ip-200 / lk-1900a (english)

ip-200 / lk-1900a (english)
ENGLISH
IP-200 / LK-1900A
CONTENTS
1. NAME OF EACH SECTION OF THE OPERATION PANEL ...............................................................4
1-1 Body.........................................................................................................................................................4
1-2 Buttons to be used in common.............................................................................................................6
2. BASIC OPERATION OF THE SEWING MACHINE.............................................................................7
3. LCD DISPLAY SECTION AT THE TIME OF SEWING SHAPE SELECTION .....................................8
3-1 Sewing shape data input screen...........................................................................................................8
3-2 Sewing screen.......................................................................................................................................11
4. PERFORMING SEWING SHAPE SELECTION.................................................................................14
5. SEWING SHAPE LIST.......................................................................................................................17
6. PERFORMING ITEM DATA CHANGE ..............................................................................................19
7. CHECKING PATTERN SHAPE .........................................................................................................21
8. USING TEMPORARY STOP .............................................................................................................23
8-1 To continue performing sewing from some point in sewing ...........................................................24
8-2 To perform re-sewing from the start...................................................................................................25
9. WINDING BOBBIN THREAD ............................................................................................................26
9-1 When performing winding bobbin thread while performing sewing...............................................26
9-2 When performing winding bobbin thread only..................................................................................26
10. USING COUNTER ...........................................................................................................................27
10-1 Setting procedure of the counter......................................................................................................27
10-2 Count-up releasing procedure ..........................................................................................................30
10-3 How to change the counter value during sewing............................................................................31
11. PERFORMING NEW REGISTER OF USERS' PATTERN...............................................................32
12. PERFORMING NEW REGISTER OF PATTERN BUTTON.............................................................33
13. LCD DISPLAY SECTION AT THE TIME OF PATTERN BUTTON SELECTION ............................35
13-1 Pattern button data input screen ......................................................................................................35
13-2 Sewing screen.....................................................................................................................................38
14. PERFORMING PATTERN BUTTON NO. SELECTION...................................................................41
14-1 Selection from the data input screen ...............................................................................................41
14-2 Selection by means of the shortcut button .....................................................................................42
15. CHANGING CONTENTS OF PATTERN BUTTON..........................................................................43
16. NAMING PATTERN BUTTON .........................................................................................................45
17. COPYING PATTERN BUTTON .......................................................................................................46
18. CHANGING SEWING MODE...........................................................................................................48
19. LCD DISPLAY SECTION AT THE TIME OF COMBINATION SEWING .........................................49
1
19-1 Pattern input screen...........................................................................................................................49
19-2 Sewing screen.....................................................................................................................................51
20. PERFORMING COMBINATION SEWING .......................................................................................54
20-1 Selection of combination data ..........................................................................................................54
20-2 How to edit combination data ...........................................................................................................55
21. CHANGING MEMORY SWITCH DATA...........................................................................................57
21-1 How to change memory switch data ................................................................................................57
21-2 Memory switch data list .....................................................................................................................59
22. ERROR CODE LIST ........................................................................................................................66
23. USING COMMUNICATION FUNCTION ..........................................................................................73
23-1 Handling possible data ......................................................................................................................73
23-2 Performing communication by using the smart media ..................................................................75
23-3 Performing communication by using RS-232C ...............................................................................78
23-4 Take-in of the data..............................................................................................................................79
24. INFORMATION FUNCTION.............................................................................................................81
24-1 Observing the maintenance inspection information ......................................................................82
24-2 Inputting the inspection time ............................................................................................................85
24-3 Releasing procedure of the warning ................................................................................................87
24-4 Observing the production control information ...............................................................................88
24-4-1 When displaying from the information screen.......................................................................................... 88
24-4-2 When displaying from the sewing screen ................................................................................................. 90
24-5 Performing setting of the production control information.............................................................91
24-6 Observing the working measurement information .........................................................................95
25. TRIAL SEWING FUNCTION............................................................................................................99
25-1 Performing trial sewing......................................................................................................................99
25-2 Thread tension value display color list ..........................................................................................102
26. PERFORMING ADJUSTMENT OF ORIGIN OF PRESSER ..........................................................103
27. PERFORMING KEY LOCK............................................................................................................104
28. DISPLAYING VERSION INFORMATION ......................................................................................106
29. USING CHECK PROGRAM...........................................................................................................107
29-1 To display the check program screen............................................................................................107
29-2 Performing compensation of touch panel .....................................................................................109
29-3 Performing LCD check.....................................................................................................................112
29-4 Performing sensor check ................................................................................................................113
29-5 Number of rotations of main motor check.....................................................................................115
29-6 Performing output check .................................................................................................................116
29-7 Performing X/Y motors/origin sensors check ...............................................................................117
29-8 Performing presser/thread trimmer motor/origin sensor check .................................................118
2
29-9 Performing thread clamp motor/origin sensor check...................................................................119
30. CHANGING THREAD TENSION COMMAND AT EVERY NEEDLE ENTRY POINT....................120
30-1 Adding or changing thread tension command at every needle entry point...............................120
30-2 Deleting thread tension command at every needle entry point...................................................122
31. PERFORMING RELEASE OF GREASE-UP ERROR ...................................................................124
32. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL ...................................125
32-1 Data which are possible to be handled ..........................................................................................125
32-2 Displaying maintenance personnel level .......................................................................................126
33. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL .................................127
33-1 Display of error record.....................................................................................................................127
33-2 Display of the cumulative working information ............................................................................129
3
1. NAME OF EACH SECTION OF THE OPERATION PANEL
1-1 Body
(Front)
(Right side)
⑥
①
⑦
⑧
⑨
⑩
⑪
②
③
④
⑤
4
①
Touch panel・LCD display section
②
READY key
→ Changeover of the data input screen and the sewing
screen can be performed.
③
INFORMATION key
→ Changeover of the data input screen and the
information screen can be performed
④
COMMUNICATION key
→ Changeover of the data input screen and the
communication screen can be performed.
⑤
MODE
→ Changeover of the data input screen and the mode
changeover screen which performs various detail
settings can be performed.
⑥
Smart media card slot (Close the cover for use. )
⑦
Slide switch (Not used. OFF)
⑧
Connector for RS-232C communication
⑨
Variable resistor for color LCD screen contrast adjustment
⑩
Connector for external input
⑪
Cable
5
1-2 Buttons to be used in common
The buttons which perform common operations in each screen of IP200 are as follows :
CANCEL button
→
This button closes the pop-up screen.
In case of the data change screen, the data being
changed can be cancelled.
ENTER button
→
This button determines the changed data.
UP SCROLL button
→
This button scrolls the button or the display in the upward
direction.
DOWN SCROLL button
→
This button scrolls the button or the display in the
downward direction.
RESET button
→
This button performs the release of error.
NUMERAL INPUT button
→
This button displays ten keys and input of numerals can
be performed.
CHARACTER INPUT button
→
This button displays the character input screen.
→ Refer to 16. NAMING PATTERN BUTTON. p.45.
PRESSER DOWN button
→
This button lowers the presser and displays the presse
down screen.
To raise the presser, press PRESSER UP button
displayed in the presser down screen.
BOBBIN WINDER button
→
This button performs bobbin thread winding.
→ Refer to 9-1 When performing winding bobbin
thread while performing sewing , p26.
6
2. BASIC OPERATION OF THE SEWING MACHINE
①
Turn ON the power switch
②
Select the pattern No. you desire to sew.
When the power is turned ON, the data input
screen is displayed. Pattern No. button (B) which is
B
selected at present is displayed in the center of the
screen. Press the button to select the sewing
shape. For selecting procedure of the sewing
shape, refer to 4. PERFORMING SEWING SHAPE
SELECTION, p. 14.
2
Refer the pattern No. to the separate table.
When READY key
(C) is pressed, the back
color of LCD display is changed to green, and the
sewing machine is set to the sewing possible state.
When the presser is raised, be careful that
fingers are not caught in the presser since the
presser moves after having lowered.
When turning OFF the power without pressing
key, the set values of pattern No. , X/Y
scale, number of max.
rotation, and thread
tension are not memorized.
③
Start sewing.
Set the sewing product to the presser portion, and
operate the pedal to start the sewing machine, and
sewing starts.
*
For the screen, refer to 3. LCD DISPLAY SECTION AT
THE TIME OF SEWING SHAPE SELECTION, p. 8.
2
7
C
3. LCD DISPLAY SECTION AT THE TIME OF SEWING SHAPE SELECTION
3-1 Sewing shape data input screen
A
B
C
D
E
F
I
J
G
K
L
H
M
N
P
O
8
Button and display
A
B
PATTERN BUTTON NEW
Description
REGISTER button
Pattern button new register screen is displayed.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. p. 33.
USERS' PATTERN NEW REGISTER
Users' pattern new register screen is displayed.
button
→ Refer to 11. PERFORMING NEW REGISTER OF USERS'
PATTERN. p. 32.
C
THREAD CLAMP button
Effective/ineffective of thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
D
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button which is displayed in
the presser down screen.
E
BOBBIN WINDER button
Bobbin thread can be wound.
→ Refer to 9. WINDING BOBBIN THREAD. p. 26.
F
SEWING SHAPE NO. display
Kind and No. of the sewing shape being selected at present are
displayed.
There are three kinds of sewing shapes below.
: Standard pattern
: LK-1900 pattern
: Users' pattern
G
SEWING SHAPE SELECTION
Sewing shape being selected at present is displayed on this button
button
and when the button is pressed, the sewing shape selection screen is
displayed.
→ Refer to 4. PERFORMING SEWING SHAPE SELECTION, p. 14.
2
H
NEEDLE THREAD TENSION
Needle thread tension value which is set to the pattern data being
SETTING button
selected at present is displayed on this button and when the button is
pressed, the item data change screen is displayed.
→ Refer to. 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
9
Button and display
I
X ACTUAL SIZE VALUE display
Description
Actual size value in X direction of sewing shape being selected at
present is displayed.
When the actual size value input is selected by setting memory switch
, X actual size value setting button is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
J
X SCALE RATE SETTING button
Scale rate in X direction of sewing shape being selected at present is
displayed on this button.
When the scale input is set to non-selection by setting memory switch
, the button goes out and the X scale is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
K
Y ACTUAL SIZE VALUE display
Actual size value in Y direction of sewing shape being selected at
present is displayed.
When the actual size value input is selected by setting memory switch
, Y actual size value setting button is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
L
Y SCALE RATE SETTING button
Scale rate in Y direction of sewing shape being selected at present is
displayed on this button. When the scale input is set to non-selection
by setting memory switch
, the button goes out and the Y
scale is displayed.
→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
M
MAX. SPEED LIMITATION
Maximum speed limitation which is set at present is displayed on this
button and when the button is pressed, the item data change screen is
displayed.→ Refer to 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
N
FOLDER NO. display
Pattern register button which is displayed indicates the folder No.
which has been stored
O
FOLDER SELECTION button
Folders to display the patterns are displayed in order.
P
PATTERN REGISTER button
PATTERN REGISTER buttons stored in N FOLDER NO. display are
displayed.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. p. 33
10
3-2 Sewing screen
E
D
A
B
C
F
G
N
H
I
J
K
O
P
Q
L
M
R
11
Button and display
A
THREAD CLAMP button
Description
Effective/ineffective of the thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
B
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button which is displayed in
the presser down screen.
C
RETURN TO ORIGIN button
This button returns the presser to the start of sewing and raises the
presser at the time of temporary stop.
D
X SCALE RATE display
Scale rate in X direction of sewing shape being selected is displayed.
E
X ACTUAL SIZE VALUE display
Actual size value in X direction of sewing shape being selected is
displayed.
F
SEWING SHAPE NO. display
Kind and No. of sewing shape being selected at present are
displayed.
