parts manual
Illustrated Parts Manual
Models
400S
460SJ
Prior to
S/N 0300096000
P/N
3120789
August 21, 2013
REVISION LOG
March 15, 2000 - Original Issue Of Manual (Edited to B/M 0010561 Revision 1)
July 1, 2000 - Revised Manual (Revised to B/M 0010561 Revision 2)
January 31, 2001 - Revised Manual (Revised to B/M 0010561 Revision 11)
October 16, 2001 - Revised (Manual edited to 0010561 Revision 23)
(Manual edited to 0010579 Revision 7 With ADE System)
September 30, 2002 - Revised (Manual edited to 0010579 Revision 23 With ADE System)
June 30, 2003 - Revised (Manual edited to 0010579 Revision 33 With ADE System)
September 15, 2003 - Revised (Manual edited to 0010579 Revision 43 With ADE System)
February 6, 2004 - Revised (Manual edited to 0010579 Revision 43 With ADE System)
August 1, 2004 - Revised (Manual edited to 0010579 Revision 51 With ADE System)
December 15, 2004 - Revised (Manual edited to 0010579 Revision 52 With ADE System)
April 30, 2005 - Revised (Manual edited to 0010579 Revision 58 With ADE System)
October 13, 2005 - Revised (Manual edited to 0010579 Revision 64 With ADE System)
April 30, 2006 - Revised (Manual edited to 0010579 Revision 67 With ADE System)
September 12, 2006 - Revised
January 3, 2007 - Revised
April 2, 2007 - Revised
August 31, 2007 - Revised
January 11, 2008 - Revised
July 15, 2008 - Revised
March 1, 2009 - Revised
October 2, 2009 - Revised
July 21, 2010 - Revised
January 27, 2011 - Revised
May 16, 2011 - Revised
August 12, 2011 - Revised
December 8, 2011 - Revised
March 30, 2012 - Revised
July 19, 2012 - Revised
October 19, 2012 - Revised
February 28, 2013 - Revised
May 13, 2013 - Revised
August 21, 2013 - Revised
3120789
400S 460SJ
A
REVISION LOG
ADE SYSTEM IDENTIFICATION
Most 400S and 460SJ
machines from S/N 64404
incorporate the ADE System, but no clean S/N break
exist. A machine that incorporates ADE System can be
outwardly identified by the
analyzer connection at the
base of the platform control
box.
B
400S 460SJ
3120789
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2
AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-6
AXLE & STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO S/N 0300076633) . . . . . . . . . . 1-20
DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO S/N 0300076633). . . . . . . . . . 1-24
DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (S/N 0300076633 TO
S/N 0300096000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) . . . . . 1-32
DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT
ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
FRAME VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
3120789
VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
SWING HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . 2-28
DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682) . . . . . . . . . . . . . . . . 2-32
DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000) . . . . . . . . 2-38
GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . 2-46
FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) . . . . . . . . . . . . . . . . . 2-50
FORD ENGINE INSTALLATION (S/N 0300078473 to S/N 0300096000) . . . . . . . . . . 2-58
DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) . . . . . . . . . . . . . . . . . . . . . . 2-66
GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO S/N 0300078473)
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
GENERATOR INSTALLATION - FORD MACHINES (S/N 0300078473 TO
S/N 0300096000) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . 2-84
ISUZU ENGINE INSTALLATION - 4LE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) . . . . . . . . . . . . . . . 2-92
PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106
GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . 2-110
GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . 2-114
ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-120
HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
400S 460SJ
i
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1
3-2
3-3
3-4
BOOM INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
BOOM ASSEMBLY - 400S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
BOOM ASSEMBLY - 460SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
ROTATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . .4-2
PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . .4-6
SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL) . . . . . . .4-10
SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) . . . . . . . . .4-12
PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . . . .4-14
PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . . . .4-20
CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM). . . . . . .4-26
CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) . . . . . . . . . .4-28
CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) . . . . .4-32
CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) . . . . . . . . .4-34
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .5-4
LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE
REPLACEMENT CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
LIFT CYLINDER ASSEMBLY - JIB (460SJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . .5-12
MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . .5-14
STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO
S/N 0300087392) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO
S/N 0300087392 & ORIGINAL EQUIPMENT FOR S/N 0300087392 TO
S/N 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1
6-2
6-3
6-4
6-5
AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1
7-2
7-3
7-4
7-5
ii
ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (WITHOUT ADE
SYTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (WITHOUT ADE
SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
ELECTRICAL SCHEMATIC - ISUZU ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . .7-14
ELECTRICAL SCHEMATIC - CATERPILLAR/DEUTZ/FORD ENGINE MACHINES
WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
400S 460SJ
3120789
TABLE OF CONTENTS
FIGURE NO.
7-6
7-7
7-8
TITLE
PAGE NO.
ELECTRICAL SCHEMATIC - DEUTZ EMR2 & GM ENGINES (S/N 0300085617 to
S/N 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) . . . . . . . . . . 7-30
HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) . . . . . . . . . . . . . 7-40
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1
8-2
DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
DECAL INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
10-1
10-2
SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
SKY WELDER INSTALLATION (PRIOR TO S/N 0300068333) . . . . . . . . . . . . . . . . . . 10-8
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3120789
400S 460SJ
iii
TABLE OF CONTENTS
FIGURE NO.
iv
TITLE
400S 460SJ
PAGE NO.
3120789
SECTION 1
FRAME
3120789
400S 460SJ
1-1
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
108
110
125
125
1
3
101
103
122
104
126
16
123
117
118
106
101
102
119
15
121
10
116
120
14
107
6
112
7
107
6
401
9
1 113
5
109
125
110
117
126
125
125
106
117
106
126
206
124
17
1
S/N 0300065402
TO S/N 0300096000
111
4
15
8
214
201
207
11
12
213
208
101
115
114
201
203
205
202
214
17A
124A
215
302
216
209
211
208
201
207
213
310
218
308
306
303
304
214
201
207
307
309
316
314
311
305
313
1-2
206
303
212
217
115
129
101
128
210
2
17A
124A
201
204
109
109
PRIOR TO
S/N 0300065402
212
126
125
400S 460SJ
315
301
3120789
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
QTY.
0259152
0272274
0272902
Ref.
Ref.
Ref.
Ref.
0100011
0362932
0641607
0641626
0642012
0961950
3422592
0362954
3841258
4060978
3574254
4071002
4070973
Not Used
4740158
4751600
4761600
A/R
2
4
2
1
2
1
2
1
1
A/R
A/R
1
6
4
1
4846072
4846551
0561300
2
0259150
0271977
0272900
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
108
109
0100011
0641414
0641607
0642010
0642012
0682248
0961950
1100118
Use
A/R
4
4
2
1
2
2
1
2
110
111
112
Use 1684139
1684139
3272201
3322201
3422592
2
2
1
17A
3120789
DESCRIPTION
FIXED AXLE INSTALLATION OPTIONS:
Prior to S/N 0300067471 All Machines
S/N 0300067471 to S/N 0300072506
S/N 0300072506 to S/N 0300096000
REV.
C
A
A
Compound, Locking
Bar, Stop
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 3-1/4in
Bolt 5/8in-11NC x 1-1/2in
Bushing, Garmax
Pin, Axle Pivot
Plate, Stop
Keeper, Pin
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Shim, 20-Gauge
Shim 1/8in
Thrustwasher
Flatwasher 3/8in Regular
Lockwasher 3/8in
Axle Weldment Options:
Prior to S/N 0300067471
S/N 0300067471 to S/N 0300096000
Steer Cylinder Mounting Block Assembly
OSCILLATING AXLE INSTALLATION OPTIONS:
Prior to S/N 0300065402
S/N 0300065402 to S/N 0300072506
S/N 0300072506 to S/N 0300096000
E
A
A
Compound, Locking
Bolt 1/4in-20NC x 1-3/4in
Bolt 3/8in-16NC x 7/8in
Bolt 5/8in-11NC x 1-1/4in
Bolt 5/8in-11NC x 1-1/2in
Bolt 3/4in-10NC x 6in (Grade 8)
Bushing, Garmax
Cam, Lockout
Lockout Cylinder Assembly Options (See Section 5 for
Breakdown):
Prior to S/N 0300065402 (was p/n 1683575)
S/N 0300065402 to S/N 0300096000
Nut 3/4in-10NC
Nut 3/4in-16NF (Prior to S/N 0300065402)
Pin, Axle Pivot
400S 460SJ
1-3
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
(CONTINUED)
ITEM #
PART NUMBER
QTY.
113
114
3841258
3841367
7020180
1
2
1
2
115
3900109
3422936
116
117
118
119
120
121
122
123
124
124A
125
126
127
128
129
201
202
203
204
205
206
207
208
209
210
211
212
1
4060978
3574254
4567462
4640871
7012693
7002840
4711400
4740158
4751600
4752000
4761600
4846072
4846551
0561300
4892200
0100019
Not Used
0641607
3841520
2
1
1
1
4
1
4
4
2
1
2
4
A/R
2
2
0259148
Ref.
0100011
0440162
0641606
0681828
A/R
2
4
4
1
Use 1684412
1684412
2780230
3312008
3322201
3323003
3422692
3450808
Use 3841517
2
4
2
2
2
2
2
Ref.
213
214
1-4
3841442
3900109
2
4
DESCRIPTION
REV.
Keeper, Pin
Rod-End with Grease Fitting (Prior to S/N 0300065402)
Grease Fitting
Hardware Options:
Screw, Shoulder (Prior to S/N 0300065402)
Pin (S/N 0300065402 to S/N 0300096000)
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Tube, Mounting
Lockout Valve Assembly
Seal Kit - 4640871 Valve
Anti-Rotation Pin Removal Tool
Flatwasher 1/4in Thin
Thrustwasher
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Lockwasher 3/8in
Axle Weldment Options:
Prior to S/N 0300065402
S/N 0300065402 to S/N 0300096000
Steer Cylinder Mounting Block Assembly
Flatwasher 3/4in Hardened
Compound, Locking
Bolt 3/8in-16NC x 7/8in (S/N 0300065402 to S/N 0300096000)
Keeper, Pin (S/N 0300065402 to S/N 0300096000)
STEERING INSTALLATION
H
Compound, Locking
Thrustwasher
Bolt 3/8in-16NC x 3/4in
Bolt 1/2in-13NC x 3-1/2in
Steer Cylinder Assembly Options (See Section 5 for Breakdown):
Prior to S/N 0300087392 (was p/n 1683614)
S/N 0300087392 to S/N 0300096000 (was p/n 1001140283)
Hub/Spindle Assembly (See 301 to 316 for Breakdown)
Nut 5/8in-11NC
Nut 3/4in-16NF
Nut 1-1/4in-12NF
Kingpin
Pin, Cotter 1/4in x 2in
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease
Fitting)
Note: Qty (1) p/n 4740086 Thrustwasher required between
bottom of p/n 3841517 Rod-End and Tie Rod.
Tie-Rod
Screw, Shoulder
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
(CONTINUED)
ITEM #
PART NUMBER
QTY.
4060950
Not Required
4713000
4751800
4740086
A/R
1
0
2
4
2
2780230
Ref.
7020033
7020034
0961951
0962140
7020035
7020036
7020038
7020037
7020039
7020040
7020041
Not Used
7020042
7020054
3450608
7020055
2
2
4
2
2
2
2
2
2
2
18
Cap, Dust (1 per Assembly)
Spindle Assembly (1 per Assembly)
Bushing, Garmax (2 per Assembly)
Bearing, Garmax (1 per Assembly)
Hub (1 per Assembly) (Includes 306 & 307)
Cup, Bearing - Inner(1 per Assembly)
Cup, Bearing - Outer (1 per Assembly)
Cone, Bearing - Inner (1 per Assembly)
Cone, Bearing - Outer (1 per Assembly)
Seal (1 per Assembly)
Stud, Wheel (9 per Assembly)
18
2
2
2
Lugnut (9 per Assembly)
Nut, Castle (1 Per Assembly)
Pin, Cotter (1 Per Assembly)
Washer, Spindle (1 Per Assembly)
215
216
217
218
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
401
Ref.
2360539
2360625
2360650
2360540
2360626
2360651
2360541
2360627
2360652
3120789
DESCRIPTION
REV.
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Flatwasher 1-1/4in Thin
Flatwasher 1/2in Regular
Thrustwasher
HUB ASSEMBLY
A
FRAME WELDMENTS
400S with 500Lbs Capacity (Prior to S/N 0300072506)
400S with 500Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 500Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
400S with 750Lbs Capacity (Prior to S/N 0300072506)
400S with 750Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 750Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
460SJ (Prior to S/N 0300072506)
460SJ (S/N 72506 to S/N 0300076633)
460SJ (S/N 76633 to S/N 0300096000)
400S 460SJ
1-5
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
15
109
25
25
7
23
12
1
3 20
18
9
23
1
5
19
401
1
4 22
101 114
104
13
108
8
107
21
113
2
12
25
8
107
2 16
6 110
101
106
7
10
101
105
24
115
114
214
18
17
1
4
14
103 111
112
210
25
102
201
205
10
216
208
211
24A
233 115A
303
229
302
202
24A
115A
201
206
214
210
223
226
209
303
201
207
222
228
215
201
213
212
231
203
307
309
316
314
301
201
213
217
230
304
221
201
232
220
203
218
310
308
306
225
227
311
305
313
315
204
228
219
227
1-6
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
25
PART NUMBER
QTY.
0273473
Ref.
0100011
0100019
0641424
0641607
0642010
0642012
0682248
0961950
1100123
1684139
Not Used
3272201
3422592
3422936
3574254
3841258
3841520
4567462
4640871
7012693
7002840
4711400
4740158
4751600
4752000
4846801
0561300
4892200
A/R
A/R
4
2
2
1
2
2
1
2
0272803
0272906
101
102
103
104
105
106
107
108
109
110
111
3120789
0100011
0362932
0362954
0641607
0641626
0642012
0961950
3422592
4060978
3574254
3841258
4070973
2
1
2
1
1
2
2
1
1
1
4
1
2
4
1
2
4
Ref.
Ref.
Ref.
A/R
2
2
2
2
1
2
1
1
1
2
DESCRIPTION
OSCILLATING AXLE INSTALLATION
REV.
A
Compound, Locking
Compound, Locking
Bolt 1/4in-20NC x 3in
Bolt 3/8in-16NC x 7/8in
Bolt 5/8in-11NC x 1-1/4in
Bolt 5/8in-11NC x 1-1/2in
Bolt 3/4in-10NC x 6in
Bushing, Garmax
Cam, Lockout
Lockout Cylinder Assembly (See Section 5 for Breakdown)
Nut 3/4in-10NC
Pin, Axle Pivot
Pin
Shield, Frame
Keeper, Pin
Keeper, Pin
Tube, Mounting
Lockout Valve Assembly
Seal Kit - 4640871 Valve
Anit-Rotation Pin Removal Tool
Flatwasher 1/4in Thin
Thrustwasher
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Axle Weldment
Steer Cylinder Mounting Block Assembly
Flatwasher 3/4in Hardened
FIXED AXLE INSTALLATION
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
A
A
Compound, Locking
Bar, Stop
Bar, Stop
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 3-1/4in
Bolt 5/8in-11NC x 1-1/2in
Bushing, Garmax
Pin, Axle Pivot
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Keeper, Pin
Shim 11Ga
400S 460SJ
1-7
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
(CONTINUED)
ITEM #
PART NUMBER
QTY.
112
113
114
115
115A
4071002
4740158
4751600
4846426
0561300
4
1
2
1
2
0272804
Ref.
0100011
0440162
0962292
0962348
0641606
A/R
2
4
1
4
4
201
202
203
204
205
206
207
208
209
210
0681828
0681824
3272205
Use 1684412
1684412
3450808
Use 3841517
2
1
2
2
Ref.
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
1-8
2780230
3900295
3312008
3322201
3323003
3422692
3422848
3900296
3574235
3841143
3841619
4712400
3900109
Not Used
4713000
4740086
4740155
4740491
4751800
4846802
0100019
0641508
4061048
2
1
4
2
2
2
1
1
1
1
2
1
4
2
2
2
3
4
1
A/R
1
1
DESCRIPTION
REV.
Shim 20Ga
Thrustwasher
Flatwasher 3/8in Regular
Axle Weldment
Steer Cylinder Mounting Block Assembly
STEERING INSTALLATION
G
Compound, Locking
Thrustwasher
Bushing
Bushing
Bolt 3/8in-16NC x 3/4in
Bolt Options:
Bolt 1/2in-13NC x 3-1/2in (With Cylinder Shield)
Bolt 1/2in-13NC x 3in (Without Cylinder Shield)
Locknut 3/4in-16NF
Steer Cylinder Assembly Options (See Section 5 for Breakdown):
Prior to S/N 0300087392 (was p/n 1683614)
S/N 0300087392 to S/N 0300096000 (was p/n 1001140283)
Pin, Cotter 1/4in x 2in
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease
Fitting)
Note: Qty (1) p/n 4740086 Thrustwasher required between
bottom of p/n 3841517 Rod-End and Tie Rod.
Hub/Spindle Assembly (See 201 to 213 for Breakdown)
Bolt, Shoulder 1in x 3in
Nut 5/8in-11NC
Nut 3/4in-16NF
Nut 1-1/4in-12NF
Kingpin
Pin, Hitch
Bolt, Shoulder 1in x 4-1/2in
Plate, Tow Bar Pivot
Keeper
Tie-Rod
Flatwasher 7/8in Thin
Screw, Shoulder
Flatwasher 1-1/4in Thin
Thrustwasher
Thrustwasher
Thrustwasher
Flatwasher 1/2in Regular
Weldment, Link
Compound, Locking
Bolt 5/16in-18NC x 1in
Shield, Cylinder (Prior to S/N 0300073804 Only)
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
(CONTINUED)
ITEM #
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
PART NUMBER
QTY.
2780230
Ref.
7020033
7020034
0961951
0962140
7020035
7020036
7020038
7020037
7020039
7020040
7020041
Not Used
7020042
7020054
3450608
7020055
2
2
4
2
2
2
2
2
2
2
18
Cap, Dust (1 per Assembly)
Spindle Assembly (1 per Assembly)
Bushing, Garmax (2 per Assembly)
Bearing, Garmax (1 per Assembly)
Hub (1 per Assembly) (Includes 306 & 307)
Cup, Bearing - Inner(1 per Assembly)
Cup, Bearing - Outer (1 per Assembly)
Cone, Bearing - Inner (1 per Assembly)
Cone, Bearing - Outer (1 per Assembly)
Seal (1 per Assembly)
Stud, Wheel (9 per Assembly)
18
2
2
2
Lugnut (9 per Assembly)
Nut, Castle (1 Per Assembly)
Pin, Cotter (1 Per Assembly)
Washer, Spindle (1 Per Assembly)
401
Ref.
2360539
2360625
2360650
2360540
2360626
2360651
2360541
2360627
2360652
3120789
DESCRIPTION
HUB ASSEMBLY
REV.
A
FRAME WELDMENT OPTIONS:
400S with 500Lbs Capacity (Prior to S/N 0300072506)
400S with 500Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 500Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
400S with 750Lbs Capacity (Prior to S/N 0300072506)
400S with 750Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 750Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
460SJ (Prior to S/N 0300072506)
460SJ (S/N 0300072506 to S/N 0300076633)
460SJ (S/N 0300076633 to S/N 0300096000)
400S 460SJ
1-9
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD
300
108
125
125
110
126
1
3
101
103
15
123
122
104
126
117
106
118
14
121
101
102
119
10
116
107
6
107
120 6
13
112
7
401
110
126
125
125
109
1
5
105
126
117
110
125
125
106
117
106
9
113
109
124
16
8
216
201
208
207
115
129
114
17
11
12
2
209
115
111
1
4
14
212
211
S/N 0300065402
TO S/N 0300096000
PRIOR TO
S/N 0300065402
215
109
101
128
202
205
224
124A
16A
201
203
210
214
212
211
209
16A
216
124A
201
208
205
224
219
202
212
217
201
204
1-10
213
216
218
201
208
400S 460SJ
206
210
201
203
3120789
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
QTY.
0259153
0272275
0272903
Ref.
Ref.
Ref.
Ref.
FIXED AXLE INSTALLATION OPTIONS:
Prior to S/N 0300067471
S/N 0300067471 to S/N 0300072506
S/N 0300072506 to S/N 0300096000
A/R
2
4
2
1
2
1
2
1
1
0100011
0362965
0641606
0641620
0642012
0961950
3422592
0362954
3841258
4071002
A/R
Compound, Locking
Bar, Stop
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 2-1/2in
Bolt 5/8in-11NC x 1-1/2in
Bushing, Garmax
Pin, Axle Pivot
Plate, Stop
Keeper, Pin
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Shim 1/8in
Shim 3/16in
Thrustwasher
Flatwasher 3/8in Regular
Lockwasher 3/8in
Axle Weldment Options:
Prior to S/N 0300067471
S/N 0300067471 to S/N 0300096000
Note: If kingpin holes in axle measure 1.503in diameter or
larger in any direction, axle weldment must be replaced.
See Field Service Bulletin AWP-04-11.
Shim 20-Gauge
0259151
0271978
0272901
Ref.
Ref.
Ref.
Ref.
OSCILLATING AXLE INSTALLATION OPTIONS:
Prior to S/N 0300065402
S/N 0300065402 to S/N 0300072506
S/N 0300072506 to S/N 0300096000
4060978
3574254
4070973
4070972
4740158
4751600
4761600
A/R
A/R
1
6
4
1
4846069
4846550
Ref.
17
101
102
103
104
105
106
107
108
109
110
111
3120789
DESCRIPTION
0100011
0641414
0641606
0642010
0642012
0682248
0961950
1100118
Use 1684139
1684139
3272201
3322201
A/R
4
4
2
1
2
2
1
2
2
2
REV.
C
A
A
E
A
A
Compound, Locking
Bolt 1/4in-20NC x 1-3/4in
Bolt 3/8in-16NC x 3/4in
Bolt 5/8in-11NC x 1-1/4in
Bolt 5/8in-11NC x 1-1/2in
Bolt 3/4in-10NC x 6in (Grade 8)
Bushing, Garmax
Cam, Lockout
Lockout Cylinder Assembly Options (See Section 5 for Breakdown):
Prior to S/N 0300065402 (was p/n 1683575)
S/N 0300065402 to S/N 0300096000
Nut 3/4in-10NC
Nut 3/4in-16NF (Prior to S/N 0300065402)
400S 460SJ
1-11
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
112
113
114
3422592
3841258
3841367
7020180
1
1
2
1
2
Pin, Axle Pivot
Keeper, Pin
Rod-End with Grease Fitting (Prior to S/N 0300065402)
Grease Fitting
Hardware Options:
Screw, Shoulder (Prior to S/N 0300065402)
Pin (S/N 0300065402 to S/N 0300096000)
Shield, Frame Options:
Prior to S/N 0300072506
S/N 0300072506 to S/N 0300096000
Tube, Mounting
Lockout Valve Assembly
Seal Kit - 4640871 Valve
Anti-Rotation Pin Removal Tool
Flatwasher 1/4in Thin
Thrustwasher
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Lockwasher 3/8in
Axle Weldment Options:
Prior to S/N 0300067471
S/N 0300067471 to S/N 0300096000
Note: If kingpin holes in axle measure 1.503in diameter or
larger in any direction, axle weldment must be replaced.
See Field Service Bulletin AWP-04-11.
Flatwasher 3/4in Hardened
Compound, Locking
115
3900109
3422936
116
117
118
119
120
121
122
123
124
1
4060978
3574254
4567462
4640871
7012693
7002840
4711400
4740158
4751600
4752000
4761600
2
1
1
1
4
1
4
4
4
1
4846069
4846550
Ref.
125
126
127
128
129
4892200
0100019
Not Used
0641607
3841520
0259149
0272927
201
202
1-12
0100011
4
A/R
2
2
Ref.
Ref.
Ref.
0440161
A/R
A/R
4
4740537
A/R
4740538
A/R
4740539
A/R
4740540
A/R
0440271
2
REV.
Bolt 3/8in-16NC x 7/8in (S/N 0300065402 to S/N 0300096000)
Keeper, Pin (S/N 0300065402 to S/N 0300096000)
STEERING INSTALLATION
Prior to S/N 0300076633
S/N 0300076633 to S/N 0300096000
D
G
Compound, Locking
Thrustwasher Options:
Prior to S/N 79125 (Top and Bottom Kingpin Location)
(Note: See Kit)
S/N 0300079125 to S/N 0300096000 (.0625) (Top Kingpin
Location)
S/N 0300079125 to S/N 0300096000 (.125) (Top Kingpin
Location)
S/N 0300079125 to S/N 0300096000 (.188) (Top Kingpin
Location)
S/N 0300079125 to S/N 0300096000 (.250) (Top Kingpin
Location)
S/N 0300079125 to S/N 0300096000 (Bottom Kingpin
Location)
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM #
PART NUMBER
QTY.
203
0641606
204
205
0681828
0961951
A/R
8
16
4
A/R
4
0440291
0440274
2
2
0962140
2
1
206
207
208
209
210
211
Use 1684412
1684412
3312008
3322201
3422716
3423081
Use 3841517
4
2
4
2
Ref.
212
213
214
3900109
4060950
4
1
1
Use 4130403
4130405
215
1
216
217
218
219
Use 4130404
4130406
4740086
4751800
4846070
3780182
4
4
2
2
220 to 223
224
Not Used
3020029
A/R
300
2902400
Ref.
3120789
DESCRIPTION
REV.
Bolt 3/8in-16NC x 3/4in
Prior to S/N 0300079125
S/N 0300079125 to S/N 0300096000
Bolt 1/2in-13NC x 3-1/2in
Bushing, Garmax Options:
Prior to S/N 0300079125 (Top & Bottom Kingpin Locations)
(Note: See Kit)
S/N 0300079125 to S/N 0300096000 (Top Kingpin Location)
S/N 0300079125 to S/N 0300096000 (Bottom Kingpin
Location)
Bearing, Garmax
Steer Cylinder Assembly Options (See Section 5 for
Breakdown):
Prior to S/N 0300087392 (was p/n 1683614)
S/N 0300087392 to S/N 0300096000 (was p/n 1001140283)
Nut 5/8in-11NC
Nut 3/4in-16NF
Kingpin Options:
Prior to S/N 0300079125 (2 Bolt Mounting) (Note: See Kit)
S/N 0300079125 to S/N 0300096000 (4 Bolt Mounting)
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease
Fitting)
Note: Qty (1) p/n 4740086 Thrustwasher required between
bottom of p/n 3841517 Rod-End and Tie Rod.
Screw, Shoulder
Shield, Frame (Prior to S/N 0300072506 Only)
Spindle (Left Side) Options:
Prior to S/N 0300079125 (was p/n 4130368)
S/N 0300079125 to S/N 0300096000
Spindle (Right Side) Options:
Prior to S/N 0300079125 (was p/n 4130369)
S/N 0300079125 to S/N 0300096000
Thrustwasher
Flatwasher 1/2in Regular
Tie-Rod
O-Ring (S/N 0300079125 to S/N 0300096000 Only) (Bottom
Kingpin Location Only)
Grease, Bearing
——————————
Kingpin and Bushings Update Kit for Machines Built Prior to
S/N 0300079125 (Includes Newer “S/N 0300079125 to
S/N 0300096000” Design Items 202, 203, 205, 210 and 219).
See Field Service Bulletin AWP-04-11.
Note: Newer bushings will fit in “Prior to S/N 0300079125”
axles however if kingpin holes measure 1.503in diameter or
larger in any direction, axle weldment must be replaced
before installation of kit.
Note: Spindles require drilling and tapping for 8 additional
kingpin mtg bolts. Newer design kingpins require 4 mtg
bolts each.
400S 460SJ
1-13
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM #
PART NUMBER
401
Ref.
2360539
2360625
2360650
2360540
2360626
2360651
2360541
2360627
2360652
1-14
QTY.
DESCRIPTION
REV.
FRAME WELDMENT OPTIONS
400S with 500Lbs Capacity (Prior to S/N 0300072506)
400S with 500Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 500Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
400S with 750Lbs Capacity (Prior to S/N 0300072506)
400S with 750Lbs Capacity (S/N 0300072506 to
S/N 0300076633)
400S with 750Lbs Capacity (S/N 0300076633 to
S/N 0300096000)
460SJ (Prior to S/N 0300072506)
460SJ (S/N 0300072506 to S/N 0300076633)
460SJ (S/N 0300076633 to S/N 0300096000)
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-15
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
13
2
11
12
19
10
26
1
25
9
107
103
105
106
101
104
14
102
1-16
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
ITEM #
1
2
3 to 8
9
PART NUMBER
QTY.
0259145
0272784
0272926
0259146
0272783
0272925
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
0100019
Not Used
Compound, Locking
Compound, Locking
A/R
Hardware Options:
Bolt 1/2in-13NC x 1-1/4in (Grade 8)
Nut 1/2in-13NC (2WD S/N 0300076633 to S/N 0300096000
Only) (Not Shown)
Bolt 5/8in-11NC x 1-1/2in (Grade 8)
Bolt 5/8in-11NC x 1-1/2in (Grade 8) (Prior to
S/N 0300076633)
Bolt 5/8in-11NC x 1-3/4in (Grade 8) (S/N 0300076633 to
S/N 0300096000)
Drive Hub Assembly Options:
2WD Front
4WD Rear
Prior to S/N 0300076633 (See Figure 1-5 for Breakdown)
S/N 0300076633 to S/N 0300096000 (See Figure 1-7 for
Breakdown)
Drive Hub/Brake Assembly Options:
2WD Rear
Prior to S/N 0300064140 (See Figure 1-6 for Breakdown)
S/N 0300064140 to S/N 0300076633 (See Figure 1-6 for
Breakdown)
S/N 0300076633 to S/N 0300096000 (See Figure 1-7 for
Breakdown)
4WD Rear
Prior to S/N 0300057477 (See Figure 1-6 for Breakdown)
S/N 0300057477 to S/N 0300076633 (See Figure 1-6 for
Breakdown)
S/N 0300076633 to S/N 0300096000 (See Figure 1-7 for
Breakdown)
Drive Motor Assembly Options:
2WD Rear
Prior to S/N 0300076633 (was p/n 3160242 - See Figure
1-8 for Breakdown) (For 3160353 - See Figure 1-9 for
Breakdown)
S/N 0300076633 to S/N 0300096000 (was p/n 3160298 See Figure 1-8 for Breakdown) (For 3160351 - See Figure
1-9 for Breakdown)
4WD Front & Rear
Prior to S/N 0300076633) (was p/n 3160243 - See Figure
1-8 for Breakdown) (For 3160354 - See Figure 1-9 for
Breakdown)
A/R
0682012
0682014
11
Not Required
A/R
0
2780246
2780268
2
2
12
2
2780243
2780253
2780267
2780244
2780254
2780267
13
3120789
WHEEL DRIVE INSTALLATIONS
2WD Prior to S/N 0300072506
2WD S/N 0300072506 to S/N 0300076633
2WD S/N 0300076633 to S/N 0300096000
4WD Prior to S/N 0300072506
4WD S/N 0300072506 to S/N 0300076633
4WD S/N 0300076633 to S/N 0300096000
A/R
A/R
0681810
3311801
10
DESCRIPTION
A/R
Use 3160353
2
Use 3160351
2
Use 3160354
4
4
400S 460SJ
REV.
H
A
A
J
A
C
1-17
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM #
14
15 to 18
19
20 to 24
25
26
27
1-18
PART NUMBER
QTY.
DESCRIPTION
REV.
Use 3160348
4
3300106
Not Used
3790045
Not Used
4891800
4892000
2300016
A/R
S/N 0300076633 to S/N 0300096000) (was p/n 3160266 See Figure 1-8 for Breakdown) (For 3160348 - See Figure
1-9 for Breakdown)
Lugnut (9 Per Hub)
A/R
O-Ring (1 Per Motor)
A/R
A/R
5.4oz
0270091
0270650
0272924
0272310
0270092
0270653
0259351
0271995
0272311
0259354
0271998
0270093
0270094
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0270074
0270075
0272923
0272336
0272337
0270651
0270652
0270076
0270077
0270654
0270655
0259352
0271993
2
2
4
2
2
2
2
2
2
2
2
2
2
0259353
0271994
2
2
0272352
0272353
0259355
2
2
2
0271997
2
Flatwasher 1/2in Hardened
Flatwasher 5/8in Hardened
Fluid, Hydraulic (Not Shown - Use with Brake)
TIRE AND WHEEL INSTALLATIONS
12 x 16.5 Pneumatic
12 x 16.5 Pneumatic (Non-Marking)
12 x 16.5 Pneumatic LT
12 x 16.5 Pneumatic TS
12 x 16.5 Foam-Filled
12 x 16.5 Foam-Filled (Non-Marking)
14 x 17.5 Pneumatic (Prior to S/N 0300064803)
14 x 17.5 Pneumatic (S/N 0300064803 to S/N 0300096000)
14 x 17.5 Pneumatic TS
14 x 17.5 Foam-Filled (Prior to S/N 0300064803)
14 x 17.5 Foam-Filled (S/N 0300064803 to S/N 0300096000)
33/16LL x 16.1 Pneumatic
33/16LL x 16.1 Foam-Filled
12 x 16.5 Pneumatic Right Side
12 x 16.5 Pneumatic Left Side
12 x 16.5 Pneumatic (LT)
12 x 16.5 Pneumatic Right Side (TS)
12 x 16.5 Pneumatic Left Side (TS)
12 x 16.5 Pneumatic Right Side (Non-Marking)
12 x 16.5 Pneumatic Left Side (Non-Marking)
12 x 16.5 Foam-Filled Right Side (See Note)
12 x 16.5 Foam-Filled Left Side (See Note)
12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note)
12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note)
14 x 17.5 Pneumatic Right Side (Prior to S/N 0300064803)
14 x 17.5 Pneumatic Right Side (S/N 0300064803 to
S/N 0300096000)
14 x 17.5 Pneumatic Left Side (Prior to S/N 0300064803)
14 x 17.5 Pneumatic Left Side (S/N 0300064803 to
S/N 0300096000)
14 x 17.5 Pneumatic Right Side (TS)
14 x 17.5 Pneumatic Left Side (TS)
14 x 17.5 Foam-Filled Right Side (See Note)
(Prior to S/N 0300064803)
14 x 17.5 Foam-Filled Right Side (See Note)
(S/N 0300064803 to S/N 0300096000)
400S 460SJ
A
A
A
1
A
A
A
A
1
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
B
A
A
A
B
A
3120789
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
0259356
2
0271996
2
0270078
0270079
4
4
Ref.
101
1702740
1702738
1703067
102
1
1
1
1
1
4520216
4520240
4520266
4520212
Use 4520259
103
104
105
106
107
3120789
4520259
4520212
4640113
4860214
4860213
4860198
1120552
1300019
1705364
1
1
1
A/R
1
DESCRIPTION
14 x 17.5 Foam-Filled Left Side (See Note) (Prior to
S/N 0300064803)
14 x 17.5 Foam-Filled Left Side (See Note)
(S/N 0300064803 to S/N 0300096000)
33/16LL x 16.1 Pneumatic
33/16LL x 16.1 Foam-Filled (See Note)
Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
REV.
B
A
A
A
Decal Options (Pneumatic Only):
Decal - 90PSI
Decal - 45PSI
Decal - 40PSI
Tire Options:
12 x 16.5 NHS
12 x 16.5 NHS (Non-Marking)
12 x 16.5 LT
14 x 16.1
14 x 17.5 NHS (p/n was 4520171) (Prior to
S/N 0300064803)
14 x 17.5 NHS (S/N 0300064803 to S/N 0300096000)
33/16LL x 16.1
Valve, Air (Pneumatic Only)
Rim, Wheel
16.1 x 14 (Use with 33/16LL x 16.1 and 14 x 16.1Tires)
16.5 x 9.75 (Use with 12 x 16.5 Tires)
17.5 x 10.50 (Use with 14 x 17.5 Tires)
Cap, Valve Stem (Green) (Pneumatic TS Tires Only)
Chemical, Tire Sealant (Pneumatic TS Tires Only)
Decal - Tire Sealant (Pneumatic TS Tires Only)
400S 460SJ
1-19
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO S/N 0300076633)
60
20
55
44
88
25
24
1
11
15
17
2
34
10
14
5
56
62
53
59
51
54
66
52
43
82
81
49
83
16
82
22
21
8
12
23
19
6
4
29
30
3
7
33
100A
100B
100C
100D
100E
1-20
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO S/N 0300076633)
ITEM #
PART NUMBER
QTY.
2780246
Ref.
1
2
3
4
Use 7022544
Use 7022545
7021325
Use 7021330
4
3
1
1
Ref.
5
6
7
8
9
10
11
12
13
14
15
16
17
18 to 19
20
21
22
23
24
25
26 to 29
30
31 to 32
33
34
35 to 42
43
44
45 to 50
51
52
53
54
55
56
57 to 58
59
60
61
62
63 to 65
7021326
7021327
7021328
Use 7021329
Not Used
Use 7022545
Use 7022544
Use 7021330
Not Used
Use 7022545
Use 7022544
Not Used
Use 7022545
Not Used
Use 7021330
Use I7021329
Use 7021329
7021342
Use 7021330
Use I7021330
Not Used
7021346
Not Used
Use 7021329
Use 7021329
Not Used
7021347
7021337
Not Used
Use 7021329
Use 7021329
Use 7021329
See Note
Use 7021338
Use 7021338
Not Used
Use 7021338
7021339
Not Used
7021340
Not Used
3
1
1
1
Gear, Planet
Gear, Planet
Gear, Sun
Nut, Shaft
Note: Unless there is capability to torque shaft nut (Item 4) to
626 ft/lbs. (850Nm) Repair beyond this level is not advised.
Bolt, Planet
Ring, Support
Carrier, Planet
Cover
3
4
2
Bearing, Roller
Bearing, Roller
Bearing, Roller
3
4
Ring, Retaining
Ring, Retaining
3
Disk, Support
1
3
3
3
2
2
Seal, Ring
Plug
Seal, Ring
Bolt
Ball
Expander
1
Gear, Ring
1
1
O-Ring
Ring, Retaining
1
1
Shaft, Sun Gear
Shaft, Input
1
1
2
1
1
1
Cover
Disk
Bolt
O-Ring (Note: Use Item 101B or 101E)
Spring, Pressure
Rod, Shaft
1
1
Disk, Rotor
Spindle
1
Coupler
3120789
DESCRIPTION
DRIVE HUB ASSEMBLY (4WD FRONT)
400S 460SJ
REV.
A
1-21
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO S/N 0300076633)
ITEM #
PART NUMBER
QTY.
66
67 to 80
81
82 to 87
88
Use 7021338
Not Used
Use 7021330
Not Used
7021344
1
Ring, Retaining
1
Bearing, Ball
9
100
100A
100B
100C
100D
7022544
7022545
7021329
7021330
Ref.
1
1
1
1
Ref.
100E
7021338
1
Stud, Wheel
——————————
Repair Kit Options:
Planet Gear (Includes Qty 4 of Items 1, 11 & 15)
Planet Gear (Includes Qty 3 of Items 2, 10, 14 & 17)
Cover Kit (Includes Items 8, 21, 22, 33, 34, 51, 52, 53 & 54)
Bearing Kit (Includes Items 4, 12, 20, 24, 25 & 81)
Note: Unless there is capability to torque shaft nut (Item
4) to 626 ft/lbs. (850Nm) Repair beyond this level is not
advised.
Mechanical Disconnect Kit (Includes Items 54-56, 59 & 66)
1-22
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO S/N 0300076633)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-23
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO S/N 0300076633)
1-24
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO S/N 0300076633)
ITEM #
PART NUMBER
QTY.
2780243
2780253
2780244
2780254
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
3
4
Use 7022544
Use Item 101B
7021325
Use 7021330
4
3
1
1
Ref.
5
6
7
7021326
7021327
3
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 to 29
30
31 to 32
33
34
35 to 42
43
44
45 to 50
3120789
7021349
7021328
Use 7021329
Not Used
See Note
Use 7022544
Use 7021330
Not Used
See Note
Use 7022544
7021341
See Note
Not Used
Use 7021330
Use 7021330
Use 7021329
Use 7021329
7021342
Use 7021330
Use 7021330
Not Used
7021335
7021346
Not Used
Use 7021329
Use 7021329
Not Used
7021351
7021347
7021337
Not Used
DESCRIPTION
DRIVE HUB/BRAKE ASSEMBLIES
2WD Rear (Prior to S/N 0300064140)
2WD Rear (S/N 0300064140 to S/N 0300096000)
4WD Rear (Prior to S/N 0300057477)
4WD Rear (S/N 0300057477 to S/N 0300096000)
1
Gear, Planet
Gear, Planet
Gear, Sun
Nut, Shaft
Note: Unless there is capability to torque shaft nut (Item
4) to 626 ft/lbs. (850Nm) Repair beyond this level is not
advised.
Pin, Planet
Ring, Support
Carrier, Planet Options:
2780243 & 2780253 Hub (2WD Rear)
2780244 & Hub 2780254 (4WD Rear)
Cover
3
4
2
Bearing, Roller (Note: Use Item 101B)
Bearing, Roller
Bearing, Roller
3
4
1
3
Ring, Retaining (Note: Use Item 101B)
Ring, Retaining
Ring, Retaining
Disk, Support (Note: Use Item 101B)
1
1
3
3
3
2
2
O-Ring
Seal, Ring
Plug
Seal, Ring
Bolt
Ball
Expander
1
Gear, Ring Options:
2780243 & 2780253 Hub (2WD Rear)
2780244 & Hub 2780254 (4WD Rear)
1
1
O-Ring
Ring, Retaining
1
Shaft, Sun Gear Options:
2780243 & 2780253 Hub (2WD Rear)
2780244 & Hub 2780254 (4WD Rear)
Shaft, Input
1
400S 460SJ
REV.
A
A
A
A
1-25
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO S/N 0300076633)
ITEM #
PART NUMBER
QTY.
51
52
53
54
55
56
57 to 58
59
60
Use 7021329
Use 7021329
See Note
See Note
Use 7021338
Use 7021338
Not Used
Use 7021338
1
1
2
1
1
1
61
62
7021352
1
A/R
1
Use 2780254
0
See Note
1
1
7021340
7021359
63
Not Required
7022549
64
65
66
67
68 to 70
71
7021354
Not Required
7021355
Use 7021338
7021356
Not Used
A/R
0
1
A/R
1
0
1
1
1
1
1
Bearing, Ball
1
1
Ring, Seal
Seal
9
Stud, Wheel
——————————
Seal Kit Options:
Hub Seal Kit (Note: Purchase Repair Kit that includes
Seals Needed)
Brake Seal Kit (Includes Items 75, 76, 77 & 78)
See Note
A/R
1
100B
7022547
1
1-26
Disk, Rotor
Spindle Options:
2780243/2780253 Hub (2WD Rear)/2780244 Hub
(4WD Rear)
2780254 Hub (4WD Rear) (Note: Not Available - Purchase
Complete Drive Hub/Brake Assembly)
Housing, Brake (Note: Not Available for Purchase)
Coupler Options:
2780243 & 2780253 Hub (2WD Rear)
2780244 & Hub 2780254 (4WD Rear)
Ring, Spacer Options:
2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear)
2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear)
Plate, Back-up Options:
2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear)
2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear)
Plate, Back-up
Ring, Retaining
Ring, Retaining
6
7
8
2
1
2
1
100
100A
REV.
Cover
Disk
Bolt (Note: Purchase Item 101C or 101E)
O-Ring (Note: Purchase Item 101C or 101E)
Spring, Pressure
Rod, Shaft
Plug Options:
2780243 Hub (2WD Rear)/2780244 Hub (4WD Rear)
2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear)
Disc, Brake (Note: Use Item 101F)
Disc, Brake (Note: Use Item 101F)
Spring (Note: Use Item 101F)
Ring, Back-up
O-Ring
Ring, Back-up
O-Ring
7021357
7022551
See Note
See Note
See Note
Use 7022547
Use 7022547
Use 7022547
Use 7022547
Not Used
Use 7021330
Not Used
7021358
7024980
Not Used
7021344
72
73
74
75
76
77
78
79 to 80
81
82 to 83
84
85
86 to 87
88
DESCRIPTION
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO S/N 0300076633)
ITEM #
PART NUMBER
QTY.
101
101A
101B
7022544
A/R
1
1
101C
101D
7024017
7022545
7021329
7021330
101E
7021338
101F
1
1
7024026
7022548
3120789
1
1
Ref.
DESCRIPTION
REV.
Repair Kit Options:
Planet Gear (Includes Qty 4 of Items 1, 11 & 15)
Planet Gear (Includes Oty 3 of Items 2, 10, 14 & 17) Options:
2780243/2780253 Hub (2WD Rear)
2780244/2780254 Hub (4WD Rear)
Cover Kit (Includes Items 8,21, 22, 33, 34, 51, 52, 53 & 54)
Bearing Kit (Includes Items 4, 12, 19, 20, 24, 25 & 81)
Note: Unless there is capability to torque shaft nut
(Item 4) to 626 ft/lbs. (850Nm) Repair beyond this level
is not advised.
Mechanical Disconnect Kit (Includes Items 53, 54, 55, 56, 59
& 66)
Brake Kit (Includes Items 72, 73 & 74)
2780243 (2WD Rear)/2780244 Hub (4WD Rear)
2780253 Hub (2WD Rear)/2780254 Hub (4WD Rear)
400S 460SJ
1-27
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (S/N 0300076633 TO S/N 0300096000)
7B
7D
6F
6E
12
6D
6C
6J
6G
7C
7D
6
27
111
110
7
112
6G
7A
6
6B
121
102
2
13
122
123
13
6A
1
119
1H
5A
104
1F
103
4
1E
1
5
106
103
1G
3G
3E
106
1N
3
3A
101
1D
116
3B
16
3C
1C
8
3D
3C
1B
15
17
3F
115
109
1
118
117
1A
11
3B
120
200A
200B
108
14
105
201A
201B
201C
201D
1-28
107
114
113
105
28
29
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (S/N 0300076633 TO S/N
0300096000)
ITEM #
PART NUMBER
QTY.
2780268
Ref.
Ref.
2780267
Ref.
1
See Note
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
1L
1M
1N
2
3
3A
3B
3C
3D
3E
3F
3G
4
5
5A
6
7027059
7001998
7010429
7010429
7000257
7000258
7007601
7000232
7000229
Not Used
Not Used
Not Used
Not Used
7007640
7000246
7024712
Use 7024712
Use 7024712
Use 7024712
Use 7024712
Use 7024712
Use 7024712
Use 7024712
7000248
7000230
7017070
1
1
1
1
1
1
1
1
1
6A
6B
6C
6D
6E
6F
6G
6H
6I
6J
7
7A
3120789
Use 70001349
Use 70001349
Use 70001349
Use 70001349
Use 70001349
Use 70001349
0641404
Use 70001349
Not Used
Use 70001349
Use 70001349
7024714
9
1
1
1
6
A/R
3
3
3
3
1
1
1
1
DESCRIPTION
DRIVE HUB ASSEMBLIES
Drive Hub without Brake Assembly (4WD Front)
(Includes Items 1-16)
Drive Hub with Brake Assembly (2WD & 4WD Rear)
(Includes Items 1-123)
REV.
A
B
Spindle/Housing Assembly (Note: Not Available - Purchase
Complete Drive Hub Assembly)
Spindle
Seal
Cone, Bearing (Includes Item 1D)
Cup, Bearing (Includes Item 1C)
Cup, Bearing
Cone, Bearing
Housing/Ring Gear
Thrustwasher
Ring, Retaining
1
1
1
1
1
2
1
Stud, Wheel
Gear, Internal
Carrier Assembly (Purchase p/n 7024712 for items 3A-3G)
Carrier (Not Available for Purchase)
Ring, Retaining
Bearing, Needle
Thrustwasher
Shaft, Planet
Gear, Planet
Rollpin
Ring Gear
O-Ring
O-Ring
Cover Assembly (was p/n 7017090) (Purchase p/n 70001349
for items 6A-6J)
Spacer, Thrust (was p/n 7017097)
Plate, Cover (was p/n 7017091)
O-Ring (was p/n 7017095)
Rod, Disconnect (was p/n 7017092)
Cap, Disengage (was p/n 7017093)
Bolt 1/2in-20NC x 1/2in
Plug, Pipe (was p/n 7017094)
4
1
1
1
Rivet
Plate, ID
Input Shaft Assembly
Shaft
400S 460SJ
1-29
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (S/N 0300076633 TO S/N
0300096000) (CONTINUED)
ITEM #
PART NUMBER
QTY.
7B
7C
7D
8
9 to 10
11
12
13
14
15
16
17
18 to 26
27
28
29
7000261
7000262
7000263
7024713
Not Used
7000253
7017067
7017080
7000206
7024715
7024716
7024182
Not Used
7024705
7024717
7024718
1
1
2
1
Ring, Retaining
Spring
Spacer, Thrust
Gear, Sun
1
12
4
1
1
1
1
Thrustwasher
Bolt
Pin, Dowell
Coupling
Spacer, Input
Spacer, Input
Brake Assembly (See Items 101-123 for Breakdown)
1
2
2
O-Ring
Rod, Threaded
Nut 1/2in-13NC
101
102
7024182
Ref.
7024189
Use 7024182
1
1
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
Use 7024193
Use 7024193
7000731
Use 7024193
See Note
7024191
7024192
Use 7024197
Use 7024197
Use 7024197
See Note
See Note
Use 7024194
Use 7024194
Use 7024194
Use 7024194
7024190
See Note
See Note
Use 7024196
Use 7024196
2
1
2
2
1
1
1
1
1
1
6
6
1
1
1
1
2
1
2
10
2
200
200A
See Note
A/R
1
200B
7024194
1
1-30
DESCRIPTION
REV.
BRAKE ASSEMBLY
Shaft
Housing (Note: Not Available - Purchase Complete Brake
Assembly)
Plate, Friction
Plate, Pressure
Gasket
Plate, Outer
Gasket (Note: Use Item 200B, 201C or 201D)
Cylinder
Piston
Bearing, Ball
Ring, Retaining
Seal, Shaft
Capscrew (Note: Not Available - Purchase Locally)
Lockwasher (Note: Not Available - Purchase Locally)
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Pin, Dowel
Plug (Note: Not Available - Purchase Locally)
Plug (Note: Not Available - Purchase Locally)
Spring Kit (Natural)
Spring Kit (Blue)
——————————
Seal Kit Options:
Hub Seal Kit (Note: Not Available - Purchase Individual
Components)
Brake Seal Kit (Includes Items 105, 107 & 115-118)
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (S/N 0300076633 TO S/N
0300096000) (CONTINUED)
ITEM #
PART NUMBER
QTY.
201
201A
Use 7024196
A/R
1
201B
201C
201D
7024196
7024193
7024197
1
1
1
3120789
DESCRIPTION
REV.
Repair Kit Options:
Spring Kit - 7024182 Brake (Includes 12 Natural Colored
Springs) (was p/n 7024195)
Note: Spring Kit no Longer Available, Purchase Kit p/n
7024196.
Brake Spring Kit (Includes 12 Natural & 2 Blue Colored Springs)
Brake Friction Disc Kit (Includes Items 103, 104, 106 & 107)
Brake Bearing Kit (Includes Items 107 & 110-112)
400S 460SJ
1-31
SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY)
100
26
25
7
31
22
41
28
37
39
4
27
2
8
23
16
38
24
19
17
18
10
14
12
11
15
6
9
13
33
1
34
20
33
3
35
34
36
1
40
21
5
42
32
43
NOTE: Identify motor before ordering parts. Original
Equipment Motors use 4 bolts to assemble motor.
Service Replacement Motors use 5 bolts to assemble
motor. Make sure the motor has not been replaced
with a Service Replacement Motor before ordering
parts. See next illustration for Service Replacement
Motor components.
1-32
400S 460SJ
5
3120789
SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY)
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
3160242
3160298
3160243
3160266
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
7022302
Use 7022328
Use 7022328
7007446
7007438
7022305
Use 7022328
2
1
1
1
2
1
1
1
7022307
7023908
9
1
7022306
7023907
10
1
7022306
Use 7023907
11
7021277
1
70000856
1
Ref.
12
13
7021275
3
9
7022309
Use 7023907
14
15
16
17
18
19
3120789
7021276
7022310
7022311
7022312
7022313
7024868
7022314
1
1
1
1
1
1
DESCRIPTION
DRIVE MOTOR ASSEMBLY
2WD Rear (Prior to S/N 0300076633)
2WD Rear (S/N 0300076633 to S/N 0300096000)
4WD Front & Rear (Prior to S/N 0300076633)
4WD Front & Rear (S/N 0300076633 to S/N 0300096000)
NOTE: Identify motor before ordering parts. Original
Equipment Motors use 4 bolts to assemble motor. Service
Replacement Motors use 5 bolts to assemble motor. Make
sure the motor has not been replaced with a Service
Replacement Motor before ordering parts. See next
illustration for Service Replacement Motor components.
REV.
F
C
D
D
Bearing, Journal
O-Ring
O-Ring
Pin
Ring, Retaining
Swashplate
O-Ring
Plate, Valve Options:
3160242 & 3160243 Motors
3160266 & 3160298 Motors
Cylinder Block Assembly Options (Includes Items 10-19) :
3160242 & 3160243 Motors
3160266 & 3160298 Motors
Block, Cylinder Options:
3160242 & 3160243 Motors (was p/n 7022308)
3160266 & 3160298 Motors (Note: Not Available for
Purchase)
Guide, Slipper Retainer (Prior to Motor S/N S-09-50XXXXX)
Guide, Slipper Retainer (Motor S/N S-09-50-XXXXX to
Present)
Note: If motor 3160242 or 3160243 has been updated to
use p/n 7022306 assy, use p/n 70000856 as replacement).
Pin, Slipper Hold Down
Piston Assembly
3160242 & 3160243 Motors
3160266 & 3160298 Motors (Note: Not Available for
Purchase)
Retainer, Hold Down Pin
Retainer, Slipper
Ring, Retaining
Spring
Washer Options:
3160242 & 3160243 Motors
3160266 & 3160298 Motors
Retainer, Spring
400S 460SJ
1-33
SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY)
(CONTINUED)
ITEM #
PART NUMBER
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1-34
7022366
7023910
7007439
7022367
7024852
7022368
7021249
7022321
Use 7022328
7022318
Use 7022328
7022318
7027419
Use 7022328
7022369
7022372
7024853
7022370
7022318
Use 7022328
7022321
Use 7022328
QTY.
DESCRIPTION
1
Shaft Options:
3160242 & 3160243 Motors
3160266 & 3160298 Motor
Ring, Retaining
Cap, End - Axial Options:
3160242 & 3160243 & 3160266 Motors
3160298 Motor
Screw
Bearing, Needle
Plug (Includes Item 26)
O-Ring
Plug (Includes Item 28)
O-Ring
Plug Options (Includes Item 30) (Not Shown):
3160242 & 3160243 Motors
3160266 & 3160298 Motor
O-Ring (Not Shown)
Seat, Spring Options:
3160242 Motor
3160243 & 3160266 Motors
3160298 Motor
Housing
Plug (Items Item 34)
O-Ring
Plug (Items Item 36)
O-Ring
Piston, Servo Options:
3160242 & 3160243 & 3160266 Motors
3160298 Motor
O-Ring
Ring, Seal
Bearing
Spring
Seal, Lip
Washer, Support
————————————
Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39 and 42)
1
1
4
1
2
2
1
1
1
1
1
1
2
2
1
1
1
38
39
40
41
42
43
7022326
7024854
Use 7022328
Use 7022328
7007437
7022326
Use 7022328
7022371
1
1
1
1
1
1
100
7022328
1
400S 460SJ
REV.
3120789
SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY)
(CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-35
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY)
27
28
24
29
25
39
26
37
36
5
23
35
6
2
21
7
20
5
22
100
14
17
15
16
8A
13
10
9
12
11
4
8
31
32
1
31
1
32
33
34
30
18
38
19
3
40
41
3
NOTE: Identify motor before ordering parts.
Service Replacement Motors use 5 bolts to assemble
the motor. Original Equipment Motors use 4 bolts to
assemble motor. See previous illustration for Original
Equipment Motor components.
1-36
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT
ASSEMBLY)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
3160351
Ref.
Ref.
3160353
Ref.
3160348
Ref.
3160354
Ref.
DRIVE MOTOR ASSEMBLIES:
2WD (Service Replacement Motor for Prior to
S/N 0300076633)
2WD (Service Replacement Motor for S/N 0300076633 to
S/N 0300096000)
4WD (Service Replacement Motor for Prior to
S/N 0300076633)
4WD (Service Replacement Motor for S/N 0300076633 to
S/N 0300096000)
NOTE: Identify motor before ordering parts. Service
Replacement Motors use 5 bolts to assemble the motor.
Original Equipment Motors use 4 bolts to assemble motor.
See previous illustration for Original Equipment Motor
components.
Ref.
1
2
3
4
5
6
7
7022302
7007446
7007438
7022305
See Note
Use 7022328
2
1
2
1
2
1
1
7023908
7022307
8
8A
9
10
11
1
7023907
7022306
See Note
7021277
7021275
1
1
3
9
See Note
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3120789
7022309
7021276
7022310
7022311
7022312
7024868
7022314
7023910
7007439
70000797
7022368
7021249
2220886
Use 7022328
2220883
1
1
1
1
1
1
1
1
1
5
1
1
1
1
REV.
B
A
B
A
Bearing, Journal
Pin
Ring, Retaining
Swashplate
Pin (Note: Not Available for Purchase)
Gasket
Plate, Valve Options:
Drive Motor p/n 3160351 & 3160348
Drive Motor p/n 3160353 & 3160354
Cylinder Block Assembly Options (Includes Items 8A & 9-17):
Drive Motor p/n 3160351 & 3160348
Drive Motor p/n 3160353 & 3160354
Block, Cylinder (Note: Not Available - Purchase
Complete Cylinder Block Assembly)
Guide, Slipper Retainer
Pin, Slipper Hold Down
Piston Assembly
Drive Motor p/n 3160351 & 3160348 (Note: Not Available - Purchase Complete Cylinder Block Assembly)
Drive Motor p/n 3160353 & 3160354
Retainer, Hold Down Pin
Retainer, Slipper
Ring, Retaining
Spring
Washer
Retainer, Spring
Shaft
Ring, Retaining
Cap, End - Axial
Screw
Bearing, Needle
Plug (Includes Item 24)
O-Ring
Plug (Includes Item 26)
400S 460SJ
1-37
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT
ASSEMBLY) (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
26
27
Use 7022328
1
2
O-Ring
Plug (Includes Item 28) Options:
2WD
4WD
O-Ring
Seat, Spring Options:
2WD Options:
Drive Motor p/n 3160351
Drive Motor p/n 3160353
4WD
Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
Plug (Items Item 32)
O-Ring
Plug (Items Item 34)
O-Ring
O-Ring
Ring, Seal
Piston, Servo (Includes Items 35 & 36)
Bearing
Spring
Seal, Lip
Washer, Support
————————————
Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)
28
29
1-38
7027419
2220888
Use 7022328
2
1
30
7024853
7022369
7022372
See Note
1
31
32
33
34
35
36
37
38
39
40
41
2220883
Use 7022328
2220886
Use 7022328
Use 7022328
Use 7022328
7024854
7007437
7022326
Use 7022328
7022371
2
2
1
1
1
1
1
1
1
1
1
100
7022328
1
400S 460SJ
REV.
3120789
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT
ASSEMBLY) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
1-39
SECTION 1 FRAME
FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION
5
107
PRIOR TO S/N 0300072506 MACHINE SHOWN.
USE AS REFERENCE FOR MACHINES BUILT
S/N 0300072506 TO S/N 0300096000
18
121
14
115
18A
121A
21
123
21
123
18B
121B
14
115
21
123
27
104
23
22
124
15
118
4
106
29
120
3
14
16
2
10
PRIOR TO
13
S/N 0300072506 20
ONLY
17
31
103
32
108
22
124
34
117
22
124
BRACKET
WELDED ON
33
FRAME
116
19B
122B
19C
122C
14
115
21
123
19A
122A
5
23
22
19
122
19C
122C
21
123
17
PRIOR TO
S/N 0300072506
ONLY
4
105
1-40
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
0259145
0259146
1
2
3
4
5
6 to 9
10
11 to 12
13
14
15
16
17
18
18A
18B
19
19A
19B
19C
20
21
22
23
24 to 26
27
28
29
30
31
32
33
34
3120789
Not Used
0630464
0641504
0641530
0641606
Not Used
2940118
Not Used
3311005
3311505
4060979
4060980
4060981
Not Required
4641107
7021654
7021655
7017412
7012967
4641115
7021656
7021625
7012930
2900708
7010542
7010543
4751000
4751500
4751600
4761600
Not Used
0641508
0641538
3841340
Not Used
0362936
0641618
3311605
3340898
Ref.
Ref.
Ref.
DESCRIPTION
VALVES AND SHIELDS INSTALLATIONS (PRIOR TO
S/N 0300072506)
2WD (Prior to S/N 0300072506)
4WD (Prior to S/N 0300072506)
Note: See Figures 1-1 to 1-3 for Oscillating Axle Lockout
Valve.
2
2
2
6
Screw, Button
Bolt 5/16in-18NC x 1/2in
Bolt 5/16in-18NC x 3-3/4in
Bolt 3/8in-16NC x 3/4in
1
Latch
2
A/R
1
1
2
A/R
0
1
2
2
4
4
1
1
1
1
1
2
2
2
A/R
A/R
6
Locknut #10-24NC
Locknut 5/16in-18NC
Shield, Frame - Rear Top
Shield, Frame - Rear Side
Shield, Frame - Axle Top
Flow Divider Valve Assembly Options:
2WD Machines
4WD Machines
Valve, Cartridge (Flow Divider)
Seal Kit - Flow Divider Cartridge
Valve, Cartridge (Check)
Seal Kit - Check Cartridge
Flow Divider Valve Assembly
Valve, Cartridge (Flow Divider)
Seal Kit - 7021656 Cartridge
Valve, Cartridge (Check)
Seal Kit - 7012930 Cartridge
Valve, Cartridge (Load Shuttle)
Seal Kit - 7010542 Cartridge
Flatwasher #10 Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Lockwasher 3/8in
2
2
1
Bolt 5/16in-18NC x 1/2in (4WD Only)
Bolt 5/16in-18NC x 4-3/4in
Loop, Hose (4WD Only)
2
6
6
4
Bar, Hose Clamp (4WD Only)
Bolt 3/8in-16NC x 2-1/4in (4WD Only)
Nut 3/8in-16NC (4WD Only)
Pad, Rubber (4WD Only)
400S 460SJ
REV.
H
J
C
C
1-41
SECTION 1 FRAME
FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
0272784
0272926
0272783
0272925
101 to 102
103
104
105
106
107
108
109 to 114
115
116
117
118
119
120
121
Not Used
0362936
0641508
0641530
0641538
0641607
0641618
Not Used
3311505
3311605
3340898
3574210
Not Used
3841340
Not Required
4641107
4641208
121A
7021654
7023934
7021655
121B
Ref.
Ref.
Ref.
Ref.
Ref.
2
2
2
2
6
8
4641115
4641207
1
A/R
0
1
1
2
Loop, Hose (4WD Only)
Flow Divider Valve Assembly Options:
2WD Machines
4WD Machines (S/N 0300072506 to S/N 0300076633)
4WD Machines (S/N 0300076633 to S/N 0300096000)
Valve, Cartridge (Flow Divider) Options:
Cartridge for S/N 0300072506 to S/N 0300076633
Cartridge For S/N 0300076633 to S/N 0300096000
Seal Kit - 7021654 & 7023934 Cartridge
Valve, Cartridge (Check) Options:
Cartridge for S/N 0300072506 to S/N 0300076633
Seal Kit - 7017412 Check Cartridge
Cartridge For S/N 0300076633 to S/N 0300096000
Seal Kit - 7023935 Check Cartridge
Flow Divider Valve Assembly Options:
S/N 0300072506 to S/N 0300076633
S/N 0300076633 to S/N 0300096000
Valve, Cartridge (Flow Divider) Options:
Cartridge for S/N 0300072506 to S/N 0300076633
Cartridge for S/N 0300076633 to S/N 0300096000
Seal Kit - 7021656 & 7023917Cartridges
Valve, Cartridge (Check) Options:
Cartridge for S/N 0300072506 to S/N 0300076633
Seal Kit - 7012930 Cartridge
Cartridge for S/N 0300076633 to S/N 0300096000
Seal Kit - 7022397Cartridges
Valve, Cartridge (Load Shuttle)
Seal Kit - 7010542 Cartridge
122A
7021656
7023917
7021625
122B
122C
1-42
7012930
2900708
7022397
7022399
7010542
7010543
1
1
1
1
1
1
1
1
1
1
1
1
2
2
A
A
A
A
Bar, Hose Clamp (4WD Only)
Bolt 5/16in-18NC x 1/2in (4WD Only)
Bolt 5/16in-18NC x 3-3/4in
Bolt 5/16in-18NC x 4-3/4in (4WD Only)
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 2-1/4in (4WD Only)
Locknut 5/16in-18NC
Nut 3/8in-16NC (4WD Only)
Pad, Rubber (4WD Only)
Shield, Frame - Rear Top
2
4
REV.
VALVES AND SHIELDS INSTALLATIONS (S/N 0300072506 TO
S/N 0300096000)
2WD S/N 0300072506 to S/N 0300076633
2WD S/N 0300076633 to S/N 0300096000
4WD S/N 0300072506 to S/N 0300076633
4WD S/N 0300076633 to S/N 0300096000
Note: See Figures 1-1 to 1-3 for Oscillating Axle Lockout
Valve.
A/R
6
4
1
7017412
7012967
7023935
7023936
122
DESCRIPTION
400S 460SJ
C
A
C
A
3120789
SECTION 1 FRAME
FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
123
124
4751500
4751600
A/R
A/R
3120789
DESCRIPTION
REV.
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
400S 460SJ
1-43
1-44
400S 460SJ
201
203
202
204
302
305
308
301
107
307
303
304
107
306
107
9
401
5
4
115
6
3
104
110
114
105
101
102
117
111
113
106
107
114
108
105
1 LH
2 RH
116
109
204
7
202
9
103
117
112
8
SECTION 1 FRAME
FIGURE 1-11. SEMI-TRACK INSTALLATION
3120789
SECTION 1 FRAME
FIGURE 1-11. SEMI-TRACK INSTALLATION
ITEM #
PART NUMBER
QTY.
0270193
Ref.
Ref.
1
1
0259665
0271212
2
3
4
5
6
1
0259674
0271211
0681822
3271805
3572032
4891800
8
8
2
8
0270184
0271218
0270192
Ref.
Ref.
Ref.
Ref.
Ref.
7
8
9
2
0270029
0270030
3300255
10
1
0270086
0271213
0270259
0271215
0259665
0271212
0259674
0271211
101
102
103
3120789
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
0020005
0020006
0641408
0641808
1
1
DESCRIPTION
SEMI-TRACK INSTALLATIONS
IDLER INSTALLATION
REV.
3
Mount, Idler (Left) (See Items 101-116 for Breakdown)
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Mount, Idler (Right) (See Items 101-116 for Breakdown)
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Bolt 1/2in-13NC x 2-3/4in (Grade 8)
Locknut 1/2in-13NC (Grade 8)
Plate, Spacer
Flatwasher 1/2in Hardened
TRACK INSTALLATIONS
12in Steel Track Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
14in Steel Track
2
1
3
Wheel Assembly Options (See Items 201-204 for
Breakdown):
12in Track
14in Track
Nut
Track Options:
12in Steel Track Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
14in Steel Track Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
IDLER MOUNT ASSEMBLIES
Left Side Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Right Side Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Note: Qty shown is for one side.
C
A
C
A
Absorber, Rubber Spring Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Bolt 1/4in-20NC x 1in
Bolt 1/2in-13NC x 1in
400S 460SJ
1-45
SECTION 1 FRAME
FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
104
105
106
107
108
109
110
111
112
113
114
115
QTY.
1
0681856
0681872
0961948
0962293
2780221
3271805
3422786
3571818
3571833
3841203
4711400
4891800
2
1
1
1
1
1
1
1
1
2
1
4846113
4846112
116
1
4846114
4846394
117
4846126
4846393
0100011
0270029
0270030
201
202
203
204
1704586
4520224
4520234
4640113
A/R
Ref.
Ref.
Ref.
Ref.
1
1
1
1
4860218
4860215
301
302
303
304
305
306
307
1-46
2780221
Ref.
Ref.
7012519
7012520
7012521
7012522
7012523
Use 1001102354
7016360
1
1
1
1
1
1
5
DESCRIPTION
REV.
Bolt Options:
Bolt 1/2in-13NC x 7in (Grade 8)
Bolt 1/2in-13NC x 9in (Grade 8)
Bearing
Bushing, Track Spring
Hub Assembly (See Items 301-307 for Breakdown)
Locknut 1/2in-13NC (Grade 8)
Pin
Plate
Cover, Bottom
Keeper, Pin
Flatwasher 1/4in Thin
Flatwasher 1/2in Hardened
Arm Weldment Options:
Left Side
Right Side
Bracket Weldment Options:
Left Side Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Right Side Options:
Prior to S/N 0300062886
S/N 0300062886 to S/N 0300096000
Compound, Locking
WHEEL ASSEMBLIES
12in Track
14in Track
Note: Qty shown is for one side.
B
A
Decal, Tire Pressure
Tire Options:
12in Track
14in Track
Valve, Air
Rim, Wheel Options:
12in Track
14in Track
HUB ASSEMBLY
Note: Qty shown is for one side.
—
Cup, Inner Bearing
Cone, Inner Bearing
Cup, Outer Bearing
Cone, Outer Bearing
Seal
Cap, Dust (was p/n 7012524)
Stud, Wheel 1/2in-20NF
400S 460SJ
3120789
SECTION 1 FRAME
FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
308
2900804
401
3120789
QTY.
DESCRIPTION
REV.
——————————
Bearing Kit (Includes Qty 1 of Items 301-305)
0270193
Ref.
3572032
2
0270180
0240049
0270186
0240050
0270187
0240047
Ref.
Ref.
64
Ref.
64
Ref.
32
SEMI-TRACK INSTALLATIONS
A
Plate, Spacer (Welded to Frame)
TREAD ACCESSORIES (NOT SHOWN)
Soft Puck
Puck, Soft
Flotation Plate
Plate, Flotation
Ice Pick
Plate, Flotation
400S 460SJ
B
A
A
1-47
1-48
400S 460SJ
203
202
201
204
205
4
8
105
104
106
9
11 1
6
206
11
7
2
111
8
203
5
1
6
3 10
1
102
103
107
110
108
109
101
SECTION 1 FRAME
FIGURE 1-12. TOW PACKAGE INSTALLATION
3120789
SECTION 1 FRAME
FIGURE 1-12. TOW PACKAGE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
101
102
103
104
105
106
107
108
109
110
111
201
202
203
204
205
206
3120789
PART NUMBER
QTY.
0272805
Ref.
0100011
0363019
0641504
0902733
0902734
3311801
3572506
4300048
4640261
4711500
4751800
A/R
1
2
1
1
4
1
4
1
2
4
0363019
Ref.
0360406
0682040
3312005
3420352
3420372
3760170
4070450
4070560
4070561
4752000
Use 0363019
1
5
5
1
1
1
2
2
2
10
1
0272828
Ref.
1703450
1702968
1704578
3250872
3820001
4420051
1
1
2
1
4
56in/1.4m
DESCRIPTION
TOW BAR INSTALLATION - 2WD
REV.
B
Compound, Locking (Not Shown)
Tow Bar Assembly
Bolt 5/16in-18NC x 1/2in
Bracket, Storage (Front)
Bracket, Storage (Rear)
Nut 1/2in-13NC
Plate, Valve Mounting (Welded on Plate)
Stud (Welded on Plate)
Steer/Tow Select Valve
Flatwasher 5/16in Thin
Flatwasher 1/2in Regular
TOW BAR ASSEMBLY
B
Pintle, Draw Eye
Bolt 5/8in-11NC x 5in
Locknut 5/8in-11NC
Pin, Towing
Hairpin
Ring, Split
Shim (.07)
Shim (.88)
Shim (.12)
Flatwasher 5/8in Regular
Tow Bar Weldment
TOW BAR DECAL INSTALLATION
B
Decal - Warning
Decal - Tow Instructions
Decal - Crushing
Nameplate - Steer/Tow Select Valve
Rivet
Tape
400S 460SJ
1-49
SECTION 1 FRAME
FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED)
ITEM #
1-50
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 2
TURNTABLE
3120789
400S 460SJ
2-1
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS
1
5
1
5
13
13
11
8
9
16
(460SJ ONLY)
2
14
15
102
103
104
101
1
3
12
7
6
10B
10A
12
10
12
4
2-2
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS
ITEM #
1
2
3
4
5
6
7
8
9
10
10A
10B
PART NUMBER
QTY.
0259640
0274600
0259641
0274601
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
0140001
0651406
0641420
0641610
2120163
2120150
7020020
7023206
7023207
2120209
A/R
1
A/R
2
4
1
1
1
1
1
1
2120210
7020020
3311405
3311505
1
1
2
1
A/R
0
1
1
1
1
1
1
1
1
1
Not Required
4640921
Use 1001099391
7012944
7012941
7010543
7012943
7012995
7012518
11
12
13
14
15
16
17
101
102
103
104
3120789
Use 4641499
4641499
4751400
4751600
4751500
0641510
4791500
4921927
14
A/R
2
1
1
1
0259188
Ref.
0641412
3311405
4360417
4751400
2
2
1
2
DESCRIPTION
VALVES INSTALLATIONS
400S (Prior to S/N 0300087630)
400S (S/N 0300087630 to S/N 0300096000)
460SJ (Prior to S/N 0300087630)
460SJ (S/N 0300087630 to S/N 0300096000)
REV.
F
B
F
B
Compound, Locking
Horn
Bolt 1/4in-28NF x 3/4in
Bolt 1/4in-20NC x 2-1/2in
Bolt 3/8in-16NC x 1-1/4in
Pressure Filter Assembly (Prior to S/N 0300087630)
Element, Filter
Indicator
O-Ring
Ring, Back-up
Pressure Filter Assembly (S/N 0300087630 to
S/N 0300096000)
Element, Filter - p/n 2120209
Manual Indicator - p/n 2120209
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Valve Assembly - Jib
400S
460SJ (See Figure 2-3 for Breakdown)
Dual Select Valve Assembly (was p/n 4641108)
Coil
Cartridge without Coil (was p/n 7012974)
Seal Kit - 7012974 & 701941Cartridges
Coil
Cartridge without Coil
Seal Kit - 7012995 Cartridge
Main Control Valve Assembly Options (See Figure 2-2 for
Breakdown):
Prior to S/N 0300095896 (was p/n 4641117)
S/N 0300095896 to S/N 0300096000
Flatwasher 1/4in Regular
Flatwasher 3/8in Regular
Flatwasher 5/16in Regular
Bolt 5/16in-18NC x 1-1/4in
Starwasher 5/16in
Harness, Sub (See Section 7 for Breakdown) (Not Shown)
(460SJ Only)
TILT INDICATOR INSTALLATION (PRIOR TO S/N 0300064404)
A
Bolt 1/4in-20NC x 1-1/2in
Locknut 1/4in-20NC
Sensor, Level
Flatwasher 1/4in Regular
400S 460SJ
2-3
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
2-4
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
QTY.
4641117
4641499
Ref.
Ref.
Ref.
Not Used
7017411
7012518
7017411
7012518
7021647
7012998
7017422
7012998
7017410
7012967
7012944
7010542
7010543
7017422
7012998
7017427
7012998
7017428
7012998
7021648
7012998
7017428
7012998
7012914
7012918
7012914
7012918
7012975
7012967
16
1
1
1
1
1
1
1
1
1
1
1
5
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7021365
3120789
7012773
7021375
7021376
70001256
1
2
2
Use 70001256
Use 70001256
Use 70001256
1
2
2
DESCRIPTION
MAIN CONTROL VALVE ASSEMBLY
Prior to S/N 0300095896
S/N 0300095896 to S/N 0300096000
REV.
C
A
Cartridge, Pilot Valve (Bang-Bang Controls)
Seal Kit - 7017411 Cartridge
Cartridge, Pilot Valve (Proportional Controls)
Seal Kit - 7017411 Cartridge
Cartridge, Relief Valve (Bang-Bang Main)
Seal Kit - 7021647 Cartridge
Cartridge, Relief Valve (Proportional Main)
Seal Kit - 7017422 Cartridge
Cartridge without Coil (Proportional Dump)
Seal Kit - 7017410 Cartridge
Coil
Cartridge, Load Shuttle Valve
Seal Kit - 7010542 Cartridge
Cartridge, Relief Valve (Steer)
Seal Kit - 7017422 Cartridge
Cartridge, Relief Valve (Platform)
Seal Kit - 7017427 Cartridge
Cartridge, Relief Valve (Platform Level)
Seal Kit - 7017428 Cartridge
Cartridge, Relief Valve (Lift Down)
Seal Kit - 7021648 Cartridge
Cartridge, Relief Valve (Swing)
Seal Kit - 7017428 Cartridge
Cartridge, Pilot Check Valve (Platform Level)
Seal Kit - 7012914 Cartridge
Cartridge, Pilot Check Valve (Platform Level)
Seal Kit - 7012914 Cartridge
Cartridge, Check Valve (Platform Rotate)
Seal Kit - 7012975 Cartridge
Control Valve Assembly (Steer) Options:
Valve Assembly (Prior to S/N 0300095896)
Repair Components:
Seal Kit - 7021365 Valve
Nut
Coil
Valve Assembly (S/N 0300095896 to S/N 0300096000)
Repair Components:
Seal Kit (Note: Not Available for Purchase)
Nut (Note: Not Available for Purchase)
Coil (Note: Not Available for Purchase)
400S 460SJ
2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
17
QTY.
1
7021373
18
7012773
7021375
7021376
7012799
Use 70001976
1
2
2
1
7012773
7021375
7018991
7021373
7021373
1
2
2
1
7012773
7021375
7021376
7012799
Use 70001976
1
2
2
1
7012773
7021375
7018991
1
2
2
1
19
7021373
20
21
2-6
7012773
7021375
7021376
7012799
Use 70001976
1
2
2
1
7012773
7021375
7018991
7021374
7012773
7021375
7018991
7012775
7012773
7018912
7012772
1
2
2
1
1
1
1
1
1
2
2
DESCRIPTION
REV.
Control Valve Assembly (Platform Level) Options:
Valve Assembly (Prior to S/N 0300095896)
Repair Components:
Seal Kit - 7021373 Valve
Nut
Coil
Lanyard Assembly
Valve Assembly (S/N 0300095896 to S/N 0300096000) (was
p/n 7012770)
Repair Components:
Seal Kit
Nut
Coil
Control Valve Assembly (Platform Rotate) Options:
Valve Assembly (Prior to S/N 0300095896)
Repair Components:
Seal Kit - 7021373 Valve
Nut
Coil
Lanyard Assembly
Valve Assembly (S/N 0300095896 to S/N 0300096000) (was
p/n 7012770)
Repair Components:
Seal Kit
Nut
Coil
Control Valve Assembly (Telescope) Options:
Valve Assembly (Prior to S/N 0300095896)
Repair Components:
Seal Kit - 7021373 Valve
Nut
Coil
Lanyard Assembly
Valve Assembly (S/N 0300095896 to S/N 0300096000) (was
p/n 7012770)
Repair Components:
Seal Kit
Nut
Coil
Control Valve Assembly (Flow Control)
Seal Kit - 7021374 Valve
Nut
Coil
Control Valve Assembly (Upper Lift)
Seal Kit - 7012775 Valve
Nut
Coil
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
22
7012775
7012773
7018912
7018991
7018900
7023821
7023822
7023823
7023824
7018942
1
1
2
2
2
1
1
1
2
28
23
24
25
26
27
28
3120789
DESCRIPTION
REV.
Control Valve Assembly (Swing)
Seal Kit - 7012775 Valve
Nut
Coil
Orifice (Platform Level)
Orifice (Platform Rotate)
Orifice (Steer)
Orifice (Swing)
Orifice (Steer)
Capscrew, Socket #10-24NC x 2in
400S 460SJ
2-7
SECTION 2 TURNTABLE
FIGURE 2-3.ACCESSORY VALVE ASSEMBLY
2-8
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
4640921
Ref.
5
6
7012965
7012953
7012770
7012773
7018945
7018912
7012772
7017421
7012998
7017422
7012998
4460499
7012777
1
1
1
1
4
2
2
1
1
1
1
2
4
7
8
7018942
7012776
4
2
1
2
2A
2B
2C
3
4
3120789
DESCRIPTION
ARTICULATING JIB VALVE ASSEMBLY
REV.
D
Cartridge, Flow Control
Seal Kit - 7012965 Cartridge
Directional Control Valve Assembly
Seal Kit
O-Ring
Nut
Coil
Cartridge, Relief
Seal Kit - 7017421 Cartridge
Cartridge, Relief
Seal Kit - 7017422 Cartridge
Connector, DIN with Diode (Not Shown - Part of Valve Harness)
Capscrew, Socket Head 5/16in-18NC x 2-1/4in (Used to Mount
Valve Assembly)
Capscrew, Socket Head #10-24NC x 2in
O-Ring (Used to Mount Main Valve)
400S 460SJ
2-9
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS
7
401
402
403
405
406
101
103
105
301 1
302 3
307 10
404
5
301
303
306
307
304
6
102
2
9
2
4
11
8
105
305
305B
101
104
203
202
201
204
305A
2-10
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS
ITEM #
1
2
3
4
5
6
7
8
9
10
11
101
102
103
104
105
201
202
203
204
301
302
303
304
3120789
PART NUMBER
QTY.
4620128
4620141
Ref.
Ref.
Ref.
TURNTABLE WELDMENT
Prior to S/N 0300074573
S/N 0300074573 to S/N 0300096000
0259875
0270326
Ref.
Ref.
Ref.
SWING DRIVE INSTALLATION OPTIONS:
Prior to S/N 0300063791
S/N 0300063791 to S/N 0300096000
0100011
0100019
0681832
0682018
A/R
A/R
2
8
1
0920116
0920119
2780247
1
1
1
1
DESCRIPTION
REV.
B
B
Compound, Locking
Compound, Locking
Bolt 1/2in-13NC x 4in (Grade 8)
Bolt 5/8in-11NC x 2-1/4in (Grade 8)
Swing Brake Assembly Options (See Figure 2-5 for
Breakdown):
Prior to S/N 0300063791
S/N 0300063791 to S/N 0300096000
Swing Hub Assembly (See Figure 2-6 for Breakdown)
Swing Motor Assembly Options (See Figure 2-7 for
Breakdown):
Prior to S/N 0300064259
S/N 0300064259 to S/N 0300096000
Plate, Mount
Capscrew, Socket Head 3/4in-1NC x 1-1/2in
Flatwasher 1/2in Hardened
Flatwasher 5/8in Hardened
3160249
3160280
3572041
3932224
4891800
4892000
1
4
2
6
0259156
Ref.
0100019
0440240
0682026
0682048
4892000
A/R
1
20
20
40
Compound, Locking
Bearing, Turntable
Bolt 5/8in-11NC x 3-1/4in (Grade 8)
Bolt 5/8in-11NC x 6in (Grade 8)
Flatwasher 5/8in Hardened
0259147
Ref.
TURNTABLE LOCK INSTALLATION
4844958
3421565
3760170
1260017
1
1
2
9in/23cm
0259155
Ref.
0100011
0641810
0641826
0902556
A/R
4
2
2
SWING BEARING AND ROTATION BOX ASSEMBLY
D
A
Pin Weldment
Pin, Snap
Ring, Quick Release
Chain
ROTARY COUPLING INSTALLATION
C
Compound, Locking
Bolt 1/2in-13NC x 1-1/4in
Bolt 1/2in-13NC x 3-1/4in
Bracket
400S 460SJ
2-11
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
305
305A
305B
306
307
1660219
7013187
1660219RR
3311801
4751800
1
1
1
2
8
0259158
Ref.
2160002
2180344
2220001
2220124
2751095
2220273
1
1
1
1
1
1
401
402
403
404
405
406
2-12
DESCRIPTION
REV.
Coupling, Rotary
Seal Kit
Rebuilt Coupling
Nut 1/2in-13NC
Flatwasher 1/2in Regular
REMOTE BEARING LUBE INSTALLATION
B
Fitting, Grease
Fitting, Bulkhead
Fitting, Straight
Fitting, 45°
Hose
Fitting, Reducer
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-13
SECTION 2 TURNTABLE
FIGURE 2-5. SWING BRAKE ASSEMBLY
9
1
5
8
7
4
2
3
10
19
11
19
11
20
17
19
11
18
6
16
14
15
12
21
13
200A
200B
22
23
GENUINE PARTS
2-14
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-5. SWING BRAKE ASSEMBLY
ITEM #
PART NUMBER
QTY.
Ref.
1
0920116
Use 0920116
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
7000782
7000798
7003454
7003049
Use 0920116
7003050
7003453
7000731
Use 0920116
7003459
7003452
Use 0920116
7000724
7000725
Use 0920116
7000722
7000723
7003457
7003094
7003078
7003462
See Note
See Note
7
7
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
3
2
1
4
4
1
100
0920119
Ref.
7007933
7007990
1
1
Ref.
200
200A
See Note
1
1
200B
7018612
1
3120789
DESCRIPTION
REV.
SWING BRAKE ASSEMBLIES
Swing Brake Assembly (Prior to S/N 0300063791)
Housing (Note: Not Available - Purchase Complete Swing
Brake Assembly)
Spring, Compression
Spring, Compression
Retainer, Spring
Bearing
Shaft (Note: Not Available for Purchase)
Seal, Lip
Ring, Snap
Gasket
Disc, Primary (Note: Not Available for Purchase)
Disc, Stationary
Gasket
Plate, Power (Note: Not Available for Purchase)
Ring, Back Up
O-Ring
Piston (Note: Not Available for Purchase)
Ring, Back Up
O-Ring
Disc, Rotating
Pin, Torque
Plug
Flatwasher (Hardened)
Bolt 1/2in-13NC (Note: Not Available - Purchase Locally)
Plug, Protective (Not Shown) (Note: Not Available - Purchase
Locally)
B
Swing Brake Assembly (S/N 0300063791 to S/N 0300096000)
(Not Shown)
Gasket, Mounting Face
O-Ring, Mounting Face
Note: Other then Gasket and O-Ring, Item 200B Repair Kit
is only part available.
B
REPAIR KIT OPTIONS
Repair Kit for 0920116 Brake (Prior to S/N 0300063791)
(Note: Purchase Individual Parts)
Repair Kit for 0920119 Brake (S/N 0300063791 to
S/N 0300096000)
400S 460SJ
2-15
SECTION 2 TURNTABLE
FIGURE 2-6. SWING HUB ASSEMBLY
1A
1B 1J
1D 1C 1F 1E 1H 1I
3B 3C 3F 3D 3E 3G
1P
20
24
25
6
11
10
8
3
3A
12
100
1G
2-16
2
9
400S 460SJ
5
4
3120789
SECTION 2 TURNTABLE
FIGURE 2-6. SWING HUB ASSEMBLY
ITEM #
PART NUMBER
QTY.
2780247
Ref.
1
Use 2780247
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K to 1N
1P
2
3
3A
3B
3C
3D
3E
3F
3G
4
5
6
7
8
9
10
11
12
13 to 19
20
21 to 23
24
25
7017064
7000228
7000255
7000256
7000257
7000258
7017065
7007633
7000229
7010494
Not Used
See Note
7000246
7017066
Use 7017066
Use 7017066
Use 7017066
Use 7017066
Use 7017066
Use 7017066
Use 7017066
7001988
7000230
7000209
Not Used
7010488
7000269
7000270
7000253
7000217
Not Used
2200222
Not Used
See Note
7000281
1
1
1
1
1
1
1
1
1
1
2
1
1
1
6
A/R
3
3
3
3
1
2
1
100
7024100
1
3120789
DESCRIPTION
SWING HUB ASSEMBLY
REV.
A
Housing & Shaft Assembly (Note: Not Available - Purchase
Complete Swing Motor/Hub Assembly)
Shaft, Output
Seal, Lip
Cup, Bearing
Cone, Bearing
Cup, Bearing
Cone, Bearing
Housing
Thrustwasher
Ring, Retaining
Plug, Pipe
Plug, Pipe (Note: Not Available - Purchase Locally)
Gear, Internal
Carrier Assembly (Purchase p/n 7017066 for items 3A-3G)
Housing, Carrier (Purchase Complete Assembly)
Washer, Special (Purchase Complete Assembly)
Bearing, Needle (Purchase Complete Assembly)
Thrustwasher (Purchase Complete Assembly)
Pin (Purchase Complete Assembly)
Gear (Purchase Complete Assembly)
Pin, Retaining (Purchase Complete Assembly)
Gear, Ring
O-Ring
Cover, Input
1
1
1
2
8
Gear, Sun
Spacer, Input
Thrustwasher
Thrustwasher
Bolt
1
Plug, Pipe
1
2
Plate, ID (Note: Not Available for Purchase)
Screw, Drive
————————
Seal Kit
400S 460SJ
2-17
SECTION 2 TURNTABLE
FIGURE 2-7. SWING MOTOR ASSEMBLY
19
17
14
16
14
15
14
13
41
43A
43
22
30
23
12
11
10
9
8
7
6
5
4
100
2
1
3
2-18
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-7. SWING MOTOR ASSEMBLY
ITEM #
PART NUMBER
QTY.
3160249
3160280
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 to 21
22
23
24 to 29
30
31 to 40
41
42
43
43A
100
3120789
4
7009995
7020357
7009996
Use 2900733
Use 2900733
Use 2900733
Use 2900733
7002117
7002111
7009998
7020352
Use 2900733
7009992
7002112
Use 2900733
7002110
7002125
7002107
Not Used
7014900
Not Used
See Note
See Note
Not Used
Use 2900733
Not Used
7020353
Not Used
DESCRIPTION
SWING MOTOR ASSEMBLY OPTIONS:
Prior to S/N 0300064259
S/N 0300064259 to S/N 0300096000
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
Capscrew Options:
3160249 Motor (Prior to S/N 0300064259)
3160280 Motor (S/N 0300064259 to S/N 0300096000)
Flange, Mounting
Seal, Exclusion
Washer, Backup
Seal, Pressure
Seal
Race, Bearing
Bearing, Thrust Needle
Shaft, Output
Housing
O-Ring
Plug, Housing
Drive
Seal
Plate, Spacer
Gerotor Sub-Assembly
Cap, End
7
Capscrew
1
2
Nameplate (Note: Not Available for Purchase)
Rivet (Note: Not Available for Purchase)
2
O-Ring
4
Capscrew
1
Cartridge, Counterbalance Valve Options:
Prior to S/N 0300064259
S/N 0300064259 to S/N 0300096000
Cartridge (Use on p/n 7020343)
Cartridge (Use on p/n 7020359)
——————————
Seal Kit - Includes Items 3-6,11,14 & 30
7020343
7020359
7020356
7020362
2
2
2900733
1
400S 460SJ
REV.
B
B
2-19
2-20
86
400S 460SJ
87
54
15
30
62
83
55
17
89
48
87
54
4
15
64
82
130
131
134
57
28
54
87
94
17
88
48
83
55
133
126
108
85
52
43 26
60
136
132
135
132
101
129
4 88
8
73
59
12
53
52
85
85
9
84
136
56
4
21
51
58
124
90
50
93 87
69
56
17
88
222
15 228
87
64
54
125
101
107
25
52
25
87 53
24
45
3
85
137
138
139
127
123
48
83
10
55
11 17
52
88
85
22
127
122
87
92
70
48
4 24 44
88 8
218
63
84
4
19
74 4
75
15
71
74
75
20
32
54
87
15
9
78
83
55
82
87
4
15
66
15
87
54
33
76
37
4
16
4
12
31
4
15 81
25 212
1
6
29
38
107
125
121
49
72
7
36
67
41
35
87
82 4
15
86
13
105
40 34
2
211
77
42
18
205
27
125
121
104
106
125
68
79
39
91 4
14
86 65
53
7
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION
3120789
3120789
118
GRD.
400S 460SJ
102
112
SUPPLY
102
114
117
47D
AUX.PWR.
PUMP
47C
119
47B
START
RELAY
92
102
115
116
113
111
102
RETURN
AUX.PWR. GLOW
PLUG
RELAY
RELAY
STARTER
23
47A
120
231
223B
224
223
223A
206
217
214
213
BATTERY
+
VENT
220
80
215
5
26
204
208
202
46
219
216
201
207
203
209
221
210
230
SECTION 2 TURNTABLE
2-21
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
2-22
PART NUMBER
QTY.
0272989
2000313
Ref.
Ref.
Ref.
2180482
0080181
0080201
0100011
0100020
0340041
0340046
0630569
0641406
0641408
0641410
0641506
0641507
0641608
0641610
0641812
0641820
0700808
0721004
0721006
0741610
0962172
1060904
1320012
1320016
1320022
1340060
7012664
1580011
1660255
1703162
2000195
2060032
2180798
2220376
2220479
2220498
2220567
2220578
2220810
2220947
2221041
2221045
2720058
1
1
1
A/R
A/R
2
2
8
13
5
1
10
4
2
36
2
4
4
4
1
2
1
1
4
4
3
1
1
1
1
2
1
1
1
1
2
2
1
1
2
2
1
2
4in/10cm
DESCRIPTION
CATERPILLAR ENGINE ASSEMBLY
Prior to S/N 0300086916
S/N 0300086916 to S/N 0300096000
REV.
G
A
Elbow, Rubber
Adaptor, Pump Mounting Plate
Elbow, Rubber
Compound, Locking
Sealant
Band, Air Cleaner Mounting
Band, Muffler Mounting
Bolt M14 x 30mm
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1in
Bolt 1/4in-20NC x 1-1/4in
Bolt 5/16in-18NC x 3/4in
Bolt 5/16in-18NC x 7/8in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in13NC x 1-1/2in
Bolt 1/2in-13NC x 2-1/2in
Bolt M8 x 16mm
Screw #10-24NC x 1/2in
Screw #10-24NC x 3/4in
Screw, Countersunk 3/8in-16NC x 1-1/4in
Bushing, Flanged
Cable, Jumper
Clamp
Clamp
Clamp
Air Cleaner Assembly
Element, Air CLeaner
Container, Overflow
Pump, Coupling
Decal - Fan Blade
Caterpillar Engine Assembly
Fan, Electric
Fitting, Indicator Restriction (Prior to S/N 0300086916)
Fitting, Straight (Prior to S/N 0300086916)
Fitting, Straight (Prior to S/N 0300086916)
Fitting, 45° (Prior to S/N 0300086916)
Fitting, 90°
Fitting (Prior to S/N 0300086916)
Fitting, Reducer (Prior to S/N 0300086916)
Fitting, Straight (Prior to S/N 0300086916)
Fitting, Tee (Prior to S/N 0300086916)
Fitting
Hose
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
44
Use 1001102308
1
1001101232
1001101233
1001101228
1320012
2720508
2750532
2901880
7016843
7016835
7016834
7016820
3200378
3220113
70001017
3300220
3311005
3311405
3311505
3311605
3311805
3340399
3571019
3571692
3572502
3572503
Not Used
3573667
3574253
3574259
3574264
Use 3600423
1
1
1
2
1
45
46
47
47A
47B
47C
47D
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
6in/25cm
1
1
1
1
1
4
1
1
6
1
19
6
18
4
2
1
1
1
1
1
1
2
1
1
1
3600296
3600385
3600404
68
1
3600368
3600405
69
70
71
72
73
74
3120789
3620046
Use 8180311
3740067
3740080
3790152
3960389
4070497
1
1
3
1
1
10ft/3m
4
DESCRIPTION
Hose, Radiator (Top) (was p/n 2720507 - No Longer Available)
Note: 1001102308 Kit includes items indented below.
Hose (Block to Adapter)
Hose (Adapter to Radiator)
Adapter
Clamp
Hose, Radiator (Bottom)
Hose
Battery Cable Kit
Cable - Battery to Starter Relay
Cable - Battery & Auxiliary Pump to Ground
Cable - Starter Relay to Starter
Cable - Auxiliary Relay to Auxiliary Pump
Mount, Motor
Muffler
Clamp, Muffler
Nut, Washer
Locknut #10-24NC
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Pad, Wear
Plate, Air Panel
Plate, Radiator Mounting
Plate, Air Flow (Side)
Plate, Air Flow (Top)
REV.
D
Plate, Radiator Support
Plate, Engine Mounting (Front)
Plate, Engine Mounting (Rear)
Plate, Muffler Support
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Piston Pump Assembly Options (See Figure 2-22 for
Breakdown):
Prior to S/N 0300073424
S/N 0300073424 to S/N 0300078267
S/N 0300078267 to S/N 0300096000
Gear Pump Assembly
Prior to S/N 0300078267 (No Serviceable Parts Available)
S/N 0300078267 to S/N 0300096000 (See Figure 2-23 for
Breakdown):
Radiator
Cap, Radiator (was p/n 7019656)
Relay
Relay
O-Ring
Seal
Shim
400S 460SJ
2-23
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
75
76
77
78
4070498
4360392
4568743
2
1
1
1
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
2-24
4558765
4569176
4640744
4641272
4711500
4711600
4740274
4751000
4751400
4751500
4751600
4751800
4846821
4846852
4891600
4922737
0641609
0941611
1
1
8
18
4
6
38
12
42
11
1
1
2
1
4
2
0272994
0274605
Ref.
Ref.
Ref.
0100011
0100020
Not Used
0361810
0400075
0630541
0641616
0642010
1320022
1320223
2180536
2200222
2220250
2220273
2220313
2220459
2220794
2720058
2720271
2750532
3311605
3312005
A/R
A/R
1
1
2
3
1
1
1
1
1
1
1
1
1
1
12ft/3.7m
12ft/3.7m
5ft/1.5m
3
1
DESCRIPTION
REV.
Shim
Switch, Restrictor Indicator (Prior to S/N 0300086916)
Pipe, Exhaust
Tube, Air Intake Options:
Prior to S/N 0300086916
S/N 0300086916 to S/N 0300096000
Valve, Check (Prior to S/N 0300086916)
Valve, Oil Drain
Flatwasher 5/16in Thin
Flatwasher 3/8in Thin
Washer, Snubbing
Flatwasher #10 Regular
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Mount, Motor/Generator
Tray
Flatwasher 3/8in Hardened
Harness, Engine Grounding
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-3/8in
CATERPILLAR ENGINE INSTALLATION
Prior to S/N 0300086916
S/N 0300086916 to S/N 0300096000
D
A
Compound, Locking
Sealant
Bar, Battery Hold-Down
Battery
Bolt, Battery
Bolt 3/8in-16NC x 2in
Bolt 5/8in-11NC x 1-1/4in
Clamp
J-Clip
Fitting, Straight Barbed
Plug
Fitting, Reducer
Fitting, Reducer
Fitting, 90° Barbed
Fitting, 90 °
Fitting, Straight Barbed
Hose
Hose
Hose
Locknut 3/8in-16NC
Locknut 5/8in-11NC
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
3900255
3960469
4751600
4752000
4752200
1701505
0940049
0641410
3311405
3311501
3572504
4751400
4751500
4846096
3340399
4070498
4070497
1
1
8
1
2
1
2
4
4
4
1
8
4
2
1
1
2
2000195
Ref.
7026848
7026846
7026847
7026849
7026850
7026852
7026853
70001403
7026860
7026856
7026858
7026857
7026864
7026863
7026865
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
7026867
See Note
7026866
7026868
7026869
7026870
70001695
7026871
7026872
7026873
7026874
7026875
See Note
1
1
1
1
1
1
1
1
2
1
1
4
1
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
3120789
DESCRIPTION
REV.
Screw, Shoulder
Seal, Foam Gasket
Flatwasher 3/8in Regular
Flatwasher 5/8in-11NC
Flatwasher 3/4in Regular
Decal - Diesel Fuel (Not Shown - See Section 8)
Bumper, Hood
Bolt 1/4in-20NC x 1-1/4in
Locknut 1/4in-20NC
Nut 5/16in-18NC
Plate
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Latch, Hood
Pad, Wear
Shim (16Ga.)
Shim (11 Ga.)
CATERPILLAR ENGINE COMPONENTS
C
Breather, Valve
Gauze, Breather Valve
Seal, Valve Cover Nut
Gasket, Air Intake
Seal, Valve Cover
Flywheel with Starter Gear Set
Gear, Flywheel
Filter, Oil (was p/n7026855)
Cap, Oil Fill
Seal, Oil Fill Cap
Valve, Relief
Seal
Pump, Water
Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
Thermostat
Regulator, Water (Note: Not Available for Purchase)
Gasket (Fits Between Regulator and Engine Block)
Gasket, Thermostat (Fits Between Regulator and Hose Adapter)
Gasket, Exhaust
Gasket, Exhaust Manifold
Filter Assembly
Element, Fuel Filter
Gasket, Fuel Filter Element
Pump, Fuel Transfer
Seal,
Injector, Fuel
Pump, Fuel Injection (Note: Not Available for Purchase)
400S 460SJ
2-25
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
217
Use 70001990
1
Solenoid, Fuel Shut-Off (was p/n 7026876) (Note: P/N 70001990
includes adapter harness if required.)
Alternator Options:
Prior to S/N 0300091230 (was p/n 7026877)
S/N 0300091230 to S/N 0300096000
Alternator Conversion Kit (Includes Alternator, Adapter
Harness, Alternator Bracket, Lever & Mounting Hardware)
Bolt, Lower Pivot
Bracket, Adjustment
Glowplug
Switch, Oil Pressure (was p/n7026844)
Switch, Water Temperature
Seal, Sensor
Starter
Actuator/Linkage Assembly - Throttle (was p/n 1600351 which is
not available as a service part. (Note: Use service replacement
parts below.)
Actuator & Electrical Connector Kit
Connector, Actuator
Linkage Kit
Speed Sensor Kit
Connector, Speed Sensor
Seal, Rear Main (Not Shown - Located on Rear of Engine Block)
Seal, Front Main (Not Shown - Located on Front of Engine Block)
Gasket, Oil Pan (Not Shown)
Plug, Drain
Gasket, Valve Bracket (Not Shown - Located on Between Valve
Bracket & Head)
Belt
Dipstick Oil Level
Tube, Dipstick
O-Ring, Dipstick Tube
218
1
Use 70000544
Use 70000544
70000544
219
220
221
222
223
223A
223B
224
225
226
227
228
229
230
231
2-26
70001180
70001257
7026878
1001097554
7026840
7026882
7026879
See Note
1
1
4
1
1
1
1
1
7026884
7026835
7026843
7026883
7026836
7026851
7026854
7026859
7026861
7026862
1
1
1
1
1
1
1
7026880
7026885
7026886
7026881
1
1
1
1
1
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE
FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-27
SECTION 2 TURNTABLE
2-28
MOUNTED ON PLATFORM CONTROL BOX.
6
14
23
1
7
16
2
5
23
13
4
22
3
9D
9A
9
18
11
19
9B
15
9C
20
FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
0273050
0274084
0273051
Ref.
Ref.
Ref.
Ref.
Ref.
GENERATOR INSTALLATION
110V/60Hz Generator (Prior to S/N 0300082708)
110V/60Hz Generator (S/N 0300082708 to S/N 0300096000)
220V/50HZ Generator (ANSI Export Only)
Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.
Note: Aftermarket installation kit not available. Use items with
(*) for 110V Generator or (^) for 220V Generator.
Ref.
1
2
3
4
5
6
7
8
9
0100011
0200742*^
0480122*
0480120^
0641508*^
0641610*^
0641772*^
0701217*^
0721008*^
A/R
1
1
1
1
1
3
2
1
2460032
2460055*
9A
2460013^
7012558
1001100321
1
1
Ref.
1
9B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7003657
7019680
70002235
4460190
4460027
70000124
70000125
3120789
4
4
4
1
1
1
2
1
1
1
1
A/R
1
1
1
1
REV.
B
A
B
Compound, Locking
Arm, Adjusting
V-Belt Options:
110V
220V
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 7/16in-14NC x 9in
Bolt, Metric 12mm x 45mm
Bolt #10-24NC x 1in
Generator and Control Box Assembly Options:
110V/60Hz Assembly (Prior to S/N 0300082708)
110V/60Hz Assembly (S/N 0300082708 to
S/N 0300096000)
220V/50Hz Assembly
Generator Only - 110V/60Hz
Generator Only - 220V/50Hz
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V/60Hz
Armature with Slip Rings - 220V/50Hz
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V/60Hz (Prior to S/N 0300082708)
Box, Control - 110V/60Hz (S/N 0300082708 to
S/N 0300096000)
Box, Control - 220V/50Hz
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V/50Hz Only)
Receptacle, Single (220V/50Hz Only)
400S 460SJ
2-29
SECTION 2 TURNTABLE
FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
(CONTINUED)
ITEM #
PART NUMBER
9B (cont’d)
QTY.
1
4360542
70000126
3520028
2920162
1
1
7020191
1
9C
1
2420203
7020192
9D
2-30
1
10
11
12
13
14
15
16
17
3580276
3580134
7027887
2820031
3251102*^
3311005*^
3311605*^
3311705*^
3520028*^
3580315*^
3740080*^
1
1
1
2
1
1
1
1
1
18
19
20
21
22
23
4060802*^
4360336*^
4460023*^
4751000*^
4751500*^
4751600*^
1
1
1
8
1
6
DESCRIPTION
REV.
Breaker, Circuit Options:
Breaker 110V/60Hz
Breaker 220V/50Hz
Plug, Hole
Lamp Assembly (Not Required on 2460055 Generator
Assembly)
Switch, Toggle (Not Required on 2460055 Generator
Assembly)
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
Pulley Options:
Pulley - 60Hz
Pulley - 50Hz
Key, Woodruff
Heatshrink (Not Shown - Located at Platform)
Decal (Located at Platform)
Locknut #10-24NC
Locknut 3/8in-16NC
Locknut 7/16in-14NC
Plug, Hole
Pulley
Relay (Not Shown - Located Back Side of Engine Tray with
Existing Relays)
Guard, Switch (Located at Platform)
Switch, Toggle - SPST (Located at Platform)
Connector, Strain Relief
Flatwasher #10 Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-9. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
(CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-31
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682)
2-32
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682)
ITEM #
PART NUMBER
QTY.
0259138
0271245
Ref.
Ref.
Ref.
1
2
3
4
5
Engine Assembly Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300065460
S/N 0300065460 to S/N 0300077682
1
Piston Pump Assembly Options (See Figure 2-22 for
Breakdown):
Prior to S/N 0300073424
S/N 0300073424 to S/N 0300077682
Bolt 1/2in-13NC x 1-1/2in
Gear Pump Assembly Options:
Prior to S/N 0300070763 (See Figure 2-23 for Breakdown)
S/N 0300070763 to S/N 0300096000 (No Service Parts Available)
Capscrew, Socket Head 3/8in-16NC x 1in
Plate, Front Mounting Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300068836
S/N 0300068836 to S/N 0300077682
Bolt, Metric 14mm x 30mm
Plate, Rear Mounting
Bolt, Metric 10mm x 35mm
Bolt, Metric 10mm x 25mm
Mount, Rubber Motor
Bolt 1/2in-13NC x 2-1/2in
Washer, Snubbing
Locknut 1/2in-13NC
Bracket, Throttle Mount (Part of Item 17)
(Prior to S/N 0300064404)
Throttle Mounting Kit (Prior to S/N 0300064404)
Actuator Assembly (was p/n 0060033) (See Section 7 for Breakdown) (Prior to S/N 0300064404)
Bracket, Throttle Mounting (Part of Item 17)
(Prior to S/N 0300064404)
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Tray, Engine Options:
Prior to S/N 0300075078
S/N 0300075078 to S/N 0300077682
Plate, Radiator Mount
Plate, Radiator Support Options:
Prior to S/N 0300069030
S/N 0300069030 to S/N 0300077682
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
2
1
3600297
3600368
6
7
0641608
2
1
8
9
10
11
12
13
14
15
16
3570800
4846478
4846567
0701414
3570801
0701015
0701012
3200378
0641820
4740274
3311805
0902461
4
1
4
4
4
4
4
4
1
17
18
2901637
Use 2910000
1
1
19
0902464
1
20
21
22
23
0641406
4751400
3311405
8
24
14
1
24
25
26
3120789
4846080
4846809
3571692
3570607
3573667
Use 3600423
DEUTZ ENGINE INSTALLATIONS
Standard Machines (Prior to S/N 0300064404)
ADE System Machines (S/N 0300064404 to S/N 0300077682)
1
2000162
2000175
2000190
Not Used
3600296
3600385
0641812
DESCRIPTION
1
1
1
400S 460SJ
REV.
11/H
13/I
2-33
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682) (CONTINUED)
ITEM #
PART NUMBER
QTY.
27
28
29
30
31
32
33
34
35
36
37
38
0641610
4751600
3311605
0641611
3620033
2220451
2720398
2220409
2060025
0080231
0700816
1340060
7012664
0340041
2720434
1320016
4567495
4360392
2180798
0100020
3340399
4070497
4070498
0100011
6
50
23
18
1
2
39
40
41
42
43
44
45
46
47
48
49
50
60in/1.5m
1
1
1
4
1
1
2
1
4
1
1
1
A/R
3
4
2
A/R
1
0400075
7016180
51
1
0360541
0361810
52
2
0630498
0630541
2901880
7016817
7016843
1
1
1
7016833
1
7016835
1
53C
53D
7016834
7016803
1
1
53E
54
55
56
57
58
7016820
0741610
1320222
4751000
3311005
3570808
1
2
1
3
2
1
53
53A
53B
2-34
DESCRIPTION
Bolt 3/8in-16NC x 1-1/4in
Flatwasher 3/8in Regular
Locknut 3/8in-16NC
Bolt 3/8in-16NC x 1-3/8in
Cooler, Oil
Fitting, Straight
Hose (Qty 2 of 30in length)
Fitting, 45° (Prior to S/N 0300075502)
Fan
Spacer, Fan
Bolt, Metric 8mm x 40mm
Air Cleaner Assembly
Element, Air Cleaner
Band, Mounting
Elbow
Clamp, Hose
Tube, Air Intake
Switch, Restrictor Indicator
Fitting
Sealant, Pipe
Pad, Wear
Shim 1/8in
Shim 1/16in
Compound, Locking
Battery Options:
Battery (Wet)
Battery (Dry)
Battery Tie-Down Options:
Prior to S/N 0300054188
S/N 0300054188 to S/N 0300077682
Bolt, Tie-Down Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300077682
Cable Kit - Battery
Cable - Battery to Starter Relay (Prior to S/N 0300063791)
Cable - Battery to Starter Relay (S/N 0300063791 to
S/N 0300077682)
Cable - Battery & Auxiliary Pump to Ground (Prior to
S/N 0300063791)
Cable - Battery & Auxiliary Pump to Ground
(S/N 0300063791 to S/N 0300077682)
Cable - Starter Relay to Starter
Cable - Starter Relay to Auxiliary Relay
(Prior to S/N 0300063791)
Cable - Auxiliary Relay to Auxiliary Pump
Screw, Flathead 3/8in-16NC x 2in
J-Clamp
Flatwasher #10 Regular
Locknut #10-24NC (Prior to S/N 0300064404)
Plate, Relay Mounting
400S 460SJ
REV.
D
3120789
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682) (CONTINUED)
ITEM #
PART NUMBER
QTY.
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
3740067
4360294
4891600
0962172
3900255
4752200
3312005
0642010
4752000
4845395
0641510
3311505
3960407
3790152
2
1
2
1
1
2
1
1
1
1
4
6
1
1
A/R
4in/10cm
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
2720351
2720449
2220794
1320022
2720058
2220273
2750532
2220313
2220250
2220459
2720271
2180536
1703162
1701505
4640751
4846096
0940049
4240099
2200222
4751800
4791600
0641410
3311501
4751500
0641506
0641616
1320223
2820128
0902740
101
4711900
3120789
1
1
6
12ft/3.7m
1
7ft/2.1m
1
1
1
12ft/3.7m
1
2
1
1
2
2
1
1
4
3
6
4
9
2
1
1
1
1
6
DESCRIPTION
REV.
Relay
Breaker, Circuit (Prior to S/N 0300064404)
Flatwasher, Hardened 3/8in
Bushing, Flanged
Bolt Shoulder 3/4in x 3in
Flatwasher 3/4in Regular
Locknut 5/8in-11NC
Bolt 5/8in-11NC x 1-1/4in
Flatwasher 5/8in Regular
Air Intake Adapter Weldment
Bolt 5/16in-18NC x 1-1/4in
Locknut 5/16in-18NC
Gasket
O-Ring
Coupling, Rubber Options:
Prior to S/N 0300068062
S/N 0300068062 to S/N 0300077682
Fitting, Barb
Clamp, Hose
Hose
Fitting, Reducer
Hose
Fitting, 90°
Fitting, Reducer
Fitting, 90°
Hose
Fitting, Straight
Decal - Fan
Decal - Diesel Fuel (Not Shown - Located on Hood Near Tank)
Valve, Oil Drain
Bracket, Hood Latch
Bumper, Hood
Tie-Strap
Plug, Pipe
Flatwasher 1/2in Regular
Starwasher 3/8in
Bolt 1/4in-20NC x 1-1/4in
Nut 5/16in-18NC
Flatwasher 5/16in Regular
Bolt 5/16in-18NC x 3/4in
Bolt 3/8in-16NC x 2in
Camp, Hose
Insulation, Heat Shield (Not Shown)
Bracket, Engine Mount (Right Side) (S/N 0300064404 to
S/N 0300077682)
Flatwasher 9/16in Thin (S/N 0300064404 to S/N 0300077682)
400S 460SJ
2-35
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682) (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
1
3220110
3220112
1320176
1
MUFFLER INSTALLATION OPTIONS
Muffler Options:
Standard Spark Arrestor
Catalytic
Clamp
2000162
2000175
2000190
Ref.
Ref.
Ref.
Ref.
ENGINE COMPONENTS:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300065460
S/N 0300065460 to S/N 0300077682
151
201
1
Use 7000663
Use 7000663
70002234
70000851
7020464
202
1
7016330
7020461
203
204
205
1
7016332
7020479
7016331
1
1
7020463
Use 7020463
7020411
206
207
208
209
210
7020023
7020024
7016359
7020458
7027250
7027276
7020026
70001002
7020027
70000264
7020477
7024579
211
7020025
7020168
7020480
212
7024318
Use 7024318
7024318
2-36
DESCRIPTION
1
1
1
1
1
2
1
1
1
1
1
1
1
3
REV.
Alternator Options:
2000162 Engine (was p/n 7016329 & 7020410)
2000175/2000190 Engines (was p/n 7020410)
Bracket, Adjusting
Bracket, Alternator Mounting
Regulator, Voltage (Not Shown)
Switch, Oil Pressure Options:
2000162 Engine
2000175/2000190 Engines
Starter Options:
2000162 Engine
2000175/2000190 Engines
Filter, Oil (was p/n 7016641)
Pump, Fuel Supply Options:
2000162 Engine
2000175/2000190 Engine (was p/n 7024413)
2000175/2000190 Engine - O-Seal Between Fuel Pump &
Engine Block (Not Shown)
Filter, Fuel
Breather, Crankcase (Not Shown) (2000162 Engine Only)
Actuator, Throttle Options (Not Shown):
2000162 Engine
2000175/2000190 Engines
Spring for 7016359 Actuator
Spring for 7020458 Actuator
Dipstick
Tube (2000162 Engine Only)
Flywheel (Not Shown) (2000162/2000175 Engine Only)
Flywheel (Not Shown) (2000190 Engine Only)
Ring, Gear (Not Shown) (2000162/2000175 Engine Only)
Ring, Gear (Not Shown) (2000190 Engine Only)
Switch, Oil Temperature (Not Shown) Options:
2000162 Engine
2000175/2000190 Engines
2000175/2000190 Engines - Seal, Temperature Switch
Pump, Fuel Injection Options:
2000162 Engine
2000175 Engine (was p/n 7020462)
2000190 Engine
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (PRIOR TO S/N 0300077682) (CONTINUED)
ITEM #
PART NUMBER
213
214
215
216
217
218
219
QTY.
1
See Note
7024565
70003932
7020169
1320176
7020408
7020446
7020465
7020471
7020449
220
1
1
1
1
1
3
3
3
See Note
7020467
7020468
221
222
223
224
7020482
7020488
70000787
1
1
1
1
1
70003039
70003040
70003041
301
302
303
304
305
306
307
3120789
0256847
Ref.
1660234
0080163
0700810
4831900
Not Used
4832000
3020021
1
1
6
6
8
A/R
DESCRIPTION
REV.
Sensor, Tach/Speed Options (Not Shown):
2000162 Engine (Note: Not Available for Purchase)
2000175/2000190 Engines (was p/n 7020481)
Spacer, Sleeve -2000175/2000190 Engines
Pipe, Exhaust Pipe
Clamp, Exhaust
V-Belt
Timing Kit, Belt & Idler (Not Shown)
Cap, Filler (Not Shown)
Gasket, Exhaust Manifold (Not Shown)
Gasket, Intake Manifold (Not Shown)
Pump, Oil Options:
2000162 Engine (Note: Not Available for Purchase)
2000175/2000190 Engine
2000175/2000190 Engine - Seal Between Oil Pump & Engine
Block (Not Shown)
Gasket, Kit (Not Shown) (2000190 Engine Only)
Connector Plug-In (Not Shown) (2000190 Engine Only)
Support, Fan (Not Shown) (2000162 Engine Only)
Gasket, Head Options (Not Shown) (2000162 Engine Only):
Gasket - 1 Notch
Gasket - 2 Notch
Gasket - 3 Notch
PUMP COUPLING INSTALLATION
—
Coupling, Hayes
Plate, Pump Adapter
Bolt Metric 8mm x 20mm
Lockwasher 8mm
Lockwasher 10mm
Grease, Coupling
400S 460SJ
2-37
2-38
209
53
400S 460SJ
224
255
207
242
241
237
255
210
259
212
202 251
215
237
255
254
236
244
413
209
238
252
233
237
255
210
228
259
233
252
238
217
237
255
210
411
409
229
255
237
202
212
234
402
211
412
256
201
226
237
255
210
251
228
237
255
210
202
215
253
230
233
252
238
218
424
249
235
301
307
405
229
425
225
206
304
256
211
302
255
306
52
110
109
236
112
101
102
HEAT SHIELD SHOWN
HERE FOR CLARITY.
111
248
201
214
201
213
208
255
306
231
101
103
258
203
227
303
220
220
205
223
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
3120789
3120789
400S 460SJ
22
9
36
31
33
263
22
AUX POWER
RELAY
21
7
30
239
254
236
237
261
222
STARTER
107D
GLOW
PLUG
RELAY
AUX POWER
PUMP
107B
264
GLOW PLUGS
ON ENGINE
10
36
260
25
27
28
32
1
8
239
202
216
247
248
107A
29
BATT
255
210
240 206
253
235
262
7
START ASSIST
SOLINOID ON
ENGINE
107A
245
3
410
START
RELAY
107C
243
257
255
236
209
247
248
255
202
210
5
4
107B
ITEM #107 INCLUDES
107A THRU 107D
8
23
32
35
219
24
26
34
404
23
32
6
32
406
232
20
221
106
104 420
104
12
401
415
11
106
11
250
407
2
17
417
11 2 2
2 18 16
19
FUEL TANK REF.
ITEM #15 PIPE PLUG
LOCATED ON BOTTOM
OF TANK
403
402
SECTION 2 TURNTABLE
2-39
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
QTY.
0273944
0274334
Ref.
Ref.
Ref.
0100011
0100020
0100048
0361810
0400075
0630541
0641410
0641616
0642010
0940049
1320022
1320223
1701515
Not Used
2200222
2220273
2220313
2220794
2221176
2750532
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 50
51
3311405
3311501
3311605
3312005
3340399
3900255
4070498
4070497
4711400
4751400
4751500
4751600
4752000
4752200
4791600
4846096
Not Used
4922978
52
2820128
2-40
A/R
A/R
A/R
1
1
2
4
3
1
2
3
1
1
1
1
1
1
1
7ft/2.1m
5ft/1.5m
4
4
3
1
1
1
1
2
4
8
4
8
1
2
1
2
1
1
DESCRIPTION
DEUTZ ENGINE INSTALLATIONS
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300096000
REV.
D
C
Compound, Locking
Sealant, Pipe
Grease, Dielectric (S/N 0300077682 to S/N 0300085617)
Bar, Battery Hold-Down
Battery
Bolt, Battery
Bolt 1/4in-20NC x 1-1/4in
Bolt 3/8in-16NC x 2in
Bolt 5/8in-11NC x 1-1/4in
Bumper, Hood
Clamp
J-Clip (Not Shown - Located on Fuel Vent Line)
Decal - Diesel Fuel (Not Shown - See Section 8 for Location)
Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
Fitting, Reducer
Fitting, 90° Barbed
Fitting, Straight Barbed
Fitting, 90°
Hose Options:
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300096000
Locknut 1/4in-20NC
Nut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 5/8in-11NC
Pad, Wear
Bolt, Shoulder
Shim (16Ga.)
Shim (11 Ga.)
Flatwasher 1/4in Thin
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Flatwasher 3/4in Regular
Starwasher 3/8in
Latch, Hood
Harness, Start Assist (Not Shown - See Section 7 for
Breakdown)
Insulation, Heat Shield
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
PART NUMBER
53
QTY.
1
1704972
1706064
1706060
1706061
1706062
1706059
1706063
2000245
2000286
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
107A
0100011
0641608
0641812
1320022
Not Used
2720058
2901880
7016843
107B
7016835
1
107C
107D
108
109
7016834
7016820
Not Used
3600404
1
1
110
3600405
1
111
112
3790152
4891600
1
2
2000247
2000287
2000347
Ref.
Ref.
Ref.
Ref.
201
202
203
204
205
206
207
208
209
210
3120789
0080231
0100011
0100020
Not Used
0340041
0641406
0641507
0641510
0641512
0641609
0641611
A/R
2
2
2
12ft/3.7m
1
1
1
DESCRIPTION
REV.
Decal - Warning Explosion/Fire Options:
ANSI English
CSA
English/Chinese
English/Korean
English/Japanese
English/Portuguese
English/Spanish
ENGINE & PUMPS SUB-ASSEMBLY
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300096000
B
B
Compound, Locking
Bolt 3/8in-16NC x 1in
Bolt 1/2in-13NC x 1-1/2in
Clamp
Hose
Battery Cable Kit
Cable - Battery to Starter & Auxiliary Relays
(Includes Red Boot at Battery Terminal)
Cable - Battery & Auxiliary Pump to Ground
(Includes Red Boot at Battery Terminal)
Cable - Starter Relay to Starter
Cable - Auxiliary Relay to Auxiliary Pump
D
Piston Pump Assembly with Fittings (See Figure 2-22 for
Breakdown):
Gear Pump Assembly with Fittings (See Figure 2-23 for
Breakdown)
O-Ring
Flatwasher 3/8in Hardened
ENGINE ASSEMBLY
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300092802
S/N 0300092802 to S/N 0300096000
1
A/R
A/R
Adapter, Fan Spacer
Compound, Locking
Sealant, Pipe
2
8
2
A/R
A/R
6
18
Band, Air Cleaner
Bolt 1/4in-20NC x 3/4in
Bolt 5/16in-18NC x 7/8in
Bolt 5/16in-18NC x 1-1/4in
Bolt 5/16in-18NC x 1-1/2in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-3/8in
400S 460SJ
F
B
B
2-41
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
211
212
213
214
0641820
0700816
0771012
4
4
4
4
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
2-42
0701015
0701014
0701414
0741610
0902740
0903063
0962172
1320016
1320022
1320223
1320222
1320223
1340060
7012664
1703162
2000217
2000273
2000338
2060025
2180798
4360392
2200221
2220451
2720398
2720434
2720449
2750532
3200406
6
2
1
1
1
4
1
1
1
1
2
1
1
A/R
1
1
1
2
2
1
1
1ft/30cm
4
1
235
236
237
238
239
240
241
242
243
3220110
3220112
1320176
3311405
3311505
3311605
3311805
3340399
3570808
3571692
3573667
Use 3600423
1
8
6
20
4
2
1
1
1
1
244
3620033
1
DESCRIPTION
REV.
Bolt 1/2in-13NC x 2-1/2in
Bolt 8mm x 40mm
Bolt 10mm x 25mm
Bolt 10mm Options:
S/N 0300077682 to S/N 0300085617 (35 mm Length)
S/N 0300085617 to S/N 0300096000 (30 mm Length)
Bolt 14mm x 30mm
Screw, Countersunk 3/8in-16NC x 1-1/4in
Bracket, Engine Mounting (Right Side)
Plate, Engine, Mounting
Bushing, Flanged
Clamp, Hose
Clamp, Hose
J-Clip
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300092802
S/N 0300092802 to S/N 0300096000
Air Cleaner Assembly Including Filter Element
Element, FIlter (Not Shown)
Decal - Caution Fan Blade
Engine, Deutz - F3M2011 Options:
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300092802
S/N 0300092802 to S/N 0300096000
Fan
Fitting Options:
S/N 0300077682 to S/N 0300085617 (Fitting)
S/N 0300077682 to S/N 0300085617 (Indicator, Restriction)
S/N 0300085617 to S/N 0300096000 (Plug)
Fitting, Straight
Hose, Oil Cooler
Elbow, Rubber
Hose, Air Cleaner
Hose, Oil Drain
Mount, Motor
Muffler Options:
Standard
Catalytic
Clamp
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Pad, Wear
Plate, Relay Mounting
Plate, Radiator Mounting
Support, Radiator
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Radiator
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
245
3740067
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
3960407
4070497
4070498
4567495
4640751
4812200
4740274
4751400
4751500
4751600
4751800
4791600
4845395
4846567
A/R
2
3
1
4
2
1
1
6
4
12
5
44
4
2
1
1
1
Relay Options:
S/N 0300077682 to S/N 0300092802
S/N 0300092802 to S/N 0300096000
Gasket, Air Intake
Shim (11 Ga.)
Shim (16 Ga.)
Tube, Tee
Valve, Oil Drain
Flatwasher 14mm
Washer, Snubbing
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Starwasher 3/8in
Plate, Adapter
Bracket, Engine Mounting (Left Side)
Tray Options:
S/N 0300077682 to S/N 0300082440
S/N 0300082440 to S/N 0300096000
Bolt 5/16in-18NC x 1-1/4in
Bolt 3/8in-16NC x 1in
Starwasher 1/4in
Cable, Jumper (S/N 0300092802 to S/N 0300096000 Only)
Harness, Glow Plug (S/N 0300092802 to S/N 0300096000
Only)
261
262
263
264
301
302
303
304
305
306
307
401
402
403
404
3120789
4846080
4846809
0641510
0641608
4791400
1060904
4923451
A/R
A/R
6
1
1
0256847
Ref.
1660234
0080163
0700810
4831900
Not Used
4832000
3020021
1
1
63
6
Coupling, Hayes
Plate, Pump Adapter
Bolt Metric 8mm x 20mm
Lockwasher 8mm
8
A/R
Lockwasher 10mm (S/N 0300077682 to S/N 0300085025 Only)
Grease, Coupling
2000217
2000273
2000338
Ref.
Ref.
Ref.
Ref.
7020026
70001002
7020465
7020495
7020468
7016331
7027236
1
1
2
1
1
1
1
PUMP COUPLING INSTALLATION
ENGINE COMPONENTS
S/N 0300077682 to S/N 0300085617
S/N 0300085617 to S/N 0300092802
S/N 0300092802 to S/N 0300096000
REV.
2
B
B
Dipstick
Housing, Dipstick
Cap, Filler
Pump, Oil Lube
Seal Between Oil Pump & Engine Block (Not Shown)
Filter, Oil
Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
Mount)
400S 460SJ
2-43
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
PART NUMBER
405
406
407
408
409
410
411
412
413
414
QTY.
3
7027246
7027608
7027609
7027610
7020447
7020023
70001423
Use 70000916
7020411
7020449
7020471
7020408
7027795
7027793
7027796
Use 7000663
7020464
7020479
7026608
7027769
3
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
7027241
7027791
415
416
1
7020461
7027790
7024565
70003932
417
418
419
420
421
422
423
424
425
426
7020458
7027792
7027276
7020459
7020460
See Note
7024579
7027245
7027239
See Note
7027794
70000345
7020169
1320176
70003479
70003480
70003481
2-44
1
1
1
2
1
1
1
1
1
1
1
3
1
1
1
DESCRIPTION
REV.
Pump, Injector Options:
Series A Pump
Series B Pump
Series C Pump
Series D Pump
Gasket, Injector Pump
Filter, Fuel
Bracket, Fuel Filter
Pump Fuel Supply (was p/n 7027238)
O-Seal Between Fuel Pump & Engine Block (Not Shown)
Gasket, Intake Manifold (Not Shown)
Gasket, Exhaust Manifold (Not Shown)
V-Belt
Control, EMR2 (2000273/2000338 Engine Only)
Connector, EMR2 Control (2000273/2000338 Engine Only)
Harness, EMR2 Control (2000273/2000338 Engine Only)
Alternator (was p/n 7020410)
Regulator, Voltage (Not Shown)
Starter
Relay, Starter
Radiator Connector Kit
Sender, Oil Temperature Options (Not Shown):
2000217 Engine Only
2000273/2000338 Engine Only
Sensor, Oil Pressure Options:
2000217 Engine Only
2000273/2000338 Engine Only
Sensor, Speed (Not Shown)
Spacer, Sleeve (Not Shown)
Actuator, Throttle Options:
2000217 Engine Only
2000273/2000338 Engine Only
Spring for Actuators
Thermostat
Spring, Compression
Flywheel (Not Shown) (Note: Not Available for Purchase)
Rim, Gear (Not Shown)
Filter, Fuel
Solenoid, Start (Not Shown - Located near Throttle Actuator)
Engine Harness Options:
2000217 Engine Only (Note: Not Available for Purchase)
2000273/2000338 Engine Only
Plug, Glow (Deutz Factory Installed - Not Shown)
(2000338 Engine Only)
Pipe, Exhaust Pipe
Clamp, Exhaust
Gasket, Head Options (Not Shown):
Gasket - 1 Notch
Gasket - 2 Notch
Gasket - 3 Notch
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-11. DEUTZ ENGINE INSTALLATION (S/N 0300077682 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
427
70001181
1
3120789
DESCRIPTION
REV.
Valve, Oil Pressure Relief (Not Shown)
400S 460SJ
2-45
SECTION 2 TURNTABLE
FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
20
22
22
23
2
21
15
21
22
31
14
2C
19
2B
7
4A
6
8
7
13
9
6
8
PRIOR TO
S/N 00300061718
17
12
10
3A
S/N 00300061718
TO S/N 0300068836
4B
7
6
8
12
12
9
S/N 0300068836
TO S/N 0300096000
10
4C
3B
1
9
2
17
10
3C
16
2A
USE
EXISTING
HARDWARE
9
10
5
10
6
OR
7
2D
11
9
2-46
10
10
10
10
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
0270498
0271346
0272009
0272614
0274079
0270499
0271347
0272010
0272615
0274085
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
2A
3580158*^
2460011
2460032
2460055*
2460013
2460034
2460013^
7012558
1001100321
1
1
1
1
Ref.
1
2B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7003657
7019680
70002235
4460190
4460027
70000124
70000125
4360542
3120789
4
4
4
1
1
1
2
1
1
1
1
A/R
1
1
1
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V Generator (Prior to S/N 0300064404)
110V Generator (S/N 0300064404 to S/N 0300064509)
110V Generator (S/N 0300064509 to S/N 0300068836)
110V Generator (S/N 0300068836 to S/N 0300082708)
110V Generator (S/N 0300082708 to S/N 0300096000)
220V Generator (Prior to S/N 0300064404)
220V Generator (S/N 0300064404 to S/N 0300064509)
220V Generator (S/N 0300064509 to S/N 0300068836)
220V Generator (S/N 0300068836 to S/N 0300082708)
220V Generator (S/N 0300082708 to S/N 0300096000)
Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.
Note: No Aftermarket Installation Kit Available. Use Items
with (*) for 110V Generator or (^) for 220V Generator.
REV.
