Thermo Fisher Scientific 7900HT Fast Real-Time PCR Systems Owner's Manual
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Applied Biosystems 7900HT Fast
Real-Time PCR System
Maintenance and
Troubleshooting Guide
Performing
Calibration and
Verification Runs
Maintaining the
7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Maintaining the
Automation
Accessory
Troubleshooting
Chemistry and
Assay Runs
Flags and Filtering
© Copyright 2007,
2010 Applied Biosystems. All rights reserved.
For Research Use Only.
Not for use in diagnostic procedures.
Notice to Purchaser
The Applied Biosystems 7900HT Fast Real-Time PCR System is a real-time thermal cycler covered by US p atents and corresponding claims in their non-US counterparts, owned by Appl ied Biosystems . No right is conveyed expressly, by implication or by estoppel under any other patent claim, such as claims to apparatus, reagents, kits, or methods such as 5’ nuclease methods. Further information on purchasing licenses may be obtained by contacting the Director of
Licensing, Applied Biosystems, 850 Lincoln Centre Drive, Foster City, California 94404, USA.
TRADEMARKS:
ABI PRISM, Applied Biosystems, MicroAmp, and VIC are registered trademarks and AB (Design), Applera, FAM, JOE, NED, ROX, TAMRA, and TET are trademarks of Appli ed Biosystems or its subsidiaries in the U.S. and/or certain other countries.
GeneAmp and TaqMan are registered trademarks of Roche Molecular Systems, Inc.
SYBR is a registered trademark of Molecular Probes, Inc.
Zymark is a registered trademark of Zymark Corporation.
Windows is a registered trademark of Microsoft Corporation.
All other trademarks are the sole property of their respective owners.
Part Number 4365542 Rev. C
06/2010
Contents
Preface v
Chapter 1
Performing Calibration and Verification Runs 1
Chapter 2
Maintaining the
7900HT Instrument Hardware 51
Chapter 3
Maintaining the Computer and Software 71
Managing Local User Accounts in the SDS Software . . . . . . . . . . . . . . . . . . . . . . . . 78
Troubleshooting Software and Computer Problems . . . . . . . . . . . . . . . . . . . . . . . . . 84
Chapter 4
Maintaining the Automation Accessory 87
Automation Accessory Components and Stack Positions . . . . . . . . . . . . . . . . . . . . 89
7900HT Fast System Maintenance and Troubleshooting Guide
iii
Chapter 5
Troubleshooting Chemistry and Assay Runs 119
Standard Curve (AQ) and Comparative CT (RQ) Quantitative Assay Runs . . . . . . 124
Allelic Discrimination and Plus/Minus End-Point Assay Runs . . . . . . . . . . . . . . . . 126
Chapter 6
Flags and Filtering 127
Appendix A
Adding Custom Dyes to the Pure Dye Set 141
Creating a Plate Document for the Dilution Series Plate . . . . . . . . . . . . . . . . . . . . 144
Adding the New Custom Dye(s) to the SDS Software . . . . . . . . . . . . . . . . . . . . . . 149
Creating a Plate Document Template with the Custom Dye(s) . . . . . . . . . . . . . . . . 150
Appendix B
Instrument Connections 153
Appendix C
Parts and Consumables 157
Interchangeable Sample Block Modules and Accessories . . . . . . . . . . . . . . . . . . . 157
Index 163
iv
7900HT Fast System Maintenance and Troubleshooting Guide
Preface
How to Use This Guide
Purpose of This
Guide
This guide provides recommended schedules and procedures for maintaining the
Applied Biosystems 7900HT Fast Real-Time PCR System (7900HT Fast System). This guide also includes troubleshooting information for the maintenance procedures.
Audience
This guide is intended for:
• Personnel who maintain the 7900HT Fast System hardware
• System Administrators who maintain the 7900HT Fast System software
• Personnel running experiments
Assumptions
For hardware maintenance, this guide assumes that you have:
• Familiarity with the Microsoft Windows
®
XP operating system.
• Knowledge of general techniques for handling DNA samples and preparing them for PCR.
For software maintenance, this guide assumes that you have:
• Familiarity with the Microsoft Windows
®
XP operating system.
• A general understanding of hard drives and data storage, file transfers, and copying and pasting.
• Networking experience, if you want to integrate the 7900HT Fast System into your existing laboratory data flow
Text Conventions
This guide uses the following conventions:
• Bold indicates user action. For example:
Type 0, then press Enter for each of the remaining fields.
• Italic text indicates new or important words and is also used for emphasis. For example:
Before analyzing, always prepare fresh matrix.
• A right arrow bracket (>) separates successive commands you select from a dropdown or shortcut menu. For example:
Select File > Open.
User Attention
Words
The following user attention words appear in Applied Biosystems user documentation.
Each word implies a particular level of observation or action as described below:
Note
– Provides information that may be of interest or help but is not critical to the use of the product.
7900HT Fast System Maintenance and Troubleshooting Guide
v
Preface
How to Obtain More Information
IMPORTANT!
– Provides information that is necessary for proper instrument operation, accurate chemistry kit use, or safe use of a chemical.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Safety
Follow specific safety practices when using this instrument. For safety guidelines, refer to the “Safety and EMC Compliance” section in the Applied Biosystems 7900HT Fast
Real-Time PCR System Site Preparation Guide (PN 4351923).
For any chemical manufactured or distributed by Applied Biosystems, you can obtain the MSDS from Applied Biosystems. This service is available free 24 hours a day. To obtain MSDSs:
1. Go to
www.appliedbiosystems.com
, click Support, then click MSDS Search.
2. In the Keyword Search field, enter the chemical name, product name, MSDS part number, or other information that appears in the MSDS of interest. Select the language of your choice, then click Search.
3. Find the document of interest, right-click the document title, then select any of the following:
• Open – To view the document
• Print Target – To print the document
• Save Target As – To download a PDF version of the document to a destination that you choose
For the MSDSs of chemicals not distributed by Applied Biosystems, contact the chemical manufacturer.
How to Obtain More Information
Related
Documentation
For more information about using the 7900HT Fast System, refer to:
• Sequence Detection Systems Software version 2.3 Online Help (SDS Online Help)
• Applied Biosystems 7900HT Fast Real-Time PCR System Site Preparation Guide
(PN 4351923)
• Applied Biosystems 7900HT Fast Real-Time PCR System Allelic Discrimination
Getting Started Guide (PN 4364015)
• Applied Biosystems 7900HT Fast Real-Time PCR System Absolute Quantitation
Using Standard Curve Getting Started Guide (PN 4364014)
• Applied Biosystems 7900HT Fast Real-Time PCR System Plus-Minus Getting
Started Guide (PN 4364017)
• Applied Biosystems 7900HT Fast Real-Time PCR System Relative Quantitation
Using Comparative C
T
Getting Started Guide (PN 4364016)
• Real-Time PCR Systems Chemistry Guide (PN 4348358)
vi
7900HT Fast System Maintenance and Troubleshooting Guide
Preface
How to Obtain Support
• SDS Enterprise Database for the Applied Biosystems 7900HT Fast Real-Time PCR
System Administrators Guide (PN 4351669)
• TaqMan
®
Low Density Array Getting Started Guide (PN 4319399)
Send Us Your
Comments
Applied Biosystems welcomes your comments and suggestions for improving its user documents. You can e-mail your comments to:
How to Obtain Support
To contact Applied Biosystems Technical Support from North America by telephone, call 1.800.762.4001.
For the latest services and support information for all locations, go to
http://www.appliedbiosystems.com
, then click the link for Support.
At the Support page, you can:
• Obtain worldwide telephone and fax numbers to contact Applied Biosystems
Technical Support and Sales facilities
• Search through frequently asked questions (FAQs)
• Submit a question directly to Technical Support
• Order Applied Biosystems user documents, MSDSs, certificates of analysis, and other related documents
• Download PDF documents
• Obtain information about customer training
• Download software updates and patches
7900HT Fast System Maintenance and Troubleshooting Guide
vii
Preface
How to Obtain Support
viii
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1
Performing Calibration and
Verification Runs
1
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Recommended
Run Schedule
Performing a
Background Calibration
Maintaining the
Automation
Accessory
Performing a
Pure Dye Calibration
Troubleshooting
Chemistry and
Assay Runs
Flags and Filtering
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Performing an
Instrument Verification Run
1
Chapter 1 Performing Calibration and Verification Runs
Recommended Run Schedule
Recommended Run Schedule
To ensure optimal performance of your 7900HT Fast System, perform the calibration and verification runs as indicated in the table below.
Schedule
Semi-annually
January
Su M T W Th F S
July
Su M T W Th F S
6 Months
Run Type
Perform a background calibration (see page 3
)
IMPORTANT!
You must also perform a background calibration before performing a pure dye calibration and after installing a new, uncalibrated sample block.
Perform a pure dye calibration (see
)
IMPORTANT!
You must also perform a pure dye calibration before performing an instrument verification run and after installing a new, uncalibrated sample block.
Perform an instrument verification run (see page 32
)
Notes
2
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Performing a Background Calibration
Overview
When to Perform
Applied Biosystems recommends performing a background calibration:
• Every 6 months, or as often as needed depending on instrument use
• Before performing a pure dye calibration (see
• After installing a new, uncalibrated sample block (see
You can also perform background calibrations to detect and troubleshoot sample block contamination.
About the
Background
Calibration
A background calibration measures the level of ambient fluorescence in the 7900HT instrument. During the run, the 7900HT instrument performs a continuous scan of a background plate (which contains PCR buffer or deionized water) for 2 minutes at
60 °C. Afterwards, the SDS software averages the spectrum recorded during the run and extracts the resulting spectral component to a calibration file. The SDS software uses the calibration file during subsequent runs to remove the background signal from the run data.
About the
Background
Component
Fluorescence collected by the 7900HT Fast System includes a fluorescent signal inherent to the system, commonly referred to as background fluorescence. This background component is a composite signal found in all spectral data that consists of fluorescence from several sources, including: the background electronic signal, the sample block, the water inside the consumable, and the consumable itself. Because the background fluorescence can interfere with the precision of the data collected by the
7900HT System, the instrument is engineered to minimize the background signal; additionally, the SDS software algorithmically eliminates the background signal from each fluorescent sample to maximize the instrument’s sensitivity.
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
3
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Before You Begin
Time Required
30 minutes
Materials
Required
You need the materials listed below to perform this procedure.
For 384- or 96-Well Sample Blocks
Powder-free gloves and safety goggles
Background plate from one of the following calibration kits:
• Sequence Detection Systems 384-Well
Spectral Calibration Kit (PN 4323977)
• ABI P
RISM
®
7900HT Sequence Detection
Systems 96-Well Spectral Calibration Kit
(PN 4328639)
• 7900HT System Fast 96-Well Spectral
Calibration Kit (PN 4351653)
Centrifuge, with plate adapter
For the TaqMan Low Density Array Block
Powder-free gloves and safety goggles
7900HT System Fast 96-Well
Spectral Calibration Kit
Part No: 4351653
Lot No: 0409003
Store at -15°C to -25°C
Caution!
May cause eye, skin, and respiratory track irritation.
Made in USA
TaqMan
®
Low Density Array Spectral
Calibration Kit (PN 4362745). Use:
• The tube of background solution
• One empty TLDA
Spectral Calibrati
Part No: 0000001
Lot No:
Made in
USA
1000002
7900HT
TaqMan
®
Density Empty
Low
Array
0000001
Part No:
Lot No: 1000002
For Research Use Only
Not for use in
.
diagnostic procedures
Notes
4
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Vortex
Micropipettors and pipet tips:
• Rainin F-100 micropipette (100-
µL)
• Rainin Fine Point pipet tips (100-
µL)
Centrifuge (For more information, see the
TaqMan
®
Low Density Array Getting Started
Guide.)
GR2170
TaqMan
®
Low Density Array Sealer (For more information, see the TaqMan
®
Low Density
Array Getting Started Guide.)
Workflow
To perform the background calibration:
1.
Obtain the tools and materials required (see pages 4
and
).
2.
Prepare the background plate (see page 6 ) or background TLDA (see
).
3.
Create a plate document (see page 10 ).
4.
Run the background plate or background TLDA (see page 12 ).
5.
Analyze the background data (see page 14 ).
Troubleshooting
If you experience problems with the background calibration, see
Background Calibrations” on page 15
.
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
5
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Preparing the Background Plate
IMPORTANT!
Wear powder-free gloves when you handle the background plate.
1.
Retrieve the calibration kit from the freezer and remove the packaged background plate from within it.
2.
Return the calibration kit to the freezer.
3.
Allow the background plate to warm to room temperature (approximately 5 min).
4.
Remove the background plate from its packaging.
IMPORTANT!
Do not discard the packaging for the background plate. The background plate can be used repeatedly if it is stored in its original packaging sleeve.
Ambient >00:05:00
5.
Briefly centrifuge the background plate in a centrifuge with plate adapter.
<1500
×g
00:00:05
Notes
6
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
6.
Verify that the liquid in each well of the background plate is positioned at the bottom of the well. If not, centrifuge the plate again at a higher rpm and for a longer period of time.
IMPORTANT!
Do not allow the bottom of the background plate to become dirty. Fluids and other contaminants that adhere to the bottom of the plate can contaminate the sample block and cause an abnormally high background signal.
Correct Incorrect
Sample is positioned at bottom of well.
The plate has not been centrifuged with enough force, or has not been centrifuged for enough time.
7.
Proceed to
.
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
7
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Creating a Background Plate
If a background plate from a calibration kit is not available, you can create one to perform the background calibration by following the procedure below. Whenever possible, Applied Biosystems recommends the use of the background plate included with the calibration kit because it contains a PCR buffer that more accurately models the reagents used for PCR, and therefore produces better calibration data.
Materials Required
Pipettor, 100 to
200-
µL (with pipet tips)
Deionized water
Safety glasses
Note:
Reaction plate options are:
• 384-Well Clear Optical Reaction Plate (standard
384-well reaction plate)
• MicroAmp
®
96-Well Optical Reaction Plate
(standard 96-well reaction plate)
• Optical 96-Well Fast Thermal Cycling Plate
(Fast 96-well reaction plate)
Reaction plate
(see note at right)
Optical adhesive cover or Optical Caps
(PN 4323032)
To create the background plate:
Powder-free gloves
IMPORTANT!
Wear powder-free gloves while creating the background plate.
1. Remove a reaction plate from its box and place it on a clean, dry surface.
2. Aliquot deionized water to each well of the reaction plate, as follows:
– 20
µL per well for a standard 384-well or Fast 96-well reaction plate
– 50
µL per well for a standard 96-well reaction plate
Pipet deionized water to each well
3. Seal the plate:
– For standard 384-well or Fast 96-well reaction plates, use only an optical adhesive cover.
– For standard 96-well reaction plates, use an optical adhesive cover or optical flat caps.
Seal the plate
4. Continue with step 5 on page 6 .
Notes
8
7900HT Fast System Maintenance and Troubleshooting Guide
Preparing the Background TLDA
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
1.
Retrieve the calibration kit from the freezer and remove:
• The tube of background solution
• One empty TLDA
2.
Return the calibration kit to the freezer.
Calibration reagents box
Empty TLDA
1
Background solution
3.
Allow the background solution to thaw at room temperature.
4.
When the solution has thawed, vortex the tube.
5.
Load the background solution into the empty
TLDA, loading 100
µL of solution per fill reservoir.
Note:
TaqMan
Guide.
For detailed loading procedures see the
®
Low Density Array Getting Started
6.
Centrifuge and seal the background TLDA.
Note:
For centrifuging and sealing procedures see the TaqMan
Started Guide.
®
Low Density Array Getting
7.
Proceed to
.
Ambient >00:05:00
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
9
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Creating a Background Plate Document
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
If the login option is enabled, the Login dialog box appears. Enter your User Name and
Password, then click OK.
Note:
If the login option is not enabled, no
Login dialog box appears. Skip to step 3 below.
3.
Click
4.
Complete the New Document dialog box:
a.
Assay – Select Background.
b.
Container – Select the appropriate format.
c.
Template – Select the appropriate template, as described in the table below:
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Select Template...
Blank Template
Blank Template
Fast 96 Well Background Plate.sdt
TaqMan Low Density Array
Background Plate.sdt
d.
If the background plate or background
TLDA is labeled with a barcode, click the
Barcode field, then type in or scan the barcode number.
e.
Click . The software creates and opens a plate document with the attributes for a background calibration.
IMPORTANT!
Do not modify the background plate document. The method for a background calibration is coded into the SDS software and consists of a single
Notes
10
4d
4e
4a
4b
4c
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
hold at 60 °C for 2 min. Because the plate contains only PCR buffer or deionized water, the plate document does not require sample or detector labels.
5.
Save the plate document:
a.
Click (or select File Save) to open the
Save As dialog box.
b.
If the Save in field does not display SDS
Documents, navigate to Applied
Biosystems SDS Documents.
c.
In the File name field, type in an appropriate file name, as described in the table below.
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Type...
Background_<date in MMDDYY
format>
For example, the file name for a plate run on May 31, 2005, would be:
Background_053105.
Background_<date in MMDDYY
format>
For example, the file name for a plat run on May 31, 2005, would be:
Background_053105.
FastBackground_Plate_<date in
MMDDYY format>
For example, the file name for a Fast plate run on May 31, 2005, would be:
FastBackground_053105.
Background<date in MMDDYY
format>_TLDA
For example, the file name for a background TLDA run on
May 31, 2005, would be:
Background_053105_TLDA.
d.
Select SDS 7900HT Document (*.sds) from the Files of type drop-down list.
e.
Click document.
. The software saves the plate
6.
Continue with “Running the Background Plate or
.
5b . This should be
SDS Documents
5c
5e
5d
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
11
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Running the Background Plate or Background TLDA
1.
In the background plate document, select the
Instrument Real-Time tabs.
2.
Click . the OUT position.
1
3.
Place the background plate or background TLDA into the instrument tray as shown.
IMPORTANT!
The background plate or TLDA must be oriented so that the A1 position matches the A1 label on the instrument tray.
2
Standard 384-well reaction plate
Well A1
Barcode
4.
Click . the IN position and performs the background calibration.
Note:
Before starting the run, the instrument may pause (up to 15 min) to bring the heated cover to the appropriate temperature.
5.
When the background calibration is complete and the Run Complete dialog box appears, click to close the dialog box.
Notes
12
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
6.
Click , then remove the background plate or background TLDA from the instrument tray.
PHYSICAL INJURY
HAZARD. During instrument operation, the sample block can be heated as high as 100 °C.
Before removing the background plate or background TLDA, be sure to wait until the sample block reaches room temperature.
7.
Place the background plate or background TLDA back inside its packaging, then return it to the calibration kit in the freezer.
IMPORTANT!
Do not discard the background plate or background TLDA. If you store it in its original packaging, you can use the background plate or background TLDA for up to 6 months after you open it.
8.
Continue with “Analyzing the Background Data” on page 14
.
-20 to -25
°C
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
13
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Analyzing the Background Data
When you analyze the background data, the SDS software extracts the calibration values from the background plate document, then provides pass/fail information. After extraction, the SDS software stores the data as part of the calibration file located in the
Calibration subdirectory of the SDS directory.
To analyze the background data:
1.
In the Plate Grid of the background plate document, click the box above the A label to select all wells.
Click here
2.
Select Analysis Extract Background.
The software attempts to extract the background signal and displays the success of the extraction in a dialog box.
3.
If the software displays:
Calibration Update Complete – The analysis is successful. The raw spectra read from the background plate conform to acceptable limits.
Click , then go to step 4 .
Error – The run is unsuccessful. The software stopped the extraction because one or more raw spectra
exceed 4000 FSU.
Click , then troubleshoot the failed run as explained in
.
4.
Click background plate document.
5.
Select File Close to close the background plate document.
Notes
14
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
Troubleshooting Background Calibrations
Troubleshooting
Table
Table 1-1 Troubleshooting background calibrations
Observation
Software will not extract background data
Possible Cause
During setup, the wrong plate type was assigned to the plate document
Recommended Action
Run a new background plate document with the proper plate type setting.
Background is too high
(>4000 FSU)
Background is too high
(>4000 FSU
‡
)
Sample block contamination
Background plate contamination
See “Isolating Sample Block
Contamination” below.
1. Construct and run a new background plate.
2. See “Isolating
Sample Block
Contamination” below.
‡Fluorescent standard units – The measure of amplitude displayed along the Y-axis of the
Background Plot.
Isolating
Sample Block
Contamination
Signals exceeding 4000 FSU are considered outside the limit of normal background fluorescence and indicates that the either the background plate or the sample block may be contaminated.
1. Open the plate document for the background calibration.
2. In the toolbar, click (Hide/Show System Raw Data Pane).
3. Select all wells in the plate document.
The SDS software highlights the selected wells and displays the raw spectral data.
4. Inspect the raw background data for an aberrant spectral peak or peaks.
Wells producing raw spectra that exceed 4000 FSU are considered irregular and could be contaminated. The following figure illustrates the raw data produced by a run on a sample block module containing a contaminated well.
1
Possible contamination
5.
Drag the vertical bar in the temperature plot to inspect all the data points. The location(s) of the contaminated well(s) is displayed in tooltip when you move the mouse over the curves in the graph.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
15
Chapter 1 Performing Calibration and Verification Runs
Performing a Background Calibration
6. Decontaminate the sample block as explained on
.
7. Run a background plate to confirm that the contaminants have been removed.
If the contamination is present after running the background plate for a second time, the background plate is likely to be the source of contamination.
Notes
16
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Performing a Pure Dye Calibration
Overview
When to Perform
Applied Biosystems recommends performing a pure dye calibration:
• Every 6 months, depending on instrument use
IMPORTANT!
The age and use of instrument components can affect pure spectra readings. Update the pure spectra data files once or twice annually, depending on the frequency of instrument use.
• Before performing an instrument verification run (see page 32 )
• After installing a new, uncalibrated sample block (see
Purpose of the
Pure Dye
Calibrations
Before operating the instrument, you must generate spectral data by performing a pure dye calibration. During the pure dye calibration, the SDS software collects spectral data from a set of pure dye standards during a 2-minute hold at 60 °C. The SDS software stores the spectral data in the pure spectra run file, a calibration file located in the SDS directory. The SDS software uses the spectral data from the set of pure dye standards to distinguish the individual contribution of each dye in the collective fluorescence gathered by the instrument during a run.
After each run, the SDS software receives run data in the form of a raw spectra signal for each reading. To make sense of the raw data, the software must determine the contribution of each fluorescent dye used in the sample by comparing the raw spectra to the spectral data contained in the pure spectra run file.
1 2 3 4 5 6 7
1
2
3
4
5
6
7
Dye
FAM
™
dye
SYBR
®
Green dye
TET
™
dye
VIC
®
dye
JOE
™
dye
NED
™
dye
TAMRA
™
dye
ROX
™
dye
Peak (nm)
~520
~520
~540
~550
~550
~570
~580
~610
Note:
When a plate document is saved after analysis, the SDS software stores the pure spectra information with the collected fluorescent data for that experiment.
Notes
1
7900HT Fast System Maintenance and Troubleshooting Guide
17
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Components of the Pure Dye
Standards
The 7900HT Fast System is calibrated with several dyes, which are included in the calibration kits.
• The Sequence Detection Systems 384-Well Spectral Calibration Kit is provided for the standard 384-well sample block. This kit includes one 384-well pure dye plate, preloaded with the following dyes: FAM
SYBR
®
Green dye, TAMRA
™
™
dye, JOE
™
dye, NED
dye, TET
™
dye, and VIC
®
dye.
™
dye, ROX
™
dye,
• The ABI P
RISM
®
7900HT Sequence Detection Systems 96-Well Spectral
Calibration Kit is provided for the standard 96-well sample block. This kit includes two 96-well pure dye plates. Plate 1 is preloaded with the following dyes:
FAM
™ dye, JOE
™
dye, NED following dyes: SYBR
®
™
dye, and ROX
™
Green dye, TAMRA
™
dye. Plate 2 is preloaded with the
dye, TET
™
dye, and VIC
®
dye.
• The 7900HT System Fast 96-Well Spectral Calibration Kit is provided for the Fast
96-well sample block. This kit includes two 96-well pure dye plates. Plate 1 is preloaded with the following dyes: FAM
™ dye, JOE
™
dye, NED
™
dye, and ROX
™ dye. Plate 2 is preloaded with the following dyes: SYBR
®
Green dye, TAMRA
™ dye, TET
™
dye, and VIC
®
dye.
• The TaqMan
TaqMan
®
Low Density Array block. The kit includes three tubes of dye: FAM dye, ROX
™
®
Low Density Array Spectral Calibration Kit is provided for the dye, and VIC
®
™ dye and three empty TLDAs. To perform a pure dye calibration, you load each dye into an empty TLDA.
Custom Pure
Dyes
The 7900HT Fast System supports the detection of custom pure dyes (dyes other than those provided by Applied Biosystems). To add custom pure dyes to the pure dye set for your instrument, see
on
.
Notes
18
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Before You Begin
Time Required
30 minutes
Materials
Required
You need the materials listed below to perform this procedure.
For 384- or 96-Well Sample Blocks
Powder-free gloves and safety goggles
Pure dye plate(s) from one of the following calibration kits:
• Sequence Detection Systems 384-Well
Spectral Calibration Kit (PN 4323977)
• ABI P
RISM
®
7900HT Sequence Detection
Systems 96-Well Spectral Calibration Kit
(PN 4328639)
• 7900HT System Fast 96-Well Spectral
Calibration Kit (PN 4351653)
Note:
Both the standard 96-well and Fast
96-well calibration kits contain two pure dye plates.
Centrifuge, with plate adapter
For the TaqMan Low Density Array Block
Powder-free gloves and safety goggles
7900HT System Fast 96-Well
Spectral Calibration Kit
Part No: 4351653
Lot No: 0409003
Store at -15°C to -25°C
Caution!
May cause eye, skin, and respiratory track irritation.
Made in USA
TaqMan
®
Low Density Array Spectral
Calibration Kit (PN 4362745). Use:
• The three dye tubes: FAM
™
dye,
ROX
™ dye, and VIC
® dye
• Three empty TLDAs
Spectral Calibrati
Part No: 0000001
Lot No:
Made in
USA
1000002
7900HT
TaqMan
®
Density Empty
Low
Array
0000001
Part No:
Lot No: 1000002
For Research Use Only
Not for use in
.
diagnostic procedures
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
19
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Vortex
Micropipettors and pipet tips:
• Rainin F-100 micropipette (100-
µL)
• Rainin Fine Point pipet tips (100-
µL)
Centrifuge (For more information, see the
TaqMan
®
Low Density Array Getting Started
Guide.)
TaqMan
®
Low Density Array Sealer (For more information, see the TaqMan
®
Low Density
Array Getting Started Guide.)
GR2170
Notes
20
Workflow
To perform the pure dye calibration:
1.
Perform a background calibration first (see page 3 )
IMPORTANT!
calibration.
You must perform a background calibration before every pure dye
2.
Obtain the tools and materials required (see pages 19
and
3.
Prepare the pure dye plate(s) (see
page 21 ) or pure dye TLDAs (see
).
4.
Create a plate document (see page 24 ).
5.
Run the pure dye plate(s) or pure dye TLDAs (see
).
6.
Analyze the pure dye data (see
).
Troubleshooting
If you experience problems with the pure dye calibration, see “Troubleshooting Pure
.
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Preparing the Pure Dye Plate(s)
IMPORTANT!
You must perform a background calibration before every pure dye calibration.
IMPORTANT!
Wear powder-free gloves when you handle the pure dye plates.
1.
Retrieve the calibration kit from the freezer, then remove the packaged pure dye plate(s).
Note:
The standard 384-well calibration kit contains one pure dye plate. Both the standard
96-well and Fast 96-well calibration kits contain two pure dye plates.
2.
Return the calibration kit to the freezer.
3.
Allow the pure dye plate(s) to warm to room temperature (approximately 5 min).
4.
Remove a pure dye plate from its packaging.
IMPORTANT!
Do not remove a pure dye plate from its packaging until you are ready to run it.
The fluorescent dye contained in the wells of each pure dye plate is photosensitive. Prolonged exposure to light can diminish the fluorescent signal strength of the plate.
IMPORTANT!
Do not discard the packaging for the pure dye plate. The pure dye plate can be used repeatedly if it is stored in its original packaging sleeve.
5.
Briefly centrifuge the pure dye plate in a centrifuge with plate adapter.
Ambient >00:05:00
<1500
×g
00:00:05
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
21
1
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
6.
Verify that the pure dye standard in each well of the pure dye plate is positioned at the bottom of the well. If not, centrifuge the plate again at a higher rpm and for a longer period of time.
Correct Incorrect
Sample is positioned at bottom of well.
The plate has not been centrifuged with enough force, or has not been centrifuged for enough time.
7.
Proceed to
.
Notes
22
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Preparing the Pure Dye TLDAs
IMPORTANT!
You must perform a background calibration before every pure dye calibration.
IMPORTANT!
Wear powder-free gloves when performing this procedure.
FAM
™
, ROX
™
Spectral Calibration Bulk
, and VIC
®
Dyes are combustible liquids and vapors. Exposure causes eye, skin, and respiratory tract irritation. Read the MSDS, and follow the handling instructions. Wear appropriate protective eyewear, clothing, and gloves.
1.
Retrieve the calibration kit from the freezer and remove:
• The three dye tubes: FAM dye, ROX dye, and VIC dye
• Three empty TLDAs
2.
Return the calibration kit to the freezer.
Calibration reagents box
Empty TLDAs
1
Dye tubes
3.
Allow the dyes to thaw at room temperature.
4.
When the dyes have thawed, vortex the tubes.
5.
Load the FAM dye into one of the empty
TLDAs, loading 100
µL of dye per fill reservoir.
Note:
TaqMan
Guide.
For detailed loading procedures see the
®
Low Density Array Getting Started
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Ambient >00:05:00
23
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
6.
Repeat step 5 for the ROX and VIC dyes, using the two remaining empty TLDAs.
7.
Centrifuge and seal the pure dye TLDAs.
Note:
For centrifuging and sealing procedures see the TaqMan
Started Guide.
®
Low Density Array Getting
8.
Proceed to
.
Creating a Pure Dye Plate Document
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
If the login option is enabled, the Login dialog box appears. Enter your User Name and
Password, then click OK.
Note:
If the login option is not enabled, no
Login dialog box appears. Skip to step 3 below.
3.
Click
4.
Complete the New Document dialog box:
a.
Assay – Select Pure Spectra.
b.
Container – Select the appropriate format.
c.
Template – Select the appropriate template, as described in the table below.
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
Select Template...
384 Well Pure Dyes Plate.sdt
• 96 Well Pure Dyes Plate 1.sdt to run Plate 1 (containing FAM, JOE,
NED, and ROX dyes)
• 96 Well Pure Dyes Plate 2.sdt to run Plate 2 (containing SYBR
Green, TAMRA, TET, and VIC dyes)
Notes
24
7900HT Fast System Maintenance and Troubleshooting Guide
4d
4e
4a
4b
4c
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
For Container...
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Select Template...
•
Fast 96 Well Pure Dyes Plate 1.sdt
to run Plate 1 (containing FAM,
JOE, NED, and ROX dyes)
•
Fast 96 Well Pure Dyes Plate 2.sdt
to run Plate 2 (containing SYBR
Green, TAMRA, TET, and VIC dyes)
•
TaqMan Low Density Array
FAM Pure Dye.sdt to run the pure dye TLDA containing FAM dye
•
TaqMan Low Density Array
ROX Pure Dye.sdt to run the pure dye TLDA containing ROX dye
•
TaqMan Low Density Array
VIC Pure Dye.sdt to run the pure dye TLDA containing VIC dye
d.
If the pure dye plate or pure dye TLDA is labeled with a barcode, click the Barcode field, then type in or scan the barcode number.
e.
Click . The software creates and opens a plate document with the attributes for a pure dye calibration.
IMPORTANT!
Do not modify the pure dye plate document.
5.
Save the plate document:
a.
Click (or select File Save) to open the
Save As dialog box.
b.
If the Save in field does not display SDS
Documents, navigate to Applied
Biosystems SDS Documents.
c.
In the File name field, type in an appropriate file name, as described in the table below.
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
Type...
PureDye_<date in MMDDYY format>
For example, the file name for a plate run on May 31, 2005, would be:
PureDye_053105.
PureDye_Plate<plate #>_<date in
MMDDYY format>
For example, the file name for a Plate 1 run on May 31, 2005, would be:
PureDye_Plate1_053105.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
5b . This should be
SDS Documents
5c
5e
5d
25
1
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
For Container...
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Type...
FastPureDye_Plate<plate #>_<date in
MMDDYY format>
For example, the file name for a Fast
Plate 1 run on May 31, 2005, would be:
FastPureDye_Plate1_053105.
<Dye><date in MMDDYY
format>_TLDA
For example, the file name for a
FAM dye TLDA run on May 31, 2005, would be: FAM_053105_TLDA.
d.
Select SDS 7900HT Document (*.sds) from the Files of type drop-down list.
e.
Click document.
. The software saves the plate
6.
Continue with
.
Notes
26
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Running a Pure Dye Plate or Pure Dye TLDA
1.
In the pure dye plate document, select the
Instrument Real-Time tabs.
2.
Click . the OUT position.
1
3.
Place the pure dye plate or pure dye TLDA into the instrument tray as shown.
IMPORTANT!
The pure dye plate or TLDA must be oriented so that the A1 position matches the
A1 label on the instrument tray.
2
Standard 384-well reaction plate
Well A1
1
Barcode
4.
Click . the IN position and performs the pure dye calibration.
Note:
Before starting the run, the instrument may pause (up to 15 min) to bring the heated cover to the appropriate temperature.
5.
When the pure dye calibration is complete and the Run Complete dialog box appears, click to close the dialog box.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
27
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
6.
Click , then remove the pure dye plate or pure dye TLDA from the instrument tray.
PHYSICAL INJURY
HAZARD. During instrument operation, the sample block can be heated as high as 100 °C.
Before removing the background plate or background TLDA, be sure to wait until the sample block reaches room temperature.
7.
Place the pure dye plate or each pure dye TLDA inside its packaging, then return it to the calibration kit in the freezer.
IMPORTANT!
Do not discard the pure dye plate or pure dye TLDAs. If you store it in its original packaging, you can use the pure dye plate or each pure dye TLDA for up to 6 months after you open it.
8.
Continue with
“Analyzing the Pure Dye Data” on page 29
.
-20 to -25
°C
Notes
28
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Analyzing the Pure Dye Data
When you analyze the pure dye data, the SDS software extracts the calibration values from the pure dye plate document, then displays the spectral data in the Pure Dye Wizard.
The purpose of viewing the data in the Pure Dye
Wizard is to eliminate irregular pure dye peaks from the data set. The wizard presents the spectral data in sets of three wells, each containing the same pure dye.
Because the wells displayed by the wizard contain the pure dye at an identical concentration, the signal peaks for the set should be identical. Occasionally, pipetting inaccuracies or contamination can cause a well signal to shift slightly. While viewing the data, you must eliminate any outlying peaks.
To analyze the pure dye data:
1.
In the pure dye plate document, select
Analysis Extract Pure Dye Wizard.
2.
Follow the instructions as explained in the Pure
Dye Wizard to extract the pure dye spectra.
When presented with each screen:
a.
Inspect the spectra for shifts in peak location.
b.
If the data set contains an outlying peak, eliminate it by clicking the check box of the associated well.
Note:
Dye spectra are generally acceptable if they peak at the same location as their group but diverge slightly at other wavelengths.
c.
Click when finished.
d.
Repeat steps a through c for all remaining wells until prompted with a message reporting the extraction of the pure dyes.
The software extracts the pure spectra and stores the data as a component of the calibration file.
3.
Click dye plate document.
Notes
2a . Peak shift
2c
2b . Click here to remove it
7900HT Fast System Maintenance and Troubleshooting Guide
29
1
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
4.
Select File Close to close the pure dye plate document.
5.
If you are performing the pure dye calibration for a:
• Standard 384-well sample block – The pure dye calibration is complete.
• Standard 96-well or Fast 96-well sample block – Run the second pure dye plate by repeating the following procedures:
–
“Creating a Pure Dye Plate Document” on page 24
–
“Running a Pure Dye Plate or Pure Dye
–
“Analyzing the Pure Dye Data” on page 29
• TaqMan Low Density Array – Run the second and third pure dye TLDAs by repeating the following procedures for each
TLDA:
–
“Creating a Pure Dye Plate Document” on page 24
–
“Running a Pure Dye Plate or Pure Dye
–
“Analyzing the Pure Dye Data” on page 29
IMPORTANT!
You must calibrate the instrument for all pure dye plates or pure dye TLDAs provided in your calibration kit.
Notes
30
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing a Pure Dye Calibration
Troubleshooting Pure Dye Calibrations
Troubleshooting
Table
Table 1-2 Troubleshooting pure dye calibrations
Observation
Software will not extract pure dye data
Possible Cause
During plate setup, the wrong plate type was assigned to the plate document
Recommended Action
Create and run a new pure dye plate document with the proper plate type setting
Raw data from pure dye calibration appears strange
(see below)
A background plate was not run before the pure dye plate or TLDA
Run a background plate, then run the pure dye plate or TLDA again
Pure dye plate or TLDA was loaded backwards
1. Verify the pure dye wavelengths are as expected.
2. Rerun the pure dye plate or TLDA.
1
Signals plateau (saturation) Intensity is set too high/low Call Applied Biosystems
Technical Support.
Signal is too low
(<10,000 FSU)
More than two outliers per dye in a single row
• Evaporation
• Contamination
Rerun the pure dye plate or
TLDA. If the problem persists, discard the pure dye plate or TLDA and run a new one.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
31
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Performing an Instrument Verification Run
Overview
When to Perform
Applied Biosystems recommends performing an instrument verification run:
• Every 6 months
• As needed to verify the function of the 7900HT Fast System
Purpose of the
Verification Run
An instrument verification run is used to verify the performance of the 7900HT Fast
System. During the run, TaqMan
®
RNase P reagents detect and quantify genomic copies of the human RNase P gene. (The RNase P gene is a single-copy gene encoding the
RNA moiety of the RNase P enzyme.)
For the 7900HT Fast System instrument verification runs, the TaqMan RNase P reagents are available in the following formats:
• TaqMan
®
RNase P Instrument Verification Plates (RNase P plates) – Verifies instrument performance for 7900HT instruments that use a Standard 384-Well
Block, Standard 96-Well Block, or Fast 96-Well Block.
• TaqMan
®
Low Density Array RNase P Kit (TLDA RNase P kit) – Verifies instrument performance for 7900HT instruments that use a TaqMan
®
Low Density
Array Block.
About RNase P
Plates
RNase P plates are pre-loaded with the reagents required to detect and quantify genomic copies of the human RNase P gene. Each well contains pre-loaded reaction mix
(TaqMan
®
Universal PCR Master Mix, RNase P primers, and FAM
™
dye-labeled probe) and a known concentration of human genomic DNA template.
Notes
32
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
The table below illustrates the arrangement of standards and samples on each type of
RNase P plate that is available for the 7900HT Fast System. The RNase P plates contain five replicate groups of standards (1250, 2500, 5000, 10,000, and 20,000 copies), two unknown populations (5000 and 10,000 copies), and template control (NTC) wells.
Sample Configuration RNase P Plate
TaqMan
®
RNase P 384-Well
Instrument Verification
Plate
1
Unknown 1
5000
Unknown 2
10000
TaqMan
®
RNase P
Instrument Verification
Plate
TaqMan
®
RNase P Fast 96-
Well Instrument Verification
Plate
Unknown 1
5000
NTC
STD 5000
STD 1250
STD 10000
Unknown 2
10000
STD 2500
STD 20000
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
33
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
About the TLDA
RNase P Kit
The TLDA RNase P Kit includes one empty TLDA and eight tubes of solution. Each tube of solution contains reaction mix (TaqMan
®
Universal PCR Master Mix, RNase P primers, and FAM
™
-MGB dye-labeled probe) and a known concentration of human genomic DNA template.
To perform an instrument verification run, you load each solution into the empty TLDA.
The figure below illustrates the arrangement of standards and samples. There are five replicate groups of standards (200, 400, 800, 1600, and 3200 copies), two unknown populations (800 and 1600 copies), and no template control (NTC).
M
N
K
L
O
P
D
E
F
G
A
B
C
H
I
J
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PORT
NTC
1
Unknown A (800)
Unknown B (1600)
Standard 200
Standard 400
Standard 800
Standard 1600
Standard 3200
2
3
4
5
6
7
8
Notes
34
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Before You Begin
Time Required
2 hours
Materials
Required
You need the materials listed below to perform this procedure.
For 384- or 96-Well Sample Blocks
Powder-free gloves and safety goggles
Appropriate RNase P plate for your sample block:
• TaqMan
®
RNase P 384-Well Instrument
Verification Plate (PN 4323306)
• TaqMan
®
RNase P Instrument Verification
Plate (PN 4310982, standard 96-well reaction plate)
• TaqMan
®
RNase P Fast 96-Well
Instrument Verification Plate (PN 4351979)
Centrifuge, with plate adapter
For the TaqMan Low Density Array Block
Powder-free gloves and safety goggles
TaqMan
®
RNase P 384-Well Instrument Verification Plate
Caution, May cause eye, skin, and respiratory tract irritation. Read MSDS.
Part Number 4323306
Store at -15°C to -25°C
For Research Use Only
Not for use in diagnostic procedures
TaqMan
®
Low Density Array RNase P Kit
(PN 4351468)
Spectral Calibrati
Part No: 0000001
1000002 Lot No:
Made in USA
7900HT
TaqMan
®
Density Emp
Low ty Array
0000001
Part No:
Lot No: 1000002
.
For Research Use Only
Not for use in diagnostic proc edures
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
35
Notes
36
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Micropipettors and pipet tips:
• Rainin F-100 micropipette (100-
µL)
• Rainin Fine Point pipet tips (100-
µL)
Centrifuge (For more information, see the
TaqMan
®
Low Density Array Getting Started
Guide.)
TaqMan
®
Low Density Array Sealer (For more information, see the TaqMan
®
Low Density
Array Getting Started Guide.)
GR2170
Workflow
To perform an instrument verification run:
1.
Perform a pure dye calibration (see
page 17 ) before performing the instrument
verification run.
2.
Obtain the tools and materials required (see pages 35
and
3.
Prepare the RNase P plate (see
) or RNase P TLDA (see
4.
Create a plate document (see page 41 ).
5.
Run the RNase P plate or RNase P TLDA (see
6.
Analyze the run data (see page 44 ).
7.
Verify instrument performance (see
).
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Preparing the RNase P Plate
IMPORTANT!
Wear powder-free gloves when you handle the RNase plate.
1.
Retrieve the RNase P package from the freezer, then remove the packaged RNase P plate.
Note:
For the standard 96-well RNase P plate, also use the compression pad provided in the package. Compression pads are not provided and should not be used for the Fast 96-well or standard 384-well RNase P plates.
2.
Allow the RNase P plate to warm to room temperature (approximately 5 min).
3.
Remove the RNase P plate from its packaging.
Ambient >00:05:00
1
4.
Briefly centrifuge the RNase P plate in a centrifuge with plate adapter.
<1500
×g
00:00:05
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
37
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
5.
Verify that the liquid in each well of the RNase P plate is positioned at the bottom of the well. If not, centrifuge the plate again at a higher rpm and for a longer period of time.
Correct Incorrect
6.
Proceed to
“Creating a Plate Document for the
.
IMPORTANT!
To prevent degradation of the reaction components, start the run as soon as possible.
Sample is positioned at bottom of well.
The plate has not been centrifuged with enough force, or has not been centrifuged for enough time.
Notes
38
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Preparing the RNase P TLDA
IMPORTANT!
Wear powder-free gloves when performing this procedure.
1.
Remove the TLDA RNase P kit from the freezer, then unpack the contents:
• Eight tubes of solution
• One empty TLDA
2.
Remove the empty TLDA from its packaging.
Verification reagents box
Empty
TLDA
1
3.
