HSP-3004-3MGH/3MGV

HSP-3004-3MGH/3MGV
8650 Enterprise Drive, Peosta IA 52068-0050
(319) 556-7484 / Fax 319-556-1235
PARTS LIST FOR
HSP-3004-3MGH/3MGV
ENGINE OIL GRADE:
HONDA:
VANGUARD:
SAE10W-30
ABOVE 40°F=SAE30
BELOW 40°F=SAE10W-30
ENGINE OIL CAPACITY:
HONDA:
VANGUARD:
PUMP OIL GRADE:
PUMP OIL CAPACITY:
BTU INPUT:
PRESSURE NOZZLE SIZE:
©Copyright 1999, Mi-T-M Corporation
37 oz.
51 oz.
Mi-T-M PUMP OIL #AW-4085-0016
15 oz.
294,000 / hour
4.0
1
EX-9125-052099R1-50
Issue Date: 022599
This Parts Listing has been compiled for your benefit. You can be assured your hot water pressure washer was constructed and designed with quality and
performance in mind. Each component has been rigorously tested to insure the highest level of quality.
The contents of this Parts Listing are based on the latest product information available at the time of publication. The manufacturer reserves the right to make
changes in price, color, materials, equipment, specifications or models at any time without notice.
WARNING
THIS IS A PROFESSIONAL HIGH PRESSURE, HOT WATER PRESSURE WASHER. CAUTION SHOULD BE OBSERVED WHEN USING
OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON
THIS PRESSURE WASHER!
SAFETY WARNINGS
1.
NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Use
only genuine manufacturer parts for repair of your pressure washer. Failure to do so can cause hazardous operating conditions and will VOID warranty.
2.
NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cable from the spark plug.
Turning over the machinery by hand during adjustment or cleaning might start the engine and machinery with it, causing serious injury to the operator.
3.
Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls.
4.
Before servicing the unit, turn unit off, relieve the water pressure and allow the unit to cool down. Do not make repairs while the unit is running.
Service in a clean, dry, flat area. Block the wheels to prevent the unit from moving. Be especially careful to properly dispose of any flammable
materials.
5.
After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release trapped pressure before leaving.
TABLE OF CONTENTS
SPECIFICATIONS ......................................................................................................................................................................................................... 3
FLOW CHART .............................................................................................................................................................................................................. 4
EMF SYSTEM ............................................................................................................................................................................................................... 4
GENERAL THEORY OF OPERATION ......................................................................................................................................................................... 5
DECAL PLACEMENT ................................................................................................................................................................................................... 6
FRAME .......................................................................................................................................................................................................................... 8
ENGINE/ PUMP ASSEMBLY ........................................................................................................................................................................................ 10
HIGH PRESSURE PUMP( 3-0194) ............................................................................................................................................................................... 12
SERVICE PUMP GUIDE ............................................................................................................................................................................................... 14
UNLOADER/ MANIFOLD ASSEMBLY ......................................................................................................................................................................... 16
UNLOADER (850-0252) ................................................................................................................................................................................................ 18
PRESSURE SETTING & TROUBLESHOOTING THE UNLOADER ............................................................................................................................ 19
PRESSURE SWITCH (850-0173) ................................................................................................................................................................................. 20
DETERGENT INJECTOR (50-0052) ............................................................................................................................................................................. 21
COIL DRAIN PLUG (850-0218) .................................................................................................................................................................................... 21
HEAT EXCHANGER/ EMF SYSTEM ............................................................................................................................................................................ 22
BOILER ASSEMBLY (850-0226) .................................................................................................................................................................................. 24
GUN (850-0181) & ADJUSTABLE PRESSURE DUAL LANCE (850-0185) ................................................................................................................. 26
FUEL TANK (850-0248) ................................................................................................................................................................................................ 28
FUEL PUMP (3-0020) & FUEL SOLENOID (44-0100) ................................................................................................................................................. 29
