Wall Mount Dust Collector

Wall Mount Dust Collector
Model No. DC5370
Owner’s Manual
Wall Mount Dust Collector
QUESTION...
1•847•780•6120
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
26-0416
TABLE OF CONTENTS
SECTION
PRODUCT
SPECIFICATIONS
PAGE
SAFETY RULES
1
Motor Speed...................................................... 3450 RPM
Work Preparation
Work Area Preparation
Tool Maintenance
Tool Operation
ASSEMBLY
Bearings....................... Sealed & Permanently Lubricated
Cord Length.............................................................. 6 Feet
Air Suction Capacity............................................ 537 CFM
2
Unpacking
Installation
Test
Power Source
Grounding Instructions
Extension Cords
Motor
Electrical Connections
OPERATION
Max. Static Pressure.................................7.2" (182.8 mm)
Main Inlet Size............................................. 4" (101.6 mm)
Impeller Type...................................................... Radial Fin
Impeller Size................................................. 10" (254 mm)
Collection Bag
(with a clear window and bottom zipper).......... 2.5 micron
Overall Dimensions.....................................20" x 18" x 45"
.............................................. (508 x457 x 1143 mm)
5
Basic Operations
MAINTENANCE
Motor ................................. 1-HP, 120/240 V, 60-Hz, 1PH
6
General Maintenance
Cleaning
Lubrication
Machine Storage
Tool Repairs
TROUBLESHOOTING 7
PARTS ILLUSTRATION &
LIST
8
WARRANTY
9
Weight....................................................... 52 lbs (23.6 kg)
WARNING
For your own safety, read and understand all warnings
and operating instructions before using any tool or
equipment.
WARNING
Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
•Crystalline silica from bricks and cement and other
masonry products.
•Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work
with approved safety equipment. Always wear OSHA/
NIOSH approved, properly fitting face mask or respirator
when using such tools.
WARNING
Always follow proper operating procedures as defined in
this manual even if you are familiar with the use of this or
similar tools. Remember that being careless for even a
fraction of a second can result in severe personal injury.
WORK PREPARATION
• Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of the tool.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistant
lenses. They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications that
cause drowsiness.
WORK AREA PREPARATION
• Keep work area clean. Cluttered work areas invite
accidents.
• Do not use power tools in dangerous environments. Do
not use power tools in damp or wet locations. Do not
expose power tools to rain.
• Work area should be properly lit.
• Proper electrical receptacle should be available for
tool. Three-prong plug should be plugged directly into
properly grounded, three-prong receptacle.
• Extension cords should have a grounding prong and
the three wires of the extension cord should be of the
correct gauge.
• Keep visitors at a safe distance from work area.
1
SAFETY RULES
SAFETY RULES
• Keep children out of the work area. Ensure your work
shop is child-proof. Use padlocks, master switches or
remove switch keys to prevent any unintentional use of
power tools.
TOOL MAINTENANCE
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjusting
procedures.
• Keep tool lubricated and clean for a safe operation.
• Remove adjusting tools. Form habit of checking to
see adjusting tools or accessories are removed before
switching tool on.
• Keep all parts in working order. Check to determine that
guard or other parts will operate properly and perform
their intended function.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect tool’s operation.
• A guard or any other part that is damaged should be
properly repaired or replaced. Do not perform makeshift
repairs.
TOOL OPERATION
• Use the right tool for your job. Do not force your tool or
attachment to do a job for which it was not designed.
• Avoid accidental start-up. Make sure that the tool is in
the “OFF" position before plugging in.
• Never leave tool running unattended.
• Know your tool. Learn the tool’s operation, application
and specific limitations before using it.
CAUTION
Think safety! Safety is a combination of operator common
sense and alertness at all times when tool is being used.
WARNING
Do not attempt to operate tool until it is completely
assembled according to the instructions.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
1
SAFETY RULES
SPECIFIC SAFETY INSTRUCTIONS
2
WARNING
Read and understand the instruction manual before
operating the dust collector. Basic precautions listed
below should always be followed when using your dust
collector to reduce the risk of injury, electrical shock
or fire.
