demco 60 gal pro series

demco 60 gal pro series
4-14
AS20026, rev 5
Page 1
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you
are completely satisfied with your new sprayer. If you have any questions regarding the applications
of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer
recommendations as well as all licensing and use restrictions or regulations.
WARNING
To prevent serious injury or death
•
•
•
Refer to chemical supplier and manufacturer recommendations and all licensing
restrictions or regulations.
Always wear recommended protective clothing when working with chemicals or sprayer.
Dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head
bolts are used throughout assembly of this sprayer.
2. Whenever terms “LEFT” and “RIGHT” are used in this manual it means from a position
behind sprayer and facing forward.
3. When placing a parts order, refer to this manual for proper part numbers and place order
by PART NO., DESCRIPTION, and COLOR.
Table of Contents
General information.............................................................................................................. 2
Warranty Registration..........................................................................................................3-4
Safety Information..............................................................................................................5-11
Bolt Torque.......................................................................................................................... 12
Tank Assembly Breakdown w/Parts List.............................................................................. 13
Skid Mount Electric Assembly Parts and Plumbing Breakdown w/Parts List....................14-15
Skid Mount Gas Assembly Parts and Plumbing Breakdown w/Parts List.........................16-18
Trailer Electric Assembly Parts and Plumbing Breakdown w/Parts List............................19-20
Trailer Gas Assembly Parts and Plumbing Breakdown w/Parts List.................................21-22
Rear Mount Electric Assembly Parts and Plumbing Breakdown w/Parts List...................23-24
Rear Mount PTO Assembly Parts Breakdown.................................................................... 25
Rear Mount Single Sect PTO Assembly Parts and Plumbing Breakdown w/Parts List...... 26
Rear Mount 3 Section PTO Assembly Parts and Plumbing Breakdown w/Parts List.......... 27
Start Up Instructions.........................................................................................................28-29
5 GPM Electric Pump Parts Breakdown w/ Parts List......................................................... 29
C6500D Roller Pump Parts Breakdown w/ Parts List......................................................... 30
C4101 & XL4101 Roler Pump Parts Breakdown w/ Parts List............................................ 30
80” Boom Assembly Parts Breakdown w/ Parts List........................................................... 30
Truss-T Boom Assembly Parts Breakdown w/Parts List..................................................... 31
Boom X-Tender Assembly Parts Breakdown w/ Parts List.................................................. 32
12’ &18’ Boom Assembly Parts Breakdown w/ Parts List.................................................... 32
Boom X-Tender Specifications............................................................................................ 33
Sprayer Calibration............................................................................................................34-35
Sprayer Checklist................................................................................................................ 36
Page 2
Ag
RV
Rental
Brakes
Marine
Warranty Registration
4010 320th Street • Box 189 • Boyden, Iowa 51234
Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420
www.demco-products.com
m
m
m
m
m
Very
Satisfied
Satisfied
Dissatisfied
Very
Dissatisfied
How satisfied are you with our product?
m
m
m
m
How satisfied are you with the dealership/distributor sales staff?
Dealer/Distributor Name
City
m
m
m
m
How satisfied are you with the company sales staff?
m
m
m
m
How satisfied are you with the delivery?
m
m
m
m
Did you have any contact with a Demco Representative?
If YES, how satisfied were you?
YES
m
NO
m
m
m
I would recommend this product to my family and friends.
YES
NO
Would you purchase again from DEMCO?
YES
NO
Since taking delivery, have you been contacted by the dealer?
YES
NO
Did you have any problems with this DEMCO product?
If YES, are you satisfied with the company’s resolution of your problem?
YES
m
NO
m
m
m
State
Please list the specific source of information prompting this purchase.
After purchasing this product, do you see any needed product improvement?
If yes, what improvement?
What other products would you like to see DEMCO offer?
Comments
Owner’s Name:
City:
Mailing Address:
State:
Zip Code:
Model#:
Serial #:
Purchase Date:
Owner’s Signature:
3
Please return to DEMCO By FAX or tri-folding this form toPage
the backside,
it is pre-addressed.
Postage
Demco
4010 320th Street, Box 189
Boyden, Iowa 51234
Page 4
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note use of the following signal words DANGER,
WARNING, and CAUTION with safety messages.
Appropriate signal word for each has been selected
using the following guidelines:
DANGER:
Indicates an imminently hazardous situation that,
if not avoided, will result in serious injury or death.
This signal word is to be limited to the most extreme
situations typically for machine components which,
for functional purposes, cannot be guarded.
warning:
Indicates a potentially hazardous situation that, if
not avoided, could result in serious injury or death,
and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.
caution:
Indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
If you have questions not answered in this manual , require additional copies, or if your manual is damaged,
please contact your dealer or Demco, P.O. Box 189, 4010 320th Street, Boyden, IA 51234
ph: (712) 725-2311 Toll Free: 1-800-543-3626 Fax: (712) 725-2380
http://www.demco-products.com
Page 5
SAFETY...you can live with it
Equipment safety guidelines
Every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling equipment. You, the operator, can avoid
many accidents by observing the following precautions in this section. To avoid personal
injury, study the following precautions and insist those working with you, or you yourself,
follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly
with a safety shield removed. However, equipment should never be operated in this condition.
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield
prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is
missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this sprayer under the influence of alcohol or drugs.
Review safety instructions with all users.
Operator should be a responsible adult. Do not allow persons to operate or
assemble this unit until they have developed a thorough understanding of
safety precautions and how it works.
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).
Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.
Observe all safety signs and practice instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in
question-don’t try it.
oPERATION SAFETY
CAUTION: Always be sure that water has reached the pump before starting your sprayer.
If the pump is run dry, serious damage to the pump will result.
CAUTION: Care must be take, being sure the handgun is secured in the operators hand.
If this is not done a recoiling action may occur causing damage or personal injury.
Lighting and marking
It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations.
Add extra lights when transporting at night or during periods of limited visibility.
Page 6
SAFETY sign locations
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
A
B
1
2
B. AS21013 - Maximum Spraying Pressures
MAXIMUM PUMP SPRAYING PRESSURES
12 VOLT ELECTRIC: 50 PSI
A. AB21014 - Warning: Refer to chemical supplier and manufacturer Qty. 1
GAS ENGINE OR TRACTOR PTO: 150 PSI
EXCEEDING THESE PRESSURES
WILL CAUSE DAMAGE
TO YOUR SPRAYER
BOOM WILL APPLY
10 GPA @ 32 PSI AND 4 MPH
REV 0
AS21013
NOTE: B2 ONLY ON SKID SPRAYERS
ALL OTHERS ARE IN B1 POSITION.
Page 7
Safety sign care
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replacement parts that displayed a safety sign should also display current sign.
• Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
• Be sure that installation area is clean and dry.
• Decide on exact position before you remove backing paper.
• Remove smallest portion of split backing paper.
• Align decal over specified area and carefully press small portion with
exposed sticky backing in place.
• Slowly peel back remaining paper and carefully smooth decal into place.
• Air pockets can be pierced with a pin and smoothed out using piece of backing paper.
Before operation:
• Carefully study and understand this manual.
• Do not wear loose-fitting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• It is recommended that suitable protective hearing and eye protection be worn.
• The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)
• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in equipment.
• Do not use sprayer until you are sure that area is clear, especially around children and animals.
• Don’t hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.
• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine.
• Manufacturer does not recommend usage of a tractor with ROPS removed.
Page 8
• Move tractor wheels to widest recommended settings to increase stability.
• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing
up to sprayer.
During operation
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer.
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate, or adjust your sprayer while it is moving.
• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key.
• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.
-
DO NOT operate near edge of drop-offs or banks.
-
DO NOT operate on steep slopes as overturn may result.
-
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.
• Be extra careful when working on inclines.
• Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials.
• Maneuver tractor or towing vehicle at safe speeds.
• Avoid overhead wires. Contact with overhead lines could cause serious injury or death.
• Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement.
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely supported.
• Keep all bystanders, pets, and livestock clear of work area.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.
• Never leave running equipment attachments unattended.
• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.
Page 9
Following operation
• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key.
• Store unit in an area away from human activity.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
• Do not permit children to play on or around stored unit.
• Make sure all parked machines are on a hard, level surface and engage all safety devices.
Highway and transport operations
•
SAFETY CHAINS: If equipment is going to be transported on a public highway, Always
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/
plastic tow straps) should be used to retain connection between towing and towed ma
chines in event of separation of primary attaching system. Use a high strength, appropri-
ately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.
• Adopt safe driving practices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast.
- Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm machinery.
• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer.
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
• When driving a tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber
warning lights and a slow moving vehicle (SMV) identification emblem.
• Plan your route to avoid heavy traffic.
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including
narrow bridges, intersections, etc.
• Be observant of bridge loading ratings. Do not cross bridges rated lower than gross weight at which you are operating.
• Watch for obstructions overhead and side to side while transporting.
• Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc.
Page 10
Remember
Your best assurance against accidents is a careful and responsible operator. If there is any portion of
this manual or function you do not understand, contact your local authorized dealer or manufacturer. Performing maintenance
• Clean filter after first use and then after every 3-4 tanks.
• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.
• Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all
power drives, shut off engine and remove ignition key.
• Be certain all moving parts and attachments have come to a complete stop before
attempting to perform maintenance.
• Always use a safety support and block wheels. Never use a jack to support machine.
• Always use proper tools or equipment for job at hand.
• Use extreme caution when making adjustments.
• Follow torque chart on page 12 in this manual when tightening bolts and nuts.
• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.
• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.
Without immediate medical treatment, serious infection and reactions can occur.
• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.
•
Replace all shields and guards after servicing and before moving.
•
After servicing, be sure all tools, parts and service equipment are removed.
•
Do not allow grease or oil to build up on any step or platform.
•
When replacing bolts refer to owners manual.
•
Refer to bolt torque chart on page 12 for head identification marking.
