desoldering station

desoldering station
Instructions manual
US Version
WARRANTY
ENGLISH
The JBC 2 years warranty, guarantees
this equipment against all manufacturing
defects, covering the replacement of
defective parts and all necessary labour.
Warranty does not cover product wear
due to use or mis-use.
In order for the warranty to be valid,
equipment must be returned, postage
paid, to the dealer where it was purchased
enclosing this, fully filled in, sheet.
SERIAL Nº
STAMP OF DEALER
D E S O L D E R I N G S TAT I O N
MANUFACTURED BY
JBC Industrias, S.A.
Ramón y Cajal, 3 - 08750 MOLINS DE REI
BARCELONA - SPAIN
Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70
http://www.jbctools.com e-mail:[email protected]
0780922-0205
✂
DATE OF PURCHASE
DS 5300
1
* These elements are not
supplied with the station
* 2210 cartridges
* 2225 cartridges
DS 5300
desoldering
station
* 2245 cartridges
* 2245 handpiece
Ref.2245000
* PA 4200
hot tweezers
Ref.4200000
* Cartridges for the
PA 4200 hot tweezers
* 1200
cartridges
* PA 1200
micro hot
tweezers
Ref.1200000
* PA 8110
hot tweezers stand
Ref.0748110
* PA 8120
hot tweezers stand
Ref.0748120
* AD 8245
soldering iron stand
Ref.0788245
* AD 8210
soldering iron stand
Ref.0788210
* AP 8130
* 2210/2225 handpiece
soldering feed iron stand
Ref.2210000
Ref.0788130
External desoldering air filter
Ref.0821830
Spare filters
Ref. 0781046
* Cartridges for the AP 1300
solder feed iron
Desoldering iron DR 5600
Ref. 5600000
Desoldering iron stand
DR 8500
Ref. 0788500
Temperature
selector
Control Unit
* AP 8130
soldering feed iron stand
Ref.0788130
We appreciate the trust you have placed in JBC in purchasing this station. It is
manufactured to the most stringent quality standards in order to give you the best
possible service. Before turning on your station, we recommend you read these
instructions carefully.
SPECIFICATIONS
RECOMMENDATIONS FOR USE
The DS 5300 is a repair station for desoldering
through-hole components by solder intake.
- DS 5300 120V
Ref. 5300100
For soldering and desoldering
-
It is supplied with a DR 5600 desoldering iron
Advanced. Also all the Advanced soldering
handpieces, the tweezers and the AP 1300 solder
feed iron can be connected to the station.
-
-
The station’s components
- DR 5600 desoldering iron
Ref.
with the 5600-003 tip
Ref.
- DR 8500 desoldering iron stand Ref.
- External desoldering air filter
Ref.
- Spare filters
Ref.
- Set of accessories
Ref.
- Instruction manual
Ref.
5600000
5600003
0788500
0821830
0781046
0780593
0780921
Clean the contacts and the printed circuit
to be desoldered of dust or dirt.
Preferably select a temperature below
662°F. Excess temperature may cause the
printed circuit tracks to break loose.
The tip must be well tinned for good heat
conduction. If it has been inoperative for
any length of time, it should be retinned.
Safety measures
-
The DS 5300 station has the following
complementary products:
- 2210/2225 handpiece
Ref. 2210000
- 2245 handpiece
Ref. 2245000
- PA 1200 micro hot tweezers Ref. 1200000
- PA 4200 hot tweezers
Ref. 4200000
- AP 1300 solder feed iron
Ref. 1300000
-
These articles are not delivered with the station.
Control Unit technical specifications
-
Input voltage: 120V 60Hz.
Station's maximum power: 100W.
Maximum power desoldering iron 75W.
Temperature selection: 200 to 700°F (±5%).
ESD protected housing.
Typical surface resistance: 10 5 -10 11 Ohms/
square.
- Complies with CE standards on electrical
safety, electromagnetic compatibility and
antistatic protection.
- Equipotential connector and the tool tip are
connected to station mains ground supply for
ESD protection.
- Weight of complete unit: 17,5 lbs.
2
Incorrect use of this tool may cause fire.
Be cautious when using the tool in places
where inflamable products are stored.
Heat can fire up inflamable products even
when they are not at sight.
Do not use when the atmosphere is
explosive.
Place the tool back on its stand in order to
let it cool down before you store it.
SLEEP FUNCTION
Tool in sleep mode
One of the Series Advanced features is that
when the tool is placed in the holder, the
temperature at the tip drops automatically to
the sleep temperature (sleep). This function
is only possible because of the quick
response time which does not make the user
realise the temperature rise to reach the
selected temperature. Thanks to the sleep
mode, oxidation levels at the tip are much lower
and therefore tip life extended to 3 to 5 times
under equal conditions of use.
OPERATION
LED lights
Red LED -ON- when lit, it indicates that the station
is plugged in the mains.
