Operating Manual – Kranzle K2160TS Pressure Washer

Operating Manual – Kranzle K2160TS Pressure Washer
Technical perfection and top design Кг) гс =
HOCHPRUCKREINIGER =
Operating manual
High-pressure cleaners a
Kranzle 2160 TS =
Kränzle 2160 TS T ®
Kránzle 2195 TS -
Kränzle 2195 TS T =
Kränzle 2175 TS -
Kränzle 2175 IS T =
=
CE © 2, A
Read and conform safety instructions before use!
-GB-
Kranzie
2 Description
Kránzle 2160 TS, 2160 TST,
Kránzle 2195 TS, 2195 TST,
Kránzle 2175 TS, 2175 TST
Ergonomically shaped handle
Cable reel with 5 m cable
Receptacie for gun with spray
lance (during breaks)
Generously dimensioned hose
drum with 15 m steel braided high-
pressure hose
(only available for TST models)
Hand crank (only available for TST
models)
Ergonomically shaped handle
High-pressure gun
Large stainless steel manometer
Fully adjustable pressure control
Detergent hose with filter
Interchangeable lance with Dirtkiller nozzle
Interchangeable washing lance
On/Off switch with signal lamp and motor
protection
‹ Receptacle for high-pressure gun
. Receptacle for Dirtkiller and lance
Generously dimensioned trolley
suited for difficult terrain and stairs
Contents Page El
Description = ...............2eee eee re e eo ea ce rece eice eve eiceeicee eee 2
Contents = dererererer ern R ARE RERERRERERERERERERR RER RRRRRRRRRR RER RER R EEE 3
Technical data... ER RER RR ee eee ee eee eee eee 4
Overview “This is what you have purchased” ......................2...00000 000000... 6
General rules eK RER EEK ER RER RR RER RER ee ee eee ae 7
Safety precautions — accident prevention... DA 8
Extremely important: Water connection — electrical connection ............. 10
Kránzle- technology ooo e De eee eee cenar 12
Water and cleaning system... ere scene 12
Lance and spray gun o.oo RIA 12
Pressure control valve — safety valve ................................. 12
Motor protecting switch... DA 13
High pressure hose and spray device es 13
Total stop system oo, 13
Putting into operation ...................…..….….crecrencencenennen ent rentente ne renre nee 14
Connection to water mains ee 14
Direct SUCtION ener era era era eee eee 17
When using detergents ..........cooiii 18
To shut down the pump / frost protection... 00 19
Small repairs — do it yourself! ER Dee een 20
Inspections — inspection reports... anne DA 24
EG — Declaration of Conformity ............. RER RER ee 26
Guarantee = ....…..…........Leceeeeceee een ee eee nana eee nana een aan eee ee eee eee eee ea 27
Accessories for high-pressure cleaners .................... 2200000000000 A 28
Spare parts list ..................cccsrcsreniencenenne nee ne nrente nca ne ren re mere ste nr amener 30
Complete assembly .......................2.22 0000000000000 een ee 30
Valve housing =... eee ace cena ae aa era ee eee ea eee eee eee 32
Unloader valve and pressure switch .................................. 34
[o] (] POP PPOPEEE 36
Transmission ..................e..e2eve0eveiieeic DD e een ee eee eee 38
Hose drum oo eee eee 39
Gun with lance ..................... e... 00eieiie De nea ere eee 40
Dirtkiller with lance ee ne ee 41
Wiring diagrams Lee eee eee eee aan eee eee ea ee eee eee ee eee eee ee ee ee eee EEG 43
Kranzie
E Technical data
Kranzle Kranzle Kranzle Kranzle
2160 TS 2160 TS T 2195 TS 2195 TS T
Operating press. fully adjustable 30 - 140 bar 30 - 180 bar
Nozzle size 25042 25030
Permissible overpressure 160 bar 195 bar
Water output at 1,400 r.p.m. 11 min at 1,400 r.p.m. 8 l/min
Water inlet temperature max. 60 °C max. 60 °C
Suction height 2.5m 2.5m
Hose drum no yes no yes
Steel braided high-pressure hose 10m 15m 10m 15m
Detergent suction yes yes
Connected load 230 V~ 50 Hz, 14 A 230 V~ 50 Hz, 14 A
Power input Р 1 - 3.2 kW Р 1 - 3.2 kW
Power output P2-24kW P2-24kW
Weight 37kg | 395kg 37kg | 395kg
Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360
Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A)
Sound level with Dirtkiller 82 dB (A) 78 dB (A)
Acoustic power Lu 89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 25 N
Vibration at lance 2.0 m/s? 2.0 m/s?
Permissible tolerance for figures + 5 % acc. to VDMA uniform sheet 24411
Kranzle 2175 TS
Kränzle 2175 TS T
Operating press. fully adjustable 30 - 160 bar 30 - 160 bar
Nozzle size 25042 25042
Permissible overpressure 175 bar 175 bar
Water output at 1,400 r.p.m. 12 l/min at 1.400 r.p.m. 12 l/min
Water inlet temperature max. 60 *C max. 60 °C
Suction height 2.5m 2.5m
Hose drum no yes
Steel braided high-pressure hose 10m 15m
Detergent suction yes yes
Connected load 400 V~50 Hz, 6,7 A 400 V- 50 Hz, 6,7 A
Power input P1-33kW P1-33kW
Power output P2-26kW P2-26kW
Weight 37 kg 39,5 kg
Dim. incl. pulling handle in mm 900 x 375 x 360 900 x 375 x 360
Sound level acc. to DIN 45 635 78 dB (A) 78 dB (A)
Sound level with Dirtkiller 82 dB (A) 82 dB (A)
Acoustic power Lu, 91 dB (A) 91 dB (A)
Recoil at lance approx. 27 N approx. 27 N
Vibration at lance 2.1 m/s? 2.1 m/s?