2
• This dust collector is designed to collect sawdust only.
• Never attempt to use this dust collector to vacuum water
or any other liquids.
• Never try to use this dust collector to collect large
wood pieces.
• Never attempt to use this dust collector to collect metal
materials such as screws, nails or other metal parts.
• Always wear approved eye protection and respirator
when emptying collection/filter bags.
UNPACKING
Refer to Figure 1.
Check for shipping damage. Check immediately whether all
parts and accessories are included. If anything is missing or
broken, contact your retailer or call 847-780-6120.
• Carefully remove all contents from shipping carton. The
shipping carton contains:
ITEM
DESCRIPTION
A
Motor Housing
B
Dust Collection Bag
1
C
Motor Bracket
1
D
Wall Mounting Bracket
1
E
Quick Release Bag Clamp
1
F
Foam Strip
1
G
Hardware Bag
(contains four flange bolts)
1
12-10 mm Wrench
1
H
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
ASSEMBLY
2
2
• Never operate the dust collector with all blast
gates closed.
• Turn machine off, disconnect power cord and ensure all
moving parts have stopped completely before changing
or emptying the bags.
• ALWAYS ensure collection/filter bags are secured
in place.
• Do not place your hand or tools near the open inlet
while operating. Serious personal injury or damage to
the machine can happen.
• Always connect dust collector to the matched
power source.
IMPORTANT : Always consider safety first as it applies
to your individual working conditions, the environment in
every shop is different.
Owner's Manual (not shown)
Figure 1
QUANTITY
INSTALLATION
Refer to Figures 2 - 3
CAUTION
Do not attempt assembly if parts are missing.
Call the Customer service line to obtain replacement
parts.
WARNING
Do not operate dust collector until completely assembled.
Do not operate this tool until you have completely read
and understood this manual.
NOTE: After unit is assembled dispose of all packaging
material in an environmentally safe way.
Tools required for assembly:
•10 mm Wrench
1.Align holes in motor bracket with holes in motor housing,
secure bracket in place with four bolts supplied.
Flange Bolt
Wall Mount Bracket
A
Motor Bracket
•If mounting to a framed wall attach the mounting
bracket to a support board. Attach the support board
with lag screws (not supplied).
4.Hang the dust collector onto the wall mounting bracket.
5.Place the adhesive foam strip (supplied) around the
dust collector outlet port.
6.Place the dust collector bag onto the outlet port and
secure in place with the quick release bag clamp
(supplied).
TEST
WARNING
Adhesive Foam Strip
Quick Release Clamp
Before starting the dust collector, make sure you have
read and understood the manual and you are familiar with
the functions and safety features on the machine. Failure
to do so may cause serious personal injury.
Run a test to ensure the dust collector operates properly.
2.Wall mounting bracket placement:
NOTE: The mounting bracket must be placed a minimum
of 44" (1117.6 mm) from the floor and a minimum of 6"
(152.4 mm) from the corner or adjoining wall so the motor
has sufficient cooling space.
NOTE: Place the mounting bracket near an existing power
source. Make sure all power cords will be protected from
traffic, material handling, moisture, chemicals or other
hazards. Ensure the power source is easy to access.
Figure 3
3.Use the wall mounting bracket as a template to mark
mounting holes.
•If mounting on a masonry wall use lag screws with lag
shield anchor studs (not supplied).
ASSEMBLY
Figure 2
1.Ensure all tools are removed from the work area and the
wall mounting bracket is secure.
2.Plug the power cord into the correct receptacle. (Refer
to Power Source paragraph in this section of the
manual.)
3.Turn the dust collector ON. (Refer to On/Off Switch
paragraph in Operation section of the manual.)
4.If unusual noise or excessive vibration is noticed, shut
off the machine immediately and disconnect the cord
from the power source. Check all the assembled parts
once again and investigate to find the problem.
5.If the dust collector operates correctly, turn the machine
OFF and remove the safety key on the switch. Once the
safety key is removed, turn the switch ON. The machine
should not run with the safety key removed.
