OM, GR2026 D, GR2032 D, GR2036, 2002-02

OM, GR2026 D, GR2032 D, GR2036, 2002-02
Operator´s manual
Read through the Operator‘s Manual
carefully and understand the content
before using the machine.
SYMBOL EXPLANATION
Symbols
WARNING! Clearing saws,
brushcutters and trimmers can be
dangerous!
Careless or incorrect use can result in
serious or fatal injury to the operator
or others.
Always wear approved protective
gloves.
Use anti-slip and stable boots.
Read through the Operator‘s Manual
carefully and understand the content
before using the machine.
Always use
• A protective helmet where there is
a risk of falling objects
• Ear protection
• Approved eye protection
Max. speed of output axle, rpm
This product is in accordance with
applicable EC directives.
Beware of thrown objects and
ricochets.
15 m
50FT
15 m
50FT
The operator of the machine shall
ensure, while working, that no
persons or animals come closer than
15 metres.
Only use non-metallic, flexible
cutting elements, that is trimmer
head with trimmer cord.
Noise emission to the environment
according to the European
Community’s Directive. The
machine’s emission is specified in
chapter Technical data and on label.
Other symbols/decals on the machine refer to
special certification requirements for certain
markets.
Checks and/or maintenance should
be carried out with the engine
switched off, with the stop switch in
the STOP position.
Always wear approved protective
gloves.
Regular cleaning required.
Machines fitted with clearing or
grass blades can be thrown violently
to the side when the blade comes
into contact with a fixed object. The
blade can cause the amputation of
arms and legs. Always keep people
and animals at least 15 metres from
the machine.
Arrows which show limits for handle
mounting.
2 – English
Ocular control.
Approved eye protection must always
be used.
CONTENTS
Jonsered has a policy of continuous product development and
therefore reserves the right to modify the design and
appearance of products without prior notice.
!
WARNING!
Under no circumstances may the design
of the machine be modified without the
permission of the manufacturer. Always
use genuine accessories. Non-authorised
modifications and/or accessories can
result in serious personal injury or the
death of the operator or others.
List of contents
SYMBOL EXPLANATION
Symbols ............................................................................... 2
CONTENTS
List of contents .................................................................... 3
SAFETY INSTRUCTIONS
Personal protective equipment ............................................. 4
The machine‘s safety equipment .......................................... 4
Control, maintenance and service of the machine‘s safety
equipment ...................................................................... 7
Cutting equipment ............................................................ 10
General safety instructions ................................................. 11
General working instructions ............................................. 12
Basic clearing techniques .................................................... 13
WHAT IS WHAT?
What is what on the brushcutter? ....................................... 17
ASSEMBLY
Assembling the handlebars (GR2026D/GR2032D) ........... 18
Assembling the handlebars (GR2036) ................................ 18
Transport position, handlebars ........................................... 18
Assembly of the blade and trimmer head............................ 19
Assembling the blade guard and grass blade ....................... 19
Assembling the blade guard and clearing blade ................... 19
Assembling the spray guard and trimmer head
Auto 32 (GR2026D/GR2032D) .................................. 20
Assembling the spray guard and trimmer head
Trimmy SII (GR2036) ................................................. 20
Assembling other guards and cutting equipment ................ 20
Adjusting the harness and clearing saw ............................... 21
FUEL HANDLING
Fuel ................................................................................... 22
Fuelling.............................................................................. 22
START AND STOP
Control before starting ....................................................... 23
Start and stop ..................................................................... 23
MAINTENANCE
Carburettor ........................................................................ 24
Muffler .............................................................................. 26
Cooling system .................................................................. 26
Air filter ............................................................................. 27
Angle gear .......................................................................... 27
Spark plug .......................................................................... 27
Filing the grass blade .......................................................... 27
Sharpening the clearing blade ............................................ 28
Maintenance schedule ........................................................ 28
TECHNICAL DATA
GR2026D ......................................................................... 30
GR2032D ......................................................................... 30
GR2036 ............................................................................. 30
English –
3
SAFETY INSTRUCTIONS
Personal protective equipment
IMPORTANT INFORMATION
•
Incorrect or careless use of a clearing saw,
brushcutter or trimmer can turn it into a dangerous
tool that can cause serious or even fatal injury to
the operator or others. It is extremely important
that you read and understand the content of this
manual.
•
When using a clearing saw, brushcutter or trimmer,
protective equipment approved by the appropriate
authorities must be used. Personal protective
equipment does not eliminate the risk of
accidents, however, it can reduce the effects of an
injury in the event of an accident. Ask your dealer
for help when choosing protective equipment.
!
This section describes the machine‘s safety equipment, its
function and how checks and maintenance are carried out to
ensure that it operates correctly. (See the chapter “What is
what“ to locate where this equipment is positioned on your
machine.)
!
WARNING!
Never use a machine with defective safety
equipment. Follow the control,
maintenance and service instructions
described in this section.
1. Throttle trigger
lock
A
WARNING!
Remove your hearing protection as soon as
you stop the engine, so that you can hear
any noises or warning signals.
HELMET
A helmet should be worn if
trees to be cleared are higher
than 2 metres.
EAR PROTECTION
Ear protection offering
sufficient dampening effect
should be used.
EYE PROTECTION
Blows from branches or
objects thrown by the
rotating cutting equipment
can damage the eyes.
GLOVES
Gloves should be worn when
necessary, e.g., when
assembling cutting
equipment.
BOOTS
Use anti-slip and stable
boots.
CLOTHING
Wear clothes made of a
strong fabric and avoid loose
clothing that can catch on
shrubs and branches. Always
wear heavy-duty long pants.
Do not wear jewellery,
shorts, sandals or go
barefoot. Secure hair so it is
above shoulder level.
FIRST AID KIT
A first aid kit should be
carried by operators of
clearing saws, brushcutters or
trimmers.
4 – English
The machine‘s safety equipment
The throttle trigger lock is
designed to prevent the
throttle from accidentally
being engaged. When the
trigger lock (A) is pressed
into the handle (= when you
hold the handle) the throttle
(B) is released. When the
grip on the handle is
released the throttle and the
throttle trigger lock return
to their original positions.
This takes place via two
independent return spring
systems. This means that the
throttle is automatically
locked in its “idling“
position.
B
A
B
SAFETY INSTRUCTIONS
2. Stop switch
The stop switch should be
used to stop the engine.
4. Anti-vibration
system
Your machine is equipped
with an anti-vibration system
that has been designed to
give as vibration-free and
comfortable usage as
possible.
The use of incorrectly
wound cord or blunt,
incorrect cutting equipment
(incorrect type or incorrectly
sharpened, see section “Filing
the blade”) increases the level
of vibration.
The machine’s vibration
damping system reduces the
transfer of vibrations
between the engine unit/
cutting equipment and the
machine’s handle unit.
!
3. Cutting
attachment guard
This guard is intended to
prevent objects from being
thrown towards the operator
and to protect the operator
from unintentionel contact
with the cutting attachment.
!
WARNING!
Do not attach any blade to the unit without
proper installation of all required parts.
Failure to use the proper parts can cause
the blade to fly off and seriously injure the
operator and/or bystanders.
WARNING!
Over exposure to vibrations can result in
blood-vessel or nerve injury to persons
suffering with blood circulation problems.
Seek medical attention if you experience
physical symptoms that can be related to
over exposure to vibrations. Examples of
such symptoms are “numbness“, lack of
feeling, “tickling“, “pricking“, “pain“, lack of
or a reduction in normal strength, changes
in the colour of the skin or its surfaces.
These symptoms normally appear in the
fingers, hands or wrists.
5. Quick-release
There is an easily accessible,
quick-release catch fitted to
the chest as a safety
precaution in the event of a
fire in the engine or for any
other situation that requires
you to free yourself from the
machine and harness. See the
section “Adjusting the harness
and clearing saw“.
Under no circumstances may the cutting
equipment be used without an approved
guard fitted. See the chapter “Technical
data”. If the wrong guard or a defective
guard is fitted this can cause serious
personal injury.
English –
5
SAFETY INSTRUCTIONS
6. Muffler
The muffler is designed to
give the lowest possible noise
level and to direct the
engine‘s exhaust fumes away
from the operator. Muffler
fitted with catalytic
converter is also designed to
reduce harmful exhaust
components.