Permissible tolerance for figures + 5 % acc. to VDMA uniform sheet 24411
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6 This is what you have purchased
1. Kranzle high-pressure cleaners
2160 TST, 2195 TST, 2175 TST with 15 m
steel braided high-pressure hose and hose
drum NW 6
or
Kranzle high-pressure cleaners 2160 TS,
2195 TS, 2175 TS with 10 m steel braided
high-pressure hose but without hose drum
NW 6
2 |. Я ЕР 2. Trigger gun with safety catch, insulated
handle and screw connection
=: = 3. Dirtkiller lance with stainless steel pipe
© a 4. Vario-Jet lance with stainless steel pipe
5. Handle with fixing screw for hose drum
6. Operating manual
Kranzle
General rules
E Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with
high-pressure water jet without detergents only.
Ш Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices”
at least once every 12 months by a qualified person, to ensure that continued safe
operation is guaranteed. The results of the inspection are to be recorded in writing.
This may be done in any form. For inspection reports see pages 22 - 25.
A High-pressure cleaners used for commercial purposes have to
be checked by a qualified person at least every 12 months!
Bl Accident prevention
The machine is designed for accidents to be impossible if used correctly. The operator is
to be notified of the risk of injury from hot machine parts and the high pressure water jet.
The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).
E Oil change:
The first oil change should be carried out after approximately 50 operating hours,
then every year or after 1000 operating hours. If the oil turns grey or white, you must
change the oil of your high pressure pump in any case.
Put the machine into a horizontal position, then open the oil discharge screw at the
bottom of the device over a collection reservoir. The oil is to be caught in the reservoir
and disposed of in an approved manner.
New oil: 0,5 | - Motor oil W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales
service (dealer) at once. (Ecological damage, damage to
A the transmission)
In case of increased humidity or fluctuations in
temperature development of condensed water is
possible; if the oil turns grey, you must change it.
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ES Safety precautions
N
Bear in mind that during cleaning tasks
with a high-pressure water jet a significant
recoil at the lance arises (see technical
data on page 4).
Apply the safety catch on the trigger
gun after each use, in order to prevent
unintentional spraying!
Always aim the underbody lance! Bear
in mind when using a curved or angled
spraying lance that there is a significant
amount of torque in the recoil!
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Safety precautions - That's forbidden! E
( ÓN
Never direct the water jet at people
or animals!
Only use power cables which are
in perfect working order! Do not
damage the power cable or repair it
incorrectly!
Never pull the high pressure hose
if it has formed kinks or “nooses”!
Never pull the hose over sharp
edges!
Never allow children to use the
high pressure cleaner!
Never direct the water jet at the
machine itself!
Never direct the water jet at a
power socket!
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10 Please note - important!
Ш Lack of water
Lack of water occurs more often than you
probably believe. The more powerful a
high-cleaner is the greater is the danger
that a lack of water occurs. If there is only
an insufficient amount of water available,
cavitation arises inside the pump, which is
normally noticed too late or even not at all.
The pump will be destroyed!
Please check the available quantity of
water by filling a bucket with litre scale for
one minute.
CFE —
zZ —
The following minimum quantity of water is necessary for a safe and problem-free
operation of the high-pressure cleaner:
Kranzle 2160 TS/ TS T: 11 l/min
Kränzle 2195 TS/ TS T. 8 l/min
Kranzle 2175 TS/ TS T: 12 l/min
water connection, guaranteeing the necessary output.
| If the metered quantity of water is too small, you have to use a different
Lack of water leads to an accelerated wear of the joints (no guarantee).
H Connection to water supply
Please pay attention to the regulations of your waterworks company! In accordance
with DIN EN 61770, the machine may not be directly connected to the public drinking
water supply lines. À brief connection however is permissible according to DVGW
(German Association for Gas and Water Affairs) if a tube ventilator with check valve
(Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection
to the public drinking water supply lines is permissible by way of free emission in
accordance with EN 61 770; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
kranzlie
Ш Insufficient quantity of electricity
fr N
If there are too many collectors in your
proximity connected to the network at
the same time, the available voltage
and the current intensity may decline.
Consequently the motor of the
high-pressure cleaner does not start or
even blows.
The power supply may also be insufficient
if the power cable is too long or too
thin. If extension cables are too long,
this may lead to a voltage drop causing
malfunctions or start-up difficulties.
J
Connected load:
Kránzle 2160 TS / TS T: 230 V -, 50 HZ
Kránzle 2195 TS / TS T: 230 V -, 50 HZ
Kränzle 2175 TS / TS T: 400 V, 50 Hz (phase-sequence not significant)
Check the line fusing and have the voltage and the available current
intensity checked by an expert in case of uncertainty.
E Electrical connection
The machine is supplied with an electrical power cable with plug. The mains plug must
be fitted to a standard grounded socket with a 30mA residual current operated device.
The socket must be protected with a 16A delay action fuse on the mains side. When
using an extension cable, this must have an earthed lead which is properly connected to
the socket. The conductors in the extension cable must have a minimum cross section of
1.5 mm”. Plug connections must be of a spray-proof design, and may not be located on
a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
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KE Kranzle technology
E Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be
sucked directly from a storage tank. The water is then forced under pressure by the high
pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of
the lance.
Environmental, refuse disposal and water protection
regulations must be observed!
E Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed. When the
lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The
spray pressure increases and quickly reaches the selected operating pressure. When
the trigger is released, the trigger gun closes and any further spraying of liquid from the
lance is stopped. The pressure gauge must show O bar.
The increase in pressure when the trigger gun is closed causes the pressure control
valve-safety valve to open. The motor is switched off by the pressure switch. When
the trigger gun is opened, the pressure control valve - safety valve closes, the motor
is started and the pump resumes pressure spraying from the lance with the selected
operating pressure.
The trigger gun is a safety device. Repairs should only
/N be performed by qualified persons. Should replacement
parts be required, use only components authorized by
the manufacturer.
H Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of
excess pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating. The operating
pressure and spray rate can be steplessly adjusted by turning the handle.
AN Replacements, repairs, new adjustments and sealing
should only be performed by qualified persons.
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E Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the
motor in the event of overload. However should the switch trip frequently, the cause of
the malfunction should be located and rectified (see page 11).
Replacements and inspection work should only be performed
by qualified persons when the machine is disconnected from
the power supply, i.e. with plug pulled out from the electrical
socket.
MM High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high
grade material, they are also optimised for the machine and marked as required by the
appropriate regulations.
If replacement parts are required, only such parts that are
authorised by the manufacturer and which bear the markings
required by the appropriate regulations may be used. The
/N high pressure hose and spray device must be connected in
a pressure-tight manner. The high pressure hose may not be
driven over, pulled excessively, or twisted. The hose may under
no circumstances be pulled over sharp edges, since otherwise
the guarantee is automatically void.
E Total stop system
The new Kránzle K2160 / K2195 / K2175 are equipped with an electrical Start/Stop
control. Having connected the high-pressure cleaner to the water supply and having
connected the HP hose, switch the machine “on” using the On/Off switch. A red light in
the switch flashes.
The motor is started by opening the gun. The motor is switched off after the gun has
been closed. The high-pressure cleaner works in stand-by until the On/Off switch is
switched to “Off”. The red light in the switch goes out.
Having switched off the machine shortly press the trigger to release the pressure to be
able to unfasten the HP hose.
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i Putting into operation
1. Move high-pressure cleaner to the
job site.
The Kränzle 2160 / 2195 / 2175 are
movable machines with sturdy trolleys
ideally suited for difficult terrain and stairs.
Never pull the machine if the water
supply hose is still connected!
Ш Setting up — Location
Neither set up or operate the machine in rooms where there
/N is a risk of fire or explosion nor put it into puddles. Do not
use the machine under water.
2. Check water inlet filter for
cleanliness prior to putting the machine
into operation!
Manually unscrew hose attachment. Take
out the serial water inlet filter using needle
nose pliers and clean if filter is soiled.
3. Each time check oil level at the oil
dipstick prior to putting the HP cleaner
into operation. (Take care that cleaner is
in horizontal position!)
The oil level must show between the two
markings.
4, Put up machine. Release fixing screw
from hexagonal base of hose drum, put
tiltable handle onto the hexagonal base
and fix with screw.
NZZA
A
и) Cal Ee
N
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5. Push on lance or Dirtkiller lance to gun.
6. Screw together lance and gun.
7. Push on HP hose to gun.
8. Screw together HP hose and gun.
9. Put HP cleaner into horizontal position.
These machines must be operated in
horizontal position! Unwind HP hose
from hose drum without kinks and nooses.
10. Connect water hose to water tank.
The cleaner may be connected to water
mains with cold or 60°C warm water.
Alternatively water can be sucked in from
a container (see page 17).
E Be careful when using hot water!
A
When running your high pressure cleaner with hot water
of 60° C raised temperatures occur. Do not touch the
metal parts of the cleaner without safety gloves!
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16 Putting into operation
fr N
J
11. Connect to circuit.
Kränzle 2160 TS / TS T: 230 Volt, 50 Hz.
Kränzle 2195 TS / TS T: 230 Volt, 50 Hz.
Kränzle 2175 TS / TS T: 400 Volt, 50 Hz.
The socket must be protected with a 16A
delay action fuse on the mains side.
12. Steplessly adjust operating pressure
with handwheel. The maximum pressure is
adjusted ex work.
13. Ventilation of the machine: Pull and
release the trigger several times.
Switch on high-pressure cleaner with
opened spray gun. Start cleaning task.
Kranzle
Direct suction
Due the suction capacity of its pump (up to 2.5 m suction height, max. hose length 3 m)
this high-pressure cleaner can suck in water for cleaning purposes from separate
containers or ponds.
Prior to starting the first suction the pump resp. the
suction hose has to be filled with water!
7
using other hoses the inner cross section
LE Y 1. Mount suction hose with suction filter
a) (Kránzle accessories No. 15.038 3). When
of the hose must be at least 3/4” = 16 mm.
№: of
=
NU 74
2. Fill suction hose with water.
3. Put filled suction hose into the
container and start the cleaning job.
Use clean water only!
Never suck in water containing
chlorine.
(z= Note
Depending on the water quality it may occur after a prolonged standstill that the valves
get sticky. Consequently the machine cannot properly suck in water from a container.
In this case connect a hose with pressurized water to the pump inlet. Having started the
machine the pressurized water opens the valves and the machine resumes sucking in
water from the container. Now you can carry on with your cleaning task as usual.
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[3 Suction of detergents
Ш with detergent supply:
For the Kränzle 2160 TS / TS T, 2195 TS / TS T and 2175 TS / TS T a built-in injector
provides the facility to suck in detergents.
By pushing the Vario-Jet nozzle to the front the machine is adjusted to low pressure
and a vaccum is build up in the injector. Thus the detergent can be sucked in via the
connected suction hose with filter.
1. Place chemicals filter into container
with cleansing agent.
2. To reach the low pressure push Vario
nozzle to the front so that the injector can
suck in the cleansing agent.
| mm) 3. The chemicals supply is automatically
SN stopped when closing the Vario nozzle by
o " .
-— -——
- -
u. ea
- „— пес
„тс =
-— TT”
PI
- - -
- „т
ЛУ Let cleansing agent take effect and then
spray off with a high-pressure jet.
Only use detergents suitable for high-pressure cleaners.
Observe specifications of detergent manufacturer!
e.g.: protective equpment, rules for waste water treatment
etc.
| The pH value neutral 7-9 is prescribed for the detergents.
Never suck in liquids containing solvents like varnish
solvents, petrol, oil or similar liquid! Observe specifications
AN of detergent manufacturers! Seals inside the appliance are
no resistant against solvents! The spray mist of solvents is
highly inflammable, explosive and poisonous.
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To shut down the pump Kl
1. Switch off the machine
2. Cut off the water supply
3. Open the spray gun briefly until the pressure is released
4. Apply the safety catch on the spray gun
5. Remove the water hose and spray gun
6. Drain the pump: switch on the motor for approx. 20 seconds
7. Pull the plug from the socket
8. Clean HP hose and wind up
9. Clean power cable and wind up
10. Clean water filter
11. Winter: store the pump in rooms above 0°C
Bl Store in a place-saving manner
Due to their compact and space saving
design these Kränzle-2000 cleaners can
be stored practically anywhere.
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20 Small repairs - do it yourself!
Ш No water from the nozzle but the gauge shows full pressure:
Most likely the nozzle is blocked.
The pressure gauge shows full pressure,
but from the nozzle comes only little water
or no water at all.
(Inside the pressure gauge is no water but
a filling with glycol to damp the vibration of
the pointer.)
Switch off the cleaner. Pull plug from
the socket. Operate gun seveal times to
decrease the pressure.
First unscrew gun and lance, then rinse
hose from any residues.
Check water inlet filter for soiling.
If the problem still exists, take wire (paper
clip) and push through nozzle opening.
If this procedure is not successful, the nozzle has to be dismantled and cleaned or even
replaced, if necessary.
CAUTION! Pull plug from socket prior to starting
any repair work!
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E Pressure gauge shows little pressure, the water from the nozzle comes
in squirts: Most likely the valves are soiled or sticky.
The pressure gauge shows little
pressure despite fully turned up pressure
regulation. The water from the lance
comes in squirts. The HP hose vibrates.
(Inside the pressure gauge is no water but
a filling with glycol to damp the vibration of
the pointer.)
Unscrew all 6 valves, one after the other
(hexagonal brass screws, 3 in a row,
vertically and horizontally)
Take out valve body (with green or red
plastic coating) and O-ring by means
of needle nose pliers. Check O-ring for
damage. In case of a damage the O-ring
has to be replaced.
Take a wire (paper clip) and clean valves
under running water. Also clean valve seat
inside the pump.
Do not forget the O-ring during
reassembly!
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a Small repairs - do it yourself!
Bl The pressure gauge shows full pressure although the gun has
been closed. The pressure switch valve switches constantly.
~
Possible cause no.1: Leakage
Having closed th gun, the HP cleaner must
shut down and the pressure gauge must
show „0“ bar.
If the pressure gauge still shows full
pressure and the motor constantly
switches on and off, the possible reason
for this can be a leakage of the pump, the
HP hose or the lance.
Proceeding:
) Check the connections from the HP clea-
- , ner to the the HP hose, from the hose to
the gun and also the connection between
- {2 lance and gun for tightness.
EN
0
0
Switch off the cleaner. Shortly pull the trig-
ger of the gun to decrease the
pressure.
Unscrew HP hose, gun and lance and
check the O-rings.
If the O-rings are damaged they have to
0 be replaced.
Caution! In case of a leakage there is no guarantee for
possible consequential damages.
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Bl The pressure gauge shows full pressure although the gun has
been closed. The pressure switch valve switches constantly.
Possible cause no. 2: The return body is soiled
or the sealing ring on the return body is defective.
Unscrew pump outlet.
ps Take out check ball and check for soiling
= С | N
ASL Y 7 ||| or damage of ball or stainless steel seat
C7 inside the pump housing.
О Replace non-return valve if necessary.
Do «
07°
Caution ! There is no guarantee if the pump is damaged
by defective O-rings due to air induction or lack of water
(cavitation).
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24 Inspection report for HP cleaners
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for
the completion of the retest and must be kept carefully!) Kránzle test seals: Order no. UVV200106
Owner: Type:
Address: Serial no.:
Rep. order no.:
Scope of inspection ok. yes no repaired
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HP-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operating pr.
Power cable (damage)
Protective conductor (connected)
On / Off switch
Used chemicals
Allowed chemicals
Inspection data determined value set value
nozzle
Conductor reist. not exceeded / value
current
Gun locked
Inspection result (tick)
[] The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
[_| The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by: Month nn. Year
Place, date Signature
kranzlie
Inspection report for HP cleaners 25
HP cleaners for industrial use have to be checked by an expert every 12 months!
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for
the completion of the retest and must be kept carefully!) Kránzle test seals: Order no. UVV200106
Owner: Type:
Address: Serial no.:
Rep. order no.:
Scope of inspection ok. yes no repaired
T
on
manual (on
-device
Protective
Pressure line
Pressure
Float valve
device
HP-hose / connector
valve at 10
Power cable
Protective conductor
On / Off switch
Used chemicals
Allowed chemicals
Inspection data determined value set value
H nozzle
/ 20
Switch off
current
Inspection result (tick)
[] The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
[| The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by: Month Year
Place, date Signature
Kranzie
26 EC declaration of conformity
Hereby we declare that:
technical specifications available from:
comply with the following guidelines
and their amendments for high-pressure
cleaners:
Sound level measured:
Sound level guaranteed:
Applied conformity evaluation procedures
Applied specifications and standards:
|. Kränzle GmbH
Elpke 97 D - 33605 Bielefeld
Bielefeld, 21.12.2009
Kränzle 2160 TS / TS T,
Kränzle 2195 TS / TS T,
Kränzle 2175 TS / TS T,
Manfred Bauer, Fa. Josef Kränzle
Rudolf-Diesel-Str. 20, 89257 Illertissen
machinery directive 2006/42/EEC,
EMC-directive 2004/108 EEC,
noise directive 2005/88/EC, Art. 13,
HP water spraying machines
annex 3, part B, chapter 27
Kränzle 2160 TS / TS T: 87 dB (A)
Kränzle 2195 TS / TS T: 87 dB (A)
Kränzle 2175 TS / TS T: 89 dB (A)
Kränzle 2160 TS / TS T: 89 dB (A)
Kränzle 2195 TS / TS T: 89 dB (A)
Kränzle 2175 TS / TS T: 91 dB (A)
annex V, noise directive 2005/88/EC
EN 60 335-2-79 :2004
EN 55 014-1 :2006
EN 61 000-3-2 :2006
EN 61 000-3-3 :2008
-
pr
Droitsch
(Managing director)
Kranzle
Guarantee
HE The guarantee is only valid for material and manufacturing errors.
Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with..
The operating instructions form part of the guarantee. The Guarantee is void if other parts
are used than genuine Kránzle accessory parts or genuine Kránzle spare parts.
For high-pressure cleaners sold to the user the guarantee period is 24 month.
For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
In the case of a guarantee please contact your dealer or authorized seller delivering
accessories and your purchase receipt. You can fin them in the internet under
www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature and
speed limits, a voltage below the required rating, with less than the required amount of
water or with dirty water.
Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are
wear parts and are not covered by the warranty.
Kranzie
28 Versatile due to Kranzle accessories
Rotating washing brush with 400 mm
extension, Order no. 41 050 1
A 2
7
ria:
[a
8.44; 7
4 7’
art 279
tii
AAA
EII e
1 77
i PALA
Г 17 é
1! 2,00
gt) "7
Y Ue, A
> x TZ у
g 4
4101171045
01411000
(A
UNA,
pi
UY
= = >
nderbody lance with 800 mm extension
7 ls
7
Order no. 41 075 |
N
Pipe cleaning hose with nozzle,
10 m - Order no. 41 058 1
20 m - Order no. 41 058 2
25 m - Order no. 41 058 3
30 m - Order no. 41 058 4 q
TT
Sludge sucker, stainless steel,
Order no. 41 801
Sludge sucker with 3 m suction hose,
Order no. 41 104
Floor cleaner round cleaner UFO
Order no. 41.850
Sand blasting set compl. up to 12 l/min, 150 bar
Order no. 41 068 1
Sand blasting set compl. up to bis 19 l/min, 250
bar Order no. 41 068
Kranzie
Е) Spare parts list
2160 / 2195 / 2175
Kränzle
—— 28
29
Kranzie
Complete assembly
No Description Qty. Ord.-No
1 Motor-Pumpen-Einheit mit Elektrik
K2160 TS 1 48.060
K 2160 TS T 1 48.061
K 2195 TS 1 48.062
K 2195 TS T 1 48.063
K 2175 TS 1 48.064
K2175 TS T 1 48.065
1.1 Motor-Pumpen-Einheit ohne Elektrik
K 2160 TS 1 48.060 1
K 2160 TS T 1 48.061 1
K 2195 TS 1 48.062 1
K 2195 TS T 1 48.063 1
K 2175 TS 1 48.064 1
K2175 TS T 1 48.065 1
2 Fahrgestell 1 48.000
3 Versteifungsblech 1 48.010
4 Schraube 6,0 x 30 6 43.423
5 Schraube M 8 x 12 4 40.122
6 Achshalter 1 48.003
7 Schraube M 6 x 40 2 48.012
8 Standfuß links + rechts 1 48.005
10 Käfigmutter M6 2 48.011
11 Schraube 5,0 x 30 2 43.418
12 Rad d210mm 2 44.538
13 Scheibe 40 x 6 x 1,5 (Stahl) 2 45.216 7
14 Kunststoffsenkschraube 5,0 x 20 2 45.421 1
15 Radkappe 2 46.011
16 Gummipuffer 20 x 25 2 48.013
17.1 Frontplatte ,K 2160 TS” 1 48.002 1
17.2 Frontplatte „K 2160 TS T“ 1 48.002 2
17.3 Frontplatte „K 2195 TS“ 1 48.002 3
17.4 Frontplatte „K 2195 TS T“ 1 48.002 4
17.5 Frontplatte „K 2175 TS” 1 48.002 5
17.6 Frontplatte „K 2175 TS T“ 1 48.002 6
18 Knickschutz 1 48.004
19 Schraube 5,0 x 14 2 43.426
28 O-Ring 9,3 x 2,4 2 13.273
29 Hochdruckschlauch NW 6 10 m (TS-Geréate) 1 43.416
30 Midi -Pistole mit Verlangerung 1 12.160
31.1 Vario-Jet 03 mit Lanze 400 mm 1 41.156 2
fur K 2195 TS / TST
31.2 Vario-Jet 042 mit Lanze 400 mm 1 41.156
fur K 2160 TS / TST +K 2175 TS / TST
32.1 Schmutz-Killer 03 mit Lanze 400 mm 1 41.073 8
fur K 2195 TS / TST
32.2 Schmutz-Killer 042 mit Lanze 400 mm 1 41.571-042
für K 2160 TS / TST +K 2175 TS / TST
Kranzie
E Spare parts list
Kránzle 2160 / 2175
44 43 11 12 46 47 48 49 50 —
Kranzie
Valve housing 18mm
No Description Qty. Ord.-No
1 Ventilgeháuse 1 42.160 3
2 Ventilstopfen 5 41.714
2.1 Ventilstopfen mit R1/4° IG 1 42.102
3 Dichtstopfen M 10 x 1 1 43.043
4 Ventile (grün) für APG-Pumpe 6 41.715 1
5 O-Ring 16 x 2 6 13.150
6 O-Ring 15 x 2 6 41.716
7 Dichtstopfen R1/4” mit Bund 1 42.103
8 Ausgangsteil (TST) 1 40.522
8.1 Ausgangsteil (TS) 1 40.522 2
9 Dichtstopfen M 8 x 1 2 13.158
10 O-Ring 18 x 2 1 43.446
11 Aluminium - Dichtring 3 13.275
12 Verschraubung Ermeto R1/4” x 8 1 41.042
13 O-Ring 11 x 1,5 1 12.256
14 Edelstahlsitz J 7 1 14.118
15 Sprengring 1 12.258
16 Edelstahlkugel 910 1 12.122
17 Rückschlagfeder „К“ 1 14.120 1
27 Druckring 3 41.018
28 Manschette 18 x 26 x 4/2 3 41.013
28.1 Gewebemanschette 18 x 26 x 4/2 3 41.013 1
29 Backring 18 x 26 6 41.014
30 O-Ring 28,3 x 1,78 3 40.026
31 Leckagering 18 mm 3 41.066
32 Zwischenring 18 mm 3 41.015 2
33 Verschlussstopfen R3/8* 1 14.113
34 Kupferring 17 x 22 x 1,5 1 40.019
37 Verschlussschraube M10x1 1 13.385
38 O-Ring 6x1.,5 2 13.386
39 Saugzapfen Schlauchanschluss 1 13.236
40 Edelstahlkugel 5,5 mm 1 13.238
41 Edelstahlfeder 1 13.239
42 Kupferring 14 x 20 x 1,5 1 42.104
43 Innensechskantschraube M 8 x 30 2 41.036 1
44 Innensechskantschraube M 8 x 55 2 41.017 1
46 Sauganschlufs 1 41.016
47 Wasserfilter 1 41.046 2
48 Gummi Dichtring 1 41.047 1
49 Steckkupplung 1 41.047 4
50 O-Ring 1 41.047 3
Reparatur-Sátze:
Reparatursatz Manschetten 18 mm 41.049 1
bestehend aus je
3 x Pos. 13; 6 x Pos. 14; 3 x Pos. 15; 3 x Pos. 23; 3 x Pos. 18
Reparatursatz Ventile fiir APG-Pumpe 41.748 1
bestehend aus je 6 x Pos. 4: 6 x Pos. 5; 6 x Pos. 6
Kranzie
Е Spare parts list
Kranzle 2195
33
SA Ge
11 12 46 47 48 49 50
Kranzie
Valve housing 15mm
No Description Qty. Ord.-No
1 Ventilgehäuse 1 42.163 3
2 Ventilstopfen 5 41.714
2.1 Ventilstopfen mit R1/4° IG 1 42.102
3 Dichtstopfen M 10 x 1 1 43.043
4 Ventile (grün) für APG-Pumpe 6 41.715 1
5 O-Ring 16 x 2 6 13.150
6 O-Ring 15 x 2 6 41.716
7 Dichtstopfen R1/4” mit Bund 1 42.103
8 Ausgangsteil (TST) 1 40.522
8.1 Ausganasteil (TS) 1 40.522 2
9 Dichtstopfen M 8 x 1 2 13.158
10 O-Ring 18 x 2 1 43.446
11 Aluminium - Dichtring 3 13.275
12 Verschraubung Ermeto R1/4” x 8 1 41.042
13 O-Ring 11 x 1,5 1 12.256
14 Edelstahlsitz О 7 1 14.118
15 Sprengring 1 13.147
15 Edelstahlkugel 210 1 12.122
17 Rückschlagfeder „К“ 1 14.120 1
27 Stutzring rot 15mm 3 42.913
28 Manschette weich 15mm 3 42.902
28.1 Manschette Gewebe 15mm 3 42.902 1
29 Backring 15 x 24 6 42.903
30 O-Ring 28,3 x 1,78 3 40.026
31 Leckagering 15 mm 3 42.905
32 Zwischenring 15 mm 3 42.904 1
33 Verschlussstopfen R3/8* 1 14.113
34 Kupferring 17 x 22 x 1,5 1 40.019
37 Verschlussschraube M10x1 1 13.385
38 O-Ring 6x1,5 2 13.386
39 Saugzapfen Schlauchanschluss 1 13.236
40 Edelstahlkugel 5,5 mm 1 13.238
41 Edelstahlfeder 1 13.239
42 Kupferring 14 x 20 x 1,5 1 42.104
43 Innensechskantschraube M 8 x 30 2 41.036 1
44 Innensechskantschraube M 8 x 55 2 41.017 1
46 Sauganschluf 1 41.016
47 Wasserfilter 1 41.046 2
48 Gummi Dichtring 1 41.047 1
49 Steckkupplung 1 41.047 4
50 O-Ring 1 41.047 3
Reparatur-Sätze:
Reparatursatz Manschetten 15 mm 42.911
bestehend aus je
3 x Pos. 13; 6 x Pos. 14: 3 x Pos. 15: 3 x Pos. 23; 3 x Pos. 18
Reparatursatz Ventile für APG-Pumpe 41.748 1
bestehend aus je 6 x Pos. 4: 6 x Pos. 5: 6 x Pos. 6
Kranzie
36 Spare parts list
Kränzle 2160 / 2195 / 2175
No Description Qty. Ord.-No
70 Steuerkolben kpl. mit Handrad 40.490
71 Rep.- Satz Druckschaltermechanik 15.009 3
72 Druckschalter kpl. 41.300 6
73.1 Ventilgeháuse kpl. ohne Manometer (K2160 TS, K2175 TS) 48.050
73.2 Ventilgeháuse kpl. ohne Manometer (K2160 TST, K2175 TST) 48.050 1
73.3 Ventilgeháuse kpl. ohne Manometer (K2195 TS) 48.051
73.4 Ventilgeháuse kpl. ohne Manometer (K2195 TST) 48.051 1
kranzlie
Unloader valve and pressure switch
No Description Qty. Ord.-No
5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167
8 O-Ring 11 x 1,44 1 12.256
9 Edelstahlsitz 1 14.118
10 Sicherungsring 1 13.147
11 Edelstahlkugel 1 13.148
12 Edelstahlfeder 1 14.119