Allow the eight tubes of solution to thaw at room temperature (approximately 5 min).
4.
Mix the contents of each tube by tapping gently.
5.
Using the empty TLDA, load 100
µL of the first solution into the designated reservoir.
Note:
The insert in the TLDA RNase P kit describes the designated reservoirs.
Note:
TaqMan
Guide.
For detailed loading procedures see the
®
Low Density Array Getting Started
6.
Repeat step 5 for the remaining solutions.
Ambient >00:05:00
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
39
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
7.
Centrifuge and seal the three RNase P TLDAs.
Note:
For centrifuging and sealing procedures see the TaqMan
Started Guide.
®
Low Density Array Getting
8.
Proceed to
“Creating a Plate Document for the
.
IMPORTANT!
To prevent degradation of the reaction components, start the run as soon as possible.
Notes
40
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Creating a Plate Document for the Verification Run
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
If the login option is enabled, the Login dialog box appears. Enter your User Name and
Password, then click OK.
Note:
If the login option is not enabled, no
Login dialog box appears. Skip to step 3 below.
3.
Click
4.
Complete the New Document dialog box:
a.
Assay – Select Standard Curve (AQ).
b.
Container – Select the appropriate format.
c.
Template – Select the appropriate template, as described in the table below.
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Select Template...
384 Well RNaseP Install Plate.sdt
96 Well RNaseP Install Plate.sdt
Fast 96 Well RNaseP Install.sdt
TaqMan Low Density Array
RNaseP.sdt
d.
If the RNase P plate or RNase P TLDA is labeled with a barcode, click the Barcode field, then type in or scan the barcode number.
e.
Click . The software creates and opens a plate document.
IMPORTANT!
Do not modify the plate document. The plate document template is programmed with the appropriate detector and method information for the instrument verification run.
4d
4e
4a
4b
4c
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
41
1
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
5.
Save the plate document:
a.
Click (or select File Save) to open the
Save As dialog box.
b.
If the Save in field does not display SDS
Documents, navigate to Applied
Biosystems SDS Documents.
c.
In the File name field, type in an appropriate file name, as described in the table below.
For Container...
384 Wells Clear Plate
96 Wells Clear Plate (for a Standard 96-Well
Sample Block)
96 Wells Clear Plate (for a Fast 96-Well Sample
Block)
384 Wells TaqMan Low
Density Array
Type...
Verification_<date in MMDDYY
format>
For example, the file name for a plate run on May 31, 2005, would be:
Verification_053105.
Verification_<date in MMDDYY
format>
For example, the file name for a plate run on May 31, 2005, would be:
Verification_053105.
FastVerification_<date in MMDDYY
format>
For example, the file name for a Fast plate run on May 31, 2005, would be:
FastVerifiation_053105.
Verification<date in MMDDYY
format>_TLDA
For example, the file name for an
RNase P TLDA run on May 31, 2005, would be: Verification_053105_TLDA.
d.
Select SDS 7900HT Document (*.sds) from the Files of type drop-down list.
e.
Click document.
. The software saves the plate
6.
Continue with
5b . This should be
SDS Documents
5c
5e
5d
Notes
42
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Running the RNase P Plate or RNase P TLDA
1.
In the plate document, select the
Instrument Real-Time tabs.
2.
Click . the OUT position.
1
3.
Place the RNase P plate or RNase P TLDA into the instrument tray as shown.
IMPORTANT!
The RNase P plate or TLDA must be oriented so that the A1 position matches the
A1 label on the instrument tray.
2
Standard 384-well reaction plate
Well A1
1
Barcode
4.
Click . the IN position and performs the instrument verification run.
Note:
Before starting the run, the instrument may pause (up to 15 min) to bring the heated cover to the appropriate temperature.
5.
When the instrument verification run is complete and the Run Complete dialog box appears, click to close the dialog box.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
43
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
6.
Click , then remove the RNase P plate or RNase P TLDA from the instrument tray.
PHYSICAL INJURY
HAZARD. During instrument operation, the sample block can be heated as high as 100 °C.
Before removing the RNase P plate or RNase P
TLDA, be sure to wait until the sample block reaches room temperature.
7.
Proceed to
Analyzing the Instrument Verification Run
1.
Click (or select Analysis > Analyze). The
SDS software analyzes the run data. A status bar at the bottom of the plate document window indicates progress; the status bar disappears when the analysis is complete.
2.
View the results:
a.
In the Plate Grid, click the box above the A label to select all wells.
Click here
b.
Click the Results tab to view the plots.
3.
Choose from the following:
• Automatic Ct – The SDS software automatically generates baseline values for each well and threshold values for each detector.
Notes
44
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
• Manual Ct – The SDS software calculates baseline and threshold values for a detector based on the assumption that the data exhibits typical amplification curves. If you are setting the baseline manually, specify the Start and End cycles.
IMPORTANT!
After analysis, you must verify that the baseline and threshold were called correctly for each well by clicking on the well in the Plate Grid and viewing the resulting plots. For more information about manually adjusting the baseline and threshold settings, refer to the Sequence Detection Systems Software version 2.3
Online Help (SDS Online Help).
4.
If necessary, remove outliers:
a.
Determine the outlier well positions.
Note:
The C
T
vs. Well Position view in the Results tab can help you determine the outlier well positions. To access this view, click the Plot drop-down list at the bottom of the Amplification Plot.
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
45
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
b.
In the Plate Grid, select the outlier wells.
Note:
To select more than one well at a time, hold down the ctrl key while selecting the wells.
The number of wells that can be removed to pass specifications is shown in the table below.
Format
Maximum No. of Wells that Can be
Removed from Each Set
Unknowns
6
Standards
1 Standard 96-well
RNase P Plate
Fast 96-well RNase
P Plate
Standard 384-well
RNase P Plate
RNase P TLDA
6
10
4
1
2
4
c.
Click the Setup tab, then select the Omit Wells(s) check box. A red
✕
appears in each of the selected wells in the Plate Grid.
5.
Click (or select Analysis > Analyze) to reanalyze the data.
6.
Proceed to
“Verifying Instrument Performance” on page 47
.
Notes
46
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Verifying Instrument Performance
Specification
Calculation
During analysis, the SDS software generates a standard curve from the averaged threshold cycle (C
T
) values of the replicate groups of standards, then calculates the concentration of the two unknown populations using the standard curve. To complete the verification, the average copy number (mean quantity) and standard deviation for the unknown populations are entered into the following formula to assess the instrument performance:
(Qty Unk
(high copy)
)
− 3 (Qty σ
(high copy)
) > (Qty Unk
(low copy)
) + 3 (Qty
σ
(low copy)
)
where:
Calculation
Term
Value
Standard 96well RNase P
Plate
10,000
Unknown Populations
Fast 96-well
RNase P Plate
10,000
Standard 384well RNase P
Plate
10,000
RNase P TLDA
1600 Qty Unk
(high copy)
Qty
Qty Unk
Qty
σ
σ
(high copy)
(low copy)
(high copy)
Average quantity of high copy number
Quantity standard deviation of high copy number
Average quantity of low copy number
Quantity standard deviation of low copy number
5000 5000 5000 800
The calculation states that the average copy number of the larger (10,000 for reaction plates or 1600 for TLDAs) unknown population minus three standard deviations is greater than the average copy number of the smaller (5000 for reaction plates or 800 for
TLDAs) unknown population plus three standard deviations. If the calculation is true, then the instrument passes the validation specification, verifying instrument performance.
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
47
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Calculating the
Results
1.
In the Results Table of the plate document window, locate and record the average copy number (Qty mean) and standard deviation (Qty std dev) for the two unknown populations.
2.
Insert the values into the specification calculation:
(Qty Unk
(high copy)
)
− 3 (Qty σ
(high copy)
) > (Qty Unk
(low copy)
) + 3 (Qty
σ
(low copy)
)
3.
Determine whether the specification calculation is true or false.
• If the calculation is true, the 7900HT Fast System passes the validation specification. Instrument performance is verified.
• If the calculation is false, the 7900HT Fast System fails the validation specification. The instrument performance cannot be verified.
Notes
48
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
1
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
49
Chapter 1 Performing Calibration and Verification Runs
Performing an Instrument Verification Run
Notes
50
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2
Maintaining the
7900HT Instrument Hardware
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Recommended
Maintenance Schedule
Removing and
Installing a Sample Block
Maintaining the
Automation
Accessory
Replacing the
Plate Adapter
Troubleshooting
Chemistry and
Assay Runs
Flags and Filtering
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Decontaminating the
Sample Block
51
2
Chapter 2 Maintaining the 7900HT Instrument Hardware
Recommended Maintenance Schedule
Recommended Maintenance Schedule
To ensure optimal performance of your 7900HT Fast System, perform the following tasks as indicated in the table below.
Schedule
Weekly
Su M T W Th F S
Maintenance Task
• Cycle the computer and instrument power (power off, then power on the computer and instrument)
• Wipe instrument surfaces with a lint-free cloth
IMPORTANT!
Never use organic solvents to clean the 7900HT
Fast System.
Week (7 Days)
As needed
• Remove and install a sample block (see page 53
)
• Replace the plate adapter (see page 62
)
• Decontaminate the sample block (see
Notes
52
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
Removing and Installing a Sample Block
When to Perform
You need to remove/install a sample block when you:
• Decontaminate the wells of the sample block (see page 65 )
• Change sample blocks
Before You Begin
Time Required
15 minutes. The time will be longer if you have to perform background or pure dye calibrations, or if you have an Automation Accessory.
Materials
Required
You need the materials listed below to perform this procedure.
5/32 inch hex key
Note:
Some instruments require the 5/32inch hex key to remove the sample block locking bar. Other instruments have only a thumbscrew securing the sample block locking bar to the instrument chassis.
5/16 inch hex key
Note:
Some instruments may require a crescent wrench rather than the 5/16-inch hex key.
If you are replacing the sample block, one of the following:
• 7900HT System Standard 384-Well Block
• 7900HT System Standard 96-Well Block
• 7900HT System Fast 96-Well Block
• 7900HT System TaqMan
®
Low Density
Array Block
Warning
2
Notes
Workflow
To remove/install the sample block:
1.
Be sure all required upgrades to the SDS software and 7900HT instrument firmware are installed (see
).
IMPORTANT!
Failure to upgrade the software and firmware can make the instrument inoperable or result in damage to instrument components.
2.
Obtain the tools and materials required (shown above).
3.
Review the sample block handling information (see page 55 ).
7900HT Fast System Maintenance and Troubleshooting Guide
53
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
4.
Remove the sample block (see page 56 ).
5.
Reinstall the same sample block or install a new sample block (see page 58 ).
6.
After the sample block is successfully installed, perform a background calibration
(see page 3 ) to verify that the sample block:
• Is connected and working properly
• Contains no contaminants that will interfere with fluorescent detection
IMPORTANT!
Perform a background calibration after installing the sample block, even if you are reinstalling the same sample block or replacing it with another block of the same format.
If you installed a new, uncalibrated sample block, also do the following:
7.
Change the plate adapter (see
8.
Perform a pure dye calibration to create the pure dye calibration values for the new sample block (see
9.
Perform a verification run to confirm the proper operation of the new sample block
).
If you are using an Automation Accessory, also do the following:
10.
If you changed sample block formats (for example, replacing a Standard 384-Well
Block with a Fast 96-Well Block), adjust the plate sensor switch on the Zymark
®
Twister Microplate Handler arm for the new plate format (see page 92
).
11.
Align the Plate Handler for the new plate format (see page 97 ).
12.
Align the fixed-position bar code reader for the new plate format (see
).
Notes
54
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
Handling the
Sample Block
The interchangeable sample blocks are delicate pieces of equipment containing several fragile components that can break if handled improperly. The figure below shows the correct locations for handling the interchangeable sample blocks.
Circuitry and connections to the instrument (Do Not Touch)
Heat sinks
2
(Bottom of module)
Hold sample block module from the sides
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
55
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
Removing the Sample Block
1.
Confirm the function of the current module:
Note:
If you do not have the SDS Automation
Controller software, skip to step 2
below.
a.
Double-click on the desktop (or select
Start > All Programs > Applied
Biosystems > SDS 2.3 > SDS Automation
Controller 2.3) to start the Automation
Controller Software.
b.
Select the Run Status tab. The module is operating normally if the software is receiving a temperature reading.
c.
Click Open/Close Door to rotate the instrument tray to the OUT position.
d.
Select File > Exit to close the Automation
Controller Software.
2.
Power off and unplug the 7900HT instrument.
PHYSICAL HAZARD.
The instrument must be unplugged and powered off at all times during the following procedure.
Failure to comply can result in serious physical injury to the user or damage to the instrument.
3.
Wait 20 to 30 min for the heated cover to cool.
PHYSICAL HAZARD.
During instrument operation, the temperature of the sample block can be as high as 100 °C.
Before performing this procedure, wait until the sample block reaches room temperature.
4.
If the instrument tray is in the OUT position
(outside of the instrument), push it into the instrument to provide an open workspace.
Notes
56
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
5.
If using a Plate Handler, remove the covers for the fixed-position bar code reader and the underlying platform.
GR2009
GR2009
7900HT
Front view with Robot
7900HT FAST Real-Time PCR System
Fixed-position bar code reader and underlying platform covers
6.
Push the instrument tray inside the instrument, then remove the thermal cycler access cover to permit access to the sample block.
IMPORTANT!
The thermal cycler access cover is secured to the instrument by non-locking pins and may require force to remove it (no tools are required).
7.
Using a 5/16-inch hex key, turn the sample block locking bolt counter-clockwise until it is very loose but still attached to the sample block locking bar.
IMPORTANT!
Some instruments may require the use of an adjustable crescent wrench to loosen the sample block locking bolt.
8.
Loosen the thumbscrew securing the sample block locking bar to the instrument chassis (may be a 5/32-inch hex bolt on some instruments).
Access cover
Sample block locking bar
Sample block locking bolt thumbscrew
2
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
57
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
9.
Lift the sample block locking bar up and out of the instrument.
10.
Remove the sample block from the instrument:
a.
Rotate the release lever at the base of the sample block 90 degrees.
b.
Being careful not to damage the heat sinks on the bottom of the sample block, slide the sample block out of the instrument and place it on a clean, level surface.
Installing a Sample Block
IMPORTANT!
Before installing the sample block, perform all required upgrades to the SDS software and instrument firmware. Failure to upgrade the software and firmware can render the instrument inoperable or result in damage to instrument components.
1.
Load the sample block into the instrument compartment:
a.
Being careful not to damage the heat sinks on the bottom of the sample block, rest the sample block on the metal runners on either side of the instrument bay.
Notes
58
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
b.
Carefully slide the sample block into the instrument until the front of the block is flush with the rear of the locking bar.
c.
After it is seated, firmly press on the sample block to ensure a good connection.
2.
Replace the sample block locking bar.
3.
Tighten the thumbscrew (from step 8 on page 57 ) to secure the sample block locking bar to the instrument chassis (may be a 5/32-inch hex bolt).
4.
Using the 5/16-inch hex key, turn the sample block locking bolt clockwise until it is flush with the locking bar.
5.
Again, press on the right and left sides of the front surface of the sample block to ensure that it is seated securely.
6.
Replace the thermal cycler access cover:
a.
Fit the lip at the bottom of the access cover over the lower edge of the bay.
b.
Push the cover towards the instrument until it snaps into place.
IMPORTANT!
You must reinstall the thermal cycler access cover before powering on the instrument. Failure to do so prevents power from being applied to the thermal cycler electronics, heated clamp motor, and laser safety interlocks.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
59
2
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
7.
If using a Plate Handler, replace the covers for the fixed-position bar code reader and the underlying platform (removed in step 5 on page 57 ).
Fixed-position bar code reader and underlying platform covers
8.
Plug in and power on the 7900HT instrument.
9.
Confirm the function of the installed sample block:
Note:
If you do not have the SDS Automation
Controller software, skip this step.
a.
Double-click on the desktop (or select
Start > All Programs > Applied
Biosystems > SDS 2.3 > SDS Automation
Controller 2.3) to start the Automation
Controller Software.
Notes
60
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Removing and Installing a Sample Block
b.
Select the Run Status tab. The sample block is operating normally if the software is receiving a temperature reading.
Does the software display temperatures?
Yes
No
Then…
the installation is successful.
The presence of temperature readings confirm that the
7900HT instrument successfully established the connection to the new sample block. the 7900HT instrument is unable to establish communication with the new sample block.
To troubleshoot the problem:
1. Power off and unplug the 7900HT instrument.
2. Remove the thermal cycler access cover.
3. Press on the right and left sides of the front plate of the sample block to ensure that it is seated securely.
4. Reinstall the thermal cycler access cover.
and
step 9 on page 60 until you hear
a high-pitched tone confirming communication between the instrument and sample block.
2
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
61
Chapter 2 Maintaining the 7900HT Instrument Hardware
Replacing the Plate Adapter
Replacing the Plate Adapter
When to Perform
Replace the 7900HT instrument plate adapter after:
• Changing the sample block format (for example, replacing a Standard 384-Well
Block with a Fast 96-Well Block)
Note:
The sample block must be used with a corresponding plate adapter (that is, both the sample block and the plate adapter must have the same plate format).
Before You Begin
Time Required
5 to 10 minutes
Materials
Required
You need the materials listed below to perform this procedure.
Flat-blade screwdriver
One of the following:
• 384-Well Plate Adapter
• 96-Well Plate Adapter
• Fast 96-Well Plate Adapter
• TaqMan
®
Low Density Array Adapter
Workflow To replace the plate adapter:
1.
Obtain the tools and materials required (shown above).
2.
Replace the plate adapter (see page 63 ).
Notes
62
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Replacing the Plate Adapter
Replacing the Plate Adapter
1.
If the instrument tray is inside the 7900HT instrument, move the instrument tray to the OUT position:
a.
Double-click on the desktop (or select
Start > All Programs > Applied
Biosystems > SDS 2.3 > SDS 2.3) to start the SDS software.
b.
Click (or select File > New).
c.
In the New Document dialog box, click .
d.
In the new plate document, select the
Instrument > Real-Time tabs.
e.
Click .
f.
The instrument tray rotates to the OUT position.
g.
Select File > Exit to close SDS software.
2.
Remove the four screws attaching the plate holder to the plate arm.
Unscrew
2
Unscrew
3.
Remove the plate adapter from the instrument tray.
Note:
If changing sample block formats (for example, replacing a Standard 384-Well Block with a Fast 96-Well Block), store the plate adapter with the sample block of the same format.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
63
Chapter 2 Maintaining the 7900HT Instrument Hardware
Replacing the Plate Adapter
4.
Place the new plate adapter into the instrument tray with the A1 label in the rear-left corner.
IMPORTANT!
Make sure to install the correct version of the plate adapter for the plate format you intend to use. The plate adapters are labeled with the format they support.
5.
Replace and tighten the four screws in the order shown.
IMPORTANT!
The order in which the screws are tightened is important to ensure proper alignment of the plate to the sample block inside the
7900HT instrument.
3
2
Well A1
1
Label
4
Notes
64
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
Decontaminating the Sample Block
Overview
Using Other
Methods
This section describes how to decontaminate the wells of a sample block. The procedure eliminates residual PCR-related products, including fluorescent labeled TaqMan
® probes.
IMPORTANT!
If you plan to use a decontamination method other than the one in this guide, check with Applied Biosystems first to ensure that the method will not damage the sample block or the 7900HT instrument.
When to Perform
Decontaminate the sample block as often as needed.
Note:
Decontamination is generally performed to resolve problematic background calibrations, where one or more wells consistently exhibit abnormally high signals indicating the presence of a fluorescent contaminant.
Before You Begin
Time Required
30 minutes. The time may vary, depending on the extent of the contamination.
Materials
Required
You need the materials listed below to perform this procedure.
Powder-free gloves and safety goggles
2
Pipettors and pipet tips (100-µL)
10% Sodium hypochlorite (bleach) solution
Water, deionized
Isopropanol, 100 percent pure
Cotton swabs and lint-free cloths
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
65
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
Workflow
To decontaminate the sample block:
1.
Remove the sample block from the 7900HT instrument (see page 53 ).
2.
Obtain the tools and materials required for decontamination (shown above).
3.
Decontaminate the sample block:
• For a Standard 384-Well Block, Standard 96-Well Block, or Fast 96-Well
Block, see page 67
• For a TaqMan
®
Low Density Array Block, see page 70
4.
Replace the sample block (see page 58 ).
5.
Perform a background calibration to confirm that the contamination has been removed (see
Notes
66
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
Decontaminating a Sample Block
This procedure applies to a:
• Standard 384-Well Block
• Standard 96-Well Block
• Fast 96-Well Block
1.
Suspected contaminated wells are those that give a signal >4000 FSU during a background
calibration (see page 14 ). Using the SDS
software, isolate the suspected contaminated
.
2.
Locate the suspected contaminated wells on the sample block, using the figure at right as a guide.
Warning
Circuitry and connections to the instrument
(Do Not Touch)
Well A-1
2
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
67
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
3.
Rinse (pipet and remove) each contaminated well with three treatments of deionized water at the appropriate volume for the sample block:
• 40
µL per well for a Standard 384-Well
Block
• 150
µL per well for a Standard 96-Well
Block
• 55
µL per well for a Fast 96-Well Block
Note:
Absolute isopropanol can be substituted for water in the third treatment.
CHEMICAL HAZARD.
Isopropanol is a flammable liquid and vapor. It may cause eye, skin, and upper respiratory tract irritation. Prolonged or repeated contact may dry skin and cause irritation. It may cause central nervous system effects such as drowsiness, dizziness, and headache, etc. Please read the
MSDS, and follow the handling instructions.
Wear appropriate protective eyewear, clothing, and gloves.
4.
Using a cotton swab, scrub inside of each contaminated well.
Note:
If you are decontaminating a Standard
384-Well Block, remove some of the cotton from the swab tip; this allows the swab to reach the bottom of the wells.
5.
Using a lint-free cloth, absorb the excess deionized water or isopropanol from the wells.
Notes
68
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
6.
Pipet the appropriate volume of 10% bleach solution into each suspected contaminated well:
• 40
µL per well for a Standard 384-Well
Block
• 150
µL per well for a Standard 96-Well
Block
• 55
µL per well for a Fast 96-Well Block
CHEMICAL HAZARD.
Sodium hypochlorite (bleach) is a liquid disinfectant that can be corrosive to the skin and can cause skin depigmentation. Please read the
MSDS, and follow the handling instructions.
Wear appropriate protective eyewear, clothing, and gloves.
7.
Allow the sample block to sit for 3 to 5 min.
8.
Using a pipet, remove the bleach solution from the wells.
9.
Rinse (pipet and remove) the wells with deionized water at the appropriate volume for the sample block:
• 40
µL per well for a Standard 384-Well
Block
• 150
µL per well for a Standard 96-Well
Block
• 55
µL per well for a Fast 96-Well Block
10.
Using a lint-free cloth, absorb the excess deionized water from the wells.
2
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
69
Chapter 2 Maintaining the 7900HT Instrument Hardware
Decontaminating the Sample Block
Decontaminating a TLDA Block
This procedure applies to the TaqMan Low Density
Array Block.
1.
Using a lint-free cloth, wipe the surface of the sample block (grey aluminum) with 10% bleach.
CHEMICAL HAZARD.
Sodium hypochlorite (bleach) is a liquid disinfectant that can be corrosive to the skin and can cause skin depigmentation. Please read the
MSDS, and follow the handling instructions.
Wear appropriate protective eyewear, clothing, and gloves.
2.
Wipe the sample block three times with distilled water.
3.
Wipe the sample block with isopropanol.
CHEMICAL HAZARD.
Isopropanol is a flammable liquid and vapor. It may cause eye, skin, and upper respiratory tract irritation. Prolonged or repeated contact may dry skin and cause irritation. It may cause central nervous system effects such as drowsiness, dizziness, and headache, etc. Please read the
MSDS, and follow the handling instructions.
Wear appropriate protective eyewear, clothing, and gloves.
4.
Allow the sample block to air dry.
Notes
70
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 3
Maintaining the Computer and
Software
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Maintaining the
Automation
Accessory
Recommended
Maintenance Schedule
Archiving and Backing Up
SDS Software Files
Defragmenting the
Hard Drive
Managing
Local User Accounts in the SDS Software
Updating the
SDS Software
Troubleshooting
Chemistry and
Assay Runs
Updating the
Operating System Software
Flags and Filtering
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Troubleshooting Software and Computer Problems
71
3
Chapter 3 Maintaining the Computer and Software
Recommended Maintenance Schedule
Recommended Maintenance Schedule
To ensure optimal performance of your 7900HT Fast System, perform the following tasks as indicated in the table below.
Schedule
Weekly
Su M T W Th F S
Maintenance Task
Archive or backup SDS plate document files (see
)
Week (7 Days)
Monthly
Su M T W Th F S
Defragment the computer hard drive (see
)
Month (30 Days)
As needed
• Manage local user accounts in the SDS software (see page 78
)
• Update the SDS software (see
• Update the operating system software (see page 83 )
Notes
72
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 3 Maintaining the Computer and Software
Archiving and Backing Up SDS Software Files
Archiving and Backing Up SDS Software Files
When to Perform
Weekly
Archiving SDS
Software Files
To conserve space on the computer hard drive, SDS software files can be archived using a data compression utility. A compression utility typically archives files by encoding the binary data they contain algorithmically, thereby reducing the size of a file.
Several commercially available compression utilities are available. PKZIP and *.arc are archive formats common to the Microsoft Windows
®
operating system.
Backing Up SDS
Software Files
Applied Biosystems strongly recommends that you back up the data generated by your
7900HT Fast System for two reasons:
• Backing up data protects against potential loss of data caused by an unforeseen failure of the computer or its hard drive(s).
• Backing up older data and removing it from the computer hard drive conserves space on the hard drive and optimizes performance.
Choosing a Backup Storage Device
Applied Biosystems recommends the use of one or more backup storage devices to prevent potential loss of data caused by unforeseen failures of the computer or its hard drive(s).
The CD-RW drive of the computer can serve as the backup storage device for your system. By saving your *.sds and *.sdt files to one or more writable CDs on a weekly basis, you can effectively backup the data generated by your 7900HT Fast System.
Developing a
Data
Management
Strategy
Applied Biosystems recommends developing a strategy for dealing with the files produced by the SDS software. During a single day of real-time operation, the
7900HT System can generate over 200 MB of data. Without a strategy for distributing and archiving SDS software files, the 7900HT instrument can easily fill the hard drive of the computer within just a few weeks of operation.
If you are performing real-time experiments on your 7900HT Fast System, check the amount of available space on your hard drive weekly. When the hard drive is within 20% of it’s capacity, transfer the older data to a backup storage device.
Note:
Real-time experiments include standard curve (AQ) assays and comparative C
(RQ) assays, as well as any amplification (AQ) runs you might perform on the
7900HT System for allelic discrimination assays or plus/minus assays.
T
To successfully manage the information produced by the 7900HT System, you should have a basic understanding of how data is collected, stored, and processed throughout the operation of the instrument. See
“Modes of Operation” on page 74
.
3
Notes
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73
Chapter 3 Maintaining the Computer and Software
Archiving and Backing Up SDS Software Files
Modes of Operation
System Operation and Dataflow
Data management strategy is a crucial element of successfully integrating the Applied
Biosystems 7900HT Fast Real-Time PCR System into a laboratory workflow. During a single 24-hour period of real-time operation, the 7900HT instrument can produce more than 200 MB of data. To successfully manage the information produced by the
7900HT System, you should have a basic understanding of how data is collected, stored, and processed throughout the operation of the instrument.
Standard Modes of Operation
The 7900HT Fast System has two standard modes of operation, depending on the accessories purchased with the base instrument:
• Stand-Alone Operation (see below)
• Automated Operation (see page 75 )
Stand-Alone Operation
In this mode (the most basic configuration of the 7900HT Fast System), the 7900HT instrument is used without any additional components. In this configuration (see the figure below), a technician runs plates individually using the SDS software. The computer stores all data for instrument operation and provides the software for analyzing the run data.
GR2179
7900HT raven instrument front
7900HT FAST Real-Time PCR System
Applied Biosystems 7900HT
Fast Real-Time PCR System
Instrument Firmware
3
Thermal Cycling and
Sequence Detection
4
Data Collection
Serial
Cable
Computer
SDS Software
1
2
Plate Document Used to Run a Plate
5
Raw Data Saved to the Plate Document
6
Plate Document
Created
Plate Document
Opened and Analyzed
Hard drive(s)
*.sds
file
*.sdt
file
Notes
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7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 3 Maintaining the Computer and Software
Archiving and Backing Up SDS Software Files
GR2009
7900HT
Front view with Robot
7900HT FAST Real-Time PCR System
GR2009
Applied Biosystems 7900HT
Fast Real-Time PCR System
Instrument Firmware
3
Thermal Cycling and
Sequence Detection
4
Data Collection
Automated Operation
In this mode, the 7900HT Fast System uses an Automation Accessory (Zymark
®
Twister
Microplate Handler and fixed-position bar code reader) to provide high-throughput operation suitable for small- to medium-scale studies. With this configuration (see the figure below), a technician can use the Automation Controller Software to run batches of plates unattended. As in Stand-Alone mode, the computer stores all data for instrument operation and provides the software for analyzing the run data.
Computer
SDS Software
1
Plate Documents
Created
Automation Controller
Software
2
Plate document files added to and run from the plate queue
5
Raw Data Saved to the Plate Documents
Hard drive(s)
*.sds
files
*.sdt
file
Serial
Cable
6
Plate Document
Opened and Analyzed
3
Notes
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Chapter 3 Maintaining the Computer and Software
Defragmenting the Hard Drive
Defragmenting the Hard Drive
When to Perform
• At least once every month
• Before fragmentation reaches 10% (or when warned by the Windows operating system)
Purpose: Why
Defragment the
Hard Drive?
As the 7900HT Fast System is used and files are deleted and created, the free space on the computer hard drive eventually is split into increasingly smaller blocks.
Consequently, as the SDS software creates new files and extends old ones, the computer cannot store each file in a single block. Instead, the system will ‘fragment’ the files by scattering their component pieces across different sectors of the hard drive.
The fragmentation of SDS files decreases the performance of both the SDS software and the computer operating system. As the hard drive becomes fragmented, programs take greater time to access files because they must perform multiple seek operations to access the fragments. Defragmentation utilities defragment broken files by combining their component pieces at a single location on the hard drive, thereby optimizing system performance.
Notes
76
7900HT Fast System Maintenance and Troubleshooting Guide
Defragmenting the Hard Drive
1.
In the Windows desktop, select
My Computer.
2.
In the My Computer window, right-click a hard drive and select Properties.
Chapter 3 Maintaining the Computer and Software
Defragmenting the Hard Drive
3.
In the Local Disk Properties dialog box:
a.
Select the Tools tab.
b.
Click to open the Disk
Defragmenter dialog box.
4.
Click .
2
3
5.
When the Defragmentation Complete dialog box displays, click .
6.
In the Local Disk Properties dialog box, click .
7.
Repeat steps 2 through 6 for the remaining drives on the computer.
Notes
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Chapter 3 Maintaining the Computer and Software
Managing Local User Accounts in the SDS Software
Managing Local User Accounts in the SDS Software
Managing local user accounts includes the following:
• Enabling or disabling the SDS software login function (
)
• Adding user accounts ( page 79 )
• Editing user accounts ( page 81 )
• Deleting user accounts ( page 82
)
Non-Enterprise
Mode Only
This section applies to the SDS software in non-Enterprise mode (that is, the SDS software does not include the SDS Enterprise Database). For versions of the SDS software that do include the SDS Enterprise Database, user accounts are managed with the SDS User Account Manager software. For more information, see the SDS Enterprise
Database for the Applied Biosystems 7900HT Fast Real-Time PCR System
Administrators Guide.
When to Perform
As needed
Notes
78
7900HT Fast System Maintenance and Troubleshooting Guide
Enable/Disable Login
Enabling the login function allows the SDS software to capture user information so that the system can be customized for each user (user preferences).
When the login is enabled, the Login dialog box appears when the SDS software is started.
Chapter 3 Maintaining the Computer and Software
Managing Local User Accounts in the SDS Software
To enable or disable the login:
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
Select Tools Options to open the Options dialog box.
3.
Click the General tab.
4.
Select or deselect the Enable login in non-
enterprise mode check box, as desired.
5.
Click OK to save the changes and close the dialog box.
Add a User Account
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
3
Notes
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Chapter 3 Maintaining the Computer and Software
Managing Local User Accounts in the SDS Software
2.
Select Tools Local User Account Manager to open the Local User Account Manager dialog box.
3.
Click Add User.
4.
Complete the Add Local User dialog box:
a.
User Name – Enter a user name. The user name must begin with a letter of the alphabet and cannot exceed 30 characters.
b.
Password/Confirm Password – Enter a password, then re-enter it to confirm. The password must begin with a letter of the alphabet and must be between 6 and 30 characters long.
Note:
Users can change their own passwords at a later time by selecting
Tools Change Password.
c.
Full Name pane – Enter the user’s First,
Middle, and Last names. The names cannot exceed 50 characters.
d.
User Group pane – Select an appropriate group for the user: Operator,
Administrator, or Scientist.
Note:
This information is not used for access control purposes.
e.
Status pane – Select an appropriate status for the user: Active or Disabled.
Note:
If a user has the Disabled status, the user cannot log into the software.
5.
Click OK to save the changes and close the dialog box.
Notes
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7900HT Fast System Maintenance and Troubleshooting Guide
Edit a User Account
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
Select Tools Local User Account Manager to open the Local User Account Manager dialog box.
3.
Select the user account you want to edit, then click Edit User.
Chapter 3 Maintaining the Computer and Software
Managing Local User Accounts in the SDS Software
4.
Complete the Edit Local User dialog box:
a.
Full Name pane – Enter the user’s First,
Middle, and Last names. The names cannot exceed 50 characters.
b.
User Group pane – Select an appropriate group for the user: Operator,
Administrator, or Scientist.
Note:
This information is not used for access control purposes.
c.
Status pane – Select an appropriate status for the user: Active or Disabled.
Note:
If a user has the Disabled status, the user cannot log into the software.
Note:
You cannot edit a user’s name or password. Users can change their own passwords at a later time by selecting Tools Change
Password.
5.
Click OK to save the changes and close the dialog box.
Notes
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3
Chapter 3 Maintaining the Computer and Software
Managing Local User Accounts in the SDS Software
Delete a User Account
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
Select Tools Local User Account Manager to open the Local User Account Manager dialog box.
3.
Select the user account you want to delete, then click Delete User.
4.
At the prompt, click Yes. The user account is removed from the Local User Account Manager.
5.
Click Close to close the dialog box.
Notes
82
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 3 Maintaining the Computer and Software
Updating the SDS Software
Updating the SDS Software
When to Perform
As needed
Upgrading the
SDS Software
Applied Biosystems continually develops the SDS software to provide increased functionality and reliability of the 7900HT Fast System. As updates become available,
Applied Biosystems sends notifications of the upgrades to all Applied Biosystems
7900HT Fast System customers.
Review all documentation accompanying the software upgrade (such as installation notes or user bulletin). The updated version of the software may contain new features that require special consideration.
Note:
Applied Biosystems service engineers perform regular SDS software updates during planned maintenance visits.
Reinstalling the
SDS Software
On rare occasions, when a piece of the SDS software becomes corrupt, it may be necessary to reinstall the software. In the event that the software must be reinstalled, observe the following guidelines:
• Unless instructed to do otherwise, remove the SDS software using the uninstall utility. Do not delete the program folder from the Program Files directory.
• Backup all data before reinstalling the SDS software.
• Reinstall the SDS software under a user login that has administrator privileges on the computer.
• Unless instructed to do otherwise, reinstall the SDS software to the same directory as the previous installation.
Updating the Operating System Software
When to Perform
Windows Service
Pack Updates
Do not upgrade the operating system of the computer connected to the 7900HT Fast
System unless instructed to do so by an Applied Biosystems representative. New versions of the Windows operating system can conflict with the SDS software and render the instrument inoperable.
If you want to install a service pack to update the operating system, check the release notes that are installed with the SDS software for compatibility issues.
Note:
Applied Biosystems service engineers maintain the operating system software as part of planned maintenance visits. During the visit, an engineer will update the computer operating system as upgrades become available and are validated by Applied
Biosystems.
3
Notes
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Chapter 3 Maintaining the Computer and Software
Troubleshooting Software and Computer Problems
Troubleshooting Software and Computer Problems
Troubleshooting
Table
Table 3-1 Troubleshooting software and computer problems
Observation Possible Cause
SDS software will not start
The software crashes/freezes the computer or displays an error message
• Incorrect start-up sequence
• Corrupted software
• Computer hardware failure
• Operating System
(OS) corruption
• Loose bar code reader cable
Recommended Action
Follow the solutions listed until the symptom goes away.
1
1. Power off the 7900HT instrument.
2. Check cable connections.
3. Restart the computer and log on to the computer.
4. Power on the 7900HT instrument.
5. Start the SDS software.
Communication error
Thermal cycler errors
Automation Controller
Software cannot find a plate document file
2
6. Restart the computer and log on to your computer.
7. Reinstall the SDS software.
8. Start the SDS software.
3
Contact Applied Biosystems
Service for OS problems or if the computer will not boot up at all. You may have to reload the
OS from the CDs.
4
Cables are connected incorrectly
Check cable connections and
COM port setup. See
on
.
Sample block module not fully engaged
Reseat the sample block module. See
Installing a Sample Block” on page 53
.
File not in correct location
Contact Dell for troubleshooting the computer hardware.
Remove file entry from plate queue and add the file to the plate queue again.
Notes
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7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 3 Maintaining the Computer and Software
Troubleshooting Software and Computer Problems
Table 3-1 Troubleshooting software and computer problems
Observation
Dialog box does not respond to mouse clicks or key strokes
Possible Cause
Java Runtime Error
Recommended Action
Click the close box of the dialog box to close it.
Run will not start
Computer is slow when analyzing data, opening or closing dialog boxes, and other software processes
No calibration file
No background data in calibration file
(background calibration has not been performed)
Perform background and pure dye calibrations.
.
No pure dye data in calibration file
(pure dye run has not been performed)
Calibration file does not contain pure dye data for a dye used on the plate document
Calibration file was created on another instrument
Disk drive containing the plate document has less than 50 MB of free space
Check the capacity of the destination drive. If less than
50 MB of free space remains, remove or archive existing data files. See
Heated cover cannot reach running temperature because no plate loaded
Instrument tray contains a plate
Open the instrument tray and check that the instrument contains a plate.
Output stack contains a plate or plates
Remove all plates from the output stack of the Plate
Handler before starting the queue.
Hard drive is fragmented
Defragment the hard drive. See
“Defragmenting the Hard Drive” on page 76
.
Hard drive is almost full
Remove or archive existing
data files. See “Archiving and
Notes
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85
3
Chapter 3 Maintaining the Computer and Software
Troubleshooting Software and Computer Problems
Table 3-1 Troubleshooting software and computer problems
Observation
The computer will not logon to the Windows operating system
Possible Cause
Logon window does not appear
Recommended Action
Restart the computer and log on to your computer.
You are not logged on as the Administrator
1. Log off of your computer.
2. Log on again as the
Administrator.
The computer will not boot up at all
After the above solutions have been tried, the problem is still not fixed
Cables are not connected or are not seated properly
Contact Dell for troubleshooting the computer hardware or OS.
After the above solution has been tried, the problem is still not fixed
Check the cables.
The boot disk is corrupted.
1. Boot directly off of the
Windows operating system installation CD.
2. Boot off of the emergency disk.
3. Reload the Windows operating system from the
CD.
Contact Dell for troubleshooting the computer hardware.
Notes
86
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4
Maintaining the Automation Accessory
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Maintaining the
Automation
Accessory
Recommended
Maintenance Schedule
Automation Accessory
Components and
Stack Positions
Cleaning and
Replacing Gripper
Finger Pads
Adjusting the
Plate Sensor Switch
Aligning the Plate Handler
Troubleshooting
Chemistry and
Assay Runs
Flags and Filtering
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Aligning the Fixed-Position
Bar Code Reader
Troubleshooting the
Automation Accessory
87
4
Chapter 4 Maintaining the Automation Accessory
Recommended Maintenance Schedule
Recommended Maintenance Schedule
To ensure optimal performance of the Automation Accessory, perform the following tasks as indicated in the table below.
Schedule
Monthly
Su M T W Th F S
Maintenance Task
Inspect the gripper finger pads (see
Month (30 Days)
As needed
• Clean or replace the gripper finger pads (see page 90 )
• Adjust the plate sensor switch (see
• Align the Plate Handler (see page 97
)
• Align the fixed-position bar code reader
Notes
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7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4 Maintaining the Automation Accessory
Automation Accessory Components and Stack Positions
Automation Accessory Components and Stack Positions
Automation
Accessory
Components
The Automation Accessory includes the Zymark
®
Twister Microplate Handler and the fixed-position bar code reader.
Refer to the figure below for the components discussed in this section.
(cross-sectional view of the gripper)
Plate-sensor switch
Gripper
Adjustment knob
Plate stack
Expansion stacks
Zymark Twister Microplate Handler
Fixed-position bar code reader
Plate Stack
Positions
The Zymark Twister Microplate Handler alignment is performed using the Zymark
®
Twister Software. The software refers to the positions of the plate stacks differently than the Automation Controller Software. The figure below lists the positions defined by the
Zymark Twister Software and the Automation Controller Software equivalents.
(front of instrument)
2
1
0
3
4
7
6
5
Bar code
Well A1
Zymark Twister
Software
Position 0
Position 1
Position 2
Position 3
Position 4
Automation
Controller
Software
Output
(unused)
Instrument
(unused)
Stack 1
4
Notes
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89
Chapter 4 Maintaining the Automation Accessory
Cleaning and Replacing Gripper Finger Pads
Cleaning and Replacing Gripper Finger Pads
When to Perform
The adhesive used to affix bar code labels to certain brands of microplates can build up on the gripper pads of the Zymark Twister Microplate Handler. Over time, the residue can cause the gripper pads to stick to the microplates while handling them, causing misfeeds.
To prevent buildup, Applied Biosystems recommends that you:
• Inspect the gripper pads monthly
• Clean or replace the pads as needed
Before You Begin
Time Required
10 minutes
Materials
Required
You need the materials listed below to perform this procedure.
Finger Pad Replacement Kit, containing
10 finger pads (PN 4315472)
Flat-blade screwdriver, small
Phillips head screwdriver, small
Isopropanol in a squeeze bottle
Workflow To clean and replace the gripper finger pads:
1.
Obtain the tools and materials required (shown above).
2.
Clean (see below) or replace (see page 91 ) the gripper finger pads.
Notes
90
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4 Maintaining the Automation Accessory
Cleaning and Replacing Gripper Finger Pads
Notes
Cleaning the
Finger Pads
1.
Wipe each pad thoroughly with Isopropanol until the residue has been removed.
CHEMICAL HAZARD. Isopropanol is a flammable liquid and vapor. It may cause eye, skin, and upper respiratory tract irritation. Prolonged or repeated contact may dry skin and cause irritation. It may cause central nervous system effects such as drowsiness, dizziness, and headache, etc. Please read the
MSDS, and follow the handling instructions. Wear appropriate protective eyewear, clothing, and gloves.
Replacing the
Finger Pads
2.
If the pads appear rough or the adhesive cannot be removed, replace the pads as described on page 91 .
1.
Using a small Phillips-head screwdriver, remove the two small Phillips-head screws from the fingers on each side of the gripper, then remove the fingers.
Note:
screws.
Move the Plate Handler arm into any position where it is easy to access the
2.
Using a small flat-blade screwdriver, pry the worn finger pads off the fingers.
Note:
The manufacturer recommends replacing all finger pads at the same time.
3.
Clean any residual adhesive off the fingers using isopropanol.
CHEMICAL HAZARD. Isopropanol is a flammable liquid and vapor. It may cause eye, skin, and upper respiratory tract irritation. Prolonged or repeated contact may dry skin and cause irritation. It may cause central nervous system effects such as drowsiness, dizziness, and headache, etc. Please read the
MSDS, and follow the handling instructions. Wear appropriate protective eyewear, clothing, and gloves.
4.
Remove a replacement finger pad from the paper backing, then place the finger pad on the appropriate finger position.
5.
Repeat step 4 for the remaining finger pads.
6.
Install the fingers with the fingers pointing down and the finger pads toward the center of the gripper.
7.
Insert the screws into the fingers and tighten.
Note:
The screws do not automatically align the grippers. Make sure that the finger pads are making good contact with the plate when the Plate Handler arm grips a plate.
4
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Chapter 4 Maintaining the Automation Accessory
Adjusting the Plate Sensor Switch
Adjusting the Plate Sensor Switch
When to Perform
Adjust the plate sensor switch (located underneath the arm of the Plate Handler):
• After changing the sample block format (for example, replacing a Standard 384-
Well Block with a Standard 96-Well Block)
Note:
The Automation Accessory should not be used for running Fast 96-well reaction plates.
Note:
The various plate types have different dimensions, which can affect the way the Plate Handler grips the plates. Adjusting the plate sensor switch after changing sample block formats ensures smooth operation of the Automation Accessory.
• If the Plate Handler is having difficulty sensing plates
Before You Begin
Time Required
20 minutes
Materials
Required
You need the materials listed below to perform this procedure.
Appropriate plate type for your current sample block; one of the following:
• Standard 384-well reaction plate
• Standard 96-well reaction plate
• TaqMan
®
Low Density Array
Note:
The Automation Accessory should not be used for running Fast 96-well reaction plates.
Pictured: Standard 384-well reaction plate
Workflow To adjust the plate sensor switch:
1.
Obtain the tools and materials required (shown above).
2.
Adjust the plate sensor switch (see page 93 ).
3.
Test the adjustment (see page 95 ).
4.
Confirm the Zymark Twister Software is closed (see
Notes
92
7900HT Fast System Maintenance and Troubleshooting Guide
Adjusting the Plate Sensor Switch
1.
Power off the Zymark Twister Microplate
Handler.
PHYSICAL HAZARD.
The Zymark Twister Microplate Handler must be powered off at all times during the following procedure. Failure to comply can result in physical injury to the user or damage to the Plate
Handler.
2.
Clear the switch position by turning the thumb wheel all the way to the Up extreme (as indicated on the side panel).
Chapter 4 Maintaining the Automation Accessory
Adjusting the Plate Sensor Switch
Thumb wheel
Plate-sensor switch
3.
Begin the adjustment of the sensor switch:
a.
Grasp a plate by the sides, making sure not to place pressure in the center of the plate to deform it.
b.
Place the plate between the fingers of the gripper assembly and align it to the middle of the centering device.
c.
While holding the plate in position, slowly turn the thumb wheel to lower the switch onto the plate until the switch:
• Contacts the top of the plate, and
• Emits a soft, audible “clicking” noise
IMPORTANT!
The sound emitted by the sensor switch is very faint and may be difficult to hear. To make the adjustment easier, place your ear close to the sensor switch while making the adjustment and listen for the switch to engage.
4
Notes
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Notes
94
Chapter 4 Maintaining the Automation Accessory
Adjusting the Plate Sensor Switch
4.
Remove the plate and listen for the plate sensor switch to disengage.
Did you hear the switch disengage?
No
Then…
a. Move the switch Down a few steps by turning the thumb wheel in the direction indicated on the arm. b. Replace the plate inside the gripper and listen for the switch to engage:
– If you do not hear the switch engage, then remove the plate and repeat steps a and
– If you hear the switch engage, remove the plate and
below.
Yes a. Move the switch Up by turning the thumb wheel one step in the direction indicated on the arm. b. Replace the plate and listen for the switch to engage:
– If you hear the switch engage, remove the plate and repeat steps a and
– If you do not hear the switch engage, then you have successfully identified the zero point of the plate sensor switch.
Note:
At the zero point, one step of the thumb wheel in the
Down direction causes the switch to engage.
5.
After the zero point is established, carefully turn the thumb wheel in the Down direction the number of steps appropriate for your plate type, as indicated below:
Plate
Standard 384-well reaction plate
Standard 96-well reaction plate
TaqMan Low Density Array
Turn the thumb wheel in the Down direction…
15 steps
20 steps
15 steps
Note:
switch.
If you lose count, begin again from
and identify the zero point for the
7900HT Fast System Maintenance and Troubleshooting Guide
Testing the Adjustment
1.
Place the plate in the input stack 1 of the Plate
Handler.
2.
Power on the 7900HT Fast System, the Plate
Handler, and the computer.
3.
Select Start > Programs > Zymark Twister
Plate Handler > Twister to start the Zymark
Twister Software.
4.
Click Manual Control to open the Manual
Control dialog box.
5.
Click stack 4. The Plate Handler arm moves over the input stack.
Chapter 4 Maintaining the Automation Accessory
Adjusting the Plate Sensor Switch
Click
6.
Click .
• If the adjustment was successful, the Plate
Handler arm will lower upon the plate until the plate sensor switch engages, confirming the presence of the plate.
• If the Plate Handler arm emits a grinding sound, adjust the plate sensor switch:
a.
In the Zymark Twister Software, click
to raise the Plate Handler arm.
b.
Turn the thumbscrew in the Down direction
10 steps.
c.
Repeat step 6 until the Plate Handler arm successfully detects the plate.
4
Notes
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Notes
96
Chapter 4 Maintaining the Automation Accessory
Adjusting the Plate Sensor Switch
7.
Click , then click .
• If the adjustment was successful, the Plate Handler arm will grasp the plate and remove it from the plate stack.
• If the Plate Handler arm stops before the gripper fingers are able to contact the plate and fails to grasp or pick up the plate, adjust the plate sensor switch:
a.
Turn the thumbscrew in the Up direction 10 steps.
b.
Grasp the plate with one hand and, from the Zymark Twister Software, click
to release the plate.
c.
Replace the reaction plate into input stack 1 of the Plate Handler.
8.
Repeat steps 6 through 7 until the Plate Handler arm successfully retrieves the plate.
9.
Grasp the plate with one hand and, from the Zymark Twister Software, click to release the plate.
10.
Exit the Zymark Twister Software:
a.
Click .
b.
Click Quit Application to close the software.
Confirm the
Zymark Twister
Software Is
Closed
A defect in the Zymark Twister Software can cause portions of the program to persist in memory even after the software has been closed. Because the Zymark Twister Software conflicts with the SDS software, the residual elements of the Zymark Twister Software must be closed inside the Microsoft Windows
®
operating system Task Manager before continuing.
1.
Press the Crtl + Alt + Del keys in unison to open the Windows operating system
Security dialog box.
2.
C lick Task Manager to open the Windows operating system Task Manager dialog box.
3.
Click the Applications tab.
4.
Confirm that the software has closed by looking for the Zymark Twister Software entry in the Task list.
• If the software is completely closed, there is no entry for the Zymark Twister
Software.
• If the software is still running, click the Zymark Twister Software entry to select it, then click End Task.
5.
Close the Task Manager dialog box.
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Aligning the Plate Handler
When to Perform
Align the Zymark Twister Microplate Handler if:
• You move the Applied Biosystems 7900HT Fast Real-Time PCR System
• The Plate Handler is misaligned
Symptoms that the Plate Handler is out of alignment include:
– Excessive downward movement of the Plate Handler arm (the arm grinds when grasping or releasing plates)
– The Plate Handler arm collides with the plate stacks
– The Plate Handler arm releases plates above the bottom of the plate stacks
– Plates tip or tilt when placed into the instrument tray by the Plate Handler arm
Before You Begin
Time Required
30 minutes
Materials
Required
You need the materials listed below to perform this procedure.
Appropriate plate type for your current sample block; one of the following:
• Standard 384-well reaction plate
• Standard 96-well reaction plate
• TaqMan
®
Low Density Array
Note:
The Automation Accessory should not be used for running Fast 96-well reaction plates.
Pictured: Standard 384-well reaction plate
4
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
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Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Workflow
To align the plate handler:
1.
Obtain the tools and materials required (shown above).
2.
Prepare the 7900HT instrument (see page 99 ).
3.
Align input stack 1 (see page 100 ).
4.
Align the Plate Handler to the 7900HT instrument (see page 102 ).
5.
Recheck input stack 1 (see
6.
Define the bottom of the stack (see
).
7.
Define the positions of the remaining stacks (see
8.
Confirm the Zymark Twister Software is closed (see
).
Notes
98
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Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Preparing the Instrument for the Alignment
1.
Remove the covers for the fixed-position bar code reader and the underlying platform.
2.
Loosen the three black thumbscrews on the platform connecting the 7900HT Fast System and the Plate Handler base.
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7900HT
Front view with Robot
7900HT FAST Real-Time PCR System
Fixed-position bar code reader and underlying platform covers
Black thumbscrews
3.
Power on the 7900HT Fast System, the Plate
Handler, and the computer.
4.
Move the instrument tray to the OUT position:
a.
Double-click on the desktop (or select
Start > All Programs > Applied
Biosystems > SDS 2.3 > SDS Automation
Controller 2.3) to start the Automation
Controller Software.
Note:
If an error dialog box appears reading, Machine calibration values are
not valid. Please refer to documentation
for calibration process, click .
b.
Click Open/Close Door. The 7900HT Fast
System moves the instrument tray to the
OUT position.
c.
Select File > Exit to close the Automation
Controller Software.
5.
Select Start > Programs > Zymark Twister
Plate Handler > Twister to start the Zymark
Twister Software.
6.
Click Manual Control to open the Manual
Control dialog box.
Notes
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4
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Aligning Input Stack 1 (Zymark Position 4)
The alignment of input stack 1 (position 4 in the
Zymark Twister Software) is the first step in the alignment procedure. This alignment provides the basis for aligning all subsequent stacks on the Plate
Handler.
1.
Place an empty plate into input stack 1 (Zymark position 4).
2.
In the Zymark Twister Software, click position 4.
The Plate Handler arm moves over the input stack.
3.
Using the Vertical Positioning commands, lower the Plate Handler arm until it is just above the stack. The Vertical Positioning commands provide five ways to move the Plate Handler arm:
• Move the slider for large increments.
• Click inside the slider bar to move the arm in 250-step increments.
• Click the lower arrow on the bar to move the arm in 50-step increments.
• Click the up or down arrows in the Vertical
Adjustment text box to move the arm in
1-step increments.
• Click the Vertical Adjustment text box, enter a value, then press Enter to move the arm into a specific location.
Notes
100
Click
Slider
Slider bar (250 steps per click)
Down arrow (50 steps per click)
Text box arrows (1 step per click) or manual entry
7900HT Fast System Maintenance and Troubleshooting Guide
4.
Using the Rotary Adjustment arrows, adjust the rotational position of the gripper so that it is centered over the input stack and will not contact the sides when lowered.
• To move the Plate Handler arm clockwise, click the up arrow.
• To move the Plate Handler arm counterclockwise, click the down arrow.
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Up arrow (moves the arm clockwise)
Down arrow (moves the arm counter-clockwise)
5.
Using the Vertical Positioning commands, carefully lower the Plate Handler arm into the stack. Change the Rotary Adjustment value as needed to center the gripper inside the stack.
6.
After the gripper is centered inside the stack, click on the plate.
to lower the Plate Handler arm
7.
Confirm the following:
• The plate is in the middle of the gripper span
• The plate sensor switch is contacting the plate
• The gripper and plate do not contact the side of the stack
8.
Click . The gripper grips the plate between its fingers.
9.
Select . The Plate Handler raises the arm to its highest position. If the plate contacts the sides of the stack, readjust the rotary position of the Plate Handler arm until the plate moves freely in the stack.
Note:
Contact between the plate and the stack or all stacks may be unavoidable. However, try to minimize the contact as much as possible.
10.
Using the Vertical Positioning commands, raise and lower the Plate Handler arm several times to check the alignment.
Notes
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101
4
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
11.
Lower the Plate Handler arm to the bottom of the plate stack, click , then click .
The software records the rotary position for the
Zymark position 4 (input stack 1).
12.
Click plate.
. The gripper releases the
Aligning the Plate Handler to the
Instrument Tray
The next step is to align the Plate Handler arm to the instrument tray (Zymark position 2). This alignment will ensure a smooth exchange between the Plate
Handler arm and the instrument tray during instrument operation.
1.
If not already present, place an empty plate into input stack 1 (Zymark position 4) and pick it up with the Plate Handler arm:
a.
In the Zymark Twister Software, click position 4.
b.
Click .
c.
Click .
2.
Click position 2. The Plate Handler arm moves over the instrument tray.
3.
Using the Vertical Positioning commands, lower the Plate Handler arm until it is approximately
1 cm above the instrument tray.
Click here
Slider
Slider bar (250 steps per click)
Down arrow (50 steps per click)
Text box arrows (1 step per click) or manual entry
Notes
102
7900HT Fast System Maintenance and Troubleshooting Guide
4.
Using the Rotary Adjustment arrows, center the gripper and plate along the Y-axis of the instrument tray.
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Up arrow (moves the arm clockwise)
Down arrow (moves the arm counter-clockwise)
H
I
E
F
G
A
B
C
D
M
N
O
J
K
L
P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
5.
Center the gripper and plate along the X-axis of the instrument tray by sliding the Plate Handler and base towards or away from the 7900HT Fast
System.
I
J
K
F
G
H
L
M
N
O
P
A
B
C
D
E
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Center the plate
6.
Again using the Rotary Adjustment arrows, center the gripper and plate along the Y-axis of the instrument tray, as shown in
7.
Using the Vertical Positioning commands, carefully lower the Plate Handler arm onto the instrument tray and confirm that the plate rests squarely inside it.
8.
Tighten the three black thumbscrews on the platform connecting the 7900HT Fast System and the Plate Handler.
Center the plate
Black thumbscrews
9.
Release the plate from the Plate Handler arm:
a.
Click .
b.
Click .
Notes
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4
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
10.
Click onto the plate.
. The Plate Handler arm lowers
11.
Save the rotary and vertical offset information:
a.
Click , then click . The software records the rotary position for the plate drawer (Zymark position 2).
b.
Click , then click . The software records the vertical position for the plate drawer.
Rechecking the Input Stack 1
Now that the positions of the Plate Handler and instrument are fixed, the Plate Handler stacks can be aligned and the positional values recorded.
1.
If not already present, place an empty plate into input stack 1 (Zymark position 4).
2.
In the Zymark Twister Software, click position 4.
The Plate Handler arm moves over the input stack.
Click
3.
Using the Vertical Positioning commands, lower the Plate Handler arm until it is 1 cm above the stack and verify that it is centered on the stack. If necessary, center the stack using the Rotary
Adjustment arrows.
4.
Carefully lower the Plate Handler arm into the stack. Center the gripper as it moves down the stack by adjusting the Rotary Adjustment arrows if needed.
5.
After the Plate Handler arm is centered inside the stack, click lowers upon the plate.
. The Plate Handler arm
Notes
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Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
6.
Confirm the following:
• The plate is in the middle of the gripper span.
• The plate sensor switch is contacting the plate.
• The gripper does not contact the side of the stack.
7.
Click .
8.
Click . The Plate Handler raises the arm to its highest position. If the plate contacts the sides of the stack, re-adjust the rotary position of the Plate
Handler arm until the plate moves freely inside the stack.
Note:
Contact between the plate and the stack or all stacks may be unavoidable.
However, try to minimize the contact as much as possible.
9.
Click , then click . The software re-records the rotary position for input stack 1 (Zymark position 4).
10.
While holding the plate, click and remove the plate.
Defining the
Bottom of the
Stack
The Automation Controller Software requires a bottom position value for all stacks. This value is used to prevent the Plate Handler arm from colliding or grinding as it moves to the bottom of each stack.
1.
Remove all plates from the instrument and the Plate Handler arm.
2.
Place an empty plate into the output stack (Zymark position 0).
3.
In the Zymark Twister Software, click position 0. The Plate Handler arm moves over the output stack.
4.
Using the Vertical Positioning commands, lower the Plate Handler arm until it is just above the stack.
5.
Using the Rotary Adjustment arrows, adjust the rotational position of the gripper so that it is centered over the input stack and will not contact the sides when lowered.
6.
Using the Vertical Positioning commands, carefully lower the Plate Handler arm into the stack. Change the Rotary Adjustment value as needed to center the gripper inside the stack.
7.
After the gripper is centered inside the stack, click arm lowers upon the plate.
. The Plate Handler
4
Notes
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Notes
106
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
8.
Confirm the following:
• The plate is in the middle of the gripper span
• The plate sensor switch is contacting the plate
• The gripper does not contact the side of the stack
9.
Click . The gripper grips the plate between its fingers.
10.
Select . The Plate Handler raises the arm to its highest position. If the plate contacts the sides of the stack, readjust the rotary position of the Plate Handler arm until the plate moves freely in the stack.
Note:
Contact between the plate and the stack may be unavoidable. However, try to minimize the contact as much as possible.
11.
Using the Vertical Positioning commands, raise and lower Plate Handler arm several times to check the alignment.
12.
Lower the Plate Handler arm, click , then click . The software records the rotary position for position 0 (the output stack).
13.
Click the
14.
.
While holding the plate, click and remove the plate.
15.
In the Vertical Adjustment field, enter –3200, then press Enter. The Plate Handler lowers the arm to a position near the base of the output stack.
16.
Carefully lower the Plate Handler arm until it is approximately 1–2 mm from the bottom of the stack.
17.
Click , click , then record the number in the Vertical Adjustment field. The software records the vertical position for position 0 (the output stack).
18.
Click position.
. The Plate Handler raises the Plate Handler arm to its highest
19.
In the Vertical Adjustment field, enter the Vertical Offset value determined in step 17 , and press Enter. The Plate Handler lowers the Plate Handler arm to a
Vertical Offset position.
20.
If necessary, readjust the Vertical Offset value and repeat steps 18 through 19 until satisfied with the setting.
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Defining the
Positions of the
Remaining Stacks
1.
Place an empty plate into input stack 2 (Zymark position 5).
2.
In the Zymark Twister Software, click position 5. The Plate Handler arm moves over the input stack.
3.
Using the Vertical Positioning commands, lower the Plate Handler arm until it is approximately 1 cm above the stack, then center it using the Rotary Adjustment arrows.
4.
Carefully lower the Plate Handler arm into the stack. Center the gripper as it moves down the stack by adjusting the Rotary Adjustment arrows as needed.
5.
After the Plate Handler arm is centered inside the stack, click
Plate Handler arm lowers upon the plate.
. The
6.
Confirm the following:
• The plate is in the middle of the gripper span.
• The plate sensor switch is contacting the plate.
• The gripper does not contact the side of the stack.
7.
Click .
8.
Click . The Plate Handler arm raises to its highest position. If the plate contacts the sides of the stack, readjust the rotary position of the Plate Handler arm until the plate moves freely in the stack.
Note:
Contact between the plate and the stack may be unavoidable. However, try to minimize the contact as much as possible.
9.
Using the Vertical Positioning commands, raise and lower Plate Handler arm several times to check the alignment.
10.
Click , and click
Zymark position 5 (input stack 2).
. The software records the rotary position for the
4
Notes
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Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
11.
Repeat steps 1 through 10 for input stacks 3 and
4 to define Rotary Offset values for the remaining positions 6 and 7.
Zymark position 7
(input stack 4)
Zymark position 6
(input stack 3)
12.
Exit the Zymark Twister Software:
a.
Click .
b.
Click Quit Application to close the software.
13.
Replace the covers for the fixed-position bar code reader and the underlying platform
(removed in step 1 on page 99 ).
Confirm the Zymark Twister Software Is
Closed
A defect in the Zymark Twister Software can cause portions of the program to persist in memory even after the software has been closed. Because the
Zymark Twister Software conflicts with the SDS software, the residual elements of the Zymark Twister
Software must be closed inside the Windows operating system Task Manager before continuing.
1.
Press the Crtl + Alt + Del keys in unison to open the Windows operating system Security dialog box.
2.
C lick Task Manager to open the Windows operating system Task Manager dialog box.
3.
Click the Applications tab.
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7900HT
Front view with Robot
7900HT FAST Real-Time PCR System
Fixed-position bar code reader and underlying platform covers
Notes
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7900HT Fast System Maintenance and Troubleshooting Guide
4.
Confirm that the software has closed by looking for the Zymark Twister Software entry in the
Task list.
• If the software is completely closed, there is no entry for the Zymark Twister Software.
• If the software is still running, click the
Zymark Twister Software entry to select it, then click End Task.
5.
Close the Task Manager dialog box.
Chapter 4 Maintaining the Automation Accessory
Aligning the Plate Handler
Notes
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4
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
Aligning the Fixed-Position Bar Code Reader
Two Bar Code
Readers
Two bar code readers are available for the 7900HT Fast System:
• CLV Fixed-Position Bar Code Reader
• LD Fixed-Position Bar Code Reader
This section provides procedures for aligning both bar code readers.
When to Perform
The fixed-position bar code reader must be set so that it automatically scans the plate’s bar code as the plate is placed into the instrument tray by the Plate Handler.
Align the fixed-position bar code reader:
• Whenever the Automation Accessory platform is moved from its calibrated position
(for example, during Service visits)
Before You Begin
Time Required
20 minutes
Materials
Required
You need the materials listed below to perform this procedure.
Appropriate plate type for your current sample block; one of the following:
• Standard 384-well reaction plate
• Standard 96-well reaction plate
• TaqMan
®
Low Density Array
Note:
The Automation Accessory should not be used for running Fast 96-well reaction plates.
Pictured: Standard 384-well reaction plate
Workflow To align the fixed-position bar code reader:
1.
Obtain the tools and materials required (shown above).
2.
Prepare the 7900HT instrument (see page 111 ).
3.
Align the fixed-position bar code reader. Be sure to follow the right alignment procedure for your bar code reader:
•
“Aligning the CLV Fixed-Position Bar Code Reader” on page 112
, or
•
“Aligning the LD Fixed-Position Bar Code Reader” on page 114
Notes
110
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
Preparing the Instrument for the Alignment
1.
Remove the cover for the fixed-position bar code reader.
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7900HT
Front view with Robot
7900HT FAST Real-Time PCR System
Fixed-position bar code reader cover
2.
Power on the 7900HT Fast System and the computer.
3.
Move the instrument tray to the OUT position:
a.
Double-click on the desktop (or select
Start > All Programs > Applied
Biosystems > SDS 2.3 > SDS Automation
Controller 2.3) to start the Automation
Controller Software.
Note:
If an error dialog box appears reading, Machine calibration values are
not valid. Please refer to documentation
for calibration process, click .
b.
Click Open/Close Door. The 7900HT Fast
System moves the instrument tray to the
OUT position.
c.
Select File > Exit to close the Automation
Controller Software.
4.
Continue with:
•
“Aligning the CLV Fixed-Position
, or
•
“Aligning the LD Fixed-Position Bar Code
4
Notes
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111
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
Aligning the CLV Fixed-Position Bar Code
Reader
Note:
This procedure is for the CLV Fixed-Position
Bar Code Reader. If you are aligning the LD Fixed-
Position Bar Code Reader, see
.
IMPORTANT!
The instrument tray must be in the
OUT position to align the bar code reader.
1.
Place a plate with bar code onto the instrument tray.
IMPORTANT!
Orient the plate so that well A1 aligns to the A1 position of the instrument tray and that the bar code faces the fixed-position bar code reader.
2.
Select Start > All Programs > CLV Setup v
4.1 to start the CLV software.
3.
In the CLV Setup window:
a.
Click the Device drop-down list and select
CLV42x.
b.
dialog box.
Well position A1
Bar code
Notes
112
7900HT Fast System Maintenance and Troubleshooting Guide
4.
In the Terminal dialog box, select Percent
Evaluation.
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
5.
Loosen the black positional adjustment knob on the fixed-position bar code reader, and position the scan head of the reader as far as possible from the plate while maintaining the orientation towards the bar code on the plate.
6.
While watching the Terminal dialog box, slowly adjust the orientation of the fixed-position bar code reader until the Terminal dialog box reads more than 20%.
Note:
The Percent Evaluation depends on how many lines hit the bar code label.
Note:
It may be helpful to briefly place a sheet of white paper in front of the plate bar code to view the area scanned by the laser.
7.
When satisfied with the alignment, tighten the black positional adjustment knob on the fixedposition bar code reader.
8.
Click Exit to close the Terminal dialog box, then close the CLV software.
9.
Replace the cover for the fixed-position bar code reader (removed in step 1 on page 111 ).
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
Scan head of the fixedposition bar code reader
Black positional adjustment knob
4
113
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
Aligning the LD Fixed-Position Bar Code
Reader
Note:
This procedure is for the LD Fixed-Position
Bar Code Reader. If you are aligning the CLV Fixed-
Position Bar Code Reader, see
.
IMPORTANT!
The instrument tray must be in the
OUT position to align the bar code reader.
1.
Place a plate with bar code onto the instrument tray.
IMPORTANT!
Orient the plate so that well A1 aligns to the A1 position of the instrument tray and that the bar code faces the fixed-position bar code reader.
2.
Select Start > All Programs > PSC Laser
Data > LDHOST to start the LDHOST software.
3.
Establish communication with the fixed-position bar code reader: a. Click
Edit
Configuration dialog box.
b.
dialog box.
c.
d.
In the Device Control dialog box, click
(Connect to Device). The Terminal dialog box displays the fixed-position bar code reader response.
Click message.
to close the information
The LD Host program communicates with the bar code reader and updates the Edit
Configuration dialog box with the current configuration settings.
Notes
114
Well position A1
Bar code
7900HT Fast System Maintenance and Troubleshooting Guide
4.
Configure the software for the alignment:
a.
In the bottom of the Edit Configuration dialog box, locate and select the Op. Modes tab.
Note:
You may need to use the arrows located in the bottom of the dialog box to locate the Op. Modes tab.
b.
In the Operating modes selection pane of the Edit Configuration dialog box, click the
Mode drop-down list and select Test.
c.
In the Device Control dialog box, click
RAM to toggle to EEPROM mode, then click Send.
Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
Op. Modes tab
Mode drop-down list
RAM button
d.
In the Confirm dialog box, click YES to save to EEPROM.
The fixed-position bar code reader begins a continuous repeating scan of the bar code. The software updates the Terminal dialog box every
0.5 sec indicating the percentage of accurate reads completed during the 0.5 sec interval.
5.
Loosen the black positional adjustment knob on the fixed-position bar code reader, and position the scan head of the reader as far as possible from the plate while maintaining the orientation towards the bar code on the plate.
Scan head of the fixedposition bar code reader
Black positional adjustment knob
4
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Chapter 4 Maintaining the Automation Accessory
Aligning the Fixed-Position Bar Code Reader
6.
While watching the Terminal dialog box, slowly adjust the orientation of the fixed-position bar code reader until the percent successful reading displays the highest number possible.
Note:
It may be helpful to briefly place a sheet of white paper in front of the plate bar code to view the area scanned by the laser.
7.
When satisfied with the alignment, tighten the black positional adjustment knob on the fixedposition bar code reader.
8.
Restore the fixed-position bar code reader to normal operation:
a.
In the Operating modes selection pane of the Edit Configuration dialog box, click the
Mode drop-down list and select
Serial on Line.
b.
In the Device Control dialog box, confirm that EEPROM is still selected, then click
Send.
c.
In the New Decision dialog box, click YES to save to EEPROM.
The bar code reader stops scanning the plate bar code and resumes normal operation.
9.
Click (Exit) to close the LDHOST software.
10.
Replace the cover for the fixed-position bar code reader (removed in step 1 on page 111 ).
Percent successful reads
Mode drop-down list
Notes
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Chapter 4 Maintaining the Automation Accessory
Troubleshooting the Automation Accessory
Troubleshooting the Automation Accessory
Troubleshooting
Table
Table 4-2 Troubleshooting the Automation Accessory
Observation
Plate Handler emits grinding noise when picking up or putting down plates
Plate Handler arm contacts racks when retrieving or stacking plates
The Plate Handler arm releases plates awkwardly into the plate racks
Reaction plates tip or tilt when placed into the instrument tray by the Plate
Handler arm
Plate Handler fails to sense or grasp plates
Possible Cause
Vertical offset too low
Plate detector switch set too high
Plate Handler rotary offset is incorrect or vertical offset is too low
Plates stick to the gripper fingers of the Plate Handler arm
Plate Handler does not restack plates in original locations
Fixed-position bar code reader not reading plate bar codes
Recommended Action
Re-align the Plate Handler as explained in
.
Plate sensor switch not adjusted properly
Gripper pads on the fingers of the Plate Handler arm are worn or dirty
Gripper pads are worn or dirty
Restack when finished option not selected
Bar code reader is misaligned
Bar code reader is broken
Adjust the plate sensor switch as
explained in “Adjusting the Plate
.
Change the gripper pads as explained in
Replacing Gripper Finger Pads” on page 90
.
Change the gripper pads as explained in
Replacing Gripper Finger Pads” on page 90
.
Configure the Automation
Controller Software to restack the plates. See the Sequence
Detection Systems Software
version 2.3 Online Help (SDS
Online Help).
Re-align the fixed-position bar code reader as explained in
“Aligning the Fixed-Position Bar
.
4
Notes
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117
Chapter 4 Maintaining the Automation Accessory
Troubleshooting the Automation Accessory
Notes
118
7900HT Fast System Maintenance and Troubleshooting Guide
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Maintaining the
Automation
Accessory
Chapter 5
Troubleshooting Chemistry and
Assay Runs
Low Precision or Irreproducibility
Standard Curve (AQ) and Comparative CT (RQ)
Quantitative Assay Runs
Troubleshooting
Chemistry and
Assay Runs
Allelic Discrimination and Plus/Minus
End-Point Assay Runs
5
Flags and Filtering
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
119
Chapter 5 Troubleshooting Chemistry and Assay Runs
Low Precision or Irreproducibility
Low Precision or Irreproducibility
Overview
There are various reasons why an assay run with the Applied Biosystems 7900HT Fast
Real-Time PCR System can have less than optimal precision. Factors that can affect precision are described in detail below.
Improper Threshold Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Imprecise Pipetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Non-Optimized Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Incomplete Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Air Bubbles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Splashing PCR Reagents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Drops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Writing on the Reaction Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Fluorescent Contamination on the Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Contaminated Sample Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Improper or Damaged Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Low Copy Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Use of Non-Applied Biosystems PCR Reagents . . . . . . . . . . . . . . . . . . . . . . . . . 123
Improper
Threshold Setting
The key to high-precision quantitative PCR is accurate detection of the exponential
(geometric) phase. The Applied Biosystems 7900HT Fast Real-Time PCR System typically delivers sufficient sensitivity so that at least three cycles of the geometric phase are visible, assuming reasonably optimized PCR conditions. The SDS software calculates a fixed signal intensity, called a threshold, that each signal generated from
PCR amplification must reach before it is recognized by the software as actual amplification. The calculated threshold is an approximation, and should be examined and modified as needed.
Modifying the Threshold
In a real-time document of the SDS software, the threshold can be modified via the
Amplification Plot view following analysis of the run data. See the Sequence Detection
Systems Software version 2.3 Online Help (SDS Online Help) for more information.
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Low Precision or Irreproducibility
Imprecise
Pipetting
The calculated quantities of target nucleic acid are directly affected by how precisely the template or reagent volumes are added to the reaction mixes.
Using Master Reaction Mixes
Applied Biosystems highly recommends using a master reaction mixture. Mix all common components (including the same template) to a set of reactions together, then dispense the mix to the replicate wells of the plate. When making each master reaction mix, add 5–10% additional volume to compensate for pipetting losses.
Using Pipettors
Pipetting precision is also improved by:
• Calibrating and servicing the pipettors regularly
• Pipetting larger volumes
• Reducing the number of pipetting steps whenever possible
• Increasing the consistency of the pipetting method
Consult the manufacturer about the correct method of dispensing liquid volumes accurately from the pipettor. For example, some pipettors are designed to deliver the designated volume at the first plunger stop, so ‘blowing out’ the residue may cause error.
Also, before using a new pipettor tip to serially dispense a master reaction mix, wet the tip once by drawing up some of the master reaction mix and dispensing it back into the mix again.
Non-Optimized
Chemistry
Chemistries that have not been optimized may be susceptible to inconsistencies. To maximize precision and reaction efficiency, optimize the primer and probe concentrations of each individual assay used. Refer to the TaqMan
®
Universal PCR
Master Mix Protocol (PN 4304449) for specific information about optimizing probe and primer concentrations for TaqMan-related chemistries.
Note:
TaqMan
®
Custom TaqMan
Gene Expression Assays, TaqMan
®
®
SNP Genotyping Assays, and
SNP Genotyping Assays do not require optimization.
Air Bubbles
Air bubbles in the wells can refract and distort the fluorescent signals. Ideally, the reagents would be applied to the wells using a pipetting technique that does not form air bubbles. However, if a plate does contain air bubbles, they can usually be removed by swinging, tapping, or briefly centrifuging the reaction plate.
Splashing PCR
Reagents
If PCR reagents splash the undersides of the optical adhesive covers, the heat from the lid may bake the liquid to the cover and may distort the signal. If splashing occurs, briefly centrifuge the reaction plate to remove all traces of liquid from the caps.
Notes
Incomplete
Mixing
For maximum precision, the PCR master reaction mix must be uniform. After adding all reaction components to the mix, vortex the mix for 4–5 seconds before aliquoting it to the wells of the plate. Also vortex any dilutions performed during the assay.
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Low Precision or Irreproducibility
Drops
Drops of reagents that cling to the sides of the wells may not contact the thermal cycler sample block and consequently may not amplify. If the drop slides into the mix during
PCR, then the amplified products will become diluted and the result will be less than replicate wells that did not have drops. Therefore, carefully monitor the reaction plate as it is being transferred into the thermal cycler or 7900HT Fast System. If you observe any drops, take steps to remove them, such as centrifugation.
Writing on the
Reaction Plates
Do not write on any surface of the optical plates or the optical adhesive covers. The fluorescent properties of the ink can potentially affect the fluorescence emission from the plate and alter the results. Instead, note the contents of each well on a sheet of paper, or on a printout of the sample setup.
Fluorescent
Contamination on the Plates
Many compounds found in laboratories are fluorescent. If they come into contact with certain optical surfaces, such as the optical adhesive covers, the fluorescent results may be affected. For example, it has been noted that the powder used to lubricate the insides of plastic gloves often contains fluorescent compounds. Use only powder-free gloves and do not needlessly touch the reaction plates or optical adhesive seals.
Errors
Human errors from time to time are inevitable, such as pipetting into the wrong well, or making a dilution mistake.
Human error can be reduced in the following ways:
• Perform the assay in a systematic fashion. For example, the pattern of sample positions should be simple (avoid putting gaps in the rows).
• When pipetting the master reaction mix, look directly down into the reaction plate so that you can verify the transfer of the solution.
• If adding a small-volume reagent, such as template, place the drop of liquid on the side of the well. Briefly tap or centrifuge the plate afterwards to bring the droplet down into the well.
• After all pipetting is complete, visually inspect all the wells to confirm the presence of the reagent drops. Tapping or centrifuging the reaction plate will cause all the drops to slide down into the wells simultaneously.
• When making serial dilutions, be sure to change the pipet tip after each dilution step.
• Visually inspect the liquid volumes being pipetted to verify that the volume is approximately correct. A common mistake is using the wrong pipettor volume setting (such as setting 20 µL instead of 2.0 µL).
• Visually inspect the volumes of the completed reactions, looking for any wells that have volumes that do not match those of the other wells.
Contaminated
Sample Block
Any material contaminating the sample block can affect the results. For example, mineral oil reduces thermal transfer. Residue from writing on reaction plates darkens the wells, absorbing light.
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Low Precision or Irreproducibility
The sample blocks should be periodically inspected for cleanliness. Sample block contamination can be visualized by running a background plate and inspecting the
resulting background signal for aberrant peaks above 4000 FSU (see page 15 ). See
for instructions on decontaminating the sample block.
Improper or
Damaged Plastics
Applied Biosystems recommends that you use Applied Biosystems optical plates, optical adhesive covers, and optical flat caps with the 7900HT Fast System. The plastics that comprise the optical parts undergo special testing for the absence of fluorescent impurities. Optical plates are frosted to improve the degree and precision of light reflection. Bent, creased, or damaged plastics may adversely affect the transmission of fluorescent signal or prevent proper sealing of a well resulting in evaporation, change in sample volume, and altered PCR chemistry. Make sure to use the correct plastics and visually inspect each reaction plate before use.
Note:
See
Appendix C, “Parts and Consumables,” on page 157 for a list of compatible
consumables and reagents.
Low Copy
Templates
When amplifying samples that contain very low quantities of nucleic acid (generally less than 100 molecules), expect lowered precision due to the Poisson distribution and biochemical effects related to binding probabilities. Low copy templates are also more susceptible to losses due to non-specific adhesion to plastic wells, pipettor tips, etc. The addition of carrier to the sample, such as yeast tRNA or glycogen, can help prevent these losses, increasing the precision and sensitivity of the assay.
Use of Non-
Applied
Biosystems PCR
Reagents
The Applied Biosystems buffer contains an internal passive reference molecule
(ROX
™ dye), which acts as a normalization factor for fluorescent emissions detected in the samples.
IMPORTANT!
Non-Applied Biosystems PCR buffers may not contain the ROX passive reference dye. If running non-Applied Biosystems chemistry, be sure to set the passive reference for your experiment as explained below.
Setting the Passive Reference
1. Open the appropriate plate document in the SDS software.
2. Select the Setup tab.
3. From the Passive Reference drop-down list, select the appropriate passive reference dye.
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Chapter 5 Troubleshooting Chemistry and Assay Runs
Standard Curve (AQ) and Comparative CT (RQ) Quantitative Assay Runs
Select the appropriate passive reference
Passive Reference drop-down list
Standard Curve (AQ) and Comparative C
T
Assay Runs
(RQ) Quantitative
Troubleshooting
Analyzed Data
When faced with irregular data, you can use the SDS software to diagnose some chemistry- and instrument-related problems. The following table contains a summary of checks for verifying the integrity of your run data and to help you begin troubleshooting potential problems.
Raw Data Plot
The Raw Data Plot displays the raw reporter fluorescence signal (not normalized) for the selected wells during each cycle of the real-time PCR.
What to look for:
• Signal tightness and uniformity – Do the raw spectra signals from replicate groups and controls exhibit similar spectral ‘profiles’? If not, the plate or sample block could be contaminated.
• Characteristic signal shape – Do the samples peak at the expected wavelengths?
For example, samples containing only FAM
™
dye-labeled TaqMan
® not produce raw fluorescence in the wavelength of a VIC
®
probes should
dye component. A signal present in wells that do not contain the dye could indicate that the sample, master mix, or well contains contaminants.
• Characteristic signal growth – As you drag the bar through the PCR cycles, do you observe growth as expected? Absent growth curves may indicate a pipetting error (for example, well lacks template) or no amplification.
• Signal Plateaus – Do any of the signals plateau? Signal plateaus or saturation can be an indication that a well contains too much template or fluorescent signal.
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Standard Curve (AQ) and Comparative CT (RQ) Quantitative Assay Runs
Multicomponent
Plot
The Multicomponent Plot displays a plot of normalized multicomponent data from a single well of a real-time run. The plot displays the component dye signals that contribute to the composite signal for the well.
What to look for:
• Correct dyes displayed – Does the plot display all dyes as expected? The presence of an unexpected dye may be the result of an error in detector setup, such as assigning the wrong reporter or quencher dye.
• ROX dye fluorescence level – Does the ROX dye signal fluoresce below the reporter dyes? If not, the lack of reporter fluorescence may be caused by an absence of probe in the well (a pipetting error).
• Background fluorescence – Do all dyes fluoresce above the background? The
Background signal is a measure of ambient fluorescence. If a dye fails to fluoresce above the background, it is a strong indication that the well is missing probes labeled with the dye (well does not contain probe, PCR master mix, or both).
• MSE Level – The MSE (mean squared error) is a mathematical representation of how accurately the multicomponented data fits the raw data. The higher the MSE value, the greater the deviation between the multicomponented data and the raw data.
Amplification Plot
The Amplification plot displays data from real-time runs after signal normalization and
Multicomponent analysis. It contains the tools for setting the baseline and threshold cycle (C
T
) values for the run.
What to look for:
• Correct baseline and threshold settings – Are the baseline and threshold values set correctly?
Identify the components of the amplification curve and set the baseline so that the amplification curve growth begins at a cycle number that is greater than the highest baseline number.
Identify the components of the amplification curve and set the threshold so that it is:
– Above the background
– Below the plateaued and linear regions
– Within in the geometric phase of the amplification curve
IMPORTANT!
After analysis, you must verify that the baseline and threshold were called correctly for each well by clicking on the well in the Plate Grid and viewing the resulting plots. For more information about manually adjusting the baseline and threshold settings, refer to the SDS Online Help.
• Irregular amplification – Do all samples appear to have amplified normally? The three phases of the amplification curve should be clearly visible in each signal.
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Allelic Discrimination and Plus/Minus End-Point Assay Runs
• Outlying amplification – When the run data is viewed in the C
T
vs. Well Position plot, do replicate wells amplify comparably? Wells producing C
T
values that differ significantly from the average for the associated replicate wells may be considered outliers.
If a plate produces non-uniformity between replicates, some samples on the plate could have evaporated. Check the seal of the optical adhesive cover for leaks.
Allelic Discrimination and Plus/Minus End-Point Assay Runs
Troubleshooting
Analyzed Data
When faced with irregular data, you can use the SDS software to diagnose some chemistry- and instrument-related problems. The following table contains a summary of checks for verifying the integrity of your run data and to help you begin troubleshooting potential problems.
Raw Data
The Raw Data Plot displays the raw reporter fluorescence signal (not normalized) for the selected wells during each cycle of the PCR.
What to look for...
• Signal tightness and uniformity – Do the raw spectra signals from replicate groups and controls exhibit similar spectral ‘profiles’? If not, the plate or sample block could be contaminated.
• Characteristic signal shape – Do the samples peak at the expected wavelengths?
For example, samples containing only FAM dye-labeled TaqMan probes should not produce raw fluorescence in the peak wavelength of the VIC dye component. A signal present in wells that do not contain the dye could indicate that the sample, master mix, or well contains contaminants.
• Signal Plateaus – Do any of the signals plateau? Signal plateaus or saturation can be an indication that a well contains too much template or fluorescent signal.
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Chapter 6
Flags and Filtering
Performing
Calibration and
Verification Runs
Maintaining the 7900HT
Instrument
Hardware
Maintaining the
Computer and
Software
Maintaining the
Automation
Accessory
Troubleshooting
Chemistry and
Assay Runs
Flags and Filtering
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Using Flags
Flags by Analysis
Description of Flags
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Chapter 6 Flags and Filtering
Using Flags
Using Flags
Flags and
Troubleshooting
Version 2.3 of the Sequence Detection Systems (SDS) Software features a system of flags that provide the basis for algorithmically identifying and eliminating problematic data from plate document and RQ study analysis. The flags are application-specific metrics, where each evaluates the data for a specific quality that is consistent with a problem common to a supported analysis. The system is designed to allow you to automatically exclude questionable data, alert you to potential problems, and provide you with a starting point for investigation.
About Flags
Each flag is the result of a unique algorithmic test that evaluates a specific property of the plate document data. The software performs the tests in a specific sequence and completes the analysis of the plate document even if one or more wells is flagged. Every flag yields a pass/fail result that indicates the success of the associated test. If a flag is enabled, the software indicates the status of the test in the appropriate column of the Results Table, as follows:
• A
✔ for a well that is flagged (Fail)
• Blank for a well that is not flagged (Pass)
In the SDS Software, you can automatically flag results data to meet specified criteria. Flags are assay specific and are user configured or automatically assigned.
• Automatically assigned flags are not user configurable. These flags are displayed in the Results table and the QC Summary tab.
• User configured flags are set/defined by the user. These flags are also displayed in the Results table and QC Summary tab.
Flag Symbols
Following an analysis, the software summarizes the results of the flag metrics for each sample by displaying one of four symbols. These symbols appear in the Flag column of the Results Table and in the Plate Grid.
Symbol
2
1
Definition
The sample passed all applicable flag tests (Pass).
One or more possible problems exists for the associated sample (Fail).
Note:
The symbol displays the number of flags the sample failed.
Omitted Well: Well omitted automatically by the algorithm
Note:
The symbol displays the number of flags the sample failed.
Omitted Well: Well omitted manually by user
Note:
Applied Biosystems recommends examining all samples that are flagged.
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Using Flags
Customizing Flags
Most flags are a measurement of a specific aspect of the sample data. A flag is produced when the measurement exceeds a threshold, some of which you can customize to refine your analyses. In these cases, the user-defined parameters for the flags appear in the
Analysis Settings dialog box for the applicable analysis type. See “Configuring Flags for
Use” on page 129 for more information on entering custom thresholds.
Notes for Using
Flags
• Flags appear in the results tab, the plate grid, and the QC Summary tab.
• Flags are warnings. The software does not stop the analysis if one or more samples fail the flag tests.
• Applied Biosystems recommends examining flagged results (
✔).
• Holding the cursor over a column header in the Results Table displays a tooltip that lists the full name of the column (the default names are often acronyms).
Configuring
Flags for Use
While viewing the desired plate document or relative quantitation (RQ) study:
1.
Click to display the Analysis Settings dialog box.
2.
In the Analysis Settings dialog box, select the Plate tab (or select the Study tab if you are configuring the settings for an RQ study).
3.
as a reference, do the following for each row in the
Flag Condition and Omit Settings table:
a.
If you want the software to display the results of the flag in the Results Table, select the check box in the Flag Condition column.
b.
Do not change the qualifying statement in the Condition column.
c.
In the Flag Condition Value column, enter a value for the software to apply as the threshold or limit for the associated flag.
d.
If you want the software to omit the wells that fail the flag from the analysis, select the check box in the Omit column.
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Chapter 6 Flags and Filtering
Flags By Analysis
4.
If you want the software to apply the current settings to all future plate documents of the same analysis type, select Save Settings As My Default.
5.
Click Apply to reanalyze the plate document or study without closing the Analysis
Settings dialog box, or click OK.
Flags By Analysis
Note:
The plus/minus plate documents do not feature a system of flags.
Flags for SDS Software Version 2.3
Flags
Abb.
Name
BAF
BPR
Baselining algorithm failed
Bad passive reference signal
CAF C
T
calculation algorithm failed
DCN The distance between cluster and
NTCs is
EAF
EW
Exponential region algorithm failed
A well is empty
FOS Fluorescence is off-scale
GBO Well is an outlier
HMD A well has missing data
HNS A well has a noise spike
HRN A well has high relative noise
HSD High standard deviation in replicate group
HW
LME
LPL
NAP
Hardy Weinberg value is
Large mean squared error is
Laser power is low during the run
Percentage of plate wells not amplified
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔ ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
Relative
Quantitation
Plate
Document
Study
✔
✔
✔
✔
See
Page
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
‡
‡
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Flags for SDS Software Version 2.3
Flags
Abb.
Name
NAW
NOC
POU
SNS
A well is not amplified
Number of clusters is
Percentage of outliers is
The number of samples is
✔
✔
✔
✔
✔
TAF Thresholding region algorithm failed
✔
‡ Visible only when viewing study data using the Plate Centric Table Orientation.
✔
✔
✔
Chapter 6 Flags and Filtering
Flags By Analysis
Relative
Quantitation
Plate
Document
✔
Study
✔
See
Page
✔
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6
Description of Flags
Baselining Algorithm Failed (BAF)
Description/
Function
This flag indicates that the algorithm was unable to determine the best fit baseline for the data set.
Note:
The Exponential Region, Baselining, Thesholding, and C compute the flags for the remaining algorithms in the sequence.
T
Calculation
Algorithms are performed in sequence. If one flag fails, then the SDS software does not
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
In the Amplification Plot, review the amplification curves. If necessary, set the baseline and threshold manually for the affected data.
Bad Passive Reference (BPR)
Description/
Function
This flag indicates that the passive reference signal for the associated sample may:
• Be below normal levels
• Contain irregular fluctuations (non-uniform signal)
Troubleshooting 1.
Confirm the results of the flag test:
a.
Select the affected sample in the Results Table.
b.
Select the Results tab.
c.
Click to display the Multicomponent Plot.
d.
In the Multicomponent Plot, review the passive reference signal for irregularities.
2.
If the passive reference signal does contain inconsistencies, determine the location of the failed well in the Results Table.
3.
If the plate or TLDA used to run the sample is available, verify that the well contains fluid.
Fluctuations in the passive reference signal can be caused by:
• An empty or leaking well
• Formation of bubbles in the well
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Description of Flags
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Description of Flags
4.
If the passive reference signal does not exhibit inconsistencies or abnormal behavior, consider changing the analysis settings for the flag to be less sensitive.
C
T
Calculation Algorithm Failed (CAF)
Description/
Function
This flag indicates that the software could not calculate a C
T error.
because of a computational
Note:
The Exponential Region, Baselining, Thesholding, and C compute the flags for the remaining algorithms in the sequence.
T
Calculation
Algorithms are performed in sequence. If one flag fails, then the SDS software does not
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
In the Amplification Plot, review the amplification curves. If necessary, set the baseline and threshold manually for the affected data.
Distance Between Cluster and NTCs (DCN)
Description/
Function
This flag indicates that the associated sample is located close to the no template control
(NTC) cluster, and may not have amplified well. If active, the SDS software omits all samples that do not meet condition criteria.
Troubleshooting
Insufficient signal may be the result of poor PCR or an insufficient number of thermocycles.
Exponential Region Algorithm Failed (EAF)
Description/
Function
This flag indicates that the software could not identify the exponential region of the amplification curve.
Note:
The Exponential Region, Baselining, Thesholding, and C compute the flags for the remaining algorithms in the sequence.
T
Calculation
Algorithms are performed in sequence. If one flag fails, then the SDS software does not
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
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Chapter 6 Flags and Filtering
Description of Flags
3.
In the Amplification Plot, review the amplification curves. If necessary, set the baseline and threshold manually for the affected data.
Empty Well (EW)
Description/
Function
This flag indicates that the software has determined the associated well to be empty because the well:
• Does not contain sample or reagents (primers and TaqMan
®
probes).
• Produced very low fluorescence (or none at all)
Troubleshooting 1.
Confirm the results of the flag test:
a.
Select the affected sample in the Results Table.
b.
Select the Results tab.
c.
Click to display the Multicomponent Plot.
d.
In the Multicomponent Plot, verify that the signals are below normal level for the plate/study.
2.
In the Results Table, determine the location of the failed well.
3.
If the plate or TLDA used to run the sample is available, verify that the well contains fluid.
Fluorescence Off-Scale (FOS)
Description/
Function
This flag indicates that the associated sample produced fluorescence in one or more cycles that exceeds the maximum detectable range for the 7900HT instrument
(CCD saturation).
Note:
Offscale data can corrupt the results of a run if the offscale data is located at a cycle that interferes with the C
T
calculation.
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
Click to display the Multicomponent Plot.
4.
In the Raw Data and Multicomponent Plots, evaluate the effect of the offscale data.
Does the offscale data interfere with the C
T well from the analysis.
calculation? If so, consider omitting the
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Description of Flags
5.
If possible, determine the source of the offscale result.
A variety of factors can produce offscale data including:
• Sample Overload – High concentrations of sample can produce offscale data.
• Contamination – A fluorescent contaminant on the exterior a well or within the reaction can produce consistently high signals throughout a run.
Outlier Well (GBO)
Description/
Function
This flag indicates that the C
T
of the sample deviates significantly from those of the associated replicate group and has been identified as an outlier based on the Grubbs test
(also known as the extreme studentized deviate [ESD] method for outlier removal).
Note:
The algorithm does not remove samples that achieve C for the replicate group.
T s within 0.25 of the mean
Note:
If two sample produce identical C
T s but are identified as outliers, then the software flags both wells.
Troubleshooting 1.
In the SDS RQ Manager Software, note the well positions of the outlier and associated replicates.
2.
Select Table Orientation Detector Centric.
3.
In the upper-left pane, select the detector that the outlier evaluates to view the data for the replicate group.
4.
Select the Amplification Plot tab, then select Data Ct vs. Well Position to view the clustering of the C
T s for the replicate group.
5.
Evaluate the outlier. Omit or restore the well as necessary.
Hardy Weinberg Value (HW)
Description/
Function
This flag identifies samples that belong to a population that does not match Hardy
Weinberg equilibrium.
Troubleshooting
The samples may trigger this flag as a result of genuine allelic disequilibrium in the associated population or because of several experimental and technical issues.
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Chapter 6 Flags and Filtering
Description of Flags
Has Missing Data (HMD)
Description/
Function
This flag indicates that the associated sample contains one or more cycles for which no spectral data is present.
Note:
Although rare, samples can contain missing data as the result of an interruption to the
7900HT instrument hardware or software during the run.
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
Click to display the Multicomponent Plot.
4.
In the Raw Data and Multicomponent Plots, observe the missing data.
Does the missing data interfere with the C
T well from the analysis.
calculation? If so, consider omitting the
Has Noise Spike (HNS)
Description/
Function
This flag indicates that the amplification curve contains one or more abnormal data points which are inconsistent with the rest of the curve.
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
In the Amplification Plot, review the amplification curves for the noise spike. If the noise spike has biased the baselining or C
T
calculations, consider omitting the well from the analysis or set the baseline and threshold manually for the affected data.
4.
If no noise spikes are present, change the analysis settings for HNS to be less sensitive.
High Relative Noise (HRN)
Description/
Function
This flag indicates that the associated sample failed the high relative noise test.
The algorithm determines the magnitude of the noise for each well based on the reporter dye signal. It also estimates the mean and standard deviation of the noise for the entire plate. The flag is evaluated by comparing the noise of the well to the plate, then determining whether or not it exceeds the threshold in the analysis settings.
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Description of Flags
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
Click to display the Multicomponent Plot.
4.
In the Multicomponent Plot, observe the signal corresponding to the background fluorescence. If necessary, omit the well.
5.
Change the analysis settings to increase or decrease sensitivity, as desired.
High Standard Deviation in Replicate Group (HSD)
Description/
Function
This flag indicates that the standard deviation of the C
T s for the replicate group exceeded the criteria defined in the “High standard deviation in a replicate group” row of the Study tab in the Analysis Settings dialog box.
Troubleshooting 1.
In the SDS RQ Manager Software, note the well positions within the outlier and associated replicates.
2.
Select Table Orientation Detector Centric.
3.
In the upper-left pane, select the appropriate detector to view the relevant data for the replicate group.
4.
Select the Amplification Plot tab, then select Data Ct vs. Well Position to view the clustering of the C
T s for the replicate group.
5.
Evaluate the C
T
of the flagged well in relation to the replicates. Omit or restore the well as necessary.
Large Mean Squared Error (LME)
Description/
Function
This flag indicates that the associated sample failed the Mean Squared Error test. To perform the test, the software compares the maximum value for the mean squared error for the well to the criteria defined in the “Large Mean squared error is” row the Analysis
Settings dialog box. If the statement evaluates True, then the software flags the well.
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
Click to display the Multicomponent Plot.
6
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
137
Chapter 6 Flags and Filtering
Description of Flags
4.
In the Multicomponent Plot, observe the MSE curve in the plot.
Factors that can produce a Large Mean Squared Error include:
• Improper Pure Dye Calibration
• Incorrect dyes specified in setup
• Offscale fluorescence
Laser Power Low (LPL)
Description/
Function
This flag indicates that the power supplied to the laser of the 7900HT instrument decreased below the acceptable level at least once during the associated run.
Note:
Applicable only to runs performed with version 2.3 and later of the SDS
Software.
Troubleshooting
Open the log file for the appropriate 7900HT Fast System and confirm the loss of power during the associated run.
IMPORTANT!
If the loss of laser power is consistent and is observed over multiple runs, an instrument component may be nearing the end of its life and require service or replacement.
Non-Amplified Plate (NAP)
Description/
Function
This flag indicates that the percentage of wells on the plate that did not amplify exceeded the threshold defined in the “Percentage of plate wells not amplified” row of the
Analysis Settings dialog box.
Note:
Empty wells are not included in the test.
Troubleshooting
Review the data of the wells that failed to amplify (flagged as NAW).
Not Amplified Well (NAW)
Description/
Function
This flag indicates that the associated sample failed to amplify. To determine this, the algorithm calculates the difference between the signal at the beginning of the run and the signal at the end of the run.
Applied Biosystems recommends using the default setting for the NAW calculation. To customize the setting, perform successive analyses of your data set using different settings and adjust the setting according to the desired sensitivity.
Notes
138
7900HT Fast System Maintenance and Troubleshooting Guide
Chapter 6 Flags and Filtering
Description of Flags
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
Observe the signals in the Amplification Plot. If necessary, omit the well.
Number of Clusters (NOC)
Description/
Function
This flag indicates that the number of clusters in the data set (excluding the NTC cluster) is outside the threshold range defined in the “Number of clusters is” row of the Analysis
Settings dialog box.
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
In the Allele Plot, observe the data point in relation to the related cluster. If necessary, omit the well.
Percentage of Outliers (POU)
Description/
Function
This flag indicates that the percentage of outliers on the plate exceeds the threshold defined in the “Percentage of outliers is” row of the Analysis Settings dialog box.
Small Number of Samples in Cluster (SNS)
Description/
Function
This flag indicates that the number of data points in the cluster is less than the threshold defined in the “The number of samples is” row of the Analysis Settings dialog box.
The software can flag wells as the result of:
• Low allele frequency
• Small sample population
• Outliers mistakenly identified as a cluster (one or two samples in a cluster may in fact be an outlier)
Troubleshooting
Review the calls and/or re-run the plate.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
139
6
Chapter 6 Flags and Filtering
Description of Flags
Thresholding Algorithm Failed (TAF)
Description/
Function
This flag indicates that the software could not calculate a threshold because of a computational error.
Note:
The Exponential Region, Baselining, Thesholding, and C compute the flags for the remaining algorithms in the sequence.
T
Calculation
Algorithms are performed in sequence. If one flag fails, then the SDS software does not
Troubleshooting 1.
Select the affected sample in the Results Table.
2.
Select the Results tab.
3.
In the Amplification Plot, review the amplification curves. If necessary, set the baseline and threshold manually for the affected run.
Notes
140
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix A
Adding Custom Dyes to the
Pure Dye Set
The Applied Biosystems 7900HT Fast Real-Time PCR System can be used to run assays designed with custom dyes (dyes not manufactured by Applied Biosystems). However, before using custom dyes with the 7900HT Fast System, you must create and run a pure dye plate made with the custom dyes. The purpose of the custom pure dye plate is similar to that of a standard pure dye plate: the SDS software uses the custom pure dye plate to create a spectral standard to distinguish the custom dye.
IMPORTANT!
To use a custom dye on your 7900HT Fast System, it must fluoresce within the spectral range measured by the instrument. The working range of the CCD camera is 500 to 660 nm.
Before You Begin
Materials
Required
You need the materials listed below to perform this procedure.
Powder-free gloves and safety goggles
Reaction plates appropriate for your sample block:
• Standard 384-well reaction plates
• Standard 96-well reaction plates
• Fast 96-well reaction plates
Note:
You cannot create custom dyes for the TaqMan
®
Low Density Array Block.
Pipettors and pipet tips (100-µL)
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
141
Appendix A
Before You Begin
Water, deionized
Custom dyes
Tubes (2-mL and 10-mL)
Optical adhesive covers or Optical Caps
(PN 4323032)
Centrifuge, with plate adapter
Notes
142
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix A
Before You Begin
Workflow
To add custom dyes to the pure dye set:
1.
Obtain the tools and materials required (see pages 141
and
).
2.
Create a dilution series plate for each custom dye you want to add to the pure dye set (see
3.
Create a plate document for the dilution series plate (see page 144 ).
4.
Run and analyze the dilution series plate (see
5.
Create a pure dye plate with the custom dye(s) (see page 148
).
6.
Add the custom dye(s) to the SDS software (see
).
7.
Create a plate document template with the custom dye(s) (see
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
143
Appendix A
Creating a Dilution Series Plate
Creating a Dilution Series Plate
1.
In the center wells of a reaction plate, prepare a dilution series of the custom dye (for example
25, 50, 100, 200, 400, 800, 1600, and 3200 nM concentration):
• For a standard 384-well or Fast 96-well reaction plate, use 20
µL per well
• For a standard 96-well reaction plate, use
50
µL per well
2.
Seal the wells of the reaction plate using an optical adhesive cover or Optical Caps
(PN 4323032).
IMPORTANT!
Do not use MicroAmp
®
caps
(domed) or Optical Tubes with the 7900HT Fast
System. You can use Optical Caps (PN 4323032)
(ONLY on the standard 96-well reaction plates) with the 7900HT Fast System.
3.
Repeat this procedure for each custom dye you wish to add to the pure dye set.
Creating a Plate Document for the Dilution Series Plate
1.
Double-click on the desktop (or select Start
> All Programs > Applied Biosystems > SDS
2.3 > SDS 2.3) to start the SDS software.
2.
If the login option is enabled, the Login dialog box appears. Enter your User Name and
Password, then click OK.
Note:
If the login option is not enabled, no
Login dialog box appears. Skip to step 3 below.
3.
From the SDS software menu bar, click (or select File New).
Notes
144
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix A
Running and Analyzing the Dilution Series Plate
4.
Complete the New Document dialog box:
a.
Assay – Select Allelic Discrimination.
b.
Container – Select the appropriate format.
c.
Template – Select Blank Template.
d.
Barcode – Leave this field blank.
e.
Click . The software creates and opens a new plate document.
Note:
It is not necessary to configure detector, sample, or method information for the dilution series plate document. The purpose of the run is to establish the correct working concentration for the dye by viewing the intensity of the raw spectra produced by the wells in the dilution series.
5.
Repeat this procedure for each dilution series plate you created.
Running and Analyzing the Dilution Series Plate
1.
In the plate document, select the Instrument >
Plate Read tabs.
2.
Click Open/Close. The instrument tray rotates to the OUT position.
4e
4a
4b
4c
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
145
Appendix A
Running and Analyzing the Dilution Series Plate
3.
Place the prepared series dilution plate into the instrument tray as shown.
IMPORTANT!
The A1 position is located in the top-left side of the instrument.
Standard 384-well reaction plate
Well A1
Barcode
4.
Click Post Read. The instrument tray rotates to the IN position and the instrument performs the run.
As the instrument performs the run, it displays status information in the Plate Read tab.
After the run, the status values and buttons are grayed-out, the Analysis button is enabled ( ), and a message indicates whether or not the run is successful.
5.
Click Open/Close to eject the reaction plate.
6.
Click software analyzes the raw run data.
7.
Click
Notes
146
7900HT Fast System Maintenance and Troubleshooting Guide
8.
In the Raw Data Plot, determine the highest concentration of dye that does not produce a saturated signal, then record it for future use.
Saturated signals are characterized by their high peaks that rise beyond detectable levels
(> 65,000 fluorescent units) and appear as plateaus on the Raw Data plot.
The concentration of the custom dye that yields the highest possible signal but does not saturate is the maximum concentration for use with the
7900HT Fast System.
9.
Repeat this procedure for each dilution series plate you created.
Appendix A
Running and Analyzing the Dilution Series Plate
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
147
Appendix A
Creating a Pure Dye Plate with the Custom Dye(s)
Creating a Pure Dye Plate with the Custom Dye(s)
1.
Prepare 5 mL of a custom dye at the concentration determined in step 8 on page 147 .
2.
Pipet the diluted custom dye to at least three columns of a reaction plate, as shown at right.
IMPORTANT!
The optical configuration of the
7900HT instrument requires that each custom dye occupy at least three columns of the reaction plate to permit adequate data collection.
• For a standard 384-well or Fast 96-well reaction plate, pipet 20
µL per well
• For a standard 96-well reaction plate, pipet
50
µL per well
3.
Repeat
steps 1 through 2 for each custom dye
you wish to add to the reaction plate.
4.
Seal the wells of the reaction plate using an optical adhesive cover or Optical Caps
(PN 4323032).
IMPORTANT!
Do not use MicroAmp
®
caps
(domed) or Optical Tubes with the 7900HT Fast
System. You can use Optical Caps (PN 4323032)
(ONLY on the standard 96-well reaction plates) with the 7900HT Fast System.
Notes
148
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix A
Adding the New Custom Dye(s) to the SDS Software
Adding the New Custom Dye(s) to the SDS Software
1.
From the SDS software menu bar, select
Tools > Dye Manager.
2.
In the Dye Manager dialog box, click .
3.
In the Add Dye dialog box:
a.
Enter a name for the custom dye.
b.
Click . The new dye appears in the
Dye Manager’s Custom dye list.
4.
Repeat
3 for each custom dye you added to the custom pure dye plate
).
5.
Click . The SDS software makes the new dye(s) available to pure dye plate documents.
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
149
Appendix A
Creating a Plate Document Template with the Custom Dye(s)
Creating a Plate Document Template with the Custom Dye(s)
1.
Click
2.
Complete the New Document dialog box:
a.
Assay – Select Pure Spectra.
b.
Container – Select the appropriate format.
c.
Template – Select Blank Template.
d.
Barcode – Leave this field blank.
e.
Click . The software creates and opens a new plate document.
3.
Apply the new custom dye(s) to the plate document:
a.
Select the wells containing the first custom dye.
b.
Select the Setup tab.
c.
In the Dyes drop-down list, select the appropriate dye. The software applies the dye to the selected wells.
d.
Repeat steps a and b to configure the plate document with any additional custom dyes.
Custom dye added to selected wells of the plate document
Notes
150
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix A
Creating a Plate Document Template with the Custom Dye(s)
4.
Save the custom pure dye plate document as a plate document template:
a.
Save As dialog box.
b.
In the Save in field, navigate to and open
AppliedBiosystems SDS2.3
Templates.
Note:
By saving the plate document template to the Templates directory, it becomes available from the Template dropdown list in the New Document dialog box.
c.
