Electrostatic manual and automatic guns for solvent

Electrostatic manual and automatic guns for solvent
Legend
Experience fascinating surfaces
Liquid application
Suitable for Airless
applications
Suitable for AirCoat
applications
Suitable for Airspray
applications
Protective coating
Metal coating
Wood coating
Plastic coating
Complies with
CE directive
Complies with
ATEX directive
Products from WAGNER Industrial Solutions stand
for maximum reliability, quality for your specific
requirements.
144
Industrial Solutions
Electrostatic manual and automatic
guns for solvent-based lacquers
WAGNER electrostatic manual and automatic guns for solvent-based lacquers with unique reliability, process and operating safety. Thanks to
their external power supply with WAGNER control units, the guns are extremely light, robust and vibration-free. The operating concept
offers flexibility and ease of use.
1. High Coating Quality, High AWG
Excellent wrap-around and low overspray usage ensure not only the best
coating quality, but also impressive material and time savings. Amortization is soon achieved.
Applying
2. Robust Design
Despite complex technology the guns are extremely robust and survive
falls and knocks completely undamaged.
Electrostatic solvent
3. Ergonomics
The combination of low weight, ergonomic design, outstanding balance
and low trigger force is the basic building block for long, fatigue-free
work. The power supply is protected and vibration-free in the control
unit.
4. Easy Operation and Process Monitoring
Gun monitoring and setting up to three recipes directly on the gun at the
touch of a button. Here the electrostatics can be switched on an off at
any time. Field strength and current flow are displayed and monitored
online.
145
GM 5000EA
Electrostatic manual gun airspray
Technical data
Output voltage
Output current
Max. material pressure
Fluid inlet
Material temperature
Lacquer conductivity
Lacquer conductivity LowR
Max. air inlet pressure
Compressed air connection
Operating temperature
Weight
Length
Height
80,0 kV
100 µA
8 bar, 116
A – G 1/4“
60 °C, 140.0 °F
20 – 500 megΩcm
4 – 25 megΩcm
8 bar, 116 PSI
A – G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
630 g, 1.39 lb
261,0 mm, 10.3 in
245 mm, 9.6 in
Processable materials
Included Items
Ordering information
Low-conductive, solvent-based lacquers,
primers and separating agents, 1K and 2K.
GM 5000EA
Operating manual
Conformity certificate GM2000W
Gun protection
In addition to individual guns, ready-tospray sets can be composed; consisting of
gun, nozzle, material hose pack and
control unit.
Comprehensive accessories range.
Observe conductivity
Product variants
Item no.
GM 5000EA
Set GM 5000EA VC - VM 500
Set GM 5000EA VC - VM 5000
Set configurator GM 5000EA VC
2309870
2328706
2328707
2309844
Electrostatic solvent
Applying
Electrostatic manual gun for AirSpray applications with low-conductive
solvent-based lacquers. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000
Price
PH 2
-
-
146
Industrial Solutions
GA 2800EA
Electrostatic automatic gun Airspray
Electrostatic spray gun for Airspray automatic applications with solventbased lacquers.
Technical data
Output voltage
Output current
Material resistance
Max. material pressure
Material temperature
Material connection Ø
Max. air inlet pressure
Operating temperature
Weight
Length
Width
Height
80,0 kV
100 µA
50 – 1250 kΩ
8 bar, 116
60 °C, 140.0 °F
10 mm, 0.4 in
8 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
1440 g, 3.18 lb
400,0 mm, 15.7 in
70 mm, 2.8 in
141 mm, 5.6 in
Applying
Electrostatic solvent
Processable materials
Included items
Ordering information
1K solvent-based paints
2K solvent-based paints
1K solvent-based primer
2K solvent-based primer
1K solvent-based release agents
2K solvent-based release agents
GA 2800EA
Universal wrench
Air nozzle wrench
Seal kit
Hose nipple ø 10 mm; ø 0.39 in; 1/4“
Hose nipple ø 10 mm; ø 0.39 in; 3/8“
CE declaration of conformity
User manual
Determine which gun is required and the
necessary cable length.
Select the type of nozzle system (round
spray or fan spray).
Determine which control unit is required
and the nozzle size.