If everything operates correctly the dust collector is ready
for use.
POWER SOURCE
WARNING
Do not connect dust collector to the power source until all
assembly steps have been completed.
The motor is designed for operation on the voltage and
frequency specified. Normal loads will be handled safely
on voltages not more than 10% above or below specified
voltage. Running the unit on voltages which are not within
the range may cause overheating and motor burn-out.
Heavy loads require that the voltage at motor terminals be
no less than the voltage specified on nameplate.
• Power supply to the motor is controlled by a single
pole locking rocker switch. Remove the key to prevent
unauthorized use.
3
ASSEMBLY
GROUNDING INSTRUCTIONS
WARNING
Improper connection of equipment grounding conductor
can result in the risk of electrical shock. Equipment
should be grounded while in use to protect operator from
electrical shock.
4
• Check with a qualified electrician if you do not
understand grounding instructions or if you are in doubt
as to whether the tool is properly grounded.
• This tool is equipped with an approved cord rated at
120V and a 3-prong grounding type plug (see Figure 4)
for your protection against shock hazards.
• Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding type
receptacle, as shown (see Figure 4).
Figure 4
Properly Grounded Outlet
Grounding Prong
3-Prong Plug
Extension Cord Length
Wire Size…………….. A.W.G.
Up to 50 ft…………… 14 gauge
NOTE: Using extension cords over 50 ft. long is not
recommended.
MOTOR
The dust collector is assembled with motor and wiring
installed. The electrical wiring schematic is shown in
Figure 5.
The permanently split capacitor motor has the following
specifications:
Horsepower (Peak HP)................................................... 1
Voltage................................................................ 120/240
Amp.......................................................................... 7/3.5
Hertz............................................................................. 60
Phase..................................................................... Single
RPM.......................................................................... 3450
ELECTRICAL CONNECTIONS
WARNING
• Do not remove or alter grounding prong in any manner.
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electrical shock.
WARNING
Do not allow fingers to touch the terminals of plug when
installing or removing from outlet.
• Plug must be plugged into matching outlet that is
properly installed and grounded in accordance with
all local codes and ordinances. Do not modify plug
provided. If it will not fit in outlet, have proper outlet
installed by a qualified electrician.
• Inspect tool cords periodically, and if damaged, have
repaired by an authorized service facility.
• Green (or green and yellow) conductor in cord is the
grounding wire. If repair or replacement of the electric
cord or plug is necessary, do not connect the green (or
green and yellow) wire to a live terminal.
All electrical connections must be performed by a qualified
electrician. Make sure tool is off and disconnected
from power source while motor is mounted, connected,
reconnected or anytime wiring is inspected. Motor and
wires are installed as shown in wiring schematic (See
Figure 5). Motor is assembled with approved, 3-conductor
cord to be used at 120 volts.
Figure 5
EXTENSION CORDS
• The use of an extension cord is not recommended.
The use of any extension cord will cause some drop in
voltage and loss of power.
• Wires of the extension cord must be of sufficient size to
carry the current and maintain adequate voltage.
• Use the table to determine the minimum wire size
(A.W.G.) extension cord.
• Use only 3-wire extension cords having 3-prong
grounding type plugs and 3-pole receptacles which
accept the tool plug.
• If the extension cord is worn, cut or damaged in any way, replace it immediately.
The power lines are inserted directly into the switch. The
green ground line must remain securely fastened to the
frame to properly protect against electrical shock. The
power supply to the motor is controlled by a single pole
locking rocker switch.
• Remove the key to prevent unauthorized use.
BASIC OPERATIONS
ON/OFF Switch
The keyed switch is intended to prevent unauthorized use
of the dust collector.
1.To turn the dust collector ON insert the yellow key into
the key slot in the center of the switch.
2.Push the key firmly into the slot, then push switch to the
ON position to start the dust collector.
3.To turn the dust collector OFF push the switch to the
down position.
4.Remove the yellow switch key, when the dust collector
has come to a complete stop, by gently pulling it
outward.
WARNING
Remove the switch key whenever the dust collector is not
in use.
