PDF File TDC 3000X Advanced Process Manager

PDF File TDC 3000X Advanced Process Manager
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TDC 3000X
Advanced Process Manager
Specification and
Technical Data
AP03-500
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AP03-500
Page 2
TDC 3000X
Advanced Process Manager
TABLE OF CONTENTS
Introduction
Universal Control Network
Network Interface Module
Specification and
Technical Data
Page
3
3
4
Functional Description
Functional Overview
Control Functions
Control Implementation
Alarm System Functions
Security
4
4
5
10
11
12
Physical Characteristics
Power System
Card File Assemblies
12
12
13
Input/Output Functions
Input/Output Processors
Field Termination Assemblies
Galvanically Isolated FTAs
13
13
14
14
Options
APM Module Redundancy
Power System Redundancy
I/O Redundancy
Standby Manual
Battery Backup
I/O Simulation Option
Remote I/O
Corrosion Protection Option
Harsh Environment Option
European Community Compliance
14
14
14
14
14
14
14
15
15
15
16
Specifications
APM Environmental Conditions
APM Certifications
CE-Mark Compliance
APMM Redundancy Option
I/O Link Extender (Remote I/O)
APM Standard Power Systems
APM AC-Only Power Systems
17
17
17
18
18
18
19
20
Model Numbers
21
Honeywell
Honeywell
Honeywell
14665
Figure 1  Advanced Process Manager
AP03-500
Page 3
Fiber
Optics
Archive Replay Application
Module
Module A XM
History
Module
Universal Stations,
U XS, UWS
Additional
LCN Modules
Plant Network
Module
Network
Gateway
Network
Gateway
LOCAL CONTROL NETWORK NO. 1
LCN
Extenders
Hiway
Gateway
DATA
HIWAY
LOCAL CONTROL NETWORK NO. 2
Plant
Information
Network
Network
Interface
Module
UNIVERSAL
CONTROL
NETWORK
Data
Hiway
Boxes
Universal
Work Station
Process
Manager
Network
Interface
Module
UNIVERSAL
CONTROL
NETWORK
High Performance
Process Manager
Advanced
Process
Manager
Logic
Manager
Advanced
Process Manager
Safety
Manager
Remote I/O
Subsystem
Smartline 3000
14601
Figure 2  TDC 3000X Architecture
Introduction
The Advanced Process Manager
(APM) is Honeywell’s most popular
and well established TDC 3000
data acquisition and control device
for industrial process applications.
Like the Process Manager™ (PM),
its predecessor, and the HighPerformance Process Manager
(HPM), its successor, the APM
offers a range of capabilities that
meets today’s and tomorrow’s
process requirements. The APM
offers highly flexible I/O functions
for both data monitoring and
control. Powerful control functions,
including regulatory, logic, and
sequencing control are provided
for continuous, batch, or hybrid
applications.
An optimal toolbox of functions that
can be configured and
programmed meets the needs of
data acquisition and advanced
control requirements in a highly
secure and performance-intensive
manner. Of course, APM’s
capabilities include peer-to-peer
communications and compatibility
with industry-standard
communications protocols.
As shown in Figure 2, the APM is a
fully integrated member of the TDC
3000X family. Accordingly, it is
capable of:
• Performing data acquisition and
control functions, including
regulatory, logic, and sequential
control functions, as well as
peer-to-peer communications
with other Universal Control
Network-resident devices.
• Providing bi-directional
communications to Modbus™
and Allen-Bradley compatible
subsystems through a serial
interface.
• Fully communicating with
operators and engineers at
Universal Stations, UXSs, and
Universal Work Stations.
Procedures and displays are
identical or similar to those used
with other TDC 3000 X
controllers, as well as to HPM
and PM point displays.
• Supporting higher level control
strategies available on the Local
Control Network through the
Application Module and host
computers.
• Using the same I/O and wiring
as the PM and HPM, thus
providing cost-effective upward
migration from existing PMs as
well as the capability to migrate
to HPMs in the future.
Universal Control Network
The communications channel for
the Advanced Process Manager is
a local area network called the
Universal Control Network (UCN).
Introduced to TDC 3000X users in
1988, the UCN is the secure path
for process I/O connections to the
TDC 3000 X .
The UCN features a 5 megabit per
second, carrier band communication system with a token bus
network. It is designed to be
compatible with IEEE* and ISO**
standards.
*
Institute of Electrical and Electronics
Engineers
** International Standards Organization
AP03-500
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UCN communications are
consistent with the growth and
direction of evolving international
standards, with appropriate
Honeywell extensions for secure
process control applications.
The UCN uses redundant coaxial
cables and can support up to 32
redundant devices. The UCN
supports peer-to-peer
communication between devices
on this network. This feature
enables sharing information among
HPMs, APMs, PMs, Safety
Managers, and Logic Managers on
the network, thus offering
tremendous power and flexibility in
implementing advanced,
coordinated control strategies.
Network Interface Module
The Network Interface Module
(NIM) provides the link between
the Local Control Network and the
Universal Control Network.
Accordingly, it makes the transition
from the transmission technique
and protocol of the Local Control
Network to the transmission
technique and protocol of the
Universal Control Network. The
NIM provides LCN module access
to data from UCN-resident devices.
It supports program and database
loads to the Advanced Process
Manager and forwards alarms and
messages from the network
devices to the LCN. The NIM is
also available in a redundant
configuration to provide automatic,
continued operation in the event of
a primary failure.
LCN time and UCN time are
synchronized by the NIM. The
NIM broadcasts LCN time over the
UCN. The APM (as well as the
HPM) uses it for a number of timedriven functions, such as sequence
of events reporting.
Functional Description
Functional Overview
The Advanced I/O Link Interface
Processor is the APMM interface
to its I/O subsystem.
For information about APM
Input/Output Processors, which
are common to the
PM/APM/HPM controller family,
please refer to IO03-500,
Process Manager I/O
Specification and Technical
Data .
The I/O Subsystem consists of the
redundant I/O Link and up to 40
redundant I/O Processors. These
I/O Processors handle all field I/O
for both data acquisition and
control functions. For example, the
I/O Processors provide such
functions as engineering unit
conversion and alarm limit
checking independent of the
Advanced Process Manager
Module.
The Advanced Process Manager is
designed to provide flexible and
powerful process scanning and
control capabilities. To do this, it
uses advanced multi-processor
architecture with separate
microprocessors dedicated to
perform specific tasks. As
depicted in Figure 3, the APM
consists of the Advanced Process
Manager Module (APMM) and the
I/O Subsystem.
One IOP which illustrates the
advanced capabilities of the APM
I/O is the Smart Transmitter
Interface. The Smart Transmitter
Interface processor provides full bidirectional communication to
Honeywell smart transmitters,
supporting transmitter
configuration and improved data
accuracy. This includes the
recently introduced Multivariable
transmitter capability.
The Advanced Process Manager
Module consists of an Advanced
Communication Processor and
modem, Advanced I/O Link
Interface Processor, and Advanced
Control Processor. A redundant
APMM can be optionally provided.
All control operations are
performed within the Advanced
Process Manager Module
(optionally redundant), with all data
acquisition and signal conditioning
being performed in I/O Processors.
For added control security,
redundancy is available for several
analog and digital I/O processing
devices.
Note: This Specification and
Technical Data sheet covers the
Advanced Process Manager only.
The Advanced Communication
Processor is optimized to provide
high-performance network
communications, handling such
functions as network data access
and peer-to-peer communications.
It also supports high-accuracy time
stamps.
