STATIC ELIMINATOR I443A

STATIC ELIMINATOR I443A
STATIC ELIMINATOR
I443A
INSTRUCTION MANUAL
Thank you for purchasing a Static Eliminator. It is designed to eliminate the
static charge from a charged object. Please read this manual before operating
the static eliminator. Keep this manual readily accessible for reference.
The static eliminator can be mounted on the arm of optional moveable fixture
to provide a wider range of angles and positions from which to approach the
charged body.
Precautions
!
WARNING
Page12
Warnings and cautions are placed at critical points in this manual to
direct the operator’s attention to significant items. They are defined as
follows:
WARNING
Failure to comply with a WARNING may result in serious injury or
death.
CAUTION
Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved.
High voltages are produced inside the static eliminator main unit.
Observe the following warning to avoid the danger of electric shock.
* Do not touch the electrodes while the power is ON.
* Do not put metal parts or other foreign objects into the panel.
* Carry on daily inspection and regular maintenance procedures.
This unit is not explosion proof. Do not use this unit near combustible
gases or organic solvents.
!
!
Arm stand
*Specifications and design subject will be changed without notice.
!
CAUTION
To prevent accidents and failures, be sure to observe the following
precautions:
Do not use the unit near flammable materials.
Turn off the power after using.
When changing parts of the unit, only use genuine replacement parts.
Do not wet the unit or use it with wet hands.
Remove power cord by holding the plug, not the cord.
Section 1
the oppositely charged object and neutralize the charge on the object.
Summary
Page1
Thank you for purchasing this static eliminator. It is important to read this
instruction before operating and installing. It helps to installation, use and
maintenance. Fail to do so could result in serious personal injury and/ or
damage to the equipment.
The blower is designed to purify air in room and eliminate static charge for
sensitive electronic components. It can be applied in inspection, testing,
assembly and laboratory environments. The blower can also be used where
static charge causes problems such as: dust attached on product,
misalignment of small parts due to electrostatic “jumping”, and undesirable
adhesion of plastic films due to static charge.
This blower is portable ionized air blower, plastic enclosure, legerity and
insulation. It uses a small fan to produce large airflow. The volume of airflow
is controlled by variable speed knob which provides a wide range of airflow
settings. The ionizer uses a transformer which produces low current and high
voltage. This transformer is inherently current limited for safety. The
transformer output also contains current limiting resistor which provides
redundant safety and enhances the ionization stability. The high voltage is
applied to a row of tungsten steel ion emitters which produce positive and
negative ions, and the ions will be output with airflow. It is this intense
electric field that injects alternating polarity ions into the airflow. The shaped
airflow exiting the Blower carries these ions over a broad area for static
elimination. Directing the airflow on an object that has a static electricity
charge will neutralize the charge. If the object has a positive static charge, it
will draw negative ions from the airflow. If the object has a negative static
charge, it will draw positive ions from the airflow. The ions are attracted to
Section 10
!
Trouble shooting
Page2
WARNING
To avoid shock, always, unplug the power cord before inspecting the unit
or changing parts.
1. The unit will not operate when the power switch is turn on.
Check 1:Is the fuse broken?
Action: Replace the fuse
Check 2:Is the power cord plugged in?
Action: Plug it in.
Note:
* There is a spare fuse in the fuse holder.
* Be sure to replace it with a fuse of the same specification.
2. The air is airflow but the static is not eliminated.
Check 1: Is dust or other foreign matter collected on the electrodes?
Action: Clean the electrodes.
Check 2: Is the filter dirty?
Action: Clean or change the filter.
For any problems other than those listed above, contact our company or our
sales agents in your area.
Section 11
Optional /Replacement parts
The filtration sponge is a replacement part, if you need, you can order. When
cleaning the filtration sponge, rinse the sponge in plain water and gently
squeezing. If the dust is stubborn, wash the sponge in mild soap then rinse.
be read with the static meter. Turn on the BLOWER and set the fan speed to
high. Hold the plastic 30cm from the ionized air outlet for about 5 seconds.
Remove the plastic from the ionized airPage11
stream and measure the static charge.
The plastic should be neutralized.
If no instrument is available, the unit’s operation can be verified with the
following procedure. Tear off about a 25cm length of transparent tape. You
will note that the tape is charged and will be easily attracted to a nearby
surface when the tape is held vertically approximately 30mm from it. Make
the tape pass through the ionized air stream approximately 30cm from the
unit and 5 seconds later, approach the non-adhesive side of the tape with your
free hand. If the charge has been neutralized, it will not attract.
Do not try to verify operation of the unit by drawing a spark from an ion
emitter point. The design of the balancing circuit makes the “spark test”
inconclusive. Sustained grounding of the ion emitters may damage the
balancing circuit.
Note: When performing this procedure, do not use a plastic surface such as
Plexiglas as the surface, since itself maybe charged and attract the tape. A
“safe” surface would be a metal leg or drawer front on a workbench.
Note: If the ion balance deflection is too much, please contact agent or
our company.
1. Daily inspection
* Make sure no abnormal odor, smoke, or abnormal noises are emitted from
the unit while it is running.
* If any abnormal odor, smoke, or abnormal noises is observed, stop using
immediately. Turn the switch off and unplug the power cord from the
socket. Contact agent.
* Check if it is grounded correctly.
Section 2
1.
2.
3.
4.
5.
6.
7.
Features
Compact design, light weight,Page10
portable and adjustable angle.
Rapidly neutralizes static charges.
Ion balance and stability is very good.
Wide ion air area.
Variable speed fan with wide range of airflow.
Plastic enclosure and good insulation.
Filter is installed with magnet, convenient to clean.
Section 3
Specifications
Ion balance: less than ± 5V when regulating in the company,
determined as association standard ANSI/ESD-S20.20-1999
Output voltage:
±5000VDC
Ozone Production:
less than 0.01 PPM
Measured 15cm from the unit.
Efficiency range of ionizing air area: 40cm×150cm
ambient environment.
Environment Temperature: 0 --50
Housing material:
Audible Noise:
Fan Speed
Page3
Low
40dB
High
45dB
Measured 1m from the unit.
Eliminating static time (s):
Fan Speed – High
30cm 60cm 90cm 120cm
1.4
2.5
5.4
8.8
15cm
1.1
2.7
6
9.2
Center Line
1.4
2.5
5.4
8.8
15cm
1. Ion balance and neutralizing time is measured according to American
Standard ESD-STM 3.1-2000 and ANSI/EOS/ESD-S3.1-1991 using
CPM374 charged plate monitor.
2. Neutralizing times from 1000 volts to 100 volts are measured as the
above show.
3. Above testing value will vary with difference temperature, humidity and
steel
Weight:
1.25Kg (without power cord)
Dimension
13.5cm(W)×19.0cm(H)×7.5cm(D)
Section Page4
9 Maintenance
!
WARNING
Do not neglect to perform the maintenance and daily inspection described as
follows. Dust collected on high voltage areas may lead to a fire hazard.
2. Clean the electrodes
Turn the power switch off and unplug the power cord.
Take out the fixture behind the unit, clean the electrode and its white fixture
socket with the attached cotton swabs dipped with alcohol.
!
CAUTION: Make sure fibers from the cotton swabs don’t stick the
electrodes.
3. Clean filter
Turn the power switch off and unplug the power cord. Take out the fixture
from the rear of the unit and separate the shield from sponge. Rinse the filter
with clean water. If filtration sponge is used, wash and squeeze it gently. If
the dirt is stubborn, wash the filter in mild soap. After wiping up the plastic
shield with paper or clean towels and allowing the sponge become dry,
reinstall the fixture again.
Note: If the filter is used, regular clean should be performed. A clean
filter is vital for the operation of this unit, clean regularly.
4. Ion output check
CMP374 (Charge plate monitor) can be used to test the neutralizing time and
ion balance.
If a charged plate monitor is not available, but a handheld electrostatic
field-meter is available, ion output may be checked with the following
procedure. Take a piece of plastic and rub it with cloth until static charge can
2. Turn on and off power switchPage9
The power switch is on the power socket behind the unit.
Turn the power switch on, the Blower works and produce the ion air.
Turn the power switch off, the Blower stops working.
3. Adjusting air volume
In accordance with work requirement, adjust the airflow adjusting knob to
select the appropriate airflow. Turn it clockwise to increase the airflow and
turn it anticlockwise to decrease the airflow.
4. Adjusting angle
Loose the angle adjusting knob. Direct the unit toward the charged body.
Adjust the position and the angel of the unit, then tighten the adjusting knob.
5. Eliminate static electricity
As the ionized air meets with the charged body, it begins to neutralize the
static charge.
6. Shut down
After using, turn the power switch off and unplug the power cord from the
socket.
!
CAUTION
If any abnormal odor or abnormal noise is observed, stop using immediately.
Turn the power switch off and unplug the power cord from the socket.
Contact agent or our company.
Section 4
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Picture
locked in. The fixture is fixed with magnet, place or take out it directly.
Section 5
Safety
Please read the instruction manual completely before operating the device.
This machine is equipped with a 3-wires grounding plug and must be plugged
into a 3-terminal grounded socket. Do not modify plug or use an ungrounded
power socket. If an extension cord is necessary, use only a 3-wire extension
cord that provides grounding.
To prevent accidents and failures, be sure to observe the following
precautions:
1) Read this manual carefully before operating and installing.
2) Make sure the voltage accord with rated voltage on the nameplate behind
the unit.
Page5 with a 3-wires grounding
3) This machine should be equipped
plug and must be plugged into a 3-terminal grounded socket.
4) Do not insert any object through intake or outlet grille.
5) Do not operate the device under inflammable or explosive atmospheres.
6) Maintenance and inspection inside the unit should be carried out by
qualified professional.
7) Don’t touch the ion emitter when working.
Section 6
Installation
1.The Blower is designed for portable or permanent operation. Its base stand
can be placed at workbench or installed on flat surface. If the base stand is
installed on the wall or ceiling using 4 diameter screws, the blower can be
used on moveable fixture. (Moveable fixture is optional.)
2. Under the unclean environment, you can install the filtration sponge. Take
out the fixture and separate it. Place sponge in the shield 1 and cover it
with the shield 2, press down the edge of the shield 2, so that it will be
shield 1
Filter sponge
Shield 2
3.The Blower should be placed approximately 300mm to 900mm from the
critical work area or objects to be neutralized. The closer the unit is to the
charged body, the higher the static Page6
eliminating effect will be. It should be
positioned to cover as much of the area as possible with the ionized air
stream. The air stream can be directed upward or downward by tilting the
unit in its stand. Loosen the angle adjusting knob. Direct the unit toward
the charged body from which you wish to eliminate static electricity.
Adjust the position and the angle of the unit and tighten the adjusting knob.
4. Operate the Blower with right power voltage, the frequency is 50/60Hz.
For safety, this unit is equipped with a 3-wires grounding plug and must be
plugged into a 3-terminal grounded socket. Do not modifying plug or using
an ungrounded power socket.
Section 7
1.
2.
3.
4.
Inspection before using
Clean the ion emitter.
Check the grounding.
Check the device is good or not.
Check humidity and other pollutant.
5. Check whether the used voltage accord with the voltage on the
nameplate.
Section 8
Operation
1. Switch on power
Affirm whether the used voltage accord with the voltage on the nameplate.
Insert the power plug into power socket behind the unit and 3-terminal
grounded socket.
Page7
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