In countries that have a
warm and dry climate the
risk of fire is obvious. We
have therefore fitted certain
mufflers with a spark arrest
screen. Make sure that your
muffler is fitted with this
kind of screen.
It is extremely important
that the instructions for
checking, maintaining and
servicing the muffler are
followed. (See the section
“Control, maintenance and
service of the machine‘s safety
equipment“.)
!
!
6 – English
WARNING!
Mufflers fitted with catalytic converters
become extremely hot during use and after
stopping. This also applies at idling speeds.
Contact can result in burns to the skin. Be
observant to the risk of fire!
WARNING!
Bear in mind that exhaust fumes:
• contain carbon monoxide, which can
cause carbon monoxide poisoning.
Therefore never start or run the machine
indoors.
• are hot and can contain sparks that can
cause fires. Never start the machine
indoors or close to inflammable material.
7. Cutting
equipment
1
1) Clearing blades are
intended for cutting wood.
2
2) Grass blades are
intended for brush cutting.
3) The trimmer head is
intended for trimming
grass.
8. Locking nut
A locking nut is used to
secure some types of cutting
equipment on the output
shaft.
3
SAFETY INSTRUCTIONS
Control, maintenance and service of
the machine‘s safety equipment
IMPORTANT INFORMATION
• All service and repairs to the machine require
special training.
• This applies especially to the machine‘s safety
equipment. If the machine does not meet any of the
controls listed below you should contact your
service workshop.
• The purchase of one of our products guarantees
that professional repair and servicing will be
carried out on it. If the point of purchase is not one
of our servicing dealers, please ask for details of
the closest service workshop.
• See section "Start". Start
the machine and apply full
throttle. Release the
throttle and check that the
cutting equipment stops
and remains at a standstill.
If the cutting equipment
rotates with the throttle in
the idling position then
the carburettor‘s idling
setting must be checked.
See chapter
“Maintenance“.
1. Throttle trigger
lock
• Check that the throttle is
locked in the “idling
position“ when the
throttle trigger lock is in
its original position.
• Press in the throttle
trigger lock and make sure
it returns to its original
position when released.
• Ensure that the throttle
and throttle trigger lock
move easily and that their
return spring systems
function.
2. Stop switch
• Start the engine and make
sure that the engine stops
when the stop switch is
moved to the stop
position.
The throttle trigger lock is
designed to prevent the
throttle from accidentally
being engaged. When the
trigger lock (A) is pressed
into the handle (= when you
hold the handle) the throttle
(B) is released. When the
grip on the handle is
released the throttle and the
throttle trigger lock return
to their original positions.
This takes place via two
independent return spring
systems. This means that the
throttle is automatically
locked in its “idling“
position.
A
B
English –
7
SAFETY INSTRUCTIONS
3. Cutting
attachment guard
• Check that the guard is
undamaged and not
cracked.
• Replace the guard if it has
been exposed to impact or
is cracked.
• Always use the prescribed
blade an guard
combination, see chapter
"Technical data".
4. Vibration
damping system
• Check the vibration
damping element
regularly for material
cracks and distortion.
• Check that the vibration
damping element is
undamaged and securely
attached.
8 – English
5. Muffler
1. Never use a machine that
has a defective muffler.
2. Check regularly that the
muffler is secure.
3. If your muffler is fitted
with a spark arrest screen
then it should be cleaned
regularly. A blocked
screen leads to the engine
overheating with serious
damage as a result. Never
use a muffler with a
defective spark arrest
screen.
SAFETY INSTRUCTIONS
6. Cutting equipment
7. Quick-release
This section describes how through correct maintenance and
through using the right type of cutting equipment you can:
• Reduce the machine‘s tendency to kickback
• Obtain maximum cutting capacity.
• Increase the service life of the cutting equipment.
• Check that the harness
straps are correctly
positioned. When the
harness and machine are
adjusted, check the harness‘
safety release catch to
ensure it works correctly.
Four basic rules:
1)Only use the cutting
and guard equipment
we recommend! See
chapter “Technical
data“.
2)Keep the blade‘s teeth
well and correctly
sharpened! Follow our
instructions and use the
recommended filing
gauge. An incorrectly
sharpened or damaged
blade increases the risk
of an accident.
3)Keep the correct setting.
Follow our instructions
and use the
recommended setting
tool. An incorrectly set
blade increases the risk
of jamming and
kickback.
4)Check the cutting
equipment with regard
to damage and crack
formation. Damaged
cutting equipment
should always be
replaced.
8. Locking nut
• Protect your hand from
injury when assembling,
use the blade guard as
protection when tightening
with a socket spanner.
Tighten the nut by turning
against the direction of
rotation. Loosen the nut by
turning in the direction of
rotation. (NOTE! the nut
has a left-hand thread).
• Tighten the nut using a
socket spanner, 35 - 50
Nm (3.5 - 5 kpm).
NOTE!
The locking nut‘s nylon lock
must not be so worn that it
can be turned by hand. The
lock shall hold at least 1.5
Nm. The nut should be
replaced after it has been put
on approx. 10 times.
!
WARNING!
Never use a machine with defective safety
equipment. The safety equipment should be
maintained as described in this section. If
your machine does not meet any of these
controls you should contact your service
workshop.
English –
9
SAFETY INSTRUCTIONS
Cutting equipment
Sharpening the
grass blade
IMPORTANT INFORMATION
The section describes how through correct maintenance and through using the right type of cutting
equipment you can reduce the machine‘s tendency to
kickback, obtain maximum clearing capacity and
increase the service life of the cutting equipment.
•
Only use the cutting and guard equipment we
recommend! See chapter “Technical data“.
•
Refer to the instructions for the cutting
equipment for the correct winding of cord
and for the selection of the right cord diameter.
•
Keep the blade’s teeht well and correctly
sharpened! Follow our recommendations. Also
refer to the instructions on the blade packaging.
•
Maintain the correct setting. Follow our instructions and use the recommended filing gauge.
!
WARNING!
Incorrect cutting equipment or an
incorrectly sharpened blade increases
the risk of kickback.
Sharpening the
clearing blade
• See the cutting
equipment’s packaging for
correct filing instructions.
• A correctly sharpened
blade is a prerequisite for
working efficiently and to
avoid unnecessary wear to
the blade and clearing saw.
• Make sure that the blade is
well supported when you
use the file. Use a 5,5 mm
round file with a file
holder.
• The sharpening angle is
15°. Every other tooth is
sharpened to the right and
the intermediate tooth to
the left. When the blade
has been heavily pitted by
stones the upper side of
the teeth can, in
exceptional cases, need to
be dressed using a flat file.
In such cases this takes
place before sharpening
with the round file.
Dressing the top side must
be carried out equally for
all teeth.
• Adjust the setting. This
should be 1 mm.
10 – English
• See the cutting
equipment’s packaging for
correct filing instructions.
• The blades are sharpened
using a single cut flat file.
• Sharpen all edges equally
to maintain the balance of
the blade.
Trimmer head
• Only use a trimmer head
and trimmer cord that is
recommended. These
have been tested by the
manufacturer to suit a
particular engine size.
This is especially
important when a fully
automatic trimmer head
is used. Only use the
cutting equipment we
recommend! See chapter
“Technical data“.
• Generally smaller machines require a small trimmer head
and vice versa. This is because when clearing using a cord
the engine must throw out the cord radially from the
trimmer head and also meet resistance from the grass being
cleared.
• The length of the cord is also important. A longer cord
requires greater engine power than a shorter cord of the
same diameter.
• Make sure the knife positioned on the trimmer guard is
intact. This is used to cut the cord to the correct length.
• To increase the life of the cord it can be soaked in water for
a few days. This will make the line tougher and it will keep
longer.
IMPORTANT INFORMATION
Always ensure the trimmer cord is wound tightly
and evenly around the drum, otherwise harmful
vibrations will occur.
!
WARNING!
Always stop the engine before starting
work on any part of the cutting equipment.
This continues to rotate even after the
throttle has been released. Ensure that the
cutting equipment has stopped completely
and remove the cable from the spark plug
before you start to work on it.