There are three kinds of sewing shapes below.
: Standard pattern
: LK-1900 pattern
: Users' pattern
G
SEWING SHAPE display
Sewing shape being selected at present is displayed.
H
SEWING SHAPE Total number of
Total number of stitches of the sewing shape being selected at
stitches display
present is displayed.
* It is displayed only when the sewing shape being selected is the
standard pattern.
I
NEEDLE THREAD TENSION
Needle thread tension value which is set to the pattern data being
SETTING button
selected at present is displayed on this button and when the button is
pressed, the item data change screen is displayed.
→ Refer to. 6. PERFORMING ITEM DATA CHANGE, p. 19.
2
J
COUNTER VALUE CHANGE button
Existing counter value is displayed on this button. When the button is
pressed, the counter value change screen is displayed.
→ Refer to 10. USING COUNTER, p. 27.
12
Button and display
K
L
Description
COUNTER
Display of sewing counter/No. of pcs. counter can be changed over.
CHANGE OVER button
→ Refer to 10. USING COUNTER, p. 27.
STEP SEWING botton
Step sewing screen is displayed. Checking of the pattern shape can
be performed.
→ Refer 7. CHECKING PATTERN SHAPE, p.21.
M
FOLDER NO. display
Pattern register button which is displayed indicates the folder No.
which has been stored.
N
SPEED variable resistor
Number of rotations of the sewing machine can be changed.
O
Y ACTUAL SIZE VALUE display
Actual size value in Y direction of sewing shape being selected is
displayed.
P
Y SCALE RATE display
Scale rate in Y direction of sewing shape being selected is displayed.
Q
MAX. SPEED LIMITATION display
Maximum speed limitation which is set at present is displayed.
R
PATTERN REGISTER button
Pattern register buttons stored in M FOLDER NO. display are
displayed.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. p.33.
13
4. PERFORMING SEWING SHAPE SELECTION
①
Display the data input screen.
Only in case of the data input screen (blue), the
selection of sewing shape is possible. In case of
the sewing screen (green), press READY switch
A
and display the data input screen (blue).
② Call the sewing shape selection screen.
Press SEWING SHAPE button
(A) and the
sewing shape selection screen is displayed.
③ Select the kind of sewing shape.
There are three kinds of sewing shapes in large.
Press SEWING SHAPE SELECTION button
(B).
B
14
④
Determine the kind of sewing shape.
There are three kinds of sewing shapes below.
Select the kind you desire from among them.
Pictograph
Maximum number
Name
of patterns
Standard pattern
64
LK-1900 pattern
99
Users' pattern
200
C
Select the sewing shape you desire from
SEWING SHAPE SELECTION buttons (C)
and press ENTER
D
(D) button.
The sewing shape list screen corresponding
to the kind of sewing shape you selected is
displayed.
* For LK-1900 pattern, the SELECT button
is not displayed when ROM is not set to
MAIN p. c. b.
⑤ Select the sewing shape.
When UP or DOWN SCROLL button (E) is
G
pressed, the SEWING SHAPE buttons (F) are
changed over in order. Here, press the
SEWING SHAPE button you desire to select.
The details of the selected shape is displayed
F
at the upper part of the screen.
⑥ Determine the sewing shape.
When ENTER button
(G) is pressed,
the sewing shape is determined and the data
input screen is displayed.
15
E
When the sewing shape is LK-1900 pattern or users'
pattern, the screen as shown on the right side is
displayed.
PATTERN NO. SELECTION buttons (H) which have
been registered to LK-1900 pattern or users' pattern
I
are displayed. Press the button of the pattern No. you
desire to select.
In addition, when you desire to confirm the shape you
selected, press VIEWER button
(I). Then the
viewer screen is displayed and the selected shape is
H
displayed.
16
1
17
21
0
10
2
2.0
2
10
18
1
28
0
10
16
3.0
*
24
28
2.0
2.5
*
10
16
6
1
0
36
20
2
7
1
0
22
44
0
35
(Not
e 3)
23
28
20
4.0
9
36
20
4.0
3.0
24
6
7
42
20
4.0
64
3.0
24
6
56
20
4.0
18
20
0
21
10
0
20
0
20
0
25
26
7
28
2.5
6
13
36
2.5
6
14
14
2.0
8
15
21
2.0
8
5
27
(This side)
(This side)
(Other side)
12
8
28
(Other side)
6
29
(Other side)
2.5
30
(Other side)
21
Lengthwise linear bar-tacking
11
(This side)
56
24
(Other side)
4
(Other side)
1
(Other side)
16
Lengthwise bar-tacking
2.5
(This side)
1
(This side)
10
10
28
(Note)
16
6
6
41
(This side)
2.0
9
Small bar-tacking
25
25
21
(This side)
36
*
Knit goods bar-tacking
0
4
8
*
6
7
2
*
25
7
(This side)
7
6
7
19
(Other side)
Large bar-tacking
4
5
1
4
1
2
Linear bar-tacking
2.5
*
1
2
2
3
(Note 2) No. of presser
16
Crosswise
2.0
Stitch diagram
Sewing
size (mm)
Lengthwise
Crosswise
42
(51)
No
Number of stitches
Lengthwise
1
Stitch diagram
Number of stitches
No
Sewing
size (mm)
(Note 2) No. of presser
5. SEWING SHAPE LIST
28
20
8
17
1.
Sewing size shows the dimensions when the scale rate is 100%.
2.
Refer the No.
3.
For No.
4.
Use the patterns with * marks for sewing denim.
5.
No51 is for the machine whthout tread clamp.
of presser to the separate table of presser.
22, process the presser blank for use.
11
63
7
12
33
24
6
10
34
31
6
12
35
48
10
7
38
39
40
90
28
28
10
7
3
41
29
20
2. 5
42
39
25
2. 5
43
45
25
2. 5
44
58
30
2. 5
45
75
30
2. 5
46
42
30
2. 5
47
91
48
99
49
148
50
164
No
Stitch diagram
24
2
8
Φ12
Radial tacking
Semilunar bar-tacking
Large bar-tacking
Knit goods bar-tacking
37
48
Cross
wise
32
Lengt
hwise
Cross
wise
10
Sewing size
(mm)
Number of
stitches
Lengt
hwise
7
Stitch diagram
Lengthwise bar-tacking
Number of
stitches
52
36
Round bar-tacking
Sewing size
(mm)
31
No
48
18
Φ8
6. PERFORMING ITEM DATA CHANGE
① Display the data input screen.
In case of the data input screen, the change
A
of item data can be changed. In case of the
sewing screen (green), press READY switch
B
to display the data input screen (blue).
C
*
D
Thread tension value can be changed even in
the sewing screen.
② Display the item data input screen.
When the button of the item data you desire to
change is pressed, the item data input screen
is displayed.
There are four items of the item data below.
Item
*
Input range
Initial value
A
Scale rate in X direction
20 to 200 (%)
100(%)
B
Scale rate in Y direction
20 to 200 (%)
100(%)
C
Thread tension
0 to 200
50
D
Max. speed limitation
400 to 3,000 (rpm)
3,000 (rpm)
A Scale rate in X direction and B Scale rate in Y direction can be changed to actual size value input
by selection of the memory switch
.
The setting exceeding 100% is dangerous since needle and the cloth presser interferes
with each other and needle breakage or the like will occur.
19
For example, input X scale rate.
Press
(A) to display the item data input
screen.
③ Input the data.
Input the value you desire with ten keys and
+/- keys (E).
④ Determine the data.
When ENTER button
(F) is pressed,
the data is determined.
E
F
*
For the other item data, the data can be
changed by the same operation.
When turning OFF the power without pressing READY key, the set values of pattern
No. , X/Y scale, number of max. rotation, and thread tension are not memorized.
In case thread tension is changed in the read state, the set value when the power is
turned OFF without pressing READY key or without performing sewing is not stored in
memory.
20
7. CHECKING PATTERN SHAPE
Make sure without fail of the contour
of the sewing pattern after selection
of the sewing pattern. If the sewing
pattern extends outside the work
clamp feet, the needle will interfere
with the work clamp feet during
sewing, causing dangerous troubles
including needle breakage.
① Display the sewing screen.
Display the data input screen (blue) and press
READY key
(C). Then the back-light of
LCD changes to green and sewing is possible.
A
② Display the step sewing screen.
When STEP SEWING button
(B) is
pressed, the step sewing screen is displayed.
B
21
③ Lower the presser with the foot switch.
E
The work clamp feet do not go up even
when the foot switch is detached.
④ Proceed stitching with the presser lowered.
Check the shape with PRESSER BACK button
(C) and PRESSER FORWARD button
(D).
⑤ Finish checking the shape.
When CANCEL button
(E) is pressed, the
screen returns to the sewing screen. When the
checking of the shape is not in the position of
the start of sewing or that of the end of sewing,
press the foot switch. Then it is possible to
sew from the midway of checking.
The presser does not come down
immediately after turning ON the power.
22
C
D
8. USING TEMPORARY STOP
A
When the panel temporary stop button is selected with
memory switch
, TEMPORARY STOP button
(A) is displayed on the sewing screen. When the
temporary stop switch is pressed during sewing, the
sewing machine can be stopped. At this time, the error
screen is displayed to inform that the stop switch is
pressed.
Perform the same operation when the external
switch is used for the temporary stop.
B
23
8-1 To continue performing sewing from some point in sewing
①
Release the error.
Press RESET button
(B) to release the
error and the sewing screen is displayed.
②
Perform thread trimming.
Press THREAD TRIM button
(C) to
perform When thread trimming has been
C
performed, FEED BACK button
(D) ,FEED FORWARD button
RETERN TO ORIGIN button
(E) and
(F) are
displayed on the screen.
③
Adjust the presser to the re-sewing pssition.
When FEED BACK button
(D) is pressed,
the peresser returnds stich and by stitch and
when FEED FORWARD button
(E) is
pressed, it advances stich by sitich. Move the
presser to the re-sewing position.
④
Re-start the sewing
When the pedal is depressed, sewing starts
again.
D
E
F
24
8-2 To perform re-sewing from the start
①
Release the error.
Press RESET button
(B) to release the
error and the sewing screen is displayed.
C
② Perform thread trimming.
Press THREAD TRIM button
(C) to perform
thread trimming.
When thread trimming is performed, FEED BACK
button
(D), FEED FORWARD button
(E) and RETURN TO ORIGIN button
(F)
are displayed on the screen.
③ Return to the origin.
When RETURN TO ORIGIN button
(F) is
pressed, the pop-up is closed, the sewing
screen is displayed and the machine returns to
the position of the start of sewing.
④ Perform again the sewing work from the
start
When the pedal is depressed, sewing starts
again.
D
E
F
25
9. WINDING BOBBIN THREAD
9-1 When performing winding bobbin thread
while performing sewing
Pass the thread to wind bobbin thread as shown in
the figure on the right side.
9-2 When performing winding bobbin thread only
① Display the bobbin winding screen.
Press BOBBIN WINDER button
(A) in the
data input screen (blue) and the bobbin winding
A
screen is displayed.
② Start bobbin winding.
Depress the start pedal, and the sewing machine
rotates and starts winding bobbin thread.
③ Stop the sewing machine.
Press STOP button
(B) and the sewing
machine stops and returns to the normal mode.
Or, depress the start pedal again during winding
bobbin and the sewing machine stops while the
bobbin thread winding mode stays as it is.
Depress the start pedal again and the bobbin
winding starts again. Use this way when winding
bobbin thread around plural bobbins.
Bobbin winder does not work
immediately after turning ON the
power.
Perform the bobbin winding
after setting pattern No. or the like
once, pressing the
key, and
making the sewing LED light up.
26
B
10. USING COUNTER
10-1 Setting procedure of the counter
①
Display the counter setting screen.
Press
A
switch and the COUNTER
SETTING button
(A) is displayed on the
screen. When this button is pressed, the
counter setting screen is displayed.
②
Selection of kinds of counters
This sewing machine has two kinds of
counters, i. e. , sewing counter and No. of pcs.
counter. Press SEWING COUNTER KIND
SELECTION button
D
(B) or NO. OF PCS.
KIND SELECTION button
(C) to display
B
the counter kind selection screen. The kinds
F
of the respective counters can be set
E
separately.
C
27
G
[ Sewing counter ]
UP counter
:
Every time the sewing of one shape is performed,
the existing value is counted up. When the existing
value is equal to the set value, the count-up screen
is displayed.
DOWN counter
:
Every time the sewing of one shape is performed,
the existing value is counted down.
When the existing value is reached to "0", the
count-up screen is displayed.
Counter not used
[ No. of pcs. Counter ]
UP counter
:
Every time one combination sewing is performed,
the existing value is counted up. When the existing
value is equal to the set value, the count-up screen
is displayed.
DOWN counter
:
Every time one combination sewing is performed,
the existing value is counted down. When the
existing value is reached to "0", the count-up
screen is displayed.
Counter not used
28
③
Change of counter set value
In case of the sewing counter, press button
(F) and in case of the No. of pcs. counter,
(G) and the set value input
press button
screen is displayed.
Here, input the set value.
When "0" is inputted in the set value, the
display of count-up screen is not performed.
④
Change of counter existing value
In case of the sewing counter, press button
(D) and in case of the No. of pcs. counter,
press button
(E) and the existing value
input screen is displayed.
Here, input the existing value.
29
10-2 Count-up releasing procedure
When the count-up condition is reached during
sewing work, the count-up screen is displayed and
the buzzer beeps. Press CLEAR button
(H) to
reset the counter and the screen returns to the
sewing screen. Then the counter starts counting
again
H
30
10-3 How to change the counter value during sewing
① Display the counter value change screen.
When you desire to revise the counter value
during sewing work due to the mistake or the
like, press COUNTER VALUE CHANGE button
(I) on the sewing screen. The counter
value change screen is displayed.
I
② Change the counter value.
Input the value you desire with ten keys, or "+"
or "-" key (E).
③ Determine the counter value.
When ENTER button
(L) is pressed, the
K
data is determined.
When you desire to clear the counter value,
press CLEAR button
(K).
J
L
31
11. PERFORMING NEW REGISTER OF USERS' PATTERN
①
A
Display the data input screen.
Only in case of the data input screen (blue),
new register of the pattern can be performed. In
case of the sewing screen (green), press
READY switch
and display the data input
screen (blue).
② Call the new register of users' pattern
screen.
Press NEW REGISTER button
(A) and
the new register of users' pattern screen is
displayed.
③ Input the users' pattern No.
Input the users' pattern No. you desire to newly
register with the ten keys (B). When the users'
pattern No. which has been already registered
is inputted, the sewing shape which has been
registered is displayed in the upper part of the
screen. Select the users' pattern No. which is
not displayed and has not been registered.
New register to the users' pattern No. which
has been already registered is prohibited.
It is possible to retrieve the users' pattern No.
which has not been registered with the + or button
E
(C and D).
④ Determine the users' pattern No.
Press ENTER button
(E) to determine
B
the users' pattern NO. to be newly registered
and the data input screen at the time of users'
pattern selection is displayed.
32
D
C
12. PERFORMING NEW REGISTER OF PATTERN BUTTON
①
Display the data input screen.
A
Only in case of the data input screen (blue),
new register of the pattern button can be
performed. In case of the sewing screen
(green), press READY switch
and
display the data input screen (blue).
② Call the new register of pattern button
screen.
Press NEW REGISTER button
(A) and
the new register of pattern button screen is
displayed.
33
③ Input the pattern button No.
Input the pattern button No. you desire to newly
register with the ten keys (B). When the pattern
No. which has been already registered is
inputted, the sewing shape which has been
already registered is displayed in the upper part
E
F
of the screen. Select the pattern button No.
which is not displayed and has not been
registered. New register to the pattern button No.
which has been already registered is prohibited.
It is possible to retrieve the pattern button No.
B
which has not been registered with the + or button
(C and D).
④ Select the folder to be stored.
It is possible for the pattern buttons to be stored
in five folders. As many as 10 pattern buttons
can be stored for one folder. The folder to store
D
C
the button can be selected with FOLDER SELECTION button (E).
⑤ Determine the pattern No.
Press ENTER button
(F) to determine the pattern button No. to be newly registered and the
data input screen at the time of pattern button selection is displayed.
Press P1 to P25 key while the sewing LED lights up and the presser comes down.
Be careful that your fingers are not caught in the presser.
34
13. LCD DISPLAY SECTION AT THE TIME OF PATTERN BUTTON SELECTION
13-1 Pattern button data input screen
A
B
C
F
D
E
M
N
G
H
O
I
P
J
Q
R
K
L
S
T
V
U
35
Button and display
A
B
C
D
Description
PATTERN BUTTON COPY
Pattern button copy screen is displayed.
button
→ Refer to 17. COPYING PATTERN BUTTON.p.46.
PATTERN BUTTON NAME
Pattern button name input screen is displayed.
SETTING button
→ Refer to 16. NAMING PATTERN BUTTON.P.45.
PATTERN BUTTON NAME
Character which is registered to the pattern button No. being selected
display
is displayed.
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the
presser down screen.
E
WINDING BOBBIN button
Bobbin thread can be wound.
→ Refer to 9. WINDING BOBBIN THREAD. P.26.
F
PATTERN BUTTON NO.
Pattern button No. being selected at present is displayed on this
display
button and when the button is pressed, the pattern button No.
selection screen is displayed.
→ Refer to 14. PERFORMING PATTERN BUTTON NO. SELECTION.
p.41.
G
SEWING SHAPE
Sewing shape which is registered to the pattern button No. being
selected is displayed.
H
SEWING SHAPE NO.
Kind of shape and sewing shape No. of the sewing shape which is
registered to the pattern button No. being selected are displayed.
There are three kinds of sewing shapes below.
: Standard pattern
: LK-1900 pattern
: Users' pattern
I
TOTAL NO. OF STITCHES
Total number of stitches of the pattern which is registered to the
pattern button No. being selected is displayed.
* This item is displayed only when the sewing shape being selected is
the standard pattern.
36
Button and display
J
THREAD TENSION display
Description
Thread tension value which is registered to the pattern button No.
being selected is displayed.
K
L
M
N
TRAVEL AMOUNT IN X
Travel amount in X direction which is registered to the pattern button
DIRECTION display
No. being selected is displayed.
TRAVEL AMOUNT IN Y
Travel amount in Y direction which is registered to the pattern button
DIRECTION display
No. being selected is displayed.
X ACTUAL SIZE VALUE
X actual size value which is registered to the pattern button No. being
display
selected is displayed.
X SCALE RATE display
X scale rate which is registered to the pattern button No. being
selected is displayed.
O
P
Y ACTUAL SIZE VALUE
Y actual size value which is registered to the pattern button No. being
display
selected is displayed.
Y SCALE RATE display
Y scale rate which is registered to the pattern button No. being
selected is displayed.
Q
MAX. SPEED LIMITATION
Maximum speed limitation which is registered to the pattern button No.
being selected is displayed.
R
PATTERN BUTTON EDIT
Pattern button edit screen is displayed.
button
S
FOLDER NO. display
Folder No. in which the displayed pattern buttons are stored is
displayed.
T
FOLDER SELECTION button
Folders to display the pattern button are displayed in order.
U
SEWING SHAPE
Sewing shape data input screen is displayed.
SELECTION DATA INPUT
→ Refer to 3-1 Sewing shape data input screen, p. 8.
SCREEN DISPLAY button
V
PATTERN button
Pattern buttons stored in S Folder No. are displayed.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. P.33.
37
13-2 Sewing screen
A BC
D
E
F
G
H
I
J
K
L
M
N
O
S
P
T
U
Q
R
V
38
Button and display
A
B
Description
PATTERN BUTTON NAME
Character which is registered to the pattern button No. being sewn is
display
displayed.
X SCALE RATE display
Scale rate in X direction which is registered to the pattern button No.
being sewn is displayed.
C
X ACTUAL SIZE VALUE display
Actual size value in X direction which is registered to the pattern button
No. being sewn is displayed.
D
THREAD CLAMP button
Effective/ineffective of thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
E
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the
presser down screen.
F
RETURN TO ORIGIN button
Presser is returned to the start of sewing and is raised at the time of
temporary stop.
G
PATTERN NO. display
Pattern button No. being sewn is displayed.
H
SEWING SHAPE display
Sewing shape being sewn is displayed.
I
SEWING SHAPE NO. display
Kind of sewing and sewing shape No. which are registered to the
pattern being sewn are displayed.
J
Y ACTUAL SIZE VALUE display
Actual size value in Y direction which is registered to the pattern button
No. being sewn is displayed.
K
Y SCALE RATE display
Scale rate in Y direction which is registered to the pattern button No.
being sewn is displayed.
L
TOTAL NO. OF STITCHES OF
Total number of stitches of sewing shape which is registered to the
SEWING SHAPE display
pattern button No. being sewn is displayed.
39
Button and display
M
Description
NEEDLE THREAD TENSION
Needle thread tension value which is set to the pattern data being
SETTING button
selected at present is displayed on this button and when the button is
pressed, the item data change screen is displayed.
→ Refer to. 6. PERFORMING ITEM DATA CHANGE, p. 19.
N
O
TRAVEL AMOUNT IN X
Travel amount in X direction which is registered to the pattern button
DIRECTION display
No. being sewn is displayed.
COUNTER VALUE CHANGE
Existing counter value is displayed on this button. When the button
button
is pressed, the counter value change screen is displayed.
→ Refer to 10. USING COUNTER. p. 27.
P
Q
COUNTER CHANGEOVER
Display of sewing counter/No. of pcs. counter can be changed over.→
button
Refer to 10. USING COUNTER. p. 27.
STEP SEWING button
The step sewing screen is displayed. Checking the pattern shape
can be performed.
→ Refer to 7. CHECKING PATTERN SHAPE, p.21.
R
FOLDER NO. display
Folder No. in which the displayed pattern register buttons are stored is
displayed.
S
SPEED variable resistor
Number of revolutions of the sewing machine can be changed.
T
MAX. SPEED LIMITATION
Maximum speed limitation which is registered to the pattern button No.
display
being sewn is displayed.
TRAVEL AMOUNT IN Y
Travel amount in Y direction which is registered to the pattern button
DIRECTION display
No. being sewn is displayed.
PATTERN REGISTER button
Pattern button which is stored in T FOLDER NO. is displayed.
U
V
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. p.33.
40
14. PERFORMING PATTERN BUTTON NO. SELECTION
14-1 Selection from the data input screen
① Display the data input screen.
In case of the data input screen (blue), it is
possible to select the pattern button No. In case
of the sewing screen (green), press READY
switch
to display the data input screen.
A
② Call the pattern button No. selection screen,
When PATTERN BUTTON NO. SELECTION
(A) is pressed, the pattern button
button
No. selection screen is displayed. Pattern
button No. which is selected at present and the
contents are displayed on the upper part of the
screen, and the list of the pattern button No.
buttons which have been registered is
displayed on the lower part of the screen.
③ Select the pattern button No.
When UP or DOWN SCROLL button
(B) is pressed, pattern button No. buttons (C)
which have been registered are changed over
in order. The contents of sewing data which
have been inputted in the pattern button No. are
displayed in the button. Here, press the pattern
button No. button (C) you desire to select.
④ Determine the pattern button No.
When ENTER button
(D) is pressed, the
pattern button No. selection screen is closed
and the selection is finished. However, the
pattern buttons which are registered to the
combination sewing cannot be deleted.
