CTI 9600 LV Schematics

CTI 9600 LV Schematics
HELIX
9600 Compressor Schematics
(Low Voltage - Three Phase Cryopump Power)
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
HELIX TECHNOLOGY CORPORATION
http://www.helixtechnology.com
ECO No. 16163
Printed in USA
HELIX
The information in this document is believed to be accurate and reliable. However,
Helix Technology Corporation, cannot accept any financial or other responsibilities that may
result from the use of this information. No warranties are granted or extended by this
document.
Helix Technology Corporation reserves the right to change any or all
information contained herein without prior written notice. Revisions may be issued at the
time of such changes and/or deletions.
Any duplication of this manual or any of its parts without expressed written permission from
Helix Technology Corporation is strictly prohibited.
Any correspondence regarding this document should be forwarded to:
Helix Technology Corporation
Mansfield Corporate Center
Nine Hampshire Street
Mansfield, Massachusetts 02048-9171 U.S.A.
Telephone: (508) 337-5000
FAX: (508) 337-5464
The following Helix Technology Corporation trademarks and service marks may appear in
this document:
Conductron™
Convectron®
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Cryogen®
Cryogenerator®
Cryo-Torr®
CTI-Cryogenics®
FastRegen™
GOLDLink®
Granville-Phillips™
GUTS®
Helix Technology.. Your
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Micro-Ion®
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Stabil-Ion®
ThinLine™
TurboPlus®
Vacuum AssuranceSM
All other trademarks or registered trademarks are the property of their respective holders.
©2004 Helix Technology Corporation
Printed in USA
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
HELIX
Table of Contents
Tables
Figures
Compressor Safety
Schematics
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Appendix A - Customer Support Information
Customer Support Center Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Guaranteed Up-Time Support (GUTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
E-mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
v
HELIX
Tables
Table 1-1: Legend: Basic Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 1-2: Legend: On-Board/Cryo Electrical Module P/N 8135127G001. . . . . . .
Table 1-3: Legend: On-Board Output Module P/N 8135148G001 . . . . . . . . . . . . .
Table 1-4: Legend: Cryo-Torr Interface P/N 8135904P001. . . . . . . . . . . . . . . . . . .
Table 1-5: Legend: On-Board Splitter Box P/N 8135203 . . . . . . . . . . . . . . . . . . . .
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-1
1-2
1-3
1-3
1-4
vii
HELIX
Figures
Figure 1-1: 9600 Compressor, Low Voltage Schematic. . . . . . . . . . . . . . . . . . . . . .
Figure 1-2: Autoset, Voltage Control Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 1-3: Interface Cryo-Torr Box Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 1-4: On-Board Splitter Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
©2004 Helix Technology Corporation
.
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-5
1-6
1-7
1-8
ix
HELIX
Compressor Safety
CAUTION
Severe shock hazard. High voltage is present and electrical work should be performed by qualified personnel. All electrical work shall be performed in accordance with the National Electrical Code, ANSI/NFPA 70-1987, as well as all local
codes.
Follow all local high voltage safety precautions to reduce the possibility of
electrical shock. Make sure all electrical power is OFF before proceeding with
this procedure.
Disconnecting means: the switch at the power entry module is set to the OFF
position or the power cord shall be disconnected from the power entry module
thereby disconnecting the Compressor from electrical power.
CAUTION
The Compressor may start automatically when the remote start feature is used.
Lockout and tagout the Compressor to prevent a remote start from occurring
before attempting to service the Compressor.
CAUTION
This is a general caution that describes various safety hazards or unsafe practices
that could result in equipment damage.
©2004 Helix Technology Corporation
S-1
HELIX
WARNING
This is a general warning that describes various safety hazards or unsafe
practices that could result in personal injury or death.
CAUTION
Burn hazard. Allow the Compressor pump to cool before servicing the
Compressor.
S-2
©2004 Helix Technology Corporation
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
HELIX
Schematics
Introduction
The schematics in this manual support the 9600 (Low Voltage - Three
Phase Cryopump Power) Compressor CTI-CRYOGENICS P/N
8135900G001.