The Advanced Control Processor
is the APM resource dedicated to
executing regulatory, logic, and
sequence functions, including an
excellent user programming
facility. Because communication
and I/O processing are performed
by separate dedicated hardware,
the full power of the Advanced
Control Processor can be applied
to control strategy implementation.
The remote I/O option allows I/O
Processors to be remote-mounted
up to 8 kilometers from the APM
file. This option uses redundant
fiber optic I/O Link extenders.
The process engineer has
complete flexibility of choice in the
assignment of point types and
control strategies, within the
maximum APMM design limits.
These selections are implemented
using the interactive tools provided
by both the TDC 3000X Universal
Station and Universal Work
Station.
AP03-500
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Control Functions
The Advanced Process Manager
Module (APMM) provides a variety
of control tools that can be
customized to address a wide
range of process automation
needs.
Functions, from I/O scanning
through regulatory and logic
control to more advanced control,
can be easily implemented through
the APM. Included are a
sophisticated regulatory control
package, fully integrated interlock
logic functions, and an advanced
process engineer-oriented Control
Language (CL/APM).
includes the sequence structures
needed to handle batch or hybrid
applications as well as the
computational capability needed
for some continuous control tasks.
Key to the power of this control
capability is the sharing of the data
within the APM, and sharing of
data from other devices on the
Universal Control Network.
CL/APM is an enhanced version of
the Control Language implemented
by Honeywell in the Process
Manager. This language facility
NETWORK
INTERFACE
MODULE
Universal Control Network
ADVANCED PROCESS MANAGER
Optional Redundant APMM
ADVANCED PROCESS MANAGER MODULE
ADVANCED
COMMUNICATION
PROCESSOR AND MODEM
(M68000 Processor)
UCN Network Support
Network Access to PM Data
Peer-to-Peer Communication
Network Redundancy
ADVANCED I/O LINK
INTERFACE
PROCESSOR
(80C31 Processor)
ADVANCED
CONTROL
PROCESSOR
(M68000 Processor)
High-Speed I/O Access for
Communications and
Control Functions
Regulatory Control
Interlock Logic
Sequence
User Programming
I/O SUBSYSTEM (80C31 Processors)
I/O LINK
Fiber
Optics
Extender
High Level
Analog Input
Processor
16
Smart
Transmitter
Interface
16
Low Level
Analog Input
Processor
8
Serial
Device
Interface
16
Analog
Output
Processor
8
LLMUX
Analog Input
Processor
32
To Other Advanced Process Managers,
High-Performance Process Managers,
Process Managers, Process Managers,
Safety Managers or Logic Managers
Figure 3 — APM Architecture
Digital Input
Processor
32
Pulse
Input
Processor
8
Digital
Sequence
of Events
32
Serial
Interface
Processor
32
I/O Link to
Remote I/O
Processors
Digital
Output
Processor
16
Analog
Output 16
Processor
16
Digital
Output 32
Processor
32
Digital
Input 24VDC
Processor
32
14600
AP03-500
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All I/O values are converted to
engineering units by the I/O
Processors and are made
available for both communications
and further control processing by
the Advanced Process Manager
Module (see Figure 4).
Conceptually, the APMM can be
thought of as partitioned into “slots”
of various types. These slots
provide an allocated resource of
processing power and memory that
can be user-configured, including
assignment of a tag name.
A tagged slot is referred to as a
data point in a TDC 3000 System.
This data point structure is
supported by predefined group and
detail displays as well as by
custom graphics.
Any of the following types of data
points can be configured into
APMM slots:
CL/APM PROGRAMS (Process Module Points
LOCAL VARIABLES
127 Flags, 80 Numerics, 4 Time, and
16 String Variables per Process Module Point
Up to 40 Primary I/O Processor Modules
STIM
LLAI
HLAI
•
•
•
•
•
•
•
•
•
•
•
•
Regulatory PV
Regulatory Control
Digital Composite
Logic
Device Control
Process Module
Array
Flag
Numeric
Timer
String
Time
• Regulatory Control
• Regulatory PV
• Device Control
• Logic Slots
• Digital
• Composite
• Array Points
GLOBAL VARIABLES
16,384 Box Flags
16,384 Box Numerics
64 Box Timers
4, 096 Box Time
16,384 Box Strings
PI
LLMUX
DI
AO
DISOE
DO
SDI SI
6203
Figure 4 — Advanced Process Manager Functions
and variable dead-time
compensation. In addition, a full
array of selectable functions,
including extensive alarm checking
and alarm suppression options,
signal filtering, and algorithm
equation options are provided.
Available algorithms and other
supported functions are listed in
Table 1.
Regulatory Control Point
Configurable regulatory (or analog)
control functions are performed
using Regulatory Control points.
Regulatory Control points are
configured to execute one of the
control algorithms listed in Table 2.
Each of these data point types is
discussed in the text that follows.
Regulatory PV Point
While standard I/O functions, such
as engineering unit conversion and
alarming, are handled directly by
the I/O Processors, Regulatory PV
points provide an easy-to-use
configurable approach for
implementing Process Variable
(PV) calculation and compensation
functions. PV processing provides
a menu of selectable algorithms
such as mass flow, totalization,
Table 1  Regulatory PV Points
Available Algorithms
Supported Functions
Data Acquisition
Flow Compensation
Middle-of-3 Selector
High/Low/Average Selector
Summer
Totalizer
Variable Dead Time with
Lead/Lag
General Linearization
Calculator
PV Source (Auto, Manual, Substituted)
PV Clamping
EU Conversion & Extended PV Range
PV Value Status and Propagation
PV Filter (Single Lag)
PV Alarming
Bad PV
PV High/Low
PV HiHi/LoLo
PV Significant Change
PV Rate-of-Change +/Contact Cutout
AP03-500
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Table 2  Regulatory Control Data Points
Available Algorithms
Supported Functions
PID
PID with Feedforward
PID with External Reset Feedback
PID with Position Proportional
Position Proportional
Ratio Control w/Ramping Bias
Ramp Soak
Auto/Manual Station
Incremental Summer
Switch
Override Selector
Summer
needed to trace interlock cause. In
addition, provision is made for
operation of hand/off/auto switches
commonly used for local operation
of motorized devices.
Modes (Manual, Auto, Cascade, Backup
Cascade)
Mode Attribute (Operator, Program)
Normal Mode
Remote Cascade, Remote Request, and
Remote Configurable Per Slot
Initialization
Windup Protection
Output Fanning
Fixed or Auto Ratio and Bias
Override Propagation
External Mode Switching
Safety Shutdown
Target Value Processing (Setpoint
Ramping)
Alarms
Limits (Output, Setpoint, Ratio, Bias)
PV Source, PV Alarming
Mode Shed on Bad PV
Each algorithm includes a wide
range of configurable options to
allow implementation of complex
control strategies by a simple
menu-selection process. In
addition, some functions, such as
initialization and windup protection,
are inherently provided. Also, the
capability to ramp setpoint (by
operator entry of a target value and
ramp time) is configurable.
Standard and custom graphic
displays are available to support
these control strategies.
These built-in support functions
(see Table 2) significantly simplify
the implementation and use of
sophisticated multiloop control
strategies. This ease of APM
configuration and operation allows
implementation of advanced
control strategies at the processconnected level.
At the same time, the slot structure
for processing and memory
resources is designed to ensure
that proper control security is built
into advanced control strategies.
This means that high reliability and
integrity are maintained over the
entire range of control.