SAFETY INSTRUCTIONS
General safety instructions
IMPORTANT INFORMATION
• The machine is only designed for trimming grass,
brush cutting and/or forestry clearing.
• The only accessories to be used with the engine
unit as a drive source are the cutting units we
recommend in the chapter “Technical data“.
• Never use the machine if you are tired, if you have
consumed alcohol, or if you are taking medicines
that can affect your sight, your judgement or the
control of your body.
• Use personal protective equipment. See the section
“Personal protective equipment“.
• Never use a machine that has been modified so that
it no longer corresponds with the original design.
• Never use a machine that is faulty. Follow the
maintenance, control and service instructions in
this Operator‘s Manual. Some maintenance and
service actions should be carried out by trained
and qualified specialists. See the chapter “Maintenance“.
• All covers and guards must be fitted before starting
the machine. Check that the spark plug cap and HT
lead are not damaged, otherwise you could get an
electric shock.
• The machine operator shall ensure, while working,
that no persons or animals come closer than 15
metres (50 feet). When several operators are
working in the same area the safety distance
should be at least double tree length, however, at
least 15 metres (50 feet).
!
WARNING!
Faulty cutting equipment or an incorrectly
sharpened blade increases the risk of
accidents.
Start
!
WARNING!
When the engine starts with the choke lever
in the choke or starter throttle position the
cutting equipment starts to rotate
immediately.
• The complete clutch cover
with shaft must be fitted
before the machine is
started, otherwise the
clutch can become loose
and cause personal injury.
• Never start the machine
indoors. Bear in mind the
dangers of inhaling the
engine‘s exhaust fumes.
• Observe your surroundings
and make sure that there is
no risk of people or animals
coming into contact with
the cutting equipment.
• Place the machine on the ground, ensure the cutting
equipment runs free of twigs and stones. Push the machine
body towards the ground using your left hand. (NOTE! Not
with your foot). Grip the starter handle with your right hand
and pull the starter cord.
Fuel safety
• Always use a fuel container
with an anti-spill valve.
• Never fill the machine
while the engine is
running. Always stop the
engine and let it cool for a
few minutes before
refuelling.
• Provide good ventilation
when filling or mixing fuel
(petrol and 2-stroke oil).
Min. 3 m
(10 ft)
• Move the machine at least
3 m from the filling
position before starting.
• Never start the machine:
a) If you have spilt fuel on it.
Wipe up all spillage.
b)If you have spilt fuel on
yourself or your clothes.
Change your clothes.
c) If there is a fuel leak.
Make regular checks for
leakage from the fuel cap
and the fuel supply pipes.
Transport and storage
• Store and transport the machine and fuel so that any leakage
or fumes do not risk coming into contact with sparks or
naked flames. For example, electric machines, electric
motors, electrical switches/power switches, heaters or the
like.
• When storing and transporting fuel approved containers
intended for this purpose must be used.
• When storing the machine for long periods the fuel tank
must be emptied. Contact your local petrol station to find
out how to dispose of excess fuel.
• Always keep the transport guard attached when transporting
and storing the machine.
!
WARNING!
Exercise great care when handling fuel.
Bear in mind the risk of fire, explosions and
inhaling fumes.
English –
11
SAFETY INSTRUCTIONS
General working instructions
IMPORTANT INFORMATION
•
This section takes up the basic safety precautions
for working with the clearing saw and trimmer.
•
If you encounter a situation where you are
uncertain how to proceed you should ask an
expert. Contact your dealer or your service
workshop.
•
Avoid all usage which you consider to be beyond
your capability.
•
You must understand the difference between
clearing, brush cutting and grass trimming before
using the machine.
Basic safety precautions
4. Take great care when
cutting a tree that is subject
to tension. A tree that is
under tension can spring
back to its original position
both before and after being
cut. Incorrect positioning
on your behalf or when
positioning the cut can
result in the tree hitting you
or the machine so that you
lose control. Both situations
can cause serious personal
injury.
5. The engine should be
switched off before moving.
When moving over longer
distances and transporting
the transport guard should
be used.
1. Observe your surroundings:
• To ensure that people, animals or other things cannot affect
your control of the machine.
• To ensure that the above mentioned do not come into
contact with the cutting equipment or objects that can be
thrown by the cutting equipment.
• NOTE! Never use a machine without the possibility of
calling for help in the event of an accident.
2. Avoid usage in
unfavourable weather
conditions. For example,
thick fog, heavy rain,
strong winds or extreme
cold, etc. To work in bad
weather conditions is
tiring and can create
dangerous circumstances,
e.g. slippery surfaces,
affect a tree‘s direction of
fall, etc.
3. Make sure you can walk
and stand safely. Look out
for any obstacles with
unexpected movement
(roots, stones, branches,
pits, ditches, etc.). Take
great care when working
on sloping ground.
12 – English
6. Never put the machine
down with the engine
running unless you have
good sight of it.
SAFETY INSTRUCTIONS
Adjusting the harness and clearing saw
!
WARNING!
When working with the clearing saw it
should always be hooked in the harness. If
this is not done, you cannot control the
clearing saw safely and this can result in
injury to yourself or someone else. Never
use a harness with a defective quick
release catch.
Basic clearing techniques
• Always drop to idling speed after each working operation.
Longer periods running at full throttle without loading the
engine (that is without resistance, which the engine feels
from the cutting equipment when trimming) can lead to
serious engine damage.
Designations
Quick release
On the front is an easily
accessible, quick release
catch. Use this if the engine
should catch fire or in any
other emergency situation
when you quickly need to
take off the harness and
machine.
Even load on the
shoulders
A well-adjusted harness and
clearing saw significantly
facilitates working. Adjust
the harness for the best
working position. Tension
the side straps so that the
weight is evenly distributed
across the shoulders.
Correct height
1) Forestry clearing
Adjust the carrier strap so
that the suspension hook
comes approximately 10
cm under the hip. The
blade should be angled
forward a little.
• Forestry clearing is a
general term for cutting
small trees where each
stem is cut individually.
A saw blade is used.
• Brush cutting is a general
term for clearing grass.
Grass blades are used for
this purpose.
• Grass trimming is a
general term for light
clearing, e.g. around
edges or around trees. A
trimmer head or plastic
blade is used.
!
WARNING!
Sometimes branches, grass or wood can
get caught between the guard and cutting
equipment. Always stop the engine when
cleaning.
2)Grass clearing
The suspension hook
should hang
approximately 20 cm
under the hip so that the
blade is parallel to the
ground.
Correct balance
1)Forestry clearing
Move the suspension eye
forwards or backwards. If
the blade is balanced a 1020 cm above the ground it
is easier to avoid stones.
2)Grass clearing
Let the blade balance at a
comfortable clearing
height, i.e. close to the
ground.
English –
13
SAFETY INSTRUCTIONS
Clearing‘s ABC
A.
B.
C.
D.
E.
F.
G.
H.
Always use the correct equipment.
Always have well adjusted equipment.
Follow the safety instructions.
Organise the work well.
Always use full throttle when applying the blade.
Always use a sharp blade.
Avoid stones.
Guide the direction of fall (use the wind).
!
WARNING!
Avoid cutting in the cutting region between
12 and 3 o‘clock on the blade. Kickback can
occur due to the blade‘s rotation speed in
this area of the blade when applied on thick
stems.
Working methods
• Before you start clearing, check the clearing area, its
condition, slopes, if there are stones, pits, etc.
• Thereafter start at the end which is easiest, and make a good
start to the clearing.
• Work systematically to
and from and across the
area. Each stroke should
encompass a working
area of 4-5 metres. This
then utilises the full
working area of the
machine in both
directions and provides
the operator with an easy
and variable working
area to work through.
• The length of the
pathway should be
approx. 75 m. Move the
fuelling station as work
progresses.
Forestry clearing
using a saw blade
• When applying the blade
to heavier stems the risk of
kickback increases. You
should therefore avoid
applying the blade on the
cutting area between 12
and 3 o‘clock.
• To fell to the left, the
lower section of the tree
should carry to the right.
Angle the blade and move
it with a resolute
movement diagonally
down to the right. At the
same time press against the
stem using the blade
guard. Apply the blade on
the area between 3-5
o‘clock. Use full throttle
when applying the blade.
• To fell to the right, the
lower section of the tree
should carry to the left.