* When you desire to delete the pattern button
which has been registered, press DELETE
(E) button. However, the pattern buttons
which are registered to the combination sewing
cannot be deleted.
* For the pattern No. to be displayed, press
FOLDER SELECTION
(F) button and
pattern button Nos. which have been stored in
the specified folder are displayed in the list.
When the folder No. is not displayed, all pattern
Nos. which have been registered are displayed.
41
F
D
B
C
E
14-2 Selection by means of the shortcut button
① Display the data input screen or the sewing
screen.
When the pattern is registered to the folder,
pattern buttons (A) are surely displayed on the
lower side of the screen of the data input screen
or sewing screen.
② Select the pattern No.
B
Pattern button is displayed with every folder
which is specified when the pattern is newly
created.
When FOLDER SELECTION button
(B) is
pressed, the pattern button to be displayed is
changed.
Display and press the button of the pattern button
No. you desire to sew. When it is pressed, the
pattern button No. is selected.
Make sure without fail of the contour of the
sewing pattern after selection of the sewing
pattern. If the sewing pattern extends outside the
work clamp feet, the needle will interfere with the
work clamp feet during sewing, causing
dangerous troubles including needle breakage.
42
A
15. CHANGING CONTENTS OF PATTERN BUTTON
① Display the data input screen at the time of
pattern button selection.
Only in case of the data input screen (blue) at the
time of pattern selection, it is possible to change the
contents of pattern. In case of the sewing screen
(green), press READY switch
to display the
data input screen at the time of pattern button
selection.
② Display the pattern button data change screen.
When PATTERN BUTTON DATA CHANGE button
(A) is pressed, the pattern button data change
screen is displayed.
A
③ Display the input screen of the item data you
desire to change.
Data which are possible to be changed are 9 items
below.
Item
Input range
Initial value
B
Scale rate in X direction
20 to 200 (%)
100
C
Scale rate in Y direction
20 to 200 (%)
100
D
Thread tension
E
Max. speed limitation
0 to 200
50
400 to 3,000 (rpm)
3,000
F
Travel amount in X direction
-5 to 5 (mm)
0
G
Travel amount in Y direction
-5 to 5 (mm)
0
H
Sewing shape
I
Folder No.
J
Thread clamp
H
-------------
-------------
1 to 5
-------------
With/without
With
When each button from B to H is pressed, the item
data input screen is displayed. When the buttons of I
and J are pressed, Folder Nos. and With/without
thread clamp are changed over.
* B Scale rate in X direction and C Scale rate in Y
direction can be changed to the actual size value
input by selection of memory switch
.
43
J
B
I
C
D
E
F
G
④ Determine the change of item data
For example, input X scale rate.
Press
(B) to display the item data
input screen.
Input the value you desire with the ten keys or
+ or - key (K).
When ENTER button
(L) is pressed, the
data is determined.
K
L
⑤ Close the pattern button data change
screen.
M
When the change is over, press CLOSE button
(M). The pattern button data change
screen is closed and the screen returns to the
data input screen.
*
It can be performed to change the other item
data by the same operation.
When turning OFF the power without
pressing READY key, the set values of
pattern No. , X/Y scale, number of max.
rotation, and thread tension are not
memorized.
In case thread tension is changed in the
read state, the set value when the power is
turned OFF without pressing READY key
or without performing sewing is not stored
in memory.
44
A
16. NAMING PATTERN BUTTON
As many as 14 characters can be inputted in each
pattern button.
①
Display the data input screen.
Only in case of the data input screen (blue) at the
time of pattern button selection, it is possible to input
the name of pattern button.
In case of the sewing screen (green), press READY
switch
②
to display the data input screen (blue).
Call the character input screen.
When CHARACTER INPUT button
(A) is
pressed, the character input screen is displayed.
③
Input the character.
Press CHARACTER button (B) you desire to
input and the input of character can be
performed. As many as 14 characters of
characters (A to Z and 0 to 9) and symbols (+, -,
/, #, ,. . ) can be inputted. The cursor can be
F
moved with CURSOR LEFT TRAVEL button
(C) and CURSOR RIGHT TRAVEL button
(D). When you desire to delete the
inputted character, adjust the cursor to the
position of the character you desire to delete
and press DELETE button
④
B
(E).
Finish the input of character.
When ENTER button
(F) is pressed, the
input of character is finished. After the finish, the
inputted character is displayed on the upper part
of the data input screen (blue).
C
45
D
E
17. COPYING PATTERN BUTTON
A
The sewing data of the pattern button No. which has
already been registered can be copied to the pattern
button No. which is not registered.
Overwriting copy of the pattern button is prohibited.
When you desire to overwrite, perform it after
deleting the pattern button once.
→ Refer to 14. PERFORMING PATTERN BUTTON
NO. SELECTION. p.41.
①
Display the data input screen.
Only in case of the data input screen (blue) at the
time of pattern button selection, it is possible to
copy. In case of the sewing screen (green), press
READY switch
to display the data input
screen (blue).
② Call the pattern copy screen.
When PATTERN BUTTON COPY button
(A) is pressed, the pattern button copy (copy
source selection) screen is displayed.
③ Select the pattern No. of copy source.
C
Select the pattern button No. of copy source from
the pattern button list button (B).
Next, press COPY DESTINATION INPUT button
(C) and the copy destination input screen is
displayed.
46
B
④ Input the pattern No. of copy destination.
Input the pattern button No. of copy destination
with ten keys (D). Pattern button No. which is not
used yet can be retrieved with - and +
buttons (E and F).
In addition, the folder to be stored can be
selected with FOLDER SELECTION button
(G).
⑤ Start copying.
When ENTER button
D
(H) is pressed,
copying starts. The copied pattern button No. in
the selection state returns to the pattern button
G
H
copy (copy source selection) screen after
approximately two seconds.
*
Combination data can be copied in the same way.
E
47
F
18. CHANGING SEWING MODE
① Select the sewing mode.
When
switch is pressed in the state that
the pattern has been registered, SEWING
MODE SELECTION button
(A) is displayed
on the screen. When this button is pressed, the
sewing mode changes alternately the individual
sewing and the combination sewing.
*
The image of the button of sewing mode
selection button changes according to the
sewing mode which is selected at present.
When individual sewing is selected :
When combination sewing is selected :
48
A
19. LCD DISPLAY SECTION AT THE TIME OF COMBINATION SEWING
The sewing machine is capable of sewing in order by combining the plural pattern data.
As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the
sewing product. In addition, it is possible to register as many as 30 of the combination sewing data. Use
this function for new creation and copying in case of need.
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN BUTTON. p.33. and
17. COPYING PATTERN BUTTON. p.46.
19-1 Pattern input screen
A
B
C
D
G
E
F
J
H
I
49
Button and display
A
Description
COMBINATION DATA NEW
Combination data No. new register screen is displayed.
REGISTER button
→ Refer to 12. PERFORMING NEW REGISTER OF PATTERN
BUTTON. P.33.
B
C
D
E
COMBINATION DATA COPY
Combination pattern No. copy screen is displayed.
button
→ Refer to 17. COPYING PATTERN BUTTON.p.46.
COMBINATION DATA NAME
Combination data name input screen is displayed.
INPUT button
→ Refer to 16. NAMING PATTERN BUTTON. p.45.
COMBINATION DATA NAME
Name which is inputted in the combination data being selected is
display
displayed.
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.
F
BOBBIN WINDING
Bobbin thread can be wound.
→ Refer to 9. WINDING BOBBIN THREAD. p.26.
G
H
COMBINATION DATA NO.
Combination data No. being selected is displayed in the button. When the
SELECTION button
button is pressed, the combination data No. selection screen is displayed.
SEWING ORDER display
Sewing order of the inputted pattern data is displayed. When the screen is
changed over to the sewing screen, the pattern which is sewn first is
displayed in blue color.
I
PATTERN SELECTION button
Pattern No. , shape, number of stitches, etc. which are registered in H
Sewing order are displayed on the button. When the button is pressed, the
pattern selection screen is displayed.
J
NEXT PAGE DISPLAY button
When the patterns which are registered to the combination data become
more than 6 pcs. , this button is displayed. It is possible to register the
patterns from the 7th to the next page. As many as 5 pages can be
displayed
* As many as the number of inputted patterns is displayed in H and I, display and button.
50
19-2 Sewing screen
B
A
E
C
D
Q
R
F
G
H
I
J
S
K
L
M
N
O
T
V
P
U
W
X
51
Button and display
Description
A
COMBINATION DATA NAME
display
Name which is inputted in the combination data being selected is
displayed.
B
THREAD CLAMP button
Effective/ineffective of thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
C
PRESSER DOWN button
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.
D
RETURN TO ORIGIN button
Presser can be returned to the start of sewing and is rasised at the time of
temporary stop.
E
COMBINATION DATA NO.
display
Combination data No. being selected is displayed.
F
PATTERN BUTTON NO.
display
Pattern button No. being sewn is displayed.
G
SEWING SHAPE display
Sewing shape which is registered to pattern button No. being sewn is
displayed.
H
SEWING ORDER RETURN
button
Pattern to be sewn can be returned by one.
I
SEWING ORDER display
Sewing order being sewn at present is displayed.
J
SEWING ORDER ADVANCE
button
Pattern to be sewn can be advanced by one.
K
TOTAL NUMBER OF
REGISTERS display
Total number of patterns which is registered to combination No. being
sewn is displayed.
L
TOTAL NUMBER OF
STITCHES display
Total number of stitches of sewing shape being sewn is displayed.
M
THREAD TENSION display
Thread tension value which is registered to pattern button No. being sewn
is displayed.
N
TRAVEL AMOUNT IN X
DIRECTION display
Travel amount in X direction which is registered to the pattern button No.
being sewn is displayed.
52
Button and display
O
Description
COUNTER VALUE CHANGE
Existing counter value is displayed on this button. When the button is
button
pressed, the counter value change screen is displayed.
→ Refer to 10. USING COUNTER. p. 27.
P
Q
R
COUNTER CHANGEOVER
Display of sewing counter/No. of pcs. counter can be changed over.
button
→ Refer to 10. USING COUNTER. p. 27.
X ACTUAL SIZE AMOUNT
X actual size value of the sewing shape which is registered to pattern
display
button No. being sewn is displayed.
X SCALE RATE display
X scale rate of the sewing shape which is registered to pattern button No.
being sewn is displayed.
S
SPEED variable resistor
Number of revolutions of the sewing machine can be changed.
T
Y ACTUAL SIZE VALUE
Y actual size value of the sewing shape which is registered to pattern
display
button No. being sewn is displayed.
Y SCALE RATE display
Y scale rate of the sewing shape which is registered to pattern button No.
U
being sewn is displayed.
V
W
X
MAX. SPEED LIMITATION
Maximum speed limitation which is registered to pattern button No. being
display
sewn is displayed.
TRAVEL AMOUNT IN Y
Travel amount in Y direction which is registered to the pattern button No.
DIRECTION display
being sewn is displayed.
STEP SEWING button
The step sewing screen is displayed. Checking the pattern shape can be
performed.
→ Refer to 7. CHECKING PATTERN SHAPE, p.21.
53
20. PERFORMING COMBINATION SEWING
First, change the sewing mode to the combination sewing before performing setting.
→ Refer to 18. CHANGING SEWING MODE. p.48.
20-1 Selection of combination data
A
① Display the data input screen.
Only in case of the data input screen (pink), it
is possible to select the combination data No.
In case of the sewing screen (green), press
READY switch
to display the data input
screen (pink).
② Call the combination data No. screen.
When COMBINATION DATA NO. button
(A) is pressed, the combination data No.
selection screen is displayed. Combination
data No. which is selected at present and the
contents are displayed in the upper part of
the screen, and other combination data No.
buttons which have been registered are
displayed in the lower part of the screen.
③ Select the combination data No.
When UP/DOWN button (B) is pressed,
combination data No. buttons (C) which have
been registered are changed over in order.
The contents of combination data are
displayed in the buttons. Here, press the
D
combination data buttons (C) you desire to
select.
④ Determine the combination data No.
(D) is pressed,
When ENTER button
C
the combination data No. selection screen is
closed and the selection is finished.
54
B
20-2 How to edit combination data
① Display the data input screen.
Only in case of the data input screen (pink),
it is possible to input the combination data. In
case of the sewing screen (green), press
READY switch
A
to display the data input
screen (pink).
Pattern No. has not been registered in the
initial state, and the first pattern selection
button is displayed in the blank state.
② Display the pattern No. selection screen.
When PATTERN SELECTION button
(A) is pressed, the pattern No. selection
screen is displayed.
③ Select the pattern No.
When UP/DOWN SCROLL button
(B) is pressed, pattern No. buttons (C) which
have been registered are changed over in
order. The contents of pattern data are
displayed in the buttons. Here, press the
D
pattern No. buttons you desire to select.
④ Determine the pattern No.
When ENTER button
(C) is pressed, the
pattern No. selection screen is closed and the
selection is finished.
55
C
B
⑤ Repeat steps ② through ④ as many as
the number of pattern Nos. you desire to
register.
When the first register is determined, the
second pattern selection button is displayed.
Repeat steps ② through ④ as many as the
number of pattern Nos. you desire to register.
A
56
21. CHANGING MEMORY SWITCH DATA
21-1 How to change memory switch data
① Display the memory switch data list screen.
When
switch is pressed, memory switch
button (A) is displayed on the screen. When this
A
button is pressed, the memory switch data list
screen is displayed.
② Select the memory switch button you desire
to change.
Press UP/DOWN SCROLL button
and select the data item (B) you desire to
change.
B
57
③ Change the memory switch data.
There are data items to change numerals and
those to select pictographs in the memory switch
data. No. in pink color such as
is put on the
data items to change numerals and the set value
can be changed with +/- buttons displayed in the
is
change screen. No. in blue color such as
put on the data items to select pictographs and the
pictographs displayed in the change screen can be
selected.
→ For the details of memory switch data, refer to
21-2 Memory switch data list. P.59.
58
21-2 Memory switch data list
Memory switch data are the motion data that the sewing machine has in common and the data that
operate on all sewing patterns in common.
NO.
Item
Setting range
Edit unit
Initial display
Maximum sewing speed
400 to 3,000
100rpm
3,000rpm
Sewing speed of 1st stitch
400 to 1,500
100rpm
1,500rpm
400 to 3,000
100rpm
3,000rpm
400 to 3,000
100rpm
3,000rpm
400 to 3,000
100rpm
3,000rpm
400 to 3,000
100rpm
3,000rpm
0 to 200
1
200
0 to 200
1
0
-6 to 4
1
0
In case of with thread clamp
Sewing speed of 2nd stitch
In case of with thread clamp
Sewing speed of 3rd stitch
In case of with thread clamp
Sewing speed of 4th stitch
In case of with thread clamp
Sewing speed of 5th stitch
In case of with thread clamp
Thread tension of 1st stitch In
case of with thread clamp
Thread tension setting at the time
of thread trimming
Thread tension changeover timing
at the time of thread trimming
59
NO.
Item
Setting range
Edit unit
Initial display
Sewing speed of 1st stitch
In case of without thread clamp
400 to 1,500
100rpm
400rpm
Sewing speed of 2nd stitch
In case of without thread clamp
400 to 3,000
100rpm
900rpm
Sewing speed of 3rd stitch
In case of without thread clamp
400 to 3,000
100rpm
3,000pm
Sewing speed of 4th stitch
In case of without thread clamp
400 to 3,000
100rpm
3,000rpm
Sewing speed of 5th stitch
In case of without thread clamp
400 to 3,000
100rpm
3,000rpm
Thread tension of 1st stitch
In case of without thread clamp
0 to 200
1
0
-5 to 2
1
0
---
---
Standard pedal
Thread tension changeover timing
at the time of thread trimming
In case of without thread clamp
Presser pedal selection
: Standard pedal
: Standard pedal (2-step stroke)
: Optional pedal
: Optional pedal (2-step stroke)
60
NO.
Item
Start pedal selection
Setting range
Edit unit
Initial display
---
---
Standard pedal
---
---
OFF by toe
: Standard pedal
: Optional pedal
Optional pedal 1-motion
down
: OFF by toe down
: OFF by releasing
---
Optional pedal 2-motion
---
OFF by toe
down
: OFF by toe down
: OFF by releasing
Height of presser at the time of 2-
50 to 90
1
70
---
---
Origin
---
---
Ineffective
step scrolling
Scale rate reference point of pattern selection
: Origin
: Sewing start point
Sewing machine motion can be stopped with panel
button (temporary stop button).
: Ineffective
: Panel temporary stop button
: External switch
61
NO.
Item
Buzzer sound can be prohibited.
Setting range
Edit unit
Initial display
---
---
Panel operating
sound + error
: Without buzzer sound
sound
: Panel operating sound
: Panel operating sound + error sound
Number of stitches of thread
1 to 7
1
2
-10 to 0
1
0
---
---
Normal
-8 to 16
1
12
---
---
Presser goes up
clamp release is set.
Clamping timing of thread clamp
can be delayed.
Thread clamp control can be prohibited.
: Normal
: Prohibited
Feed motion timing is selected.
Set the timing in "-" direction when
stitch is not well-tightened.
State of the presser after end of sewing is selected.
: Presser goes up after moving at start
of sewing
: Presser goes up immediately after
end of sewing.
: Presser goes up by pedal operation
after moving at start of sewing.
62
immediately after
end of sewing.
NO.
Item
Origin retrieval can be performed every time after
Setting range
Edit unit
Initial display
---
---
Without origin
retrieval
end of sewing (other than cycle sewing).
: Without origin retrieval
: With origin retrieval
Origin retrieval in cycle sewing can be set.
---
---
Without origin
retrieval
: Without origin retrieval
: Every time 1 pattern is finished.
: Every time 1 cycle is finished.
State of presser when sewing machine stops by
---
---
Presser rise
---
---
UP position
---
---
Normal
temporary stop command can be selected.
: Presser rise.
: Presser rise with presser switch.
: Presser rise is prohibited.
Needle stop position is set.
: UP position
: Upper dead point
Thread trimming can be prohibited.
: Normal
: Thread trimming prohibited
63
Setting
NO.
Item
Edit unit
Initial display
---
---
Linear return
800 to 2,000
100rpm
1,600rpm
---
---
Motion at the
range
Route of return to origin by return to origin button
can be selected.
: Linear return
: Reverse return of pattern
Bobbin winding speed can be set.
Motion timing of cloth drawing can be selected.
This item is not displayed for the machines other than
time of start
LK-1901.
: Output prohibited
: Motion when presser comes down.
: Motion at the time of start
---
Motion method of wiper can be selected.
For LK-1903, "Motion while presser is held down" is
selected.
---
Motion while
presser is held
down
: Motion together with presser rise
: Motion while presser is held down
(Wiper does not return at the last
thread trimming. )
: Motion while presser is held down
(Wiper returns at the last thread
trimming. )
: Magnet type wiper
64
NO.
Item
Setting range
Edit unit
Initial display
Tie stitching at the start of sewing of button can be
---
---
Tie stitching
effective
prohibited.
This item is not displayed for the machines other than
LK-1903A.
: Tie stitching effective
: Tie stitching ineffective
Unit of sewing shape size change can be selected.
---
---
%input
---
---
Standard
---
---
---
: %input
: Actual size input
Origin position is located on the front side by 5
mm.
This item is necessary when using the presser and
pattern for LK-1904.
: Standard
: Front side
Grease-up error clear
Clearing of number of stitches of grease-up is
performed.
→ Refer to 31. PERFORMING RELEASE OF
GREASE-UP ERROR. p.124.
65
22. ERROR CODE LIST
Error
code
E007
Description of error
How to
recover
Machine-lock
Turn OFF
Main shaft of the sewing machine does not rotate due to
the power.
Place of
recovery
some trouble.
E008
E010
E011
Head connector abnormality
Turn OFF
Memory of machine head cannot be read.
the power
Pattern No. error
Possible to
Previous
Pattern No. which is backed up is not registered to data
re-enter
screen
ROM, or setting of reading inoperative is performed.
after reset.
External media not inserted
Possible to
Previous
External media is not inserted.
re-enter
screen
after reset.
E012
Read error
Possible to
Previous
Data read from external media cannot be performed.
re-start after
screen
reset.
E013
Write error
Possible to
Previous
Data write from external media cannot be performed.
re-start after
screen
reset.
E014
Write protect
Possible to
Previous
External media is in the write prohibition state.
re-start after
screen
reset.
66
Error
code
Description of error
How to
recover
Place of
recovery
E015
Format error
Format cannot be performed.
Possible to
re-start after
reset.
Previous
screen
E016
External media capacity over
Capacity of external media is short.
Possible to
re-start after
reset.
Previous
screen
E017
EEP-ROM capacity over
Capacity of EEP-ROM is short.
Possible to
re-start after
reset.
Previous
screen
E018
Type of EEP-ROM is different.
When the mounted EEP-ROM is different in type.
E019
File size over
File is too large.
Possible to
re-start after
reset.
Previous
screen
E022
File No. error
Designated file is not in server or smart media.
Possible to
re-start after
reset.
Previous
screen
E027
Read error
Data read from server cannot be performed.
Possible to
re-start after
reset.
Previous
screen
E028
Write error
Data write from server cannot be performed.
Possible to
re-start after
reset.
Previous
screen
67
Previous
screen
Error
code
Description of error
How to
recover
Place of
recovery
E029
Lid of smart media slot is open.
Possible to
re-start after
reset.
Previous
screen
E030
Needle bar upper position failure
Needle bar is out of needle UP position.
Turn hand
pulley to
bring needle
bar to its UP
position.
Data input
screen
E040
Sewing area over
Possible to
re-start after
reset.
Data input
screen
E043
Enlarging error
Sewing pitch exceeds 10 mm.
Possible to
re-start after
reset.
Data input
screen
E045
Pattern data error
Possible to
re-start after
reset.
Data input
screen
E050
Stop switch
When stop switch is pressed during machine running.
Possible to
re-start after
reset.
Step
screen
E061
Memory switch data error
Memory switch data is broken or revision is old.
Turn OFF
the power.
E220
Grease-up warning
At the time of operation of 10,000/10,000 stitches
Possible to
re-start after
reset.
Data input
screen
E221
Grease-up error
At the time of operation of 12,000/10,000 stitches
The sewing machine is put in the sewing-impossible status.
It is possible to clear with memory switch
.
Possible to
re-start after
reset.
Data input
screen
68
Error
code
Description of error
How to
recover
Place of
recovery
Data input
screen
E302
Head tilt confirmation
When head tilt sensor is OFF.
Possible to
re-start after
reset.
E303
Z phase detection error
Detection of upper dead point of the sewing machine
cannot be performed.
Turn OFF
the power.
E305
Cloth cutting knife position error
Cloth cutting knife is in the regular position.
Turn OFF
the power.
E306
Thread clamp position error
Thread clamp unit is not in the regular position.
Turn OFF
the power.
E703
Panel is connected to the sewing machine which is not
supposed. (Machine type error)
When the machine type code of system is not proper in the
initial communication.
E704
Inconsistency of system version
System software version is inconsistent in the initial
communication.
Possible to
rewrite
program
after
pressing
down
communicati
on switch.
Possible to
rewrite
program
after
pressing
down
communicati
on switch.