Place it in a safe place and out of reach of children.
WARNING
ALWAYS lock the switch OFF when the dust collector is
not in use. Remove the key and keep it in a safe place.
In the event of power failure, blown fuse, or tripped
circuit breaker, turn the switch OFF and remove the key,
preventing accidental startup when power comes on.
5
OPERATION
OPERATION
Figure 6
On/Off Switch
Yellow Switch
Key
5
Operation
1.Position the tool being used close to the dust collector.
2.Connect one end of a dust collector hose to the dust
collector inlet and one end to the machine outlet. Secure
both ends with hose clamps (not included).
3.Turn the dust collector ON. (Refer to On/Off Switch
paragraph in this section of the manual.)
Figure 7
Dust Collector
Inlet
Dust Collector
Hose
MAINTENANCE
MAINTENANCE
6
GENERAL MAINTENANCE
WARNING
Make sure the machine is turned off and the cord is
disconnected from the power source before servicing and
removing/replacing any components on the machine.
6
• Check the dust collector daily for loose mounting bolts,
screws, damaged wires, worn switch, full collection bag
and any other unsafe condition.
• The impeller screw may loosen with use. Check the
impeller once a month to ensure the impeller screws are
tight, securing the impeller on the shaft.
To check: Make sure the machine is turned off and the
cord is disconnected from the power source. Access the
impeller screws through the inlet cover on the machine
and tighten to secure the impeller on the shaft.
CLEANING
Check and empty the collection bag on your dust collector
regularly. The machine operates at a much higher level of
efficiency when the collection bag is empty.
This collection bag has a clear window and a bottom zip.
The clear window allows operator to see the amount of
dust in the bag and the bottom zip makes bag-emptying easy.
LUBRICATION
The sealed bearings in the motor have been permanently
lubricated at the factory. They require no further
lubrication.
MACHINE STORAGE
• When the dust collector is not in use, disconnect the
cord from the power source and store the machine in a
dry place.
• Do not expose the machine to rain.
• Ensure the cord is kept away from potential damage
sources such as; sharp objects, chemicals, heat sources
and water.
TOOL REPAIRS
• If power cord is worn, cut, or damaged in any way, have
it replaced immediately.
• Replace worn abrasives when needed.
• Replace any damaged or missing parts. Use parts list
to order parts. Any attempt to repair motor may create
a hazard unless repair is done by a qualified service
technician. Call the customer service line at
847-780-6120 for assistance.
SYMPTOM
POSSIBLE CAUSE(S)
7
CORRECTIVE ACTION
Motor will not start
1.Low voltage
2.Open circuit in motor or loose
connections
3.Defective switch
4.Defective capacitor
5.Switch key is removed
1.Check power line for proper voltage
2.Inspect all lead connections on motor for loose or
open connection
3.Replace switch
4.Replace capacitor
5.Insert switch key
Motor will not start;
fuses blown or circuit
breakers are tripped
1.Short circuit in line cord or plug
1.Inspect line cord or plug for damaged insulation
and shorted wires
2.Inspect all lead connections on motor for loose or
shorted terminals or worn insulation on wires
3.Install correct fuses or circuit breakers
Unit has vibration or
noisy operation
1.Motor or components are loose
2.Short circuit in motor or loose
connections
3.Incorrect fuses or circuit breakers in
power line
2.Motor mount is loose/broken
3.Unit is incorrectly mounted to wall
4.Motor fan is rubbing cover
5.Motor bearings faulty
Loud, repetitious
noise or excessive
vibration coming from
dust collector
1.Dust collection bag is full
2.Dust collector hose restricted
3.The lumber is wet and dust is not
flowing through the hose smoothly
4.There is a leak in the hose
Sawdust blown into
the air from the dust
collector
Hose clamps or dust collection bag is
not properly clamped and secured.
1.Inspect/replace any stripped or damaged bolts/
nuts and re-tighten.
2.Tighten/replace
3.Tighten/replace mounting hardware
4.Replace fan cover; replace loose/damaged fan
5.Call the customer service line at 847-780-6120
for assistance
1.Empty collection bag.