EMF SYSTEM (850-0257) ............................................................................................................................................................................................. 30
ELECTRIC BOX ............................................................................................................................................................................................................ 32
WIRING SCHEMATIC ................................................................................................................................................................................................... 34
WIRING DIAGRAM ....................................................................................................................................................................................................... 35
©Copyright 1999, Mi-T-M Corporation
EX-9125-052099R1-50
2
Issue Date: 022599
SPECIFICATIONS
HSP-3004-3MGH/GV
MODEL NUMBER
Operating Pressure (PSI/Bar):
Water Volume (GPM/lpm):
Outlet Water Temperature (F/C):
Engine:
Horsepower
Engine Type
Oil Type
Oil Capacity (oz./liter)
Low Oil Protection
Fuel Type
Fuel Capacity (gal./liter)
HSP-3004-3MGH
3000/207 (+/- 5%)
3.5/13.3 (+/- 5%)
140 F/ 78 C (+/- 20 F) rise above inlet ambient (210 F/ 99 C maximum)
Honda
Briggs & Stratton Vanguard
11
11
Four Stroke, Overhead Valve, Single Cylinder
SAE10W-30
Above 40 F=SAE30/ Below 40 F=SAE 10W-30
37/1.1
Oil AlertTM
51/1.5
Oil GuardTM
Unleaded Gasoline 86 Octane Minimum
1.72/6.5
1.8/6.8
Starting
Maximum No Load RPM
High Pressure Pump:
Recoil Rope
3600 (+/- 100)
Direct Driven, Oil Bath, Triplex Piston
Oil Type
Oil Capacity (oz./liters)
Mi-T-M Pump Oil #AW-4085-0016
15/.44
Plungers
Manifold
Ceramic
Forged Brass
Valves
Unloader
Stainless Steel
Preset
Inlet Water Strainer
Heat Dump Valve
Detergent Injector:
Burner Fuel System:
Removable Clear Bowl for inspection and cleaning of Stainless Steel Screen
Relieves heated water during unloader bypass stage
Adjustable Low Pressure downstream from pump
Fuel Type
No.1 or No.2 Fuel Oil, Diesel or Kerosene
Fuel Capacity (gal./liters)
Fuel Filter/ Water Separator
Fuel Pump
5.5/21
Spin on (10 micron) filter/ E-Z water drain
Two Line, Single Stage
Fuel Pressure (PSI/ BAR)
Fuel Nozzle
145/10
1.75 60 B Delavan
Fuel Consumption (GPH/ LPH)
Electro Magnetic Firing (EMF) System:
2.1 GPH Continous Burning
Belt Driven (Patent Pending)
Ignition
Control Voltage
Transistorized Magneto
12 Volt DC
Blower
Heat Exchanger:
Forced Air
Vertical, Top fired, Dual Spiral Coil
294,000
BTU Input
Efficiency
Smoke Density
Controls:
86% with #2 Fuel Oil/ Diesel
0-3 per ASTM D2156
On/ Off Switch
Industrial grade rocker switch
Pressure Switch
High Limit Switch
Fuel Solenoid:
Safety Relief:
Shuts off burner fuel supply upon trigger release
Shuts off burner fuel supply when outlet water temp. exceeds 210 F/ 99 C
Unit Net Weight (Lbs/kg):
Unit Shipping Weight (Lbs/kg):
Unit Net Dimension (In/cm):
12 Volt
Relieves excess system pressure
428/194
430/195
551/250
553/251
43Lx30Wx41H/109 x76Wx104H
Unit Shipping Dimension (In/cm):
©Copyright 1999, Mi-T-M Corporation
HSP-3004-3MGV
46.5Lx31.5Wx48.5H/118Lx80Wx123H
3
EX-9125-052099R1-50
Issue Date: 022599
EMF SYSTEM
©Copyright 1999, Mi-T-M Corporation
OMHSP046-072996-BAR
OMHSP090-120598 -BAR
FLOW CHART
4
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Issue Date: 022599
GENERAL THEORY OF OPERATION
WATER FLOW: Connect a pressurized water source to the INLET GARDEN HOSE CONNECTION (1) and turn on the water
supply. The water will flow through a WATER STRAINER (2) which has a clear inspection bowl.
The water then travels into the TRIPLEX HIGH PRESSURE PUMP (3) which has an UNLOADER (4) that bypasses the water
when the trigger gun is closed. To protect the pump from heated water during this bypass stage, a HEAT DUMP VALVE (5) will
open at 140°F/60°C allowing the heated water to escape. The Heat Dump Valve automatically resets when the water cools. The
PRESSURE Switch (6) controls the fuel supply to the burner.
When using detergents, the solution passes through the DETERGENT STRAINER (7) located on the DETERGENT HOSE (8).
The detergent solution then travels into the ADJUSTABLE LOW PRESSURE DETERGENT INJECTOR (9).
From there, the water may be allowed to flow out of the DRAIN PLUG (10) or through the HEAT EXCHANGER INLET (11) where
it is heated when the burner is on. As the water exits the HEAT EXCHANGER OUTLET (12), it enters a safety system which
protects the operator from danger. The safety system contains a HIGH TEMPERATURE LIMIT SWITCH (13) which senses the
water temperature and shuts off the fuel supply to the burner if it gets too hot. If the unloader fails to by pass the water or the
burner remains on when the trigger gun is closed, the SAFETY RELIEF (14) will relieve and allow water to exit safely.
The heated water then flows through the HIGH PRESSURE HOSE (15) and to the TRIGGER GUN ASSEMBLY (16) which allows
the operator to control the water spray. When the trigger gun is open, the water flows through the ADJUSTABLE PRESSURE
DUAL LANCE (17) and exits the NOZZLE (18).
FUEL FLOW: The Fuel Pump draws fuel from the FUEL TANK (19) through a replaceable FUEL FILTER/WATER SEPARATOR
(20) and into the FUEL PUMP (21). Fuel exits the fuel pump, into a FUEL SOLENOID VALVE (22) which controls fuel flow to the
FUEL NOZZLE (23) where it ignites and burns in the heat exchanger.
EMF SYSTEM: The patent pending Electro Magnetic Firing (EMF) System is an integrated system which gives all the requirements for combustion.
The BELT (1) from the power source turns the HUB (2) which has two EXTERIOR MAGNETS (3) attached. As these magnets
spin past the IGNITION MODULE (4), a magnetic flux is created from which the ignition module produces a high voltage. This
voltage arcs across the electrodes giving the spark that is needed for ignition.
This hub has an INTERNALLY MOUNTED MAGNET (5) which spins past a STATOR (6) that produces the voltage that controls
the fuel supply to the heat exchanger. In addition to this, the hub also spins the BLOWER FAN (7) that forces the air into and
through the heat exchanger.
The FUEL PUMP (8) is also connected the hub by means of a flexible coupler.
©Copyright 1999, Mi-T-M Corporation
5
EX-9125-052099R1-50
Issue Date: 022599
HSP-3004-3MGH-GV-022599-BAR
DECAL PLACEMENT
©Copyright 1999, Mi-T-M Corporation
6
EX-9125-052099R1-50
Issue Date: 022599
HSP-3004-3MGH/GV-022599-BAR
DECAL PLACEMENT
REF. #
©Copyright 1999, Mi-T-M Corporation
DESCRIPTION
PART #
QTY.
1
Decal- Wa rni ng : Don’t Modify Plumbing (E/S)
34-0807
1
2
Decal- Clear Laminate
N/A
1
3
Decal- Data Plate
N/A
1
4
Serial Number
N/A
1
5
Decal- Wa rni ng : Hot Coil Exhaust (E/S)
34-0808
1
6
Decal- Allow to Cool (E/S)
34-0599
1
7
Decal- Hot Surface (E/S)
34-0598
1
8
Decal- Risk of Fire (E/S)
34-0806
1
9
Decal- Burner On/Off (E/S)
34-0849
1
10
Decal- Wa rni ng / Caution/ Operation (E/S)
34-0847
1
11
Decal- Stripe
34-0725
2
12
Decal-White Die Cut
34-0105
1
13
Decal-Stripe
34-0560
1
14
Plastic Mi-T-M Logo
62-0087
1
7
EX-9125-052099R1-50
Issue Date: 022599
HSP099-022599-BAR
FRAME
©Copyright 1999, Mi-T-M Corporation
8
EX-9125-052099R1-50
Issue Date: 022599
HSP099-022599-BAR
FRAME
REF. #
DESCRIPTION
PART #
QTY.
REF. #
DESCRIPTION
PART #
QTY.
5-0120A01
1
17
Engine/Pump Assembly (See exploded drawing)
N/A Sep.
1
1
Frame Assembly
2
Wheel
14-0006
4
18
Shim
33-0169
4
3
Jam Nut
30-0117
4
19
Bracket/Electric Box Assembly (See exploded drawing)
N/A Sep.
1
4
Bolt
27-9524
12
20
Wire Tie
33-0022
4
5
Flatwasher
28-0022
8
21
Fuel Hose Assembly
15-0165
1
6
High Pressure Hose Assembly
15-0202
1
22
Heat Exchanger/EMF Assembly (See exploded drawing)
N/A Sep.
1
7
Bolt
27-9529
6
23
Hood Assembly
850-0194
1
8
Unloader/ Manifold Assembly (See exploded drawing)
N/A Sep.
1
24
Hand Knob
62-0057
1
9
Fuel Clamp
42-0011
2
25
Trim Lock *(One Foot Required)
33-0129
1
10
Hose *(Two Feet Required)
15-0007
2
26
Screw Connect
17-0035
1
11
Hex Nut
30-3023
8
27
Hose Assembly
15-0166
1
12
High Pressure Hose Assembly
15-0194
1
28
Gun/Lance Assembly
850-0181
1
13
Fuel Tank Assembly (Includes 14, 15)
850-0248
1
29
Dual Lance Assembly
850-0185
1
14
Countersunk Hex Head Plug
23-0296
1
30
Nozzle- 1504
18-0054
1
15
Fuel Cap
12-0033
1
31
Nozzle- 4060
18-0110
1
16
Fuel Hose
15-0147
2
©Copyright 1999, Mi-T-M Corporation
*Must Order in One Foot Lengths
9
EX-9125-052099R1-50
Issue Date: 022599
HSP100-022599-BAR
ENGINE/ PUMP ASSEMBLY
©Copyright 1999, Mi-T-M Corporation
10
EX-9125-052099R1-50
Issue Date: 022599
HSP100-022599-BAR
ENGINE/ PUMP ASSEMBLY
REF. #
DESCRIPTION
PART #
QTY.
3MGH
QTY.
3MGV
REF. #
DESCRIPTION
PART #
QTY.
3MGH
QTY.
3MGV
1
Hose Gasket
26-0001
1
1
23
Heat Dump Valve
22-0005
1
1
2
Hose Swivel
23-0095
1
1
24
Elbow
23-0242
1
1
3
Strainer Complete (Includes 4-7)
19-0096
1
1
25
High Pressure Hose
15-0194
1
1
4
Strainer Bowl
19-0103
1
1
26
Set Screw
27-8886
1
1
5
Screen
19-0104
1
1
27
Bolt
27-8434
4
4
6
Strainer Gasket
25-0056
1
1
28
Key- Honda
43-0088
1
-
7
Strainer Body
19-0105
1
1
-
Key- Vanguard
43-0089
-
1
8
Elbow
23-0119
1
1
29
Oil Drain Plug
N/A
1
1
9
Hose Clamp
42-0011
1
1
30
Washer- Honda
28-0605
2
-
10
Hose *(Two Feet Required)
15-0007
1
1
-
Washer- Vanguard
28-0606
-
2
11
High Pressure Pump
3-0194
1
1
31
Oil Drain Port- Honda
24-0143
1
-
12
Bolt
27-0218
4
4
-
Oil Drain Port- Vanguard
24-0142
-
1
13
Lockwasher
29-0010
4
4
32
Screw- Honda
27-8880
3
-
14
Flatwasher
28-0006
4
4
-
Screw- Vanguard
27-3093
-
3
15
Flange/ Pump Adapter
38-0051
1
1
33
Muffler Deflector- Honda
45-0055
1
-
16
Belt
11-0037
1
1
-
Muffler Deflector- Vanguard
45-0054
-
1
17
Sheave
10-0077
1
1
34
Engine- 11 H.P. Honda
1-0039
1
-
18
Set Screw
27-8895
2
2
-
Engine- 11 H.P. Vanguard
1-0089
-
1
19
Bolt
27-0418
4
4
35
Guard/ Belt- Black
20-0384A01
1
1
20
Adaptor Plate
38-0049
1
1
36
Bolt
27-9526
4
4
21
Plug
23-0244
1
1
22
Pressure Switch
850-0173
1
1
©Copyright 1999, Mi-T-M Corporation
*Must Order in One Foot Lengths
11
EX-9125-052099R1-50
Issue Date: 022599
3-0194-121098-RD
HIGH PRESSURE PUMP (3-0194)
©Copyright 1999, Mi-T-M Corporation
12
EX-9125-052099R1-50
Issue Date: 022599
3-0194-121098-RD
HIGH PRESSURE PUMP (3-0194)
REF.