In the File name field, enter a name for the plate document template.
d.
Select SDS 7900HT Template Document
(*.sdt)
from the Files of type drop-down list.
e.
Click . The software saves the plate document as a plate document template.
5.
To run the custom dyes, see
.
4b . This should be
Templates
4c
4e
4d
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
151
Appendix A
Creating a Plate Document Template with the Custom Dye(s)
Notes
152
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix B
Instrument Connections
Electrical
Connections
Figure B-1 and Table B-1 illustrate the electrical connections of the Applied Biosystems
7900HT Fast Real-Time PCR System components.
Power
H
Power
A
A B C
HI-POT
D
C
D
A
B
E
G
A B
Power
C
HI-POT
D
E
G
Power
C
Communications Cable
Power Cable
Figure B-1 Connections of the 7900HT Fast System
Table B-1 Connections of the 7900HT Fast System
Cable Type Connects… To…
A
B
C
D
E
G
‡
H
Communication
Comm/Power
Comm/Power
Computer (Monitor Port)
Computer (ISA Card 1)
Bar Code Reader Cable
‡See Figure B-2 on page B-154 .
Monitor
Mouse (not shown)
7900HT Instrument Serial Computer (Serial Port 1)
Comm/Power Computer (Keyboard Port) Hand-held Bar Code Reader
Communication Computer (Serial Port 2) Plate Handler (Port C)
Fixed-Position Bar Code Reader
Keyboard (not shown)
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
153
Appendix B
Fixed-Position
Bar Code Reader
Bar Code
Reader Cable
To Lava Card
(ISA Card 1)
Universal Voltage
Accessory Kit
(P/N 4334482)
G
Figure B-2 Fixed-position bar code reader connection
Power supply
Power
IEC 320 4-Position
Universal Power Strip
(PN 4333969)
Notes
154
IEC 320 North America
× (1)
IEC 320 Continental Europe
× (1)
Universal Jumper Cord set
× (4)
Jumper Cord set for Japan
× (4)
(see below for use in Japan)
IEC 320 U.K./Ireland
× (1)
IEC 320 Australia/
New Zealand
× (1)
IEC 320 Japan
× (1)
In Bag Marked “JAPAN ONLY”
To computer, monitor, hand-held bar code reader, and the Plate Handler
Note:
The order is not critical.
North America: 120V@15A MAX
Europe and all other locations: 250V@10A MAX
Figure B-3 Universal power strip
To install the Universal Voltage Accessory Kit (All Countries Except Japan):
1.
Connect one universal jumper to each accessory (see below for use in Japan).
2.
Connect the other end of the power jumpers to the power strip outputs.
3.
Choose the correct country specific power input cord for the geographical region and connect it to the power strip input.
4.
Power off all instrument accessories (monitor, computer, and Plate Handler).
5.
Connect the power-input cord to the AC outlet.
7900HT Fast System Maintenance and Troubleshooting Guide
6.
Power on accessories.
7.
Discard unused cord sets.
Usage Guidelines for Japan
1.
Use only the cord sets supplied in the bag marked “JAPAN ONLY.”
2.
Discard all other unused cord sets.
Appendix B
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
155
Appendix B
Notes
156
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix C
Parts and Consumables
Note:
Part numbers listed in this appendix are for customers inside the United States.
Contact your Regional Sales Office for local Part numbers and prices. See “How to
.
Interchangeable Sample Block Modules and Accessories
The Applied Biosystems 7900HT Fast Real-Time PCR System features a Peltier-based, interchangeable sample block based on the technology established in the GeneAmp
®
PCR System 9700 thermal cycler.
The use of an interchangeable sample block:
• Reduces instrument downtime by allowing immediate replacement of the block.
• Permits easy access to the sample block for troubleshooting and maintenance.
• Supports multiple consumable formats.
• Provides several different modes of operation (including Max mode and programmable temperature ramps).
Table C-1 Sample block modules and accessories
Part No.
Description
4331406 7900HT System Standard 384-Well Block Upgrade Kit
Includes a Standard 384-Well Block, a 384-Well Plate Adapter, and a Sequence Detection Systems 384-Well Spectral Calibration
Kit (PN 4323977)
4331405 7900HT System Standard 96-Well Block Upgrade Kit
Includes a Standard 96-Well Block, a 96-Well Plate Adapter, and an ABI P
RISM
®
7900HT Sequence Detection Systems 96-Well
Spectral Calibration Kit (PN 4328639)
4351402 7900HT System Fast 96-Well Block Upgrade Kit
Includes a Fast 96-Well Block, a Fast 96-Well Plate Adapter, a
7900HT System Fast 96-Well Spectral Calibration Kit
(PN 4351653), a TaqMan
®
RNase P Fast 96-Well Instrument
Verification Plate (PN 4351979), and a TaqMan
®
Fast Reagents
Starter Kit (PN 4352407)
Quantity
1 kit
1 kit
1 kit
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
157
Appendix C
Consumables and Disposables
Table C-1 Sample block modules and accessories (continued)
Part No.
Description
4329012 7900HT System TaqMan
®
Low Density Array Upgrade
Includes a TaqMan
®
Low Density Array Block, microfluidic card sealer, centrifuge buckets and adapters, and a chemistry installation kit.
Quantity
1 kit
Consumables and Disposables
The 7900HT Fast System can run:
• 384-Well Optical Reaction Plates (also referred to as standard 384-well reaction
plates) sealed with optical adhesive covers
• MicroAmp
®
96-Well Optical Reaction Plates (also referred to as standard 96-well
reaction plates) sealed with optical adhesive covers or Optical Caps (PN 4323032, flat cap strips only)
• Optical 96-Well Fast Thermal Cycling Plates (also referred to as Fast 96-well
reaction plates) sealed with optical adhesive covers
• TaqMan
®
Low Density Arrays
The optical plates recommended above are designed specifically for fluorescence-based
PCR chemistries and are frosted to minimize external fluorescent contamination. Before running prepared optical plates on the 7900HT instrument, each plate must be sealed with the optical adhesive covers recommended above. Applied Biosystems optical adhesive covers are specifically designed to permit the transmission of light to and from the wells of the optical plate.
IMPORTANT!
Do not use MicroAmp
®
caps (domed) or Optical Tubes with the
7900HT Fast System. You can use Optical Caps (PN 4323032) (ONLY on the standard
96-well reaction plates) with the 7900HT Fast System.
Table C-2 Consumables and disposables for the 7900HT instrument
Part No.
Description
Optical Adhesive Covers
4313663 ABI P
RISM
®
Optical Adhesive Cover Starter Kit
Includes 20 ABI P
RISM
®
Optical Adhesive Covers, an Applicator, and an ABI P
RISM
®
Optical Cover Compression Pad.
4311971 ABI P
RISM
®
Optical Adhesive Covers
4360954 Optical Adhesive Covers
Quantity
20 Covers
100 Covers
25 Covers
Notes
158
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix C
Consumables and Disposables
Table C-2 Consumables and disposables for the 7900HT instrument (continued)
Part No.
4323032 Optical Caps, 8 Caps/Strip
Description Quantity
300 Strips/
Pkg
2400 Caps/
Pkg
Standard 384-Well Reaction Plates
4309849 384-Well Clear Optical Reaction Plate with Barcode (code 128)
4326270 384-Well Clear Optical Reaction Plate with Barcode (code 128),
10-Pack
Includes 10 of PN 4309849, 384-Well Clear Optical Reaction
Plates with Barcode
Standard 96-Well Reaction Plates
4306737 MicroAmp
®
96-Well Optical Reaction Plate with Barcode (code
128)
4326659 MicroAmp
®
96-Well Optical Reaction Plate with Barcode (code
128), 25-Pack
Includes 25 of PN 4306737, MicroAmp
®
96-Well Optical Reaction
Plates with Barcode
4314320 MicroAmp
®
96-Well Optical Reaction Plate with Barcode (code
128) and ABI P
RISM
®
Optical Adhesive Covers
Includes 100 ABI P
RISM
®
Optical Adhesive Covers (PN 4311971) and 5 of PN 4306737, MicroAmp
®
96-Well Optical Reaction Plates with Barcode
4312063 MicroAmp
®
Splash Free Support Base for 96-Well Reaction
Plates
Fast 96-Well Reaction Plates
4346906 Optical 96-Well Fast Thermal Cycling Plate with Barcode (code
128)
4312063 MicroAmp
®
Splash Free Support Base for 96-Well Reaction
Plates
TaqMan
®
Low Density Arrays
--TaqMan
®
Low Density Arrays
*
See the Applied Biosystems Web site.
50 Plates
500 Plates
20 Plates
500 Plates
100 Plates
100 Covers
10 Bases
20 Plates
10 Bases
Variable
*
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
159
Appendix C
Instrument Maintenance and Verification
Instrument Maintenance and Verification
The following sequence detection kits and reagents are used to perform routine maintenance on and verify the function of the 7900HT Fast System.
Table C-3 Consumables for calibration and verification runs
Part
Number
Description
Sequence Detection Systems Calibration Kits
4328639 ABI P
RISM
®
7900HT Sequence Detection Systems 96-Well
Spectral Calibration Kit
Includes three MicroAmp
®
96-Well Optical Reaction Plates: one preloaded and sealed background plate, and two preloaded and sealed pure dye plates containing eight separate dye standards
(FAM
™
, JOE
™
, NED
™
, ROX
™
, SYBR
®
Green, TAMRA
™
, TET
™
,
VIC
®
).
4323977 Sequence Detection Systems 384-Well Spectral Calibration Kit
Includes two 384-Well Optical Reaction Plates: one preloaded and sealed background plate and one preloaded and sealed pure dye plate containing eight separate dye standards (FAM, JOE, NED,
ROX, SYBR Green, TAMRA, TET, VIC).
4351653 7900HT System Fast 96-Well Spectral Calibration Kit
Includes three Optical 96-Well Fast Thermal Cycling Plates: one preloaded and sealed background plate, and two preloaded and sealed pure dye plates containing eight separate dye standards
(FAM
™
, JOE
™
, NED
™
, ROX
™
, SYBR
®
Green, TAMRA
™
, TET
™
,
VIC
®
).
4362745 TaqMan
®
Low Density Array Spectral Calibration Kit
Includes four empty TaqMan
®
Low Density Arrays (TLDAs) and four tubes: one background solution, one FAM
™
dye, one
ROX
™ dye, and one VIC
®
dye.
Instrument Verification Plates
4310982 TaqMan
®
RNase P Instrument Verification Plate
Includes one MicroAmp
®
96-Well Optical Reaction Plate. Each well contains preloaded reaction mix (master mix, RNase P primers, and FAM
™
dye-labeled probe) and template to detect and quantitate genomic copies of the human RNase P gene.
4323306 TaqMan
®
RNase P 384-Well Instrument Verification Plate
Includes one 384-Well Optical Reaction Plate. Each well contains preloaded reaction mix (master mix, RNase P primers, and FAM
™ dye-labeled probe) and template to detect and quantitate genomic copies of the human RNase P gene.
Quantity
3 x 96-Well
Plates
2 x
384-Well
Plates
3 x 96-Well
Plates
4 x TLDAs
1 x 96-Well
Plate
1 x 384-
Well Plate
Notes
160
7900HT Fast System Maintenance and Troubleshooting Guide
Appendix C
Instrument Maintenance and Verification
Table C-3 Consumables for calibration and verification runs (continued)
Part
Number
Description
4351979 TaqMan
®
RNase P Fast 96-Well Instrument Verification Plate
Includes one Optical 96-Well Fast Thermal Cycling Plate. Each well contains preloaded reaction mix (master mix, RNase P primers, and FAM
™
dye-labeled probe) and template to detect and quantitate genomic copies of the human RNase P gene.
4351468 TaqMan
®
Low Density Array RNase P Kit
Includes one empty TaqMan
®
Low Density Array (TLDA) and eight tubes of solution. Each solution contains reaction mix (master mix,
RNase P primers, and FAM
™
-MGB dye-labeled probe) and template to detect and quantitate genomic copies of the human
RNase P gene.
Quantity
1 x 96-Well
Plate
1 TLDA
Notes
7900HT Fast System Maintenance and Troubleshooting Guide
161
Appendix C
Instrument Maintenance and Verification
Notes
162
7900HT Fast System Maintenance and Troubleshooting Guide
Index
A
absolute quantification troubleshooting
adjusting plate-sensor switch
to
adjustment knob
air bubbles
aligning
CLV fixed-position bar code reader
fixed-position bar code readers
LD fixed-position bar code reader
Plate Handler
amplification run starting
analyzing background data
pure dye data
Applied Biosystems contacting
customer feedback on documentation
Information Development department
Technical Support
assumptions for using this guide
Automation Accessory components
Plate Handler, See Plate Handler
See fixed-position bar code reader
B
background calibration about
analyzing the data
creating the plate document
preparing the plate
running the plate
when to perform
background component, about
background plate creating
preparing
running
background run troubleshooting
backing up SDS files
backup storage devices
7900HT Fast System Maintenance and Troubleshooting Guide bold text, when to use
C
calibrating the 7900HT instrument adjusting the plate-sensor switch
aligning the fixed-position bar code readers
aligning the Plate Handler
calibration background
CAUTION, description
changing gripper finger pads
sample block module
chemistry non-optimized
troubleshooting
cleaning gripper finger pads
sample block wells
computer troubleshooting
consumables
Fast 96-well reaction plates
improper or damaged plastics
Optical Adhesive Covers
Optical Cap Strips
standard 384-well reaction plates
standard 96-well reaction plates
TaqMan Low Density Arrays
writing on reaction plates
contamination decontaminating the sample block
fluorescent, common sources
isolating on the sample block module
conventions bold text
for describing menu commands
IMPORTANTS!
in this guide
italic text
Notes
user attention words
creating background plate
background plate document
custom pure dye plate documents
pure spectra plate document
163
Index
verification run plate document
custom pure dyes
customer feedback, on Applied Biosystems documents
D
data management
decontaminating the sample block module
to
documentation, related
F
finger pads cleaning
replacing
fixed-position bar code reader aligning CLV
to
aligning LD
to
connections
fluorescent contamination
detection system
G
gripper
H
hand-held bar code reader connections
I
imprecise pipetting
improper threshold setting
Information Development department, contacting
installing plate adapter
sample block module
SDS software
SDS Software Updates
Windows service pack updates
instrument troubleshooting
instrument tray replacing the plate adapter
irreproducibility causes
italic text, when to use
L
LAVA software aligning the CLV fixed-position bar code
164
reader
launching
,
LDHOST software aligning the LD fixed-position bar code reader
low copy templates
M
maintenance schedule
,
calibration and verification runs
master mixes using
menu commands, conventions for describing
modes of operation
automated
stand-alone
MSDSs, obtaining
,
P
performing background calibration
pure dye run
pipetting errors
pipettors, using
plate adapter, changing
plate document background
pure spectra
verification run
Plate Handler
adjustment knob
aligning
cleaning the finger pads
gripper
plate stack positions
plate-sensor switch
replacing the finger pads
plate stacks positions
plate-sensor switch
adjusting
precision causes of low precision
to
preparing background plate
pure dye plates
RNase P plate
RNase P TLDA
process quality values (PQV) rules for
pure dye calibration analyzing the data
running the plate
7900HT Fast System Maintenance and Troubleshooting Guide
Index
pure dye plate constructing for custom dyes
running
pure dye run troubleshooting
pure spectra calibration about
creating the plate document
preparing pure dye plates
R
reagents non-Applied Biosystems PCR reagents
TaqMan RNase P Instrument Verification
Plates
reinstalling the SDS software
relative quantification troubleshooting
replacing gripper finger pads
,
sample block module
RNase P plate running
RNase P TLDA running
RNase P verification run preparing the plate
preparing the RNase P TLDA
running background plate
pure dye plate
RNase P plate
RNase P TLDA
S
sample block locking bar
sample block locking bolt
sample block module cleaning sample block module wells
,
contamination
replacing
saturation, signal
SDS software installing
reinstalling
signal saturation
software, starting
,
spectral calibration, See pure dye runs
storage devices, backup
T
TaqMan Low Density Array RNase P Kit about
TaqMan RNase P Instrument Verification Plates about
analyzing
kits
Technical Support, contacting
text conventions
threshold improper setting
TLDA RNase P card about
training, information on
troubleshooting
7900HT instrument
background runs
chemistry problems
computer
end-point runs
fixed-position bar code reader
pure dye runs
real-time runs
SDS software
Zymark Twister Microplate Handler
U
updating
SDS Software
Windows operating system
user attention words, described
V
verification run creating the plate document
running the RNase P plate or RNase P TLDA
W
WARNING, description
Windows service pack updates, installing
Z
Zymark Twister Software aligning the Plate Handler
testing the plate sensor switch
7900HT Fast System Maintenance and Troubleshooting Guide
165
Index
166
7900HT Fast System Maintenance and Troubleshooting Guide
Worldwide Sales and Support
Applied Biosystems vast distribution and service network, composed of highly trained support and applications personnel, reaches 150 countries on six continents.
For sales office locations and technical support, please call our local office or refer to our
Web site at www.appliedbiosystems.com.
Appl ied Biosystems is committed to providing the world’s leading technology and information for life scientists.
Headquarters
850 Lincoln Centre Drive
Foster City, CA 94404 USA
Phone: +1 650.638.5800
Toll Free (In North America): +1 800.345.5224
Fax: +1 650.638.5884
06/2010
www.appliedbiosystems.com
Part Number 4365542 Rev. C
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Table of contents
- 1 Front Cover
- 2 Copyright Page
- 5 Preface
- 5 How to Use This Guide
- 6 How to Obtain More Information
- 7 How to Obtain Support
- 9 1. Performing Calibration and Verification Runs
- 10 Recommended Run Schedule
- 11 Performing a Background Calibration
- 11 Overview
- 12 Before You Begin
- 14 Preparing the Background Plate
- 17 Preparing the Background TLDA
- 18 Creating a Background Plate Document
- 20 Running the Background Plate or Background TLDA
- 22 Analyzing the Background Data
- 23 Troubleshooting Background Calibrations
- 25 Performing a Pure Dye Calibration
- 25 Overview
- 27 Before You Begin
- 29 Preparing the Pure Dye Plate(s)
- 31 Preparing the Pure Dye TLDAs
- 32 Creating a Pure Dye Plate Document
- 35 Running a Pure Dye Plate or Pure Dye TLDA
- 37 Analyzing the Pure Dye Data
- 39 Troubleshooting Pure Dye Calibrations
- 40 Performing an Instrument Verification Run
- 40 Overview
- 43 Before You Begin
- 45 Preparing the RNase P Plate
- 47 Preparing the RNase P TLDA
- 49 Creating a Plate Document for the Verification Run
- 51 Running the RNase P Plate or RNase P TLDA
- 52 Analyzing the Instrument Verification Run
- 55 Verifying Instrument Performance
- 59 2. Maintaining the 7900HT Instrument Hardware
- 60 Recommended Maintenance Schedule
- 61 Removing and Installing a Sample Block
- 61 Before You Begin
- 70 Replacing the Plate Adapter
- 70 Before You Begin
- 73 Decontaminating the Sample Block
- 73 Overview
- 73 Before You Begin
- 79 3. Maintaining the Computer and Software
- 80 Recommended Maintenance Schedule
- 81 Archiving and Backing Up SDS Software Files
- 82 Modes of Operation
- 84 Defragmenting the Hard Drive
- 86 Managing Local User Accounts in the SDS Software
- 91 Updating the SDS Software
- 91 Updating the Operating System Software
- 92 Troubleshooting Software and Computer Problems
- 95 4. Maintaining the Automation Accessory
- 96 Recommended Maintenance Schedule
- 97 Automation Accessory Components and Stack Positions
- 98 Cleaning and Replacing Gripper Finger Pads
- 98 Before You Begin
- 100 Adjusting the Plate Sensor Switch
- 100 Before You Begin
- 105 Aligning the Plate Handler
- 105 Before You Begin
- 118 Aligning the Fixed-Position Bar Code Reader
- 118 Before You Begin
- 125 Troubleshooting the Automation Accessory
- 127 5. Troubleshooting Chemistry and Assay Runs
- 128 Low Precision or Irreproducibility
- 132 Standard Curve (AQ) and Comparative CT (RQ) Quantitative Assay Runs
- 134 Allelic Discrimination and Plus/Minus End-Point Assay Runs
- 135 6. Flags and Filtering
- 136 Using Flags
- 138 Flags By Analysis
- 140 Description of Flags
- 140 Baselining Algorithm Failed (BAF)
- 140 Bad Passive Reference (BPR)
- 141 CT Calculation Algorithm Failed (CAF)
- 141 Distance Between Cluster and NTCs (DCN)
- 141 Exponential Region Algorithm Failed (EAF)
- 142 Empty Well (EW)
- 142 Fluorescence Off-Scale (FOS)
- 143 Outlier Well (GBO)
- 143 Hardy Weinberg Value (HW)
- 144 Has Missing Data (HMD)
- 144 Has Noise Spike (HNS)
- 144 High Relative Noise (HRN)
- 145 High Standard Deviation in Replicate Group (HSD)
- 145 Large Mean Squared Error (LME)
- 146 Laser Power Low (LPL)
- 146 Non-Amplified Plate (NAP)
- 146 Not Amplified Well (NAW)
- 147 Number of Clusters (NOC)
- 147 Percentage of Outliers (POU)
- 147 Small Number of Samples in Cluster (SNS)
- 148 Thresholding Algorithm Failed (TAF)
- 149 A. Adding Custom Dyes to the Pure Dye Set
- 149 Before You Begin
- 152 Creating a Dilution Series Plate
- 152 Creating a Plate Document for the Dilution Series Plate
- 153 Running and Analyzing the Dilution Series Plate
- 156 Creating a Pure Dye Plate with the Custom Dye(s)
- 157 Adding the New Custom Dye(s) to the SDS Software
- 158 Creating a Plate Document Template with the Custom Dye(s)
- 161 B. Instrument Connections
- 165 C. Parts and Consumables
- 165 Interchangeable Sample Block Modules and Accessories
- 166 Consumables and Disposables
- 168 Instrument Maintenance and Verification
- 171 Index
- 176 Back Cover