Table 1-1: Legend: Basic Control Assembly
Identifier
Description
1M
Compressor Motor
J15
Module Power Receptacle
J1/P1
Autoset Power Connector
J2/P2
Unload Solenoid Connector
J3/P3
Oil Solenoid Connector
J4/P4
J5/P5
J6/P6
Compressor Contactor Coil
J7/P7
Output Connector
CB1
Main Circuit Breaker (25A)
CB2
Control Cirucits Circuit Breaker (7A)
ETM1
M1
M1OL
PM1
PWB1
Elapsed Time Meter
Contactor 7.5 HP IEC
Relay, Overload (16-24A)
Phase Monitor OMRON RDR-TFY-M
PWB Autoset
T4
Transformer Assembly Control
LT1
Lamp, 24-28V LED Green
J8/P8
ETM1 Connector
J9/P9
LT1 Connector
J10/P10
©2004 Helix Technology Corporation
T3 Input Connector
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-1
HELIX
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
Table 1-1: Legend: Basic Control Assembly (Continued)
Identifier
Description
J11
Open
J12
Module Signal Connector
J13/P13
Phase Monitor
J14
Open
J15
Cryo Power Output
K2
Over Temperature Lockout Relay
Table 1-2: Legend: On-Board/Cryo Electrical Module P/N 8135127G001
Identifier
Description
JT1/PT3
T2 Cold Head Supply, 3 phase
JT2/PT4
T1 Cold Head Supply, 3 phase
JT3
Open
JT4
Open
JT5/PT5
T2 Cold Head Transformer Output
JT6/PT6
T1 Cold Head Transformer Output
JT7/PT7
T3 Supply
JT8/PT8
T3 Low Voltage Output (23/26 VCT)
J18
Power Output
J19
Signal Output
P12
Signal Connector
P15
Power Connector
K1
Cold Head Voltage Relay
K2
Signal Voltage Relay
K3
Cryo Power Relay
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-2
HELIX
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
Table 1-3: Legend: On-Board Output Module P/N 8135148G001
Identifier
Description
J30
On-Board Output Receptacle
J31
Remote Control Receptacle
P18
Power Connector
P19
Signal Connector
P31
Remote Jumper
Table 1-4: Legend: Cryo-Torr Interface P/N 8135904P001
Identifier
Description
J27
Coldhead 1 Output Receptacle
J28
Coldhead 2 Output Receptacle
J29
Coldhead 3 Output Receptacle
P30
Input Power Connector
P31
Compressor Controller Connector
P/J32
Cryo Remote Controller
J/P18
PWB Power Input
J/P19
PWB Control Input
J/P20
PWB Remote Input
J/P21
PWB Cryo 1 Input
J/P22
PWB Cryo 2 Input
J/P23
PWB Cryo 3 Input
K1
Cryo 1 Control Relay
K2
Cryo 2 Control Relay
K3
Cryo 3 Control Relay
K4
Compressor Control Relay
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-3
HELIX
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
Table 1-5: Legend: On-Board Splitter Box P/N 8135203
Identifier
Description
J/P18
On-Board HV Input
J/P19
On-Board Control Input
J/P20
Compressor Remote Connector
J/P21
On-Board 1 HV Connector
J/P22
On-Board 2 HV Connector
J/P23
On-Board 3 HV Connector
J/P24
On-Board 1 HV Control Connector
J/P25
On-Board 2 HV Control Connector
J/P26
On-Board 3 HV Control Connector
J27
On-Board 1 Output
J28
On-Board 2 Output
J29
On-Board 3 Output
P30
On-Board Power Output
P31
Compressor Remote
P32
Customer Remote
©2004 Helix Technology Corporation
Pub. No. 8040426, Rev. 101, 2/10/04
ECO No. 16163
1-4
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
4
3
2
1
REVISIONS
REV
DESCRIPTION
100
DATE
REVISED PER ECO 16163
APPROVED
1/04
HH
HH
8135127G001
200-230VAC, 16A
D
1
X
Y
BASIC CONTROL ASSY LO VOLT
8135143G001
Z
CB1
BLK
GND
P2
P1
JT4
94
N C B A
WHT/BLK
WHT/GRA
BLK
GRA
WHT/BLK
BLK
WHT/GRA
98
100
102
PT6
4 5
4 5
RED
ORN
YEL
BLU
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
104
JT6
28
JT8
3
3
92
1 2 3 4
96
JT5
C
P15
2 BLK
3 YEL
5 RED
1 GRN/YEL
1
2
3
5
26
2 1
2 1
90
PT5
PT8
RED
ORN
BLK
RED
YEL
BLK
J15
N C B A
GRA
A
R S T
22
RED
ORN
YEL
W
88
T1
WHT/YEL
YEL
C
86
1 2 3 4
1 2 3 4
T2
N.O.