The major parameters associated
with the Digital Composite point
are represented pictorially in
Figure 5. Runtime maintenance
statistics for the Digital Composite
point device are also supported.
Logic Point
Digital Composite Point
Digital Composite points are multiinput/multi-output points that
provide an interface to discrete
devices, such as motors, pumps,
and solenoid valves. (see Figure 5)
This point provides built-in
structures for handling interlocks. It
supports operator displays of
interlock conditions in group, detail,
and graphic displays.
Displays also contain information
A Logic point provides a
configurable mix of logic capability.
Together with a digital composite
point, it provides the basis for
integrated interlock logic functions.
Conceptually, a Logic point can be
thought of as the logic processing
equivalent to one to two pages of
relay ladder logic. A Logic point
consists of logic blocks, flags,
numerics, input connections, and
output connections. Different
mixes of inputs, outputs, and logic
blocks can be selected.
Maximums for each type are
shown in Table 3.
In addition to the logic block
functions listed in Table 4, the
Logic point provides a generalpurpose data transfer capability
that can be used to read data from
input connections and store this
data to other database parameters
defined by the output connections.
Current Commanded
State
State (OP)
(PV)
(from Operator
or Program)
Inputs
(Up to 2)
Permissives
Local
Manual
P0 P1 P2
Permissives
"Allow"
Off Normal,
Command Disagree
and Uncommanded
Change Alarms
Overrides
Outputs
(Up to 3)
SI0 I0 I1 I2
Interlocks
"Force"
Figure 5  Structure of Digital Composite Point
6204
AP03-500
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Table 3  Maximum Number of Entries for a Logic Point
Inputs
Logic Blocks
Outputs
Option 1
12
24
4
Option 2
12
16
8
Option 3
12
8
12
NOTE: Each logic point also provides six status flags and six user flags,
plus eight numerics.
Table 4  Logic Block Algorithms
LOGIC (AND, OR, NOT, NAME, NOR, XOR, QUALIFIED- OR2,
QUALIFIED-OR3)
COMPARE REAL (EQ, NE, GT, GE, LT, LE)
DELAY (ON DELAY, OFF DELAY, DELAY)
PULSE (FIXPULSE, MAXPULSE, MINPULSE)
WATCHDOG TIMER
FLIP-FLOP
CHECK for BAD
SWITCH
CHANGE DETECT
NOTE: AND, OR, NAME, and NOR Gates accept up to three inputs per
block, where each input can be optionally inverted.
Table 5  Device Control Point Algorithms
Gate
Algorithms
Function
Primary
Null
Pass Logic Input without change
Input
Invert
Invert Logic Input
Arithmetic
Greater than, Greater than or equal
Less than, Less than or equal, Equal
to, Not Equal to
Compare a numeric with an array of
In-Set
10 numerics
Secondary
Input
Null
Delay
Pulse
Pass Logic Input without change
Delay, On delay, Off delay
Pulse, maximum pulse, minimum
pulse (Time for delay and pulse <
8000 secs.)
Primary
Gate
Logic
Pulse
AND, OR, NAND, NOR, XOR
PAND, POR, PNAND, PNOR, PXOR
("P..." outputs are pulsed)
Secondary
Gate
Logic
Pulse
AND, OR, NAND, NOR, XOR
PAND, POR, PNAND, PNOR, PXOR
("P..." outputs are pulsed)
Device Control Point
The Device Control point provides
maximum flexibility for controlling
discrete devices. It combines the
digital composite display and logic
control function under a single tag
name (see Table 5 and Figure 6).
This provides an enhanced
interface for pumps, motors, and
motor-operated valves.
The Device Control point’s single
tag name enhances the operator
interface for motor control points.
Operations are improved because
the operator can see the cause of
the interlock. Also, an analog
feedback signal, such as motor
control current, is displayed.
Implementation effort is also
reduced through the use of a
simple configuration and standard
graphics for troubleshooting.
User Programs 
Process Module Point
Today’s control strategies
frequently need the flexibility of
user programs that can be utilized
for continuous, batch, or hybrid
applications. A Process Module
point is a resource for the
execution of user-created
programs written in Honeywell’s
Control Language (CL/APM).
The CL language provides an
outstanding sequential control and
computational tool. CL programs
are self-documenting—an
important feature when future
modification of control strategies is
anticipated.
The total statement capacity
depends on configuration.
Typically 10,000 to 20,000
CL/APM statements can be
handled by a single APM.
AP03-500
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Logic Part
•
•
•
•
Digital Composite Part
Up to
12 Logic
Inputs
1023 Flags (boolean)
240 Numeric
240 Strings
240 Times
Digital
START
Outputs
STOP
A subset of Array points can be
used for Serial Interface (SI)
communications. Up to 80 Serial
Input Array points can be accessed
at a 1 second rate per APM, 40 at
a 1/2 second rate, or 20 at a 1/4
second rate.
A single Serial Interface Array
point can handle:
Analog Input
Feedback
Logical
Outputs
6205
Figure 6  Structure of Device Control Point
Using the Universal Station or
Universal Work Station, individual
programs can be easily modified
and reloaded without affecting
execution of regulatory control,
logic blocks, and other user
programs.
handling capability allows userspecified conditions to
automatically trigger pre-defined
Hold, Shutdown, or Emergency
Shutdown sequences.
All process module programs can
access the Advanced Process
Manager database, thereby
accessing analog inputs and
outputs, digital inputs and outputs,
array points, logic block states,
alarm states, and failure states,
numeric variables, and flags.
The Array point provides a more
flexible, easy to access point
structure for user-defined data. It
is especially useful for advanced
control or batch sequence
programs. For example, an Array
point can be used to store
calculation variables or batch
recipe data. This Array point data
is available to the system for local
data acquisition and control
strategies as well as historization.
CL/APM programs can also
manipulate ASCII values as well as
time data. In addition, each
process module program supports
communication with the operator
and can send or receive data from
other controllers on the UCN.
Process module points provide a
Phase/Step/Statement structure
that is well suited for implementing
batch process control functions. In
addition, a multilevel abnormal
Array Point
Up to 256 Array points can be
configured per APM.
Each array point is a logical
grouping of internal APM box
global variables up to:
•
•
•
•
512 Flags (Boolean) or
16 Numerics (Reals) or
32 Numerics (Integers) or
64 Characters of String Data.
Communication to any Serial
Interface Array point is fully
bidirectional (read and write). Data
from any Serial Interface Array
point can be accessed by other
APM control and CL functions such
as Device Control points. This
allows subsystem data to be used
for APM data acquisition and
control strategies, as well as
displayed at the Universal Station,
UXS and UWS.
Flag Point
A Flag point is a two-state (On/Off)
point that is used for storing a
Boolean value. Flag points are not
scheduled and are not processed.
Their state is changed from
another function, such as by
operator input or a user-written
program.
Provision is made for up to 16,384
Box Flag points, the first 128 of
which can be configured for offnormal alarming.
Numeric Point
Numeric points are used for
storage of real numbers.
AP03-500
Page 10
SP
FC101
Control Algorithm OP
FT101
4-20 MA
A/D Conversion
EU Conversion
PV
Alarming
APMM
Regulatory Control
Point
I/O Processor
AI Point
CV101
D/A Conversion
4-20 MA
Output Hold Security
Output Characterization
I/O Processor
AO Point
6206
Figure 7 — Typical Regulatory Control Loop
They are used for batch/recipe
operations, or as a scratch pad to
store the intermediate results of
calculations.
Like Flag points, they are not
scheduled or processed, but are
changed as the result of other
system activity. There can be up
to 16,384 Numeric points.
Timer Point
The Timer point allows for timing of
process events by the operator or
sequence program. After being
started, it provides an indication
when the elapsed time has
reached a predefined limit. There
are 64 timer slots—each is
processed once per second.
String
The String variable adds increased
flexibility to both continuous and
batch oriented CL control
programs. String variables of 8,
16, 32, or 64 characters can be
compared and modified by the
APM Control Language (CL).
Using CL, you can manipulate and
store unique messages that pertain
to your process.
Also, with this Serial Interface,
ASCII data from a subsystem can
be imported and used as String
variables, as well as written back
to the subsystem.
Up to 16,384 eight character
strings are supported.
Time
The Time variables allow CL
programs access to both time and
date information. CL programs
can use elapsed or actual wallclock time. Time-dates can be
added or subtracted as needed.
Time allows you to schedule CL
programs by time of day. You can
also construct control schemes by
allowing a logic slot access to time
of day information. Up to 4,096
times are supported.
Control Implementation
A simple control loop can be
implemented in an Advanced
Process Manager, using an analog
input point, a regulatory control
point, and an analog output point
as illustrated in Figure 7.
Although three data points are
used, the primary operator
interface is a single tag (FC101) for
viewing, alarming, and
manipulation in the customary
manner through a Group, Detail, or
Custom Graphic display.
Control Performance
The Advanced Process Manager is
a high-performance device capable
of an assured rate of 160
regulatory or discrete control loops
per second. Users can customize
their control configuration to meet
the application requirements.
The parallel processing
architecture of the Advanced
Process Manager allows the
control processing capability of the
APM to be totally independent of
other APM functions such as the
number of I/O points built, data
requests for APM data from the
Network Interface Module and
other UCN devices, and alarming
functions. Only two factors must
be considered when configuring
the control processing—the type of
control points (slots) desired and
their frequency of execution, or
scheduling interval. The
processing power of the Advanced
Control Processor is measured in
terms of “Processing Units (PUs).”
Each Advanced Control Processor
has an assured rate of 160 PUs
per second. Regulatory, logic,
digital composite, and device
control points can be configured at
different execution frequencies
(1/4, 1/2, or 1 second).
A subset of these points can be
optionally configured for a 1/4second rate, with the remainder at
a slower rate. Since points use
more processing power at faster
frequencies, this feature allows the
user to implement the greatest
possible number of control loops
while still assuring high-speed
processing where required.
AP03-500
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Table 6 — Control Configuration Examples
Example 1
Point Type
1
Example 2
Frequency
(Seconds)
Pt.
Qty.
PU/Pt.
Total
PUs
Frequency
(Seconds)
Pt.
Qty.
PU/Pt.
Total
PUs
Regulatory Control
Regulatory PV
Logic
Digital Composite 2
Device Control
Process Module
1
1
1
1
–
1
100
20
10
10
–
20
160
60
20
5
50
20
10/20
1
1
4
0.4
1
2/1 3
60
20
20
20
20
20
–
1
1
1
0.1
–
1
–
1
1
1/4
1/4
1
1
APM Total
100
20
10
100
–
20
250
–
180/190
–
160
1
2
3
Array, Flag, Numeric, and Timer points are not listed since they have a PU weight of 0.
Logic and DC points must run at execution frequencies equal to, or faster than, the normal scan rate for regulatory points.
1 PU for small or infrequently run programs; 2 PU for larger programs.
Still another option available for
optimizing APM configuration is the
selection between two program
sizes for Process Module points.
Users with sequence programs
that process approximately 10
statements per second (or fewer)
can implement twice as many such
programs (160 instead of 80). This
is possible because the smaller
programs require less time to run
and, therefore, are assigned only
half as many Processing Units.
Typically, small programs are used
for modular batch applications and
large programs for continuous
applications.
Any mixture of point types can be
used, subject to the following
individual maximums:
160
80
80
512
160
160
80
Regulatory Control
Regulatory PV
Logic
Digital Composite
Device Control
Process Module at 1 PU
per APM program
or
Process Module at 2 PUs
per APM program
Table 6 shows two sample
configurations.
Alarm System Functions
APM supports the extensive and
flexible alarming capabilities of
TDC 3000 X . As process alarms
occur, they are visually
annunciated at the Universal
Station through keyboard LEDs
and numerous types of displays,
such as custom graphic displays,
group displays, alarm annunciator
displays, and alarm summaries.
They can also be externally
announced through customersupplied devices activated by
contact closures at the Universal
Station. Because alarms can be
reported on an area or unit basis,
operators receive alarm indications
that relate to only their specific
assignments.
For APM process variables, the
following alarms can be
configured:
• Hi
• Rate of Change Hi
• HiHi
• Rage of Change Lo
• Lo
• Significant Change
• LoLo
• Deviation Hi/Lo
• Bad PV • Advisory Deviation
• Bad Output (RegCtl Point only)
All PV alarms can have a
selectable deadband. Alarms can
be assigned to both I/O Processors
and APMM slots. In general, to
provide a single tag for operator
interface, when an I/O point is
used by an APMM slot, the alarms
are configured in the APMM slot.
The following digital alarm types
are available:
• Uncommanded Change-ofState
• Off-normal alarms
• Command disagree alarms
• Logic input, flag, or gate output
alarms
• Alarms forced by CL program
• Command Fail alarms
• User-defined alarms
Off-normal alarms feature a
configurable time deadband.
Command disagree, command fail,
and uncommanded change-ofstate are types of alarms that apply
to digital composite points.
Alarm priority is individually
configured for each alarm type
used on a Advanced Process
Manager point. There are seven
selectable alarm priorities:
•
•
•
•
Emergency
High
Low
Journal
AP03-500
Page 12
• Journal and Printer
• Printer Only
• No Action
Contact cutout is another
configurable feature provided by
the Advanced Process Manager.
Contact cutout is used to
automatically suppress alarm
reporting on a point if certain
external conditions occur.
Security
The APM has a number of security
features to provide maximum
process availability. A highreliability fault-tolerant approach to
both circuitry and overall system
architecture has been used. CMOS
technology, including highly heattolerant components, provides a
high-density design with high
reliability. Parallel power paths are
employed so that control outputs
can be maintained, even in the
case of power regulator failure.
Redundancy for communications
media, such as the I/O link and the
UCN, is provided as a standard
feature. Optional APMM
redundancy is offered to provide
one-on-one backup and autoswitchover for the common
electronics. Optional I/O
redundancy for HLAI, STI, AO, DI,
and DO points can provide added
security for critical control loops.
Since redundancy options are
designed into the product,
automatic switchover from primary
to redundant electronics is fully
supported. No special user
programming is required. Ongoing
diagnostics are provided to assure
both primary and redundant
electronics are functional. This
one-on-one redundancy approach
enhances coverage to maximize
availability. It also simplifies
system cabling and configuration.
Optional power redundancy and
battery backup can be provided for
assured power availability.
Extensive self-diagnostics are
employed to diagnose APM
operation and identify any failure.
Failures are characterized as hard
failure (HF) or soft failure (SF).
The APM status is clearly indicated
at the standard status displays at
the Universal Station.
Repairs to the HPM can be made
easily by replacing boards while
power is on. Analog and Digital
Standby Manual Units are
available to maintain process
outputs during board replacement
of non-redundant boards. Overall,
the APM provides outstanding
control capabilities with excellent
process control availability and
security.
Physical Characteristics
The Advanced Process Manager
consists of single or redundant
Advanced Process Manager
Modules, I/O Processors,
associated card files, Field
Termination Assemblies, and a
single or redundant power
assembly mounted in a cabinet.
Either top or bottom field wire entry
is available.
Because CMOS technology is
used, power requirements and
heat dissipation are extremely low.
The Advanced Process Manager is
also highly space efficient because
of flexible I/O architecture, low
power use, and high-density
terminations.
The APM has been approved by
Factory Mutual for mounting in, or
interfacing to, devices in a Class 1,
Division 2 area for the following
signal types:
•
•
•
•
•
•
Low Level Analog Input
High Level Analog Input
STI
Analog Output
Pulse Input
24 Vdc Digital Input
Power Systems
The Advanced Process Manager
has significantly lower power
requirements than traditional
designs because it uses low-power
CMOS technology. Two power
systems are available to meet
different system requirements.
The standard APM power system
provides an integrated system
battery backup option. The power
system can also be easily
upgraded to redundancy in the
field.
The AC-only power system is
intended for use with UPS systems
and does not have provision for
system battery backup. It can
provide more cost effective power
for a small, remote I/O installation
where a UPS is available.
Both power systems provide
24 Vdc power to the Advanced
Process Manager Module and I/O
Subsystem, and 24 Vdc transmitter
power is provided through
standard FTA connections. Both
power systems support single or
redundant power supplies in a
highly compact space.
Both power systems provide 50hour memory backup; the standard
system includes rechargeable
batteries with a charger, while the
AC-Only power system uses
alkaline batteries.
Each power supply on both
systems provide a relay with a
Form-A contact output that deenergizes (contact opens) in the
event of power loss.
A single LED on each power
module of the AC-Only system
annunciates power loss, while the
standard system has separate LED
indicators for:
• Loss of ac power
• Loss of dc power
• Improper charging of backup
battery
AP03-500
Page 13
Input/Output Processors
Input/Output Processors (IOPs),
along with Field Termination
Assemblies (FTAs), perform input
and output scanning and
processing on all field I/O. A
redundant I/O Link is standard for
added security. Most IOPs are
available in a redundant
configuration. I/O processing is
performed separately from control
processing functions, so that I/O
scan rates are completely
independent of I/O quantity,
controller loading, processing, and
alarming. This partitioning of
functions allows more efficient use
of advanced control processor
capabilities and provides for future
I/O expansion.
15 IOP
APMM
10 IOP
APMM
10 IOP
A variety of I/O processors are
available for the APM:
Power System
6211
Figure 8  Cabinet Layout with Redundant APMMs
• Failure or disconnection of
battery
• High temperature
The standard APM power system
delivers 20 amps. Two power
supply sizes are available for the
AC-Only power system—8 amp
and 16 amp.
Card File Assemblies
A typical base APM configuration
consists of up to 3 card files, as
illustrated in Figure 8. When
options such as I/O redundancy
and/or remote I/O are used,
configurations with up to 8 card
files can be provided. One or two
card files contain the Advanced
Process Manager Module(s). All
remaining card file slots can be
filled with any combination of I/O
Processors. A single cabinet holds
up to 35 I/O Processors along with
redundant Advanced Process
Manager Modules. Alternatively, it
holds up to 40 I/O Processors with
a single Advanced Process
Manager Module. Figure 8 shows
the cabinet layout with redundant
APMMs.
Input/Output Functions
Please refer to IO03-500,
Process Manager I/O
Specification and Technical Data
for more details, model
numbers, and specifications.
The following is an overview of
HPM I/O functions and capabilities.
• Analog Input—High Level
(16 points)
• Analog Input—Low Level
(8 points)
• Analog Input—Low Level
Multiplexer (32 points)
• Smart Transmitter Multivariable
Interface (16 points total)
• Analog Output (8 points)
• Analog Output (16 points)
• Serial Device Interface
(16 points—2 ports)
• Serial Interface
(32 arrays, 2 ports)
• Pulse Input (8 points)
• Digital Input (32 points)
• Digital Input 24 Vdc (32 points)
• Digital Input SOE (32 points)
• Digital Output (16 points)
• Digital Output (32 points)
Any mix of the above I/O
processors can be selected for an
APM. This can be any
combination of single and/or
redundant (HLAI, STI, AO, DI,
DISOE, and DO) pairs, up to a
total of 40. Even with the
maximum complement of 80
AP03-500
Page 14
physical IOPs, there is no impact
on control or communication
performance. In a redundant
configuration, I/O processing
automatically transfers to the
backup I/O processor when a
board failure occurs.
Field Termination Assemblies
All connections to and from the
process are made to Field
Termination Assemblies (FTAs).
Compression-type termination
blocks (that can accept wire sizes
as large as 14 AWG or 1.6 mm)
are available for all FTAs. Screwtype terminations can also be
provided for most FTAs. The FTAs
are connected to the I/O
processors by cables that can be
up to 50 meters in length.
While a separate FTA of a given
type is required to handle varying
field wiring signal levels, identical
I/O Processors can generally be
used. This I/O approach simplifies
system hardware selection and
minimizes spare parts
requirements. For example, one
Digital Input Processor can handle
24 Vdc, 120 Vac, or 240 Vac,
depending on the FTA selected.
Galvanically Isolated FTAs
These FTAs are available for
connecting to field devices in NEC
Class1 Division 1 Hazardous
(classified) locations or Cenelec
Zone 0 locations.
Wiring and installation are
simplified because integral
galvanically isolated intrinsic safety
isolator modules are part of the
FTA. Please refer to GA03-100,
Galvanic Isolation/ Intrinsic
Safety Specification and
Technical Data for further
information.
Options
Advanced Process Manager
Module Redundancy
In addition to the UCN, the I/O
Link, and dc power cabling, which
are always redundant, the APMM
is available with a one-on-one
redundancy option. To minimize
the impact of a single failure, the
database and functions within the
backup APMM are kept up-to-date
with the primary. If failure of the
primary is detected by diagnostics,
the backup APMM automatically
takes over from the primary and
the operator is notified by a system
alarm. The primary and secondary
APMM can be located in separate
card files to maximize control
function availability.
Power System Redundancy
Both standard and AC-only power
systems include the option for a
redundant 24 Vdc power supply.
In both cases, two different ac
feeds can be used for the power
system. With the standard power
system, the second power supply
may be added at a future date.
switching functions is provided
through the extensive diagnostic
coverage made possible by the
processing capability of the smart
I/O Processors.
Standby Manual
The 16-point digital output FTA
and both analog output FTAs (8point and 16-point) support
connection to a standby manual
unit. This option allows outputs to
be maintained during I/O
Processor replacement.
Battery Backup
An option to the standard APM
power system is a backup battery
capable of providing regulated
24 Vdc power in the event of the
loss of ac input power. The battery
is a compact set of gel cells that is
mounted within the cabinet’s power
system enclosure. A fully charged
battery provides a minimum of 20
minutes of backup for a fully
loaded Advanced Process
Manager.
Diagnostic and alarm capabilities
inform the operator of the existing
state of readiness of the battery
and charger.
I/O Redundancy
A one-on-one I/O redundancy
option is also available for critical
high level analog inputs, smart
transmitter interface connections,
analog outputs, digital inputs, and
digital outputs. This option offers
significantly increased availability
of automatic control by providing
continuous operation through
failure and replacement of I/O
Processors, FTA cables, and
backplanes. Up to 40 I/O
Processors can be supported in a
redundant or non-redundant
Advanced Process Manager, and
the user can selectively apply
redundancy to some or all IOPs,
for a maximum of 40 IOP pairs.
The one-on-one design approach
offers maximum coverage and fast
switchover times. Integrity of the
backup database and of the
Because backup batteries provide
input to the power supplies rather
than powering the load directly,
voltage regulation is equally as
good when operating from either
batteries or line power. If line
power fails, load power is not
interrupted during switchover.
For the AC-only power system, line
power backup is typically achieved
by connecting a UPS to one of the
two ac feeds.
I/O Simulation Option
The optional APM I/O Simulator
package simulates the functions of
the APM’s Input/Output Processors
(IOPs). It is a low cost, high fidelity
tool for database building, control
strategy checkout, and operator
training support without the need
for IOPs to be present. A unique
feature of this optional package is
AP03-500
Page 15
complete database transportability
between the Simulation personality
and the APM On-Process (normal
operating) personality. This is
especially useful for configuring the
system before the physical I/O is
available or connected. Features
of the package include:
• 'Bumpless' pause/resume
interruption/restart
• Physical IOPs, FTAs and field
wiring not required
• Simulation status indicated and
journaled
• Data base (checkpoint)
transportable to target system
• Simulation rerun from saved
data base using PV data
• Full peer-to-peer capability
• I/O functions simulated by
Communications processor
• Any I/O configuration can be
simulated
• Simulation load and status
supported on system network
• Fault response testing & I/O
redundancy simulation
The benefits of this package
include:
• The ability to perform high
fidelity simulation
• Control strategy checkout
• Operator training
• Project cost savings
Remote I/O
Two Remote I/O options are
available. Both enable distribution
of I/O Processors and FTAs at up to
six remote sites. One option
supports remote sites up to 1
kilometer from the main APM, while
the second option provides for
separation of up to 8 kilometers.
FTAs at the remote locations can
be located an additional 50 meters
from the I/O processors, and LLAI
MUX, Serial Device or Serial
Interface FTAs can be placed an
additional 300 meters away.
Significant reduction of signal wire
runs are possible with this option.
Redundant fiber optic cables
provide immunity to ground
potential differences and EMI/RFI
interference. Redundant links
each require an I/O Link Extender
Pair (IOLE) at both ends. The
Remote I/O (1 km) option supports
up to three remote sites for each
IOLE at the APM end, while the
Long Distance I/O (8 km) option
requires one APM IOLE per site.
Corrosion Protection Option
As electronic boards have become
more compact, sensitivity to
corrosion has increased. In
addition, a trend toward locating
I/O closer to the process to save
installation costs has generated a
requirement for environmentally
hardened products. To provide
extra corrosion protection when
APM equipment cannot be located
in a mild (G1) environment,
conformally-coated boards are
available. These boards are
completely covered with a thin
plastic film resistant to the
corrosive effects of humidity and
certain gases, and are thus
suitable for placement in a harsh
(G3) atmosphere. Coating is
optional for most APM
components, such as IOPs, FTAs,
power supplies, backplanes, and
processor boards. Some
components, however, are coated
as a standard, such as the HLAI
IOP, AO IOP, and 16 amp APM
power supply.
All coated products are denoted by
a “C” in the second character of
their model number. Uncoated
boards maintain the standard MUxxxxxx style numbers. All products
for which conformal coating is
available have two model numbers.
For example, the uncoated DI IOP
model number is MU-PDIX02, and
the coated version is MC-PDIX02.
In order to easily identify coated
IOPs in the field, they are labeled
with a distinctive symbol located on
their faceplate (see Figure 9). The
“C” surrounded by a solid diamond
(the universal symbol of hardness)
represents the protection this
conformal coating process provides.
C
14180
Figure 9  Location of IOP
Conformal Coating
Symbol
Note: Boards installed and
maintained in a G1 (mild) control
room environment (defined by the
ISA Environmental Severity
Classification) do not need this
added protection.
European Community (EC)
Compliance
The APM is available in compliance
with European Community (EC)
directive requirements, denoted by
the “CE mark” (Communaute
Europeene). This compliance
extends to the APMM, cardfiles,
power supplies, IOPs and FTAs, as
well as to Rittal cabinets. As of
January 1, 1996, all goods imported
into the European community or
moving between member countries
must be compliant with the new EC
directives.
For APM, customers must choose
whether or not CE compliance is
needed. APMMs, IOPs, and power
supplies are only available CEcompliant. For cardfiles and some
FTAs, both compliant and noncompliant versions are available.
Only Rittal cabinets are CEcompliant. Please refer to IO03500, Process Manager I/O
Specification and Technical Data,
for IOP/FTA details.
AP03-500
Page 16
Note that the following are some of
the conditions required in order for
CE compliance to be met:
•
•
•
•
•
•
•
All FTAs must be connected to
IOPs (no unconnected parts).
Shielded FTA cables must be
used if outside a cabinet.
The system must be mounted
into a Rittal cabinet per
Honeywell specifications.
All cabinet doors must be fully
closed.
Standard Honeywell/Rittal
mounting plate and channels
must be used.
The system must be installed
according to the Honeywell
instructions.
The system must be grounded
per Honeywell instructions.
Harsh Environment Option
To help reduce wiring and
installation costs, as well as free
up valuable control room space, a
Remote Hardened I/O (RHIO)
NEMA4X sealed cabinet option is
available for remotely mounting
APM I/O. Backplanes and power
supplies included with RHIO are
conformally coated.
When populated with conformally
coated IOPs, FTAs, and Fiber
Optic Extenders, the RHIO option
provides a GX ‘Severe’
environment product rating against
corrosion due to humidity and
corrosive gases in remote
locations.
The IOP cabinet accommodates a
7-slot file and a redundant 8-amp
power supply and is available as a
standard product; the FTA cabinet
must be custom ordered due to the
many variations of FTA sizes and
layouts.
AP03-500
Page 17
Specifications
Specifications apply to the APM modules mounted in a standard APM cabinet.
Advanced Process Manager Environmental Conditions
Parameter
Reference
Band
Normal Limits
Operative and
Storage Limits
Transportation
Band
0-50°C
≤0.25°C/min.
0-50°C(2)
≤1°C/min.
-40 to 80°C (3)
≤5°C/min.
15-70%
10-90%
(No Condensation)
5-95%
None
10-60 Hz
0.1 g maximum
0.03 inches
10-60 Hz
0.5 g maximum
0.1 inches
0-60 Hz
1 g maximum
0.1 inches
None
1 g maximum
30 ms maximum
5 g maximum
30 ms maximum
20 g maximum
30 ms maximum
Ambient Temperature(1,2)
25 ± 1°C
Range
None
Rate of Change
Relative Humidity(4)
15-55%
Vibration (3 major axes)
Frequency
Acceleration
Displacement
Mechanical Shock
Acceleration
Duration
Barometric Pressure
Altitude
MUCorrosives(1)
Sea Level
--
MC-
Electromagnetic
Interference(1)
Electrostatic Discharge
--
-Surge
--
+3000 m/-300 m
+3000 m/-300 m
any
Class G1 (uncoated)
Class G3 (coated)
Class G1 (uncoated)
Class G3 (coated)
Class G1 (uncoated)
Class G3 (coated)
15 V/M
15 V/M
--
IEC 801-2
15 kV
20x once/5 seconds
IEEE/ANSI
C37.90.1-1989
IEC 801-2
15 kV
20x once/5 seconds
--
(1) External to standard APM cabinet with doors closed.
(2) APM boards are nominally rated for 0-70°C. This allows for a 15 °C temperature rise inside the cabinet when the
external temperature is 0-50 °C, based on allowable hardware configurations inside a cabinet with the door(s)
closed.
(3) Battery backup option must be transported and stored at temperatures -40 to +85°C.
(4) The maximum relative humidity specification applies up to 40°C. For 50°C, the RH specification is derated to 55%
to maintain constant moisture content.
APM Certifications(1)
For:
General Purpose Area
Class 1, Division 2 Mounting (1)
Class 1, Division 2 Interfacing, without
barriers (1, 2)
(1)
Certifying Agency
FM, CSA
FM
FM
Received and Pending. For further details, see the APM Site Planning
Manual, Section 13. Certification marking provided only if requested in
sales order.
AP03-500
Page 18
Specifications continued
European Community Compliance (CE-Mark)
CE Conformity
This product is in conformity with the protection requirements of the
(Europe)
following European Council Directives: 73/23/EEC, the Low Voltage
Directive, and 89/336/EEC, the EMC Directive. Conformity of this product
with any other “CE Mark” Directive(s) shall not be assumed.
Product
Classification
Enclosure
Rating
Installation
Category
Pollution
Degree
EMC
Classification
Method of
Assessment
Deviation from the prescribed procedures and conditions specified in the
installation manuals may invalidate this product’s conformity with the Low
Voltage and EMC Directives.
Class I: Permanently mounted, permanently connected Industrial Control
Equipment with protective earthing (grounding). (EN 61010-1-1993)
The APM is sold to users in a lockable cabinet which prevents OPERATOR
access to live parts, thereby providing protection against shock hazard. If a
user installs parts of a Process Manager outside of the standard cabinet, they
must be in an equivalent enclosure.
Category II: Energy-consuming equipment supplied from the fixed
installation. Local Level Appliances and Industrial Control Equipment . (EN
61010-1-1993)
Pollution Degree 2: Normally non-conductive pollution with occasional
conductivity caused by condensation. (IEC 664-1-1992)
Group 1, Class A, Industrial, Scientific and Medical (ISM) Equipment.
(EN55011-1991; Emissions)
EMC: Technical Construction File (TCF)
LVD: Technical File (TF)
APMM Redundancy Option*
Parameter
Specification
Control Hold Due to Swap or Failover
Typical
Maximum
1.5 seconds
3.0 seconds
*Note: A redundant HPM requires a redundant power supply.
I/O Link Extender (Remote I/O)
Specification
Parameter
Remote I/O Link
Extender
Long Distance I/O
Link Extender
Fiber Link Length
1.2 km
8 km
Fiber Size
62.5/125 µm
62.5/125 µm
Wave Length
820 nanometers
1300 nanometers
Fiber Power Budget Over-Temperature Range
5.5 db
10.0 db
Note:
Fiber optic cables are supplied by outside vendors in accordance with Honeywell specifications.
For additional information, see the Advanced Process Manager Site Planning Manual, Section 17.
AP03-500
Page 19
Specifications continued
Advanced Process Manager Standard Power Systems(1)
Electrical Specifications
Parameter
120/240 Vac Input(2)
Voltage (Vac rms)
Current (amps)
- Maximum Inrush (Peak)
- Running (rms)
- Crest Factor
Frequency
Total Harmonic Distortion
DC Output
Voltage (Vdc) powered from ac
Current (amps)
Voltage (Vdc) powered from batteries
Reference
Normal Band
Operating Limits
120 or 240 ± 1
100-264
100-264
35
9
1.1 max.
50/60 ± 0.1
0
---47-63
0-8%
---47-63
0-8%
25.5
20
24.5
25-26
0-20
24-25
25-26
0-20
24-25
Hold-Up Time (any supply voltage)
25 ms (Nominal line and full load  without batteries)
Efficiency (any supply)
65% minimum
System Battery Backup Specifications
Parameter
Specification
Environment
See Environmental Conditions
Battery Type
48 Vdc (bulk), 12 amp-hours (sealed gel-cell)
Battery Life
5 years at 20°C ambient in an operating system
Switchover, Switchback Time
Instantaneous  diode switching
CMOS Memory Backup Specifications
Parameter
Environment
Battery Type
Battery Life
Switchover, Switchback Time
Specification
See Environmental Conditions
Three 1.2 Vdc, size C nickel-cadmium cells
5 years
Instantaneous  diode switching
(1)A redundant APM requires a redundant power supply.
(2)The supply is intended to work on nominal voltages of 120 V (100-132) or 240 V (187-264). It is not
necessary for the user to make any adjustments to do this.
AP03-500
Page 20
Specifications continued
Advanced Process Manager AC-Only Power Systems
Electrical Specifications
Parameter
120 Vac Input(1)
Voltage (Vac rms)
Current (amps)
- Maximum Inrush (Peak)
- Running (rms) for 8 amp PS
- Running (rms) for 16 amp PS
- Crest Factor
Frequency
Total Harmonic Distortion
240 Vac Input(1)
Voltage (Vac rms)
Current (amps)
- Maximum Inrush (Peak)
- Running (rms) for 8 amp PS
- Running (rms) for 16 amp PS
- Crest Factor
Frequency
Total Harmonic Distortion
DC Output
Voltage (Vdc) powered from ac
Current (amps) for 8 amp PS (2)
Current (amps) for 16 amp PS (2)
Reference
Normal Band
Operating Limits
120
100-132
100-132
30
3.5 max.
6.5 max.
2.8 max.
50/60
0
----47-63
0-8%
----47-63
0-8%
240
200-264
200-264
30
2.0 max.
2.8 max.
50/60
0
----47-63
0-8%
----47-63
0-8%
25
8
16
24.5-25.5
0-8
0-16
24.5-25.5
0-8
0-16
Hold-Up Time (any supply voltage)
20 ms (Nominal line and full load)
Efficiency (any supply)
75% minimum
CMOS Memory Backup Specifications
Parameter
Environment
Battery Type
Battery Recharge
Battery Life
Switchover, Switchback Time
Specification
See Environmental Conditions
Three size AA alkaline cells
Not rechargeable; replace after any use
One year if not used  50 hours minimum when used
Instantaneous  diode switched
(1) Input voltage is factory set—cannot be changed in the field.
(2) Output current and redundancy are factory configured. They cannot be changed in the field.
(3) A redundant APM requires a redundant power supply.
AP03-500
Page 21
Model Numbers -- Advanced Process Manager
Description
Uncoated
Model Number
Coated Model
Number
MU-APMR01
MU-APMS01
MC-APMR01
MC-APMS01
APMM Blank Filler Plates for 5 Slots
MU-APME01
--
APMM Redundancy Upgrade Kit (APMS01 to APMR01)
PM to APM Upgrade Kit (Single)
PM to APM Upgrade Kit (Redundant)
MU-ZAMR01
MU-ZAPS01
MU-ZAPR01
MC-ZAMR01
MC-ZAPS01
MC-ZAPR01
Card Files (Telephone Connector Version)
APMM/PMM File (Empty, 10 I/O Slots), Non-CE
APMM/PMM File (Empty, 5 I/O Slots) Side-by-Side Red., Non-CE
I/O Processor File (Empty, 15 I/O Slots), Non-CE
MU-PMFX02
MU-PMFR02
MU-IOFX02
MC-PMFX02
MC-PMFR02
MC-IOFX02
CE-Mark APMM/PMM File (Empty, 10 I/O Slots)
CE-Mark APMM/PMM File (Empty, 5 I/O Slots) Side-by-Side Red.
CE-Mark I/O Processor File (Empty, 15 I/O Slots)
MU-PMFX03
MU-PMFR03
MU-IOFX03
MC-PMFX03
MC-PMFR03
MC-IOFX03
MU-SWSM22*
n/a
Advanced Process Manager Module Board Sets
Advanced Process Manager Module Board Set — Redundant
Advanced Process Manager Module Board Set — Single
Advanced Process Manager Software Options
APM/HPM I/O Simulator Software, R500
Note:
*Software package includes I/O simulation personalities for both APM and HPM.
AP03-500
Page 22
Model Numbers (continued)
Description
Model Number
Cabinets and Cabinet Components (Markhon Style) (not CE-compliant)
Cabinet Dual Access (.8 W x .8 D x 2.1 H [meters])
Cabinet Single Access (.8 W x 5.5 D x 2.1 H [meters])
Cabinet Lifting Eyebolts (4)
MU-CBDM01
MU-CBSM01
MU-CLBM01
Cabinet (Dual Access) Forklift Base
Cabinet (Single Access) Forklift Base
Cabinet Trim File Filler Plate
MU-CFDM01
MU-CFSM01
MU-CTFP11
Vertical Trim Panel Set Full Height
Vertical Trim Panel Set Half Height
MU-CTVF11
MU-CTVH11
FTA Mounting Channel Narrow
FTA Mounting Channel with Shield Ground Bar Narrow
FTA Mounting Channel Wide
FTA Mounting Channel with Shield Ground Bar Wide
MU-TMCN11
MU-TMCN12
MU-TMCW11
MU-TMCW12
Cabinets and Cabinet Components (Rittal Style) (CE-compliant)
Cabinet Dual Access (.8 W x .8 D x 2 H [meters])
Cabinet Single Access (.8 W x .5 D x 2 H [meters])
Cabinet Trim File Filler Plate
MU-CBDX01
MU-CBSX01
MU-CTFP01
Vertical Trim Panel Set Full Height
Vertical Trim Panel Set Half Height
MU-CTVF01
MU-CTVH01
FTA Mounting Channel Narrow
FTA Mounting Channel with Shield Ground Bar Narrow
FTA Mounting Channel Wide
FTA Mounting Channel with Shield Ground Bar Wide
MU-TMCN01
MU-TMCN02
MU-TMCW01
MU-TMCW02
Description
Cabinet Fan Assemblies (All Styles)
Cabinet Fan Assembly (240 Vac-50/60 Hz)
Cabinet Fan Assembly with Alarm (240 Vac-50/60 Hz)
Cabinet Fan Assembly (120 Vac-50/60 Hz)
Cabinet Fan Assembly with Alarm (120 Vac-50/60 Hz)
Uncoated Model
Number
Coated Model
Number
MU-FAN501
MU-FAN511
MU-FAN601
MU-FAN611
n/a
MC-FAN511
n/a
MC-FAN611
AP03-500
Page 23
Model Numbers (continued)
Description
Uncoated Model
Number
Coated Model
Number
MU-PSRX04
MU-PSSX04
MU-PSRB04
MC-PSRX04
MC-PSSX04
MC-PSRB04
MU-PAR111
MU-PAR211
MU-PAS111
MU-PAS211
MC-PAR111
MC-PAR211
MC-PAS111
MC-PAS211
AC-Only Redundant Power Supply 120 Vac (16 A)
AC-Only Redundant Power Supply 240 Vac (16 A)
AC-Only Single Power Supply 120 Vac (16 A)
AC-Only Single Power Supply 240 Vac (16 A)
MU-PAR121
MU-PAR221
MU-PAS121
MU-PAS221
MC-PAR121
MC-PAR221
MC-PAS121
MC-PAS221
AC-Only Power System Cover Plate
MU-PACP01
MC-PACP01
MU-TDPR02
MC-TDPR02
Power Systems Including, or Upgradable to, System Battery
Backup
PM/APM/HPM Redundant Power System with Mounting (20 A)
PM/APM/HPM Single Power System with Mounting (20 A)
PM/APM/HPM Redundant Power System w/ Sys. Battery
Backup Mounting (20 A)
AC-Only Power Systems
AC-Only Redundant Power Supply 120 Vac (8 A)
AC-Only Redundant Power Supply 240 Vac (8 A)
AC-Only Single Power Supply 120 Vac (8 A)
AC-Only Single Power Supply 240 Vac (8 A)
24 Vdc Power Distribution
Power Distribution FTA (24 Vdc)
AP03-500
Page 24
Model Numbers (continued)
Description
UCN Cables (Indoor Use)
UCN RG-6 Drop Cable Pair (In Cabinet)
UCN RG-6 Drop Cable Pair (2 m)
UCN RG-6 Drop Cable Pair (5 m)
UCN RG-6 Drop Cable Pair (10 m)
UCN RG-6 Drop Cable Pair (20 m)
UCN RG-6 Drop Cable Pair (30 m)
UCN RG-6 Drop Cable Pair (40 m)
UCN RG-6 Drop Cable Pair (50 m)
Model Number
MU-NKD000
MU-NKD002
MU-NKD005
MU-NKD010
MU-NKD020
MU-NKD030
MU-NKD040
MU-NKD050
UCN RG-6 Drop Connectors Kit (24 Connectors)
UCN RG-6 Trunk Cable Crimp Tool
MU-NKDK01
MU-NKDT01
UCN RG-11 Trunk Cable Pair (2.5 m)
UCN RG-11 Trunk Cable Pair (5 m)
UCN RG-11 Trunk Cable Pair (10 m)
UCN RG-11 Trunk Cable Pair (20 m)
UCN RG-11 Trunk Cable Pair (30 m)
UCN RG-11 Trunk Cable Pair (50 m)
UCN RG-11 Trunk Cable Pair (100 m)
UCN RG-11 Trunk Cable Pair (200 m)
UCN RG-11 Trunk Cable Pair (400 m)
UCN RG-11 Trunk Cable Pair (600 m)
MU-NKT002
MU-NKT005
MU-NKT010
MU-NKT020
MU-NKT030
MU-NKT050
MU-NKT100
MU-NKT200
MU-NKT400
MU-NKT600
UCN RG-11 Trunk Connectors Kit (24 Connectors)
UCN RG-11 Trunk Cable Crimp Tool
MU-NKTK01
MU-NKTT01
UCN RG-11 Trunk Cable Splice Kit (10 in a Package)
MU-NCSK01
UCN RG-11 Raw Cable (152 m)
UCN RG-11 Raw Cable (305 m)
UCN RG-11 Raw Cable (762 m)
51190899-152
51190899-305
51190899-762
UCN Cables (Outdoor Use)
UCN RG-11 Raw Cable (152 m)
UCN RG-11 Raw Cable (305 m)
UCN RG-11 Raw Cable (762 m)
51191607-152
51191607-305
51191607-762
UCN Taps
UCN Tap Pair with 2 Drops per Tap (with Brackets)
UCN Tap Pair with 4 Drops per Tap (with Brackets)
UCN Tap Pair with 8 Drops per Tap (with Brackets)
MU-NTAP02
MU-NTAP04
MU-NTAP08
UCN Tap Torque Tool Kit
MU-NKTQ01
AP03-500
Page 25
Copyright, Trademarks, and Notices
The following are trademarks of Honeywell Inc.:
TDC 3000 system
Process Manager
All other brand or product names appearing herein are trademarks of their respective companies or organizations.
AP03-500
Page 26
AP03-500
Page 27
AP03-500
Page 28
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
Printed in U.S.A. © Copyright 1996 - Honeywell Inc.
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