OWNER`S MANUAL USO E MANUTENZIONE

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32K28B00.book 1 ページ 2013年5月31日 金曜日 午前11時21分

Honda CRF125F/FB

OWNER’S MANUAL

USO E MANUTENZIONE

MANUAL DEL PROPIETARIO

©

Honda Motor Co., Ltd. 2013

32K28B00.book 2 ページ 2013年5月31日 金曜日 午前11時21分

IMPORTANT INFORMATION

The information in this publication relates to the Honda CRF125F/FB, a single-track twowheeled motor vehicle, powered by a spark ignited internal combustion engine and driven by a mounted rider.

This motorcycle is not suitable for novice riders. This motorcycle shall only be used by trained and experienced riders.

Please receive instructions from your dealer to service and use your vehicle. Also, we recommend that you obtain from the dealer the pre-delivery document.

• OPERATOR ONLY. NO PASSENGER

This motorcycle is designed and constructed as an operator-only model. The seating configuration does not safely permit the carrying of a passenger. Never exceed the maximum weight capacity.

• FOR OFF-ROAD USE ONLY

This motorcycle is designed and manufactured for off-road use only.

• PARENTS : READ IMPORTANT MESSAGE ON PAGE 1.

• READ THIS OWNER’S MANUAL CAREFULLY

Pay special attention to the safety messages that appear throughout the manual. These messages are fully explained in the ‘‘A Few Words About Safety’’ section which appears before the ‘‘Contents’’ page.

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold.

32K28B00.book 3 ページ 2013年5月31日 金曜日 午前11時21分

Honda CRF125F/FB

OWNER’S MANUAL

(Original instructions)

All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co., Ltd. reser ves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

32K28B00.book 4 ページ 2013年5月31日 金曜日 午前11時21分

WELCOME

Your new motorcycle presents you with an invitation to adventure and a challenge to master the machine. Your safety depends not only on your own alertness and familiarity with the motorcycle, but also the motorcycle’s mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential.

To help meet the challenges safely and enjoy the adventure fully, become thoroughly familiar with this Owner’s Manual BEFORE YOU RIDE THE MOTORCYCLE.

As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your motorcycle, other property, or the environment.

Pleasant riding, and thank you for choosing a Honda !

32K28B00.book 5 ページ 2013年5月31日 金曜日 午前11時21分

• The following codes in this manual indicate each country.

ED

U

European direct sales

Australia New Zealand

• The specifications may vary with each locale.

• The illustrations herein are based on the ED type.

• This vehicle pictured in this owner’s manual may not match your actual vehicle.

32K28B00.book 6 ページ 2013年5月31日 金曜日 午前11時21分

A FEW WORDS ABOUT SAFETY

Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels — on the motorcycle.

Safety Messages — preceded by a safety alert symbol and one of three signal words:

DANGER, WARNING, or CAUTION.

These signal words mean:

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You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings — such as Important Safety Reminders or Important Safety Precautions.

Safety Section — such as Motorcycle Safety.

Instructions — how to use this motorcycle correctly and safely.

This entire manual is filled with important safety information — please read it carefully.

32K28B00.book 8 ページ 2013年5月31日 金曜日 午前11時21分

OPERATION

page

1 MOTORCYCLE SAFETY

1 IMPORTANT MESSAGE TO

PARENTS

3 IMPORTANT SAFETY

INFORMATION

6 PROTECTIVE APPAREL

7 RIDING POSITION AND SAFETY

EQUIPMENT

8 LOAD LIMITS AND GUIDELINES

12 LABELS

18 PARTS LOCATION

21 MAJOR COMPONENTS

(Information you need to operate this motorcycle)

21 BRAKES

25 CLUTCH

27 FUEL

31 ENGINE OIL

32 WHEELS & TYRES page

37 ESSENTIAL INDIVIDUAL

COMPONENTS

37 IGNITION SWITCH

38 START BUTTON

39 ENGINE STOP BUTTON

32K28B00.book 9 ページ 2013年5月31日 金曜日 午前11時21分 page

40 FEATURES

(Not required for operation)

40 LEFT SIDE COVER

41 SEAT page

42 OPERATION

42

44

PRE-RIDE INSPECTION

STARTING THE ENGINE

48 RUNNING-IN

49 RIDING

51 BRAKING

52 PARKING

52 ANTI-THEFT TIPS

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MAINTENANCE

page

53 MAINTENANCE

53 THE IMPORTANCE OF

MAINTENANCE

54 MAINTENANCE SAFETY

55 SAFETY PRECAUTIONS

56 MAINTENANCE SCHEDULE

59 TOOL KIT

60 SERIAL NUMBERS

61 AIR CLEANER

64 CRANKCASE BREATHER

65 ENGINE OIL

71 SPARK PLUG

73 IDLE SPEED

74 THROTTLE OPERATION

76 SPARK ARRESTER

77 DRIVE CHAIN

82 WHEEL RIMS AND SPOKES

83 WHEEL REMOVAL

87 BRAKE PADS WEAR

88 BRAKE SHOES WEAR

89 BATTERY

91 FUSE REPLACEMENT

93 FRONT SUSPENSION page

94 REAR SUSPENSION

95 SIDE STAND

96 CLEANING

99 TRANSPORTING

101 STORAGE GUIDE

101 STORAGE

103 REMOVAL FROM STORAGE

104 TAKING CARE OF THE

UNEXPECTED

105 SPECIFICATIONS

109 MANUFACTURER AND

AUTHORISED REPRESENTATIVE

FOR EU MARKET

32K28B00.book 1 ページ 2013年5月31日 金曜日 午前11時21分

MOTORCYCLE SAFETY

IMPORTANT MESSAGE TO

PARENTS

Your child’s safety is very important to

Honda. That’s why we urge you to read this message before you let any young person ride this motorcycle. Off-road riding can be fun. But as with riding a bicycle, bad judgements can result in injuries, and we don’t want that to happen ! As a parent, you can help prevent crashes by making good decisions about if, when, and how your youngster rides this motorcycle.

Riding Readiness

The first decision you’ll need to make is whether your youngster is ready to ride.

Riding readiness varies widely from one person to another, and age and size are not the only factors.

PHYSICAL ABILITY is an important consideration. For example, riders must be big enough to hold the motorcycle up, get on, and comfortably sit on the seat with both feet touching the ground. They should also be able to easily reach and work the brakes, the throttle and all other controls.

ATHLETIC ABILITY is necessary for riding a motorcycle. Generally speaking, your youngster should be good at riding a bicycle before getting on a motorcycle. Can your youngster judge speeds and distances on a bicycle and react with proper hand and foot actions ? Anyone who does not have good coordination,balance, and agility is not ready to ride this motorcycle.

MENTAL AND EMOTIONAL MATURITY are requirements for safe riding. Does your youngster think through problems and come to logical solutions ? On a bicycle, does your youngster obey safe riding rules ?

Be honest ! Young people who take unnecessary risks, make bad judgements and don’t obey rules are not ready to ride this motorcycle.

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Instruction and Super vision

If you decide that your youngster is ready to safely operate this motorcycle, make sure both of you carefully read and understand the Owner’s Manual before riding. Also be sure that your youngster has a helmet and other appropriate riding equipment and always wears it when operating the vehicle or sitting on it. And, it is important for your youngster to finish the training course.

GOOD INSTRUCTION is an important part of hands-on training. The teacher can either be you or another responsible adult who has experience with off-road motorcycle riding. (For help in finding a qualified instructor, talk with your dealer.) Even if you’re not the main teacher, it’s up to you to ensure your youngster’s safety. Remember, learning to ride a motorcycle is a gradual step-by-step process. It takes time, patience and practice – many hours over a period of weeks or months.

2

SUPERVISION is another important obligation of parents. Even after youngsters have become skilled off-road riders, they should always ride with adult supervision. It helps to regularly remind young riders of basic safety rules and cautions. And remember, it’s your responsibility to see that the vehicle is properly maintained and kept in safe operating condition.

SAFE AND RESPONSIBLE RIDING must be an ongoing commitment – by you and your youngster. When you both put safety first, you can enjoy more peace of mind, and your youngster can enjoy more hours of safe off-road riding.

For your convenience, this CRF125F/FB comes with an ignition switch and key.

Remove the key when the motorcycle is parked to help prevent unauthorized use.

32K28B00.book 3 ページ 2013年5月31日 金曜日 午前11時21分

IMPORTANT SAFETY INFORMATION

Your motorcycle can provide many years of service and pleasure – if you take responsibility for your own safety and understand the challenges you can meet while riding.

This motorcycle has been designed for younger riders, as well as for smaller adults.

However, not all youngsters are physically or emotionally ready to ride. Therefore, before parents allow any youngster to ride this motorcycle, we urge them to carefully read the Important Message to Parents on page 1.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. Following are a few that we consider to be most important.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves and other protective gear (page 6).

Never Carr y a Passenger

Your motorcycle is designed for one person only. There are no handholds, footrests, or seat for a second person – so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the motorcycle.

3

32K28B00.book 4 ページ 2013年5月31日 金曜日 午前11時21分

Ride Off-Road Only

Your motorcycle is designed and manufactured for off-road use only. The tyres are not made for pavement, and the motorcycle does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your motorcycle across.