•
Where replacement parts are necessary for periodic maintenance and servicing,
genuine factory replacement parts must be used to restore your equipment to original
specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.
•
If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.
•
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this sprayer.
Page 11
BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts
periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.
Bolt Torque for Standard bolts *
Torque Specifications
GRADE 2GRADE 5GRADE 8
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4”
6 (8)
5/16” 10 (13)
3/8”
20 (27)
7/16” 30 (40)
1/2”
45 (60)
9/16” 70 (95)
5/8”
95 (130)
3/4” 165 (225)
7/8” 170 (230)
1”
225 (300)
9
18
30
50
75
115
150
290
420
630
(12)
(25)
(40)
(70)
(100)
(155)
(200)
(390)
(570)
(850)
12 (16)
25 (35)
45 (60)
80 (110)
115 (155)
165 (220)
225 (300)
400 (540)
650 (880)
970 (1310)
Bolt Torque for Metric bolts *
CLASS 8.8CLASS 9.8CLASS 10.9
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
9 (13)
10 (14)
13 (17)
Torque figures indicated are valid for 6
7
15 (21)
18 (24)
21 (29)
non-greased or non-oiled threads and
8
23 (31)
25 (34)
31 (42)
heads unless otherwise specified. 10
45 (61)
50 (68)
61 (83)
Therefore, do not grease or oil bolts or 12
78 (106)
88 (118)
106 (144)
capscrews unless otherwise specified 14
125 (169)
140 (189)
170 (230)
in this manual. When using locking
16
194 (263)
216 (293)
263 (357)
elements, increase torque values
18
268 (363)
-- --
364 (493)
20
378
(513)
--
--
515 (689)
by 5%.
22
24
GRADE or CLASS value for bolts
516 (699)
654 (886)
*
and capscrews are identified by their
head markings.
GRADE-2
GRADE-5
GRADE-8
A
Page 12
--
--
--
--
702 (952)
890 (1206)
CLASS 8.8
CLASS 9.8
CLASS 10.9
8.8
9.8
10.9
tank assembly parts breakdown
6
5
3
2
1
4
TANK parts list
REF
PART NO
QTY DESCRIPTION
5044 1
1.
1 Single Agitation Wand Assembly
M1200
2.
8 1/2” MPT Short Nipple
P012DSW
3.
2 1/2” Double Thread Spin Weld Fitting
4. P114PAVSW
2 1-1/4” Anti-Vortex spin weld fitting
35637
5.
1 40 Gallon Tank (Includes Lid)
35638
1 60 Gallon Tank (Includes Lid)
35639
1 80 Gallon Tank (Includes Lid)
PL5A
6.
1 5” Lid
Please order replacement parts by PART NO. and DESCRIPTION.
Page 13
skid mount electric sprayer frame parts breakdown
4
18
4
20
21
8
5
19 13
7
18
13
2
8
17
10
9 3
12
10
12
1
1
2
7
14
16 10
skid mount electric Sprayer parts list
REF
PART NO
1
QTY DESCRIPTION
1.
00004
6
5/16” Flatwasher
2.
00036
8
5/16” Spring Lock Washer
3.
00059
2
3/8” Flatwasher
4.
00062
2
1/4” Hex Nut (60 and 80 Gallon Only)
5.
00568
2
#10NC x 1/2” Screw
6.
00907
2
3/8”-16 UNC x 1” Hex Hd. Bolt
7.
01263
8
5/16”-16 UNC x 3/4” Hex Hd. Bolt
8.
02205
2
#10NC Nylon Insert Locknut
9.
02592
2
3/8”-16 UNC Nylon Insert Locknut
10.
02772
12
1/4”-20 UNC Nylon Insert Locknut
11.
04739
2
1” Square Cap Plug
12.
04822
6
1/4”-20 UNC x 1 1/2” Square U-bolt
13.
11736
2
Plastic Handgun Clip
14.
12408-30
1
Electric Pump Mount
15.
12415-30
2
Boom Mount
16.
12420-30
1
Skid Frame
17.
12425-30
1
Valve Mount
18.
12426
2
1/4”-20NC Eye Bolt (60 and 80 Gallon Only)
7
2
7
2 6
15
2
7
15
11
11
THIRD ANGLE
PROJECTION
REF
PART NO
19.
12427-30
QTY 4010
DESCRIPTION
320TH ST. PO BOX 189
BOYDEN,
1 Hose
Holder IOWA 51234
UNLESS OTHERWI
SPECIFIEDALL DIMENS
ARE IN INCHES
WEIGHT
40THE
Gallon
Tank (Includes
DRAWING
AND ALLLid, No Jug Holder)
20.
35637
1
-
35638
1
-
35639
1
DEMCO
80 Gallon Tank
(Includes Lid)
21.
PL5A
1
5” Lid
INFORMATION
THERE Lid)
60
Gallon
Tank
(Includes
ON
ARE THE
PROPERTY
OF
VOLUME
Please order replacement parts by PART NO. and DESCRIPTION.
Page 14
1
11
skid mount electric plumbing parts breakdown
Attach optional
hose reel here
24 26 27
21
1 17
18
22
8
19
28
15
19
19
5
2
2
5
19
19
22
19
Connect to
boom here.
skid mount electric plumbing parts list
REF
PART NO
QTY DESCRIPTION
1.
100GB
1
100 lb. Pressure Gauge
2.
120RB
-
1/2” I.D. Rubber Hose
3.
00214
4
1/4” Flatwasher
4.
00336
4
1/4”-20 UNC x 1-1/4” Hex Head Bolt
5.
380RB
-
3/8” I.D. Rubber Hose
6.
01013
1
Switch
7.
02772
17
1/4”-20 UNC Nylon Insert Locknut
8.
03900
1
3/8” FPT x 3/8” FPT Valve
9.
04055
1
1/4”-20UNC x 1” Hex Head Bolt
10.
04755-95
1
Switch Mount
11.
04764
1
10’ Wire Harness
12.
05004
2
Female Push on Connectors
13.
05020
2
Male Bullet Connectors
14.
05021
2
Female Bullet Connectors
15.
12434
1
Spray Gun, 18” Wand With #18 Tip
16.
12981
1
12 Volt Electric Pump 5 GPM
17.
23120PP
1
1/2” NPT Pressure Relief Valve
18.
A1238
1
1/2” MPT x 3/8” Hose Barb
19.
B6PH
10
3/8” Hose Clamp Plastic
20.
B8PH
2
1/2” Hose Clamp Plastic
21.
BA1212
2
1/2” MPT x 1/2” Hose Barb Fitting
22.
BEL1212
3
1/2” MPT x 1/2” Hose Barb Elbow
23.
BEL3412
1
3/4” MPT x 1/2” Hose Barb Elbow
24.
BM1238
1
1/2” MPT x 3/8” MPT Fitting
25
21 16
7
14
23
19
10
9
4
6
2
11
3
13
7 12 19
29
20
2
20
22
NOTE: Use thread sealant on all
ANGLE
threaded fittings. THIRD
PROJECTION
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS
ARE IN INCHES
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
REF
PART NO
25.
BRB114 34
26.
BTT12G
THE DRAWING AND ALL
QTY DESCRIPTION
INFORMATION THERE
WEIGHT
1
ON ARE THE PROPERTY OF
VOLUME
1-1/4”
MPT
x 3/4” MPT Reducer
Bushing
DEMCO
1
1/2” FPT Tee (Tapped For Gauge)
27.
EL1438
1
1/4” MPT x 3/8” Hose Barb Elbow
28.
EL3838
1
3/8” MPT x 3/8” Hose Barb Elbow
29.
RVB12 80
1
Strainer With 80 Mesh Screen
Please order replacement parts by PART NO. and DESCRIPTION.
Page 15
101.
1125.
skid mount gas sprayer frame parts breakdown
18
18
4
4
21
20
8
19
2
10
7
5
10
17
12
13
9
3
15
12
12
1
1
12
2
2
7
1
7
16
1
10
2
skid mount gas Sprayer parts list
REF
PART NO
7
QTY DESCRIPTION
1.
00004
6
5/16” Flatwasher
2.
00036
8
5/16” Spring Lock Washer
3.
00059
5
3/8” Flatwasher
4.
00062
2
1/4” Hex Nut
5.
00568
2
#10NC x 1/2” Screw
6.
00907
5
3/8”-16 UNC x 1” Hex Hd. Bolt
7.
01263
8
5/16”-16 UNC x 3/4” Hex Hd. Bolt
7
14
6
15
REF
PART NO
11
QTY DESCRIPTION
8.
02205
2
#10NC Nylon Insert Locknut
16.
12420-30
9.
02592
5
3/8”-16 UNC Nylon Insert Locknut
17.
12425-30
1
Valve Mount
10.
02772
12
1/4”-20 UNC Nylon Insert Locknut
18.
12426
2
1/4”-20NC Eye Bolt
1
Skid Frame
11.
04739
2
1” Square Cap Plug
19.
12427-30
1
Hose Holder
12.
04822
6
1/4”-20 UNC x 1 1/2” Square U-bolt
20.
35638
1
60 Gallon Tank (Includes Lid)
-
35639
1
80 Gallon Tank (Includes Lid)
21.
PL5A
1
5” Lid
13.
11736
2
Plastic Handgun Clip
14.
12409-30
1
Gas Pump Mount
15.
12415-30
2
Boom Mount
4010 320TH ST. PO B
BOYDEN, IOWA 5
THE DRAWING AND
INFORMATION THE
ON ARE THE PROPER
DEMCO
Please order replacement parts by PART NO. and DESCRIPTION.
Page 16
skid mount gas plumbing parts breakdown
Attach optional
hose reel here.
15
23
5
25
8
39
31
33
8
32
22
4
27
24
25
25
20
19
32
6
Connect to boom here.
1
27
12
30
38
27
27
31
21
32
39
35
27
26
3
26
3
29
6
27
31
6
39
13
32
37
6
27
27
NOTE: Use thread sealant on all threaded fittings.
REF
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
PART NO
6B1
00036
120RB
160GB
00214
340RB
00372
380RB
01872
02653-30
02660-30
02772
02802
02990
04055
04305
04880-95
07174
12434
23340PP
35638
35639
A1238
A3438
QTY
1
8
1
4
4
2
1
1
16
5
1
4
2
1
4
1
1
1
1
1
1
28
18
28
27
34
31
DESCRIPTION
Direct-O-Valve
5/16” Spring Lock Washer
1/2” I.D. Rubber Hose
160 lb. Brass Pressure Gauge
1/4” Flatwasher
3/4” I.D. Rubber Hose
5/16”-18 UNC x 1-1/2” Hex Head Bolt
3/8” I.D. Rubber Hose
Rubber Bumper
Pump Driveshaft Shield
Pump Mounting Bracket
1/4”-20 UNC Nylon Insert Locknut
5/16”-18 UNC Nylon Insert Locknut
5/16”-18 UNC x 1” Hex Hd. Bolt
1/4”-20 UNC x 1” Hex Hd. Bolt
5/16”-18 UNC x 1/2” Hex Hd. Bolt
Pump Coupler
Coupler Set Screws
Spray Gun, 18” Wand With #18 Tip
3/4” Pressure Relief Valve
60 Gallon Tank (Includes Lid)
80 Gallon Tank (Includes Lid)
1/2” MPT x 3/8” Hose Barb
3/4” MPT x 3/8” Hose Barb
33
7
14
36
32
17
11
9
10
27
THIRD
PROJ
2
Please order replacement parts by PART NO. and DESCRIPTION.
REF
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
Page 17
PART NO
A3838
B6PH
B8PH
B12PH
BA3434
BEL1212
BEL3412
BEL3434
BM3400
BTT34
C4101
XL4101
3430 0158
EL114 34
GE3HP
GH4HP
RVF34 80
T34F
UV075FP
16
QTY
1
4
2
10
2
1
1
5
5
2
1
1
1
1
1
1
1
3
9
31
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
DESCRIPTION
3/8” MPT x 3/8” Hose Barb
3/8” Hose Clamp Plastic
1/2” Hose Clamp Plastic
3/4” Hose Clamp Plastic
3/4” MPT x 3/4” Hose Barb
1/2” MPT x 1/2” Hose Barb Elbow
3/4” MPT x 1/2” Hose Barb
3/4” MPT x 3/4” Hose Barb Elbow
3/4” MPT x 3/4” MPT
3/4” FPT Tee
Cast Iron Roller Pump
Silver Cast Roller Pump
Roller Pump Repair Kit
1-1/4” MPT x 3/4” Hose Barb Elbow
3-1/2 H.P. Briggs Gas Engine
4 H.P. Honda Gas Engine
3/4” Line Strainer With 80 Mesh Screen
3/4” Hose Barb Tee
3/4” Poly Ball Valve
U
SPEC
WEIGH
VOLU
skid mount Centrifugal gas plumbing parts breakdown
Attach optional
hose reel here.
Connect to boom here.
5
16
8
15
16
2
28
1
29
32
20
30
12
13
26
15
27
26
26
26
14
NOTE: Use thread sealant on all
threaded fittings.
31
17
6
25
3
26
32
24
20
17
21
11
16
16
2
22
4
23
10
18
skid mount centrifugal gas
plumbing parts list
REF
PART NO
1.
00059
7
3/8” Flatwasher
9
7
QTY DESCRIPTION
2.
120RB
1
1/2” I.D. Rubber Hose
3.
340RB
-
3/4” I.D. Rubber Hose
4.
00372
4
5/16”-18 UNC x 1-1/2” Hex Head Bolt
5.
380RB
-
3/8” I.D. Rubber Hose
6.
00523
2
3/8”-16 UNC x 1-1/4” Hex Hd. Bolt
7.
1010RB
-
1” I.D. Rubber Hose
8.
02592
7
3/8”-16 UNC Nylon Insert Locknut
9.
02802
4
5/16”-18 UNC Nylon Insert Locknut
10.
11922
1
honda 3hp gas engine
11.
11923
1
Ace pump
12.
12434
1
Spray Gun, 18” Wand With #18 Tip
13.
A3838
1
3/8” MPT x 3/8” Hose Barb
14.
AA17I
1
3 Section Valve
15.
B6PH
2
3/8” Hose Clamp Plastic
16.
B8PH
8
1/2” Hose Clamp Plastic
17.
B12PH
2
3/4” Hose Clamp Plastic
18.
B16H
4
1” Hose Clamp S.S.
18
18
7
19
18
23
33
REF
PART NO
19.
BA1010
QTY DESCRIPTION
1
1” MPT x 1” Hose Barb
20.
BA3412
4
3/4” MPT x 1/2” Hose Barb
TH
PR
21.
BA3434
1
3/4” MPT x 3/4” Hose Barb
22.
BEL114 1
1
23.
BEL1010
2
1 1/4” MPT x 1” Hose Barb Elbow THE DRAWING AND ALL
1” MPT x 1” Hose Barb Elbow
24.
BEL1212
1
1/2” MPT x 1/2” Hose Barb Elbow
25.
BEL3434
1
3/4” MPT x 3/4” Hose Barb Elbow
26.
BM3400
5
3/4” MPT x 3/4” MPT
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
27.
BTT34
1
3/4” FPT Tee
28.
EL3438
1
3/4” MPT x 3/8” Hose Barb Elbow
29.
F3400
1
3/4” FPT Plug (GFP)
30.
G2002
1
3/4” Gate Valve
31.
RVF34 80
1
3/4” Line Strainer With 80 Mesh Screen
32.
UV075FP
2
3/4” Poly Ball Valve
33.
UV100FP
1
1” Poly Ball Valve
Please order replacement parts by PART NO. and DESCRIPTION.
Page 18
SP
WE
VO
trailer electric sprayer frame parts breakdown
34
31
4
33
11
19
32
2
29
21
20
23
9
26
21
18
3
18
15
14
26
1
16 2
24
15
13
7
1
3
1
30
27
15
1
18
trailer electric
Sprayer parts list
2
8
9
20
29
2
18
10
6
13
18
5
17
2
11
3
2
9
28
1
10
15
25
12
23
2
9
15
14
13
22
19
REF
PART NO
QTY DESCRIPTION
1.
00004
6
5/16” Flatwasher (Qty. 14 for 40 Gal)
2.
00036
8
5/16” Spring Lock Washer
3.
00059
10
3/8” Flatwasher (Qty. 2 for 40 Gal)
4.
00062
2
1/4” Hex Nut (60 & 80 Gal)
5.
00095
2
3/8”-16 UNC x 3/4” SQ Set Screw (60 & 80 Gal)
6.
00568
2
#10NC x 1/2” Screw
7.
00907
2
3/8”-16 UNC x 1” Hex Hd. Bolt
8.
00955
2
1/4”NC x 1” x 2” Round U-Bolt (60 & 80 Gal)
-
05677
2
5/16”NC x 7/8” x 1 5/8” Round U-Bolt (40 Gal)
9.
01263
8
5/16”-16 UNC x 3/4” Hex Hd. Bolt
10.
02128
4
3/8”NC x 2 1/16” x 3” SQ U-Bolt (60 & 80 Gal)
-
05678
4
5/16”NC x 1 1/2” x 2 1/4” Square U-Bolt (40 Gal)
11.
02205
2
#10NC Nylon Insert Locknut
12.
02363
2
5/32” x 1 1/4” Cotter Pin
13.
02592
10
3/8”-16 UNC Nylon Insert Locknut (Qty. 2 for 40)
14.
02635-95
2
1” Collar
-
12492-95
2
3/4” Collar
15.
02772
16
1/4”-20 UNC Nylon Insert Locknut
16.
02802
8
5/16”-16 UNC Nylon Locknut (Qty. 20 for 40 Gal)
17.
04739
2
1” Square Cap Plug
18.
04822
6
1/4”-20 UNC x 1 1/2” Square U-bolt
Please order replacement parts by PART NO. and DESCRIPTION.
REF
PART NO
19.
05587
QTY DESCRIPTION
2
1” x 14GA Washer (60 & 80 Gal)
-
02534
2
3/4” x 14GA Washer (40 Gal)
20.
11439
8
5/16”NC x 1” Carriage Bolt
21.
11736
2
Plastic H&gun Clip
22.
12405-30
1
Valve Mount Plate For Tongue
23.
12407-30
2
Height Adjuster (60 & 80 Gal)
-
12411-30
2
Height Adjuster (40 Gal Only)
24.
12408-30
1
Electric Pump Mount
25.
12412-95
1
1” Plated Axle (60 & 80 Gal)
-
12413-95
1
3/4” Plated Axle (40 Gal)
26.
12415-30
2
Boom Mount
27.
12418-30
1
Tongue (60 & 80 Gal)
-
12417-30
1
Tongue (40 Gal)
28.
12420-30
1
Skid Frame
29.
12423
2
18”x9 1/2”x8”, 2 Ply Tire/Hub (60 & 80 Gal)
15” x 6” x 6”, 2 Ply Tire/Hub (40 Gal)
-
12424
2
30.
12425-30
1
Valve Mount
31.
12426
2
1/4”-20NC Eye Bolt (60 & 80 Gal)
32.
12427-30
1
Hose Holder
33.
35637
1
40 Gal Tank (Includes Lid, No Jug Holder)
-
35638
1
60 Gal Tank (Includes Lid)
-
35639
1
80 Gal Tank (Includes Lid)
34.
PL5A
1
5” Lid
Page 19
4010 320TH ST. PO B
BOYDEN, IOWA
THE DRAWING AN
INFORMATION TH
ON ARE THE PROPE
DEMCO
trailer electric plumbing parts breakdown
14
17
NOTE: Use thread sealant on all
threaded fittings.
2
16
18
5
7
1
18
19
4
19
3
15
19
20
28
21
26
20
19
19
25
23
8
21
2
27
18
19
19
21
12
13
9
24
2
11
22
19
6
11
7
10
trailer electric plumbing parts list
REF
PART NO
1.
100GB
1
100 lb. Pressure Gauge
2.
120RB
-
1/2” I.D. Rubber Hose
3.
00214
4
4.
00336
5.
380RB
6.
01013
THIRD ANGLE
PROJECTION
QTY DESCRIPTION
PART NO
16.
23120PP
1
INFORMATION THERE
1/2” NPT Pressure Relief ON
Valve
ARE THE PROPERTY OF
1/4” Flatwasher
17.
A3838
1
3/8” MPT x 3/8” Hose Barb Fitting
1/4”-20 UNC x 1-1/4” Hex Head Bolt
18.
B6PH
4
3/8” Hose Clamp Plastic
-
3/8” I.D. Rubber Hose
19.
B8PH
8
1/2” Hose Clamp Plastic
1
Switch
20.
BA1212
2
1/2” MPT x 1/2” Hose Barb Fitting
4
QTY DESCRIPTION
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
REF
THE DRAWING AND ALL
DEMCO
7.
02772
5
1/4”-20 UNC Nylon Insert Locknut
21.
BEL1212
3
1/2” MPT x 1/2” Hose Barb Elbow
8.
03900
1
3/8” FPT x 3/8” FPT Valve
22.
BEL3412
1
3/4” MPT x 1/2” Hose Barb Elbow
9.
04055
1
1/4”-20UNC x 1” Hex Head Bolt
23.
BM1238
1
1/2” MPT x 3/8” MPT Fitting
10.
04755-95
1
Switch Mount
24.
BRB114 34
1
1-1/4” MPT x 3/4” MPT Reducer Bushing
11.
05004
2
Female Push on Connectors
25.
BTT12G
1
1/2” FPT Tee (Tapped For Gauge)
12.
05020
2
Male Bullet Connectors
26.
EL1438
1
1/4” MPT x 3/8” Hose Barb Elbow
13.
05021
2
Female Bullet Connectors
27.
EL3838
1
3/8” MPT x 3/8” Hose Barb Elbow
14.
12434
1
Spray Gun, 18” Wand With #18 Tip
28.
RVB12 80
1
Strainer With 80 Mesh Screen
15.
12981
1
12 Volt Electric Pump 5 GPM
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS
ARE IN INCHES
WEIGHT
VOLUME
Please order replacement parts by PART NO. and DESCRIPTION.
Page 20
343.
4520.
trailer gas sprayer frame parts breakdown
34
31
33
4
11
32
21
6
2
29
19
17
9
20
21
11
8
15
26
15
26
6
13
18
28
18
14
5
3
15
1
16
15
9
1
13
9
30
24
8
20
29
19
5
10
3
2
22
7
27
10
1
9
15
25
1
12
9
18
15
2
23
14
15
13
trailer gas Sprayer parts list
REF
PART NO
REF
PART NO
1.
00004
QTY DESCRIPTION
6
5/16” Flatwasher
19.
05587
QTY DESCRIPTION
2
1” x 14GA Washer
2.
00036
8
5/16” Spring Lock Washer
20.
11439
8
5/16”NC x 1” Carriage Bolt
3.
00059
13
3/8” Flatwasher
21.
11736
2
Plastic Handgun Clip
4.
00062
2
1/4” Hex Nut
22.
12405-30
1
Valve Mount Plate For Tongue
5.
00095
2
3/8”-16 UNC x 3/4” Square Set Screw
23.
12407-30
2
Height Adjuster
6.
00568
2
#10NC x 1/2” Screw
24.
12409-30
1
Gas Motor Mount
7.
00907
5
3/8”-16 UNC x 1” Hex Hd. Bolt
25.
12412-95
1
1” Plated Axle
8.
00955
2
1/4”NC x 1” x 2” Round U-Bolt
26.
12415-30
2
Boom Mount
9.
01263
8
5/16”-16 UNC x 3/4” Hex Hd. Bolt
27.
12418-30
1
Tongue
10.
02128
4
3/8”NC x 2 1/16” x 3” Square U-Bolt
28.
12420-30
1
Skid Frame
11.
02205
2
#10NC Nylon Insert Locknut
29.
12423
2
18”x9 1/2”x8”, 2 Ply Tire/Hub
12.
02363
2
5/32” x 1 1/4” Cotter Pin
30.
12425-30
1
Valve Mount
13.
02592
13
3/8”-16 UNC Nylon Insert Locknut
31.
12426
2
1/4”-20NC Eye Bolt
14.
02635-95
2
1” Collar
32.
12427-30
1
Hose Holder
15.
02772
16
1/4”-20 UNC Nylon Insert Locknut
33.
35638
1
60 Gallon Tank (Includes Lid)
-
35639
1
80 Gallon Tank (Includes Lid)
34.
PL5A
1
5” Lid
16.
02802
8
5/16”-16 UNC Nylon Insert Locknut
17.
04739
2
1” Square Cap Plug
18.
04822
6
1/4”-20 UNC x 1 1/2” Square U-bolt
4010 320TH ST. PO B
BOYDEN, IOWA
THE DRAWING AN
INFORMATION TH
ON ARE THE PROPE
DEMCO
Please order replacement parts by PART NO. and DESCRIPTION.
Page 21
trailer gas plumbing parts breakdown
19
Connect to boom here.
23
24
Attach optional
hose reel here.
NOTE: Use thread sealant on all
threaded fittings.
15
22
24
24
5
30
32
31
8
24
38
4
26
6
1
3
21
20
26
26
30
37
38
12
26
25
29
3
25
28
31
13
3
26
30
34
32
27
18
33
26
26
6
3
7
31
26
27
27
trailer gas plumbing parts list
36
26
REF
PART NO
1.
6B1
QTY DESCRIPTION
1
Direct-O-Valve
-
AB6B1
-
Direct-O-Valve Spare Parts Kit
2.
00036
2
5/16” Spring Lock Washer
3.
120RB
-
1/2” I.D. Rubber Hose
4.
160GB
5.
1
160 lb. Brass Pressure Gauge
00214
REV.
4
ECN #
DATE
1/4”
Flatwasher
6.
340RB
A
-
5494I.D. Rubber
11/21/2013Hose TW
3/4”
7.
00372
4
5/16”-18 UNC x 1-1/2” Hex Head Bolt
8.
380RB
-
3/8” I.D. Rubber Hose
9.
01872
2
Rubber Bumper
10.
02653-30
1
Pump Driveshaft Shield
11.
02660-30
1
Pump Mounting Bracket
12.
02772
4
1/4”-20 UNC Nylon Insert Locknut
13.
02802
5
5/16”-18 UNC Nylon Insert Locknut
DFTM
14.
02990
1
5/16”-18 UNC x 1” Hex Hd. Bolt
15.
04055
4
1/4”-20 UNC x 1” Hex Hd. Bolt
16.
04305
2
5/16”-18 UNC x 1/2” Hex Hd. Bolt
17.
04880-95
1
Pump Coupler
18.
07174
4
Coupler Set Screws
19.
12434
1
Spray Gun, 18” Wand With #18 Tip
20.
23340PP
1
3/4” Pressure Relief Valve
21.
A1238
1
1/2” MPT x 3/8” Hose Barb
22.
A3438
1
3/4” MPT x 3/8” Hose Barb
23.
A3838
1
3/8” MPT x 3/8” Hose Barb
31
11
2
9
16
17
14
38
30
26
10
35
REF
PART NO
24.
B6PH
QTY DESCRIPTION
4
3/8” Hose Clamp Plastic
25.
B8PH
2
1/2” Hose Clamp Plastic
26.
B12pH
10
3/4” Hose Clamp Plastic
27.
BA3434
3
3/4” MPT x 3/4” Hose Barb
28.
BEL1212
1
1/2” MPT x 1/2” Hose Barb Elbow
29.
BEL3412
1
3/4” MPT x 1/2” Hose Barb
3/4” MPT x 3/4” Hose Barb Elbow
30.
BEL3434
4
31.
BM3400
5
3/4” MPT x 3/4” MPT
32.
BTT34
2
3/4” FPT Tee
33.
C4104
1
Cast Iron Roller Pump
-
XL4104
1
Silver Cast Roller Pump
-
3430 0158
-
Roller Pump Repair Kit
34.
EL114 34
1
1-1/4” MPT x 3/4” Hose Barb Elbow
35.
GE3HP
1
3-1/2 H.P. Briggs Gas Engine
-
GH4HP
1
4 H.P. Honda Gas Engine
36.
RVF34 80
1
3/4” Line Strainer With 80 Mesh Screen
37.
T34F
1
3/4” Hose Barb Tee
38.
UV075FP
3
3/4” Poly Ball Valve
Please order replacement parts by PART NO. and DESCRIPTION.
Page 22
40
O
rear mount electric sprayer frame parts breakdown
7
9
20
25
10
2
28
20
26
3
10
27
19
24
14
19
8
5
2
6
23
1
9
16
14
21
16
14
1
4
1
15
2
18
1
9
16
2
2
9
1
18
22
4
12
14
9
13
1
16
2
9
22
17
THIRD ANGLE
PROJECTION
11
rear mount electric Sprayer parts list
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
00004
00036
00062
00095
00182
00284-95
00568
00907
01263
02205
02397
02592
02772
02802
04822
05677
10
8
2
2
2
1
2
2
8
2
2
2
4
8
2
4
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
5/16” Flatwasher
5/16” Spring Lock Washer
1/4” Hex Nut (60 and 80 Gallon Only)
3/8”-16 UNC x 3/4” Square Set Screw
.120 Wire x 2 3/8” OAL Hair Pin
3/4” x 3 1/2” Plated Pin
#10NC x 1/2” Screw
3/8”-16 UNC x 1” Hex Hd. Bolt
5/16”-16 UNC x 3/4” Hex Hd. Bolt
#10NC Nylon Insert Locknut
1/4” x 1 11/16” Standard Lynch Pin
3/8”-16 UNC Nylon Insert Locknut
1/4”-20 UNC Nylon Insert Locknut
5/16” UNC Nylon Insert Locknut
1/4”-20 UNC x 1 1/2” Square U-bolt
5/16” x 7/8” x 1 5/8” Round U-Bolt
05762-95
05763-95
06149
11736
12406-30
12410-30
12419-30
12425-30
12426
12427-30
35637
35638
35639
PL5A
1
2
4
2
1
2
1
1
2
1
1
1
1
1
THE DRAWING AND ALL
INFORMATION THERE
UNLESS OTHE
SPECIFIEDALL DIM
ARE IN INC
WEIGHT
PROPERTY OF
VOLUME
7/8” x 31” Bottom 3-pt ShaftON ARE THE
DEMCO
7/8” Collar
5/16”NC x 3/4” Carriage Bolt
Plastic Handgun Clip
Electric Pump Mount
Rear Mount Leg
Rear Mount Frame
Valve Mount
1/4”-20NC Eye Bolt (60 and 80 Gallon Only)
Hose Holder
40 Gallon Tank (Includes Lid, No Jug Holder)
60 Gallon Tank (Includes Lid)
80 Gallon Tank (Includes Lid)
5” Lid
Please order replacement parts
by PART NO. and DESCRIPTION.
Page 23
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
rear mount electric PLumbing parts breakdown
5
6
21
2
1
18
28
23
27
CONNECT TO
BOOM HERE
20
21
20
19
5
29
22
25
16
20
9
8
2
21
23
2
21
26
2
21
24
21
30
23
22
NOTE: Use thread sealant on all
threaded fittings.
14
15
13
10
12
17
21
3
7
11
8
4
REF
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
PART NO
100GB
120RB
00214
00336
380RB
00955
01013
02772
03900
04055
04755-95
04764
05004
05020
05021
QTY
1
4
4
1
1
7
1
1
1
1
2
2
2
DESCRIPTION
100 lb. Pressure Gauge
1/2” I.D. Rubber Hose
1/4” Flatwasher
1/4”-20 UNC x 1-1/4” Hex Head Bolt
3/8” I.D. Rubber Hose
1/4”NC x 1” x 2” Round U-Bolt
Switch
1/4”-20 UNC Nylon Insert Locknut
3/8” FPT x 3/8” FPT Valve
1/4”-20UNC x 1” Hex Head Bolt
Switch Mount
10’ Wire Harness
Female Push on Connectors
Male Bullet Connectors
Female Bullet Connectors
REF
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
Page 24
THIRD ANG
PROJECTIO
PART NO
12434
12981
23120PP
A3838
B6PH
B8PH
BA1212
BEL1212
BEL3412
BM1238
BRB114 34
BTT12G
EL1438
EL3838
RVB12 80
QTY
1
1
1
1
4
8
2
3
1
1
1
1
1
1
1
4010 320TH ST. PO BOX 189
DESCRIPTION
BOYDEN, IOWA 51234
Spray Gun, 18” Wand With #18 Tip
THE DRAWING AND ALL
INFORMATION THERE
PROPERTY OF
12 Volt Electric Pump 5 GPM ON ARE THE
DEMCO
1/2” NPT Pressure Relief Valve
3/8” MPT x 3/8” Hose Barb Fitting
3/8” Hose Clamp Plastic
1/2” Hose Clamp Plastic
1/2” MPT x 1/2” Hose Barb Fitting
1/2” MPT x 1/2” Hose Barb Elbow
3/4” MPT x 1/2” Hose Barb Elbow
1/2” MPT x 3/8” MPT Fitting
1-1/4” MPT x 3/4” MPT Reducer Bushing
1/2” FPT Tee (Tapped For Gauge)
1/4” MPT x 3/8” Hose Barb Elbow
3/8” MPT x 3/8” Hose Barb Elbow
Strainer With 80 Mesh Screen
UNLES
SPECIFIED
ARE
WEIGHT
VOLUME
rear mount pto sprayer frame parts breakdown
20
9
7
24
10
2
27
7
25
3
10
26
23
5
13
19
6
2
22
9
19
13
1
14
15
12
1
13
9
8
18
4
21
4
13
17
9
15
12
1
2
16
9
21
11
REF
PART NO
1.
00004
9
2
15
2
2
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
QTY DESCRIPTION
10
5/16” Flatwasher
REF
PART NO
QTY DESCRIPTION
2.
00036
8
5/16” Spring Lock Washer
16.
05762-95
1
7/8” x 31” Bottom 3-pt Shaft
3.
00062
2
1/4” Hex Nut
17.
05763-95
2
7/8” Collar
4.
00095
2
3/8”-16 UNC x 3/4” SQ Set Screw
18.
05768-95
1
PTO Storage Bracket
5.
00182
2
.120 Wire x 2 3/8” OAL Hair Pin
19.
06149
4
5/16”NC x 3/4” Carriage Bolt
6.
00284-95
1
3/4” x 3 1/2” Plated Pin
20.
11736
2
Plastic Handgun Clip
7.
00568
2
#10NC x 1/2” Screw
21.
12410-30
2
Rear Mount Leg
8.
00955
2
1/4”NC x 1” x 2” Round U-Bolt
22.
12419-30
1
Rear Mount Frame
9.
01263
8
5/16”-16 UNC x 3/4” Hex Hd. Bolt
23.
12425-30
1
Valve Mount
10.
02205
2
#10NC Nylon Insert Locknut
24.
12426
2
1/4”-20NC Eye Bolt
11.
02397
2
1/4” x 1 11/16” Standard Lynch Pin
25.
12427-30
1
Hose Holder
26.
35638
1
60 Gallon Tank (Includes Lid)
-
35639
1
80 Gallon Tank (Includes Lid)
27.
PL5A
1
5” Lid
12.
02772
8
1/4”-20 UNC Nylon Insert Locknut
13.
02802
8
5/16” UNC Nylon Insert Locknut
14.
04822
2
1/4”-20 UNC x 1 1/2” Square U-bolt
15.
05677
4
5/16” x 7/8” x 1 5/8” Round U-Bolt
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
Please order replacement parts by PART NO. and DESCRIPTION.
Page 25
rear mount single section pto plumbing parts breakdown
CONNECT TO BOOM HERE.
15
NOTE: Use thread sealant on all
threaded fittings.
3
19
20
7
ATTACH OPTIONAL
HOSE REEL HERE.
27
26
11
5
34
18
20
20
28
17
4
1
10
6
27
22
16
33
27
34
25
22
26
21
24
31
13
10
3
29
22
30
12
5
26
26
22
34
27
32
6
27
28
2
8
9
14
22
21
22
26
6
22
23
22
DRAWN BY
THIRD ANGLE
PROJECTION
REF
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
PART NO
6B1
AB6B1
00036
120RB
160GB
00214
340RB
380RB
01076
1321 0012
02772
04055
04298
04299
04305
12434
23340PP
A1238
QTY
1
2
1
5
1
1
5
6
1
1
2
1
1
1
DESCRIPTION
Direct-O-Valve
Direct-O-Valve Spare Parts Kit
5/16” Spring Lock Washer
1/2” I.D. Rubber Hose
160 lb. Brass Pressure Gauge
1/4” Flatwasher
3/4” I.D. Rubber Hose
3/8” I.D. Rubber Hose
1/4”-20 UNC x 3/4” Hex Hd. Bolt
Quick Coupler
1/4”-20 UNC Nylon Insert Locknut
1/4”-20 UNC x 1” Hex Hd. Bolt
Mounting Bracket F/ Roller Pump
Roller Pump Chain and Hook
5/16”-18 UNC x 1/2” Hex Hd. Bolt
Spray Gun, 18” Wand With #18 Tip
3/4” Pressure Relief Valve
1/2” MPT x 3/8” Hose Barb
REF
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
PART NO
A3438
A3838
B6PH
B8PH
B12PH
BA3434
BEL1212
BEL3412
BEL3434
BM3400
BTT34
C6500
EL114 34
EL3410
RVF34 80
T34F
UV075FP
QTY
1
1
4
2
10
1
1
1
5
5
2
1
1
1
1
1
3
SAVED BY
UNLESS OTHERWISE
4010 320TH ST. PO BOX 189
DESCRIPTION
SPECIFIEDALL DIMENSIONS
ARE IN INCHES
BOYDEN, IOWA 51234
WEIGHT
3/4” MPT x 3/8” HoseTHEINFORMATION
Barb
DRAWING AND ALL
153.47 .X = .
THERE
.XX = ±.0
ON ARE THE PROPERTY OF
VOLUME
DEMCO
1301.54 .XXX = ±.0
3/8” MPT x 3/8” Hose Barb
3/8” Hose Clamp Plastic
1/2” Hose Clamp Plastic
3/4” Hose Clamp Plastic
3/4” MPT x 3/4” Hose Barb
1/2” MPT x 1/2” Hose Barb Elbow
3/4” MPT x 1/2” Hose Barb Elbow
3/4” MPT x 3/4” Hose Barb Elbow
3/4” MPT x 3/4” MPT
3/4” FPT Tee
Hypro Roller Cast Iron Pump w/o Coupler
1-1/4” MPT x 3/4” Hose Barb Elbow
3/4” MPT x 1” Hose Barb Elbow
3/4” Line Strainer With 80 Mesh Screen
3/4” FPT Tee x 3/4”
3/4” Poly Ball Valve
Please order replacement parts by PART NO. and DESCRIPTION.
Page 26
APPOV. BY
ITEM
P
1
2
rear mount 3 section pto plumbing parts breakdown
3
4
5
17
6
7
21
9
23
24
11
12
23
39
20
13
2
14
15
32
4
16
24
17
33
18
27
6
36
20
34
40
32
35
21
25
24
32
25
26
27
25
9
29
1
35
11
23
18
26
26
10
31
30
13
14
39
22
8
25
15
5
33
39
16
33
37
24
6
34
6
3
33
26
B
28
B
29
B
30
B
31
B
32
B
33
B
34
35
28
9
2
19
22
38
13
12
3
33
25
101
10
7
26
38
8
19
35
25
E
36
37
R
38
39
NOTE: Use thread sealant on all
threaded fittings.
REF
PART NO
DRAWN BY
ENG APPOV.
QTY DESCRIPTION
1.
00036
10
5/16” Spring Lock Washer
REF
PART NO
00059
2
3/8” Flatwasher
21.
A3838
1
3/8” MPT x 3/8” Hose Barb
3.
120RB
-
1/2” I.D. Rubber Hose
22.
AA17I
1
3 Section Valve
4.
160GB
1
160 lb. Brass Pressure Gauge
23.
B6PH
2
3/8” Hose Clamp Plastic
1/4” Flatwasher
24.
B8PH
8
1/2” Hose Clamp Plastic
3/4” I.D. Rubber Hose
25.
B12PH
6
3/4” Hose Clamp Plastic
26.
B16H
4
1” Hose Clamp Stainless Steel
6.
00214
340RB
1
-
QTY DESCRIPTION
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
2.
5.
U
40
7.
380RB
-
3/8” I.D. Rubber Hose
8.
00523
2
3/8”-16 UNC x 1-1/4” Hex Hd. Bolt
27.
BA3412
3
3/4” MPT x 1/2” Hose Barb
9.
1010RB
-
1” I.D. Rubber Hose
28.
BA3434
1
3/4” MPT x 3/4” Hose Barb
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
10.
01076
1
1/4”-20 UNC x 3/4” Hex Hd. Bolt
29.
BEL114 1
1
1-1/4” MPT x 1” Hose Barb Elbow
11.
1321 0012
1
Quick Coupler
30.
BEL1212
1
1/2” MPT x 1/2” Hose Barb Elbow
12.
02592
2
3/8”-16 UNC Nylon Insert Locknut
31.
BEL3412
1
3/4” MPT x 1/2” Hose Barb Elbow
13.
02772
19
1/4”-20 UNC Nylon Insert Locknut
32.
BEL3434
3
3/4” MPT x 3/4” Hose Barb Elbow
14.
04298-30
1
Pump Mounting Bracket
33.
BM3400
5
3/4” MPT x 3/4” MPT
15.
04299
1
Roller Pump Chain and Hook
34.
BTT34
2
3/4” FPT Tee
3/4” MPT x 1” Hose Barb Elbow
16.
04305
2
5/16”-18 UNC x 1/2” Hex Hd. Bolt
35.
EL3410
1
17.
12434
1
Spray Gun, 18” Wand With #18 Tip
36.
F3400
1
3/4” FPT Plug (GFP)
18.
23340PP
1
3/4” Pressure Relief Valve
37.
RVF34 80
1
3/4” Line Strainer With 80 Mesh Screen
19.
35638
1
60 Gallon Tank (Includes Lid)
38.
T34F
1
3/4” FPT Tee x 3/4”
-
35639
1
80 Gallon Tank (Includes Lid)
39.
UV075FP
3
3/4” Poly Ball Valve
20.
A3438
1
3/4” MPT x 3/8” Hose Barb
40.
XL6500
1
Hypro Roller Cast Iron Pump w/o Coupler
Please order replacement parts by PART NO. and DESCRIPTION.
Page 27
X
DKY
NM
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS
ARE IN INCHES
TOLER
.X = .060
.XX = ±.030
.XXX = ±.010
MIN. M
BREAK
BEND
Start Up Instructions For Electric Pump
A
1. Begin by locating a good position to mount
the switch bracket “1”. Install switch “2” in bracket.
Route wire harness “3” from sprayer pump to 12
volt battery (do not attach to battery at this time)
splice red wire “4” at the switch and install spade
ends “5”. Attach spade end to switch and attach
wires to battery.
B
2. Open tank lid and be sure tank is clean. Fill
tank half full with water. Do not put chemical in at
this time.
3. You may now start the sprayer. Let the sprayer
run at low pressure until water has reached the
handgun and all air has been purged from system.
3
4. Open boom valve “A” and water will begin
spraying from boom nozzles. Adjust valve “B” to
desired pressure. (Do not exceed 50 PSI)
5. Check system for leaks.
4
6. You are now ready to spray.
1
2
5
Start Up Instructions For Gas/Roller Pump
1. Open tank lid and be sure tank is clean. Fill tank half full with water. Do not put chemical in at this time.
Check fluid levels on gas engine.
2. Open the ball valve “A” in the pump intake line. Open the boom valve “C” and open the agitation valve
“D”. Open handgun valve “E”.
3. You may now start the sprayer. Let the sprayer run at low pressure until water has reached the handgun
and all air has been purged from system.
E
4. Slowly adjust the pressure relief
valve “B” until the desired spraying
pressure is reached with the boom
spraying. (Do not exceed 150
PSI) If adequate spraying pressure
cannot be reached, slowly close the
agitation valve “D” until the desired
spraying pressure is reached.
5.
C
B
D
Check system for leaks.
6. You are now ready to spray.
A
Page 28
Start Up Instructions For PTO
1. Open tank lid and be sure tank is clean. Fill
tank half full with water. Do not put chemical in at
this time.
E
C
B
D
2. Open the ball valve “A” in the pump intake line.
Open the boom valve “C” and open the agitation
valve “D”. Open handgun valve “E” and attach
pump “F” to PTO.
3. You may now start the sprayer. Let the sprayer
run at low pressure until water has reached the
handgun and all air has been purged from system.
4. Slowly adjust the pressure relief valve “B”
until the desired spraying pressure is reached
with the boom spraying. (Do not exceed 150
PSI) If adequate spraying pressure cannot be
reached, slowly close the agitation valve “D”
until the desired spraying pressure is reached.
F
A
5.
Check system for leaks.
6.
You are now ready to spray.
5 GPM electric pump (12981) parts BREAKDOWN
Replacement Parts
PowerFlo
6
1
2
1
3
2
4
REF
PART NO
1.
13028
DESCRIPTION
Valve Housing Assembly
2.
13029
Lower Housing Assembly
3.
13030
Upper Housing Assembly
3
Please
4 order replacement parts by
PART NO. and DESCRIPTION.
5
Bypass Models
Page 29
PTO driven roller pump parts list cast iron C6500d
10
9
2
3
6
8
7
5
4
3
2
1
REF
PART NO
1.
0600
QTY DESCRIPTION
1
Name Plate (specify pump model no.)
2.
BAC37 2
Ball Bearing (sealed)
Viton Seal (standard)
3.
*2107 0002
2
4.
0200 6600C
1
End Plate (includes Seal #4)
5.
*1720 0008
1
O-ring for End Plate
6.
*1005 0004
6
Super Roller
-
1002 0004
6
Polypropylene Roller (optional)
7.
0300 6600C
1
Rotor with Shaft
8.
0500 6600
1
Shaft Only
9.
10.
0100 6600C
1321 0012
1
1
Body (includes Seal #4)
Quick Coupler Adapter-Multi Speed
-
3430 0380
-
Repair Kit: contains items marked (*)
Please order replacement parts by PART NO. and DESCRIPTION.
(c4101 & xl4101) roller pump parts list
2
3
9
8
10
5
4
1
2
7
3
6
1
REF
PART NO
1.
0600
QTY DESCRIPTION
1
Name Plate (specify pump model #.)
2.
BAC37
2
Sealed Ball Bearing
3.
*2107 0002
2
Viton Seal (standard)
4.
0200 4101C
1
End Plate (cast iron)w/standard seal
-
0200 4101X
1
End Plate (silver cast) w/standard seal
5.
*1720 0104
1
O-ring Gasket for End Plate
6.
2200 0009
4
End Plate Screw
7.
0300 4101C
1
Rotor (cast iron)and Shaft Assembly
-
0300 4101X
1
Rotor (silver cast) and Shaft Assembly
-
0500 6600
1
Shaft ONLY
8.
2230 0002
1
Rotor Set Screw
9.
1005 0004
4
Super Rollers (standard)
-
*1002 0002
4
Polypropylene Rollers (optional)
10.
0100 4101C
1
Body (cast iron) w/standard seal
-
0100 4101X
1
Body (silver cast) w/standard seal
-
3430 0158
-
Repair Kit: contains items Marked (*)
Please order replacement parts by PART NO. and DESCRIPTION.
(RVF34-80) 3/4” STRAINER parts list
REF
1
2
PART NO
80” BOOM (80B25)
QTY DESCRIPTION
1.
RVF34C
1
3/4” Strainer Cup
2.
RVF3480
1
80 Mesh Screen Strainer
3.
RVF34GV
1
Viton O-Ring
4.
RVF34B
1
Strainer Bowl
11
19
17
12
12
11
17
17
10 1
20
3
7
8
12
4
4
6
Page 30
3
8
18
9
6
2
4
9
5
15
16
13
14
21’, 28’, and 30’ TruSs-t boom parts breakdown
24
1
1
25
16
12
16
12
4
10
13
7
23
8
14
22
17
18
20
19
12
15
12
15
6
24
18
26
28
10
11
2
2
29
9
5
15
21
27
26
31
30
33
29
30
32
15
34
TRUSS-T BOOM PARTS LIST
REF
PART NO
1.
00004
8
5/16” Flatwasher
2.
00059
4
3/8” Flatwasher
28’ AND 30’ Truss-T Extension Components
REF
PART NO
QTY DESCRIPTION
QTY DESCRIPTION
30.
00009
4
1/8” x 1” Cotter Pin
3.
00061
2
3/8” Hex Nut
31.
00182
2
1/8” Small Hair Pin
4.
00085
2
1/2” Flatwasher
32.
00199-95
2
3/8” dia. x 4-1/2” lg. Removable Pin
5.