Determine which additional accessories are
required, e.g. hoses, cables, etc.
Product variants
Item no.
Automatic gun GA2805 EA
Automatic gun GA2805 EA short cable
Automatic gun GA2800 EA
Automatic gun GA2800 EA
350046
350074
2301861
350028
Price
PH 2
-
-
147
GM 5000EAC
Electrostatic manual gun Aircoat
Technical data
Output voltage
Output current
Material pressure
material connection
Material temperature
Lacquer conductivity
Lacquer conductivity LowR
Air inlet pressure
Air inlet connection
Operating temperature
Weight
Length
Height
80,0 kV
100 µA
0 – 250 bar, 0 – 3626 PSI
NPS 1/4“
60 °C, 140.0 °F
20 – 500
4 – 25
0,0 – 0,8 MPa, 0,0 – 8,0 bar, 0 – 116 PSI
G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
710 g, 1.57 lb
264,0 mm, 10.4 in
246 mm, 9.7 in
Processable materials
Included items
Ordering information
Low-conductive, solvent-based lacquers,
primers and separating agents, 1K and 2K.
GM 5000EAC
Operating manual
Conformity certificate GM2000W
Gun protection
In addition to individual guns, ready-tospray sets can be composed; consisting of
gun, nozzle, material hose pack and
control unit.
Comprehensive accessories range.
Observe conductivity
Product variants
Item no.
GM 5000EAC
Set GM 5000EAC VC - VM 500
Set GM 5000EAC VC - VM 5000
Set configurator GM 5000EAC VC
2309871
2328708
2328709
2309845
Electrostatic solvent
Applying
Electrostatic manual gun for AirCoat applications with low-conductive
solvent-based lacquers. With integrated high-voltage cascade. Additionally required: Control unit VM500 or VM 5000
Price
PH 2
-
-
148
Industrial Solutions
GA 2000EAC
Electrostatic automatic gun AirCoat
Electrostatic spray gun for AirCoat automatic applications with solventbased lacquers.
Technical data
Output voltage
Output current
Material resistance
Max. material pressure
Fluid inlet
Material temperature
Max. air inlet pressure
Operating temperature
Weight
Length
Width
Height
80,0 kV
100 µA
150 – 1250 kΩ
250 bar, 3626
M16 x 1.5
60 °C, 140.0 °F
8 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
600 g, 1.32 lb
400,0 mm, 15.7 in
70 mm, 2.8 in
125 mm, 4.9 in
Applying
Electrostatic solvent
Processable materials
Included items
Ordering information
1K solvent-based paints
1K solvent-based primer
1K high solid paints
1K high solid primer
2K solvent-based primer
2K solvent-based paints
GA 2000EAC
Universal wrench
Nozzle wrench
Seal kit, valve rod
Coupling sleeve M16x1.5-NPSM1/4“
Notice tag
CE declaration of conformity
User manual
Determine the required nozzle size.
Determine which control unit is required.
Determine which additional accessories are
required, e.g. hoses, cables, etc.
Product variants
Item no.
Automatic spraygun GA 2000EACFB
Automatic spraygun GA 2000EACR
Automatic gun GA 2005EACFB
Automatic gun GA 2005EACFB short cable
Automatic spraygun GA 2000EACR
Automatic spraygun GA 2000EACFB
350003
350007
350044
350070
2301862
2301864
Price
PH 2
-
-
149
VM 500
Electrostatic control unit
Technical data
115 – 230 V
80 kV
100 µA
40 W
50 – 60 Hz
IP 54
5 – 40 °C, 41.0 – 104.0 °F
2,3 kg, 5.1 lb
230,0 mm, 9.1 in
180 mm, 7.1 in
120 mm, 4.7 in
Suitable for product
Included items
Ordering information
GM 5000EA
GM 5000EAC
VM 500
Ground cable 10 m, 33 ft
CE declaration of conformity
operating manual
Power cable 3m
Select the device and the required accessories.
Product variants
Item no.
Controler VM 500
2310478
Price
Applying
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Operating temperature
Weight
Length
Width
Height
PH 2
--
Electrostatic solvent
Control unit to drive the electrostatic manual guns GM 5000 and GM
5000 EAC. 80 kV with monitoring and safety switch-off function.
150
Industrial Solutions
VM 5000
Electrostatic control unit
Control unit to drive the electrostatic manual guns GM 5000 and GM
5000 EAC. Adjustable high-voltage, recipe changes, safety monitoring
and many other features.
Technical data
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Operating temperature
Weight
Length
Width
Height
115 – 230 V
80 kV
100 µA
40 W
50 – 60 Hz
IP 54
5 – 40 °C, 41.0 – 104.0 °F
2,3 kg, 5.1 lb
250,0 mm, 9.8 in
180 mm, 7.1 in
120 mm, 4.7 in
Applying
Electrostatic solvent
Suitable for product
Included items
Ordering information
GM 5000EA
GM 5000EAC
VM 5000
Ground cable 10 m, 33 ft
CE declaration of conformity
operating manual
Power cable 3m
Select the device and the required accessories.
Product variants
Item no.
Controler VM 5000
2310477
Price
PH 2
--
151
EPG 3000
Electrostatic control unit
Technical data
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Air inlet pressure
Air outlet pressure
Max. number of guns
Operating temperature
Weight
Length
Width
Height
85 – 264 V
80 kV
100 µA
40 W
47 – 440 Hz
IP 64
0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSI
0,0 – 0,6 MPa, 0,0 – 6,0 bar, 0 – 87 PSI
1
5 – 40 °C, 41.0 – 104.0 °F
7,5 kg, 16.5 lb
315,0 mm, 12.4 in
270 mm, 10.6 in
136 mm, 5.4 in
Included items
Ordering information
GA 2800EA
GA 2805EA
GA 2000EAC
GA 2005EAC
EPG 3000
Power cable, standard, 3 m, 9.8 ft
Ground cable, 10 m, 32.8 ft
Control cable, external, 3 m, 9.8 ft
Spare parts kit
CE declaration of conformity
User manual
Select the device and the required accessories.
Electrostatic solvent
Suitable for product
Applying
EPG 3000 controls all Wagner electrostatic automatic guns for solventbased lacquers. Precision setting of the atomizer and shaping air and
setting of the high voltage and current limitation are possible.
Product variants
Item no.
Electrostatic power generator EPG3000 ex
381021
Price
PH 2
--
152
Industrial Solutions
Electrostatic manual and automatic gun accesories
Are compatible to each other
Electrostatic solvent
Air cap - round spray
Air cap AR 5000 - D8
Air cap AR 5000 - D12
GA 2000EAC
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Nozzle - round jet
Nozzle AR 5000 - D8
Nozzle AR 5000 - D12
Round jet - nozzle holder
Round jet nozzle adapter ACR 5000
-
-
Air caps - flat jet
Air cap AF 5000 - 0.4-0.8S
Air cap AF 5000 - 1.0-1.4S
Air cap EAF 5000 - 1.6-2.0S
Air cap AF 5000 - 0.4-0.8W
Air cap AF 5000 - 1.0-1.4W
Air cap AF 5000 - 1.6-2.0W
Aircap
Air cap ACF 5000 - LV (red)
Air cap ACF 5000 - HV (blue)
GM 5000EAC
Applying
Nozzles - flat jet
Nozzle AF 5000 - 0.6mm
Nozzle AF 5000 - 0.8mm
Nozzle AF 5000 - 1.0mm
Nozzle AF 5000 - 1.2mm
Nozzle AF 5000 - 1.4mm
Nozzle AF 5000 - 1.6mm
Nozzle AF 5000 - 1.8mm
Nozzle AF 5000 - 2.0mm
ACF 5000 (see nozzle chart)
nozzle ACF5000 11/40
GA 2805EA
GM 5000EA
Wagner offers a comprehensive accessories range for electrostatic
manual and automatic guns. Please select the components you require
from this table. Further articles can be found in the WAGNER accessories
catalog.
-
2310539
2310540
2310541
2310542
2310543
2310544
2310545
2310546
395xxx
395411
-
-
2310506
2310507
2310508
2314255
2314256
2314258
-
-
2309882
2314203
---
-
-
-
-
-
-
2310558
2315050
---
-
2309883
--
2310557
2315049
---
-
-
-
-
-
-
-
153
Electrostatic manual and automatic gun accesories
Airless material hose
HP-hose-DN6-PN270-M16x1,5-15m-PA
HP-hose-DN4-PN270-M16x1.5-7.5m-PA
HP-hose-DN6-PN270-M16x1,5-10,0m-PA
Valve seat / top
Valve tip Air assy.