13 Verschlussschraube 1 14.113
14 Steuerkolben 1 14.134
15 Parbaks 16 mm 1 13.159
16 Parbaks 8 mm 1 14.123
17 Spanstift 1 14.148
18 Kolbenführung spezial 1 42.105
19 Kontermutter M 8 x 1 2 14.144
20 Ventilfeder schwarz 1 14.125
21 Federdruckscheibe 1 14.126
22 Nadellager 1 14.146
23 Handrad AM-Pumpe 1 40.457
24 Kappe Handrad AM-Pumpe 1 40.458
25 Elastic-Stop-Mutter M 8 x 1 1 14.152
26 Manometer 0-250 Bar 1 15.039
27 Aluminium-Dichtring 2 13.275
40 Sechskant - Mutter M 4 2 12.138
42 Druckfeder 1 x 8,6 x 30 1 40.520
50 O-Ring 33x24 1 12.136
51 Fúhrungsteil SteuerstóRel 1 15.009 1
52 O-Ring 13 x 2.6 1 15.017
53 O-Ring 14 x 2 1 43.445
54 Parbaks 4mm 2 12.136 2
55 Stútzscheibe 2 15.015 1
56 Edelstahlfeder 1 15.016
57 SteuerstôBel 1 15.010 2
58 Parbaks 7mm 1 15.013
59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1
60 Geháuse Elektroschalter 1 15.007
61 Gummimanschette PG 9 1 15.020
62 Scheibe PG 9 1 15.021
63 Verschraubung PG 9 1 15.022
64 Kabel 2x 1,5 mm? 1 15.019 1
65 Blechschraube 2.8 x 16 6 15.024
66 Deckel Elektroschalter 1 15.008
67 O-Ring 44 x 2,5 1 15.023
68 Mikroschalter 1 15.018
69 Zylinderschraube M 4 x 22 2 15.025
Kranzie
E Spare parts list
Kränzle 2160 / 2195 / 2175
Kranzie
Motor
No Description Qty. Ord.-No
1 Olgehäuse für AP mit Deckel und Dichtung 1 46.530 2
3 Rotor mit Motorwelle 1 43.316
4 Passfeder 6 x 6 x 20 1 41.483 1
5 Motor-Lager B-Seite 6205 - 2Z 1 43.317
6 Motor-Lager Schulterlager 7304 1 41.027
7 Toleranzhúlse 1 43.330 1
8 Oldichtung 25 x 35 x 7 1 41.024
9 Lúfterrad BG 90 1 43.319
10 Lüfternaube BG 90 1 43.320
11 Flachdichtung 1 43.030
12 Innensechskantschraube M 6 x 30 4 43.037
13 Schelle für Lüfterrad mit Schrauben 1 43.454
15 Schraube M 4 x 12 10 41.489
16 Erdungsschraube kpl. 1 43.038
20 Schaltkasten 1 48.001
21 Deckel für Schaltkasten 1 44.512
22 Klemmrahmen mit Schalterabdichtung 1 43.453
23 Blechschraube 3,5 x 9,5 2 41.088
24 Dichtung für Deckel 1 44.522
25 Schraube 5,0 x 20 4 43.018
27 Kabelverschraubung PG 13,5 1 40.539
28 Gegenmutter für PG 13,5 1 44.253
29 Kabelverschraubung PG 11 1 41.419
30 Gegenmutter für PG 11 1 44.521
31 Lüsterklemme 3-polig 1 43.326
32 Blechschraube 2,9 x 16 1 43.036
Kränzle 2160 TS / TST, 2195 TS / TST:
2.1 Motorgehduse mit Stator Wechselstrom 1 43.826
14.1 Kabel mit Stecker (Schuko) 1 41.092
18 Kondensator 70 uE 1 43.322
26.1 Schalter mit 14,5 A 1 41.111 6
40.1 Schaltkasten Wechselstrom kpl. Pos. 20 — 32 48.052
41.1 Motor Wechselstrom kpl. ohne Schalter Pos. 1 - 16 48.054
Kränzle 2175 TS / TST:
2.2 Motorgehäuse mit Stator Drehstrom 1 43.827
14.2 Kabel mit Stecker (CE-KON) 1 43.828
21.2 Schraube 3,5 x 20 1 43.415
26.2 Schalter mit 11 A 1 41.751
33 Schutz 3x400V 50/60 Hz 1 48.016
34 Schraube 3,9 x 13 3 41.078
40.2 Schaltkasten Drehstrom kpl. Pos. 17, 19 — 31 48.053
41.2 Motor Drehstrom kpl. ohne Schalter Pos. 1 - 16 48.055
No Description Qty. Ord.-No
1 Gehauseplatte fur 18 mm Plunger 1 41.020 2
2 Oldichtung 18 x 28 x 7 3 41.031
3 O-Ring Viton 88 x 2 1 41.021 1
4 Plungerfeder 3 41.033
5 Federdruckscheibe 18 mm 3 41.034
6 Plunger 18 mm 3 41.032 1
7 Sprengring 18 mm 3 41.035
8 Taumelscheibe 12,0% (K2160 TS / TST) 1 41.028-12,0
8.1 Taumelscheibe 13,0% (K2175 TS / TST) 1 41.028-13,0
10 Axial-Rillenkugellager 3-teilig 1 43.486
12 Innensechskantschraube M 8 x 30 4 41.036 1
14 O-Ring 14 x 2 1 43.445
15 Dichtung für Deckel 1 46.531
16 Deckel für Ölgehäuse 1 46.532
17 Schraube M5x12 4 41.019 4
18 Ölverschlussschraube mit Messstab 1 48.017
20 Ölablassstopfen M18x1,5 mit Magnet 1 48.020
Kranzie
Transmission
No Description Qty. Ord.-No
1 Gehauseplatte fur 155 mm Plunger 1 42.906
2 Oldichtung 15 x 24 x 7 3 42.907
3 O-Ring Viton 88 x 2 1 41.021 1
4 Plungerfeder 3 41.033
5 Federdruckscheibe 15 mm 3 42.909
6 Plunger 15 mm 3 42.908
7 Sprengring 15 mm 3 42.910
8 Taumelscheibe 14,1% (K2195 TS / TST) 1 41.028-14 1
10 Axial-Rillenkugellager 3-teilig 1 43.486
12 Innensechskantschraube M 8 x 30 4 41.036 1
14 O-Ring 14 x 2 2 43.445
15 Dichtung für Deckel 1 46.531
16 Deckel für Ölgehäuse 1 46.532
17 Schraube M5x12 4 41.019 4
18 Ölverschlussschraube mit Messstab 1 48.017
20 Ölablassstopfen M18x1,5 mit Magnet 1 48.020
Kranzie
E Spare parts list
Kränzle 2160 / 2195 / 2175
Kranzie
Hose drum
No Description Qty. Ord.-No
1 Seitenschale 2 48.101
2 Trommelteil 1 48.102
3 Knickschutz 1 40.162
4 Kunststoffschraube 5,0 x 20 5 43.018
5 Antriebswelle 1 48.104
7 Lagerklotz links 1 43.810
8 Schraube 6,0 x 30 4 43.423
9 Lagerklotz rechts 1 43.811
10 Verbindungsrohr 1 48.014
11 Wasser-Eingangsteil 1 48.103
12 O-Ring 6 x 0,8 2 40.177
13 Handkurbel 1 40.165
14 Schraube M 5 x 14 1 40.536
15 Scheibe 5,3 1 50.152
16 Wellensicherungsring 22 mm 2 40.117
17 O-Ring 93x24 1 13.273
18 Dichtsatz 1 13.410 1
19 Saugzapfen Schlauchanschluss 1 13.236
20 Edelstahlkugel 5,5 mm 1 13.238
21 Edelstahlfeder 1 13.239
22 Eingangsinjektror 1 40.317
23 O-Ring 10 x 2 1 43.068
24 O-Ring 6,68 x 1,78 1 40.585
25 Hochdruckschlauch_ 15m NWEe 1 48.015
26 Chemikaliensaugschlauch mit Filter 1 15.038
30 Hose drum compl., without HP-hose 48.100
Kranzie
44 Gun ‘Midi’ with lance
N 16
17
18
No Description Qty. Ord.-No
5 Rohranschlussteil R1/4“ incl. Pos. 3, 4, 21 1 12.125
6 Scheibe 5,3 DIN9021 1 50.152
7 Abzug-Hebel kpl. 1 12.144 1
15 Rohr kunststoffumspritzt bds. R 1/4” AG 1 15.004 2
16 Uberwurfmutter ST 30 M22 x 1,5 IG 1 13.276 1
17 Auñen-Sechskant-Nippel R 1/4 1G 1 13.277 1
18 O-Ring 9,3x 2,4 1 13.273
19 ST 30-Nippel M 22 x 1,5 1 13.363
20 Rohr 400 lang, bds. M12 x 1 1 15.002
21 Aluminium Dichtring 6 13.275 1
30 Klemmstück 1 41.155 2
31 Halterung für Klemmstück 1 41.155 4
32 Kunststoffhülle 1 41.155 1
33 Vario-Jet 03 (K 2195) 1 41.155 9
33.1 Vario-Jet 042 (K 2160, K 2175) 1 41.155 6
A Rep.-Kit 12.158
Pos: 3,4, 5, 8, 9,10, 12, 15, 21
B Griff komplett 12.164
Midi-Pistole kpl. 12.160
Lanze kpl. mit Vario-Jet 03 (K 2195) 41.156 2
Lanze kpl. mit Vario-Jet 042 (K 2160, K 2175) 41.156
Dirtkiller with lance
Nam mama
No Description Qty. Ord.-No
1 Spruhkérper 1 41.520
2 O-Ring 6.88 x 1.68 1 41.521
3 Düsensitz 1 41.522
4 Düse 03 1 41.523 4
4.1 Düse 045 1 41.523
5 Stabilisator 1 41.524
6 O-Ring 1 40.016 1
7 Sprühstopfen 1 41.526
8 Rohr 400 mm_ 2x M 12 x 1 1 41.527
9 ST 30-№рре! М 22 х 1,5 / М 12 х 1 15К 1 13.363
11 Kappe vorn fur Schmutzkiller 1 41.528 1
12 Kappe hinten fur Schmutzkiller 03 1 41.542 1
12.1 Kappe hinten fur Schmutzkiller 042 1 41.540 2
Rep.-Satz Schmutzkiller 03 41.096 1
Rep.-Satz Schmutzkiller 042 41.097
bestehend aus je 1x 2: 3:4: 5
Schmutzkiller 03 kpl. mit Lanze 41.073 8
Schmutzkiller 042 kpl. mit Lanze 41.072 5
Kranzie
46 Wiring diagram Krénzle 2160 / 2195,
230 V, 50 Hz
у On-Off switch with 14.5 Ampere
overload protection
—— SL braun
|
! =
| \ Pressure switch
I
I blau
I
i ©
I rot
! rot = braun
I +
| schwarz
I
! |]
7 ]
!
A Ñ i e well ma blau
Inlet line via +
3 x 1,5 mm? Pump motor
230 V / 50 Hz
230 V / 50 Hz
Kranzie
Wiring diagram Kránzle 2175,
400 V, 50 Hz
On-Off switch with 11 Ampere
. overload protection
E.
O
DT SL Damen = = = +
| =
Contactor VW*‘--=------------ 9
|
|
|
| Pressure switch
E.
|
M
si à Lap
Inlet line via
CEE 4 x 1,5 mm?
400 V / 50 Hz
Pump motor
3 x 400 V / 50 Hz
|. Kranzle GmbH
Elpke 97
D - 33605 Bielefeld
Reprint only allowed with the authorisation of Kränzle.
As date of 06.07.2011
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