00180-30
2
Break-Away Spring
33.
00863-95
2
3/8” dia. x 3-1/2” lg. Hinge Pin
6.
00182
1
1/8” Small Hair Pin
34.
02682-30
2
28’ Boom Wing Ext (Truss-T)
7.
00183
1
3/8” dia. x 6-3/4” lg. Removable Pin
-
02751-30
2
30’ Boom Wing Ext (Truss-T)
8.
00214
16
1/4” Flatwasher
80” BOOM (80B25) parts breakdown
QTY DESCRIPTION
9.
00357
2
3/8”-16 UNC x 4-1/2” Tension Bolt
10.
00523
4
3/8”-16 UNC x 1-1/4” Hex Head Bolt
11.
00907
4
3/4”-16 UNC x 1” Hex Hd. Bolt
12.
00909
6
5/16”-18 UNC x 1-1/4” Square U-Bolt
REF
PART NO
1.
00004
4
5/16” Flatwasher
2.
00062
2
1/4”-20 UNC Hex Nut
13.
00914
2
3/8”-16 UNC x 1-1/2” Hex Head Bolt
14.
02178
2
1/2”-13 UNC Nylon Insert Locknut
3.
00068
2
1/4”-20 UNC x 3/4” Hex Bolt
4.
00059
8
3/8” Flatwashers
15.
02592
12
3/8”-16 UNC Nylon Insert Locknut
1-1/4” Boom Clamp
16.
02678-95
4
Boom Mounting Plate
5/16”-18 UNC x 1-1/4” Sq. U-bolt
17.
02680-30
1
Center Section (Truss-T)
Center Boom
18.
02683-30
2
Long Knee Action Linkage
Boom Mounting Plate
19.
02684-30
2
Short Linkage
3/8”-16 UNC Nylon Insert Locknut
20.
02685-30
2
Linkage Pivot Arm
02686-30
2
Linkage Mount
5.
6.
7.
8.
9.
10.
00337-95
00909
02253-10
02678-95
02592
4
2
1
2
4
02802
4
5/16”-18 UNC Nylon Insert Locknut
21.
11.
04822
2
1/4”-20 UNC x 1-1/2” Square U-bolt
22.
02687-30
1
Boom Storage Bracket
12.
380RB
-
3/8” I.D. Rubber Hose
23.
02772
1
1/4”-20 UNC Nylon Insert Locknut
13.
4193APP50
2
5 PSI Ball Check Strainer
24.
02802
16
5/16”-18 UNC Nylon Insert Locknut
14.
8027
2
11/16” FPS Swivel Nut
25.
04822
8
1/4”-20 UNC x 1 1/2” Square U-bolt
15.
AN1.5
2
Flood Jet Spray Tip
16.
B12
2
Nozzle Nut
26.
5098-30
2
21’ Boom Wing with Hinge
00009
2
1/8” x 1” Cotter Pin
17.
B6H
6
3/8” Hose Clamp
27.
00168
1
1/2” dia. x 8-3/4” lg. Hinge Pin
18.
NHT11
1
Hose Tie
28.
02679
1
Boom Wing Hinge
19.
NTL38
2
3/8” Elbow Spray Nozzle Fitting (w/nut)
29.
02681
1
Boom Wing (Truss-T)
20.
T38
1
3/8” Hose Barb Insert Tee
Please order replacement parts by PART NO. and DESCRIPTION.
Page 31
12’ and 18’ boom assembly parts breakdown
27
17
NOTE: Boom shown
below is model DB12
12 foot boom.
18
13
3
20
17
17
15
5
1
1
6
30
23
21
7
10
db12 & db18 parts list
QTY DESCRIPTION
29
28
13
26
db18 Hinge
aSSEMBLY
2
15
25
16
19
7
24 12
2
17
7
26
14
11
22
2
25
24
9
31
8
REF PART NO
19
14
4
23
21
11
5
22
12
REF
PART NO
QTY
PART NO
DB12
1
DB18
QTY DESCRIPTION
1
12’ & 18’ Boom Assembly
8.
02636-10
1
03673-10
1
Center Boom Section
9.
02637-10
1
03675-10
1
Right Wing Section
10.
02638-10
1
03680-10
1
Left Wing Section
11.
00340-95
2
00340-95
2
Wing Hinge Pin (includes (2) 11137)
12.
11137
2
11137
2
3/8” Clinch Nut (incl’d in 00340-95)
13.
01564
2
01564
4
Spring
14.
00357
2
00357
4
3/8”-16 UNC x 4-1/2” Tension Bolt
15.
02592
2
02592
4
3/8”-16 UNC Nylon Insert Locknut
16.
T38
1
T38
1
3/8” Insert Tee
3/8” Gear Clamp
1.
02678-95
2
Boom Mounting Plate
2.
00909
2
5/16” x 1-1/2” Sq. U-bolt (ON DB12)
17.
B6H
9
B6H
12
2.
00909
5
5/16” x 1-1/2” Sq. U-bolt (On DB18)
18.
380RB
-
380RB
-
3.
00004
4
5/16” Flatwasher
19.
NHT11
3
NHT11
5
Hose Tie
4.
02802
4
5/16”-18 UNC Nylon Insert Locknut
20.
NTT38
2
NTT38
4
3/8” Tee Nozzle Fitting w/nut
5.
04822
4
1/4”-20 UNC x 1-1/2” Square U-bolt
6.
00214
8
1/4” Flatwasher
3/8” I.D. Rubber Hose
B12
4
B12
6
Nozzle Nut
B11 114
4
B11 114
6
1-1/4” Boom Clamp Assembly
7.
02772
8
1/4”-20 UNC Nylon Insert Locknut
21.
00337-95
2
00337-95
2
1-1/4” Boom Clamp
30.
00640
2
1/2”-13 UNC Jam Nut
22.
00068
1
00068
1
1/4”-20 UNC x 3/4” Hex Hd. Bolt
31.
00967
2
1/2”-13 UNC x 1-1/4” Hex Head Bolt
23.
00062
1
00062
1
1/4”-20 UNC Nut
24.
4193APP50
4
4193APP50
6
5 PSI Ball Check Valve
25.
AN1.5
4
AN1.5
6
Flood Jet Spray Tip
NOTE: The mounting brackets (#1) and
attaching hardware are used to
mount the 18’ Boom in the same
manner.
REF
PART NO
1.
00214
8
1/4” Flatwasher
2.
01076
4
1/4” x 3/4” Hex Head Bolt
3.
02772
8
1/4”-20 UNC Nylon Insert Locknut
26.
8027
4
8027
6
11/16” FPS Swivel Nut
27.
NTL38
2
NTL38
2
3/8” Elbow Spray Nozzle Fitting w/nut
28.
-
-
03674-10
2
Spring Anchor Angle (DB18 Only)
29.
-
-
03676-10
1
Boom Support Plate (DB18 Only)
Boom x-tender PARTS BREAKDOWN
QTY DESCRIPTION
4.
04822
2
1/4”-20 UNC x 1-1/2” Square U-bolt
5.
12470-30
2
Boom X-Tender Mounts
6.
12471-30
1
Boom X-Tender Boom
7.
12472
2
1/4” FPT x 1/4 Turn Adapter
8.
380RB
-
3/8” I.D. Rubber Hose
9.
B6PH
4
3/8” Hose Clamp Plastic
10.
EL1438
2
1/4” MPT x 3/8” Hose Barb Elbow
11.
XT010
2
Boom X-Tender Spray Tip
12.
03900
2
3/8” FPT x 3/8” FPT Valve
13.
A3838
2
3/8” MPT x 3/8” Hose Barb
14.
M1238
2
1/2” MPT x 3/8” FPT
15.
BSE38
1
3/8” FPT x 3/8” MPT Elbow
16.
BTT12
1
1/2” FPT Tee
17.
M1200
1
1/2” MPT x 1/2” MPT
4
3
1
3
11
7
1
1
6
5
4
10
3
2
1
5
9
8
Page 32
2
7
11
9
13
15
12
14
16
17
boom x-tender specifications
Page 33
SPRAYER CALIBRATION PROCEDURES
NOTE: To avoid wind drift, use lower pressure and higher spray volume.
Guidelines For Sprayer Calibration
Before calibrating your sprayer, first determine whether each nozzle is delivering at a uniform rate. Place
quart jars under all nozzles and watch as they fill up. The level should rise uniformly and take the same
time (within 10%) for all nozzles to fill the jars. Replace any nozzle showing a discharge rate different
from the others.
Calibrating the Sprayer
1.
2.
3.
4.
Mark off 660 feet (1/8 mile).
Fill the tank with water.
Set the sprayer to your desired operating pressure.
Turn the sprayer on and drive at the constant speed you will be spraying. Calibration on a road or unplowed
field will give different results than on soft cultivated ground. Note tachometer reading so same speed can be
maintained later.
5. Measure the amount of water it takes to refill the tank completely.
6. Calculate the amount applied:
Number of gallons used x 66 (factor) Gallons applied
=
Spray Swath in Feet
per acre
Example: If 10 gallons are used in 660 feet and the spray swath is 28 feet, spraying rate is 23.57 gallons per
acre.
10
660
x 66
=
28
28
or 23.57 gallons per acre
7. To calculate the amount of chemical to put in the tank:
Tank Size = Acres
Sprayer
Desired GPA covered
then;
Recom.
amount of chemical
Acres
Amt. of chemical
X covered
=
per acre
per tankful
Example: If a 300 gallon tank is used and 23.57 gallons per acre are applied, one tank will cover 12.72 acres. If
three pounds of chemical are required per acre, then 38.1 pounds of chemical are required per tankful.
300
= 12.72 acres covered then;
3 lbs. (gal.) x 12.72 = 38.1 lbs. (gal.) per tankful
23.57
To determine GPA at other nominal speeds.
Sprayer Speed
Multiply by
Speed Factor
4 mph
5 mph
6 mph
7.5 mph
10 mph
1.25
1.00
.83
.67
.50
Page 34
flat spray nozzle
for
broadcast spraying
Gallons Per Acre
Liquid Nozzle
Nozzle
PressureCapacity
No.
In PSI. In GPM
8001
20
.07
or
25
.08
XR8001VS X
30
.09
40
.10
80015
20
.11
or
25
.12
XR80015VS X
30
.13
40
.15
8002
20
.14
or
25
.16
XR8002VS X
30
.17
40
.20
8003
20
.21
or
25
.24
XR8003VS X
30
.26
40
.30
8004
20
.28
or
25
.32
XR8004VS X
30
.35
40
.40
8005
20
.35
or
25
.40
XR8005VS X
30
.43
40
.50
8006
20
.42
or
25
.47
XR8006VS X
30
.52
40
.60
8008
20
.56
or
25
.63
XR8008VS X
30
.69
40
.80
8010
20
.70
or
25
.78
XR8010VS X
30
.86
40
1.00
Tabulations for all the following charts are based on
spraying water. For different weight fertilizer solutions, obtain
the appropriate conversion factor from the table below.
Based on 20” Nozzle Spacing
4
5
7.5
10
MPH
MPH
MPH
MPH
5.3
4.3
2.8
2.2
5.9
4.7
3.1
2.4
6.4
5.1
3.4
2.6
7.4
6.0
4.0
3.0
7.8
6.3
4.3
3.2
8.8
7.1
4.7
3.6
9.7
7.7
5.2
3.9
11.1
8.9
6.0
4.5
10.5
8.4
5.6
4.2
11.8
9.4
6.3
4.7
12.9
10.3
6.9
5.2
14.8
11.8
7.9
5.9
15.7
12.6
8.4
6.3
17.6
14.1
9.4
7.1
19.0
15.4
10.3
7.7
22.0
17.8
11.8
8.9
21.0
16.8
11.2
8.4
24.0
18.7
12.5
9.4
26.0
21.0
13.7
10.3
30.0
24.0
15.8
11.9
26.0
21.0
14.0
10.5
29.0
23.0
15.7
11.7
32.0
26.0
17.2
12.9
37.0
30.0
19.8
14.9
31.0
25.0
16.9
12.6
35.0
28.0
18.7
14.1
39.0
31.0
21.0
15.5
45.0
36.0
24.0
17.8
42.0
34.0
22.0
17.0
47.0
37.0
25.0
19.0
52.0
41.0
27.0
21.0
59.0
48.0
32.0
24.0
53.0
42.0
28.0
21.0
59.0
47.0
31.0
24.0
64.0
51.0
34.0
26.0
74.0
59.0
40.0
30.0
Weight of Solution
7.0 lbs. per gallon
8.0 lbs. per gallon
8.34 lbs. per gallon-WATER
9.0 lbs. per gallon
10.0 lbs. per gallon
11.0 lbs. per gallon
12.0 lbs. per gallon
14.0 lbs. per gallon
16.0 lbs. per gallon
18.0 lbs. per gallon
20.0 lbs. per gallon
Liquid Capacity
Pressure
In
In PSI.
GPM.
4
MPH
Gallons Per Acre
5
6
8
MPH
MPH
MPH
Conversion
Factors
1.09
1.02
1.00
.96
.91
.87
.83
.77
.72
.68
.65
Imperial Gallon = 1.20 U.S.A. Gallons
tips spaced 20” apart
20”
Nozzle Spacing
20”
Nozzle Spacing
17” to 19”
Floodjet tips
for broadcast spraying
Nozzle
Orifice
No.
Dia.
Specific
Gravity
.84
.96
1.00
1.08
1.20
1.32
1.44
1.68
1.92
2.16
2.40
10
MPH
TKVS1 X
.033”
TKVS1.5 X
.041”
10
20
30
40
.10
.14
.17
.20
3.7
5.3
6.4
7.4
3.0
4.3
5.1
6.0
2.5
3.5
4.2
4.9
1.9
2.6
3.2
3.7
1.5
2.1
2.6
3.0
10
20
30
40
.15
.21
.26
.30
5.6
7.8
9.7
11.1
4.5
6.3
7.7
8.9
3.7
5.2
6.5
7.4
2.7
3.9
4.8
5.6
2.0
2.9
3.5
4.1
TKVS2 X
.046”
10
20
30
40
.20
.28
.35
.40
7.4
10.5
12.9
14.8
6.0
8.4
10.3
11.8
4.9
6.9
8.7
9.9
3.7
5.2
6.5
7.5
3.0
4.2
5.2
5.9
TKVS2.5 X
.052”
10
20
30
40
.25
.35
.43
.50
9.3
12.9
15.9
18.6
7.4
10.3
12.8
14.9
6.1
8.7
10.6
12.4
4.6
6.5
8.0
9.3
3.7
5.2
6.4
7.4
TKVS3 X
.057”
10
20
30
40
.30
.42
.52
.60
11.1
15.7
19.3
22.0
8.9
12.6
15.4
17.8
7.5
10.4
12.8
14.8
5.6
7.8
9.7
11.2
4.5
6.3
7.7
8.9
TKVS4 X
.065”
10
20
30
40
.40
.57
.69
.80
14.9
21.0
26.0
30.0
11.9
16.8
21.0
24.0
9.9
13.9
17.1
19.8
7.5
10.5
12.8
14.8
5.9
8.4
10.3
11.9
TKVS5 X
.073”
10
20
30
40
.50
.71
.87
1.00
18.6
27.0
33.0
38.0
14.9
21.0
26.0
30.0
12.4
17.6
21.7
25.2
9.3
13.1
16.1
18.6
7.4
10.7
13.1
15.1
TKVS7.5 X
.091
10
20
30
40
.75
1.10
1.30
1.50
28.0
39.0
49.0
56.0
22.0
32.0
39.0
45.0
18.7
26.4
31.9
37.4
14.0
19.8
24.1
27.5
11.1
15.8
19.3
22.0
TKVS10 X
.104”
10
20
30
40
1.00
1.40
1.70
2.00
38.0
53.0
64.0
75.0
30.0
41.7
51.0
60.0
25.2
35.2
41.7
49.4
18.5
26.4
31.9
37.4
15.1
21.0
26.0
30.0
TKSS15 X
.129”
10
20
30
40
1.50
2.10
2.60
3.00
56.0
79.0
97.0
111.0
45.0
63.0
77.0
89.0
37.4
51.6
64.8
74.7
27.5
39.6
48.3
56.0
22.0
31.0
39.0
45.0
TKSS20 X
.148”
10
20
30
40
2.00
2.80
3.50
4.00
75.0
104.0
130.0
149.0
60.0
83.0
104.0
119.0
49.4
69.2
86.8
100.0
37.4
52.7
64.8
74.7
30.0
42.0
52.0
59.0
TKSS30 X
.180”
10
20
30
40
3.00
4.2
5.10
6.000
111.0
156.0
189.0
222.0
89.0
124.0
151.0
178.0
74.7
104.4
1264
149.4
56.0
78.2
95.6
112.0
45.0
62.0
76.0
89.0
Floodjet tips are positioned as shown in the diagram
by the chart below. When positioning the tip as shown in
Figure A the tip can be operated closer to the ground, thereby
reducing the chance of wind drift.
The chart below shows capacities in gallons per
acre at various speeds and liquid pressures. Capacities are
based on water at 70 degrees F. with nozzles spaced at 40
inches.
The rate chart is based on 40 inch row spacings.
For other spacings of nozzles on the boom, multiply the
tabulated GPA coverage by the conversion factors shown
below.
Figure A
tips spaced 40” apart
40”
Nozzle Spacing
6” to 7”
Flat Uniform Sprayer Pattern
Page 35
SPRAYER CHECKLIST:
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be
eliminated by periodic equipment maintenance. By spending time reviewing this checklist before
seasonal spraying application time and following proper after-season care, you can save time
and money later.
!
Warning: To Prevent Serious Injury Or Death
• Keep hands, feet, and loose clothing away from rotating parts.
• Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.
Check Before Going To The Field :
After Season Care:
1. NOZZLES
Check tip for excessive wear by checking for grooves in
or near tip opening. Check nozzle spacing by starting
at center and working outwards. Check boom for proper
height.
NOTE: It is important to wear proper safety equipment
when cleaning the sprayer. See your chemical or
fertilizer package for this information.
2. HOSES
Check all hoses for worn or soft spots. Be sure all hose
clamps are tightened and hoses are not kinked or pinched.
Check for leakage in any lines.
3. TANK
Remove and clean agitator orifices. Check orifices for
excessive wear by checking for grooves in or near orifice
opening. Inspect fitting and grommets to insure they are
in good condition.
4. CONTROLS
Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.
5. PUMP
Check to be sure pump turns freely.
6. FRAME
Be sure all bolts are tightened.
1. After spraying chemicals, run water mixed with cleaners
through tank, pump and all hose hookups. If wettable
powder dries out in the system, it is very difficult to
put back into suspension and can cause malfunction,
damage or injury.
2. When cleaned, tank should have all openings closed
or covered to keep dirt from entering.
3. Pump should be flushed with RV anti freeze and pump
ports plugged to keep out moisture and air.
4. Disassemble tips and rinse with water or cleaning
solution. (Appropriate for chemical sprayed).
5. Clean tip opening with a wooden toothpick. Never use
wire or hard object that could distort opening.
6. Dispose of all unused chemicals or solutions in a proper
and ecologically sound manner.
6. Water rinse and dry tips before storing.
7. REPLACEMENT PARTS
Replace all worn or damaged parts.
P.O. BOX 189
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311
FAX: (800) 845-6420
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
NOTE: DEMCO does not and will not make any
recommendations concerning application of various
chemicals or solutions. These recommendations
relate to either amount or procedure of materials
applied. If you have any questions regarding
application of certain chemicals or solutions,
contact your chemical supplier and follow chemical
manufacturer recommendations.
Page 36
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