Take Time to Learn and Practice

Developing appropriate off-road riding skills is important to your safety and is a gradual, step-by-step process. You can start by practicing at low speeds in a safe area and slowly build your skills. Getting personal instruction from an experienced rider or a qualified riding instructor can also be very valuable. If you need assistance in locating a training course closest to you, contact your dealer or the member organization of the International

Motorcycle Federation (FIM) in your country. Contact information can be found at: www.fim-live.com under ‘‘affiliated federations.’’

4

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Be Alert for Off-Road Hazards

The terrain can present a variety of challenges when you ride off-road.

Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

Ride Within Your Limits

Pushing the limits is another major cause of motorcycle crashes. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgements and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Bike in Safe Condition

For safe riding, it’s important to inspect your motorcycle before every ride and perform all recommended maintenance.

Never exceed load limits, and only use accessories that have been approved by

Honda for this motorcycle. See page 8 for more details.

Others

• This motorcycle is not equipped with lights. Don’t ride at night.

5

32K28B00.book 6 ページ 2013年5月31日 金曜日 午前11時21分

PROTECTIVE APPAREL

For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, trousers, and a long-sleeved jersey, shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.

Following are suggestions to help you choose proper gear.

Not wearing a helmet increases the chance of serious injury or death in a crash.

Be sure you always wear a helmet, eye protection and other protective apparel when you ride.

Helmets and Eye Protection

Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and have a chin strap that can be tightened securely.

An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision.

Additional Riding Gear

In addition to a helmet and eye protection, we also recommend:

• Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.

• Off-road motorcycle gloves to help protect your hands.

• Riding trousers with knee and hip pads, a riding jersey with padded elbows, and a chest/shoulder protector.

6

32K28B00.book 7 ページ 2013年5月31日 金曜日 午前11時21分

RIDING POSITION AND SAFETY EQUIPMENT

Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs.

Helmet and Eye Protection

Long-sleeved apparel and

Protector

Off-road motorcycle gloves

Riding trousers with Protector Off-road motorcycle boots

7

32K28B00.book 8 ページ 2013年5月31日 金曜日 午前11時21分

LOAD LIMITS AND GUIDELINES

Your Honda was designed as a rider-only motorcycle. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the motorcycle.

In addition, exceeding the weight limits or carrying an unbalanced load can seriously affect your motorcycle’s handling, braking, and stability. Adding accessories or making modifications that change this motorcycle’s design and performance can also make it unsafe. Also, the weight of any accessories will reduce the maximum load the motorcycle can carry.

The following pages give more specific information on loading, accessories and modifications.

Loading

How much weight you put on your motorcycle, and how you load it, are important to your safety. If you decide to carry cargo, you should be aware of the following information.

Overloading or carrying a passenger can cause a crash and you can be seriously hurt or killed.

Follow all load limits and other loading guidelines in this manual.

8

32K28B00.book 9 ページ 2013年5月31日 金曜日 午前11時21分

Load Limits

Following are the load limits for your motorcycle:

Maximum weight capacity:

CRF125F:

80 kg (176 lb)

CRF125FB:

88 kg (194 lb)

Includes the weight of the rider and any accessories

The weight of added accessories will reduce the maximum cargo weight you can carry.

Loading Guidelines

As discussed on page 8, we recommend that you do not carry any cargo on this motorcycle. However, if you decide to carry cargo, ride at reduced speeds and follow these common-sense guidelines:

• Keep cargo small and light. Make sure it cannot easily be caught on brush or other objects, and that it does not interfere with your ability to shift position to maintain balance and stability.

• Place weight as close to the centre of the motorcycle as possible.

• Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebar, fork, or front fender.

• Make sure that all cargo is tied down securely.

• Never exceed the maximum weight limit.

• Check that both tyres are properly inflated (page 32).

9

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Accessories and Modifications

Modifying your motorcycle or using non-

Honda accessories can make your motorcycle unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information.

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.

Accessories

We strongly recommend that you use only

Honda Genuine Accessories that have been specifically designed and tested for your motorcycle. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Honda accessories. Check with your dealer for assistance and always follow these guidelines:

• Make sure the accessory does not reduce ground clearance and lean angle, limit suspension travel or steering travel, alter your riding position or interfere with operating any controls.

• Be sure electrical equipment does not exceed the motorcycle's electrical system capacity (page 107).

10

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Modifications

We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability and braking, making it unsafe to ride.

Because safety, vehicle movement, and clearance must be taken into consideration, you must consult your tyre maker or Honda dealer before changing your tyre model type.

Removing or modifying your exhaust system (such as the spark arresters or mufflers) or other equipment can also make your motorcycle illegal.

11

32K28B00.book 12 ページ 2013年5月31日 金曜日 午前11時21分

LABELS

The following pages describe the label locations and their meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels.

If a label comes off or becomes hard to read, contact your dealer for a replacement.

There is a specific symbol on each label.

The meanings of each symbol and label are as follows.

12

32K28B00.book 13 ページ 2013年5月31日 金曜日 午前11時21分

Read instructions contained in Owner’s Manual carefully.

Read instructions contained in Shop Manual carefully.

In the interest of safety, take the motorcycle to be serviced only by your dealer.

DANGER (with RED background)

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

WARNING (with ORANGE background)

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

CAUTION (with YELLOW background)

You CAN be HURT if you don’t follow instructions.

13

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BATTERY LABEL (ED type only)

DANGER

• Keep flames and sparks away from the battery.

The battery produces explosive gas that can cause an explosion.

• Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.

• Do not allow children to handle the battery, under any circumstance. Ensure that anyone handling the battery has a proper understanding of the hazards and correct handling procedures involved.

• Handle battery electrolyte with extreme care, as it contains dilute sulfuric acid. Exposure to eyes or skin can cause burns or loss of eyesight.

• Read this manual carefully, and understand it before handling the battery. Failure to do so can cause personal injury and damage to the vehicle.

• Do not use the battery if the level of electrolyte is at or below the recommended level. Using the battery with low electrolyte can cause it to explode, causing serious injury.

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32K28B00.book 15 ページ 2013年5月31日 金曜日 午前11時21分

USE CAUTION LABEL

Operator only. No passengers.

This vehicle is designed and manufactured for offroad use only. Operation on public streets, roads, or highways is illegal.

Children should only use these vehicles under the permanent supervision of an adult responsible of their safety.

Operating this vehicle if you are under the age of 6 increases your chance of severe injury or death.

NEVER operate this vehicle if you are under age 6.

For your protection, always wear a helmet, eye protection, and protective gear while riding.

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CRF125F:

CRF125FB:

DRIVE CHAIN LABEL

Keep chain adjusted and lubricated.

25 – 35 mm (1.0 – 1.4 in) Freeplay

REAR CUSHION LABEL

GAS FILLED

Do not open.

Do not heat.

CE MARK (ED type only)

CRF125F:

Engine net power: 6.6 kW

Machine mass:

87 kg

CRF125FB:

Engine net power: 6.6 kW

Machine mass:

88 kg

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CE MARK (ED type only)

CRF125F:

CRF125FB:

USE CAUTION LABEL

REAR CUSHION LABEL

DRIVE CHAIN LABEL

BATTERY LABEL

(ED type only)

17

32K28B00.book 18 ページ 2013年5月31日 金曜日 午前11時21分

PARTS LOCATION

Ignition switch

Clutch lever

Front brake lever

18

Engine stop button

Fuel fill cap

Start button

Throttle grip

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Oil fill cap/dipstick

Kickstarter

Throttle stop screw

(Engine idle speed)

Ignition switch

Spark plug

Spark arrester

Footpeg

Rear brake pedal

Engine oil drain bolt

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Fuel valve

Choke lever

Battery

Main fuse

Air cleaner

20

Front brake caliper

Shift lever

Footpeg

Side stand

Drive chain

Crankcase breather tube

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MAJOR COMPONENTS

(Information you need to operate this motorcycle)

BRAKES

Front Brake

This motorcycle has a hydraulic front disc brake.

As the brake pads wear, brake fluid level drops.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks. If the brake lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit (page 87), there is probably air in the brake system and it must be bled. See your dealer for this service.

Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

The recommended brake fluid is Honda

DOT 3 or DOT 4 brake fluid from a sealed container, or an equivalent.

(1)

Brake Fluid Level:

With the motorcycle in an upright position, check the fluid level. It should be above the

LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 87).

(1) LOWER level mark

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Front Brake Lever:

Never use adjusters other than those designed for this motorcycle. Install a new adjuster from the lever side with the lock nut under the head of the adjuster.

1. Pull back the rubber dust cover (1).

2. Loosen the lock nut (2).

3. To position the front brake lever (3) farther away from the handgrip, turn the adjuster (4) clockwise.

To position the front brake lever closer to the handgrip, turn the adjuster counterclockwise.

4. Tighten the lock nut. Return the dust cover to its normal position.

Lock nut torque:

5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)

5. Apply the brake, release it, then spin the wheel and check that it rotates freely.

Repeat this procedure several times.

6. Check freeplay by pulling in slowly on the front brake lever until the brake starts to engage.

Freeplay:

LESS THAN 20 mm (0.8 in)

22

If brake lever freeplay is not within this range, see your dealer.

(4)

(2)

(3)

(1) Rubber dust cover

(2) Lock nut

(1)

(3) Front brake lever

(4) Adjuster

Other Checks:

Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.

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Rear Brake

Pedal Height Adjustment:

1. Place the motorcycle on its side stand.

2. The stopper bolt (1) is provided to allow adjustment of the pedal height.

To adjust the pedal height, loosen the lock nut (2) and turn the stopper bolt.

Tighten the lock nut.

