Ice Maker - Federal Supply USA
Prodigy Cubers
Preventive Maintenance:
Ice Machines require periodic maintenance to be able to deliver like-new reliable
performance. That maintenance will be in three areas:
• The ice machine’s water system
• The ice storage bin or ice dispenser.
• The ice machine’s air filter or condenser.
The maintenance includes:
• Scale removal
• Sanitization
• Filter cleaning or change
Schedule:
At some sites the water supply to the ice machinee w
will
ill contain significant quantities of
minerals, and that will result in a water system
systeem beco
becoming
oming coated with these minerals,
requiring more frequent maintenance th
than
han twice per yea
year.
ar.
Ice Machine Water System, including
gw
water
ater fi
fil
filters:
lters:
• Remove scale from
m water
water system
systeem and cchange
hange fi
filters a m
minimum
inimum of everyy 6 m
months.
onths.
• Sanitizee the
the w
water
aterr ssystem
ystem wheneve
whenever
er tthe
hee scalee h
has
as b
been
een rremoved
emoved
Bin Lin
ner Cleaning
Clean
ning and
and Sanitizing:
Sanitizing:
Liner
• A
ame ttime
ime o
cale remo
oval and
d ice machine sanitization
sanitizzation
Att thee ssame
off sscale
removal
Air Filter
Fiilter Cleaning:
Cleeaniing:
• Everyy 6 months
months with
h tthe
he ice m
achine sc
cale remo
oval or more frequently
freq
quently as ne
eeded
machine
scale
removal
needed
Remote Con
ndenseer C
oil Cleaning:
Clean
ning:
Condenser
Coil
• Every 6 months
mon
nths w
ith
h tthe
hee ic
ce machine scal
le remov
val or more frequently
frequenttly a
eeded
with
ice
scale
removal
ass n
needed
For the Owner or Operator:
Operator:
Several items can be “do it yourself” procedures:
• Water filter change - estimated time 5 minutes
• Air filter cleaning or change - estimated time 10 minutes
• Storage bin cleaning & sanitizing - estimated time 25 minutes
Prodigy Water System Maintenance
Basic Procedures - see user manual for complete directions.
1. Remove front panel
4. Remove evaporator cover.
2. Shut machin
machine
chin
inee of
in
off.
f.
5. P
Pushh and
and release
rele
re
leas
le
asee cl
as
clea
clean
eann bu
ea
button.
3. Remove sound shield.
6. Pour in scale remover.
Prodigy Water System Maintenance
Basic Procedures - see user manual for complete directions.
7. After 10 minutes, push Clean button again.
10. Remove and clean water distributor.
8. After 20 mi
minu
minutes,
nute
nu
tes,
te
s, shu
shut
hutt ma
mach
machine
ch off.
chine
11. Remove aand
11
nd ccle
clean
lean
le
an ccurta
curtain.
tain.
tain
9. Remove and clean water level sensor.
12. Remove and clean ice thickness sensor.
Prodigy Water System Maintenance
Basic Procedures - see user manual for complete directions.
13. Re-assemble and push Clean button again.
16
16. After 20 minutes
minutes, push Off to stop machine
machine.
14. Pour sanitizer
san
anit
an
itiz
it
izer
iz
er ssol
solution
olutio
ol
ionn in
into
to reservoir.
17. Re-assem
17
Re-assemble
embl
em
blee pa
bl
panels
ls and
nd Push On tto
o st
star
start
artt ma
ar
mach
machine.
chine.
15
h cl
in
15. Af
After a fe
few mi
minutes, push
clean bu
button again.
18
tt h fr
l, dis
rd fi
18. Re
Re-attach
frontt panel,
discard
firstt batch of iice.
C0322 through C1030
Air and Water Cooled User Manual
Cleaning, Sanitation and Maintenance
This ice system requires three types of
maintenance:
• Remove the build up of mineral scale from the ice machine’s water system and sensors.
• Sanitize the ice machine’s water system and the ice storage bin or dispenser.
• Clean or replace the air filter and clean the air cooled condenser (air cooled models only).
It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Without
human intervention, sanitation will not be maintained. Ice machines also require occasional cleaning of
their water systems with a specifically designed chemical. This chemical dissolves mineral build up that
forms during the ice making process.
Sanitize the ice storage bin as frequently as local health codes require, and every time the ice machine
is cleaned and sanitized.
The ice machine’s water system should be cleaned and sanitized a minimum of twice per year.
1. Remove the front panel.
8. Push and release the Clean button again. The
yellow Clean light will be on continuously and
the machine will drain and refill the reservoir
repeatedly to purge out the ice machine scale
remover and residue.
2. Remove the evaporator cover.
3. If the machine is operating, push and release
the Harvest button. When the machine
9. Allow the drain and refill process to continue for
completes the Harvest cycle it will stop. If the
at least 20 minutes.
bin is full (b shows in display) push and release
the Off button.
10.
and release the Off button. The clean
10. Push
P
cycle
will stop and the display will show O.
cy
4. Remove all ice from the storage bin or
dispenser.
Note: If unit
No
uni
nitt has
has not been de-scaled for an
5. Push and release the Clean button.. The
yellow
The ye
yell
llow
ow ex
extended
exte
tended period
te
peri
pe
riod
ri
od of time and significant mineral
mine
nera
ne
ral
Clean light will blink and the display
ay will
wi show
ow
scal
sc
ale
al
e rem
rremains,
emai
ains
ai
ns,, repeat
ns
r
scale
steps 5-10.
C. The machine will dra
drain
rain
in th
the
e reser
rreservoir
ervo
er
voir and
vo
d ref
rrefill
efililill
ef
it. Go onto
o the
the next
next step
step wh
when
en the
the reservoir
r
reservo
voir
vo
ir has
has
11.. Mix
11
Mix a cleaning
cle
cle
lean
anin
an
ing
in
g solution
sol
sol
olut
utio
ut
ion of 1 oz of ice
io
e machine
mac
mac
achi
hine
hi
ne
filled.
scale
scal
sc
ale
e rem
rremover
emov
em
over
ov
er to 12 ounces of water.
wate
wa
ter.
te
r.
6. Po
ounces
Scotsman
Pour 8 oun
o
unce
un
ces
ce
s of
of Sco
S
cots
co
tsma
ts
man
ma
n Clear
Cle
Cle
lear
ar 1 ice
ice
Locate
curtain
12.. Loc
12
L
ocat
oc
ate
at
e cur
ccurtain,
urta
ur
tain
ta
in,, push
in
pus
pus
ush
h in
i on edge of cur
urta
ur
tain
ta
in by
machine
mach
chin
ine
in
e sca
sscale
cale
ca
le remover
remo
re
move
mo
verr int
ve
iinto
nto the
nt
he reservoir.
rese
re
servoir.
se
curtain
pivott pin
pin to release
rele
re
leas
le
ase
as
e it.
i Pull curtai
ain
ai
n out
out of
machine.
e.
7. Al
Allow
scale
Allo
low
lo
w the
the ice
e machine
mac
mac
achi
hine
hi
ne sc
scal
ale
al
e rem
rremover
emov
em
over to
circulate
circ
ci
rcul
rc
ulat
ate
at
e in
in the
the waterr sys
ssystem
yste
tem
m for
for at least 10
0
Push
Pu
sh Here
Here
minutes.
minu
mi
nute
nu
tes.
s.
Ice
e mac
m
machine
achi
hine
hi
ne cleaner conta
contains
tain
ta
inss
in
acids.
Acids
burns.
acid
ac
ids.
s. Ac
Acid
ids can cause bur
id
urns
ur
ns.
ns
If concentrated
conc
co
ncen
nc
entr
en
trated cleaner
tr
comes in contact with skin,
co
flush with water. If swallowed,
do NOT induce vomiting.
Give large amounts of water
or milk. Call Physician
immediately. Keep out of the
reach of children.
July 2006
Page 17
Pull Here
C0322 through C1030
Air and Water Cooled User Manual
13. Remove water distributor from ice machine.
Inspect distributor for restricted orifice holes.
Be sure all holes are fully open.
18. Wash all interior surfaces of the freezing
compartment, including evaporator cover and
right side panel liner with the sanitizer solution.
Squeeze Tabs Together, Slide Out Until it Stops,
Then Lift to Remove
19. Return water level sensor, ice thickness
sensor, water distributor and curtain to their
normal positions.
20. Push and hold the clean button to drain the
reservoir. Push and release the clean button
again and when the purge valve indicator light
goes out, immediately pour the remaining
cleaning solution into the reservoir.
21. Circulate the sanitizer solution for 10 minutes,
then push and release the Clean button.
22. Allow the water system to be flushed of
sanitizer for at least 20 minutes, then push and
release the Off button.
Remove Water Distributor
23. Return the evaporator cover and front panel to
their normal position and secure with the
original fasteners.
24. Push and release the On button to resume ice
making.
Ice Storage Bin
Inspect Orifice Holes
Re
1. Remove
and discard all ice.
Inspect Water Distributor
ze
14. Locate ice thickness sensor. Squeeze
mounting legs together to release
e sensor.
sen
sen
ensor.
Wash the metal surfaces
surf
rfac
aces
es of the
th sensor
sen
enso
en
sor and
nd the
the
machine
adjustment
nt screw
scre
sc
rew
re
w with
with
wit
h ice
ice ma
mach
chin
ch
ine
in
e scale
s le
remover
water
remove
verr sol
ve
ssolution.
olut
ol
ution. Also
ut
Also wa
wash
sh the
the wat
w
ater
er
dist
stri
st
ribu
ri
butor and
bu
nd curtain
curt
cu
rtai
rt
ain
ai
n with
wit
wit
ith
h the
the ice
ice machine
mac
mac
achi
hine
hi
distributor
cleaner
cleane
cl
nerr sol
ssolution.
olut
ol
utio
ut
ion.
io
n.
15.. Locate
water
15
Loc
Loc
ocat
ate
at
e wat
w
ater level
leve
vell sensor.
ve
sen
sen
enso
sor.
so
r. Squeeze
Sque
Sq
ueez
ue
eze
ez
e catches
c
es
together
pull
toge
to
geth
ge
ther
th
er and
d pul
p
ulll up
ul
up to
to remove
rem
rem
emov
ove
ov
e sensor.
sen
sen
ensor. Wa
Wash
sh
metal
with
meta
me
tall sur
ta
ssurfaces
urfa
ur
face
fa
ces
ce
s of
of senso
ssensor
sorr wit
w
ith ice
ce machine
scale
scal
sc
ale
al
e remover
rem
rem
emov
over solution.
ov
solu
so
lution of 7 ounces of Scotsman Clear
lu
Cle
lear
ar 1
2. Mix a solution
mac
achi
ac
hine
hi
ne scale remover in 84 ounces
es of
ice machine
pota
po
tabl
ta
ble
bl
e water
wat
wat
ater and wash all interior
or surfaces
surf
su
rfac
rf
aces
es of
potable
stor
st
orag
or
age bin to remo
ag
move
mo
ve any
any mineral
min
min
iner
eral
er
al sc
scal
ale
al
the ice storage
remove
scale
buililild
bu
d up.
up. Pour
Pour excess
exce
ex
cess
ce
ss cleaner
clea
cl
eaner solution
ea
n into
int
int
nto
o the
the
build
bin’
bi
n’ss drain.
drain
dra
in..
in
bin’s
Mix a solution
solu
so
luti
lu
tion
ti
on of sanitizer
sani
sa
nitititize
ni
zer and thoroughly
ze
thorough
ghly
gh
ly wash
wa
3. Mix
int
nter
erio
iorr surfaces
sur
sur
urfa
face
fa
cess of
ce
o the ice storage
sto
tora
to
rage
ra
ge bin.
bin. Pour
Po
all interior
sani
sa
niti
tize
zerr solution
ze
sol
sol
olution
n into
int
int
nto
o the
the bin’s
bin’
bi
n’s drain.
n’
dra
rain
ra
in.
in
excess sanitizer
16. Mix a solution
sol
sol
olut
utio
ut
ion
n of
of san
ssanitizer.
anit
an
itiz
it
izer
iz
er.
Note: A possible
le sanitizing
sani
sa
nitizi
ni
zing
zi
ng so
solu
solution
lutitition
lu
on may be made
by mixing 1 ounce
ce of liliqu
liquid
quid household bleach with
qu
h2
gallons of warm (95-115
(95
95-1
-115oF.) potable water.
-1
17. Thoroughly wash all surfaces of the ice
thickness sensor, water level sensor, curtain
and water distributor with the sanitizer solution.
July 2006
Page 18
C0322 through C1030
Air and Water Cooled User Manual
Air cooled condenser filter
1. Pull air filter(s) forward from side panel.
Air Filter
2. Wash the dust and grease off the filter.
3. Return it to its original position.
Do not operate the machine without the filter in
place except during cleaning.
Air cooled condenser
If the machine has been operated without a fil
ffilter
ilte
ter
the air cooled condenser fins will need
d to
to be
b
cleaned.
blades.
They are
e located
loc
loc
ocat
ated
at
ed under
unde
derr the
de
the fan
fan bla
b
lade
des.
s. Th
The
e
services
technician
servic
ices
ic
es of a refrigeration
refrige
gera
ge
rati
ra
tion
ti
on te
tech
chni
ch
nici
ni
cian
ci
an wi
willll be
required
condenser.
requ
quir
qu
ired to clean
clea
cl
ean
ea
n the
the co
cond
nden
nd
ense
en
ser.
Exterior
Panels
Exte
Ex
teri
te
rior
ri
or Pa
Pane
nels
The front
fro
ront
ro
nt and
and side
sid
sid
ide panels
s are
are durable
dura
du
rabl
ra
ble stainless
bl
ss
Fingerprints,
steel. Fi
Fing
nger
ng
erpr
er
prin
pr
ints
in
ts, dustt and
ts
and grease
grea
gr
ease
ea
se will require
cleaning with
with a goo
g
ood
oo
d quality
qua
qua
ualilility
ty st
stai
ainl
ai
nles
nl
ess steel clea
es
eane
ner.
ne
r.
good
stainless
cleaner.
Water filters
If the machine hass been
bee
bee
een connected to water filters,
check the cartridges for the date they were
replaced or for the pressure on the gauge. Change
cartridges if they’ve been installed more than 6
months or if the pressure drops too much when the
ice machine fills with water.
July 2006
Page 19
C0322 through C1030
Air and Water Cooled User Manual
What to do before calling for service
Reasons the machine might shut itself off:
•
•
•
•
•
Lack of water.
Freeze cycle takes too long.
Harvest cycle takes too long.
High discharge temperature.
Controller self test failure.
Check the following:
1. Has the water supply to the ice machine or
building been shut off? If yes, the ice machine will
automatically restart within 25 minutes after water
begins to flow to it.
2. Has power been shut off to the ice machine? If
yes, the ice machine will automatically restart when
power is restored.
Curtain
3. Has someone shut the water off to a water
cooled unit? If yes, after the water supply has been
restored the ice machine may need to be manually
reset.
4. Is the curtain open because some ice is stuck
under it? If so, remove the ice and the machine
should start in a few minutes.
Note: Curtain can be removed & replaced
d any
a
anytime
nyti
ny
time
me
the machine is in a standby mode or when
en it is in a
freeze cycle. However, removal of the cu
curtain
during freeze will result
resu
re
sult
su
lt in water
wate
wa
terr flowing
te
flo
flo
lowi
wing
wi
ng in
into the
the
bin. Remova
Removal
vall of
va
of the
the curtain
curt
rtai
rt
ain
ai
n during
durin
dur
ing
g harvest
harve
har
vest
st
terminates
terminat
ates
at
es harvest
harves
estt at
es
at tha
tthat
hatt point
ha
poi
poi
oint
nt and,
and, if le
left
ft of
off, will
will
result
resu
sult
su
lt in th
the
e machine
mac
mac
achi
hine
hi
ne sh
shut
shutting
utti
ut
ting
ti
ng of
off.
f.
Clear
Clea
Cl
earr Ice
Ice
From
From He
Here
re
Clear
Clea
Cl
earr ice
ea
ice From
From Beneath
h Cur
C
Curtain
urta
ur
tain
ta
in
To Ma
Manu
nual
nu
ally
al
ly Resett the
the ma
mach
chin
ch
ine.
in
e.
Manually
machine.
• Pu
the
button.
Push
sh and
and release
r
e Off
Off bu
butt
tton
tt
on.
on
• Pu
Push
sh and
and release
rel
rel
elease
se the
the On
On button.
but
but
utto
ton.
to
Machine
To Shut the
e Mac
M
achi
ac
hine
hi
ne Off:
f:
1. Push and hold
d the
the Of
Offf button
button for 3 seconds or
but
until the machine stops.
sto
tops
to
ps.
ps
Reset or Switch Off
July 2006
Page 20
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