3/A
3/C
3/B
4/C
1/A
3/A
3/C
4/B
2/B
1/A
Pulley
Generator and Control Box Assembly Options:
110Volt Assembly (Prior to S/N 0300064509)
110Volt Assembly (S/N 0300064509 to S/N 0300082708)
110Volt Assembly (S/N 0300082708 to S/N 0300096000)
220Volt Assembly (Prior to S/N 0300066060)
220Volt Assembly (S/N 0300066060 to S/N 0300066686)
220Volt Assembly (S/N 0300066686 to S/N 0300096000)
Generator Only - 110V
Generator Only - 220V
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V
Armature with Slip Rings - 220V
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V (Prior to S/N 0300082708)
Box, Control - 110V (S/N 0300082708 to S/N 0300096000)
Box, Control - 220V
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V/50Hz Only)
Receptacle, Single (220V/50Hz Only)
Breaker, Circuit Options:
Breaker 110V
400S 460SJ
2-47
SECTION 2 TURNTABLE
FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
2B (cont’d)
70000126
3520028
2920162
1
1
7020191
1
2C
1
2420203
7020192
2D
1
3580134
3580276
3580134
3580276
3580134
7027887
3
3A
3B
4845531
4846478
3C
4846567*^
4
4A
4B
4C
5
0200530
0200741
0200742*^
1
1
1
1
0480118
0480120*^
6
0681612
A/R
2
1
A/R
2
1
A/R
A/R
3
0641610*^
1
4751600*^
2860012*^
3311605*^
0700819
3740080*^
4460023*^
0641508*^
4751500*^
Not Used
6
1
1
1
1
1
1
2
0701414
0641772*^
7
8
9
10
11
12
13
14
15
16
17
18
2-48
4751900
3311705*^
0100011
DESCRIPTION
REV.
Breaker 220V/50Hz
Plug, Hole
Lamp Assembly (Not Required on 2460055 Generator
Assembly)
Switch, Toggle (Not Required on 2460055 Generator
Assembly)
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
Pulley Options:
Pulley 110V (Prior to S/N 0300064509)
Pulley 110V (S/N 0300064509 to S/N 0300096000)
Pulley 220V (Prior to S/N 0300066060)
Pulley 220V (S/N 0300066060 to S/N 0300066686)
Pulley 220V (S/N 0300066686 to S/N 0300096000)
Key, Woodruff
Bracket, Generator Mounting Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300068836
(Part of Engine Assembly)
S/N 0300068836 to S/N 0300096000
(Part of Engine Assembly)
Arm, Adjusting Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300068836
S/N 0300068836 to S/N 0300096000
V-Belt Options:
Prior to S/N 0300064509
S/N 0300064509 to S/N 0300096000
Bolt Options:
Bolt, Metric 14mm x 30mm (Prior to S/N 0300064509)
Bolt 7/16in-14NC x 9in (S/N03000 64509 to S/N 0300096000)
Hardware Options:
Flatwasher 9/16in Regular (Prior to S/N 0300064509)
Locknut 7/16in-14NC (S/N 0300064509 to S/N 0300096000)
Compound, Locking
Bolt Options:
Bolt 3/8in-16NC x 1-1/2in (Grade 8)
(Prior to S/N 0300064509)
Bolt 3/8in-16NC x 1-1/4in (S/N 0300064509 to
S/N 0300096000)
Flatwasher 3/8in Regular
Key, Woodruff
Locknut 3/8in-16NC
Bolt, Metric 8mm x 55mm (Prior to S/N 0300064509)
Relay
Connector, Strain Relief
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in Regular
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-12. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
19
20
21
22
23
24
25
26
27
28
29
30
31
3520028*^
0721006*^
3311005*^
4751000*^
4360294*^
Not Used
4360336*^
4740397*^
4060802*^
Not Used
2820031
3251102*^
0721008*^
1
A/R
A/R
A/R
1
3120789
DESCRIPTION
REV.
Plug, Hole
Bolt #10-24NC x 3/4in
Locknut #10-24NC
Flatwasher #10 Regular
Breaker, Circuit - 30 Amp
1
1
1
Switch, Toggle - SPST (Not Shown - Located at Platform)
Washer (Not Shown - Located at Platform)
Guard, Switch (Not Shown - Located at Platform)
1
1
2
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
Bolt #10-24NC x 1in
400S 460SJ
2-49
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473)
191
134
309
307
308
7
22
7
22
8
301A 302
8
9
10
11
258
10
11
12
301
307A
136
128 135
182
128 135
184
135
183
135
155
135
155 135
154
128
304
309
259
6
305
306
308
257
275
SEE DUAL
FUEL INSTL.
163
164
165
109
264
133
120
135
199
2
303
261
133
21
20
185
187
201
200
133
266
TO
ENGINE
18
22
150
255
151 288
281
295
25
265
268
128
113
260
294
262
296
263
112
109
115
173C
111
151
166
286
1
285
204
257
27
32
29
33
30
34
133
5
188
189
109
110
123
105
122
111
110
196
128
126
198
111
109
110
197
180
122
115
109
102
128
252
TO ENG.
BLOCK
128
136
INLET
FROM
TANK
107
160
161 163
162 138 123
127
138 139 159
139
127
202
123
279
109
127
125
123
136
BAT.
4
112
193
AUX. PWR.
PUMP
106
113
267
121 122
173A
AUX. PWR.
RELAY
17
22
132
130
195
RETURN
TO TANK
STARTER
173D
28
29
30
251
123
173B
179
114
13
14
15
267
109
137
TO
129 S/NPRIOR
0300073392
127
122
16
22
128
128
110
147 149
148
190
136
256
146
270
271
268
24
273
254
145
26
25
272
133
271
274
133 287
153
3
269
131
152
136
19
22
23
203
202
123
277
S/N 0300073392
TO PRESENT
109
110
112
181
109
110
112
158
142
108
109
141
143
109
112
147
144
110
118
117
116
194
147
176
112
124
109
157
156
119
109
110
109
110
104
103
167
192
2-50
177
109
185
186
187
195
110
400S 460SJ
172
122
174
122
123
147
175
186
187
116
117
118
109
140
147
109
112
147
3120789
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473)
ITEM #
PART NUMBER
QTY.
0259751
0271248
0259750
0271247
Ref.
Ref.
Ref.
Ref.
Ref.
0272885
Ref.
1
1
2000164
2000172
2000166
2000174
2000193
2
1
3600296
3600385
3
1
3600297
3600368
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3120789
1
3539972
4846806
4566605
3571498
0700810
4751500
0721010
3311005
4751000
0721006
4640989
2750532
1320022
0701022
0701014
0641812
0641608
3790152
4891600
0100011
3571502
0902539
1320019
4761500
1
1
2
2
2
5
8
3
1
1ft/30.5cm
A/R
2
2
2
2
1
2
A/R
1
1
A/R
2
DESCRIPTION
ENGINE ASSEMBLIES
Standard Gas Machines without ADE System
Standard Gas Machines with ADE System
Dual Fuel Machines without ADE System
Dual Fuel Machines with ADE System (Prior to
S/N 0300073403)
Dual Fuel Machines with ADE System (S/N 0300073403 to
S/N 0300078473)
REV.
10/D
4/C
10/D
4/C
3/B
Engine - Ford LRG-425 Options:
Standard Gas Machines without ADE System
Standard Gas Machines with ADE System
Dual Fuel Machines without ADE System
Dual Fuel Machines with ADE System (Prior to
S/N 0300073403)
Dual Fuel Machines with ADE System (S/N 0300073403 to
S/N 0300078473)
Piston Pump Assembly Options (See Figure 2-22 for
Breakdown):
Prior to S/N 0300073424
S/N 0300073424 to S/N 0300078473
Gear Pump Assembly Options:
Prior to S/N 0300070763 (See Figure 2-23 for Breakdown)
S/N 0300070763 to S/N 0300078473 (No Service Parts
Available)
Plate, Engine Mounting - Front Options:
Prior to S/N 0300073403 (Not Shown)
S/N 0300073403 to S/N 0300078473
Tube, Spacer
Plate, Module Mounting
Bolt, Metric 8mm -1.25 x 20mm
Flatwasher 5/16in Regular
Bolt #10-24NC x 1-1/4in
Locknut #10-24NC
Flatwasher #10 Regular
Bolt #10-24NC x 3/4in
Valve, Oil Drain
Hose
Clamp
Bolt, Metric 10mm-1.5 x 70mm
Bolt, Metric 10mm-1.5 x 30mm
Bolt 1/2in-13NC x 1-1/2in
Bolt 3/8in-16NC x 1in
O-Ring
Flatwasher 3/8in Hardened
Compound, Locking
Plate, Heat Shield
Bracket, Fuel Filter/Pressure Regulator
Clamp, Exhaust
Lockwasher 5/16in
400S 460SJ
2-51
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
PART NUMBER
27
QTY.
1
1600298
1600328
1600314
See Note
28
29
30
31
32
33
34
101
102
103
104
105
0641408
4751400
3311405
1320060
0641422
4568158
3572600
2
6
6
1
4
4
1
0259140
0271244
0259137
0271246
Ref.
Ref.
Ref.
Ref.
Ref.
0272886
Ref.
1
4846080
4846809
3571692
3570607
3570667
3620040
Use 8180311
1
1
1
1
1
0400075
7016180
107
2-52
REV.
ECM/EPM Controller Options:
Prior to S/N 0300064122
S/N 0300064122 to S/N 0300064488
S/N 0300064488 to S/N 0300073403
S/N 0300073403 to S/N 0300078473 (Note: Now Supplied
with Engine - See Item 277)
Bolt 1/4in-20NC x 1in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Clamp, Hose (Not Shown)
Bolt 1/4in-20NC x 2-3/4in
Standoff, ECM (Prior to S/N 0300073403 Only)
Plate, ECM Mounting (Prior to S/N 0300073403 Only)
ENGINE INSTALLATIONS
Standard Gas Machines without ADE System
Standard Gas Machines with ADE System
Dual Fuel Machines without ADE System
Dual Fuel Machines with ADE System Prior to
S/N 0300073403
Dual Fuel Machines with ADE System S/N 0300073403 to
S/N 0300078473
7/F
3/C
7/F
3/C
5/D
Not Used
106
108
109
110
111
112
113
114
115
116
117
118
DESCRIPTION
1
0362870
0361810
0630541
4751600
3311605
3200378
0641610
0641820
3311805
4740274
3340399
4070497
4070498
2
53
25
4
20
4
4
4
3
6
3
Tray Weldment Options:
Prior to S/N 0300073403
S/N 0300073403 to S/N 0300078473
Mount, Radiator
Support, Radiator - Left Side Options:
Prior to S/N 0300078439
S/N 0300078439 to S/N 0300078473
Radiator
Cap, Radiator (was p/n 7019656)
Battery Options:
Battery (Wet)
Battery (Dry)
Battery Tie-Down Options:
Prior to S/N 0300054188
S/N 0300054188 to S/N 0300078473
Bolt, Tie-Down
Flatwasher 3/8in Regular
Locknut 3/8in-16NC
Mount, Rubber
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in-13NC x 2-1/2in
Locknut 1/2in-13NC
Washer, Snubbing
Pad, Wear
Shim 1/8in
Shim 1/16in
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
PART NUMBER
QTY.
119
120
121
122
123
124
125
126
127
128
129
0641612
2180467
0641412
4751400
3311405
0641609
1580011
2720058
0641406
1320022
1340060
7012664
0340041
2
1
3
A/R
29
A/R
1
2ft/51cm
A/R
9
1
1
2
1
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
3120789
4846011
4846046
0080201
1320016
2750532
0100020
2720058
0701010
4751000
3311005
0641614
0962172
3900255
4752200
3312005
2060025
0080214
0100011
0700819
4831900
2720436
1320012
4360392
2180798
2220794
2220273
0642010
4752000
3570808
3740067
3740080
4360294
0721004
4567878
0701012
1
2
6ft/1.8m
A/R
9.5ft/2.9m
1
4
3
2
1
1
2
1
1
1
A/R
4
4
1
4
1
1
1
1
1
1
1
1
1
1
2
1
4
DESCRIPTION
REV.
Bolt 3/8in-16NC x 1-1/2in
Fitting, Barbed 90°
Bolt 1/4in-20NC x 1-3/4in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Bolt 3/8in-16NC x 1-1/8in
Tank, Coolant Recovery
Hose, Coolant Recovery
Bolt 1/4in-20NC x 3/4in
Clamp
Air Cleaner Assembly
Element, Air Cleaner
Band, Air Cleaner
Tube, Air Intake Options:
Standard Gas Machines
Dual Fuel Machines
Elbow, Rubber
Clamp
Hose
Sealant, Pipe
Hose, Fuel Line
Bolt, Metric 10mm x 20mm
Flatwasher #10 Regular
Locknut #10-24NC
Bolt 3/8in-16NC x 1-3/4in
Bushing, Flanged
Screw, Shoulder 3/4in x 3in
Flatwasher 3/4in Regular
Locknut 5/8in-11NC
Fan
Spacer, Fan
Compound, Locking
Bolt, Metric 8mm x 55mm
Lockwasher, Metric 8mm
Hose, Radiator - Top
Clamp, Hose
Indicator, Clogged Filter
Fitting, Restrictor Indicator
Fitting, Barbed
Fitting, Reducer
Bolt 5/8in-11NC x 1-1/4in
Flatwasher 5/8in Regular
Plate, Relay Mounting
Relay (Auxiliary Power)
Relay, Bosch
Breaker, Circuit (Prior to S/N 0300073403)
Bolt #10-24NC x 1/2in
Tube, Exhaust
Bolt, Metric 10mm-1.5 x 25mm
400S 460SJ
2-53
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
PART NUMBER
QTY.
165
166
167
168 to 169
170
171
172
173
173A
173B
173C
173D
174
175
176
177
4832000
2720435
1703162
Not Used
1701542
Not Used
0641410
2901879
7016833
7016817
7016820
7016808
4846096
0940049
0741610
Use 3600423
4
1
2
Lockwasher, Metric 10mm
Hose, Radiator - Bottom
Decal - Fan Blade
1
Decal - Gas (Not Shown - Located on Hood)
4
1
1
1
1
1
2
2
2
1
178
179
180
181
2200222
4751800
3571019
3574496
1
4
1
1
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
2220313
2220250
2220805
0641506
4751500
3311505
0641616
4791600
2720474
1320223
3572502
3572503
3572504
3960389
3960469
0080234
1320058
1320032
0902724
4711500
4711400
0641414
0100048
1
1
1
2
8
8
1
1
1
1
1
1
1
Bolt 1/4in-20NC x 1-1/4in
Battery Cable Kit
Cable (Battery - to Ground)
Cable (Battery + to Auxiliary Relay)
Cable (Auxiliary Relay to Starter)
Cable (Auxiliary Relay to Auxiliary Pump)
Bracket, Hood Latch
Bumper, Hood
Screw, Socket Head Countersunk 3/8in-16NC x 1-1/4in
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Plug, Pipe (Not Shown - Located at bottom of Fuel Tank)
Flatwasher 1/2in Regular
Plate, Air Panel
Plate, EPM/Relay Mounting (S/N 0300073403 to
S/N 0300078473 Only)
Fitting, Barbed
Fitting, Reducer
Fitting, 90° Barbed
Bolt 5/16in-18NC x 3/4in
Flatwasher 5/16in Regular
Locknut 5/16in-18NC
Bolt 3/8in-16NC x 2in
Starwasher 3/8in
Hose, High Pressure Fuel Line
Clamp, Hose
Plate, Air Flow Side
Plate, Air Flow Top
Plate, Air Flow Bottom
Seal
Seal
Adaptor, Rubber Elbow (Prior to S/N 0300074819)
Clamp, Hose (Prior to S/N 0300074819)
Clamp, Hose
Bracket, LP Mounting
Flatwasher 5/16in Thin
Flatwasher 1/4in Thin
Bolt 1/4in-20NC x 1-3/4in
Grease, Dielectric
2-54
9.8ft/3m
1
1
1
1
1
4
8
4
A/R
DESCRIPTION
400S 460SJ
REV.
C
3120789
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
PART NUMBER
2000193
Ref.
Ref.
Ref.
Ref.
Use 3600377
7022134
Use 91083218
7019986
7019977
7000897
7022136
7023655
7023683
7023652
7023654
1
1
1
1
1
1
1
1
1
1
1
7023653
2
7023656
7019996
Use 7023663
4
1
1
7023663
7023681
7022139
7019994
Use 2420187
4564281
1
1
1
1
1
1
1
2000164/2000166
2000172/2000174
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
3120789
QTY.
2720341
7023658
7023637
7021868
Use 1660250
7019993
7022143
70002307
7022158
7022159
7022160
7022161
7022162
7022178
7022179
7022142
7023637
1
1
1
1
1
1
3
2
1
2
2
1
1
1
1
DESCRIPTION
REV.
ENGINE COMPONENTS
Machines without ADE System
Machines with ADE System Prior to S/N 0300073403
Machines with ADE System S/N 0300073403 to
S/N 0300078473
Fuel Pump & Isolator Assembly (was p/n 7022133)
Harness, Fuel Pump Wiring
Filter, Fuel (was p/n 7022135)
Starter (Not Shown)
Alternator with Pulley & Regulator
Alternator without Pulley & Regulator
Actuator, Throttle (2000164/2000166 Engines)
Actuator, Throttle (2000172/2000174 Engines)
Actuator, Throttle (2000193 Engines)
Plate, Actuator Adapter (2000172/2000174 Engines)
Gasket, Actuator to Adapter Plate (2000172/2000174
Engines)
Bolt (Adapter Plate to Intake Manifold)(2000172/2000174
Engines)
Bolt (Actuator to Adapter Plate) (2000172/2000174 Engines)
Sensor, Air Temperature
Harness, ECM (2000164/2000166 Engines)
(was p/n 7022137)
Harness, ECM (2000172/2000174 Engines)
Harness, EPM (2000193 Engines)
Sensor, MAP
Sensor, EGR
Dipstick (was p/n 7022140)
Tube, Dipstick
Horn, Rubber Air Options:
2000164/2000166/2000193 Engines
2000172/2000174 Engines
Switch, Oil Pressure
Filter, Oil (Was p/n 7022147, 7022173 & 7014501)
Coupling, Pump (was p/n 7016662)
Pressure Regulator & Filter Assembly
Gasket, Exhaust Manifold to Head (Not Shown)
Gasket, Exhaust Manifold to Pipe (4 Bolt) (Not Shown)
Connector
Connector
Connector
Tube, Supply
Clamp
Sensor, Crank
Sensor, Camshaft (Not Shown)
Switch, Pressure (Black) (2000164/2000166 Engines Only)
Switch, Shutdown (White) (2000164/2000166 Engines Only)
400S 460SJ
2-55
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
PART NUMBER
275
3
7023613
7023695
7023644
1600363
7023682
See Note
1
1
1
1
288
289
290
291
7019925
7022157
7019932
7019976
7022180
Use 7025124
7022149
7022150
7022153
7022154
7022155
7022156
7022151
7019930
7022144
7022164
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
292
293
294
295
296
7025134
7023657
70002567
Use 7027402
7020120
1
1
1
1
1
3124114
1
0258252
0258253
Ref.
Ref.
Ref
276
277
278
279
280
281
282
283
284
285
286
287
301
301A
302
303
304
305
306
307
307A
308
309
2-56
QTY.
1
3220113
3220114
70001017
0340046
0902457
0641507
4711500
3311505
4567073
70001017
4100025
4920385
2
1
4
8
4
1
21in/53cm
16in/41cm
DESCRIPTION
REV.
Relay Options:
2000164/2000166/2000174 Engines
2000193 Engines
Hose, Water Pump (By-Pass) (Not Shown)
ECM Module (2000193 Engines Only)
Oxygen Sensor (2000193 Engines Only) (Not Shown)
Power Distribution Box (2000193 Engines Only) (Note: Not
Available for Purchase)
PCV Valve (Not Shown)
Wire Set - Spark Plug
Spark Plug (Not Shown)
Flywheel (Not Shown)
Gear, Ring (Not Shown)
Gasket Kit - Upper (Not Shown) (was p/n 7022148)
Gasket Kit - Lower (Not Shown)
Belt, Timing
Pump, Water
Gasket, Water Pump
Sensor, Water Temperature
Thermostat, Water Temperature (Not Shown)
Cap, Oil Filler
Coil, Ignition (Not Shown) (2000164/2000166 Engines)
Gasket, Upper Manifold Throttle (Not Shown)
Switch, High Coolant Temperature (Not Shown) (2000164/
2000166 Engines)
Gasket, Water Outlet (Not Shown)
Harness, TPS Harness (Not Shown)
Tensioner, Timing Belt
Belt, Drive (was p/n 7019979)
Housing, Bell (2000166 Engine Only)
——————————
Service Manual, Ford EFI System Diagnostic
MUFFLER INSTALLATIONS
Standard Spark Arresting
Optional Catalytic
2
3
Muffler Options:
Standard Spark Arresting
Optional Catalytic
Clamp
Band
Bracket, Muffler
Bolt 5/16in-18NC x 7/8in
Flatwasher 5/16in Thin
Locknut 5/16in-18NC
Tube, Exhaust
Clamp
Sleeve, Fiberglass
Wire, Mechanics
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION (PRIOR TO S/N 0300078473) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-57
2-58
400S 460SJ
286
209
274
288
273
109
273
207
109
326
221
273
246
211 275
247
280
203
218
252
274
109
248
275
213
282
248
275
212
203
216
276
249
264
214
271
243
319
320
238
224
233
246
201
273
329
306
275
248
212
248
275
212
205
23
230
314
214
271
243
316
227
249
276
228
222
101
103
101
102
110
106
262
207
273
108
229
107
240
213
248
204
267
210
274
247
248
268
213
204
262
204 213 241
204
262
246
248
327
229
309
241
321
206
265
285
253
318
244
225
239
225
266
263
277
322
217
281
279
236
277
305 311
235
277
225
13
36
328 310
315
313
325 308
202
234
248
203
219
275
46 259
254
255
207
256
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 to S/N 0300096000)
3120789
3120789
400S 460SJ
1
26
44
45
37
43
1 27
12
302
GRD.
25A
25D
27
25C
270
207
246
41
25B
25A
BATT.
287
289
290
30
33
203
212
275
258
245
220 273
272 246
261 207
260
ITEM #19 PIPE PLUG
LOCATED ON BOTTOM
OF TANK. USE ITEM
#2 TO INSTALL
203
250
257
283
2
20
ITEM #25 BATTERY CABLE KIT
AUX. POWER
RELAY
STARTER
41
26
35
7
2
18
2
13 21
13
13
22
24
22
AUX. PWR.
PUMP
36
13
FUEL TANK REF.
303
32
39
223
29
275
212
287
290
289
248 251
275
212
3
11
37
40
37
28
269
284
226
5
3
317
246
270
208
212 237
275
248
301
9
4
331
28
37
37
10
38
6
336
SECTION 2 TURNTABLE
2-59
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25A
25B
25C
25D
26
27
28
29
30
31
32
33
34
35
36
37
38
39
2-60
PART NUMBER
QTY.
0274015
0274603
Ref.
Ref.
Ref.
0100011
0100020
0100048
0361810
0400075
7016180
0630541
0641410
0641412
0641616
0642010
0701010
0940049
1320022
1320023
1701542
1701543
Not Used
2180348
2200222
2220313
2221176
2720058
2720474
2750532
2901879
7016833
7016817
7016820
7016808
3311405
3311501
3311605
3312005
3572504
3790012
3900255
3960389
4360336
4751400
4751500
4751600
4752000
4752200
A/R
A/R
A/R
1
1
2
4
A/R
3
1
1
2
7
1
1
1
1
1
1
1
14ft/4m
1
6ft/1.8m
1
1
1
1
1
A/R
4
3
1
1
1
1
55in/1.4m
1
A/R
4
8
1
2
DESCRIPTION
FORD ENGINE INSTALLATIONS:
S/N 0300078473 to S/N 0300086916
S/N 0300086916 to S/N 0300096000
REV.
D
C
Compound, Locking
Sealant, Pipe
Grease, Dielectric
Bar, Battery Hold Down
Battery Options:
Battery (Wet)
Battery (Dry)
Bolt, Tie-Down
Bolt 1/4in-20NC x 1-1/4in
Bolt 1/4in-20NC x 1-1/2in
Bolt 3/8in-16NC x 2in
Bolt 5/8in-11NC x 1-1/4in
Bolt, Metric 10mm x 20mm
Bumper, Hood
Clamp
J-Clip (Not Shown)
Decal - Gas (Not Shown - Located on Hood)
Decal - LPG (Not Shown - Located on Hood)
Fitting, Barbed
Plug, Pipe
Fitting, Barbed
Fitting, 90° Barbed
Hose
Hose
Hose
Battery Cable Kit
Cable (Battery - to Ground)
Cable (Battery + to Auxiliary Relay)
Cable (Auxiliary Relay to Starter)
Cable (Auxiliary Relay to Auxiliary Pump)
Locknut 1/4in-20NC
Nut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 5/8in-11NC
Plate
O-Ring (Not Shown - Located on Platform Console)
Screw, Shoulder
Seal
Switch, Toggle (Not Shown - Located on Platform Console)
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Flatwasher 3/4in Regular
400S 460SJ
C
3120789
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
40
41
42
43
44
45
46
4791600
4846096
Not Used
3340399
4070497
4070498
3960469
1
2
Starwasher 3/8in
Bracket, Hood Latch
1
2
1
1
Pad, Wear
Shim
Shim
Seal
2000236
2000312
Ref.
Ref.
Ref.
101
102
103
104
105
106
0100011
0641608
0641812
Not Used
2030004
3600404
107
3600405
1
108
109
110
3790152
3960389
4891600
10ft/3m
2000210
2000311
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
3120789
0080201
0080214
0100011
4711600
0340041
0340046
0641406
0641414
0641506
0641507
0641609
0641610
0641612
0641820
Not Used
0700819
0701012
0701014
0701022
0721004
0760606
A/R
2
2
2.63gal
1
1
2
Ref.
Ref.
Ref.
1
1
A/R
12
2
2
14
4
2
4
4
18
8
4
4
4
2
2
1
4
DESCRIPTION
ENGINE & PUMPS SUB-ASSEMBLIES:
S/N 0300078473 to S/N 0300086916
S/N 0300086916 to S/N 0300096000
REV.
B
B
Compound, Locking
Bolt 3/8in-16NC x 1in
Bolt 1/2in-13NC x 1-1/2in
Antifreeze (Not Shown)
Piston Pump Assembly with Fittings Options (See Figure 2-22
for Breakdown):
Gear Pump Assembly with Fittings (See Figure 2-23 for
Breakdown)
O-Ring
Seal
Flatwasher 3/8in Hardened
ENGINE ASSEMBLIES:
S/N 0300078473 to S/N 0300086916
S/N 0300086916 to S/N 0300096000
D
C
Adapter, 90°
Adapter, Fan
Compound, Locking
Flatwasher 3/8in Thin
Band, Air Cleaner
Band, Muffler
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1-3/4in
Bolt 5/16in-18NC x 3/4in
Bolt 5/16in-18NC x 7/8in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-1/2in
Bolt 1/2in-13NC x 2-1/2in
Bolt, Metric 8mm x 55mm
Bolt, Metric 10mm x 25mm
Bolt, Metric 10mm x 30mm
Bolt, Metric 10mm x 70mm
Bolt #10-24NC x 1/2in
Bolt 6mm x 12mm
400S 460SJ
2-61
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
222
223
224
225
226
227
228
229
230
1
1
4
4
1
8
1
3
1
1
Bracket, Muffler
Bushing, Flanged
Clamp, Hose
Clamp
Clamp, Hose
Clamp, Hose
Clamp, Hose
Flange, Exhaust
Air Cleaner Assembly
Element, Air Cleaner
231 to 232
233
234
235
236
0902457
0962172
1320012
1320016
1320022
1320033
1320060
1321138
1340060
7012664
Not Used
2000207
2060025
2180467
2180798
1
1
1
1
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
2720435
2720436
2720514
2820172
2820173
Not Used
3200406
3220134
3311005
3311405
3311505
3311605
3311805
0741610
3570808
3571019
3571502
3571692
3572502
3572503
3574496
Use 3600423
Engine, Ford LRG-425 Tier II
Fan
Fitting, Barbed 90°
Fitting, Restrictor Indicator (S/N 0300078473 to
S/N 0300086916)
Hose, Radiator - Bottom
Hose, Radiator - Top
Hose, High Pressure Fuel Line
Shield, Insulated Exhaust
Shield, Insulated Exhaust
259
3620040
Use 8180311
3740067
3740080
3960591
4360392
456605
4567878
260
261
262
263
264
265
266
4568951
4569173
2-62
1
1
1
1
2
4
1
1
18
6
26
4
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
DESCRIPTION
REV.
Mount, Rubber
Muffler
Locknut #10-24NC
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Screw, Countersunk 3/8in-16NC x 1-1/4in
Plate, Relay Mounting
Plate, Air Panel
Shield, Heat
Plate, Radiator Mounting
Plate, Air Flow Side
Plate, Air Flow Top
Plate, EPM/Relay Mounting
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Radiator
Cap, Radiator (was p/n 7019656)
Relay (Auxiliary Power)
Relay, Bosch
Gasket, Exhaust
Indicator, Clogged Filter (S/N 0300078473 to S/N 0300086916)
Spacer
Pipe, Exhaust (Engine to Flange)
Tube, Air Intake Options:
S/N 0300078473 to S/N 0300086916
S/N 0300086916 to S/N 0300096000
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
4568955
4569083
4640989
4711400
4740274
4751000
4751400
4751500
4751600
4751800
0100020
Not Used
4812000
4831900
4832000
4846806
4846809
2750532
2820174
1703162
3340399
3573667
4070497
4070498
1
1
1
8
4
2
28
12
36
4
A/R
Tailpipe
Pipe, Exhaust (Flange to Muffler)
Valve, Oil Drain
Flatwasher 1/4in Thin
Washer, Snubbing
Flatwasher #10 Regular
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Sealant, Pipe
4
4
4
1
1
Flatwasher 10mm
Lockwasher, Metric 8mm
Lockwasher, Metric 10mm
Bracket, Engine Mounting (Front)
Tray
Hose
Shield, Insulated Exhaust
Decal - Fan Blade
Pad, Wear
Support, Radiator
Shim
Shim
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
3120789
8in/20cm
1
2
2
1
4
2
DESCRIPTION
2000207
Ref.
ENGINE COMPONENTS
Use 7022133
7022135
Use 7022679
7019977
Use 70000007
7027404
Use 7019996
7023662
Use 7023681
7022139
7023682
2420187
7027400
Not Used
7021868
1660250
7019976
7022180
7019993
7022134
0902539
1600374
1
1
1
1
1
1
1
1
1
1
1
1
1
Fuel Pump & Isolator Assembly (was p/n 7027407)
Filter, Fuel
Starter (was p/n 7027408)
Alternator with Regulator & Pulley
Actuator, Throttle (was p/n 7023683)
Gasket, Actuator (Not Shown)
Sensor, Air Temperature (was p/n 7023661)
Bracket, Air Temperature Sensor
Harness, Engine Control (Not Shown) (was p/n 7027403)
Sensor, MAP
Sensor, HEGO
Dipstick
Mixer Assembly
1
1
1
1
1
1
1
1
Filter, Oil (Was p/n 7022147, 7022173 & 7014501)
Coupling, Pump
Flywheel (Not Shown)
Gear Only
Pressure Regulator & Filter Assembly
Harness, Fuel Pump Wiring
Bracket
Module, EPM
400S 460SJ
REV.
B
2-63
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
318
319
320
3220134
0903010
7023698
7023680
Use 7019994
70002307
Use 7022143
1
1
1
1
1
1
1
Use 7027402
7027405
1580011
7023699
7027410
70001690
2760112
7022142
7023637
7019925
7019978
7022155
7022156
7022178
7025134
7027411
7022153
See Note
7027413
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
2-64
DESCRIPTION
REV.
Muffler
Bracket, LP Regulator
Regulator, LP
Filter/Shut-Off, LP
Oxygen Sensor (was p/n 7027406)
Gasket, Exhaust Manifold to Pipe
Gasket, Exhaust Manifold to Head (Not Shown)
(was p/n 7027401)
Belt (was p/n 7019979)
Spark Plug (Not Shown)
Tank, Coolant Overflow
Megajector
Harness, Megajector
Hose Kit - Megajector
Housing, Coupling
Switch, Oil Pressure
Switch, Oil Sender
PCV Valve (Not Shown)
Tensioner, Belt
Sensor, Water Temperature (Not Shown)
Thermostat, Water Temperature (Not Shown)
Sensor, Crank (Not Shown)
Gasket, Water Outlet (Not Shown)
Unit, Water Sender (Not Shown)
Pump, Water (Includes Gasket)
Pulley, Water Pump (Note: Not Available for Purchase)
Harness, Ford EPM Jumper (Not Shown)
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-14. FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N 0300096000)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-65
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
209
202
217
215
210
207
211
214
203
218
216
208
212
216
206
205
204
200
219
213
217
DUAL FUEL
ENGINE
COMPONENTS.
1
124
7
4
3
9
8
103
113
5
103
122
6
112
111
116
115
119
117
118
121
103
110
101
101A 100
103
123
103
107
101
101A
103
113
102
103
120
2-66
103
114
103
104
OR
103
105
103
106
103
103
108
109
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
ITEM #
PART NUMBER
QTY.
Ref.
Ref.
1
2
3
4
5
6
7
8
9
7023665
1
7022165
7022171
7023645
Not Used
7022167
7022170
Use 7023680
Use 7023680
1
1
1
7022168
4360188
7023603
7023659
7023660
7022166
70000099
1
1
1
1
4
1
1
0259144
Ref.
100
101
101A
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
3120789
1
1
1
1
1
4400275
4400420
1320220
1320127
2720144
0100020
2221019
2180125
2220261
2180388
2180389
2220648
2180387
0641606
4751600
2180418
2221018
1320218
3910808
4750800
3310805
0181949
1
1
1
A/R
1
1
1
1
1
1
1
4
4
2
1
1
1
2
1
1
DESCRIPTION
REV.
DUAL FUEL ENGINE COMPONENTS (PRIOR TO
S/N 0300078473 ONLY)
Note: For Machines built S/N 0300078473 to S/N 0300096000
refer to Engine Installation.
Dual Fuel Conversion Kit (Note: Includes hose, fittings, clamps
and items indented below. For replacement hose, fittings and
clamps supply locally.)
Mixer
Repair Kit - 7022165 Mixer
Gasket, Mixer
Convertor
Repair Kit - 7022167 Convertor
Filter, LP Shut-Off (was p/n 7022169)
Electrical Connector Kit (Includes (1) 2 Position Connector, 2
Pins & 2 Seals) (was p/n 7023679)
Valve, Solenoid
Switch, Vacuum
Adaptor
Gasket
Screw M6 x 14mm
Adaptor
Hose, Mixer to Convertor
LP TANK AND BRACKETS INSTALLATION - FRAME MOUNTED
4/D
Tank, LP Options:
Aluminum
Steel
Clamp Kit
Toggle
Hose
Sealant, Thread
Fitting, Reducer
Fitting, 90°
Fitting, Nipple
Filter, Bulkhead
Valve, Relief
Fitting, 90°
Fitting, LP
Bolt 3/8in-16NC x 3/4in
Flatwasher 3/8in Regular
Fitting, Straight
Fitting, Nipple
Clamp, Spring
Screw #8-32NC x 1in
Flatwasher #8 Regular
Locknut #8-32NC
Angle, Support
400S 460SJ
2-67
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) (CONTINUED)
ITEM #
PART NUMBER
QTY.
120
121
122
123
124
2221024
0362519
2220005
2220082
2720392
1
2
1
1
1
0270659
Ref.
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
2-68
1
4400275
4400420
0100020
0641610
0641814
0721005
1320126
1320218
2180387
2180389
2180504
2220290
2720149
3311005
3311605
3311805
4061012
4751000
4751600
4751800
4846310
A/R
2
3
1
1
1
1
1
1
1
1
1
2
3
1
2
4
3
1
DESCRIPTION
REV.
Fitting, Union
Bar, Mounting (Prior to S/N 0300069278)
Fitting, Reducer
Fitting
Hose
LP TANK AND BRACKETS INSTALLATION - TURNTABLE
MOUNTED
A
Tank, LP Options:
Aluminum
Steel
Sealant, Pipe (Not Shown)
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in-13NC x 1-3/4in
Screw
Clamp, Tank
Clamp, Spring
Fitting
Fitting, Relief Valve
Fitting, 90°
Fitting, Tee
Hose
Locknut #10-24NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Shield, LP Tank
Flatwasher #10 Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Mount, Tank
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-69
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO S/N 0300078473)
(OPTIONAL)
33
1
10
3
10
12
7
6
8
10
9
USE
EXISTING
HARDWARE
2A
10
32
5
2D
11
2
8 17
16
4
23
15
20
21
22
13
24
2B
21
22
31
2C
19
2-70
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO S/N 0300078473)
(OPTIONAL)
ITEM #
PART NUMBER
QTY.
0270496
0271345
0272008
Ref.
Ref.
Ref.
Ref.
0270497
0271348
0272011
Ref.
Ref.
Ref.
Ref.
1
2
2A
3580250
2460011
2460032
2460044
2460013
2460034
2460013
7012558
1001100321
1
1
1
1
Ref.
1
2B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7003657
70002235
4460190
4460027
70000124
70000125
4360542
70000126
3520028
2920162
7020191
3120789
4
4
4
1
1
1
2
1
1
1
A/R
1
1
1
1
1
1
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V Generator without ADE System
110V Generator with ADE System (Prior to S/N 0300064509)
110V Generator with ADE System (S/N 0300064509 to
S/N 0300078473)
220V Generator without ADE System
220V Generator with ADE System (Prior to S/N 0300064509)
220V Generator with ADE System (S/N 0300064509 to
S/N 0300078473)
Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.
REV.
3/A
3/C
5/C
3/A
3/C
4/B
Pulley
Generator and Control Box Assembly Options:
110Volt Assembly (Prior to S/N 0300066060)
110Volt Assembly (S/N 0300066060 to S/N 0300066478)
110Volt Assembly (S/N 0300066478 to S/N 0300078473)
220Volt Assembly (Prior to S/N 0300066060)
220Volt Assembly (S/N 0300066060 to S/N 0300066478)
220Volt Assembly (S/N 0300066478 to S/N 0300078473)
Generator Only - 110V
Generator Only - 220V
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V
Armature with Slip Rings - 220V
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V
Box, Control - 220V
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V Only)
Receptacle, Single (220V Only)
Breaker, Circuit Options:
Breaker 110V
Breaker 220V
Plug, Hole
Lamp Assembly
Switch, Toggle
400S 460SJ
2-71
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO S/N 0300078473)
(OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
2C
QTY.
DESCRIPTION
1
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
Pulley Options:
Pulley 110V (Prior to S/N 0300066060)
Pulley 110V (S/N 0300066060 to S/N 0300066478)
Pulley 110V (S/N 0300066478 to S/N 0300078473)
Pulley 220V (Prior to S/N 0300066060)
Pulley 220V (S/N 0300066060 to S/N 0300066478)
Pulley 220V (S/N 0300066478 to S/N 0300078473)
Key, Woodruff
Bracket, Generator Mounting Options:
Prior to S/N 0300064508
S/N 0300064508 to S/N 0300078473
Arm, Adjusting
V-Belt Options:
Generator - 110V (Prior to S/N 0300066060)
Generator - 110V (S/N 0300066060 to S/N 0300073860)
(was p/n 0480111)
Generator - 110V (S/N 0300073860 to S/N 0300078473)
Generator - 220V
Bolt, Metric 10mm-1.5 x 35mm
Flatwasher 10mm
Compound, Locking
Bolt 3/8in-16NC x 1-1/2in (Grade 8)
Flatwasher 3/8in Regular
Key, Woodruff
Locknut 3/8in-16NC
Spacer, Tube
2420203
7020192
2D
1
3580134
3580276
3580307
3580134
3580276
3580134
7027887
3
4
5
0902210
0902756
0200632
1
1
1
1
0480118
Use 0480134
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2-72
0480134
0480118
0701015
4812000
0100011
0681612
4751600
2860012
3311605
4564417
Not Used
4460023
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360294
3740080
4360336
4740397
4060802
Not Used
2820031
3251102
0721008
0641772
3311705
2
2
A/R
A/R
6
1
1
1
1
1
2
1
A/R
A/R
A/R
1
1
1
1
1
1
1
2
1
1
REV.
Connector, Strain Relief
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in Regular
Plug, Hole
Bolt #10-24NC x 3/4in
Locknut #10-24NC
Flatwasher #10 Regular
Breaker, Circuit - 30 Amp (Prior to S/N 0300069330)
Relay, Bosch
Switch, Toggle - SPST (Not Shown - Located at Platform)
Washer (Not Shown - Located at Platform)
Guard, Switch (Not Shown - Located at Platform)
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
Bolt #10-24NC x 1in
Bolt 7/16in-14NC x 9in (S/N 0300064509 to S/N 0300078473)
Locknut 7/16in-14NC (S/N 0300064509 to S/N 0300078473)
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (PRIOR TO S/N 0300078473)
(OPTIONAL) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-73
SECTION 2 TURNTABLE
FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (S/N 0300078473 TO S/N 0300096000)
(OPTIONAL)
1
8
37
2
12
40
29
5
1
7
15 39
18
16B
1
9
23
31
40
16A
16C
22
1
9
24
32
40
16D
1
8
37
1
20
36
16
1
13
1
10
34
1
14
6
21
33
1
7
39
2
26
41
25
1
11
38
RELAY MOUNTED ON BRACKET
ON OPPOSITE SIDE OF ENGINE.
2-74
4
400S 460SJ
2
26
41
3
3120789
SECTION 2 TURNTABLE
FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (S/N 0300078473 TO S/N
0300096000) (OPTIONAL)
ITEM #
PART NUMBER
QTY.
0273507
Ref.
Ref.
0273511
Ref.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16A
0100011
0100019
0363082
0363097
0480135
0641405
0641508
0641611
0641612
0641718
0641810
0701015
0741606
0741808
0902952
2460051
2460052
7012558
1001100321
A/R
A/R
1
1
1
1
1
3
3
2
1
1
1
1
1
1
1
1
Ref.
1
16B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7019680
70000127
4460190
4460027
70000124
70000125
3120789
4
4
4
1
1
1
2
1
1
1
A/R
1
1
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V Generator with ADE System (S/N 0300078473 to
S/N 0300096000)
220V Generator with ADE System (S/N 0300078473 to
S/N 0300096000)
Note: Refer to Sky Power Accessories Manual p/n 3124242
for the Miller 7500W Generator.
REV.
B
A
Compound, Locking
Compound, Locking
Bar, Generator Adjuster
Bar, Pulley Mounting
V-Belt
Bolt 1/4in-20NC x 5/8in
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 1-3/8in
Bolt 3/8in-16NC x 1-1/2in
Bolt 7/16in-14NC x 2-1/4in
Bolt 1/2in-13NC x 1-1/4in
Bolt 10mm x 35mm
Screw, Countersunk 3/8in-16NC x 3/4in
Screw, Countersunk 1/2in-13NC x 1in
Bracket, Generator Mounting
Generator and Control Box Assembly Options:
110Volt Assembly
220Volt Assembly
Generator Only - 110V
Generator Only - 220V
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V
Armature with Slip Rings - 220V
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V
Box, Control - 220V
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V Only)
Receptacle, Single (220V Only)
400S 460SJ
2-75
SECTION 2 TURNTABLE
FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (S/N 0300078473 TO S/N
0300096000) (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
16B
(cont’d)
QTY.
1
4360542
70000126
3520028
16C
1
1
2420203
7020192
16D
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
2-76
1
3580324
3580325
7027887
2820031
1702590
3251243
3252764
3311005
3311405
3574225
3580312
3580313
3740080
3900322
4060802
4240018
4340738
4360336
4568734
4568735
4711400
4711700
4740397
4751000
4751600
4751800
4891500
4891600
4892000
1
A/R
1
1
2
1
1
2
1
1
2
1
A/R
1
1
2
1
1
2
1
2
3
1
1
4
2
DESCRIPTION
REV.
Breaker, Circuit Options:
Breaker 110V
Breaker 220V
Plug, Hole
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
Pulley Options:
Pulley 110V
Pulley 220V
Key, Woodruff
Heatshrink (Not Shown - Located at Platform)
Decal
110V Generator
220V Generator
Nameplate (Not Shown - Located at Platform)
Locknut #10-24NC
Locknut 1/4in-20NC
Plate, Pulley Mounting
Pulley, Idler
Pulley, Grooved Idler
Relay, Bosch
Screw, Shoulder
Guard, Switch (Not Shown - Located at Platform)
Tie-Strap (Not Shown)
Support, Idler Pulley
Switch, Toggle - SPST (Not Shown - Located at Platform)
Spacer, Tube (Idler Pulley Non-Grooved)
Spacer, Tube (Idler Pulley Grooved)
Flatwasher 1/4in Thin
Flatwasher 7/16in Thin
Spacer (Not Shown - Located at Platform)
Flatwasher #10 Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Flatwasher 5/16in Hardened
Flatwasher 3/8in Hardened
Flatwasher 5/8in Hardened
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-17. GENERATOR INSTALLATION - FORD MACHINES (S/N 0300078473 TO S/N
0300096000) (OPTIONAL) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-77
SECTION 2 TURNTABLE
FIGURE 2-18. GM ENGINE INSTALLATION
40
238
205
251
205
255
231
229
41
204
219
218
229
217
201
248
205
220
207
253
205
229 230
251 252
206
236
253
231
215
226
239
223
217
237
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR DETAILED ENGINE
BREAKDOWN.
215
220
225
40
235
216
241
221
209
253
231
212
210
257
249
222
246
249
231
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR PART NUMBER.
202
213
243
244
233
344
202
208
36
42
43
49
1
11
106
203
217
243 247
244
253
227
108
232
254
110 101
102
233
50
253
231
209
12
258
256
253
231
209
205
229
248
242 255
107
208
101
103
228
253
231
250
234
228
228
214
51
39
35
211
4
53
49
37
32
48
6
1 32
13
7
53
240
47
31
2-78
49
253
202
207
11
34
49
52
5
400S 460SJ
34
3120789
SECTION 2 TURNTABLE
203
259
216 224 216
245
216
221
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR DETAILED ENGINE
BREAKDOWN.
3
221C
2
23
14
56
14
24
26
24
31
45
28
9 45
28
24
2
20
221A
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR PART NUMBER.
2
22
14
14
29
33
46
46
10
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR PART NUMBER.
221B
8
16
55
27 14
31
47
54
14 27
LOCATED IN BOTTOM
OF FUEL TANK
2
21
ITEM 30 INCLUDES ITEMS 30A-30D
30C
30B
30A
30D
30A
FRONT ENGINE
MOUNTING BOLT
3120789
400S 460SJ
2-79
SECTION 2 TURNTABLE
FIGURE 2-18. GM ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30A
30B
30C
30D
31
32
33
34
35
36
37
38
39
40
41
42
43
2-80
PART NUMBER
QTY.
0275032
Ref.
0100011
0100020
0100048
0361810
0400075
0630541
0641410
0641412
0641422
0641511
0641616
0642010
0940049
1320022
1320223
1320323
1701542
1701543
Not Used
2180348
2200222
2220313
2221176
2720058
2720474
2720565
2720566
2720567
2750532
2902511
7027013
7027012
7016808
7016820
3311405
3311501
3311505
3311605
3312005
3340399
3572504
3790012
3900255
3960389
3960469
4070497
4070498
A/R
A/R
A/R
1
1
2
4
2
2
2
3
1
2
5
1
1
1
1
1
1
1
1
11ft/3.4m
1
1
1
1
6ft/1.8m
1
1
1
1
1
8
4
2
2
1
1
1
1
1
4.6ft/1.40m
1
2
1
DESCRIPTION
GM ENGINE INSTALLATION
REV.
D
Compound, Locking
Sealant, Pipe
Grease, Dielectric
Bar, Battery Hold Down
Battery (Wet)
Bolt, Battery Hold Down
Bolt 1/4in-20NC x 1-1/4in
Bolt 1/4in-20NC x 1-1/2in (Not Shown)
Bolt 1/4in-20NC x 2-3/4in
Bolt 5/16in-18NC x 1-3/8in
Bolt 3/8in-16NC x 2in
Bolt 5/8in-11NC x 1-1/4in
Stopper, Hood
Clamp, Fuel Line
Clamp (Not Shown - Located on Fuel Line Vent Hose)
Clamp
Decal, Gas (Not Shown)
Decal, LPG (Not Shown)
Fitting, Barbed
Plug, Pipe
Fitting, 90° Barbed
Fitting, 90°
Hose
Hose
Hose (78in/2m Length)
Hose (6in/15cm Length)
Hose (48in/122cm Length)
Hose
Battery Cable Kit
Cable (Battery - to Ground)
Cable (Battery + to Auxilliary Relay)
Cable (Auxilliary Relay to Starter)
Cable (Auxilliary Relay to Auxilliary Pump)
Locknut 1/4in-20NC
Nut 5/16in-18NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 5/8in-11NC
Pad, Wear
Plate
O-Ring (Not Shown - Located in Console Box)
Screw, Shoulder
Seal, Self Gripping
Seal, Foam Gasket
Shim
Shim
400S 460SJ
C
3120789
SECTION 2 TURNTABLE
FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
44
45
46
47
48
49
50
51
52
53
54
55
56
4360336
4711400
4711500
4751400
4751500
4751600
4752000
4752200
4791600
4846096
3290505
3290405
3380741
1
4
4
10
4
7
1
2
1
2
1
1
1
2000359
Ref.
0100011
0641608
0641812
Not Used
2300004
3600404
3600405
3790152
3960389
4891600
A/R
2
2
A/R
1
1
1
10ft/3m
2
2000358
Ref.
0080201
0100011
0100020
0340041
0641406
0641507
0641609
0641610
0641611
0641612
0641820
0700810
0741610
0962172
1320012
1320016
1320022
1340060
7012664
1580011
1
A/R
A/R
2
15
2
6
10
6
2
4
4
2
1
3
5
3
1
1
1
101
102
103
104
105
106
107
108
109
110
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
3120789
DESCRIPTION
REV.
Switch, Toggle (Not Shown - Located in Console Box)
Flatwasher 1/4in Thin
Flatwasher 5/16in Thin
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 5/8in Regular
Flatwasher 3/4in Regular
Starwasher 3/8in
Weldment, Hood Latch
Locknut M5
Locknut M4
Shield, Cover
GM ENGIN E AND PUMP SUB-ASSEMBLY
A
Compound, Locking
Bolt 3/8in-16NC x 1in
Bolt 1/2in-13NC x 1-1/2in
Coolant (Not Shown)
Pump Assembly (See Figure 2-22 for Breakdown)
Gear Pump Assembly (See Figure 2-23 for Breakdown)
O-Ring
Seal
Flatwasher 3/8in Hardened
GM ENGINE ASSEMBLY
C
Fitting, 90°
Compound, Locking
Sealant
Band, Mounting
Bolt 1/4in-20NC x 3/4in
Bolt 5/16in-18NC x 7/8in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-3/8in
Bolt 3/8in-16NC x 1-1/2in
Bolt 1/2in-13NC x 2-1/2in
Bolt M8 x 20mm
Screw, Flat Head 3/8in-16NC x 1-1/4in
Bushing, Flanged
Clamp
Clamp
Clamp
Air Cleaner Assembly
Element, Air Cleaner
Container, Coolant Overflow
400S 460SJ
2-81
SECTION 2 TURNTABLE
FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
220
221
1703162
2000354
2
1
221A
221B
221C
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
7027996
7027965
7027972
7027994
2060025
2720058
2720514
2720563
2720564
2750532
3200406
3311405
3311505
3311605
3311805
3340399
3570808
3571019
3571692
3572502
3572503
3573667
Use 3600423
4
1
1
1
1
Decal - Caution Fan
Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components)
Plug, Spark (Not Shown)
Filter, Oil
Filter, Fuel
Module, Control (ECU)
Fan
Hose
Hose
Hose, Radiator (Top)
Hose, Radiator (Bottom)
Hose
Mount, Motor
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Pad, Wear
Plate, Relay Mount
Plate, Airv Panel
Plate, Radiator Mounting
Plate, Air Flow Control (Side)
Plate, Air Flow Control (Top)
Plate, Radiator Support
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Radiator
Cap, Radiator (was p/n 7019656)
Relay
Shim (11 Gauge)
Shim (16 Gauge)
Tube, Air Intake
Pipe, Exhaust
Valve, Oil Drain
Flatwasher 1/4in Thin
Flatwasher 3/8in Thin
Flatwasher, Snubbing
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Flatwasher 1/2in Regular
Starwasher 1/4in
Starwasher 3/8in
Lockwasher 8mm
Tray, Engine
Fitting, 90°
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
2-82
3620040
Use 8180311
3740067
4070497
4070498
4569342
4569345
4640952
4711400
4711600
4740274
4751400
4751500
4751600
4751800
4791400
4791600
4831900
4846809
2180877
4in/10cm
1
1
1
8in/20cm
4
15
2
20
4
2
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
12
4
4
18
4
32
4
2
2
4
1
1
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE
FIGURE 2-18. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-83
SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
3
23
17
13
8
RELAY LOCATED ON
OPPOSITE
SIDE OF ENGINE TRAY
11
8B
8C
1
7
29
2
15
26
12
22
16
4
1
6
27
28
8D
1
5
24
8A
24
2-84
400S 460SJ
1
5
3120789
SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
8A
PART NUMBER
QTY.
0275039
See Note
Ref.
Ref.
Ref.
Ref.
0100011
0480142
0641405
0641510
0641710
0700820
0701016
2460051
2460052
7012558
1001100321
A/R
1
1
1
2
1
1
1
1
1
Ref.
1
8B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7019680
70000127
4460190
4460027
70000124
70000125
4360542
70000126
3520028
8C
2420203
7020192
3120789
4
4
4
1
1
1
2
1
1
1
A/R
1
1
1
1
1
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V Generator
220V Generator (Note: Not Available for Purchase)
Note: Refer to Sky Power Accessories Manual P/N 3124242
for the Miller 7500W Generator.
REV.
D
Compound, Locking
V-Belt
Bolt 1/4in-20NC x 5/8in
Bolt 5/16in-18NC x 1-1/4in
Bolt 7/16in-14NC x 1-1/4in
Bolt 8mm x 60mm
Bolt 10mm x 340mm
Generator and Control Box Assembly Options:
110 Volt Assembly
220 Volt Assembly
Generator Only - 110V
Generator Only - 220V
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V
Armature with Slip Rings - 220V
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V
Box, Control - 220V
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V Only)
Receptacle, Single (220V Only)
Breaker, Circuit Options:
Breaker 110V
Breaker 220V
Plug, Hole
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
400S 460SJ
2-85
SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
8D
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
2-86
3580324
3580325
7027887
2820031
3251102
3251243
1702590
3311005
3311405
Not Used
3580312
3580348
3740080
4060802
4240018
4360336
4460906
4568735
4711400
4711700
4740397
4751000
4751500
4811900
4891600
QTY.
DESCRIPTION
1
Pulley Options:
Pulley 110V
Pulley 220V
Key, Woodruff
Heatshrink (Not Shown - Located at Platform)
Nameplate - Generator (Not Shown - Located at Platform)
Decal
110 Volt Generator
220 Volt Generator
Locknut # 10-24NC
Locknut 1/4in-20NC
1
A/R
1
1
2
1
1
1
1
1
A/R
1
3
1
1
2
1
2
4
1
1
REV.
Pulley, Idler
Tensioner, Belt
Relay, Bosch
Guard, Switch (Not Shown - Located at Platform)
Tie-Strap (Not Shown)
Switch, Toggle (Not Shown - Located at Platform)
Terminal (Not Shown)
Spacer, Tube (Idler Pulley Grooved)
Flatwasher 1/4in Thin
Flatwasher 7/16in Thin
Spacer (Not Shown - Located at Platform)
Flatwasher #10 Regular
Flatwasher 5/16in Regular
Flatwasher 8mm
Flatwasher 3/8in Hardened
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-19. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-87
SECTION 2 TURNTABLE
FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1
212
45
45 83 75 82
81
45 45
75 79 80
208
17
18
19
49
78
89
15
16
21
49
206
TO INJECTOR
PUMP
75
45
74
45
77
VENT
LINE
76
75
107
204
75
39
301
207
76 205
77
44
7
98
97
73
86
75
43
202
22
41
41
40
42
41
70 69 71
1
24
72
99
209
36
20
28
27
LOCATED ON
T/T SIDE PLATE
22
22
57
10
49
28
3
32
5
95 61 6
49
76
103
104
32
4
28 949 49
31
12
2
35
201
203
101
100
108 13
84
25
GLOW PLUGS
30
28
29
53B
GRD. AUX.
PWR.
PUMP
GLOW PLUG
RELAY
55
56
57
60
28
30
46
47
48
49
BATT.
53A
13
11
91
14
28
29
STARTER
AUX PWR.
RELAY
53D
10
49
34
12
30
28
8
11
91
14
28
53C
20
7
75
29 28
92
103
21
56
96
37
21
TO FUEL
FILTER ON
ENGINE
20
21
55
22
21
68
78
33
22 21 20
211
76
TO FUEL
PUMP
38
93
21
20
21
22
59
93
58
26
64
27
28 65
29
94
63
62
50
107
21
67
2-88
51
87
23
66
21
22
49
88
102
103
400S 460SJ
87
54
49
48
47
46
28
30
49
52
28
29
53
3120789
SECTION 2 TURNTABLE
FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1
ITEM #
1
2
3
4
5
PART NUMBER
QTY.
0271441
Ref.
2000163
3620040
3600296
0641812
1
1
1
2
1
3600297
3600368
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0641608
0060033
3571201
0701015
0701012
3200378
0641820
4740274
3311805
3571266
0700610
3900217
0962031
4740442
0641508
4751400
3311405
4846080
3571692
3570607
Use 3600423
2
1
1
6
15
4
4
4
4
1
4
1
1
1
18
48
24
1
1
1
1
27
28
29
30
31
32
33
34
35
36
37
38
0641610
4751600
3311605
0641611
2720441
1320012
0080232
3571192
3571265
0080181
1580011
1340060
7012664
0340041
0080201
1320016
4567817
6
57
26
20
1
4
1
1
1
1
1
1
1
2
1
4
1
39
40
41
42
3120789
DESCRIPTION
ENGINE ASSEMBLY
REV.
3/B
Engine - Isuzu 4JB1
Radiator
Piston Pump Assembly (See Figure 2-22 for Breakdown)
Bolt 1/2in-13NC x 1-1/2in
Gear Pump Assembly Options:
Prior to S/N 0300070763 (See Figure 2-23 for Breakdown)
S/N 0300070763 to S/N 0300096000 (No Service Parts Available)
Bolt 3/8in-16NC x 1in
Kit - Throttle Actuator
Plate, Engine Mounting - Rear
Bolt, Metric 10mm x 35mm
Bolt, Metric 10mm-1.5 x 25mm
Mount, Rubber
Bolt 1/2in-13NC x 2-1/2in
Washer, Snubbing
Locknut 1/2in-13NC
Bracket, Throttle Mount
Bolt, Metric 6mm x 20mm
Screw, Shoulder
Bushing, Flange
Washer, Belleville
Bolt 5/16in-18NC x 1in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Tray Weldment
Plate, Radiator Mount
Plate, Radiator Support - Left
Auxiliary Pump Assembly (was p/n 3600279) (See Figure 2-24
for Breakdown)
Bolt 3/8in-16NC x 1-1/4in
Flatwasher 3/8in Regular
Locknut 3/8in-16NC
Bolt 3/8in-16NC x 1-3/8in
Hose, Radiator - Top
Clamp
Adapter, Air Intake
Plate, Engine Mounting - Left Front
Plate, Engine Mounting - Right Front
Plate, Pump Adapter
Tank, Coolant Recovery
Air Cleaner Assembly
Element, Air Cleaner
Band, Air Cleaner
Elbow, Rubber
Clamp
Tube, Air Intake
400S 460SJ
2-89
SECTION 2 TURNTABLE
FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1 (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
43
44
45
46
47
48
49
50
4360392
2180798
0100020
3340399
4070497
4070498
0100011
1
1
A/R
3
4
2
A/R
1
Indicator, Clogged Filter
Fitting, Restrictor Indicator
Sealant, Thread
Pad, Wear
Shim 1/8in
Shim 1/16in
Compound, Locking
Battery Options:
Battery (Wet)
Battery (Dry)
Battery Tie-Down
Bolt, Tie-Down
Cable Kit - Battery
Cable -Battery & Auxiliary Pump to Ground
Cable - Battery to Auxiliary Relay & Glow Plug Relay
Cable - Glow Plug Relay to Starter
Cable -Auxiliary Pump to Auxiliary Relay
Screw, Flathead 3/8in-16NC x 2in
Bolt #10-24NC x 3/4in
Flatwasher #10 Regular
Locknut #10-24NC
Plate, Relay Mounting
Relay (Auxiliary Power)
Breaker, Circuit
Flatwasher 3/8in Hardened
Bushing, Flanged
Bolt Shoulder 3/4in x 3in
Flatwasher 3/4in Regular
Locknut 5/8in-11NC
Bolt 5/8in-11NC x 1-1/4in
Flatwasher 5/8in Regular
Tube, Exhaust
Nut, Metric 8mm
Lockwasher 8mm
Sleeve, Fiberglass
Wire, Mechanics
Kit, Addco Mount
Fitting, Barb
Clamp, Hose
Hose
Fitting, Reducer
Hose
Fitting, 90°
Fitting, Reducer
Fitting, 90°
Hose
Fitting, Straight
Decal - Fan
Decal - Diesel Fuel (Not Shown - Located on Hood Near Tank)
51
52
53
53A
53B
53C
53D
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
2-90
0400075
7016180
0361810
0630541
2901880
7016835
7016843
7016834
7016820
0741610
0721006
4751000
3311005
3572728
3740067
4360501
4891600
0962172
3900255
4752200
3312005
0642010
4752000
4567821
3290801
4831900
4100025
4920385
2901775
2220794
1320022
2720058
2220273
2750532
2220313
2220250
2220459
2720271
2180536
1703162
1701505
1
2
1
1
1
1
1
2
5
6
5
1
1
1
2
1
1
2
1
1
1
1
4
6
12in/30cm
12in/30cm
1
1
6
10.5ft/3.2m
1
7ft/2.1m
1
1
1
12ft/3.7m
1
2
1
400S 460SJ
REV.
C
3120789
SECTION 2 TURNTABLE
FIGURE 2-20. ISUZU ENGINE INSTALLATION - 4LE1 (CONTINUED)
ITEM #
PART NUMBER
QTY.
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
4641019
4846096
0940049
4240099
2200222
4751800
3311505
4791400
4791600
3790152
2720448
3571279
0340046
0259198
0701010
1660239
3311501
4751500
0641506
2820128
1320223
0641410
4832000
2820140
1
2
2
1
1
4
2
6
2
1
1
1
2
1
8
1
4
8
2
1
1
6
8
1
Ref.
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
7022123
7022127
7022122
7022111
7022120
7022113
7022107
7022128
7022130
7022125
7022129
7022126
7022114
7022118
7022124
7022131
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
Ref.
301
1
3220113
3220114
3120789
DESCRIPTION
REV.
Valve, Oil Drain
Bracket, Hood Latch
Bumper, Hood
Tie-Strap
Plug, Pipe (Not Shown - Located at Bottom of Fuel Tank)
Flatwasher 1/2in Regular
Locknut 5/16in-18NC
Starwasher 1/4in
Starwasher 3/8in
O-Ring
Hose, Radiator - Bottom
Plate, Muffler Mount
Band, Muffler Mount
Timer, Fuel-On Coil (See Section 7 for Breakdown)
Bolt, Metric 10mm-1.5 x 20mm
Coupling
Nut 5/16in-18NC
Flatwasher 5/16in Regular
Bolt 5/16in-18NC x 3/4in
Insulation, Heat Shield (Not Shown)
Camp, Hose
Bolt 1/4in-20NC x 1-1/4in
Lockwasher 10mm
Insulation, Heat Shield (Not Shown)
ENGINE COMPONENTS
Alternator
Switch, Oil Pressure
Starter
Filter, Oil
Pump, Fuel Injection
Filter, Fuel
Dipstick
Sensor, Water Temperature
Control, Glow Plug
Relay, Safety Start
Pump, Fuel
Switch, Water Temperature
Pump, Water
Cooler, Oil (Not Shown)
Plug, Glow
Manual, Owner’s (Not Shown)
MUFFLER INSTALLATION
Muffler Options:
Standard
Catalytic
400S 460SJ
2-91
SECTION 2 TURNTABLE
FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL)
2-92
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL)
ITEM #
1
2
2A
PART NUMBER
QTY.
0259000
0259001
Ref.
Ref.
Ref.
3580280
2460032
2460013
2460034
2460013
7012558
1001100321
1
1
1
1
Ref.
1
2B
7026199
70000123
7012513
7020108
7020109
7012514
7020110
7020111
7020190
7020193
7003657
70002235
4460190
4460027
70000124
70000125
4360542
70000126
3520028
2920162
7020191
2C
4
4
4
1
1
1
2
1
1
1
A/R
1
1
1
1
1
1
1
1
1
2420203
7020192
2D
3
3120789
1
3580276
3580134
3580276
3580134
7027887
4845969
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V Generator
220V Generator
REV.
3/B
4/B
Pulley
Generator and Control Box Assembly Options:
110Volt Assembly
220Volt Assembly (Prior to S/N 0300066060)
220Volt Assembly (S/N 0300066060 to S/N 0300066478)
220Volt Assembly (S/N 0300066478 to S/N 0300096000)
Generator Only - 110V
Generator Only - 220V
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
Armature with Slip Rings Options:
Armature with Slip Rings - 110V
Armature with Slip Rings - 220V
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bell, Front
Bell, Rear
Bearing
Cord, Power
Box, Control - 110V
Box, Control - 220V
Receptacle Options:
Receptacle, Standard (110V Only)
Receptacle, Twistlock (110V Only)
Receptacle, Double (220V Only)
Receptacle, Single (220V Only)
Breaker, Circuit Options:
Breaker 110V
Breaker 220V
Plug, Hole
Lamp Assembly
Switch, Toggle
Voltmeter Options:
Voltmeter - 110V
Voltmeter - 220V
Pulley Options:
Pulley 110V
Pulley 220V (Prior to S/N 0300066060)
Pulley 220V (S/N 0300066060 to S/N 0300066478)
Pulley 220V (S/N 0300066478 to S/N 0300078473)
Key, Woodruff
Bracket, Generator Mounting
400S 460SJ
2-93
SECTION 2 TURNTABLE
FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0200664
0480056
0701012
0641610
0100011
0681612
4751600
Not Used
3311605
0700814
3740080
4460023
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360501
Not Used
4360336
4740397
4060802
Not Used
2820031
3251102
0721008
1
1
2
1
A/R
2
8
Arm, Adjusting
V-Belt
Bolt, Metric 10mm x 25mm
Bolt 3/8in-16NC x 1-1/4in
Compound, Locking (Not Shown)
Bolt 3/8in-16NC x 1-1/2in (Grade 8)
Flatwasher 3/8in Regular
2-94
1
4
1
1
1
5
Locknut 3/8in-16NC
Bolt, Metric 8mm x 30mm
Relay
Connector, Strain Relief
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in Regular
1
3
5
11
1
Plug, Hole
Bolt #10-24NC x 3/4in
Locknut #10-24NC
Flatwasher #10 Regular
Breaker, Circuit - 30 Amp
1
1
1
Switch, Toggle - SPST (Not Shown - Located at Platform)
Washer (Not Shown - Located at Platform)
Guard, Switch (Not Shown - Located at Platform)
1
1
2
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
Bolt #10-24NC x 1in
400S 460SJ
REV.
3120789
SECTION 2 TURNTABLE
FIGURE 2-21. GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-95
SECTION 2 TURNTABLE
FIGURE 2-22. PISTON PUMP ASSEMBLY
77
51
52
53
50
26
70
68
71
101
69
OR
67
9B
30
29
47
48
49
46
6
47
48
49
46
69
68
103
1
OR
7
3
4
9
8
20
OR
19
27
104
28
15
10C
FOR PUMP
3600385
2
16
72
10C 10A
27
75
81
74
10C
10B
28
76
73
21
36
18
81
80
10
37
79
22
25
21
78
40
35
34
29
105
42
43
27
31
13
OR
24
41
102
28
32
30
38
39
14
106
23
26
67
70
71
54
85
51
53
52
86
87
82
65
64
100
FOR PUMP
3600296
17
44
45
13
29
30
9A
104
33
5
52
53
44
45
9C
63
55
61
62
84
83
66
56
57
58
59
2-96
60
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-22. PISTON PUMP ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
9A
9B
9C
10
10A
10B
10C
11 to 12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3120789
PART NUMBER
QTY.
3600296
3600385
Ref.
Ref.
Ref.
7021240
7021237
7021238
7021239
Use 7021280
7021242
7021243
See Note
7022373
7022374
7022375
7022376
7024855
7024856
7024857
7024858
Not Used
7022377
7022378
7021249
7021254
7022379
7001485
7022380
7022381
7021248
Use 7021280
7021255
7021251
7021250
Use 7021280
7021283
7021284
7007419
Use 7021280
7007470
Use 7021280
7021257
7021251
7022340
7022342
7022341
7021258
7021260
7021259
DESCRIPTION
PISTON PUMP ASSEMBLY
Prior to S/N 0300073424
S/N 0300073424 to S/N 0300096000
1
1
1
1
1
1
1
4
2
2
2
2
1
2
2
2
Shaft Assembly (Includes Items 2-4)
Shaft
Ring, Retaining
Bearing, Roller
O-Ring
Seal, Lip
Carrier, Seal Shaft
Screw (Note: Not Available for Purchase)
Solenoid Assembly (Includes Items 9A-9C) (3600296 Pump)
O-Ring (3600296 Pump Only)
O-Ring (3600296 Pump Only)
O-Ring (3600296 Pump Only)
Solenoid Assembly (Includes Items 10A-10C) (3600385 Pump)
Coil (3600385 Pump Only)
Nut (3600385 Pump Only)
Seal Kit - 7024855 Cartridge (3600385 Pump Only)
2
1
1
1
2
2
1
1
1
1
4
2
1
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
Orifice
Housing Assembly (Includes Items 15-20)
Bearing, Needle
Screen, Filter (3600296 Pump Only)
Screen, Filter (3600296 Pump Only)
Plug
Plug (Includes Item 20)
O-Ring
Side Cover Assembly (Includes Item 22)
Gasket
Screw
Screw
Pin
Gasket
Plug Assembly (3600296 Pump Only)
O-Ring (3600296 Pump Only)
Plug Assembly
O-Ring
Plug Assembly
O-Ring
Ring, Retaining
Screw
Bracket, Lifting
Key
Ring, Retaining
Gerotor
Gerotor Cover Assembly
Bearing, Journal
400S 460SJ
REV.
D
B
2-97
SECTION 2 TURNTABLE
FIGURE 2-22. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
41
See Note
1
42
43
44
45
Use 7021280
See Note
7021263
1
1
2
2
46
47
48
49
50
51
52
53
54
55
7021264
7024800
7021265
Use 7021280
Use 7021280
Use 7021280
7022382
7021255
7007470
Use 7021280
7021268
2
2
2
2
1
10
1
1
1
1
7022383
7021269
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
1
7022384
7021270
7021271
7021272
7021273
7021274
7021275
7021276
7021277
7021278
7021279
7021281
7022385
Use 7021280
Use 7021280
Use 7021280
7007412
7022346
7021288
Use 7021280
7021290
1
1
1
1
3
1
1
1
9
1
1
2
2
2
1
1
1
1
1
7022347
7021291
76
77
2-98
1
7024804
7021292
Use 7021280
1
DESCRIPTION
REV.
O-Ring (3600296 Pump Only) (Note: No longer available for
purchase)
O-Ring
Pin (Note: Not Available for Purchase)
SCR Valve
Spring Options:
3600296 Pump Only
3600385 Pump Only
Bypass Valve Assembly (Includes Items 47-49)
O-Ring
Ring, Back Up
O-Ring
Cover, Servo
Screw
Plug Assembly
O-Ring
Cover, Servo
Cylinder Block Assembly Options (Includes Items 56-65):
3600385 Pump Only
3600296 Pump Only
Cylinder Block Options:
3600385 Pump Only
3600296 Pump Only
Washer
Spring
Washer
Ring, Retaining
Pin, Slipper Hold Down
Retainer, Hold Down Pin
Guide, Slipper Retainer
Retainer, Slipper
Piston Assembly
Plate, Valve
Servo Piston Assembly (Includes Items 68-70)
O-Ring
Ring, Bearing
Ring, Piston
Servo Piston Ring Kit (Includes Items 68 & 70 Only)
Plug Assembly Options:
3600385 Pump Only
3600296 Pump Only
O-Ring
Nut
Spring Options:
3600385 Pump Only
3600296 Pump Only
Poppet Options:
3600385 Pump Only
3600296 Pump Only
Nut, Seal
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-22. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
78
79
80
81
82
83
84
85
86
87
7022386
7022387
7021294
7001481
70002257
7021296
7021297
7021298
7021299
7007289
1
1
1
2
1
7
1
1
1
2
100
7021280
1
3600404
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
106
3120789
2220376
2220498
2220578
2220947
2221041
3600385
1
2
1
2
1
1
DESCRIPTION
REV.
Swashplate
Slider, Block
Coupling
Pin
Gasket
Screw
Cover, Charge Pump
Seal
Plate, Cover
Screw
——————————
Seal Kit (Includes Items 5-6,22,26,30,32,42,47-49,53,6870,73,77 & 82)
PISTON PUMP SUB-ASSEMBLY
Usage:
Caterpillar Engine Machines S/N 0300078267 to
S/N 0300096000
Deutz Engine Machines S/N 0300077683 to S/N 0300096000
Ford Engine Machines S/N 0300078473 to S/N 0300096000
GM Engine Machines All S/Ns
A
Fitting, Straight
Fitting, 45°
Fitting, 90°
Fitting, Straight
Fitting, Tee
Pump Assembly (Includes Items 1-87)
400S 460SJ
2-99
SECTION 2 TURNTABLE
FIGURE 2-23. GEAR PUMP ASSEMBLY
2-100
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-23. GEAR PUMP ASSEMBLY
ITEM #
PART NUMBER
QTY.
Ref.
1
3600297
Use 3600297
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Use 3600297
Use 3600297
7023811
7023812
Use 7023802
See Note
See Note
See Note
See Note
See Note
7023813
7023814
Use 3600297
1
1
1
1
4
4
4
1
6
4
4
4
1
15
16
7023812
7023815
1
1
100
3600368
Ref.
Ref.
200
200A
200B
200C
7023820
7023802
7024962
Ref.
1
1
1
200D
See Note
1
3600405
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
301
302
303
304
305
3120789
2220385
2220479
2220810
3600368
4640744
2
2
2
1
2
DESCRIPTION
REV.
GEAR PUMP ASSEMBLY
Pump Prior to S/N 0300070763
Body, Front (Note: Not Available - Purchase Complete
Pump)
Cover (Note: Not Available - Purchase Complete Pump)
Body, Rear (Note: Not Available - Purchase Complete Pump)
Gear, Drive
Gear, Idler
Block, Bearing
Seal, Load (Note: Use Item 200A or 200B)
Seal, Anti/Extrusion (Note: Use Item 200A or 200B)
Seal, Shaft (Note: Use Item 200A or 200B)
Pin, Dowel (Note: Not Available for Purchase)
Seal, Static (Note: Use Item 200A or 200B)
Washer
Capscrew
Cover, Rear (Note: Not Available - Purchase Complete
Pump)
Gear, Idler
Gear, Drive
C
Pump S/N 0300070763 to S/N 0300096000 (Not Shown)
Note: Seal Kit Item 200C is only service part available for
this pump.
A
SEAL KIT OPTIONS:
3600297 Minor Seal Kit - (Includes Items - 7,8,9 & 11)
3600297 Major Seal Kit - (Includes Items - 6,7,8,9 & 11)
3600368 Minor Seal Kit - (Includes Items - 7,8,9,11& O-Ring
Between Intermediate Cover Plates)
3600368 Major Seal Kit (Note: Not Available for Purchase)
GEAR PUMP SUB-ASSEMBLY
Usage:
Caterpillar Engine Machines S/N 0300078267 to
S/N 0300096000
Deutz Engine Machines S/N 0300077683 to S/N 0300096000
Ford Engine Machines S/N 0300078473 to S/N 0300096000
GM Engine Machines All S/Ns
A
Fitting, Tee
Fitting, Straight
Fitting, Reducer
Gear Pump Assembly (Not Shown)
Valve, Check
400S 460SJ
2-101
SECTION 2 TURNTABLE
FIGURE 2-24. AUXILIARY PUMP ASSEMBLY
117
102
115
114
113
112
116
108
109
110
111
114 115
107
127 117
3600423 PUMP
103
101
104
113
105
112
100
106
126
101
125
107
108
124
109
110
123
128
118
115
111
121
119
118
102
120
111
1
6
5
8
3
200A
200B
3600279 PUMP
2
2-102
400S 460SJ
9
4
3120789
SECTION 2 TURNTABLE
FIGURE 2-24. AUXILIARY PUMP ASSEMBLY
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Ref.
Ref.
Ref.
Ref.
AUXILIARY PUMP ASSEMBLIES
Usage:
Original Equipment
Service Replacement
Note: Original Equipment pump may have been replaced with
Service Replacement pump. Identify Pump by p/n before
ordering replacement parts.
Ref.
1
1
4
1
1
2
1
2
1
1
2
AUXILIARY PUMP ASSEMBLY (ORIGINAL EQUIPMENT)
Motor, Replacement
Brush Kit
Capscrew, Socket Head 5/16in-24NF x 4-3/4in
Coupling, Drive
Bracket, Mounting
Screw 5/16in-18NC x 1in
Adapter, Mounting
Pin (Not Shown)
Pump, Replacement
Seal Kit - 7013701 Pump
Valve, Check (Note: Not Available for Purchase)
B
9
3600279
7016768
7013757
7016745
7013711
7016769
7016744
7016746
7013766
7013771
7013701
See Note
3600423
7011067
See Note
70000978
7011044
7011016
70000969
Use 70000978
Use 70000978
Use 70000978
Use 70000978
Use 70000978
70000976
Use 70000978
Use 70000978
70000970
70000971
70000972
Use 70000978
Use 70000978
70000973
Use 70000977
Use 70000978
See Note
7000974
Use 70000978
Use 70000978
Use 70000978
Ref.
1
2
1
1
1
1
1
2
2
2
2
6
4
4
4
4
1
4
4
1
1
1
1
1
1
1
8
AUXILIARY PUMP ASSEMBLY (SERVICE REPLACEMENT)
Motor & Adapter
Setscrew (Note: Not Available - Purchase Locally)
Pump Assembly (Includes Items 103-127)
Gasket, Mounting
Coupling
Seal, Shaft
Stator
Cap Assembly
Spring
Ball
Seat
Bearing, Needle
Washer
Screw
Ring, Retaining
Gear
Shaft, Idler
Pin, Drive
Pin, Dowel
Gasket
O-Ring
Housing, Gear
Label (Note: Not Available for Purchase)
Gasket
Housing, Gear
Plug
Screw
A
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
3600279
3600423
1
2
3
4
5
6
7
8
3120789
400S 460SJ
REV.
2-103
SECTION 2 TURNTABLE
FIGURE 2-24. AUXILIARY PUMP ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
127
128
70000975
See Note
1
1
200
200A
70000977
Ref.
1
200B
70000978
1
2-104
DESCRIPTION
REV.
Shaft, Drive
Label (Note: Not Available for Purchase)
SEAL KIT OPTIONS
Seal Kit - 3600423 Assembly (Includes Items 103,105, 120 & Qty
2 O-Rings for Item 107)
Replacement Pump Kit (Includes Items 103-121 & 123-127)
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-24. AUXILIARY PUMP ASSEMBLY (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-105
SECTION 2 TURNTABLE
FIGURE 2-25. TANK INSTALLATIONS
301B
301C
303 302
304
301
301A
8
308
PRIOR TO S/N 0300071424
5
305
306
307
408C
408D
408
405
407
11
12
4
15
14
408B
202
408A
1
2
101
103
10
112
3
105
401
204
201
501
7
108
409
404
LOCATION
S/N 0300089397
TO S/N 0300096000
110
6
107
9
109
204
402
LOCATION PRIOR
TO S/N 0300089397
S/N 0300071424 TO S/N 0300096000
13
111
403
406
2-106
113
114
102
203
400S 460SJ
13
111
14
104
11
113
12
114
4
106
3120789
SECTION 2 TURNTABLE
FIGURE 2-25. TANK INSTALLATIONS
ITEM #
PART NUMBER
QTY.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0259143
0100011
0731007
2420191
3311601
4240112
4240135
4280295
4400423
4400429
4751000
4751600
4761600
4420038
1120532
3311602
101
102
103
104
105
106
107
108
109
110
111
112
113
114
0272731
0100011
0641608
0731007
1120532
2420191
3311601
4240135
4280295
4400429
4400450
4420038
4751000
4751600
4761600
Ref.
A/R
5
1
6
4
1
24in/61cm
1
1
5
6
6
4ft/1.3m
5
4
Ref.
A/R
4
5
2
1
2
1
2.2ft/0.7m
1
1
6ft/1.8m
5
6
6
4400429
Ref.
201
See Note
1
202
203
204
7016680
See Note
7020043
1
1
1
3120789
DESCRIPTION
REV.
TANKS INSTALLATION OPTIONS
Tanks Installation (Prior to S/N 0300071424)
Compound, Locking
Screw, Indented #10-24NC
Gauge, Fuel Level
Nut 3/8in-16NC
Strap, Tank Mount
Strap, Tank Mount
Strip, Bumper
Hydraulic Tank Assembly (See Items 301-308 for Breakdown)
Tank, Fuel (See Items 201-204 for Breakdown)
Flatwasher #10 Regular
Flatwasher 3/8in Regular
Lockwasher 3/8in
Tape, Rubber
Cap, Protector
Nut Jam 3/8in-16NC
E
Tank Installation S/N 0300071424 to S/N 0300096000
Compound, Locking
Bolt 3/8in-16NC x 1in
Screw, Indented #10-24NC
Cap, Protector
Gauge, Fuel Level
Nut 3/8in-16NC
Strap, Tank Mount
Strip, Bumper
Tank, Fuel (See Items 201-204 for Breakdown)
Hydraulic Tank Assembly (See Items 401-409 for Breakdown)
Tape, Rubber
Flatwasher #10 Regular
Flatwasher 3/8in Regular
Lockwasher 3/8in Regular
B
FUEL TANK ASSEMBLY
D
Cap, Fill (Note: Tank Includes Non-Locking Cap) (Note: See Item
501)
Gasket, Cover Plate
Plug (Note: Not Available - Purchase Locally)
Tube
400S 460SJ
2-107
SECTION 2 TURNTABLE
FIGURE 2-25. TANK INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
301
301A
301B
301C
302
303
304
305
306
307
308
401
402
403
404
405
406
407
408
408A
408B
408C
408D
409
REV.
HYDRAULIC TANK ASSEMBLY OPTIONS
4400423
7020226
7023205
See Note
7023306
7020252
7014810
7014816
7014801
7014813
7014812
7014802
Ref.
1
1
1
1
1
1
1
3
1
1
1
Hydraulic Tank Assembly (Prior to S/N 0300071424)
Filter
Element
Gauge, Pressure (Note: Not Available for Purchase)
Seal
Cap, Fill
Filler Neck Assembly
Screen
Strainer
Plug, Magnetic
Magnet
Gauge, Sight
D
4400450
7024439
7024440
7024441
7024442
7024443
7024445
7024444
7024446
4060803
7020226
7023205
See Note
7023306
70002768
70001863
Ref.
1
Hydraulic Tank Assembly S/N 0300071424 to S/N 0300096000
Cover
Gasket
Gauge, Sight
Strainer
Filler Neck Assembly
Strainer
Cap, Fill
Plug, Magnetic
Flex-Trim
Filter
Element
Gauge, Pressure (Note: Not Available for Purchase)
Seal
Spring
Pipe
C
501
1
3
1
1
1
1
22in/56cm
1
1
1
1
1
1
Ref.
1120484
1120487
7016314
2-108
DESCRIPTION
FUEL CAP OPTIONS:
Locking Cap (Red)
Locking Cap (Blue)
Standard Non-Locking Cap
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-25. TANK INSTALLATIONS (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-109
2-110
104
2
2A
107
33
32
102
31
23
REFER TO HOOD
INSTALLATION
FOR CALL-OUT
3A
24
3
60
26
106
4
56
41
2B
51
27
52
54
25
101
400S 460SJ
41B
41C
41A
29
53
15
16
14
20
30
105
17
42
NE
NE G
NE G
NE G
NE G
IG G
N
IG
N
IG
N
IG
N
IG
N
108
46
28
9
35
36
37
39
36
19
8
21
47
61
44
57
18
34
36
37
40
22
36
37
40
50
55
11
10
21
47
61
45
20
13
12
36
48
43
38
1
SECTION 2 TURNTABLE
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM
3120789
SECTION 2 TURNTABLE
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM
ITEM #
1
2
2A
2B
3
3A
4
PART NUMBER
QTY.
0861340
0861337
0861462
0861341
0861339
0861463
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3572003
4360475
7020175
7020176
4360469
2860030
1
1
1
1
1
1
1
1704465
1704466
5
6
1
4922347
4922344
4922601
4922346
7
1
8
9
10
11
12
13
14
15
16
4922349
4922348
1840020
1840013
1840014
1840015
0731004
3641182
4460602
4460601
4460603
17
18
19
20
21
22
23
24
25
26
27
28
4460631
4460600
4460628
4460607
4750600
3740112
4360314
4360476
2760105
4420038
1702610
4460526
3120789
1
1
1
1
1
2
1
1
10
1
1
46
2
2
4
1
A/R
1
1
1ft/.3m
1
1
DESCRIPTION
GROUND CONTROL BOX ASSEMBLIES
400S with Deutz Engine
400S with Ford Engine
400S with Isuzu Engine
460SJ with Deutz Engine
460SJ with Ford Engine
460SJ with Isuzu Engine
REV.
5/C
7/D
1/A
5/C
5/D
1/A
Plate
Switch, Emergency Stop
Cap, Mushroom Head
Block, Contact
Switch, Key
Key
Decal - Faceplate Options:
400S
460SJ
Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
Deutz Engine Machines
Ford Engine Machines
Isuzu Engine Machines
Valve Harness Assembly (Not Shown - See Section 7 for
Breakdown)
Ground Control Box Harness Assembly (Not Shown - See
Section 7 for Breakdown)
Deutz/Isuzu Engine Machines
Ford Engine Machines
Duct, Wiring - 2in/5cm
Duct, Cover - 2in/5cm
Duct, Wiring - 3in/7.6cm
Duct, Cover - 3in/7.6cm
Screw #10-32NF x 1/2in
Rail
Barrier, Terminal
Block, Terminal
Bussbar - 10 Position (Requires being cut into (2) 5 position
bussbars)
Marker, Terminal (Negative)
Block, Terminal
Marker, Terminal (1-50)
Stop, Terminal
Flatwasher #6 Regular
Relay, Bosch
Switch, Toggle
Switch, Contact Block
Housing, Display Light
Insulation, Adhesive Foam
Decal - Ground Control Display
Connector, Strain Relief
400S 460SJ
2-111
SECTION 2 TURNTABLE
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
QTY.
29
30
31
32
33
34
35
36
37
38
4460428
4460426
4740444
4060906
2420172
0721005
3311001
4751000
0721004
3
1
A/R
A/R
1
A/R
A/R
A/R
A/R
A/R
0
1
A/R
A/R
1
1
2
2
A/R
A/R
0
1
A/R
0
1
A/R
0
2
1
4
2
Connector, Strain Relief
Connector, Strain Relief
Washer, Special
Shield, Toggle Switch
Gauge, Hourmeter
Screw #10-24NC x 5/8in
Nut #10-24NC
Flatwasher #10 Regular
Screw #10-24NC x 1/2in
Switch, Sealed Push Button
Deutz Engine Machines
Ford Engine Machines
Screw #10-24NC x 1-1/4in
Compound, Locking
Lid Assembly
Latch
Screw
Retainer
Relay
Socket, Relay
Deutz/Isuzu Engine Machines
Ford Engine Machines
Relay Options:
Deutz/Isuzu Engine Machines
Ford Engine Machines
Spring, Relay
Deutz/Isuzu Engine Machines
Ford Engine Machines
Marker, Terminal (Ignition)
Lockwasher #6
Lockwasher #10
1
1
2
1
A/R
1
A/R
A/R
0
1
Bracket, Relay Mounting
Bezel
Capscrew, Button Head
Connector, Strain Relief
Locknut, Plastic Insert
Decal - Service Manual Reference
Base, Tie-Strap
Relay, Timer Options:
Deutz/Isuzu Engine Machines
Ford Engine Machines
39
40
41
41A
41B
41C
42
43
Not Required
4360387
0721010
0100011
1780307
2940073
7024319
7024320
3740049
Not Required
4120012
44
Not Required
3740057
45
46
47
48
49
50
51
52
53
54
55
56
57
58 to 59
60
61
2-112
Not Required
3740066
4460630
4760600
4761000
Not Used
3539275
1670829
0630518
4460711
3300408
1703622
4460234
Not Required
3740113
Not Used
3910804
3910608
6
4
DESCRIPTION
REV.
Screw #8-32NC x 1/4in
#6-32NC x 1/2in
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
101
102
103
104
105
106
107
108
3120789
PART NUMBER
QTY.
0861280
0861278
0861281
0861279
Ref.
Ref.
Ref.
Ref.
Ref.
0641406
0720805
Not Used
3310805
3311405
3960438
4750800
4751400
DESCRIPTION
GROUND CONTROL BOX INSTALLATIONS
400S with Deutz Engine
400S with Ford Engine
460SJ with Deutz Engine
460SJ with Ford Engine
4
6
Bolt 1/4in-20NC x 3/4in
Screw, Machine #8-32NC
6
4
A/R
6
8
Locknut #8-32NC
Locknut 1/4in-20NC
Seal
Flatwasher #8 Regular
Flatwasher 1/4in Regular
400S 460SJ
REV.
1
2
1
1
2-113
2-114
104
22
22A
107
400S 460SJ
41
10
18
102
20
40
23
21A
REFER TO HOOD
INSTALLATION
FOR CALL-OUT
17
19
21
106
8
24
9
22B
6
7
2
12
11
9A
9B
9C
1
29
101
1
30
31
25
28
13
108
16
33
105
J3
J2
J1
27
2
12
26
33
J4
J7
34
14
5
15
3
42
4
32
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM
3120789
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM
ITEM #
1
2
3
4
5
PART NUMBER
QTY.
DESCRIPTION
0861591
0861706
Ref.
Ref.
Ref.
0861434
0861496
0861736
0861432
0861494
0861710
0861774
0861592
0861707
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0861435
0861499
0861739
0861433
0861495
0861711
0861773
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
GROUND CONTROL BOX ASSEMBLIES
400S with Caterpillar Engine (Prior to S/N 0300087630)
400S with Caterpillar Engine (S/N 0300087630 to
S/N 0300096000)
400S with Deutz Engine (Prior to S/N 0300064404)
400S with Deutz Engine (S/N 0300064404 to S/N 0300085617)
400S with Deutz Engine (S/N 0300085617 to S/N 0300096000)
400S with Ford Engine (Prior to S/N 0300064404)
400S with Ford Engine (S/N 0300064404 to S/N 0300087630)
400S with Ford Engine (S/N 0300087630 to S/N 0300096000)
400S with GM Engine
460SJ with Caterpillar Engine (Prior to S/N 0300087630)
460SJ with Caterpillar Engine (S/N 0300087630 to
S/N 0300096000)
460SJ with Deutz Engine (Prior to S/N 0300064404)
460SJ with Deutz Engine (S/N 0300064404 to S/N 0300085617)
460SJ with Deutz Engine (S/N 0300085617 to S/N 0300096000)
460SJ with Ford Engine (Prior to S/N 0300064404)
460SJ with Ford Engine (S/N 0300064404 to S/N 0300087630)
460SJ with Ford Engine (S/N 0300087630 to S/N 0300096000)
460SJ with GM Engine
0100048
0630518
0630548
0721004
A/R
5
5
2
1
Use 2910752
Use 2915014
1600364
6
7
1600364
1600411
1670829
1702610
1705753
1706712
1702610
1705753
1706712
3120789
1
1
REV.
C
D
D
F
B
D
G
D
B
C
D
D
G
C
D
G
D
B
Grease, Dialectric
Capscrew, Button Head
Tap Bolt, 2-1/2in
Screw #10-24NC x 1/2in
Module, Ground Control Options (Re-calibration Required when
Replaced):
Prior to S/N 0300064404 (Caterpillar/Deutz/Ford Engine)
(was p/n 1600312)
S/N 0300064404 to S/N 0300077554 (Caterpillar/Deutz/Ford
Engine) (was p/n 1600327)
S/N 0300077554 to S/N S/N 0300096000 (Caterpillar/Ford
Engine)
S/N 0300077554 to S/N 0300085617 (Deutz Engine)
S/N 0300085617 to S/N 0300096000 (Deutz & GM Engine)
Bezel
Decal - Ground Control Display Options:
Caterpillar & Ford Engine Machines Prior to S/N 0300085617
Caterpillar & Ford Engine Machines S/N 0300085617 to
S/N 0300093233
Caterpillar & Ford Engine Machines S/N 0300093233 to
S/N 0300096000
Deutz Engine Machines Prior to S/N 0300085617
Deutz & GM Engine Machines S/N 0300085617 to
S/N 0300093233
Deutz & GM Engine Machines S/N 0300093233 to
S/N 0300096000
400S 460SJ
2-115
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
8
9
9A
9B
9C
10
11
12
13
14
15
16
17
18
19
20
21
21A
22
22A
22B
23
24
25
26
27
28
29
30
31
32
33
34
35
QTY.
1
1704465
1704466
1780307
2940073
7024319
7024320
2420172
2760105
3300408
3311401
3539275
3572827
3740049
3910804
4060906
4070987
4360328
4360469
2860030
4360475
7020175
7020176
4360476
4460234
4460428
4460470
4460471
4460526
4460874
4460875
4460905
4751000
4751400
4761400
1
1
2
2
1
1
5
10
1
1
A/R
6
A/R
1
A/R
1
1
1
1
1
1
A/R
3
1
1
1
1
1
4
2
20
15
1
4922880
4923234
4923356
36
2-116
4922537
4923260
4922536
4923235
4923419
4922538
1
DESCRIPTION
REV.
Decal - Faceplate Options:
400S
460SJ
Lid Assembly
Latch
Screw
Retainer
Gauge, Hourmeter
Housing, Display Light
Locknut, Plastic Insert
Nut 1/4in-20NC
Bracket, Relay Mounting
Plate
Relay
Screw #8-32NC x 1/4in
Shield, Toggle Switch
Shim.015
Switch, Toggle
Switch, Key
Key
Switch, Emergency Stop
Cap, Mushroom Head
Block, Contact
Switch, Contact Block
Base, Tie-Strap
Connector, Strain Relief
Nut, Terminal
Washer, Terminal
Connector, Strain Relief
Connector, Natural
Connector, Gray
Connector, Amp Seal Plug
Flatwasher #10 Regular
Flatwasher 1/4in Regular
Lockwasher 1/4in
Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines Prior to S/N 0300085617
Deutz Engine Machines S/N 0300085617 to S/N 0300096000
Ford Engine Machines (Prior to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
Valve Harness Assembly (Not Shown - See Section 7 for
Breakdown)
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
37
QTY.
1
4922664
4923236
4923456
4922540
4922664
4923261
4922539
4922663
4922664
4923236
4923261
38
1
4922485
4922666
4922666
Not Required
39
40
41
42
3120789
Not Used
3790012
1705132
0100011
7
1
A/R
DESCRIPTION
REV.
Ground Control Box Harness Assembly (Not Shown - See
Section 7 for Breakdown)
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines (Prior to S/N 0300064404)
Deutz Engine Machines (S/N 0300064404 to
S/N 0300085617)
Deutz Engine Machines (S/N 0300085617 to
S/N 0300096000)
Ford Engine Machines (Prior to S/N 0300064404)
Ford Engine Machines (S/N 0300064404 to S/N 0300067471)
Ford Engine Machines (S/N 0300067471 to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
Harness, Analyzer Cable Options (Not Shown - See Section 7
for Breakdown):
All Machines Prior to S/N 0300064404
All Machines S/N 0300064404 to S/N 0300085617
Caterpillar & Ford Engine Machines S/N 0300085617 to
S/N 0300096000
Deutz & GM Engine Machines S/N 0300085617 to
S/N 0300096000
O-Ring
Decal - ADE Control (S/N 0300067471 to S/N 0300096000)
Compound, Locking
400S 460SJ
2-117
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
101
102
103
104
105
106
107
108
2-118
PART NUMBER
QTY.
DESCRIPTION
0272938
0274415
Ref.
Ref.
Ref.
0271078
0271657
0271076
0271662
0274419
0275059
0272939
0274416
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0271079
0271661
0271077
0271659
0274420
0275060
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
GROUND CONTROL BOX INSTALLATIONS
400S with Caterpillar Engine (Prior to S/N 0300087630)
400S with Caterpillar Engine (S/N 0300087630 to
S/N 0300096000)
400S with Deutz Engine (Prior to S/N 0300064404)
400S with Deutz Engine (S/N 0300064404 to S/N 0300096000)
400S with Ford Engine (Prior to S/N 0300064404)
400S with Ford Engine (S/N 0300064404 to S/N 0300087630)
400S with Ford Engine (S/N 0300087630 to S/N 0300096000)
400S with GM Engine
460SJ with Caterpillar Engine (Prior to S/N 0300087630)
460SJ with Caterpillar Engine (S/N 0300087630 to
S/N 0300096000)
460SJ with Deutz Engine (Prior to S/N 0300064404)
460SJ with Deutz Engine (S/N 0300064404 to S/N 0300096000)
460SJ with Ford Engine (Prior to S/N 0300064404)
460SJ with Ford Engine (S/N 0300064404 to S/N 0300087630)
460SJ with Ford Engine (S/N 0300087630 to S/N 0300096000)
460SJ with GM Engine
0641406
0720805
Not Used
3310805
3311405
3960438
4750800
4751400
4
6
Bolt 1/4in-20NC x 3/4in
Screw, Machine #8-32NC
6
4
A/R
6
8
Locknut #8-32NC
Locknut 1/4in-20NC
Seal
Flatwasher #8 Regular
Flatwasher 1/4in Regular
400S 460SJ
REV.
2
1
4
4
3
4
2
1
2
1
3
4
3
4
2
1
3120789
SECTION 2 TURNTABLE
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
2-119
SECTION 2 TURNTABLE
FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
F
E
101
113
116 115
114
117
119
118
110
103
102
107
111
105
119
117
118
109
108
106
101 112
104
117
120
109 108
106
118
3B
3A
B
D
F
44
4B
C
45
4C
46
5
1B
G
3B
4A
3A
7
6
10
9
8
1A
1
B
1C
D
G
C
3B
3A
4B
A
E
A
4C
3B
2-120
4A
3A
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
ITEM #
1
1A
PART NUMBER
QTY.
0270160
0271342
Ref.
Ref.
Ref.
0255917
Use 0255917
Use 0255917
1
1
7016380
70001941
1B
1
4060907
2920215
1C
2
3
3A
3B
1
0630491
0080241
0100048
A/R
0270159
0271343
Ref.
Ref.
Ref.
0272018
Ref.
0274574
Ref.
2920110
7016628
2920157
A/R
2
2
2
7024452
4
4A
4B
4C
5
6
7
8
9
10
11
12
13
14
15
16 to 43
3120789
4740076
4740274
4740546
2920113
3960461
3911040
3311005
4751000
4740362
4460234
4240032
Not Used
4360336
3790012
Not Used
2
A/R
2
2
4
2
2
4
4
4
4
14
14
1
1
DESCRIPTION
STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL)
Without ADE System
With ADE System
Strobe Light/Guard/Harness Assembly
Strobe Light - ECCO Model 6640 (was p/n 2920130)
Strobe Light - ECCO Model 6650 (was p/n 2920214)
Bulb, Replacement Options:
Bulb for ECCO Model 6640
Bulb for ECCO Model 6650
Guard Options:
Used with ECCO Model 6640
Used with ECCO Model 6650
Adapter Options:
Used with ECCO Model 6640
Used with ECCO Model 6650
Sealant, Silicone (Not Shown)
LIGHTS INSTALLATIONS (OPTIONAL)
Headlights & Taillights Without ADE System
Headlights & Taillights With ADE System (Prior to
S/N 0300064509)
Headlights & Taillights With ADE System (S/N 0300064509 to
S/N 0300096000)
Chassis Illumination Lights
REV.
1
2
2/B
2
2
1
1/A
Light Options:
Headlight Assembly (Round) (Includes Mounting Hardware)
Bulb, Replacement (1 Per Assembly)
Chassis Illumination Light Assembly (Rectangular) (Includes
Mounting Hardware)
Bulb, Replacement (1 Per Assembly)
Washer Options:
Washer, Fender (Use with Headlights & Taillights)
Washer, Snubbing (Use with Illumination Lights)
Washer, Rubber Cushioning (Use with Illumination Lights)
Taillight Assembly
Gasket
Screw, Machine #10-24NC x 2-1/2in
Nut #10-24NC
Flatwasher #10 Regular
Washer, Fender
Mount, Tie-Strap (Not Shown)
Tie-Strap (Not Shown)
Switch, Toggle - SPST (Not Shown - Located on Console)
O-Ring (Not Shown - Located on Console)
400S 460SJ
2-121
SECTION 2 TURNTABLE
FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
0258308
Ref.
44
See Note
1
45
46
47
0140032
2820035
4460424
4460268
0641406
4711400
0100048
0259157
0271164
0259852
0271165
0259857
0271166
101
102
103
104
105
106
107
108
109
0100011
0100035
0362528
0362909
Not Required
0641404
1670824
Not Required
3311005
3930816
3931028
1
6in/15cm
1
2
2
2
A/R
111
112
113
114
115
116
2-122
Use 4360549
4360549
Not Required
4420060
4751400
0641610
1670956
3311601
4711600
LIMIT SWITCHES INSTALLATIONS - 400S
400S with 500/1000LB. Capacity (Without ADE System)
400S with 500/1000LB. Capacity (With ADE System)
400S with 750/1000LB. Capacity (Without ADE System)
400S with 750/1000LB. Capacity (With ADE System)
460SJ (Without ADE System)
460SJ (With ADE System)
A/R
A/R
A/R
1
1
0
4
A/R
1
0
4
2
4
2
Compound, Locking
Compound, Locking
Bar, Fiberglass Options:
400S with 500/1000LB. Capacity
400S with 750/1000LB. Capacity
460SJ
Bolt #8-32NC x 1/2in (400S Only)
Cover, Limit Switch Options:
400S
460SJ
Locknut #10-24NC
Capscrew, Socket Head #8-32NC x 1in (400S Only)
Capscrew, Socket Head #10-24NC x 1-3/4in
Switch, Limit Options:
Prior to S/N 0300074316 (was p/n 4360321)
S/N 0300074316 to S/N 0300096000
Switch, Limit Options:
400S Prior to S/N 0300074316 (was p/n 4360322)
400S S/N 0300074316 to S/N 0300096000
460SJ
Tape, Double Sided (400S Only)
Flatwasher 1/4in Regular (400S Only)
Bolt 3/8in-16NC x 1-1/4in
Cover, Limit Switch
Nut 3/8in-16NC
Flatwasher 3/8in Thin
A/R
1
1
0
9ft/2.7m
4
2
1
2
4
REV.
2
Alarm/Harness Assembly (was p/n 0257887)
(Note: Not Available - Purchase individual parts)
Alarm
Loom
Plug, Male - 2 Position
Socket, Female
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in Thin
Sealant, Silicone (Not Shown)
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Use 4360548
4360548
110
DESCRIPTION
ALARMS INSTALLATIONS
400S 460SJ
I
E
I
E
E
D
3120789
SECTION 2 TURNTABLE
FIGURE 2-28. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
(CONTINUED)
ITEM #
PART NUMBER
117
QTY.
A/R
1060341
1060680
37ft/11.3m
42.5ft/13m
See Note
1060341
1060680
6ft/1.8m
8.5ft/2.6m
See Note
118
A/R
4460428
4460968
119
4922714
2
8.5ft/2.6m
120
1060609
4922769
1060680
26.5ft/8.1m
3120789
1
DESCRIPTION
Cable, Electrical Options:
400S Without ADE System (Cable, Electrical - 16/2)
400S With ADE System Prior to S/N 0300068739
(Cable, Electrical - 18/2)
400S With ADE System S/N 0300068739 to S/N 0300096000
to S/N 0300096000 (Note: Refer to Items 119 & 120)
460SJ Without ADE System (Cable, Electrical - 16/2)
460SJ With ADE System Prior to S/N 0300068739
(Cable, Electrical - 18/2)
460SJ With ADE System S/N 0300068739 to
S/N 0300096000 (Note: Refer to Item 119)
Connector, Strain Relief Options:
Prior to S/N 0300074316 (Use with p/n 4360322 & 4360321)
S/N 0300074316 to S/N 0300096000 (Use with p/n 4360549
& 4360548)
Cable, Electrical - 18/2 (Includes Items 109 & 118)
(S/N 0300068739 to S/N 0300096000)
Cable, Electrical - 18/2
Cable, Electrical - 18/2 (400S S/N 0300068739 to
S/N 0300096000 Only)
Cable, Electrical - 18/2
400S 460SJ
REV.
B
2-123
SECTION 2 TURNTABLE
FIGURE 2-29. HOODS INSTALLATION
25
2
29
26
2
29
49
102
25
25
102
29
2
36
41
50
102
43
32
23
24
42
29
2
14A
14B
39
15
46
26
47
4
23
32
11
17
26
38
40
4
13A
23
32
4
11 45
51
14
13
27
1
3
32
44
3
12 32
23
NOTE: HEAT SHIELD
CONFIGURATIONS HAVE
CHANGED. ONLY CURRENT
VERSIONS ARE AVAILABLE.
ENSURE ADEQUATE
COVERAGE.
30
12
19
18
16
32
3
101
7
3
32
6
4
32
23
33
30
8
5
32
23
28
19
31
21
19
48
30
4
35
23
32
1
9
20
34
15A
15B
39
1
37 9
4 20
23
32 22
32 1
10
25
1
10
22
32
16C
16A
16B
2-124
400S 460SJ
3120789
SECTION 2 TURNTABLE
FIGURE 2-29. HOODS INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
14
PART NUMBER
QTY.
0259141
0259141
0274016
0274016
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
0641416
0641608
0641610
0641612
0861320
0861327
0902669
0940049
0940071
2540035
2600209
2680463
2600258
A/R
16
13
18
5
1
1
2
2
2
5
2
1
2
1
Ref.
Use 1001097963
Use 1001097963
Use 1001097962
14A
14B
15
2
2940117
7027858
0902668
2680465
15A
15B
16
2
1
Ref.
2
2940117
7027858
0902668
2
1
2680516
2680466
16A
16B
16C
3120789
2600258
1780305
2940073
2
1
1
DESCRIPTION
HOODS INSTALLATIONS
Caterpillar & Deutz Machines
Ford Machines w/Tier I Engines
Ford Machines w/Tier II Engines
GM Machines
Compound, Locking (Not Shown)
Bolt 1/4in-20NC x 2in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-3/4in
Plate, Storage (Prior to S/N 0300072073 Only)
Plate, Storage (Prior to S/N 0300072073 Only)
Angle, Mounting
Stopper, Hood
Bumper
Grommet
Hinge, Hood
Cover, Hood (Front Right Side)
Hinge, Ground Control Lid
Hood (Engine Side) Options:
Note: Replacement decals must be ordered separately See Section 8.
Hood Kit for Caterpillar & Deutz Machines (Includes NonLockable Hood with Current Heat Shields) (was p/n 2680464)
Hood Kit for Ford Machines w/Tier I Engines (Includes
Non-Lockable Hood & with Current Heat Shields) (was
p/n 2680464)
Hood Kit for Ford Machines w/Tier II Engines & All GM
Machines (Includes Non-Lockable Hood & with Current Heat
Shields) (was p/n 1671170)
Latch Options:
Non-Lockable
Lockable
Catch, Hood Latch (S/N 0300067320 to S/N 0300096000)
Hood (Tank Side)
Note: Replacement decals must be ordered separately See Section 8.
Latch Options:
Non-Lockable
Lockable
Catch, Hood Latch (S/N 0300067320 to S/N 0300096000)
Cover, Hood (Front Left Side) Options:
Cover without Storage Compartment (S/N 0300072073 to
S/N 0300096000)
Cover with Storage Compartment (Prior to S/N 0300072073)
(Includes Items 16A, 16B & 16C)
Hinge, Door
Door
Latch
400S 460SJ
REV.
J
J
B
B
G
G
A
G
2-125
SECTION 2 TURNTABLE
FIGURE 2-29. HOODS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2680471
3300441
3311405
3311501
3311505
3311601
3311605
3900232
3960438
3960389
4060805
4160182
4740362
4751400
4751500
4751600
4846092
4846095
4846100
1
4
16
4
4
4
34
3
10ft/3m
27ft/8.2m
1ft/30cm
2
16
16
4
74
1
1
1
1
4846110
4846110
37
38
39
40
41
3460375
4846111
0750808
0902668
4740120
1
4
4
4
1
Use 2820181
2820181
Ref.
42
43
44
45
46
47
4061010
4740500
0902673
0902674
Use 1001101835
Use 1001101835
1
3
1
1
1
1
48
3380569
1
Ref.
49
50
51
2-126
Use 1001109402
Use 1001109403
Use 1001101836
1
1
1
DESCRIPTION
REV.
Cover, Hood (Front Center)
Nut, Tinnerman
Locknut 1/4in-20NC
Nut 5/16in-18NC
Locknut 5/16in-18NC
Nut 3/8in-16NC
Locknut 3/8in-16NC
Capscrew, Button Head 3/8in-16NC 1-1/4in
Seal, Hood (Prior to S/N 0300072073 Only)
Seal, Hood
Flex-Trim
Spring, Gas
Washer, Fender
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 3/8in Regular
Hood Mounting Weldment (Engine Side)
Hood Mounting Weldment (Tank Side)
Latch, Hood
Exhaust Tube Weldment Options:
All Machines Prior to S/N 0300078473
Caterpillar & Deutz Machines S/N 0300078473 to
S/N 0300096000
Ford & GM Machines S/N 0300078473 to S/N 0300096000
Latch, Hood
Screw
Catch, Hood Latch (Prior to S/N 0300067320)
Washer, Nylon
Insulation, Heat Shield (Silver) Options:
Caterpillar/Deutz/Isuzu Engines (was p/n 2820129)
Ford & GM Engines (was p/n 2820129 Prior to
S/N 0300078473)
Note: Customer required to cut hole for exhaust stack on
replacement head shield p/n 2820181.
Shield, Heat Gasket
Shoulder Washer, Nylon
Bracket, Front Cover Support
Bracket, Front Cover Support
Insulation, Heat Shield (Silver) (was p/n 2820128)
Insulation, Heat Shield (Silver) (was p/n 2820182
S/N 0300078473 to S/N 0300096000)
Shield, Heat (Ford & GM Engine S/N 0300078473 to
S/N 0300096000 Only)
Note: Items 49-51 are part of Item 14 Ford & GM Hood Kit p/n
1001097962. Item 51 is part of Item 14 Deutz & Caterpillar
Hood Kit p/n 1001097963.
Insulation, Heat Shield (Silver) (Ford & GM Engines)
Insulation, Heat Shield (Silver) (Ford & GM Engines)
Insulation, Heat Shield (Silver)
400S 460SJ
D
F
F
A
3120789
SECTION 2 TURNTABLE
FIGURE 2-29. HOODS INSTALLATION (CONTINUED)
ITEM #
101
102
3120789
PART NUMBER
QTY.
DESCRIPTION
0270354
Ref.
NOISE REDUCTION INSTALLATION (DEUTZ MACHINES)
2820080
2820099
1
9
Insulation, Foam (Black) (Prior to S/N 0300072073 Only)
Insulation, Foam (Black)
400S 460SJ
REV.
B
2-127
SECTION 2 TURNTABLE
FIGURE 2-29. HOODS INSTALLATION (CONTINUED)
ITEM #
2-128
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 3
BOOM
3120789
400S 460SJ
3-1
3-2
2
7
21
400S 460SJ
2
7
22
18B
21
2
5B
17
OR
6
26
9
2
5A 14
18A
19
2
32
22
17
223
226
GORTRAC
211
GEMCO
2
29
11
14
201
203
202
31
104B
114
226
212
8
104A
106
110
2
4
30
218
207
208
104
108
205
13
23
204
101
102
106
206
207
208
213
112
109
28
36
36
14
34 35
33
112
106
111
106
101
110
113
206
106 111
205
213
101
102
106
NOTE: MOUNTING HARDWARE
FOR FRONT ENTRY PLATFORM
SHOWN HERE. SEE BOOM ASSY
FOR SIDE ENTRY PLATFORM
MOUNTING HARDWARE.
208
207
SECTION 3 BOOM
FIGURE 3-1. BOOM INSTALLATIONS
3120789
SECTION 3 BOOM
FIGURE 3-1. BOOM INSTALLATIONS
ITEM #
1
2
3
4
5
5A
5B
6
7
8
PART NUMBER
QTY.
DESCRIPTION
REV.
0259135
0272591
0273065
0259136
0272592
0272999
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
BOOM AND CYLINDERS INSTALLATION
400S (Front Entry Platform)
400S (Side Entry Platform Prior to S/N 0300074573)
400S (Side Entry Platform S/N 0300074573 to S/N 0300096000)
460SJ (Front Entry Platform)
460SJ (Side Entry Platform Prior to S/N 0300074573)
460SJ (Side Entry Platform S/N 0300074573 to
S/N 0300096000)
H
A
A
F
A
A
Not Used
0100011
Not Used
0641610
0641620
0641608
0641814
0642012
A/R
4
1
4
2
1
0801223
0801359
0801186
0801360
9
10
11
12
13
14
15 to 16
17
18
18A
18B
19
20
21
22
23
24 to 25
26
27
28
29
3120789
1
1683951
Use 1001140587
Not Used
1683776
Not Used
3311601
3311605
Not Used
3422564
3422690
3422566
3422561
Not Used
3841143
3841258
4711600
Not Used
4846128
Not Used
0681610
0681632
1
4
A/R
2
1
1
A/R
2
8
Compound, Locking
Bolt 3/8in-16NC x 1-1/4in
Bolt Options:
Bolt 3/8in-16NC x 2-1/2in (Prior to S/N 0300074573)
Bolt 3/8in-16NC x 1in (S/N 0300074573 to S/N 0300096000)
Bolt 1/2in-13NC x 1-3/4in (Prior to S/N 0300074573 Only)
Bolt 5/8in-11NC x 1-1/2in
Boom Assembly Options:
400S (See Figure 3-2 for Breakdown)
Front Entry Platform
Side Entry Platform
460SJ (See Figure 3-3 for Breakdown)
Front Entry Platform
Side Entry Platform
Master Cylinder Assembly Options (See Section 5 for
Breakdown):
Prior to S/N 0300074573
S/N 0300074573 to S/N 0300096000 (was p/n 1684284)
Lift Cylinder Assembly (See Section 5 for Breakdown)
Nut 3/8in-16NC
Locknut 3/8in-16NC
Pin, Pivot
Pin, Pivot Options:
Prior to S/N 0300074573
S/N 0300074573 to S/N 0300096000
Pin, Pivot
Keeper, Pin - 3/8in
Keeper, Pin - 5/8in
Flatwasher 3/8in Thin
2
Cylinder Mount Weldment (Prior to S/N 0300074573 Only)
6
1
Bolt 3/8in-16NC x 1-1/4in (Grade 8) (Front Entry Platform)
Bolt 3/8in-16NC x 4in (Grade 8)
400S 460SJ
3-3
SECTION 3 BOOM
FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
30
31
32
33
34
35
36
3340853
3422851
0641605
0641820
3311805
4751800
4751600
2
1
1
2
2
4
12
0270213
0272897
Ref.
Ref.
Ref.
POWERTRACK INSTALLATION
Standard Powertrack
Inverted Powertrack
A/R
10
Compound, Locking
Bolt 3/8in-16NC x 5/8in
1
Ref.
Power Track Assembly Options:
Note: Original Power Track may have been replaced
with a Service Replacement. Visually identify the
power track before ordering parts.
Standard Power Track Assembly (was p/n 1180336)
Gemco Brand Replacement Parts:
1Ft. Repair Section for p/n 1180336 Power Track
(Includes 10 Link Pins, 4 Radius Links, 8 Carrier Links, 4
Rod Carrier, 8 Screws, 10 Slugs & 20 Bearing Plates)
Feet, Mounting for p/n 1180336 Power Track (Includes 2
Round Spacers, Left & Right Mounting Feet)
Pin Kit for p/n 1180336 Power Track (Includes 1 Pin, 1
Retaining Ring & Set of 4 Washers (Different Sizes)
Gortrac Brand Replacement Parts:
Repair Section - 1 Foot for 1001099830 Power Track
Mounting Bracket Kit for 1001099830 Power Track
Inverted Power Track Assembly
8in. Repair Section for 1180379 Power Track (Includes
extra pin assemblies for each end but no mounting feet)
Feet, Mounting for 1180379 Power Track (Includes 1 each
of Left & Right Mounting Feet)
Pin Kit for 1180379 Power Track (Includes 1 Pin, 1
Retaining Ring & Set of 4 Washers (Different Sizes)
101
102
103
104
0100011
0641605
Not Used
Use 1001099830
1
7006140
A/R
7006151
2Pr.
7006152
A/R
70001994
70001994
1180379
7016505
A/R
1
1
A/R
7016524
2Pr.
7006137
A/R
104A
104B
105
106
107
108
109
110
111
112
113
114
3-4
Not Used
4711600
Not Used
4846216
4846186
3900283
3311601
0641609
3340453
3311608
DESCRIPTION
REV.
Pad, Boom Rest
Pin, Boom Lift
Bolt 3/8in-16NC x 5/8in
Bolt 1/2in-13NC x 2-1/2in (Front Entry Platform)
Locknut 1/2in-13NC (Front Entry Platform)
Flatwasher 1/2in Regular (Front Entry Platform)
Flatwasher 3/8in Regular (Front Entry Platform)
26
Flatwasher 3/8in Thin
1
1
8
4
4
1
4
Tube, Push
Tube, Carrier
Screw, Button Head 3/8in-16NC x 3/4in
Nut 3/8in-16NC
Bolt 3/8in-16NC x 1-1/8in
Pad, Wear
Nut, Flanged 3/8in-16NC
400S 460SJ
C
B
3120789
SECTION 3 BOOM
FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED)
ITEM #
201
202
203
204
205
206
207
208
209 to 210
211
212
213
214 to 217
218
219 to 222
223
224 to 225
226
3120789
PART NUMBER
QTY.
0259189
0271160
0272612
0259190
0271159
0272613
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
4711600
0641604
3572200
0630566
3572345
4751500
3311505
Not Used
3572165
4060919
3340897
Not Used
0641516
Not Used
4060808
Not Used
4060805
A/R
4
4
1
2
4
3
3
6ft/1.8m
2
1
DESCRIPTION
BOOM CABLES INSTALLATION
400S (Prior to S/N 0300064404)
400S (S/N 0300064404 to S/N 0300096000)
400S (7500w 60Hz Generator - SKYPOWER)
460SJ (Prior to S/N 0300064404)
460SJ (S/N 0300064404 to S/N 0300096000)
460SJ (7500w 60Hz Generator - SKYPOWER)
REV.
9
8
4
9
8
4
Compound, Locking
Flatwasher 3/8in Thin
Bolt 3/8in-16NC x 1/2in
Clamp, Block
Bolt, Carriage 5/16in-18NC x 2-1/4in
Clamp, Block
Flatwasher 5/16in Regular
Locknut 5/16in-18NC
Cover
Trim, Protection
Pad
Bolt 5/16in-18NC x 2in
5ft/1.5m
Trim, Protection
1.5ft/0.5m
Trim, Protection
400S 460SJ
3-5
3-6
25
26
400S 460SJ
17
30
107
2
4
SIDE ENTRY
PLATFORM
14
16
23
24
106
106
30
103
21
FRONT ENTRY
PLATFORM
31
2
5
22
21
2
9 20
18
FRONT
OF
BASE BOOM
2
4
109
102
25
26
14
105
101 110
104
108
109
102
106
30
2
4
2
7
30
19
2
6
32
1
1A
35
2
42
13
44
10
17
2
2 6
4 30
32
REAR OF
FLY BOOM
14
25
26 30
NOTE: SEE BOOM INSTALLATION
FOR FRONT ENTRY PLATFORM
MOUNTING HARDWARE.
2 40
5
12
21
11
34 41
37
41 29
3 8
34
29
2
4
32
30
2
7
15
28
27
30 26
25
14
38 39
36
SECTION 3 BOOM
FIGURE 3-2. BOOM ASSEMBLY - 400S
3120789
SECTION 3 BOOM
FIGURE 3-2. BOOM ASSEMBLY - 400S
ITEM #
PART NUMBER
QTY.
0801223
0801359
Ref.
Ref.
Ref.
1
1
1A
Use 0060059
0060059
See Note
A/R
2
3
4
5
6
7
8
9
0100011
0561185
0641606
0641605
0641608
0641610
0641616
0741607
A/R
2
16
1
20
10
2
1
10
11
12
0801213
0801215
Use 1001140586
1
1
1
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3120789
1
Use 1684194
1684194
3340867
3340868
3340869
3340870
3422457
3422582
3422865
3760133
3841143
4070497
4070498
4070501
4070502
4070503
4070504
4070929
4751600
4846137
See Note
4711600
0961951
0961950
3422859
8
2
2
4
1
1
1
3
1
4
2
8
2
4
2
2
26
1
20
2
2
1
DESCRIPTION
BOOM ASSEMBLIES
Front Entry Platform
Side Entry Platform
REV.
N
A
Rotator Assembly Options (See Figure 3-4 for Breakdown):
Prior to S/N 0300052800 (was p/n 0060047)
S/N 0300052800 to S/N 0300096000
Hardware Kit (Note: Use items 103, 105 & 110 as Service
Replacement)
Compound, Locking
Block, Telescope Cylinder Attach
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 5/8in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 2in
Screw, Flathead Socket 3/8in-16NC x 7/8in (Prior to
S/N 0300066372)
Boom, Fly
Boom, Base
Level (Platform Slave) Cylinder Assembly (was p/n 1683778)
(See Section 5 for Breakdown)
Telescope Cylinder Assembly Options (See Section 5 for
Breakdown):
Prior to S/N 0300066372 (was p/n 1683897)
S/N 0300066372 to S/N 0300096000
Pad, Wear (Fly Rear Sides & Base Front Sides)
Pad, Wear (Fly Rear Top)
Pad, Wear (Base Front Top)
Pad, Wear (Fly Rear Bottom & Base Front Bottom)
Pin, Telescope Cylinder
Pin, Pivot
Pin, Pivot
Ring, Retaining
Keeper, Pin
Shim 1/8in
Shim 1/16in
Shim 1/8in
Shim 1/16in
Shim 1/8in
Shim 1/16in
Shim 1/8in
Flatwasher 3/8in Regular
Support Weldment Options:
Front Entry Platform
Side Entry Platform (Note: See Items 101-110)
Flatwasher 3/8in Thin
Bushing
Bushing
Pin
400S 460SJ
3-7
SECTION 3 BOOM
FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED)
ITEM #
PART NUMBER
QTY.
36
37
38
39
40
41
42
43
44
0641406
4060995
4751400
4761400
3841340
4071007
0741605
Not Used
1670836
4
1
4
4
1
2
A/R
0272070
Ref.
6
Ref.
101
102
103
104
105
106
107
108
109
110
3-8
0100011
0641812
0642682
0681608
3272605
3311805
4846573
4891600
4891800
4892600
A/R
8
1
8
1
8
1
8
8
1
DESCRIPTION
REV.
Bolt 1/4in-20NC x 3/4in
Shield, Rear
Flatwasher 1/4in Regular
Lockwasher 1/4in
Rod, Hose Loop (Front Entry Platform)
Shim, 20 Gauge
Screw, Flathead Socket 3/8in-16NC x 5/8in
Cover (S/N 0300066372 to S/N 0300096000)
PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY
PLATFORM)
Machines with SkyGlazier (Note: For Replacement Parts,
Contact JLG Customer Service and Request Manual p/n
3124242)
Compound, Locking
Bolt 1/2in-13NC x 1-1/2in
Bolt 1in-8NC x 10-1/4in
Bolt 3/8in-16NC x 1in
Locknut 1in-8NC
Locknut 1/2in-13NC
Support Weldment
Flatwasher 3/8in Hardened
Flatwasher 1/2in Hardened
Flatwasher 1in Hardened
400S 460SJ
3120789
B
SECTION 3 BOOM
FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3-9
SECTION 3 BOOM
FIGURE 3-3. BOOM ASSEMBLY - 460SJ
1
6 30
24
23
16
1
4
31 29
3 7
35 36
34
37
30
30
26
25
33
30
14
31
10
1
4
1
5
17
14
25 26
13
9
21
1
5
22
19
1
8
20
11
102
103
112
18
21
38
115
222
220
21
1
5
22
19
102
103
12
112
116
221
101
127
110
309
302
4 30
101A
102
103
215 118
214
25
5
30
117
26
14
101A
FRONT ENTRY
PLATFORM
3-10
30
6
108
307
SIDE ENTRY
PLATFORM
27
28
108
112
102
102
104
105
2
303
102
105
108
15
111
309
302
306
110
107
214
306
114
113
106
305
310
306
126
223
109
126
11
301
304
215 308
109
NOTE: SEE BOOM
INSTALLATION FOR
FRONT ENTRY PLATFORM
MOUNTING HARDWARE.
400S 460SJ
17
3120789
SECTION 3 BOOM
FIGURE 3-3. BOOM ASSEMBLY - 460SJ
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
QTY.
0801186
0801360
Ref.
Ref.
Ref.
0100011
0259856
0272593
0561185
0641606
0641608
0641610
0641616
0741605
0801214
0801216
0961951
1684013
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
3120789
A/R
1
BOOM ASSEMBLIES
Front Entry Platform
Side Entry Platform
8
2
2
4
1
2
1
3
2
4
4
8
8
2
4
2
26
2
Compound, Locking
Jib Assembly Options (See Items 101-127 for Breakdown):
Front Entry Platform
Side Entry Platform
Block, Telescope Cylinder Attach
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 2in
Screw, Flathead Socket 3/8in-16NC x 5/8in
Boom, Fly
Boom, Base
Bushing, Composite
Platform Level Cylinder Assembly (See Section 5 for
Breakdown)
Telescope Cylinder Assembly Options (See Section 5 for
Breakdown):
Front Entry Platform (was p/n 1683897)
Side Entry Platform
Pad, Wear (Fly Rear Sides & Base Front Sides)
Pad, Wear (Fly Rear Top)
Pad, Wear (Base Front Top)
Pad, Wear (Fly Rear Bottom & Base Front Bottom)
Pin, Telescope Cylinder
Pin, Pivot
Pin, Pivot
Ring, Retaining
Keeper, Pin
Shim 1/8in
Shim 1/16in
Shim 1/8in
Shim 1/16in
Shim 1/8in
Shim 1/16in
Shim 1/8in
Flatwasher 3/8in Regular
Bearing, Composite
1
4
4
4
2
6
Cover, Rear
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in Regular
Lockwasher 1/4in
Shim, 20 Gauge
Cover (S/N 0300066372 to S/N 0300096000)
2
16
14
10
2
1
1
1
2
1
1
Use 1684194
1684194
3340867
3340868
3340869
3340870
3422457
3422561
3422859
3760133
3841143
4070497
4070498
4070501
4070502
4070503
4070504
4070929
4751600
0961950
Not Used
4060995
0641406
4751400
4761400
4071007
1670836
DESCRIPTION
400S 460SJ
REV.
K
A
3-11
SECTION 3 BOOM
FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED)
ITEM #
PART NUMBER
QTY.
0259856
0272593
Ref.
Ref.
Ref.
101
101A
0060048
See Note
1
A/R
102
103
104
105
106
0100011
0641608
0641610
0641618
0961947
A/R
A/R
1
4
A/R
Ref.
107
108
109
110
111
112
113
114
115
116
117
1683609
3311605
3422860
3422861
3422867
3841143
4740439
4844815
4844816
4844817
1
5
2
2
1
3
2
1
1
2
1
118
119 to 125
126
127
4846137
See Note
4711600
Not Used
Use 0962335
0961947
201 to 213
214
215
216 to 219
220
221
222
223
0259190
0271159
0272613
Not Used
3841340
0641605
Not Used
0561237
0641416
1670769
2080044
301
302
303
3-12
DESCRIPTION
REV.
JIB ASSEMBLIES
Front Entry Platform
Side Entry Platform
G
A
8
Rotator Assembly (See Figure 3-4 for Breakdown)
Hardware Kit (Note: Use items 303, 305 & 310 as Service
Replacement)
Compound, Locking
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 2-1/4in
Bushing, Composite
Note: When replacing 106, recommend using qty 4.
Original Equipment qty was 2.
Jib Lift Cylinder Assembly (See Section 5 for Breakdown)
Locknut 3/8in-16NC
Pin, Pivot
Pin, Pivot
Pin, Pivot
Keeper, Pin - 3/8in
Thrustwasher
Pivot Weldment
Tube (Top) (Includes Item 126 p/n 0962335)
Tube (Bottom)
Support Weldment Options:
Front Entry Platform
Side Entry Platform (Note: See Items 301-310)
Flatwasher 3/8in Thin (Front Entry Platform)
4
2
Bushing, Composite (Part of Item 115) (was p/n 0961947)
Bushing, Composite (Part of Item 101)
Ref.
Ref.
Ref.
Ref.
BOOM CABLES INSTALLATION
460SJ (Prior to S/N 0300064404)
460SJ (S/N 0300064404 to S/N 0300096000)
460SJ (7500w 60Hz Generator - SKYPOWER)
1
2
Rod, Hose Loop
Bolt 3/8in-16NC x 5/8in
2
4
1
4
Clamp, Block
Bolt 1/4in-20NC x 2in
Cover
Fastener, Rivnut
0272070
Ref.
0100011
0641812
0642682
A/R
8
1
PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY
PLATFORM)
Compound, Locking
Bolt 1/2in-13NC x 1-1/2in
Bolt 1in-8NC x 10-1/4in
400S 460SJ
9
8
4
B
3120789
SECTION 3 BOOM
FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED)
ITEM #
PART NUMBER
QTY.
304
305
306
307
308
309
310
0681608
3272605
3311805
4846573
4891600
4891800
4892600
8
1
8
1
8
8
1
3120789
DESCRIPTION
REV.
Bolt 3/8in-16NC x 1in
Locknut 1in-8NC
Locknut 1/2in-13NC
Support Weldment
Flatwasher 3/8in Hardened
Flatwasher 1/2in Hardened
Flatwasher 1in Hardened
400S 460SJ
3-13
3-14
102
102
103
400S 460SJ
41B
41
41A
1
32
25
34
33
2
42
43
1A
400S
3
20
22
102
103
1B
45A
102
460SJ
43
44
42
4
33
34
25
32
27
24
45B
101A
101B
GENUINE PARTS
100A
100B
100C
SECTION 3 BOOM
FIGURE 3-4. ROTATOR ASSEMBLIES
3120789
SECTION 3 BOOM
FIGURE 3-4. ROTATOR ASSEMBLIES
ITEM #
1
PART NUMBER
QTY.
See Note
Ref.
Ref.
0060059
0060048
Ref.
Ref.
See Note
1
2
1
7017140
7017162
3
1
7017139
7017163
4
5 to 19
20
21
22
23
24
25
26
27
28 to 31
32
33
34
35 to 40
41
1
7017148
7017164
Not Used
See Note
Not Used
See Note
Not Used
See Note
See Note
Not Used
See Note
Not Used
See Note
See Note
See Note
Not Used
41B
3120789
T-Seal (Note: Use Item 100A, 100B or 100C)
1
2
O-Ring (Note: Use Item 100A, 100B or 100C)
Seal (Note: Use Item 100A, 100B or 100C)
1
Ring, Back-up (Note: Use Item 100A, 100B or 100C)
2
2
2
Ring, Wear (Note: Use Item 101A or 101B)
Ring, Wiper (Note: Use Item 100A, 100B or 100C)
Thrustwasher (Note: Use Item 101A or 101B)
3
42
43
1
See Note
2
7017136
7017195
See Note
1
REV.
E
E
G
Housing/Ring Gear Assembly (Note: Not Available - Purchase
Complete Rotator Assembly)
Shaft Weldment Options:
Prior to S/N 0300052800
S/N 0300052800 to S/N 0300096000
Piston/Sleeve Assembly Options:
Prior to S/N 0300052800
S/N 0300052800 to S/N 0300096000
Cap, End Options:
Prior to S/N 0300052800
S/N 0300052800 to S/N 0300096000
T-Seal (Note: Use Item 100A, 100B or 100C)
7011323
2900770
7017192
Use 7017192
41A
ROTATOR ASSEMBLIES
400S Prior to S/N 0300054365 (Note: Was p/n 0060047 - use
p/n 0060059 as Service Replacement)
400S S/N 0300054365 to S/N 0300096000
460SJ
1
A/R
1
1
2
2
2
2
2
Use 7017172
7017172
DESCRIPTION
Valve Assembly Options:
Valve Used Prior to S/N 0300052800 (was p/n 7017125)
Valve used S/N 0300052800 to S/N 0300096000
Cartridge, Valve Options:
Cartridge Used Prior to S/N 0300052800
Seal Kit - 7011323 Valve
Cartridge Used S/N 0300052800 to S/N 0300096000
Seal Kit - 7017192 Valve (Note: Not Available for
Purchase)
Bolt 1/4in-20NC (Grade 8) (Note: Not Available -Purchase
Locally)
Bushing Options:
Prior to S/N 0300052800
S/N 0300052800 to S/N 0300096000
Bolt & Nut (Note: Was p/n 7017143 for Machines Built
Prior to S/N 0300068836.P/N 7017143 is no longer available.
Use hardware called out on Boom Assembly for Service
Replacement)
400S 460SJ
3-15
SECTION 3 BOOM
FIGURE 3-4. ROTATOR ASSEMBLIES (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
44
4892600
1
45
45A
45B
0961951
0961947
Flatwasher, Hardened (Prior to S/N 0300068836 Only - See
Boom Assembly for S/N 0300068836 to S/N 0300096000)
Bushing Options:
400S
460SJ
——————————
Seal Kit Options (Includes Items 20,22,24,25,27 & 33):
Standard (Prior to S/N 0300052800)
Standard (S/N 0300052800 to S/N 0300096000)
Low Temperature (S/N 0300052800 to S/N 0300096000)
Bearing Kit Options (Includes Items 32 & 34):
Prior to S/N 0300052800
S/N 0300052800 to S/N 0300096000
Hardware Kit
Platform Rotate Actuator
Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)
100
100A
100B
100C
101
101A
101B
102
103
3-16
2
1
7017137
7017158
70000342
1
7017138
7017159
1
7017142
70001697
4
400S 460SJ
REV.
3120789
SECTION 4
PLATFORM
3120789
400S 460SJ
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM)
205
201
202
204
9
204
203
104
111
111
107
2
10
108
7
12
16
18
205
17
4
13
14
6
5
105B
106
110
105C
11
301
4
101
103
105A
109
19
20
110
4-2
102
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3120789
PART NUMBER
QTY.
3510694
3510711
3510714
3510725
3510788
3510738
3510744
3510742
3510754
3510675
3510747
3510749
3510753
3510772
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Not Used
0100040
Not Used
2080040
2600216
2600219
2600287
2940074
3311005
Not Used
See Note
3520072
3539685
3911008
4060803
4220165
Not Used
4751000
4845327
4845824
4845426
4845951
4761000
0100010
3520172
DESCRIPTION
PLATFORM ASSEMBLIES:
4ft (1.22m) with Standard Gate/No Mesh
4ft (1.22m) with Standard Gate/Mesh to Top Rail
4ft (1.22m) with Self-Closing Gate/No Mesh
4ft (1.22m) with Self-Closing Gate/Mesh to Top Rail
4ft (1.22m) with Swing Gate/No Mesh
6ft (1.83m) with Standard Gate/No Mesh
6ft (1.83m) with Standard Gate/Mesh to Top Rail
6ft (1.83m) with Self-Closing Gate/No Mesh
6ft (1.83m) with Self-Closing Gate/Mesh to Top Rail
8ft (2.44m) with Standard Gate/No Mesh
8ft (2.44m) with Standard Gate/Mesh to Top Rail
8ft (2.44m) with Self-Closing Gate/No Mesh
8ft (2.44m) with Self-Closing Gate/Mesh to Top Rail
8ft (2.44m) with Swing Gate/No Mesh
Note: Replacement Decals Must be purchased separately See Section 8.
A/R
Sealant, RTV Silicone
13
2
Fastener, Huck
Hinge Options:
Standard Gate
Self-Closing Gate (Prior to S/N 0300068521)
Self-Closing Gate (S/N 0300068521 to S/N 0300096000)
Latch
Locknut #10-24NC
1
4
1
3
1
4
6in/15cm
1
A/R
1
4
A/R
2
REV.
D
B
C
C
A
C
D
E
F
C
D
E
F
A
Platform Weldment (Note: Not Available - Purchase Platform
Assembly)
Cap-Plug
Plate, Latch
Screw #10-24NC x 1in
Trim
Stop, Gate
Flatwasher #10 Regular
Gate Weldment Options:
No Mesh/Standard Gate
Mesh to Top Rail/Standard Gate
No Mesh/Self-Closing Gate
Mesh to Top Rail/Self-Closing Gate
Lockwasher #10
Adhesive
Plug
400S 460SJ
4-3
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
0272035
0272036
Ref.
Ref.
Ref.
101
102
103
104
105
0100020
0641406
0641408
0641610
A/R
4
3
4
105A
4360031
7000625
1060918
4460071
3311405
3311605
3380434
4740362
4751400
4751600
1
2
8ft/2.4m
1
4
4
1
7
5
8
0258309
0270814
Ref.
Ref.
Ref.
105B
105C
106
107
108
109
110
111
201
202
203
204
205
206
207
208
209
210
3536089
0641414
3311405
4711400
2920140
4240099
2820035
Not Used
4460598
4920018
4-4
1580012
1580013
REV.
FOOTSWITCH AND COVERS INSTALLATIONS
Cast Box Installation
Plastic Box Installation
A
A
Sealant, Pipe
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Console Box Assembly (Not Shown - See Figures 4-5 & 4-6 For
Breakdown)
Footswitch Options:
Block, Contact for 4360031 Footswitch
Cable, Electrical - 18/3
Connector, Strain Relief
Locknut 1/4in-20NC
Locknut 3/8in-16NC
Panel, Poly
Washer, Fender
Flatwasher 1/4in Regular
Flatwasher 3/8in Regular
WORKLIGHTS INSTALLATION (OPTIONAL)
Standard (Prior to S/N 0300064404)
ADE System (S/N 0300064404 to S/N 0300096000)
1/A
3/E
2
4
4
8
2
10
9
Plate, Mounting
Bolt 1/4in-20NC x 1-3/4in
Locknut 1/4in-20NC
Flatwasher 1/4in Thin
Worklight
Tie-Strap (Not Shown)
Loom, Vinyl (Not Shown)
1
Connector, Strain Relief (Not Shown - Located at Console Box)
Wire, Black (Not Shown)
18in/46cm
Ref.
301
302
DESCRIPTION
1
1
TRAY INSTALLATIONS (OPTIONAL)
Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM)
407
403
404
405
406
407
403
205
201
408
202
204
6
204
402
401
203
103
110
110
106
107
205
11
104C
10
104B
105
108
5
8
9
13
301
104A
7
4
2
3
108
4-6
102
105
108
101
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM)
ITEM #
PART NUMBER
QTY.
Use 1001144023
Use 1001144025
Use 1001144024
Use 1001144026
Use 1001144027
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
3
4
5
6
Not Used
2080040
2600281
2940074
3311001
See Note
7
8
3520072
16
2
1
4
1
3520198
Not Used
4761000
2
4
Lockwasher #10 (Prior to S/N 0300077394 Only)
0272609
Ref.
0641406
0641408
0641610
4
3
4
1
1
4
3820020
4751000
8
1
4846452
1001144629
11
12
13
101
102
103
104
3120789
PLATFORM ASSEMBLIES:
36in X 8ft (91.5cm x 2.44m) with No Mesh (was p/n 3510822)
30in X 6ft (76cm x 1.83m) with No Mesh (was p/n 3510832)
36in X 6ft (91.5cm x 1.83m) with No Mesh (was p/n 3510833)
30in X 5ft (76cm x 1.52m) with No Mesh (was p/n 3510831)
30in x 4ft (76cm x 1.22m) (was p/n 3510830)
Note: Original Equipment platform may have been replaced
with Service Replacement platform. Identify platform before
ordering parts.
Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See Section 10 for Mesh Installations.
Note: Replacement Decals Must be purchased separately See Section 8.
Fastener, Huck
Hinge, Self-Closing
Latch
Nut #10-24NC (Prior to S/N 0300077394 Only)
Platform Weldment (Note: Not Available - Purchase Platform
Assembly)
Cap-Plug
Fastener Options:
Screw #10-24NC x 1in (Prior to S/N 0300076465)
Screw #10-24NC x 5/8in (S/N 0300076465 to
S/N 0300077394)
Rivet (S/N 0300077394 to S/N 0300096000)
Flatwasher #10 Regular (Prior to S/N 0300077394 Only)
Gate Weldment Options:
Gate for Original Equipment Platform p/n 3510822, 3510830,
3510831, 3510832, 3510833
Gate for Service Replacement Platform p/ns 1001144023,
1001144024, 1001144025, 1001144026, 1001144027
Cap-Plug
3911008
3900205
9
10
DESCRIPTION
CONSOLE BOX INSTALLATIONS
REV.
B/J
B/L
B/I
B/L
B/M
A
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Platform Console Box Assembly (Not Shown) (See Figures 4-5 &
4-6 for Breakdown)
400S 460SJ
4-7
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
104A
Use 0272970
1
Footswitch Assembly (Includes Footswitch & Items 104B &
104C)
Note: Assembly p/n 0272970 may use either p/n 4360031
or p/n 1001117320. If Original Equipment was replaced as an
“assembly,” p/n 1001117320 may have been used as part
of the Service Replacement. Identify component before
ordering parts.
Footswitch Less Cable Options:
Original Equipment
Service Replacement
Block, Contact Options (see Note Above):
Contact Block for 4360031 Footswitch
Contact Block for 1001117320 Footswitch
Nameplate (Note: See Section 8 for Other Languages)
Cable, Electrical - 18/3
Connector, Strain Relief
Locknut 1/4in-20NC
Locknut 3/8in-16NC
Panel, Decal Mount
Washer, Fender 1/4in
Flatwasher 1/4in Regular
Flatwasher 3/8in Regular
B
Ref.
1
4360031
1001117320
104B
104C
105
106
107
108
109
110
7000625
70003483
3252347
1060918
4460071
3311405
3311605
3380434
4740362
4751400
4751600
0270814
0273493
0273494
201
202
203
204
205
206
207
208
209
3536089
0641414
2080040
3311405
4711400
2920140
7016399
4240099
2820035
Not Used
4460598
A/R
2
1
1
7ft/2.14m
1
7
4
1
7
4
8
Ref.
Ref.
Ref.
Ref.
WORKLIGHTS INSTALLATIONS (OPTIONAL)
Prior to S/N 0300074316
400S S/N 0300074316 to S/N 0300096000
460SJ S/N 0300074316 to S/N 0300096000
2
4
Plate, Mounting
Fastener Options:
Bolt 1/4in-20NC x 1-3/4in
Rivet 1/4in
Locknut 1/4in-20NC
Flatwasher 1/4in Thin
Worklight
Bulb, Replacement (1 Per Worklight)
Tie-Strap (Not Shown)
Loom, Vinyl (Not Shown)
A/R
A/R
2
2
10
9
1
Ref.
301
302
4-8
1580012
1580013
1
1
3/E
B
B
Connector, Strain Relief (Not Shown - Located at Console Box)
TRAY INSTALLATIONS (OPTIONAL)
Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM INSTALLATION (SIDE ENTRY PLATFORM) (CONTINUED)
ITEM #
401
402
403
404
405
406
407
408
409
410
411
3120789
PART NUMBER
QTY.
0274570
0274584
Ref.
Ref.
Ref.
0641518
2560173
2920157
3250585
4060802
4360336
4751800
4846561
2
2
2
1
1
1
2
1
A/R
1060983
4922965
Not Used
4420037
63ft/19.2m
DESCRIPTION
FLOODLIGHT INSTALLATION
400S
460SJ
1
Bolt 5/16in-18NC x 2-1/4in
Handle
Lamp, Work Light
Nameplate - Light On
Guard, Switch
Switch, Toggle
Flatwasher 1/2in Regular
Mount, Light
Harness 12/3 (Not Shown)
400S
460SJ
1
Tape, Insulation (Not Shown)
400S 460SJ
REV.
A
A
4-9
SECTION 4 PLATFORM
FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL)
1
3
11
19
18
10
16
2
1
3
15
13
12
8
11
6
19
18
4
9
10
17
20
7
14
1
5
4-10
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3120789
PART NUMBER
QTY.
0271040
Ref.
Ref.
0271355
Ref.
0272007
Ref.
0100011
0200048
0630462
0641414
0731005
0940092
A/R
2
8
8
4
12
A/R
3
1
4
8
8
2
2
2
A/R
2
2
8
12
8
1
0940094
0940101
1060903
3311401
3311501
3539719
3941405
4360057
4420068
4460049
4711400
4751400
4751500
4751800
4846390
DESCRIPTION
SOFT TOUCH INSTALLATION
30in x 96in Without Mesh With Swing Gate (Prior to
S/N 0300064404)
30in x 96in Without Mesh With Swing Gate (S/N 0300064404
to S/N 0300064509)
30in x 96in Without Mesh With Swing Gate (S/N 0300064509
to S/N 0300096000)
REV.
B
B
C
Compound, Locking
Arm, Switch Activator
Bolt, Carriage
Bolt 1/4in-20NC x 1-3/4in
Screw #10-32NF x 5/8in
Bumper (Corner) (Prior to S/N 0300066686)
Bumper Options:
Bumper (Center) (Prior to S/N 0300066686)
Bumper (Precut Kit) (S/N 0300066686 to S/N 0300096000)
Wire Rope & Eyebolt Assembly
Nut 1/4in-20NC
Nut 5/16in-18NC
Plate, Switch Strike
Screw, Self-Tapping 1/4in-20NC x 5/8in
Switch, Limit
Tape, Yellow Adhesive
Connector, Strain Relief
Flatwasher 1/4in Thin
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 1/2in Regular
Weldment, Soft Touch Rail
400S 460SJ
4-11
SECTION 4 PLATFORM
FIGURE 4-4. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
12
2
6
16
8
1
3
22
12
17
14
10
20
1
5
4
21
11
23
6
16
4-12
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-4. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3120789
PART NUMBER
QTY.
DESCRIPTION
See Note
0272427
Ref.
Ref.
Ref.
SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:
6Ft/1.8m Platforms (Note: Not Available for Purchase)
8Ft/2.4m Platforms
0100011
0200048
0630462
0641414
0721005
0940103
Not Used
1060903
Not Used
3311401
3311501
3574091
4240099
4360057
Not Used
4420068
4460049
4460234
Not Used
4751400
4751500
4751800
4846673
A/R
2
8
8
4
1
Compound, Locking
Arm, Switch Activator
Bolt, Carriage
Bolt 1/4in-20NC x 1-3/4in
Screw, Machine #10-32 x 5/8in (was p/n 0731005)
Bumper Kit
0272444
Ref.
4821397
1
4
Wire Rope & Eyebolt Assembly
8
8
2
7
2
Nut 1/4in-20NC
Nut 5/16in-18NC
Plate, Striker
Tie-Strap (Not Shown)
Switch, Limit
1
2
7
Tape, Yellow Adhesive
Connector, Strain Relief
Base, Tie-Strap Mounting (Not Shown)
8
12
8
1
Flatwasher 1/4in Regular
Flatwasher 5/16in Regular
Flatwasher 1/2in Regular
Rail, Soft-Touch
SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT
SHOWN)
REV.
C
C
Counterweight (Located in Frame)
400S 460SJ
4-13
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM
40
52
54
27
28
5
58
23
48 8 23
48
22 301
9
80 19
201
17
6
12
143
168
19
23 22
22 48
20
17A
66
18
13
11
19
23 22
48
23 302
48
23
48
7
1B
14
15
48
60
10
6
58
33
24
(POLY BOX
HARDWARE)
33
64
16
42
43
68
4
58
19
22
1A
63
(ALUMINUM BOX
HARDWARE)
1G 1H
53
1
74
58
59
78
2
73
76
3
72
39
OR
55
77
71
75
1C
67
70 37
1D
61
26
188
53 41
34
49
184
42
38 185
35
37
186
38
183
189
62
26
25
4-14
33
44
65
47
182
181
187
182
180
65
79
21
400S 460SJ
191
45
46
190
45
46
1F
1E
3120789
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM
ITEM #
PART NUMBER
QTY.
0861270
0861271
Ref.
Ref.
Ref.
1
1
0861195
0860984
0861535
1A
1G
1H
2
3
4
See Note
2600211
Not Required
3900224
3931664
3931672
3790109
3311601
3450304
4711500
3740113
3740115
1600284
2
2
2
1
A/R
1
2
0
8
1
1
1
1
2
2
1
1
1
5
1600283
1
Not Required
4340678
4340684
1703776
1702564
1702565
1702566
1702567
2760109
4360387
2560136
4360407
See Note
A/R
0
1
1
1
1
1
1
1
1
1
1
1
1
1B
1C
1D
1E
1F
7020099
3760308
7020100
See Note
6
7
8
9
10
11
12
13
14
15
16
3120789
70003784
3311005
DESCRIPTION
CONSOLE BOX ASSEMBLY OPTIONS:
Poly Box
Aluminum Box
REV.
7/E
6/D
Box, Console Options:
Poly Box (Prior to S/N 0300066471)
Alum Box (Prior to S/N 0300066471)
Die Cast Box (S/N 0300066471 to S/N 0300096000)
Box Components:
Screw (Poly Box Only)
Retainer (Poly Box Only)
Clip with Bracket (Poly Box Only)
Lid (Note: Not Available for Purchase)
Hinge Options:
Poly Box (Note: Not Available for Purchase)
Alum Box
Die Cast Box
Screw, Countersunk 6mm x 16m (Alum Box Only)
Capscrew 3/8in-16NC x 4in (Alum Box Only)
Capscrew 3/8in-16NC x 4-1/2in (Die Cast Box Only)
O-Ring (Alum Box Only)
Nut 3/8in x 16NC (Die Cast Box Only)
Pin, Cotter (Die Cast Box Only)
Flatwasher 5/16in Thin (Die Cast Box Only)
Relay, Time Delay (5 Pin)
Relay, Time Delay (3 Pin)
Controller Assembly (Lift & Swing) (See Figure 4-7 for
Breakdown)
Controller Assembly (Drive and Steer) (See Figure 4-9 for
Breakdown)
Pad, Hand Options:
Poly Box
Alum Box (Left Side)
Alum Box (Right Side)
Decal (Horn)
Decal (Stop)
Decal (Drive and Steer)
Decal (Lift and Swing)
Decal (Lower Lift/Tele/Rotate/Jib)
Housing, Display Light
Switch, Pushbutton
Knob, Speed Control
Speed Controller Assembly
Gasket, “Top Hat” (Included with Switch) (Note: Not
Available - Purchase Complete Controller)
Seal
Locknut #10-24NC
400S 460SJ
4-15
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
QTY.
17
4360475
7020175
7020176
4360476
4360314
4360331
0140026
3790012
3520028
1
1
1
1
4
1
1
5
6
4740120
0641611
4751600
4460467
4460510
Not Used
4711000
3311401
1320060
4
4
8
1
1
17A
18
19
20
21
22
23
24
25
26
27
28
29 to 32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56 to 57
58
59
60
61
62
63
4-16
4460234
4460488
3740058
3740063
4360232
1670829
0721010
0721003
4751000
0731004
4460470
4460471
4460428
0100009
0641406
4420038
Not Used
0630464
4751400
0100011
0100035
Not Used
6
1
1
A/R
6
10
2
2
2
1
2
A/R
A/R
2
2
2
2
A/R
1
6in/15cm
2
A/R
A/R
A/R
4
0630518
0641404
4761400
7019181
3311605
4751800
3571222
3
1
4
4
1
DESCRIPTION
REV.
Switch, Emergency Stop
Cap, Mushroom
Block, Contact
Block, Contact
Switch, Toggle
Switch, Toggle
Alarm
O-Ring
Plug, Hole (For switch call-outs at these locations, refer to
option installation)
Washer, Nylon #10 (Poly Box Only)
Bolt 3/8in-16NC x 1-3/8in
Flatwasher 3/8in Regular
Tool, Pin Extraction (Blue 16-18 Gauge) (Not Shown)
Tool, Pin Extraction (Yellow 12-14 Gauge) (Not Shown)
Flatwasher #10 Thin
Nut 1/4in-20NC
Clamp
Mount, Tie-Strap Options (Not Shown):
Poly Box
Alum Box
Relay
Spring, Relay
Breaker, Circuit - 15 Amp
Bezel, Light Panel
Screw, Machine #10-24NC x 1-1/4in
Screw, Machine #10-24NC x 3/8in
Flatwasher #10 Regular
Screw, Machine #10-32NC x 1/2in
Nut, Terminal
Washer, Terminal
Connector, Strain Relief
Silicone
Bolt 1/4in-20NC x 3/4in
Foam (Not Shown - Located on top of item 180) (Poly Box Only)
Screw, Button Head #10-24NC x 1/2in
Flatwasher 1/4in Regular
Compound, Locking
Compound, Locking
Hardware Options:
Screw, Button Head #10-24NC x 3/4in (Poly Box)
Bolt 1/4in-20NC x 1/2in (Alum Box)
Lockwasher 1/4in (Poly Box Only)
Gasket (Poly Box Only)
Locknut 3/8in-16NC
Flatwasher 1/2in Regular (Poly Box Only)
Plate, Relay Mounting
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
QTY.
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
3300408
4761000
1704260
3520173
3740049
Not Used
0100020
1703090
1703091
1703092
1703093
1600218
3538819
3910610
0641406
3311001
2420194
4
6
1
4
5
A/R
1
1
1
1
4
1
16
3
4
1
1001109194
4922340
101 to 141
142
143
144 to 167
168
169 to 179
180
181
182
183
184
185
186
187
188
189
190
191
3120789
Not Used
4460234
2920129
Not Used
4120035
Not Used
3641182
4460601
4460607
4460602
4460629
4460603
4460600
4460631
4460632
4120013
4460613
4460503
Ref.
DESCRIPTION
REV.
Locknut #10-24NC (Poly Box Only)
Lockwasher #10
Decal - EMS
Plug, Hole (Poly Box Only)
Relay, Bosch
Sealant
Decal - Control Card (Lift)
Decal - Control Card (Swing)
Decal - Control Card (Flow Control)
Decal - Control Card (Drive)
Card, Control
Plate, Mounting
Screw, Machine #6-32NC x 5/8in
Capscrew, Socket Head 1/4in-20NC x 3/4in
Nut #10-32NC
Gauge, Fuel
——————————
Replacement Decal Kit (Includes Items 7-11, 66 & 201 items
p/n 1704484, 1704485 & 1704487)
ELECTRICAL COMPONENTS INSTALLATIONS
10
10
Base, Tie-Strap (Not Shown)
Bulb, Light
10
Socket, Light
1
10
2
1
2
1
10
1
4
2
1
1
Track
Block, Terminal
Stop, End
Barrier, Terminal
Marker, Terminal (6-15)
Bar, Buss - 10 Position (Cut into [2] 5 Position Bars)
Block, Terminal
Marker, Terminal (Negative)
Marker, Terminal (1-5)
Socket, Relay
Connector - 21 Position
Connector - 31 Position
400S 460SJ
7
4-17
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
QTY.
0259962
0259963
0259964
0259965
0259968
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
201
1
1704484
1704485
1704486
1704487
1704514
301
302
4-18
DESCRIPTION
LIGHT PANEL DECAL INSTALLATIONS
400S with 500LB Capacity
460SJ (No Dual Capacity)
400S with 230KG Capacity
400S with 750LB Capacity
400S with 340KG Capacity
REV.
1
1
1
1
1
Decal Options:
400S with 500LB Capacity
460SJ (No Dual Capacity)
400S with 230KG Capacity
400S with 750LB Capacity
400S with 340KG Capacity
0259137
4360336
3790012
0258608
4360314
3790012
Ref.
Ref.
1
1
Ref.
1
1
OPTIONAL SWITCH INSTALLATIONS
Dual Fuel Switch Installation
Switch, Toggle
O-Ring
Jib Switch Installation
Switch, Toggle
O-Ring
4932980
Ref.
3740057
4120012
3740066
3740049
1
1
1
1
SOFT TOUCH PLATFORM COMPONENTS (OPTIONAL)
(NOT SHOWN)
Relay
Relay, Socket
Spring, Relay Hold-Down
Relay
400S 460SJ
6
A
2/C
3120789
SECTION 4 PLATFORM
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-19
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM
25
18
40
1 19 1
32
32
36 501 601
20
58
401
3
6
29
17
24
7
34
27
28
23
37
58
37
58
1
32
12
202
302
41
38
45 65
40A
6
36
58
36
58
62
1
32
1 1001
32
60
701
702
26
39
21
(POLY BOX
HARDWARE)
61
59
804
22
102
802
803
801
15
7 16
OPTIONAL GENERATOR
SWITCH LOCATED ON
MOLDED PLATFORM PANEL
10
54
64
304 306 56
4
51
52
903
904
901
902
903
4
51
52
OR
206
50
204
4
44
52
31
55
OR
8
30
54
905
205
207
303
305
67
55
11
69
68
4-20
9
2
43
35
101
13
54
30
66
14
47
12
203
301
46
49
48
53
30
5
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
QTY.
0861510
0861509
0861571
Ref.
Ref.
Ref.
Ref.
0100009
0100020
0100035
0100048
0140011
0630464
0641404
0641406
0641408
0641414
0641610
A/R
A/R
A/R
A/R
1
2
A/R
4
3
4
4
1
0861414
0861392
0861537
13
14
15
0902751
1060918
4
8ft/2.4mm
1
16
1600313
1600375
Use 1001129555
1
17
Use 1001118416
1
18
19
1670829
1
1
20
21
22
23
24
25
26
27
28
29
30
31
32
1702564
1704997
1702565
1702566
1702567
1702676
1704260
2420197
2560136
2760109
2920129
3300408
3311405
3311605
3520028
3520054
3120789
1
1
1
1
1
1
1
1
11
2
8
4
6
DESCRIPTION
PLATFORM CONSOLE ASSEMBLIES
POLY BOX (Prior to S/N 0300068222)
ALUMINUM BOX (Prior to S/N 0300068222)
DIE CAST BOX (S/N 0300068222 to S/N 0300096000)
REV.
D
D
E
Sealant
Sealant
Compound, Locking
Grease, Dialectric
Alarm
Screw, Button Head #10-24NC x 1/2in
Bolt 1/4in-20NC x 1/2in
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1in (Prior to S/N 0300065174)
Bolt 1/4in-20NC x 1-3/4in
Bolt 3/8in-16NC x 1-1/4in (Prior to S/N 0300065174)
Box, Console Options:
Box, Console - Aluminum (See Items 201-208 for
Breakdown) (Prior to S/N 0300068222)
Box, Console - Poly (Prior to S/N 0300068222)
Box, Console - Aluminum (See Items 301-306 for Breakdown)
(S/N 0300068222 to S/N 0300096000)
Bracket, Support
Cable, Electrical - 18/3
Controller, Module Options:
Prior to S/N 0300077683
S/N 0300077683 to S/N 0300096000
Controller Assembly (Lift & Swing) (See Figure 4-8 for
Breakdown) (was p/n 1600317 & 1001118417)
Controller Assembly (Drive & Steer) (See Figure 4-10 for
Breakdown) (was p/n 1600318)
Bezel
Decal (Stop) Options:
Prior to S/N 0300073084
S/N 0300073084 to S/N 0300096000
Decal (Drive and Steer)
Decal (Lift and Swing)
Decal (Function Speed)
Decal (Horn)
Decal - EMS
Gauge, Fuel
Handle, Knob
Housing, Display Light
Bulb, Light
Insert, Nylon
Locknut 1/4in-20NC
Locknut 3/8in-16NC (Prior to S/N 0300065174)
Plug, Hole Options:
Prior to S/N 0300077683 (1/2in)
S/N 0300077683 to S/N 0300096000 (7/16in)
400S 460SJ
4-21
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
PART NUMBER
QTY.
33
4340678
1
34
4340684
1
35
36
37
38
39
40
40A
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
4360031
4360328
4360331
4360387
4360407
4360475
7020175
7020176
4360476
Not Used
4460071
4460226
4460234
4460428
4460464
4460470
4460471
4460488
4460708
4460905
4740362
4751400
4751600
4922665
4922666
1
4
1
1
1
1
1
1
1
1
2
3
2
1
1
1
1
2
5
3
A/R
9
1
1
58
59
60
61
62
63
3790012
3311005
3571222
4751000
4740120
0100081
5
4
1
4
4
A/R
64
65
66
67
1671037
1705132
3300353
0721008
1
1
4
1
68
69
3311001
4460007
1
1
101
102
0272970
2910865
1
1
4-22
DESCRIPTION
REV.
Support, Hand (Aluminum Box) (Left Side) (Prior to
S/N 0300068222)
Support, Hand (Aluminum Box) (Right Side)
(Prior to S/N 0300068222)
Footswitch
Switch, Toggle
Switch, Toggle
Switch, Pushbutton
Controller, Speed
Switch, Emergency Stop
Cap, Red
Contact Block
Block, Contact
Connector, Strain Relief
Socket, Contact
Mount, Tie-Strap
Connector, Strain Relief
Terminal, Deutsch
Nut, Terminal
Lockwasher, Terminal
Base, Mounting
Connector - 15 Position
Seal, Plug
Washer, Fender (Prior to S/N 0300065174)
Flatwasher 1/4in Regular
Flatwasher 3/8in Regular (Prior to S/N 0300065174)
Harness, Platform Box (See Section 7 for Breakdown)
Harness, Analyzer Cable (Not Shown - See Section 7 for
Breakdown)
O-Ring
Locknut #10-24NC
Plate, Relay Mounting
Flatwasher #10 Regular
Washer Nylon (S/N 0300066372 to S/N 0300096000)
Loctite #454 (Not Shown) (S/N 0300068222 to
S/N 0300096000)
Cover (S/N 0300068222 to S/N 0300096000)
Decal - ADE (S/N 0300068222 to S/N 0300096000)
Nut, Tinnerman (S/N 0300068222 to S/N 0300096000)
Screw #10-24NC x 1in (S/N 0300073084 to S/N 0300096000
Only)
Nut #10-24NC (S/N 0300073084 to S/N 0300096000 Only)
Strip, Terminal (S/N 0300073084 to S/N 0300096000 Only)
——————————
Footswitch Kit - Preassembled (Includes Items 2,14, 35 & 43)
Replacement Decal Kit (Includes Items 19 - 24, 65 & 401):
400S 460SJ
A
3120789
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
201
202
203
204
205
206
207
208
301
302
303
304
305
306
PART NUMBER
QTY.
0861414
Ref.
0100011
Use 0861414
Use 0861414
2600211
3311601
3900224
3931672
3520174
A/R
1
1
2
1
8
1
3
0861537
Ref.
Use 0861537
Use 0861537
3311601
1
1
1
2
3450304
3420156
0630568
4711500
1
2
0259962
0259963
0259964
0259965
0259968
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
401
601
3120789
CONSOLE BOX ASSEMBLY (PRIOR TO S/N 0300068222)
REV.
C
Compound, Locking (Not Shown)
Console Top (Note: Not Available for Purchase)
Console Bottom (Note: Not Available for Purchase)
Hinge
Nut 3/8in-16NC
Screw Countersunk
Screw 3/8in-16NC x 4-1/2in
Plug, Hole (Not Shown - Located in Back of Lid)
CONSOLE BOX ASSEMBLY (S/N 0300068222 to
S/N 0300096000)
C
Console Bottom (Note: Not Available for Purchase)
Console Top (Note: Not Available for Purchase)
Nut 3/8in-16NC
Pin Options:
Pin, Cotter
Hairpin
Screw 3/8in-16NC x 4-1/2in
Flatwasher 5/16in Thin
Light panel decal installationS
400S with 500LB Capacity
460SJ (No Dual Capacity)
400S with 230KG Capacity
400S with 750LB Capacity
400S with 340KG Capacity
1
Decal Options:
400S with 500LB Capacity
460SJ (No Dual Capacity)
400S with 230KG Capacity
400S with 750LB Capacity
400S with 340KG Capacity
0271246
Ref.
DUAL FUEL SWITCH INSTALLATION
4360336
3790012
1
1
0271343
0272018
0274574
Ref.
Ref.
Ref.
Ref.
4360336
3790012
1
1
1704484
1704485
1704486
1704487
1704514
501
DESCRIPTION
1
1
1
1
1
3/C
Switch, Toggle
O-Ring
LIGHTS INSTALLATION (OPTIONAL)
Headlights & Taillights Prior to S/N 0300064509
Headlights & Taillights S/N 0300064509 to S/N 0300096000
Chassis Illumination Lights S/N 0300064509 to
S/N 0300096000
2
1
1
Switch, Toggle
O-Ring
400S 460SJ
4-23
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
701
702
PART NUMBER
QTY.
0271355
Ref.
4360387
1702938
1
1
Ref.
801
802
803
804
901
902
903
904
905
1001
4-24
4360336
4740397
4060802
3251102
1
1
1
1
0270814
Ref.
4360232
0721003
4761000
3311001
4460598
1
2
4
2
1
0271340
Ref.
4360328
3790012
1
1
DESCRIPTION
SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
REV.
B
Switch, Pushbutton
Decal - Soft Touch Override
GENERATOR INSTALLATION (OPTIONAL)
Switch, Toggle
Bushing
Guard, Switch
Decal - Generator ON/OFF
PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
3
Breaker, Circuit - 15Amp
Bolt #10-24NC x 3/8in
Lockwasher #10
Nut #10-24NC
Connector, Strain Relief
JIB SWITCH INSTALLATION (460SJ ONLY)
1/A
Switch, Toggle
O-Ring
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-25
SECTION 4 PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM)
1B
1C
1A
22
22
21
21
20
18
19
7
2
11
9
3
6
1
9
6
3
26
5
8
25
7
4
17
13
10
14
15
23
16
12
24
4-26
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM)
ITEM #
PART NUMBER
QTY.
1600284
Ref.
1
7019141
1
1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
7019197
7003928
7022808
7019171
7019111
7019143
7019144
7019145
7019174
7003977
7019147
7003974
7019142
7003992
7003993
7003976
7019149
7003952
7019150
Use 7022813
Use 7022813
7003956
7003953
7019137
See Note
4460266
4460268
4460265
4460267
7019122
7019123
1
1
1
2
4
2
2
4
2
2
4
2
2
2
2
2
2
4
1
1
1
1
4
4
1
1
8
1
8
1
1
25
26
3120789
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
A
Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
Cap and Rod
Spring
Cap, Lift
Plate
Bearing, Gear
Screw
Spacer, Cam
E-Clip
Spacer
Gear, Drive
Shaft
Potentiometer
Plate
Washer
Nut
Gear, Slave
Setscrew
Screw
Gate
Boot (was p/n 7003955)
Plate, Plastic (was p/n 7003954)
O-Ring
Washer
Screw
Center, Detent (Note: Not Available for Purchase)
Connector - 9 Pin
Socket, Female
Plug - 9 Pin (Part of Platform Wiring) (Not Shown)
Pin, Male (Part of Platform Wiring) (Not Shown)
Gimble, Outer
Gimble, Inner
400S 460SJ
4-27
SECTION 4 PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
110
102
103
104
105
106
107
1B
1C
1A
22
111
21
19
112
18
5
2
11
108
9
3
109
6
1
9
101
6
3
25
7
24
8
5
4
17
10
20
12
16
13
14
15
4-28
23
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
ITEM #
PART NUMBER
QTY.
Ref.
Ref.
1
1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
101
102
103
104
105
106
3120789
1600317
7019141
Ref.
1
7019197
7003928
7022808
7019171
7019111
7019143
7019144
7019145
7019174
7003977
1
1
1
2
4
2
2
4
2
2
2
7019147
7019177
7022818
7019142
7003992
7003993
7003976
7019149
7022816
7019150
7022814
7022815
See Note
7003953
7022817
7022819
4460871
7019122
7019123
2
2
2
2
2
2
4
1
1
1
1
4
4
1
8
1
1
Use 1001129555
Ref.
Ref.
70002730
7003928
7022808
70002731
70002732
7022815
1
1
1
1
4
1
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
CONTROLLER ASSEMBLY
Controller Assembly (OEM)
Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
Handle Cap & Rod
Spring
Cap, Lift
Plate
Bearing, Gear
Screw
Spacer, Cam
E-Clip
Spacer
Gear, Drive
Shaft Options:
Shaft, Short
Shaft, Long
Potentiometer
Plate
Washer
Nut
Gear, Slave
Setscrew
Screw
Gate
Boot
Bezel
Center, Detent (Note: Not Available for Purchase)
Washer
Screw
Plug, Male 8 Position (Natural)
Socket, Female
Gimble, Outer
Gimble, Inner
C
Controller Assembly (Service Replacement)
Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
Kit as replacement.
Gasket
Spring
Cap, Lift
Boot
Screw
Bezel
B
400S 460SJ
4-29
SECTION 4 PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
107
108
109
110
111
112
70002733
70002734
70002735
70002906
Use 1001129555
7022819
4460871
1
4
1
1
1
1
6
Adapter
Screw
Can, Enclosure
Cap
Mechanical Assembly (Note: Not Available for Purchase)
Plug, Male 8 Position (Natural) (Not Shown)
Socket, Female
4-30
400S 460SJ
REV.
3120789
SECTION 4 PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM)
(CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
4-31
SECTION 4 PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM)
4-32
400S 460SJ
3120789
SECTION 4 PLATFORM
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NUMBER
QTY.
1600283
Ref.
7019161
7019160
7019159
7019158
7019157
7019156
7003972
7019115
7019155
7019151
7019154
7019153
7019117
7019163
7019162
7019111
7019110
7019112
7003946
7019103
See Note
7019168
7003992
7003993
7003935
7003969
7003941
1
1
1
1
1
1
1
1
2
1
A/R
2
1
8
1
1
2
2
1
1
4
1
1
1
1
1
2
2
Ref.
101
102
103
104
105
106
107
108
109
110
3120789
7019164
7019194
7019165
7003983
7003972
7003973
7019166
7019167
7003980
7003989
1
1
1
2
1
2
2
4
4
2
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
A
Handle Assembly (See items 101-110 for Breakdown)
Boot and Sleeve
Cast Housing Assembly
Bracket, Mounting
Plate, Mounting (Left Side)
Plate, Pot Mounting
Electric Assembly
Boot, Rocker
Stand-Off
Shaft 8mm
Tie-Strap
Clamp, Wire
Strip, Terminal - 5 Position
Screw
Potentiometer Coupling Assembly
Spring
Bearing
Spacer, Head Gear
Washer
Spring, Return
Pin
Rivet (Note: Not Available for Purchase)
Plate, Mounting (Right Side)
Washer
Nut
Gear, Slave
Screw
Washer
HANDLE ASSEMBLY
Axle
Coupling
Rocker
Setscrew
Boot, Switch
Half, Handle
Switch, Micro
Nut
Screw
Gasket
400S 460SJ
4-33
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
1
106
11
204
201
206
203
205
2
210
202
203
202
12
13
207
208
204
209
3
208
104
27
23
7
6
101
9
103
16
21
102
101
10
19
18
20
17
28
17
18
6
4
21
5
24
29
8
6
25
15
9
26
6
108
9A
14
4
22
CONNECT
TO PLUG
105
107
4-34
400S 460SJ
109
3120789
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
ITEM #
PART NUMBER
QTY.
Ref.
Ref.
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
CONTROLLER ASSEMBLY
Ref.
1
1
1
2
1
1
1
1
1
1
7
A/R
1
2
2
1
2
1
2
2
1
1
4
1
1
1
1
1
1
1
1
Controller Assembly (Original Equipment)
Handle Assembly (See Items 201-210 for Breakdown)
Boot and Sleeve
Gasket
Clamp, Wire
Bracket, Mounting
Screw
Plate, Pot Mounting
Strip, Terminal - 3 Position
Electric Assembly
Plug, Male - 8 Position (Black) (was p/n 7022825)
Socket, Female
Tie-Strap
Spring
Screw
Washer
Plate, Mounting (Left Side) (Note: Not Available for Purchase)
Stand-Off
Shaft 8mm
Bearing
Spacer, Head Gear
Washer
Spring, Return
Pin
Rivet (Note: Not Available for Purchase)
Plate, Mounting (Right Side)
Washer
Nut
Gear, Slave
Plate, Base
Screw 3x6 DIN 916 (Note: Not Available for Purchase)
Coupling, Potentiometer
D
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1600318
7022812
7019161
7003933
7019154
7022823
7003994
7022822
7003986
7022824
Use 1001113961
4460871
7019151
7019162
7003969
7003941
See Note
7019115
7019155
7019111
7019110
7019112
7003946
7019103
See Note
7019168
7003992
7003993
7003935
7019160
See Note
7019114
1001118416
70002724
7003941
70002725
7019162
70002726
70002727
70002728
Use 1001118416
Ref.
1
2
2
1
1
1
1
1
Controller Assembly (Service Replacement)
Boot & Control Lock Assembly
Washer
Screw
Spring
Enclosure
Handle Assembly (See Items 201-210 for Breakdown)
Screw
Mechanical Assembly (Note: Not Available for Purchase)
A
101
102
103
104
105
106
107
108
1
2
3
4
5
6
7
8
9
9A
3120789
400S 460SJ
4-35
SECTION 4 PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
109
7022825
4460871
1
7
7022812
70002727
Ref.
Ref.
Ref.
201
202
203
204
205
206
207
208
209
210
4-36
7003972
7003973
7003980
7019167
7019164
7019165
7019196
7019166
70002729
7003982
7003983
7019194
7003989
1
2
4
4
1
1
1
2
2
2
1
2
DESCRIPTION
REV.
Plug, Male - 8 Position (Black)
Socket, Female
HANDLE ASSEMBLIES
Controller Assembly p/n 1600318
Controller Assembly p/n 1001118416
Boot, Switch
Half, Handle
Screw
Nut
Axle
Rocker
Wiring Assembly Options:
Controller Assembly p/n 1600318
Switch, Micro
Controller Assembly p/n 1001118416
Switch, Micro
Setscrew
Coupling
Gasket
400S 460SJ
3120789
SECTION 5
CYLINDER
3120789
400S 460SJ
5-1
SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
16
19
14
16
15
1
3
4
10
6
7
5
11
9
8
12
13
17
18
10
100
1683575
CYLINDER
OR
20
10
1684139
CYLINDER
5-2
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
ITEM #
PART NUMBER
1683575
1684139
1684139
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1683572
Not Used
Use 2901548
Use 2901548
Use 2901548
Use 2901548
Use 2901548
Use 2901548
Use 2901548
1683574
1684138
1683076
3760367
3931516
4641162
2900770
4640858
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
Ref.
Ref.
Ref.
Ref.
1
Barrel Weldment
1
1
2
1
1
1
1
1
Ring, Wear
T-Seal
Ring, Wear
O-Ring
Ring, Back-up
Wiper
Seal
Rod Weldment Options:
1683575 Cylinder
1684139 Cylinder
Cap
Ring, Washer
Bolt, Socket Head 5/16in-18NC x 2in
Cartridge, Valve (Counterbalance)
Seal Kit - 4641162 Valve (1 Per Assembly)
Valve, Bleeder
Bushing Options:
1683575 Cylinder (was p/n 0961890)
1684139 Cylinder
Compound, Locking
Primer, Locking
Plug, O-Ring
Bushing (1684139 Cylinder Only)
——————————
Seal Kit (Includes Items 3-9)
1
1
8
2
2
2
2
17
18
19
20
Use 0962474
0962474
0100011
0100038
2220885
0962140
A/R
A/R
1
1
100
2901548
1
3120789
AXLE LOCKOUT CYLINDER ASSEMBLIES
Prior to S/N 0300065402 (Original Equipment)
Prior to S/N 0300065402 (Service Replacement)
S/N 0300065402 to S/N 0300096000
400S 460SJ
REV.
E
D
D
5-3
SECTION 5 CYLINDER
FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
5-4
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
See Note
Ref.
Ref.
1684013
Ref.
PLATFORM LEVEL CYLINDER ASSEMBLIES
400S (Original Equipment was p/n 1683778) (Note: See Next
Illustration for Service Replacement)
460SJ
1
1683952
1
1A
2
0961951
2
1
24
25
1683861
1684012
0961951
3480188
1683055
0961894
4566468
4640509
2900792
2220885
3931620
3760369
0100011
0100038
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Not Used
4640932
7011112
2220883
0630535
100
2901301
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3120789
2
1
1
1
1
1
1
1
8
1
A/R
A/R
2
2
1
1
1
1
1
1
1
1
1
8
3
1
REV.
E
A
Barrel Weldment (Note: Does not Include Item 1A - Purchase
Separately)
Bushing
Rod Weldment Options (Note: Does not Include Item 2A Purchase Separately):
400S
460SJ
Bushing
Piston
Head
Bushing, Tapered
Spacer
Cartridge, Valve
Seal Kit - 4640509 Valve
Plug, O-Ring
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
Ring, Washer
Compound, Locking
Primer, Locking
Seal
Ring, Lock
O-Ring
Ring, Back-up
Ring, Wear
O-Ring
Ring, Back-up
Seal, Rod
Wiper
Cartridge, Valve
Seal Kit
Plug, O-Ring
Screw, Socket Head 1/4in-20NC x 1-1/8in
——————————
Seal Kit (Includes Items 13-21)
400S 460SJ
5-5
SECTION 5 CYLINDER
FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT
CYLINDER)
15
1A
25
26
25
27
27
1A
25
25
29
27
27
26
1
6
19
8
18
14
12
13
12
23
21
22
7
16
17
20
2
2A
2A
5-6
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE
REPLACEMENT CYLINDER)
ITEM #
PART NUMBER
1001140586
1
1A
2
2A
3 to 5
6
7
8
9 to 11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 to 49
50
70004137
0961951
70004138
0961951
Not Used
70003848
70004136
70002224
Not Used
Use 70004128
Use 70004128
Use 70004128
4640509
2900792
Use 70004128
Use 70004128
Use 70004128
Use 70004128
Use 70004128
70003838
70003856
70003839
Not Used
See Note
See Note
See Note
Not Used
4640932
7011112
Not Used
70004128
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
Ref.
Ref.
PLATFORM LEVEL CYLINDER ASSEMBLY
400S (Service Replacement for p/n 1683778)
1
2
1
2
Barrel
Bushing
Rod
Bushing
1
1
1
Head
Piston
Retainer
2
1
1
1
1
1
1
1
1
1
1
1
1
RIng, Wear
Seal
O-RIng
Cartridge, Counterbalance Valve
Seal Kit - 4640509 Valve
O-RIng
Ring, Backup
Seal
O-RIng
Wiper
Ring, Retaining
O-RIng
Spacer
2
2
4
Plug (Note: Not Available for Purchase)
Plug (Note: Not Available for Purchase)
Plug (Note: Not Available for Purchase)
1
1
Cartridge, Counterbalance Valve
Seal Kit - 4640932 Valve
1
Seal Kit - 1001140596 Cylinder (Includes Items 12-14 & 16-20)
REV.
B
)
3120789
400S 460SJ
5-7
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ)
6
8
1A
100
7
1
8
8
6
26
14
13
9
11
15
10
15
18
19
22
21
20
2
16
12
16
17
14
5
3
4
23
24
5A
5-8
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ)
ITEM #
1
1A
2
3
4
5
5A
6
7
8
9
10
11
12
PART NUMBER
QTY.
1683609
Ref.
1683687
0962336
1683053
3760368
3931516
1683261
0962336
4640509
2900792
4641062
2220883
2220885
3480210
0961893
1
2
1
1
8
1
2
2
2
1
4
1
1
1
1
13
14
15
16
17
18
19
20
21
22
23
24
25
26
4566471
4100100
3900141
Use 2901303
Use 2901303
Use 2901303
Use 2901303
Use 2901303
Use 2901303
Use 2901303
Use 2901303
Use 2901303
0100011
0100038
Not Used
0630534
1
2
2
2
2
1
1
1
1
1
A/R
A/R
100
2901303
1
3120789
3
DESCRIPTION
JIB LIFT CYLINDER ASSEMBLY
REV.
G
Barrel Weldment
Bushing
Head
Washer, Ring
Bolt, Socket Head 5/16in-18NC x 2in
Rod Weldment
Bushing
Cartridge, Valve (Counterbalance Non-Vented)
Seal Kit - 4640509 Valve
Plug (Prior to S/N 0300069330)
Plug, O-Ring
Plug, O-Ring
Piston
Bushing, Tapered
Spacer, Tube Options:
Prior to S/N 0300079702 (Uses Setscrew)
S/N 0300079702 to S/N 0300096000 (Uses O-Ring)
Setscrew 1/4in-20NC x 1/4in (Prior to S/N 0300079702 Only)
Ring, Lock
Seal, Piston
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Seal
Wiper
Ring, Wear
Compound, Locking
Primer, Locking
Capscrew, Socket Head #10-24NC x 1in
——————————
Seal Kit (Includes Items 14-22)
400S 460SJ
5-9
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN
26
100
6
8
12
6
29
13
4
5
15
24
15
19
18
20
18
20
9
S/N 0300078894
TO
S/N 0300096000
25
27
16
PRIOR TO
S/N 0300078894
1
2
28
21
17
7
22
23
10
11
6
6
5-10
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NUMBER
QTY.
1683776
Ref.
0100011
0100038
Not Used
0630535
0961897
0961950
1683063
1683844
3480253
3760371
1683846
2220883
2220886
Not Used
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
Use 2901841
A/R
A/R
27
28
29
100
3120789
LIFT CYLINDER ASSEMBLY
Bolt, Socket Head #10-24NC x 1-1/8in
Bushing, Tapered
Bushing, Garmax
Head
Barrel Weldment
Piston
Ring, Wear
Rod Weldment
Plug, O-Ring #4
Plug, O-Ring #8
2
2
1
2
1
2
1
1
1
1
1
Ring, Wear
Ring, Wear
Ring, Back-up
Ring, Back-up
Seal
O-Ring
O-Ring
Seal, Poly
Wiper
T-Seal
Spacer, Tube Options:
Prior to S/N 0300078894 (was p/n 4567949) (Note: Use p/ns
4100099 Sleeve & 3790230 O-Ring as a Replacement)
S/N 0300078894 to S/N 0300096000
Valve, Counterbalance
Seal Kit - 4640509
Setscrew 1/4in-20NC x 1/2in (Prior to S/N 03000078894 Only)
Capscrew 1/2in-18NC x 1-1/2in
Cartridge, Valve
Seal Kit - 4641144 Valve
——————————
Seal Kit (Includes Items 15-24)
4100099
4640509
2900792
3900139
3931824
4641144
7012967
1
1
1
8
1
1
2901841
1
REV.
D
Compound, Locking
Primer, Locking
3
1
4
1
1
1
1
1
1
1
See Note
26
DESCRIPTION
400S 460SJ
5-11
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)
6
100
8
10
4
5
14
13
12
17
7
21
20
17
19
18
24
16
15
16
14
13
9
22
1
2
23
6
5-12
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)
ITEM #
PART NUMBER
1683951
1684284
1
2
3
4
5
6
7
8
0100011
0100038
Not Used
0630535
0961894
0961951
1683055
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
Ref.
Ref.
Ref.
A/R
A/R
3
1
4
1
1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1683949
1684283
1683950
2220885
Not Used
3480188
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
Use 2901301
3760369
3931620
4566468
1
2
2
1
2
2
1
1
1
1
1
8
1
100
2901301
1
3120789
1
1
MASTER CYLINDER ASSEMBLY
Prior to S/N 0300074573
S/N 0300074573 to S/N 0300096000
REV.
A
B
Compound, Locking
Primer, Locking
Bolt, Socket Head #10-24NC x 1-1/8in
Bushing, Tapered
Bushing, Garmax
Head
Barrel Weldment
Prior to S/N 0300074573
S/N 0300074573 to S/N 0300096000
Rod Weldment
Plug, O-Ring #6
Piston
Ring, Hydrolock
Ring, Guidelock
O-Ring
Ring, Back-up
Ring, Wear
O-Ring
Ring, Back-up
Seal, Poly
Wiper
Ring, Washer
Capscrew 3/8in-16NC x 1-1/4in
Spacer, Tube
——————————
Seal Kit (Includes Items 13-21)
400S 460SJ
5-13
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)
1A
1A
1
8
14
6
19
23
7
12
18
20
13
21
12
22
16
17
2
2A
50
2A
5-14
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)
ITEM #
1
1A
2
2A
3 to 5
6
7
8
9 to 11
12
13
14
15
16
17
18
19
20
21
22
23
24 to 49
50
3120789
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
1001140587
Ref.
MASTER CYLINDER ASSEMBLY
70004139
0961951
70004140
0961951
Not Used
70003848
70004136
70002224
Not Used
Use 70004129
Use 70004129
7026113
Not Used
Use 70004129
Use 70004129
Use 70004129
Use 70004129
Use 70004129
70003838
70003856
70003839
Not Used
70004129
1
2
1
2
Barrel
Bushing
Rod
Bushing
1
1
1
Piston
Head
Retainer
2
1
1
Ring, Wear
Seal
O-Ring
1
1
1
1
1
1
1
1
O-Ring
Ring, Back-up
Seal
O-Ring
Wiper
Ring, Retaining
O-Ring
Spacer
1
Seal Kit (Includes Items 9-16)
400S 460SJ
REV.
A
5-15
SECTION 5 CYLINDER
FIGURE 5-8. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO S/N 0300087392)
100
5
14
15
4
7
12
3
8
9
10
1
10
9
8
3
12
7
4
2
5
14
15
11
13
5-16
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-8. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO S/N
0300087392)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
1683614
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1683615
1683658
1683076
3760367
3931516
Not Used
Use 2901547
Use 2901547
Use 2901547
Use 2901547
Use 2901547
Use 2901547
Use 2901547
0100011
0100038
1
1
2
2
16
Barrel Weldment
Rod Weldment
Cap
Washer, Ring
Bolt, Socket Head 5/16in-18NC x 2in
1
2
2
4
1
2
1
A/R
A/R
100
2901547
1
Wiper
Ring, Back-up
O-Ring
Ring, Wear
Ring, Wear
Seal
T-Seal
Compound, Locking
Primer, Locking
——————————
Seal Kit (Includes Items 7-13)
3120789
STEER CYLINDER ASSEMBLY
400S 460SJ
REV.
C
5-17
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO
S/N 0300087392 & ORIGINAL EQUIPMENT FOR S/N 0300087392 TO S/N 0300096000)
100
11
12
3
9
7
10
8
1
8
10
7
9
3
12
11
2
6
13
5-18
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO S/N
0300087392 & ORIGINAL EQUIPMENT FOR S/N 0300087392 TO S/N 0300096000)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
1684412
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
0370024
1683658
2570008
3020043
Not Used
Use 2902409
Use 2902409
Use 2902409
Use 2902409
Use 2902409
Use 2902409
Use 2902409
Use 2902409
1
1
2
1
Barrel Weldment
Rod Weldment
Head, Cylinder
Lube, Anti-Seize (Not Shown - Apply Only to Threads on Item 3)
1
2
4
2
2
2
2
1
100
2902409
1
Ring, Wear
Ring, Back-up
Ring, Wear
O-Ring
O-Ring
Wiper
Seal
T-Seal
——————————
Seal Kit (Includes Items 6-13)
3120789
STEER CYLINDER ASSEMBLY
400S 460SJ
REV.
A
5-19
SECTION 5 CYLINDER
4
1
2
25
6
12
30A
22
12
29
30
10
9
14
31
17
14
28
15
27
16
13
18
8
21
7
19
1
2
5 32
2
3
20
24
23
23
100
32
1
2
5
1
2
26
29
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY
5-20
400S 460SJ
3120789
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY
ITEM #
PART NUMBER
1683897
1684194
1684194
1
2
3
4
5
6
7
8
0100011
0100038
0100063
0630535
0641604
0961896
1683054
QTY.
DESCRIPTION
Ref.
Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
Ref
Ref.
Ref.
Ref.
A/R
A/R
A/R
3
4
1
1
1
1683893
1684193
9
1
1683895
1684312
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30A
3120789
1
3480255
3480274
Not Used
Use 2901861
Use 2901861
Use 2901861
3760436
Use 2901861
Use 2901861
Use 2901861
Use 2901861
Use 2901861
Use 2901861
Use 2901861
3340608
3571795
3931448
3931516
4566425
2220883
2220885
4641033
7024508
2
1
2
1
1
1
1
1
1
1
1
2
1
4
8
1
1
2
1
2
TELESCOPE CYLINDER ASSEMBLIES
Prior to S/N 0300066372 (Original Equipment)
Prior to S/N 0300066372 (Service Replacement)
S/N 0300066372 to S/N 0300096000
REV.
B
C
C
Compound, Locking
Primer, Locking
Adhesive
Bolt, Socket Head 1/4in-20NC x 1-1/8in
Bolt 3/8in-16NC x 1/2in
Bushing, Tapered
Head
Barrel Weldment Options:
Cylinder p/n 1683897
Cylinder p/n 1684194
Rod Weldment Options:
Cylinder p/n 1683897
Cylinder p/n 1684194
Piston Options:
Cylinder p/n 1683897
Cylinder p/n 1684194
Ring, Wear
Ring, Wear
Ring, Back-up
Seal (Cylinder p/n 1683897 Only)
O-Ring
O-Ring
O-Ring
Seal, Rod
Wiper
Ring, Back-up
Seal
Pad, Wear
Plate, Wear Pad Mounting
Capscrew 1/4in-20NC x 3in
Capscrew 5/16in-18NC x 1in
Spacer, Tube
Plug, O-Ring #4 (Cylinder p/n 1683897 Only)
Plug, O-Ring #6
Valve, Counterbalance
O-Ring
400S 460SJ
5-21
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
4641114
A/R
1
32
7012967
2220886
4751600
1
1
4
100
2901861
1
Options:
Cartridge, Valve - Restrictor/Check (Cylinder p/n 1683897
Only)
Seal Kit - 4641114 Valve
Plug, O-Ring #8 (Cylinder p/n 1683897 Only)
Flatwasher 3/8in Regular
——————————
Seal Kit (Includes Items 12-14 & 16-22)
31
5-22
400S 460SJ
REV.
3120789
SECTION 6
HYDRAULIC
3120789
400S 460SJ
6-1
SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
6-2
400S 460SJ
3120789
SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
3120789
PART NUMBER
QTY.
DESCRIPTION
2792398
Ref.
2220375
2220385
2220415
Not Used
2220501
2221043
2220711
2221040
2753035
2752632
2753342
2753339
1
1
2
Fitting, Straight
Fitting, Tee
Fitting, Straight
2
1
1
2
2
2
1
1
Fitting, 45°
Fitting, Tee
Fitting, Tee
Fitting, 45°
Hose
Hose
Hose
Hose
AXLE LOCKOUT HYDRAULIC DIAGRAM
400S 460SJ
REV.
2/B
6-3
6-4
400S 460SJ
35
15
35
24
7
7
4
15
17
29
27
17
REAR AXLE
6
32 30
31
6
7
17
28
26
13
34
18
19
10
2
7
23
26
11
9
2
7
22
8
17
2-WHEEL DRIVE
1
2
16
25
3
20
5
1283084 Q
FRONT AXLE
14
14
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
3120789
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
ITEM #
PART NUMBER
QTY.
2792385/1283084
Ref.
1
2
3
4
5
6
7
2220237
2220240
2220242
2220362
2220371
2220373
2220375
8
9
10
11
12
13
14
15
16
17
2220415
2220435
2220596
2220465
Not Used
2220481
2220501
2220504
2220568
2220582
2
3
1
1
1
2
A/R
7
3
2
1
2
1
Fitting, Plug
Fitting, Plug
Fitting, Plug
Fitting, Tee
Fitting, Straight
Fitting, Straight (Fittings moved to Pump Assembly)
Fitting, Straight
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, 90°
18
19
20
21
22
23
24
25
26
27
28
29
2220600
2221030
2752466
Not Used
2753346
2752495
2752442
2753347
2753343
2752977
2753344
1
3
2
1
A/R
4
2
1
1
2
Fitting, Tee
Fitting, 45°
Fitting, Tee
Fitting, 45°
Fitting, Straight
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, Straight
Fitting, Straight (Prior to S/N 0300074316 Only)
Hose
1
1
1
1
2
1
2
2
2753341
2752908
30
31
32
33
34
35
3120789
2
2752492
2752496
2752506
1
2
2753340
2754229
Not Used
1
4641076
4641282
2220466
2
DESCRIPTION
DRIVE HYDRAULIC DIAGRAM - 2WD
REV.
9/Q
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Hose
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Valve, Restrictor Options:
Valve, Restrictor (.021) (Prior to S/N 0300074316)
Valve, Restrictor (.020) (S/N 0300074316 to S/N 0300096000)
Fitting, 90°
400S 460SJ
6-5
6-6
30
400S 460SJ
HYDRAULIC
BRAKE
39
13
39
34
CASE
PORT L1
5
35
31
32
CASE
PORT L1
5
PORT A
2
13
PORT A
PORT B
RIGHT REAR
DRIVE MOTOR
6
6
PORT B
LEFT REAR
DRIVE MOTOR
14
28
17
16
33
CONTROL PORT X1
6
5
15
19
6
38
8A
5
9
3
1 C
P
5
15
3
7
REVERSE
FLOW DIVIDER
(LOCATED
UNDER REAR
FRAME SHIELD)
4
2
7
M2
FORWARD
FLOW DIVIDER
(LOCATED
UNDER REAR
FRAME SHIELD)
M1
B
1
M4
3
M3
6
24
SWIVEL PORTS
20
10
PORT #6
FORWARD
27
PORT #1
BRAKE
FREE-FLOW
RESTRICTER
VALVE
36
SWIVEL PORTS
REAR
AXLE
CONTROL
PORT X1
34
29
14
14
REAR
PORT #2
REAR
PORT #7
6
2-SPEED
CASE DRAIN
26
REFER TO
LOCKOUT
CIRCUIT
1
FRONT
PORT #5
REVERSE
FRONT PORT
25
23
25
LEFT FRONT
DRIVE MOTOR
11
FRONT
PORT #1
6
FRONT
PORT #7
PORT A
15
CASE PORT L2
37
22
2
22
15
RIGHT FRONT
DRIVE MOTOR
CONTROL PORT X1
PORT B
6
37
13
PORT A
6
8
REAR
PORT #5
REVERSE
FRONT PORT
FRONT
AXLE
21
CASE DRAIN
CONTROL PORT X1
CASE PORT L2
PORT B
FRONT
PORT #2
2-SPEED
14
4-WHEEL DRIVE
20
11
FRONT
STEER
STEER
CYLINDER
12
12
18
4
LEFT
RIGHT
PORT #3 PORT #4
1283084 Q
SMALL
PORT #5
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD
3120789
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD
ITEM #
PART NUMBER
QTY.
2792386/1283084
Ref.
1
2
3
4
5
2220242
2220362
2220366
2220371
2220373
6
2220375
7
8
9
10
11
12
13
14
2220415
2220435
2220578
2220465
2220237
2220501
2220504
2220582
15
2220596
16
17
18
19
20
21
22
23
24
25
26
27
28
29
2220600
2221030
2752466
2752502
2753346
2752944
2753416
2752594
2753417
2753345
2753035
2752495
2752977
1
2
2
1
A/R
4
2
A/R
12
4
3
2
1
1
2
3
3
A/R
4
2
A/R
5
3
1
1
2
2
2
1
2
3
2
2
1
1
1
2
30
31
32
33
34
3120789
2753341
2752908
2752443
2753340
2754229
2752506
2753162
2753343
1
2
1
2
2
DESCRIPTION
DRIVE HYDRAULIC DIAGRAM - 4WD
REV.
7/Q
Fitting, Plug
Fitting, Tee
Fitting, 90°
Fitting, Straight
Fitting, Straight Options:
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, Straight Options:
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, 90°
Plug
Fitting, 45°
Fitting, Tee
Fitting, Straight Options:
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, 90° Options:
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, Straight
Fitting, Straight (Prior to S/N 0300074316 Only)
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Hose
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Hose
Hose
Hose
400S 460SJ
6-7
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)
ITEM #
PART NUMBER
35
QTY.
DESCRIPTION
2
Hose Options:
Prior to S/N 0300088029
S/N 0300088029 to S/N 0300096000
Valve, Restrictor Options:
Valve, Restrictor (.021) (Prior to S/N 0300074316)
Valve, Restrictor (.020) (S/N 0300074316 to S/N 0300096000)
Fitting, 90° (Fitting moved to Pump Assembly)
Fitting, Tee
Fitting, 90°
2752492
2752496
36
37
38
39
6-8
1
4641076
4641282
2220472
2220602
2220466
2
1
2
400S 460SJ
REV.
3120789
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
6-9
6-10
400S 460SJ
30
21
65
20
80
66 81
70
73
18
4
37
21
64
19
67
68
23
40
74
5
5
3
63
3
62
69
27
59
18
3
25
26
74
61
57
69
55
74
32
13
52
38
56
33
37
12
54
22
35
36
51
28
5
1
50
9
17 24
45
31
9
53
10
49
29
18
11
30
2
43
34
5
6
47
45
8
1283084 Q
79
77
82
78
46
48
7
44
42
16
24
39
41
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM
3120789
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM
ITEM #
PART NUMBER
2792383/1283084
2792704/1283084
2792384/1283084
2792705/1283084
1
2
2220237
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2220906
2221042
2220371
2220372
2220373
2220947
2220375
2220376
2220377
2220379
2220380
2220385
2220415
2220428
2220429
2220435
2220451
2220466
2220468
2220472
2220473
2220479
2220497
2220498
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
2220500
2221030
2220502
2220567
2220582
2220596
2220600
4567139
2221045
2220775
2220810
4640744
2221086
2220899
2221041
3120789
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
4
1
7
2
1
1
2
1
2
2
A/R
1
1
2
1
4
1
1
3
2
2
A/R
3
1
1
2
A/R
1
1
2
1
1
2
1
2
2
6
2
1
DESCRIPTION
STANDARD HYDRAULIC DIAGRAM
400S (Prior to S/N 0300087630)
400S (S/N 0300087630 to S/N 0300096000)
460SJ (Prior to S/N 0300087630)
460SJ (S/N 0300087630 to S/N 0300096000)
REV.
12/Q
1/Q
12/Q
1/Q
Fitting, Plug
Fitting, 90° Options:
Prior to S/N 0300086916
S/N 0300086916 to S/N 0300096000
Fitting, Straight
Fitting, Straight (460SJ Only)
Fitting, Straight
Fitting, Straight (Fitting moved to Pump Assembly)
Fitting, Straight
Fitting, Straight (Fitting moved to Pump Assembly)
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Tee (Fitting moved to Pump Assembly)
Fitting, Straight
Fitting, Quick Disconnect (Prior to S/N 0300074935)
Fitting, Dust Cap (Prior to S/N 0300074935)
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, Straight (460SJ Only)
Fitting, 90° (460SJ Only)
Fitting, 90°
Fitting, Straight (Fitting moved to Pump Assembly)
Fitting, Straight
Fitting, 45°
Pump Assy without Fittings
Pump Assy with Fittings
Fitting, 45°
Fitting, Straight (Prior to S/N 0300074935)
Fitting, 45°
Fitting, 90°
Fitting, Straight
Fitting, 90°
Fitting, Straight
Tube
Fitting, 45°
Fitting, 90°
Fitting, Reducer (Fitting moved to Pump Assembly)
Fitting, Check Valve (Fitting moved to Pump Assembly)
Fitting, Pressure Check
Fitting, Tee
Fitting, Tee (Fitting moved to Pump Assembly)
400S 460SJ
6-11
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
PART NUMBER
QTY.
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
2221044
2753352
2753353
2753354
2753357
2753351
2752942
2752763
2753350
2752430
2753358
2753355
2753349
2753356
2752519
2753360
2753359
2753514
Not Used
1
1
1
1
1
2
1
1
1
1
2
1
2
1
2
1
1
2
Fitting, 45°
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
1
Hose Options:
400S
460SJ
1
1
Hose Options:
400S
460SJ
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Valve, Restrictor Options:
Valve, Restrictor (.021) (Prior to S/N 0300074935)
Valve, Restrictor (.020) (S/N 0300074935 to
S/N 0300096000)
Hose (460SJ Only)
1
4
1
1
1
1
1
1
1
1
Hose (460SJ Only)
Fitting, Straight
Hose (Prior to S/N 0300074935)
Fitting, Straight (Prior to S/N 0300074935)
Fitting, Tee
Fitting, Straight (Fitting moved to Pump Assembly)
Hose
Fitting, Modified 90° (460SJ Only)
Fitting, Plug (460SJ Only)
Fitting, Straight (S/N 0300087630 to S/N 0300096000)
60
61
62
63
64
65
66
67
68
69
2753517
2753512
Not Used
2753516
2753513
2753368
2753372
2753348
2753369
2753373
2752471
2752443
1
1
2
1
1
2
1
2
4641076
4641282
70
71 to 72
73
74
75
76
77
78
79
80
81
82
6-12
2753511
Not Used
2753515
2220603
2752573
2220414
2221063
2220578
2753502
2180724
2180422
2221216
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
6-13
SECTION 6 HYDRAULIC
FIGURE 6-5. HYDRAULIC DIAGRAM LIST
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Diagrams with asterisk (*) are shown in the preceding
pages. Information on diagrams not shown is available from
JLG Service/Parts Departments.
2792398*
Ref.
Axle Lockout Hydraulic Diagram
2792385/1283084*
Ref.
Ref.
Ref.
Drive Hydraulic Diagrams:
2WD Machines
4WD Machines
2792705/1283084*
Ref.
Ref.
Ref.
Ref.
Ref.
Standard Hydraulic Diagrams:
400S (Prior to S/N 0300087630)
400S (S/N 0300087630 to S/N 0300096000)
460SJ (Prior to S/N 0300087630)
460SJ (S/N 0300087630 to S/N 0300096000)
2792387
Ref.
Standard Hydraulic Schematic
2792432
Ref.
Sky Welder Hydraulic Diagram (Optional)
2792598/1283084
Ref.
Tow Hydraulic Diagram
2792386/1283084*
2792383/1283084*
2792704/1283084*
2792384/1283084*
6-14
400S 460SJ
REV.
3120789
SECTION 7
ELECTRICAL
3120789
400S 460SJ
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
Ref.
Ref.
Ref.
Note: Diagrams with asterisks (*) are shown in the following
pages. Diagrams not shown are available from the JLG Service Department.
ALARM ELECTRICAL DIAGRAMS
Motion Alarm
Travel Alarm
0270647
0271333
0271912
0270670
0258999
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
COLD WEATHER KITS WIRING DIAGRAM
Deutz Engine Machines (Ether)
Deutz Engine Machines (Glow Plugs) Options:
Without ADE System
With ADE System Prior to S/N 0300064571
With ADE System S/N 0300064571 to S/N 0300096000
Ford Engine Machines
Isuzu Engine Machines
2902393/4933307
Ref.
DRIVE/STEER CUTOUT WIRING DIAGRAM
0258922
Ref.
ENGINE BLOCK HEATER WIRING DIAGRAM (FORD
ENGINES)
0270649
Ref.
ETHER START WIRING DIAGRAM (DEUTZ ENGINE
MACHINES)
Ref.
Ref.
GENERATOR ELECTRICAL DIAGRAMS:
(Note: See JLG Supplement p/n 3124242 for
SkyPower Miller 7500W Generator)
110Volt (Without ADE System)
110Volt (Without ADE System Prior to S/N 0300069030)
110Volt (With ADE System S/N 0300069030 to
S/N 0300096000)
110 Volt (With ADE System S/N 0300077682 to
S/N 0300096000 for Deutz & Caterpillar /S/N 0300078473 to
S/N 0300096000 for Ford)
110 Volt (With ADE System GM Engines)
220 Volt (Without ADE System)
220 Volt (With ADE System Prior to S/N 0300069030)
220 Volt (With ADE System S/N 0300069030 to
S/N 0300077682 for Deutz & Caterpillar /S/N 0300069030 to
S/N 0300078473 for Ford)
220 Volt (With ADE System S/N 0300077682 to
S/N 0300096000 for Deutz & Caterpillar /S/N 0300078473 to
S/N 0300096000 for Ford)
4933025/1282937
4933026/1282937
0270646
4933153
4933190
4933238
Ref.
Ref.
Ref.
4933300
Ref.
4933350
4933154
4933191
4933239
Ref.
Ref.
Ref.
Ref.
4933300
Ref.
Ref.
4933175
4933189
4933217
7-2
Ref.
Ref.
Ref.
REV.
GLOW PLUG WIRING DIAGRAM (DEUTZ ENGINE MACHINES)
OPTIONS:
Without ADE System
With ADE System Prior to S/N 0300064571
With ADE System S/N 0300064571 to S/N 0300096000
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
4932917
4933157
4933219
3740049
Ref.
Ref.
Ref.
Ref.
1
LIGHTS ELECTRICAL DIAGRAM OPTIONS:
Without ADE System
With ADE System Prior to S/N 0300064509
With ADE System S/N 0300064509 to S/N 0300096000
Relay
4922340
4922665
Ref.
Ref.
Ref.
PLATFORM ELECTRICAL DIAGRAM OPTIONS:
Without ADE System
With ADE System
4933313
Ref.
PLATFORM FLOODLIGHTS ELECTRICAL DIAGRAM
Ref.
PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM
OPTIONS:
Without ADE System
With ADE System
0258309
0270814
Ref.
Ref.
4933279
4933335
Ref.
Ref.
Ref.
4933353
Ref.
4933127
4933177
4933230
Ref.
Ref.
Ref.
4933325
Ref.
4933126
4933176
4933229
4933334
4933348
4933202
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD ELECTRICAL DIAGRAMS
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Without ADE System
Deutz With ADE System (Prior to S/N 0300064404)
Deutz With ADE System (S/N 0300064404 to
S/N 0300085617)
Deutz With ADE System (S/N 0300085617 to
S/N 0300096000)
Ford Without ADE System
Ford With ADE System (Prior to S/N 0300064404)
Ford With ADE System (S/N 0300064404 to S/N 0300087630)
Ford With ADE System (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
Isuzu Engine
1870097*
1870096*
1870142*
1870132*
1870191*
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD ELECTRICAL SCHEMATICS
Deutz Without ADE System
Ford Without ADE System
Isuzu
Caterpillar/Deutz /Ford With ADE System
Deutz EMR2/GM (S/N 0300085617 to S/N 0300096000)
4932980
4933192
4933237
Ref.
Ref.
Ref.
Ref.
SOFT TOUCH ELECTRICAL DIAGRAM
Without ADE System
With ADE System Prior to S/N 0300064509
With ADE System S/N 0300064509 to S/N 0300096000
400S 460SJ
REV.
7-3
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)
ITEM #
7-4
PART NUMBER
QTY.
DESCRIPTION
4933027/1283129
Ref.
STROBE LIGHT ELECTRICAL DIAGRAM
(WITHOUT ADE SYSTEM)
4933151
4933193
4933240
Ref.
Ref.
Ref.
Ref.
SKY WELDER ELECTRICAL DIAGRAM (OPTIONAL)
Without ADE System
With ADE System Prior to S/N 0300064509
With ADE System S/N 0300064509 to S/N 0300096000
400S 460SJ
REV.
3120789
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
7-5
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES (WITHOUT ADE SYTEM)
7-6
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870097_B
3120789
400S 460SJ
7-7
SECTION 7 ELECTRICAL
7-8
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870097_B
3120789
400S 460SJ
7-9
SECTION 7 ELECTRICAL
FIGURE 7-3. ELECTRICAL SCHEMATIC - FORD ENGINE MACHINES (WITHOUT ADE SYSTEM)
7-10
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-11
SECTION 7 ELECTRICAL
7-12
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-13
SECTION 7 ELECTRICAL
FIGURE 7-4. ELECTRICAL SCHEMATIC - ISUZU ENGINE MACHINES
7-14
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-15
SECTION 7 ELECTRICAL
7-16
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-17
SECTION 7 ELECTRICAL
FIGURE 7-5. ELECTRICAL SCHEMATIC - CATERPILLAR/DEUTZ/FORD ENGINE MACHINES WITH ADE
SYSTEM
7-18
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870132 K
3120789
400S 460SJ
7-19
SECTION 7 ELECTRICAL
7-20
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870132 K
3120789
400S 460SJ
7-21
SECTION 7 ELECTRICAL
7-22
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870132 K
3120789
400S 460SJ
7-23
SECTION 7 ELECTRICAL
FIGURE 7-6. ELECTRICAL SCHEMATIC - DEUTZ EMR2 & GM ENGINES (S/N 0300085617 TO
S/N 0300096000)
7-24
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870191 E
3120789
400S 460SJ
7-25
SECTION 7 ELECTRICAL
7-26
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870191 E
3120789
400S 460SJ
7-27
SECTION 7 ELECTRICAL
7-28
400S 460SJ
3120789
SECTION 7 ELECTRICAL
1870191 E
3120789
400S 460SJ
7-29
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
7-30
400S 460SJ
3120789
SECTION 7 ELECTRICAL
3120789
400S 460SJ
7-31
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Ref.
HARNESS COMPONENTS INSTALLATION
4922340
Ref.
PLATFORM BOX HARNESS ASSEMBLY
1
See Note
A/R
2
See Note
A/R
3
See Note
A/R
4 to 38
39
Not Used
40 to 43
44
45 to 47
48
49
50
51 to 54
55
56
57 to 59
60
61
62
63
64
65
66
67
68
69
70
71
72 to 89
90
91
92
93
7ft/2.13m
1060012
1060515
Not Used
2920129
Not Used
4460265
4460418
4460419
Not Used
4460720
4460721
Not Used
4460464
4460508
3990001
Not Used
4460225
4460267
3990010
Not Used
4120035
4460326
4460634
4460635
Not Used
4460613
4460503
4460741
4460420
101
102
103
7-32
4460470
4460471
4460428
Cable, Electrical - 12/4 Options:
Cable, Electrical (Prior to S/N 0300060655)
Cable, Electrical (S/N 0300060655 to S/N 0300096000)
Bulb, Light
2
5
26
Connector - 9 Position
Connector - 6 Position
Terminal, Female
4
44
Connector - 15 Position
Socket, Female
31
4
23
Pin, Male (16 Gauge)
Pin, Male (12 Gauge)
Diode - 3 Amp (Not Shown)
1
36
10
Connector - 6 Position
Pin, Male
Diode - 6 Amp (Not Shown)
10
1
10
8
Socket, Light
Plug - 3 Position
Insert, Terminal (Single Wire)
Insert, Terminal (Double Wire)
1
1
5
22
Connector - 21 Position
Connector - 31 Position
Plug - 5 Position
Terminal
2
2
2
7/F
Switch Harness (Made up of Individual Wires)
(Note: Not Available for Purchase)
Light Display Harness (Made up of Individual Wires)
(Note: Not Available for Purchase)
Fuel Gauge Harness (Made up of Individual Wires)
(Note: Not Available for Purchase)
10
Ref.
REV.
PLATFORM BOX ASSEMBLY COMPONENTS
Nut, Conduit
Washer, Conduit
Connector, Strain Relief
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
201 to 208
209
PART NUMBER
QTY.
0259189
0259190
Ref.
Ref.
Ref.
Not Used
1060494
A/R
60ft/18.3m
63ft/19.2m
210
1
4922387
4922375
1060516
A/R
54ft/16.5m
60ft/18.3m
210A
210B
210C
210D
211
4460473
4460465
4460502
4460466
4922388
4922376
1060602
1
30
1
1
A/R
A/R
54ft/16.5m
60ft/18.3m
211A
211B
211C
211D
211E
301 to 305
306
307 to 311
312
313
314
315
316 to 318
319
320
321
3120789
4460473
4460465
4460614
4460466
4460509
1
4
1
13
4
4933127
4933126
4933202
Ref.
Ref.
Ref.
Ref.
Not Used
4460420
Not Used
3990010
Not Used
4120035
2920129
Not Used
3730023
4460634
4460635
DESCRIPTION
BOOM CABLES INSTALLATION
400S
460SJ
Cable, Electrical - 12/3
400S
460SJ
Cable, Electrical - 16/30 Options:
400S
460SJ
Cable, Electrical - 16/30
400S
460SJ
Clamp, Cable
Socket, Female
Connector - 31 Position
Plug, Seal
Cable, Electrical - 16/4 & 12/4
400S
460SJ
Cable, Electrical - 16/10 & 12/4 Options:
(Does not Include Terminals)
400S
460SJ
Clamp, Cable
Socket, Female
Connector - 21 Position
Plug, Seal
Socket, Female
GROUND CONTROL BOX DIAGRAMS
Deutz Engine
Ford Engine
Isuzu Engine
A/R
Connector, Relay
A/R
Diode 6 Amp (Not Shown)
A/R
A/R
Base, Light
Bulb, Light
1
3
A/R
Resistor 500 Ohm (Not Shown - Located at Alternator Light)
Insert, Terminal (Single Wire)
Insert, Terminal (Double Wire)
400S 460SJ
REV.
9
9
1
1
3/C
4/C
4/D
5/G
2/B
7-33
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
401 to 404
405
406
406A
406B
406C
406D
406E
407B
407C
407D
407E
407F
408 to 427
428
429
430
431 to 452
453
1
4922347
4922344
4922601
4922346
4460499
4460320
4460267
4460225
4460267
4460445
4460268
4460836
4460837
4460465
4922349
4922348
3990010
4460224
4460268
4460225
4460267
4460418
4460419
4460268
3730099
4460420
4460741
Not Used
4460526
4460428
4460426
Not Used
4460711
4922347
4922344
4922601
501 to 534
535
536
537 to 538
7-34
REV.
Not Used
407
407A
DESCRIPTION
GROUND CONTROL BOX ASSY COMPONENTS
Not Used
4460424
4460268
Not Used
1
14
1
2
1
4
1
3
2
2
20
1
13
1
6
1
6
9
46
A/R
1
6
13
Engine Harness Assembly Options: (See Items 501-593 for
Breakdown)
Deutz Engine
Ford Engine
Isuzu Engine
Valve Harness Assembly
DIN Connector with Diode
Connector - 2 Position
Pin, Male
Housing, Terminal - 6 Position
Pin, Male
Connector - 3 Position
Socket, Female
Connector, Deutsch - 12 Position
Housing, Terminal Connector
Socket, Female
Ground Control Box Harness Assembly Options:
Deutz/Isuzu Engine
Ford Engine
Diode 6 Amp (Not Shown)
Connector - 6 Position
Socket, Female
Connector - 6 Position
Pin, Male
Connector - 6 Position
Terminal, Female
Socket, Female
Resistor (Not Shown)
Plug, Relay
Terminal, Relay Plug
1
3
1
Connector, Strain Relief
Connector, Strain Relief
Connector, Strain Relief
1
Connector, Strain Relief
Ref.
Ref.
Ref.
Ref.
1
2
ENGINE HARNESS ASSEMBLY
DEUTZ ENGINE
FORD ENGINE
ISUZU ENGINE
3/C
5
5
6/G
5/E
2/B
Connector - 2 Position
Socket, Female
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
539
540 to 549
550
551
552 to 553
554
555
556
557 to 559
560
4460499
Not Used
4460374
4460375
Not Used
4460837
4460836
4460465
Not Used
4460582
4460797
4460580
4460794
4460579
4460793
4460795
4460834
4460457
4460458
4460842
4460713
4460725
4460726
4460800
4460799
4460784
4460783
4460458
4460459
4460457
4460790
4460728
4460789
2400061
2400060
Not Used
4460742
4460780
4460781
Not Used
4460591
4460589
4460608
4460777
A/R
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586 to 589
590
591
592
593
3120789
DESCRIPTION
REV.
DIN Connector with Diode
1
4
Plug, Sealed (Ford Engine Only)
Terminal (Ford Engine Only)
1
1
12
Housing, Deutsch
Connector, Deutsch
Terminal
3
3
1
1
1
1
1
1
4
4
2
1
1
2
30
9
1
5
1
1
1
2
4
2
2
2
Terminal (Ford Engine Only)
Terminal (Isuzu Engine Only)
Lock, Terminal (Ford Engine Only)
Seal, Terminal (Isuzu Engine Only)
Housing - 3 Position (Ford Engine Only)
Housing - 3 Position (Isuzu Engine Only)
Plug, Alternator (Isuzu Engine Only)
Connector - 2 Position
Terminal, Female
Seal, Terminal
Terminal, Female
Housing, Connector - 42 Position (Ford Engine Only)
Lock, Wedge - Center (Ford Engine Only)
Lock, Wedge - Side (Ford Engine Only)
Plug, Hole (Ford Engine Only)
Pin, Male (Ford Engine Only)
Housing - 6 Position (Isuzu Engine Only)
Terminal, Spade (Isuzu Engine Only)
Seal, Terminal (Isuzu Engine Only)
Connector - 3 Position (Isuzu Engine Only)
Terminal, Female (Isuzu Engine Only)
Socket, Female (Isuzu Engine Only)
Pin, Male (Ford Engine Only)
Seal, Terminal (Isuzu Engine Only)
Fuse (Ford Engine Only)
Fuseholder/Cover (Ford Engine Only)
2
1
2
Connector - 2 Position
Housing - 2 Position (Isuzu Engine Only)
Socket, Female (Isuzu Engine Only)
1
3
3
1
Terminal, Lock (Deutz/Isuzu Engine Only)
Socket (Deutz/Isuzu Engine Only)
Seal, Cable (Deutz/Isuzu Engine Only)
Housing - 4 Position (Deutz/Isuzu Engine Only)
400S 460SJ
7-35
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
601
See Note
1
601A
4460266
4460268
See Note
1
7
1
4460266
4460268
See Note
1
7
1
605
4460224
4460268
See Note
4460224
4460268
See Note
1
6
1
1
6
1
605A
Use 2910000
7008833
7020234
Use 2910000
1
1
1
1
605E
7016336
Use 2910000
Use 2910000
Use 2910000
Use 2910000
Use 2910000
Use 2910000
1
9
1
1
9
1
1
606
4460693
4460591
4460608
7022134
4
1
4
1
607
7022137
1
608 to 609
610
610A
612
Not Used
4921927
4460326
4460267
4460499
See Note
1060341
0259198
612A
612B
4460476
4460475
602
602A
603
603A
604
604A
605B
605C
605D
610B
611
7-36
1
1
3
2
A/R
37ft/11.3m
1
1
3
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS
Controller Harness Assembly (Lift and Swing)
(Note: Not Available for Purchase)
Connector - 9 Position
Socket, Female
Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase)
Connector - 9 Position
Socket, Female
Controller Harness - Speed (Note: Not Available for
Purchase)
Connector - 6 Position
Socket, Female
Tilt Indicator Harness (Note: Not Available for Purchase)
Connector - 6 Position
Socket, Female
Throttle Actuator/Controller Harness (Deutz/Isuzu) (Note: Not
Available for Purchase)
Throttle Actuator and Controller Assembly (was p/n 0060033)
Mounting Clamp Kit (Not Shown)
Spring, Retract (Not Shown)
Throttle Actuator & Harness (Note: Not Available for Purchase)
Boot Kit
Pin, Male (Note: Not Available for Purchase)
Connector, Male (Note: Not Available for Purchase)
Controller & Harness
Socket, Female (Note: Not Available for Purchase)
Connector (Note: Not Available for Purchase)
Connector - 4 Position (Note: Not Available for
Purchase)
Pin, Male
Clip
Seal, Terminal
Fuel Pump Harness (Ford) (Not Shown - Consult Local Ford
Dealer for Connectors)
Engine Control Processor Harness (Ford) (Consult Local Ford
Dealer for Connectors)
Jib Valve Harness (460SJ Only)
Connector - 3 Position
Pin, Male
Connector, DIN with Diode
Limit Switch Harness (Note: Not Available for Purchase)
Cable, Electrical - 16/2
Fuel-On Timer Module & Harness Assembly (Isuzu Engine
Machines Only)
Connector - 3 Position
Pin, Male
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
612C
612D
612E
613
4460459
4460457
4460458
See Note
1
3
6
1
613A
613B
4460476
4460475
1
3
Ref.
701
702
702A
4933153
4933154
3990010
4921938
Ref.
Ref.
1
1
0270022
0270024
0860038
Ref.
Ref.
1
1
4460346
4460125
703C
703D
703E
703F
704
704A
705
706
706A
707
707A
708
3120789
REV.
OPTIONAL HARNESS COMPONENTS
Not Used
703
703A
703B
DESCRIPTION
Connector - 3 Position
Socket, Female
Seal, Terminal
Relay Harness (Isuzu Engine Machines) (Note: Not Available
for Purchase)
Connector - 3 Position
Pin, Male
1
4060700
4060092
4460071
4460205
4460233
3960422
See Note
4460320
4460267
See Note
3740049
1060341
See Note
1
2
1
1
1
2
1
1
37ft/11.3m
1
4460424
4460268
1060341
See Note
1
2
37ft/11.3
2
2820035
4460598
4460442
Not Used
9ft/2.8m
1
2
Generator Electrical Components
110V
220V
Diode - 6 Amp (Not Shown)
Harness - On/Off Switch (Powermite Control Box to Ground
Control Box)
AC to Platform Receptacle Components Options:
110V GFI Receptacle
220V GFI Receptacle
Box, Switch
Receptacle Options:
110V GFI
220V GFI
Shield, Cover Options:
110V GFI
220V GFI
Connector, Strain Relief
Connector Options:
110V GFI
220V GFI
Gasket
Strobe Light Harness (Note: Not Available for Purchase)
Connector, Female - 2 Position
Pin, Male
Lights Harness (Note: Not Available for Purchase)
Relay (Not Shown)
Cable, Electrical - 16/2
Alarm Harness (Includes Alarm) (Note: Not Available for
Purchase)
Connector - 2 Position
Socket, Female
Cable, Electrical - 16/2
Platform Worklights Harness (Note: Not Available for
Purchase)
Loom, Vinyl
Connector, Strain Relief
Terminal (Not Shown-Located in Platform Console)
400S 460SJ
1/A
1/A
1
1
—
7-37
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
PART NUMBER
QTY.
709
See Note
1
709A
7023679
1
710 to 711
712
Not Required
See Note
1
Ref.
801
802
803
804
7-38
4922021
7002821
7002823
4460467
1
1
1
1
4460510
1
7002828
1
DESCRIPTION
REV.
Dual Fuel Shut-Off Filter Harness (Note: Not Available for
Purchase)
Electrical Connector Kit (Includes [1] 2 Position Connector, 2
Pins & 2 Seals)
Soft Touch System Harness (Note: Not Available for
Purchase)
TOOLS
Service Harness (For Setting Circuit Cards)
Crimper (For Wire to Pin/Socket Connections)
Extractor (For Removal of Pin/Socket from Connectors)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
Stripper, Wire
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM)
(CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
7-39
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
336
336A
GROUND
CONTROL
BOX
507
508
TO
EMS
210
327
210A
210C
326
210D
210B
335
336
469
336E
439
441
443 336C
460
461
472
473
330
332
335A
336G
J1
329
501
512
336D
J7
J2
332
336F
338
331
332
338D
J3
511
325
TO
ANALYZER
(DEUTZ
705
J4
332
336B
S/N 0300085628
TO PRESENT)
338E
ALARM
705A
706A
336H
510
607D
608C
338A
338B
337
606A
336K
338C
606B
GM
481
482 ENGINE
483 MODULE
MAIN
VALVE
338A
JIB
VALVE
(460SJ)
606
706
607C
HEADLIGHTS
AND
TAILLIGHTS
424
431
468
471
FUEL
GAUGE
ENGINE
HARNESS
602A
SPEED PICKUP
(DEUTZ ENGINE
704A
414 602C
415
704
STROBE
LIGHT
THROTTLE
CONTROLLER
(FORD)
458
459
446
447
448
449
450
456
FUEL
REGULATOR
(GM)
FUEL ON
SOLENOID
427
(DEUTZ ENGINE
PRIOR TO
S/N 0300085628)
437
438
437
438
FUEL ON
(CATERPILLAR
ENGINE)
601
432
433
PRIOR TO
S/N 0300085628)
428
430
416
THROTTLE
(CATERPILLAR
ENGINE)
425
426
436
FUEL PUMP
RELAY
(CATERPILLAR)
ALL
EXCEPT
DEUTZ
453
454
SPEED PICKUP
(CATERPILLAR)
FUEL PUMP
(CATERPILLAR)
710A
710
LP
CONVERTOR
(FORD DUAL
FUEL)
S/N0300073403
PRIOR
TO
TO
S/N 0300073403 S/N 0300096000
400S 460SJ
608
PUMP
S/N
0300085628
TO S/N
0300096000
427
451
ALTERNATOR
7-40
478
479
480
602B
602D
425
426
436
605
452
427
337
710A
710
601
ENGINE
HARNESS
425
426 ALL
436 EXCEPT
467 DEUTZ
S/N
0300085628
TO S/N
0300096000
3120789
SECTION 7 ELECTRICAL
210
TO
PLATFORM
CONSOLE
BOX
PLATFORM
WORK
LIGHTS
335B
707A
107
TO
ANALYZER
(ALL EXCEPT
DEUTZ
S/N 0300085628
TO S/N 0300096000)
707A
PLATFORM
CONSOLE
BOX
SOFT TOUCH
SYSTEM
LIMIT
SWITCH
708A
604
TO
604A J6
707D
109
51
708B
48
106
703A
108
102
710H
603
603A
707C
47
101
J1
103
56
TO
J5
J2
J8
44
52
104
707E
J7
J6
105
J5
(PRIOR TO S/N 0300069278
SEE JLG SUPPLEMENT
3124287 FOR S/N 0300069278
TO S/N 0300096000)
57
57A
49
TO
ANALYZER
INVERTED FOR CLARITY
607B
210D
608A
703AA
416
FOOTSWITCH
TO
GROUND
CONTROL
BOX
802
803
GENERATOR
BOX
AC
RECEPTACLE
BOX
608A
GENERATOR RELAY
ON
ENGINE
TRAY
703B
BRAKE
701
701A
209
703E
701D
703D
2-SPEED
VALVE
804
210
DUAL CAPACITY
LIMIT SWITCHES
608B
43
210A
210C
210E
608B
608
FUEL REGULATOR
HARNESS
(GM)
14
210B
607A
416
801
48
BOOM LIMIT
SWITCH
607C
3120789
LOAD
CELL
46
51
474
475
476
477
709
707B
109
NOTE: MODULE SHOWN
GENERATOR
ON/OFF
SWITCH
AT
PLATFORM
TO GENERATOR
703A
703C
400S 460SJ
701E
701B
701C
701F
7-41
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
ITEM #
PART NUMBER
QTY.
Ref.
1 to 3
4
5 to 13
14
15 to 42
43
44
45
46
47
48
49
50
51
52
53 to 55
56
57
57A
101
102
103
104
105
106
107
108
109
7-42
Not Used
0100048
Not Used
1060918
Not Used
4460071
4460226
Not Used
4460428
4460464
4460470
4460471
Not Used
4460708
4460905
Not Used
4922665
4922666
4460226
4460761
4460227
A/R
DESCRIPTION
PLATFORM CONSOLE BOX COMPONENTS
Grease, Dialectric (Not Shown)
7ft/2.14m
Cable, Electrical - 18/3
1
2
Connector, Strain Relief
Socket, Female
2
1
1
1
Connector, Strain Relief
Pin, Male Deutsch
Nut, Terminal
Lockwasher, Terminal
2
5
Connector - 15 Position
Seal, Plug
1
1
4
1
4
Harness, Platform Box (See Items 101-109 for Breakdown)
Harness, Analyzer Cable
Socket, Female (Not Shown - Located at J2)
Connector - 4 Position
Pin, Male
4922665
Ref.
4460866
4460464
4460508
4460874
4460871
4460875
4460871
4460873
4460871
4460879
4460887
4460418
4460419
4460225
4460226
4460225
4460227
4460434
4460227
1
7
3
1
23
1
18
1
8
1
2
6
18
2
18
1
16
2
16
REV.
PLATFORM BOX HARNESS ASSEMBLY
2/B
3/C
Connector - 19 Position
Pin, Male Deutsch 16 Ga
Pin, Male Deutsch 12 Ga
Connector - 35 Position (Natural)
Socket, Female
Connector - 35 Position (Gray)
Socket, Female
Connector - 35 Position (Black)
Socket, Female
Connector - 2 Position
Terminal (12 Gauge)
Connector - 6 Position
Socket, Female
Connector - 6 Position
Terminal (16 Gauge)
Connector - 6 Position
Pin
Connector - 15 Position
Pin
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
201 to 208
209
PART NUMBER
QTY.
0271160
0271159
0272612
Ref.
Ref.
Ref.
Ref.
0272613
Ref.
A/R
1060494
1060985
63ft/19.2m
1060983
1
4922802
1
4922803
1
4922548
4922547
1060896
A/R
1
1
A/R
1
54ft/16.5m
60ft/18.3m
4460465
4460865
4460509
4460473
4460466
Not Used
4460865
4460473
22
1
8
1
4
1
1
Ref.
301 to 324
325
326
327
328
329
330
331
332
333 to 334
335
Not Used
4460428
4460470
4460471
Not Used
4460526
4460874
4460875
4460905
Not Used
4922485
4922666
Not Required
3120789
BOOM CABLES INSTALLATION
400S
460SJ
400S (7500w 60Hz Generator - SKYPOWER)
(S/N 0300068836 to S/N 0300096000)
460SJ (7500w 60Hz Generator - SKYPOWER)
(S/N 0300068836 to S/N 0300096000)
REV.
8
8
4
4
Not Used
210
210A
210B
210C
210D
210E
211 to 223
224
225
DESCRIPTION
Cable, Electrical Options:
Cable, Electrical - 12/3 (Prior to S/N 0300068444)
Cable, Electrical - 12/3 (400S) (57ft/17.4m) (S/N 0300068444
to S/N 0300096000)
Cable, Electrical - 12/3 (460SJ) (63ft/19.2m)
(S/N 0300068444 to S/N 0300096000)
Harness, Electrical - 8/5 (400S) (With 7500w 60Hz
Generator)
Harness, Electrical - 8/5 (460SJ) (With 7500w 60Hz
Generator)
Harness Assembly (12/4 - 18/8)
400S
460SJ
Cable, Electrical - 12/4&18/8 Options:
400S
460SJ
Socket, Female 18 Gauge
Connector Deutsch - 19 Position
Socket, Female 12 Gauge
Clamp. Cable
Seal, Plug
3/C
3/C
Connector Deutsch - 19 Position
Clamp. Cable
GROUND CONTROL BOX COMPONENTS
3
1
1
Connector, Strain Relief
Nut, Terminal
Locknut, Terminal
1
1
1
4
Connector, Strain Relief
Connector (Natural)
Connector (Gray)
Seal, Plug
1
Cable, Analyzer Options:
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300085617
S/N 0300085617 to S/N 0300096000
400S 460SJ
3
1
7-43
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
335A
335B
QTY.
4
4460871
4460226
Not Required
4460761
4460227
336
1
4
1
4922664
4923236
4923456
4922540
4922664
4923261
336A
336B
336C
336D
336E
336F
336G
336H
336J
7-44
4922539
4922663
4922664
4923236
4923456
4923261
3990010
4460418
4460419
4460876
4460871
4460905
4460866
4460464
4460508
4460878
4460887
4120035
4460634
4460873
4460871
4460905
4460871
4460434
4460227
4460536
2
7
21
1
24
28
1
7
3
1
3
6
7
1
20
1
3
1
14
1
4460943
3
DESCRIPTION
REV.
Socket, Female (Not Shown - Located at J1)
Prior to S/N 0300064404
S/N 0300064404 to S/N 0300085617
S/N 0300085617 to S/N 0300096000
Connector - 4 Position
Pin, Male
Ground Control Box Harness Assembly
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines (Prior to S/N 0300064404)
Deutz Engine Machines (S/N 0300064404 to
S/N 0300085617)
Deutz Engine Machines (S/N 0300085617 to
S/N 0300096000)
Ford Engine Machines (Prior to S/N 0300064404)
Ford Engine Machines (S/N 0300064404 to S/N 0300067471)
Ford Engine Machines (S/N 0300067471 to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300091230)
Ford Engine Machines (S/N 0300091230 to S/N 0300096000)
GM Engine Machines (was p/n 4923236)
Diode 6 Amp
Connector - 6 Position
Socket, Female
Connector - 35 Position (Blue)
Socket, Female
Seal, Plug
Connector - 19 Pin
Pin, Male Deutsch 16 Ga
Pin, Male (12 Gauge)
Housing, Terminal - 4 Position
Terminal (12 Gauge)
Base, Light
Terminal (16 Gauge)
Connector - 35 Position (Black)
Socket, Female
Seal, Plug
Socket, Female
Connector - 15 Position
Pin
Connector - 3 Position (Deutz Engines S/N 0300085617 to
S/N 0300096000 & All GM Engines)
Socket, Female (Deutz & GM Engines S/N 0300085617 to
S/N 0300096000 & All GM Engines)
400S 460SJ
6/G
1/B
B
5/E
5/F
C
5/E
3/C
6/G
1/B
B
C
3120789
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
336K
4460761
1
4460227
4
337
1
4922880
4923234
4923356
4922537
4923260
338
338A
338B
338C
338D
338E
4922536
4923235
4923419
4922538
4460880
4460320
4460267
4460445
4460268
4460871
4460836
4460837
4460465
339
3120789
1
14
2
4
1
3
20
2
2
22
1
4933279
4933335
Ref.
Ref.
4933353
Ref.
4933177
4933230
Ref.
Ref.
4933325
Ref.
4933176
4933229
4933334
4933348
Ref.
Ref.
Ref.
Ref.
DESCRIPTION
Connector - 4 Position (Deutz S/N 0300085617 to
S/N 96000/Caterpillar Engines S/N 0300087630 to
S/N 0300096000 & All GM Engines)
Pin, Male (Deutz Engines S/N 0300085617 to
S/N 0300096000 /Caterpillar Engines S/N 0300087630 to
S/N 0300096000/All GM Engines)
Engine Harness Assembly (See Items 401-460 for Breakdown)
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines (Prior to S/N 0300085617)
Deutz Engine Machines (S/N 0300085617 to
S/N 0300096000)
Ford Engine Machines (Prior to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
Valve Harness Assembly
DIN Connector
Connector - 2 Position
Pin, Male
Connector - 3 Position
Pin, Female
Socket, Female
Connector, Deutsch - 12 Position
Housing, Terminal Connector
Socket, Female
Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 512 for Breakdown)
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 030009123)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines (Prior to S/N 0300064404)
Deutz Engine Machines (S/N 0300064404 to
S/N 0300085617)
Deutz Engine Machines (S/N 0300085617 to
S/N 0300096000)
Ford Engine Machines (Prior to S/N 0300064404)
Ford Engine Machines (S/N 0300064404 to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
400S 460SJ
REV.
4/D
7-45
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
4922880
4923234
4923356
4922537
4923260
4922536
4923235
4923419
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
DESCRIPTION
REV.
ENGINE HARNESS ASSEMBLY
Caterpillar Engine (Prior to S/N 0300087630)
Caterpillar Engine (S/N 0300087630 to S/N 0300091230)
Caterpillar Engine (S/N 0300091230 to S/N 0300096000)
Deutz Engine Prior to S/N 0300085617
Deutz Engine S/N 0300085617 to S/N 0300096000
Ford Engine (Prior to S/N 0300087630)
Ford Engine (S/N 0300087630 to S/N 0300096000)
GM Engine
5/D
3/C
1/A
7/F
D
6/F
2/B
B
401 to 413
414
415
416
417 to 423
424
425
426
427
428
Not Used
4460424
4460268
4460880
Not Used
4460834
4460457
4460458
4460465
4460836
1
2
A/R
Connector - 2 Position
Socket, Female
DIN Connector without Diode
1
A/R
A/R
A/R
1
Connector - 2 Position
Terminal, Female
Seal, Terminal
Socket, Female
Connector, Deutsch - 12 Position (Deutz Prior to
S/N 0300085617 & All Ford Engines Only)
429
430
Not Used
4460837
1
431
432
434 to 435
436
437
4460842
4460579
4460582
4460580
4461157
4460458
4460979
Not Used
4460742
4460890
A/R
1
438
4460889
2
439
440
441
442
443
444 to 445
446
447
448
449
450
451
452
4460887
Not Used
4460464
Not Used
4460871
Not Used
4460713
4460725
4460726
4460800
4460799
4460891
4460539
2
Connector, Male - 2 Position
Housing - 2 Position (Deutz Prior to S/N 0300085617 & All
Caterpillar Engines Only)
Terminal (Deutz Prior to S/N 0300085617 & All Caterpillar
Engines Only)
Terminal (12 Gauge)
1
Pin, Male
433
7-46
2
1
3
1
1
2
2
Housing, Terminal Connector (Deutz Prior to
S/N 0300085617 & All Ford Engines Only)
Terminal, Female
Housing - 3 Position (Ford Engine Only)
Terminal (Ford Engine Only)
Lock, Terminal (Ford Engine Only)
Housing - 2 Position (GM Engine Only)
Seal, Terminal (GM Engine Only)
Terminal (GM Engine Only)
A/R
Socket, Female
1
1
2
32
6
1
1
Connector, Housing 42 Position (Ford Engine Only)
Connector Wedge Lock, Center (Ford Engine Only)
Connector Wedge Lock, Side (Ford Engine Only)
Connector, Plug (Ford Engine Only)
Pin, Male (Ford Engine Only)
Connector - 2 Position (Caterpillar Engine Only)
Connector 3 Position (Caterpillar Engine Only)
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
453
454
455
456
457
458
459
460
4460993
4460994
Not Used
4460728
Not Used
2400061
2400060
2
1
Terminal, Spade (Caterpillar Engine Only)
Connector 2 Position (Caterpillar Engine Only)
3
Pin, Male (Ford Engine Only)
Not Required
4460226
2
2
A/R
0
1
461
4460226
4460465
3990001
1
1
1
462 to 466
467
Not Used
3730120
1
468
4461070
1
4460944
3
4461095
1
4460539
1
4460944
3
470
4922099
A/R
471
4461052
1
4461053
1
4461005
4461006
5
5
4461060
4461054
2
2
4461008
4460465
4460226
4461124
4460693
4460608
4461161
4461121
4461122
4461123
4461109
18
1
1
1
4
4
1
1
4
4
1
469
472
473
474
475
476
477
478
479
480
481
3120789
DESCRIPTION
REV.
Fuse (Ford Engine Only)
Holder, Fuse (Ford Engine Only)
Socket, Female Options:
All Machines Prior to S/N 0300066372
Caterpillar & Ford Engines S/N 0300066372 to
S/N 0300096000
Deutz Engines S/N 0300066372 to S/N 0300085617
Deutz Engines S/N 0300085617 to S/N 0300096000
Diode (Caterpillar Engine Only S/N 0300087630 to
S/N 0300096000)
Resistor Assembly (Ford Engine Only - S/N 0300073403 to
S/N 0300096000)
Connector - 3 Position with Resistor
(Deutz S/N 0300085617 to S/N 0300096000 Only)
Socket, Female (Deutz S/N 0300085617 to S/N 0300096000
Only)
Connector - 3 Position (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Connector - 3 Position (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Socket, Female (Deutz S/N 0300085617 to S/N 0300096000
Only)
Can Buss Cable (Deutz S/N 0300085617 to S/N 0300096000
Only)
Connector - 25 Position (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Cover, Receptacle (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Terminal (Deutz S/N 0300085617 to S/N 0300096000 Only)
Seal (Used with p/n 4461005) (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Terminal (Deutz S/N 0300085617 to S/N 0300096000 Only)
Seal (Used with p/n 4461060) (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Plug, Hole (Deutz S/N 0300085617 to S/N 0300096000 Only)
Socket, Female (GM Engine Only)
Socket, Female (GM Engine Only)
Connector - 4 Position (GM Engine Only)
Terminal, Male (GM Engine Only)
Seal (GM Engine Only)
Lock, Terminal (GM Engine Only)
Connector - 4 Position (GM Engine Only)
Terminal, Female (GM Engine Only)
Seal (GM Engine Only)
Connector - 16 Position (GM Engine Only)
400S 460SJ
7-47
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
482
483
4461111
4461113
4461222
7
7
9
4933279
4933335
Ref.
Ref.
Ref.
4933353
Ref.
4933177
4933230
Ref.
Ref.
4933325
Ref.
4933176
4933229
4933334
4933348
Ref.
Ref.
Ref.
Ref.
501
502 to 506
507
508
509
510
2920129
Not Used
2400065
2400066
Not Used
4460708
A/R
511
4460226
4922637
4922636
2902443
A/R
1
1
1
1
1
A/R
4461072
512
7-48
4461074
1
4461071
4
4461073
1
4460894
1
4460892
1
DESCRIPTION
REV.
Pin, Male (GM Engine Only)
Seal (GM Engine Only)
Plug (GM Engine Only)
GROUND CONTROL BOX WIRING DIAGRAM
Caterpillar Engine Machines (Prior to S/N 0300087630)
Caterpillar Engine Machines (S/N 0300087630 to
S/N 0300091230)
Caterpillar Engine Machines (S/N 0300091230 to
S/N 0300096000)
Deutz Engine Machines (Prior to S/N 0300064404)
Deutz Engine Machines (S/N 0300064404 to
S/N 0300085617)
Deutz Engine Machines (S/N 0300085617 to
S/N 0300096000)
Ford Engine Machines (Prior to S/N 0300064404)
Ford Engine Machines (S/N 0300064404 to S/N 0300087630)
Ford Engine Machines (S/N 0300087630 to S/N 0300096000)
GM Engine Machines
3/D
3/C
1/A
2/C
4/F
D
2/C
4/E
2/B
B
Bulb, Light
Fuse, 30Amp
Fuse, Holder
Connector - 15 Position (S/N 0300064404 to
S/N 0300096000)
Socket, Female
Harness, Jumper (Not Shown)
Harness, Jumper (Not Shown) (Caterpillar Machines Only)
Receptacle Kit (Deutz S/N 0300085617 to S/N 0300096000
Only)
Connector - 12 Position (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Shell, Receptacle
(Deutz S/N 0300085617 to S/N 0300096000 Only)
Socket, Female (Gold)
(Deutz S/N 0300085617 to S/N 0300096000 Only)
Cap, Dust
(Deutz S/N 0300085617 to S/N 0300096000 Only)
Connector - 6 Position
(Deutz & GM S/N 0300085617 to S/N 0300096000 Only)
Connector, Terminal (Deutz & GM S/N 0300085617 to
S/N 0300096000 Only)
400S 460SJ
3120789
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
601
1
7023663
7023681
7027403
602
A/R
602A
7027796
1
602B
4461052
1
4461053
1
4461005
4461006
5
5
4461060
4461054
2
2
602C
602D
4461008
7027793
7027794
18
1
1
603
See Note
1
603A
7022819
4460871
7022824
7022825
7022820
See Note
7007497
7007498
4921927
4460326
4460267
4460499
See Note
1
8
1
1
7
1
1
1
1
1
3
2
A/R
604
604A
605
606
606A
606B
607
607A
1
Use 4360549
4360549
607B
1
4460428
4460968
607C
3120789
4922769
1
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS
Ford Engine Harness Options (For replacement parts refer to
Ford engine dealer) (Ford Engine Machines):
2000172 & 2000174 Ford Engines
2000193 Ford Engines
2000207 Ford Engines
Deutz Engine Harness Components (S/N 0300085617 to
S/N 0300096000) (For replacement parts refer to Deutz engine
dealer)
Deutz Engine Harness (S/N 0300085617 to S/N
0300096000) (For replacement parts refer to Deutz engine
dealer)
Connector - 25 Position (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Cover, Receptacle (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Terminal (Deutz S/N 0300085617 to S/N 0300096000 Only)
Seal (Used with p/n 4461005) (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Terminal (Deutz S/N 0300085617 to S/N 0300096000 Only)
Seal (Used with p/n 4461060) (Deutz S/N 0300085617 to
S/N 0300096000 Only)
Plug, Hole (Deutz S/N 0300085617 to S/N v96000 Only)
Plug-In, Connector (S/N 0300085617 to S/N 0300096000)
Deutz Engine Harness (S/N 0300085617 to
S/N 0300096000)
Controller Harness Assembly (Lift and Swing) (Note: Not Available for Purchase)
Connector - 8 Position (Natural)
Socket, Female
Controller Harness/Circuit Board Assembly (Drive and Steer)
Connector - 8 Position Black)
Socket, Female
Pump Harness (Note: Not Available for Purchase)
Plug (Pump)
Plug (Valve Harness)
Jib Valve Harness (460SJ Only)
Connector - 3 Position
Pin, Male
Connector, DIN with Diode
Limit Switch Harness Components (400S Only): (Note: Not
Available for Purchase)
Switch, Limit Options:
Prior to S/N 0300074316 (was p/n 4360322)
S/N 0300074316 to S/N 0300096000
Connector, Strain Relief Options:
Prior to S/N 0300074316 (Use with p/n 4360322)
S/N 0300074316 to S/N 0300096000 (Use with p/n
4360549)
Cable, Electrical - 18/2
400S 460SJ
7-49
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
607D
608
4460226
4922714
1060902
2
2
608A
8.5ft/2.6m
1
Use 4360548
4360548
608B
1
4460428
4460968
608C
609
4460226
4922978
2
1
610
4923451
1
Ref.
701
701A
701B
0270022
0270024
0860038
Ref.
Ref.
1
1
4460346
4460125
701C
701D
701E
701F
702
703
1
4060700
4060092
4460071
4460205
4460233
3960422
Not Used
1
2
1
A/R
4933190
4933238
4933300
4933350
4933191
4933239
4933300
3990010
7-50
1
DESCRIPTION
REV.
Socket, Female
Capacity/Elevation Cut-out Switch Harnesses
Cable, Electrical - 18/2
Switch, Limit Options:
Prior to S/N 0300074316 (was p/n 4360321)
S/N 0300074316 to S/N 0300096000
Connector, Strain Relief Options:
Prior to S/N 0300074316 (Use with p/n 4360321)
S/N 0300074316 to S/N 0300096000 (Use with p/n
4360548)
Socket, Female
Start Assist Solenoid Harness (Deutz Engine Machines
S/N 0300077682 to S/N 0300085617 Only) (Located between
Start Relay & Start Assist Solenoid on Engine)
Glow Plugs Harness (Deutz Engine Machines S/N 0300092802
to S/N 0300096000 Only) (Not Shown - Located between Glow
Plug Relay & Glow Plugs on Engine)
2/B
A
OPTIONAL HARNESS COMPONENTS
AC to Platform Receptacle Components Options:
110V GFI Receptacle
220V GFI Receptacle
Box, Switch
Receptacle Options:
110V GFI
220V GFI
Shield, Cover Options:
110V GFI
220V GFI
Connector, Strain Relief
Plug, Male Options:
110V GFI
220V GFI
Gasket
Generator Electrical Components
110V (Prior to S/N 0300064509) (Caterpillar/Deutz/Ford
Engines)
110V (S/N 0300064509 to S/N 0300077682) (Caterpillar/
Deutz/Ford Engines)
110V (S/N 0300077682 to S/N 0300096000) (Caterpillar/
Deutz/Ford Engines)
110V (GM Engines)
220V (Prior to S/N 0300064509)
220V (S/N 0300064509 to S/N 0300077682)
220V (S/N 0300077682 to S/N 0300096000)
Diode - 6 Amp (Not Shown)
400S 460SJ
1
1
2/B
1/A
2/A
A
2/B
1/A
1/A
3120789
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
703A
QTY.
1
4922483
4922641
703AA
4923445
4460742
4460743
4460458
703B
4922482
4922940
703C
1
2
2
1
1
1
1
See Note
See Note
703D
703E
704
704A
705
705A
706
706A
4460961
4460705
4460321
4460906
0255917
4460320
4460267
0257887
4460424
4460268
See Note
1060341
3740049
1
4
1
4
1
1
2
1
1
2
1
37ft/11.3m
1
1
4922484
4922643
707
707A
2920140
A/R
A/R
2
2920157
2
4460320
4460227
4922764
2
4
2
4460424
4460226
2
4
1
707B
4460598
4460426
4460425
3120789
DESCRIPTION
Harness - On/Off Switch Options:
Prior to S/N 0300064509 (Caterpillar/Deutz/Ford
Engines)
S/N 0300064509 to S/N 0300096000 (Caterpillar/Deutz/
Ford Engines)
All (GM Engines)
Connector - 2 Position (GM Engines)
Socket, Female (GM Engines)
Seal, Wire (GM Engines)
Powermite Control Box to Relay Options:
Prior to S/N 0300077682
S/N 0300077682 to S/N 0300096000
Generator to Control Box Harness Options:
Hardwired (Prior to S/N 0300077682) (Note: Not Available
for Purchase)
Harness (S/N 0300077682 to S/N 0300096000) (Note: Not
Available for Purchase)
Connector - 4 Position
Pin, Male
Connector - 4 Position
Socket, Female
Strobe Light Harness (Includes Strobe Light)
Connector - 2 Position
Pin, Male
Alarm Harness (Includes Alarm)
Connector - 2 Position
Socket, Female
Lights Harness (Note: Not Available for Purchase)
Cable, Electrical - 16/2
Relay
Harness, Bag (Located at Ground Control Box) (Not Shown)
Options:
Prior to S/N 0300064509
S/N 0300064509 to S/N 0300096000
Platform Worklights/Floodlights Components
Platform Worklights/Floodlights and Harness Components:
Platform Worklights External Harness (Includes Light and
Wire Only)
Platform Floodlights External Harness (Includes Lights and
Wire Only) (Not Shown)
Connector - 2 Position
Pin, Male
Platform Floodlights Harness (Lights to Switch)
(Not Shown)
Connector - 2 Position
Socket, Female
Connector, Strain Relief Options:
Platform Worklights Prior to S/N 0300074316
Platform Worklights S/N 0300074316 to S/N 0300096000
Platform Floodlights
400S 460SJ
REV.
1/A
7-51
SECTION 7 ELECTRICAL
FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (CONTINUED)
ITEM #
PART NUMBER
707C
QTY.
1
4360232
Not Required
4360232
707D
1
4922498
1060983
4922965
2400070
1
2400066
1
707E
708
4460871
See Note
3
1
708A
708B
709
710
1060902
4460871
Not Required
See Note
16ft/4.9m
710A
7023679
1
801
802
803
7002821
7002823
4460467
Ref.
1
1
1
4460510
1
7002828
2901443
1
1
804
805
7-52
2
1
DESCRIPTION
REV.
Circuit Breaker, 15Amp Options:
Platform Worklights Prior to S/N 0300074316
Platform Worklights S/N 0300074316 to S/N 0300096000
Platform Floodlights
Platform Worklights/Floodlights Console Box to Ground
Harness
All Prior to S/N 0300074316 Internal Console Box Harness
400S S/N 0300074316 to S/N 0300096000 Console Box to
Aux Relay
460SJ S/N 0300074316 to S/N 0300096000 Console Box
to Aux Relay
Fuse 20 AMP (Not Shown - Located Aux Relay)
(S/N 0300074316 to S/N 0300096000 Only)
Fuseholder (Not Shown - Located Aux Relay)
(S/N 0300074316 to S/N 0300096000 Only)
Socket, Female (Prior to S/N 0300074316 Only)
Soft-Touch System Harness (Note: Not Available for
Purchase)
Cable, Electrical - 18/2
Socket, Female
Dual Fuel Shut-Off Filter Harness (Note: Not Available for
Purchase)
Electrical Connector Kit (Includes [1] 2 Position Connector,
2 Pins & 2 Seals)
TOOLS
Crimper (For Wire to Pin/Socket Connections)
Extractor (For Removal of Pin/Socket from Connectors)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
Stripper, Wire
Analyzer Kit (Not Shown)
400S 460SJ
3120789
SECTION 8
DECALS
3120789
400S 460SJ
8-1
8-2
400S 460SJ
400S
49
50
9
SIDE ENTRY
PLATFORM
52
12
46 45 24 35 3 19 20 22 21 45 24 26 35
33
7
13
11
34
33
5
1
7
400S
49
50
18
13
28
31
32
53
29
30
31
32
28
31
32
23
12
9
52
11
38 37 24 45 38 37 26 35 45
29
30
10 31
32
8
23
11
24 25
9
3
34
33
24
51
14
5
10
12
13
4
1
6
27
PRIOR
TO S/N
0300072618
36
18
47
48
26
52
2
25 15
26 35
4
16
17
PRIOR TO
S/N 0300072073
48
WWW.JLG.COM
PRIOR TO
S/N 0300072073
35
3
25
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
3120789
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #
1
2
3
4
5
PART NUMBER
QTY.
DESCRIPTION
0270398
0259159
0259981
0259160
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD DECAL INSTALLATIONS
Decals JLG
Model 400S with 500LB Capacity
Model 400S with 750LB Capacity
Model 460SJ
1703797
1703798
1703805
1703804
1
1
2
3
1
1702784
1706708
6
1
1703808
1706709
7
2
8
1704472
1704473
1702861
9
1702774
10
1702773
11
12
13
1702868
1704277
A/R
1
2
A/R
2
1
A/R
2
1
2
3
2
1704096
1704488
1701645
14
1
15
16
17
18
19
20
21
22
1704104
1704489
1702688
3251813
1701502
1701503
1701504
1702153
See Note
1700584
See Note
1
1
1
2
1
1
1
1
23
24
1701509
1702300
1
6
3120789
REV.
4
13
11
12
Decal - Danger/Warning (Platform)
Decal - Danger/Warning (Ground Control)
Decal - Danger/Electrocution
Decal - Warning Crushing
Decal - Legend (Platform) Options:
Prior to S/N 0300093233
S/N 0300093233 to S/N 0300096000
Decal - Legend (Ground Control) Options:
Prior to S/N 0300093233
S/N 0300093233 to S/N 0300096000
Decal - Model Designation Options:
Model 400S
Model 460SJ
Decal - JLG Lift (8in)
Prior to S/N 0300069278
S/N 0300069278 to S/N 0300096000
Decal - JLG Lift (3.5in)
Prior to S/N 0300069278
S/N 0300069278 to S/N 0300096000
Decal - JLG (5in)
Front Entry Platform
Side Entry Platform
Decal - No Hands
Decal - Attach Lanyard Here
Decal - Capacity (Platform) Options:
400S with 500 Lbs. Maximum Capacity
400S with 750 Lbs. Maximum Capacity
460SJ
Decal - Capacity (Ground Control) Options:
400S with 500 Lbs. Maximum Capacity
400S with 750 Lbs. Maximum Capacity
460SJ
Decal - USA
Decal - High Oil Level
Decal - Low Oil Level
Decal - Hydraulic Oil
Decal - Inspection
Decal - Bar Code (Note: Not Available for Purchase)
Decal - Patent
Nameplate - Serial Number (Note: Not Available for
Purchase)
Decal - Manual
Decal - Tie Down
400S 460SJ
8-3
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
PART NUMBER
QTY.
25
26
27
28
29
30
31
32
33
34
35
1701500
1701529
3251243
0860520
1060279
0641408
4751400
3311405
3820001
3252347
4
4
1
1
1
1
6
1
A/R
1
4
A/R
0
1
A/R
0
1
4
1
1
A/R
4
4
1
2
4
Decal - No Lift
Decal - Lift Diagram
Decal - Hydraulic Oil Chart
Decal - Storage Capacity (Prior to S/N 0300072073Only)
Decal - No Step
Decal - Lock Latch
Decal - JLG (Prior to S/N 0300072618 Only)
Decal - WWW.JLG.COM
Bolt 1/4in-20NC x 3/4in
1704828
1704829
1
1701542
1701505
37
Not Required
1701543
38
39 to 44
45
46
47
48
49
50
51
52
53
8-4
Not Required
1700818
Not Used
1701499
3252672
1704412
1704540
1701691
1704726
1704825
1704885
0641406
REV.
Decal - Lift
Decal - Arrow
Nameplate - 120V-60Hz
Box, Manual Storage
Cable, Lanyard
Bolt 1/4in-20NC x 1in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Rivet
Decal - Footswitch (Part of 4360031 Footswitch)
Decal - Maximum Tire Load Options:
Model 400S with 500LB Capacity (was p/n 1704827 Prior to
S/N 0300077958)
Model 400S with 750LB Capacity
Model 460SJ
Decal - Fuel
GM Engine Machines
Caterpillar & Deutz Engine Machines
Decal - LPG Gas
Non-Dual Fuel Machines
Dual Fuel Machines
Decal - LP Gas Liquid Withdrawal System
Non-Dual Fuel Machines
Dual Fuel Machines
Use 1706126
36
DESCRIPTION
400S 460SJ
3120789
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
8-5
8-6
400S 460SJ
400S
49
9
SIDE ENTRY
PLATFORM
52
12
45 24 35 3 19 20 22 21 45 24 26 35
33
46
50
7
13
11
34
33
5
1
8
7
400S
49
50
18
13
39
28 12
31
32 23
29
30
31
32
9
11
52
38 37 24 45 38 37 26 35 45
28
23
31
32
53
29
30
10 31
32
11
24 25
9
3
10
12
13
4
1
34
33
5
24
51
14
6
27
PRIOR
TO S/N
0300072618
36
48
26
2
25 15
26 35
4
16
17
PRIOR TO
S/N 0300072073
48
WWW.JLG.COM
52
PRIOR TO
S/N 0300072073
35
3
18
47
25
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
3120789
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
ITEM #
PART NUMBER
QTY.
0259185
0259183
0259181
0259175
0259177
0259179
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0259994
0259993
0259992
0259989
0259990
0259991
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0259186
0259184
0259182
0259176
0259178
0259180
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0270398
1
1
1703928
1703925
1703924
1703926
1703927
1703923
2
1
1703934
1703931
1703930
1703932
1703933
1703929
3
2
1703940
1703937
1703936
1703938
1703939
1703935
4
3
1703952
1703949
1703948
3120789
DESCRIPTION
DECAL INSTALLATIONS
Decals JLG
Model 400S with 500LB Capacity
Brazilian Spec (Dual Language - Portuguese/Spanish)
Chinese Spec (Dual Language - Chinese/ English)
CSA Spec (Dual Language - English/French)
Japanese Spec
Korean Spec
Latin American Spec (Dual Language - English/Spanish)
Model 400S with 750LB Capacity
Brazilian Spec (Dual Language - Portuguese/Spanish)
Chinese Spec (Dual Language - Chinese/ English)
CSA Spec (Dual Language - English/French)
Japanese Spec
Korean Spec
Latin American Spec (Dual Language - English/Spanish)
Model 460SJ
Brazilian Spec (Dual Language - Portuguese/Spanish)
Chinese Spec (Dual Language - Chinese/ English)
CSA Spec (Dual Language - English/French)
Japanese Spec
Korean Spec
Latin American Spec (Dual Language - English/Spanish)
REV.
4
13
16
15
16
16
13
11
13
13
13
13
11
13
14
14
13
13
12
Decal - Danger/Warning (Platform) Options:
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning (Ground Control) Options
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Danger/Electrocution Options:
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Warning Crushing Options:
Brazilian Spec
Chinese Spec
CSA Spec
400S 460SJ
8-7
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
4 (cont’d)
1703950
1703951
1703947
5
Not Required
A/R
0
Use 1706708
1
1706708
Not Required
1
A/R
0
Use 1706709
1
1706709
1
2
6
7
8
1704472
1704473
1702861
9
1702774
10
1702773
1703996
1704100
A/R
1
2
A/R
2
1
A/R
2
1
A/R
2
0
2
2
A/R
3
3
3
3
A/R
A/R
1
2
1703996
1703996
1704101
2
1
2
1703996
1703996
1704099
1703996
2
1
2
2
11
1704002
Not Required
1704000
1704001
12
1704005
1704003
1704277
1704004
13
8-8
QTY.
DESCRIPTION
REV.
Japanese Spec
Korean Spec
Latin American Spec
Decal - Legend (Platform) Options:
Brazilian/Chinese/Japanese/Korean Spec Prior to
S/N 0300093233
CSA/Latin American Spec Prior to S/N 0300093233
(was p/n 1702784)
All Specs S/N 0300093233 to S/N 0300096000
Decal - Legend (Ground Control) Options:
Brazilian/Chinese/Japanese/Korean Spec Prior to
S/N 0300093233
CSA/Latin American Spec Prior to S/N 0300093233
(was p/n 1703808)
All Specs S/N 0300093233 to S/N 0300096000
Decal - Model Designation Options:
Model 400S
Model 460SJ
Decal - JLG Lift (8in)
Prior to S/N 0300069278
S/N 0300069278 to S/N 0300096000
Decal - JLG Lift (3.5in)
Prior to S/N 0300069278
S/N 0300069278 to S/N 0300096000
Decal - JLG (5in)
Front Entry Platform
Side Entry Platform
Decal - No Hands Options:
Brazilian Spec
Chinese/Japanese/Korean Specs
CSA Spec
Latin American Spec
Decal - Attach Lanyard Here Options:
Brazilian Spec
CSA Spec
Chinese/Japanese/Korean Spec
Latin American Spec
Decal - Capacity (Platform) Options:
230kg/500lb Maximum Capacity Options:
Brazilian Spec - 400S (Prior to S/N 0300064771)
Brazilian Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Brazilian Spec - 460SJ
Chinese Spec - 400S (Prior to S/N 0300064771)
Chinese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Chinese Spec - 460SJ
CSA Spec - 400S (Prior to S/N 0300063268)
CSA Spec - 400S (S/N 0300063268 to S/N 0300096000)
CSA Spec - 460SJ
400S 460SJ
3120789
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
QTY.
13 (cont’d)
1703996
1704102
1
2
Continued
1703996
1703996
1704103
A/R
1
1
2
1703996
1702688
1704098
1
1
2
1701645
1704233
1705070
2
A/R
1
2
1704233
1705069
1
2
1704233
1705068
1704233
1705065
1
2
1
2
1704233
1705066
1
2
1704233
1705067
1
2
1702688
1704108
A/R
A/R
1
1
1702688
1704112
1
1
1704109
1
Not Required
1704112
1704107
1704112
1704110
Not Required
1704111
0
1
1
1
1
0
1
Not Required
1702688
0
1
14
3120789
DESCRIPTION
REV.
Japanese Spec - 400S (Prior to S/N 0300064771)
Japanese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
230kg/500lb Maximum Capacity Options:
Japanese Spec - 460SJ
Korean Spec - 400S (Prior to S/N 0300064771)
Korean Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Korean Spec - 460SJ
Latin American Spec - 400S (Prior to S/N 0300064771)
Latin American Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Latin American Spec - 460SJ
340kg/750lb Maximum Capacity Options:
Brazilian Spec - 400S (Prior to S/N 0300064771)
Brazilian Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Chinese Spec - 400S (Prior to S/N 0300064771)
Chinese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
CSA Spec - 400S (Prior to S/N 0300063268)
CSA Spec - 400S (S/N 0300063268 to S/N 0300096000)
Japanese Spec - 400S (Prior to S/N 0300064771)
Japanese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Korean Spec - 400S (Prior to S/N 0300064771)
Korean Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Latin American Spec - 400S (Prior to S/N 0300064771)
Latin American Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Decal - Capacity (Ground Control) Options:
230kg/500lb Maximum Capacity Options:
Brazilian Spec - 400S (Prior to S/N 0300064771)
Brazilian Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Brazilian Spec - 460SJ (Prior to S/N 0300064771)
Brazilian Spec - 460SJ (S/N 0300064771 to
S/N 0300096000)
Chinese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Chinese Spec - 460SJ
CSA Spec - 400S (Prior to S/N 0300063268)
CSA Spec - 400S (S/N 0300063268 to S/N 0300096000)
CSA Spec - 460SJ
Japanese Spec - 400S
Japanese Spec - 460SJ
Korean Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Korean Spec - 460SJ
Latin American Spec - 400S (Prior to S/N 0300064771)
400S 460SJ
8-9
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
QTY.
14 (cont’d)
1704106
1
1702688
1
1
1704510
1705076
1705075
1704510
1705074
1705071
1705072
1704510
1705073
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
8-10
3251813
Not Required
1701502
1701503
1701504
1704008
Not Required
1704006
Not Required
Not Required
1704007
See Note
1700584
See Note
1701509
1702300
1701500
1701529
3251243
Not Required
0860520
1060279
0641408
4751400
3311405
3820001
A/R
1
0
1
1
2
A/R
1
0
1
0
0
1
1
1
1
1
6
4
4
A/R
1
0
1
1
1
6
1
A/R
DESCRIPTION
REV.
Latin American Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Latin American Spec - 460SJ
340kg/750lb Maximum Capacity Options:
Brazilian Spec - 400S (Prior to S/N 0300064771)
Brazilian Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Chinese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
CSA Spec - 400S (Prior to S/N 0300063268)
CSA Spec - 400S (S/N 0300063268 to S/N 0300096000)
Japanese Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Korean Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Latin American Spec - 400S (Prior to S/N 0300064771)
Latin American Spec - 400S (S/N 0300064771 to
S/N 0300096000)
Decal - USA Options:
Brazilian/CSA/Latin American Specs
Chinese/Japanese/Korean Specs
Decal - High Oil Level
Decal - Low Oil Level
Decal - Hydraulic Oil
Decal - Inspection Options:
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Bar Code (Note: Not Available for Purchase)
Decal - Patent
Nameplate - Serial Number (Note: Not Available for
Purchase)
Decal - Manual
Decal - Tie Down
Decal - Lift
Decal - Arrow
Nameplate - 120V-60Hz Options:
Brazilian/CSA/Latin American Specs
Chinese/Japanese/Korean Specs
Box, Manual Storage
Cable, Lanyard
Bolt 1/4in-20NC x 1in
Flatwasher 1/4in Regular
Locknut 1/4in-20NC
Rivet
400S 460SJ
3120789
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
34
QTY.
1
1703985
1703982
1703984
1703980
1703981
1703983
35
4
Not Required
Use 1706126
1704829
1704828
36
1
1701542
1701505
37
Not Required
1701543
38
Not Required
1700818
1704271
1702720
39
40 to 44
45
46
47
48
49
50
51
52
53
3120789
3252221
Not Required
Not Used
1701499
3252685
3252684
3252683
3252680
3252681
3252682
1704412
1704540
1701691
1704726
1704825
1704885
0641406
A/R
0
1
A/R
0
1
1
1
A/R
1
0
4
1
1
A/R
4
4
1
2
4
DESCRIPTION
REV.
Decal - Footswitch Options:
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Maximum Tire Load Options:
Brazilian/Latin American Specs
Chinese/CSA/Japanese/Korean Spec Options:
400S Models with 500LB Capacity (was p/n 1704827
Prior to S/N 0300077958)
400S Models with 750LB Capacity
460SJ Models
Decal - Fuel
GM Engine Machines
Caterpillar & Deutz Engine Machines
Decal - LPG Gas
Non-Dual Fuel Machines
Dual Fuel Machines
Decal - LP Gas Liquid Withdrawal System
Non-Dual Fuel Machines
Dual Fuel Machines (English Language)
Dual Fuel Machines (CSA Spec)
Dual Fuel Machines (Spanish Language)
Decal - CSA Options:
CSA Specs
Brazilian/Chinese/Japanese/Korean/Latin American Specs
Decal - No Lift
Decal - Lift Diagram
Brazilian Spec
Chinese Spec
CSA Spec
Japanese Spec
Korean Spec
Latin American Spec
Decal - Hydraulic Oil Chart
Decal - Storage Capacity (Prior to S/N 0300072073 Only)
Decal - No Step
Decal - Lock Latch
Decal - JLG (CTW) (Prior to S/N 0300072618 Only)
Decal - WWW.JLG.COM
Bolt 1/4in-20NC x 3/4in (S/N 0300072618 to
S/N 0300096000)
400S 460SJ
8-11
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
8-12
PART NUMBER
QTY.
DESCRIPTION
400S 460SJ
REV.
3120789
SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 400S/460SJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
Qty./Machine
STANDARD PARTS
2120210
7012944
7012943
7021376
7018991
7012772
7012664
3740067
7023205
4360475
4360469
2860030
4360328
4360476
2940074
1001129555
1001118416
4360387
4360407
4360331
4360232
7022818
7022824
7019166
3990010
Element, Filter (Figure 2-1)
Coil (Figures 2-1 & 2-2)
Coil (Figure 2-1)
Coil (Figure 2-2)
Coil (Figure 2-2)
Coil (Figures 2-2 & 2-3)
Element, Air Cleaner (Figures 2-8, 2-11, 2-14, 2-18 & 2-20)
Relay (Figures 2-8, 2-11, 2-14, 2-18 & 2-20)
Filter (Figure 2-25)
Switch, Mushroom (Figures 2-27 & 4-6)
Switch, Key (Figure 2-27)
Key, Replacement (Figure 2-27)
Switch, Toggle (Figures 2-27 & 4-6)
Contact, Switch Block (Figures 2-27 & 4-6)
Latch (Figure 4-2)
Controller (Lift and Swing) (Figure 4-6)
Controller (Drive and Steer) (Figure 4-6)
Switch, Push Button (Figures 2-27 & 4-6)
Controller, Speed (Figure 4-6)
Switch, Toggle (Figure 4-6)
Breaker, Circuit (Figure 4-6)
Potentiometer (Figure 4-8)
PC Board Assembly (Figure 4-10)
Microswitch (Figure 4-10)
Diode (Figure 7-8)
VARIABLE PARTS
70001403
7026871
70001990
7016331
7020023
7027245
7027239
7027795
3740080
7014501
7022135
7027965
7027972
7022111
7022113
3120789
4
1
1
1
1
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Ref.
Filter, Oil (Caterpillar Engine Machines) (Figure 2-8)
Filter, Fuel (Caterpillar Engine Machines) (Figure 2-8)
Solenoid, Shutdown (Caterpillar Engine Machines) (Figure 2-8)
Filter, Oil (Deutz Engine Machines) (Figure 2-11)
Filter, Fuel (Deutz Engine Machines) (Figure 2-11)
Filter, Fuel (Deutz Engine Machines) (Figure 2-11)
Solenoid, Shutdown (Deutz Engine Machines) (Figure 2-11)
Module, Deutz EMR2 (Deutz Engine Machines) (Figure 2-11)
Relay (Caterpillar & Ford Machines) (Figure 2-8 & 2-14)
Filter, Oil (Ford Engine Machines) (Figure 2-14)
Filter, Fuel (Ford Engine Machines) (Figures 2-14)
Filter, Oil (GM Engine Machines) (Figure 2-18)
Filter, Fuel (GM Engine Machines) (Figures 2-18)
Filter, Oil (Isuzu Engine Machines) (Figure 2-20)
Filter, Fuel (Isuzu Engine Machines) (Figure 2-20)
400S 460SJ
1 Dozen
4
1
1 Dozen
4
4
1
1
1
1 Dozen
4
1 Dozen
4
1 Dozen
4
9-1
SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 400S/460SJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
Qty./Machine
4360501
3740080
Breaker, Circuit (Isuzu Engine Machines) (Figure 2-20)
Relay (Machines with Generator Option) (Figures 2-9, 2-12, 2-17, 2-19 &
2-21)
Switch, Toggle (Machines with Generator Option) (Figures 2-9, 2-12, 2-17,
2-18 & 2-21)
Module, Controller (Ground Control) (Caterpillar & Ford Engines )
(Figure 2-27)
Module, Controller (Ground Control) (Deutz & GM) (Figure 2-27)
Switch, Limit (Figures 2-28 & 7-8)
Switch, Limit (Figures 2-28 & 7-8)
Module, Controller (Platform Control) (Figure 4-6)
Switch, Toggle (Ford Dual Fuel Machines) (Figure 4-6)
Fuse (Ford Engine Machines) (Figure 7-8)
1
1
4360336
1600364
1600411
4360548
4360549
1600375
4360336
2400061
9-2
400S 460SJ
1
1
1
1
1
1
1
2
3120789
SECTION 10
SPECIAL OPTIONS
3120789
400S 460SJ
10-1
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST
ITEM #
10-2
PART NUMBER
QTY.
DESCRIPTION
REV.
Ref.
Note: This list is to accommodate machines ordered with
special equipment. Options may not be applicable to all
models. For more specific parts information contact JLG Parts
Department.
1340061
Ref.
Ref.
MISCELLANEOUS SPECIAL OPTIONS
Air Cleaner with Dust Evacuator Valve
0271239
0271445
Ref.
Ref.
Air Line at Platform Installation - 400S
Air Line at Platform Installation - 460SJ
0259194
0259193
0259196
0259195
Ref.
Ref.
Ref.
Ref.
Ref.
Bellows Installations
400S with Oscillating Axle
400S with Fixed Axle
460SJ with Oscillating Axle
4560SJ with Fixed Axle
0259197
Ref.
Boom Wiper Installation
0256789
Ref.
Camera Mount Assembly
0273064
0270646
Ref.
Ref.
Ref.
0270647
Ref.
0271912
Ref.
0270670
0275056
0258999
Ref.
Ref.
Ref.
Cold Weather Start Kits
Caterpillar Engine Machines
Deutz Engine Machines (Ether) (Prior to S/N 0300085617
Only)
Deutz Engine Machines (Glow Plugs)
(Prior to S/N 0300064404)
Deutz Engine Machines - ADE System (S/N 0300064404 to
S/N 0300085617)
Ford Engine Machines
GM Engine Machines
Isuzu Engine Machines
1702788
Ref.
1
1704174
1
1703479
1704175
1
1
0257195
1704150
0273250
0274529
1703175
0273370
0274247
Ref.
1
Ref.
Ref.
1
Ref.
Ref.
Decal Installations
Decal - Biodegradable Hydraulic Fluid (All except German
Spec)
Decal - Biodegradable Synthetic Hydraulic Fluid (All except German Spec)
Decal - Biodegradable Hydraulic Fluid (German Spec Only)
Decal - Biodegradable Synthetic Hydraulic Fluid (German Spec
Only)
Decal - Government Warranty Installation
Decal - Glow Plug Warning
Decal - Hertz
Decal - Head & Engquist Equipment L.L.C (H&E)
Decal - Lanyard Attach (GM K-1 Spec)
Decal - Nations Rent
Decal - National Equipment Services (NES)
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)
ITEM #
PART NUMBER
QTY.
Continued
1702868
Ref.
2
1704000
2
1702962
1702961
0273710
0272599
0272418
0272448
0272588
0270575
0270574
0271892
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0257733
Ref.
Decal Installations
Decal - No Hands (English Language) (Used with Mesh to Top
Rail Platform)
Decal - No Hands (English& French Dual Language) (Used with
Mesh to Top Rail Platform)
Decal - Prop 65 Warning (Diesel Machines) (California Spec)
Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
Decal - SkyAir
Decal - SkyCutter
Decal - SkyGlazier (400S Only)
Decal - SkyPower Options:
ANSI Spec
ANSI Export Spec
Decal - SkyWelder Options:
ANSI Spec
ANSI Export Spec
Decal - Sunbelt
Decal - United Rentals (Prior to S/N 0300069278)
Decal - United Rentals (S/N 0300069278 to
S/N 0300096000)
Decal - Warning Stripes
2902393
Ref.
Drive/Steer Cutout Kit
1001148902
1001148903
1001148904
1001148905
1001148906
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Electrical Connector Kits
Amp/Tyco Electrical Connector Kit
Deutsch DT Electrical Connector Kit
Deutsch HD Electrical Connector Kit
Packard Electrical Connector Kit
Various Electrical Connectors Kit
0258922
0275055
Ref.
Ref.
Ref.
Engine Block Heater Installation
Ford Engines
GM Engines
0270649
Ref.
Ether Start Installation (Deutz Engine Machines)
(Prior to S/N 0300085617 Only)
Ref.
1
Filter Kits:
Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil)
Prior to S/N 0300087630
Caterpillar Engine (was p/n 1001114035)
Deutz Engine (was p/n 2910495 & p/n 1001114129)
GM Engine (was p/n 1001114059)
Ford Engine (was p/n 2910496 & p/n 1001114126)
S/N 0300087630 to S/N 0300096000
Caterpillar Engine (was p/n 1001114034)
Deutz Engine (was p/n 1001114128)
0272435
0272589
1001110998
1001110997
1001114131
2910949
1001111000
1001110999
3120789
DESCRIPTION
400S 460SJ
REV.
10-3
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)
ITEM #
PART NUMBER
QTY.
Continued
Ref.
1
1001109694
1001109694
1001109698
1001114125
1
1001110139
1001110138
10-4
DESCRIPTION
REV.
Filter Kits:
Hydraulic/Air Filter
Prior to S/N 0300087630
Caterpillar/Deutz Engines (was p/n 1001114060 & p/n
1001114120)
Ford Engine (was p/n 1001114120)
S/N 0300087630 to S/N 0300096000
Caterpillar/Deutz Engines (was p/n 1001114061 & p/n
1001114121)
Ford Engine (was p/n 1001114119 & p/n 1001114137)
Engine - Fuel/Engine Oil Filter
Caterpillar Engine
Deutz Engine
4060959
3380652
Ref.
1
1
Footswitch Shield Installation
Shield, Footswitch (Prior to S/N 0300091439)
Shield, Footswitch (S/N 0300091439 to S/N 0300096000)
0270648
0271548
Ref.
Ref.
Ref.
Glow Plug Installations (Deutz Engine Machines)
Glow Plug Installation (Prior to S/N 0300064404)
Glow Plug Installation - ADE System (S/N 0300064404 to
S/N 0300085617)
2300014
2300027
2300029
2300016
2300019
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Hydraulic Fluids Options:
Mobil 424
Mobil 224H Bio
Mobil EAL ISO 46 Bio
Mobil DTE 13M
Quaker State Quintolubric 888-46 Fire Res.
0270044
0271579
0271358
Ref.
1
1
1
0272025
1
0270361
0271580
0271359
1
1
1
0272024
1
Hydraulic Welder Assemblies
225A - 400S (Prior to S/N 0300064404)
200A - 400S (Prior to S/N 0300064404)
225A - 400S - ADE System (S/N 0300064404 to
S/N 0300064509)
225A - 400S - ADE System (S/N 0300064509 to
S/N 0300096000)
225A - 460SJ (Prior to S/N 0300064404)
200A - 460SJ (Prior to S/N 0300064404)
225A - 460SJ - ADE System (S/N 0300064404 to
S/N 0300064509)
225A - 460SJ - ADE System (S/N 0300064509 to
S/N 0300096000)
0256765
0256778
0271607
Ref.
1
1
1
Hydraulic Oil Cooler Installations
Deutz (Prior to S/N 0300063791)
Ford (Prior to S/N 0300063791)
Ford/Deutz (S/N 0300063791 to S/N 0300096000)
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)
ITEM #
PART NUMBER
QTY.
1001148971
Ref.
Lanyard (Bolt-On) Kit Installation
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
Lift Companion Components
Data Recorder Installations:
Lift Companion 5
Lift Companion 6
Start up Kit
Collection Box Kits:
All Specs except Latin American
Latin American Spec
Platform Cover Installations
Clear Plastic Construction
Cover
Ref.
Ref.
Ref.
1
0258584
0258585
2901662
2901659
2901663
0258703
1670870
4845950
4846506
1670894
1
Steel Construction Options:
Prior to S/N 0300065099
S/N 03000065099 to S/N 0300096000
Cover Weldment Options:
Prior to S/N 0300065099
S/N 0300065099 to S/N 0300096000
Cover, Rubber
1001142504
1001142505
Ref.
Ref.
Ref.
Platform Entry Kit
Kit, Replace Swing Gate with Drop Bar
Kit, Replace Drop Bar with Swing Gate
0273145
0273148
0273149
0273146
0273147
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Platform Mesh Installations (Side Entry Platforms)
36in X 8ft (91.5cm x 2.44m)
30in X 6ft (76cm x 1.83m)
36in X 6ft (91.5cm x 1.83m)
30in X 5ft (76cm x 1.52m)
30in X 4ft (76cm x 1.22m)
1001149730
Ref.
Platform Mid Rail Repair Kit
0271603
0272733
0272725
0257728
Ref.
Ref.
Ref.
Ref.
Ref.
Platform Rail Extension Installations
30in x 6ft Platforms (Front Entry Platform)
36in x 6ft Platforms (Side Entry Platform)
36in x 8ft Platforms (Side Entry Platform)
Platform Tubing Rack Installations
0258918
Ref.
Platform Utility Rack Assembly (Michigan OSHA Spec)
0861575
Ref.
1600344
4922829
2
1
Proportional Valve Drive Installation (S/N 0300069278 to
S/N 0300096000)
Controller
Harness, Feed Back
0258981
0271675
3120789
DESCRIPTION
400S 460SJ
REV.
10-5
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
Ref.
REV.
0273003
0273004
0272597
0272596
0273005
0275057
0272254
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Sky Accessory:
Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
SkyAIr Compressor
SkyCutter Plasma Cutter
SkyCutter/SkyWelder CombInation
SkyGlazier Options (400S Only):
ANSI Spec
Latin American Spec
Brazilian Spec
SkyGuard Component Options:
SkyGuard Complete Add-On Kit (Non-UGM Machines)
Sky Accessory:
SkyGuard Platform Sensor Kit
SkyGuard Blue Beacon Kit
SkyPower - 7500W Options:
60Hz (ANSI Spec - Caterpillar Engine)
50Hz (ANSI Export Spec - Caterpillar Engine)
60Hz (ANSI Spec - Deutz Engine)
50Hz (ANSI Export Spec - Deutz Engine)
60Hz (ANSI Spec - Ford Engine)
60Hz (ANSI Spec - Ford Engine)
SkyWelder 250A (S/N 0300068333 to S/N 0300096000)
0272307
0272301
Ref.
Ref.
Ref.
Tire Sealant Installations
12 x 16.5
14 x 17.5
2901443
8896941
7002821
7002823
Ref.
1
1
1
1
4460467
1
Tools for Service
Analyzer Kit (S/N 0300064404 to S/N 0300096000)
Wire Stripper
Wire Crimper (To install wire ends to wires)
Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510
1
7002822
7016654
7004275
7004276
7002826
7016655
4922012
1
1
1
1
1
1
1
0257728
Ref.
0273512
0272590
0273353
0272395
0272387
0272955
1001149560
Continued
1001137672
1001143256
10-6
DESCRIPTION
Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
Screwdriver, Potentiometer (To Adjust Drive Controllers)
Screwdriver, Magnetic
Seal Installation Tool - 1in
Seal Installation Tool - 1-1/2in
Seal Installation Tool - 2in
Wire Rope Sheave Gauge
Horsepower Card Service Harness
Tube Rack Installation
400S 460SJ
3120789
SECTION 10 SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)
ITEM #
3120789
PART NUMBER
QTY.
DESCRIPTION
0271240
0271446
Ref.
Ref.
Ref.
Weld leads at Platform Installations
400S
460SJ
400S 460SJ
REV.
10-7
SECTION 10 SPECIAL OPTIONS
FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO S/N 0300068333)
6
TO
WELDER
1
33
28
19
17F 17F
8
12
9
9
41
3
10
37
38
23
24
27
147
36
17C
17B
14
17A
42
18
VALVE (26)
LOCATED ON
TURNTABLE
NEAR WELDER
15
11
2
17B
17C
17E
29
4
17D
26
25
5
29
40
32
22
31
LOCATED ON
RADIATOR PLATE
10-8
31
7
400S 460SJ
29
20
3120789
SECTION 10 SPECIAL OPTIONS
3120789
400S 460SJ
10-9
SECTION 10 SPECIAL OPTIONS
FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO S/N 0300068333)
ITEM #
1
2
3
4
5
6
7
8
9
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: For Machines with SkyWelder Built S/N 0300068333 to
S/N 0300096000 see JLG Supplement 3124242. SkyWelder
used Prior to S/N 0300068333 is located on Turntable.
SkyWelder used S/N 0300068333 to S/N 0300096000 is
located in Platform.
0270044
0271579
0271358
Ref.
Ref.
Ref.
Ref.
0272025
Ref.
0270361
0271580
0271359
Ref.
Ref.
Ref.
0272024
Ref.
0362949
0641412
0641414
0641510
0641514
0641613
0641810
0840041
1060883
2
1
2
2
4
4
4
1
A/R
2
1
1
1
Bar, Space
Bolt 1/4in-20NC x 1-1/2in
Bolt 1/4in-20NC x 1-3/4in
Bolt 5/16in-18NC x 1-1/4in
Bolt 5/16in-18NC x 1-3/4in
Bolt 3/8in-16NC x 1-5/8in
Bolt 1/2in-13NC x 1-1/4in
Boot, Cable
Cable, Weld
400S
460SJ
Clamp, Hose
400S
460SJ
Clamp, Hose Options:
Clamp, Hose (Prior to S/N 0300064404)
Clamp, Hose (S/N 0300064404 to S/N 0300068333)
Decal - Sky Welder
Decal - Sky Welder (Not Shown - Located on Hood)
Extinguisher, Fire
Rivnut, Fastener
1
2
1
1
1
1
2
1
Platform Weld Leads Kit
Connector, Cable
Cable, #1 Weld - Black (12ft Length)
Cable, #1 Weld - Red (12ft Length)
Clamp, Ground
Holder, Electrode
Lugs, Cable
Nameplate - Welding Leads
110ft/33.5m
125ft/38.1m
10
Not Required
1320130
11
12
13
14
15
16
17
17A
17B
17C
17D
17E
17F
18
10-10
1320146
1320291
1704895
1704896
2030010
2080044
Not Used
2901971
7023413
7023414
7023418
7023415
7023416
7023417
3251963
SKY WELDER INSTALLATIONS
225A - 400S (Prior to S/N 0300064404)
200A - 400S (Prior to S/N 0300064404)
225A - 400S - ADE System
(S/N 0300064404 to S/N 0300064509)
225A - 400S - ADE System
(S/N 0300064509 to S/N 0300068333)
225A - 460SJ (Prior to S/N 0300064404)
200A - 460SJ (Prior to S/N 0300064404)
225A - 460SJ - ADE System
(S/N 0300064404 to S/N 0300064509)
225A - 460SJ - ADE System
(S/N 0300064509 to S/N 0300068333)
A/R
0
4
1
400S 460SJ
REV.
E
A
D
B
E
A
D
B
B
3120789
SECTION 10 SPECIAL OPTIONS
FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO S/N 0300068333) (CONTINUED)
ITEM #
PART NUMBER
QTY.
19
20
21
22
23
24
25
3311405
3311505
Not Used
3311805
4060802
4360336
2
4
Locknut 1/4in-20NC
Locknut 5/16in-18NC
4
1
1
1
1
1
2
12
Locknut 1/2in-13NC
Guard, Switch
Switch, Toggle
Hydraulic Welder Assembly Options (See 101 to 147 for
Breakdown):
225A
200A
Diverter Valve Assembly
Spacer, Washer
Flatwasher 1/4in
Flatwasher 5/16in
4
1
1
1
1
1
Flatwasher 1/2in
Support, Welder
Support, Weld Lead
Harness, Electrical (Not Shown) (Prior to S/N 0300064404)
Diode 3Amp
Connector, Relay
1
1
1
4
1
1
1
Decal - Positive
Decal - Negative
Nameplate - AC & Weld
Screw
Oil Cooler Assembly
Decal - Sky Welder (Platform)
Decal - Weld Lead (S/N 0300066961 to S/N 0300068333)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
4530016
4530020
4641164
4740397
4751400
4751500
Not Used
4751800
4846213
4846231
4922442
3990001
4460741
Not Used
1704919
1704920
3252764
0750605
3620034
1705000
1705305
4530016
4530020
101
102
103
104
105
106
107
108
109
110
111
112
113
3120789
Not Used
7023444
7023445
7023446
7023251
7023252
7023253
7024313
7023447
7023254
7023255
7023256
7023257
7023258
Ref.
Ref.
Ref.
2
1
1
1
1
1
1
1
1
1
2
2
DESCRIPTION
HYDRAULIC WELDER ASSEMBLIES
225A
200A
REV.
1/A
C
B
Grid - Front
Shield Front
Fan
Rotor
Bearing
Impedance, Weld Options:
225A
200A
Cover
Switch, Step
Selector, Range
Knob, Switch
Terminal, Female Weld Cable Attached
Terminal, Male Weld Cable Attached
400S 460SJ
10-11
SECTION 10 SPECIAL OPTIONS
FIGURE 10-2. SKY WELDER INSTALLATION (PRIOR TO S/N 0300068333) (CONTINUED)
ITEM #
PART NUMBER
QTY.
114
See Note
1
115
116
117
7023259
7023260
1
1
1
Panel, Front (Note: Not Available - Purchase Complete
Welder Assembly)
Bridge, Rectifier
Brushes and Holder
Panel, Receptacle Options (Panel Only):
225A
200A
1
1
1
2
Ring, Slip
Cover, Slip Ring
Varistor
Bridge, Single Phase Rectifier
1
Housing & Stator Options:
225A
200A
Bolt, Stay M8 x 30mm
Bolt, Stay
118 to 120
121
122
123
124
125
126
127
128
129 to 138
139
140
141
7023419
7024315
Not Used
7023261
7023262
7022363
7023264
Not Used
7023265
7024316
7023266
7023267
Not Used
7023448
7023449
4
4
1
1
1
7023420
See Note
141A
141B
141C
141D
141E
142
143
144
145
146
147
10-12
1
7023421
See Note
7023422
7024436
7023423
7023424
See Note
7023425
See Note
7023426
See Note
7023427
7023428
7024317
7024559
1
1
1
1
1
1
1
1
1
1
2
DESCRIPTION
REV.
Rail Set
Duct
Panel Assembly (Complete) Options:
225A
200A (Note: Not Available for Purchase)
Receptacle, Twistlock Options:
225A
200A (Note: Not Available for Purchase)
Control, Fine
Knob
Light - AC
Receptacle Options:
225A
200A (Note: Not Available for Purchase)
Harness (Not Shown)
Mount, Motor (Note: Not Available for Purchase)
Coupling
Guard, Coupling (Note: Not Available for Purchase)
Valve Assembly
Motor Assembly Options:
225A
200A
Cover, Weld Receptacle W/Cover
400S 460SJ
3120789
SECTION 11 PARTS NUMBER INDEX
Part Number
0020005
0020006
0060033
0060047
0060048
0060059
0080163
0080181
0080201
0080214
0080231
0080232
0080234
0080241
0100009
0100010
0100011
0100019
0100020
0100035
0100038
0100040
0100048
0100063
0100081
0140001
0140011
0140026
0140032
0181949
0200048
0200530
3120789
Page
....................... 1-45
....................... 1-45
.............. 2-89, 7-36
................ 3-7, 3-15
.............. 3-12, 3-15
................ 3-7, 3-15
.............. 2-37, 2-43
.............. 2-22, 2-89
2-22, 2-53, 2-81, 289
....................... 2-53
....................... 2-34
....................... 2-89
....................... 2-54
..................... 2-121
.............. 4-16, 4-21
......................... 4-3
1-3, 1-4, 1-7, 1-8, 111, 1-12, 1-17,
1-46, 1-49, 2-3,
2-11, 2-22, 2-24,
2-29, 2-34, 2-40,
2-41, 2-48, 2-51,
2-53, 2-60, 2-61,
2-72, 2-75, 2-80,
2-81, 2-85, 2-90,
2-94, 2-107, 2112, 2-117, 2122, 2-125, 3-3,
3-4, 3-5, 3-7, 38, 3-11, 3-12, 411, 4-13, 4-16,
4-23, 5-3, 5-5, 59, 5-11, 5-13, 517, 5-21
1-4, 1-7, 1-8, 1-12,
1-17, 2-11, 2-75
2-22, 2-24, 2-34, 240, 2-41, 2-53,
2-60, 2-63, 2-67,
2-68, 2-80, 2-81,
2-90, 4-4, 4-17,
4-21
...2-122, 4-16, 4-21
5-3, 5-5, 5-9, 5-11,
5-13, 5-17, 5-21
......................... 4-3
2-40, 2-54, 2-80, 2115, 2-121, 2122, 4-21, 7-42
....................... 5-21
....................... 4-22
......................... 2-3
....................... 4-21
....................... 4-16
..................... 2-122
....................... 2-67
.............. 4-11, 4-13
....................... 2-48
Part Number
0200632
0200664
0200741
0200742
0240047
0240049
0240050
0255917
0256765
0256778
0256789
0256847
0257195
0257728
0257733
0257887
0258252
0258253
0258308
0258309
0258584
0258585
0258608
0258703
0258918
0258922
0258981
0258999
0259000
0259001
0259135
0259136
0259137
0259138
0259140
0259141
0259143
0259144
0259145
0259146
0259147
0259148
0259149
0259150
0259151
0259152
0259153
0259155
0259156
0259157
0259158
0259159
0259160
0259175
0259176
0259177
0259178
0259179
0259180
Page
....................... 2-72
....................... 2-94
....................... 2-48
.............. 2-29, 2-48
....................... 1-47
....................... 1-47
....................... 1-47
............ 2-121, 7-51
....................... 10-4
....................... 10-4
....................... 10-2
.............. 2-37, 2-43
....................... 10-2
.............. 10-5, 10-6
....................... 10-3
....................... 7-51
....................... 2-56
....................... 2-56
..................... 2-122
.................. 4-4, 7-3
....................... 10-4
....................... 10-4
....................... 4-18
....................... 10-5
....................... 10-5
................ 7-2, 10-3
....................... 10-5
................ 7-2, 10-2
....................... 2-93
....................... 2-93
......................... 3-3
......................... 3-3
.............. 2-52, 4-18
....................... 2-33
....................... 2-52
..................... 2-125
..................... 2-107
....................... 2-67
.............. 1-17, 1-41
.............. 1-17, 1-41
....................... 2-11
......................... 1-4
....................... 1-12
......................... 1-3
....................... 1-11
......................... 1-3
....................... 1-11
....................... 2-11
....................... 2-11
..................... 2-122
....................... 2-12
......................... 8-3
......................... 8-3
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
Part Number
0259181
0259182
0259183
0259184
0259185
0259186
0259188
0259189
0259190
0259193
0259194
0259195
0259196
0259197
0259198
0259351
0259352
0259353
0259354
0259355
0259356
0259640
0259641
0259665
0259674
0259750
0259751
0259852
0259856
0259857
0259875
0259962
0259963
0259964
0259965
0259968
0259981
0259989
0259990
0259991
0259992
0259993
0259994
0270022
0270024
0270029
0270030
0270044
0270074
0270075
0270076
0270077
0270078
0270079
0270086
0270091
0270092
0270093
0270094
400S 460SJ
Page
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 2-3
................3-5, 7-33
...... 3-5, 3-12, 7-33
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-2
..............2-91, 7-36
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-19
......................... 2-3
......................... 2-3
....................... 1-45
....................... 1-45
....................... 2-51
....................... 2-51
..................... 2-122
..............3-11, 3-12
..................... 2-122
....................... 2-11
..............4-18, 4-23
..............4-18, 4-23
..............4-18, 4-23
..............4-18, 4-23
..............4-18, 4-23
......................... 8-3
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
..............7-37, 7-50
..............7-37, 7-50
..............1-45, 1-46
..............1-45, 1-46
............10-4, 10-10
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-19
....................... 1-19
....................... 1-45
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
Part Number
0270159
0270160
0270180
0270184
0270186
0270187
0270192
0270193
0270213
0270259
0270326
0270354
0270361
0270398
0270496
0270497
0270498
0270499
0270574
0270575
0270646
0270647
0270648
0270649
0270650
0270651
0270652
0270653
0270654
0270655
0270659
0270670
0270814
0271040
0271076
0271077
0271078
0271079
0271159
0271160
0271164
0271165
0271166
0271211
0271212
0271213
0271215
0271218
0271239
0271240
0271244
0271245
0271246
0271247
0271248
0271333
0271340
0271342
0271343
Page
..................... 2-121
..................... 2-121
....................... 1-47
....................... 1-45
....................... 1-47
....................... 1-47
....................... 1-45
.............. 1-45, 1-47
......................... 3-4
....................... 1-45
....................... 2-11
..................... 2-127
............ 10-4, 10-10
.................. 8-3, 8-7
....................... 2-71
....................... 2-71
....................... 2-47
....................... 2-47
....................... 10-3
....................... 10-3
................ 7-2, 10-2
................ 7-2, 10-2
....................... 10-4
................ 7-2, 10-3
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 2-68
................ 7-2, 10-2
..4-4, 4-8, 4-24, 7-3
....................... 4-11
..................... 2-118
..................... 2-118
..................... 2-118
..................... 2-118
....... 3-5, 3-12, 7-43
................ 3-5, 7-43
..................... 2-122
..................... 2-122
..................... 2-122
....................... 1-45
....................... 1-45
....................... 1-45
....................... 1-45
....................... 1-45
....................... 10-2
....................... 10-6
....................... 2-52
....................... 2-33
.............. 2-52, 4-23
....................... 2-51
....................... 2-51
......................... 7-2
....................... 4-24
..................... 2-121
............ 2-121, 4-23
11-1
SECTION 11
Part Number
0271345
0271346
0271347
0271348
0271355
0271358
0271359
0271441
0271445
0271446
0271548
0271579
0271580
0271603
0271607
0271657
0271659
0271661
0271662
0271675
0271892
0271912
0271977
0271978
0271993
0271994
0271995
0271996
0271997
0271998
0272007
0272008
0272009
0272010
0272011
0272018
0272024
0272025
0272035
0272036
0272070
0272254
0272274
0272275
0272301
0272307
0272310
0272311
0272336
0272337
0272352
0272353
0272387
0272395
0272418
0272427
0272435
0272444
0272448
11-2
PARTS NUMBER INDEX
Page
....................... 2-71
....................... 2-47
....................... 2-47
....................... 2-71
.............. 4-11, 4-24
............ 10-4, 10-10
............ 10-4, 10-10
....................... 2-89
....................... 10-2
....................... 10-6
....................... 10-4
............ 10-4, 10-10
............ 10-4, 10-10
....................... 10-5
....................... 10-4
..................... 2-118
..................... 2-118
..................... 2-118
..................... 2-118
....................... 10-5
....................... 10-3
................ 7-2, 10-2
......................... 1-3
....................... 1-11
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-19
....................... 1-18
....................... 1-18
....................... 4-11
....................... 2-71
....................... 2-47
....................... 2-47
....................... 2-71
............ 2-121, 4-23
............ 10-4, 10-10
............ 10-4, 10-10
......................... 4-4
......................... 4-4
................ 3-8, 3-12
....................... 10-6
......................... 1-3
....................... 1-11
....................... 10-6
....................... 10-6
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 1-18
....................... 10-5
....................... 10-5
....................... 10-3
....................... 4-13
....................... 10-3
....................... 4-13
....................... 10-3
Part Number
0272588
0272589
0272590
0272591
0272592
0272593
0272596
0272597
0272599
0272609
0272612
0272613
0272614
0272615
0272725
0272731
0272733
0272783
0272784
0272803
0272804
0272805
0272828
0272885
0272886
0272897
0272900
0272901
0272902
0272903
0272906
0272923
0272924
0272925
0272926
0272927
0272938
0272939
0272955
0272970
0272989
0272994
0272999
0273003
0273004
0273005
0273050
0273051
0273064
0273065
0273145
0273146
0273147
0273148
0273149
0273250
0273353
0273370
0273473
Page
........................10-3
........................10-3
........................10-5
..........................3-3
..........................3-3
.............. 3-11, 3-12
........................10-6
........................10-6
........................10-3
..........................4-7
................ 3-5, 7-43
....... 3-5, 3-12, 7-43
........................2-47
........................2-47
........................10-5
......................2-107
........................10-5
.............. 1-17, 1-42
.............. 1-17, 1-42
..........................1-7
..........................1-8
........................1-49
........................1-49
........................2-51
........................2-52
..........................3-4
..........................1-3
........................1-11
..........................1-3
........................1-11
..........................1-7
........................1-18
........................1-18
.............. 1-17, 1-42
.............. 1-17, 1-42
........................1-12
......................2-118
......................2-118
........................10-5
................ 4-8, 4-22
........................2-22
........................2-24
..........................3-3
........................10-6
........................10-6
........................10-6
........................2-29
........................2-29
........................10-2
..........................3-3
........................10-5
........................10-5
........................10-5
........................10-5
........................10-5
........................10-2
........................10-5
........................10-2
..........................1-7
Part Number
0273493
0273494
0273507
0273511
0273512
0273693
0273710
0273944
0274015
0274016
0274079
0274084
0274085
0274247
0274334
0274415
0274416
0274419
0274420
0274529
0274570
0274574
0274584
0274600
0274601
0274603
0274605
0275032
0275039
0275055
0275056
0275057
0275059
0275060
0340041
0340046
0360406
0360541
0361810
0362519
0362528
0362870
0362909
0362932
0362936
0362949
0362954
0362965
0363019
0363082
0363097
0370024
0400075
0440161
0440162
400S 460SJ
Page
......................... 4-8
......................... 4-8
....................... 2-75
....................... 2-75
....................... 10-5
.....2-25, 2-41, 2-43
....................... 10-3
....................... 2-40
....................... 2-60
..................... 2-125
....................... 2-47
....................... 2-29
....................... 2-47
....................... 10-2
....................... 2-40
..................... 2-118
..................... 2-118
..................... 2-118
..................... 2-118
....................... 10-2
......................... 4-9
............ 2-121, 4-23
......................... 4-9
......................... 2-3
......................... 2-3
....................... 2-60
....................... 2-24
....................... 2-80
....................... 2-85
....................... 10-3
....................... 10-2
....................... 10-6
..................... 2-118
..................... 2-118
2-22, 2-34, 2-41, 253, 2-81, 2-89
.....2-22, 2-56, 2-91
....................... 1-49
....................... 2-34
2-24, 2-34, 2-40, 252, 2-80, 2-90
....................... 2-68
..................... 2-122
....................... 2-52
..................... 2-122
.................. 1-3, 1-7
..............1-41, 1-42
..................... 10-10
.........1-3, 1-7, 1-11
....................... 1-11
....................... 1-49
....................... 2-75
....................... 2-75
....................... 5-19
2-24, 2-34, 2-40, 252, 2-60, 2-80,
2-90
....................... 1-12
.................. 1-4, 1-8
Part Number
0440240
0440271
0440274
0440291
0480056
0480111
0480118
0480120
0480122
0480134
0480135
0480142
0561185
0561237
0561300
0630462
0630464
0630491
0630498
0630518
0630534
0630535
0630541
0630548
0630566
0630568
0630569
0641404
0641405
0641406
0641407
0641408
0641410
0641412
0641414
0641416
0641420
0641422
0641424
0641504
0641506
0641507
Page
....................... 2-11
....................... 1-12
....................... 1-13
....................... 1-13
....................... 2-94
....................... 2-72
.............. 2-48, 2-72
.............. 2-29, 2-48
....................... 2-29
....................... 2-72
....................... 2-75
....................... 2-85
................ 3-7, 3-11
....................... 3-12
.... 1-3, 1-4, 1-7, 1-8
.............. 4-11, 4-13
..... 1-41, 4-16, 4-21
..................... 2-121
.............. 2-34, 2-60
. 2-112, 2-115, 4-16
......................... 5-9
5-5, 5-11, 5-13, 5-21
2-24, 2-34, 2-40, 252, 2-60, 2-80,
2-90
..................... 2-115
......................... 3-5
....................... 4-23
....................... 2-22
1-29, 2-122, 4-16, 421
.............. 2-75, 2-85
2-22, 2-33, 2-53, 261, 2-81, 2-113,
2-118, 2-122, 38, 3-11, 4-4, 4-7,
4-16, 4-17, 4-21,
8-4, 8-11
.............. 2-41, 2-61
1-45, 2-22, 2-52, 44, 4-7, 4-21, 8-4,
8-10
2-22, 2-25, 2-35, 240, 2-54, 2-60,
2-80, 2-91
.. 2-3, 2-53, 2-60, 280, 10-10
.. 1-3, 1-11, 2-54, 261, 4-4, 4-8, 411, 4-13, 4-21,
10-10
............ 2-125, 3-12
......................... 2-3
.............. 2-52, 2-80
......................... 1-7
.............. 1-41, 1-49
2-22, 2-35, 2-54, 261, 2-91
2-22, 2-56, 2-61, 2-
3120789
SECTION 11
Part Number
Page
81
0641508 . 1-8, 1-41, 1-42, 229, 2-48, 2-72,
2-75, 2-89, 2-94
0641510 . 2-3, 2-35, 2-41, 243, 2-85, 10-10
0641511 ....................... 2-80
0641514 ..................... 10-10
0641516 ......................... 3-5
0641518 ......................... 4-9
0641530 .............. 1-41, 1-42
0641538 .............. 1-41, 1-42
0641604 ................ 3-5, 5-21
0641605 .........3-4, 3-7, 3-12
0641606 1-4, 1-8, 1-11, 1-12,
1-41, 2-67, 3-7,
3-11
0641607 1-3, 1-4, 1-7, 1-12,
1-42
0641608 2-22, 2-33, 2-51, 281, 2-89, 2-107,
2-125, 3-3, 3-7,
3-11, 3-12
0641609 2-24, 2-53, 2-61, 281, 3-4
0641610 . 2-3, 2-22, 2-29, 234, 2-41, 2-48,
2-52, 2-61, 2-68,
2-81, 2-89, 2-94,
2-122, 2-125, 33, 3-7, 3-11, 312, 4-4, 4-21
0641611 2-34, 2-75, 2-81, 289, 4-16
0641612 2-53, 2-61, 2-75, 281, 2-125
0641613 ..................... 10-10
0641614 ....................... 2-53
0641616 2-24, 2-35, 2-40, 254, 2-60, 2-80,
3-7, 3-11
0641618 .....1-41, 1-42, 3-12
0641620 ................ 1-11, 3-3
0641626 .................. 1-3, 1-7
0641710 ....................... 2-85
0641718 ....................... 2-75
0641772 .....2-29, 2-48, 2-72
0641808 ....................... 1-45
0641810 ...2-11, 2-75, 10-10
0641812 2-22, 2-33, 2-41, 251, 2-61, 2-81,
2-89, 3-8, 3-12
0641814 ................ 2-68, 3-3
0641818 ....................... 2-42
0641820 2-22, 2-33, 2-52, 261, 2-81, 2-89,
3-4
0641826 ....................... 2-11
0642010 1-3, 1-7, 1-11, 2-24,
3120789
Part Number
0642012
0642682
0651406
0681608
0681610
0681612
0681632
0681810
0681822
0681824
0681828
0681832
0681856
0681872
0682012
0682014
0682018
0682026
0682040
0682048
0682248
0700610
0700808
0700810
0700814
0700816
0700819
0700820
0701010
0701012
0701014
0701015
0701016
0701022
0701217
0701414
0720805
0721003
0721004
0721005
0721006
0721008
0721010
0731004
0731005
0731007
0741605
0741606
0741607
0741610
Page
2-35, 2-40, 2-53,
2-60, 2-80, 2-90
.. 1-3, 1-7, 1-11, 3-3
................ 3-8, 3-12
......................... 2-3
................ 3-8, 3-13
......................... 3-3
..... 2-48, 2-72, 2-94
......................... 3-3
....................... 1-17
....................... 1-45
......................... 1-8
......... 1-4, 1-8, 1-13
....................... 2-11
....................... 1-46
....................... 1-46
....................... 1-17
....................... 1-17
....................... 2-11
....................... 2-11
....................... 1-49
....................... 2-11
......... 1-3, 1-7, 1-11
....................... 2-89
.............. 2-22, 2-42
2-37, 2-43, 2-51, 281
....................... 2-94
....................... 2-34
..... 2-48, 2-53, 2-61
....................... 2-85
..... 2-53, 2-60, 2-91
2-33, 2-42, 2-53, 261, 2-89, 2-94
.............. 2-51, 2-61
2-33, 2-42, 2-72, 275, 2-89
....................... 2-85
.............. 2-51, 2-61
....................... 2-29
..... 2-33, 2-42, 2-48
.......... 2-113, 2-118
.............. 4-16, 4-24
2-22, 2-53, 2-61, 2112, 2-115
... 2-68, 2-112, 4-13
2-22, 2-49, 2-51, 272, 2-90, 2-94
2-29, 2-49, 2-72, 294, 4-22
... 2-51, 2-112, 4-16
............ 2-111, 4-16
.............. 4-11, 4-13
..................... 2-107
................ 3-8, 3-11
....................... 2-75
......................... 3-7
2-22, 2-34, 2-54, 262, 2-81, 2-90
Part Number
0741808
0750605
0750808
0760606
0801186
0801213
0801214
0801215
0801216
0801223
0801359
0801360
0840041
0860038
0860520
0860984
0861195
0861270
0861271
0861278
0861279
0861280
0861281
0861320
0861327
0861337
0861339
0861340
0861341
0861392
0861414
0861432
0861433
0861434
0861435
0861462
0861463
0861494
0861495
0861496
0861499
0861509
0861510
0861535
0861537
0861571
0861575
0861591
0861592
0861706
0861707
0861710
0861711
0861736
0861739
0861773
0861774
0902210
0902457
400S 460SJ
PARTS NUMBER INDEX
Page
....................... 2-75
..................... 10-11
..................... 2-126
....................... 2-61
................3-3, 3-11
......................... 3-7
....................... 3-11
......................... 3-7
....................... 3-11
..................3-3, 3-7
..................3-3, 3-7
................3-3, 3-11
..................... 10-10
..............7-37, 7-50
................8-4, 8-10
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
..................... 2-113
..................... 2-113
..................... 2-113
..................... 2-113
..................... 2-125
..................... 2-125
..................... 2-111
..................... 2-111
..................... 2-111
..................... 2-111
....................... 4-21
..............4-21, 4-23
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-111
..................... 2-111
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
....................... 4-21
....................... 4-21
....................... 4-15
....................... 4-21
....................... 4-21
....................... 10-5
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
..................... 2-115
....................... 2-72
..............2-56, 2-62
Part Number
Page
0902461
0902464
0902539
0902556
0902668
0902669
0902673
0902674
0902724
0902733
0902734
0902740
0902751
0902756
0902952
0903010
0920116
0920119
0940049
....................... 2-33
....................... 2-33
.............. 2-51, 2-63
....................... 2-11
.......... 2-125, 2-126
..................... 2-125
..................... 2-126
..................... 2-126
....................... 2-54
....................... 1-49
....................... 1-49
....................... 2-35
....................... 4-21
....................... 2-72
....................... 2-75
....................... 2-64
.............. 2-11, 2-15
.............. 2-11, 2-15
2-25, 2-35, 2-40, 254, 2-60, 2-80,
2-91, 2-125
0940070 ....................... 2-42
0940071 ..................... 2-125
0940092 ....................... 4-11
0940094 ....................... 4-11
0940101 ....................... 4-11
0940103 ....................... 4-13
0941611 ....................... 2-24
0961890 ......................... 5-3
0961893 ......................... 5-9
0961894 ................ 5-5, 5-13
0961896 ....................... 5-21
0961897 ....................... 5-11
0961947 .............. 3-12, 3-16
0961948 ....................... 1-46
0961950 .1-3, 1-7, 1-11, 3-7,
3-11, 5-11
0961951 .1-5, 1-9, 1-13, 3-7,
3-11, 3-16, 5-5,
5-7, 5-13, 5-15
0961986 ....................... 2-42
0962031 ....................... 2-89
0962140 ..1-5, 1-9, 1-13, 5-3
0962172 2-22, 2-35, 2-53, 262, 2-81, 2-90
0962292 ......................... 1-8
0962293 ....................... 1-46
0962335 ....................... 3-12
0962336 ......................... 5-9
0962348 ......................... 1-8
0962474 ......................... 5-3
1 ................................. 10-11
1001097554 ................. 2-26
1001097962 ............... 2-125
1001097963 ............... 2-125
1001099391 ................... 2-3
1001099830 ................... 3-4
1001101228 ................. 2-23
1001101232 ................. 2-23
11-3
SECTION 11
Part Number
1001101233
1001101835
1001101836
1001102308
1001102354
1001109194
1001109402
1001109403
1001109694
1001109698
1001110138
1001110139
1001110997
1001110998
1001110999
1001111000
1001113961
1001117320
1001118416
1001118417
1001129555
PARTS NUMBER INDEX
Page
................. 2-23
............... 2-126
............... 2-126
................. 2-23
................. 1-46
................. 4-17
............... 2-126
............... 2-126
................. 10-3
................. 10-3
................. 10-4
................. 10-4
................. 10-3
................. 10-3
................. 10-3
................. 10-3
................. 4-35
................... 4-8
.4-21, 4-35, 9-1
........ 4-21, 4-29
...4-21, 4-29, 430, 9-1
1001137672 ................. 10-6
1001140283 ...1-4, 1-8, 1-13
1001140586 ............ 3-7, 5-7
1001140587 .......... 3-3, 5-15
1001142504 ................. 10-5
1001142505 ................. 10-5
1001143256 ................. 10-6
1001144023 ................... 4-7
1001144024 ................... 4-7
1001144025 ................... 4-7
1001144026 ................... 4-7
1001144027 ................... 4-7
1001144629 ................... 4-7
1001148902 ................. 10-3
1001148903 ................. 10-3
1001148904 ................. 10-3
1001148905 ................. 10-3
1001148906 ................. 10-3
1001148971 ................. 10-4
1001149560 ................. 10-5
1001149730 ................. 10-5
1060012 ....................... 7-32
1060279 ................ 8-4, 8-10
1060341 2-123, 7-36, 7-37, 751
1060494 .............. 7-33, 7-43
1060515 ....................... 7-32
1060516 ....................... 7-33
1060602 ....................... 7-33
1060609 ..................... 2-123
1060680 ..................... 2-123
1060883 ..................... 10-10
1060896 ....................... 7-43
1060902 .............. 7-50, 7-52
1060903 .............. 4-11, 4-13
1060904 ....................... 2-22
1060918 4-4, 4-8, 4-21, 7-42
11-4
Part Number
1060983
1060985
1100118
1100123
1120484
1120487
1120532
1120552
1180336
1180379
1260017
1300019
1320012
1320016
1320019
1320022
1320023
1320032
1320033
1320058
1320060
1320126
1320127
1320130
1320146
1320176
1320218
1320220
1320222
1320223
1320291
1320323
1321138
1340060
1340061
1580011
1580012
1580013
1600218
1600283
1600284
1600298
1600312
1600313
1600314
1600317
1600318
1600327
Page
....... 4-9, 7-43, 7-52
........................7-43
................ 1-3, 1-11
..........................1-7
......................2-108
......................2-108
......................2-107
........................1-19
..........................3-4
..........................3-4
........................2-11
........................1-19
2-22, 2-23, 2-53, 262, 2-81, 2-89
2-22, 2-34, 2-53, 262, 2-81, 2-89
........................2-51
2-22, 2-24, 2-35, 240, 2-42, 2-51,
2-53, 2-60, 2-62,
2-80, 2-81, 2-90
........................2-60
........................2-54
........................2-62
........................2-54
..... 2-52, 2-62, 4-16
........................2-68
........................2-67
......................10-10
......................10-10
2-36, 2-37, 2-42, 244
.............. 2-67, 2-68
........................2-67
........................2-34
2-24, 2-35, 2-40, 242, 2-54, 2-80,
2-91
......................10-10
........................2-80
........................2-62
2-22, 2-34, 2-42, 253, 2-62, 2-81,
2-89
........................10-2
2-22, 2-53, 2-64, 281, 2-89
.................. 4-4, 4-8
.................. 4-4, 4-8
........................4-17
.............. 4-15, 4-33
.............. 4-15, 4-27
........................2-52
......................2-115
........................4-21
........................2-52
.............. 4-21, 4-29
.............. 4-21, 4-35
......................2-115
Part Number
Page
1600328 ....................... 2-52
1600344 ....................... 10-5
1600361 ....................... 2-26
1600363 ....................... 2-56
1600364 ..............2-115, 9-2
1600374 ....................... 2-63
1600375 ................ 4-21, 9-2
1600411 ..............2-115, 9-2
1660219 ....................... 2-12
1660219RR .................. 2-12
1660234 ..............2-37, 2-43
1660239 ....................... 2-91
1660250 ..............2-55, 2-63
1660255 ....................... 2-22
1670769 ....................... 3-12
1670824 ..................... 2-122
1670829 2-112, 2-115, 4-16,
4-21
1670836 ................ 3-8, 3-11
1670870 ....................... 10-5
1670894 ....................... 10-5
1670956 ..................... 2-122
1671037 ....................... 4-22
1671170 ..................... 2-125
1683053 ......................... 5-9
1683054 ....................... 5-21
1683055 ................ 5-5, 5-13
1683063 ....................... 5-11
1683076 ................ 5-3, 5-17
1683261 ......................... 5-9
1683572 ......................... 5-3
1683574 ......................... 5-3
1683575 .........1-3, 1-11, 5-3
1683609 ................ 3-12, 5-9
1683614 1-4, 1-8, 1-13, 5-17
1683615 ....................... 5-17
1683658 ..............5-17, 5-19
1683687 ......................... 5-9
1683776 ................ 3-3, 5-11
1683778 .................. 3-7, 5-5
1683844 ....................... 5-11
1683846 ....................... 5-11
1683861 ......................... 5-5
1683893 ....................... 5-21
1683895 ....................... 5-21
1683897 .......3-7, 3-11, 5-21
1683949 ....................... 5-13
1683950 ....................... 5-13
1683951 ................ 3-3, 5-13
1683952 ......................... 5-5
1684012 ......................... 5-5
1684013 ................ 3-11, 5-5
1684138 ......................... 5-3
1684139 . 1-3, 1-7, 1-11, 5-3
1684193 ....................... 5-21
1684194 .......3-7, 3-11, 5-21
1684283 ....................... 5-13
1684284 ................ 3-3, 5-13
1684312 ....................... 5-21
400S 460SJ
Part Number
1684412
1700584
1700818
1701499
1701500
1701502
1701503
1701504
1701505
1701509
1701515
1701529
1701542
1701543
1701645
1701691
1702153
1702300
1702564
1702565
1702566
1702567
1702590
1702610
1702676
1702688
1702720
1702738
1702740
1702773
1702774
1702784
1702788
1702861
1702868
1702938
1702961
1702962
1702968
1703067
1703090
1703091
1703092
1703093
1703162
1703175
1703450
1703479
1703622
1703776
1703797
1703798
1703804
1703805
1703808
Page
1-4, 1-8, 1-13, 5-19
................ 8-3, 8-10
................ 8-4, 8-11
................ 8-4, 8-11
................ 8-4, 8-10
................ 8-3, 8-10
................ 8-3, 8-10
................ 8-3, 8-10
2-25, 2-35, 2-90, 84, 8-11
................ 8-3, 8-10
....................... 2-40
................ 8-4, 8-10
2-54, 2-60, 2-80, 84, 8-11
2-60, 2-80, 8-4, 8-11
.................. 8-3, 8-9
................ 8-4, 8-11
......................... 8-3
................ 8-3, 8-10
.............. 4-15, 4-21
.............. 4-15, 4-21
.............. 4-15, 4-21
.............. 4-15, 4-21
.............. 2-76, 2-86
.......... 2-111, 2-115
....................... 4-21
......... 8-3, 8-9, 8-10
....................... 8-11
....................... 1-19
....................... 1-19
.................. 8-3, 8-8
.................. 8-3, 8-8
.................. 8-3, 8-8
....................... 10-2
.................. 8-3, 8-8
................ 8-3, 10-3
....................... 4-24
....................... 10-3
....................... 10-3
....................... 1-49
....................... 1-19
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
2-22, 2-35, 2-42, 254, 2-63, 2-82,
2-90
....................... 10-2
....................... 1-49
....................... 10-2
..................... 2-112
....................... 4-15
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
3120789
SECTION 11
Part Number
1703923
1703924
1703925
1703926
1703927
1703928
1703929
1703930
1703931
1703932
1703933
1703934
1703935
1703936
1703937
1703938
1703939
1703940
1703947
1703948
1703949
1703950
1703951
1703952
1703980
1703981
1703982
1703983
1703984
1703985
1703996
1704000
1704001
1704002
1704003
1704004
1704005
1704006
1704007
1704008
1704096
1704098
1704099
1704100
1704101
1704102
1704103
1704104
1704106
1704107
1704108
1704109
1704110
1704111
1704112
1704150
1704174
1704175
1704233
3120789
Page
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-8
......................... 8-7
......................... 8-7
......................... 8-8
......................... 8-8
......................... 8-7
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
.................. 8-8, 8-9
................ 8-8, 10-3
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
....................... 8-10
....................... 8-10
....................... 8-10
......................... 8-3
......................... 8-9
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-9
......................... 8-9
......................... 8-3
....................... 8-10
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
....................... 10-2
....................... 10-2
....................... 10-2
......................... 8-9
Part Number
1704260
1704271
1704277
1704412
1704465
1704466
1704472
1704473
1704484
1704485
1704486
1704487
1704488
1704489
1704510
1704514
1704540
1704578
1704586
1704726
1704825
1704827
1704828
1704829
1704885
1704895
1704896
1704919
1704920
1704972
1704997
1705000
1705065
1705066
1705067
1705068
1705069
1705070
1705071
1705072
1705073
1705074
1705075
1705076
1705132
1705364
1705753
1706059
1706060
1706061
1706062
1706063
1706064
1706126
1706708
1706709
1706712
1780305
1780307
Page
.............. 4-17, 4-21
....................... 8-11
.................. 8-3, 8-8
................ 8-4, 8-11
.......... 2-111, 2-116
.......... 2-111, 2-116
.................. 8-3, 8-8
.................. 8-3, 8-8
.............. 4-18, 4-23
.............. 4-18, 4-23
.............. 4-18, 4-23
.............. 4-18, 4-23
......................... 8-3
......................... 8-3
....................... 8-10
.............. 4-18, 4-23
................ 8-4, 8-11
....................... 1-49
....................... 1-46
................ 8-4, 8-11
................ 8-4, 8-11
................ 8-4, 8-11
................ 8-4, 8-11
................ 8-4, 8-11
................ 8-4, 8-11
..................... 10-10
..................... 10-10
..................... 10-11
..................... 10-11
....................... 2-41
....................... 4-21
..................... 10-11
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
............ 2-117, 4-22
....................... 1-19
..................... 2-115
....................... 2-41
....................... 2-41
....................... 2-41
....................... 2-41
....................... 2-41
....................... 2-41
................ 8-4, 8-11
.................. 8-3, 8-8
.................. 8-3, 8-8
..................... 2-115
..................... 2-125
.......... 2-112, 2-116
Part Number
1840013
1840014
1840015
1840020
1870096
1870097
1870132
1870142
1870191
2000162
2000163
2000164
2000166
2000172
2000174
2000175
2000190
2000193
2000195
2000207
2000210
2000216
2000219
2000236
2000245
2000247
2000286
2000287
2000311
2000312
2000313
2000347
2000354
2000358
2000359
2030010
2060025
2060032
2080040
2080044
2120150
2120163
2120209
2120210
2160002
2180125
2180344
2180348
2180387
2180388
2180389
2180418
2180422
2180467
2180482
2180504
2180536
400S 460SJ
PARTS NUMBER INDEX
Page
..................... 2-111
..................... 2-111
..................... 2-111
..................... 2-111
......................... 7-3
......................... 7-3
......................... 7-3
......................... 7-3
......................... 7-3
..............2-33, 2-36
....................... 2-89
..............2-51, 2-55
....................... 2-51
..............2-51, 2-55
....................... 2-51
..............2-33, 2-36
..............2-33, 2-36
..............2-51, 2-55
..............2-22, 2-25
..............2-62, 2-63
....................... 2-61
2-36, 2-37, 2-42, 243, 2-44
....................... 2-41
....................... 2-61
....................... 2-41
....................... 2-41
....................... 2-41
....................... 2-41
....................... 2-61
....................... 2-61
....................... 2-22
....................... 2-41
....................... 2-82
....................... 2-81
....................... 2-81
..................... 10-10
2-34, 2-42, 2-53, 262, 2-82
....................... 2-22
.......... 4-3, 4-7, 4-8
............3-12, 10-10
......................... 2-3
......................... 2-3
......................... 2-3
..................2-3, 9-1
....................... 2-12
....................... 2-67
....................... 2-12
..............2-60, 2-80
..............2-67, 2-68
....................... 2-67
..............2-67, 2-68
....................... 2-67
....................... 6-12
..............2-53, 2-62
....................... 2-22
....................... 2-68
.... 2-24, 2-35, 2-90
Part Number
Page
2180724 ....................... 6-12
2180798 2-22, 2-34, 2-42, 253, 2-62, 2-90
2180877 ....................... 2-82
2200222 2-17, 2-24, 2-35, 240, 2-54, 2-60,
2-80, 2-91
2220001 ....................... 2-12
2220005 ....................... 2-68
2220082 ....................... 2-68
2220124 ....................... 2-12
2220237 ......... 6-5, 6-7, 6-11
2220240 ......................... 6-5
2220242 .................. 6-5, 6-7
2220250 2-24, 2-35, 2-54, 290
2220261 ....................... 2-67
2220273 2-12, 2-24, 2-35, 240, 2-53, 2-90
2220290 ....................... 2-68
2220313 2-24, 2-35, 2-40, 254, 2-60, 2-80,
2-90
2220362 .................. 6-5, 6-7
2220366 ......................... 6-7
2220371 ......... 6-5, 6-7, 6-11
2220372 ....................... 6-11
2220373 ......... 6-5, 6-7, 6-11
2220375 ..6-3, 6-5, 6-7, 6-11
2220376 ..... 2-22, 2-99, 6-11
2220377 ....................... 6-11
2220379 ....................... 6-11
2220380 ....................... 6-11
2220385 ..... 2-101, 6-3, 6-11
2220409 ....................... 2-34
2220414 ....................... 6-12
2220415 ..6-3, 6-5, 6-7, 6-11
2220428 ....................... 6-11
2220429 ....................... 6-11
2220435 ......... 6-5, 6-7, 6-11
2220451 ..... 2-34, 2-42, 6-11
2220459 ..... 2-24, 2-35, 2-90
2220465 .................. 6-5, 6-7
2220466 ......... 6-5, 6-8, 6-11
2220468 ....................... 6-11
2220472 ................ 6-8, 6-11
2220473 ....................... 6-11
2220479 ... 2-22, 2-101, 6-11
2220481 ......................... 6-5
2220497 ....................... 6-11
2220498 ..... 2-22, 2-99, 6-11
2220500 ....................... 6-11
2220501 ........... 6-3, 6-5, 6-7
2220502 ....................... 6-11
2220504 .................. 6-5, 6-7
2220567 .............. 2-22, 6-11
2220568 ......................... 6-5
2220578 2-22, 2-99, 6-7, 6-12
2220582 ......... 6-5, 6-7, 6-11
11-5
SECTION 11
Part Number
2220596
2220600
2220602
2220603
2220648
2220711
2220775
2220794
2220805
2220810
2220883
2220885
2220886
2220888
2220899
2220906
2220947
2221018
2221019
2221024
2221030
2221040
2221041
2221042
2221043
2221044
2221045
2221063
2221086
2221176
2221216
2300004
2300014
2300016
2300019
2300027
2300029
2360539
2360540
2360541
2360625
2360626
2360627
2360650
2360651
2360652
2400060
2400061
2400065
2400066
2400070
2420172
2420187
2420191
2420194
11-6
PARTS NUMBER INDEX
Page
.........6-5, 6-7, 6-11
.........6-5, 6-7, 6-11
......................... 6-8
....................... 6-12
....................... 2-67
......................... 6-3
....................... 6-11
2-24, 2-35, 2-40, 253, 2-90
....................... 2-54
...2-22, 2-101, 6-11
1-37, 1-38, 5-5, 5-9,
5-11, 5-21
.5-3, 5-5, 5-9, 5-13,
5-21
1-37, 1-38, 5-11, 522
....................... 1-38
....................... 6-11
....................... 6-11
.....2-22, 2-99, 6-11
....................... 2-67
....................... 2-67
....................... 2-68
.........6-5, 6-7, 6-11
......................... 6-3
.....2-22, 2-99, 6-11
....................... 6-11
......................... 6-3
....................... 6-12
.............. 2-22, 6-11
....................... 6-12
....................... 6-11
.....2-40, 2-60, 2-80
....................... 6-12
....................... 2-81
....................... 10-4
.............. 1-18, 10-4
....................... 10-4
....................... 10-4
....................... 10-4
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.........1-5, 1-9, 1-14
.............. 7-35, 7-47
.......7-35, 7-47, 9-2
....................... 7-48
.............. 7-48, 7-52
....................... 7-52
.......... 2-112, 2-116
.............. 2-55, 2-63
..................... 2-107
....................... 4-17
Part Number
Page
2420197 ........................4-21
2460011 .............. 2-47, 2-71
2460013 2-29, 2-47, 2-71, 293
2460032 2-29, 2-47, 2-71, 293
2460034 ..... 2-47, 2-71, 2-93
2460044 ........................2-71
2460051 .............. 2-75, 2-85
2460052 .............. 2-75, 2-85
2460055 .............. 2-29, 2-47
2540035 ......................2-125
2560136 .............. 4-15, 4-21
2560173 ..........................4-9
2570008 ........................5-19
2600209 ......................2-125
2600211 .............. 4-15, 4-23
2600216 ..........................4-3
2600219 ..........................4-3
2600258 ......................2-125
2600281 ..........................4-7
2600287 ..........................4-3
2680463 ......................2-125
2680464 ......................2-125
2680465 ......................2-125
2680466 ......................2-125
2680471 ......................2-126
2680516 ......................2-125
2720058 2-22, 2-24, 2-35, 253, 2-60, 2-80,
2-82, 2-90
2720144 ........................2-67
2720149 ........................2-68
2720271 ..... 2-24, 2-35, 2-90
2720341 ........................2-55
2720351 ........................2-35
2720392 ........................2-68
2720398 .............. 2-34, 2-42
2720434 .............. 2-34, 2-42
2720435 .............. 2-54, 2-62
2720436 .............. 2-53, 2-62
2720441 ........................2-89
2720448 ........................2-91
2720449 .............. 2-35, 2-42
2720474 ..... 2-54, 2-60, 2-80
2720507 ........................2-23
2720508 ........................2-23
2720514 .............. 2-62, 2-82
2720563 ........................2-82
2720564 ........................2-82
2720565 ........................2-80
2720566 ........................2-80
2720567 ........................2-80
2750532 2-23, 2-24, 2-35, 240, 2-42, 2-51,
2-53, 2-60, 2-63,
2-80, 2-82, 2-90
2751095 ........................2-12
2752430 ........................6-12
Part Number
2752442
2752443
2752466
2752471
2752492
2752495
2752496
2752502
2752506
2752519
2752573
2752594
2752632
2752763
2752908
2752942
2752944
2752977
2753035
2753162
2753339
2753340
2753341
2753342
2753343
2753344
2753345
2753346
2753347
2753348
2753349
2753350
2753351
2753352
2753353
2753354
2753355
2753356
2753357
2753358
2753359
2753360
2753368
2753369
2753372
2753373
2753416
2753417
2753502
2753511
2753512
2753513
2753514
2753515
2753516
2753517
2754229
2760105
2760109
400S 460SJ
Page
......................... 6-5
................ 6-7, 6-12
.................. 6-5, 6-7
....................... 6-12
.................. 6-5, 6-8
.................. 6-5, 6-7
.................. 6-5, 6-8
......................... 6-7
.................. 6-5, 6-7
....................... 6-12
....................... 6-12
......................... 6-7
......................... 6-3
....................... 6-12
.................. 6-5, 6-7
....................... 6-12
......................... 6-7
.................. 6-5, 6-7
.................. 6-3, 6-7
......................... 6-7
......................... 6-3
.................. 6-5, 6-7
.................. 6-5, 6-7
......................... 6-3
.................. 6-5, 6-7
......................... 6-5
......................... 6-7
.................. 6-5, 6-7
......................... 6-5
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
......................... 6-7
......................... 6-7
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
....................... 6-12
.................. 6-5, 6-7
.......... 2-111, 2-116
..............4-15, 4-21
Part Number
2760112
2780221
2780230
2780243
2780244
2780246
2780247
2780253
2780254
2780267
2780268
2792383
2792384
2792385
2792386
2792387
2792398
2792432
2792598
2792704
2792705
2820031
2820035
2820080
2820099
2820128
2820129
2820140
2820172
2820173
2820174
2820181
2820182
2860012
2860030
2900708
2900733
2900770
2900792
2900804
2901301
2901303
2901443
2901547
2901548
2901637
2901659
2901662
2901663
2901775
2901841
2901861
2901879
2901880
2901971
2902393
2902409
Page
....................... 2-64
....................... 1-46
.... 1-4, 1-5, 1-8, 1-9
.............. 1-17, 1-25
.............. 1-17, 1-25
.............. 1-17, 1-21
.............. 2-11, 2-17
.............. 1-17, 1-25
..... 1-17, 1-25, 1-26
.............. 1-17, 1-29
.............. 1-17, 1-29
.............. 6-11, 6-14
.............. 6-11, 6-14
................ 6-5, 6-14
................ 6-7, 6-14
....................... 6-14
................ 6-3, 6-14
....................... 6-14
....................... 6-14
.............. 6-11, 6-14
.............. 6-11, 6-14
2-30, 2-49, 2-72, 276, 2-86, 2-94
2-122, 4-4, 4-8, 7-37
..................... 2-127
..................... 2-127
2-35, 2-40, 2-91, 2126
..................... 2-126
....................... 2-91
....................... 2-62
....................... 2-62
....................... 2-63
..................... 2-126
..................... 2-126
.............. 2-48, 2-72
... 2-111, 2-116, 9-1
.............. 1-41, 1-42
....................... 2-19
................ 3-15, 5-3
.. 5-5, 5-7, 5-9, 5-11
....................... 1-47
................ 5-5, 5-13
......................... 5-9
.............. 7-52, 10-6
....................... 5-17
......................... 5-3
....................... 2-33
....................... 10-4
....................... 10-4
....................... 10-4
....................... 2-90
....................... 5-11
.............. 5-21, 5-22
.............. 2-54, 2-60
..... 2-23, 2-34, 2-90
..................... 10-10
................ 7-2, 10-3
....................... 5-19
3120789
SECTION 11
Part Number
2902443
2902511
2910000
2910752
2910865
2915014
2920110
2920113
2920129
2920130
2920140
2920157
2920162
2920214
2920215
2940073
2940074
2940117
2940118
3020016
3020021
3020029
3020043
3124114
3160242
3160243
3160249
3160266
3160280
3160298
3160348
3160351
3160353
3160354
3200362
3200378
3200406
3220103
3220110
3220112
3220113
3220114
3220134
3250585
3250872
3251102
3251243
3251813
3251963
3252221
3252347
3252672
3252680
3252681
3252682
3120789
Page
....................... 7-48
....................... 2-80
.............. 2-33, 7-36
..................... 2-115
....................... 4-22
..................... 2-115
..................... 2-121
..................... 2-121
4-17, 4-21, 7-32, 733, 7-48
..................... 2-121
.........4-4, 4-8, 7-51
.....2-121, 4-9, 7-51
2-30, 2-48, 2-71, 293
..................... 2-121
..................... 2-121
2-112, 2-116, 2-125
...........4-3, 4-7, 9-1
..................... 2-125
....................... 1-41
....................... 2-61
.............. 2-37, 2-43
....................... 1-13
....................... 5-19
....................... 2-56
.............. 1-17, 1-33
.............. 1-17, 1-33
.............. 2-11, 2-19
.............. 1-18, 1-33
.............. 2-11, 2-19
.............. 1-17, 1-33
.............. 1-18, 1-37
.............. 1-17, 1-37
.............. 1-17, 1-37
.............. 1-17, 1-37
....................... 2-42
2-23, 2-33, 2-52, 289
.............. 2-62, 2-82
....................... 2-42
....................... 2-36
....................... 2-36
.....2-23, 2-56, 2-91
.............. 2-56, 2-91
.............. 2-62, 2-64
......................... 4-9
....................... 1-49
2-30, 2-49, 2-72, 286, 2-94, 4-24
2-76, 2-86, 8-4, 8-10
................ 8-3, 8-10
..................... 10-10
....................... 8-11
.................. 4-8, 8-4
......................... 8-4
....................... 8-11
....................... 8-11
....................... 8-11
Part Number
3252683
3252684
3252685
3252764
3271805
3272201
3272205
3272605
3290405
3290505
3290801
3300106
3300220
3300255
3300353
3300408
3300441
3310805
3311001
3311005
3311401
3311405
3311501
3311505
3311601
3311602
3311605
Page
....................... 8-11
....................... 8-11
....................... 8-11
............ 2-76, 10-11
.............. 1-45, 1-46
......... 1-3, 1-7, 1-11
......................... 1-8
................ 3-8, 3-13
....................... 2-81
....................... 2-81
....................... 2-90
....................... 1-18
....................... 2-23
....................... 1-45
....................... 4-22
2-112, 2-116, 4-17,
4-21
..................... 2-126
. 2-67, 2-113, 2-118
2-112, 4-7, 4-17, 422, 4-24
1-41, 2-23, 2-30, 234, 2-49, 2-51,
2-53, 2-62, 2-68,
2-72, 2-76, 2-86,
2-90, 2-94, 2121, 2-122, 4-3,
4-15, 4-22
2-116, 4-11, 4-13, 416
.. 2-3, 2-23, 2-25, 233, 2-40, 2-42,
2-52, 2-53, 2-60,
2-62, 2-76, 2-80,
2-82, 2-86, 2-89,
2-113, 2-118, 2126, 4-4, 4-8, 421, 8-4, 8-10,
10-11
2-25, 2-35, 2-40, 260, 2-80, 2-91,
2-126, 4-11, 413
.. 1-41, 1-42, 2-3, 223, 2-35, 2-42,
2-54, 2-56, 2-62,
2-80, 2-82, 2-91,
2-126, 3-5, 1011
..... 2-107, 2-122, 2126, 3-3, 3-4, 415, 4-23
..................... 2-107
1-41, 1-42, 2-23, 224, 2-30, 2-34,
2-40, 2-42, 2-48,
2-52, 2-60, 2-62,
2-68, 2-72, 2-80,
2-82, 2-89, 2-94,
Part Number
3311608
3311705
3311801
3311805
3312005
3312008
3322201
3323003
3340399
3340453
3340608
3340853
3340867
3340868
3340869
3340870
3340897
3340898
3380434
3380569
3380652
3380741
3420156
3420352
3420372
3421565
3422457
3422561
3422564
3422566
3422582
3422592
3422690
3422692
3422716
3422786
3422848
3422851
3422859
3422860
3422861
3422865
3422867
3422936
3423081
3450304
3450608
3450808
400S 460SJ
PARTS NUMBER INDEX
Page
2-126, 3-3, 3-12,
4-4, 4-8, 4-16, 421
......................... 3-4
.... 2-30, 2-48, 2-72
.... 1-17, 1-49, 2-12
2-23, 2-33, 2-42, 252, 2-62, 2-68,
2-82, 2-89, 3-4,
3-8, 3-13, 10-11
1-49, 2-24, 2-35, 240, 2-53, 2-60,
2-80, 2-90
........ 1-4, 1-8, 1-13
1-3, 1-4, 1-8, 1-11,
1-13
..................1-4, 1-8
2-23, 2-34, 2-40, 252, 2-61, 2-63,
2-80, 2-82, 2-90
......................... 3-4
....................... 5-21
......................... 3-4
................3-7, 3-11
................3-7, 3-11
................3-7, 3-11
................3-7, 3-11
......................... 3-5
..............1-41, 1-42
..................4-4, 4-8
..................... 2-126
....................... 10-4
....................... 2-81
....................... 4-23
....................... 1-49
....................... 1-49
....................... 2-11
................3-7, 3-11
................3-3, 3-11
......................... 3-3
......................... 3-3
......................... 3-7
1-3, 1-7, 1-11, 1-12
......................... 3-3
..................1-4, 1-8
....................... 1-13
....................... 1-46
......................... 1-8
......................... 3-4
................3-7, 3-11
....................... 3-12
....................... 3-12
......................... 3-7
....................... 3-12
........ 1-4, 1-7, 1-12
....................... 1-13
..............4-15, 4-23
..................1-5, 1-9
..................1-4, 1-8
Part Number
3460375
3480188
3480210
3480253
3480255
3480274
3510675
3510694
3510711
3510714
3510725
3510738
3510742
3510744
3510747
3510749
3510753
3510754
3510772
3510788
3510822
3510830
3510831
3510832
3510833
3520028
3520054
3520072
3520172
3520173
3520174
3520198
3536089
3538819
3539275
3539685
3539719
3539972
3570607
3570667
3570800
3570801
3570808
3571019
3571192
3571201
3571222
3571265
3571266
3571279
3571498
3571502
3571692
Page
..................... 2-126
................ 5-5, 5-13
......................... 5-9
....................... 5-11
....................... 5-21
....................... 5-21
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-7
......................... 4-7
......................... 4-7
......................... 4-7
......................... 4-7
2-30, 2-48, 2-49, 271, 2-72, 2-76,
2-85, 2-93, 2-94,
4-16, 4-21
....................... 4-21
.................. 4-3, 4-7
......................... 4-3
....................... 4-17
....................... 4-23
......................... 4-7
.................. 4-4, 4-8
....................... 4-17
.......... 2-112, 2-116
......................... 4-3
....................... 4-11
....................... 2-51
..... 2-33, 2-52, 2-89
....................... 2-52
....................... 2-33
....................... 2-33
2-34, 2-53, 2-62, 282
2-23, 2-54, 2-62, 282
....................... 2-89
....................... 2-89
.............. 4-16, 4-22
....................... 2-89
....................... 2-89
....................... 2-91
....................... 2-51
.............. 2-51, 2-62
2-23, 2-33, 2-52, 262, 2-82, 2-89
11-7
SECTION 11
Part Number
3571795
3571818
3571833
3572003
3572032
3572041
3572165
3572200
3572345
3572502
3572503
3572504
3572506
3572600
3572728
3572827
3573667
3574091
3574210
3574225
3574235
3574253
3574254
3574259
3574264
3574496
3580134
3580158
3580250
3580280
3580312
3580313
3580315
3580348
3600279
3600296
3600297
3600368
3600377
3600385
3600395
3600404
3600405
3600423
11-8
PARTS NUMBER INDEX
Page
....................... 5-21
....................... 1-46
....................... 1-46
..................... 2-111
.............. 1-45, 1-47
....................... 2-11
......................... 3-5
......................... 3-5
......................... 3-5
2-23, 2-54, 2-62, 282
2-23, 2-54, 2-62, 282
2-25, 2-54, 2-60, 280
....................... 1-49
....................... 2-52
....................... 2-90
..................... 2-116
2-23, 2-33, 2-63, 282
....................... 4-13
....................... 1-42
....................... 2-76
......................... 1-8
....................... 2-23
.1-3, 1-4, 1-7, 1-11,
1-12
....................... 2-23
....................... 2-23
.............. 2-54, 2-62
2-30, 2-48, 2-72, 276, 2-86, 2-93
....................... 2-47
....................... 2-71
....................... 2-93
.............. 2-76, 2-86
....................... 2-76
....................... 2-30
....................... 2-86
2-23, 2-33, 2-42, 254, 2-62, 2-82,
2-89, 2-103
2-23, 2-33, 2-51, 289, 2-97
2-33, 2-51, 2-89, 2101
2-23, 2-33, 2-51, 289, 2-101
....................... 2-55
2-23, 2-33, 2-51, 297, 2-99
.............. 2-41, 2-61
2-23, 2-41, 2-61, 281, 2-99
...2-23, 2-81, 2-101
2-23, 2-33, 2-42, 254, 2-62, 2-82,
2-89, 2-103
Part Number
Page
3620033 .............. 2-34, 2-42
3620034 ......................10-11
3620040 2-52, 2-62, 2-82, 289
3620046 ........................2-23
3641182 ............ 2-111, 4-17
3730023 ........................7-33
3730099 ........................7-34
3730120 ........................7-47
3740049 2-112, 2-116, 4-17,
4-18, 7-3, 7-37,
7-51
3740057 ............ 2-112, 4-18
3740058 ........................4-16
3740063 ........................4-16
3740066 ............ 2-112, 4-18
3740067 2-23, 2-35, 2-43, 253, 2-62, 2-82,
2-90, 9-1
3740080 2-23, 2-30, 2-48, 253, 2-62, 2-72,
2-76, 2-86, 2-94,
9-1, 9-2
3740112 ......................2-111
3740113 ............ 2-112, 4-15
3740115 ........................4-15
3760133 ................ 3-7, 3-11
3760170 .............. 1-49, 2-11
3760308 ........................4-15
3760367 ................ 5-3, 5-17
3760368 ..........................5-9
3760369 ................ 5-5, 5-13
3760371 ........................5-11
3760436 ........................5-21
3780182 ........................1-13
3790012 2-60, 2-80, 2-117, 2121, 4-16, 4-18,
4-22, 4-23, 4-24
3790045 ........................1-18
3790109 ........................4-15
3790152 2-23, 2-35, 2-41, 251, 2-61, 2-81,
2-91
3820001 ....... 1-49, 8-4, 8-10
3820020 ..........................4-7
3841143 . 1-8, 3-3, 3-7, 3-11,
3-12
3841203 ........................1-46
3841258 . 1-3, 1-4, 1-7, 1-11,
1-12, 3-3
3841340 1-41, 1-42, 3-8, 3-12
3841367 1-4, 1-8, 1-12, 1-13
3841442 ..........................1-4
3841517 ......... 1-4, 1-8, 1-13
3841520 ......... 1-4, 1-7, 1-12
3841619 ..........................1-8
3900109 1-4, 1-8, 1-12, 1-13
3900139 ........................5-11
3900141 ..........................5-9
Part Number
3900205
3900217
3900224
3900232
3900255
3900283
3900295
3900296
3900322
3910608
3910610
3910804
3910808
3911008
3911040
3930816
3931028
3931448
3931516
3931620
3931664
3931672
3931824
3932224
3941405
3960389
3960407
3960422
3960438
3960461
3960469
3960591
3990001
3990010
4060092
4060700
4060802
4060803
4060805
4060808
4060906
4060907
4060919
4060950
4060959
4060978
4060979
4060980
4060981
400S 460SJ
Page
......................... 4-7
....................... 2-89
..............4-15, 4-23
..................... 2-126
2-25, 2-35, 2-40, 253, 2-60, 2-80,
2-90
......................... 3-4
......................... 1-8
......................... 1-8
....................... 2-76
..................... 2-112
....................... 4-17
.......... 2-112, 2-116
....................... 2-67
.................. 4-3, 4-7
..................... 2-121
..................... 2-122
..................... 2-122
....................... 5-21
5-3, 5-9, 5-17, 5-21
................ 5-5, 5-13
....................... 4-15
..............4-15, 4-23
....................... 5-11
....................... 2-11
....................... 4-11
2-23, 2-54, 2-60, 261, 2-80, 2-81,
2-126
..............2-35, 2-43
..............7-37, 7-50
2-113, 2-118, 2-126
..................... 2-121
2-25, 2-54, 2-61, 280
....................... 2-62
...7-32, 7-47, 10-11
7-32, 7-33, 7-34, 737, 7-44, 7-50,
9-1
..............7-37, 7-50
..............7-37, 7-50
2-30, 2-49, 2-72, 276, 2-86, 2-94,
4-9, 4-24, 10-11
..............2-108, 4-3
..............2-126, 3-5
......................... 3-5
.......... 2-112, 2-116
..................... 2-121
......................... 3-5
................ 1-5, 1-13
....................... 10-4
1-3, 1-4, 1-7, 1-11,
1-12
....................... 1-41
....................... 1-41
....................... 1-41
Part Number
4060995
4061010
4061012
4061048
4070450
4070497
4070498
4070501
4070502
4070503
4070504
4070560
4070561
4070929
4070972
4070973
4070987
4071002
4071007
4100025
4100099
4100100
4120012
4120013
4120035
4130368
4130369
4130403
4130404
4130405
4130406
4160182
4220165
4240018
4240032
4240099
4240112
4240135
4280295
4300048
4340678
4340684
4340738
4360031
4360057
4360188
4360232
4360294
4360314
4360321
Page
................ 3-8, 3-11
..................... 2-126
....................... 2-68
......................... 1-8
....................... 1-49
2-23, 2-34, 2-40, 252, 2-61, 2-63,
2-80, 2-82, 2-90,
3-7, 3-11
2-24, 2-34, 2-40, 252, 2-61, 2-63,
2-80, 2-82, 2-90,
3-7, 3-11
................ 3-7, 3-11
................ 3-7, 3-11
................ 3-7, 3-11
................ 3-7, 3-11
....................... 1-49
....................... 1-49
................ 3-7, 3-11
....................... 1-11
......... 1-3, 1-7, 1-11
..................... 2-116
......... 1-3, 1-8, 1-11
................ 3-8, 3-11
.............. 2-56, 2-90
....................... 5-11
......................... 5-9
............ 2-112, 4-18
....................... 4-17
4-17, 7-32, 7-33, 744
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
..................... 2-126
......................... 4-3
.............. 2-76, 2-86
..................... 2-121
2-35, 2-91, 4-4, 4-8,
4-13
..................... 2-107
..................... 2-107
..................... 2-107
....................... 1-49
.............. 4-15, 4-22
.............. 4-15, 4-22
....................... 2-76
......... 4-4, 4-8, 4-22
.............. 4-11, 4-13
....................... 2-67
4-16, 4-24, 7-52, 9-1
2-35, 2-49, 2-53, 272
... 2-111, 4-16, 4-18
....................... 7-50
3120789
SECTION 11
Part Number
Page
4360322 ....................... 7-49
4360328 2-116, 4-22, 4-24, 91
4360331 .......4-16, 4-22, 9-1
4360336 2-30, 2-49, 2-60, 272, 2-76, 2-81,
2-86, 2-94, 2121, 4-9, 4-18,
4-23, 4-24, 9-2,
10-11
4360387 2-112, 4-15, 4-22, 424, 9-1
4360392 2-24, 2-34, 2-42, 253, 2-62, 2-90
4360407 .......4-15, 4-22, 9-1
4360417 ......................... 2-3
4360469 ...2-111, 2-116, 9-1
4360475 2-111, 2-116, 4-16,
4-22, 9-1
4360476 2-111, 2-116, 4-16,
4-22, 9-1
4360501 .......2-90, 2-94, 9-2
4360548 .....2-122, 7-50, 9-2
4360549 .....2-122, 7-49, 9-2
4400275 .............. 2-67, 2-68
4400420 .............. 2-67, 2-68
4400423 .......... 2-107, 2-108
4400429 ..................... 2-107
4400450 .......... 2-107, 2-108
4420037 ......................... 4-9
4420038 .2-107, 2-111, 4-16
4420051 ....................... 1-49
4420060 ..................... 2-122
4420068 .............. 4-11, 4-13
4460007 ....................... 4-22
4460023 2-30, 2-48, 2-72, 294
4460027 2-29, 2-30, 2-47, 271, 2-75, 2-76,
2-85, 2-93
4460049 .............. 4-11, 4-13
4460071 4-4, 4-8, 4-22, 7-37,
7-42, 7-50
4460125 .............. 7-37, 7-50
4460205 .............. 7-37, 7-50
4460224 .............. 7-34, 7-36
4460225 .....7-32, 7-34, 7-42
4460226 4-22, 7-42, 7-44, 747, 7-48, 7-50,
7-51
4460227 7-42, 7-44, 7-45, 751
4460233 .............. 7-37, 7-50
4460234 .....2-112, 2-116, 2121, 4-13, 4-16,
4-17, 4-22
4460265 .............. 4-27, 7-32
4460266 .............. 4-27, 7-36
4460267 4-27, 7-32, 7-34, 7-
3120789
Part Number
4460268
4460320
4460321
4460326
4460346
4460374
4460375
4460418
4460419
4460420
4460424
4460425
4460426
4460428
4460434
4460442
4460445
4460457
4460458
4460459
4460464
4460465
4460466
4460467
4460470
4460471
4460473
4460475
4460476
4460488
4460499
4460502
4460503
4460508
4460509
4460510
4460526
4460536
Page
36, 7-37, 7-45,
7-49, 7-51
2-122, 4-27, 7-34, 736, 7-37, 7-45,
7-46, 7-51
7-34, 7-37, 7-45, 751
....................... 7-51
..... 7-32, 7-36, 7-49
.............. 7-37, 7-50
....................... 7-35
....................... 7-35
7-32, 7-34, 7-42, 744
7-32, 7-34, 7-42, 744
..... 7-32, 7-33, 7-34
2-122, 7-34, 7-37, 746, 7-51
....................... 7-51
... 2-112, 7-34, 7-51
..... 2-112, 2-116, 2123, 4-16, 4-22,
7-32, 7-34, 7-42,
7-43, 7-49, 7-50
.............. 7-42, 7-44
....................... 7-37
.............. 7-34, 7-45
..... 7-35, 7-37, 7-46
7-35, 7-37, 7-46, 751
.............. 7-35, 7-37
4-22, 7-32, 7-42, 744, 7-46
7-33, 7-34, 7-35, 743, 7-45, 7-46,
7-47
.............. 7-33, 7-43
4-16, 7-38, 7-52, 106
2-116, 4-16, 4-22, 732, 7-42, 7-43
2-116, 4-16, 4-22, 732, 7-42, 7-43
.............. 7-33, 7-43
.............. 7-36, 7-37
.............. 7-36, 7-37
.............. 4-16, 4-22
.. 2-9, 7-34, 7-35, 736, 7-49
....................... 7-33
.............. 4-17, 7-32
..... 7-32, 7-42, 7-44
.............. 7-33, 7-43
4-16, 7-38, 7-52, 106
2-111, 2-116, 7-34,
7-43
....................... 7-44
Part Number
4460539
4460579
4460580
4460582
4460589
4460591
4460598
4460600
4460601
4460602
4460603
4460607
4460608
4460613
4460614
4460628
4460629
4460630
4460631
4460632
4460634
4460635
4460693
4460705
4460708
4460711
4460713
4460720
4460721
4460725
4460726
4460728
4460741
4460742
4460743
4460761
4460777
4460780
4460781
4460783
4460784
4460789
4460790
4460793
4460794
4460795
4460797
4460799
4460800
4460834
4460836
4460837
4460842
4460865
4460866
4460871
400S 460SJ
PARTS NUMBER INDEX
Page
..............7-46, 7-47
..............7-35, 7-46
..............7-35, 7-46
..............7-35, 7-46
....................... 7-35
..............7-35, 7-36
4-4, 4-8, 4-24, 7-37,
7-51
............2-111, 4-17
............2-111, 4-17
............2-111, 4-17
............2-111, 4-17
............2-111, 4-17
.... 7-35, 7-36, 7-47
..............4-17, 7-32
....................... 7-33
..................... 2-111
....................... 4-17
..................... 2-112
............2-111, 4-17
....................... 4-17
.... 7-32, 7-33, 7-44
..............7-32, 7-33
..............7-36, 7-47
....................... 7-51
.... 4-22, 7-42, 7-48
............2-112, 7-34
..............7-35, 7-46
....................... 7-32
....................... 7-32
..............7-35, 7-46
..............7-35, 7-46
..............7-35, 7-47
.. 7-32, 7-34, 10-11
.... 7-35, 7-46, 7-51
....................... 7-51
.... 7-42, 7-44, 7-45
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
....................... 7-35
..............7-35, 7-46
..............7-35, 7-46
..............7-35, 7-46
7-34, 7-35, 7-45, 746
7-34, 7-35, 7-45, 746
..............7-35, 7-46
....................... 7-43
..............7-42, 7-44
4-29, 4-30, 4-35, 4-
Part Number
4460873
4460874
4460875
4460876
4460878
4460879
4460880
4460887
4460889
4460890
4460891
4460892
4460894
4460905
4460906
4460943
4460944
4460961
4460968
4460979
4460993
4460994
4461005
4461006
4461008
4461052
4461053
4461054
4461060
4461070
4461071
4461072
4461073
4461074
4461095
4461109
4461111
4461113
4461121
4461122
4461123
4461124
4461157
4461161
4461222
4520171
4520212
4520216
4520224
4520234
4520240
4520259
4520266
4530016
4530020
Page
36, 7-42, 7-44,
7-45, 7-46, 7-49,
7-52
.............. 7-42, 7-44
... 2-116, 7-42, 7-43
... 2-116, 7-42, 7-43
....................... 7-44
....................... 7-44
....................... 7-42
.............. 7-45, 7-46
..... 7-42, 7-44, 7-46
....................... 7-46
....................... 7-46
....................... 7-46
....................... 7-48
....................... 7-48
2-116, 4-22, 7-42, 743, 7-44
.............. 2-86, 7-51
....................... 7-44
....................... 7-47
....................... 7-51
... 2-123, 7-49, 7-50
....................... 7-46
....................... 7-47
....................... 7-47
.............. 7-47, 7-49
.............. 7-47, 7-49
.............. 7-47, 7-49
.............. 7-47, 7-49
.............. 7-47, 7-49
.............. 7-47, 7-49
.............. 7-47, 7-49
....................... 7-47
....................... 7-48
....................... 7-48
....................... 7-48
....................... 7-48
....................... 7-47
....................... 7-47
....................... 7-48
....................... 7-48
....................... 7-47
....................... 7-47
....................... 7-47
....................... 7-47
....................... 7-46
....................... 7-47
....................... 7-48
....................... 1-19
....................... 1-19
....................... 1-19
....................... 1-46
....................... 1-46
....................... 1-19
....................... 1-19
....................... 1-19
..................... 10-11
..................... 10-11
11-9
SECTION 11
Part Number
PARTS NUMBER INDEX
Page
4558765 ....................... 2-24
4564281 ....................... 2-55
4564417 ....................... 2-72
456605 ......................... 2-62
4566425 ....................... 5-21
4566468 ................ 5-5, 5-13
4566471 ......................... 5-9
4566605 ....................... 2-51
4567073 ....................... 2-56
4567139 ....................... 6-11
4567462 .........1-4, 1-7, 1-12
4567495 ....................... 2-34
4567815 ....................... 2-43
4567817 ....................... 2-89
4567821 ....................... 2-90
4567878 .............. 2-53, 2-62
4567949 ....................... 5-11
4568158 ....................... 2-52
4568734 ....................... 2-76
4568735 .............. 2-76, 2-86
4568743 ....................... 2-24
4568951 ....................... 2-62
4568955 ....................... 2-63
4569083 ....................... 2-63
4569173 ....................... 2-62
4569176 ....................... 2-24
4569342 ....................... 2-82
4569345 ....................... 2-82
4620128 ....................... 2-11
4620141 ....................... 2-11
4640113 .............. 1-19, 1-46
4640261 ....................... 1-49
4640509 ..5-5, 5-7, 5-9, 5-11
4640744 ...2-24, 2-101, 6-11
4640751 .............. 2-35, 2-43
4640858 ......................... 5-3
4640871 .........1-4, 1-7, 1-12
4640921 .................. 2-3, 2-9
4640932 .................. 5-5, 5-7
4640952 ....................... 2-82
4640989 .............. 2-51, 2-63
4641019 ....................... 2-91
4641033 ....................... 5-21
4641062 ......................... 5-9
4641076 .........6-5, 6-8, 6-12
4641107 .............. 1-41, 1-42
4641108 ......................... 2-3
4641114 ....................... 5-22
4641115 .............. 1-41, 1-42
4641117 .................. 2-3, 2-5
4641144 ....................... 5-11
4641162 ......................... 5-3
4641164 ..................... 10-11
4641207 ....................... 1-42
4641208 ....................... 1-42
4641272 ....................... 2-24
4641282 .........6-5, 6-8, 6-12
4641499 .................. 2-3, 2-5
4711000 ....................... 4-16
11-10
Part Number
Page
4711400 1-4, 1-7, 1-12, 1-46,
2-40, 2-54, 2-63,
2-76, 2-81, 2-82,
2-86, 2-122, 4-4,
4-8, 4-11
4711500 1-49, 2-24, 2-54, 256, 2-81, 4-15,
4-23
4711600 2-24, 2-43, 2-82, 2122, 3-3, 3-4, 35, 3-7, 3-12
4711700 .............. 2-76, 2-86
4711900 .............. 2-35, 2-43
4712400 ..........................1-8
4713000 .................. 1-5, 1-8
4740076 ......................2-121
4740086 ......... 1-5, 1-8, 1-13
4740120 ... 2-126, 4-16, 4-22
4740155 ..........................1-8
4740158 1-3, 1-4, 1-7, 1-8, 111, 1-12
4740274 2-24, 2-33, 2-43, 252, 2-63, 2-82,
2-89, 2-121
4740362 2-121, 2-126, 4-4, 48, 4-22
4740397 2-49, 2-72, 2-76, 286, 2-94, 4-24,
10-11
4740439 ........................3-12
4740442 ........................2-89
4740444 ......................2-112
4740491 ..........................1-8
4740500 ......................2-126
4740537 ........................1-12
4740538 ........................1-12
4740539 ........................1-12
4740540 ........................1-12
4740546 ......................2-121
4750600 ......................2-111
4750800 . 2-67, 2-113, 2-118
4751000 1-41, 2-24, 2-30, 234, 2-49, 2-51,
2-53, 2-63, 2-68,
2-72, 2-76, 2-86,
2-90, 2-94, 2107, 2-112, 2116, 2-121, 4-3,
4-7, 4-16, 4-22
4751400 .. 2-3, 2-24, 2-25, 233, 2-40, 2-43,
2-52, 2-53, 2-60,
2-63, 2-81, 2-82,
2-89, 2-113, 2116, 2-118, 2122, 2-126, 3-8,
3-11, 4-4, 4-8, 411, 4-13, 4-16,
4-22, 8-4, 8-10,
Part Number
Page
10-11
4751500 . 1-41, 1-43, 2-3, 224, 2-25, 2-30,
2-35, 2-40, 2-48,
2-51, 2-54, 2-60,
2-63, 2-72, 2-81,
2-82, 2-86, 2-91,
2-94, 2-126, 3-5,
4-11, 4-13, 1011
4751600 1-3, 1-4, 1-7, 1-8, 111, 1-12, 1-41,
1-43, 2-3, 2-24,
2-25, 2-30, 2-34,
2-40, 2-43, 2-48,
2-52, 2-60, 2-63,
2-67, 2-68, 2-72,
2-76, 2-81, 2-82,
2-89, 2-94, 2107, 2-126, 3-4,
3-7, 3-11, 4-4, 48, 4-16, 4-22, 522
4751800 1-5, 1-8, 1-13, 1-49,
2-12, 2-24, 2-35,
2-54, 2-63, 2-68,
2-76, 2-82, 2-91,
3-4, 4-9, 4-11, 413, 4-16, 10-11
4751900 ....................... 2-48
4752000 1-4, 1-7, 1-12, 1-49,
2-25, 2-35, 2-40,
2-53, 2-60, 2-81,
2-90
4752200 2-25, 2-35, 2-40, 253, 2-60, 2-81,
2-90
4760600 ..................... 2-112
4761000 . 2-112, 4-3, 4-7, 417, 4-24
4761400 2-116, 3-8, 3-11, 416
4761500 ....................... 2-51
4761600 1-3, 1-4, 1-11, 1-12,
1-41, 2-107
4791400 .....2-43, 2-82, 2-91
4791500 ......................... 2-3
4791600 2-35, 2-40, 2-54, 261, 2-81, 2-82,
2-91
4811900 ....................... 2-86
4812000 ..............2-63, 2-72
4821397 ....................... 4-13
4831900 2-37, 2-43, 2-53, 263, 2-82, 2-90
4832000 2-37, 2-43, 2-54, 263, 2-91
4844815 ....................... 3-12
4844816 ....................... 3-12
400S 460SJ
Part Number
4844817
4844958
4845327
4845395
4845426
4845531
4845824
4845950
4845951
4845969
4846011
4846046
4846069
4846070
4846072
4846080
4846092
4846095
4846096
4846100
4846110
4846111
4846112
4846113
4846114
4846126
4846128
4846137
4846186
4846213
4846216
4846231
4846310
4846390
4846393
4846394
4846426
4846452
4846478
4846506
4846550
4846551
4846561
4846567
4846573
4846673
4846801
4846802
4846806
4846809
4846821
4846852
4860198
4860213
4860214
4860215
Page
....................... 3-12
....................... 2-11
......................... 4-3
....................... 2-35
......................... 4-3
....................... 2-48
......................... 4-3
....................... 10-5
......................... 4-3
....................... 2-93
....................... 2-53
....................... 2-53
.............. 1-11, 1-12
....................... 1-13
.................. 1-3, 1-4
..... 2-33, 2-52, 2-89
..................... 2-126
..................... 2-126
2-25, 2-35, 2-40, 254, 2-61, 2-81,
2-91
..................... 2-126
..................... 2-126
..................... 2-126
....................... 1-46
....................... 1-46
....................... 1-46
....................... 1-46
......................... 3-3
................ 3-7, 3-12
......................... 3-4
..................... 10-11
......................... 3-4
..................... 10-11
....................... 2-68
....................... 4-11
....................... 1-46
....................... 1-46
......................... 1-8
......................... 4-7
.............. 2-33, 2-48
....................... 10-5
.............. 1-11, 1-12
.................. 1-3, 1-4
......................... 4-9
.............. 2-33, 2-48
................ 3-8, 3-13
....................... 4-13
......................... 1-7
......................... 1-8
.............. 2-51, 2-63
2-33, 2-52, 2-63, 282
....................... 2-24
....................... 2-24
....................... 1-19
....................... 1-19
....................... 1-19
....................... 1-46
3120789
SECTION 11
Part Number
Page
4860218 ....................... 1-46
4891500 ....................... 2-76
4891600 2-24, 2-35, 2-51, 276, 2-81, 2-86,
2-90, 3-8, 3-13
4891800 1-18, 1-45, 1-46, 211, 2-41, 2-61,
3-8, 3-13
4892000 .....1-18, 2-11, 2-76
4892200 .........1-4, 1-7, 1-12
4892600 .......3-8, 3-13, 3-16
4920018 ......................... 4-4
4920385 .............. 2-56, 2-90
4921927 .......2-3, 7-36, 7-49
4921938 ....................... 7-37
4922012 ....................... 10-6
4922021 ....................... 7-38
4922099 ....................... 7-47
4922340 .......4-17, 7-3, 7-32
4922344 ............ 2-111, 7-34
4922346 ............ 2-111, 7-34
4922347 ............ 2-111, 7-34
4922348 ............ 2-111, 7-34
4922349 ............ 2-111, 7-34
4922375 ....................... 7-33
4922376 ....................... 7-33
4922387 ....................... 7-33
4922388 ....................... 7-33
4922442 ..................... 10-11
4922482 ....................... 7-51
4922483 ....................... 7-51
4922484 ....................... 7-51
4922485 ............ 2-117, 7-43
4922498 ....................... 7-52
4922536 ...2-116, 7-45, 7-46
4922537 ...2-116, 7-45, 7-46
4922538 ............ 2-116, 7-45
4922539 ............ 2-117, 7-44
4922540 ............ 2-117, 7-44
4922547 ....................... 7-43
4922548 ....................... 7-43
4922601 ............ 2-111, 7-34
4922636 ....................... 7-48
4922637 ....................... 7-48
4922641 ....................... 7-51
4922643 ....................... 7-51
4922663 ............ 2-117, 7-44
4922664 ............ 2-117, 7-44
4922665 .......4-22, 7-3, 7-42
4922666 2-117, 4-22, 7-42, 743
4922714 ............ 2-123, 7-50
4922737 ....................... 2-24
4922764 ....................... 7-51
4922769 ............ 2-123, 7-49
4922802 ....................... 7-43
4922803 ....................... 7-43
4922829 ....................... 10-5
4922880 ...2-116, 7-45, 7-46
3120789
Part Number
Page
4922940 ....................... 7-51
4922965 ................ 4-9, 7-52
4922978 .............. 2-40, 7-50
4923234 ... 2-116, 7-45, 7-46
4923235 ... 2-116, 7-45, 7-46
4923236 ............ 2-117, 7-44
4923260 ... 2-116, 7-45, 7-46
4923261 ............ 2-117, 7-44
4923356 ... 2-116, 7-45, 7-46
4923419 ... 2-116, 7-45, 7-46
4923445 ....................... 7-51
4923451 ....................... 7-50
4923456 ............ 2-117, 7-44
4932917 ......................... 7-3
4932980 ................ 4-18, 7-3
4933025 ......................... 7-2
4933026 ......................... 7-2
4933027 ......................... 7-4
4933126 ................ 7-3, 7-33
4933127 ................ 7-3, 7-33
4933151 ......................... 7-4
4933153 ................ 7-2, 7-37
4933154 ................ 7-2, 7-37
4933157 ......................... 7-3
4933175 ......................... 7-2
4933176 ....... 7-3, 7-45, 7-48
4933177 ....... 7-3, 7-45, 7-48
4933189 ......................... 7-2
4933190 ................ 7-2, 7-50
4933191 ................ 7-2, 7-50
4933192 ......................... 7-3
4933193 ......................... 7-4
4933202 ................ 7-3, 7-33
4933217 ......................... 7-2
4933219 ......................... 7-3
4933229 ....... 7-3, 7-45, 7-48
4933230 ....... 7-3, 7-45, 7-48
4933237 ......................... 7-3
4933238 ................ 7-2, 7-50
4933239 ................ 7-2, 7-50
4933240 ......................... 7-4
4933279 ....... 7-3, 7-45, 7-48
4933300 ................ 7-2, 7-50
4933313 ......................... 7-3
4933325 ....... 7-3, 7-45, 7-48
4933334 ....... 7-3, 7-45, 7-48
4933335 ....... 7-3, 7-45, 7-48
4933348 ....... 7-3, 7-45, 7-48
4933350 ................ 7-2, 7-50
4933353 ....... 7-3, 7-45, 7-48
70000007 ..................... 2-63
70000099 ..................... 2-67
70000123 2-29, 2-47, 2-71, 275, 2-85, 2-93
70000124 2-29, 2-47, 2-71, 275, 2-85, 2-93
70000125 2-29, 2-47, 2-71, 275, 2-85, 2-93
70000126 2-30, 2-48, 2-71, 2-
Part Number
PARTS NUMBER INDEX
Page
76, 2-85, 2-93
70000127 ............2-75, 2-85
70000264 ..................... 2-36
70000342 ..................... 3-16
70000544 ..................... 2-26
70000797 ..................... 1-37
70000851 ..................... 2-36
70000856 ..................... 1-33
70000969 ................... 2-103
70000970 ................... 2-103
70000971 ................... 2-103
70000972 ................... 2-103
70000973 ................... 2-103
70000975 ................... 2-104
70000976 ................... 2-103
70000977 ........2-103, 2-104
70000978 ........2-103, 2-104
70001017 ............2-23, 2-56
70001180 ..................... 2-26
70001181 ..................... 2-45
70001256 ....................... 2-5
70001257 ..................... 2-26
70001349 ..................... 1-29
70001403 ..............2-25, 9-1
70001423 ..................... 2-44
70001690 ..................... 2-64
70001695 ..................... 2-25
70001697 ..................... 3-16
70001863 ................... 2-108
70001941 ................... 2-121
70001976 ....................... 2-6
70001990 ..............2-26, 9-1
70001994 ....................... 3-4
7000206 ....................... 1-30
7000209 ....................... 2-17
7000217 ....................... 2-17
70002224 ..............5-7, 5-15
70002234 ..................... 2-36
70002235 2-29, 2-47, 2-71, 293
70002257 ..................... 2-99
7000228 ....................... 2-17
7000229 ..............1-29, 2-17
7000230 ..............1-29, 2-17
70002307 ............2-55, 2-64
7000232 ....................... 1-29
7000246 ..............1-29, 2-17
7000248 ....................... 1-29
7000253 ..............1-30, 2-17
7000255 ....................... 2-17
7000256 ....................... 2-17
70002567 ..................... 2-56
7000257 ..............1-29, 2-17
7000258 ..............1-29, 2-17
7000261 ....................... 1-30
7000262 ....................... 1-30
7000263 ....................... 1-30
7000269 ....................... 2-17
7000270 ....................... 2-17
400S 460SJ
Part Number
Page
70002724 ..................... 4-35
70002725 ..................... 4-35
70002726 ..................... 4-35
70002727 ............ 4-35, 4-36
70002728 ..................... 4-35
70002729 ..................... 4-36
70002730 ..................... 4-29
70002731 ..................... 4-29
70002732 ..................... 4-29
70002733 ..................... 4-30
70002734 ..................... 4-30
70002735 ..................... 4-30
70002768 ................... 2-108
7000281 ....................... 2-17
70002906 ..................... 4-30
70003039 ..................... 2-37
70003040 ..................... 2-37
70003041 ..................... 2-37
70003479 ..................... 2-44
70003480 ..................... 2-44
70003481 ..................... 2-44
70003483 ....................... 4-8
70003784 ..................... 4-15
70003838 .............. 5-7, 5-15
70003839 .............. 5-7, 5-15
70003848 .............. 5-7, 5-15
70003856 .............. 5-7, 5-15
70003932 ............ 2-37, 2-44
70004128 ....................... 5-7
70004129 ..................... 5-15
70004136 .............. 5-7, 5-15
70004137 ....................... 5-7
70004138 ....................... 5-7
70004139 ..................... 5-15
70004140 ..................... 5-15
7000625 .................. 4-4, 4-8
7000663 ....................... 2-36
7000722 ....................... 2-15
7000723 ....................... 2-15
7000724 ....................... 2-15
7000725 ....................... 2-15
7000731 .............. 1-30, 2-15
7000782 ....................... 2-15
7000798 ....................... 2-15
7000897 ....................... 2-55
7000974 ..................... 2-103
7001481 ....................... 2-99
7001485 ....................... 2-97
7001988 ....................... 2-17
7001998 ....................... 1-29
7002107 ....................... 2-19
7002110 ....................... 2-19
7002111 ....................... 2-19
7002112 ....................... 2-19
7002117 ....................... 2-19
7002125 ....................... 2-19
7002821 ..... 7-38, 7-52, 10-6
7002822 ....................... 10-6
7002823 ..... 7-38, 7-52, 10-6
11-11
SECTION 11
Part Number
7002826
7002828
7002840
7003049
7003050
7003078
7003094
7003452
7003453
7003454
7003457
7003459
7003462
7003657
7003928
7003933
7003935
7003941
7003946
7003952
7003953
7003954
7003955
7003956
7003969
7003972
7003973
7003974
7003976
7003977
7003980
7003982
7003983
7003986
7003989
7003992
7003993
7003994
7004275
7004276
7006137
7006140
7006151
7006152
7007289
7007412
7007419
7007437
7007438
7007439
7007446
7007470
7007497
7007498
7007601
7007633
11-12
PARTS NUMBER INDEX
Page
....................... 10-6
.............. 7-38, 7-52
......................... 1-7
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
2-29, 2-47, 2-71, 275, 2-85, 2-93
.............. 4-27, 4-29
....................... 4-35
.............. 4-33, 4-35
.............. 4-33, 4-35
.............. 4-33, 4-35
....................... 4-27
.............. 4-27, 4-29
....................... 4-27
....................... 4-27
....................... 4-27
.............. 4-33, 4-35
.............. 4-33, 4-36
.............. 4-33, 4-36
....................... 4-27
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-33, 4-36
....................... 4-36
.............. 4-33, 4-36
....................... 4-35
.............. 4-33, 4-36
4-27, 4-29, 4-33, 435
4-27, 4-29, 4-33, 435
....................... 4-35
....................... 10-6
....................... 10-6
......................... 3-4
......................... 3-4
......................... 3-4
......................... 3-4
....................... 2-99
....................... 2-98
....................... 2-97
.............. 1-34, 1-38
.............. 1-33, 1-37
.............. 1-34, 1-37
.............. 1-33, 1-37
.............. 2-97, 2-98
....................... 7-49
....................... 7-49
....................... 1-29
....................... 2-17
Part Number
7007640
7007933
7007990
7008833
7009992
7009995
7009996
7009998
7010429
7010488
7010494
7010542
7010543
7010699
7011016
7011044
7011067
7011112
7011323
7012513
7012514
7012518
7012519
7012520
7012521
7012522
7012523
7012524
7012558
7012664
7012693
7012770
7012772
7012773
7012775
7012776
7012777
7012799
7012914
7012918
7012930
7012941
7012943
7012944
7012953
7012965
7012967
7012974
7012975
7012995
7012998
7013187
Page
........................1-29
........................2-15
........................2-15
........................7-36
........................2-19
........................2-19
........................2-19
........................2-19
........................1-29
........................2-17
........................2-17
....... 1-41, 1-42, 2-5
1-41, 1-42, 2-3, 2-5
2-30, 2-48, 2-72, 276, 2-85, 2-93
......................2-103
......................2-103
......................2-103
.................. 5-5, 5-7
........................3-15
2-29, 2-47, 2-71, 275, 2-85, 2-93
2-29, 2-47, 2-71, 275, 2-85, 2-93
.................. 2-3, 2-5
........................1-46
........................1-46
........................1-46
........................1-46
........................1-46
........................1-46
2-29, 2-47, 2-71, 275, 2-85, 2-93
2-22, 2-34, 2-42, 253, 2-62, 2-81,
2-89, 9-1
......... 1-4, 1-7, 1-12
.................. 2-6, 2-9
........... 2-6, 2-9, 9-1
.... 2-5, 2-6, 2-7, 2-9
.................. 2-6, 2-7
..........................2-9
..........................2-9
..........................2-6
..........................2-5
..........................2-5
.............. 1-41, 1-42
..........................2-3
.................. 2-3, 9-1
........... 2-3, 2-5, 9-1
..........................2-9
..........................2-9
.. 1-41, 1-42, 2-5, 511, 5-22
..........................2-3
..........................2-5
..........................2-3
.................. 2-5, 2-9
........................2-12
Part Number
7013701
7013711
7013757
7013766
7013771
7014501
7014801
7014802
7014810
7014812
7014813
7014816
7014900
7016180
7016314
7016329
7016330
7016331
7016332
7016336
7016359
7016360
7016380
7016399
7016505
7016524
7016628
7016641
7016654
7016655
7016662
7016680
7016744
7016745
7016746
7016768
7016769
7016803
7016808
7016817
7016820
7016833
7016834
7016835
7016843
7017064
7017065
7017066
7017067
7017070
7017080
7017090
7017091
400S 460SJ
Page
..................... 2-103
..................... 2-103
..................... 2-103
..................... 2-103
..................... 2-103
................ 2-63, 9-1
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
....................... 2-19
2-34, 2-52, 2-60, 290
..................... 2-108
....................... 2-36
....................... 2-36
................ 2-36, 9-1
....................... 2-36
....................... 7-36
....................... 2-36
....................... 1-46
..................... 2-121
......................... 4-8
......................... 3-4
......................... 3-4
..................... 2-121
....................... 2-36
....................... 10-6
....................... 10-6
....................... 2-55
..................... 2-107
..................... 2-103
..................... 2-103
..................... 2-103
..................... 2-103
..................... 2-103
....................... 2-34
.....2-54, 2-60, 2-80
.....2-34, 2-54, 2-60
2-23, 2-34, 2-41, 254, 2-60, 2-80,
2-90
.....2-34, 2-54, 2-60
2-23, 2-34, 2-41, 290
2-23, 2-34, 2-41, 290
2-23, 2-34, 2-41, 290
....................... 2-17
....................... 2-17
....................... 2-17
....................... 1-30
....................... 1-29
....................... 1-30
....................... 1-29
....................... 1-29
Part Number
7017092
7017093
7017094
7017095
7017097
7017125
7017136
7017137
7017138
7017139
7017140
7017142
7017143
7017148
7017158
7017159
7017162
7017163
7017164
7017172
7017192
7017195
7017410
7017411
7017412
7017421
7017422
7017427
7017428
7018612
7018900
7018912
7018942
7018945
7018991
7019103
7019110
7019111
7019112
7019114
7019115
7019117
7019122
7019123
7019137
7019141
7019142
7019143
7019144
7019145
7019147
7019149
7019150
7019151
7019153
7019154
7019155
7019156
Page
....................... 1-29
....................... 1-29
....................... 1-29
....................... 1-29
....................... 1-29
....................... 3-15
....................... 3-15
....................... 3-16
....................... 3-16
....................... 3-15
....................... 3-15
....................... 3-16
....................... 3-15
....................... 3-15
....................... 3-16
....................... 3-16
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
......................... 2-5
......................... 2-5
.............. 1-41, 1-42
......................... 2-9
.................. 2-5, 2-9
......................... 2-5
......................... 2-5
....................... 2-15
......................... 2-7
........... 2-6, 2-7, 2-9
.................. 2-7, 2-9
......................... 2-9
........... 2-6, 2-7, 9-1
.............. 4-33, 4-35
.............. 4-33, 4-35
4-27, 4-29, 4-33, 435
.............. 4-33, 4-35
....................... 4-35
.............. 4-33, 4-35
....................... 4-33
.............. 4-27, 4-29
.............. 4-27, 4-29
....................... 4-27
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-27, 4-29
.............. 4-33, 4-35
....................... 4-33
.............. 4-33, 4-35
.............. 4-33, 4-35
....................... 4-33
3120789
SECTION 11
Part Number
7019157
7019158
7019159
7019160
7019161
7019162
7019163
7019164
7019165
7019166
7019167
7019168
7019171
7019174
7019177
7019181
7019194
7019196
7019197
7019656
7019679
7019925
7019930
7019932
7019976
7019977
7019978
7019979
7019986
7019993
7019994
7019996
7020020
7020023
7020024
7020025
7020026
7020027
7020033
7020034
7020035
7020036
7020037
7020038
7020039
7020040
7020041
7020042
7020043
7020054
7020055
7020099
7020100
7020108
7020109
3120789
Page
....................... 4-33
....................... 4-33
....................... 4-33
.............. 4-33, 4-35
.............. 4-33, 4-35
.............. 4-33, 4-35
....................... 4-33
.............. 4-33, 4-36
.............. 4-33, 4-36
.......4-33, 4-36, 9-1
.............. 4-33, 4-36
.............. 4-33, 4-35
.............. 4-27, 4-29
.............. 4-27, 4-29
....................... 4-29
....................... 4-16
.............. 4-33, 4-36
....................... 4-36
.............. 4-27, 4-29
2-23, 2-52, 2-62, 282
2-29, 2-47, 2-71, 275, 2-85, 2-93
.............. 2-56, 2-64
....................... 2-56
....................... 2-56
.............. 2-56, 2-63
.............. 2-55, 2-63
....................... 2-64
.............. 2-56, 2-64
....................... 2-55
.............. 2-55, 2-63
.............. 2-55, 2-64
.............. 2-55, 2-63
......................... 2-3
................ 2-36, 9-1
....................... 2-36
....................... 2-36
....................... 2-36
....................... 2-36
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
.................. 1-5, 1-9
..................... 2-107
.................. 1-5, 1-9
.................. 1-5, 1-9
....................... 4-15
....................... 4-15
2-29, 2-47, 2-71, 275, 2-85, 2-93
2-29, 2-47, 2-71, 275, 2-85, 2-93
Part Number
Page
7020110 2-29, 2-47, 2-71, 275, 2-85, 2-93
7020111 2-29, 2-47, 2-71, 275, 2-85, 2-93
7020120 ....................... 2-56
7020168 ....................... 2-36
7020169 .............. 2-37, 2-44
7020175 2-111, 2-116, 4-16,
4-22
7020176 2-111, 2-116, 4-16,
4-22
7020180 1-4, 1-8, 1-12, 1-13
7020190 2-29, 2-47, 2-71, 275, 2-85, 2-93
7020191 2-30, 2-48, 2-71, 293
7020192 2-30, 2-48, 2-72, 276, 2-85, 2-93
7020193 2-29, 2-47, 2-71, 275, 2-85, 2-93
7020226 ..................... 2-108
7020234 ....................... 7-36
7020252 ..................... 2-108
7020343 ....................... 2-19
7020352 ....................... 2-19
7020353 ....................... 2-19
7020356 ....................... 2-19
7020357 ....................... 2-19
7020359 ....................... 2-19
7020362 ....................... 2-19
7020410 ....................... 2-36
7020458 ....................... 2-36
7020461 ....................... 2-36
7020462 ....................... 2-36
7020463 ....................... 2-36
7020467 ....................... 2-37
7020477 ....................... 2-36
7020479 ....................... 2-36
7020480 ....................... 2-36
7020481 ....................... 2-37
7021237 ....................... 2-97
7021238 ....................... 2-97
7021239 ....................... 2-97
7021240 ....................... 2-97
7021242 ....................... 2-97
7021243 ....................... 2-97
7021248 ....................... 2-97
7021249 ..... 1-34, 1-37, 2-97
7021250 ....................... 2-97
7021251 ....................... 2-97
7021254 ....................... 2-97
7021255 .............. 2-97, 2-98
7021257 ....................... 2-97
7021258 ....................... 2-97
7021259 ....................... 2-97
7021260 ....................... 2-97
7021263 ....................... 2-98
7021264 ....................... 2-98
7021265 ....................... 2-98
Part Number
7021268
7021269
7021270
7021271
7021272
7021273
7021274
7021275
7021276
7021277
7021278
7021279
7021280
7021281
7021283
7021284
7021288
7021290
7021291
7021292
7021294
7021296
7021297
7021298
7021299
7021325
7021326
7021327
7021328
7021329
7021330
7021335
7021337
7021338
7021339
7021340
7021341
7021342
7021344
7021346
7021347
7021349
7021351
7021352
7021354
7021355
7021356
7021357
7021358
7021359
7021365
7021373
7021374
7021375
7021376
7021625
400S 460SJ
PARTS NUMBER INDEX
Page
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
.... 1-33, 1-37, 2-98
.... 1-33, 1-37, 2-98
.... 1-33, 1-37, 2-98
....................... 2-98
....................... 2-98
.... 2-97, 2-98, 2-99
....................... 2-98
....................... 2-97
....................... 2-97
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-99
....................... 2-99
....................... 2-99
....................... 2-99
....................... 2-99
..............1-21, 1-25
..............1-21, 1-25
..............1-21, 1-25
..............1-21, 1-25
1-21, 1-22, 1-25, 126, 1-27
1-21, 1-22, 1-25, 126, 1-27
....................... 1-25
..............1-21, 1-25
1-21, 1-22, 1-26, 127
....................... 1-21
..............1-21, 1-26
....................... 1-25
..............1-21, 1-25
..............1-22, 1-26
..............1-21, 1-25
..............1-21, 1-25
....................... 1-25
....................... 1-25
....................... 1-26
....................... 1-26
....................... 1-26
....................... 1-26
....................... 1-26
....................... 1-26
....................... 1-26
......................... 2-5
......................... 2-6
......................... 2-6
..................2-5, 2-6
.......... 2-5, 2-6, 9-1
..............1-41, 1-42
Part Number
7021647
7021648
7021654
7021655
7021656
7021868
7022107
7022111
7022113
7022114
7022118
7022120
7022122
7022123
7022124
7022125
7022126
7022127
7022128
7022129
7022130
7022131
7022133
7022134
7022135
7022136
7022137
7022139
7022140
7022142
7022143
7022144
7022147
7022148
7022149
7022150
7022151
7022153
7022154
7022155
7022156
7022157
7022158
7022159
7022160
7022161
7022162
7022164
7022165
7022166
7022167
7022168
7022170
7022171
7022173
7022178
7022179
7022180
7022302
Page
......................... 2-5
......................... 2-5
.............. 1-41, 1-42
.............. 1-41, 1-42
.............. 1-41, 1-42
.............. 2-55, 2-63
....................... 2-91
................ 2-91, 9-1
................ 2-91, 9-1
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
....................... 2-91
.............. 2-55, 2-63
..... 2-55, 2-63, 7-36
....... 2-55, 2-63, 9-1
....................... 2-55
.............. 2-55, 7-36
.............. 2-55, 2-63
....................... 2-55
.............. 2-55, 2-64
.............. 2-55, 2-64
....................... 2-56
.............. 2-55, 2-63
....................... 2-56
....................... 2-56
....................... 2-56
....................... 2-56
.............. 2-56, 2-64
....................... 2-56
.............. 2-56, 2-64
.............. 2-56, 2-64
....................... 2-56
....................... 2-55
....................... 2-55
....................... 2-55
....................... 2-55
....................... 2-55
....................... 2-56
....................... 2-67
....................... 2-67
....................... 2-67
....................... 2-67
....................... 2-67
....................... 2-67
....................... 2-63
.............. 2-55, 2-64
....................... 2-55
.............. 2-56, 2-63
.............. 1-33, 1-37
11-13
SECTION 11
Part Number
7022305
7022306
7022307
7022308
7022309
7022310
7022311
7022312
7022313
7022314
7022318
7022321
7022326
7022328
7022340
7022341
7022342
7022346
7022347
7022363
7022366
7022367
7022368
7022369
7022370
7022371
7022372
7022373
7022374
7022375
7022376
7022377
7022378
7022379
7022380
7022381
7022382
7022383
7022384
7022385
7022386
7022387
7022397
7022399
7022544
7022545
7022547
7022548
7022549
7022551
7022679
7022808
7022812
7022813
7022814
7022815
7022816
11-14
PARTS NUMBER INDEX
Page
.............. 1-33, 1-37
.............. 1-33, 1-37
.............. 1-33, 1-37
....................... 1-33
.............. 1-33, 1-37
.............. 1-33, 1-37
.............. 1-33, 1-37
.............. 1-33, 1-37
....................... 1-33
.............. 1-33, 1-37
....................... 1-34
....................... 1-34
.............. 1-34, 1-38
1-33, 1-34, 1-37, 138
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-98
....................... 2-98
..................... 10-12
....................... 1-34
....................... 1-34
.............. 1-34, 1-37
.............. 1-34, 1-38
....................... 1-34
.............. 1-34, 1-38
.............. 1-34, 1-38
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-98
....................... 2-99
....................... 2-99
....................... 1-42
....................... 1-42
1-21, 1-22, 1-25, 127
.....1-21, 1-22, 1-27
....................... 1-26
....................... 1-27
....................... 1-26
....................... 1-26
....................... 2-63
.............. 4-27, 4-29
.............. 4-35, 4-36
....................... 4-27
....................... 4-29
....................... 4-29
....................... 4-29
Part Number
7022817
7022818
7022819
7022820
7022822
7022823
7022824
7022825
7023205
7023206
7023207
7023251
7023252
7023253
7023254
7023255
7023256
7023257
7023258
7023259
7023260
7023261
7023262
7023264
7023265
7023266
7023267
7023306
7023413
7023414
7023415
7023416
7023417
7023418
7023419
7023420
7023421
7023422
7023423
7023424
7023425
7023426
7023427
7023428
7023444
7023445
7023446
7023447
7023448
7023449
7023603
7023613
7023637
7023644
7023645
7023652
7023653
7023654
7023655
Page
........................4-29
................ 4-29, 9-1
..... 4-29, 4-30, 7-49
........................7-49
........................4-35
........................4-35
....... 4-35, 7-49, 9-1
..... 4-35, 4-36, 7-49
.............. 2-108, 9-1
..........................2-3
..........................2-3
......................10-11
......................10-11
......................10-11
......................10-11
......................10-11
......................10-11
......................10-11
......................10-11
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................2-108
......................10-10
......................10-10
......................10-10
......................10-10
......................10-10
......................10-10
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-12
......................10-11
......................10-11
......................10-11
......................10-11
......................10-12
......................10-12
........................2-67
........................2-56
.............. 2-55, 2-64
........................2-56
........................2-67
........................2-55
........................2-55
........................2-55
........................2-55
Part Number
7023656
7023657
7023658
7023659
7023660
7023661
7023662
7023663
7023665
7023679
7023680
7023681
7023682
7023683
7023695
7023698
7023699
7023802
7023811
7023812
7023813
7023814
7023815
7023820
7023821
7023822
7023823
7023824
7023907
7023908
7023910
7023917
7023934
7023935
7023936
7024017
7024026
7024100
7024182
7024189
7024190
7024191
7024192
7024193
7024194
7024195
7024196
7024197
7024313
7024315
7024316
7024317
7024318
7024319
7024320
7024413
7024436
7024439
7024440
400S 460SJ
Page
....................... 2-55
....................... 2-56
....................... 2-55
....................... 2-67
....................... 2-67
....................... 2-63
....................... 2-63
..............2-55, 7-49
....................... 2-67
.....2-67, 7-38, 7-52
..............2-64, 2-67
.....2-55, 2-63, 7-49
..............2-56, 2-63
..............2-55, 2-63
....................... 2-56
....................... 2-64
....................... 2-64
..................... 2-101
..................... 2-101
..................... 2-101
..................... 2-101
..................... 2-101
..................... 2-101
..................... 2-101
......................... 2-7
......................... 2-7
......................... 2-7
......................... 2-7
..............1-33, 1-37
..............1-33, 1-37
..............1-34, 1-37
....................... 1-42
....................... 1-42
....................... 1-42
....................... 1-42
....................... 1-27
....................... 1-27
....................... 2-17
....................... 1-30
....................... 1-30
....................... 1-30
....................... 1-30
....................... 1-30
..............1-30, 1-31
....................... 1-30
....................... 1-31
..............1-30, 1-31
..............1-30, 1-31
..................... 10-11
..................... 10-12
..................... 10-12
..................... 10-12
....................... 2-36
.......... 2-112, 2-116
.......... 2-112, 2-116
....................... 2-36
..................... 10-12
..................... 2-108
..................... 2-108
Part Number
7024441
7024442
7024443
7024444
7024445
7024446
7024452
7024508
7024559
7024565
7024705
7024712
7024713
7024714
7024715
7024716
7024717
7024718
7024800
7024804
7024852
7024853
7024854
7024855
7024856
7024857
7024858
7024868
7024962
7024980
7025124
7025134
7026113
7026199
7026835
7026836
7026840
7026843
7026844
7026846
7026847
7026848
7026849
7026850
7026851
7026852
7026853
7026854
7026855
7026856
7026857
7026858
7026859
7026860
7026861
7026862
7026863
7026864
Page
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-108
..................... 2-121
....................... 5-21
..................... 10-12
....................... 2-37
....................... 1-30
....................... 1-29
....................... 1-30
....................... 1-29
....................... 1-30
....................... 1-30
....................... 1-30
....................... 1-30
....................... 2-98
....................... 2-98
....................... 1-34
.............. 1-34, 1-38
.............. 1-34, 1-38
....................... 2-97
....................... 2-97
....................... 2-97
....................... 2-97
.............. 1-33, 1-37
..................... 2-101
....................... 1-26
....................... 2-56
.............. 2-56, 2-64
....................... 5-15
2-29, 2-47, 2-71, 275, 2-85, 2-93
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-26
....................... 2-25
....................... 2-25
....................... 2-26
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-26
....................... 2-25
....................... 2-26
....................... 2-26
....................... 2-25
....................... 2-25
3120789
SECTION 11
Part Number
Page
Part Number
Page
Part Number
PARTS NUMBER INDEX
Page
Part Number
Page
7026865
7026866
7026867
7026868
7026869
7026870
7026871
7026872
7026873
7026874
7026875
7026876
7026877
7026878
7026879
7026880
7026881
7026882
7026883
7026884
7026885
7026886
7027012
7027013
7027059
7027239
7027245
7027250
7027276
7027400
7027401
7027402
7027403
7027404
7027405
7027406
7027407
7027408
7027410
7027411
7027413
7027419
7027793
7027794
7027795
7027796
7027858
7027887
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
................ 2-25, 9-1
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-25
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-80
....................... 2-80
....................... 1-29
......................... 9-1
......................... 9-1
....................... 2-36
.............. 2-36, 2-44
....................... 2-63
....................... 2-64
.............. 2-56, 2-64
.............. 2-63, 7-49
....................... 2-63
....................... 2-64
....................... 2-64
....................... 2-63
....................... 2-63
....................... 2-64
....................... 2-64
....................... 2-64
.............. 1-34, 1-38
....................... 7-49
....................... 7-49
......................... 9-1
....................... 7-49
..................... 2-125
2-30, 2-48, 2-72, 276, 2-86, 2-93
7027965 ................ 2-82, 9-1
7027972 ................ 2-82, 9-1
7027994 ....................... 2-82
7027996 ....................... 2-82
8896941 ....................... 10-6
91083218 ..................... 2-55
3120789
400S 460SJ
11-15
SECTION 11
Part Number
11-16
PARTS NUMBER INDEX
Page
Part Number
Page
Part Number
400S 460SJ
Page
Part Number
Page
3120789
3120789
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations
JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
JLG Latino Americana Ltda.
Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+61 2 65 811111
+61 2 65 813058
+55 19 3295 1025
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
JLG Industries (UK) Ltd
Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845
JLG France SAS
Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79
Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
(852) 2639 5797
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
+34 93 771 1762
www.jlg.com
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