Brake Adjustment:

1. Place the motorcycle on its side stand.

2. Measure the distance the rear brake pedal (3) moves before the brake starts to take hold.

Freeplay should be:

10 – 20 mm (0.4 – 0.8 in)

3. If adjustment is necessary, turn the rear brake adjusting nut (4).

(5)

(4)

(A)

(1)

(3) (B)

(2)

(1) Stopper bolt

(2) Lock nut

(3) Rear brake pedal

(4) Rear brake adjusting nut

(5) Brake arm pin

(A)Decrease freeplay

(B)Increase freeplay

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Adjust by turning the rear brake adjusting nut a half-turn at a time. Make sure the cutout on the adjusting nut is seated on the brake arm pin (5) after making final freeplay adjustment.

4. Apply the brake several times and check for free wheel rotation after the brake pedal is released.

If proper adjustment cannot be obtained by this method, see your dealer.

After adjustment, push the brake arm (6) to confirm that there is a gap between the rear brake adjusting nut and the brake arm pin.

(4)

(5)

(6)

(4) Rear brake adjusting nut

(5) Brake arm pin

(6)Brake arm

After adjustment, confirm the freeplay of the rear brake pedal.

Other Checks:

Make sure the brake rod, brake arm, spring and fasteners are in good condition.

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CLUTCH

Clutch adjustment may be required if the motorcycle stalls when shifting into gear or tends to creep; or if the clutch slips, causing acceleration to lag behind engine speed.

Minor adjustments can be made with the clutch cable adjuster (4) at the clutch lever

(1).

Normal clutch lever freeplay is:

10 – 20 mm (0.4 – 0.8 in)

(1)

1. Pull back the rubber dust cover (2).

2. Loosen the lock nut (3) and turn the clutch cable adjuster (4). Tighten the lock nut and check the adjustment.

3. If the adjuster is threaded out near its limit or if the correct freeplay cannot be obtained, loosen the lock nut and turn in the clutch cable adjuster completely.

Tighten the lock nut and install the rubber dust cover.

(4)

(3)

(A)

(1) Clutch lever

(B)

(2)

(2) Rubber dust cover

(3) Lock nut

(4) Clutch cable adjuster

(A)Increase freeplay

(B)Decrease freeplay

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4. Loosen the lock nut (5) at the lower end of the cable. Turn the adjusting nut (6) to obtain the specified freeplay. Tighten the lock nut and check the adjustment.

5. Start the engine, pull in the clutch lever and shift into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. The motorcycle should begin to move smoothly and accelerate gradually.

If proper adjustment cannot be obtained or the clutch does not work correctly, see your dealer.

Other Checks:

Check the clutch cable for kinks or signs of wear that could cause sticking or failure.

Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion.

(5)

(A)

(B)

(5) Lock nut

(6) Adjusting nut

(6)

(A)Increase freeplay

(B)Decrease freeplay

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FUEL

Fuel Valve

The three way fuel valve (1) is on the left side near the carburetor.

OFF

With the fuel valve in the OFF position, fuel cannot flow from the tank to the carburetor.

Turn the valve OFF whenever the motorcycle is not in use.

ON

With the fuel valve in the ON position, fuel will flow from the main fuel supply to the carburetor.

RES

With the fuel valve in the RES position, fuel will flow from the reserve fuel supply to the carburetor. Use the reserve fuel only when the main supply is gone. Refill the tank as soon as possible after switching to RES.

The reserve fuel supply is:

0.9 (0.24 US gal, 0.20 Imp gal)

Remember to check that the fuel valve is in the ON position each time you refuel. If the valve is left in the RES position, you may run out of fuel with no reserve.

(1)

OFF

(1) Fuel valve

ON RES

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32K28B00.book 28 ページ 2013年6月3日 月曜日 午後5時15分

Fuel Tank

The fuel tank capacity including the reserve supply is:

4.3 (1.14 US gal, 0.95 Imp gal)

To open the fuel fill cap (1), pull out the breather tube (2) from the steering stem nut (3). Then turn the fuel fill cap counterclockwise.

Do not overfill the tank. There should be no fuel in the filler neck (4).

After refueling, be sure to tighten the fuel fill cap firmly by turning it clockwise. Insert the breather tube into the steering stem nut.

(3)

(2)

(1)

Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks, and flame away.

• Refuel only outdoors.

• Do not spill the petrol. If you do, wipe up the spills immediately.

28

(1) Fuel fill cap

(2) Breather tube

(4)

(3) Steering stem nut

(4) Filler neck

32K28B00.book 29 ページ 2013年5月31日 金曜日 午前11時21分

Use unleaded or low-lead petrol with a research octane number of 91 or higher. We recommend that you use unleaded petrol because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.

NOTICE

If ‘‘spark knock’’ or ‘‘pinking’’ occurs at a steady engine speed under normal load, change brands of petrol. If spark knock or pinking persists, consult your dealer.

Failure to do so is considered misuse, and damage caused by misuse is not covered by

Honda’s Limited Warranty.

Occasionally you may experience light spark knock while operating under heavy loads. This is no cause for concern, it simply means your engine is operating efficiently.

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32K28B00.book 30 ページ 2013年5月31日 金曜日 午前11時21分

Petrol Containing Alcohol

If you decide to use a petrol containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by

Honda. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol. Do not use petrol that contains more than 10 % ethanol. Do not use petrol containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol. Never use petrol containing more than 5 % methanol, even if it has cosolvents and corrosion inhibitors.

The use of petrol containing more than 10 % ethanol (or more than 5 % methanol) may:

• Damage the painting of the fuel tank.

• Damage the rubber tubes of the fuel line.

• Cause corrosion of the fuel tank.

• Cause poor drivability.

Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol. If it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a petrol that contains alcohol, or one that you think contains alcohol, switch to a petrol that you know does not contain alcohol.

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32K28B00.book 31 ページ 2013年5月31日 金曜日 午前11時21分

ENGINE OIL

Engine Oil Level Check

Check the engine oil level each day before operating the motorcycle.

The oil fill cap/dipstick (1) is at the rear of the right crankcase cover and contains a dipstick for measuring the oil level. Oil level must be maintained between the upper (2) and lower (3) level marks on the oil fill cap/ dipstick.

1. Hold the motorcycle upright on firm level ground.

2. Start the engine and let it idle for 3 – 5 minutes.

3. Stop the engine. After 2 – 3 minutes, remove the oil fill cap/dipstick, wipe it clean, and reinsert the oil fill cap/ dipstick without screwing it in. Remove the oil fill cap/dipstick. The oil level should be between the upper and lower level marks on the oil fill cap/dipstick.

4. If required, add the specified oil (see page 65) up to the upper level mark. Do not overfill.

5. Reinstall the oil fill cap/dipstick. Check for oil leaks.

NOTICE

Running the engine with insufficient oil can cause serious engine damage.

(1)

(1) Oil fill cap/dipstick

(2) Upper level mark

(3) Lower level mark

(2)

(3)

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32K28B00.book 32 ページ 2013年6月5日 水曜日 午後7時7分

WHEELS & TYRES

The tyres are the only point of contact between your motorcycle and the road.

Safety under any riding conditions is dependant upon this small point of contact.

Please understand that the tyres will have less grip, as the tread wear decreases.

To safely operate your motorcycle, the wheels and tyres must be the proper type

(off-road) and size. Also, your tyres must be in good condition with adequate tread, and correctly inflated.

It is important to properly replace parts according to the replacement schedule. We recommend that you leave this work to the experts with the proper equipment and experience.

Wheels that are deformed or damaged must be replaced. And when the tyre is punctured, it is essential to stop as soon as possible, and inspect the tyre by removing the tyre.

Please consult your dealer for tyre repair and replacement.

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32K28B00.book 33 ページ 2013年5月31日 金曜日 午前11時21分

Tyres age, even if they have not been used or have only been used occasionally.

Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence of ageing. Old and aged tyres must be checked by experts to determine the suitability for further use.

Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.

Air Pressure

Properly inflated tyres are most important for safety, and will provide the best combination of handling, tread life, and riding comfort. Generally, underinflated tyres wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Underinflated tyres can also cause wheel damage in rocky terrain.

Overinflated tyres make your motorcycle ride harshly, are more prone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install new caps.

33

32K28B00.book 34 ページ 2013年5月31日 金曜日 午前11時21分

Always check air pressure when your tyres are ‘‘cold.’’ If you check air pressure when your tyres are ‘‘warm’’ – even if your motorcycle has only been ridden for a few miles – the readings will be higher. If you let air out of warm tyres to match the recommended cold pressures, the tyres will be underinflated.

The recommended ‘‘cold’’ tyre pressures are:

Front

Rear

100 kPa

(1.00 kgf/cm

100 kPa

2 , 15 psi)

(1.00 kgf/cm

2

, 15 psi)

Inspection

Whenever you check the tyre pressures, you should also examine the tyre treads and sidewalls for wear, damage, and foreign objects:

Look for:

• Bumps or bulges in the side of the tyre or the tread. Replace the tyre if you find any bumps or bulges.

• Cuts, splits or cracks in the tyre. Replace the tyre if you can see fabric or cord.

• Excessive tread wear.

Also, if you hit a pothole or hard object, pull to the side of the road as soon as you can safely and carefully inspect the tyres for damage.

34

32K28B00.book 35 ページ 2013年5月31日 金曜日 午前11時21分

Tread Wear

You must periodically confirm the tread wear depth.

Replace tyres before tread depth (1) at the centre of the tyre reaches the following limit:

Front:

Rear:

Minimum tread depth

3.0 mm (0.12 in)

3.0 mm (0.12 in)

(1)

Tube Repair and Replacement

If a tube is punctured or damaged, you should replace it as soon as possible. A tube that is repaired may not have the same reliability as a new one, and it may fail while you are riding.

If you need to make a temporary repair by patching a tube or using an aerosol sealant, ride cautiously at reduced speed and have the tube replaced before you ride again.

Any time a tube is replaced, the tyre should be carefully inspected as described on page

34.

(1) Tread depth

35

32K28B00.book 36 ページ 2013年5月31日 金曜日 午前11時21分

Wheel & Tyre Replacement

The tyres that came on your motorcycle were designed to match the performance capabilities of your motorcycle and provide the best combination of handling, braking, durability and comfort.

Installing improper tyres on your motorcycle can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.

Always use the size and type of tyres recommended in this owner’s manual.

Used tyres should not be installed if the previous usage record is unknown.

The recommended tyres for your motorcycle are:

Front: CRF125F: 70/100-17M/C 40M

CRF125FB: 70/100-19M/C 42M

Rear:

CRF125F: 90/100-14M/C 49M

CRF125FB: 90/100-16M/C 51M

Type: bias-ply, tube

The recommended wheels for your motorcycle are:

Front: CRF125F: 17 × 1.4

CRF125FB: 19 × 1.4

Rear:

CRF125F: 14 × 1.85

CRF125FB: 16 × 1.85

Whenever you replace a tyre, use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed.

Also remember to replace the inner tube whenever you replace a tyre. The old tube will probably be stretched, and if installed in a new tyre, it could fail.

36

32K28B00.book 37 ページ 2013年5月31日 金曜日 午前11時21分

ESSENTIAL INDIVIDUAL COMPONENTS

IGNITION SWITCH

The ignition switch (1) is located in front of handlebar.

(1)

The ignition switch is used to prevent unauthorized use of the motorcycle.

Before riding, insert the key and turn it to

After parking the motorcycle, remove the key.

OFF

OFF

ON

ON

(1) Ignition switch

Key Position

(OFF)

(ON)

Function

The engine cannot be operated.

With the transmission in neutral, the engine can be started.

Key Removal

Key can be removed

Key cannot be removed

37

32K28B00.book 38 ページ 2013年5月31日 金曜日 午前11時21分

START BUTTON

The start button (1) is next to the throttle grip.

When the start button is pressed, the starter motor cranks the engine. See page

45 for the starting procedure.

(1) Start button

38

(1)

32K28B00.book 39 ページ 2013年5月31日 金曜日 午前11時21分

ENGINE STOP BUTTON

The engine stop button (1) is next to the left handlebar grip.

Push the button in and hold it in until the engine stops completely.

(1) Engine stop button

(1)

39

32K28B00.book 40 ページ 2013年5月31日 金曜日 午前11時21分

FEATURES

(Not required for operation)

LEFT SIDE COVER

The left side cover (1) must be removed for air cleaner maintenance.

Removal:

1. Remove the bolt (2).

2. Pull both side cover prongs (3) out of the rubber grommets (4).

Installation:

1. Slide the top of the side cover under the bottom edge of the seat.

2. Align the side cover prongs with the rubber grommets. Press the side cover into position.

3. Install the securing bolt and tighten it.

(4)

(3)

(1)

(3)

(1) Left side cover

(2) Bolt

(3) Prongs

(4) Grommets

(2)

40

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SEAT

The seat (1) must be removed for battery and main fuse maintenance.

Removal:

1. Remove the nuts (2) under the rear fender.

2. Remove the seat up and back.

Installation:

1. Set the seat prong (3) into the hook on the frame while aligning the slot (4) on the seat with the stud (5) on the fuel tank.

2. Insert the seat bolts (6) into the frame.

3. Install the nuts and tighten them.

(4)

(5)

(3)

(1)

(1) Seat

(2) Nuts

(3) Prong

(4) Slot

(5) Stud

(6) Seat bolts

(6)

(2)

41

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OPERATION

PRE-RIDE INSPECTION

For your safety, it is very important to take a few moments before each ride to walk around your motorcycle and check its condition. If you detect any problem, be sure you take care of it, or have it corrected by your dealer.

Improperly maintaining this motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.

Always perform a pre-ride inspection before every ride and correct any problems.

1. Engine oil level – add engine oil if required (page 31). Check for leaks.

2. Fuel level – fill fuel tank when necessary

(page 28). Check for leaks.

3. Brakes – check operation;

Front: Make sure there is no brake fluid leakage (page 21).

Rear: Adjust freeplay if necessary (pages

23 – 24)

4. Tyres – check condition and pressure

(pages 32 – 35).

5. Spokes and rim lock – check and tighten if necessary (page 82).

6. Drive chain – check condition and slack

(page 77). Adjust and lubricate if necessary.

7. Chain slider – check slider wear (page

78).

8. Throttle – check for smooth opening and full closing in all steering positions.

Adjust freeplay if necessary (pages 74 –

75).

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32K28B00.book 43 ページ 2013年5月31日 金曜日 午前11時21分

9. Clutch – check operation, and adjust if necessary (pages 25 – 26).

10. Spark plug and high tension terminal – check for looseness (pages 71 – 72).

11. Engine stop button – check for proper function (page 39).

12. Nuts, bolts, fasteners – check the front and rear wheels to see that the axle nuts are tightened securely. Check security of all other nuts, bolts, and fasteners.

43

32K28B00.book 44 ページ 2013年5月31日 金曜日 午前11時21分

STARTING THE ENGINE

Always follow the proper starting procedure described below.

This motorcycle can be started with the transmission in gear by disengaging the clutch before operating the starter.

Your motorcycle’s exhaust contains poisonous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage.

Do not run the engine with the garage door closed. Even with the door open, run the engine only long enough to move your motorcycle out of the garage.

Do not use the electric starter for more than

5 seconds at a time. Release the start button for approximately 10 seconds before pressing it again.

Preparation

Before starting, insert the key and turn the ignition switch ON.

Make sure that the transmission is in neutral. Turn the fuel valve ON.

44

32K28B00.book 45 ページ 2013年5月31日 金曜日 午前11時21分

Starting Procedure

To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’

Normal Air Temperature

10° – 35°C (50° – 95°F)

1. Pull the choke lever (1) up all the way to

Fully ON (A).

(A)

(1) Choke lever

(B)

(C)

(1)

(A) Fully ON

(B) Detent position

(C) Fully OFF

2. (Using the start button)

With the throttle slightly open, press the start button.

(Using the kickstarter)

Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke.

With the throttle slightly open, operate the kickstarter. Kick from the top of the stroke through to the bottom with a rapid, continuous motion.

NOTICE

Allowing the kickstarter to snap back freely against the pedal stop can damage the engine case.

3. Immediately after the engine starts, push the choke lever down to the Detent

Position (

B

).

4. About a half minute after the engine starts, push the choke lever down all the way to Fully OFF (

C

).

5. If idling is unstable, open the throttle slightly.

45

32K28B00.book 46 ページ 2013年5月31日 金曜日 午前11時21分

High Air Temperature

35°C (95°F) or above

1. Do not use the choke.

2. Start the engine following step 2 under

‘‘Normal Air Temperature’’.

Low Air Temperature

10°C (50°F) or below

1. Follow steps 1 – 3 under ‘‘Normal Air

Temperature’’.

2. Warm up the engine by opening and closing the throttle slightly.

3. Continue warming up the engine until it will idle smoothly with the choke lever pushed down all the way to Fully OFF

(C).

NOTICE

Extended use of the choke may impair piston and cylinder wall lubrication and damage the engine.

46

32K28B00.book 47 ページ 2013年5月31日 金曜日 午前11時21分

Flooded Engine

(Using the start button)

If the engine fails to start after repeated attempts, it may be flooded with excess fuel.

To clear a flooded engine, push the choke lever to Fully OFF (C). Open the throttle fully and press the start button for 5 seconds. Follow the ‘‘High Air

Temperature’’ Starting Procedure (page

46).

(Using the kickstarter)

If the engine fails to start after repeated attempts, it may be flooded with excess fuel.

To clear a flooded engine, push the choke lever to Fully OFF (C). Open the throttle fully and crank the engine several times with the kickstarter. Follow the ‘‘High Air

Temperature’’ Starting Procedure (page

46).

47

32K28B00.book 48 ページ 2013年5月31日 金曜日 午前11時21分

RUNNING-IN

Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles).

During this period, avoid full-throttle starts and rapid acceleration.

48

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RIDING

Review Motorcycle Safety (pages 1 – 17) before you ride.

Make sure the side stand is fully retracted before riding the motorcycle. If the stand is extended, it may interfere with control during a left turn.

1. After the engine has been warmed up, the motorcycle is ready for riding.

2. While the engine is idling, pull in the clutch lever and depress the shift lever to shift into 1st (low) gear.

3. Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle.

Coordination of the throttle and clutch lever will assure a smooth positive start.

4. When the motorcycle attains a moderate speed, close the throttle, pull in the clutch lever and shift to 2nd gear by raising the shift lever.

This sequence is repeated to progressively shift to 3rd and 4th (top) gears.

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32K28B00.book 50 ページ 2013年5月31日 金曜日 午前11時21分

5. Raise the shift lever to shift to a higher gear and depress the shift lever to shift to a lower gear. Each stroke of the shift lever engages the next gear in sequence.