Angle the blade and move
it with a resolute
movement diagonally up
to the left. Apply the blade
on the area between 3 and
5 o‘clock so that the
blade‘s direction of
rotation carries the lower
section of the tree to the
left.
• On sloping ground the
pathway should run
parallel to the slope. It is
far easier to work along a
slope then up and down
a slope.
• The pathway should be
planned so that you
avoid going over ditches
or other obstacles. Also
adapt the pathway to the
wind conditions so that
the cleared stems fall on
the part of the stand that
has been cleared.
14 – English
• To fell a tree forwards the
lower section of the tree
should be drawn
backwards. Draw the blade
backwards with a quick
and resolute movement.
SAFETY INSTRUCTIONS
• Large stems must be cut
from two sides.
Determine in which
direction the stem
should fall. First apply
the saw to the felling
side. Then cut from the
other side to fell the
stem. The feed pressure
should be applied with
regard to the size of the
stem‘s hardness. Small
stems require more
pressure, while large
stems require less
pressure.
• If the stems are tightly
packed adapt the
through-speed with this
in mind.
• If the blade should jam in the stem, never jerk the
machine free. If you do this the blade, angle gear, shaft or
the handlebars can be damaged. Release the handlebars
and grip the shaft with both hands and slowly pull the
machine free.
Brush cutting using a grass blade
• A blade is used for all
types of high or thick
grass.
• The grass is cut down
with a sideways, swinging
movement, where the
movement from right-toleft is the clearing stroke
and the movement from
left-to-right is the return
stroke. Let the blade work
on the left-hand side
(between 8 and 12
o’clock).
• If the blade is angled to the left when clearing the grass will
collect in a line, which makes collection easier, e.g. when
raking.
• Try to work rhythmically. Stand firmly with your feet apart.
Move forward after the return stroke and stand firmly again.
• Let the support cup rest lightly against the ground. It is used
to protect the blade from hitting the ground.
Brush cutting
using the saw
blade
• Reduce the risk of material wrapping around the blade by
following these instructions:
a) Always work at full throttle.
b) Avoid the previously cut material during the return
stroke.
• Thin stems and brush are
mown down. Work by
swinging the machine
sideways.
• Stop the engine and remove the brushcutter from the
harness before you start to gather the cut material.
• Try to cut several stems in
one movement.
• With groups of hardwood
stems, first clear around
the group. Cut high on
the stems around the
outside of the group to
avoid jamming. Now cut
the stumps to the
required height. Now try
to come in with the blade
and cut from the centre of
the group. If it is still
difficult to gain access, cut
long stumps and let the
stems fall down. This will
reduce the risk of
jamming.
!
!
WARNING!
Neither the user of the tool or anyone else
may attempt to remove the cut material while
the engine is running or with the blade
rotating as this can result in serious injury.
Stop the engine and blade before you
remove material that has wound around the
blade as otherwise there is a risk of injury.
The bevel gear unit can get hot during use
and may remain so for a while afterwards.
There is a risk of slight burns if you touch it.
WARNING!
Beware of thrown objects. Always wear eye
protection. Never lean over the guard.
Stones, rubbish etc. can be thrown up into
the eyes resulting in blindness or other
serious injury.
Keep unauthorised persons at a distance.
Children, animals, onlookers and helpers
should be outside the safety zone of 15
meters (50 feet). Stop the machine
immediately if anyone approaches.
English –
15
SAFETY INSTRUCTIONS
Grass clearing
using the trimmer
head and plastic
knifes
• Hold the trimmer head
just above the ground at
an angle. It is the end of
the cord that carries out
the work. Let the cord
work at its own pace.
Do not press the cord
into the area to be cut.
• The cord can easily
remove grass and weeds
up against walls, fences,
trees and borders,
however, it can also
damage sensitive bark on
trees and bushes and
damage fence posts.
• Reduce the risk of
damaging plants by
shortening the cord to
10-12 cm and reducing
the engine speed.
Clearing
• The clearing technique
removes all unwanted
vegetation. Keep the
trimmer head just above
the ground and tilt it.
Let the end of the cord
strike the ground around
trees, posts, statues and
the like. NOTE! This
technique increases the
wear on the cord.
• The cord wears quicker
and must be fed forward
more often when
working against stones,
brick, concrete, metal
fences, etc. than when
coming into contact
with trees and wooden
fences.
• When trimming and
clearing you should use
less than full throttle so
that the cord lasts longer
and to reduce the wear
on the trimmer head.
16 – English
Trimming
• The trimmer is ideal to
cut grass that is difficult
to reach using a normal
lawn mower. Keep the
cord parallel to the
ground when cutting.
Avoid pressing the
trimmer head against the
ground as this can ruin
the lawn and damage the
tool.
• Do not allow the
trimmer head to
constantly come into
contact with the ground
during normal cutting
procedures. Constant
contact can cause damage
and wear to the trimmer
head.
Sweeping
• The rotating cord‘s
fanning effect can be
used for quick and easy
cleaning. Hold the cord
parallel to and above the
area to be swept and
move the trimmer from
side to side.
• When cutting and
sweeping you should use
full throttle to obtain the
best results.
!
WARNING!
Beware of thrown objects. Always wear eye
protection. Never lean over the guard.
Stones, rubbish etc. can be thrown up into
the eyes resulting in blindness or other
serious injury.
Keep unauthorised persons at a distance.
Children, animals, onlookers and helpers
should be outside the safety zone of 15
meters (50 feet). Stop the machine
immediately if anyone approaches.
WHAT IS WHAT?
23
22
30
27
29
24
28
What is what on the brushcutter?
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Blade
Grease filler cap
Angle gear
Blade guard
Shaft
Handlebars
Throttle
Stop switch
Throttle trigger lock
Suspension for clearing saw
Cylinder cover
Starter handle
Fuel tank
Choke
Air purge
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
Air filter cover
Clutch cover
Handlebar adjustment
Locking nut
Support flange
Support cup
Drive disc
Trimmer head
Socket spanner
Operator‘s Manual
Transport guard
Allen key
Locking pin
Harness
Spray guard
English –
17
ASSEMBLY
Assembling the handlebars
(GR2026D/GR2032D)
• Remove the screw at the
rear of the throttle
handle.
• Slide on the throttle
handle on the right-hand
side of the handlebars,
(see the diagram).
• Align the hole in the
throttle handle for the
fixing screw with the
hole on the handlebars.
• Refit the screw in the
rear of the throttle
handle.
• Fit the screw through the
throttle handle and the
handlebars and tighten.
• Unscrew the handle
from the handlebar
bracket.
• Position the handlebars
as shown. Fit the bracket
components and tighten
the handle lightly.
• Put on the harness and
hang the machine in the
suspension hook. Now
finely adjust so that the
machine gives a
comfortable working
position when it‘s
attached to the harness.
Tighten the handle.
Assembling the handlebars (GR2036)
• Remove the screw at the
rear of the throttle handle.
• Slide on the throttle
handle on the right-hand
side of the handlebars, (see
the diagram).
• Align the hole in the
throttle handle for the
fixing screw with the hole
on the handlebars.
• Refit the screw in the rear
of the throttle handle.
• Fit the screw through the
throttle handle and the
handlebars and tighten.
• Unscrew the bracket
components from the
handlebar bracket.
• Position the handlebars as
shown. Fit the bracket
components and tighten
the handle lightly.
• Fit the cabling as shown.
• Put on the harness and
hang the machine in the
suspension hook. Now
finely adjust so that the
machine gives a
comfortable working
position when it‘s attached
to the harness. Tighten the
handle.
Transport position, handlebars
• The handlebars can easily
be turned to fit along the
shaft for easy
transportation and storage.
• Loosen the knob. Turn the
handles clockwise so that
the throttle comes against
the engine.
• Thereafter fold the
handlebars around the
shaft. Tighten the handle.
• Attach the transport
guard.
18 – English
ASSEMBLY
Assembly of the blade and trimmer
head
It is extremely important that
the disc drive’s/support
flange’s guide engages
correctly in the cutting
equipment’s centre hole when
assembling the cutting
equipment. Cutting
equipment assembled
incorrectly can result in
serious and/or fatal personal
injury.
!
WARNING!
Do not attach any blade to the unit without
proper installation of all required parts.
Failure to use the proper parts can cause
the blade to fly off and seriously injure the
operator and/or bystanders.
Under no circumstances may the cutting
equipment be used without an approved
guard fitted. See the chapter “Technical
data”. If the wrong guard or a defective
guard is fitted this can cause serious
personal injury.
IMPORTANT INFORMATION
The machine must be equipped with the correct
handlebars, blade guard and harness if either a
clearing blade or grass blade are to be used.
Assembling the blade guard and
grass blade
• The guard (A) is fitted
using 4 screws (L) and the
G
support plate (M) as set
F
out in the diagram.
E
NOTE! Use the
D
recommended blade
guard.
• Fit the drive disc (B) on
the output axle.
A
B
• Turn the blade axle until
C
one of the holes in the
drive disc aligns with the
hole in the gear housing.
L
• Insert the locking pin (C)
in the hole so that the axle
is locked.
• Place the blade (D),
M
support cup (E) and
support flange (F) on the
output axle.
• Fit the nut (G). The
tightening torque of the
nut is 35-50 Nm (3,5 - 5
kpm). Use the socket
spanner in the tool kit.
Hold the handle of the spanner as close to the blade guard as
possible. The nut is tightened when the spanner is turned
against the direction of rotation (left-hand thread).
Assembling the blade guard and
clearing blade
• Fasten the bracket(H)
using the four screws (I).
• The guard (A) is fitted
using 4 screws (L) as set
out in the diagram.
NOTE! Use the
recommended blade
guard.
I
H
• Fit the drive disc (B) on
the output axle.
• Turn the blade axle until
one of the holes in the
drive disc aligns with the
hole in the gear housing.
• Insert the locking pin (C)
in the hole so that the
axle is locked.
L
A
• Place the blade (D) and
support flange (F) on the
output axle.
• Fit the nut (G). The
tightening torque of the
nut is 35-50 Nm (3.5 - 5
kpm). Use the socket
spanner in the tool kit.
Hold the handle of the
spanner as close to the
blade guard as possible.
The nut is tightened
when the spanner is
turned against the
direction of rotation (lefthand thread).
G
F
D
B
C
• When slacking off and
tightening the saw blade
nut, the hands may be
injured by the blade
teeth. Always hold your
hand protected by the
blade guard. This is
facilitated by the use of a
long box spanner. The
illustration shows the area
in which you should keep
the box spanner.
English –
19
ASSEMBLY
Assembling the spray guard and
trimmer head Auto 32
(GR2026D/GR2032D)
• Fit the guard (A) intended
for use with the trimmer
head. Secure using the 4
bolts (L) and the support
plate (M) as set out in the
diagram.
J
• Turn the blade axle until
one of the holes in the
drive disc aligns with the
hole in the gear housing.
G
F
I
• Rotate the drive shaft so
that one of the holes in the
driver plate lines up with
the corresponding hole in
the gear housing.
I
L
B
C
M
H
• Screw on the trimmer
head (H) in the opposite
direction to the normal
direction of rotation.
• Tighten the trimmer head
to a torque of 35-50 Nm
(3.5-5 kpm).
A
• Place the cover (I) and the
support flange (F) on the
output axle.
• Fit the nut (G). The
tightening torque of the
nut is 35-50 Nm (3,5-5
kpm). Use the socket
spanner in the tool kit.
Hold the handle of the
spanner as close to the trimmer guard as possible. The nut is
tightened when the spanner is turned against the direction of
rotation (left-hand thread).
• Fit the trimmer head‘s bottom section (K) on the cover (I)
by pressing the two sections together with the cut-outs on
the bottom section aligned with the catches on the cover.
• To dismantle follow the instructions in the reverse order.
20 – English
L
• Insert the locking pin (C)
into the hole to lock the
shaft.
B
C
M
A
• Fit the driver plate (B) on
the drive shaft.
K
• Insert the locking pin (C)
in the hole so that the axle
is locked.
• Insert your finger into the
centre hole of the cover (I)
at the same time as you
hold the cover with your
other fingers. Press the two
catches (J) that extend from
the cut-out on the bottom
section (K) using the
thumb and index finger of
your other hand. Press
apart the trimmer head
using the fingers on the
cover.
• Fit the guard (A) intended
for use with the trimmer
head. Secure using four
bolts (L) and the support
plate (M) as shown in the
diagram.
K
• Fit the drive disc (B) on the
output axle.
• The trimmer head must be
split to be fitted (see the
diagram). Proceed as
follows:
Assembling the spray guard and
trimmer head Trimmy SII (2036)
• To remove the trimmer
head just reverse the
sequence.
Assembling other guards and
cutting equipment
• Fit the guard (A)
intended for use with
the trimmer head.
Secure using four bolts
(L) and the support plate
(M) as shown in the
diagram.
A
L
• Fit the disc drive (B) on
the output axle.
• Turn the blade axle until
one of the disc drive’s
holes aligns with the
corresponding hole in
the gear housing.
• Insert the locking pin
(C) into the hole to lock
the axle.
• Screw on the trimmer
head (H) in the
direction of rotation.
• Dismantling takes place
in the reverse order.
B
C
M
H
ASSEMBLY
Adjusting the harness and clearing
saw
!
WARNING!
When working with the clearing saw it
should always be hooked in the harness.
If this is not done, you cannot control the
clearing saw safely and this can result in
injury to yourself or someone else. Never
use a harness with a defective quick
release catch.
Quick release
On the front is an easily
accessible, quick release
catch. This is activated by
pulling the outer part of the
chest plate straight out. Use
this if the engine should
catch fire or in any other
emergency situation when
you quickly need to take off
the harness and machine.
Even load on the
shoulders
A well-adjusted harness and
clearing saw significantly
facilitates working. Adjust
the harness for the best
working position. Tension
the side straps so that the
weight is evenly distributed
across the shoulders.
Correct height
1) Forestry clearing
Adjust the carrier strap so
that the suspension hook
comes approximately 10
cm under the hip. The
blade should be angled
forward a little.
2)Grass clearing
The suspension hook
should hang approximately
20 cm under the hip so
that the blade is parallel to
the ground.
Correct balance
1)Forestry clearing
Move the suspension eye
forwards or backwards. If
the blade is balanced a 1020 cm above the ground it
is easier to avoid stones.
2)Grass and brush cutting.
Let the blade balance at a
comfortable clearing
height, i.e. close to the
ground.
English –
21
FUEL HANDLING
Fuel
Mixture
NOTE!
The machine is fitted with a two-stroke engine and must
always be run on a mixture of petrol and two-stroke oil. It is
important to measure the quantity of oil accurately, to ensure
the correct mixture ratio. Small discrepancies in the amount of
oil have a great bearing on the proportions of the fuel mixture
when mixing small amounts of fuel.
• Always mix petrol and oil in a clean container intended for
petrol.
• Always start by filling half the quantity of petrol required.
Then add the entire oil quantity. Mix (shake) the fuel
mixture. Fill the remaining quantity of petrol.
• Mix (shake) the fuel mixture carefully before filling in the
machine‘s fuel tank.
• Do not mix more than max. one month’s supply of fuel.
• If the clearing saw is not used for a long period of time, the
fuel tank should be emptied and cleaned.
!
WARNING!
Always provide good ventilation when
handling fuel.
Petrol
NOTE!
Always use an oil-mixed
quality petrol (at least 90
octane). If your machine is
equipped with a catalytic
converter, (see “technical
data”) an unleaded, oil
mixed quality petrol should
always be used. A leaded
petrol will destroy the
catalytic converter.
• The lowest recommended
octane rating is 90. If you
run the engine on a petrol
with a lower octane rating
than 90 so-called
“knocking“ can occur.
This leads to an increased
engine temperature, which
can result in a serious
engine breakdown.
• When working at
continuous high revs a
higher octane rating is
recommended.
!
WARNING!
The catalytic converter muffler gets very hot
during and after use. This also applies
during idling. Be aware of the fire hazard,
especially when handling the saw near
flammable substances or vapours.
Fuelling
!
WARNING!
The following precautions reduce the risk
of fire:
Do not smoke or place any sources of heat
in the vicinity of the fuel. Never refuel
when the engine is running. Always stop
the engine and let it cool for a few minutes
before refuelling. Open the fuel cap slowly
when fuelling so that any over pressure is
released slowly. Tighten the fuel cap
carefully after refuelling. Always move the
machine from the fuelling place before
starting.
• Clean around the fuel
cap. Contamination in
the tank can disrupt
operations.
• Ensure that the fuel is
well mixed by shaking the
container before filling
the tank.
Min. 3 m
(10 ft)
Two-stroke oil
• For the best results use JONSERED two-stroke oil, which
has been specially produced for clearing saws and chain saws.
Mixing ratio 1:50 (2%).
• If HUSQVARNA two-stroke oil is not available you can use
a high quality two-stroke oil intended for air cooled engines.
Contact your dealer when selecting an oil. Mixing ratio:
1:33 (3%).
• Never use two-stroke oil intended for water cooled outboard
motors, so-called outboard motor oil.
• Never use oil intended of four-stroke engines.
22 – English
Gasolin
Benzin
Essence
Gasolina
Lit.
5
10
15
20
Oil • Öl
Huile • Aceite
Lit.
US
gallon
1
2 1/2
5
3% (1:33)
0,15
0,30
0,45
0,60
2% (1:50)
0,10
0,20
0,30
0,40
US
fl. oz.
2% (1:50)
2 1/2
6 1/2
12 7/8
3% (1:33)
3 3/4
9 3/4
19 1/4
START AND STOP
Control before starting
For reasons of safety follow
these recommendations!
• Check the blade to ensure
that no cracks have formed
at the bottom of the teeth
or by the centre hole. The
most common reason why
cracks are formed is that
sharp corners have been
formed at the bottom of
the teeth while sharpening
or that the blade has been
used with dull teeth.
Discard a blade if cracks
are found.
• Check that the support
flange is not cracked due
to fatigue or due to being
tightened too much.
Discard the support flange
if it is cracked.
• Ensure the locking nut has
not lost its captive force.
The nut lock should have
a locking force of at least
1.5 Nm. The tightening
torque of the locking nut
should be 35-50 Nm.
• Check that the guard is
not damaged or cracked.
Replace the guard if it is
exposed to impact or is
cracked.
• Check that the trimmer
head and spray guard are
not damaged or cracked.
Replace the trimmer head
or spray guard if they are
exposed to impact or are
cracked.
• Never use the machine without a guard or spray guard nor
with a defective guard.
Start and stop
!
WARNING!
The complete clutch cover with shaft must
be fitted before the machine is started,
otherwise the clutch can become loose
and cause personal injury.
Always move the machine from the filling
area before starting. Place the machine on
a flat surface. Ensure the cutting
equipment cannot come into contact with
any object. Make sure no unauthorised
persons are in the working area,
otherwise there is a risk of serious
personal injury. The safety distance is 15
metres.
Cold engine
IGNITION: Set the stop
switch to the start position.
CHOKE: Set the choke
control in the choke
position.
AIR PURGE:
Press the air purge
diaphragm repeatedly until
fuel begins to fill the
diaphragm. The diaphragm
need not be completely
filled.
Warm engine
Use the same starting
procedure as for the cold
engine, but do not set the
choke control in the choke
position. The start throttle
position is obtained by
setting the choke control in
the choke position and then
returning it to its original
position.
Stop
The engine is stopped by
switching off the ignition.
!
WARNING!
When the engine is started with the choke
in the choke or start position the cutting
equipment starts to rotate immediately.
Start
Press the machine body
against the ground using
your left hand (NOTE! Not
your foot). Grip the starter
handle, slowly pull out the
cord with your right hand
until you feel some
resistance (the starter pawls
grip), now quickly and
powerfully pull the cord.
Reset the choke control as
soon as the engine fires and
repeat until the engine starts.
When the engine starts
quickly apply full throttle
and the start throttle will
automatically disengage.
NOTE! Do not pull the
starter cord out completely
and do not release the starter
cord from the fully extended
position. This can damage
the machine.
English –
23
MAINTENANCE
Carburettor
Your JONSERED product has been designed and
manufactured to specifications that reduce harmful emissions.
After your unit has been run 8-10 tanks of fuel the engine has
broken in. To ensure that your unit is at peak performance and
producing the least amount of harmful emissions after break
in, have your authorized servicing dealer, who has a revolution
counter at his disposal, to adjust your carburettor for optimum
operating conditions.
!
WARNING!
The complete clutch cover with shaft must
be fitted before the machine is started,
otherwise the clutch can become loose
and cause personal injury.
Functioning
• The carburettor governs the engine speed via the throttle
trigger. In the carburettor, air/fuel is mixed. This air/fuel
mixture is adjustable. If you want to take advantage of the
maximum output of the engine, the setting must be corret.
• The setting of the carburettor means that the engine is
adjusted to local conditions, for example climate, altitude,
petrol and type of two-stroke oil.
Basic setting
• The carburettor is set to its basic setting when test run at the
factory. The basic setting should be kept during the
machine‘s first working hours. Thereafter the carburettor
should be finely adjusted. Fine adjustment should be carried
out by a skilled technician.
NOTE! If the cutting attachment rotates/moves in the idling
position, turn the idling speed screw counter-clockwise until
the blade stops.
Rec. idling speed: 2700 rpm.
Recommended max. speed: See “technical data”.
!
WARNING!
Contact your servicing dealer, if the idle
speed setting cannot be adjusted so that
the cutting attachment stops. Do not use
the machine until it has been properly
adjusted or repaired.
Fine adjustment
• When the machine has been ”run-in” the carburettor should
be finely adjusted. The fine adjustment should be carried
out by qualified person. First adjust the L-jet, then the
idling screw T and then the H-jet.
Conditions
• The carburettor has three
adjustment possibilities:
L= Low speed needle
H= High speed
adjustment screw
T= Idle speed
adjustment screw
• Before any adjustments are made the airfilter should be clean
and the airfilter cover fitted. Adjusting the carburettor while
a dirty airfilter is in use will result in a leaner mixture when
the filter is finally cleaned. This can give rise to serious
engine damage.
• Carefully turn the L and H needle to the mid point between
fully turned in and fully turned out.
• Do not attempt to adjust the needles beyond the stops as
damage can occur.
• Now start the machine according to the starting instructions
and run it warm for 10 minutes.
NOTE! If the cutting attachment rotates/moves the T screw
should be turned anti-clockwise until the cutting attachment
stops.
Low speed needle L
• The fuel quantity required in proportion to the airflow the
throttle trigger level allows is adjusted by means of the Land H-needles. Turning the needles clockwise gives a leaner
fuel mixture (less fuel), turning them counter-clockwise gives
a richer fuel mixture (more fuel). A lean mixture gives higher
rpms and a rich one lower rpms.
• The idling speed screw T regulates the position of the
throttle lever in the idling speed position. Turn the idling
speed screw clockwise gives a higher idling speed, turn it
counter-clockwise a lower idling speed.
Try to find the highest idling
speed, turning the low speed
needle L clockwise
respectively counterclockwise. When the highest
speed has been found, turn
the low speed needle L 1/4
turn counter-clockwise.
NOTE! If the cutting
attachment rotates/moves in
the idling position, turn the
idling speed screw T
counter-clockwise until the
cutting attachment stops.
+ 1/4
L
24 – English
MAINTENANCE
Final setting of the idling speed T
Correctly adjusted carburettor
Adjust the idling speed with
the screw T, If it is necessary
to readjust. First turn the
idle speed adjusting screw T
clockwise until the cutting
attachment starts to rotate/
move.
Then turn, counterclockwise until the cutting
attachment stops. A correctly
adjusted idle speed setting
occurs when the engine runs
smoothly in every position.
It should also be good
margin to the rpm when the
cutting attachment starts to
rotate/move.
A correctly adjusted carburettor means that the machine
accelerates without hesitation and the machine 4-cycles a little
at max speed. Furthermore, the cutting attachment must not
rotate/move at idling. A too lean adjusted low speed needle L
may cause starting difficulties and bad acceleration.
A too lean adjusted high speed needle H gives lower power =
less capacity, bad acceleration and/or damage to the engine.
A too rich adjustment of the two speed needles L and H gives
acceleration problems or too low working speed.
CAUTION! Contact your servicing dealer, if the idle speed
setting cannot be adjusted so that the cutting attachment
stops. Do not use the machine until it has been properly
adjusted or repaired.
High speed needle H
The high speed needle affects
the machine’s power, speed,
temperature and fuel
consumption. A too lean
adjustment on the high
speed needle H (the high
speed needle H is screwed in
too much) gives a too high
speed resulting in engine
damage. Do not allow the
engine to run at full speed
for more than 10 seconds.
Apply full throttle and turn
the high speed needle H
slowly anticlockwise until
the engine runs unevenly.
The high speed needle H is
then turned slowly clockwise
a little until the engine runs
smoothly.
Note the engine should be
run unloaded when
adjusting the high speed
H
needle. Therefore dismantle
the cutting equipment, nut,
support flange and disc drive
before adjusting the high
speed needle. The high speed
needle is adjusted correctly when the machine ‘splatters’ a little
. If the machine smokes heavily at the same time as it ‘splatters’
heavily the adjustment is too rich.
NOTE! For optimum setting of the carburettor, contact a
qualified servicing dealer who has a revolution counter at his
disposal.
English –
25
MAINTENANCE
Muffler
Cooling system
NOTE!
Some mufflers are fitted with a catalytic converter. See
“Technical data” to see whether you clearing saw is fitted with a
catalytic converter.
To maintain as low operating temperature as possible
the engine is equipped with
a cooling system.
The muffler is designed to
dampen the noise level and
to direct the exhaust fumes
away from the user. The
exhaust fumes are hot and
can contain sparks, which
can result in fire if the
exhaust fumes are directed
towards a dry and
inflammable material. Some
mufflers are equipped with a
special spark arrest screen. If
your machine is fitted with
this type of screen it should
be cleaned regularly. This is
done using a wire brush. On
mufflers without a catalytic
converter the screen should
be cleaned weekly, or
replaced if necessary. On
mufflers fitted with a
catalytic converter the
screen should be checked
and cleaned monthly. If the
screen is damaged it should
be replaced. If the screen is
frequently blocked, this can
be a sign that the function
of the catalytic converter is
impaired. Contact your
dealer to inspect the muffler.
A blocked screen will cause
the engine to overheat
resulting in damage to the
cylinder and piston. Also see
under “Maintenance”.
The cooling system consists
of:
1. An air intake on the
starter unit.
2. Cooling fins on the
flywheel.
3. Cooling fins on the
cylinder
4. Cylinder cover (leads cold
air onto the cylinder).
NOTE!
Never use a machine with a defective muffler.
!
26 – English
WARNING!
Mufflers fitted with catalytic converters
become extremely hot during use and
after stopping. This also applies at idling
speeds. Contact can result in burns to
the skin. Be observant to the risk of fire!
Clean the cooling system
using a brush at least once a
week, in difficult conditions
more often.
A dirty or blocked cooling
system leads to the engine
overheating resulting in
damage to the cylinder and
piston.
4
3
2
1
MAINTENANCE
Air filter
Spark plug
The air filter should be
cleaned regularly removing
dust and dirt to avoid:
• carburettor malfunction
• starting problems
• reduced engine power
• unnecessary wear to
engine parts
• abnormal fuel
consumption
The condition of the spark
plug is affected by:
• An incorrect carburettor
setting.
• An incorrect fuel mixture
(too much or faulty oil).
• A dirty air filter.
Clean the filter after every
25 hours or more regularly
if operating conditions are
exceptionally dusty.
Cleaning the air filter
Dismantle the air filter cover and remove the air filter. Wash in
clean, warm soapy water. Ensure that the filter is dry before
refitting. An air filter used for a long period of time can never
be cleaned completely. Therefore it is necessary to replace the
filter from time to time with a new filter. A damaged air filter
must always be replaced.
0,5 mm
These factors cause deposits
on the spark plug electrode
that may result in
malfunction or starting
difficulties.
If the machine is low on power, difficult to start or runs
poorly while idling always check the spark plug first.
If the spark plug is dirty, clean it and at the same time check
that the electrode gap is 0.5 mm. The spark plug should be
changed after about one month of operation or earlier if
necessary.
NOTE! Always use the recommended type of spark plug. An
incorrect spark plug can damage the cylinder/piston.
Filing the grass blade
Angle gear
The angle gear is filled
with a sufficient quantity
of grease at the factory.
However, before using the
machine you should check
that the angle gear is filled
to 3/4 with grease. Use
JONSERED special grease.
Normally, the grease does
not need to be changed
except when the angle gear
is repaired.
!
WARNING!
Always stop the engine before starting
work on any part of the cutting equipment.
This continues to rotate even after the
throttle has been released. Ensure that the
cutting equipment has stopped completely
and remove the cable from the spark plug
before you start to work on it.
• See the cutting
equipment’s packaging
for correct filing
instructions.
• The blades are sharpened
using a single cut flat file.
• Sharpen all edges equally
to maintain the balance
of the blade.
!
WARNING!
Always discard a blade that is bent,
twisted, cracked, shattered or damaged in
any other way. Never attempt to straighten
a twisted blade for use again. Only use
original blades of the prescribed type.
English –
27
MAINTENANCE
Sharpening the clearing blade
!
WARNING!
Incorrect cutting equipment or an
incorrectly sharpened blade increases
the risk of kickback.
• See the cutting
equipment’s packaging
for correct filing
instructions.
• A correctly sharpened
blade is a prerequisite for
working efficiently and to
avoid unnecessary wear to
the blade and clearing
saw.
• Make sure that the blade
is well supported when
you use the file. Use a 5.5
mm round file with a file
holder.
• The sharpening angle is
15°. Every other tooth is
sharpened to the right
and the intermediate
tooth to the left. When
the blade has been heavily
pitted by stones the upper
side of the teeth can, in
exceptional cases, need to
be dressed using a flat file.
In such cases this takes
place before sharpening
with the round file.
Dressing the top side
must be carried out
equally for all teeth.
• Adjust the setting. This
should be 1 mm.
Maintenance schedule
Below follows some general maintenance instructions.
If you need further information please contact your service
workshop.
Daily maintenance
1. Clean the outside of the
machine.
2. Make sure the harness is
not damaged.
2
3. Make sure the throttle
trigger lock and the
throttle function correctly
from a safety point of
view.
3
4. Check that the stop
switch functions.
5. Check that the cutting
head does not rotate while
idling.
4
6. Clean the air filter.
Replace if necessary.
5
7. Check that the guard is
undamaged and not
cracked.
Replace the guard if it
has been exposed to
impact or is cracked.
8. Check that the blade is
well centred, is sharp, and
is not cracked. An
uncentred blade causes
vibrations that can result
in damage to the
machine.
9. Check that the trimmer
head is undamaged and
not cracked. Replace the
trimmer head if necessary.
10.Check that the locking
nut is tight.
11.Check that the blade‘s
transport guard is intact
and that it can be secured
correctly.
12.Check that all nuts and
screws are tightened.
28 – English
1
6
7
8
9
10
11
12
MAINTENANCE
Weekly
maintenance
1.Check the starter, the
starter cord and the return
spring.
2.Make sure that the
vibration damping
elements are not damaged.
3.Clean the outside of the
spark plug. Remove and
check the electrode gap.
Adjust the gap to 0.5 mm
or change the spark plug.
Monthly
maintenance
1
1.Clean the fuel tank.
2
2.Clean the carburettor and
the area surrounding it.
3
0,5 mm
4.Check the fuel filter and the
fuel pipe, replace if
necessary.
4
6.Check the clutch, clutch
springs and the clutch drum
with regard to wear.
Replace if necessary.
6
7.Change the spark plug.
7
6.Clean the carburettor area.
8.Check that the angle gear
is 3/4 filled with grease.
Fill if necessary using
special grease.
3
4
5.Check all cables and
connections.
5
7.Clean the cooling fins on
the cylinder and check that
the air intake in the starter
unit is not blocked.
2
3.Clean the fan and the area
around it.
4.Clean the cooling fins on
the flywheel.
5.Clean or replace the
muffler’s spark arrest
screen (not on mufflers
with a catalytic converter).
1
8
5
6
8.Check and clean the
muffler’s spark arrest screen
if necessary (only mufflers
with a catalytic converter).
7
9
8
9.Clean the air filter.
English –
29
TECHNICAL DATA
Technical data
GR 2026D
GR 2032D
GR 2036
Engine
Displacement, cu, in/ cm3
Cylinder bore, inch/mm
Stroke length, inch/mm
Idling speed, rpm
Recommended max. speed, rpm
Speed of output shaft, rpm
Max. engine output, acc. to ISO 8893
Catalytic converter muffler
Speed-regulated ignition system
1,55/ 26,9
1,38/ 35
1,10/ 28
2 700
11 000-11 700
10 000
0,9 KW/ 9 000 rpm
Yes
Yes
1,88/ 30,8
1,38/ 35
1,26/ 32
2 700
11 000-11 700
10 000
1,1 KW/ 8 400 rpm
Yes
Yes
2,21/ 36,3
1,5/ 38
1,26/ 32
2 700
11 000-11 700
10 000
1,3 KW/ 9 000 rpm
Yes
Yes
Electrode gap, inch/mm
Walbro CD
Champion RCJ 7Y
NGK BPMR7A
0,02/ 0,5
Walbro CD
Champion RCJ 7Y
NGK BPMR7A
0,02/ 0,5
Walbro CD
Champion RCJ 7Y
NGK BPMR7A
0,02/ 0,5
Fuel lubrication system
Manufacturer/type of carburettor
Fuel tank capacity, US pint/litres
Walbro WT
1,06/ 0,5
Walbro WT
1,06/ 0,5
Walbro WT
1,06/ 0,5
Weight
Weight without fuel, cutting tool and
guard, kg
6,0
6,5
7,3
Noise emissions (see note 1)
Sound power level, measured dB(A).
Sound power level, guaranteed LWA dB(A).
108
110
108
108
109
110
Sound levels (see note 2)
Equivalent sound pressure level at the
user’s ear, measured according to EN ISO
11806 and ISO 7917, dB(A), dB(A),
min/max:
93/99
90/100
92/101
Vibration levels
Vibration levels on the handles, measured
according to EN ISO 11806 and ISO
7916, m/s2
When idling, left/right handles, min:
When idling, left/right handles, max:
At max. speed, left/right handles, min:
At max. speed, left/right handles, max:
2,0/2,2
2,2/3,0
1,8/2,1
2,5/3,6
2,5/2,5
3,0/3,5
2,0/2,0
5,1/4,9
2,2/2,7
2,7/4,3
3,5/5,0
4,5/6,2
Ignition system
Manufacturer/type of ignition system
Spark plug
Note 1: Noise emissions in the environment measured as sound power (LWA) in conformity with EC directive 2000/14/EC.
Note 2: Equivalent sound pressure level is calculated as the time-weighted energy total for sound pressure levels under various
working conditions with the following time distribution: 1/2 idling and 1/2 max speed.
NOTE! Noise and vibration measurements are made with all the machine’s approved cutting equipment fitted. The table indicates
the highest and lowest values.
30 – English
TECHNICAL DATA
Approved accessories GR2026D
Centre hole in blades Ø 20 mm
Threaded blade axle M10
Grass blade
Saw blade
Plastic knifes
Trimmer head
Support cup
Approved accessories GR2032D
Centre hole in blades Ø 20 mm
Threaded blade axle M10
Grass blade
Saw blade
Plastic knives
Trimmer head
Support cup
Approved accessories GR2036
Centre hole in blades Ø 20 mm
Threaded blade axle M12
Grass blade
Saw blade
Plastic knives
Trimmer head
Support cup
Type
Cutting attachment
guard Art No.
Grass 255-4 (∅ 255 4-teeth)
Grass 255-8 (∅ 255 8-teeth)
Multi 255-3 (∅ 255 3-teeth)
Opti X 200-26 (∅ 200 26-teeth)
Polytrim ∅ 300
Trimmy H II
Tap-N-Go Pro
Auto32
Fixed
503 74 40-03
503 74 40-03
503 74 40-03
503 77 39-01
503 74 50-03
503 74 50-03
503 74 50-03
503 74 50-03
-
Type
Cutting attachment
guard Ref No.
Grass 255-4 ( ∅ 255 4-teeth)
Grass 255-8 ( ∅ 255 8-teeth)
Multi 255-3 ( ∅ 255 3-teeth)
Multi 275-4 ( ∅ 275 4-teeth)
Opti X 200-26 (∅ 200 26-teeth)
Polytrim ∅ 300
Trimmy H II
Tap-N-Go Pro
Auto32
Fixed
503 74 40-03
503 74 40-03
503 74 40-03
503 74 40-03
503 77 39-01
503 74 50-03
503 74 50-03
503 74 50-03
503 74 50-03
-
Type
Cutting attachment
guard Ref No.
Multi 255-3 (∅ 255 3-teeth)
Multi 275-4 (∅ 275 4-teeth)
Multi 300 (∅ 300 3-teeth)
Grass 275-4 (∅ 200 26-teeth)
Opti X 200-26 (∅ 200 26-teeth)
Tricut ∅ 300
Trimmy SII
Trimmy S
503 89 52-03
503 89 52-03
503 89 52-03
503 89 52-03
503 77 39-01
503 74 50-03 / 503 89 52-03
503 74 50-06
503 74 50-03
Fixed
With bearing
-
English –
31
EC declaration of conformity (Applies to Europe only)
Jonsered, SE-561 82 Huskvarna, Sweden, tel: +46 36-146500, declare under sole responsibility that the trimmers
GR2026D, GR2032D and GR2036 from 2002's serial numbers and onwards (the year is clearly stated in plain text on the
type plate with subsequent serial number), are in conformity with the standards or or other normative documents following
the provisions in the COUNCIL'S DIRECTIVES:
- of June 22, 1998 ”relating to machinery” 98/37/EC, annex IIA..
- of May 3, 1989 ”relating to electromagnetic compatibility” 89/336/EEC, and applicable supplements.
- of May 8, 2000 ”relating to the noise emissions in the environment” 2000/14/EC.
For information relating to noise emissions, see the chapter Technical data.
The following standards have been applied: EN292-2, CISPR 12:1997, EN ISO 11806.
SMP Svensk Maskinprovning AB, Fyrisborgsgatan 3 SE-754 50 Uppsala, Sweden, has carried out voluntary type
approval for Husqvarna AB. The certificates are numbered: SEC/97/420, 01/164/020 – GR2026D, SEC/97/542, 01/164/021
– GR2032D, SEC/97/541, 01/164/022 – GR2036.
Huskvarna January 3, 2002
Bo Andréasson, Development manager.
32 – English
Auto 32
1
2
3
4
2,4 mm
.095"
5
4,0 m
13'
~2,0 m
6,5'
6
9
7
15 cm
6"
15 cm
6"
8
10
English –
33
Poly Trim
1
B
>20mm
2
A
3
4
5
>20mm
6
8
7
6 Nm
!
X 10
34 – English
Tap-N-Go Pro
2
3
2,0-2,4 mm
.080-.095"
1
7,5 m
25'
4
15 cm
6"
~ 3,7 m
12'
5
6
7
9
8
15 cm
6"
11
10
12
1.)
2.)
“Click”
15 cm
6"
English –
35
Trimmy H II
1
2
3
4
2,0-2,4 mm
.080-.095"
15 cm
6"
7,5 m
25'
~ 3,7 m
12'
5
7
6
8
9
2
1
15 cm
6"
36 – English
Trimmy SII
1
2,4-3,3 mm
.095"-.130"
2
7,0 m
23'
12 cm
5"
~ 3,5 m
11'
3
5
4
~ 15 cm
6'
7
6
"Clic"
8
9
35-50 NM
English –
37
Trimmy SII
~ 15 cm
6'
1
2
3
N
4
~ 15 cm
6'
502 26 04-01
502 25 56-01
502 25 53-01
729 53 27-71 (x3)
502 26 24-01 (x2)
738 21 03-04
740 43 14-00
502 26 03-01
502 25 52-01
502 26 01-01
735 31 19-00
502 27 07-01
502 26 86-01
´*xt6¶6;¨
English –
39
108 88 42-26
´*xt6¶6;¨
2002W04
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising