low pressure side
open to atmosphere
High pressure side
Load resistance,
250 Ω
Pressure source
Using pressure
source with
manometer
Model MT110, MT120
precision digital manometer
Reference pressure
High pressure side
Power
supply
E
R
Load Rc
adjusting
V
resistance,
100 Ω
Digital voltmeter
Load resistance,
250 Ω
Power
supply
E
R
Load Rc
adjusting
V
resistance,
100 Ω
Digital voltmeter
F0901.EPS
Figure 9.3.1 Instrument Connections
9-2
IM 1C21B1-01E
9. MAINTENANCE
9.4 Disassembly and Reassembly
9.4.1 Replacing the Integral Indicator
CAUTION
This section describes procedures for disassembly and
reassembly for maintenance and component replacement.
Cautions for Flameproof Type Transmitters
Users are prohibited by law from modifying the
construction of a flameproof type transmitter.
This would invalidate the agency approval and
the transmitter’s use in such rated area.
Thus the user is prohibited from using a flameproof type transmitter with its integral indicator
removed, or from adding an integral indicator to
a transmitter. If such modification is absolutely
required, contact Yokogawa.
Always turn OFF power and shut off and release
pressures before disassembly. Use proper tools for all
operations. Table 9.4.1 shows the tools required.
Table 9.4.1 Tools for Disassembly and Reassembly
Tool
Quantity
Remarks
Phillips screwdriver
1
Slotted screwdriver
1
Allen wrenches
2
JIS B4648
One each, nominal 3 and
5 mm Allen wrenches
Wrench
1
Width across flats, 17 mm
JIS B4633, No. 2
Torque wrench
1
Adjustable wrench
1
Socket wrench
1
Width across flats, 16 mm
Socket driver
1
Width across flats, 5.5 mm
Tweezers
1
T0902.EPS
CAUTION
Precautions for CENELEC and SAA Flameproof Type Transmitters
• Flameproof type transmitters must be, as a
rule, removed to a non-hazardous area for
maintenance and be disassembled and reassembled to the original state.
• On the flameproof type transmitters the two
covers are locked, each by an Allen head bolt
(shrouding bolt). When a shrouding bolt is
driven clockwise by an Allen wrench, it is going
in and cover lock is released, and then the
cover can be opened.
When a cover is closed it should be locked by a
shrouding bolt without fail. Tighten the shrouding bolt to a torque of 0.7 N·m.
This subsection describes the procedure for replacing
an integral indicator. (See Figure 9.4.1)
j Removing the Integral Indicator
1) Remove the cover.
2) Supporting the integral indicator by hand, loosen its
two mounting screws.
3) Dismount the LCD board assembly from the CPU
assembly.
When doing this, carefully pull the LCD board
assembly straight forward so as not to damage the
connector pins between it and the CPU assembly.
j Attaching the Integral Indicator
1) Align both the LCD board assembly and CPU
assembly connectors and engage them.
2) Insert and tighten the two mounting screws.
3) Replace the cover.
Output terminal cable
Press
forward
LCD board
assembly
Integral
indicator
Boss
Flat cable
CPU assembly
Zero-adjustment
Bracket
screw pin
(for zero-adjustment
screw pin)
Shrouding Bolt
Cover
Shrouding Bolt
Mounting
screw
F0903.EPS
Figure 9.4 Shrouding Bolts
Figure 9.4.1 Removing and Attaching LCD Board Assembly and CPU Assembly
9-3
IM 1C21B1-01E
9. MAINTENANCE
9.4.2 Replacing the CPU Board Assembly
NOTE
This subsection describes the procedure for replacing
the CPU assembly. (See Figure 9.4.1)
j Removing the CPU Assembly
1) Remove the cover. If an integral indicator is
mounted, refer to Subsection 9.4.1 and remove the
indicator.
2) Turn the zero-adjustment screw to the position
(where the screw head slot is horizontal) as shown
in Figure 9.4.1.
3) Disconnect the output terminal cable (cable with
brown connector at the end). When doing this,
lightly press the side of the CPU assembly connector and pull the cable connector to disengage.
4) Use a socket driver (width across flats, 5.5mm) to
loosen the two bosses.
5) Carefully pull the CPU assembly straight forward to
remove it.
6) Disconnect the flat cable (cable with black connector at the end) that connects the CPU assembly and
the capsule.
Confirm that the zero-adjustment screw pin is
placed properly in the groove on the bracket
prior to tightening the two bosses. If it is not, the
zero-adjustment mechanism will be damaged.
5) Replace the cover.
9.4.3 Cleaning and Replacing the Capsule
Assembly
This subsection describes the procedures for cleaning
and replacing the capsule assembly. (See Figure 9.4.2.)
CAUTION
Cautions for Flameproof Type Transmitters
Users are prohibited by law from modifying the
construction of a flameproof type transmitter. If
you wish to replace the capsule assembly with
one of a different measurement range, contact
Yokogawa.
The user is permitted, however, to replace a
capsule assembly with another of the same
measurement range. When doing so, be sure to
observe the following.
• The replacement capsule assembly must have
the same part number as the one being replaced.
• The section connecting the transmitter and
capsule assembly is a critical element in
preservation of flameproof performance, and
must be checked to verify that it is free of
dents, scratches, and other defects.
• After completing maintenance, be sure to
securely tighten the Allen screws that fasten
the transmitter section and pressure-detector
section together.
NOTE
Be careful not to apply excessive force to the
CPU assembly when removing it.
j Mounting the CPU Assembly
1) Connect the flat cable (with black connector)
between the CPU assembly and the capsule.
2) Connect the output terminal cable (with brown
connector).
NOTE
Make certain that the cables are free of pinching
between the case and the CPU assembly edge.
3) Align and engage the zero-adjustment screw pin
with the groove on the bracket on the CPU assembly. Then insert the CPU board assembly straight
onto the post in the amplifier case.
4) Tighten the two bosses. If the transmitter is
equipped with an integral indicator, refer to Subsection 9.4.1 to mount the indicator.
9-4
IM 1C21B1-01E
9. MAINTENANCE
j Removing the Capsule Assembly
Pressure-detector section
Nut
IMPORTANT
Cover flange
Allen screw
Exercise care as follows when cleaning the
capsule assembly.
• Handle the capsule assembly with care, and be
especially careful not to damage or distort the
diaphragms that contact the process fluid.
• Do not use a chlorinated or acidic solution for
cleaning.
• Rinse thoroughly with clean water after cleaning.
1) Remove the CPU assembly as shown in Subsection
9.4.2.
2) Remove the two Allen screws that connect the
transmitter section and pressure-detector section.
3) Separate the transmitter section and pressuredetector section.
4) Remove the nuts from the four flange bolts.
5) Hold the capsule assembly by hand and remove the
cover flange.
6) Remove the capsule assembly.
7) Clean the capsule assembly or replace with a new
one.
j Reassembling the Capsule Assembly
1) Insert the capsule assembly between the flange
bolts, paying close attention to the relative positions
of the H (high pressure side) and L (low pressure
side) marks on the capsule assembly.
Replace the two capsule gaskets with new gaskets.
2) Install the cover flange on the high pressure side,
and use a torque wrench to tighten the four nuts
uniformly to a torque shown below.
Model
Torque(N·m)
{kgf·m}
EJA110A
EJA120A
39{4}
Capsule gasket
Flange bolt
Transmitter section
F0904.EPS
Figure 9.4.2 Removing and Mounting the Pressuredetector Section
9.4.4 Replacing the Process Connector
Gaskets
This subsection describes process connector gasket
replacement. (See Figure 9.4.3.)
(a) Loosen the two bolts, and remove the process
connectors.
(b) Replace the process connector gaskets.
(c) Remount the process connectors. Tighten the bolts
securely and uniformly to a torque of 39 to 49 N·m
{4 to 5 kgf·m}, and verify that there are no pressure
leaks.
Bolt
Process connector
EJA130A
147
{15}
3) After the pressure-detector section has been reassembled, a leak test must be performed to verify
that there are no pressure leaks.
4) Reattach the transmitter section to the pressuredetector section.
5) Tighten the two Allen screws. (Tighten the screws
to a torque of 5 N·m)
6) Install the CPU assembly according to Subsection
9.4.2.
7) After completing reassembly, adjust the zero point
and recheck the parameters.
Process connector gasket
F0905.EPS
Figure 9.4.3 Removing and Mounting the Process
Connector
9-5
IM 1C21B1-01E
9. MAINTENANCE
9.5.2 Troubleshooting Flow Charts
9.5 Troubleshooting
The following sorts of symptoms indicate that transmitter
may not be operating properly.
Example : • There is no output signal.
• Output signal does not change even though
process variable is known to be varying.
• Output value is inconsistent with value
inferred for process variable.
If any abnormality appears in the measured values, use
the troubleshooting flow chart below to isolate and
remedy the problem. Since some problems have
complex causes, these flow charts may not identify all.
If you have difficulty isolating or correcting a problem,
contact Yokogawa service personnel.
Connect BRAIN TERMINAL and check self-diagnostics.
9.5.1 Basic Troubleshooting
First determine whether the process variable is actually
abnormal or a problem exists in the measurement
system.
YES
Does the self-diagnostic
indicate problem location?
If the problem is in the measurement system, isolate
the problem and decide what corrective action to take.
NO
This transmitter is equipped with a self-diagnostic
function which will be useful in troubleshooting; see
Section 8.5 for information on using this function.
Refer to error message summary in
Subsection 8.5.2 to take actions.
NO
Is power supply
polarity correct?
: Areas where self-diagnostic offers support
YES
Abnormalities appear in measurement.
YES
Are power
supply voltage and load
resistance correct?
Is process variable
itself abnormal?
YES
NO
Inspect the
process system.
NO
Refer to Section 6.6 for rated voltage
and load resistance.
Measurement system problem
NO
Are valves opened or
closed correctly?
Isolate problem in
measurement system.
YES
YES
Refer to Section 6.3 to check/correct
polarity at each terminal from power
supply to the terminal box.
Fully close equalizing valve, and fully
open high pressure and low pressure
valves.
Does problem exist in
receiving instrument?
YES
Is there any pressure leak?
NO
Inspect receiver.
NO
Environmental conditions
Check/correct
environmental conditions.
Fix pressure leaks, paying particular
attention to connections for impulse
piping,pressure-detector section, etc.
Transmitter itself
Is there
continuity through the
transmitter loop wiring?
Do the loop numbers
match?
Check transmitter.
Operating conditions
YES
Check/correct operating
conditions.
NO
Find/correct broken conductor or
wiring error.
Contact Yokogawa service personnel.
F0906.EPS
F0907.EPS
Figure 9.5.1 Basic Flow and Self-Diagnostics
9-6
IM 1C21B1-01E
9. MAINTENANCE
Output travels beyond 0% or 100%.
Large output error.
Connect BRAIN TERMINAL and check self-diagnostics.
Connect BRAIN TERMINAL and check self-diagnostics.
Does the selfdiagnostic indicate problem
location?
NO
Refer to error message summary in
Subsection 8.5.2 to take actions.
NO
YES
YES
Fully close equalizing valve, and fully
open high pressure and low pressure
valves.
NO
Refer to individual model user manuals
and connect piping as appropriate for
the measurement purpose.
NO
Refer to individual model user manuals
and connect piping as appropriate for
the measurement purpose.
YES
Provide lagging and/or cooling, or allow
adequate ventilation.
Were appropriate
instruments used for
calibration?
NO
Adjust the zero point.
Contact Yokogawa service personnel.
NO
Refer to Section 6.6 for rated voltage
and load resistance.
Is transmitter
installed where there is
marked variation in
temperature?
NO
YES
YES
NO
Are power supply
voltage and load resistance
correct?
YES
Fix pressure leaks, paying particular
attention to connections for impulse
piping, pressure-detector section, etc.
Is zero point
adjusted correctly?
Refer to error message summary in
Subsection 8.5.2 to take actions.
Is impulse piping
connected correctly?
Fully close equalizing valve, and fully
open high pressure and low pressure
valves.
Is impulse piping
to high pressure and low
pressure side correct?
YES
YES
NO
Is there any pressure leak?
YES
Are valves opened or
closed correctly?
Refer to Section 6.3 to check/correct
polarity at each terminal from power
supply to the terminal box.
Are valves opened or
closed correctly?
YES
NO
NO
Is power supply
polarity correct?
YES
Does the selfdiagnostic indicate problem
location?
YES
NO
Refer to Section 9.2 when selecting
instruments for calibration.
Is output adjusted correctly?
NO
F0908.EPS
YES
Adjust the output.
Contact Yokogawa service personnel.
F0909.EPS
9-7
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
10. GENERAL SPECIFICATIONS
10.1 Standard Specifications
Output “e”:
Two wire 4 to 20 mA DC output with digital
communications, linear or square root programmable. BRAIN or HART FSK protocol are superimposed on the 4 to 20 mA signal.
Failure Alarm:
Output status at CPU failure and hardware error;
Up-scale: 110%, 21.6 mA DC or more(standard)
Down-scale: -5%, 3.2 mA DC
Refer to IM 1C22T2-01E for Fieldbus communication type marked with “e”.
d Performance Specifications
See General Specifications sheet, GS 1C21B1-E,
GS 1C21B3-E, and GS 1C21B4-E.
d Functional Specifications
Note: Applicable for Output signal code D and E
Span & Range Limits
EJA110A and EJA130A:
Measurement
Span
and Range
Span
L
M
kPa
inH2O
(/D1)
mbar
(/D3)
mmH2O
(/D4)
0.5 to 10
2 to 40
5 to 100
50 to 1000
Range –10 to 10 –40 to 40 –100 to 100
Span
1 to 100
4 to 400
Range
–100 to
100
–400 to
400
Span
H
–1000 to
1000
Capsule (Silicone Oil)
Time Constant (approx. sec)
10 to 1000 100 to 10000
–1000 to
1000
5 to 500 20 to 2000 50 to 5000
–2000 to
2000
–5000 to
5000
–5 to
5 kgf/cm2
Span
0.14 to
14 MPa
20 to
2000 psi
1.4 to
140 bar
1.4 to
140 kgf/cm2
Range
–0.5 to
14 MPa
–71 to
2000 psi
–5 to
140 bar
–5 to
140 kgf/cm2
T1001.EPS
EJA120A:
E
kPa
inH2O
(/D1)
mbar
(/D3)
mmH2O
(/D4)
Span
0.1 to 1
0.4 to 4
1 to 10
10 to 100
Range
–1 to 1
–4 to 4
–10 to 10
–100 to 100
H
V
0.4
0.3
0.3
0.3
E
0.2
Process Temperature Limits:
* Safety approval codes may affect limits.
EJA110A, EJA130A
–40 to 120°C (–40 to 248°F)
EJA120A
–25 to 80°C (–13 to 176°F)
* For Wetted parts material code other than S, the ranges
are 0 to 14 MPa, 0 to 2000 psi, 0 to 140 bar, and 0 to
140 kgf/cm2.
Measurement
Span
and Range
M
Ambient Temperature Limits:
* Safety approval codes may affect limits.
EJA110A, EJA130A
–40 to 85°C (–40 to 185°F)
–30 to 80°C (–22 to 176°F) with LCD Display
EJA120A
–25 to 80°C (–13 to 176°F)
0.05 to
5 kgf/cm2
–500 to
500
L
T1003.EPS
–10000 to
10000
Range
V*
Damping Time Constant (1st order):
The sum of the amplifier and capsule damping
time constant must be used for the overall time
constant. Amp damping time constant is adjustable
from 0.2 to 64 seconds.
Maximum Overpressure:
See General Specifications sheet.
Working Pressure Limits (Silicone Oil)
Maximum Pressure Limit:
Capsule
Pressure
L (EJA110A)
3.5 MPa {500 psig}
M, H (EJA110A)
14 MPa {2000 psig}
M, H (EJA130A)
32 MPa {4500 psig}
E (EJA120A)
50 kPa {7.25 psig}
T1002.EPS
URL is define as the Upper Range Limit from the table
above.
Zero Adjustment Limits:
Zero can be fully elevated or suppressed, within
the Lower and Upper Range Limits of the capsule.
Minimum Pressure Limit:
Capsule
Pressure
L, M, H (EJA110A)
See Figure 1.
M, H (EJA130A)
See Figure 1.
E (EJA120A)
–50 kPa {–7.25 psig}
External Zero Adjustment “e”:
External zero is continuously adjustable with
0.01% incremental resolution of span. Span may
be adjusted locally using the digital indicator with
range switch.
10-1
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
d Installation
d Physical Specifications
Supply & Load Requirements “e”:
* Safety approvals can affect electrical requirements.
See Section 6.6, ‘Power Supply Voltage and Load
Resistance.’
Wetted Parts Materials:
Diaphragm, Cover flange, Process connector and
Drain/Vent Plug;
See ‘Model and Suffix Codes’
Capsule Gasket;
Teflon-coated SUS316L
Process Connector Gasket;
PTFE Teflon (EJA110A and EJA120A)
Fluorinated Rubber (EJA110A and EJA120A with
Optional code /N2 and /N3 and EJA130A with
Process connection code 3 and 4)
Glass reinforced Teflon (EJA130A with Process
connection code 1 and 2)
Non-wetted Parts Materials:
Bolting;
SCM435, SUS630, or SUH660
Housing;
Low copper cast-aluminum alloy with polyurethane
paint (Munsell 0.6GY3.1/2.0)
Enclosure Classification;
JIS C0920 immersion proof (equivalent to NEMA
4X and IEC IP67)
Cover O-rings;
Buna-N
Data plate and tag;
SUS304
Fill Fluid;
Silicone or Fluorinated oil (optional)
Weight:
3.9 kg (8.6 lbs) without mounting bracket or
process connector (EJA110A)
Connections:
Refer to the ‘Model and Suffix Codes’ to specify
the process and electrical connection type.
EMC Conformity Standards:
,
For EMI (Emission): EN55011, AS/NZS 2064 1/2
For EMS (Immunity): EN50082-2
Communication Requirements “e”:
BRAIN
Communication Distance;
Up to 2 km (1.25 miles) when using CEV polyethylene-insulated PVC-sheathed cables.
Communication distance varies depending on type
of cable used.
Load Capacitance;
0.22 µF or less (see note)
Load Inductance;
3.3 mH or less (see note)
Input Impedance of communicating device;
10 kΩ or more at 2.4 kHz.
Note: For general-use and Flameproof type.
For Intrinsically safe type, please refer to
‘Optional Specifications.’
HART
Communication Distance;
Up to 1.5 km (1 mile) when using multiple twisted
pair cables. Communication distance varies
depending on type of cable used.
Use the following formula to determine cable
length for specific applications:
L=
65 x 106 (Cf + 10,000)
C
(R x C)
< Settings When Shipped > “e”
Where:
L = length in meters or feet
R = resistance in Ω (including barrier resistance)
C = cable capacitance in pF/m or pF/ft
Cf = maximum shunt capacitance of receiving
devices in pF/m or pF/ft
Working
pressure
kPa abs
{psi abs}
As specified in order *1
‘Linear’ unless otherwise specified in order
Display Mode
‘Linear’ unless otherwise specified in order
Operation Mode
‘Normal’ unless otherwise specified in order
Damping Time
‘2 sec.’
Constant *2
Calibration Range
Lower Range Value As specified in order
Calibration Range As specified in order
Higher Range Value
Selected from mmH2O, mmAq, mmWG,
Calibration Range mmHg, Pa, hPa, kPa, MPa, mbar, bar,
gf/cm2, kgf/cm2, inH2O, inHg, ftH2O, or psi.
Units
(Only one unit can be specified)
Atmospheric
pressure
100{14.5}
Tag Number
Output Mode
Applicable range
T1004.EPS
10{1.4}
*1:
*2:
Up to 16 alphanumeric characters (including - and
· ) will be entered in the amplifier memory.
If using square root output, set damping time
constant to 2 sec. or more.
2.7{0.38}
1{0.14}
-40
(-40)
0
(32)
40
(104)
80
(176)
120
(248)
Process temperature °C (°F)
F1001.EPS
Figure 1. Working Pressure and Process Temperature
10-2
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
10.2 Model and Suffix Codes
d Model EJA110A
Model
Suffix Codes
Description
EJA110A
·························
Differential pressure transmitter
Output Signal
-D · · · · · · · · · · · · · · · · · · · · · · ·
-E · · · · · · · · · · · · · · · · · (Note 1)
-F · · · · · · · · · · · · · · · · · (Note 5)
4 to 20 mA DC with digital communication (BRAIN protocol)
4 to 20 mA DC with digital communication (HART protocol)
Digital communication (FOUNDATION Fieldbus protocol)
Measurement
span(capsule)
L ·····················
M·····················
H·····················
V·····················
Wetted parts
material
0.5 to 10 kPa {50 to 1000 mmH2O}
1 to 100 kPa {100 to 10000 mmH2O}
5 to 500 kPa {0.05 to 5 kgf/cm2}
0.14 to 14 MPa {1.4 to 140 kgf/cm2}
[Body] (Note 4)
S ···················
H ···················
M ···················
T ···················
A····················
D ···················
B ···················
Process connections
0··················
1··················
2··················
3· · · · · · · · · · · · · · · · · ·
4· · · · · · · · · · · · · · · · · ·
5· · · · · · · · · · · · · · · · · ·
[Capsule]
SCS14A
SCS14A
SCS14A
SCS14A
Hastelloy C-276 equiv. (Note 6)
Hastelloy C-276 equiv. (Note 6)
Monel equivalent (Note 7)
Electrical connection
0 ············
2 ············
3 ············
4 ············
5 ············
7············
8············
9············
Integral indicator
D··········
E··········
N··········
Mounting bracket
A········
B········
C········
D········
N········
Optional codes
SUS316
SUS316
SUS316
SUS316
Hastelloy C-276
Hastelloy C-276
Monel
[Maximum working pressure]
(L capsule)
(M and H capsule)
3.5 MPa {35 kgf/cm2} 14 MPa {140 kgf/cm2}
3.5 MPa {35 kgf/cm2} 14 MPa {140 kgf/cm2}
3.5 MPa {35 kgf/cm2} 14 MPa {140 kgf/cm2}
A · · · · · · · · · · · · · · · · SCM435
B · · · · · · · · · · · · · · · · SUS630
C · · · · · · · · · · · · · · · · SUH660
-2 · · · · · · · · · · · · · ·
-3 · · · · · · · · · · · · · ·
-6 · · · · · · · · · · · · · ·
-7 · · · · · · · · · · · · · ·
-8 · · · · · · · · · · · · · ·
-9 · · · · · · · · · · · · · ·
SUS316L
Hastelloy C-276 (Note 3)
Monel (Note 3)
Tantalum (Note 3)
Hastelloy C-276 (Note 3)
Tantalum (Note 3)
Monel
without process connector (Rc1/4 female on the cover flanges)
with Rc1/4 female process connector
with Rc1/2 female process connector
with 1/4 NPT female process connector
with 1/2 NPT female process connector
without process connector (1/4 NPT female on the cover flanges)
Bolts and nuts material
Installation
[Vent plug]
(Note 2)
Vertical impulse piping type, right side high pressure, process connector upside
Vertical impulse piping type, right side high pressure, process connector downside
Vertical impulse piping type, left side high pressure, process connector upside
Vertical impulse piping type, left side high pressure, process connector downside
Horizontal impulse piping type, right side high pressure
Horizontal impulse piping type, left side high pressure
G1/2 female, one electrical connection
1/2 NPT female, two electrical connections without blind plug
Pg 13.5 female, two electrical connections without blind plug
M20 female, two electrical connections without blind plug
G1/2 female, two electrical connections and a blind plug
1/2 NPT female, two electrical connections and a blind plug
Pg 13.5 female, two electrical connections and a blind plug
M20 female, two electrical connections and a blind plug
Digital indicator
Digital indicator with the range setting switch
(None)
SECC Carbon steel
SUS304
SECC Carbon steel
SUS304
(None)
/
Optional specification
2-inch pipe mounting (flat type)
2-inch pipe mounting (flat type)
2-inch pipe mounting (L type)
2-inch pipe mounting (L type)
T1005.EPS
Example: EJA110A-DMS5A-92NN/h
Note 1: Refer to GS 1C22T1-E for HART Protocol version.
Note 2: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L
Note 3: Diaphragm and other wetted parts.
Note 4: Body; Material of cover flanges and process connectors.
Note 5: Refer to GS 1C22T2-E for Fieldbus communication.
Note 6: Indicated material is equivalent to ASTM CW-12MW.
Note 7: Indicated material is equivalent to ASTM M35-2.
10-3
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
d Model EJA120A
Model
EJA120A
Output Signal
Description
Suffix Codes
. . . . . . . . . . . . . . . . . . . . Differential pressure transmitter (for draft application)
-D . . . . . . . . . . . . . . . . . . 4 to 20 mA DC with digital communication (BRAIN protocol)
-E . . . . . . . . . . . (Note 1) 4 to 20 mA DC with digital communication (HART protocol)
-F . . . . . . . . . . . (Note 4) Digital communication (FOUNDATION Fieldbus protocol)
Measurement
span (capsule)
E . . . . . . . . . . . . . . . . . 0.1 to 1 kPa {10 to 100 mmH2O}
Wetted parts
material
S................
0.............
Process connections
1.............
2.............
3.............
4.............
5.............
Bolts and nuts material
Installation
Electrical connection
Integral indicator
Mounting bracket
Optional codes
[Body] (Note 3)
SCS14A
[Capsule]
SUS316L (Note 2)
[Vent plug]
SUS316
without process connector (Rc1/4 female on the cover flanges)
with Rc1/4 female process connector
with Rc1/2 female process connector
with 1/4 NPT female process connector
with 1/2 NPT female process connector
without process connector (1/4 NPT female on the cover flanges)
[Maximum working pressure]
50 kPa {0.5 kgf/cm2}
A . . . . . . . . . . . . SCM435
50 kPa {0.5 kgf/cm2}
B . . . . . . . . . . . . SUS630
50 kPa {0.5 kgf/cm2}
C . . . . . . . . . . . . SUH660
-2 . . . . . . . . . . Vertical impulse piping type, right side high pressure, process connector upside
-3 . . . . . . . . . . Vertical impulse piping type, right side high pressure, process connector downside
-6 . . . . . . . . . . Vertical impulse piping type, left side high pressure, process connector upside
-7 . . . . . . . . . . Vertical impulse piping type, left side high pressure, process connector downside
-8 . . . . . . . . . . Horizontal impulse piping type, right side high pressure
-9 . . . . . . . . . . Horizontal impulse piping type, left side high pressure
0 . . . . . . . . . . G1/2 female, one electrical connection
2 . . . . . . . . . . 1/2 NPT female, two electrical connections without blind plug
3 . . . . . . . . . . Pg 13.5 female, two electrical connections without blind plug
4 . . . . . . . . . . M20 female, two electrical connections without blind plug
5 . . . . . . . . . . G1/2 female, two electrical connections and a blind plug
7 . . . . . . . . . . 1/2 NPT female, two electrical connections and a blind plug
8 . . . . . . . . . . Pg 13.5 female, two electrical connections and a blind plug
9 . . . . . . . . . . M20 female, two electrical connections and a blind plug
D . . . . . . . . Digital indicator
E . . . . . . . . Digital indicator with the range setting switch
N . . . . . . . . (None)
2-inch pipe mounting (flat type)
A . . . . . . . SECC Carbon steel
2-inch pipe mounting (flat type)
B . . . . . . . SUS304
2-inch pipe mounting (L type)
C . . . . . . . SECC Carbon steel
2-inch pipe mounting (L type)
D . . . . . . . SUS304
N . . . . . . . (None)
/
Optional specification
T1006.EPS
Example: EJA120A-DES5A-92NN/h
Note 1: Refer to GS 1C22T1-E for HART Protocol version.
Note 2: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L.
Note 3: Body; Material of cover flanges and process connectors.
Note 4: Refer to GS 1C22T2-E for Fieldbus communication.
10-4
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
d Model EJA130A
Model
EJA130A
Output Signal
Measurement
span(capsule)
Suffix Codes
.........................
-D . . . . . . . . . . . . . . . . . . . . . . .
-E . . . . . . . . . . . . . . . . (Note 1)
-F . . . . . . . . . . . . . . . . (Note 4)
M......................
H......................
S....................
0...................
Process connection 1 . . . . . . . . . . . . . . . . . . .
2...................
3...................
4...................
5...................
Wetted parts
material
Bolts and nuts material A . . . . . . . . . . . . . . . . .
B.................
C.................
-2 . . . . . . . . . . . . . . . .
Installation
-3 . . . . . . . . . . . . . . . .
-6 . . . . . . . . . . . . . . . .
-7 . . . . . . . . . . . . . . . .
-8 . . . . . . . . . . . . . . . .
-9 . . . . . . . . . . . . . . . .
0...............
Electrical connection
2...............
3...............
4...............
5...............
7...............
8...............
9...............
Integral indicator
Mounting bracket
Optional codes
D..............
E..............
N..............
A............
B............
C............
D............
N............
Description
Differential pressure transmitter
4 to 20 mA DC with digital communication (BRAIN protocol)
4 to 20 mA DC with digital communication (HART protocol)
Digital communication (FOUNDATION Fieldbus protocol)
1 to 100 kPa {100 to 10000 mmH2O}
5 to 500 kPa {0.05 to 5 kgf/cm2}
[Body] (Note 3)
[Capsule]
[Vent plug]
SUS316
SUS316L (Note 2)
SUS316
without process connector (Rc1/4 female on the cover flange)
with Rc1/4 female process connector
with Rc1/2 female process connector
with 1/4 NPT female process connector (Note 5)
with 1/2 NPT female process connector (Note 5)
without process connector (1/4 NPT female on the cover flanges)
[Maximum working pressure]
SCM435
32 MPa {320 kgf/cm2}
SUS630
32 MPa {320 kgf/cm2}
SUH660
32 MPa {320 kgf/cm2}
Vertical impulse piping type, right side high pressure, process connector upside
Vertical impulse piping type, right side high pressure, process connector downside
Vertical impulse piping type, left side high pressure, process connector upside
Vertical impulse piping type, left side high pressure, process connector downside
Horizontal impulse piping type, right side high pressure
Horizontal impulse piping type, left side high pressure
G1/2 female, one electrical connection
1/2 NPT female, two electrical connections without blind plug
Pg 13.5 female, two electrical connections without blind plug
M20 female, two electrical connections without blind plug
G1/2 female, two electrical connections and a blind plug
1/2 NPT female, two electrical connections and a blind plug
Pg 13.5 female, two electrical connections and a blind plug
M20 female, two electrical connections and a blind plug
Digital indicator
Digital indicator with the range setting switch
(None)
SECC Carbon steel
SUS304
SECC Carbon steel
SUS304
(None)
/
Optional specification
2-inch pipe mounting (flat type)
2-inch pipe mounting (flat type)
2-inch pipe mounting (L type)
2-inch pipe mounting (L type)
T1007.EPS
Example: EJA130A-DMS5A-92NN/h
Note 1: Refer to GS 1C22T1-E for HART Protocol version.
Note 2: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L.
Note 3: Body; Material of cover flanges: SUS316, Process connectors: SCS14A.
Note 4: Refer to GS 1C22T2-E for Fieldbus communication.
Note 5: Lower limit of ambient and process temperature is –15°C.
10-5
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
10.3 Optional Specifications
Item
Factory Mutual (FM)
CENELEC (KEMA)
Canadian Standards
Association (CSA)
Standards Association of
Australia (SAA)
Description
FM Explosionproof Approval
Explosionproof for Class I, Division 1, Groups B, C and D
Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G
Hazardous (classified) locations, indoors and outdoors ( NEMA 4X )
Temperature class: T6
Amb. Temp.:–40 to 60 8C (–40 to 140 8F)
Electrical connection: 1/2 NPT female
FM Intrinsically safe Approval
Intrinsically Safe for Class I, Division 1, Groups A, B, C & D, Class II, Division 1,
Groups E, F & G and Class III, Division 1 Hazardous Locations.
Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division. 2,
Groups E, F & G, and Class III, Division 1 Hazardous Locations.
Enclosure: “NEMA 4X”, Temp. Class: T4, Amb. Temp.: –40 to 60 8C (–40 to 140 8F)
Intrinsically Safe Apparatus Parameters
[Groups A, B, C, D, E, F and G]
Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 mH
[Groups C, D, E, F and G]
Vmax=30 V, Imax=225 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 mH
Electrical connection: 1/2 NPT female
Code
FF1
FS1
Combined FF1and FS1
Electrical connection: 1/2 NPT female
FU1
CENELEC (KEMA) Flameproof Approval
EExd IIC T4, T5, T6
Amb. Temp.: T4 and T5; –40 to 80 8C ( –40 to 176 8F), T6; –40 to 75°C( –40 to 176°F)
Max. process Temp.: T4; 120 8C (248 8F), T5; 100 8C (212 8F), T6; 85 8C (185 8F)
Electrical connection: 1/2 NPT female, Pg 13.5 female and M20 female
KF1
CENELEC (KEMA) Intrinsically safe Approval
EEx ia IIC T4, Amb. Temp.: –40 to 60 8C(–40 to 140 8F)
Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 mH
Electrical connection: 1/2 NPT female, Pg 13.5 female and M20 female
KS1
Combined KF1, KS1 and Type N Approval
KEMA Type N Approval
Ex nA IIC T4, Amb. Temp.: –40 to 60 8C(–40 to 140 8F)
U=30 V, I=165 mA
Electrical connection: 1/2 NPT female, Pg 13.5 female and M20 female
KU1
CSA Explosionproof Approval
Explosionproof for Class I, Division 1, Groups B, C and D
Dustignitionproof for Class II/III, Division 1, Groups E, F and G
Division2 ‘SEALS NOT REQUIRED’ , Temp. Class : T4, T5, T6 Encl Type 4x
Max. Process Temp.: T4; 120 8C (248 8F), T5; 100 8C (212 8F), T6; 85 8C (185 8F)
Amb. Temp.:–40 to 80 8C (–40 to 176 8F)
Electrical connection: 1/2 NPT female
CF1
CSA Intrinsically safe Approval
Class I, Groups A, B, C and D Class II and III, Groups E, F and G
Encl Type 4x, Temp. Class: T4, Amb. Temp.: –40 to 60 8C (–40 to 140 8F)
Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 mH
Electrical connection: 1/2 NPT female
CS1
Combined CF1 and CS1
Electrical connection: 1/2 NPT female
CU1
SAA Flameproof, Intrinsically safe and Non-sparking Approval
Ex d IIC T4/T5/T6, IP67 class I, Zone 1, Amb. Temp. : –40 to 80 8C (–40 to 176 8F)
Max. Process Temp.: T4; 120 8C (248 8F), T5; 100 8C (212 8F), T6; 85 8C (185 8F)
Ex ia IIC T4, IP67 class I, Zone 0
Ex n IIC T4, IP67 class I, Zone 2
Ui=30 V DC, Ii=165 mA DC, Wi=0.9 W, Amb. Temp.: –40 to 60 8C (–40 to 140 8F)
Electrical connection: 1/2 NPT female, Pg 13.5 female and M20 female
SU1
T1008.EPS
10-6
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
Item
Painting
Description
Code
Color change
Amplifier cover only
Ph
Coating change
Epoxy resin-baked coating
X1
Transmitter power supply voltag: 10.5 to 32 V DC (10.5 to 30 V DC for intrinsically safe
type, 9 to 32 V DC for Fieldbus communication type.)
Allowable current: Max. 6000 A (1340 ms), Repeating 1000 A (1340 ms) 100 times
A
Degrease cleansing treatment
K1
Degrease cleansing treatment and with fluorinated oilfilled capsule.
Operating temperature –20 to 80 °C
K2
Degrease cleansing treatment and dehydrating treatment
K5
Degrease cleansing treatment and dehydrating treatment with fluorinated oilfilled capsule.
Operating temperature –20 to 80 °C
K6
P calibration ( psi unit )
D1
Lightning protector
Oil-prohibited use
Oil-prohibited use
with dehydrating treatment
Calibration units
( See Table for Span and
Range Limits.)
bar calibration ( bar unit )
M calibration
(kgf/cm2 unit
)
D3
D4
Sealing treatment to
SUS630 nuts
Sealant ( liquid silicone rubber ) is coated on surfaces of SUS630 nuts used for cover
flange mounting.
Y
Long vent (Note 1)
Total vent plug Length: 112 mm (standard, 32 mm)
U
Fast response
Updete time: 0.125 sec or less, see GS for response time
F1
Failure alam down-scale (Note 2)
Stainless steel amplifier
housing (Note 3)
Output status at CPU failure and hardware error.
When combining with Optional code F1, output signal is –2.5%, 3.6 mA DC or less.
Amplifier housing material: SCS14A stainless steel
(equivalent to SUS316 cast stainless steel or ASTM CF-8M)
Gold-plate
Configuration
Gold-plated diaphragm
Custom software configuration (Applicable only for Model EJA110A)
A1
R1
Without drain and vent plugs
N1
N1 and Process connection on both sides of cover flange with blind kidney flanges
on back
N2
N1, N2, and Mill certificate for cover flange, diaphragm, capsule body, and blind
kidney flange
N3
Body option
Stainless steel tag plate
JIS SUS 304 stainless steel tag plate wired onto transmitter
High Accuracy type
High Accuracy (Applicable only for Model EJA120A)
Cover flange (Note 4)
Mill Certificate
Cover flange, Process
C1
E1
N4
HAC
M01
connector (Note 5)
M11
Test Pressure: 3.5 MPa{35 kgf/cm2} (Note 6)
Pressure test/Leak test Certificate
T01
Test Pressure: 14 MPa{140 kgf/cm2} (Note 7)
Nitrogen(N2) Gas (Note 10)
T02
Test Pressure: 50 kPa{0.5 kgf/cm2} (Note 8)
Retention time: 10 minutes
T04
Test Pressure: 32 MPa{320 kgf/cm2} (Note 9)
T09
T1009.EPS
Note 1: Applicable only for vertical impulse piping types (Installation Code 2, 3, 6 or 7). Long vent
material is SUS316.
Note 2: The hardware error indicates faulty amplifier or capsule. Standarard output status (without /C1)
is up-scale of 110%, 21.6 mA DC or more.
Note 3: Applicable only for electrical Connection code 2, 3, 4 and 7. Not applicable for optional Code
Ph and X1.
Note 4: Applicable for Process Connections Code 0 and 5.
Note 5: Applicable for Process Connections Code 1, 2, 3 and 4.
Note 6: Applicable for Capsule Code L of Model EJA110A.
Note 7: Applicable for Capsule Code M and H of Model EJA110A.
Note 8: Applicable for Capsule Code E of Model EJA120A.
Note 9: Applicable for Capsule Code M and H of Model EJA130A.
Note 10: Pure nitrogen gas is used for Oil-prohibited use (Option Code K1, K2, K5 and K6).
10-7
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
10.4 Dimensions
d Model EJA110A and EJA120A
Vertical Impulse Piping Type
Process connector upside (INSTALLATION CODE ‘6’) (For CODE ‘2’, ‘3’ or ‘7’,
refer to the notes below.)
Unit: mm (approx. inch)
Process connection
(Optional)
259(10.20)
197 (7.76)
146 (5.75)
110 (4.33)
Low
pressure
side (Note 1)
54
(2.13)
102
(4.02)
ø78
(3.07)
46
(1.81)
Process
connectors
148
(5.83)
High
pressure
side
Terminal
side
Internal
indicator
(Optional)
Ground
terminal
53
( 2.09)
234(9.21)
72
(2.83)
97
(3.82)
External indicator
conduit connection
Blind plug
(Optional)
Conduit
connection
Vent/Drain plugs
9(note 3)
(0.35)
Zero
adjustment
Mounting bracket
(L-type, Optional)
2-inch pipe
(O.D. 60.5 mm)
F1002.EPS
Horizontal Impulse Piping Type
(INSTALLATION CODE ‘9’) (For CODE ‘8’, refer to the notes below.)
110 (4.33)
Internal
indicator
(Optional)
162
(6.38)
197
(7.76)
External indicator
conduit connection
Blind plug
(Optional)
Conduit
connection
9(note3)
(0.35)
124
(4.88)
Process
connections
Terminal
side
Ground
terminal
High
pressure
side
46
(1.81)
Zero
adjustment
146
(5.75)
72
(2.83)
ø78
(3.07)
94
(3.70)
Low
pressure
side (Note 1)
Vent plugs
54 (2.13)
128 (5.04)
Drain plugs
47
(1.85)
125 (4.92)
Process
connector
(Optional)
2-inch pipe (O.D. 60.5mm)
Mounting bracket
(Flat-type, Optional)
F1003.EPS
Note 1: When INSTALLATION CODE ‘2’, ‘3’ or ‘8’ is selected, high and low pressure side on above
figure are reversed.
(i. e. High pressure side is on the left side.)
Note 2: When INSTALLATION CODE ‘3’ or ‘7’ is selected, process connetion and mounting bracket on
above figure are reversed.
Note 3: 15 mm (0.59 inch) for right side high pressure. (for CODE ‘2’, ‘3’ or ‘8’)
12 mm (0.47 inch) for EJA120A.
10-8
IM 1C21B1-01E
10. GENERAL SPECIFICATIONS
d Model EJA130A
Vertical Impulse Piping Type
Process connector upside (INSTALLATION CODE ‘6’) (For CODE ‘2’, ‘3’ or ‘7’,
refer to the notes below.)
Unit: mm (approx. inch)
259(10.20)
132(5.20)
200(7.87)
High
pressure
side
146(5.75)
Process
connection
54
(2.13)
Low
pressure
side (Note 1)
192(7.56)
ø78
(3.07)
68(2.68)
Internal
indicator
(Optional)
124(4.88)
279(10.98)
94(3.70)
97(3.82)
Conduit
connection
Zero
adjustment
Ground
terminal
53(2.09)
Terminal
side
9 (note3)
(0.35)
Vent plug
Drain plug
Mounting bracket
(L-type)
2B pipe(ø60.5)
F1004.EPS
Horizontal Impulse Piping Type
(INSTALLATION CODE ‘9’) (For CODE ‘8’, refer to the notes below)
110(4.33)
Zero
adjustment
200(7.87)
Vent plug
124(4.88)
High
pressure
side
Process
connection
68(2.68)
(note3)
9
(0.35)
146(5.75)
Conduit
connection
ø78
(3.07)
94(3.70)
162(6.38)
116(4.57)
Ground
terminal
Low
pressure
side (Note 1)
Drain plug
54(2.13)
154(6.06)
169(6.65)
47
(1.85)
2B pipe(Ø60.5)
Mounting bracket
(L-type)
F1005.EPS
Note 1: When INSTALLATION CODE ‘2’, ‘3’ or ‘8’ is selected, high and low pressure side on above
figure are reversed.
(i. e. High pressure side is on the right side.)
Note 2: When INSTALLATION CODE ‘3’ or ‘7’ is selected, process connection and mounting bracket on
above figure are reversed.
Note 3: 9 mm (0.35 inch) for right side high pressure type. (CODE ‘2’, ‘3’ or ‘8’).
10-9
IM 1C21B1-01E
Customer
Maintenance
Parts List
DPharp EJA Series
Transmitter Section
2
5
4
11
A
10
3
12
1
13
2
2
1
14
A
6
7-2
7-1
Item
Part No.
Qty
1
Bellow
F9341RA
F9341RJ
F9341JP
Below
2
2
3
2
1
F9341AA
F9341AC
F9341AE
F9341AH
F9341AJ
4
5
6
7-1
7-2
8
9
F9341AR
F9341KA
Bellow
F9300AG
F9303JU
F9341KL
Below
F9342BB
F9342BH
F9342AF
F9342AM
F9342BF
F9342BG
Y9406ZU
Y9612YU
8
9
Description
Cover
Cast-aluminum alloy
SCS14A stainless steel
O-ring
Case Assembly (Note 1)
Cast-aluminum alloy for G1/2
Cast-aluminum alloy for G1/2 (two electrical connections)
Cast-aluminum alloy for 1/2 NPT (two electrical connections)
Cast-aluminum alloy for M20 (two electrical connections)
Cast-aluminum alloy for Pg13.5 (two electrical connections)
1
4
1
1
1
2
2
SCS14A stainless steel for 1/2 NPT (two electrical connections)
Name Plate
Screw
For cast-aluminum alloy case assembly
For SCS14A stainless steel case assembly
Tag Plate
CPU Assembly
For BRAIN protocol version
For HART protocol version
For BRAIN protocol version(Optional code /F1)
For HART protocol version with write protection switch (Optional code /F1)
For FOUNDATION Fieldbus protocol version
For FOUNDATION Fieldbus protocol version with PID/LM function (Optional code /LC1)
Cap Screw
Screw
10
Below
F9340NW
F9340NX
G9330DP
G9612EB
1
Plug
For Pg13.5
For M20
For G1/2
For 1/2 NPT
11
Bellow
F9341FM
F9341FJ
Below
F9342BL
1
Cover Assembly
Cast-aluminum alloy
SCS14A stainless steel
LCD Board Assembly
Without range-setting switch
12
13
14
F9342BM
F9342MK
F9300PB
5
1
2
2
For integral indicator
With range-setting switch
Mounting Screw
Label
(Note 1) Applicable for BRAIN and HART protocol versions (Output signal code D and E). For FOUNDATION Fieldbus
protocol version (Output signal code F), consult Yokogawa local office.
All Rights Reserved, Copyright © 1997, Yokogawa Electric Corporation.
Subject to change without notice. Printed in Japan.
Yokogawa Electric Corporation
CMPL 1C21A1-02E
6th Edition: Sep. 2000(YK)
Blank Page
Customer
Maintenance
Parts List
Model EJA110A, EJA120A and EJA130A
Differential Pressure Transmitter
(Pressure-detector Section)
Horizontal Impulse Piping Type
15
2
11–1
18
19
16
1
3
4–1
4–1
3
5
10–1
6
7
12–1
21 12–2
13–1
22
d For EJA130A
14
11–2
10–2
4–2
13–3
4–2
12–3
13–2
All Rights Reserved, Copyright © 1999, Yokogawa Electric Corporation.
Yokogawa Electric Corporation
CMPL 1C21B0-01E
1st Edition: Oct. 1999(YK)
3rd Edition: Sep. 2000(YK)
2
Vertical Impulse Piping Type
14
3
13 –1
4–1
1
11–1
3
12 –1
4 –1
2
21
8
10 –1
9
22
18
20
15
17
d For EJA130A
13 –3
13 –2
12 – 3
11– 2
4– 2
4–2
10 – 2
Sep. 2000
Subjeject to change without notice. Printed in Japan.
CMPL 1C21B0-01E
3
Item
1
2
3
4-1
4-2
5
6
7
8
Part No.
—
F9300AJ
Below
F9340GA
F9340GC
F9340GE
F9340GF
F9300FD
F9300FR
Below
Qty
1
1
2
2
10-1
10-2
11-1
11-2
Capsule Assembly (see Table 1, Table 2 and Table 3 on page 5) (Note 1)
O-Ring
Gasket
(for EJA110A with Wetted
Teflon-coated SUS316L Stainless Steel
Teflon-coated SUS316L Stainless Steel (degreased) Parts Material code S)
(for EJA110A with Wetted Parts Material
PTFE Teflon
PTFE Teflon (degreased) code H, M, T, A, D and B and EJA120A)
Teflon-coated SUS316L Stainless Steel
Teflon-coated SUS316L Stainless Steel (degreased) (for EJA130A)
Cover Flange for EJA110A and EJA120A (Note 2)
F9340VA
F9340VB
F9340VC
F9340VD
F9340VP
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT
Rc 1/4
F9340VR
F9340VN
F9340VQ
F9340VS
F9340VT
1/4 NPT
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT
F9340VU
F9340VV
F9340TP
F9340TR
F9340TN
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT
Rc 1/4
F9340TQ
Below
F9340UA
F9340UC
F9340UH
F9340UJ
Below
F9340SA
F9340SB
F9340SE
F9340SF
F9340SS
F9340ST
Below
D0114PB
F9340SK
F9270HG
Below
F9200CS
D0114RZ
F9340SL
F9340SM
F9340SW
D0117MS
Below
2
2
2
2
2
F9340SC
F9340SD
F9340SG
F9340SH
F9340SU
9
Description
F9340SV
Below
F9270HE
F9340SJ
D0117MR
Below
F9340AB
F9340AC
F9340AQ
Below
F9340AF
F9340AG
F9340AS
Below
F9275KL
F9275KH
F9340BQ
Below
F9300GB
F9300GD
F9340BS
4
4
4
4
Hastelloy C-276 equivalent (for EJA110A with Wetted Parts Material code A and D)
For Vertical Impulse Piping Type
Monel equivalent (for EJA110A with Wetted Parts Material code B)
For Horizontal Impulse Piping Type
Monel equivalent (for EJA110A with Wetted Parts Material code B)
For Vertical Impulse Piping Type
1/4 NPT
Cover Flange for EJA130A (Note 2)
Rc 1/4 SUS316 Stainless Steel (for Horizontal Impulse Piping Type)
Rc 1/4 SUS316 Stainless Steel (for Vertical Impulse Piping Type)
1/4 NPT SUS316 Stainless Steel (for Horizontal Impulse Piping Type)
1/4 NPT SUS316 Stainless Steel (for Vertical Impulse Piping Type)
Vent Plug
R 1/4
SUS316 Stainless Steel (for EJA110A with Wetted Parts
1/4 NPT
Material code S, H, M and T, EJA120A and EJA130A)
R 1/4
Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D)
1/4 NPT
R 1/4
Monel (for EJA110A with Wetted Parts Material code B)
1/4 NPT
Vent Screw
SUS316 Stainless Steel (for Models except EJA110A with Wetted Parts Material codes A, D and B)
Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D)
Monel (for EJA110A with Wetted Parts Material code B)
Drain Plug (Note 2)
R 1/4
SUS316 Stainless Steel (for EJA110A with Wetted Parts
1/4 NPT
Material code S, H, M and T, EJA120A and EJA130A)
R 1/4
Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D)
1/4 NPT
R 1/4
Monel (for EJA110A with Wetted Parts Material code B)
1/4 NPT
Drain/Vent Plug
R 1/4
1/4 NPT
R 1/4
1/4 NPT
R 1/4
2
SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code S)
For Horizontal Impulse Piping Type
SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code S)
For Vertical Impulse Piping Type
SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code H, M and T
and EJA120A) For Horizontal Impulse Piping Type
SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code H, M and T
and EJA120A) For Vertical Impulse Piping Type
Hastelloy C-276 equivalent (for EJA110A with Wetted Parts Material code A and D)
For Horizontal Impulse Piping Type
SUS316 Stainless Steel (for EJA110A with Wetted Parts
Material code S, H, M and T, EJA120A and EJA130A)
Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D)
Monel (for EJA110A with Wetted Parts Material code B)
1/4 NPT
Drain/Vent Screw
SUS316 Stainless Steel (for Models except EJA110A with Wetted Parts Material code A, D and B)
Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D)
Monel (for EJA110A with Wetted Parts Material code B)
Bolt (for EJA110A and EJA120A)
SCM435 Chrome Molybdenum Steel
SUS630 Stainless Steel
SUH660 Stainless Steel
Bolt (for EJA130A)
SCM435 Chrome Molybdenum Steel
SUS630 Stainless Steel
SUH660 Stainless Steel
Nut (for EJA110A and EJA120A)
SCM435 Chrome Molybdenum Steel
SUS630 Stainless Steel
SUH660 Stainless Steel
Nut (for EJA130A)
SCM435 Chrome Molybdenum Steel
SUS630 Stainless Steel
SUH660 Stainless Steel
Sep. 2000
Subjeject to change without notice. Printed in Japan.
CMPL 1C21B0-01E
Item
Part No.
12-1
Below
D0114RB
U0102XC
Below
F9340GN
12-2
12-3
13-1
F9340GP
Below
F9340GN
F9340GP
F9202FJ
F9201HA
Below
F9340XY
F9340XW
F9340XZ
Qty
2
2
2
2
F9340XX
F9340WY
F9340WW
F9340WZ
F9340WX
13-2
13-3
14
15
16
17
F9340TY
F9340TW
F9340TZ
F9340TX
Below
F9340XT
F9340XS
Below
F9271FD
F9271FC
Below
X0100MN
F9273DZ
F9340AZ
Below
F9270AY
F9273CZ
Below
F9270AW
F9300TJ
F9300TA
Below
F9340EA
F9340EB
F9340EC
4
Description
Gasket (for EJA110A and EJA120A)
PTFE Teflon
PTFE Teflon (degreased)
Gasket (for EJA110A and EJA120A with Optional code /N2 and /N3)
Fluorinated Rubber
Fluorinated Rubber (degreased)
Gasket (for EJA130A)
Fluorinated Rubber
Fluorinated Rubber (degreased)
Glass Reinforced Teflon
For Process connection code 1 and 2
Glass Reinforced Teflon (degreased)
Process Connector (for EJA110A and EJA120A)(Note 2)
Rc 1/4
Rc 1/2
SCS14A Stainless Steel (for EJA110A with Wetted
1/4 NPT
Parts Material code S, H, M and T and EJA120A)
1/2 NPT
Rc 1/4
Rc 1/2
1/4 NPT
1/2 NPT
2
2
4
4
1
1
For Process connection code 3 and 4
Hastelloy C-276 equivalent (for EJA110A
with Wetted Parts Material code A and D)
Rc 1/4
Rc 1/2
Monel equivalent (for EJA110A with Wetted Parts Material code B)
1/4 NPT
1/2 NPT
Process Connector (for EJA130A with Process connection code 3 and 4)(Note 2)
1/4 NPT
SCS14A Stainless Steel
1/2 NPT
Process Connector (for EJA130A with Process connection code 1 and 2)(Note 2)
Rc 1/4
SUS316 Stainless Steel
Rc 1/2
Bolt
SCM435 Chrome Molybdenum Steel
SUS630 Stainless Steel
SUH660 Stainless Steel
Bolt
S15C Carbon Steel
SUS XM7 Stainless Steel
Bracket Assembly (Flat type)
SECC Carbon Steel
SECC Carbon Steel (for Epoxy resin-baked coating)
SUS304 Stainless Steel
Bracket Assembly (L type)
SECC Carbon Steel
SECC Carbon Steel (for Epoxy resin-baked coating)
SUS304 Stainless Steel
18
19
D0117XL-A
Below
F9270AX
F9300TN
F9300TE
1
1
U-Bolt/Nut Assembly, SUS304 Stainless Steel
Bracket (Flat type)
SECC Carbon Steel
SECC Carbon Steel (for Epoxy resin-baked coating)
SUS304 Stainless Steel
20
1
21
Below
F9340EF
F9340EG
F9340EM
Below
2
Bracket (L type)
SECC Carbon Steel
SECC Carbon Steel (for Epoxy resin-baked coating)
SUS304 Stainless Steel
Vent Plug (degreased), SUS316 Stainless Steel
22
F9275EC
F9275ED
F9275EE
2
R 1/4
1/4 NPT
Needle Assembly (degreased), SUS316 Stainless Steel
(Note 1) In case of degrease cleansing treatment (Optional code/K1 or K5), consult YOKOGAWA local office.
(However, see Table 1, Table 2 and Table 3 in case of Optional code/K2 or K6)
(Note 2) In case of degrease cleansing treatment (Optional code/K1, K2, K5 or K6), consult YOKOGAWA local office.
Sep. 2000
Subjeject to change without notice. Printed in Japan.
CMPL 1C21B0-01E
5
j Capsule Assembly Part Number
d EJA110A
Table 1. Capsule Assembly Part Number (Item 1)
For General-use type, Flameproof type and Intrinsically safe type
Installation of
Transmitter
High Pressure
Side
Horizontal
Impulse
Piping Type
Right
Left
Vertical
Impulse
Piping Type
Right
Left
Capsule
Code
L
M
H
V
L
M
H
V
L
M
H
V
L
M
H
V
S(*1)
F9349AA
F9349BA
F9349CA
F9349DA
F9349AB
F9349BB
F9349CB
F9349DB
F9349AC
F9349BC
F9349CC
F9349DC
F9349AD
F9349BD
F9349CD
F9349DD
Wetted Parts Material Code
S(*2)
T, D
H, A
F9352AA
F9349AE
F9349AJ
F9352BA
F9349BE
F9349BJ
F9352CA
F9349CE
F9349CJ
F9352DA
F9349DJ
F9349DE
F9352AB
F9349AF
F9349AK
F9352BB
F9349BF
F9349BK
F9352CB
F9349CF
F9349CK
F9352DB
F9349DF
F9349DK
F9352AC
F9349AG
F9349AL
F9352BC
F9349BG
F9349BL
F9352CC
F9349CG
F9349CL
F9352DC
F9349DG
F9349DL
F9352AD
F9349AH
F9349AM
F9352BD
F9349BH
F9349BM
F9352CD
F9349CH
F9349CM
F9352DD
F9349DH
F9349DM
M, B
F9349AN
F9349BN
F9349CN
F9349DN
F9349AP
F9349BP
F9349CP
F9349DP
F9349AQ
F9349BQ
F9349CQ
F9349DQ
F9349AR
F9349BR
F9349CR
F9349DR
d EJA120A
Table 2. Capsule Assembly Part Number (Item 1)
For General-use type, Flameproof type and Intrinsically safe type
Installation of
Transmitter
Horizontal Impulse
Piping Type
Vertical Impulse
Piping Type
High Pressure
Side
Right
Left
Right
Left
Capsule
Code
E
E
E
E
Part No.
(*1)
F9349EA
F9349EB
F9349EC
F9349ED
Part No.
(*2)
F9352EA
F9352EB
F9352EC
F9352ED
d EJA130A
Table 3. Capsule Assembly Part Number (Item 1)
For General-use type, Flameproof type and Intrinsically safe type
Installation of
Transmitter
Horizontal Impulse
Piping Type
Vertical Impulse
Piping Type
High Pressure
Side
Right
Left
Right
Left
Capsule
Code
M
H
M
H
M
H
M
H
Part No.
(*1)
F9359AA
F9359BA
F9359AB
F9359BB
F9359AC
F9359BC
F9359AD
F9359BD
Part No.
(*2)
F9359EA
F9359FA
F9359EB
F9359FB
F9359EC
F9359FC
F9359ED
F9359FD
*1. Silicone oil filled capsule (Standard)
*2. Fluorinated oil filled capsule (for oil-prohibited use: Optional code /K2 or K6)
Sep. 2000
Subjeject to change without notice. Printed in Japan.
CMPL 1C21B0-01E
Blank Page
REVISION RECORD
Title: Model EJA110A, EJA120A and EJA130A Differential Pressure Transmitter
Manual No.: IM 1C21B1-01E
Edition
Date
Page
1st
Jun. 1997
–
2nd
Mar. 1998
CONTENTS
1-1
5-3
6-1
11-1
11-3
11-7
2-9+
CMPL
3rd
Sep. 1998
2-13
8-18
11-1
11-3
11-4
11-5
CMPL
4th
Oct. 1999
-
2-8
8-4
10-3
CMPL
5th
Sep. 2000
2-8
8-5
9-5
10-2
10-3
10-4
10-5
10-6
10-7
Revised Item
New publication
Page 3
1
• Add REVISION RECORD.
• Add ‘NOTE’ notice for FOUNDATION Fieldbus and HART
protcol versions.
5.1.1
• Correct the mounting procedure for Direct-Mounting Type 3valve Manifold.
6.1
• Add Item to the Wiring Precautions.
11.1
• Add FOUNDATOIN Fieldbus protocol.
11.2
• Add Output signal code F and Wetted parts material code A
and D.
11.3
• Add Optional code A1.
• Change the figure of terminal configuration.
CMPL 1C21A1-02E 1st
2nd
Page 2
• Add Item 7-2.
CMPL 1C21B1-01E 1st
2nd
Page 3
• Add Part No. to Item 3, 4, 5, 6, 7, 8, 9, and 13.
Page 4
• Add Wetted parts material code A and D.
CMPL 1C21B3-01E 1st
2nd
Page 3, 4 • Add Optional code K5 and K6.
CMPL 1C21B4-01E 1st
2nd
Page 3, 4 • Delete Optional code K5 and K6.
2.10
8.3.2(11)
11.1
11.2
• Delete EMC Conformity Standards Tables.
• Correction made in BURN OUT figure.
• Add Capsule code V.
• Add Capsule code V.
• Add Wetted parts material code M.
• Add Electrical connection code 7, 8, and 9.
• Add Electrical connection code 7, 8, and 9.
• Add Electrical connection code 7, 8, and 9.
CMPL 1C21A1-02E 2nd
3rd
Page 2
• Add Part No. to Item 3 (For PG13.5 and M20).
• Add Part No. to Item 10 (For 1/2NPT, PG13.5, and M20).
CMPL 1C21B1-01E 2nd
3rd
Page 4
• Add Capsule code V and Wetted parts material code M to
Table 1.
CMPL 1C21B4-01E 2nd
3rd
Page 3
• Add Part No. to Item 13 (For Rc1/4 and Rc1/2).
• Add Part No. to Item 4, 5, 7, and 8 (For Rc1/4).
Revised a book in a new format.
(The location of contents and the associated page numbers may
not coincide with the one in old editions.)
2.10
• Add AS/NZS 2064 1/2 to EMI, EMC Conformity Standards.
8.3.1
• Move Parameter Summary table to Chapter 8.
10.2
• Add Wetted parts material code B.
CMPL 1C21A1-02E 3rd
4th
• Change a format.
CMPL 1C21B0-01E 1st
• Combine CMPL 1C21B1-01E, 1C21B3-01E, and 1C21B4-01E.
2.9.4b
8.3.1
9.4.3
10.1
10.2
10.3
• Change contents of NOTE 1 and 4.
• Add footnote 2 and 3.
• Add table for tightning torque for cover flange bolts.
• Add calibration units of Pa and hPa.
• Add Bolts and nuts material code C.
• Add Bolts and nuts material code C.
• Add Bolts and nuts material code C and footnote 5.
• Add Amb. Temp. for T6: –40 to 75°C under /KF1.
• Add Optional code /F1, /N1, /N2, /N3, /N4, and /R1
REVISION RECORD.EPS
IM 1C21B1-01E
Edition
Date
Page
5th
(Continued)
Sep. 2000
CMPL
Revised Item
CMPL 1C21A1-02E 4th
5th(Manual Change)
• Add part numbers to 7-1 CPU Assembly.
F9342AF and F9342AM
CMPL 1C21A1-02E 5th
6th
• Add part numbers to 7-2 CPU Assembly.
F9342BG
• Change part number of 7-1 CPU Assembly.
F9342BC → F9342BB
• Change part number of 10 Plug
G9330DK → G9330DP
CMPL 1C21B0-01E 1st
2nd(Manual Change)
Page 3
• Add part number to 10-1 and 10-2 Bolt.
F9340AQ and F9340AS
• Add part number to 11-1 and 11-2 Nut.
F9340BQ and F9340BS
CMPL 1C21B0-01E 2nd 3rd
Page 4
• Add part number to 14 Bolt.
F9340AZ
REVISION RECORD2.EPS
IM 1C21B1-01E
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