The shift lever automatically returns to the horizontal position when released.

• Do not downshift when traveling at a speed that would force the engine to overrev in the next lower gear; the rear wheel may lose traction, resulting in a possible loss of vehicle control.

• Do not shift gears without disengaging the clutch and closing the throttle. The engine and drive train could be damaged by overspeed and shock.

• Do not tow the motorcycle or coast for long distances while the engine is off.

The transmission will not be properly lubricated and damage may result.

• Do not run the engine at high rpm with the transmission in neutral or the clutch lever pulled in. Serious engine damage may result.

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32K28B00.book 51 ページ 2013年5月31日 金曜日 午前11時21分

BRAKING

For normal braking, gradually apply both the front and rear brakes while downshifting to suit your road speed.

For maximum deceleration, close the throttle and apply the front and rear brakes firmly. Pull in the clutch lever before coming to a complete stop to prevent stalling the engine.

Important Safety Reminders:

• Independent operation of only the brake lever or brake pedal reduces stopping performance.

• Extreme application of the brake controls may cause wheel lock, reducing control of the motorcycle.

• When possible, reduce speed or brake before entering a turn; closing the throttle or braking in mid-turn may cause wheel slip. Wheel slip will reduce control of the motorcycle.

• When riding in wet or rainy conditions, or on loose surfaces, the ability to maneuver and stop will be reduced. All of your actions should be smooth under these conditions. Rapid acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning.

• When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes.

Continuous brake application can overheat the brakes and reduce their effectiveness.

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PARKING

Touching the brakes after long hours or heavy usage, can cause burn injuries. Also, depending on the section, the engine can be hot, and cause burn injuries.

1. After stopping the motorcycle, shift the transmission into neutral and turn the fuel valve OFF. Push the engine stop button in and hold it in until the engine stops completely.

2. Use the side stand to support the motorcycle while parked.

Park the motorcycle on firm, level ground to prevent it from falling over.

If you must park on a slight incline, aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning.

3. Turn the ignition switch OFF and remove the key.

ANTI-THEFT TIPS

1. Be sure the registration information for your motorcycle is accurate and current.

2. Park your motorcycle in a locked garage whenever possible.

3. Use an additional anti-theft device of good quality.

4. Put your name, address and phone number in this Owner’s Manual and keep it on your motorcycle at all times.

Many times stolen motorcycles are identified by information in the Owner’s

Manuals which are still with them.

NAME: ______________________________

ADDRESS: ___________________________

_____________________________________

_____________________________________

PHONE NO: __________________________

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32K28B00.book 53 ページ 2013年5月31日 金曜日 午前11時21分

MAINTENANCE

THE IMPORTANCE OF

MAINTENANCE

A well-maintained motorcycle is essential for safe, economical, and trouble-free riding.

It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your motorcycle is designed to be ridden over rough off-road terrain.

To help you properly care for your motorcycle, this section of the manual provides a Maintenance Schedule.

The service intervals in this schedule are based on average riding conditions.

More frequent service is needed if you subject your motorcycle to severe use (such as competition) or ride in unusually wet or dusty areas.

Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.

If your motorcycle overturns or becomes involved in a crash, be sure your dealer inspects all major parts, even if you are able to make some repairs.

Improperly maintaining this motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.

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32K28B00.book 54 ページ 2013年5月31日 金曜日 午前11時21分

MAINTENANCE SAFETY

This section includes instructions on some important maintenance tasks. You can perform some of these tasks with the tools provided – if you have basic mechanical skills.

Other tasks that are more difficult and require special tools are best performed by professionals. Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.

Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this owner’s manual.

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32K28B00.book 55 ページ 2013年6月5日 水曜日 午後7時7分

SAFETY PRECAUTIONS

• Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust.

Be sure there is adequate ventilation whenever you operate the engine.

Burns from hot parts.

Allow the engine, muffler, brakes and other high-temperature parts to cool before servicing as you can get burned.

Injur y from moving parts.

Do not run the engine unless instructed to do so.

• Read the instructions before you begin, and make sure you have the tools and skills required.

• To help prevent the motorcycle from falling over, park it on a firm, level surface, using the side stand or a maintenance stand to provide support.

• To reduce the possibility of a fire or explosion, be careful when working around petrol. Use only nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks and flames away from all fuel-related parts.

Remember that your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new Honda Genuine Parts or their equivalents for repair and replacement.

Changing parts can affect your health and safety. We recommend that you consult your dealer if you do not have the proper skill and tools to change parts on your own.

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32K28B00.book 56 ページ 2013年5月31日 金曜日 午前11時21分

MAINTENANCE SCHEDULE

Perform the Pre-ride Inspection (page42) at each scheduled maintenance period.

I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY

C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE

The following Maintenance Schedule specifies all maintenance required to keep your motorcycle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of Honda by properly trained and equipped technicians. Your dealer meets all of these requirements.

✽✽

Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual.

In the interest of safety, we recommend these items be serviced only by your dealer.

Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out.

NOTE: (1) Service more frequently when ridden in wet or dusty conditions.

(2) Replace every 2 years. Replacement requires mechanical skill.

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32K28B00.book 57 ページ 2013年5月31日 金曜日 午前11時21分

FREQUENCY WHICHEVER

COMES

FIRST

 km mi

NOTE MONTH ITEMS

FUEL LINE

THROTTLE OPERATION

AIR CLEANER NOTE (1)

INITIAL

MAINT.

150

100

1

✽✽

✽✽

✽✽

✽✽

CRANKCASE BREATHER

SPARK PLUG

VALVE CLEARANCE

ENGINE OIL

ENGINE OIL STRAINER

SCREEN

ENGINE OIL CENTRIFUGAL

FILTER

ENGINE IDLE SPEED

I

R

I

REGULER MAINT. INTERVAL

C

I

I

I

R

1,000 2,000 3,000 4,000 REFER

600 1,200 1,800 2,400 TO

6 12

I

18 24

I

PAGE

I

I

I

C C

I

I

I

C

I

I

74

61

64

71

I

R

C

I

R

I

R

C

65

I

C

I I

C

I

73

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32K28B00.book 58 ページ 2013年5月31日 金曜日 午前11時21分

ITEMS

✽✽

✽✽

DRIVE CHAIN

FREQUENCY WHICHEVER

COMES

FIRST

 km mi

NOTE MONTH

NOTE (1)

DRIVE CHAIN SLIDER

BRAKE FLUID

BRAKE SHOES/PADS WEAR

BRAKE SYSTEM

CLUTCH SYSTEM

SIDE STAND

SUSPENSION

SPARK ARRESTER

NUTS, BOLTS, FASTENERS

WHEELS/TYRES

STEERING HEAD BEARINGS

NOTE (2)

INITIAL

MAINT.

150

100

1

I, L

I

I

I

I

I

REGULER MAINT. INTERVAL

I

I

I

I

I

1,000 2,000 3,000 4,000 REFER

600 1,200 1,800 2,400 TO

6 12 18 24

Every 500 km (300 mi) or

PAGE

77 every 3 months: I,L

I I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

78

21

87, 88

22, 87, 88

25

95

93, 94

76 Every 1,600 km (1,000 mi) or every 100 operating hours: C

I

I

I

I

I

I

I

I

32, 82

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TOOL KIT

The spark plug wrench (1) and its handle

(2) are stored in the tool bag (3).

(3)

(1)

(1) Spark plug wrench

(2) Handle

(3) Tool bag

(2)

59

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SERIAL NUMBERS

The frame and engine serial numbers are required when registering your motorcycle.

They may also be required by your dealer when ordering replacement parts.

Record the numbers here for your reference.

FRAME NO.__________________________

The frame number (1) is stamped on the right side of the steering head.

The engine number (2) is stamped on the left side of the engine.

ENGINE NO. _________________________

(1)

(2)

(2) Engine number

(1) Frame number

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AIR CLEANER

Refer to the Safety Precautions on page 55.

The air cleaner should be serviced at

regular intervals (page 57). Service more

frequently when riding in unusually wet or dusty areas.

1. Remove the left side cover (page 40).

2. Unlatch the retainer clips (1), and remove the air cleaner housing cover(2).

(1)

3. Unhook the set spring (3), take care to avoid bending the set spring and set spring holder (4).

4. Remove the air cleaner (5).

(5)

(2)

(1)

(1) Retainer clips (2) Air cleaner housing cover

(3) Set spring

(4) Set spring holder

(3)

(4)

(5) Air cleaner

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5. Remove the air cleaner holder (6) from the air cleaner (5).

6. Wash the air cleaner in clean, nonflammable or high flash point solvent and let it dry thoroughly.

Never use petrol or low flash point solvents for cleaning the air cleaner. A fire or explosion could result.

7. Soak the air cleaner in gear oil (SAE 80 –

90) until saturated, then squeeze out the excess oil.

8. Assemble the air cleaner and holder.

Insert the tabs (7) in the air cleaner holes (8).

(5)

(8)

(6)

(5) Air cleaner

(6) Air cleaner holder

(7)

(7) Tabs

(8) Holes

(8)

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9. Clean the inside of the air cleaner housing.

10. Apply a thin coat of grease to the sealing surface of the air cleaner.

11. Install the air cleaner assembly by inserting the upper tab (9) on the cleaner into the upper hole (10) in the air cleaner housing, and the lower tab (11) into the lower hole (12).

Hook the set spring.

Check that the air cleaner is properly seated.

12. Install the air cleaner housing cover and set the retainer clips.

13. Install the left side cover (page 40).

(10)

(12)

(9) Upper tab

(10) Upper hole

(9)

(11)

(11) Lower tab

(12) Lower hole

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CRANKCASE BREATHER

Refer to the Safety Precautions on page 55.

Service more frequently if your motorcycle is ridden in the rain or often at full throttle.

If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.

1. Remove the crankcase breather drain tube (1).

2. Drain deposits into a suitable container.

3. Install the crankcase breather drain tube.

(1)

(1) Crankcase breather drain tube

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ENGINE OIL

Refer to the Safety Precautions on page 55.

Oil Recommendation

A P I classification

Viscosity

SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label

SAE 10W-30

JASO T 903 standard

MA

Your motorcycle does not need oil additives.

Use the recommended oil.

Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.

Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ or

‘‘resource conserving’’ service label on the container. They may affect lubrication and clutch performance.

Suggested Oil

Honda ‘‘4-STROKE MOTORCYCLE OIL’’ or equivalent.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or castor based racing oils.

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Viscosity:

Viscosity grade of engine oil should be based on average atmospheric temperature in your riding area. The following provides a guide to the selection of the proper grade or viscosity of oil to be used at various atmospheric temperatures.

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JASO T 903 standard

The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines.

There are two classes: MA and MB.

Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.

(1)

(2)

(1) Oil code

(2) Oil classification

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Engine Oil

Engine oil quality is the chief factor affecting engine service life. Change the engine oil as specified in the maintenance

schedule (page 57).

When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.

Please dispose of used engine oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local recycling centre or service station for reclamation. Do not throw it in the trash or pour it on the ground or down a drain.

Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil.

Changing the oil requires a torque wrench.

If you do not have it and the necessary skill, we recommend that you have your dealer perform this service.

If a torque wrench is not used for this installation, see your dealer as soon as possible to verify proper assembly.

Change the engine oil with the engine at normal operating temperature and the motorcycle on its side stand to assure complete and rapid draining.

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1. Place a drain pan under the crankcase.

2. To drain the oil, remove the oil fill cap/ dipstick, oil drain bolt (1), and sealing washer (2).

3. Check that the sealing washer on the drain bolt is in good condition and install the bolt. Replace the sealing washer every other time the oil is changed, or each time if necessary.

Oil drain bolt torque:

24 N·m (2.4 kgf·m, 18 lbf·ft)

4. Fill the crankcase with the recommended grade oil; approximately:

0.9 (1.0 US qt, 0.8 Imp qt)

(2)

(1) Oil drain bolt

(1)

(2) Sealing washer

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5. Install the oil fill cap/dipstick.

6. Start the engine and let it idle for 3 – 5 minutes.

7. 2 – 3 minutes after stopping the engine, check that the oil level is at the upper level mark on the oil fill cap/dipstick with the motorcycle upright on firm, level ground. Make sure there are no oil leaks.

NOTICE

Running the engine with insufficient oil can cause serious engine damage.

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SPARK PLUG

Refer to the Safety Precautions on page 55.

Recommended plug:

Standard:

CPR6EA-9 (NGK)

For most riding conditions this spark plug heat range number is satisfactory.

NOTICE

Never use a spark plug with an improper heat range. Severe engine damage could result.

1. Disconnect the spark plug cap.

2. Clean any dirt from around the spark plug base.

3. Remove the spark plug using a spark plug wrench provided in the tool kit.

4. Visually inspect the spark plug electrodes for wear. The centre electrode should have square edges and the side electrode should not be eroded.

5. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.

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6. Check the spark plug gap (1) using a wire-type feeler gauge. If adjustment is necessary, bend the side electrode (2) carefully.

The gap should be:

0.80 – 0.90 mm (0.031 – 0.035 in)

(2)

(1)

(1) Spark plug gap (2) Side electrode

7. Make sure the plug washer is in good condition.

8. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.

9. Tighten the spark plug:

• If the old plug is good:

1/8 turn after it seats.

• If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug:

NGK: 1/2 turn after it seats.

b) Then loosen the plug.

c) Next, tighten the plug again:

1/8 turn after it seats.

NOTICE

An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.

10. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires.

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IDLE SPEED

Refer to the Safety Precautions on page 55.

Idle Speed:

The engine must be at normal operating temperature for accurate idle speed adjustment. 10 minutes of stop-and-go riding is sufficient.

Do not attempt to compensate for faults in other systems by adjusting idle speed. See your dealer for regularly scheduled carburetor adjustments.

(1)

(A)

(B)

1. Warm up the engine and hold the motorcycle upright.

2. Connect a tachometer to the engine.

3. Adjust idle speed with the throttle stop screw (1).

4. Idle speed (In neutral):

1,400 ± 100 min

-1

(rpm)

Idle Mixture:

1. Adjust the fuel mixture by turning the pilot screw (2) clockwise until you hear the engine miss or decrease in speed, then counterclockwise until the engine again misses or decreases in speed. Set the pilot screw exactly between these two extreme positions.

From a fully closed position, the correct setting (between extremes of rich and lean) will be approximately: 1 5/8

2. If the idle speed changes after adjusting fuel mixture, readjust the idle speed by turning the throttle stop screw.

(1) Throttle stop screw

(2) Pilot screw

(2)

(A) Increase

(B) Decrease

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THROTTLE OPERATION

Refer to the Safety Precautions on page 55.

Cable Inspection:

1. Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions.

2. Inspect the condition of the throttle cable (1) from the throttle grip down to the carburetor. If the cable is kinked, chafed or improperly routed, it should be replaced and/or rerouted.

3. Lubricate the cable with a commercially available cable lubricant to prevent premature wear and corrosion.

(1) Throttle cable

(1)

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Freeplay Adjustment:

1. Adjust freeplay with the throttle cable adjuster (1). Measured in grip rotation, the standard throttle grip freeplay is:

3 – 6 mm (0.1 – 0.2 in)

2. To adjust the freeplay, slide the throttle cable boot (2), then loosen the lock nut

(3) and turn the cable adjuster.

3. After adjustment, check again for smooth rotation of the throttle grip from the fully closed to the fully open position with the steering to the full right and left as well as straight ahead.

If proper throttle freeplay cannot achieved, contact your dealer.

(2)

(B)

(A)

(3)

(1)

(1) Cable adjuster

(2) Cable boot

(3) Lock nut

(A) Decrease freeplay

(B) Increase freeplay

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SPARK ARRESTER

Refer to the Safety Precautions on page 55.

The exhaust system spark arrester must be purged of accumulated carbon periodically

(see Maintenance Schedule for servicing period, page 56).

The exhaust system becomes very hot during operation and remains hot for a period of time after stopping the engine.

Allow the exhaust system to cool before performing this operation.

(2)

1. Remove the bolts (1), the spark arrester

(2), and the gasket (3) from the muffler

(4).

2. Use a brush to remove carbon deposits from the spark arrester screen (5). Be careful to avoid damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary.

3. Install the spark arrester and the gasket in the muffler and tighten the bolts to the specified torque.

Spark arrester bolt torque:

10 N·m (1.0 kgf·m, 7 lbf·ft)

(1)

(1) Bolts

(2) Spark arrester

76

(3)

(4)

(3) Gasket

(4) Muffler

(5) Spark arrester screen

(5)

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DRIVE CHAIN

Refer to the Safety Precautions on page 55.

The service life of the drive chain (1) is dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprockets.

The drive chain should be checked and lubricated as part of the Pre-ride Inspection

(page 42). Under severe usage, or when the motorcycle is ridden in unusually dusty or muddy areas, more frequent maintenance will be necessary.

Inspection:

1. Turn the engine off, place the motorcycle on its side stand and shift the transmission into neutral.

2. Check slack in the lower drive chain run midway between the sprockets.

Drive chain slack should be adjusted to allow the following vertical movement by hand:

25 – 35 mm (1.0 – 1.4 in)

3. Roll the motorcycle forward. Stop.

Check the drive chain slack. Repeat this procedure several times. Drive chain slack should remain constant. If the chain is slack only in certain sections, some links are kinked and binding.

Binding and kinking can frequently be eliminated by lubrication.

NOTICE

Excessive chain slack may allow the drive chain to damage the engine cases.

(1)

(1) Drive chain

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4. Check the chain slider (2) for wear.

If the depth (3) of the chain slider reaches the service limit, have your dealer replace the chain slider.

(3)

(3)

Ser vice Limit:

3 mm (0.1 in)

(3)

5. Measure a section of the drive chain to determine whether the chain is worn beyond its service limit. Remove the drive chain and measure the distance between a span of pins from pin centre to pin centre. If the distance exceeds the service limit, the chain is worn out and should be replaced.

New Chain:

508 mm (20.0 in)

Ser vice Limit:

518 mm (20.4 in)

Measure a span of : 41 pins.

(2) Chain slider

(3) Depth

78

(2)

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6. Inspect the sprocket teeth for possible wear or damage.

Damaged Sprocket

Teeth

REPLACE

Worn Sprocket

Teeth

REPLACE

Adjustment:

If the drive chain requires adjustment, the procedure is as follows:

1. Place a support block under the engine to raise the rear wheel off the ground.

2. Loosen the rear axle nut (1).

3. Loosen the lock nuts (2) on both right and left chain adjusters.

(4)

(5)

(1)

(2) (3)

Normal Sprocket Teeth

GOOD

If the drive chain or sprockets are excessively worn or damaged, they should be replaced. Never use a new chain with worn sprockets; rapid chain wear will result.

(1) Rear axle nut

(2) Lock nut

(3) Adjusting nut

(4) Notch

(5) Graduated scale

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4. Turn the adjusting nut (3) on both the right and left chain adjusters an equal number of turns to increase or decrease chain slack.

Align the Notches (4) on the chain adjusters with the graduated scales (5) on both sides of the swingarm.

If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced.

5. Tighten the axle nut to:

62 N·m (6.3 kgf·m, 46 lbf·ft)

6. Tighten the adjusting nuts lightly, then tighten the lock nuts by holding the adjusting nuts with a spanner.

7. Recheck drive chain slack.

8. Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal freeplay and adjust as necessary (page 23).

If a torque wrench is not used for this installation, see your dealer as soon as possible to verify proper assembly.

Lubrication:

Lubricate every 500 km (300 miles) or sooner if chain appears dry.

Use a commercially prepared drive chain lubricants or SAE 80 or 90 gear oil in preference to motor oil or other lubricants.

Saturate each chain link joint so that the lubricant penetrates between the link plates, pins, bushings, and rollers.

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Removal and Cleaning:

When the drive chain becomes dirty, it should be removed and cleaned prior to lubrication.

1. With the engine off, carefully remove the master link retaining clip (1) with a pair of pliers. Do not bend or twist the clip. Remove the master link. Remove the drive chain from the motorcycle.

2. Clean the drive chain in high flash-point solvent and allow it to dry. Inspect the drive chain for possible wear or damage.

Replace any chain that has damaged rollers, loose fitting links, or otherwise appears unserviceable.

Chain:

DID428HD

Never use petrol or low flash point solvents for cleaning the drive chain. A fire or explosion could result.

3. Inspect the sprocket teeth for possible wear or damage.

4. Lubricate the drive chain (page 80).

5. Pass the chain over the sprockets and join the ends of the chain with the master link.

For ease of assembly, hold the chain ends against adjacent rear sprocket teeth while inserting the master link.

The master link is the most critical part affecting the security of the drive chain.

Master links are reusable, if they remain in excellent condition, but it is recommended that a new master link retaining clip be installed whenever the drive chain is reassembled.

Install the master link retaining clip so that the closed end of the clip will face the direction of forward wheel rotation.

(1) Retaining clip

(1)

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WHEEL RIMS AND SPOKES

Refer to the Safety Precautions on page 55.

1. Inspect the wheel rims (1) and spokes

(2) for damage.

2. Tighten any loose spokes and rim lock

(3).

3. Check wheel rim runout. If runout is noticeable, see your dealer for inspection.

Maintenance of spoke tension and wheel trueness are critical to safe motorcycle operation. During the first 150 km (100 miles), spokes will loosen more rapidly due to initial seating of parts. Excessively loose spokes may result in high speed instability and possible loss of control.

(1)

(1) Wheel rim

(2) Spoke

(2)

(3)

(3) Rim lock

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WHEEL REMOVAL

Refer to the Safety Precautions on page 55.

Front Wheel Removal

1. Raise the front wheel off the ground by placing a support block under the engine.

2. Remove the axle nut (1).

3. Remove the front axle shaft (2), wheel, and side collars.

Do not depress the brake lever when the wheel is off the motorcycle. The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid. If this occurs, servicing of the brake system will be necessary. See your dealer for this service.

(2)

(1) Axle nut

(2) Front axle shaft

(1)

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Installation:

• Reverse the removal procedure.

1. Install the side collars into the left and right side wheel hub. Carefully fit the brake disc between the pads to avoid scratching them.

2. Insert the front axle shaft from the right side, through the right fork leg and wheel hub.

3. Tighten the front axle nut to the specified torque.

Front axle nut torque:

62 N·m (6.3 kgf·m, 46 lbf·ft)

4. After installing the wheel, apply the brake several times and then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.

Check front brake adjustment (page 22).

If the torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.

Improper assembly may lead to loss of braking capacity.

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Rear Wheel Removal

1. Raise the rear wheel off the ground by placing a support block under the engine.

2. Unscrew the rear brake adjuster (1).

3. Press and release the rear brake pedal and disconnect the brake rod (2) from the brake arm (3).

4. Loosen the lock nuts (4) and adjusting nuts (5) on the chain adjusters on both sides.

5. Unscrew the axle nut (6) and pull out the axle shaft (7). Push the wheel forward and derail the drive chain from the rear sprocket. Remove the wheel.

(4) (1) (6)

(7)

(5) (3) (4) (5) (2)

(1) Brake adjuster

(2) Brake rod

(3) Brake arm

(4) Lock nut

(5) Adjusting nut

(6) Axle nut

(7) Axle shaft

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Installation:

1. Reverse the removal procedure. Make sure that the lug (1) on the swingarm is located in the slot (2) in the brake panel.

Tighten the axle nut to:

62 N·m (6.3 kgf·m, 46 lbf·ft)

2. Adjust the drive chain (pages 77 – 78).

3. Adjust the rear brake (page 23).

4. Apply the brake several times and check for free wheel rotation after the brake pedal is released.

If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly.

Improper assembly may lead to loss of braking capacity.

(1) Lug (2) Slot

(1)

(2)

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BRAKE PADS WEAR

Refer to the Safety Precautions on page 55.

Brake pad wear depends upon the severity of usage, the type of riding, and road conditions. (Generally, the pads will wear faster on wet and dirty roads.)

Inspect the pads at each regular maintenance interval (page 56).

Front Brake

Check the wear limit groove (1) in each pad.

If either pad is worn to the groove, replace both pads as a set. See your dealer for this service.

〈FRONT BRAKE〉

(1) Wear limit grooves

(1)

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BRAKE SHOES WEAR

Refer to the Safety Precautions on page 55.

The rear brake is equipped with a brake wear indicator.

When the brake is applied, an arrow (1) attached to the brake arm (2) moves toward a reference mark (3) on the brake panel (4).

If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced.

See your dealer for this service.

When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.

〈REAR BRAKE〉

(3)

(2)

(1)

(1) Arrow

(2) Brake arm

(3) Reference mark

(4) Brake panel

(4)

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BATTERY

Refer to the Safety Precautions on page 55.

It is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance-free (sealed) type.

If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your dealer.

NOTICE

Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.

This symbol on the battery means that this product must not be treated as household waste.

NOTICE

An improperly disposed of battery can be harmful to the environment and human health.

Always confirm local regulations for battery disposal.

The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

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The battery (1) is in the battery compartment under the seat.

Removal:

1. Make sure the ignition switch is OFF.

2. Remove the left side cover and seat

(page 40, 41).

3. Disconnect the negative (–) terminal lead (2) from the battery first, then disconnect the positive (+) terminal lead

(3).

4. Release the battery holder band (4) from the hook.

5. Pull out the battery from the battery box.

Installation:

1. Reinstall in the reverse order of removal.

Be sure to connect the positive (+) terminal first, then the negative (–) terminal.

2. Check all bolts and other fasteners are secure.

(4)

(2)

(3)

(1) Battery

(2) Negative (–) terminal lead

(3) Positive (+) terminal lead

(4) Battery holder band

(1)

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FUSE REPLACEMENT

Refer to the Safety Precautions on page 55.

When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your dealer for repair.

NOTICE

Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.

Blown fuse

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Main Fuse:

The main fuse (1) is located under the seat.

The specified fuse is:

10 A

1. Remove the seat (page 41).

2. Remove the starter magnetic switch (2) from the rear fender (3).

3. Disconnect the wire connector (4) of the starter magnetic switch.

4. Pull out the fuse. If the main fuse is blown, install a new fuse.

The spare main fuse (5) is located under the starter magnetic switch.

5. Reconnect the wire connector and install the starter magnetic switch.

6. Install the seat.

(2)

(3)

(5)

(1) Main fuse

(2) Starter magnetic switch

(3) Rear fender

(4) Wire connector

(5) Spare main fuse

(4)

(1)

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FRONT SUSPENSION

Refer to the Safety Precautions on page 55.

Check the fork operation by locking the front brake and pumping the forks up and down several times. The suspension should function smoothly, with no oil leakage from the fork legs. Damaged, binding, or leaking fork should be repaired before the motorcycle is operated. Check security of all fork and handlebar mounting bolts (1).

(1)

Operating the motorcycle with loose, worn, or damaged steering or front suspension components may adversely affect vehicle handling and stability.

If any suspension components appear worn or damaged, consult your dealer for further inspection. The suspension components are directly related to safety and your dealer is qualified to determine whether or not replacement parts or repairs are needed.

(1)

(1)

(1) Mounting bolts

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REAR SUSPENSION

Refer to the Safety Precautions on page 55.

Check the rear suspension periodically by careful visual examination. Note the following items:

1. Swingarm bearings (1) should be checked by pushing hard against the side of the rear wheel while the motorcycle is on a support block.

Freeplay indicates worn bearings.

2. Check all suspension component attachment points (2) for security of their fasteners.

3. Check for oil leaks in the shock absorber units.

If any suspension components appear worn or damaged, consult your dealer for further inspection. The suspension components are directly related to safety and your dealer is qualified to determine whether or not replacement parts or repairs are needed.

(1)

(2)

(2)

(1)

(1) Swingarm bearings (2) Attachment points

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SIDE STAND

Refer to the Safety Precautions on page 55.