Valve tip Air assy. (Steel)
Valve seat Air assy. (Steel)
Valve seat Air assy. (PEEK)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
132720
132721
132722
132723
132724
132725
132726
132727
132728
132729
132730
132731
-
-
9984507
9984510
9984570
----
2339167
2339168
2339169
2339170
2339175
2339176
2339177
2339178
-
3204604
3204605
9999002
----
2312184
2312185
2312179
2312176
-
-
-
Applying
GA 2000EAC
-
Hose packages
Hose package GM 5000EA (7.5m)
Hose package GM 5000EA (10m)
Hose package GM 5000EA (15m)
Hose package GM 5000EA (20m)
Hose package GM 5000EA (7.5m), Low R
Hose package GM 5000EA (10m), Low R
Hose package GM 5000EA (15m), Low R
Hose package GM 5000EA (20m), Low R
Filters
Edge filter 60 mesh
Edge filter 100 mesh
Edge filter 200 mesh
GM 5000EAC
-
Electrostatic solvent
Nozzle - round jet
Nozzle insert R11
Nozzle insert R12
Nozzle insert R13
Nozzle insert R14
Nozzle insert R15
Nozzle insert R16
Nozzle insert R17
Nozzle insert R18
Nozzle insert R19
Nozzle insert R20
Nozzle insert R21
Nozzle insert R22
Are compatible to each other
GA 2805EA
GM 5000EA
Wagner offers a comprehensive accessories range for electrostatic
manual and automatic guns. Please select the components you require
from this table. Further articles can be found in the WAGNER accessories
catalog.
154
Industrial Solutions
Electrostatic manual and automatic gun accesories
Are compatible to each other
GA 2805EA
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Control units
Controler VM 500
Controler VM 5000
Electrostatic solvent
Mounting accessories
Suspension pin
Gun flush box
Gun flush box (Gm5000EA/EAC round jet)
retrofit PSV to Gm5000EA/EAC round jet
Gun flush box (Gm5000EAC flat jet)
retrofit kit PSV to Gm5000EAC flat jet
GA 2000EAC
GM 5000EA
Applying
Hose packages
Hose package GM 5000EAC (7.5m)
Hose package GM 5000EAC (10m)
Hose package GM 5000EAC (15m)
Hose package GM 5000EAC (20m)
Hose package GM 5000EAC (7.5m), Low R
Hose package GM 5000EAC (10m), Low R
Hose package GM 5000EAC (15m), Low R
Hose package GM 5000EAC (20m), Low R
GM 5000EAC
Wagner offers a comprehensive accessories range for electrostatic
manual and automatic guns. Please select the components you require
from this table. Further articles can be found in the WAGNER accessories
catalog.
-
-
2339171
2339172
2339173
2339174
2339179
2339180
2339181
2339182
-
-
2310478
2310477
---
350364
--
-
-
-
-
-
-
-
2327973
2328626
2327965
2328624
Miscellaneous
Paint resistivity meter RS 500
-
-
2326041
--
Measurement tools
H.V.tester HV200 N
-
-
259010
--
-
-
-
-
2319653
2326485
---
Miscellaneous
Gun cover
Wall mount GM 5000E (left/right)
-
-
-
-
-
-
-
155
Control unit accessories
-
Ground cable
Earthing cable assy.
Earthing cable assy. 3m
Gun cable
Gun cable GM 5000E 10m
Gun cable GM 5000E 15m
Gun cable GM 5000E 20m
Gun cable GM 5000E 25m
Extension and control cables
Extension cable GM 5000E 10m
Extension cable GM 5000E 20m
Extension cable EA/EAC 7.5 m
Extension cable EA/EAC 10m
Extension cable EA/EAC 15m
Control cable
Interface cable VM 5000
Air hose
Hose PUR 10/7 blue
Hose PUR 10/7 black
Hose PU 8/5,5 rot
Hose PE-PU 8/5,5 green
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Mounting equipment
Mounting control unit assy.
Extension and control cables
Control cable assy.
-
-
-
241270
241271
264626
264625
-
-
130215
236219
---
2307293
2309474
2309475
2309476
-
-
2307295
2307296
350272
350513
350514
-
-
2317600
--
9987095
9987076
9982063
9982077
-
2327509
--
350275
--
-
Applying
-
Electrostatic solvent
Power cable
Mains cable + Stak 200
Mains cable + Stak 200 CH
Power cable assy. USA
Mains cable Japan
EPG 3000
VM 5000
VM 500
Are compatible to each other
156
Industrial Solutions
Spraypacks GM 5000 EA
consists of
Set GM 5000EAC VC - VM 5000, 2328709
Set GM 5000EAC VC - VM 500, 2328708
Set GM 5000EA VC - VM 5000, 2328707
Set GM 5000EA VC - VM 500, 2328706
WAGNER offers a selection of predefined spraypacks. Please choose the
spraypack most suitable for your requirements from the following table.
You can also create your own individual spraypack, to do this either visit
our web shop or contact your WAGNER sales partner.
Mounting equipment
Mounting control unit assy.
2327509
Applying
Nozzles - flat jet
Nozzle AF 5000 - 1.0mm
-
Electrostatic solvent
Control units
Controler VM 500
Controler VM 5000
-
Filters
Edge filter 100 mesh
-
-
Aircap
Air cap ACF 5000 - LV (red)
3204605
-
2314256
395411
-
2309882
-
-
2310478
2310477
-
Hose packages AirSpray
GM 5000EA
Hose sets AirCoat
GM 5000EAC
-
-
-
-
2310541
-
Air caps - flat jet
Air cap AF 5000 - 1.0-1.4W
Nozzles - flat jet
nozzle ACF5000 11/40
-
-
-
2309870
2309871
157
Nozzle Chart | Brillant
Spray angle
10°
20°
107
207
209
309
409
509
609
11
111
211
311
411
511
611
811
13
113
213
313
413
513
613
813
15
115
215
315
415
515
615
815
17
217
317
417
517
617
817
19
219
319
419
519
619
819
21
221
421
521
621
821
623
823
50°
60°
23
423
55
(2.17)
100
(3.94)
80°
Edge filter
Gun filter
145
(5.71)
195
(7.68)
250
300
(9.84)
(11.81)
200
150
200
100
50
60
09
40°
407
100
07
30°
Material filter (in mesh)
Bore
Material flow*
inch (mm)
l/min (gal/min)
0.007 (0.18)
0.23 (0.061)
0.009 (0.23)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
0.013 (0.33)
0.55 (0.145)
0.015 (0.38)
0.75 (0.198)
0.017 (0.43)
0.96 (0.254)
0.019 (0.48)
1.20 (0.317)
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.79 (0.473)
* Measured with water at 100 bar
400
(15.75)
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
Average spray width mm (inch)**
Nozzle Chart | ACF 5000
Part-No. 395xxx
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 395411
Spray angle
30°
40°
Material filter (in mesh)
10°
20°
07
107
207
50°
09
109
209
309
409
509
609
11
111
211
311
411
511
611
811
13
113
213
313
413
513
613
813
15
115
215
315
415
515
615
815
17
217
317
417
517
617
817
19
219
319
21
221
23
55
100
(3,94)
80°
Edge filter
145
(5,71)
Gun filter
819
821
623
823
195
(7,68)
250
(9,84)
300
(11,81)
Ø Average spray width mm (inch)**
400
(15,75)
200
100
100
50
619
621
60
519
521
150
200
419
421
423
(2,17)
60°
407
Bore
Material flow*
inch (mm)
l/min (gal/min)
0,007 (0,18)
0,23 (0,061)
0,009 (0,23)
0,26 (0,069)
0,011 (0,28)
0,38 (0,100)
0,013 (0,33)
0,55 (0,145)
0,015 (0,38)
0,75 (0,198)
0,017 (0,43)
0,96 (0,254)
0,019 (0,48)
1,20 (0,317)
0,021 (0,53)
1,45 (0,383)
0,023 (0,58)
1,79 (0,473)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
Applying
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 148411
Electrostatic solvent
Part-No. 148xxx
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