E730
Main shaft motor encoder is defective or lacking for
Turn OFF
phases.
the power.
When encoder of the sewing machine motor is abnormal.
69
Data input
screen
Communi
cation
screen
Error
code
Description of error
How to
recover
E731
Main motor hole sensor is defective or position sensor is
defective.
Hole sensor or position sensor of the sewing machine
motor is defective.
Turn OFF
the power.
E733
Reverse rotation of main shaft motor
When the sewing machine motor rotates in the reverse
direction.
Turn OFF
the power.
E811
Overvoltage
When input power is more than the specified value.
Turn OFF
the power.
E813
Low voltage
When input power is less than the specified value.
Turn OFF
the power.
E901
Main shaft motor IPM abnormality
When SERVO CONTROL p. c. b. is abnormal.
Turn OFF
the power.
E903
Stepping motor power abnormality
When stepping motor power of SERVO CONTROL p. c. b.
fluctuates more than ± 15%.
Turn OFF
the power.
E904
Solenoid power abnormality
When solenoid power of SERVO CONTROL p. c. b.
fluctuates more than ± 15%.
Turn OFF
the power.
70
Place of
recovery
Error
code
Description of error
How to
recover
E905
Heat sink temperature for SERVO CONTROL p. c. b.
abnormality
Turn ON the power again after taking overheat time of
SERVO CONTROL p. c. b.
Turn OFF
the power.
E906
MAIN p. c. b. overheat
Overheat of MAIN p. c. b.
Turn ON the power again after taking time.
Turn OFF
the power.
E907
X feed motor origin retrieval error
When origin sensor signal is not inputted at the time of
origin retrieval motion.
Turn OFF
the power.
E908
Y feed motor origin retrieval error
When origin sensor signal is not inputted at the time of
origin retrieval motion.
Turn OFF
the power.
E910
Presser motor origin retrieval error
When origin sensor signal is not inputted at the time of
origin retrieval motion.
Turn OFF
the power.
E913
Thread clamp origin retrieval error
When origin sensor signal is not inputted at the time of
origin retrieval motion.
Turn OFF
the power.
71
Place of
recovery
Error
code
Description of error
How to
recover
E914
Feed defective error
Timing lag between feed and main shaft occurs.
Turn OFF
the power.
E915
Communication abnormality between operation panel and
MAIN CPU
When abnormality occurs in data communication.
Turn OFF
the power.
E916
Communication abnormality between MAIN CPU and main
shaft CPU
When abnormality occurs in data communication.
Turn OFF
the power.
E917
Communication failure between operation panel and
personal computer
When abnormality occurs in data communication.
Possible to
re-start after
reset.
E943
Defective EEP-ROM of MAIN CONTROL p. c. b.
When data writing to EEP-ROM cannot be performed.
Turn OFF
the power.
E946
Defective EEP-ROM writing of HEAD RELAY p. c. b.
When data writing to EEP-ROM cannot be performed.
Turn OFF
the power.
E948
F-ROM abnormality
When erase or writing of program cannot be performed at
the time of downloading program.
Turn OFF
the power.
72
Place of
recovery
23. USING COMMUNICATION FUNCTION
Communication function can download the sewing data created with other sewing machine, creation of
sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the
function can upload the aforementioned data to the smart media or personal computer.
Smart media and RS-232C port are prepared as the medium to communicate.
* However, SU-1 (data server utility) is necessary to perform download/upload from the personal
computer.
23-1 Handling possible data
Handling possible sewing data is one kind below. The data format is as described below.
Data name
Extension
Description of data
Data of needle entry point created with PM-1.
Vector format data
VD00×××. VDT
Format of the data which can be used in common
among JUKI sewing machines.
××× : File No
73
In case of saving the data in the smart media, save the data in the state of directory structure below.
When the data are not saved in the correct folder, reading of file cannot be performed.
Smart media
drive
VDATA
VD00×××.VDT
Save vector
VD00×××.VDT
format data.
VD00×××.VDT
* There is beforehand the PROG folder in the smart media purchased from our company. Do not
delete it.
74
23-2 Performing communication by using the smart media
[ Setting procedure ]
① When the upper side cover located on the side of
the operation panel is opened, there is the
Contact part
inserting opening for smart media card. Put the
contact part of the card to the front side and
insert it into the opening.
② The smart media card stops once in the
protruding state by approximately 10 mm while inserting the card. Further, apply force to insert the
card and ease up the force when it is reached to the end. Setting is completed when the card has
returned by approximately 1 mm.
③
After completion of setting of the card, close the smart media cover. By closing the cover, it is
possible to perform communication. If the smart media card and the cover come in contact with
each other and the cover is not closed, check the following matters.
・ Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm.
・ Check that the contact part of the card is put downward and inserted.
・ Check that the smart media card other than 3. 3V voltage type is used.
75
[ Removing procedure ]
① Open the smart media cover, push the card until it goes no further, and ease up force when it goes
to the end. The card returns by approximately 10 mm in the reverse order of the time of setting.
② Then draw out the card to complete removing.
[ Performing format ]
In case of re-formating the smart media, be sure to perform it with IP200. The smart media formated
with the personal computer cannot be read with IP200.
① Display the smart media format screen.
When
switch is held pressed for three
seconds, smart media format button
(A) is
displayed on the screen. When this button is
pressed, the smart media format screen is
displayed.
A
76
② Start formating of the smart media.
Set the smart media you desire to format to the
smart media slot, close the cover, press
ENTER button
(B) and formating starts.
Save necessary data in the smart media to the
other medium before formating. When
formating is performed, the inside data are
deleted.
B
[ Prohibition items in handling the smart media ]
①
Smart media is a precision electronic instrument. Do not bend it or apply shock to it.
②
It is recommended to periodically save the data saved in the smart media to the other medium to
prepare for accidents.
③
When initializing the data, perform it after checking that necessary data do not exist in the card.
When the data are initialized, all the inside data are deleted.
④
Avoid using or storing the smart media in a place of high temperature and high humidity.
⑤
Avoid using the smart media near exothermic and combustible articles.
⑥ If the contact part of the card becomes dirty, failure of contact will be caused. Do not touch by hand,
and control so that dust, oil, or other foreign material does not adhere to it. In addition, the inside
element is damaged by static electricity or the like. So, be very careful when handling.
⑦
Smart media has a span of life. Writing and deletion cannot be performed after an extended period
of use. In this case, replace it with a new one.
77
23-3 Performing communication by using RS-232C
[ Setting procedure ]
It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the
like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.
Caution : If the contact part becomes dirty, failure of contact will be caused. Do not touch by hand, and
control so that dust, oil or other foreign material does not adhere to it. In addition, the inside
element is damaged by static electricity or the like. So, be very careful when handling.
[ Setting procedure ]
When the lower part of the cover located on the side of the operation panel is opened, there is the
connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to the
connector, tighten the screw to prevent it from falling.
78
23-4 Take-in of the data
①
Display the communication screen.
When communication switch
(A) of
switch seat section is pressed in the data
F
input screen, the communication screen is
displayed.
②
Select the communication procedure.
There are four communication procedures as
described below.
(B) Writing data from smart media to panel
(C) Writing data from personal computer
(server) to panel
(D) Writing data from panel to smart media
(E) Writing data from panel to personal
computer (server) . Select the button of
communication procedure you desire.
B
C
D
E
A
③
Select the data No.
When
(F) is pressed, the writing file
selection screen is displayed.
Input the file No. of the data you desire to
write. For the file No. , input the numerals of
the part ××× of VD00××× vdt of the file
name.
Designation of the pattern No. of writing
destination can be performed in the same
way. When the writing destination is the panel,
pattern Nos. which have not been registered
are displayed.
④
Determine the data No.
When ENTER button
(H) is pressed,
the data No. selection screen is closed and
the selection of the data No. has been
completed.
G
H
79
⑤
Start communication.
When communication button (I) is pressed, the
data communication starts. The communication
screen is displayed during communication and
the screen returns to the communication screen
after the end of communication.
*
Do not open the cover during reading the data.
Data may not be read in.
80
I
24. INFORMATION FUNCTION
There are three functions below in the information function.
1)Oil replacement time, needle replacement time, cleaning time, etc. are designated and the
warning notice is performed when the designated time has passed.
→ Refer to 24-1 Observing the maintenance inspection information. p.82 and
24-2 Inputting the inspection time. p.85.
2)Speed can be checked at a glance and the target achieving consciousness as a line or group is
increased as well by the function to display the target output and the actual output.
→ Refer to 24-4 Observing the production control information p.88 and
24-5 Performing setting of the production control information. p.91.
3)Information on machine working ratio, pitch time, machine time and machine speed can be
displayed from the working state of the sewing machine.
→ Refer 24-6 Observing the working measurement information. p. 95.
In addition, information on plural sewing machines can be controlled by the server when this function is
used by connecting SU-1 (sewing machine data server utility) with the sewing machines.
SU-1
LK-1900A
LBH-1790
81
LZ-2290A
24-1 Observing the maintenance inspection information
①
Display the information screen.
When information key
(A) of the switch seat
section is pressed in the data input screen, the
information screen is displayed.
A
②
Display the maintenance information
screen.
Press maintenance inspection information
screen display button
(B) in the
information screen.
B
82
Information on the following three items is displayed in
the maintenance inspection information screen.
・ Needle replacement (1,000 stitches) :
E
D
C
・ Cleaning time (hour) :
・ Oil replacement time (hour) :
The interval to inform of the inspection for each item in
F
button (C) is displayed at (D), and remaining time up
to the replacement is displayed at (E).
In addition, remaining time up to the replacement can
be cleared.
③
Perform clearing remaining time up to the
replacement.
When button (C) of the item you desire to clear is
pressed, the time of replacement clear screen is
displayed. When ENTER button
(G) is
pressed, the remaining time up to the
replacement is cleared.
G
83
④ Display the threading diagram.
When threading button
(F) displayed in the
maintenance inspection information screen is
F
pressed, the needle thread threading diagram is
displayed. Observe it when performing threading.
84
24-2 Inputting the inspection time
① Display the information screen (maintenance
personnel level).
When information key
(A) of the switch seat
section is pressed in the data input screen for
approximately three seconds, information screen
(maintenance personnel level) is displayed.
In case of the maintenance personnel level, the
pictograph located on the upper left side changes
A
from blue to orange, and five buttons are
displayed.
② Display the maintenance information screen.
Press maintenance inspection information
screen display button
(B) in the information
screen.
B
※ For the two buttons displayed in the bottom
stage at the time of the maintenance personnel
level, refer to 33. INFORMATION SCREEN OF
THE MAINTENANCE PERSONNEL
LEVEL,p.127.
85
The same information as that in the normal
maintenance inspection information screen is
displayed in the maintenance inspection information
screen.
When button (C) of the item you desire to change the
inspection time is pressed, the inspection time input
C
screen is displayed.
③ Input the inspection time.
When the inspection time is set to "0", the
maintenance inspection function stops.
When clear button
(D) is pressed, the
value returns to the initial value. The initial
values of the inspection time of respective items
are as follows.
D
・ Needle replacement : 0 (1,000 stitches)
・ Cleaning time : 0 (hour)
・ Oil replacement time : 0 (hour)
When ENTER
(E) button is pressed, the
inputted value is determined.
86
E
24-3 Releasing procedure of the warning
When the designated inspection time is reached,
the warning screen is displayed.
G
In case of clearing the inspection time, press
CLEAR button
(F). The inspection time is
cleared and the pop-up is closed. In case of not
clearing the inspection time, press CANCEL button
(G) and close the pop-up. Every time one
sewing is completed, the warning screen is
displayed until the inspection time is cleared.
Warning Nos. of the respective items are as follows.
・ Needle replacement : A201
・ Cleaning time : A202
・ Oil replacement time : A203
87
F
24-4 Observing the production control information
It is possible to designate the start, display the number of pieces of production from the start to the
existing time, display the number of pieces of production target, etc. in the production control screen.
There are two kinds of display ways for the production control screen.
24-4-1 When displaying from the information screen
① Display the information screen.
When information key
(A) of the switch seat
section is pressed in the data input screen, the
information screen is displayed.
A
② Display the production control screen.
Press production control screen display button
(B) in the information screen. The
production control screen is displayed.
B
88
Information on the following 5 items is displayed in the production control screen.
A : Existing target value
Number of pieces of the target of products at
the present time is automatically displayed.
B : Actual results value
A
C
B
D
Number of pieces of the sewn products is
automatically displayed.
C : Final target value
Number of pieces of the final target of
products is displayed.
E
Input the number of pieces referring to
24-5 Performing setting of the production
control information. p. 91.
D : Pitch time
Time (second) required for one process is
displayed.
Input the time (unit : second) referring to
24-5 Performing setting of the production
1
control information. p. 91.
E : Number of times of thread trimming
Number of times of thread trimming per process
is displayed.
Input the number of times of thread trimming
referring 24-5 Performing setting of the
1
production control information. p. 91.
89
24-4-2 When displaying from the sewing screen
① Display the sewing screen.
When READY key
(A) of the switch seat section
is pressed in the data input screen, the sewing screen
is displayed.
A
② Display the production control screen.
When information key
(B) of the switch seat
section is pressed in the sewing screen, the production
control screen is displayed.
B
The contents of display and the functions are common
to 24-4-1 When displaying from the information
screen. p.88 .
90
24-5 Performing setting of the production control information
① Display the production control screen.
Display the production control screen referring
to 24-4 Observing the production control
information. p.88 .
A
C
B
D
E
② Input the final target value.
First, input the number of pieces of the target
of production in the process to which sewing
is performed from now on. When final target
value button
(C) is pressed, the final
target value input screen is displayed. Input
the value you desire with ten keys or
UP/DOWN buttons.
After the input, press ENTER button
(F).
F
91
③ Input the pitch time.
Next, input the pitch time required for one
process. When pitch time button
(D) in
the previous page is pressed, the pitch time
input screen is displayed.
Input the value you desire with ten keys or
UP/DOWN buttons.
After the input, press ENTER button
(F).
G
④ Input the number of times of thread
trimming.
Next, input the number of times of thread
trimming per process.
When number of times of thread trimming
button
(E) in the previous page is
pressed, the number of times of thread
trimming input screen is displayed.
Input the value you desire with ten keys or
UP/DOWN buttons.
After the input, press ENTER button
*
(F).
When the input value is "0", count of the
H
number of times of thread trimming is not
performed. Use this function by connecting the
external switch.
92
⑤ Start the count of number of pieces of
production.
When START button
(I) is pressed, the
count of number of pieces of production is
started.
I
⑥ Stop the count.
Display the production control screen referring
to 24-4 Observing the production control
information. p.88. When the count is being
performed, STOP switch
displayed. When STOP button
(J) is
(J) is
pressed, the count is stopped.
After the stop, START button is displayed at
the position of STOP button. When continuing
the count, press START button again. The
counted value is not cleared until CLEAR
button is pressed.
J
93
⑦ Clear the counted value.
When clearing the counted value, set the
count to the stop state and press CLEAR
button
(K).
The value to be cleared is the present
target value (L) and actual results value (M)
L
only.
K
(Note : CLEAR button is displayed only in
case of stop state. )
M
When CLEAR button is pressed, the clear
confirmation screen is displayed.
When CLEAR button
(N) is pressed in the
clear confirmation screen. the counted value is
cleared.
N
94
24-6 Observing the working measurement information
① Display the information screen.
When information key
(A) of the switch seat
section is pressed in the data input screen, the
information screen is displayed.
A
② Display the working measurement screen.
Press working measurement screen display
button
(B) in the information screen. The
working measurement screen is displayed.
B
95
Information on the following 5 items is displayed in
the working measurement screen.
A : This item is automatically displayed from the
time of starting the machine working ratio
measurement.
A
B : This item is automatically displayed from the
time of starting the machine speed
measurement.
C
C : This item is automatically displayed from the
time of starting the pitch time measurement.
B
D
E
D : This item is automatically displayed from the
time of starting the machine time
measurement.
E : Number of times of thread trimming is
displayed. Input the number of times referring
to the next step ③.
③ The number of times of thread trimming.
When number of times of thread trimming
button
(E) in the previous page is
pressed, the number of times of thread
trimming input screen is displayed. Input the
value you desire with ten keys or UP/DOWN
buttons.
After the input, press ENTER button
*
(F).
When the input value is "0", count of the
number of times of thread trimming is not
performed. Use this function by connecting the
external switch.
F
96
④ Start measurement.
When START button
(I) is pressed, the
measurement of each data is started.
G
⑤ Stop count.
Display the working measurement screen
referring to steps ① and ② of 24-6 Observing
the working measurement information. p.95 .
When the measurement is being performed,
STOP switch
(H) is displayed. When
STOP button
(H) is pressed, the
measurement is stopped.
After the stop, START button is displayed at the
position of STOP button. In case of continuing
the measurement, press again START button.
The measured value is not cleared until CLEAR
button is pressed.
H
97
⑥ Clear the counted value.
When clearing the counted value, set the count
to the stop state and press CLEAR button
(I).
The value to be cleared is the present target
value (L) and actual results value (M) only.
(Note : CLEAR button is displayed only in case
of stop state. )
I
When CLEAR button is pressed, the clear
confirmation screen is displayed.
When CLEAR button
(J) is pressed in the
clear confirmation screen, the counted value is
cleared.
J
98
25. TRIAL SEWING FUNCTION
Data created with PM-1 (sewing data creation and edit software) can be sewn on trial by on-line
connection of the personal computer with the sewing machine.
Transmit data
IP-200
PM-1
Connect the personal computer with IP200 and transmit data to the sewing machine after creation of
data with PM-1. When IP200 becomes the data input screen, automatically the trial sewing screen is
displayed. For the operating procedure of PM-1, see HELP of PM-1 or the like.
25-1 Performing trial sewing
① Receive the trial sewing data from PM-1.
When the trial sewing data (vector format data) is
transmitted from PM-1, the screen on the right
side is displayed, and the needle entry diagram of
the transmitted data is displayed in the center of
the screen. The display color of the needle entry
diagram is different according to the thread
tension value. When the number of stitches of the
transmitted data is excessive, the needle entry
diagram is not displayed.
② Edit the vector parameter.
For the vector format data transmitted from PM-1,
three items below can be set.
B
A : Thread tension
B : X scale rate or X actual size value
C : Y scale rate or Y actual size value
*
A
To input the scale rate or to input the actual size
value can be set with memory switch U64.
→ Refer to 21. CHANGING MEMORY SWITCH DATA. p.57.
99
C
③ Change the data.
When the button of the item you desire to
change from among buttons (A through C) is
pressed, ten keys are displayed. Input the value
you desire.
After the input, press ENTER button (D).
④ Perform trial sewing.
When READY switch
(E) is pressed, the
trial sewing screen is displayed. Trial sewing can
be performed in this state.
E
100
F
⑤ Register the data to the users' pattern.
When registering the data of trial sewing to
the sewing machine, press REGISTER
button
(F) and the register screen is
displayed. Input the users' pattern No. you
desire to register with ten keys (G).
⑥ Determine the register of data.
When ENTER button
(H) is pressed,
H
the register screen is closed and the register
is finished.
G
⑦
Display the data input screen.
After the register, the data input screen is
automatically displayed.
101
25-2 Thread tension value display color list
Needle entry diagram to be displayed is different according to the thread tension value which is set to
the needle entry point. The color displayed according to the thread tension is as described below.
Thread tension value
Display color
0 to 20
: Gray
21 to 40
: Purple
41 to 60
: Blue
61 to 80
: Light blue
81 to 100
: Green
101 to 120
: Yellow green
121 to 140
: Orange
141 to 160
: Red
161 to 180
: Pink
181 to 200
: Black
102
26. PERFORMING ADJUSTMENT OF ORIGIN OF PRESSER
① Display the presser origin adjustment
screen.
When
switch is pressed, PRESSER
ORIGIN ADJUST button
(A) is displayed
on the screen. When this button is pressed, the
presser origin adjustment screen is displayed.
A
② Perform the adjustment of the presser origin.
Perform the origin retrieval with the start switch.
When CANCEL button
(B) is pressed, the
presser origin adjustment screen is closed and the
mode screen is displayed.
B
103
27. PERFORMING KEY LOCK
① Display the key lock screen.
When
key is held pressed for three
seconds, KEY LOCK button
(A) is displayed
on the screen. When this button is pressed down,
the key lock setting screen is displayed.
The existing setting status is displayed on the
key lock button.
: Key lock non-setting status
A
: Key lock setting status
② Select the key lock status and determine.
Select KEY LOCK STATUS button
the key lock setting screen, and press
(B) in
.
Then the key lock setting screen is closed and
the key lock status is obtained.
B
104
③ Close the mode screen and display the data
input screen.
C
When the mode screen is closed and the data
input screen is displayed, pictograph (C)
showing the key lock status is displayed on the
right side of the pattern No. display.
In addition, only the buttons which can be used
even in the key lock status are displayed.
C
105
28. DISPLAYING VERSION INFORMATION
① Display the version information screen.
When
key is held pressed for three
seconds, VERSION INFORMATION button
(A) is displayed on the screen. When this button
is pressed, the version information screen is
displayed.
A
The version information on the sewing machine you
E
use is displayed in the version information screen
and it is possible to check.
B : Version information on panel program
C : Version information on main program
D : Version information on main shaft program
B
When CANCEL button
(E) is pressed, the
version information screen is closed and the mode
screen is displayed.
106
C
D
29. USING CHECK PROGRAM
29-1 To display the check program screen
When
key is held pressed for three seconds,
CHECK PROGRAM button
(A) is displayed on
the screen. When this button is pressed down, the
check program screen is displayed.
A
107
There are 8 items of the check programs below.
Touch panel compensation screen
→ Refer to 29-2 Performing compensation of touch
panel. p. 109.
LCD check
→ Refer to 29-3 Performing LCD check. p. 112.
Sensor check
→ Refer to 29-4 Performing sensor check. p.113.
Machine speed
→ Refer to 29-5 Number of rotations of main motor
check. p. 115.
Output check
→ Refer to 29-6 Performing output check. p. 116.
Adjusting X/Y origins
→ Refer to 29-7 Performing X/Y motors/origin sensors check. p.117.
Adjusting presser and thread trimmer
→ Refer to 29-8 Performing presser/thread trimmer motor/origin sensor check. p.118.
Adjusting thread clamp
→ Refer to 29-9 Performing thread clamp motor/origin sensor check . p.119.
108
29-2 Performing compensation of touch panel
① Display the touch panel compensation
screen.
When TOUCH PANEL COMPENSATION button
(A) in the check program screen is
pressed, the touch panel compensation screen
is displayed.
A
② Press the upper position on the left side.
Press red circle
(C) located on the upper left
side in the screen.
When ending the compensation, press
CANCEL button
(B).
B
C
109
③ Press the upper position on the right side.
Press red circle
(D) located on the upper
right side in the screen. When ending the
compensation, press CANCEL button
(B).
B
D
④ Press the lower position on the left side.
Press red circle
(E) located on the lower
E
left side in the screen.
When ending the compensation, press
CANCEL button
(B).
B
110
F
⑤ Press the lower position on the right side.
Press red circle
(F) located on the lower right side
in the screen.
When ending the compensation, press CANCEL
button
B
(B).
⑥ Store data
When the four points have been pressed, the
compensation data are stored, and the screen
showing power OFF forbidden is displayed.
Do not turn OFF the power while this screen is
displayed.
When the power is turned OFF, the compensated
data are not stored.
When storing ends, the check program screen is
automatically displayed.
111
29-3 Performing LCD check
① Display the LCD check screen.
When LCD CHECK button
(A) in the check
program screen, the LCD check screen is displayed.
A
② Check whether there is any dot-omission of
LCD.
For the LCD check screen, the screen is displayed
with one color only. Check in this status whether
there is any dot-omission of LCD.
When checking has ended, press a suitable place
in the screen. The LCD check screen is closed and
the check program screen is displayed.
112
29-4 Performing sensor check
① Display the sensor check screen.
When SENSOR CHECK button
(A) in
the check program screen is pressed, the
sensor check screen is displayed.
A
② Performing sensor check.
Input status of various sensors can be checked
in the sensor check screen.
Input status of each sensor is shown as B. The
display of ON status/OFF status is as shown
B
below.
: ON status
C
: OFF status
Press UP/DOWN buttons
(C) and
display the checked sensors.
113
16 kinds of the sensors below are displayed.
No.
Pictograph
Description of sensor
DIPSW2-1
DIPSW2-2
DIPSW2-3
DIPSW2-4
Optional start SW
Optional presser SW
Optional presser 2 SW
Pedal SW
(Pedal input value is displayed. )
Needle upper dead point (5 to 30 ゚)
Needle lower dead point (185 to 215 ゚)
Needle lower position (80 to 123 ゚)
Needle UP position (40 to 62 ゚)
TG (45 times/rotation)
Feed reference (125 to 155 ゚)
Main motor Z phase (0 to 180 ゚)
Head tilt SW
114
29-5 Number of rotations of main motor check
① Display the number of rotations of main motor
check screen.
When NUMBER OF ROTATIONS OF MAIN
MOTOR CHECK button
(A) in the check
program screen is pressed, the number of
rotations of main motor check screen is displayed.
A
② Rotate main motor and perform checking
the observed value.
Number of rotations can be set with "-"/"+"
buttons
(B and C).
When READY key
(D) is pressed, the
sewing machine can be rotated with the
number of rotations which has been set. At this
observed is displayed at
When RESET button
C
B
time, the number of rotations which has been
(E).
E
(F) is pressed, the
sewing machine stops.
F
115
D
29-6 Performing output check
① Display the number of rotations of main motor
check screen.
When SENSOR CHECK button
(A) in the check
program screen is pressed, the sensor check screen
is displayed.
A
② Perform output check.
Perform the output check of cloth open magnet
of LK-1901A.
Press OUTPUT CHECK button
(B). Cloth
open magnet ON is output while the button is
B
held pressed.
116
29-7 Performing X/Y motors/origin sensors check
① Display the X/Y motors/origin sensors check
screen.
When X/Y MOTORS/ORIGIN SENSORS
CHECK button
(A) in the check program
screen is pressed, the X/Y motors/origin sensors
check screen is displayed.
A
② Perform X/Y motors/origin sensors check.
ON/OFF status of the sensor is displayed at
the position of B according to the status of
X/Y origin sensors.
Press ARROW MARK buttons
(C) and
X/Y motors are driven by 0. 1 mm at a time
B
in the "+"/"-" direction.
(Caution) Motors which have not been selected
are driven as well in order to
interpolate the arc.
C
Perform the origin retrieval of X/Y motors to
both shafts with the start switch.
117
29-8 Performing presser/thread trimmer motor/origin sensor check
① Display the presser/thread trimmer
motor/origin sensor check screen.
When PRESSER/THREAD TRIMMER
MOTOR/ORIGIN SENSOR CHECK button
(A) in the check program screen is pressed, the
presser/thread trimmer/origin sensor check screen
is displayed.
A
② Perform presser/thread trimmer/origin sensor
check.
ON/OFF status of thread trimmer sensor is
displayed at the position of B according to the
status of thread trimmer sensor.
ON/OFF status of presser origin sensor is
displayed at the position of C according to the
status of presser origin sensor.
Presser/thread trimmer motor is driven by one
pulse at a time with "-" and "+" buttons
(D and E).
In addition, when NORMAL POSITION TRAVEL
(F) is pressed, the presser/thread
button
trimmer motor is driven to the normal positions
below, and the pictograph showing the position
is displayed in gray.
B
G : Presser UP position
H : Presser DOWN position (DOWN position at
the time of pedal operation)
I : Thread trimmer position
J : Presser DOWN position (DOWN position
after thread trimming)
K : Wiper sweeping position
When REVERSE ROTATION button
(L)
is pressed, the motor is driven in reverse
C
G
H
I
J
D
K
L
F
rotation Perform the origin retrieval of
E
presser/thread trimmer motor with the start
switch.
118
29-9 Performing thread clamp motor/origin sensor check
① Display the thread clamp motor/origin sensor
check screen.
When THREAD CLAMP MOTOR/ORIGIN
SENSOR CHECK button
(A) in the check
program screen is pressed, the thread clamp
motor/origin sensor check screen is displayed.
A
② Perform thread clamp motor/origin sensor
check.
ON/OFF status of thread trimmer sensor is
displayed at the position of B according to the
status of thread clamp sensor.
ON/OFF status of origin sensor is displayed at the
position of C according to the status of thread
clamp origin sensor.
Thread clamp motor is driven by one pulse at a
time with "-" and "+" buttons
(D and E).
In addition, when NORMAL POSITION TRAVEL
button
(F) is pressed, thread clamp motor is
driven to the normal positions below and the
pictograph showing the position is shown in
C
reverse video.
B
F:
Waiting position (front)
G : Thread bend position
I:
Thread clamp position
J:
Retracted position (rear side)
G
F
H
I
D
J
(Caution) The positions above are effective after
performing origin retrieval of thread
clamp motor with the start switch.
E
119
30. CHANGING THREAD TENSION COMMAND AT EVERY NEEDLE ENTRY POINT
30-1 Adding or changing thread tension command at every needle entry point
① Display the thread tension command change screen.
When THREAD TENSION COMMAND CHANGE
button
(A) on the thread tension change during
sewing screen when selecting the users' pattern, the
thread tension command change screen is displayed.
The sewing machine does not start even when
the foot switch is depressed under this mode.
A
② Designate needle position desired to be
changed.
Designate the position where thread tension
command value is desired to be inputted or the
position where thread tension command is
desired to be added using ONE STITCH BACK
button
(B) or ONE STITCH FORWARD
button
(C).
In addition, the position can be designated with
the button to return to the previous command
position
F
(D) or with the button to proceed
to the next command position
B
(E).
D
120
C
E
③ Input thread tension command value.
When COMMAND INPUT button
(F) is
pressed, the command value input screen is
displayed. Input the command value with ten keys
and press ENTER button
(G) to determine
the value.
G
121
30-2 Deleting thread tension command at every needle entry point
① Display the thread tension command change
screen.
When THREAD TENSION COMMAND
CHANGE button
(A) on the thread
tension change during sewing screen when
selecting users' pattern is pressed, the thread
tension command change screen is displayed.
A
② Designate the command position desired
to be deleted.
Designate the needle entry position where the
command value desired to be deleted is
inputted using ONE STITCH BACK button
(B) or ONE STITCH FORWATRD
button
(C).
In addition, the position can be designated
with the button to return to the previous
command position
(D) or the button to
F
proceed to the next command position
B
(E).
D
122
C
E
③ Delete the thread tension command.
When COMMAND DELETE button
(F) is
pressed, the command delete screen is displayed.
When ENTER button
(G) is pressed,
deletion is performed.
G
123
31. PERFORMING RELEASE OF GREASE-UP ERROR
When number of stitches of grease-up is reached
12,000/10,000 stitches, E221 Grease-up error
occurs at the time of turning ON the power.
When E221 Grease-up error occurs, it is not
possible to perform sewing. Clear the number of
stitches of grease-up with memory switch 1
Grease-up error clear. E221 is displayed
every time the power is turned ON until clearing is
performed.
① Display the memory switch data list screen.
A
Display the memory switch data list screen and
select button (A) of
Grease-up error
clear. The grease-up error clear screen is
displayed.
② Clear the number of stitches of grease-up.
When CLEAR button
(B) is pressed, the pop-
up is closed and the number of stitches of grease-up
can be cleared.
B
124
32. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL
For the communication screen, the level which is normally used and the one which is used by the
maintenance personnel are different in the kinds of data to be handled.
32-1 Data which are possible to be handled
In case of the maintenance personnel level, it is possible to use 5 different kinds of data in addition to
the normal two kinds.
The respective data formats are as below.
Data name
Adjustment data
All sewing machine data
Panel program data (*)
Extension
Model name+00×××.MSW
Example) LK00001.MSW
Description of data
Data of memory switches 1 and 2
Model name+00×××.MSP
All data which are held by sewing
Example) LK00001.MSP
machine
IP+RVL(6 digits).PRG
IM+RVL(6 digits)BHD
Program data and display data of panel
Main program data (*)
MA+RVL(6 digits).PRG
Program data of main
Servo program data (*)
MT+RVL(6 digits).PRG
Program data of servo
××× : File No.
* For panel program data, main program data and servo program data, refer to the Set-up Manual for
IP-200.
125
32-2 Displaying maintenance personnel level
① Display the communication screen of the
maintenance personnel level.
When key
(A) is pressed as long as three
B
seconds, the image located at the upper left
position is changed to orange color (B) and the
communication screen of the maintenance
personnel level is displayed.
For the operating procedure, refer to 23-4 Takein of the data,p.79.
A
* When the adjustment data or the all sewing
machine data is selected, the display becomes
as shown on the 0right-hand side and it is not
necessary to specify No. on the panel side.
126
33. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL
33-1 Display of error record
① Display the information screen of the
maintenance personnel level.
When INFORMATION key
(A) of switch seat
section is pressed for approximately three seconds
in the data input screen, the information screen of
the maintenance personnel level is displayed. In
A
case of the maintenance personnel level, the
pictograph located at the upper left position
changes from blue color to orange color, and 5
buttons are displayed.
② Display the error record screen.
Press ERROR RECORD SCREEN DISPLAY
button
(B) in the information screen. The
error record screen is displayed.
B
127
Error record of the sewing machine you use is
displayed in the error record screen, and you can
D
check the error.
C
F
C : Order that error has occurred.
D : Error code
E : Cumulative current-carrying time (hour) at the time
of occurrence of error
When CANCEL button
(G) is pressed, the error
record screen is closed and the information screen is
displayed.
③ Display the details of error.
When you desire to know the details of error, press
ERROR button
(F) you desire to
know. The error detail screen is displayed.
Pictograph (H) corresponding to the error code is
displayed in the error detail screen.
-> Refer to 22. ERROR CODE LIST,p.66.
H
128
G
E
33-2 Display of the cumulative working information
① Display the information screen of the
maintenance personnel level.
When INFORMATION key of switch seat section
is pressed for approximately three seconds in the
data input screen, the information screen of the
maintenance personnel level is displayed. In case
of the maintenance personnel level, the pictograph
located at the upper left position changes from
blue color to orange color, and 5 buttons are
displayed.
② Display the cumulative working information
screen.
Press CUMULATIVE WORKING INFORMATION
SCREEN DISPLAY button
A
(A) of the
information screen. The cumulative working
information screen is displayed.
Information on the following 4 items are displayed
in the cumulative working information screen.
B : Cumulative working time (hour) of the sewing
machine is displayed.
C : Number of cumulative times of thread trimming
is displayed.
D : Cumulative current-carrying time (hour) of the
sewing machine is displayed.
E : Number of cumulative stitches is displayed.
(Unit : ×1,000 stitches)
When CANCEL button
F
B
C
D
E
(F) is pressed, the
cumulative working information screen is closed
and the information screen is displayed.
129
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