Check the side stand spring (1) for damage and loss of tension, and the side stand assembly for freedom of movement.

If the side stand is squeaky or stiff, clean the pivot area and lubricate the pivot bolt with clean engine oil.

(1)

(1) Side stand spring

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CLEANING

Clean your motorcycle regularly to protect the surface finishes and inspect for damage, wear and oil leakage.

Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces.

They may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your motorcycle.

If your motorcycle is still warm from recent operation, give the engine and exhaust system time to cool off.

We recommend avoiding the use of high pressure water spray (typical in coinoperated car washes).

NOTICE

High pressure water (or air) can damage certain parts of the motorcycle.

High pressure washer spray can damage certain parts of your motorcycle. If you use a high pressure washer, avoid spraying the following areas:

Wheel Hubs

Muffler Outlet

Under Seat

Engine Stop Button

Under Fuel Tank

Drive Chain

Carburetor

Ignition Switch

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Washing the Motorcycle

1. Rinse the motorcycle thoroughly with cool water to remove loose dirt.

2. Clean the motorcycle with a sponge or soft cloth using cool water.

Avoid directing water to muffler outlets and electrical parts.

3. Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water. Rub the soiled area gently rinsing it frequently with fresh water.

Take care to keep brake fluid or chemical solvents off the motorcycle.

They will damage the plastic and painted surfaces.

4. After cleaning, rinse the motorcycle thoroughly with plenty of clean water and dry with a soft, clean cloth. Strong detergent residue can corrode alloy parts.

5. Dry the motorcycle, start the engine, and let it run for several minutes.

6. Test the brakes before riding the motorcycle. Several applications may be necessary to restore normal braking performance.

7. Lubricate the drive chain immediately after washing and drying the motorcycle.

Braking efficiency may be temporarily impaired immediately after washing the motorcycle.

Anticipate longer stopping distance to avoid a possible accident.

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Finishing Touches

After washing your motorcycle, consider using a commercially-available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container.

Clean the Seat

Due to the top coat design, the seat surface tends to catch and trap dirt or dust in its texture.

Using plenty of water, clean the seat with a sponge and mild detergent.

After washing, dry with a soft, clean cloth.

Exhaust Pipe and Muffler Maintenance

When the exhaust pipe and muffler are painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted, contact your dealer.

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TRANSPORTING

If you use a truck or motorcycle trailer to transport your motorcycle, we recommend that you follow these guidelines:

• Use a loading ramp.

• Make sure the fuel valve is off.

• Secure the motorcycle in an upright position, using motorcycle tie-down straps.

Avoid using rope, which can loosen and allow the motorcycle to fall over.

To secure your motorcycle, brace the front wheel against the front of the truck bed or trailer rail. Attach the lower ends of two straps to the tie-down hooks on your vehicle.

Attach the upper ends of the straps to the handlebar (one on the right side, the other on the left), close to the fork.

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Check that the tie-down straps do not contact any control cables or electrical wiring.

Tighten both straps until the front suspension is compressed about half-way.

Too much pressure is unnecessary and could damage the fork seals.

Use another tie-down strap to keep the rear of the motorcycle from moving.

We recommend that you do not transport your motorcycle on its side. This can damage the motorcycle, and leaking petrol could be a hazard.

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STORAGE GUIDE

Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made BEFORE storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is removed from storage.

STORAGE

1. Change the engine oil.

2. Drain the fuel tank and carburetor into an approved petrol container.

Reinstall the fuel fill cap on the tank.

To assure proper performance after storage lasting more than one month, it is important to drain the carburetor.

Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks, and flame away.

• Refuel only outdoors.

• Wipe up spills immediately.

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3. To prevent rusting in the cylinder, perform the following:

• Remove the spark plug cap from the spark plug. Using tape or string, secure the cap to any convenient plastic body part so that it is positioned away from the spark plug.

• Remove the spark plug from the engine and store it in a safe place. Do not connect the spark plug to the spark plug cap.

• Pour a tablespoon (15 – 20 cm 3 ) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

• Crank the engine several times to distribute the oil.

• Reinstall the spark plug and spark plug cap.

4. Remove the battery. Store in an area protected from freezing temperatures and direct sunlight.

Slow charge the battery once a month.

5. Wash and dry the motorcycle. Wax all painted surfaces. Coat chrome with rustinhibiting oil.

6. Lubricate the drive chain (page 80).

7. Inflate the tyres to their recommended pressures. Place the motorcycle on blocks to raise both tyres off the ground.

8. Cover the motorcycle (don’t use plastic or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation.

Do not store the motorcycle in direct sunlight.

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REMOVAL FROM STORAGE

1. Uncover and clean the motorcycle.

2. Change the engine oil if more than 4 months have passed since the start of storage.

3. Charge the battery as required. Install the battery.

4. Fill the fuel tank with fresh petrol.

5. Perform all Pre-ride Inspection checks

(page 42).

6. Test ride the motorcycle at low speeds in a safe riding area away from traffic.

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TAKING CARE OF THE UNEXPECTED

IF YOU CRASH

Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help. Do not ride if you will risk further injury.

If there is minor damage, or you are unsure about possible damage, ride slowly and cautiously. Sometimes, crash damage is hidden or not immediately apparent, so you should have your motorcycle thoroughly checked at a qualified service facility as soon as possible. Also, be sure to have your dealer check the frame and suspension after any serious crash.

If you decide that you are capable of riding safely, first evaluate the condition of your motorcycle. If the engine is still running, turn it off and look it over carefully; inspect it for fluid leaks, check the tightness of critical nuts and bolts, and secure such parts as the handlebar, control levers, brakes, and wheels.

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SPECIFICATIONS

DIMENSIONS

Overall length

Overall width

Overall height

Wheelbase

CAPACITIES

Engine oil After draining

After disassembly

Fuel tank

Fuel reserve

Passenger capacity

Maximum weight capacity

Technical permissible weight

CRF125F: 1,770 mm (69.7 in)

CRF125FB: 1,860 mm (73.2 in)

CRF125F: 740 mm (29.1 in)

CRF125FB: 770 mm (30.3 in)

CRF125F: 1,010 mm (39.8 in)

CRF125FB: 1,075 mm (42.3 in)

CRF125F: 1,220 mm (48.0 in)

CRF125FB: 1,255 mm (49.4 in)

0.9 (1.0 US qt, 0.8 Imp qt)

1.0 (1.1 US qt, 0.9 Imp qt)

4.3 (1.14 US gal, 0.95 Imp gal)

0.9 (0.24 US gal, 0.20 Imp gal)

Operator only; no passenger

CRF125F: 80 kg (176 lb)

CRF125FB: 88 kg (194 lb)

CRF125F: 167 kg (368 lb)

CRF125FB: 176 kg (388 lb)

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ENGINE

Bore and stroke

Compression ratio

Displacement

Spark plug

Standard

Spark plug gap

Idle speed

Valve clearance (Cold)

CHASSIS AND SUSPENSION

Caster

Trail

Tyre size, front

Tyre size, rear

Tyre type

Wheel size, front

Wheel size, rear

106

52.4 × 57.9 mm (2.06 × 2.28 in)

9.0 : 1

125 cm

3

(7.6 cu-in)

CPR6EA-9 (NGK)

0.80 – 0.90 mm (0.031 – 0.035 in)

1,400 ±100 min -1 (rpm)

Intake 0.10 mm (0.004 in)

Exhaust 0.15 mm (0.006 in)

27°30’

CRF125F: 81 mm (3.2 in)

CRF125FB: 94 mm (3.7 in)

CRF125F: 70/100-17M/C 40M

CRF125FB: 70/100-19M/C 42M

CRF125F: 90/100-14M/C 49M

CRF125FB: 90/100-16M/C 51M bias-ply, tube

CRF125F: 17 × 1.4

CRF125FB: 19 × 1.4

CRF125F: 14 × 1.85

CRF125FB: 16 × 1.85

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POWER TRANSMISSION

Primary reduction

Gear ratio, 1st

2nd

3rd

4th

Final reduction

ELECTRICAL

Battery

Alternator

FUSE

Main fuse

3.250

3.181

1.705

1.238

0.916

CRF125F: 3.538

CRF125FB:

YTX4L-BS

3.769

12V – 3Ah (10HR)/3.2Ah (20HR)

0.08kW / 5,000 min

-1

(rpm)

10 A

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32K28B00.book 108 ページ 2013年6月3日 月曜日 午後6時49分

NOISE LEVEL AND VIBRATIONS

Noise level

EN16029

Operating Conditions : Annex A

Uncertainty of measurement

Vibration on seat

EN1032

Operating conditions : 97/24/EC Chapter 9, stationary noise

Uncertainty of measurement

Vibration on handlegrip

ISO5349 : 2001

Operating conditions : 97/24/EC Chapter 9, stationary noise

Uncertainty of measurement

77 dB(A)

3 dB(A)

Not exceed 0.5 m/s

2

N/A

Not exceed 2.5 m/s

2

N/A

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MANUFACTURER AND

AUTHORISED REPRESENTATIVE FOR EU MARKET

Manufacturer

Sundiro Honda Motorcycle Co., Ltd.

No.188, Jiasong Middle Road, Huaxin,

Qingpu District, Shanghai, China

Authorised representative for EU market

Honda Motor Europe Ltd Belgian Branch p/a Honda Motor Europe Ltd - Aalst Office

Wijngaardveld 1 (Noord V)

B-9300 Aalst (Belgium)

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