2.Remove hose from dust collector inlet and
unblock the restriction in the hose. A plumbing
snake may be necessary.
3.Process lumber with less than 20% moisture
content.
4.Inspect and replace hose.
Check hose and dust collection bag, ensure hose
and bag clamps are tight and completely over the
hose and bag.
TROUBLESHOOTING
TROUBLESHOOTING
7
PARTS LIST
8
WALL MOUNT DUST COLLECTOR PARTS ILLUSTRATION
8
WALL MOUNT DUST COLLECTOR PARTS LIST
Key No.
Part No
Description
Qty
1
DC5370001
Main housing
1
2
DC5370002
Inlet cover 4"
1
3
DC5370003
Impeller 10"
1
4
DC5370004
Motor
1
5
DC5370005
Impeller washer
1
6
DC5370006
Spring washer 1/4"
1
7
DC5370007
Cap screw M6 x 30
1
8
DC5370008
Phillip HD tp screw M5 x10
12
9
DC5370009
Motor gasket
1
10
DC5370010
Flat washer 1/4" x 18
4
11
DC5370011
Hex screw 1/4" x 1/2"
4
12
DC5370012
Motor plate
1
13
DC5370013
Wall mount bracket
1
14
DC5370014
Flange bolt 1/4" x 1/2"
4
15
DC5370015
Cap 1"
1
16
DC5370016
Handle cover
1
17
DC5370017
Set screw 5/16" x 5/16"
1
18
DC5370018
Collection bag
1
19
DC5370019
Bag clamp 5"
1
WARRANTY
WARRANTY
9
Thank you for investing in a POWERTEC power tool. This product has been designed and manufactured to meet high
quality standards and is guaranteed for domestic use against defects in workmanship or material for a period of 12
months from the date of purchase. This guarantee does not affect your statutory rights.
SOUTHERN TECHNOLOGIES LLC. BENCH TOP AND STATIONARY POWER TOOL
LIMITED 1 YEAR WARRANTY AND 30-DAY SATISFACTION GUARANTEE POLICY
POWERTEC products are designed and manufactured by Southern Technologies LLC. All warranty communications
should be directed to Southern Technologies LLC by calling 847-780-6120 (toll free), 9 AM to 5 PM, Monday through
Friday, US Central Time.
30- DAY SATISFACTION GUARANTEE POLICY
During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool
for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You
must present proof of purchase and return all original equipment packaged with the original product. The replacement
tool will be covered by the limited warranty for the balance of the one year warranty period.
LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the
date of purchase. This warranty is specific to this tool. Southern Technologies, LLC reserves the right to repair or
replace the defective tool, at its discretion.
HOW TO OBTAIN SERVICE
To obtain service for this POWERTEC tool you must return it, freight prepaid, to POWERTEC. You may call (toll
free) 847-780-6120 for more information. When requesting warranty service, you must present the proof of purchase
documentation, which includes a date of purchase. POWERTEC will either repair or replace any defective part, at
our option at no charge to you. The repaired or replacement unit will be covered by the same limited warranty for the
balance of one year warranty period.
WHAT IS NOT COVERED
This warranty applies to the original purchaser at retailer and may not be transferred.
This warranty does not cover consumable items such as saw blades, knives, belts, discs, cooling blocks and sleeves.
This warranty does not cover required service and part replacement resulting from normal wear and tear, including
accessory wear.
This warranty does not cover any malfunction, failure or defect resulting from:
1) misuse, abuse, neglect and mishandling not in accordance with the owner’s manual.
2) damage due to accidents, natural disasters, power outage, or power overload.
3) commercial or rental use.
4) alteration, modification or repair performed by persons not recommended by POWERTEC.
DISCLAIMER
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or
FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under
state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct,
indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty
lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations
may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Southern Technologies LLC., makes no warranties, representations, or promises as to the quality or
performance of its power tools other than those specifically stated in this warranty.
9
Southern Technologies, LLC
3816 Hawthorn CT,
Waukegan, IL 60087
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