DESCRIPTION
PART #
27-8884
QTY.
REF.
DESCRIPTION
8
21
Slinger Washer
PART #
46-0700
QTY.
REF.
3
40
DESCRIPTION
1
Bolt
2
Shaft Cover
46-0713
1
22
Back-up Ring
25-0404
3
3
Oil Seal
26-0194
1
23
O-ring
25-0382
3
4
O-ring
25-0397
1
24
Piston
46-0701
3
43
5
Bearing
48-0062
1
25
Washer
26-0191
3
-
6
Set Screw
27-8886
1
26
Nut
30-6020
3
44
O-ring
7
Crankshaft
46-0734
1
27
Oil Dipstick
39-0090
1
45
Single Valve Assembly (Inc. 46-50) (See 70-0179)
8
Plug
39-0102
1
28
Bearing Cap
46-0703
1
46
O-ring (See 70-0179)
9
O-ring
25-0325
3
29
Shim- 0.1mm
46-0704
1
47
10
Plug
39-0086
1
-
Shim- 0.2mm
46-0705
1
PART #
QTY.
Plug
39-0088
1
41
Plug
39-0086
1
42
Manifold
46-0711
1
Valve Cap- Brass
39-0095
6
Valve Cap- Stainless Steel
39-0105
6
25-0160
6
N/A Sep.
6
25-0386
6
Valve Seat (See 70-0179)
N/A Sep.
6
48
Valve Plate (See 70-0179)
N/A Sep.
6
11
Bolt
27-8885
6
30
O-ring
25-0380
1
49
Valve Spring (See 70-0179)
N/A Sep.
8
12
Cover
46-0812
1
31
Bearing
48-0061
1
50
Valve Cage (See 70-0179)
N/A Sep.
8
13
O-ring
25-0370
1
32
Crankcase
46-0811
1
51
Plug
39-0096
2
14
Oil Sight Glass
46-0670
1
33
Oil Seal
26-0190
3
52
O-ring
25-0387
2
15
Reflector
46-0824
1
34
O-ring (See 70-0177)
25-0384
3
53
Bolt
27-8440
8
16
Retainer
46-0671
1
35
Low Pressure Seal (See 70-0177)
N/A Sep.
3
54
Lockwasher
29-0154
8
17
O-ring
25-0398
1
36
Packing Retainer
46-0708
3
High Pressure Seals (3 each 34,35,37)
70-0177
18
Connecting Rod
46-0697
3
37
V-Packing (See 70-0177)
N/A Sep.
3
Support Rings (3 each 38)
70-0178
19
Piston Pin
46-0698
3
38
Support Ring (See 70-0178)
N/A Sep.
3
Valve Kit (6 each 46-50)
70-0179
20
Plunger Rod
46-0699
3
39
O-ring
25-0372
1
©Copyright 1999, Mi-T-M Corporation
13
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PUMP SERVICE GUIDE
Fig. A
USE THE PARTS LIST ON THE PREVIOUS PAGE TO REORDER PARTS NEEDED TO SERVICE YOUR PUMP.
REPLACING THE VALVE ASSEMBLY:
1. In order to maintain optimum pump performance, replace all the valves at one time. The valve assemblies can
be replaced without disrupting plumbing.
2. Remove the valve cap from the manifold.
3. Inspect the o-ring on the valve cap for deterioration. Replace if necessary.
4. Remove the valve assembly from the valve cavity (Fig. A).
5. Remove the o-ring inside the bottom of the valve cavity. Check for signs of severe deterioration of the o-ring.
This could reflect excessive wear in the valve cavity of the manifold which is a normal occurrence in pumps
with an extended life (over 1000 hours). Check the manifold and replace if necessary. (Note: Normal wear in
the manifold is not covered under warranty.)
Fig. B
6. Install the new o-ring into the bottom of the valve cavity, then place the new valve assembly into the valve
cavity.
7. Reinstall the valve cap and torque to 40 Ft/lbs (480in/lbs).
REMOVING THE MANIFOLD:
1. Remove the head bolts on the manifold (Fig. B).
CAUTION
RISK OF DAMAGE
Fig. C
USE CAUTION NOT TO DAMAGE THE PLUNGERS WHEN REMOVING THE MANIFOLD
HEAD FROM THE CRANKCASE.
2. Pull the manifold head from the crankcase (Fig. C). Rotate the crankshaft or tap the manifold head lightly with
a rubber mallet to loosen if necessary.
NOTE: The V-packing assemblies may come off with the manifold head. If this happens, reinsert the V-packings
in the order given in the "V-Packing Cross Section" illustration shown on the following page.
©Copyright 1999, Mi-T-M Corporation
14
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Fig. D
Fig. E
V-PACKING CROSS SECTION
REPLACING V-PACKINGS:
1. In order to maintain optimum pump performance, replace all the
V-Packings at one time. The manifold must be removed from the
crankcase before performing this procedure. Use of an extractor
is highly recommended for V-packing removal.
2. Insert the extractor through the center of the V-packing (Fig. D)
and pull the V-Packing from the manifold (Fig. E).
Fig. F
3. Install the V-Packings in the order shown in the drawing at left.
NOTE: A film of grease on the o-rings ensure easier installation.
4. Move on to replace plungers if necessary. If plungers do not
need replacing, reinstall the manifold head as described in
"Reinstalling the Manifold" (Fig. F).
Fig. G
REPLACING PLUNGERS:
1. Remove piston nut and washer from the piston rod.
2. Examine the plungers for cracks and wear. Replace if necessary.
3. Remove the plunger (Fig. G). If the slinger washer comes off with the plunger, replace it before installing the
new plunger.
4. Install the replacement parts over the piston guide in the order given:
-Anti-extrusion ring, O-ring, Plunger, Washer.
NOTE: A film of grease on the o-ring ensures easier installation.
Fig. H
5. Apply thread sealant to the piston guide threads.
6. Install the piston nut and torque to 7.4 Ft/lbs (89 in/lbs).
REINSTALLING THE MANIFOLD:
1. Apply a coat of grease to each plunger and reinstall the manifold head, taking care not to damage the plungers.
2. Install and tighten the head bolts as shown in the sequence at left (Fig. H). Use your fingers first, then at half
the torque specified for your pump. Perform a final torque to 18 Ft/lbs (216 in/lbs).
©Copyright 1999, Mi-T-M Corporation
15
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OMHSP080-120498-BAR
UNLOADER/MANIFOLD ASSEMBLY
©Copyright 1999, Mi-T-M Corporation
16
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Issue Date: 022599
OMHSP080-120498-BAR
UNLOADER/MANIFOLD ASSEMBLY
REF. #
DESCRIPTION
PART #
QTY.
1
Hose *(Two Feet Required)
15-0007
1
2
Hose Clamp
42-0011
1
3
Elbow
23-0119
1
4
Unloader Assembly
850-0252
1
5
Plug
23-0238
1
6
Detergent Injector
50-0052
1
7
Manifold Block
51-0026
1
8
High Pressure Hose Assembly
15-0202
1
9
Detergent Strainer
19-0050
1
10
Detergent Hose *(Six feet Required)
15-0021
1
11
High Pressure Hose Assembly
15-0194
1
*Must Order in One Foot Lengths
©Copyright 1999, Mi-T-M Corporation
17
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UNLOADER (850-0252)
OMGEN163-101298-BAR
UNLOADER (850-0252)
OMGEN163-101298-BAR
REF. #
©Copyright 1999, Mi-T-M Corporation
DESCRIPTION
QTY.
1
Hex Nut
8-0362
2
2
Cover
7-0098
1
3
Set Screw
27-4280
1
4
Adjusting Insert- Brass
8-0363
1
5
Adjustment Nut
8-0364
1
6
Set Screw
8-0365
1
7
Glide Ring
8-0366
1
8
Spring
49-0104
1
9
Hex Nut
8-0367
1
10
Bushing
8-0368
1
11
Unloader Body
8-0369
1
12
Retainer
8-0269
1
13
Valve Housing
8-0104
1
14
Spring
49-0023
1
15
Valve
8-0105
1
16
O-ring
25-0036
1
17
Cylinder Pin
8-0372
1
18
Piston Repair Kit
70-0243
1
19
Spacer
8-0371
1
20
Stop Nut
8-0157
1
21
Washer
29-0154
2
Check Valve Repair Kit (Includes 13-16)
70-0244
Unloader Complete
18
PART #
850-0252
EX-9125-052099R1-50
Issue Date: 022599
PRESSURE SETTING & TROUBLESHOOTING THE UNLOADER
TOOLS NEEDED:
5000 PSI gauge
2.5mm Allen Wrench
Small Flathead Screw Driver
Adjustable Wrench
TO SET MAXIMUM SPRAY PRESSURE AND BYPASS PRESSURE:
Refer to Parts Listing on pg.18. Install the test gauge in the auxiliary port on unloader or in discharge line after the unloader valve. With the pump operating but the
trigger gun off, loosen the SET SCREW (3) and remove the COVER (2). Remove both HEX NUTS (1) and set aside. Using the 2.5 mm Allen wrench, loosen the
SET SCREW (6) and turn the ADJUSTING NUT (5) with adjustable wrench counterclockwise so that it is flush with top of the ADJUSTING INSERT (4). Tighten
the SET SCREW (6). With adjustable wrench, turn the ADJUSTING NUT (5) clockwise until the ADJUSTING INSERT (4) bottoms out against the HEX NUT (9).
Loosen the SET SCREW (6) with 2.5 mm Allen wrench, so that the ADJUSTING NUT (5) turns freely but does not turn the ADJUSTING INSERT (4). With proper
nozzle installed in spray gun, squeeze trigger and turn ADJUSTING NUT (5) clockwise to desired maximum spray pressure. Then tighten the SET SCREW (6)
securely and release the trigger on the trigger gun. Squeeze and release trigger several times to verify consistency of spray pressure setting. Turn the ADJUSTMENT NUT (5) counterclockwise two full turns and then clockwise again until tight. Squeeze trigger and verify desired pressure setting. Spray pressure should
fall within 5% of original setting. Bypass pressure (the reading on the gauge when the trigger is released) should exceed the spay pressure by approximately 1520%. If valve fails to repeat within specifications, repeat the steps above and assure all final settings are tight. Install one HEX NUT (1) and tighten against the
ADJUSTING INSERT (4). Install the second HEX NUT (1) and tighten securely against the first. Insert the COVER (2) and tighten the SET SCREW (3).
TROUBLESHOOTING:
SYSTEM WILL NOT COME UP TO FULL DESIGNATED PRESSURE:
*
*
*
*
Spray nozzle worn or nozzle orifice is too large in relation to pump flow rate.
Adjusted improperly. Refer to pressure adjustment section for proper procedures.
Bypass valve (within unloader) is obstructed or leaking. Remove and clean bypass cartridge or replace. Replace with #850-0252.
Flow rate of pump inadequate. Assure designated flow rate of pump is adequate in relation to spray nozzle size.
PRESSURE SPIKES IN DISCHARGE LINE DURING BYPASS MODE:
*
Pressure adjustment too tight. Refer to pressure adjustment section for proper adjustment procedures.
UNLOADER CYCLES WHILE IN BYPASS MODE:
*
*
External leak on unloader or in downstream fittings. Inspect all high pressure lines (including gun and hose) for any signs of leakage and
repair as necessary.
Non-return valve. (within the unloader) damaged, obstructed or worn. Inspect and replace as necessary. Replace with #70-0244.
©Copyright 1999, Mi-T-M Corporation
19
EX-9125-052099R1-50
Issue Date: 022599
PRESSURE SWITCH (850-0173)
850-0173-051497-BAR
PRESSURE SWITCH (850-0173)
850-0173-051497-BAR
REF #
©Copyright 1999, Mi-T-M Corporation
DESCRIPTION
1
Pressure Switch Complete (Inc. 2-20)
2
QTY
850-0173
1
Screw
N/A
4
3
Cover
N/A
1
4
O-ring
N/A
1
5
Micro Switch
N/A
1
6
Hex Nut
N/A
2
7
Screw
N/A
2
8
Housing
N/A
1
9
O-ring
N/A
1
10
Bushing Nut
N/A
1
11
Wire Assembly
N/A
1
12
O-ring
N/A
1
13
Spring Housing
N/A
1
14
O-ring (See 70-0007)
N/A Sep.
1
15
Washer Spacer
28-0218
2
16
Spring
49-0107
1
17
Piston
N/A
1
18
Back-up Ring (See 70-0007)
N/A Sep.
2
19
O-ring (See 70-0007)
N/A Sep.
1
20
Hex Nipple
N/A
1
O-ring Kit (1 each 14, 18-19)
20
PART #
70-0007
EX-9125-052099R1-50
Issue Date: 022599
DETERGENT INJECTOR (50-0052)
OMGEN284-052898-DCE
OMGEN284-052898-DCE
DETERGENT INJECTOR (50-0052)
REF. #
DESCRIPTION
1
Orifice (2.1mm)
2
Injector Body
3
PART #
QTY.
50-0057
1
N/A
1
Spring (See 852-0056)
N/A Sep.
1
4
Ball (See 852-0056)
N/A Sep.
1
5
O-ring (See 852-0056)
N/A Sep.
1
6
Piston Retainer
50-0156
1
7
Spring
49-0056
1
8
O-ring (See 852-0056)
N/A Sep.
1
9
Adjustable Shutter Barb
50-0157
1
10
Adjustment Knob
50-0158
1
Injector Repair Kit (Includes 3-5, 8)
COIL DRAIN PLUG (850-0218)
852-0056
850-0218-041597-BAR
COIL DRAIN PLUG (850-0218)
850-0218-041597-BAR
REF. #
©Copyright 1999, Mi-T-M Corporation
21
DESCRIPTION
PART #
QTY.
1
Bolt
27-9526
1
2
Retaining Cable
33-0260
1
3
Snap Ring
33-0261
1
4
Hand Wheel
16-0239
1
5
Plug
24-0147
1
6
Back-up Ring
25-0424
1
7
O-ring
25-0423
1
EX-9125-052099R1-50
Issue Date: 022599
OMHSP083-120498-BAR
HEAT EXCHANGER/EMF SYSTEM
©Copyright 1999, Mi-T-M Corporation
22
EX-9125-052099R1-50
Issue Date: 022599
OMHSP083-120498-BAR
HEAT EXCHANGER/EMF SYSTEM
REF. #
DESCRIPTION
PART #
QTY.
REF. #
DESCRIPTION
1
Boiler Assembly Complete
850-0226
1
23
Pin
2
EMF Assembly
850-0257
1
24
3
Hex Nut
30-3022
2
4
Fuel Pump Coupler
33-0225
5
Nut
6
PART #
QTY.
33-0211
1
Tensioner Sheave Shaft Assembly (Inc. 5, 25, 26)
850-0166
1
25
Sheave Assembly
850-0177
1
1
26
Shaft
33-0212
1
30-0159
2
27
Access Panel- Black
20-0386A01
1
Flatwasher
28-0022
1
28
Bolt
27-9526
2
7
Tensioner Base
10-0071
1
29
Grommet
32-0426
1
8
Fuel Pump Bracket- Black
20-0381A01
1
30
Gromment
32-0427
1
9
Bolt
27-9524
7
31
Elbow
23-0287
1
10
Hex Nut
30-3023
8
32
High Limit Switch
32-0423
1
11
Fuel Hose Assembly
15-0165
1
33
Outlet Connector Block
24-0138
1
12
Elbow
23-0288
1
34
Pressure Relief Valve
22-0273
1
13
Fuel Solenoid- 12 Volt
44-0100
1
35
Adapter
23-0369
1
14
Fuel Pump
3-0020
1
36
Nipple
24-0141
1
15
Elbow
23-0237
2
37
Hex Reducer
23-0197
1
16
Fuel Hose
15-0147
2
38
High Pressure Hose Assembly
15-0202
1
17
Hex Nipple
24-0145
1
39
Street Tee
23-0058
1
18
Filter Fuel Water Seperator
19-0070
1
40
Nipple
24-0165
1
19
Fuel Water Seperator Replacement Bowl
19-0071
1
41
Elbow
23-0306
1
20
Fuel Water Seperator Replacement Filter
19-0053
1
42
Adapter
23-0279
1
21
Plate- Black
20-0363A01
1
43
Drain Plug Assembly
850-0218
1
22
Bracket- Black
20-0360A01
2
©Copyright 1999, Mi-T-M Corporation
23
EX-9125-052099R1-50
Issue Date: 022599
BOILER (850-0226)
850-0226-012097-BAR
HSP111-042799-BAR
ELECTRODE GAP SETTINGS
©Copyright 1999, Mi-T-M Corporation
24
EX-9125-052099R1-50
Issue Date: 022599
850-0226-112097-BAR
BOILER ASSEMBLY (850-0226)
REF. #
DESCRIPTION
PART #
QTY.
REF. #
DESCRIPTION
PART #
QTY.
1
Hex Nut
30-0121
2
15
Acorn Nut
30-6002
4
2
Plug
24-0034
1
16
Cone
20-0373
1
3
Heat Exchanger Outer Wrap- Black
20-0376A01
1
17
Nut
30-6001
3
4
Bolt
27-8879
2
18
Fuel Nozzle
18-0308
1
5
Air Diverter Plate- Black
20-0378A01
1
19
Electrode Plate
38-0046
1
6
Air Diverter Stem Assembly- Black
20-0377A01
1
20
Electrode
32-0420
2
7
Lockwasher
28-1009
4
21
O-ring
25-0171
2
8
Hex Nut
30-0137
1
22
Bolt
27-9526
5
9
Bottom Insulation
33-0250
1
23
Electrode Mounting Clip- Black
20-0383A01
2
10
Washer
28-0521
2
24
Bolt
27-8878
4
11
Heat Exchanger Coil Assembly
66-0011
1
25
Nozzle Holder
23-0292
1
12
Inner Pan Assembly
20-0372
1
26
Snap Ring
33-0254
1
13
Top Pan Assembly- Black
20-0371A01
1
27
Sight Glass
33-0252
1
14
Lockwasher
28-1028
4
©Copyright 1999, Mi-T-M Corporation
25
EX-9125-052099R1-50
Issue Date: 022599
OMHSP051-051597-JTR
GUN (850-0181) & ADJUSTABLE PRESSURE DUAL LANCE (850-0185)
©Copyright 1999, Mi-T-M Corporation
26
EX-9125-052099R1-50
Issue Date: 022599
OMHSP051-051597-JTR
GUN (850-0181) & ADJUSTABLE PRESSURE DUAL LANCE (850-0185)
REF. #
DESCRIPTION
PART #
QTY.
REF. #
DESCRIPTION
PART #
QTY.
850-0181
1
24
Handle
16-0313
1
1
Gun/Lance Assembly (Includes 2-20)
2
Pipe Assembly
16-0016
1
25
Washer
28-1021
1
3
Plastic Housing
16-0008
1
26
Nut
30-3010
1
4
Screw
27-3230
2
27
Adaptor
23-0271
1
5
Housing
16-0012
1
28
O-ring
25-0351
1
6
Gun Repair Kit
70-0055
1
29
Piston
16-0314
1
7
Plug
39-0024
1
30
Back-up Ring
25-0352
1
8
Cover
16-0009
1
31
O-ring
25-0353
1
9
Trigger Safety Lock-off
16-0010
1
32
Upper Protector
16-0315
1
10
Trigger Pin
16-0063
1
33
Screw
27-8862
1
11
Pipe Assembly
16-0013
1
34
Lower Protector
16-0316
1
12
Adaptor
16-0283
1
35
Body
23-0272
1
13
Pipe
16-0277
1
36
Lance w/Protective Cover
16-0328
2
14
Guard Lance (Right Side)
16-0320
1
37
Nut
30-3060
2
15
Screw
27-8382
6
38
Pipe Clamp
16-0318
2
16
Guard Lance (Left Side)
16-0321
1
39
Screw
27-8861
2
17
Plug
39-0076
1
40
Nipple
24-0127
2
18
Screw
49-0103
1
41
Nozzle Protector
16-0319
1
19
Spacer
16-0282
1
42
Nozzle-6540
18-0110
1
20
Lance Holder (See 16-0306)
N/A Sep.
1
Gun Assembly ( Includes 12-20)
16-0001
21
Dual Lance Assembly (Inc. 22-42)
850-0185
1
Lance Assembly (Includes 13-21)
16-0306
22
Handle Plug
16-0312
1
O-ring Kit (Includes 37, 39, 40)
70-0143
23
Nut
30-3002
1
©Copyright 1999, Mi-T-M Corporation
27
EX-9125-052099R1-50
Issue Date: 022599
FUEL TANK (850-0248)
850-0193A-012098-BAR
FUEL TANK (850-0248)
850-0193-012098-BAR
REF. #
©Copyright 1999, Mi-T-M Corporation
28
DESCRIPTION
PART #
QTY.
1
Plug
23-0296
1
2
Fuel Tank (See 850-0193)
N/A Sep.
1
3
Elbow
23-0237
1
4
Decal-Warning: Risk of Fire (E/S)
34-0806
1
5
Flare
23-0247
1
6
Fuel Pick-up Line
33-0270
1
7
Bushing
33-0255
1
8
Fuel Indicator Gauge
22-0215
1
9
Fuel Cap-Vented
12-0033
1
EX-9125-052099R1-50
Issue Date: 022599
FUEL PUMP (3-0020) & FUEL SOLENOID (44-0100)
0MHSP049/071796/BAR
FUEL PUMP (3-0020) & FUEL SOLENOID (44-0100)
OMHSP049/071796/BAR
REF. #
©Copyright 1999, Mi-T-M Corporation
29
DESCRIPTION
PART #
QTY.
1
Cord-Din Connector
46-1017
1
2
Base Plate
46-1014
1
3
Nut
46-1016
1
4
Solenoid Coil- 12 Volt
46-1015
1
5
Screw
N/A
2
6
Piston
46-1012
1
7
Bolt
46-1009
1
8
Washer
26-0150
2
9
Solenoid Body
N/A
1
10
Plug
24-0082
1
11
Fuel Pump Body
N/A
1
12
Cover Gasket
26-0109
1
13
Fuel Oil Strainer
19-0034
1
14
Fuel Pump Cover
46-1005
1
15
Fuel Pump Cover Screw
46-1006
4
EX-9125-052099R1-50
Issue Date: 022599
OMHSP072-102698-BAR
EMF SYSTEM (850-0257)
©Copyright 1999, Mi-T-M Corporation
30
EX-9125-052099R1-50
Issue Date: 022599
OMHSP072A-102698-BAR
EMF SYSTEM (850-0257)
REF. #
©Copyright 1999, Mi-T-M Corporation
DESCRIPTION
PART #
QTY.
1
EMF Assembly (Includes 2-17)
850-0257
1
2
Blower Flange Assembly (Includes 3-6)
850-0258
1
3
Bearing
48-0041
2
4
Flange Blower
38-0040
1
5
Spacer
33-0206
1
6
Shaft- Blower
20-0347
1
7
Woodruff Key
43-0080
2
8
Cable Clamp
32-0403
1
9
Screw
27-2070
1
10
Stator Coil
850-0201
1
11
Screw
27-0740
4
12
Flange Magnet Hub
38-0041
1
13
Hex Nut
30-0177
2
14
Flatwasher
28-0010
2
15
Ignition Coil Assembly
850-0191
1
16
Blower Fan
44-0099
1
17
Screw Set w/ Fan
30-3021
1
31
EX-9125-052099R1-50
Issue Date: 022599
OMHSP082-120498-BAR
ELECTRIC BOX
©Copyright 1999, Mi-T-M Corporation
32
EX-9125-052099R1-50
Issue Date: 022599
OMHSP082-120498-BAR
ELECTRIC BOX
©Copyright 1999, Mi-T-M Corporation
REF. #
DESCRIPTION
PART #
QTY.
1
Switch/ Rocker
32-0422
1
2
Bolt
27-8881
4
3
Bolt and Gasket Kit
70-0169
1
4
Electric Box Lid- Black
32-0430A01
1
5
Terminal Strip
32-0394
1
6
Hex Nut
30-0152
4
7
Electric Box- Black
32-0429A01
1
8
Electrical Connecter
32-0085
1
9
Electric Box Bracket- Black
20-0380A01
1
33
EX-9125-052099R1-50
Issue Date: 022599
OMHSP050A-051697-BAR
WIRING SCHEMATIC
©Copyright 1999, Mi-T-M Corporation
34
EX-9125-052099R1-50
Issue Date: 022599
OMHSP050B-051697-BAR
WIRING DIAGRAM
©Copyright 1999, Mi-T-M Corporation
35
EX-9125-052099R1-50
Issue Date: 022599
©Copyright 1999, Mi-T-M Corporation
36
EX-9125-052099R1-50
Issue Date: 022599
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