Green LED -READY- when lit, it indicates that the
system is ready and correctly set for working.
The green led light is on after a few seconds, is the
time needed to carry on the self-checking system.
The green light is pulsing when the tool is in sleep
mode.
If the green led is not lit, the reason why, will be one
of the following:
1. The tool is not plugged in.
2. The maximum available power has been
exceeded for too long - e.g. in a very thick
soldering or desoldering at the high repetition
rates.
3. The heating element has a short circuit or an
open circuit.
4. When an AC 2600 console is connected to
the station.
5. Any other trouble preventing the system from
working properly.
If any of the above mentioned causes is corrected,
the station will start working automatically, except
if there is an excess in an energy supply. In this
case, the station has to be switched off and
restarted.
To indicate that the tool is in sleep-mode, the
green led starts pulsing.
These parameters can be modified using the
AC 2600 console Ref. 2600000.
In order to take full advantage of the sleep
function and as a security measure, it is
necessary to place the tool in the stand
when it is not being used.
When connecting an old version solder stand, it
may happen that the sleep function does not work.
To resolve this problem, you should make a bridge
between pins number 3 and 5 from the aerial
connector of the cable of the stand, that plugs in
the station.
Aerial connector
When pressing the button of the desoldering iron
handle, one of the two leds in the area marked
SUCTION will light up:
Green light -SUCTION- indicates the correct
functioning of the desoldering iron.
Red light -SUCTION- indicates a blockade
within the vacuum circuit.
This can be caused by the following:
- The tip of the desoldering iron is blocked.
- The solder tin deposit is full.
- The filter of the desoldering iron is dirty.
- The station’s external desoldering air filter is
dirty.
Bridge between
pin number 3 & 5
Only for users of AC 2600 console ref. 2600000.
If you lock the working temperature thanks to the
console, the green LED -READY- will remain on
while the dial is set at the locked temperature.
If the dial is not set at the locked temperature,
the green LED -READY- will be blinking. The
farther the dial will be set from the locked
temperature the slower the blinking pace will
be.
3
The desoldering iron is connected to the station
following the below procedure:
The cable connection of the desoldering iron is
connected to the plug in the DR 8500 desoldering
iron stand and the vacuum hose is connected to
the external desoldering air filter, which is connected
to the vacuum connection of the station. The cable
connection of the desoldering iron stand is plugged
into the terminal of the station. Very important, it is
essential to connect the mentioned filter to prevent
from damaging the vacuum pump.
DR 5600 DESOLDERING IRON
The DS 5300 station includes the following:
-
-
DR 5600 desoldering iron ref. 5600000 with
the 5600-003 tip ref.5600003.
Power desoldering iron: 75W.
DR 8500 desoldering iron stand ref. 0788500.
External desoldering air filter ref. 0821830.
Set of accessories ref. 0780593 with tips for
the desoldering iron: 5600-013, 5600-004 and
5600-005.
Equipotential
terminal
Vacuum inlet
Connector
DR 8500
desoldering iron stand
Ref.0788500
Spare filters
Ref.0781046
External desoldering air filter
Ref.0821830
DR 5600
desoldering iron
Ref.5600000
Heating element
Ref.5600010
4
DR 5600 Ref.5600000
Solder tin deposit
Metal
Glass
Pushbutton vacuum pump
Vacuum hose
Desoldering tip
Desoldering iron cable
Heating element
Desoldering process
Tip care
Use the tip model with a larger diameter than
the pad to be desoldered, so as to achieve
maximum aspiration and thermal efficiency.
1 Apply the desoldering iron tip so that the
component terminal penetrates within its
orifice.
2 When the solder liquefies, start gently to
rotate the desoldering tip so that the
component’s terminal can be eased away
from the sides.
3 Press then, not before, the vacuum pump
push-button just long enough to aspirate
the solder.
-
The largest rod that fits in the tip hole should
periodically be passed through in order to
clean the intake tube.
-
To clean the tips, use the sponge included
with the stand and check it is slightly
moisted.
Only deionised water (car battery water)
should be used in order to wet the sponge
sponge.
If normal water was to be used, it is very
likely that the tip will become dirty due to the
salts dissolved within the water.
Do not file the tips or use abrasive tools
which may damage the tip’s protective
surface coating and avoid knocking them
about.
If the tip has been a long time without
being tinned, use a metal brush to remove
any dirt and oxid.
1
2
3
-
After pressing the desoldering key there is a
slight delay until the self-contained vacuum
pump stops, this is to make sure that the
vacuum circuit is completely empty.
If any solder remains are left on any terminal after
attempting to desolder it, resolder it with fresh
solder and repeat the desoldering operation.
-
IMPORTANT:: DO NOT press the pushbutton
vacuum pump while tinning the desoldering tip,
as the fumes given off by the flux would quickly
soil the ducts and filter of the air circuit.
5
DESOLDERING TIPS
These tips are
specially designed to
clean the pads.
Aø
Bø
5600-011
5600-012
5600-013
Ref. 5600-001
5600-002
5600-003
5600-004
5600-005
5600-006
5600-007
007
5600
001 / 011
002 / 012
003 / 013
004
005
006
A ø (mm)
1.4
1.8
2.7
3.2
3.4
4.2
4.8
B ø (mm)
0.6
0.8
1
1.3
1.6
2
2.5
max. pin ø
(mm)
0.4
0.6
0.8
1.1
1.4
1.7
2.3
Change of desoldering tip
To empty the solder tin deposit and change
the filter
This operation should be done while the tip is
hot, at a minimum temperature of 250°C, so that
any tin left inside is in molten state.
- Unscrew the tip to be replaced, with the aid
of the spanner supplied.
- Fit the new tip, and tighten up with the
spanner to achieve a good air tightness.
For this, the lid needs to be unscrewed and first
the tin deposit and then its spiral must be
removed to clean the inner part of the deposit
with a brush.
-
The condition of the filter must be checked
and replaced if dirty or damaged.
The deposit needs to be inserted with
spiral filter put into place. Then the whole
must be closed by screwing the lid shut.
Lid
Filter Ref.0780840
Spiral
Deposit
Ref. 0780550
Brush
Ref. 0786640
6
Solder tin deposits
-
Place the new heating element. Check that
the right extremity of the upper part of the
heating element is inserted in the slot
located inside the body of the desoldering
iron (see drawing hereunder).
-
Screw in the body of the desoldering
iron. Put the spiral and the filter back
into the deposit. Place the deposit inside
the body of the desoldering iron and
screw in the shut lid.
It can be chosen between two different deposit
types:
- Metal Ref. 0812630.
- Glass Ref. 0812620.
Change of the heating element of the
desoldering iron (Ref. 5600010)
-
To realize this operation, the lid needs to
be unscrewed and first the tin deposit
and then its spiral and filter must be
removed to clean the inner part of the
deposit with a brush.
Lid
Filter Ref. 0780840
Spiral
Deposit
Brush
Ref. 0786640
-
Screw out the body of the desoldering
iron. Open up the body and remove the
heating element.
Heating element
Ref. 5600010
7
Changing the pump inlet filter
Verify the filter at the entrance of the pump, and
change it if dirty or obstructed, therefor:
Open the filter pulling the flap.
Take out the 2 cotton filters, throw away those
which are soiled and replace them with new
ones. Always use 2 filters.
Close the filter and check the airtightness.
-
Clean the valve with a cloth dampened in
alcohol. If it is too soiled, replace it with
new one. Ref. 0982970.
Detecting air leaks in the circuit
To detect air leaks in the circuit:
-
Obstruct the tip inlet
orifice by pressing down
on a silicone disc, or bend
the tube connecting the
desoldering iron to the
filter.
-
Press the pushbutton vacuum pump.
If the red led lights up, there is no loss of
suction. Otherwise air gets into the system at
some point. This can occur at the desoldering
tip, or may be caused by the lid of the deposit,
lids of filters or because the air pump does
not function correctly due to dirty valves
which occurs when the air filter has not been
used correctly.
Cleaning the vacuum pump valve
Open the control unit as follow:
-
Disconnect the control
Turn it upside down,
screws.
Return the station to its
lift up the lid.
Undo the four screws
cover.
unit.
remove the fixing
normal position and
fastening the pump
JBC reserves the right to make technical changes without prior
notification.
8
10
Valid from serial n. 99763
ELECTRIC WIRING DIAGRAM
11
12
13
AD 2200
AM 6500
Soldering stations for specialized use with SMD
components assemblies.
Station for rework and repair of through-hole and
SMT boards.
JT 7000
TE 5000
Hot-air flow repair station for desoldering all types
of SMD’s particulary QFPs and PLCCs of any size.
Hot-air flow repair station designed for soldering
and desoldering small and medium-sized SMDs.
15
Instructions manual
US Version
WARRANTY
ENGLISH
The JBC 2 years warranty, guarantees
this equipment against all manufacturing
defects, covering the replacement of
defective parts and all necessary labour.
Warranty does not cover product wear
due to use or mis-use.
In order for the warranty to be valid,
equipment must be returned, postage
paid, to the dealer where it was purchased
enclosing this, fully filled in, sheet.
SERIAL Nº
STAMP OF DEALER
D E S O L D E R I N G S TAT I O N
MANUFACTURED BY
JBC Industrias, S.A.
Ramón y Cajal, 3 - 08750 MOLINS DE REI
BARCELONA - SPAIN
Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70
http://www.jbctools.com e-mail:[email protected]
0780922-0205
✂
DATE OF PURCHASE
DS 5300
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement