ATLAS COPCO DRILLING SOLUTIONS

ATLAS COPCO DRILLING SOLUTIONS
ATLAS
COPCO
DRILLING
SOLUTIONS
Workshop on Technology
Development &
Mechanisations of Mines
20th Jan 2015
IHC, New Delhi
COMMITTED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilities towards our customers,
towards the environment and the people around us.
We make performance stand a test of time. This is what
we call – Sustainable Productivity.
3
FACTS IN BRIEF
Established
1873 in Stockholm, Sweden
Four focused
business areas




Global presence
Customers in more than 180 countries
Employees
40 200 in 90 countries
Annual revenues 2013
BSEK 84 (BEUR 9.7)
February 24, 2014
Atlas Copco Group Presentation
Compressor Technique
Industrial Technique
Mining and Rock Excavation Technique
Construction Technique
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FIRST IN MIND—FIRST IN CHOICE ®
Interaction
Innovation
February 24, 2014
Atlas Copco Group Presentation
Commitment
5
LEADERSHIP IN SUSTAINABLE PRODUCTIVITY
February 24, 2014
Atlas Copco Group Presentation
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A LEADING INDUSTRIAL
PROVIDER
7%
5%
23%
26%
28%
11%
February 24, 2014
Atlas Copco Group Presentation
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CUSTOMERS EVERYWHERE
32% Europe
North
20% America
Asia/
27% Australia
Africa/
11% Middle East
South
10% America
February 24, 2014
Atlas Copco Group Presentation
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SUPPORTING A WIDE VARIETY
OF INDUSTRIES
15%
40%
34%
11%
February 24, 2014
Atlas Copco Group Presentation
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A STRONG BRAND PORTFOLIO
February 24, 2014
Atlas Copco Group Presentation
10
CUSTOMER-FOCUSED STRUCTURE
Board of Directors
President and CEO
Group Management and corporate functions
Compressor
Technique
Industrial
Technique
Mining and Rock Excavation
Technique
Construction
Technique
Compressor Technique Service
Industrial Technique Service
Mining and Rock Excavation Service
Construction Technique Service
Industrial Air
MVI Tools and Assembly Systems
Underground Rock Excavation
Specialty Rental
Oil-free Air
Surface and Exploration Drilling
Portable Energy
Vacuum Solutions
General Industry Tools
and Assembly Systems
Drilling Solutions
Road Construction Equipment
Gas and Process
Chicago Pneumatic Tools
Rock Drilling Tools
Construction Tools
Quality Air
Rocktec
Airtec
Common service providers
February 24, 2014
Atlas Copco Group Presentation
11
MINING AND ROCK EXCAVATION TECHNIQUE
Drilling Solutions is one of six Atlas
Copco companies in this business
area – the only company in the
business area with it’s headquarters
located outside of Sweden.
February 24, 2014
Atlas Copco Group Presentation
HISTORY OF ATLAS COPCO DRILLING SOLUTIONS
DRILLING SOLUTIONS FACTORY – GARLAND, TX USA
ADS AROUND THE WORLD
ADS Garland
ADS Nashik
ADS Nanjing
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ATLAS COPCO DRILLING SOLUTIONS
Product range and applications
Blasthole drilling
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Water well drilling
Oil & Gas drilling
ROCK DRILLING METHODS
Hole diameters from 7/8” up tp 16”
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BLASTHOLE DRILLING
in open pit mining
 Drilling methods
– Rotary drilling
– Down The Hole (DTH)
– PARD method
 Hole diameter range
4 – 16 inch
 Weight on bit
25,000 – 125,000 lb
 Rig size (weight)
60,000 – 415,000 lb
Aitik copper mine, Sweden
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BLASTHOLE DRILLING
Applications
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PIT VIPER SERIES
PIT VIPER SERIES
ROTARY BLASTHOLE CONTROL SYSTEMS
21
RCS BASIC REPLACES ELECTRIC JOYSTICKS
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RCS BASIC
 Hardware providing power to control system
 Input / Output hardware to connect sensors and actuators
 Sensors and actuators
 Display hardware to provide an up to date operator interface
 Software for realisation of the basic control functions
 Software providing optional functions
23
RCS KEY PROPERTIES
 PC-hardware based
 Distributed
 CAN-bus based
 Rugged
 Modular
– Adaptable from 4 boom Boomers to “small” LHDs to large diameter surface drill
 Common Base software platform
 Distributed code loading
 Communication interfaces
 Interlocks for safety and equipment health
 Customer Benefits
– One automation platform
– Flexible automation
– Improved control
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ATLAS COPCO TECHNOLOGY
Rig Control System (RCS) Products
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RCS COMPONENTS: CONFIDENCE + STANDARDIZATION
Sensors, Actuators, & Control Devices
I/O Module
CAN Cable
Operators Station
Inclinometer
Pressure & Temp
Sensors
Simplicity:
Cable
Standardized
Familiarity
Management
Strategically
Placed
“Eyes and
Ears”
Complete
Control
Built
For
the
Elements:
Ruggedized
Control,Full
Sense,
and
IP
67 Rated Awareness
Robust
Report
Troubleshooting
Signals
Proximity
Sensors
Video
Actuations
RCS BASIC
 CAN Bus Infrastructure
– Utilizes a Central Computer with a network of electronic modules
– Hydraulic valves are electrically controlled, but the electrical signal comes from the PC’s input/outputmodules via the software in the PC and not directly from the operator’s panel.
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I/O Modules mounted to the valve stand on the PV-351
RCS BASIC
 Manual control and instrumentation common across Atlas Copco machines.
28
GRAPHICAL USER INTERFACE
 Multi Language Support
 Built in Diagnostic System
 Different Levels of Access
 Menu Based Settings
29
RCS BASIC
 Integrated touch screen computer into operator's pod with multi-function controllers, digital
gauges that displays drill information.
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RCS BASIC
 Digital View of
– Head Position on Tower
– Total Drilled Depth
– Hole Depth Indicator
– Target Depth with Alarm
– Rod in Hole Lockout
– Hole Number Counter
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RCS BASIC
 Digital View of Electronic Gauges
– Rotation Speed
– Pulldown Force & Pressure
– Rotation Torque & Pressure
– Bit Air and Tank Pressure
– Penetration Rate
– Water Pump Output (%) & Flow
– Air Flow Output (%)
– Bubble level
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RCS BASIC
 Digital View with interlocks
– Carousel Position (Stowed)
– Breakout Wrench Position
– Rod Support Position
– Angle Pins Status (Locked or Unlocked)
– Vertical Pins Status (Locked or Unlocked)
– Struts Status (Locked or Unlocked)
– Jack Status (Retracted, On Ground, and Unknown
33
RCS BASIC
 Built-in support system for diagnostics and troubleshooting.
– Different Levels of Access
– Actuator Calibration
– Fault/Event Logging
– Digital / Analog Signal Status
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RCS ADVANCED OPTIONS/AUTOMATED BLASTHOLE DRILLING
Safer Operations
Productive Drilling
Precision Drilling
Effective Data Management
Ease of Integration
The RCS technology platform
 Safety interlocks
 Autolevel/Autodelevel
 Autodrilling
 GPS hole navigation
 Rig remote access & communications
 Measure while drilling
 Teleremote operations
 Autotramming
 Autonomous Pit Viper operations
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– Our technology and automation program made big leaps this year with one Pit Viper running fully
autonomous since March in iron ore with 90% availability, 10% improved productivity, and 20%
improved bit life when compared to units operating with people on board.
CI THROUGH AUTOMATION SEGMENTS
Onboard Automation
Teleremote Automation
Under Development
Fully Autonomous
Data
- Desktop Viewer: remote troubleshooting/SA capability
- Surface/Underground Manager: Production reporting tools as well as
drill plan creation and logging
Control
- Auto Drill : pen rate performance (m/shift)
- Auto Level: reduced time to level at each hole (production time)
- HPGPS: holes located to plan (Hole accuracy & speed between
holes)
- Transition towards autonomous operation
- Remote Operation Center or office operation
opportunity to utilize wireless network prior to
autonomous operation
- 1 to many: Safety, QOL, efficiency
- Multiple machines, multiple work orders – Equipment
interacts to achieve high level of efficiency
-Equipment executes according to plan with minimal
human interaction
- Increased productivity and utilization
- Continue to realize automation opportunities with goal
to improve overall utilization of multiple drills
“To be successful, automated equipment cannot be considered special or unique within the mine operation”
REMOTE OPERATIONS: CONTINUAL IMPROVEMENT
3 DATA AREAS
Pit Viper Reporting
(Surface Manager)
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3rd Party Standardized
Communication
Real Time Viewing
(Desktop Viewer)
DATA MODEL
Common Communications
Interface
Centralized Data
Collection
A
B
Mine (W)LAN
Integration
PV Reporting
C
Real Time Viewing
Third Party
Interface
D
FUTURE
Near Future
What if…
SINGLE-PASS DRILLING
Advantages
 No carousel to maintain
 Less maintenance on primary and auxiliary breakout wrenches
 Eliminate adding and racking rods
 Saves up to 3 minutes per connection
 Much more productive in soft material
41
42
WHY ROTARY? LONGER TOWERS
 Large platforms can support 30m length, 40 ton towers
 Enables drilling of truck/shovel benches in one pass
600
550
Overall Production Rate (ft/hr)
500
450
400
350
300
30' Multi-Pass Rotary
250
Single-Pass Rotary
13' Crawler
200
150
100
-
20
40
60
80
100
Drill Depth (ft)
120
140
160
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SINGLE-PASS DEPTH
CLUTCH
 Patent Pending Hydraulically Operated Automatic Wet Clutch
 Automatically Disengages the Air Compressor from the Engine when the Air is shut off.
 The Compressor typically consumes 30% of its rated power at Standby
 Clutch removes parasitic Engine loads at Start-Up since the Compressor is not engaged,
therefore it decreases Engine Load and increases Engine Life
 The Compressor Hour Meter only runs when the clutch is engaged – this allows for the service
to be based on actual Compressor Hours used and not Engine Hours
44
EARS(ELECTRONIC AIR REGULATION SYSTEM)
PV-270 SERIES BLASTHOLE DRILL
PV-271 Tower Options

PV-271 - 55’ (16.7 m) Single-Pass Depth
plus 2 - Rod Changer for 25’ rods yielding a total depth of 105’
PV-275 Tower Options

46
PV-275 - 195’ Multi-Pass with 4-Rod
Carousel for 40’ Rods
PV-270 SERIES
 Tower Options
– 55’ (16.7 m) Single-Pass Depth plus 2-Rod Changer for 25’ Rods [PV-271]
– 195’ Multi-Pass with 4-Rod Carousel for 40’ Rods [PV-275]
 Engine Options
– Caterpillar C27 (Tier II) - 800 HP (597 kw)
– Cummins QSK19 (Tier II) - 760 HP (567 kw)
– Caterpillar C32 (Tier II) - 950 HP (709 kw)
– WEG 6808 Electric motor – 700 HP (522 kw)
– WEG 6811 Electric motor – 900 HP (671 kw)
 Compressor Options
– 1900 CFM (53.8 m3/min) @ 110 PSI (758 KPa) Air Compressor
– 1450 CFM (41.0 m3/min) @ 350 PSI (2413 KPa) Air Compressor
– 2600 CFM (73.6 m3/min) @ 110 PSI (758 KPa) Air Compressor
47
8 X PV 271 are working in India at Reliance, Sasan
PV 351
 10-5/8” to 16” (270 to 406 mm)
Hole Diameter
 65’ (19.8 m) Single-Pass Depth
 135’ (41.1 m) Maximum Depth
 125,000 LB (56,700 kg) Weight on Bit
 Up to 3800 CFM (107.6 m3/min) Air Compressor
 Up to 1650 HP (1,119 kW) Diesel Engine or
1400 HP (1,044 kW) Electric Motor
 Operating Weight
– 385,000 lb (175,000 kg) Diesel
– 415,000 lb (188,240 kg) Electric
5 X PV 351 are working India with South Eastern Coalfields
APPLICATIONS DEEP HOLE
 Water well
 Geothermal
 Shallow oil and Gas
 Mine dewatering
 Exploration
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ATLAS COPCO SERVICE PRODUCTS
Atlas Copco provides a number of
service agreements, and can also
conduct rig audits in the field.
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COMMITTED TO
SUSTAINABLE PRODUCTIVITY.
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