20
1 2 3 4
BLU
V
T1
PM1
WHT
WHT/ORN
U
2
REMOTE OR SMOD;
OPENS CONTACTOR
ORN
BLU
W/RED
T
U
3ph
1 2 3 4
JT3
CB2S
PT7
W
YEL #12
BLK #12
1
BLK #12
OPENS CONTACTOR
POWER DOWN TO RESET
4
4
T4
4
13
R
T2
RED #12
1
1
BLK
3
YEL #12
6
84
3ph
1 2 3 4
JT7
TS;
RED
11
16
T3
5
RED #12
82
JT2
P3
M1
#12
COMPRESSOR
M1
V
M1OL
8135167G001
PHASE OR O/L;
TRIPS BREAKER
JT1
9
GRN/YEL
M1OL
97
98
P4
W/RED
J1
P1
P13
J13
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
108
POWER AUTOSET BD
J11
36
40
J10
42
P10
1
2
3
4
5
6
225
T3
48
K2B
26
23
B
HI
56
AUTOSET
K2
J14
K2A
WHT
69
P8
ETM
VIO
WHT
73
1 1
2 2
J8
K2A
8135132G002
A
ORCAD V7.11
A
B
REMOTE
P19
TS1
He
TS2
Water
2 2 P14
TS3
Comp
J6 P6
WHT
2 2
1 1
13
M1
ENVIRONMENTAL
STATEMENT
BY
PROPRIETARY NOTICE
DATE
CTI-CRYOGENICS
DRAWN
BRN
SELLER'S GOODS SHALL
NOT BE MANUFACTURED
WITH OR CONTAIN CLASS
I ODS'S AS DEFINED
UNDER SECTION 602 OF
THE FEDERAL CLEAN AIR
ACT (42 USC SECTION
7671A) OR ANY NEW
APPLICABLE
REGULATIONS.
CAD FILENAME: 8135164P001.DSN
4
A
B
M1
14
1 1
2 2
BLU
WHT/BLU
B
1 1
J9
128
1
2
3
4
5
6
SOL2
65
P9
RED
126
J19
OIL
1 1
2 2
LT1
122
A
B
C
D
E
F
G
H
J
K
P5
J5
62
120
1
2
3
4
5
6
JP1
UNLOAD
1 1
2 2
60
118
J30
P4
J4
58
114
130
1 1
2 2
24AC
54
K3
SOL1
P3
J3
52
1
2
3
4
5
6
7
8
8135148G001
ON-BOARD
P18
OUTPUT MODULE
1
BLK
2
RED
3
WHT/RED
4
WHT/ORN
5
BRN
6
VIO
7
GRA
8
YEL
GRN/YEL
P31
1 1
2 2
1 2 3
1 2 3
P7
MODULE
P2
J2
0
P12
1 GRN/YEL
WHT/RED
2
WHT/BLU
3
WHT/ORN
4
WHT/BRN
5
WHT
6
112
J31
J7
50
4
3
2
1
J18
SMOD
J12
1 2 3 4
1 2 3 4
46
110
K1
JP1
C
106
K2
32
D
80
.02A
5
25A
ON-BD/CRYO ELEC MOD
3
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOWLEDGE CTI-CRYOGENICS OWNERSHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
HELIX TECHNOLOGY CORPORATION
CHECKED
SCHEMATIC, 9600 COMPRESSOR
ENG APPVL
KM
ENG APPVL
VG
SCHEMATIC,
LOW9600
VOLTAGE
COMPRESSOR, LOW VOLTAGE
ENG APPVP
PRE-PROD
SIZE
PROD
GW
QA APPVL
DP
2
Figure 1-1: 9600 Compressor, Low Voltage Schematic
CAGE CODE
REV
DWG NO
8135164P001
B
31949
SHEET
1
100
1
OF
1
A
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
REVISIONS
REV
DESCRIPTION
DATE
REVISED PER DEO 10972
H
HH
APPROVED
9/19/95
POWER IN
171-250V
50/60 Hz
J13
PM1
1 2 3 4
T3
1 2 3 4
J10
T3(24V)
P7 1 2 3
J9
LT1
1 2
ETM
1 2
J8
J6
M1
1 2
P1
1
COM
24VAC
JP1
2 X
3 Y
J11
4
3
SMOD
2
1
4 Z
1
2 3
J12
4
26V
23V
T1
5
6 7
8
20.8-28.9V
50/60 Hz
R10
6
5
4
3
2
1
K1
AUTOSET
3.32k
D1
J2
1
SOL1
2
R1
10,1W
C5
4.7UF
D2
J3
1
SOL2
2
U1
2406ABI
6
8
1)
R4
26.1K
R2
1
NOTES:
REFER TO 8135132P004
FOR PARTS LIST.
REF
C1
4
2
8
3 U2
LM211
2 +
20.0K
.1UF
150pF
ORCAD V4.04
CAD FILENAME: /ORCAD/
C2
10UF
D7
6
R5
K2
7
J5
1
TS2
2
1
J14
2
TS3
1
LOCKOUT
5
5.62K
470UF
8135132/132P005.SCH
PROPRIETARY NOTICE
BY
CTI-CRYOGENICS
DATE
DRAWN
NEXT ASSY
J4
1
TS1
2
4
C4
C3
R8
110K
R6
19.1K
5
3
M
O
D
U
L
E
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOWLEDGE CTI-CRYOGENICS OWNERSHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
HELIX TECHNOLOGY CORPORATION
CHECKED
ENG APPVL
CVG
12/94
ENG APPVL
GW
1/95
ENG APPVL
DP
1/95
PRE-PROD
PROD
QA APPVL
SCHEMATIC, AUTOSET,
VOLTAGE CONTROL
SIZE
A
CAGE CODE
DWG NO
REV
H
8135132P005
31949
Figure 1-2: Autoset, Voltage Control Schematic
SHEET
1
OF
1
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
REVISIONS
REV
B
DESCRIPTION
REVISED PER DEO 10922
DATE
UM
APPROVED
10/12/95
GRA
YEL
VIO
C
D
E
F
COLDHEAD 1
J27
8135169G001
P30
J18
A
B
C
D
E
F
G
H
J
K
GRN/YEL
GRA
VIO
YEL
J19
BLU
WHT/BLU
P31
A
B
WHT/ORN
BRN
K1
1
2
3
4
5
6
7
8
4
3
2
1
4
3
2
1
4
3
2
1
K4
K3
1
2
3
4
5
6
K4
K2
K2
C
D
E
F
P22
J22
P19
1
2
3
4
5
6
P21
J21
P18
1
2
3
4
5
6
7
8
J23
P23
C
D
E
F
K1
4
3
2
1
K3
J20
P20
4 5 1 6 3
2
4 5 1 6 3
2
4
3
2
1
GRA
YEL
VIO
BLK
RED
WHT/RED
WHT/ORN
BRN
A
B
C
D
E
F
G
H
I
J
K
L
M
N
WHT
ORCAD V4.04
CAD FILENAME: /ORCAD/
COLDHEAD 3
J29
P32
JUMPER/REMOTE
J32
8135147/147P001.SCH
PROPRIETARY NOTICE
BY
CTI-CRYOGENICS
DATE
DRAWN
NEXT ASSY
J28
G
R
N
/
Y
E
L
GRA
YEL
VIO
4
3
2
1
COLDHEAD 2
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOWLEDGE CTI-CRYOGENICS OWNERSHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
HELIX TECHNOLOGY CORPORATION
CHECKED
ENG APPVL
SCHEMATIC, INTERFACE
CRYO-TORR BOX
ENG APPVL
ENG APPVL
PRE-PROD
PROD
QA APPVL
SIZE
A
CAGE CODE
DWG NO
REV
8135147P001
31949
Figure 1-3: Interface Cryo-Torr Box Schematic
SHEET
B
1
OF
1
9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
4
3
2
1
REVISIONS
REV
A
DATE
DESCRIPTION
INITIAL RELEASE PER DEO 10922
UM
APPROVED
11/22/95
D
D
J18
P30
BLK
A
RED
B
WHT/RED
C
D WHT/ORN
BRN
E
VIO
F
G GRA
YEL
H
J
K
G
R
N
/
Y
E
L
A
BLU
B
WHT/BLU
P21
1
2
3
4
5
6
7
8
1
2
3
4
5
6
J23
1
2
3
4
5
6
7
8
J24
J25
G
R
N
/
Y
E
L
1
2
3
4
5
6
7
8
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
P23
1
2
3
4
5
6
7
8
1
2
3
4
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
P25
1
2
3
4
A
B
C
D
E
F
G
H
J
K
J28
C
1
2
3
4
A
B
C
D
E
F
G
H
J
K
J29
B
P26
J26
1
2
3
4
J20
8135199G001
J27
A
B
C
D
E
F
G
H
J
K
P24
1
2
3
4
B
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
1
2
3
4
5
6
7
8
P22
1
2
3
4
5
6
7
8
P19
1
2
3
4
5
6
P31
1
2
3
4
5
6
7
8
J22
J19
C
J21
P18
1
2
3
4
5
6
7
8
1
2
1
2
3
4
P20
1
2
A
BLU
WHT/BLU
P32
B
CON2
PROPRIETARY NOTICE
BY
CTI-CRYOGENICS
DATE
DRAWN
A
ORCAD V4.04
CAD FILENAME: /ORCAD/
NEXT ASSY
8135220/220P001.SCH
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOWLEDGE CTI-CRYOGENICS OWNERSHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
CHECKED
ENG APPVL
ENG APPVP
PRE-PROD
PROD
3
2
Figure 1-4: On-Board Splitter Box Schematic
A
SCHEMATIC, ON-BOARD
SPLITTER BOX
ENG APPVL
QA APPVL
4
HELIX TECHNOLOGY CORPORATION
SIZE
B
CAGE CODE
REV
DWG NO
8135220P001
31949
SHEET
1
A
1
OF
1
HELIX
Appendix A - Customer Support Information
Customer Support Center Locations
To locate a Customer Support Center near you, please visit our website
www.helixtechnology.com on the world wide web and select CONTACT on
the home page.
Guaranteed Up-Time Support (GUTS)
For 24 hour, 7 day per week Guaranteed Up-Time Support (GUTS) dial:
800-367-4887 - Inside the United States of America
508-337-5599 - Outside the United States of America
Product Information
Please have the following information available when calling so that we
may assist you:
•
Product Part Number
•
Product Serial Number
•
Product Application
•
Specific Problem Area
•
Hours of Operation
•
Equipment Type
•
Vacuum System Brand/Model/Date of Manufacture
E-mail
For your convenience, you may also e-mail us at:
techsupport@helixtechnology.com
©2004 Helix Technology Corporation
A-1
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